ANCORAJE - en Presentazione TTM 09 RevC

Company profile 2009
E
n
g
l
i
s
h

Head office and plant:: Via Alberto da Giussano 9 - 20011 Corbetta ( MI ) - Tel.: 0039/02/97.27.78.11
Fax: 0039/02/97.27.75.23 - e-mail: info@ttmsrl.it www.ttmsrl.it

Presentation English TTM 2009 rev.C

Page 2 of 40

TTM tension technology s.r.l.
Engineering solution for construction

TTM tension technology s.r.l. was founded in 2001. Our company is specialized in the study,
design and production of anchor systems and equipment for their implementation.
The company is part of the Group ORI MARTIN s.p.a located in Brescia, which, since the beginning of
900, has worked in the steel industry sector, producing special and high quality steel. Since 1960 the
company has differentiated its activities entering the world of major works with its experience in the
steel industry and its deriving products.
The company has grown its know-how working in this sector for many years. It is active both at national
and global level with its equipment and specialized staff.

TTM tension technology s.r.l. has strong skills in development and research; therefore, in just
eight years since its establishment, the company has become a solid support for design and a
trustworthy pole for the world of constructions requirements.
The main aim of TTM tension technology s.r.l. is to provide a wide range of products and
services, from the production of steel and strand as its first product to offer high quality solutions for
major works.

Page 3 of 40


Composizionestrutturaaziendale
15,0%
53,0%
10,0%
5,0%
6,0%
11,0%
Direzione generale Struttura amministrativa Struttura commerciale
Struttura tecnica Struttura produttiva Assistenza tecnica

Forecast 2009
6.5%
1.2%
8.2%
5.9%
35.1%
43.0%
Equipment sales/assistance Other material/services
Equipment hiring Post-tensioning sales/assistance
Rock anchorages sales/assistance Material sale

Page 4 of 40


TTM tension technology s.r.l. offers to the world of design and constructions the following
solutions:

- Post-tensioning system for bridges and viaducts, supplying post-tensioning systems for structures
such as: bridges, viaducts, major systems, both adherent and non adherent,
- Post-tensioning systems for slabs, supplying both single strand and multi-strand non-/adherent
post-tensioning systems for plates or slabs,
- Consolidating systems for geotechnical applications, supplying several types of permanent and
temporary rock anchorages complying with EURO NORM EN 1537 2002, as follows:
permanent/temporary repeated grout ( I.R. ) rock anchorages, permanent/temporary repeated
selective grout ( I.R.S. ), removable permanent/temporary rock anchorages, partially removable
permanent/temporary rock anchorages, increased adherence permanent/temporary rock
anchorages, dielectric permanent rock anchorages and totally encapsulated permanent rock
anchorages. Rock anchorages are available as strands and bars,
- Passive and active guying MS systems, supplying guying systems,
- Equipment for the implementation, supplying equipment for the implementation of the systems
provided, such as: hydraulic jacks, strand forcing machines, hydraulic pumps, grout pumps, special
jacks, special equipment, production lines and cutting of strands,
- Accessorial systems for several systems, aimed at reducing the implementation time on site,
- Road joints, in rubber and steel,

- Design and production of bridges support systems (in steel and elastomer),
- Expansion joints, for bridges and industrial applications,
- Antiseismic isolation systems, elastomeric restraints for bridges and buildings,


Page 5 of 40


Post-tensioning systems for bridges and viaducts, TTM tension technology s.r.l. in 2002
deposited with the Ministry as per Circular of 15th October 1996 no. 252 AA.GG./S.T.C. for three
types of strands: T15, T15S and T15C. TTM tension technology s.r.l. was the first company in
Europe to offer other companies with the chance to apply post-tensioning systems with strands having a
T15C section ( with a section of 165 mm
2
), therefore changing from strands with a section of 140 mm
2

to a section of 165 mm
2
.
The T15 strand allows to reduce the number of strands in cables, thus decreasing the class of
anchorage. The systems provided are available both adherent and non-adherent.
The post-tensioning systems for anchorages: M and D were awarded with the CE marking, according
to the ETAG 013 guidelines obtaining the European Technical Approval for its multiple strand systems
B.T.E. ETA-09-0013 and its relating marking CE 0969-CPD-002/09-PT


Page 6 of 40


Post-tensioning systems for slabs and plates, TTM tension technology s.r.l. designed highly
innovative encapsulated systems, which guarantee a total antioxidant effect, to offer its customers
products with a higher durability and quality. The post-tensioning systems for anchorages: E, ED and
EX were awarded with the CE marking, according to the ETAG 013 guidelines obtaining the European
Technical Approval for its single strand systems B.T.E. ETA-09-0012 and its relating marking CE
0969-CPD-001/09-PT


