HM Technical File en

HEATMASTER
TECHNICAL
excellence in hot water
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HeatMaster
...the solution to all
Hot Water needs
Large houses
Blocks of appartments
Hotels
Camp sites
Restaurants
Spas
Canteens
Schools and colleges
Sport centres
Swimming pools
Beauty parlours
& fitness centres
Hospitals &
senior residences
Car wash
Slaughterhouses
Breweries
Distilleries
Industrial & agricultural
applications
...Besides, every HeatMaster
has a primary circuit and
can be used as a heating
boiler as well
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CONTENTS
INTRODUCTION
HEATMASTER RANGE
DESIGN FEATURES
DESCRIPTION OF OPERATION
SAFETY FEATURES AND CONTROL PANEL
Description
02
03
04
05
06
HOT WATER PERFORMANCE
TECHNICAL DATA
DIMENSIONS
Technical characteristics
08
12
14
HEATING CONNECTION
HOT WATER CONNECTION
ELECTRICAL CONNECTION
FLUE GAS CIRCUIT
FLUE CONNECTIONS
Connections
16
17
18
22
22
BURNERS OFFERED
APPROVED GAS CATEGORIES
BG 2000 PREMIX GAS BURNERS - DESCRIPTION OF OPERATION
BG 2000 PREMIX GAS BURNERS - TECHNICAL DATA
ATMOSPHERIC GAS BURNERS - TECHNICAL DATA
OIL BURNERS - TECHNICAL DATA
ACV/MCBA ELECTRONIC CONTROLLER
Burners and controller
24
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26
27
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PROJECT DESIGN
LAYOUTS: HOT WATER FUNCTION
LAYOUTS: HOT WATER & HEATING FUNCTION
Examples of systems
30
31
32
HOT WATER & HEATING ACCESSORIES
Accessories
35
DESCRIPTION FOR SPECIFICATION
Specification
37
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DESCRIPTION
A single product
catering for the
most demanding
hot water and
heating needs
INTRODUCTION
HeatMaster
71-101
HeatMaster
70-100
HeatMaster
Jumbo
120-150
HeatMaster
30-60
HeatMaster
29 G - 30 G
30 GP
The HEATMASTER is a high performance hot water producer:
its annular Tank in Tank holds a limited volume of hot water
for peak demand, and becomes an indirect heat exchanger
in continuous production mode. It therefore combines
the advantages of a hot water producer with integrated
storage and of an instantaneous water heater, while avoiding
the disadvantages of space, cost and efficiency of the first
and the scaling problems of the second.
Like all ACV stainless steel Tank in Tank products, it can
operate at high temperature (over 90C) with very corrosive
water such as sea water.
Finally, the HEATMASTER has a primary circuit and can
therefore also be used as a central heating boiler.
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HEATMASTER RANGE
MODEL PERFORMANCE [1] BURNER
[1] Performance figures obtained with the following parameters: Hot water setting 90C Cold water temperature 10C Hot water temperature 45C
HeatMaster
30 N
60 N
Multi-fuel: version N is compatible
with BG 2000 S/35 and S/60 burners
(on/off - gas), or BM 101 or 102 N
burners (oil). Also, HM 30 and 60
operate with any type of approved
burner available on the market.
Fuel
Natural Gas Propane Butane Oil Kerosene

Input kW
Flow rate 10 L/10
Flow rate 60 L/60
Continuous flow L/h
30 N 60 N
34.9 69.9
320 378
963 1656
772 1573
HeatMaster
29 G
30 G
30 GP
The HM 29, 30 G and 30 GP are
fitted with atmospheric gas
burners with electric ignition.
Fuel

Input kW
Flow rate 10 L/10
Flow rate 60 L/60
Continuous flow L/h
29 G 30 G 30 GP
33.0 39.2 40.0
326 326 326
918 1016 1030
710 828 845
HeatMaster
70 N
100 N
Multi-fuel: version N is compatible
with BG 2000 S/70 and S/100
burners (on/off - gas), or BM
burners (oil). Also, HM 70 and 100
operate with any type of approved
burner available on the market.
