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Design Cookbook
www.ti.com/led 4Q 2009
2 LED Reference Design Cookbook
➔ Table of Contents
LED Drive Topology LED Configuration Dimming Options VIN VOUT (VDC) IOUT (mA) Device Page
Small LCD Backlight with Digital 10 series Digital or PWM 3 to 18 VDC 26 or 38 maximum 700 maximum TPS61160/1 4
and PWM Dimming
Small LCD Backlight from LDO 4 parallel — 2.5 to 5.5 VDC 3 typical 25 per LED TPS7510x 6
(2 banks of 2)
Medium-Size LCD Backlight 3 series Digital or PWM 3 to 12 VDC 5 typical 350 TPS61165 8
Boost Controller with PFC 80 series TRIAC dimmer 150 to 264 VAC 300 maximum 350 UCC28810 14
Replacement for Standard 7 to 9 series TRIAC dimmer 90 to 130 VAC 24 to 32 450 UCL64001 18
Lightbulb
25-Watt Dimmable Driver 10 series TRIAC dimmer 85 to 305 VAC 33 to 38 700 UCC28810 20
with PFC
100-Watt, Constant-Current, 15 to 30 series PWM 90 to 265 VAC 55 to 100 900 UCC28810 22
Non-Isolated Driver with PFC
110-Watt, Constant-Current, 7 to 15 series Analog or PWM 90 to 265 VAC 22 to 60 500 UCC28810 24
Isolated Driver with PFC (up to 4 strings)
10-Watt, Green-Mode PWM 3 to 6 series — 120 to 290 VAC 24 typical 350 UCL64010 26
LED Driver
Wireless-Controlled Triple 3 parallel (tricolor) — 4.5 to 5.5 VDC 3 typical 300 per LED TPS62260 28
LED Drive
Low Voltage Buck Boost for 1 Dual level 1.2 to 5 VDC 5 typical 600 TPS63000 30
LED Torch
Boost Driver with Integrated 4 to 8 series Analog or PWM 5 to 12 VDC VIN to 38 2000 maximum TPS61500 32
Power Switch
Nonsynchronous Boost LED 10 series — 9 to 18 VDC 40 maximum 700 or 350 TPS40211 34
Driver (1 or 2 strings)
Wide Input DC Voltage Range 4 series — 8 to 40 VDC 13 typical 350 TPS40211 36
SEPIC Driver
3-Watt Solar Lantern 3 series Analog or PWM 4.5 to 7.4 VDC 10.5 typical 350 TPS61165 38
C1 C2
1µF 1µF
TPS61161
VIN SW
On/Off
Dimming CTRL FB
Control
TPS61160/1
➔
Device Specifications
Device VIN LEDs ∆IDX MAX VDO ∆IDX Packages
TPS7510x 2.5 V to 5.5 V 2 mm x 2 mm 25 mA 28 mV ±2% WCSP, DSK
TPS7510x
➔
ON
VIN
OFF ENA D1A
ON
ENB D2A
OFF
C1 C2
1µF 1µF
TPS61165
VIN SW
On/Off 350mA
Dimming CTRL FB
Control
TPS61165
➔
TPS61195 Schematic
L1
4v ~ 24V 10µH D1
Up to 48V
C3 R5
C1
1µF 1M
4.7µF
R6
VIN VIN VIN 46.4KΩ
VDDIO PGND1
C2 PGND2
0.1µF
EN OVP
200 Hz DPWM
FDPWM FDIM
FSW R4
Dimming R2
R3 953KΩ
SEL Mode Interface 40KΩ TPS61195
523KΩ
VDDIO PWM SMBus
Open D-PWM PWM SEL
IFB1
IFB2
GND PWM PWM ISET IFB3
R1 IFB4
R* Mix Mode PWM 65KΩ IFB5
* 510Kohms resistance to ground. IFB6
IFB7
SDA
IFB8
SCL
AGND
TPS61195
➔
