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Chemical resistant
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ENERGY
SAVING
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Energy saving
Free
Lead eavy
H
& Free
Metal
Reliable for drinking water
din
Pen
01 Introduction ................................................................................... 01
Why Pvc For Column Pipes ? .......................................................... 01
Why ASTRAL Column Pipes ?.......................................................... 01
02 Unique features ............................................................................. 02
Silent features ................................................................................ 02
03 Column Pipe Key Properties .......................................................... 03
Field Of Applications ...................................................................... 03
Column Pipe Sizes .......................................................................... 03
04 Dimensions .................................................................................... 04
05 Comparison Chart With Other Material ......................................... 06
06 Accessories..................................................................................... 07
07 Installation Procedures .................................................................. 08
08 Handling And Storage..................................................................... 09
09 Frequently Asked Questions About Astral Column Pipe................. 10
INTRODUCTION
ASTRAL
column pipes keep the water clean from the source itself and not
OD) with different class like V4-12.5 Kg, Medium, Standard, Heavy
source for all the plastic piping required for lifetime piping
solutions.
pumps to get the water from ground. These pipes are corrode and
scaled in their life span and giving troubles to the owner in terms of
qty of water and also the pumping cost. PVC has excellent chemical
pipes. The thread geometry is such designed that it will give highest
01
UNIQUE FEATURES
LEAD FREE & HEAVY METAL FREE COMPOUND
Astral Column pipes have been manufactured using Lead free and
which gives highest safety and reliability of the system. Apart from
are completely Eco Friendly. Pipes will not pollute the ground water
stud pin lock system, pipes and couplers are joined with special
and will keep it safe for leaching of carsegenic material like Lead.
SPECIAL COMPOUND
ANNEALING ON PIPES
mechanical properties of pipes which make sure that the pipes will
equipment.
Every pipe is fitted with coupler having Stud Lock a unique system
SALIENT FEATURES
SQUARE THREADS :
grip and additional strength against tensile load. Thus the joint
made from EPDM rubber which is most suitable for drinking water
option.
EPDM O RING
SQUARE THREAD
CORROSION
RESISTANCE
100% leak proof joint with two rubber '0' rings per coupler
Light in weight, easy to transport
Fast and easy installation
Low installation cost. Does not require wrenches, threading tools
or solvent cement
No curing period, immediate pump testing possible
High impact resistance
EASY
INSTALLATION
LIGHT WEIGHT
100%
LEAK PROOF
LONG LIFE
FIELD OF APPLICATIONS
Water rising for submersible pump, domestic and industrial applications. Ideally suitable for long term use in salty, sandy and
chemically aggressive water.
1"- V4 (12.5
Medium and Standard
1", 1" - V4 (12.5 kg/cm2), Medium,