Fuel

Input kW
Flow rate 10 L/10
Flow rate 60 L/60
Continuous flow L/h
70 N 100 N
69.9 107
543 777
1794 2680
1573 2379
HeatMaster
71
101
HM 71 and 101 are fitted with BG
2000 M premix modulating burners.
They are extraordinarily simple to
start, and are very quiet and
environment friendly. The burner
head is NIT coated with a double
ignition-ionisation electrode.
Fuel

Input kW
Flow rate 10 L/10
Flow rate 60 L/60
Continuous flow L/h
71 101
20.0/69.9 25.0/107.0
543 777
1794 2680
1573 2379
HeatMaster
120 Jumbo
150 Jumbo
Multi-fuel: the HM JUMBO is
compatible with BM 151 or 152 N
burners (oil) and any type of
approved burner available on the
market.
Fuel

Input kW
Flow rate 10 L/10
Flow rate 60 L/60
Continuous flow L/h
Jumbo 120 Jumbo 150
115.0 154.0
1289 1289
3450 4138
2593 3419
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DESCRIPTION
DESIGN FEATURES
OUTER BODY
containing the heating circuit
The outer body containing the
primary fluid is made of thick
carbon steel.
EXCHANGER/STORAGE
Tank-in-Tank type
The hot water tank is annular
with a large heat exchange
surface. It is made of stainless
steel and entirely TIG (Tungsten
Inert Gas) welded. The tank is
corrugated over its full height
(by an exclusive manufacturing
process) giving it high
mechanical strength and an
extremely effective anti-scaling
function.
FILLING VALVE
with removable hose and
non-return valve
COLD WATER INLET
(secondary)
EXPANSION TANK
The expansion capacity is
sufficient for operation in hot
water mode only.
LOADING PUMP
PRIMARY CIRCUIT
for heating the tank indirectly
This circuit distributes the heat
over the tank walls and prevents
scale forming inside.
JACKET
All models have a steel outer
jacket that has undergone
degreasing and phosphating
before being stove enamelled
at 220C.
AUTOMATIC AIR VENT
FLUE REDUCTION COLLAR
HEATING FLOW PIPE
(primary)
HOT WATER OUTLET
(secondary)
With dip tube for NTC
temperature sensor.
FLUE PIPES AND BAFFLES
HeatMaster models contain a
varying number of steel flue
pipes, depending on output, with
an internal diameter of 64 mm.
Each pipe is fitted with a special
steel baffle designed to improve
heat exchange and reduce flue
gas temperature.
INSULATION
The boiler body is fully insulated
in rigid polyurethane foam with
a high thermal insulation
coefficient.
HEATING RETURN
COMBUSTION CHAMBER
The combustion chamber on
HeatMaster models is entirely
water cooled by the primary
circuit (except HM 29, 30 G and
GP).
BURNER
All HeatMaster models can be
fitted with a gas burner
(atmospheric, premix on/off or
premix modulating), an ACV oil
burner and most approved
burners available on the market.
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DESCRIPTION OF OPERATION
Figure A
Traditional water heater
Advantages of the
HeatMaster
Figure B
HeatMaster
TANK IN TANK
The HeatMaster series differs from traditional hot water
producers because of its ring-shaped tank immersed in the
primary fluid contained in the outer body. The inner tank is
itself a stainless steel heat exchanger with a large surface
area that enables the water to be reheated very quickly.
SELF-DESCALING
HeatMaster technology (figure B) provides an effective
solution to the problem of scaling affecting traditional water
heaters (figure A). In these, the burner flame and flue gases
are in direct contact with the walls containing the hot water.
This direct contact produces a transfer of heat at high
temperature which favours scale formation.
As scale is a poor heat conductor, its formation can cause:
- overheating of the burner chamber plates which can
eventually lead to failure of the appliance;
- a significant drop in performance and combustion efficiency.
In the HeatMaster, a neutral fluid (the primary circuit) is
placed between the combustion chamber and the flue pipes
and the hot water tank. Heat is therefore transferred at a
moderate temperature with no significant scaling taking
place.
Also, as the tank is only fixed at the top, its walls oscillate
with the changes in pressure and this prevents scale forming
on the walls.
Finally, the cold water injected in the stainless steel tank
strikes against the bottom of the tank and carries all
suspended particles into the system, helping to prevent
deposits forming in the tank.
This unique self-descaling feature ensures that the boiler
always operates with maximum efficiency.