Dimming Efficiency VIN = 10.8 V; 9s8p Mixed Mode Dimming Waveform: 20% Brightness—
Pure Analog
PWM Dimming Current Linearity VIN = 10.8 V Mixed Mode Dimming Waveform: 8% Brightness Mode
Design Specifications
VIN VOUT
(AC) (DC) Number IOUT POUT Dimming Dimming
Description Parts Range Range of LEDs (max) (max) Eff. PFC ISO In Out EVM
UCC28810 UCC28810 180 10 V
PMP4501 34-W Reference
Secondary side 3-13 700 mA 34 W 89% Yes Yes No No Design
current loop TL103W 265 48.5 V
0.15µF 0.1µF R4 C4 + + C5
22K R5
275VAC 100K 4 8 470µF 470µF
D4
4
3
TP2
63V 0.15
S1KB 63V
D2 D3 R6 Q1
100K D7
BYG10M BYG10M PZT2222A MURA140T3 2 9 R11
1K
R9 C1 R10 C6 + R7 1 10
1.5M D6 R8 R12 R13
1µ 6.98K 100µF 10K + C7 2.2
25V BAS16 C8 23.7K 1K
D8 47µF
R14 U2 15V 63V 1000pF Y1
UCC28810D D9 6 5
1.5M D11 R16
MURA120T3 D10
1
VSNS VDD 8 MBR0520L 10 U1:B
2 7 51V
3
EAOUT GDRV
6 R18
7 TL103WID
VINS GND 5 C10
4
ISNS TZE 10K + TP3
47µF R17 TP4For Test
R19 C9 35V Purpose
R22 C11 C12 R20 R21 2.49K Only.
11K 22nF Q3 3904 R17=50Ω
330 .1µ 10pF 47.5K 47.5K
D12 TP5
Q2 R23 12V R24 R27 C13
C14 R25 R26
STB7NK80ZT4 0.82 2.21K 10K 1µ
DNP 10K 10K
4 1 8
1 2
3 U1:A
2 C16 4
R28 TL103WID
3 D13 1µF 3.32K
U3 BAW56
+
TCMT1107 C15
47µF C17
35V 220µF
UCC28810 PMP4501
➔
Efficiency vs. Rectified-Equivalent Line Voltage and Output Current Ripple. Input Voltage = 230 VAC, Output
Output Power Voltage = 48 V @ 700 mA
Power Factor vs. Line Voltage and Output Power AC Input Current and Voltage at Full Load and Nominal
Input Voltage
PMP3976 Schematic
150VAC to 240VAC Input
F1 L1 D2
LINE 1.6A/250V 4mH KBP06G 1
TP1 +
2
1
C102 C101 AC
3
0.22µ 0.22µF R1
AC
4
NTRL 200K
TP3 – 0.25W
4
RT1
2.5Ω 1
R3
200K
0.25W
U1
TLV431AIDBZ R5 49.9K
R4
1.1 MEG C4 R7 200K
0.25W 100pF
R8 R9
R11
1.1 MEG
100K 1 1 100K U2
0.25W UCC28810D
1
1 VSNS VCC 8
2 COMP DRV 7
3 MULTIN GND 6
4 CS ZCD 5
R15 C100 R16
15K 100pF 1K C11
1
2.2µF
1 1 C9
22µF C12 R18
R20 1000pF 15K
100K
1
1
UCC28810 PMP3976
➔
C1 0.47µF
T1
750µH
1 7
1 TP2 J1
C2 D1 MUR8100E
2 8 1
0.22µF +LED
2
4
1 R101 3
+ C3 –LED
0 100K
1 330µF
5 0.5W
R2
D3 MMSD914 R102 3.6
1
100K 1W
0.5W
R23
TP4
20 1
D4
1
R100 10 180V
C6 C7
+ C5 + R6 D5
100µF 1000pF
0.1µF R10 100K 180V
25V Q1
HS1 15K MMBT2907
1 1
Q2
Q3 MMBT3904
C8 R12 1K
SPP06N80C3 R13
100K 1000pF
C10 1
10pF
D100 MMSD914
R17 301 R19 1
0.5
1W
1
TP5 TP6
R21 511
The image above shows a thermal image of the board. The ambient temperature was
26ºC with no forced air flow. The input was 230 VAC.
The harmonic content and the EN61000-3-2 Class C (lighting equipments) Limits are
shown above; input voltage was set to 230 VAC.
