EK6

Earthing switch
Instruction manual
EK6 | Contents 3
Thats why our instruction manual begins with these recom-
mendations:
Only install switchgear and/or switchboards in enclosed
rooms suitable for electrical equipment.
Ensure that installation, operation and maintenance are
carried out by specialist electricians only.
Comply in full with the legally recognized standards (IEC),
the connection conditions of the local electrical utility and the
applicable safety at work regulations.
Observe the relevant information in the instruction manual
for all actions involving switchgear and switchboards.
Danger!
Pay special attention to the hazard notes in the instruction
manual marked with this warning symbol.
Make sure that under operation condition of the switch-
gear or switchboard
the specified data are not exceeded.
Keep the instruction manual accessible to all persons con-
cerned with installation, operation and maintenance.
The users personnel are to act responsibly in all mat-
ters affecting safety at work and the correct handling of the
switchgear.
Your safety first always!
Contents
Page
1 Summary 4
2 Technical Data 4
3 Structure and Funktion 6
4 Installation 8
5 Maintenance 9
6 Dimensional drawings 10
If you have any further questions on this instruction manual,
the members of our field organization will be pleased to pro-
vide the required information.
WARNING
Always follow the instruction manual and
respect the rules
of good engineering practice !
Hazardous voltage
can cause electrical shocks and burns.
Disconnect power, then earth and short-circuit
before proceeding
with any work on this equipment.
4 Summary | EK6
1 Summary
Earthing switches of series EK6 are determined for indoor in-
stallation and conform to the require ments of IEC 62271-102.
They are fitted with snap-action operating mechanisms for
positive high-speed closing and sufficiently dimensioned to
conduct the rated short-circuit making current when closed
under load. The speed of the snap-action closing operation is
independent controls.
The earthing switches are supplied as kits with a pre-assem-
bled active part and correspon ding earthing con tacts supplied
loose. Correct in stall ation of these parts in a switchgear panel
results in a functioning earthing switch.
Routine tests to IEC 62271-102 arc to be carried out at site
accordingly.
2 Technical data
Earthing switch Pole
cen-
tres
Part number
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Rated short circuit
making current
(For various feed
directions)
Typ p
mm kg
Number Sheet U
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EK6-R-1208 -Z- 150 150 GCE 716 93 12 R11 01 11
1)
GCEM360524 1 12 75 31.5 3 65 80
EK6-R-1208 -P- 150 150 GCE 716 93 12 R21 01 11
1)
GCEM360524 1
EK6 1208 210 210 GCE 716 93 12 R01 02 12
1)
GCEM360524 1
EK6 1208 275 275 GCE 716 93 12 R11 03 13
1)
GCEM360524 2
EK6 1208 150 150 GCE 716 93 12 R01 14 13 GCEM700092 1
EK6 1208 210 210 GCE 716 93 12 R01 15 14 GCEM700092 1
EK6 1208 275 275 GCE 716 93 12 R01 16 16 GCEM700092 2
EK6 - 1212 - 210 210 GCE 700 17 32 R01 01 31 GCEM700059 1 40 3 120
EK6 - 1212 - 275 275 GCE 700 17 32 R01 02 31 GCEM700059 1 50 1 120
EK6 1706 150 150 GCE 716 93 12 R01 44 13
2)
17.5 95 31.5 3 80
EK6 1706 210 210 GCE 716 93 12 R01 42 14
2)
EK6 1706 210 210 GCE 716 93 12 R01 45 14
2)
EK6 1706 275 275 GCE 716 93 12 R01 46 16
2)
EK6-1710210 210 GCE 700 17 32 R01 06 31
2)
40 3 100
EK6-1710275 275 GCE 700 17 32 R01 05 31
2)
EK6-1710275 275 GCE 700 17 32 R01 04 31
2)
EK6 2406 210 210 GCE 716 93 12 R01 05 12 GCEM700092 5 24 125 25 3 50 63
EK6-R-2406-Z-210 210 GCE 716 93 12 R11 04 12 GCEM700092 5
EK6-R-2406-P-210 210 GCE 716 93 12 R21 04 12 GCEM700092 5
EK6 2406 275 275 GCE 716 93 12 M01 06 14 GCEM700092 6
EK6 2406 210 210 GCE 716 93 12 R01 17 14 GCEM700092 5
EK6 2406 275 275 GCE 716 93 12 R01 18 16 GCEM700092 6
EK6 2406 210 210 GCE 716 93 12 R01 19 14 GCEM700092 8 25 3 63
EK6 2406 275 275 GCE 716 93 12 R01 21 16 GCEM700092 9
1) without earthing contact
2) Dimensional drawings on request.