Operating
cycle
When there is a demand for hot water or heating, the
HeatMaster temperature falls until the thermostat or controller
sensor, positioned for rapid detection of an energy drawoff,
starts the burner. The combustion gases quickly heat up the
primary fluid, and at the same time accelerate circulation
around the hot water tank.
This circulation facilitates heat exchange between the primary
fluid and the water to be heated, which occurs all over the
tank surface.
The corrugations on the inner and outer shells of the ring-
shaped tank further increase the area of heat exchange and
speed up the process of heating the tank.
Reheat Drawoff Standby (no drawoff)
ANTI-LEGIONELLAE
Thanks to the large heat exchange surface of the inner tank,
which is completely immersed, the hot water can be
maintained at a uniform minimum temperature of 60C,
which prevents the formation of legionellae.
ANTI-BACTERIA
The temperature of the tank can always be kept high (typically
between 85 and 90C).
At this temperature, most bacteria presenting a threat to
vulnerable people (hospital patients, the elderly, ...) are
eliminated thus doing away with the need for costly process
of disinfecting the domestic hot water system.
Cut-off thermostat
Preset to 95C
Primary safety valve
3 bar
Safety thermostat
Preset to 103C
Low water
pressure switch
Minimum setting
0.5 bar
Control thermostat
Adjustable between
60 and 90C
Safety thermostat
Preset to 103C
Cut-off thermostat
Preset to 95C
Low water
pressure switch
Minimum setting
0.5 bar
3 bar
Control thermostat
Adjustable between
60 and 90C
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DESCRIPTION
SAFETY FEATURES AND CONTROL PANEL
HEATMASTER
29-30 G
30 GP
30-60
HEATMASTER
120-150 Jumbo
Safety
thermostat
Optimiser
Cut-off
thermostat
Fuse
On/off
switch
Socket (230V 50Hz)
Control
thermostat
Heating circuit
low water pressure
indicator
Combined
temp/pressure
gauge
Power outlet
Heating circuit
low water pressure
indicator
On/off switch
Safety thermostat
Cut-off thermostat
Combined
temp/pressure gauge
Hot water
priority relay
Optimiser
Fuse
Control thermostat
Socket (230V 50Hz)
Primary temp. sensors
NTC 1 and 2
Hot water temp.
sensor NTC 3
Low water
pressure switch
Minimum setting
0.5 bar
3 bar
Safety thermostat
Preset to 103C
Cut-off thermostat
Preset to 95C
Low water
pressure switch
Minimum setting
0.5 bar
3 bar
Control thermostat
Adjustable between
60 and 90C
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HEATMASTER
70-100
HEATMASTER
71-101
The 71/101 series is fitted with an electronic controller which
controls the temperatures of the safety devices, burner
operation (ignition, safety and modulation), and provides
facilities for adapting the controller to the desired application.
The controller uses 3 temperature sensors located in the
primary circuit (NTC 1-2) and the secondary circuit (NTC 3).
Combined
temp/pressure
gauge MCBA
controller
display
On/off switch
Summer/winter
selector
Combined
temp/pressure
gauge
Burner safety
shutdown
warning light
Safety
thermostat
indicator
Control
thermostat
Optimiser
Safety
thermostat
Heating circuit
low water
pressure
indicator
On/off switch
Summer/winter
selector
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TECHNICAL CHARACTERISTICS
HOT WATER PERFORMANCE [1]
[1] Test conditions: Hot water setting 90C Cold water temperature 10 +/- 1C Accuracy +/- 2%
HM 29 G Drawoff duration (min) Continuous output Recovery time to set temperature (min)
T
Hot Water 10 20 30 40 50 60 L/h kW From 10C to 90 After 10 min drawoff
40 382 520 658 796 934 1072 829 28.9 33
45 326 444 563 681 799 918 710 28.9 33
50 277 380 484 587 691 795 622 28.9 32
60 203 286 368 451 534 617 497 28.9 29
38
HM 30 G
40 382 543 704 865 1026 1187 966 33.7 28
45 326 464 602 740 878 1016 828 33.7 28