Standard and Heavy
2", 2", 3" & 4" Medium, Standard,
Heavy and Super Heavy
SHORTLY INTRODUCING:
2"- V4 (8 kg/cm2)
5 Standard, Heavy & Super Heavy
03
DIMENSIONS
Nominal Size
(Inch)
Type
Min
Max
Min
Max
Length of Thick
Portion at Both
Side
(mm)
V4 (12.5 kg/cm2)
3.9
4.1
1.6
1.7
300 20
3000 + 10
800
440
12.5
125
Medium
4.5
4.9
3.0
3.3
300 20
3000 + 10
1450
800
16
160
Standard
5.2
5.6
4.2
4.6
300 20
3000 + 10
1700
1250
30
300
V4 (12.5 kg/cm )
4.3
4.5
2.1
2.2
300 20
3000 + 10
1340
740
12.5
125
Medium
5.5
5.9
3.2
3.5
300 20
3000 + 10
2000
1150
15
150
Standard
6.8
7.2
4.3
4.6
300 20
3000 + 10
2600
1500
25
250
Heavy
7.9
8.3
5.4
5.9
300 20
3000 + 10
3100
1550
35
350
V4 (12.5 kg/cm2)
4.7
4.9
2.4
2.5
300 20
3000 + 10
1760
970
12.5
125
Medium
5.3
5.7
3.8
4.2
300 20
3000 + 10
2400
1250
15
150
300 20
3000 + 10
3000
1700
26
260
Nominal Size
(mm)
25 mm
32 mm
40 mm
50 mm
65 mm
80 mm
100 mm
Safe Allowable
Hydrostatic
Pressure
2
(Kg/cm )
Safe Total
Pump
Delivery Head
(m)
4.3
4.6
Heavy
8.1
8.5
6.1
6.5
300 20
3000 + 10
4000
2000
35
350
Medium
4.8
5.3
2.6
2.8
300 20
3000 + 10
2900
1550
13
130
Standard
6.4
6.8
4.1
4.4
300 20
3000 + 10
3800
2100
20
200
Heavy
7.9
8.4
5.5
5.8
300 20
3000 + 10
5000
3030
27
270
9.3
9.5
6.8
7.0
300 20
3000 + 10
5600
3500
35
350
Medium
5.4
6.0
2.8
3.1
300 20
3000 + 10
3550
1930
10
100
Standard
6.7
7.1
4.2
4.5
300 20
3000 + 10
5300
2860
16
160
Heavy
9.0
9.5
6.5
6.9
300 20
3000 + 10
7000
4200
26
260
10.8
11.1
8.6
8.8
300 20
3000 + 10
8600
4800
35
350
Medium
5.9
6.3
3.4
3.6
300 20
3000 + 10
5100
2800
11
110
Standard
7.5
8.0
5.2
5.6
300 20
3000 + 10
7200
4110
17
170
10.0
10.5
7.5
7.9
300 20
3000 + 10
10600
6350
26
260
Medium
6.4
6.9
4.0
4.4
300 20
3000 + 10
7500
4100
10
100
Standard
8.5
9.0
5.9
6.3
300 20
3000 + 10
10500
5800
15
150
12.1
12.6
9.6
10.1
300 20
3000 + 10
16000
9500
26
260
Heavy
04
48.0 0.10
Safe Pulling
Load with
Chain Pulley
(Kg)
6.6
Heavy
42.0 0.10
Ultimate
Breaking
Load
(Kg)
6.2
33.0 0.10
Nominal
Effective
Length
(mm)
Standard
Middle/Berral Side
Average Outside
Diameter (OD)
(mm)
60.0 0.13
75.2 0.13
88.0 0.15
113.0 0.15
05
COMPARISON WITH
OTHER MATERIALS
ASTRAL uPVC riser/drop/column pipes are perfect replacement to conventional Galvanized Iron pipes used in bore wells and hold several
critical advantages over conventional Mild steel or Galvanized steel pipes, which are
06
Long life
Light weight
ACCESSORIES
V4
Medium
Standard
Heavy
Super Heavy
uPVC COLUMN PIPE
1 to 4
1 to 4 CI 3 SS Both
2 to 4
O RING
1 to 4 ALL SIZE
07
INSTALLATION PROCEDURES
INSERT MS FLANGE
Insert one MS Flange to Bottom Adaptor from bottom side
Place 2nd MS Flange on top of PVC SM Piece coupler and connect both Flanges with SS
RODS
Note: Maintain minimum play between both Flanges while tightening the bolts to rods.
Clean the male and female Threads with plain water and insert pipe to pipe till last pipe.
Drop the pump with one after another pipe with a support of LOWERING ZIG and
manpower.
Tie the cable to pipe outer walls, with a winding wire loosely, with an extra length of one
foot approximately to each pipe to sustain the Vibration jerks.
08
INSERT PIPES
STORAGE
09
2.
3.
4.
5.
6.
7.
10
8.
9.
10.
11.
12.
13.
14.
Are you sure that plastic pipe will take a full load of motor and
pump including water inside the pipe?
Yes, this PVC column pipes are made with specially designed
square threads, a new technology to sustain the load and
pressure at full capacity.
What is the capacity on plastic threads?