Efficiency Efficiency
IOUT VOUT VIN LIN PF POUT Losses % IOUT VOUT VIN LIN PF POUT Losses %
0.349 245.5 150.4 0.646 0.983 85.65 9.827 89.7 0.348 303.9 149.9 0.803 0.988 105.75 13.168 88.9
0.349 245.4 176.4 0.544 0.980 85.64 8.398 91.1 0.349 303.3 175.2 0.677 0.983 105.85 10.742 90.8
0.349 245.3 202.6 0.473 0.979 85.61 8.208 91.3 0.349 303.8 199.9 0.588 0.984 106.03 9.634 91.7
0.350 245.3 226.3 0.430 0.975 85.86 9.201 90.5 0.349 303.3 224.8 0.527 0.983 105.85 10.604 90.9
0.350 245.3 248.4 0.399 0.969 85.86 10.184 89.4 0.349 303.2 249.8 0.482 0.978 105.82 11.938 89.9
0.350 245.3 265.7 0.378 0.962 85.86 10.763 88.9 0.349 303.0 264.2 0.461 0.975 105.75 13.004 89.0
UCC28810 PMP3976
➔
The frequency response of the feedback loop is shown in the plot above. The input was set The image above shows the voltage on the anode of D1. The input was set to 250 VDC.
to 220 VAC. The lower gain plot was taken with a 300 V output. The upper gain plot was
taken with a 250 V output.
The image above shows the input voltage and current. The input voltage was 230 VAC.
The image above shows the drain-to-source voltage on Q3. The input was set to 250. The two images above show the currents in the individual windings of the inductor.
Design Specifications
VIN VOUT
(AC) (DC) Number IOUT POUT Dimming Dimming
Description Parts Range Range of LEDs (max) (max) Eff. PFC ISO In Out EVM
PMP4885 low- UCL64001 90 24
cost offline 7 to 9 450 mA 12 W 79% No No TRIAC PWM Paper
LED lighting driver TLC372 130 32
PMP4981 Schematic
TP1 TP2
1
TP3 + LED+
C4 C15 D1 D2 TP4
20 VAC 0.047µF 0.01µF 3 D3 C1 + LED–
MURA120 MURA120T3 C2 C3
TRIAC Dimmer TP5 200V 200V R2 AC RH04-T .1µ L1
4 +
30 TP6 TP7 1.2mH 0.1U 4.7µF
AC R1 C5
D4
–
12V 2.10K 1µF
L2 2 Q1
470µ
D5 FZT757A
301V Q2
R3 FQT4N25
C6 R5 R4
100p 2K 301K 10
VDD R6
VDD
1 R7
U1 TP8 R8 10K
C7
UCL64001 REF 1 C8 R9
R10 1 8
28K .01U FB REF 8 .01µ 10K
2 7
3
SS VDD 6
1
4
RT1 OUT 5 R11 R12 U2:A
RT2 GND 4
100K 1K TLC372CD
C9 C13 C11
C12 1.0U .01µ
1000P C10 1.0µ
R15 .01µ
REF R17 D7 15V
200K
R18 560
C14 R16 D6
8.06K 7 5
1µ 40.2K 15V 6
Q4 TP9
3906 U2:B
R19
TLC372CD
40.2K
Q3
BF720
UCL64001 PMP4981
➔
Line Current and Voltage – Dimmer at Full Power Position LED Current and Voltage – Dimmer at Half Power Position
LED Current and Voltage – Dimmer at Full Power Position Rectified AC (Top) and LED Current (Bottom) —
High Conduction Angle
Line Current and Voltage – Dimmer at ~ Half Power Position Rectified AC (Top) and LED Current (Bottom) —
Low Conduction Angle
EVM:
www.ti.com/ucc28810evm-001
Design Specifications
VIN VOUT
(AC) (DC) Number IOUT POUT Dimming Dimming
Description Parts Range Range of LEDs (max) (max) Eff. PFC ISO In Out EVM
UCC28810 UCC28810 85
EVM001 25-W
PFC dimmable 33 10 700 mA 25 W 89% Yes Yes TRIAC Linear Yes
LED driver TPS3808 305
High
Input Filter Voltage
and Bridge Startup
UCC28810 Primary
Bias
Secondary
1 VSENSE VDD 8 Bias
2 EAOUT GDRV 7
Triac
Dimmer 3 VINS GND 6 Dimming
Detection
Zero
4 ISENSE TZE 5 Energy
Detect
Current
EA
Voltage Limit
EA
UCC28810/UCC28810EVM-001
➔
Efficiency as a function of line voltage. 10 Cree XLamp® 7090 XR-E, white, 700 mA LEDs Load current as a function of line voltage. 10 Cree XLamp® 7090 XR-E, white, 700 mA
connected in series was used for the load. LEDs connected in series was used for the load.
