Escolar Documentos
Profissional Documentos
Cultura Documentos
Installation and
I/O Manual
WARNING
Thank you for purchasing automation equipment from Automationdirect.com, doing business as,
AutomationDirect. We want your new DirectLOGIC automation equipment to operate safely. Anyone who installs
or uses this equipment should read this publication (and any other relevant publications) before installing or operating
the equipment.
To minimize the risk of potential safety problems, you should follow all applicable local and national codes that regulate
the installation and operation of your equipment. These codes vary from area to area and usually change with time. It is
your responsibility to determine which codes should be followed, and to verify that the equipment, installation, and
operation are in compliance with the latest revision of these codes.
At a minimum, you should follow all applicable sections of the National Fire Code, National Electrical Code, and the
codes of the National Electrical Manufacturers Association (NEMA). There may be local regulatory or government
offices that can also help determine which codes and standards are necessary for safe installation and operation.
Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and
standards. We do not guarantee the products described in this publication are suitable for your particular application,
nor do we assume any responsibility for your product design, installation, or operation.
Our products are not faulttolerant and are not designed, manufactured or intended for use or resale as online control
equipment in hazardous environments requiring failsafe performance, such as in the operation of nuclear facilities,
aircraft navigation or communication systems, air traffic control, direct life support machines, or weapons systems, in
which the failure of the product could lead directly to death, personal injury, or severe physical or environmental
damage (High Risk Activities). AutomationDirect specifically disclaims any expressed or implied warranty of fitness
for High Risk Activities.
For additional warranty and safety information, see the Terms and Conditions section of our Desk Reference. If you
have any questions concerning the installation or operation of this equipment, or if you need additional information,
please call us at 7708444200.
This publication is based on information that was available at the time it was printed. At AutomationDirect we
constantly strive to improve our products and services, so we reserve the right to make changes to the products and/or
publications at any time without notice and without any obligation. This publication may also discuss features that may
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AVERTISSEMENT
Nous vous remercions davoir achet lquipement dautomatisation de Automationdirect.comE, en faisant des affaires
comme, AutomationDirect. Nous tenons ce que votre nouvel quipement dautomatisation DirectLOGIC fonctionne
en toute scurit. Toute personne qui installe ou utilise cet quipement doit lire la prsente publication (et toutes les autres
publications pertinentes) avant de linstaller ou de lutiliser.
Afin de rduire au minimum le risque dventuels problmes de scurit, vous devez respecter tous les codes locaux et
nationaux applicables rgissant linstallation et le fonctionnement de votre quipement. Ces codes diffrent dune rgion
lautre et, habituellement, voluent au fil du temps. Il vous incombe de dterminer les codes respecter et de vous assurer
que lquipement, linstallation et le fonctionnement sont conformes aux exigences de la version la plus rcente de ces
codes.
Vous devez, tout le moins, respecter toutes les sections applicables du Code national de prvention des incendies, du
Code national de llectricit et des codes de la National Electrical Manufacturers Association (NEMA). Des organismes de
rglementation ou des services gouvernementaux locaux peuvent galement vous aider dterminer les codes ainsi que
les normes respecter pour assurer une installation et un fonctionnement srs.
Lomission de respecter la totalit des codes et des normes applicables peut entraner des dommages lquipement ou
causer de graves blessures au personnel. Nous ne garantissons pas que les produits dcrits dans cette publication
conviennent votre application particulire et nous nassumons aucune responsabilit lgard de la conception, de
linstallation ou du fonctionnement de votre produit.
Nos produits ne sont pas insensibles aux dfaillances et ne sont ni conus ni fabriqus pour lutilisation ou la revente en tant
ququipement de commande en ligne dans des environnements dangereux ncessitant une scurit absolue, par
exemple, lexploitation dinstallations nuclaires, les systmes de navigation arienne ou de communication, le contrle de
la circulation arienne, les quipements de survie ou les systmes darmes, pour lesquels la dfaillance du produit peut
provoquer la mort, des blessures corporelles ou de graves dommages matriels ou environnementaux (activits risque
lev). La socit AutomationDirect nie toute garantie expresse ou implicite daptitude lemploi en ce qui a trait aux
activits risque lev.
Pour des renseignements additionnels touchant la garantie et la scurit, veuillez consulter la section Modalits et
conditions de notre documentation. Si vous avez des questions au sujet de linstallation ou du fonctionnement de cet
quipement, ou encore si vous avez besoin de renseignements supplmentaires, nhsitez pas nous tlphoner au
7708444200.
Cette publication sappuie sur linformation qui tait disponible au moment de limpression. la socit AutomationDirect,
nous nous efforons constamment damliorer nos produits et services. Cest pourquoi nous nous rservons le droit
dapporter des modifications aux produits ou aux publications en tout temps, sans pravis ni quelque obligation que ce soit.
La prsente publication peut aussi porter sur des caractristiques susceptibles de ne pas tre offertes dans certaines
versions rvises du produit.
Marques de commerce
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dsignations des produits et des entreprises peuvent tre des marques de commerce et appartiennent exclusivement
leurs propritaires respectifs. AutomationDirectE nie tout intrt dans les autres marques et dsignations.
Copyright 2004, Automationdirect.comE Incorporated
Tous droits rservs
Nulle partie de ce manuel ne doit tre copie, reproduite ou transmise de quelque faon que ce soit sans le consentement
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lgard de tous les renseignements contenus dans le prsent document.
1
Manual Revisions
If you contact us in reference to this manual, be sure and include the revision number.
Title: Terminator Installation and I/O Manual
Manual Number: T1KINSTM
Edition/Rev
Date
Description of Changes
Original
11/00
original issue
1st Edition,
Rev A
1st Edition,
Rev B
1st Edition,
Rev C
1st Edition,
Rev D
1st Edition,
Rev E
2nd Edition
02/01
2nd Edition,
Rev A
09/04
07/01
04/02
12/02
04/03
09/03
1
Table of Contents
Chapter 1: Introduction
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supplemental Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conventions Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key Topics for Each Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminator I/O Base Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminator I/O System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
12
12
12
13
13
14
15
15
15
22
22
22
22
23
23
24
24
25
26
27
27
27
28
28
28
29
29
210
210
214
211
32
32
33
34
35
36
ii
Table of Contents
Connecting DC I/O to Solid State Field Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solid State Input Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solid State Output Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relay Output Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Prolonging Relay Contact Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Modules Position, Wiring, and Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multiple Power Supply Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Which Modules can go in a Slave System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Discrete Module Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Color Coding of I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring the I/O Module Bases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting Internal 24VDC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using Internal 24VDC Base Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External 24VDC Wiring Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Wiring Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output Module Fusing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Module Hot Swap Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hot Swap: I/O Module Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outputs Enable / Disable Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check External 24VDC Before Hot Swapping! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calculating the Power Budget . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Managing your Power Resource . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supply Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Budget Calculation Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Budget Worksheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Specification Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inputs or Outputs Per Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Commons Per Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Voltage Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output Voltage Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Peak Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AC Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ON Voltage Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OFF Voltage Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Impedance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Minimum ON Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum OFF Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Minimum Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External DC Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ON Voltage Drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Leakage Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Inrush Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Power Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OFF to ON Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ON to OFF Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Terminal Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
37
37
39
39
311
311
312
312
312
313
314
314
315
316
316
317
317
317
317
318
318
318
319
320
321
322
322
322
322
322
322
322
322
322
322
322
322
322
322
322
322
322
322
322
323
323
323
323
323
323
iii
Table of Contents
T1K01AC, T1K01DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1HEBC Base Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1HEBC100 Base Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1KDEVNETS Base Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1KMODBUS Base Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1KRSSS Remote I/O Base Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1HPBC Base Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1K08ND3 DC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1K16ND3 DC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1K08NA1 AC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1K16NA1 AC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1K08TD1 DC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1K08TD21 DC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1H08TDS Isolated DC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1K16TD1 DC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1K16TD21 DC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1K08TA AC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1K16TA AC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1K08TAS AC Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1K08TR Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1K16TR Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1K08TRS Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1F08AD1 8 Channel Current Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1F08AD2 8 Channel Voltage Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1F16AD1 16 Channel Current Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1F16AD2 16 Channel Voltage Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1F08DA1 8 Channel Current Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1F08DA2 8 Channel Voltage Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1F16DA1 16 Channel Current Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1F16DA2 16 Channel Voltage Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1F16RTD 16 Channel RTD Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1F14THM 14 Channel Thermocouple Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1F8AD4DA1 8 Ch. Current In / 4 Ch. Current Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1F8AD4DA2 8 Ch. Voltage In / 4 Ch. Voltage Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1HCTRIO Counter I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1K08B(1), T1K16B(1) I/O Module Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1K10CBL, T1K10CBL1 Expansion Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1K05CBLLL(1), T1K05CBLRR(1) Expansion Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
356
358
360
362
365
366
367
42
42
43
44
iv
Table of Contents
Analog Input Module Memory Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
T1F14THM and T1F16RTD Channel Burnout Bit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Input Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Channel Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog and Digital Value Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Output Module Memory Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Output Module Control Byte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Output Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ouput Module Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Channel Data Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog and Digital Value Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
47
410
410
410
411
412
423
424
424
424
425
A2
A2
A2
A2
A3
A3
A4
A4
A5
A5
A6
A6
A6
A7
A7
A7
A8
A8
Introduction
In This Chapter. . . .
About This Manual
Conventions Used
Terminator I/O Base Controllers
Terminator I/O System Components
11
12
Getting Started
Getting Started
Supplemental
Manuals
In addition to this manual, you will want to have the specific manual for your
Terminator I/O Base Controller. In some cases you may need an additional manual
such as the master PLC User Manual or perhaps the manual for the PCbased
control software you may be using.
Technical Support
We strive to make our manuals the best in the industry. We rely on your feedback to
let us know if we are reaching our goal. If you cannot find the solution to your
particular application, or, if for any reason you need additional technical assistance,
please call us at
7708444200
Our technical support group is glad to work with you in answering your questions.
They are available weekdays from 9:00 a.m. to 6:00 p.m. Eastern Time. We
encourage you to visit our site on the worldwide web where you can find technical
and nontechnical information about our products and our company.
http://www.automationdirect.com
If you have a comment or question about any of our products, services, or manuals,
please fill out and return the Suggestions card that was shipped with this manual.
13
Getting Started
Conventions Used
When you see the exclamation mark icon in the lefthand margin, the paragraph to
its immediate right will be a warning. This information could prevent injury, loss of
property, or even death (in extreme cases).
The word WARNING: in boldface will mark the beginning of the text.
Key Topics for
Each Chapter
Getting Started
When you see the notepad icon in the lefthand margin, the paragraph to its
immediate right will be a special note.
The word NOTE: in boldface will mark the beginning of the text.
14
Getting Started
Getting Started
S
S
S
S
T1HEBC
T1HPBC
T1HEBC100
T1KMODBUS
T1KDEVNETS
T1KRSSS
15
Getting Started
I/O Modules
Power Supply
Base
Controller
I/O Module
I/O Module
Assembly
I/O Base
I/O Modules
Getting Started
Power Supplies
Terminator I/O is a modular system which combines the functions of terminal blocks
and I/O modules for distributed I/O. Each Terminator I/O system has the following
components: a Power Supply, a Base Controller, and one or more I/O Module(s).
Terminator I/O systems can contain up to 16 I/O modules per slave (node). Each
slave (node) system can be divided into one row of base I/O plus two rows of local
expansion I/O using a base expansion cable.
120/240VAC and 12/24 VDC power supplies are available. The AC version has a
builtin 24VDC supply. A power supply must be the leftmost component in a slave
system followed by the base controller. Additional power supplies should be added
between I/O modules to meet power budget requirements.
A Terminator I/O module assembly consists of an I/O module and a separate base,
as shown below. A complete range of discrete modules which support 12/24 VDC,
110/220 VAC and up to 7A relay outputs is offered. The analog I/O modules provide
12 and 14 bit resolution and several selections of I/O signal ranges (including
bipolar). The temperature input modules provide 16 bit resolution with several
temperature input range selections. All Terminator I/O modules can be Hot
Swapped (replaced) without removing system power (except for the base controller
and power supply). Refer to the I/O Module Hot Swap section in Chapter 3 for
details.
Installation and
Power Wiring
12
In This Chapter. . . .
Safety Guidelines
Mounting Guidelines
Assembling the Components
Multiple Power Supplies / Local Expansion
Power Supply Wiring Guidelines
22
Installation and Wiring
Installation and
Safety Guidelines
Installation and
Power Wiring
Safety Guidelines
WARNING: Providing a safe operating environment for personnel and equipment is
your responsibility and should be your primary goal during system planning and
installation. Automation systems can fail and may result in situations that can cause
serious injury to personnel or damage to equipment. Do not rely on the automation
system alone to provide a safe operating environment. You should use external
electromechanical devices, such as relays or limit switches, that are independent of
the application to provide protection for any part of the system that may cause
personal injury or damage.
Every automation application is different, so there may be special requirements for
your particular application. Make sure you follow all national, state, and local
government requirements for the proper installation and use of your equipment.
Plan for Safety
The best way to provide a safe operating environment is to make personnel and
equipment safety part of the planning process. You should examine every aspect of
the system to determine which areas are critical to operator or machine safety.
If you are not familiar with industrial control system installation practices, or your
company does not have established installation guidelines, you should obtain
additional information from the following sources.
NEMA The National Electrical Manufacturers Association, located in
Washington, D.C., publishes many different documents that discuss
standards for industrial control systems. You can order these
publications directly from NEMA. Some of these include:
ICS 1, General Standards for Industrial Control and Systems
ICS 3, Industrial Systems
ICS 6, Enclosures for Industrial Control Systems
NEC The National Electrical Code provides regulations concerning
the installation and use of various types of electrical equipment. Copies
of the NEC Handbook can often be obtained from your local electrical
equipment distributor or your local library.
S Local and State Agencies many local governments and state
governments have additional requirements above and beyond those
described in the NEC Handbook. Check with your local Electrical
Inspector or Fire Marshall office for information.
Safety Techniques
The publications mentioned provide many ideas and requirements for system
safety. At a minimum, you should follow these regulations. Using the techniques
listed below will further help reduce the risk of safety problems.
Orderly system shutdown sequence in the control program.
Emergency stop switch for disconnecting system power.
Class 1, Division 2, This equipment is suitable for use in Class 1, Division 2, Zone 2 , groups A, B, C and
D or nonhazardous locations only.
Zone 2 Approval
WARNING: Explosion Hazard:
Substitution of components may impair suitability for Class 1, Division 2,
Zone 2.
Do not disconnect equipment unless power has been switched off or the
area is known to be nonhazardous.
23
Installation and Wiring
Orderly System
Shutdown
System Power
Disconnect
Installation and
Power Wiring
WARNING: The control program must not be the only form of protection for any
problems that may result in a risk of personal injury or equipment damage.
Emergency
Stop
Installation and
Safety Guidelines
After an Emergency shutdown or any other type of power interruption, there may be
requirements that must be met before the control program can be restarted. For
example, there may be specific register values that must be established (or
maintained from the state prior to the shutdown) before operations can resume. In
this case, you may want to use retentive memory locations, or include constants in
the control program to ensure a known starting point.
24
Installation and Wiring
Mounting Guidelines
Before installing the Terminator I/O system you will need to know the dimensions of
the components. The diagrams on the following pages provide the component
dimensions to use in defining your enclosure specifications. Remember to leave
room for potential expansion.
Installation and
Power Wiring
NOTE: If you are using other components in your system, refer to the appropriate
manual to determine how those units can affect mounting dimensions.
Dimensions
The following diagrams show the base controller, power supply and I/O module
dimensions. Terminator I/O components mount on 35mm wide Din rail.
83.3 (3.28)
9.2 (0.36)
Installation and
Safety Guidelines
Terminator I/O
components
80 (3.15)
mount on 35mm
wide Din rail.
10.3 (0.41)
mm (in.)
80 (3.15)
10.3 (0.41)
mm (in.)
I/O Modules
(8 pt.)
(16 pt.)
48 (1.89)
89 (3.5)
80 (3.15)
mm (in.)
80 (3.15)
mm (in.)
25
Installation and Wiring
Panel Mounting
and Layout
OK
OK
Airflow
Installation and
Power Wiring
It is important to design your panel properly to help ensure that the Terminator I/O
products operate within their environmental and electrical limits. The system
installation should comply with all appropriate electrical codes and standards. It is
important that the system also conforms to the operating standards for the
application to insure proper performance.
Airflow
Power Source
Installation and
Safety Guidelines
Panel
Star Washers
Ground Braid
Copper Lugs
Star Washers
Panel or
Single Point
Ground
Panel Ground
Terminal
Earth Ground
26
Installation and Wiring
Installation and
Safety Guidelines
Installation and
Power Wiring
Enclosures
27
Installation and Wiring
Environmental
Specifications
The following table lists the environmental specifications that apply to the Terminator
I/O modules. Be sure to check the specifications of the controller you are using. Also
refer to the appropriate I/O module specifications in Chapter 3 for the temperature
derating curves for the specific module.
Rating
Storage temperature
4 F to 158 F (20 C to 70 C)
32 F to 131 F (0 C to 55 C)
Ambient humidity*
Vibration resistance
Shock resistance
Noise immunity
NEMA (ICS3304)
Impulse noise 1us, 1000V
FCC class A
RFI (144MHz, 430MHz 10W, 10cm)
Atmosphere
Installation and
Power Wiring
Specification
*Equipment will operate at low humidity. However, static electricity problems occur much more
frequently at lower humidity levels. Make sure you take adequate precautions when you touch the
equipment. Consider using ground straps, anti-static floor coverings, etc. if you use the equipment in
low humidity environments.
Power
The power source must be capable of supplying voltage and current complying with
the base power supply specifications.
Specification
DC Power Supply
Part Numbers
T1K01AC
T1K01DC
110/220VAC (85264VAC)
50/60Hz (4763Hz)
12/24VDC (10.826.4VDC))
with less than 10% ripple
20A
10A
Maximum Power
50 VA
20W
Insulation Resistance
None
Some applications require agency approvals. Typical agency approvals which your
application may require are:
UL (Underwriters Laboratories, Inc.)
CSA (Canadian Standards Association)
FM (Factory Mutual Research Corporation)
S CUL (Canadian Underwriters Laboratories, Inc.)
Installation and
Safety Guidelines
Agency Approvals
AC Power Supply
28
Installation and Wiring
Installation and
Power Wiring
3
2
Mounting the
Components
on DIN Rail
Installation and
Safety Guidelines
1
NOTE: Do not force the base controller on the DIN rail. Due to slight size
variations in different manufacturers DIN rail, it may be necessary to first
unlatch the locking tab, rotate the module into place, then latch the locking tab.
29
Installation and Wiring
Connecting the
Components on
the DIN Rail
Slide the module assembly on the DIN rail until the clip
arm attaches securely to the adjacent module.
Installation and
Power Wiring
NOTE: One power supply is required in the leftmost component position followed by
the base controller. Additional power supplies should be added between I/O modules
as necessary to meet power budget requirements (see page 318). Each power supply
powers the modules to its right, but is interrupted by the next power supply.
Removing I/O
Modules from
the Base
Installation and
Safety Guidelines
To remove the module from the base, grip the center of the base arm and rotate
outward releasing the module. Lift the module from the base.
To remove a module assembly from the DIN rail, lift the clip arm up and slide the
module assembly away from the adjacent module. Pull the locking tab down (out)
and lift the assembly off the DIN rail. Refer to the I/O Module Hot Swap Feature
section in Chapter 3 to remove an I/O module with Terminator I/O system power ON.