Page 7 of 40


Consolidating systems for geotechnical uses, TTM tension technology s.r.l. has adopted since
2002 as a reference for its products the EURO NORM EN 1537 2002, thus making them compliant to
the standard required by the EU. Based on this principle, TTM offers several applications besides
supplying permanent and temporary rock anchorages:
- Permanent/temporary repeated grout ( I.R. ) rock anchorages, the different structure of the soil
to consolidate required the application of permanent/temporary repeated grout rock anchorages,
- Permanent/temporary repeated selective grout ( I.R.S. ) rock anchorages, the difficulties found
in the installation of permanent rock anchorages required for several applications the selective
repeated grout. Specific rock anchorages were therefore designed,
- Removable permanent/temporary rock anchorages, the new requirements led to the production
of removable rock anchorages for the applications where the total removal of the rock
anchorage is required, once its static function is over, in full respect of other people's property,
- Permanent/temporary rock anchorages with preventer for stratum applications, severe
applications required the insertion of rock anchorages into strata with a strong presence of
water under pressure, hence the requirement to design rock anchorages with a preventer,

- Partially removable permanent/temporary rock anchorages, the new requirements led to the
production of removable rock anchorages for the applications where the partial removal of the
rock anchorage is required, once its static function is over, in full respect of other people's
property,
- Increased adherence permanent/temporary rock anchorages, the very common problem of the
limitation of the length of rock anchorages, necessary to reduce the drilling length, required to
design and produce increased adherence bulbs,
- Dielectric permanent rock anchorages, the demand for dielectric rock anchorages led to the
production of a rock anchorages that are isolated from stray currents,
- Totally encapsulated permanent rock anchorages, the demand for long-lasting rock
anchorages, designed for severe applications, where resistance to corrosion is required,
- In order to guarantee a constant production over time and a quick service to customers, highly
automatic plants were implemented to achieve a high level of production ensuring quality at the
same time.

Page 8 of 40


The production of rock anchorages is developed over four lines. The whole production system has a
daily capacity of cutting of about 80,000 meter of strands by means of extremely high productiveness
numerical control plants.

TPE 02-C rock anchorage

Production is controlled by a central unit
which directly connects the approved offers
with the schedule of production, thus making
the production plan easier and faster and
guaranteeing the traceability of items over
time.


Page 9 of 40

TPE 08-B rock anchorage with cover onto the bulb

Rock anchorages are produced and then rolled with
a diameter of 2.2 m. This kind of package allows
easy moving of goods with normal means.
Rock anchorages are rolled together with a metallic
keeper covered by carton. They are then loaded into
the trucks horizontally. We suggest discharging
them by tying them by means of three grabbing
points, using hemp bandages.

Each rock anchorage has its lot number and
identification label and it is stocked into proper
open cages which preserve the integrity of all
rock anchorage components.
Production phases are developed according to
EURO NORM EN 1537-2002 paragraph 8.2.1.
Production is compliant to the EURO NORM EN
1537-2002 paragraph 8.2.1. , respecting the
stocking and assembling regulations.
TPE 02-A rock anchorage
TPR 00 rock anchorage with CT centralizers


Page 10 of 40


TPE 02-SP-A rock anchorage

TPE 02-SP-A rock anchorage





TPE 02-SP-C rock anchorage with packer


Page 11 of 40

TPR 01 rock anchorage with packer


TPE 08-B rock anchorage

Production is compliant to the EURO NORM EN
1537-2002 paragraph 8.2.1. , respecting the
stocking and assembling regulations.

TPR 04 rock anchorage


TPR 01 rock anchorage with packer


Page 12 of 40


TPR 00 rock anchorages


Page 13 of 40


The stocking phase is the most important part of the whole production. The storage inside the
warehouse, a proper handling, a division per lot and customer, an adequate protection and a suitable
package guarantee high quality products that keep their characteristics from production until the
customer site.
Rock anchorages
are lifted by means
of proper lifting
means to avoid any
damage to the
sheaths. They are
then moved to a
stocking area ready
for shipment.
Rock anchorages
are placed into
special containers
which allow to keep
each product
divided by lot, type
and customer.

All rock anchorages are packaged in groups of several items and identified one by one with a proper
label. After a proper storage, rock anchorages are handled by using a special three-point lifting system,
then they are placed onto the truck by preventing any damage to the sheaths and to labels.

In order to make discharging easier on sites, we suggest to use proper lifting machines and to lay the
rolled up rock anchorages onto a suitable surface.
MS passive and active guying systems: the need to produce functional structures favoured the
development of systems able to resist the most severe fatigue standards, thus offering an anticorrosion
durable product.