50 277 397 518 639 760 881 725 33.7 27
60 203 299 396 493 589 686 580 33.7 25
Drawoff duration (min) Continuous output Recovery time to set temperature (min)
T
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HM 30 GP
40 382 546 711 875 1040 1204 986 34.4 28
45 326 467 608 749 890 1030 845 34.4 28
50 277 400 523 647 770 893 740 34.4 27
60 203 301 400 499 597 696 592 34.4 25
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HM 30 N
40 380 530 680 830.2 980.2 1130 900 31.4 30
45 320 449 577 706 834 963 772 31.4 30
50 275 388 500 613 725 838 675 31.4 29
60 201 291 381 471 561 651 540 31.4 27
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HM 60 N
40 474 694 1001 1313 1629 1942 1835 64.0 19
45 378 600 862 1127 1392 1656 1573 64.0 17
50 322 510 742 974 1206 1437 1376 64.0 17
60 245 396 563 743 925 1106 1101 64.0 16
70 193 264 380 462 571 681 791 55.2 15
80 135 164 249 333 417 499 455 37.0 12
T
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HM 70 N
40 646 930 1233 1530 1831 2133 1835 64.0 25
45 543 785 1028 1276 1532 1794 1573 64.0 25
50 457 664 885 1113 1339 1567 1378 64.0 24
60 346 507 683 859 1038 1219 1067 64.0 23
70 268 390 528 673 821 971 918 64.0 21
80 207 246 332 432 530 636 580 47.2 19
T
25
HM 100 N
40 905 1358 1817 2273 2719 3172 2776 96.8 23
45 777 1153 1528 1901 2282 2680 2379 96.8 23
50 666 979 1302 1637 1973 2309 2082 96.8 23
60 514 746 1010 1275 1544 1813 1665 96.8 22
70 343 500 670 855 1040 1226 1104 77 18
80 258 382 505 631 761 893 804 65 16
T
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HM 71
40 646 930 1233 1530 1831 2133 1835 64.0 25
45 543 785 1028 1276 1532 1794 1573 64.0 25
50 457 664 885 1113 1339 1567 1378 64.1 24
60 346 507 683 859 1038 1219 1067 64.0 23
70 268 390 528 673 821 971 715 64.0 21
80 203 277 377 486 598 710 675 54.9 19
T
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[1] Test conditions: Hot water setting 90C Cold water temperature 10 +/- 1C Accuracy +/- 2%
HM 150
JUMBO
40 1504 2169 2833 3498 4163 4828 3989 139.1 27
45 1289 1859 2429 2998 3568 4138 3419 139.1 27
50 1115 1614 2112 2611 3109 3608 2991 139.1 27
60 870 1269 1668 2067 2465 2864 2393 139.1 26
70 700 986 1272 1559 1845 2131 1718 119.8 25
80 540 704 869 1033 1198 1362 987 80.3 23
T
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HM 120
JUMBO
40 1504 2008 2512 3016 3521 4025 3025 105.5 36
45 1289 1721 2153 2585 3018 3450 2593 105.5 36
50 1115 1493 1871 2249 2627 3006 2269 105.5 35
60 870 1173 1475 1777 2080 2382 1815 105.5 35
70 700 952 1204 1456 1708 1960 1513 105.5 33
80 540 704 869 1033 1198 1362 987 80.3 30
T
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HM 101
(107 kW)
40 905 1358 1817 2273 2719 3172 2776 96.8 23
45 777 1153 1528 1901 2282 2680 2379 96.8 23
50 666 979 1302 1637 1973 2309 2082 96.8 23
60 514 746 1010 1275 1544 1813 1665 96.8 22
70 385 562 753 961 1169 1378 1241 86.6 20
80 290 429 567 709 855 1003 903 73.5 18
T
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HOT WATER PERFORMANCE [1]
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HIGH FLOW RATES
Thanks to their high heat output and large heat exchange surface, HeatMaster producers offer both high flow rates and
short recovery times to the set temperature.
HIGHLY CORROSIVE WATER
ACV offers tanks made of DIN 1.4462 stainless steel for applications using
highly corrosive water such as:
- thalassotherapy - heating sea water in HeatMasters and ACV indirect water
heaters;
- water with a high chloride content (such as well water in regions near a
coastline or in areas rich in phosphates) or chlorine content (when the
HeatMaster fresh water supply point is very close to a disinfection and
chlorination plant in the mains system);
- industrial applications using water with an acid pH and rich in free negative
ions.