210
Installation and Wiring
Installation and
Power Wiring
Multiple
Power Supply
Configuration
It is possible to have multiple power supplies in a single slave (node) system to meet
power budget requirements. One power supply is required in the leftmost
component position followed by the base controller. Additional power supplies
should be added between I/O modules as necessary to meet power budget
requirements. There are some restrictions on where power supplies can be placed
in the system when using the T1K05CBLRR(1) expansion base cable. Each
power supply powers the modules to its right, but is interrupted by the next power
supply. Each slave (node) system can be divided into one row of base I/O plus two
rows of local expansion I/O up to a total of 16 I/O modules.
Expansion cables are available in two configurations: one that passes 24VDC
base power through and one that does not (both cables pass the 5VDC base power).
The (1) version of the expansion cables pass 24VDC through on an isolated wire.
Any local expansion DC input modules configured for internal power (current
sourcing) must either have a power supply preceeding it on the same base or, have a
(1) version cable pass 24VDC from a power supply on the preceeding base.
Power Supply #1
(a power supply must be
the leftmost component
in a system followed by
the base controller)
Power Supply #2
Installation and
Safety Guidelines
T1K10CBL(1)
Power Supply #3
System shown above: The first power supply powers the base controller and the two I/O modules to its right. The
second power supply powers the the two modules to its right and the three I/O modules on the first local expansion
base. Power Supply #3 powers the three I/O modules to its right on the second local expansion base. This is only
an example and the power budget requirements vary depending on the I/O modules used.
211
Installation and Wiring
Base Controller
I/O Addressing
Power Supply #2
T1K05CBLRR(1)
Installation and
Power Wiring
Do not connect a
T1K05CBLLL(1)
to
the left side of the local
I/O base.
T1K05CBLLL(1)
System shown above: The first power supply powers the base controller and the two I/O
modules to its right. The second power supply powers the the two modules to its right and
the three I/O modules on the first local expansion base. When a T1K05CBLRR(1) is
used, the expansion I/O assignments are from right to left (reversed). A power supply cannot
be used on a base that is connected to a system by a T1K05CBLRR(1). Power Supply
#3 powers the three I/O modules to its right on the second local expansion base.This is only
an example and the power budget requirements vary depending on the I/O modules used.
Installation and
Safety Guidelines
I/O Addressing
212
Installation and Wiring
Power Supply #1
(a power supply must be
the leftmost component
in a system followed by
the base controller)
Installation and
Power Wiring
I/O Addressing
T1K10CBL(1)
Installation and
Safety Guidelines
System shown above: The first power supply powers the base controller and the two I/O
modules to its right. The second power supply powers the the two modules to its right. Power
Supply #3 powers the three I/O modules to its right on the first local expansion base and the
three I/O modules on the second local expansion base. When a T1K05CBLRR(1) is
used, the expansion I/O assignments are from right to left (reversed). A power supply cannot
be used on a base that is connected to a system by a T1K05CBLRR(1). This is only an
example and the power budget requirements vary depending on the I/O modules used.
213
Installation and Wiring
Power Supply #1
(a power supply must be
the leftmost component
in a system followed by
the base controller)
T1K05CBLRR(1)
Installation and
Power Wiring
Power Supply #2
I/O Addressing
Installation and
Safety Guidelines
System shown above: The first power supply powers the base controller and the two I/O
modules to its right. The second power supply powers the the two modules to its right and
the five I/O modules on the first local expansion base. When a T1K05CBLRR(1) is used,
the expansion I/O assignments are from right to left (reversed). A power supply cannot be
used on a base that is connected to a system by a T1K05CBLRR(1). This is only an example and the power budget requirements vary depending on the I/O modules used.
214
Installation and Wiring
Installation and
Power Wiring
NOTE: You can connect either a 110 VAC or 220 VAC supply to the AC
terminals. Special wiring or jumpers are not required as with some of the
other DirectLOGIC products.
95-240V
50/60Hz
50VA
12-24
20W
AC (L)
+ ____
- ____
Installation and
Safety Guidelines
AC (N)
+
24V
-
LG
OUT
LG
G
T1K-01DC
T1K-01AC
Power Supply
T1K01AC
T1K01DC
Wire Guage
Solid: 24 12 AWG
Stranded: 24 12 AWG
Solid: 24 12 AWG
Stranded: 24 12 AWG
Recommended
Torque
13
In This Chapter. . . .
I/O Wiring Strategies
I/O Modules Position, Wiring, and Specifications
I/O Module Hot Swap Feature
Calculating the Power Budget
I/O Specification Terms
32
I/O Wiring and Specifications
Terminator I/O
System Isolation
Boundaries
The Terminator I/O system is very flexible and will work in many different wiring
configurations. By studying this section before actual installation, you can probably
find the best wiring strategy for your application. This will help to lower system cost,
wiring errors, and avoid safety problems.
Terminator I/O system circuitry is divided into three main regions separated by
isolation boundaries, shown in the drawing below. Electrical isolation provides
safety, so that a fault in one area does not damage another. A transformer in the
power supply provides magnetic isolation between the primary and secondary
sides. Opto-couplers provide optical isolation in Input and Output circuits. This
isolates logic circuitry from the field side, where factory machinery connects. Note
the discrete inputs are isolated from the discrete outputs, because each is isolated
from the logic side. Isolation boundaries protect the operator interface (and the
operator) from power input faults or field wiring faults. When wiring a Terminator I/O
system, it is extremely important to avoid making external connections that connect
logic side circuits to any other.
Primary Side
I/O Wiring
and Specifications
Installation and
Safety Guidelines
Secondary, or
Logic side
Power Input
Main
Power
Supply
Isolation
Boundary
Slave
CPU
Field Side
(backplane)
Input
Module
Inputs
(backplane)
Output
Module
Outputs
Programming Device,
Operator Interface, or Network
Isolation
Boundary
The next figure shows the physical layout of a Terminator I/O system, as viewed from
the front. In addition to the basic circuits covered above, AC-powered bases include
an auxiliary +24VDC power supply with its own isolation boundary. Since the supply
output is isolated from the other three circuits, it can power input and/or output
circuits!
Terminator I/O
System
Primary Side
Power Input
Main
Power
Supply
Slave
Internal
CPU
+24VDC Out
Auxiliary
+24VDC
Supply
Secondary, or
Logic side
Backplane
Comm.
Input Module
Operator
Interface
Inputs Commons
Field Side
Output Module
Outputs Commons
Supply for
Output Circuit
33
I/O Wiring and Specifications
Powering I/O
Circuits with the
Auxiliary Supply
In some cases, using the built-in auxiliary +24VDC supply can result in a cost
savings for your control system. It can power combined loads up to 500mA if power
budget allows. Be careful not to exceed the current rating of the supply. If you are the
system designer for your application, you may be able to select and design in field
devices which can use the +24VDC auxiliary supply.
All AC power supplies feature an internal auxiliary supply. If input devices AND
output loads need +24VDC power, the auxiliary supply may be able to power both
circuits as shown in the following diagram.
AC Power
Power Input
Auxiliary
+24VDC
Supply
Output Module
Inputs
Outputs Com.
Com.
Loads
DC Power
Input Module
Inputs
Com.
Output Module
Outputs Com.
Loads
Installation and
Safety Guidelines
I/O Wiring
and Specifications
34
I/O Wiring and Specifications
Powering I/O
Circuits Using
Separate Supplies
In most applications it will be necessary to power the input devices from one power
source, and to power output loads from another source. Loads often require
high-energy AC power, while input sensors use low-energy DC. If a machine
operator is likely to come in close contact with input wiring, then safety reasons also
require isolation from high-energy output circuits. It is most convenient if the loads
can use the same power source as the Terminator I/O system, and the input sensors
can use the auxiliary supply, as shown to the left in the figure below.
If the loads cannot be powered from the system supply, then a separate supply must
be used as shown to the right in the figure below.
AC Power
Power Input
Auxiliary
+24VDC
Supply
Installation and
Safety Guidelines
Power Input
Input Module
Output Module
Inputs
Outputs Com.
Com.
Auxiliary
+24VDC
Supply
I/O Wiring
and Specifications
AC Power
Input Module
Output Module
Inputs
Outputs Com.
Com.
Loads
Loads
Load
Supply
Some applications will use the external power source to also power the input circuit.
This typically occurs on DC-powered systems, as shown in the drawing below to the
left. The inputs share the system power source supply, while the outputs have their
own separate supply.
A worst-case scenario, from a cost and complexity view-point, is an application
which requires separate power sources for the Terminator I/O system, input devices,
and output loads. The example wiring diagram below on the right shows how this can
work, but also the auxiliary supply output is an unused resource. You will want to
avoid this situation if possible.
+
DC Power
AC Power
Power Input
Power Input
Input Module
Inputs
Com.
Output Module
Auxiliary
+24VDC
Supply
Outputs Com.
+
Loads
Load
Supply
Input Module
Output Module
Inputs
Com.
Outputs Com.
Input
Supply
Loads
Load
Supply
35
I/O Wiring and Specifications
Sinking / Sourcing
Concepts
Before going further in the study of wiring strategies, you must have a solid
understanding of sinking and sourcing concepts. Use of these terms occurs
frequently in input or output circuit discussions. It is the goal of this section to make
these concepts easy to understand, further ensuring your success in installation.
First the following short definitions are provided, followed by practical applications.
Input
Sensing
Common
Sinking Input
Sinking Output
Terminator I/O System
Input
Input
Sensing
Sourcing Output
Input
Sensing
Input
+
Common
Load
Output
Switch
Common
Sourcing Input
Output
Load
Installation and
Safety Guidelines
I/O Wiring
and Specifications
36
I/O Wiring and Specifications
Installation and
Safety Guidelines
I/O Wiring
and Specifications
I/O Common
In order for an I/O circuit to operate,
Terminal Concepts current must enter at one terminal and exit
at another. Therefore, at least two
terminals are associated with every I/O
point. In the figure to the right, the Input or
Output terminal is the main path for the
current. One additional terminal must
provide the return path to the power
supply.
If there was unlimited space and budget
for I/O terminals, every I/O point could
have two dedicated terminals as the figure
above shows. However, providing this
level of flexibility is not practical or even
necessary for most applications. So, most
Input or Output points are in groups which
share the return path (called commons).
The figure to the right shows a group (or
bank) of 4 input points which share a
common return path. In this way, the four
inputs require only five terminals instead
of eight.
Field
Device
+
Return Path
Input 1
Input
Sensing
Input 2
Input 3
Input 4
+
Common
NOTE: In the circuit above, the current in the common path is 4 times any channels
input current when all inputs are energized. This is especially important in output
circuits, where heavier gauge wire is sometimes necessary on commons.
Most Terminator I/O input and output
modules group their I/O points into banks
that share a common return path. The best
indication of I/O common grouping is on
the wiring label, such as the one shown to
the right. The miniature schematic shows
two circuit banks with four output points in
each. The common terminal for each is
labeled COM 0 and COM 1,
respectively.
In the wiring label example, the positive
terminal of a DC supply connects to the
common terminals. Some symbols you
will see on the wiring labels, and their
meanings are:
AC supply
DC supply
Input Switch
AC or DC supply
Output Load
L
L L L L
0
COM 0
L L L L
4
COM 1
37
I/O Wiring and Specifications
Connecting DC I/O In the previous section on Sourcing and Sinking concepts, the DC I/O circuits were
explained to only allow current to flow one way. This is also true for many of the field
to Solid State
devices which have solid-state (transistor) interfaces. In other words, field devices
Field Devices
can also be sourcing or sinking. When connecting two devices in a series DC circuit,
one must be wired as sourcing and the other as sinking.
Solid State
Input Sensors
Terminator I/O DC input modules are flexible because they detect current flow in
either direction, so they can be wired as either sourcing or sinking. In the following
circuit, a field device has an open-collector NPN transistor output. It sinks current
from the input point, which sources current. The power supply can be the +24
auxiliary supply or another supply (+12 VDC or +24VDC), as long as the input
specifications are met.
Field Device
Output
(sinking)
Supply
Ground
Common
Field Device
+V
Common
Common
Field Device
+V
Input
(sourcing)
1030 VDC
Ground
Installation and
Safety Guidelines
Solid State
Output Loads
(sinking)
I/O Wiring
and Specifications
In the next circuit, a field device has an open-emitter PNP transistor output. It
sources current to the input point, which sinks the current back to ground. Since the
field device is sourcing current, no additional power supply is required.
38
I/O Wiring and Specifications
In the next example a sinking DC output point is connected to the sinking input of a
field device. This is a little tricky, because both the Terminator I/O system output and
field device input are sinking type. Since the circuit must have one sourcing and one
sinking device, a sourcing capability needs to be added to the Terminator I/O system
output by using a pull-up resistor. In the circuit below, a Rpull-up is connected from the
output to the DC output circuit power input.
Terminator I/O System DC Output
Power
+DC pwr
Field Device
R pull-up
(sourcing)
(sinking)
Output
+
Input
(sinking)
Ground
R input
Supply
I/O Wiring
and Specifications
Common
NOTE 1: DO NOT attempt to drive a heavy load (>25 mA) with this pull-up method
NOTE 2: Using the pull-up resistor to implement a sourcing output has the effect of
inverting the output point logic. In other words, the field device input is energized
when the Terminator I/O system output is OFF, from a ladder logic point-of-view.
Your ladder program must comprehend this and generate an inverted output. Or,
you may choose to cancel the effect of the inversion elsewhere, such as in the field
device.
It is important to choose the correct value of R pull-up. In order to do so, you need to
know the nominal input current to the field device (I input) when the input is energized.
If this value is not known, it can be calculated as shown (a typical value is 15 mA).
Then use I input and the voltage of the external supply to compute R pull-up. Then
calculate the power Ppull-up (in watts), in order to size Rpull-up properly.
Installation and
Safety Guidelines
input
R pull-up =
input (turnon)
R input
V supply 0.7
I
R input
pull-up
input
V supply
R pullup
Of course, the easiest way to drive a sinking input field device as shown below is to
use a DC sourcing output module. The Darlington NPN stage will have about 1.5 V
ON-state saturation, but this is not a problem with low-current solid-state loads.
Terminator I/O DC Sourcing Output
+DC pwr
Common
Field Device
Output (sourcing)
+
Input
(sinking)
Ground
Supply
R input
39
I/O Wiring and Specifications
Relay Output
Guidelines
Several output modules in the Terminator I/O family feature relay outputs:
T1K08TR, T1K16TR, and T1K08TRS. Relays are best for the following
applications:
Loads that require higher currents than the solid-state outputs can
deliver
Cost-sensitive applications
Some output channels need isolation from other outputs (such as when
some loads require different voltages than other loads)
Some applications in which NOT to use relays:
Loads that require currents under 10 mA
S Loads which must be switched at high speed or heavy duty cycle
Relay output module contacts are
availabe in Form A type, or SPST (single
pole, single throw) normally open.
Some relay output modules relays share
common terminals, which connect to the
wiper contact in each relay of the bank.
Other relay modules have relays which
are completely isolated from each other. In
all cases, the module drives the relay coil
when the corresponding output point is on.
Output
R
C
Common
Supply
Common
Installation and
Safety Guidelines
Relay contacts wear according to the amount of relay switching, amount of spark
created at the time of open or closure, and presence of airborne contaminants.
However, there are some steps you can take to help prolong the life of relay contacts:
Switch the relay on or off only when the application requires it.
If you have the option, switch the load on or off at a time when it will
draw the least current.
Take measures to suppress inductive voltage spikes from inductive DC
loads such as contactors and solenoids (circuit given below).
I/O Wiring
and Specifications
Prolonging Relay
Contact Life
310
I/O Wiring and Specifications
Adding external contact protection may extend relay life beyond the number of
contact cycles listed in the specification tables for relay modules. High current
inductive loads such as clutches, brakes, motors, direct-acting solenoid valves, and
motor starters will benefit the most from external contact protection.
The RC network must be located close to the relay module output connector. To find
the values for the RC snubber network, first determine the voltage across the
contacts when open, and the current through them when closed. If the load supply is
AC, then convert the current and voltage values to peak values:
Now you are ready to calculate values for R and C, according to the formulas:
2
C (mF) =
R (W) =
10
V
10 x I x
, where x= 1 +
50
V
I/O Wiring
and Specifications
For example, suppose a relay contact drives a load at 120VAC, 1/2 A. Since this
example has an AC power source, first calculate the peak values:
Ipeak = Irms x 1.414, = 0.5 x 1.414 = 0.707 Amperes
Vpeak = Vrms x 1.414 = 120 x 1.414 = 169.7 Volts
Now, finding the values of R and C,:
C (mF) =
10
R (W) =
Installation and
Safety Guidelines
x= 1 +
10
V
10 x I x
50
169.7
0.707
, where x= 1 +
= 1.29
50
V
R (W) =
169.7
10 x 0.707 1.29
= 26 W, 1/2 W, " 5%
If the contact is switching a DC inductive load, add a diode across the load as near to
load coil as possible. When the load is energized the diode is reverse-biased (high
impedance). When the load is turned off, energy stored in its coil is released in the
form of a negative-going voltage spike. At this moment the diode is forward-biased
(low impedance) and shunts the energy to ground. This protects the relay contacts
from the high voltage arc that would occur as the contacts are opening.
For best results, follow these guidelines in using a noise suppression diode:
DO NOT use this circuit with an AC power supply.
Place the diode as close to the inductive field device as possible.
Use a diode with a peak inverse voltage rating (PIV) at least 100 PIV, 3A
forward current or larger. Use a fast-recovery type (such as Schottky
type). DO NOT use a small-signal diode such as 1N914, 1N941, etc.
S Be sure the diode is in the circuit correctly before operation. If installed
backwards, it short-circuits the supply when the relay energizes.
311
I/O Wiring and Specifications
It is possible to have multiple power supplies in a single slave (node) system to meet
power budget requirements. One power supply is required in the leftmost
component position followed by the base controller. Additional power supplies
should be added between I/O modules as necessary to meet power budget
requirements (there are some restrictions on where power supplies can be placed in
the system when using the T1K05CBLRR(1) expansion base cable). Each
power supply powers the modules to its right, but is interrupted by the next power
supply. Each slave (node) system can be divided into one row of base I/O plus two
rows of local expansion I/O up to a total of 16 I/O modules.
Expansion cables are available in two configurations: one that passes 24VDC
base power through and one that does not (both cables pass the 5VDC base power).
The (1) version of the expansion cables pass 24VDC through on an isolated wire.
Any local expansion DC input modules configured for internal power (current
sourcing) must either have a power supply preceeding it on the same base or, have a
(1) version cable pass 24VDC from a power supply on the preceeding base.
Overview of
I/O Expansion
Configurations
There are several expansion I/O system configurations that can be created by using
the local expansion cables. There are some restrictions on where power supplies
can be placed in the system when using the T1K05CBLRR(1) expansion base
cable. Refer to chapter 2 for details on the example systems shown below.
