GENERAL QUESTION

1 -
What is the purpose of the balance line in a center fugal
compressor ?

For any leak from the seal will equalize the pressure to suction
and avoid exile displacement .
2 - What is the type of incident ?
Minor , Major , war , Heavy rain , Earth quake .
3 - MIPP Major Incidents Procedure Plant

incidents category :-
1 - Initial call cut
2 - Miner
3 - Category 1
4 - Category 2
5 - Category 3
4 - Heat / Ex leak internally how ?

1 - Tube sheet gasket damaged .
2 - Tube sheet gasket welded joint corroded .
3 - tube corroded .
5 - High pressure exchanger flange got fire unable to extinguished ?

1 - First we will fix steam hose .
2 - Try to reduce inlet product .
3 - Try to isolate it if it possible .
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4 - Shut down corried out to avoid big fire .
6 - What is ( NPSH ) what happen if it is low ?

Net positive suction head deferent at the pump suction due to
high of liquid column , and if it's low pump will cavition
( loosing suction ) .
7 - When you produce cold slop and hot slop ?

1 - Producing cold slop during unit start up
2 - Producing hot slop during unit normal running
8 -
A vassal with H / C and H2S , to be handed to M / D for internal ,
inspection what you do ?

1 - Isolated
2 - Drained
3 - Blinded
4 - Steam purge
5 - N2 purge
6 -
Gas test , if its not free from gases filled with
water
and drained until gas will be free .
9 - Safety require ments for equipment's :-
1 - Electrically isolated
2 - Inspection tested
3 - Isolated from gas , air , steam
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4 - Drained
5 - Blinded
6 - Water flushed , steamed
7 - Severs , drain vapor covered tight
8 - Ventilated , gas freed
9 -
Vehicle / equipment in good condition with spare
arrester
10 - What is Protection measures ?
1 - Protective clothing
2 - Eye goggles / face protection
3 - Welder / gas cutter shall wear full protection
4 - Safety belt and life line
5 - Breathing apparatus
6 - Cover with tarpaulin
7 - Remove flammable materials
11 - What is the flash point ?

The temp. which the ignition takes place for inflammable
material .
12 - What is the fire point ?

The temp. which in flammable material start to burn
continuously .
13 - What is the smoke point ?
The point which liquid will start smoking .
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14 - What is the freezing point ?
The point which liquid become solid .
15 - What is the critical temp. ?
The minimum temp. required to start reaction .
16 - What is the critical pres. ?
The minimum pres. required to start reaction .
17 - What is the dew point ?
The dew point is the lowest temp. for gas when start cooling .
18 - What is the exothermic ?
The exothermic is the reaction given heat
19 - What is the endo thermic ?
The endo thermic is the reaction absorbing heat .
20 - What is the absorption ?
The absorption is the a chemical process .
21 - What is the adsorption ?
The adsorption is the a physical process .
22 - What is the corrosion ?
The corrosion is a chemical reaction .
23 - What is the errosion ?
The errosion is a physical reaction .
24 - What is IHP ?
IHP is indicator horse power .
25 - What is RLC ?
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RLC is running load currant .
26 - What is DP cell ?
DP cell is working in adefrant pressure .
27 -
Hydrogen sulfide if it's very low concentration it's can be
detected
by smell ?

Hydrogen sulfide can be detected by smell even 0.1 %
concentration .
28 - When and how you do hot tapping ?

It can be during unit running and on live line .
Weld a piece of line with flange and fix the valve at close position
then fix the hot tapping machine then start opening the valve and
start hot taping operation .
29 - When you issue hot permit and what you do ?

For welding job and grinding also for x - ray and inspection and
Buffing , sand blasting , jack hummer and vehicle entry .
Fire station and safety to be informed while there is a welding
job .
30 -
When you have PSV backed from W / shop for installing what you
do ?

Check the tag No and the set point of pressure and check the lest
renewal date , should be fix on right place and right equipment ,
blind to be removed and isolation valve should be on open
position
and car sealed , work shop certificate to be sign and filed .
31 - What is latent heat ?

The latent is the heat given out or observed when change of state
substance from liquid to vapor or vapor to liquid .
32 - What is sensible heat ?

The sensible heat is the heat given out or observed with out
change
of state substance change .
33 - What is LEL ?
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LEL is lower explosive limit
The lows concentration of gas in atmosphere which will cause
explosion when source of heat is given.
34 - What is UEL ?

UEL is upper explosive limit
The height concentration of gas in atmosphere which will not
cause
explosion when source of heat is given .
35 - What is LFL ?