Power Factor vs. Line Voltage Triac Dimming Detection Circuit Waveforms –
Deep Dimming
Power factor as a function of line voltage.10 Cree XLamp® 7090 XR-E, white, 700 mA
LEDs connected in series was used for the load.
Total Harmonic Distortion vs. Line Voltage Triac Dimming Detection Circuit Waveforms –
Light Dimming
Total harmonic distortion as a function of line voltage. 10 Cree XLamp® 7090 XR-E, white,
700 mA LEDs connected in series was used for the load.
Design Specifications
VIN VOUT
(AC) (DC) Number IOUT POUT Dimming Dimming
Description Parts Range Range of LEDs (max) (max) Eff. PFC ISO In Out EVM
UCC28810 UCC28810 90 55
EVM002 100-W 15-30 900 mA 100 W 93% Yes No PWM PWM Yes
LED lighting driver UCC28811 265 100
Bias
Bias
UCC28811
1 VSENSE VDD 8
UCC28810
2 EAOUT GDRV 7
6 GND TZE 5
3 VINS GND 6
2 EAOUT VDD 8
4 ISENSE TZE 5
3 VINS GDRV 7
1 VSENSE ISENSE 4
LED PWM
Enable Input
Critical Conduction Mode
Low Side Buck Current Source
PFC Boost Primary
Gnd
UCC28810/UCC28810EVM-002
➔
UCC28810EVM-002 transition mode buck PWM response (expanded). Ch1: LED VOUT,
UCC28810EVM-002 efficiency and power factor vs. line voltage 30 Cree XRE LED’s Ch2 PWM, Ch3 buck inductor current 500 mA/Div, Ch4 VDS Ch1 and Ch4 Share GND
at 900 mA. reference.
Power Factor vs. Line Voltage Line Regulation 30 LEDs at 900 mA, (98 W)
UCC28810EVM-002 THD vs. line voltage 30 Cree XRE LED’s at 900 mA. LED current regulation as a function of line voltage.
UCC28810EVM-002 transition mode buck PWM response. Ch1: Buck VIN, Ch2: Buck VDS,
Ch3: LED current (0.5 A/Div), Ch4: LED voltage. Ch1 and Ch4 share GND reference.
Design Specifications
VIN VOUT
(AC) (DC) Number IOUT POUT Dimming Dimming
Description Parts Range Range of LEDs (max) (max) Eff. PFC ISO In Out EVM
UCC28810 UCC28810
EVM003 100-W
isolated multi- UCC28811 90, 265 22 V, 60 V 4X 500 mA 110 W 91% Yes Yes PWM PWM Jul-09
string LED lighting (7 - 15)
driver w/multiple UCC25600
transformers
PFC Output
Bias
Bias
UCC28811
1 VSENSE VDD 8
UCC28810
2 EAOUT GDRV 7
6 GND TZE 5
3 VINS GND 6
2 EAOUT VDD 8
4 ISENSE TZE 5
3 VINS GDRV 7
1 VSENSE ISENSE 4
LED PWM
Enable Input
UCC28810/UCC28810EVM-003
➔
UCC28810EVM-003 efficiency vs. line voltage and load 4 x 15 Cree XRE LED’s at UCC28810EVM-003 IOUT matching vs. line voltage 4 x 15 Cree XRE LED’s at 500 mA.
500 mA.
Power Factor vs. Line Voltage UCC28810EVM-003 AC Input Current During PWM Dimming
UCC28810EVM-003 power factor vs. line voltage 4 x 15 Cree XRE LED’s at 500 mA. Ch1: VBUCK+, Ch2: Buck VDS, Ch3: AC line current 1A/Div, Ch4: VBUCK - Ch1 and Ch 4
share GND reference.