Installation and
Safety Guidelines
I/O Wiring
and Specifications
312
I/O Wiring and Specifications
Which Modules
The table below lists by category those modules that you may use in a system.
can go in a System
Terminator I/O Module / Unit
Slave System
Base Controller
DC Input Modules
Yes
AC Input Modules
Yes
DC Output Modules
Yes
AC Output Modules
Yes
Yes
Yes
Yes
NOTE: One power supply is required in the leftmost component position followed by the
I/O Wiring
and Specifications
Discrete Module
Status Indicators
Installation and
Safety Guidelines
Base Controller. Additional power supplies should be added between I/O modules as
necessary to meet power budget requirements. Each power supply powers the modules to
its right, but is interrupted by the next power supply. It is not mandatory to have a power
supply in the leftmost position on an expansion rack. Expansion cables are available in two
configurations: one that passes 24VDC base power through and one that does not.
Color Coding of I/O The Terminator I/O family of I/O modules have a color coding scheme to help you
quickly identify the module as either a power supply, an input module or an output
Modules
module. This is done through a color mark indicator located on the front of each
module. The color scheme is listed below:
The discrete I/O modules provide LED status indicators to show the status of the I/O
points. Most of the output modules have additional LEDs to indicate a blown fuse.
Status indicators
Color marks
Module Type
Color Code
Power Supply
Green
Base Controller
White
Blue
Red
313
I/O Wiring and Specifications
Wiring the
I/O Module
Bases
There are two types of terminal bases for the Terminator I/O modules: screw clamp
and spring clamp connectors. The recessed screw heads help minimize the risk of
someone accidentally touching active wiring.
WARNING: For some modules, field device power may still be present on the
terminal block even though the Terminator I/O system power is turned off. To
minimize the risk of electrical shock, check all field device power before you remove
a wire.
Screw Clamp
Terminals
Spring Clamp
Terminals
I/O Wiring
and Specifications
Recommended
Torque
Recommended
Screwdriver
Blade Size
0.02in.x 0.125in.
(0.5mm x 3mm)
solid conductor:
2412AWG
stranded conductor:
2412AWG
Installation and
Safety Guidelines
314
I/O Wiring and Specifications
Selecting Internal
24VDC Power
Supply
The DC input field devices can be powered from the integrated 24 VDC power
supply from the power supply bus. The T1K08ND3 and T1K16ND3 DC input
modules have jumpers for selecting internal 24VDC power supply available for 2 and
3wire field devices. The analog I/O and DC output modules do not have direct
access to the internal bussed 24 VDC.
Jumpers located under top cover of T1K08ND3 and T1K16ND3
Installation and
Safety Guidelines
I/O Wiring
and Specifications
The diagram below shows DC input devices using internally bussed 24VDC for
Using Internal
24VDC Base Power power. If the module is set to sink current , +24VDC power is supplied to the
input module base COM terminals and 0VDC is supplied to the module base V
terminals. If the module is set to source current, +24VDC is supplied to the
input module base V terminals and 0VDC is supplied to the module base COM
terminals.
315
I/O Wiring and Specifications
External 24VDC
Wiring Options
DC output and analog I/O modules do not have direct access to the internally
bussed 24VDC. External user supplied 24 VDC power, or auxiliary 24 VDC from the
T1K01AC, can be applied directly to one end of the DC I/O module base terminal (V
and COM) rows and jumpered across each base as needed in a system. This
creates a bus (row) of 24VDC and a bus of 0VDC power. Be sure not to exceed the
supplys power budget.
NOTE: If you intend to use the I/O module Hot Swap feature, refer to the Check
External 24VDC Wiring Before Hot Swapping section on page 317. The external
24VDC wiring options below are not recommended when intending to Hot Swap DC
output or analog I/O modules.
I/O Wiring
and Specifications
Installation and
Safety Guidelines
316
I/O Wiring and Specifications
I/O Wiring
Checklist
Terminal Type
Screw Type
Spring Type
Wire Guage
Solid: 24 12 AWG
Stranded: 24 12 AWG*
Solid: 24 14 AWG
Stranded: 24 14 AWG*
Recommended
Torque
I/O Wiring
and Specifications
Installation and
Safety Guidelines
Use the following guidelines when wiring the base terminals in your system.
1. There is a limit to the size of wire the terminals can accept. The table below
lists the suggested AWG for each module type.
All Terminator I/O discrete output modules have internal userreplaceable fuses.
For fuse specifications and part numbers for a specific output module, refer to the
output module specifications later in this chapter. Be sure to remove system power
or disable outputs via the Base Contoller switch before attempting to remove the I/O
module from its base. Refer to the next section I/O Module Hot Swap Feature if
attempting to remove an I/O module with the system power ON.
Fuses located under top cover of output modules
Note: A fuse blown indicator
illuminates only when a fuse is
blown and an associated output
point is turned ON by the program.
Replaceable
Fuses
317
I/O Wiring and Specifications
T1KDEVNETS
Yes
T1KMODBUS
Yes
T1KRSSS
Yes
T1HEBC(100)
T1HPBC
Check External
24VDC Wiring
Before Hot
Swapping
No
Base Controller
No
Yes
Installation and
Safety Guidelines
Outputs
Enable/Disable
Switch
Power Supply
I/O Wiring
and Specifications
Hot Swap:
I/O Module
Replacement
Module
318
I/O Wiring and Specifications
When determining the types and quantity of I/O modules you will be using in the
Terminator I/O system, it is important to remember there is a limited amount of power
available from the power supply to the system. We have provided a chart to help you
easily see the amount of power available with AC and DC power supplies. At the end
of this section you will also find an example of power budgeting and a worksheet
showing sample calculations.
If the I/O you chose exceeds the maximum power available from the power supply
you can resolve the problem by simply adding another power supply .
WARNING: It is extremely important to calculate the power budget correctly. If you
exceed the power budget, the system may operate in an unpredictable manner
which may result in a risk of personal injury or equipment damage.
Installation and
Safety Guidelines
I/O Wiring
and Specifications
Power Supply
Specifications
The following chart shows the amount of current supplied by the Terminator I/O
power supply. Use this to calculate the power budget for your system. The Auxiliary
24V Power Source mentioned in the table can be used to power field devices or
modules that require an external 24VDC.
AC Power
Supply
5VDC Current
Auxiliary 24VDC
Supplied in mA Power Source
(internal)
Current
Supplied in mA.
DC Power
Supply
5VDC Current
Auxiliary 24VDC
Supplied in mA. Power Source
(internal)
Current
Supplied in mA.
T1K01AC
2000
300
T1K01DC
2000
a max. of 500mA @
24VDC can be
achieved by lowering
the 5VDC to 1500mA
1500
500
Power
Supply #1
Power Supply #2
pwrbud1
Note on Power Supplies: One power supply is required in the leftmost component position (power
supply #1), as shown above. Additional power supplies should be added between I/O modules as
necessary to meet power budget requirements. Each power supply powers the modules to its right, but
is interrupted by the next power supply. It is not mandatory to have a power supply in the leftmost
position on an expansion rack.
System shown above: The first power supply (ps#1) powers the network interface module and the
two I/O modules to its right. The second power supply (ps#2) powers the remaining five I/O modules.
This is only an example and the power budget requirements vary depending on the I/O modules used.
319
I/O Wiring and Specifications
Module Power
Requirements
This chart shows the amount of maximum current required for each of the
Terminator I/O modules. Use this information to calculate the power budget for your
system. If an external 24VDC power source is required, you can use the built-in
24VDC auxiliary supply as long as you do not exceed the power budget. If any device
is connected to the Controllers serial port that uses the 5VDC supply pin, be sure to
include the devices power consumption in your 5VDC power budget calculation.
Base Controller and I/O Module Power Consumption
Module
5VDC (mA)
24VDC (mA)
Base Controllers
Module
5VDC (mA)
24VDC (mA)
AC Output Modules
T1KRSSS
250
T1K08TA
250
T1KDEVNETS
190
(see note 1)
T1K16TA
450
T1HEBC(100)
350
T1K08TAS
300
T1KMODBUS
250
T1HPBC
530
T1K08TR
350
DC Input Modules
T1K16TR
700
T1K08ND3
35
T1K08TRS
400
T1K16ND3
70
50 (see note 2)
35
T1F16AD1
75
50 (see note 2)
T1K16NA1
70
T1F08AD2
75
50 (see note 2)
T1F16AD2
75
50 (see note 2)
DC Output Modules
T1K08TD1
100
T1F16RTD
150
T1K08TD21
100
T1F14THM
60
70 (see note 2)
T1H08TDS
200
T1K16TD1
200
T1F08DA1
75
T1K16TD21
200
T1F16DA1
75
T1F08DA2
75
75
60 (see note 2
T1F16DA2
75
and 3)
70 (see note 2)
400
Note 1: The T1KDEVNETS consumes 45mA @ 1125 VDC from the DeviceNet System.
Note 2: Use T1K01AC 24VDC auxiliary supply or external user supply.
Note 3: 60mA plus 20mA per output loop
Note 4: If any device is connected to the Controllers serial port that uses the 5VDC supply pin,
be sure to include the devices power consumption in your 5VDC power budget calculation.
Important Power Budget Note: For each power supply in a system, make sure the
current required by the interface and I/O modules does not exceed the current
supplied at both 5VDC and 24VDC.
Installation and
Safety Guidelines
T1F8AD4DA2
75
I/O Wiring
and Specifications
T1F08AD1
T1K08NA1
AC Input Modules
320
I/O Wiring and Specifications
Power Budget
Calculation
Example
The following example shows how to calculate the power budget for the first slave
unit of an I/O system.
SLAVE (Node) # 1
Power Supply # 1 Module Part
Number
5 VDC (mA)
Required
T1HEBC
Module
T1K16NA1
Module
T1K16TA
2000
I/O Wiring
and Specifications
24 VDC (mA)
Required
300
350
70
450
870
2000870 = 1130
5 VDC (mA)
Required
300 0
= 300
24 VDC (mA)
Required
1500
500
Module
T1K08AD2
75
50
Module
T1K08AD2
75
50
Module
T1K16TD1
200
400
Module
T1K08TR
350
Module
T1K08ND3
35
Other
735
500
1500735 = 765
500 500 = 0
(see note 1)
Installation and
Safety Guidelines
Note 1: An external user power supply must be used in if the 24VDC current requirement
exceeds the T1K01AC 24VDC auxiliary supply.
1. Using the tables at the beginning of the Power Budgeting section of this
chapter, fill in the information for the base controller, I/O modules, and any
other devices that will use system power, including devices that use the 24
VDC output. Devices which fall into the Other category are devices such
as an operator interface which also has power requirements but do attach
as a module to the system.
2. Add the current columns starting with the slave and put the total in the row
labeled Maximum power required.
3. Subtract the row labeled Maximum power required from the Power
Supplied. Place the difference in the row labeled Remaining Power
Available.
4. If Maximum Power Required is greater than Power Supplied in
either of the two columns, the power budget will be exceeded. It will be
unsafe to use this configuration and you will need to restructure your I/O
configuration.
321
I/O Wiring and Specifications
Module Part
Number
5 VDC (mA)
(required)
Auxiliary
Power Source
24 VDC Output (mA)
(required)
Power Supplied
I/O Wiring
and Specifications
Installation and
Safety Guidelines
Other
322
I/O Wiring and Specifications
Installation and
Safety Guidelines
I/O Wiring
and Specifications
Indicates number of input or output points per module and designates current
sinking, current sourcing, or either.
Commons Per
Module
Input Voltage
Range
Output Voltage
Range
Peak Voltage
AC Frequency
ON Voltage Level
The voltage level at which the input point will turn ON.
The voltage level at which the input point will turn OFF.
Input Impedance
Input impedance can be used to calculate input current for a particular operating
voltage.
Input Current
Minimum ON
Current
The minimum current for the input circuit to operate reliably in the ON state.
Maximum OFF
Current
The maximum current for the input circuit to operate reliably in the OFF state.
Minimum Load
The minimum load current for the output circuit to operate properly.
External DC
Required
Some output modules require external power for the output circuitry.
ON Voltage Drop
Maximum Leakage The maximum current a connected maximum load will receive when the output point
is OFF.
Current
Maximum Inrush
Current
The maximum current used by a load for a short duration upon an OFF to ON
transition of a output point. It is greater than the normal ON state current and is
characteristic of inductive loads in AC circuits.
Base Power
Required
Power from the base power supply is used by the Terminator I/O modules and varies
between different modules. The guidelines for using module power are explained in
the power budget section of this manual.
323
I/O Wiring and Specifications
OFF to ON
Response
ON to OFF
Response
Terminal Type
Status Indicators
The LEDs that indicate the ON/OFF status of an input point. These LEDs are
electrically located on either the logic side or the field device side of the input circuit.
Weight
Fuses
Protective device for an output circuit, which stops current flow when current
exceeds the fuse rating. They may be replaceable or nonreplaceable, or located
externally or internally.
I/O Wiring
and Specifications
Installation and
Safety Guidelines
Dimensions
Rev C
T1K01AC
T1K01DC
110/220VAC (85264VAC)
12/24VDC (10.826.4VDC)
Input Frequency
50/60Hz (4763Hz)
Max. Power
50VA
20W
20A
10A
Insulation Resistance
Voltage Withstand
(Dielectric)
300mA max.
Output 1:
5VDC
Base Power
Supplied
Voltage
Current
a) 2.0A max.
b) 1.5A max.
2.0A max.
Ripple
5% max.
5% max.
Voltage
Current
a) 300mA max.
b) 500mA max.
Ripple
10% max.
Output 2:
24VDC
Base Power
Supplied
Fuse
48 (1.89)
8.1 (0.32)
95-240V
50/60Hz
50VA
12-24VDC
20W
____ +
____ -
T1K01AC
-AC(L)
PWR
-AC(N)
24V
LG
-OUT
LG
LG
80 (3.15)
Specification
9.2 (0.36)
83.3 (3.28)
324
Specifications
TERMINATOR
T1K-01AC
T1K-01DC
1 PULL TO UNLOCK
12/24 VDC
Terminal Strip
10.3 (0.41)
mm (in.)
Power Supply #1
Environmental Specifications
Ambient Operating
Temperature
Storage Temperature
Ambient Humidity
5% to 95% (Noncondensing)
Atmosphere
Vibration Resistance
Shock Resistance
Voltage Withstand
1500VAC, 1 minute
Insulation Resistance
Noise Immunity
NEMA ICS3304
Impulse Noise 1us, 1000V
Power
Supply #2
FCC class A
RFI (144MHz, 430MHz 10W, 10cm)
Note 1: The T1KDEVNETS consumes 45mA @ 1125 VDC from the DeviceNet System
Note 2: Use T1K01AC 24VDC auxiliary supply or external user supply
Dimensions
Specifications
9.2 (0.36)
Rev A
Ethernet slave
Communications
10Base-T
Auto-configuring
Ethernet Protocols
Ethernet Port
RJ45
Node Address
1 to 99 (decimal)
set by rotary switches or software
(0 used for setting address via software only)
Link Distance
10Mbps
LED Indicators
Communications Port
Base Power
Requirement
General Specifications
Installation Requirements
Operating Temperature
32 F to 131 F (0 C to 55 C)
Storage Temperature
4 F to 158 F (20 C to 70 C)
Relative Humidity
5 to 95% (non-condensing)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3304
Impulse noise 1us, 1000V
FCC class A
RFI (144MHz, 430MHz, 10W, 10cm)
RJ45
connector
80 (3.15)
Module Type
83.3 (3.28)
48 (1.89)
8.1 (0.32)
RJ12
Serial Port
1 PULL TO UNLOCK
Rotary
Address
Switches
mm (in.)
Crossover Cable
HUB
OR/WHT
OR
GRN/WHT
BLU
BLU/WHT
GRN
BRN/WHT
BRN
RJ45
OR/WHT
OR
GRN/WHT
BLU
BLU/WHT
GRN
BRN/WHT
BRN
1
2
3
4
5
6
7
8
RD+
RD
TD+
TD
EBC
GRN/WHT
GRN
OR/WHT
OR/WHT
TD+ 1 OR
TD 2 GRN/WHT
RD+ 3
4
5
RD 6 GRN
7
8
RJ45
OR
PC
1
2
3
4
5
6
7
8
RJ45
TD+
TD
RD+
RD
RJ45
This diagram illustrates the standard wire positions in the RJ45 connector.
We strongly reccommend that you use Category 5 or better, UTP cable.
10BaseT
RJ12
12 34 56
1
2
3
4
5
6
0V
5V
RXD
TXD
RTS
CTS
325
1 2 3 4 5 6 78
9.2 (0.36)
Auto-configuring
IP Configuration
Ethernet Protocols
Ethernet Port
RJ45
Node Address
Link Distance
LED Indicators
Serial Communications
Port
Base Power
Requirement
General Specifications
Installation Requirements
Operating Temperature
32 F to 131 F (0 C to 55 C)
Storage Temperature
4 F to 158 F (20 C to 70 C)
Relative Humidity
5 to 95% (non-condensing)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3304
Impulse noise 1us, 1000V
FCC class A
RFI (144MHz, 430MHz, 10W, 10cm)
RJ45
connector
80 (3.15)
Ethernet slave
Communications
48 (1.89)
8.1 (0.32)
83.3 (3.28)
Module Type
326
Dimensions
Specifications
RJ12
Serial Port
1 PULL TO UNLOCK
Rotary
Address
Switches
mm (in.)
Crossover Cable
HUB
OR/WHT
OR
GRN/WHT
BLU
BLU/WHT
GRN
BRN/WHT
BRN
RJ45
OR/WHT
OR
GRN/WHT
BLU
BLU/WHT
GRN
BRN/WHT
BRN
1
2
3
4
5
6
7
8
RD+
RD
TD+
TD
EBC
GRN/WHT
GRN
OR/WHT
OR/WHT
TD+ 1 OR
TD 2
GRN/WHT
RD+ 3
4
5
RD 6 GRN
7
8
RJ45
OR
RJ45
PC
1
2
3
4
5
6
7
8
TD+
TD
RD+
RD
RJ45
This diagram illustrates the standard wire positions in the RJ45 connector.
We strongly reccommend that you use Category 5 or better, UTP cable.
10/100BaseT
RJ12
1 2 3 4 5 6 78
12 34 56
0V
5V
RXD
TXD
RTS
CTS
Specifications
T1KDEVNETS
Dimensions
48 (1.89)
8.1 (0.32)
9.2 (0.36)
Rev B
Data Packet
Communication Rate
(Max. cable length)
125KB
250KB
500KB
Communication
Status Indicators
DeviceNet
Connector
Base Power
Consumption
190mA @ 5VDC
T1K-DEVNETS
RJ12
Serial Port
1 PULL TO UNLOCK
Rotary
Node
Switches
DeviceNet Specification
Device Type
Generic
No
No
Configuration Consistency
No
No
Communication Baud
Rate 125K, 250K, 500K
Yes
Master/Scanner
No
No
Yes
No
No
80 (3.15)
Communication Form
83.3 (3.28)
Communications Specification
10.3 (0.41)
mm (in.)
V (black)
CAN Low (blue)
Shield (bare)
CAN High (white)
V+ (red)
Use Belden Cable 3084A, or equivalent.
