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, (4)
where 0.47 corresponds to the nitrogen content of the
urea.
Eq. (4) can be used to describe observed biomass
growth despite total urea depletion within the culture.
This observed growth cannot beattributed to theaccu-
mulation of either fat or carbohydrate, because total
biomass was calculated using the glucosamine method,
C. Gelmi et al. / Process Biochemistry 37 (2002) 10331040 1035
which measures chitin present in the cell wall. This
chitin increment can be explained either by biomass
growth or increased chitin content in the biomass.
However, laboratory observations (data not shown)
indicatethat thebiomass/chitin ratio for thefungus G.
fujikuroi remains relatively constant during the whole
culture. Moreover, respirometric gases behave consis-
tently with the biomass growth assumption. Hence, G.
fujikuroi seems to accumulatepart of thenitrogen from
urea conversion and use this nitrogen for biomass
growth when the external source has been depleted.
Similar behaviour has been reported for the fungus
Arthrobotrys oligospora [21] and the yeast Saccha-
romyces cere6isiae [22], which store intracellular nitro-
gen compounds that were later consumed upon
exhaustion of extracellular nitrogen to enable further
biomass growth. Therefore, our model considers that
the available nitrogen is the limiting substrate.
The behaviour of the carbon source, i.e. soluble
starch, is given by
dS
dt
=
vX
Y
X/S
m
s
X. (5)
Starch serves as a sourceof both carbon and energy.
Thesecond termof theequation, maintenance, refersto
the collection of energy required for the cells survival
or preservation of a certain state, which arenot directly
related to or coupled with the synthesis of more cells
[23]. Here, the contribution of product formation was
neglected.
2.1.3. Gibberellic acid
Since GA
3
is a secondary metabolite, its production
rate is proportional to the concentration of active
biomass [24]. An additional term is required to repre-
sent GA
3
degradation, which has been previously ob-
served [25]:
dGA
3
dt
=iXk
p
GA
3
. (6)
2.1.4. CO
2
production and O
2
consumption
CO
2
production has two components, oneassociated
with themicroorganisms growth and theother with its
maintenance:
dCO
2
dt
=v
X
Y
X/CO
2
+m
CO
2
X. (7)
Similarly, the O
2
consumption rate has two terms,
one associated with growth and the other with
maintenance.
dO
2
dt
=v
X
Y
X/O
2
+m
O
2
X. (8)
2.2. Constituti6e equations
2.2.1. Specic growth rate (v)
Usually the logistic equation is used to describe
biomass growth in solid-statecultivations [1]. However,
biomass growth cannot be related to limiting nutrients
usingthis equation. Thelogistic model, therefore, is not
appropriate to describe changes in active biomass and
secondary metabolites during the death phase. To do
so, theeffect of thelimitingnutrient on biomassgrowth
must be considered explicitly, as in the Monods rate
expression:
v=
v
max
N
I
(N
I
+k
n
)
. (9)
2.2.2. Specic production rate of GA
3
(i)
A substrate inhibition expression was used to model
theproduction rate, as successfully applied by Pastrana
et al. [26] to describe the production of GA
3
in sub-
merged fermentation. Here, we assume that available
nitrogen, rather than the carbon source, is the limiting
substrate. Furthermore, a simplied rate equation that
suitably represents experimental data was used:
i=
i
etam
1+K
i
N
I
. (10)
3. Materials and methods
3.1. Experimental setup
3.1.1. Microorganism
G. fujikuroi ATCC 12616, an asporogenic and hyper-
producing strain of GA
3
, was kept at 4 C and period-
ically subcultured in malt-yeast extract agar slant tubes
at 28 C.
3.1.2. Fungal propagation and inoculum preparation
Homogenised hyphae (2 ml) were used to inoculate
thepropagation medium(100ml). I ts composition was:
80 g/l anhydrous glucose, 0.45 g/l magnesiumsulphate,
5 g/l of KH
2
PO
4
, 10 ml/l salts solution. Culture asks
wereincubated in ashaker (200rpm) at 28 C for 48h.
These were harvested after 40 h of cultivation, cen-
trifuged, and the mycelium then washed with sterile
salinewater. Theprocedurewas repeated twicewith the
resulting mycelial pellet then resuspended in 20 ml of
salinewater, beforeinoculation into Amberliteimpreg-
nated with nutrient solution (0.5% v/v).