DIN 1.4462 stainless steel is an austenitic-ferritic alloy with a high Chromium
and Molybdenum content: this grade is commonly known as Duplex 4462 or
Uranus, and should not be confused with the ordinary Duplex 2304 grade.
This grade of stainless steel is the only one that can withstand extreme
concentrations of chlorides (up to 2.000 mg/L). This grade also gives double
the mechanical strength of ordinary austenitic steels (series 3xx).
The full HeatMaster range up to model 100 and 101 is available optionally in
SS DIN 1.4462 steel.
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HeatMaster 150 Jumbo
HeatMaster 120 Jumbo
HeatMaster 100/101
HeatMaster 70/71
HeatMaster 60 N
HeatMaster 29 G, 30 G, 30 GP, 30 N
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[1]: T setting at 90C
[2]: per standards EN 656 - EN 297 - EN 483
[3]: electric power consumption figures given for N boilers (combined Oil/Gas) do not take account of burner consumption
[4]: the maximum operating pressure of the primary circuit is for an open (atmospheric pressure) secondary circuit (tank)
TECHNICAL DATA
Fuel
Input kW
Rated output kW
Efficiency at 100% %
30% %
Flue losses [1] on %
off %
Other operating losses [1] %
CO2 at rated output %
MaximumNOx [2] mg/kWh
Maximum CO mg/kWh
Water circuits
Heating connection
Hot water connection
Primary fluid temperature maximum C
minimum C
Maximum pressure loss primary circuit mbar
tank mbar
Total capacity (primary circuit and tank) L
Primary circuit capacity L
Tank capacity L
Tank heat exchange surface m
2
Number and capacity of expansion (vessel calibrated at 1 bar) nxL
Maximum operating pressure primary circuit [4] bar
tank bar
Test pressure of primary circuit bar
tank bar
Electrical parameters
Power supply V/Hz
Maximum power consumption W
Electrical protection IP
HM HM HM HM HM 30 N
29 G 30 G 30 GP 30 N BG2000/S35
GAS GAS PROPANE GAS/OIL GAS
33.0 39.2 40.0 34.9 34.9
28.9 34.2 34.9 31.4 31.4
87.5 87.2 87.2 90.0 90.0
85.5 85.5 85.5 89.2 95.0
10.3 10.5 10.5 8.5 8.0
1.20 1.02 1.00 0.69 0.69
2.20 2.30 2.30 1.50 2.00
4.8 4.9 5.6 9.5 9.0
174 174 209 - 60
8 21 - - 0
1
1
/4'' 1
1
/4'' 1
1
/4'' 1
1
/2'' 1
1
/2''
3/4'' 3/4'' 3/4'' 3/4'' 3/4''
90 90 90 90 90
60 60 60 60 60
25 29 29 27 27
20 20 20 20 20
163.5 163.5 163.5 162.0 162.0
87.5 87.5 87.5 82.0 82.0
76.0 76.0 76 80.0 80.0
2.46 2.46 2.46 2.46 2.46
1 x 8 1 x 8 1 x 8 1 x 8 1 x 8
3 3 3 3 3
10 10 10 10 10
4.5 4.5 4.5 4.5 4.5
13 13 13 13 13
230 / 50 230 / 50 230 / 50 230 / 50 230 / 50
82 82 82 82 [3] 160
30 30 30 30 30
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HM HM 60 N HM HM 70 N HM HM HM 100 N HM HM HM
60 N BG2000/S60 70 N BG2000/S70 71 100 N BG2000/S100 101 120 JUMBO 150 JUMBO
GAS/OIL GAS GAS/OIL GAS GAS GAS/OIL GAS GAS GAS/OIL GAS/OIL
69.9 69.9 69.9 69.9 20.0 / 69.9 107.0 85.0 25.0 / 107.0 115.0 154.0
62.5 63.0 63.0 63.0 63.0 96.8 77.4 96.8 105.5 139.1
89.4 90.1 90.2 90.2 90.2 90.5 91.0 90.5 91.7 90.3
88.5 96.0 90.0 96.7 96.7 89.8 9.3 96.4 91.5 90.1
8.8 8.8 8.0 8.5 8.5 8.0 7.1 7.6 7.8 8.5
0.57 0.57 0.60 0.60 0.60 0.65 0.65 0.65 0.65 0.52