General Specifications
must mount to right of first power supply in a slave
system
Operating Temperature
32 F to 131 F (0 C to 55 C)
Storage Temperature
4 F to 158 F (20 C to 70 C)
Ambient Humidity
Insulation Resistance
Vibration Resistance
Shock Resistance
Noise Immunity
Atmosphere
Weight
No corrosive gases
Environmental Pollution Level 2
6.0 oz (170 g)
Pin
1
2
3
4
5
6
SW1
SW2
125kbps
OFF
OFF
Baud Rate
SW6
OFF
9600 bps
OFF
19200 bps
ON
250kbps
SW 6 Maintenance
Baud Rate
ON
500kbps
OFF
ON
Reserved
ON
ON
SW 8 RTS / CTS
SW 4 Disable I/O
Polling Diagnostics
I/O Diagnostics
SW4
Enable
OFF
Disable
12 34 56
ON
SW 5 Hold Outputs
Enable / Disable
Outputs
SW5
RTS/CTS
SW8
Turn Off
OFF
Disable
OFF
Hold
ON
Enable
ON
327
Voltage Withstand
Serial Port
12 34 56
Installation Requirement
Dimensions
48 (1.89)
8.1 (0.32)
9.2 (0.36)
Rev A
MODBUS Connector
RS232C, RS422/485
Station Address
Communication Baud
Rate
Communication Data
Status Indicators
Installation Requirement
250mA @ 5VDC
Communications Port
(RJ 12 Serial Port)
RJ12, RS232C
Use to configure MODBUS port using MODBUS
Setup Tool Utility or use to upgrade firmware
Baud rate: 9600, 19.2k bps (set with Dip Switch 6)
Fixed settings:
8 data bits, 1 start bit, 1 stop bit, parity Odd
General Specifications
Installation Requirement
Operating Temperature
32 F to 131 F (0 C to 55 C)
Storage Temperature
4 F to 158 F (20 C to 70 C)
Ambient Humidity
MODBUS
port
T1K-MODBUS
Rotary
Address
Switches
mm (in.)
Signal Definition
5V
TXD
RXD
RTS
CTS
RXD
0V
0V
TXD+
TXD
RTS+
RTS
RXD +
CTS +
CTS
5 VDC
Transmit Data (RS232C)
Receive Data (RS232C)
Request to Send (RS232C)
Clear to Send (RS232C)
Receive Data (RS422)
Logic Ground
Logic Ground
Transmit Data + (RS422)
Transmit Data (RS422)
Request to Send + (RS422)
Request to Send (RS422)
Receive Data + (RS422)
Clear to Send + (RS422)
Clear to Send (RS422)
Baud Rate
SW1
OFF
9600 bps
OFF
600 bps
ON
OFF
OFF
19200 bps
ON
1200 bps
OFF
ON
OFF
SW 7 MODBUS RTU
2400 bps
ON
ON
OFF
Addressing Mode
4800 bps
OFF
OFF
ON
Mode
9600 bps
ON
OFF
ON
584/984
OFF
19200 bps
OFF
ON
ON
DirectLogic
ON
38400 bps
ON
ON
ON
SW8
ON
Disable
OFF
Enable
ON
SW 5 Hold Outputs
SW5
OFF
Insulation Resistance
500VDC, 10M
Hold
ON
Vibration Resistance
Shock Resistance
Noise Immunity
Weight
6.0 oz (170 g)
MODBUS port
Default Mode
12 34 56
No corrosive gases
Environmental Pollution Level 2
1234 5 6
Enable / Disable
RTS/CTS
Turn Off
Signal Definition
SW 8 RTS / CTS
OFF
Outputs
Pin
SW7
Default Mode
RJ12 plug
on cable
SW6
OFF
Voltage Withstand
RJ12 port
OFF
SW3
SW2
SW 6 Maintenance
300 bps
Atmosphere
.
.
RJ 12
serial port
1 PULL TO UNLOCK
80 (3.15)
Communication Protocol
83.3 (3.28)
328
Specifications
Baud Rate
Communication Data
8 Bit
Comm Setting
1
2
0V
5V
Start Bit
1 bit
Stop Bit
1 bit
RXD
Parity Bit
Odd
Address Mode
TXD
1s
5
6
RTS
CTS
RTS/CTS
0 ms
0 ms
Hold Outputs
Enable /Disable
Maintenance Port Baud Rate
Specifications
Dimensions
48 (1.89)
8.1 (0.32)
9.2 (0.36)
RMNET
Station Address
1 to 31
set by rotary switches
1 to 7
set by rotary switches
Number of Masters
per PLC CPU
Baud rate
19.2kbps
38.4kbps
153.6kbps
307.2kbps
614.4kbps
Distance
1.2Km
1.2Km
600m
300m
100m
Baud rate
19.2kbps
38.4kbps
Distance
1.2Km
1.2Km
LED Indicators
Communications Port
(active in SMNET only)
Base Power
Requirement
250mA @ 5VDC
Communication Cabling
General Specifications
Installation Requirements
Operating Temperature
32 F to 131 F (0 C to 55 C)
Storage Temperature
4 F to 158 F (20 C to 70 C)
Relative Humidity
5 to 95% (non-condensing)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3304
Impulse noise 1us, 1000V
FCC class A
RFI (144MHz, 430MHz, 10W, 10cm)
Remote I/O
connector
-T
-1
-2
-3
T1K-RSSS
RJ12
Serial Port
1 PULL TO UNLOCK
Rotary
Address
Switches
10.3 (0.41)
mm (in.)
2, 3, 4
Mode
Baud Rate
OFF = SMNET
ON = RMNET
Baud Rate
19.2k
38.4k
153.6k
307.2k
614.4k
5
switch
position
2 3
4
0 0
0
X 0
0
0 X
0
X X
0
0
0
X
Output Default
OFF = Clear
ON = Hold
7, 8
Serial Port
Parity
Serial Port
Baud Rate
OFF = Odd
ON = None
Baud Rate
4.8k
9.6k
19.2k
38.4k
SMNET only
switch
position
7 8
X 0
0 0
0 X
X X
X = ON, 0 = OFF
Port Active in SMNET only
Use 9.6k, odd parity for
Operator Interface
X = ON, 0 = OFF
Baud rates above 38.4k for
SMNET only
Port Pinout
Pin
12 34 56
Protocol
83.3 (3.28)
nonintelligent slave
80 (3.15)
Rev A
Module Type
1
2
0V
5V
RS232C Data In
5V
0V
329
12 3 4 56
Signal Definition
Dimensions
48 (1.89)
8.1 (0.32)
9.2 (0.36)
Communications
RS485
Autoconfiguring
Profibus Profile
DP (Decentralized Periphery)
Profibus Port
9pin Dshell
Node Address
1 to 126 (decimal)
set by rotary switches (0 used by Master)
Segment Distance
Baud Rate
LED Indicators
STATUS (Module):
ON = module powerup check passed
OFF = module powerup check failed
ACTIVE (Link):
ON = Network is active
OFF = Network is not active
TOKEN (Holding):
ON = PBC is configured correctly and running
OFF = Incorrect I/O configuration
ERROR:
ON = watchfog timer timeout represents
hardware, communications, or network
fault; poweron reset or reset within
master device software
Communications Port
Base Power
Requirement
P
R
O
F
I
B
U
S
P
O
R
T
Profibus
Connector
MODULE STATUS
LINK ACTIVE
HOLDING TOKEN
ERROR
80 (3.15)
Maximum Expansion
83.3 (3.28)
Module Type
330
Specifications
x16
NODE
ADDR
x1
RJ12
Serial Port
1 PULL TO UNLOCK
Rotary
Node
Switches
CONFIG. PORT
10.3 (0.41)
mm (in.)
RxD/TxDP
DGND
DGND
VP
VP
RxD/TxDN
RxD/TxDN
RxD/TxDP
General Specifications
must mount to right of first power supply
Operating Temperature
32 F to 131 F (0 C to 55 C)
Storage Temperature
4 F to 158 F (20 C to 70 C)
Relative Humidity
5% 95% (noncondensing)
Environmental Air
Vibration
Shock
Noise Immunity
Manufacturer
Shield
12 34 56
Installation Requirement
12 34 56
0V
5V
RXD
TXD
RTS
CTS
9.2 (0.36)
8 (sink/source)
1224 VDC
Peak Voltage
30 VDC
Input Impedance
2.8 K ohm
ON Voltage Level
Min. ON Current
Input points
Note:
External Power,
Sink
Module
Configuration
Shown
T1K08ND3
F
+
12-24 VDC
-
12-24
- VDC
4mA
B 6
C 5
3
1
4
2
3
5
0 1 2 3 4 5 6 7
Commons
0.5mA
OFF to ON Response
ON to OFF Response
35mA @ 5VDC
Status Indicators
Logic Side
Weight
70g
Environmental Specifications
Ambient Operating
Temperature
Storage Temperature
Ambient Humidity
5% to 95% (Noncondensing)
Atmosphere
mm (in.)
Jumper Selection
External Power
Voltage Withstand
1500VAC, 1 minute
Insulation Resistance
Noise Immunity
NEMA ICS3304
Impulse Noise 1us, 1000V
FCC class A
RFI (144MHz, 430MHz 10W, 10cm)
Agency Approvals
Sink Module
External Power
SOURCE
INT
V0
V1
Input
SINK
EXT
Sink + -
MODULE
Source Module
External Power
SOURCE
INT
SINK
EXT
COM
- +
12-24 VDC
MODULE
SOURCE
INT
SOURCE
SINK
EXT
SINK
Source Module
Internal Power
INT
EXT
V0
V0
+V
Optical Isolator
Source
Internal Power
MODULE
Derating Chart
Points
+V
To LED
Shock Resistance
Side View
8.1 (0.32)
MODULE
Vibration Resistance
83.3 (3.28)
25.7(1.01)
80 (3.15)
T1K08ND3 DC Input
8.1 (0.32)
54.3(2.14)
Specifications
V1
Input
Internal Module
Circuitry
Sink Module
Internal Power
V1
Input
Internal
Module
Circuitry
0
0
32
10
20
30
40
50 55 C
50
68
86
104
122 131 F
Ambient Temperature (C/F)
NPN
Field COM
Device
+
24 VDC Internal
PNP
COM
Field
Device
24 VDC Internal
331
83.3 (3.28)
89 (3.5)
9.2 (0.36)
1224 VDC
Peak Voltage
30 VDC
Input Impedance
2.8 K ohm
ON Voltage Level
Min. ON Current
4mA
0.5mA
OFF to ON Response
ON to OFF Response
70mA @ 5VDC
Status Indicators
Logic Side
Weight
120g
Environmental Specifications
Ambient Operating
Temperature
Storage Temperature
Ambient Humidity
5% to 95% (Noncondensing)
Atmosphere
Vibration Resistance
Note:
External Power, Sink Module
Configuration Shown
0 1 2 3 4 5 6 7 8 9 10 11 12 13 1415
+
-
+
-
COM 0
Voltage Withstand
1500VAC, 1 minute
Insulation Resistance
Noise Immunity
NEMA ICS3304
Impulse Noise 1us, 1000V
COM 1
COM 2
V0
V2
V1
Agency Approvals
Points
+
-
V3
8.1 (0.32)
V0 V3 supply 24VDC or
0VDC if Internal Power
Jumper is selected
mm (in.)
Jumper Selection
MODULE
External Power
Sink Module
External Power
SOURCE
V0-V3
Input
INT
SINK
+V
+V
EXT
To LED
MODULE
Source Module
External Power
Sink
SOURCE
INT
SINK
EXT
INT
SOURCE
SINK
Derating Chart
+ COM
Optical Isolator
Source
- +
12-24 VDC
Internal Power
MODULE
MODULE
Source Module
Internal Power
INT
SOURCE
SINK
EXT
EXT
V0-V3
V0-V3
16
12
+
-
12-24 VDC
FCC class A
RFI (144MHz, 430MHz 10W, 10cm)
COM 3
Commons
12-24 VDC
Shock Resistance
Side View
Input points
54.3(2.14)
16 (sink/source)
Input
Internal Module
Circuitry
Sink Module
Internal Power
Input
Internal Module
Circuitry
8
4
0
0
32
10
20
30
40
50 55 C
50
68
86
104
122 131 F
Ambient Temperature (C/F)
80 (3.15)
8.1 (0.32)
25.7(1.01)
T1K16ND3 DC Input
332
Specifications
NPN
Field COM
Device
+
24 VDC Internal
PNP
COM
Field
Device
24 VDC Internal
90120VAC, 4763Hz
Input Current
Input Impedance
ON Current/Voltage
OFF Current/Voltage
OFF to ON Response
< 40ms
ON to OFF Response
< 40ms
35mA @ 5VDC
Status Indicators
Logic Side
Weight
70g
8.1 (0.32)
Input points
T1K08NA1
F
E
0
90-120VAC
B
C
5
3
2
3
4
4
90-120VAC
Commons
Environmental Specifications
Ambient Operating
Temperature
Storage Temperature
Ambient Humidity
5% to 95% (Noncondensing)
Atmosphere
Vibration Resistance
Shock Resistance
Voltage Withstand
1500VAC, 1 minute
Insulation Resistance
Noise Immunity
NEMA ICS3304
Agency Approvals
83.3 (3.28)
Derating Chart
Points
8
6
4
2
FCC class A
8.1 (0.32)
mm (in.)
80 (3.15)
54.3(2.14)
48 (1.89)
9.2 (0.36)
T1K08NA1 AC Input
25.7(1.01)
Specifications
0
32
10
20
30
40
50 55 C
50
68
86
104
122 131 F
Ambient Temperature (C/F)
Side View
+V
+V
Input
90-120VAC COM
Optical Isolator
333
To LED
334
T1K16NA1 AC Input
4 , 4 pts. / common (isolated)
OperatingVoltage Range
90120VAC, 4763Hz
Input Current
Input Impedance
ON Current/Voltage
OFF Current/Voltage
OFF to ON Response
< 40ms
ON to OFF Response
< 40ms
70mA @ 5 VDC
Status Indicators
Logic Side
Weight
120g
Environmental Specifications
8.1 (0.32)
Input points
NA1
0 1 2 3 4 5 6 7 8 9 10 11 1213 1415
COM 0
V0
V1
V2
V3
8.1 (0.32)
Ambient Humidity
5% to 95% (Noncondensing)
Atmosphere
Vibration Resistance
Shock Resistance
Voltage Withstand
1500VAC, 1 minute
Insulation Resistance
Noise Immunity
NEMA ICS3304
Agency Approvals
COM 3
90-120VAC
Storage Temperature
COM 2
Commons
FCC class A
COM 1
90-120VAC
Ambient Operating
Temperature
89 (3.5)
9.2 (0.36)
54.3(2.14)
16
25.7(1.01)
80 (3.15)
Specifications
mm (in.)
83.3 (3.28)
Points
16
Derating Chart
12
0
0
32
10
20
30
40
50 55 C
50
68
86
104
122 131 F
Ambient Temperature (C/F)
Side View
+V
+V
Input
To LED
90-120VAC
COM
Optical Isolator
9.2 (0.36)
8 (sink)
2 internally connected
627 VDC
Peak Voltage
T1K08TD1
50 VDC
1A / pt., 4A / common
15uA @ 30VDC
ON Voltage Drop
0.3VDC @ 1.0A
2A for 100ms
OFF to ON Response
< 10us
ON to OFF Response
< 60us
100mA @ 5VDC
Status Indicators
Logic Side
Weight
85g
8.1 (0.32)
Output Points
24V FU1
Fuses located
under top cover
+
12-24 VDC
-
FU2
B 6 1
C 5
3
4
4
2
3
5
80 (3.15)
0 1 2 3 4 5 6 7
25.7(1.01)
T1K08TD1 DC Output
Rev A
54.3(2.14)
Specifications
Commons
24VDC
+
8.1 (0.32)
mm (in.)
83.3 (3.28)
T1K08TD1
Derating Chart
Points
Environmental Specifications
0.5A
0.75A
1.0A
Ambient Operating
Temperature
Storage Temperature
Ambient Humidity
5% to 95% (Noncondensing)
Atmosphere
Vibration Resistance
Shock Resistance
Voltage Withstand
1500VAC, 1 minute
Insulation Resistance
Noise Immunity
NEMA ICS3304
0
32
10
20
30
40
50 55 C
50
68
86
104
122 131 F
Ambient Temperature (C/F)
Side View
Sink Module
External Power
V0
V1
Output
Optical Isolator
To LED
12-24VDC
6.3A
Other Circuits
335
COM
9.2 (0.36)
2 internally connected
1224 VDC
Peak Voltage
T1K08TD21
50 VDC
1A / pt., 4A / common
15uA @ 26.4VDC
ON Voltage Drop
1.2VDC @ 1.0A
2A for 100ms
OFF to ON Response
< 10us
ON to OFF Response
< 0.5ms
100mA @ 5VDC
Status Indicators
Logic Side
Weight
100g
8.1 (0.32)
Output Points
FU1
Fuses located
under top cover
12-24 VDC
+
12-24 VDC
Storage Temperature
Ambient Humidity
5% to 95% (Noncondensing)
0V
Vibration Resistance
Shock Resistance
Voltage Withstand
1500VAC, 1 minute
Insulation Resistance
Noise Immunity
NEMA ICS3304
4
4
2
3
5
0V
8.1 (0.32)
mm (in.)
Points
Atmosphere
C 5
0 1 2 3 4 5 6 7
Environmental Specifications
32_F to 131_F (0_C to 55_C)
B 6 1
Commons
Ambient Operating
Temperature
FU2
0.75A
1.0A
4
2
0
0
32
10
20
30
40
50 55 C
50
68
86
104
122 131 F
Ambient Temperature (C/F)
FCC class A
Side View
Output
Source Module
External Power
0V
(V0-V1)
Optical Isolator
L
To LED
-
COM
12-24VDC
6.3A
Other Circuits
80 (3.15)
8 (sourcing)
54.3(2.14)
25.7(1.01)
T1K08TD21 DC Output
Rev A
336
Specifications
8 (isolated, sink/source)
Commons
8 (isolated)
5 to 36VDC
Max. Voltage
36VDC
40VDC
Max.Load Voltage
36VDC
75A
Inrush Current
5A for 20ms
OFF to ON Response
< 3s
ON to OFF Response
<100s
200mA max.
Thermal Shutdown
Overtemperature Reset
Status Indications
Logic Side
Weight
93.6g
89 (3.5)
9.2 (0.36)
8.1 (0.32)
Output Points
0 0
L
-
2 3
Sourcing
Examples
6 6
536VDC - + +
L
T1H08TDS
7 7
54.3(2.14)
80 (3.15)
Sinking
Examples
536VDC
25.7(1.01)
Specifications
Commons
C0 C0 C1 C1 C2 C2 C3 C3 C4 C4 C5 C5 C6 C6 C7 C7
8.1 (0.32)
USER BUS 1
83.3 (3.28)
USER BUS 2
mm (in.)
Environmental Specifications
Ambient Operating
Temperature
Storage Temperature
Ambient Humidity
5% to 95% (Noncondensing)
Atmosphere
Vibration Resistance
Shock Resistance
Voltage Withstand
1500VAC, 1 minute
Insulation Resistance
Noise Immunity
NEMA ICS3304
Impulse Noise 1us, 1000V
FCC class A
RFI (144MHz, 430MHz 10W, 10cm)
Agency Approvals
5-36VDC
Out
Isolated
DC
P/S
L
+
Opto Isolator
To LED
COM
5-36VDC
Out
Isolated
DC
P/S
Opto Isolator
To LED
337
338
9.2 (0.36)
16 (sink)
4 internally connected
627 VDC
Peak Voltage
50 VDC
1A / pt., 4A / common
15uA @ 30VDC
ON Voltage Drop
0.3VDC @ 1.0A
2A for 100ms
OFF to ON Response
< 10us
ON to OFF Response
< 60us
200mA @ 5VDC
Status Indicators
Logic Side
Weight
140g
Output Points
TD1
0 1 2 3 4 5 6 7 8 9 1011 1213 14 15
12-24 VDC
+
-
L L L L L L L
COM 0
24V FU1
FU3
FU2
FU4
L L L L L L L L
COM 2
COM 3
Commons
+
24VDC
COM 1
Fuses located
under top cover
54.3(2.14)
8.1 (0.32)
25.7(1.01)
T1K16TD1 DC Output
Rev A
V0
V1
V2
V3
8.1 (0.32)
V0 V3 internally connected
mm (in.)