3.1.3. Growth and GA
3
production
Amberlite I RA-900 (SI GMA), stabilised at pH 4.5,
was used as an inert support. TheAmberlitewas dried
at a humidity of 10%, and 5.1gweremixed with 5.9ml
of sterilenutrient solution. Themixturewasloaded into
C. Gelmi et al. / Process Biochemistry 37 (2002) 10331040 1036
specially designed glass columns (20 cm high and 2.5
cmin diameter) [18] to which 1.4 ml of mycelial solu-
tion resuspended in salinewater was added. Theappar-
ent density of the columns was 0.68 (g/cm
3
). For
control columns, 1.4ml sterilewater was added instead
of the mycelial solution.
3.1.4. Regulation of water acti6ity and temperature
Column T and a
w
was tightly controlled. A water
glycerol solution bubbling system was used to control
the humidity of the columns inlet air. I n total, 46
columns were fed continuously with sterile air and the
whole system was placed in a thermoregulated water
bath. Four different experimentswereperformed, in the
following physical conditions of T and a
w
: T=25 C/
a
w
=0.992; T=25 C/a
w
=0.999; T=31 C/a
w
=
0.985; T=31 C/a
w
=0.992.
3.1.5. Gas analyses
The on-line gas monitoring system measured the
owrate and gas composition of the outlet air stream
from four columns: three inoculated with microorgan-
isms and onean uninoculated control. Thegas owrate
for each column was adjusted using a manual valveset
at 35 ml/min and the valve was readjusted periodically
to hold the owrate constant. Data acquisition was
carried out with a programmable logic controller con-
nected to a personal computer (MI TAC 386SX), which
registered thetime, air owrateand percentageof CO
2
and O
2
for each column, every 20min. Theinformation
was processed usingEXCEL
, thus determininginstan-
taneous and accumulated curves for CO
2
and O
2
.
3.1.6. Analytical methods
Biomass was determined indirectly by the glu-
cosamine method [27]. Urea in the culture was tracked
with the urea S kit (Boehringer-Mannheim). Starch
content was measured using an orcinol-sulphuric
method [28]. GA
3
was quantied uorimetrically as
described by Kavanagh and Kuzel [29].
3.2. Mathematical techniques
3.2.1. Statistics
Algebraic equations to represent the experimental
curves (biomass, starch, GA
3
, accumulated CO
2
and
accumulated O
2
) were established. MATLAB
func-
tions nlint and nlpredci wereapplied to denethe95%
condence interval [20]. The 95% condence intervals
for the accumulated gas curves were used to compute
reasonable initial values for the parameters v
max
, k
d
,
m
CO
2
and m
O
2
.
3.2.2. Parameter estimation
Model parameters were tted to the curves obtained
in four independent experiments, as described above
[20]. Parameter estimation was divided in two stages.
First, reasonable initial values for v
max
, m
CO
2
, m
O
2
and
k
d
parameters were established by looking at the accu-
mulated gas curves, as described previously. Duringthe
second step, model parameters were calibrated all to-
gether using a non-restricted least square method.
Step 1: I nitial values
Thepossiblerangeof v
max
values was obtained from
thenatural logarithmic curves of accumulated CO
2
and
O
2
following Gelmi et al. [20]. I nitial values for the
respirometric parameters m
CO
2
and m
O
2
were obtained
using the procedure described below.
After the limiting substrate, N
I
, is depleted, the
growth termcan beneglected and thebiomass equation
simplied to
dX
dt
= k
d
X. (11)
Assuming constant k
d
this equation can be solved
analytically, yielding
X=X
0
e
k
d
(t t
0
)
, (12)
where t
0
and X
0
are integration constants.
Repeating the same procedure for the CO
2
balance,
we get the following result:
dCO
2
dt
=m
CO
2
X. (13)
Replacing Eq. (12) gives
dCO
2
dt
=m
CO
2
X
0
e
k
d
(t t
0
)
(14)
and nally integrating
CO
2
(t)=
CO
2
0
+
m
CO
2
X
0
k
d
m
CO
2
X
0
e
k
d
(t t
0
)
k
d
. (15)
The same applies to the O
2
consumption equation
O
2
(t)=
O
2
0
+
m
O
2
X
0
k
d
m
O
2
X
0
e
k
d
(t t
0
)
k
d
. (16)
The CO
2
0
, O
2
0
and X
0
terms correspond to the mea-
sured or estimated values at timet
0
. Model parameters
(k
d
, m
CO
2
, m
O
2
) were tted through a least squares
procedure within EXCEL
.
Step 2: Final calibration
A non-linear optimisation routine within MAT-
LAB