Page 14 of 40


The accessories for the several systems, directly produced by TTM, reduce the time of installation and
implementation of the systems on sites, guaranteeing the traceability of the material as well as
durability.

Strand, is supplied thanks to the iron and steel capacity of the group, which has at its disposal two
factories for a production of about 150,000 ton per year.

- ORI Martin s.p.a. ( www.orimartin.it ), special steel production,
- SLM s.p.a. ( www.slmspa.com ), transformation of steel and strand production for post-tensioning
systems,
- Strand-Tech Martin Inc. ( www.strandtech.com ), strand production for post-tensioning
applications,

All anchorage systems, for both post-tensioning and geotechnical applications (rock anchorages), have
been tested using the three types of strand currently available on the market. The use of the T15C strand
with 165 mm
2
section aroused a lively interest on the market as it reduces the number of strands in the
cable, thus decreasing the anchorage by one class.

Page 15 of 40


Diameter Standard
Type of
strand
Nominal
diameter
Nominal
area

f
ptk f
p(1)k
Mass
Tension
1%
elong.
Yield
point
( Ptk )
Elastic
limit
at 0.1%
( Pt0,1k )
Relaxation after
1000 h.0.7 - 0.8 f
pt
mm mm
2
N/mm
2
N/mm
2
gr./m
KN
KN KN % %
( T15 ) EN 10138
normal
super
15.2
15.7
140
150

1860
1860
1670
1670
1093
1172
234
251
260
279
230
248
2.5
2.5
4.5
4.5
(T15C)
ASTM
A779/00
EN 10138
Compact 15.2 165

1860
1670 1289 270 307 264 2.5 4.5
Elastic modulus = 196 +/- 10 KN / mm
2

TTM tension technology s.r.l. autonomously produces the following installation equipment:


Page 16 of 40


- Hydraulic pumps, with a range of power from 2.5 Kw to 30 Kw,
- Tensioning jacks, from 250KN to 15,000 KN, with look-off systems and front grip,
- Strand forcing machines, with a range of power from 7.5 Kw to 35 Kw,
- Injection pumps, with a range of power from 20 Kw to 50 Kw,


Page 17 of 40


Tensioning jacks with or without mechanical tightening for bars from 26.5 mm to 47 mm. All the jacks
are equipped with a hydraulic pump controlled by a button strip.

Page 18 of 40


All the tensioning equipment is supplied calibrated with SIT calibration or by competent universities;
they all have the CE marking.


Page 19 of 40


Under plate protection with protection of elementary anchorages

Examples of anticorrosion systems for permanent rock
anchorages EURO NORM EN 1537-2002 paragraph
6.10.1 prospectus 3

Prospectus 3. Connection between anchoring head and free
length
On the anchoring head a rigid sleeve is sealed or welded, which is
made of plastic or painted and injected metal. It is then sealed
to the sheath or tube of the free section, filled with
an anticorrosion compound, cement or resin.


Page 20 of 40


Under plate protection with protection of elementary anchorages
and long protection cap

Under plate connection DD200SP type
Examples of anticorrosion systems for permanent rock
anchorages EURO NORM EN 1537-2002
paragraph 6.10.1 prospectus 3

Prospectus 3. Connection between anchoring head and free
length
On the anchoring head a rigid sleeve is sealed or welded, which is
made of plastic or painted and injected metal. It is then sealed
to the sheath or tube of the free section, filled with
an anticorrosion compound, cement or resin.

The use of the under plate protection DD200SF
with the TTR-100 or TTR-450 protection cap
allows the encapsulation of the anchorage, thus
guaranteeing the maximum protection for the TTR
anchorage.

Page 21 of 40


Monitoring with cells

( EURO NORM EN UNI 1537-2002 paragraph 9.11 )
Rock anchorages may be integrated with a monitoring device. If a structure is affected by stressing
variations or by the movements of the soil, a device can be used t o moni tor it s behavi our
duri ng i t s desi gn l i f e.

The series DE e DS of load cells can be used
together with the TTR-100 and TTR450 cap
system, which allows to entirely cover the
anchor plate ensuring a protection over time and
compliance with the EURO NORM EN UNI
1537-2002 paragraph 6.9.3. Rock anchorages
are defined permanent if their expected service
life is over two years.

With the De and DS load service the use of
long protection caps is recommended to allow
the re-tensioning of the TTR anchorages over
time.

EURO NORM EN UNI 1537-2002 paragraph 9.11
In some cases when structural movements occur, a regular re-stressing of rock anchorages may be necessary to maintain the
residual anchoring force above the minimum level required.
The anticorrosion protection of the accessible parts of the anchoring head must be regularly controlled
and, if necessary, renewed.