83.3 (3.28)
T1K16TD1
Environmental Specifications
Points
Derating Chart
0.4A
0.5A
16
Ambient Operating
Temperature
Storage Temperature
Ambient Humidity
5% to 95% (Noncondensing)
Atmosphere
Vibration Resistance
Shock Resistance
Voltage Withstand
1500VAC, 1 minute
Insulation Resistance
Noise Immunity
NEMA ICS3304
12
8
0.75A
1.0A
0
0
32
10
20
30
40
50 55 C
50
68
86
104
122 131 F
Ambient Temperature (C/F)
Side View
24VDC
FCC class A
RFI (144MHz, 430MHz 10W, 10cm)
Agency Approvals
80 (3.15)
Specifications
Sink Module
External Power
Output
Optical Isolator
L
To LED
12-24VDC
6.3A
COM
Other Circuits
9.2 (0.36)
16 (source)
4 internally connected
1224 VDC
10.826.4 VDC
Rev A
Output Points
TD21
Fuses located
under top cover
Peak Voltage
50 VDC
ON Voltage Drop
2A for 100ms
OFF to ON Response
< 10us
ON to OFF Response
< 0.5ms
200mA @ 5VDC
Status Indicators
Logic Side
Weight
140g
FU1
FU3
FU2
FU4
54.3(2.14)
COM 0
COM 1
COM 2
COM 3
25.7(1.01)
T1K16TD21 DC Output
8.1 (0.32)
Commons
0V
0V
0V
0V
80 (3.15)
Specifications
8.1 (0.32)
V0 V3 internally connected
mm (in.)
83.3 (3.28)
Environmental Specifications
Ambient Operating
Temperature
Storage Temperature
Ambient Humidity
5% to 95% (Noncondensing)
Atmosphere
12
Vibration Resistance
Shock Resistance
Voltage Withstand
1500VAC, 1 minute
Insulation Resistance
Noise Immunity
NEMA ICS3304
Derating Chart
Points
16
0.5A
0.75A
1.0A
0
0
32
10
20
30
40
50 55 C
50
68
86
104
122 131 F
Ambient Temperature (C/F)
Side View
Source Module
External Power
0V
(V0-V3)
Optical Isolator
L
To LED
+
COM
12-24VDC
6.3A
Other Circuits
339
9.2 (0.36)
ON Voltage Drop
Min. Load
10mA
OFF to ON Response
< 1ms
ON to OFF Response
250mA @ 5VDC
Status Indicators
Logic Side
Weight
140g
Output Points
T1K08TA
L
FU1 FU2
Fuses located
under top cover
17-240VAC
17-240VAC
Points
0.5A
0.5A
0.75A
Storage Temperature
1.0A
1.0A
Ambient Humidity
5% to 95% (Noncondensing)
Atmosphere
1500VAC, 1 minute
Insulation Resistance
Noise Immunity
NEMA ICS3304
4
4
83.3 (3.28)
0.75A
Voltage Withstand
2
3
mm (in.)
Shock Resistance
C 5
8.1 (0.32)
B 6 1
0 1 2 3 4 5 6 7
Ambient Operating
Temperature
Vibration Resistance
Commons
Points
Environmental Specifications
2
0
0
32
10
20
30
40
50 55 C
50
68
86
104
122 131 F
Ambient Temperature (C/F)
0
32
10
20
30
40
50 55 C
50
68
86
104
122 131 F
Ambient Temperature (C/F)
Side View
FCC class A
RFI (144MHz, 430MHz 10W, 10cm)
Agency Approvals
80 (3.15)
54.3(2.14)
Rev B
8.1 (0.32)
25.7(1.01)
T1K08TA AC Output
340
Specifications
+V
Output
To LED
10A
17-240VAC
COM
Optical Isolator
Specifications
89 (3.5)
9.2 (0.36)
16
ON Voltage Drop
Min. Load
10mA
OFF to ON Response
< 1ms
ON to OFF Response
450mA @ 5VDC
Status Indicators
Logic Side
Weight
190g
Output Points
TA
L L L L L L L
COM 0
FU1
Fuses located
under top cover
FU2
54.3(2.14)
80 (3.15)
8.1 (0.32)
FU3
FU4
L L L L L L L L
COM 1
COM 2
COM 3
17-240VAC
25.7(1.01)
T1K16TA AC Output
Rev B
Commons
17-240VAC
V0
V2
V1
V3
8.1 (0.32)
mm (in.)
83.3 (3.28)
Environmental Specifications
Points
16
Ambient Operating
Temperature
Storage Temperature
Ambient Humidity
5% to 95% (Noncondensing)
Atmosphere
Vibration Resistance
Shock Resistance
Voltage Withstand
1500VAC, 1 minute
Insulation Resistance
Noise Immunity
NEMA ICS3304
0.5A
0.75A
12
1.0A
0
32
10
20
30
40
50 55 C
50
68
86
104
122 131 F
Ambient Temperature (C/F)
Side View
+V
Output
To LED
10A
Optical Isolator
341
17-240VAC
COM
ON Voltage Drop
Min. Load
10mA
OFF to ON Response
< 1ms
ON to OFF Response
300mA @ 5VDC
Status Indicators
Logic Side
Weight
190g
Environmental Specifications
Output Points
0
C0
C1
Storage Temperature
Ambient Humidity
5% to 95% (Noncondensing)
Atmosphere
Vibration Resistance
Shock Resistance
Voltage Withstand
1500VAC, 1 minute
Insulation Resistance
Noise Immunity
NEMA ICS3304
C2
C3
C4
C5
C6
C7
Fuses located
under top cover
FU1
FU3
FU5
FU7
FU2
FU4
FU6
FU8
Commons
17-240VAC
V0
V2
V1
V3
8.1 (0.32)
mm (in.)
Date Code: 008*
Points
8
Derating Chart
Points
8
1.0A
1.5A
2.0A
1.0A
1.5A
2.0A
83.3 (3.28)
Derating Chart
6
Ambient Operating
Temperature
54.3(2.14)
8.1 (0.32)
0
0
32
10
20
30
40
50 55 C
50
68
86
104
122 131 F
Ambient Temperature (C/F)
0
32
10
20
30
40
50 55 C
50
68
86
104
122 131 F
Ambient Temperature (C/F)
Side View
80 (3.15)
Rev A
89 (3.5)
9.2 (0.36)
25.7(1.01)
T1K08TAS AC Output
342
Specifications
+V
Output
To LED
10A
17-240VAC
COM
Optical Isolator
9.2 (0.36)
Output Type
T1K08TR
L
2A / pt., 8A / common
Min. Load
5mA @ 5VDC
OFF to ON Response
< 15ms
ON to OFF Response
< 10ms
350mA @ 5VDC
Status Indicators
Logic Side
Weight
110g
FU1 FU2
Fuses located
under top cover
6-27VDC
6-240VAC
6-27VDC
6-240VAC
B 6 1
C 5
3
4
4
80 (3.15)
8.1 (0.32)
Output Points
Rev A
3
5
0 1 2 3 4 5 6 7
25.7(1.01)
54.3(2.14)
Specifications
Commons
8.1 (0.32)
mm (in.)
83.3 (3.28)
Storage Temperature
Ambient Humidity
5% to 95% (Noncondensing)
Atmosphere
Vibration Resistance
Shock Resistance
Voltage Withstand
1500VAC, 1 minute
Insulation Resistance
Noise Immunity
NEMA ICS3304
Output
L
To LED
10A
AC or DC
Supply
Side View
COM
6-27VDC
6-240VAC
Load Current
2A
500K
250K
24 VDC Solenoid
100K
50K
500K
250K
200K
100K
350K
200K
100K
50K
1.5A
2.0A
4
2
0
0
32
10
20
30
40
50 55 C
50
68
86
104
122 131 F
Ambient Temperature (C/F)
343
1A
24 VDC Resistive
Derating Chart
Points
89 (3.5)
9.2 (0.36)
Rev C
Min. Load
5mA @ 5VDC
OFF to ON Response
< 15ms
ON to OFF Response
< 10ms
700mA @ 5VDC
Status Indicators
Logic Side
Weight
200g
Output Points
TR
Fuses located
under top cover
0 1 2 3 4 5 6 7 8 9 1011 12 13 1415
L
L L L L L L L
COM 0
COM 1
V0
V1
FU3
FU2
FU4
L L L L L L L L
COM 2
COM 3
Commons
6-27VDC
6-240VAC
FU1
54.3(2.14)
16
Output Type
6-27VDC
6-240VAC
V2
V3
8.1 (0.32)
mm (in.)
83.3 (3.28)
Storage Temperature
Ambient Humidity
5% to 95% (Noncondensing)
Atmosphere
Vibration Resistance
Shock Resistance
Voltage Withstand
1500VAC, 1 minute
Insulation Resistance
Noise Immunity
NEMA ICS3304
Output
L
To LED
10A
AC or DC
Supply
Side View
COM
6-27VDC
6-240VAC
FCC class A
RFI (144MHz, 430MHz 10W, 10cm)
Agency Approvals
80 (3.15)
8.1 (0.32)
25.7(1.01)
344
Specifications
Derating Chart
Load Current
Points
16
1A
2A
24 VDC Resistive
500K
250K
24 VDC Solenoid
100K
50K
500K
250K
200K
100K
350K
200K
100K
50K
1.0A
1.5A
12
2.0A
0
32
10
20
30
40
50 55 C
50
68
86
104
122 131 F
Ambient Temperature (C/F)
Specifications
T1K08TRS Relay Output
Outputs Per Module
Output Type
89 (3.5)
9.2 (0.36)
8.1 (0.32)
Output Points
8A for 10ms
Min. Load
5mA @ 5VDC
OFF to ON Response
< 15ms
ON to OFF Response
< 10ms
400mA @ 5VDC
Status Indicators
Logic Side
Weight
185g
C0
C1
C2
C3
Fuses located
under top cover
C4
C5
C6
C7
Commons
V0
V1
FU1
FU3
FU5
FU7
FU2
FU4
FU6
FU8
25.7(1.01)
54.3(2.14)
80 (3.15)
08TRS
6-240VAC
6-27VDC
V2
V3
8.1 (0.32)
mm (in.)
83.3 (3.28)
Environmental Specifications
Ambient Operating
Temperature
Storage Temperature
Ambient Humidity
5% to 95% (Noncondensing)
Atmosphere
Vibration Resistance
Shock Resistance
Voltage Withstand
1500VAC, 1 minute
Insulation Resistance
Noise Immunity
NEMA ICS3304
Impulse Noise 1us, 1000V
FCC class A
RFI (144MHz, 430MHz 10W, 10cm)
Agency Approvals
+V
Output
L
To LED
AC or DC
Supply
10A
Side View
COM
6-27VDC
6-240VAC
Derating Chart
Typical Relay Life (Operations) at Room Temperature
Voltage &
Type of Load
1A
Load Current
5A
2A
Points
8
7A
500K
200K
100K
24 VDC Solenoid
300K
100K
**
**
1000K
500K
200K
100K
300K
100K
**
**
500K
250K
125K
60K
300K
100K
**
**
6A
7A
2
0
0
32
10
20
30
40
50 55 C
50
68
86
104
122 131 F
Ambient Temperature (C/F)
345
1000K
5A
24 VDC Resistive
4A
020mA, 420mA,
20 to 20mA
Resolution
Frequency Response
T1F08AD1
Fuse
8V max. input
Normal Mode: 5ms per channel
*Fast Mode: 0.5ms per channel
Linearity Error
+ / 2 count max.
Input Stability
+ / 1 count
16 counts max.
Offset Error
2 counts max.
0.18% @ 25_C
0.36% @ 60_C
75mA @ 5VDC
Recommended Fuse
Operating Temperature
Storage Temperature
20 to 70_C (4 to 158_F)
+ / 50 ppm / _C
max. full scale
Relative Humidity
5 to 95% (noncondensing)
No corrosive gases permitted
Vibration
Shock
Noise Immunity
NEMA ICS3304
Weight
136g
0 20mA
0 8191 counts
4 20mA
2Wire
Current
Transmitter
Transmitter Supply
18-30VDC
B 6 1
C 5
3
4
4
3
5
0 1 2 3 4 5 6 7
+
Module Supply
24VDC
8.1 (0.32)
mm (in.)
83.3 (3.28)
NOTES:
1: Shields should be grounded at the signal source.
2: More than one external power supply can be used, provided all the power
supply commons are connected.
3: A Series 217, 0.032A fast-acting fuse is recommended for 420 mA
current loops.
4: If the power supply common of an external power supply is not connected
to the 0V terminal on the module, then the output of the external transmitter
must be isolated. To avoid ground loop errors, recommended 420 mA
transmitter types are:
For 2 or 3 wire connections: Isolation between the input supply signal and
the power supply.
For 4 wire connections: Isolation between the input supply signal, the power
supply and the 420mA output.
Side View
See NOTE 1
+
4 20mA
20mA
20mA
4mA
Input
3Wire
Current
Transmitter
Module Supply
24VDC
V0
V1
mm (in.)
0 20mA
Fuse
250
ohms
0mA
Analog Switch
Environmental Air
4Wire
Current
Transmitter
Conversion Time
(Default: Normal Mode)
Input Resistance
Fuse
80 (3.15)
Input Ranges
Input points
25.7(1.01)
8.1 (0.32)
54.3(2.14)
48 (1.89)
9.2 (0.36)
Rev B
346
Specifications
1638
8191
20 to 20mA
A to D
Converter
20mA
0mA
COM
20mA
8191
8191
8191
Resolution
Frequency Response
Input Resistance
T1F08AD2
F
Linearity Error
+ / 2 count max.
Input Stability
+ / 1 count
8 counts max.
2 counts max.
0.08% @ 25_C
0.26% @ 60_C
75mA @ 5VDC
Operating Temperature
Storage Temperature
20 to 70_C (4 to 158_F)
4Wire
Voltage
Transmitter
5 to 95% (noncondensing)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3304
weight
136g
Transmitter Supply
18-30VDC
+
Module Supply
24VDC
0 8191 counts
+ / 5V
+ / 10V
mm (in.)
83.3 (3.28)
5 to 5V
0 10V
5V
10V
5V
0V
4095
0V
5V
0V
0V
8191
10 to 10V
10V
Side View
mm (in.)
10V
4095
4095
8192
8191
3Wire
Voltage
Transmitter
Module Supply
24VDC
V0
V1
Input
COM
A to D
Converter
347
0 10V
4
4
Analog Switch
0 4095 counts
0 5V
2
3
8.1 (0.32)
NOTES:
1: Shields should be grounded at the signal source.
2: Unused inputs should be connected to Common (0VDC).
3: More than one external power supply can be used,
provided all the power supply commons are connected.
See NOTE 1
C 5
0 1 2 3 4 5 6 7
0 5V
Relative Humidity
B 6 1
Conversion Time
(Default: Normal Mode)
25.7(1.01)
Input Ranges
Input points
8.1 (0.32)
80 (3.15)
48 (1.89)
9.2 (0.36)
Rev B
54.3(2.14)
Specifications
89 (3.5)
9.2 (0.36)
8.1 (0.32)
Input Ranges
020mA, 420mA,
20 to 20mA
Resolution
Frequency Response
Input Resistance
250 ohm
8V max. input
Conversion Time
Linearity Error
+ / 2 count max.
4Wire
Current
Transmitter
Input Stability
+ / 1 count
16 counts max.
Offset Error
2 counts max.
0.18% @ 25_C ,
0.36% @ 60_C
75mA @ 5VDC
Recommended Fuse
Operating Temperature
Storage Temperature
20 to 70_C (4 to 158_F)
Relative Humidity
5 to 95% (noncondensing)
Environmental Air
348
54.3(2.14)
Input points
0 1 2 3 4 5 6 7 8 9 10 11 12 13 1415
Fuse
Fuse
COM 1
COM 2
COM 3
V2
V3
2Wire
Current
Transmitter
25.7(1.01)
+ Transmitter Supply
18-30VDC
V0
V1
8.1 (0.32)
Note: V0 and
V1
internally
Module Supply
connected
24VDC
mm (in.)
83.3 (3.28)
NOTES:
1: Shields should be grounded at the signal source.
2: More than one external power supply can be used, provided all the power
supply commons are connected.
3: A Series 217, 0.032A fast-acting fuse is recommended for 420 mA
current loops.
4: If the power supply common of an external power supply is not connected
to the 0V terminal on the module, then the output of the external transmitter
must be isolated. To avoid ground loop errors, recommended 420 mA
transmitter types are:
For 2 or 3 wire connections: Isolation between the input supply signal and
the power supply.
For 4 wire connections: Isolation between the input supply signal, the power
supply and the 420mA output.
side View
Shock
Noise Immunity
NEMA ICS3304
Weight
168g
Transmitter Supply
18-30VDC
+
See NOTE 1
+
Input
0 20mA
0 8191 counts
4 20mA
3Wire
Current
Transmitter
Module Supply
24VDC
4 20mA
20mA
20mA
V0-V1
V2-v3 Internal Module Circuitry
Fuse
250
ohms
4mA
0mA
Analog Switch
mm (in.)
0 20mA
Vibration
80 (3.15)
Specifications
1638
8191
20 to 20mA
A to D
Converter
20mA
0mA
COM
20mA
8191
8191
8191
9.2 (0.36)
8.1 (0.32)
Resolution
Frequency Response
Input Resistance
Conversion Time
Linearity Error
+ / 2 count max.
Input Stability
+ / 1 count
8 counts max.
2 counts max.
0.08% @ 25_C
0.26% @ 60_C
75mA @ 5VDC
Operating Temperature
Storage Temperature
20 to 70_C (4 to 158_F)
Relative Humidity
Input points
54.3(2.14)
0 1 2 3 4 5 6 7 8 9 10 11 12 13 1415
4Wire
Voltage
Transmitter
COM 0
COM 1
COM 2
COM 3
2
+ Transmitter Supply
18-30VDC
V0
V2
V1
V3
8.1 (0.32)
Note: V0 and
V1
Internally
Module Supply
connected
24VDC
mm (in.)
83.3 (3.28)
NOTES:
1: Shields should be grounded at the signal source.
2: Unused inputs should be connected to Common (0VDC).
3: More than one external power supply can be used,
provided all the power supply commons are connected.
0 10V
0 5V
10 to 10V
5V
10V
5V
10V
side View
5 to 95% (noncondensing)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3304
Weight
168g
0V
4095
8191
0 8191 counts
+ / 5V
+ / 10V
4095
8192
8191
3Wire
Voltage
Transmitter
Module Supply
24VDC
V0-V1
V2-V3
Input
COM
A to D
Converter
349
0 10V
10V
4095
Analog Switch
0 4095 counts
mm (in.)
