MAln LlnL MCS-l uuA1lCn

NC1L : Cn|y mod|f|ed and updated po|nts of current MCS-I are en||sted here,
rest are same as |n current MCS-I.
kedundant statements can be removed from MCS-I.
age number on MCS-I document for a part|cu|ar assemb|y ||ne shou|d be |n
Lng|ne assemb|y order.
S no. 1lLle 1lLle updaLlon uefecLs updaLlon LffecLs updaLlon
Check CrlLerla
updaLlon
1 M18 1esL MoLorlng LesL bench
CurrenL:
3. Cll fllLer cap
mlsslng
CurrenL:
3. Cll leakage
may occur
CurrenL:
3. Lnsure
avallablllLy of oll
fllLer cap.
2
LxhausL manlfold
flLmenL
----
CurrenL:
1. LxhausL
manlfold gaskeL
mlssed or double
gaskeL flLLed
CurrenL:
1. LxhausL gas
leakage wlll
occur
CurrenL:
1. Lnsure
marklng
3 knock sensor flLL.
knock sensor
flLmenL
CurrenL:
4. lnLake
manlfold gaskeL
mlssed or double
gaskeL flLLed
CurrenL:
4. vacuum leak
wlll occur and
englne 8M wlll
lncrease
CurrenL:
4. Lnsure
marklng
4
LC8 laLe/valve
flLmenL
----
revlous:
4. lnLake
manlfold gaskeL
mlssed or double
gaskeL flLLed
CurrenL:
3. Lnglne harness
brackeL mlssed or
mlsplaced ln
wrong hole
7. 8adlaLor plpe
damaged or
denLed
revlous:
4. lnLake
manlfold gaskeL
mlssed or
double gaskeL
flLLed
CurrenL:
3. Lnglne
harness brackeL
mlssed or
mlsplaced ln
wrong hole
7. 8adlaLor plpe
damaged or
denLed
revlous:
4. lnLake
manlfold gaskeL
mlssed or double
gaskeL flLLed
CurrenL:
3. Lnglne harness
brackeL mlssed
or mlsplaced ln
wrong hole
7. 8adlaLor plpe
damaged or
denLed
3
1hermo Cap
llLmenL
1hermocap flLmenL
revlous:
3. Lnglne harness
brackeL mlssed or
mlsplaced ln
wrong hole
revlous:
3. Lnglne
harness brackeL
mlssed or
mlsplaced ln
wrong hole
revlous:
3. Lnglne harness
brackeL mlssed
or mlsplaced ln
wrong hole
6
lnLake manlfold
flLmenL
----
revlous:
2. AcceleraLor
brackeL /
8esonaLor
brackeL are
wrongly flLLed
CurrenL:
3. lnLake
manlfold gaskeL
mlssed or double
gaskeL flLLed
revlous:
2. ComplalnL
wlll come from
assembly
CurrenL:
3. vacuum leak
wlll occur and
englne 8M wlll
lncrease
revlous:
2. Lnsure
marklng as per
model
CurrenL:
3. Lnsure
marklng
7
uellvery plpe
flLmenL
---- ---- ---- ----
8
1hroLLle body
flLmenL
----
revlous:
3. lnLake
manlfold gaskeL
mlssed or double
gaskeL flLLed
CurrenL:
7. urge valve
brackeL of wrong
model ls flLLed
revlous:
3. vacuum leak
wlll occur and
englne 8M wlll
lncrease
CurrenL:
7. roblem wlll
arlse ln
assembly
revlous:
3. Lnsure
marklng
CurrenL:
7. Lnsure
marklng
9 AlL. arm flL menL
AlLernaLor arm
flLmenL
revlous:
6. urge valve
brackeL of wrong
model ls flLLed
revlous:
6. roblem wlll
arlse ln
assembly
revlous:
6. Lnsure
marklng
10
AlLernaLor
mounLlng
---- ---- ---- ----
11
WaLer pump pulley
flLmenL
---- ---- ---- ----
12
AlLernaLor belL
LlghLenlng
----
CurrenL:
11. lorelgn
parLlcle presenL
on alLernaLor belL
CurrenL:
11. Lnglne wlll
make nolse
CurrenL:
11. Lnsure vlsual
checklng
13 Pose flLmenL
8reaLher hose
flLmenL
CurrenL:
7. S1A1LMLn1 lS
8LuunuLn1
CurrenL:
7. S1A1LMLn1
lS 8LuunuLn1
CurrenL:
7. S1A1LMLn1 lS
8LuunuLn1
14
Spark plug
LlghLenlng and leak
LesL
---- ---- ---- ----
13 CauLlon plaLe flLL
CauLlon plaLe
flLmenL
---- ---- ----
16 Lnglne lnspecLlon ----
lnspecLlon olnLs:
3. lnLake slde:
(g) 1orquelng of LhroLLle body bolLs
----
17
ulfference b/w
spark plug
SelecLlon of spark
plug
---- ---- ----
18
SelecLlon of
ln[ecLor assy.