The threads are designed in square to give more sustaining
capacity, depends on the lowering depth. The breakable load
and safe chain pulley load etc. are considered on depth and
pressure rating of the pipe. Any HP Motor and Pump can be
installed according to this formula scientifically, Technological
Methodology.
How the selection of the Pipes to be done ?
The pipes can be selected based on the depth of the bore well,
pump delivery head and maximum allowable pressure of the
pipes. ASTRAL manufacture different pressure class pipes for
different lowering depths which mostly cater all different
requirements worldwide. ASTRAL range of pipes is successfully
installed up to 1100 ft. Contact out Sales Team / Technical
support team for further details.
Will ASTRAL Column Pipes Save me Money?
Yes, ASTRAL column pipes are much cheaper than Metal pipes.
Also these pipes offer superior performance due to its higher
Hazen William Factor (C= 150). It is not susceptible to
corrosion, scales build up and hence gives 20-25 % more water
even in long service of life. In other terms it also saves money
for power consumption on pumps.
If situation demands is it advisable rethreading at site?
No, it is not allowed to cut or rethread the pipes on site. These
pipes are threaded on highly sophisticated CNC machines with
highest dimensional accuracy. This type of perfection is not
possible at site. Also ASTRAL has complete range of pipes with
different lengths of pipe so in most of the cases such
operations are not required at site.
Is it necessary to provide Full casing in the bore for column
pipes?
It is not compulsory to provide the full casing to the ASTRAL
column pipes in normal conditions. But technically it is always
better to provide full casing to Column pipes which helps the
system performed better. Especially in the areas where loose
stones or bolders or loose soils are prevalent, full casing will
help to prevent the failure of bore.
Is it possible to recover water pump from borewell, in case of
bone failures?
It is possible to recover the pump and pipes by applying the
force equal or less than the ultimate breaking load. In the cases
where the higher forces are required, it is not possible to
recover the pipes or pumps.
Note:
Educate customer to DEMAND for TWO SIDES PIN LOCK
SYSTEM (STUD PIN LOCK SYSTEM) to prevent conversion to
other column pipes by multi product /brand sellers.
Authorised Distributor :
Mumbai
https://www.facebook.com/pages/Astral-Poly-Technik-Ltd/186873938039882
: Unit No.138, Udyog Bhavan, Sonawala Road, Goregaon (E), Mumbai - 400063.
Hyderabad
Phone : 022 - 2686 2227 Telefax : 022 - 2686 2397 E-mail : mumbai@astralcpvc.com
New Delhi : 414, Ansal Chamber - II, 6, Bikaji Cama Place, New Delhi - 110 066.
Chennai
Phone : 011 - 2616 9461 Telefax : 011 - 2616 8156 E-mail : delhi@astralcpvc.com
Bengaluru : No. 102, 1st floor, Bull Temple Road, Next To Ram Krishna Ashram, Bengaluru - 560019. Jaipur
Telefax : 080-26617236 E-mail : bgloffice@astralcpvc.com
: Plot No. 67, 1st Floor, Paigah Colony, B/h. Anand Theatre, S.P. Road, Secunderabad - 500 003.
Telefax : 040 - 2790 0023 E-mai : hyderabad@astralcpvc.com
: Flat No. AK6, 2nd Floor, Natraj Palace, No. 54(22), Saravanan Street, T. Nagar, Chennai - 600 017.
Phone : 044 - 4350 6384 E-mail : chennai@astralcpvc.com
: Parijit Appt., Plot No. O-12, Keshav Path, Ashok Marg 'C' Scheme, Nr. Ahinsa Circle, Jaipur - 302001.
Phone : 0141 - 2360236 E-mail : jaipur@astralcpvc.com
All information contained in this manual is given in good faith and believed to be accurate and reliable. But because of many factors which are outside our knowledge and
control and affect use of product, no warranty is given or is to be implied with respect to such information, nor we offer any warranty of immunity against patent infringement.
No responsibility can be accepted for any error, omissions or incorrect assumptions. Any specification can change without prior notice.
ACP/PC/001
REV:00/07/13
Spectrum : 09824097300
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