The earthing switches are suitable for the normal operating conditions of the
minus 5 indoor class.
EK6 | Key to order code 5
Key to order code:
Earthing switch version Type designation
Earthing switch E
With snap action mechanism K
Design code 6
Mechanism on right R
Rated voltage 12 kV 12
Rated short circuit making current 80 kA 08
Predominantly for panel type ZK8 Z
(P types predominantly for panel type ZP)
Pole centres 150 mm 150
Complete type designation E K 6 R 12 08 Z 150
6 Structure and Function | EK6
3 Structure and function
Earthing switches of series EK6 have three pairs of earthing
blades which are located on the operating shaft and are freely
movable. The pairs of earthing blades are electrically con-
nected to each other by a short-circuiting bridge and to earth
potential at the bearing brackets by two stranded copper
conductors. Driver levers and toggle springs located between
the bearing brackets are used to transmit the force during
the switching process. Fixing the active part on a torsionally
rigid switchgear panel wall or cross beam provides it with the
necessary stability.
The earthing contacts designed to suit the relevant switch
type are to be bolted to the conductor bars supported on
suitable insulating parts, e.g. pintype insulators or current
transformers, on the opposite side and parallel to each other,
and the position adjusted until it conforms to that show in the
dimensional drawings.
Figure 1: Example of the active part
of an earthing switchmounted on a
switchgear panel partition, shown in
the open position.
1 Bearing bracket
2 Toggle spring
3 Short-circuiting bridge
4 Pair of earthing blades
5 Eathing conductor
6 Bevel gear mechanism
(not belonging to the
earthing switch)
7 Actuating shaft
8 Driver lever
6 7 8
3 2 1 4 5
The earthing switch has a snap action closing mechanism
which functions independently of the rotation of the drive
shaft. The switching speed and torque achieved in this proc-
ess are independent of the actions of the operating mecha-
nism.
In the opening process, in contrast, the toggle springs have
no effect on the speed of contact separation.
A ring lever or suitable manual or motorized operating mecha-
nism with the necessary torque for the type of switch and an
operating angle 90 can be fitted for operation of the switch.
Note:
Always open earthing switches by turning until
the stop is reached.
The earthing switches can also be fitted with an auxiliary
switch for annunciation purposes.
EK6 | Structure and Function 7
11 9 2 7 8
10 10.1
Figure 2: Example of an earthing
switch mounted in a switchgear
panel, shown in the closed position.
2 Toggle spring
7 Actuating shaft
8 Driver lever
9 Setting ring
10 Earthing contact
10.1 Earthing tongue
11 Current transformer
Figure 3: Live parts of an earthing
switch with a rated short-circuit
making current of 120 kA, mounted
on a sheet steel partition.
8 Instalation | EK6
4 Instalation
When installing earthing switches in switchgear panels, the
following details must be taken into account if perfect switch-
ing functions etc. are to be achieved:
The active part of the earthing switch is supplied in the
open position and with pre tensioned toggle springs.
The earthing switch can be installed in any position.
Do not operate the switch without earthing contacts!
Install the active part and earthing contacts without stress
or distortion and parallel to each other on a torsionally
rigid and flat panel wall/crossbeam and conductor bar
respectively.
Precisely maintain the spatial/dimensional position of the
earthing contacts relative to the active part as shown in
the dimensional drawing for the relevant switch type.
Only use insulated mountings with a cantilever strength
equivalent to a cast resin pin type insulator to DIN 48136:
For switches to dimensional diagram GCEM 360524,
sheets 1 and 2 and GCEM 700092, sheets 1, 2, 5, 6, 8
and 9: Form B, 12 kV or 24 kV, 7.5 kN
For switches to dimensional diagram GCEM 700059,
sheet 1: Form C, 12 kV, 16 kN
Fit the operating mechanism.