+50 - 60V
Bias
+50 - 60V
UCL63000 +50 - 60V
VCC
RT GD1
DT GND
SS GD2
+50 - 60V
PMP3522 Schematic
L1 L3
F1
1mH 180µH
0.5A
R1 R2 R3 TP2 1 2
+ +
+ 220K 220K 220K
J1
AC IN 1 C1 C2
2 0.047µF AC 0.1µF D4
120 - 290VAC L2 3
C7 4 J2 3 - 6 LEDs
275VAC AC MURA160T3
1mH + R4 D3
C5 C6 2 @ 350mA
100 MMBD4148
D1 10µF 0.1µF 0.1µF LET RTN
1
RH05-T + D5
C9 C11
C4
D2 47nF
UCL64010 470µF 10µF BZX84C27T
R7
BZX84C20T 1 SS LPM 8
2
100K
FB VSD 7 R11
3 6 R12
PCS VDD R8 Q1 100
4 5 6.11K
GND GD FCD4N60
C3 10 R13 R14
1nF 3.3 3.3
R15 R10 R9
C10 100 0.1
33.2K Q2
1nF D6
MMBT3904LT1
BAT54S
UCL64010 PMP3522
➔
Regulation
Efficiency
TPS62260LED-338 Schematic
JP1
2
4 1
3.3V
6 3
8 5
10 7
12 9
14 11
U1
13 3.3V
MSP430F2131RGE C2
3.3V 1 24
NC P2.5/CA5 100n
2 23
VSS VCC
R5 3 22
C3 XOUT/P2.7/CA7 TEST
47K 4 21
10n XIN/P2.6/CA6 P1.7/TA2/TDO/TDI
5 20
NM /RST P1.6/TA1/TDI/TCLK
6 19
P2.0/ACLK/CA2 NC
6 7 18
P2.1/INCLK/CA3 P1.5/TA0/TMS
5 8 17
P2.2/CAOUT/TA0/C44P1.4/SMCLK/TCK
4 9 16
S1 NC P1.3/TA2 NET-DIMM_LED1
3 3.3V 10 15
P2.3/TA1/CA0 P1.3/TA1 NET-DIMM_LED2
2 11 14
P2.4/TA2.CA1 P1.1/TA0 NET-DIMM_LED3
1 12 13
JP2 NC PwPd P1.0/TACLK NET-EN
R4 R3 R6
eZ430=RF Connector 100K 100K 100K
TPS62260 TPS62260LED
➔
U11 U31
TPS62260DRV TPS62260DRV
TP11 TP12 red TP31 TP32
L11 L31 blue
6 1 6 1
VIN +5V GND SW VIN +5V GND SW
1
5 2 D14 5 2 D34
VIN MODE C11 VIN MODE C31
4 3 4 3
C12 C13 EN FB 4.7µF C32 C33 EN FB 4.7µF
PwPd ???mV PwPd ???mV
22µF 4.7µF 22µF 4.7µF
NET-EN 7 NET-EN 7
R11 R31
10K R12 10K R32
2 <1206> 2 <1206>
R13 R33
TP13 TP33
10K D13 10K D33
NET-DIMM_LED1 NET-DIMM_LED3
TS4148RY TS4148RY
Green LED
U21
TPS62260DRV
TP21 TP22 green
L21
6 1
VIN +5V GND SW
1
5 2 D24
VIN MODE C21
4 3
C22 C23 EN FB 4.7µF
PwPd ???mV
22µF 4.7µF
NET-EN 7
R21
10K R22
2 <1206>
R23
TP23
10K D23
NET-DIMM_LED2
TS4148RY
VINmax < 6V
R2
+5V 330 3.3V
J1
1
2 C4 C1
D1
3 22µF 4.7µF
BZX84-C3V3
PMP3038 Schematic
L1
2.2µH
S1
U1
TPS63000DRC
NC NO 4 2
L1 L2
5 1
VIN VOUT THERMALPAD
8 3 C6
+ VINA PGND DNP
1.5V x 2 7 10
C3 SYNC/PS FB D1
BAT 6 9 R1
10µF 7090 XR-E
EN1 GND 10K
PwPd
R2
11 49.9K C1 C2
22µF 22µF
R3 R4
0.3 0.3
D2
C4 NO
LM4040D
1000pF
2.048V
NC
S2
R5 R6
12.7K 49.9
TPS63000 PMP3038
➔
Efficiency.