Page 22 of 40


5TTR15 anchorage on the DD 0525SF spherical support that is equipped with the DI1500KN hydraulic
load cell. This anchorage is equipped with a short cap. The internal anchorages can be protected with
anticorrosion material by means of injection, or singularly with a single strand protection with a
DD0015-CV bush cover.

Application of a TTR anchorage with TTR-450 cap on a load cell
DI type on a DDSF spherical support

Application of a TTR anchorage with TTR-100 cap on a DI type load
cell on a DDSF spherical support

Application of a TTR anchorage on a DI type load cell

5TTR15 anchorage on the DD 0525SF spherical support that is equipped with the DI1500KN hydraulic
load cell. This anchorage is equipped with a long cap to allow re-tensioning over time. The internal
anchorages can be protected with anticorrosion material by means of injection, or singularly with a
single strand protection with a DD0015-CV bush cover.


Page 23 of 40


Application of a TTR anchorage on a DI type load cell on a DDSF spherical support with a TTR-450 long cap and elementary protections

Application of a TTR anchorage on a DI type load cell on a DDSF spherical support with long cap

Section of a TTR anchorage on a DI type load cell on a DDSF spherical support with a TTR-450 long cap and elementary protections


Page 24 of 40


Application of a TTR anchorage on a DI type load cell on a DDSF spherical support


Page 25 of 40



Page 26 of 40



Page 27 of 40



Page 28 of 40



Page 29 of 40



Page 30 of 40



Page 31 of 40


TTM tension technology s.r.l., founded in 2001, since its first year of activity has been a leader in
its sector, achieving in 2007 the highest turnover in the industry after just six years since its foundation.

NET PROFIT

(thousands of Euros)

TTM tension technology s.r.l. has increased its turnover over time even thanks to a constantly
greater diffusion over international markets, which is also achieved thanks to the intermediation of
representative agents.
0,0
2,000.00
4,000.00
6,000.00
8,000.00
10,000.00
12,000.00
2002 2003 2004 2005 2006 2007 2008 Forecast
2009
Net profit Turnover in Italy Turnover abroad

Page 32 of 40



Page 33 of 40



Page 34 of 40



Page 35 of 40



Page 36 of 40



Page 37 of 40



Page 38 of 40



Page 39 of 40

Head office and plant: Via Alberto da Giussano 9 - 20011 Corbetta ( MI ) - Tel.: 0039/02/97.27.78.11 Fax:
0039/02/97.27.75.23 - e-mail: info@ttmsrl.it
Registered office and administrative headquarters: Via Oger Martin 21 - 03024 Ceprano (FR) - Tel.: 0039 /
0775 / 91.991 Fax: 0039 / 0775 / 91.99.222

www.ttmsrl.it

ISO 9001-2000 certified on 12th April 2003 document No. 39061031 valid until 12th April 2012 EA
code: 17/29
Design and manufacture of post-tensioning systems awarded with the European Technical Approval
( E.T.A. ) and relating CE marking. Rock anchorages in strands and bars to comply with EURO
NORM EN 1537-2002 manufactured in the following types: permanent, temporary, removable,
partially removable, repeated grout rock anchorages (I.R.), repeated and selective grout rock
anchorages (I.R.S.), increased adherence rock anchorages, monitored rock anchorages. Industrial
drainage, geo-products for sites: geogrids, geotextiles, composite materials. Guying systems, supports,
road joints and antiseismic restraints. Design and manufacture of the equipment for sites with CE
marking. Sale and hiring of equipment for the implementation awarded with the CE marking.
Monitoring and control devices, tensioning equipment calibration and control systems. Technical
assistance by personnel specialized in the implementation of structural devices on sites.

ISO 9001-2000 certified on 12th April 2008 document No. 39061031 valid until 12th April 2012, EA
code: 28
Supply and implementation of structural devices.

The company has been awarded for its single strand systems with the European Technical approval
E.T.A. ETA-09-0012 and its relating marking CE 0969-CPD-001/09-PT

The company has been awarded for its multiple strand systems with the European Technical approval
E.T.A. ETA-09-0013 and its relating marking CE 0969-CPD-002/09-PT

Page 40 of 40

Head office and plant:
Via Alberto da Giussano, 9 - Corbetta (MI) Italy
Tel. +39 02 97277811 fax +39 02 97277523
info@ttmsrl.it - www.ttmsrl.it

Registered office:
Via Oger Martin, 21 03024 Ceprano (FR) Italy
Tel. +39 0775 91991 fax +39 0775 9199222
C.F. P.IVA IT02183230602

ANCORAJE - en Presentazione TTM 09 RevC

Enviado por

Dados do documento

Título original

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

ANCORAJE - en Presentazione TTM 09 RevC

Enviado por

Direitos autorais:

Formatos disponíveis

Company profile 2009

Você também pode gostar