SelecLlon of ln[ecLor
assembly
---- ---- ----
19
SelecLlon of oxygen
sensor
---- ---- ---- ----
20
SelecLlon of
generaLor assy
SelecLlon of
generaLor assembly
---- ---- ----
21
ulfference b/w
exhausL manlfold
SelecLlon of exhausL
manlfold
---- ---- ----
22
ulfference b/w
radlaLor plpe
SelecLlon of radlaLor
plpe
---- ---- ----
23
ulfference b/w
waLer pump pulley
SelecLlon of waLer
pump pulley
---- ---- ----
24
ulfference b/w
hose Cv
SelecLlon of Cv
hose
---- ---- ----
23
ulfference b/w
knock sensor
SelecLlon of knock
sensor
---- ---- ----
26
ulfference b/w
englne mounLlng
sLuds
SelecLlon of englne
mounLlng sLuds
---- ---- ----
27
ulfference b/w arm
alLernaLor
SelecLlon of
alLernaLor arm
---- ---- ----
28
ulfference b/w
byepass hose
SelecLlon of byepass
hose
---- ---- ----
29
ulfference b/w
Lhermovalve
SelecLlon of
Lhermocase valve
---- ---- ----
30
ulfference b/w
sLlffener bolLs
SelecLlon of sLlffener
bolLs
---- ---- ----
31
ulfference b/w belL
waLer pump
SelecLlon of waLer
pump pulley belL
---- ---- ----
32
ldenLlflcaLlon of
breaLer hose
SelecLlon of
breaLher hose
---- ---- ----
33
ulfference b/w alr
cleaner sLud
SelecLlon of alr
cleaner sLud
---- ---- ----
34
ulfference b/w
mechanlcal
LhroLLle body
SelecLlon of
mechanlcal LhroLLle
body
---- ---- ----
33
ldenLlflcaLlon of
lnLake manlfold
SelecLlon of lnLake
manlfold
---- ---- ----
36
ulfference b/w
dellvery plpe
SelecLlon of dellvery
plpe
---- ---- ----
37
ulfference b/w
lnLake plaLe gaskeL
SelecLlon of lnLake
plaLe gaskeL
---- ---- ----
38
ulfference b/w
case comp Lhermo
SelecLlon of
Lhermocase
---- ---- ----
39 Maln Llne seL up ---- ---- ---- ----
40
Magyar englne
lnspecLlon
---- ---- ---- ----
41
ulfference b/w ?8
uCM. & ?8 Lx.
---- ---- ---- ----
42
LlecLrlcal LhroLLle
body dlfference
SelecLlon of
elecLrlcal LhroLLle
body
---- ---- ----
43
ulfference b/w
hose purge
SelecLlon of purge
hose
---- ---- ----
44
ulfference b/w
hose heaLer
SelecLlon of heaLer
hose
---- ---- ----