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SCHEME FOR MANUFACTURE OF WOVEN SACKS

A Introduction: Then three basic needs of human benign have not been changed since time time
immemorial i.e , food cloth and shelter . With the growth of population then demand for all these
things is increasing. All he ingredient for food ,cloth & shelter are packed in different system for
transportation .One of the most popular system for packing of agricultural product and cement is
bags. Normally jute bags were packing agricultural product & food grains. as the production of
jute bags has been substantially decrease and then high cost involvement for jute begs.



Name & Address


1.Construction of the Company / Organisation :

Location
I ) Factory :

ii) Office :

4.Produict Details / item of Production Product Unit Cost Rs.) Total Sales Value ( Rs.)
Woven Sacks 110,0000 /- 38,59,900.00
Leno Bags 7.60/- per bags 40,00,260.00

5. Uses of Product : a) Cement Industry
b b) Potato Merchant
c) Flour Mill
d) Chemical Industry

6. Marketing Scope :There is a gape of demand and supply of poly Woven sacks and HDPE. Product as
Per our market survey. Specially cement plant , Potato Merchant, Flour Mill, and cold storage are the
major customer of the product. Due to scarcity those customer are importing such product from south
stats and accordingly input price of such product resulting high price because of high transportation cost


7. Availability of Raw Materials/Components :Indigenous


8. Requirement of Power : 180 KVA
B) Block capital Requirement :




Land & Building : Value in Rs.
2

i)Land in sq Ft/Katahas/ Bighas : 1 Bigha Own
ii) Covered area sq ft : 13.250 sq. ft Own
iii)Water & Sanitation Arrangement :Supplied by D.M.C




MACHINARY & EQUIPMENT
SL PARTICULARS Nos reqd. Total cost(Rs.)
i)1100 mmdia coal side tape plant with 180 cheese winder 1 1,44,71,500.00
ii)Lohiya loom 2}
iii) Lohiya loom 4} 35,10,187.00
iv)GCS Loom 6 42,18,975.00
v) On line printing Machine 1 15,30,000.00
vi)Air compressor 1 1,05,040.00
vii)Stitching Machine 7 4,14,120.00
viii)Hydrolic Ball press 1 1,94,820.00
ix)cheese pipe 15000 2,58,102.00
x Weight Machine 1 1,25,00.00
2,48,27,744.00

III) ELICTRIFICATION
i)Electrical D.P. 1x 2,00,000.00 2,00,000.00
ii0testing Equipment 1x 1,25,000.00 1,25,000.00
iii) Capcitor Bank 1,53,000.00
iv) Transformer 500 KVA exiting
v) Isolator switch exiting
4,78,000.00
)
IV) Furniture & Interior decoration 1,62,500.00


III. TOTAL BLOCK CAPITAL

i) Land & Building : Own
ii) Machinery & Equipments : 2,48,27,744.00
iii) Electrification 4,78,000.00
iv)Furniture & Fixtures 1,62,500.00
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Total : 2,54,68,244.00





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C. RECURRING EXPENDITURE

Raw Materials components Requirement ( Monthly)

Sl. No. Particulars Unit Cost (Rs.) Quantity Required (MT) Total Cost (RS.)
i) Proplin 75/- 73,112KG 54,83,400.00
ii) Laminated papermtags 5,500/- 70.19 MT 3,86,045.00
iii) Chemical etc. 3500/- 70.19MT 2,45,665.00
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TOTAL : 61,15,110.00


Staff & Labours (Monthly)

Sl.No. Category Rate(Rs.) Nos. Total Amount(Rs.)
i) Managerial
ii) Plant Manager 10,000.00 1 10,000.00
iii) Plant Supervisor 8,500.00 2 17,000.00
iv) Plant Operator 7,500.00 1 7,500.00

II) Loom section
Loom Operator 7,500.00 6 45,000.00

III) Winder section
Winder Operator 7,000.00 4 28,000.00

IV) Printing section
Printing Operator 6,750.00 1 6,750.00

V) General section
Electrician 6,000.00 1 6,000.00

VI) Administrative & Selling Section
- Office Manager 9,000.00 1 9,000.00
- Accountant 8,500.00 1 8,500.00
- Assistant 5,000.00 1 5,000.00
-Office Stuff 4,000.00 2 8,000.00
- Sales Manager 8000.00 1 8,000.00
- Sales Assistant 5,500.00 3 16,500.00
- Security Guard 3,500.00 2 7,000.00
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1,82,250.00



III OVERHEAD EXPENSES (MONTHLY)
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Sl. No. Particulars Amount (Rs.)
i) Power& Fuel cost 3,48,000.00
ii) Printing & Stationary 2,525.00
iii) Telephone Expenses 7,040.00
iv) Repair & Maintenance 37,500.00
v) Water Charge 5,230.00
vi) Travelling & Conveyance 23,750.00
vii) General Expenses 27,835.00
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TOTAL : 4,51,880.00


Power& Fuel cost
Total power Reqd. !80 KVA
Total unit consumption 77000 unit / month ( 75 %)@ 4.00/- per unit
Total cost Rs. 308,000/-
Fuel cost Rs. 40,000/-
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3,48,000.00

TOTAL RECURRING EXPENDITURE (MONTHLY)

Sl.No. Particulars Total Cost (Rs.)

a) Raw Materials : 61,15,110.00

b) Staff & Labours : 1,82,250.00

c) Overhead Expenses : 4,51,880.00
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TOTAL : 67,49,240.00

D. WOKING CAPITAL REQIREMENT

Monthly Recurring Expenditure x 2 month =67,49,240.00 x 2 month= 1,34,98,480.00


E. Capital Investment . Project Cost

Block capital Rs.2,54,68,244.00 Block capital Rs. 2,54,68,244.00
25 % of W.C. Rs. 34,98,480.00
Working Capital Rs. 1,34,98,480.00 W.C. Lone Rs. 1,00,00,000.00
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TOTAL Rs. 3,89,66,724.00 TOTAL Rs. 3,204,155.00

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F.Tentative Profit & loss Account (Monthly)
Rate(Rs.) Qty(MT) Amount(Rs)
a.) Raw Materals Rs. 61,15,110.00 Sale of Product 110000/- 35.09 38,59,900.00
b.) Staff Salary Rs. 1,82,250.00 Leno bags 40,00,260.00
c)Overhead Expenses Rs. 4,51,880.00.
d)wastage Rs. 1,22,302.00
e)Depreciation of Machinery Rs. 2,06,898.00
f)Instt.on lone Rs.1,08,333.00
g)W/ capitallone Rs. 1,08,333.00
e.) Gross Profit Rs. 5,65,054.00
----------------------------------------------------------- ---------------------------------------------------
TOTAL Rs.78,60,160.00 TOTAL Rs.78,60,160.00

a.)Profit Sale Recio Monthly Profit x 100 = 7.19 %
Monhly Sale

b.) Return of Investment Annual Profit x 100 = 17.40 %
Capital Investment

c.) B.E.P. Fixed Cost x 100 = 54.51 %
Fix Cost + Profit

Fixed Cost / month composes of :-

40 % of Salary & Wages = 72,900.00
40 % of Consumption of Power & Overhead expenses = 1,80,752.00
100 %of Depreciation = 2,06,898.00
100 % of Instt. ( Payable to Bank & other) = 2,16,666.00
TOTAL Rs.6,77,216.00


Signature