0V
5V
0V
0V
See NOTE 1
0 5V
80 (3.15)
Number of Channels
25.7(1.01)
Specifications
9.2 (0.36)
350
Specifications
8.1 (0.32)
Output Points
Output Ranges
020mA, 420mA
Output Type
Resolution
12 bit (1 in 4096)
30 VDC
30 VDC
+ / 2 count max.
+ / 0.050% of full scale max
+ / 12 counts max.
+ / 50 ppm/_C
full scale calibration change
0.2% @ 25_C ,
0.4% @ 60_C
75mA @ 5VDC
Storage Temperature
20 to 70_C (4 to 158_F)
Relative Humidity
5 to 95% (noncondensing)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3304
Weight
145g
C 5
3
4
4
2
3
5
0 1 2 3 4 5 6 7
Loop Supply
18-30VDC
+
Module Supply
24VDC
8.1 (0.32)
mm (in.)
NOTES:
1: Shields should be connected to the 0V terminal of the module or the 0V of
the power supply.
2. Unused current outputs should remain open (no connections) for minimum
power consumption.
83.3 (3.28)
0 20mA
20mA
20mA
Side View
4mA
0mA
Operating Temperature
B 6 1
Load
250 ohms
typical
25.7(1.01)
80 (3.15)
Number of Channels
54.3(2.14)
Rev B
4095
mm (in.)
4095
Load
250 ohms
typical
Module Supply
24VDC
V0
V1
Output
D to A
Converter
Note: This module requires software setup via the Module Control Byte. Refer to the Memory Map Chapter in
the T1KINSTM Installation and I/O Manual.
COM
Specifications
9.2 (0.36)
8.1 (0.32)
Output Points
Output Type
Resolution
12 bit (1 in 4096)
15 VDC
Load Impedance
4K ohm min.
Load Capacitance
0.01uF max.
+ / 2 count max.
+ / 0.050% of full scale max
+ / 12 counts max.
+ / 50 ppm/_C
full scale calibration change
Operating Temperature
Storage Temperature
20 to 70_C (4 to 158_F)
Relative Humidity
5 to 95% (noncondensing)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3304
Weight
145g
C 5
3
4
4
2
3
5
8.1 (0.32)
mm (in.)
NOTES:
1: Shields should be connected to the 0V terminal of the module ot the 0V
terminal of the power supply.
2. Unused voltage outputs should remain open (no connections) for minimum
power consumption.
0V 10V
5V
5V to +5V
10V
0V
10V to +10V
+5V
+10V
0V
0V
5V
10V
Side View
0V
4095
83.3 (3.28)
Bipolar Ranges
Unipolar Ranges
0V 5V
4095
(+2047) +4095
mm (in.)
0 (+2047)+4095
See Note 1
Output
Load
4K ohm
minimum
COM
D to A
Converter
351
B 6 1
0 1 2 3 4 5 6 7
+
Module Supply
24VDC
75mA @ 5VDC
80 (3.15)
Output Ranges
25.7(1.01)
Number of Channels
54.3(2.14)
Rev B
020mA, 420mA
Output Type
Resolution
12 bit (1 in 4096)
30 VDC
30 VDC
+ / 2 count max.
+ / 0.050% of full scale max
+ / 12 counts max.
+ / 50 ppm/_C
full scale calibration change
0.2% @ 25_C,
0.4% @ 60_C
75mA @ 5VDC
Operating Temperature
Storage Temperature
20 to 70_C (4 to 158_F)
Relative Humidity
5 to 95% (noncondensing)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3304
Weight
172g
Output Points
54.3(2.14)
Output Ranges
0 1 2 3 4 5 6 7 8 9 10 11 12 13 1415
Load
250 ohms
typical
COM 0
COM 1
COM 2
COM 3
V0
V1
V2
V3
16
8.1 (0.32)
Note: V0 and
Module Supply
V1
Internally
24VDC
connected
8.1 (0.32)
mm (in.)
83.3 (3.28)
NOTES:
1: Shields should be connected to the 0V terminal of the module or the 0V of
the power supply.
2. Unused current outputs should remain open (no connections) for minimum
power consumption.
0 20mA
20mA
20mA
side View
4mA
0mA
0
4095
See Note 1
Load
250 ohms
typical
4095
80 (3.15)
Rev B
Number of Channels
89 (3.5)
9.2 (0.36)
25.7(1.01)
352
Specifications
Module Supply
24VDC
V0-V1
V2-V3
Output
D to A
Converter
COM
mm (in.)
Specifications
89 (3.5)
9.2 (0.36)
8.1 (0.32)
Output Type
Resolution
12 bit (1 in 4096)
15 VDC
Load Impedance
4K ohm min.
Load Capacitance
0.01uF max.
+ / 2 count max.
+ / 0.050% of full scale max
+ / 12 counts max.
+ / 50 ppm/_C
full scale calibration change
75mA @ 5VDC
Output Points
0 1 2 3 4 5 6 7 8 9 10 11 12 13 1415
Load
4K ohm
minimum
Storage Temperature
20 to 70_C (4 to 158_F)
Relative Humidity
5 to 95% (noncondensing)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3304
Weight
172g
COM 1
COM 2
COM 3
V0
V1
V2
V3
Note: V0 and
V1
Internally
connected
Module Supply
24VDC
Unipolar Ranges
0V 5V
mm (in.)
83.3 (3.28)
Bipolar Ranges
10V
0V
0V
0
4095
5V to +5V
0V 10V
+10V
0V
0V
5V
0
4095
10V to +10V
+5V
side View
mm (in.)
10V
(+2047) +4095
0 (+2047)+4095
See Note 1
Output
Load
4K ohm
minimum
COM
D to A
Converter
353
8.1 (0.32)
NOTES:
1: Shields should be connected to the 0V terminal of the module or the 0V of
the power supply.
2. Unused voltage outputs should remain open (no connections) for minimum
power consumption.
5V
COM 0
Operating Temperature
54.3(2.14)
Output Ranges
80 (3.15)
16
25.7(1.01)
Number of Channels
Note: Apply the labels that come with the I/O module
to the I/O base terminals to properly identify the base
terminal points.
89 (3.5)
9.2 (0.36)
Resolution
+ / 0.1_C or _F
0 5VDC
Notch Filter
+ / 50 VDC
Converter Type
Sampling Rate
140ms / channel
150mA @ 5VDC
Operating Temperature
Storage Temperature
20 to 70_C (4 to 158_F)
Temperature Drift
25ppm / _C (max.)
Maximum Inaccuracy
+ / 1_C
200uA
Relative Humidity
5 to 95% (noncondensing)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3304
Weight
168g
T1F16RTD
54.3(2.14)
16
CH1
+
CH2
+
CH3
+
CH4
+
CH5
+
CH6
+
CH7
+
CH8
+
CH9
+
CH10
+
CH11
+
CH12
+
CH13
+
CH14
+
CH15 CH16
+
+
Channel Inputs ()
CH1
CH2
CH3
CH4
CH5
CH6
CH7
CH8
CH9
CH10
CH11
CH12
CH13
CH14
CH15 CH16
8.1 (0.32)
RTD Returns
mm (in.)
RTD Commons
83.3 (3.28)
Note 1
side View
25.7(1.01)
Number of Channels
8.1 (0.32)
80 (3.15)
354
Specifications
NOTES:
1: The three wires connecting the RTD to the module must
be the same type and length. Do not use the shield or drain
wire for the third connection.
2. If an RTD sensor has four wires, the plus sense wire
should be left unconnected as shown.
mm (in.)
x
Note 2
CH+
Analog Switch
CH-
A to D
Converter
200 uA
Current
Source
RTD1
Pt100
Number of
Channels CH+1 CH+2 CH+3 CH+4
RTD2
Pt1000
jPt100
X
CH+1
Type CU10
Type CU25
120 Nickel
Jumper
Jumper
CH+3
CH+2
Number of
Channels
CH+4
RTD0
RTD1
Input Type
X = Jumper Installed,
Blank Space = Jumper Removed
RTD2
10
11
12
NOTES:
Note 1: The module comes from the factory with all of the Number of Channels jumpers installed for sixteen channel operation. Use the table to determine the proper settings.
Note 2: The module comes the factory with the Input Type
jumpers selected for Pt100 operation. Use the table to determine the proper settings.
13
14
15
X
Temperature
Units
Jumper
X
X
_F
16
_F or _C
Temperature Units
_C
X = Jumper Installed,
Blank Space = Jumper Removed
X = Jumper Installed,
Blank Space = Jumper Removed
T1FRTD Data Format: Data format for each of the 16 RTD input channnels
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
BO
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
355
D15 to D0: 16bit temperature data, D15 is the most significant bit (MSB). The temperature data has one implied decimal, so the readings are in tenths of degrees.
Negative temperature readings are represented in 2s complement format.
B0:
Channel burn out bit; 1= channel RTD sensor burn out or RTD is disconnected from either input terminal
0= channel OK
:
Unused channel bits are all = 0
Number of Channels
14, differential
+ / 5VDC
Input Impedance
1M ohm
Input points
+ 1 - + 2 - + 3 - +4 - + 5 - + 6 - +7 - +8 Differential
thermocouple
wiring
60mA @ 5VDC
Operating Temperature
Storage Temperature
20 to 70_C (4 to 158_F)
Relative Humidity
5 to 95% (noncondensing)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3304
168g
Grounded
thermocouple
wiring
Module Supply
24VDC
+
Weight
CJC
CJC
See Note 4
+ / 0.1_C or + / 0.1_F
automatic
Conversion Time
Warm Up Time
30 minutes typically,
+/ 1_C repeatability
Linearity Error
+ / 0.05 _C max. ,
+ / 0.01_C typical
Maximum Inaccuracy
+ / 3_C
mm (in.)
83.3 (3.28)
10V
5V
5 to 5V
0 156.25mV
0 5V
65535
65535
side View
0V
5V
0V
0V
+ / 156.25 mV
10V
10V
32767
32767
32767
Voltage specifications:
Input Voltage Ranges
05V, +/ 5V,
0156.25mV, +/156.25mV
Resolution
16 bit ( 1 in 65535)
+/ 13 counts typ.,
+/ 33 max.
Offset Calibration
Error
+/ 1 count max.
@ 0V input
Linearity Error
(End to End)
+/ 1 count max.
Max. Inaccuracy
Module Supply
24VDC
V2-V3 (0V)
V0-V1 (24V)
Transmitter
Supply
mm (in.)
32767
CH+
Voltage
Transmitter
CH-
Analog Switch
Display Resolution
8.1 (0.32)
NOTES:
1: Shields should be grounded at the signal source.
2: Unused inputs should be connected to Common (0VDC).
3. When using 0156mV and 5V ranges, connect () or 0V
terminals to 0V to ensure common mode range acceptance
4. The Cold Junction Compensation (part #: T1FCJC)
temperature sense unit that comes with the module
must be installed into the I/O base terminals to perform
CJC of the thermocouple inputs.
0V
Type J 190 to 760_C310 to 1400_F
Type E 210 to 1000_C 346 to1832_F
Type K 150 to 1372_C 238 to 2502_F
Type R 65 to 1768_C 149 to 3214_F
Type S 65 to 1768_C 149 to 3214_F
Type T 230 to 400_C 382 to 752_F
Type B 529 to 1820_C 984 to 3308_F
Type N 70 to 1300_C 94 to 2372_F
Type C 65 to 2320_C 149 to 4208_F
0V
24V
Thermocouple specifications:
Input Ranges
T1F14THM
54.3(2.14)
8.1 (0.32)
80 (3.15)
89 (3.5)
9.2 (0.36)
Note: Apply the labels that come with the I/O module
to the I/O base terminals to properly identify the base
terminal points. Also, the CJC sense unit must be
installed to the I/O base. (see wiring diagram below)
25.7(1.01)
Rev E
356
Specifications
A to D
Converter
X = Jumper Installed,
Blank Space = Jumper Removed
Rev D
Thermocouple /
Voltage Inputs
Number of
Channels CH+1 CH+2 CH+3 CH+4
T/C
Type 0
T/C
Type 1
T/C
Type 2
T/C
Type 3
J
K
E
R
S
T
B
Jumper
Jumper
CH+1
X
X
X
CH+2
Number of
Channels
CH+3
CH+4
T/C Type 0
X
X
T/C Type 1
Input Type
T/C Type 2
8
N
T/C Type 3
05V.
5V.
0156mV.
156mV.
10
11
12
(see Note 4)
Units-0
Units-1
2s Complement
_F
_C
X
(see Note 5)
Magnitude
Plus Sign
2s
Complement
Units-0
Units-1
Units-1
Conversion
Units
Calibrate
Enable
See Note 1
NOTES:
Note 1: The Calibrate Enable jumper comes from the factory not installed. Installing the jumper disables the thermocouple active burnout
detection circuitry, which enables a thermocouple calibrator to be connected to the module. To make sure that the output of the thermocouple
calibrator is within the 5V common mode voltage range of the module, connect the negative side of the differential voltage input channel to
the 0V terminal, then connect the thermocouple calibrator to the differential inputs (for example, Ch 3+ and Ch 3).
Note 2: The module comes with all of the Number of Channels jumpers installed for fourteen channel operation. Use the table to determine
the proper settings.
Note 3: The module comes with all of the Input Type jumpers installed for J type thermocouple operation. Use the table to determine the
proper settings.
Note 4: The module comes with the Conversion Units jumpers set for magnitude plus sign with Fahrenheit units selected.
All thermocouple types are converted into a direct temperature reading with one implied decimal place. Negative temperatures can be represented in either 2s complement or magnitude plus sign format. If the temperaure is negative, the most significant bit is the sign bit. 2s complement data format may be required to correctly display bipolar data on some operator interfaces.
Note 5: The bipolar voltage input ranges may be converted to a 15bit magnitude plus sign or a 16bit 2s complement value.
Units-0
14
Jumper
13
T1F14THM Data Format: Data format for each of the 14 input channnels
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
BO
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
357
D15 to D0: 16bit temperature data, D15 is the most significant bit (MSB). See Notes 4 and 5.
B0:
Channel burn out bit; 1= channel thermocouple sensor burn out or thermocouple is disconnected from either input terminal
0= channel OK
:
Unused channel bits are all = 0
9.2 (0.36)
T1F8AD4DA1
8 Channel Current Analog Input /
4 Channel Current Analog Output
Input Channels
IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8
Rev A
T1F8AD4DA1
Resolution
Frequency Response
Input active lowpass filter
Input Resistance
250 ohm
+/ 8V max. input
Conversion Time
Linearity Error
+ / 2 count max.
Input Stability
+ / 1 count
16 counts max.
Offset Error
2 counts max.
0.18% @ 25_C
0.36% @ 60_C
Recommended Fuse
0 20mA
0 8191 counts
4 20mA
75mA @ 5VDC
Operating Temperature
Storage Temperature
20 to 70_C (4 to 158_F)
Environmental Air
Vibration
Shock
Noise Immunity
NEMA ICS3304
weight
136g
Transmitter Supply
18-30VDC
2Wire
Current
Transmitter
B 6 1
C 5
3
4
4
3
5
0 1 2 3 4 5 6 7
V0
+
V1
Module Supply
8.1 (0.32)
24VDC All V0 terminals internally connected
mm (in.)
83.3 (3.28)
NOTES:
1: Shields should be grounded at the signal source.
2: More than one external power supply can be used, provided all the power
supply commons are connected.
3: A Series 217, 0.032A fast-acting fuse is recommended for 420 mA
current loops.
4: If the power supply common of an external power supply is not connected
to the 0V terminal on the module, then the output of the external transmitter
must be isolated. To avoid ground loop errors, recommended 420 mA
transmitter types are:
For 2 or 3 wire connections: Isolation between the input supply signal and
the power supply.
For 4 wire connections: Isolation between the input supply signal, the power
supply and the 420mA output.
Side View
Transmitter Supply
18-30VDC
See NOTE 1
+
4mA
0mA
Fuse
250
V1
4 20mA
20mA
20mA
Input
3Wire
Current
Transmitter
0 20mA
Module Supply
24VDC
V0
V1
mm (in.)
ohms
0
Analog Switch
Relative Humidity
4Wire
Current
Transmitter
020mA, 420mA,
20 to 20mA
Output Channels
+
Input Ranges
25.7(1.01)
Fuse
80 (3.15)
Number of Channels
8.1 (0.32)
54.3(2.14)
358
Specifications
1638
8191
20 to 20mA
A to D
Converter
20mA
0mA
20mA
8191
8191
8191
Rev A
Number of Channels
Input Channels
Sinking Current
Configuration
420mA
Output Type
Resolution
12 bit (1 in 4096)
30 VDC
0 400/1830V
0600ohm/18V, 0900ohm/24V
01200ohm/30V
Total Load
(Sink plus Source)
+ / 2 count max.
+ / 0.050% of full scale max
SINK:
+ / 12 counts max. @ any load
SOURCE:
+ / 26 counts max.@ 400 ohm load
+ / 18 counts max. @ 250 ohm load
+ / 12 counts max. @ 125 ohm load
SINK:
+ / 6 counts max. @ (any load)
SOURCE:
+ / 10 counts max.@ 400 ohm load
+ / 8 counts max. @ 250 ohm load
+ / 6 counts max. @ 125 ohm load
T1F8AD4DA1
Output Channels
0
B 6 1
C 5
3
4
4
2
3
5
25.7(1.01)
Loop Supply
18-30VDC
0 1 2 3 4 5 6 7
V0
+
Module Supply
24VDC
V1
8.1 (0.32)
mm (in.)
NOTES:
1: Shields should be connected to the 0V terminal of the module or the 0V of
the power supply.
2. Unused current outputs should remain open (no connections) for minimum
power consumption.
83.3 (3.28)
SINK:
(any load) 0.3% @ 25_C
(any load) 0.5% @ 60_C
SOURCE:
400W load 0.63% @ 25_C
400W load 0.83% @ 60_C
250W load 0.44% @ 25_C
250W load 0.64% @ 60_C
125W load 0.30% @ 25_C
125W load 0.50% @ 60_C
20mA
Side View
4mA
0
mm (in.)
4095
Load
80 (3.15)
Output Ranges
48 (1.89)
9.2 (0.36)
T1F8AD4DA1
54.3(2.14)
Specifications
See Note 1
Load
Loop Supply
+
18-30VDC
+
-
Module Supply
24VDC
V0
V1
D to A
Converter
359
Output
9.2 (0.36)
8.1 (0.32)
Input Channels
IN3
IN4
IN5 IN6
IN7 IN8
Rev A
Input Ranges
Resolution
Input Resistance
Conversion Time
Linearity Error
+ / 2 count max.
Input Stability
+ / 1 count
8 counts max.
2 counts max.
0.08% @ 25_C
0.26% @ 60_C
4Wire
Voltage
Transmitter
B 6 1
C 5
3
4
4
2
3
5
0 1 2 3 4 5 6 7
Frequency Response
Output Channels
C0M
+
Number of Channels
T1F8AD4DA2
25.7(1.01)
IN1 IN2
80 (3.15)
54.3(2.14)
T1F8AD4DA2
360
Specifications
8.1 (0.32)
mm (in.)
to Commons
NOTES:
1: Shields should be grounded at the signal source.
2: Unused inputs should be connected to Common (0VDC).
3: More than one external power supply can be used,
provided all the power supply commons are connected.
83.3 (3.28)
0 4095 counts
0 10V
0 8191 counts
+ / 5V
+ / 10V
5 to 5V
0 10V
0 5V
5V
10V
5V
10 to 10V
10V
Note: Apply the labels that come with the I/O module
to the I/O base terminals to properly identify the base
terminal points.