LFL is lower flammable limit
The lowest concentration of gas in atmosphere with will catch fire
when source of heat is given .
36 - What is UFL ?

UFL is upper flammable limit
The highest concentration of gas in atmosphere which will not
catch
fire when source of heat is given .
37 - What is TLV ?

TLV is threchold limit value
The lowest concentration of gas in which a person can remains
in the area .
38 - What is IBP ?

IBP is initial boiling point
The lowest temp. at which liquid vapor is distilated .
39 - What is the allowable O2 % concentration to go inside vessel ?
Allowable O2 % concentration is 19 % .
40 - What is the natural draft and balance draft and force draft ?

Natural draft atmospheric air from inspection doors throw long
stack while damper is open .
41 - What is balance draft ?
Balance draft id from flue gas section up stream of damper
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suction
to the blower discharging down stream of damper while damper
is closed .
42 - What is force draft ?

Force draft is atmospheric air throw main blower discharging up
stream of damper while the damper is open .
43 - What is the use of draft in heaters ?

Draft in heater with high stack crated vacuum if there's no
vacuum
causes positive press which will cause back fire , hot spot , less
heat
transfer , ratio well effect .
44 - Where is highest transfer temp. inside heater ?
( Which section of heater ) it is on convection section .
45 - What is density ?
The density is the most of liquid per unit vellum at 15c kg, L .
46 - What is MVI ?

MVI is the medium viscosity index
The rate of changing of viscosity of on oil :-

1 - If rate is less ---------------- HVI
2 - If rate is more ---------------- LVI
47 - What is saturated Hydrocarbon ?

Saturated hydrocarbon is single bound of Hydrogen ( less
reactive )
48 - What is RVP ?

RVP is the reid vapor pressure
If stabilizer temp up and press down the RVP + C4
will down
If stabilizer temp down and press up the RVP + C4
will up
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49 - What is unsaturated hydrocarbon ?

Unsaturated hydrocarbon it is double bound of hydrogen ( more
reactive )
50 - What is 90 actane ?
The 90 actane is the knock value of fuel .
51 - What is 150 actane ?
The 150 actane is having astander knock value of 100 .
52 - What is API ?

API is gravity American petroleum instate .
it is a measure of density ( which are lighter than H2O ) gravity at
temperature of 60f .
53 - What is SP , GR ?

SP , GR are specific gravity
it is measure of density ( which heavier than H2O )
ABI = 141.5
specific -131.5
54 - What is the meaning of too much air and too lettel execs air ?

Too much air mean that loosing energy and required more fuel .
Too little air mean that loosing fuel and more CO form .
55 -
How to control the draft inside heater and where is the location of
draft doors ?

As much the damper is open we control the draft inside heater .
Located at heater side the draft doors .
56 - What is the use of air pre heater in heaters ?
To reduce fuel gas consumption .
57 - Why the compressor provided with balance line ?

1 - To safe the compressor from surge .
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2 - To equalize inboard and out board pressure .
3 - To prevent high carnet load on compressor .
58 -
Why the center fugal pump discharge provided with NRV ( check
valve ) ?
To safe the pump from back flow .
59 - Why mostly gate valve provided with by pass ?

To safe the valve from damage as up stream pressure higher than
down stream of the valve .
60 - What is rotary pump ?
Rotary pump has fixed flow and pressure .
61 - What is centrifugal pump ?

Centrifugal pump is the flow and pressure can changed with in it
design it is used where velum is important than
discharge pressure = flow + pressure can be changed .
62 - What is gear pump ?

Gear pump it is used as in bulled pump for lab oil circulation for
blowers and compressor discharge valve should be open .
63 - What is reciprocating pump ?

Reciprocating pump is used for high discharge pressure required
giving fix flow and pressure discharge valve should be open .
64 - Why high tension pumps provided with minimum flow line ?
To safe the pump and discharge line .
65 - Why we purge the fire box in heaters before starting burners ?

1 - To avoid explosive
2 - To purge the Oxygen from heater .
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66 - Why the high pressure hydrogen leak can catch fire ?

the high pressure hydrogen leak can catch fire due to :-

1 - UEL concentration low
2 - Static charging of Hydrogen
67 - The tank provided with agauge colum to avoid :-

1 - Static charging
2 - Accurate level
68 - Why tank roof breather is provided with flame arrester ?
To prevent ignition from oil side .
69 - Why the crude is store in floating roof tank ?
To prevent light end loss in crude causes fire hazard .
70 - If excavation is more than one meter what you will do ?
Showering shall should be carried out .
71 -
If excavation is to be made in poor soil or more than 3 meters
what you
will do ?
We should be used sheet .
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