VIN 5V L1 D1
DL1
C1 3W LED C2
R1
TPS61500
VIN SW DL2
PWM
EN SW
R2
COMP OVP DL3
DIMC FB
C4 C5 S3 PGND
R4
AGND PGND
C3
R3
TPS61500
➔
PWM Dimming Application Circuit: Circuit for the TPS61500 to Perform Analog Dimming Using an Injected Analog Signal
VIN 5V L1 D1
DL1
3W LED
ON C1
R1
OFF TPS61500
DL2
DSP or VIN SW
µcontroller PWM
EN SW
DL3
COMP OVP R2
0 - 1.229V
DAC DIMC FB
FREQ PGND DL4
C4 C5
≥100nF SS PGND
R4
C3 AGND PGND
R3
VIN 5V L1 D1 Q2
DL1
R1 3W LED
C1
R1
TPS61500
DL2
VIN SW C2
R2
PWM
EN SW
DL3
COMP OVP R2
DIMC FB Q1
PWM
FREQ PGND DL4
C4
SS PGND
R4
C3 AGND PGND
R3
PMP4026 Schematic
1 2
9 - 18 VIN
GND C8 33 µH
D100(R6)
3.3µF
3.3V
D1
MBRS260
C5
ENAB 0.1µ 48V @ 0.7A
R1 C12A C12B
249K VBP GND
3.3µF 3.3µF
8765 D 50V 50V
TPS40211DGS C7 D2
1 10 1µ Q1 47V
RC VDD 4G R4A
2 9 Si4858
SS VBP 2
3 8 S
SD GDRV
4 7 321
C1 COMP ISNS
5 6 R10
470pF FB GND
Freq = 150 KHZ
1.21K R11
C4 C9 0.01
4700pF 100pF
3
R2 R5 R9
Q100 15K 49.9K
1 49.9
2N7002DICT
2
R100 R3
10K 249K
TPS40211 PMP4026
➔
The input voltage was set at 12 V, with 0.15 (LED) + 1 (resistor) A load on the outputs. The image was taken with a 1.15 A/20 V load. Top waveform is FET drain, bottom is
LED current.
PMP3943 Schematic
L2
J1 100µH
VIN 1 1 2
GND 2
C8 13V @ 350mA
8-40 R6
3.3µF Tested with LEDs
0
3 4 Short L4 Giving 12.3 V
C5 L4 LEDA
D1
0.1µF 0
C15 8180-13
R1 8765
R7 3.3µF C13
249K
U1 10 10µF
03
TPS40211DGS C7 4
1 10 1µF LEDC
RC VDD
2 9 321
SS VBP R14
3 8
SD GDRV 0.75
4 7
COMP ISNS
5 6 D2
FB GND R10
C1 C2 18V
1k
220pF 0.22µF Freq = 380 KHZ
C9 R100 R11
0.1µF 10K 0.10
C4
4700pF
C3
47pF R2 R5 R9
0 49.9 49.9
LEDC
TPS40211 PMP3943
➔
Regulation and efficiency: 25 degrres Celsius ambient. Target IOUT was 350mA, hence actual current is 2.5% low.
PMP3598 Schematic
TP3
1
2
3
4
5
6
7
8
D3 R9 R20
BAT54C L1 J4
169K R15 2.61K 1
R12 100K 10µH
Q1 1K D5 2
Si2343DS TP4 MBRS120 To 28K POT
6
7
R2 RT1 5 R14
6
5
4
TPS61165DRV
C1 R8 D6 1
R1 LED A
PwPd
R3
GND
5
R10 C4
FB
4.42K 2
U2
J1 R6 R18
BAT54C
1 4 169K U1:B 1
2 R17 TL103WID
D4
6.81K C3
TP2
IN5820
0.22µF
TP5
R7
R4 100K
2.25M R16
TP1
1
R13
10K C2
2.2µF
TPS61165 PMP3598
➔
Efficiency
PRSRT STD
U.S. POSTAGE
SLYT349