5V
0V
0V
0
4095
0V
8191
Side View
mm (in.)
10V
4095
4095
8192
8191
V0
V1
Input
COM
+
3Wire
Voltage
Transmitter
Module Supply
24VDC
A to D
Converter
Rev A
Number of Channels
Output Ranges
Output Type
Resolution
12 bit (1 in 4096)
15 VDC
Load Impedance
4K ohm min.
Load Capacitance
0.01uF max.
+ / 2 count max.
+ / 0.050% of full scale max
IN2
IN3
48 (1.89)
9.2 (0.36)
8.1 (0.32)
IN7 IN8
T1F8AD4DA2
C0M
Outputs
+ / 12 counts max.
Load
4K ohm
minimum
75mA @ 5VDC
Operating Temperature
Storage Temperature
20 to 70_C (4 to 158_F)
Relative Humidity
5 to 95% (noncondensing)
COM
Vibration
Noise Immunity
NEMA ICS3304
weight
136g
4
4
2
3
5
Unipolar Ranges
5V
mm (in.)
8.1 (0.32)
NOTES:
1: Shields should be connected to the 0V terminal of the module ot the 0V
terminal of the power supply.
2. Unused voltage outputs should remain open (no connections) for minimum
power consumption.
0V 5V
0 1 2 3 4 5 6 7
0 4095
0 to 10V
0 4095
+ / 5V
0 4095
+ / 10V
0 4095
0V 10V
10V
0V
0V
0
4095
4095
Module Supply
24VDC+
Bipolar Ranges
10V to +10V
+5V
+10V
0V
0V
5V
Load
4K ohm
minimum
10V
(+2047) +4095
See Note 1
0 (+2047)+4095
V0
V1
Output
COM
361
Shock
C 5
+
Module Supply
24VDC
5V to +5V
Environmental Air
COM COM
COM
B 6 1
80 (3.15)
54.3(2.14)
T1F8AD4DA2
25.7(1.01)
Specifications
Note: Apply the labels that come with the I/O module
to the I/O base terminals to properly identify the base
terminal points.
89 (3.5)
9.2 (0.36)
Inputs
5us
930VDC
Maximum Voltage
30VDC
Minimum ON Voltage
9.0VDC
2.0VDC
Minimum ON Current
5.0mA @ 9.0VDC
2.0mA
OFF to ON Response
< 3us
On to OFF Response
< 3us
T1HCTRIO
OK ERR CH1 CH2
1A
1B 1C
1D
Y0 Y0
Y1
Y1
2A
2B
2C
54.3(2.14)
Rev B
Input Specifications:
8.1 (0.32)
2D
Y2
Y2
Y3
Y3
1A 1B 1C 1D
Y0 Y1
2A 2B 2C 2D
Y2 Y3
Channel Commons
1M
1M 1M
1M
C0 C0
C1
C1
2M 2M
2M
2M
C2
C2
80 (3.15)
C3 C3
25.7(1.01)
362
Specifications
8.1 (0.32)
User Bus Terminals (no internal connection to CTRIO)
83.3 (3.28)
USER BUS 1
mm (in.)
USER BUS 2
Output Specifications:
Outputs
Voltage Range
536VDC
Maximum Voltage
36VDC
60VDC
1.0A
100uA
CH1
Inrush Current
CH2
OFF to ON Response
< 3us
Y0Y3
ON to OFF Response
< 3us
< 0.3V
side View
LED Indicators
LED Descriptions
OK
ER
ON
OFF
OK
Module OK
Overcurrent Protection
15A max
ON
ON
Hardware Failure
ER
400mA @ 5VDC
Blinking
Blinking
CH1
Channel 1 Status
Thermal Shutdown
Tjunction = 150_C
Blinking
OFF
Program Mode
CH2
Channel 2 Status
Overtemperature Reset
Tjunction = 130_C
OFF
Blinking
1A1D
Channel 1 AD Status
1% to 99% in 1% increments
OFF
ON
Channel 2 AD Status
2A2D
Operating Environment
OFF
OFF
No Power to Module
Y0 Y3
Output Status
mm (in.)
T1HCTRIO
Input
1A 1B 1C 1D Y0 Y0 Y1 Y1 2A 2B 2C 2D Y2 Y2
Y3 Y3
1A
TTL Device
10K
0.1W
10%
1B 1C
/ Output Channels
1D Y0 Y0
Y1 Y1 2A 2B 2C
2D Y2 Y2
Y3 Y3
Channel Commons
Channel Commons
B
Z
E
1M 1M 1M 1M C0 C0 C1 C1 2M 2M 2M 2M C2 C2 C3 C3
1M 1M 1M 1M
C0 C0 C1 C1 2M 2M 2M
2M C2 C2
C3 C3
Power +
User Bus 1
C
TTL Device
10K
0.1W
10%
User Bus 2
Gnd
930
VDC
930
VDC
TTL Device
10K
Input
/ Output Channels
0.1W
10%
PNP Device
NPN Device
Output
Output
_+
NPN Device
PNP Device
Output
_+
TTL Device
10K
0.1W
10%
_+
Output
Channel Commons
_+
1M 1M 1M 1M C0 C0 C1 C1 2M 2M 2M 2M C2 C2 C3 C3
1B
1C
1D
Y0
Y0
Y1
Y1
2A
2B
2C
2D
Y2
Y2
Y3
Y3
A
E
10K
0.1W
10%
User Bus 1
Channel Commons
1M
1M 1M
1M
C0
C0
C1
C1
2M
2M
2M
2M
C2
C2
C3
C3
User Bus 2
930 +
VDC
C
10K
0.1W
10%
Resource Options
Timer Range /
Resolution
Counter Range
5 VDC
+
10K
0.1W
10%
930
VDC
363
Counter/Timer
T1HCTRIO
364
Input/Output Channels
The module has 4 optically isolated output points (pts. Y0Y3 with isolated
commons C0C3, respectively). The
outputs must be wired so positive current flows into Cn terminal and then out
of the Yn terminal.
Cn (where n=0, 1, 2, 3)
536VDC
Yn
+
Load
536VDC
CTRIO Output Resources
Resource Options
Target Position
Range
CTRIO Sink
from
Load
into C1
+
CTRIO
Source to
Load from
Y0
Channel Commons
1M 1M 1M 1M C0
C0 C1 C1 2M 2M 2M 2M C2 C2 C3 C3
+
Load
Pulse outputs /
Discrete outputs
1A 1B 1C 1D Y0 Y0 Y1 Y1 2A 2B 2C 2D Y2 Y2 Y3 Y3
CTRIO
Output
L
+
User Bus Terminals (no internal connection to CTRIO)
Cn (where n=0, 1, 2, 3)
USER BUS 1
CTRIO
Output
USER BUS 2
Yn
536VDC
1A
1B 1C
1D
Y0 Y0
Y1
Y1
2A
2B
2C
2D
Y2
Y2
Y3
Y3
536VDC
536VDC
Step Amplifier
Channel Commons
Opto Power
1M
1M 1M
1M
C0 C0
C1
C1
2M 2M
2M
Step Amplifier
Opto Power
Pulse
2M
C2
C2
C3 C3
(or CW)
Specifications
Dimensions
T1K08B, T1K08B1
T1K08B1
Terminal Type
screw type
Recommended
Torque
Recommended
Screwdriver Blade
Size
0.02in.x 0.125in.
(0.5mm x 3mm)
Weight
135g
125g
48 (1.89)
9.2 (0.36)
8.1 (0.32)
83.3 (3.28)
80 (3.15)
T1K08B
54.3(2.14)
Specification
Specification
T1K16B
T1K16B1
Terminal Type
screw type
Recommended
Torque
Recommended
Screwdriver Size
0.02in.x 0.125in.
(0.5mm x 3mm)
Weight
220g
210g
25.7(1.01)
Side View
8.1 (0.32)
mm (in.)
T1K16B, T1K16B1
89 (3.5)
9.2 (0.36)
Environmental Specifications
8.1 (0.32)
4_F to 158_F (20_C to 70_C)
Ambient Humidity
5% to 95% (Noncondensing)
Atmosphere
Vibration Resistance
Shock Resistance
Voltage Withstand
1500VAC, 1 minute
Insulation Resistance
Noise Immunity
NEMA ICS3304
83.3 (3.28)
54.3(2.14)
Storage Temperature
Side View
8.1 (0.32)
mm (in.)
365
Agency Approvals
80 (3.15)
25.7(1.01)
Ambient Operating
Temperature
Dimensions
366
Specifications
T1K10CBL, T1K10CBL1 Expansion Cable
Specification
T1K10CBL
Cable Length
100cm (3.28ft.)
Cable Diameter
8.5mm
Shielding
None
Temperature Range
Jacket Material
PVC
40 (1.58)
40 (1.58)
9.2 (0.36)
8.1 (0.32)
8.1 (0.32)
R
Cable
Diameter
2 cables used:
1.42mm each
Insulation
Voltage
2000VAC / 1 minute
80 (3.15)
80 (3.15)
Auxiliary
24 VDC
Cable
T1K10CBL1
8.1 (0.32)
8.1 (0.32)
mm (in.)
mm (in.)
30 (1.18)
8.1 (0.32)
mm (in.)
Specifications
Dimensions
40 (1.58)
T1K05CBLLL
Cable Description
Cable Length
50cm (1.64ft.)
Cable Diameter
8.5mm
Shielding
None
Temperature Range
Jacket Material
PVC
8.1 (0.32)
R
two1.42mm cables
used in a 6mm
sheath
Insulation
Voltage
2000VAC / 1 minute
Specification
T1K05CBLRR
Cable Description
Cable Length
50cm (1.64ft.)
Cable Diameter
8.5mm
Shielding
None
Temperature Range
Jacket Material
PVC
8.1 (0.32)
8.1 (0.32)
T1K05CBLRR1
two1.42mm cables
used in a 6mm
sheath
80 (3.15)
Insulation
Voltage
8.1 (0.32)
L
Cable
Diameter
Cable
Diameter
9.2 (0.36)
T1K05CBLLL1
mm (in.)
mm (in.)
T1K05CBLLL1
has 24VDC cable
attached here
T1K05CBLRR1
has 24VDC cable
attached here
9.2 (0.36)
8.1 (0.32)
8.1 (0.32)
2000VAC / 1 minute
30 (1.18)
8.1 (0.32)
80 (3.15)
80 (3.15)
Auxiliary
24 VDC
Cable
40 (1.58)
80 (3.15)
Auxiliary
24 VDC
Cable
T1K05CBLRR(1)
T1K05CBLLL(1)
8.1 (0.32)
8.1 (0.32)
mm (in.)
Side View
40 (1.58)
40 (1.58)
mm (in.)
367
mm (in.)
Signals
R
Right Side
Current
I/O I/O
I/O
Right Side
Right Side
Current
I/O Addressing
I/O Addressing
P/S
368
Signals
Signals
R
Current
Right Side
Current
I/O Addressing
Note: Do not put a power supply (P/S) on the expansion row in this
example.
Signals
Current
I/O Addressing
Signals
P/S I/O
I/O
Current
Or
I/O Addressing
I/O Addressing
Or
I/O P/S I/O P/S I/O
I/O
I/O Addressing
Note: Another P/S can be put on the expansion row that is connected
through the T1K05CBLLL cable.
In this example, a T1K10CBL is used to connect the local base I/O to an expansion row that has a power supply (P/S) installed in the
first position on the row. The next expansion row, without a P/S, is connected using a T1K05CBLRR1 cable.
Current
Right Side
Signals
R
Current
Left Side
I/O Addressing
P/S
I/O Addressing
Note: Do not put a power supply (P/S) on the last expansion row in this example.
369
14
Master/Slave Communications
Terminator I/O Backplane Communications
Discrete Input Module Memory Map
Discrete Output Module Memory Map
Discrete Output Module Status Byte
Analog Input Module Memory Map
Analog Input Module Resolution
Analog Output Module Memory Map
Analog Output Module Control Byte
Analog Output Module Resolution
42
I/O Memory Map and Analog Module Resolution
Master/Slave Communications
The base controller (slave) communicates with the master by sending Input Data
and receiving Output Data. The base controller reads Inputs from I/O Modules and
writes Outputs to I/O Modules.
Base Controller
Backplane
To Master
Input Data
Network
Read
Read Inputs
(Read Data)
I/O Modules
From Master
Output Data
Network
Write
Write Outputs
(Write Data)
The base controller communicates with its I/O modules over the backplane. The I/O
is mapped in consecutive order as shown.
Base Controller
Input Data
Inputs
Inputs
Outputs
Outputs
Read
43
I/O Memory Map and Analog Module Resolution
Module Image
1 Byte
Inputs
Output Size
Write
0 Byte
Outputs N/A
07
06
05
04
03
02
01
00
Octal Bit
07
06
05
04
03
02
01
00
Size
X7 X6 X5 X4 X3 X2 X1 X0 Read Byte 1
Not Used
Write Byte 1
Input Size
Module Image
Read 1 to 2 Bytes
Inputs
Output Size
Write
0 Byte
Outputs N/A
07
06
05
04
03
02
01
00
Octal Bit
07
06
05
04
03
02
01
00
X7
X6
X5
X4
X3
X2
X1
X0
Read Byte 1
X17
X16
X15
X14
X13
X12
X11
X10
Read Byte 2
Not Used
Size
Write Byte 1
44
I/O Memory Map and Analog Module Resolution
Module Image
0 Byte
Inputs N/A
Output Size
Write
1 Byte
Outputs
07
06
05
04
03
02
01
00
Octal Bit
07
06
05
04
03
02
01
00
Not Used
Size
Read Byte 1
Y7 Y6 Y5 Y4 Y3 Y2 Y1 Y0 Write Byte 1
Module Image
0 Byte
Inputs N/A
Output Size
Write 1 or 2 Bytes
Outputs
07
06
05
04
03
02
01
00
Octal Bit
07
06
05
04
03
02
01
00
Not Used
Size
Read Byte 1
Y7
Y6
Y5
Y4
Y3
Y2
Y1
Y0
Write Byte 1
Y17
Y16
Y15
Y14
Y13
Y12
Y11
Y10
Write Byte 2
45
I/O Memory Map and Analog Module Resolution
Module Image
Input Data Channel 1
Output Size
Write
0 Byte
Outputs N/A
46
I/O Memory Map and Analog Module Resolution
07
06
05
04
03
02
01
00
Octal Bit
07
06
05
04
03
02
01
00
Size
Read Byte 1
Read Byte 2
not used
Byte3
Byte4
Read Byte 5
Read Byte 6
not used
Byte7
Byte8
Read Byte 9
Read Byte 10
not used
Byte11
Byte12
Read Byte 13
Read Byte 14
not used
Byte15
Byte16
Read Byte 17
Read Byte 18
not used
Byte19
Byte20
Read Byte 21
Read Byte 22
not used
Byte23
Byte24
Read Byte 25
Read Byte 26
not used
Byte27
Byte28
Read Byte 29
Read Byte 30
not used
Byte31
Byte32
Not Used
Write Byte 1
47
I/O Memory Map and Analog Module Resolution
Module Image
Input Data Channel 1
Output Size
Write
T1F14THM and
T1F16RTD
Channel
Burnout Bit
0 Byte
Outputs N/A
NOTE: The T1F14THM can be configured for Magnitude plus sign bit or 2s
complement data format. The T1F16RTD processes negative temperatures in
2s Complement format only. See the Module Data Sheets in chapter 3 for
configuration information.
Channel Burnout bit
MSB
LSB
3 3 2 2 22 2 2 2 2 2 2 1 1 1 1 1 1 1 1 11 9 8 7 6 5 4 3 2 1 0
1 0 9 8 76 5 4 3 2 1 0 9 8 7 6 5 4 3 2 10
48
I/O Memory Map and Analog Module Resolution
07
06
05
04
03
02
01
00
Octal Bit
07
06
05
04
03
02
01
00
Size
Read Byte 1
Read Byte 2
not used
Byte3
Byte4
Read Byte 5
Read Byte 6
not used
Byte7
Byte8
Read Byte 9
Read Byte 10
not used
Byte11
Byte12
Read Byte 13
Read Byte 14
not used
Byte15
Byte16
Read Byte 17
Read Byte 18
not used
Byte19
Byte20
Read Byte 21
Read Byte 22
not used
Byte23
Byte24
Read Byte 25
Read Byte 26
not used
Byte27
Byte28
Read Byte 29
Read Byte 30
not used
Byte31
Byte32
49
I/O Memory Map and Analog Module Resolution
Decimal Bit
07
06
05
04
03
02
01
00
Octal Bit
07
06
05
04
03
02
01
00
Size
Read Byte 33
Read Byte 34
not used
Byte35
Byte36
Read Byte 37
Read Byte 38
not used
Byte39
Byte40
Read Byte 41
Read Byte 42
not used
Byte43
Byte44
Read Byte 45
Read Byte 46
not used
Byte47
Byte48
Read Byte 49
Read Byte 50
not used
Byte51
Byte52
Read Byte 53
Read Byte 54
not used
Byte55
Byte56
Read Byte 57
Read Byte 58
not used
Byte59
Byte60
Read Byte 61
Read Byte 62
not used
Byte63
Byte64
Write Byte 1
410
I/O Memory Map and Analog Module Resolution
Since the module has 13-bit resolution, the analog signal is converted into 8192
counts ranging from 0-8191 (213). For example, with a 0 to 10V scale, a 0V signal
would be 0, and a 10V signal would be 8191. This is equivalent to a a binary value
of 0000 0000 0000 to 0001 1111 1111 1111, or 000 to 1FFF hexadecimal. The
following diagram shows how this relates to each signal range.
0 20mA
20 to 20mA
20mA
20mA
20mA
0mA
4mA
0mA
0
1638
8191
8191
20mA
8191
8191
0 5V
10V
5V
10V
0V
0V
0V
4095
0V
5V
0
8191
10 to 10V
5 to 5V
5V
10V
4095
4095
8192
8191
Channel
Data Bits
MSB
Sign bit
LSB
1 1 1 1 11 9 8 7 6 5 4 3 2 1 0
5 4 3 2 10
data bits
NOTE: Each Analog channel uses 4 bytes. The first and second byte contain
the analog data. The third and fourth byte are not used at this time.