The operating shaft can be moved after the two setting
rings have been released. Observe the tightening torque of
4 Nm for the M6 threaded pins.
Adjust the motion sequence of the earthing blades in rela-
tion to the earthing contacts as follows:
1. Grease the contact areas.
2. Close the switch with the fixing bolts in the earthing
contacts loosely tightened.
3. Check that the blade pairs are properly located on the
contact tongues of the earthing contacts and adjust if
necessary.
4. Tighten the fixing bolts and carry out a test switching
operation.
5. Maximum permissible deviation between the central
position of the earthing blades and the contact tongues
of the earthing contacts:
1 mm for switches to dimensional diagram GCEM
360524, sheets 1 and 2, and GCEM 700092, sheets
1, 2, 5, 6, 8 and 9
0.6 mm for switches to dimensional diagram GCEM
700059, sheet 1.
Measuring Point: Clearance between the earthing
blades and the contact tongues during opening.
Take care when handling the switch!
6. Irrespective of the routine testing of the relevant switch-
gear panels/switchboard to IEC 62271-200, the earthing
switch is to be subjected to routine testing in accordance
with IEC 62271-102, on completion of in stallation.
Check for unimpeded function of the high-speed
switching system when the switch has been installed
without stress or distortion.
Check the tightening torque for the M 12 hexagon nut
on the short-circuiting bridge, possibly removing a pair
of earthing blades to provide access. This torque is
important for correct function!
Rated tightening torque:
without lubricant: 86 Nm
with oil or grease lubricated: 40 Nm.
Bolt the copper earthing conductors to the bearing
brackets and connect the other ends to the switch-
board earthing bar.
Perform at least 20 mechanical opening and closing
operations on the earthing switch after completion of
installation.
Auxiliary switches:
Auxiliary switches on the side wall of the switchgear
panel:
2 x 5 pole auxiliary switches:
GCE 8282292R0101
(contact arrangement as per order)
Signalling of open and closed positions
Operation by rod mechanism (engages with M 12
threaded bar)
Auxiliary switches on the rear wall of the switchgear
panel:
S1 + S2 (2 NCC + 2 NOC = 2 change-over): GCE
7169 272 R0108
S1 + S2 + S3 (3 NCC + 3 NOC = 3 change-over):
GCE 7169 272 R0107
Signalling of the closed position only.
EK6 | Maintenance 9
5 Maintenance
Closing of the switch several times under load con di tions
(maximum loading two closing oper ations at 100 % of the
rated short-circuit making current) makes inspection and
possibly main ten ance necessary. The electrical and mecha-
nical functions of the switch must not be adversely affec ted,
and only slight contact welding is permissible. The pairs of
earthing blades and the earthing contacts should be replaced
if necessary.
Otherwise, it is advisable to carry out inspection and main-
tenance of the earthing switches at appropriate intervals
together with the switch board, particularly in exceptional
operating con ditions and/or under adverse environmental in-
fluences such as pollution and aggressive air:
Check whether the operating mechanism func tions
smoothly and easily.
Carry out general visual examination for the condition of
mechanical fasteners, dirt, moisture and corrosion.
Remove any dust deposits on insulating parts with a dry,
non-fraying cloth (do not use cleaning wool).
Regrease the mechanically movable parts and con-
tacts (applying grease thinly) using Isoflex Topas NB
52 lubricant, ABB part number (ordering reference)
GCE0007249P0100.
Take into account the details given in section 4 in as far as
these are relevant to the work.
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10 Dimensionals drawing | EK6
6 Dimensionals drawing
EK6 | Dimensionals drawing 11
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1
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2
3
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1
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1
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1 2 5
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4
5
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+
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5

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7
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5
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9
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B
EK6 | Dimensionals drawing 19
1
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6
ABB s.r.o.
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619 00 Brno, Czech Republic
E-mail: info.ejf@cz.abb.com
Tel.: +420 547 152 413
Fax: +420 547 152 190
The data and ilustrations in this catalogue are not
binding. We reserve the right to make changes of the
content, in the course of technical development of the
product.
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