411
I/O Memory Map and Analog Module Resolution
Analog and
Digital Value
Conversions
SmallestDetectableChange +
H*L
Resolution
Signal Span
(H - L)
Divide By
Smallest Detectable
Change
$10V
20 V
16383
1.22 mV
$5V
10 V
8191
1.22 mV
0 to 5V
5V
4095
1.22 mV
0 to 10V
10 V
8191
1.22 mV
0 to 20mA
20 mA
8191
2.44 mA
4 to 20mA
16 mA
(81911638)
2.44 mA
$20mA
40 mA
16383
2.44 mA
A + 20D * 10
8191
D + 8191 (A ) 10)
20
5V to + 5V
A + 10D * 5
4095
D + 4095 (A ) 5)
10
0 to 5V
A + 5D
4095
D + 4095 (A)
5
0 to 10V
A + 10D
8191
D + 8191 (A)
10
0 to 20mA
A + 20D
8191
D + 4095 (A)
4
4 to 20mA
A + 16D
6553
D + 6553 (A)
16
20 mA to
+ 20mA
A + 40D * 20
8191
D + 8191 (A ) 20)
40
D + 8191 (A ) 10)
20
D + 8191 (6V ) 10)
20
D + (409.55) (16)
D + 6552
10V to + 10V
412
I/O Memory Map and Analog Module Resolution
Read
Intput Size
Module Image
0 Byte
Inputs N/A
Output Size
Write 2 to 32 Bytes
413
I/O Memory Map and Analog Module Resolution
07
06
05
04
03
02
01
00
Octal Bit
07
06
05
04
03
02
01
00
Size
Read Byte 1
Write Byte 1
Write Byte 2
not used
Byte3
Write Byte 4
Write Byte 5
Write Byte 6
not used
Byte7
Byte8
Write Byte 9
Write Byte 10
not used
Byte11
Byte12
Write Byte 13
Write Byte 14
not used
Byte15
Byte16
Write Byte 17
Write Byte 18
used not
Byte19
Byte20
Write Byte 21
Write Byte 22
not used
Byte23
Byte24
Write Byte 25
Write Byte 26
not used
Byte27
Byte28
Write Byte 29
Write Byte 30
not used
Byte31
Byte32
Not Used
414
I/O Memory Map and Analog Module Resolution
Read
Intput Size
Module Image
0 Byte
Inputs N/A
Output Size
Write 2 to 64 Bytes
Note:
When using the
T1F16DAx module in an
ERM/EBC network, refer to
Appendix E in the Ethernet
Remote Master Module
Manual (H24ERMM) for
module configuration information.
415
I/O Memory Map and Analog Module Resolution
07
06
05
04
03
02
01
00
Octal Bit
07
06
05
04
03
02
01
00
Size
Read Byte 1
Write Byte 1
Write Byte 2
not used
Byte3
Write Byte 4
Write Byte 5
Write Byte 6
not used
Byte7
Byte8
Write Byte 9
Write Byte 10
not used
Byte11
Byte12
Write Byte 13
Write Byte 14
not used
Byte15
Byte16
Write Byte 17
Write Byte 18
not used
Byte19
Byte20
Write Byte 21
Write Byte 22
not used
Byte23
Byte24
Write Byte 25
Write Byte 26
not used
Byte27
Byte28
Write Byte 29
Write Byte 30
not used
Byte31
Byte32
Not Used
416
Decimal Bit
07
06
05
04
03
02
01
00
Octal Bit
07
06
05
04
03
02
01
00
Size
Write Byte 33
Write Byte 34
not used
Byte35
Byte36
Write Byte 37
Write Byte 38
not used
Byte39
Byte40
Write Byte 41
Write Byte 42
not used
Byte43
Byte44
Write Byte 45
Write Byte 46
not used
Byte47
Byte48
Write Byte 49
Write Byte 50
not used
Byte51
Byte52
Write Byte 53
Write Byte 54
not used
Byte55
Byte56
Write Byte 57
Write Byte 58
not used
Byte59
Byte60
Write Byte 61
Write Byte 62
not used
Byte63
Byte64
417
I/O Memory Map and Analog Module Resolution
Module Image
Input Data Channel 1
Output Size
Write
0 Byte
Outputs N/A
418
I/O Memory Map and Analog Module Resolution
Read
Intput Size
Module Image
0 Byte
Inputs N/A
Output Size
Write 2 to 32 Bytes
419
I/O Memory Map and Analog Module Resolution
07
06
05
04
03
02
01
00
Octal Bit
07
06
05
04
03
02
01
00
Size
Read Byte 1
Read Byte 2
not used
Byte3
Byte4
Read Byte 5
Read Byte 6
not used
Byte7
Byte8
Read Byte 9
Read Byte 10
not used
Byte11
Byte12
Read Byte 13
Read Byte 14
not used
Byte15
Byte16
Read Byte 17
Read Byte 18
Byte19
Byte20
Read Byte 21
Read Byte 22
not used
Byte23
Byte24
Read Byte 25
Read Byte 26
not used
Byte27
Byte28
Read Byte 29
Read Byte 30
not used
Byte31
Byte32
Not Used
Write Byte 1
not used
reserved for future use
420
I/O Memory Map and Analog Module Resolution
07
06
05
04
03
02
01
00
Octal Bit
07
06
05
04
03
02
01
00
Size
Not Used
Read Byte 1
Write Byte 1
Write Byte 2
not used
Byte3
Write Byte 4
Write Byte 5
Write Byte 6
not used
Byte7
Byte8
Write Byte 9
Write Byte 10
not used
Byte11
Byte12
Write Byte 13
Write Byte 14
not used
Byte15
Byte16
421
I/O Memory Map and Analog Module Resolution
07
06
05
04
03
02
01
00
Octal Bit
07
06
05
04
03
02
01
00
Size
Write Byte 1
Write Byte 2
not used
Byte3
Write Byte 4
31
30
29
28
27
26
25
24
Octal Bit
37
36
35
34
33
32
31
30
Read/Write
Outputs Enable
0 = All outputs OFF
1 = All outputs Enabled
Write
Bit 25
Unipolar / Bipolar
0 = Unipolar selected
1 = Bipolar selected
Write
Bit 26
5V / 10V Range
0 = 5V range
1 = 10V range
Write
Bit 27
Write
Bit 28 31
Bit 24
422
I/O Memory Map and Analog Module Resolution
Since the module has 12-bit resolution, the analog signal is converted into 4096
counts ranging from 0-4095 (212). For example, with a 0 to 10V scale, a 0V signal
would be 0, and a 10V signal would be 4095. This is equivalent to a a binary value
of 0000 0000 0000 to 1111 1111 1111, or 000 to FFF hexadecimal. The
following diagram shows how this relates to each signal range.
Current Output Module Resolution
4 20mA
0 20mA
20mA
20mA
4mA
0mA
0
4095
4095
0V
0V
Channel
Data Bits
4095
5V to +5V
0V 10V
10V
4095
10V to +10V
+5V
+10V
0V
0V
10V
5V
(+2047) +4095
0 (+2047)+4095
MSB
LSB
1 1 1 1 11 9 8 7 6 5 4 3 2 1 0
5 4 3 2 10
data bits
NOTE: Each Analog channel uses 4 bytes. The first and second byte contain the
analog data. The third and fourth byte are not used at this time.
423
I/O Memory Map and Analog Module Resolution
Analog and
Digital Value
Conversions
SmallestDetectableChange +
H*L
Resolution
Signal Span
(H - L)
Divide By
Smallest Detectable
Change
$10V
20 V
4095
4.88 mV
$5V
10 V
4095
2.44 mV
0 to 5V
5V
4095
1.22 mV
0 to 10V
10 V
4095
2.44 mV
0 to 20mA
20 mA
4095
4.88 mA
4 to 20mA
16 mA
4095
3.91 mA
A + 5D
4095
D + 4095 (A)
5
0 to 10V
A + 10D
4095
D + 4095 (A)
10
$5V
A + 10D * 5
4095
D + 4095 (A ) 5)
10
$10V
A + 20D * 10
4095
D + 4095 (A ) 10)
20
0 to 20mA
A + 20D
4095
D + 4095 (A)
20
4 to 20mA
A + 16D ) 4
4095
D + 4095 (A * 4)
16
D + 4095 (A ) 10)
20
D + 4095 (6V ) 10)
20
D + (204.75) (16)
D + 3276
0 to 5V
European Union
Directives (CE)
In This Appendix. . . .
1A
A2
European Union Directives
Appendix A
EU Directives
Member Countries
Applicable
Directives
Compliance
This area of certification and approval is absolutely vital to anyone who wants to do
business in Europe. One of the key tasks that faced the EU member countries and
the European Economic Area (EEA) was the requirement to harmonize several
similar yet distinct standards together into one common standard for all members.
The primary purpose of a harmonized standard was to make it easier to sell and
transport goods between the various countries and to maintain a safe working and
living environment. The Directives that resulted from this merging of standards are
now legal requirements for doing business in Europe. Products that meet these
Directives are required to have a CE mark to signify compliance.
Currently, the members of the EU are Austria, Belgium, Denmark, Finland, France,
Germany, Greece, Ireland, Italy, Luxembourg, The Netherlands, Portugal, Spain,
Sweden, and the United Kingdom. Iceland, Liechtenstein, and Norway together with
the EU members make up the European Economic Area (EEA) and all are covered
by the Directives.
There are several Directives that apply to our products. Directives may be amended,
or added, as required.
S Electromagnetic Compatibility Directive (EMC) this Directive
attempts to ensure that devices, equipment, and systems have the
ability to function satisfactorily in their electromagnetic environment
without introducing intolerable electromagnetic disturbance to anything
in that environment.
S Machinery Safety Directive this Directive covers the safety aspects
of the equipment, installation, etc. There are several areas involved,
including testing standards covering both electrical noise immunity and
noise generation.
S Low Voltage Directive this Directive is safety related and covers
electrical equipment that has voltage ranges of 501000VAC and/or
751500VDC.
S Battery Directive this Directive covers the production, recycling, and
disposal of batteries.
Certain standards within each Directive already require mandatory compliance,
such as the EMC Directive, which has gained the most attention, and the Low
Voltage Directive.
Ultimately, we are all responsible for our various pieces of the puzzle. As
manufacturers, we must test our products and document any test results and/or
installation procedures that are necessary to comply with the Directives. As a
machine builder, you are responsible for installing the products in a manner which
will ensure compliance is maintained. You are also responsible for testing any
combinations of products that may (or may not) comply with the Directives when
used together.
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European Union Directives
Currently, the DL05, DL06, DL205, DL305, DL405 and Terminator I/O systems
manufactured by Koyo Electronics Industries, FACTS Engineering or Host
Engineering, when properly installed and used, conform to the Electromagnetic
Compatibility (EMC) and Low Voltage Directive requirements of the following
standards.
S EMC Directive Standards Revelant to PLCs and Terminator I/O
EN500811 Generic immunity standard for residential, commercial,
and light industry (DL05 only at this time)
EN500812 Generic emission standard for industrial environment.
EN500821 Generic immunity standard for residential, commercial,
and light industry
EN500822 Generic immunity standard for industrial environment.
S Low Voltage Directive Standards Applicable to PLCs and
Terminator I/O
EN610101 Safety requirements for electrical equipment for
measurement, control, and laboratory use.
S Product Specific Standard for PLCs and Terminator I/O
EN611312 Programmable controllers, equipment requirements and
tests. This standard replaces the above generic standards for immunity
and safety. However, the generic emissions standards must still be used
in conjunction with the following standards:
EN 61000-3-2 Harmonics
EN 61000-3-2 Fluctuations
Automationdirect.com is currently in the process of changing their
testing procedures from the generic standards to the product specific
standard, so that all new products will be tested to standard
EN611312. Check our catalog or website for updated information.
Special Installation The installation requirements to comply with the requirements of the Machinery
Directive, EMC Directive and Low Voltage Directive are slightly more complex than
Manual
the normal installation requirements found in the United States. To help with this, we
have published a special manual which you can download from our website:
www.automationdirect.com
S DAEUM EU Installation Manual that covers special installation
requirements to meet the EU Directive requirements. Download this
manual to obtain the most up-to-date information.
Although the EMC Directive gets the most attention, other basic Directives, such as
Other Sources of
the Machinery Directive and the Low Voltage Directive, also place restrictions on the
Information
control panel builder. Because of these additional requirements it is recommended
that the following publications be purchased and used as guidelines:
S BSI publication TH 42073: February 1996 covers the safety and
electrical aspects of the Machinery Directive
S EN 602041:1992 General electrical requirements for machinery, including
Low Voltage and EMC considerations
Appendix A
EU Directives
The end user of the products must comply with any Directives that may cover
maintenance, disposal, etc. of equipment or various components. Although we
strive to provide the best assistance available, it is impossible for us to test all
possible configurations of our products with respect to any specific Directive.
Because of this, it is ultimately your responsibility to ensure that your machinery (as
a whole) complies with these Directives and to keep up with applicable Directives
and/or practices that are required for compliance.CE conformity will be impaired if
the recommended installation guidlines are not met.
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European Union Directives
Appendix A
EU Directives
Mains fused
isolation transformer
Communications
*Ferrite choke on
communications cables
keyed lockout
switch
Transient voltage
suppressor
Earth
Mains
ground
disconnect switch
I/O common
earthed
*Ferrite choke
Ground Braid
Copper Lugs
Panel or
Single Point
Ground
on I/O wiring
Panel
Lock Nut
Star Washers
Lock Nut
Star Washers
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European Union Directives
We specify in all declarations of conformity that our products are installed inside an
industrial enclosure using metallic conduit for external wire runs; therefore, we test
the products in a typical enclosure. However, we would like to point out that although
our products operate normally in the presence of ESD, this is only the case when
mounted within an enclosed industrial control cabinet. When the cabinet is open
during installation or maintenance, the equipment and or programs may be at risk of
damage from ESD carried by personnel.
We therefore recommend that all personnel take necessary precautions to avoid the
risk of transferring static electricity to components inside the control cabinet. If
necessary, clear warnings and instructions should be provided on the cabinet
exterior, such as recommending the use of earth straps or similar devices, or the
powering off of equipment inside the enclosure.
Suppression and
Fusing
In order to comply with the fire risk requirements of the Low Voltage and Machinery
Directive electrical standards EN 610101, and EN 602041, by limiting the power
into unlimited mains circuits with power leads reversed, it is necessary to fuse both
AC and DC supply inputs. You should also install a transient voltage suppressor
across the power input connections of the PLC or Terminator I/O. Choose a
suppressor such as a metal oxide varistor, with a rating of 275VAC working voltage for
230V nominal supplies (150VAC working voltage for 115V supplies) and high energy
capacity (eg. 140 joules).
Transient suppressors must be protected by fuses and the capacity of the transient
suppressor must be greater than the blow characteristics of the fuses or circuit
breakers to avoid a fire risk. A recommended AC supply input arrangement for Koyo
PLCs and Terminator I/O systems is to use twin 3 amp TT fused terminals with fuse
blown indication, such as DINnectors DNF10L terminals, or twin circuit breakers,
wired to a Schaffner FN2010 filter or equivalent, with high energy transient suppressor
soldered directly across the output terminals of the filter. PLC and Terminator I/O
system inputs should also be protected from voltage impulses by deriving their power
from the same fused, filtered, and surge-suppressed supply.
Appendix A
EU Directives
Electrostatic
Discharge (ESD)
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European Union Directives
Appendix A
EU Directives
Internal Enclosure
Grounding
A heavy-duty star earth terminal block should be provided in every cubicle for the
connection of all earth ground straps, protective earth ground connections, mains
filter earth ground wires, and mechanical assembly earth ground connections. This
should be installed to comply with safety and EMC requirements, local standards, and
the requirements found in IEC 100052.The Machinery Directive also requires that
the common terminals of PLC or Terminator I/O input modules, and common supply
side of loads driven from PLC or Terminator I/O output modules should be connected
to the protective earth ground terminal.
Equipotential
Grounding
Key
Adequate site earth grounding must be provided for equipment containing modern
electronic circuitry. The use of isolated earth electrodes for electronic systems is
forbidden in some countries. Make sure you check any requirements for your
particular destination. IEC 100052 covers equi-potential bonding of earth grids
adequately, but special attention should be given to apparatus and control cubicles
that contain I/O devices, remote I/O racks, or have inter-system communications with
the primary PLC or Terminator I/O system enclosure. An equi-potential bond wire
must be provided alongside all serial communications cables, and to any separate
items of the plant which contain I/O devices connected to the PLC or Terminator I/O
system. The diagram shows an example of four physical locations connected by a
communications cable.
Communications
and Shielded
Cables
Screened
Cable
Conductive
Adapter
Serial
I/O
To Earth
Block
Equi-potential
Bond
Control Cubicle
Good quality 24 AWG minimum twisted-pair shielded cables, with overall foil and
braid shields are recommended for analog cabling and communications cabling
outside of the PLC or Terminator I/O enclosure.
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European Union Directives
NOTE: Cables, whether shielded or not MUST be enclosed within earthed metal
conduit or other metallic trunking when outside the PLC or Terminator I/O enclosure.
Analog and RS232
Cables
Multidrop Cables
Providing an earth ground for both ends of the shield for analog circuits provides the
perfect electrical environment for the twisted pair cable as the loop consists of signal
and return, in a perfectly balanced circuit arrangement, with connection to the
common of the input circuitry made at the module terminals. RS232 cables are
handled in the same way.
RS422 twin twisted pair, and RS485 single twisted pair cables also require a 0V link,
which has often been provided in the past by the cable shield. It is now
recommended that you use triple twisted pair cabling for RS422 links, and twin
twisted pair cable for RS485 links. This is because the extra pair can be used as the
0V inter-system link. With loop DC power supplies earth grounded in both systems,
earth loops are created in this manner via the inter-system 0v link. The installation
guides encourage earth loops, which are maintained at a low impedance by using
heavy equi-potential bond wires. To account for nonEuropean installations
using single-end earth grounds, and sites with far from ideal earth ground
characteristics, we recommend the addition of 100 ohm resistors at each 0V
link connection in network and communications cables.
Last Slave
TXD 0V RXD
+
+
100W
Slave n
Master
TXD 0V RXD
+
+
RXD 0V TXD
+
+
100W
100W
Termination
Termination
When you run cables between PLC or Terminator I/O items within an enclosure which
Shielded Cables
within Enclosures also contains susceptible electronic equipment from other manufacturers, remember that
these cables may be a source of RF emissions. There are ways to minimize this risk.
Standard data cables connecting PLCs, Terminator I/O or operator interfaces should be
routed well away from other equipment and their associated cabling. You can make
special serial cables where the cable shield is connected to the enclosures earth ground
at both ends, the same way as external cables are connected.
Appendix A
EU Directives
To date it has been a common practice to only provide an earth ground for one end of
the cable shield in order to minimize the risk of noise caused by earth ground loop
currents between apparatus. The procedure of only grounding one end, which
primarily originated as a result of trying to reduce hum in audio systems, is no longer
applicable to the complex industrial environment. Shielded cables are also efficient
emitters of RF noise from the PLC or Terminator I/O system, and can interact in a
parasitic manner in networks and between multiple sources of interference.
The recommendation is to use shielded cables as electrostatic pipes between
apparatus and systems, and to run heavy gauge equi-potential bond wires
alongside all shielded cables. When a shielded cable runs through the metallic wall
of an enclosure or machine, it is recommended in IEC 100052 that the shield
should be connected over its full perimeter to the wall, preferably using a conducting
adapter, and not via a pigtail wire connection to an earth ground bolt. Shields must be
connected to every enclosure wall or machine cover that they pass through.
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European Union Directives
Appendix A
EU Directives
Network Isolation
Items Specific to
Terminator I/O
For safety reasons, it is a specific requirement of the Machinery Directive that a keyswitch
must be provided that isolates any network input signal during maintenance, so that
remote commands cannot be received that could result in the operation of the machinery.
The FAISONET does not have a keyswitch. Use a keylock and switch on your enclosure
which when open removes power from the FAISONET. To avoid the introduction of
noise into the system, any keyswitch assembly should be housed in its own earth
grounded steel box and the integrity of the shielded cable must be maintained.
Again, for further information on EU directives we recommend that you get a copy of
our EU Installation Manual (DAEUM). Also, if you are connected to the World
Wide Web, you can check the EU Commisions official site at:
http://europ.eu.int/
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