1.80 1.10 1.80 1.30 1.30 1.50 1.90 1.90 0.50 1.20
9.5 9.5 9.5 9.0 9.0 9.5 9.0 9.0 9.5 9.5
- 78 - 75 75 - 50 50 - -
- 29 - 3 3 - 24 24 - -
1
1
/2'' 1
1
/2'' 1
1
/2'' 1
1
/2'' 1
1
/2'' 1
1
/2'' 1
1
/2'' 1
1
/2'' DN 50 DN 50
3/4'' 3/4'' 1'' 1'' 1'' 1'' 1'' 1'' 2'' 2''
90 90 90 90 90 90 90 90 90 90
60 60 60 60 60 60 60 60 60 60
54 54 46 46 46 83 67 83 78 120
45 45 45 45 45 180 180 180 190 190
162.0 162.0 239.0 239.0 239.0 330.0 330.0 330.0 645.0 645.0
82.0 82.0 108.0 108.0 108.0 130.0 130.0 130.0 245.0 245.0
80.0 80.0 131.0 131.0 131.0 200.0 200.0 200.0 400.0 400.0
2.46 2.46 3.14 3.14 3.14 3.95 3.95 3.95 5.30 5.30
1 x 8 1 x 8 2 x 10 2 x 10 2 x 10 2 x 10 2 x 10 2 x 10 4 x 8 4 x 8
3 3 3 3 3 3 3 3 3 3
10 10 10 10 10 10 10 10 10 10
4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5
13 13 13 13 13 13 13 13 13 13
230 / 50 230 / 50 230 / 50 230 / 50 230 / 50 230 / 50 230 / 50 230 / 50 230 / 50 230 / 50
82 [3] 160 93 [3] 160 180 93 [3] 180 200 300 [3] 300 [3]
30 30 30 30 30 30 30 30 30 30
Certification given by TECHNIGAZ (BE) number 0461
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DIMENSIONS
A mm
B mm
C mm
D mm
E mm
F mm
G mm
H mm
J mm
K mm
Weight empty kg
HM HM HM HM HM 30 N
29 G 30 G 30 GP 30 N BG2000/S35
1691 1691 1691 1698 1698
1513 1513 1513 1583 1583
538 538 538 538 538
801 801 801 625 801
540 540 540 540 540
390 390 390 390 390
150 150 150 150 150
898 898 898 898 898
281 281 281 281 281
1560 1560 1560 1560 1560
190 190 191 220 230
[1]: the widths and depths given are for the HeatMaster fully assembled and fitted with a BM burner
HEATMASTER
29 G
30 G
30 GP
30 N
60 N
HEATMASTER
120 JUMBO
150 JUMBO
Version N coupled to BG 2000 S
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S
15
1698 1698 1743 1743 1743 2093 2093 2093 2124 2124
1583 1583 1630 1630 1630 2030 2030 2030 2117 2117
538 538 680 680 680 680 680 680 1020 [1] 1020 [1]
625 801 797 937 937 797 937 937 1440 [1] 1440 [1]
540 540 680 680 680 680 680 680 1020 [1] 1020 [1]
390 390 390 390 390 390 390 390 600 600
150 150 150 150 150 150 150 150 250 250
1098 1098 1289 1289 1289 1693 1693 1693 1383 1383
281 281 285 285 285 285 285 285 590 590
1665 1665 1720 1720 1720 2120 2120 2120 2226 2250
220 232 270 282 282 320 333 335 530 530
HEATMASTER
70 N
100 N
HEATMASTER
71
101
Version N coupled to BG 2000 S
1
2
3
4
5
6 4
8
4
10
11
7
9
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CONNECTIONS
HEATING CONNECTION
The HeatMaster has two couplings at the rear that can be used to connect a central heating circuit. If the heating flow
temperature needs to be less than the hot water temperature setting then a mixing valve should be fitted to the heating
circuit.
EXPANSION TANK
The HM 29/30/60 range is fitted with an 8L expansion tank. HM 70/100 models are delivered with two 10L expansion
tanks, and HM Jumbos with four 8L expansion tanks. The expansion tanks are dimensioned for hot water operation
only. If the primary circuit is connected to a heating circuit then the expansion capacity needed should be added to the
configuration.
Example of a basic circuit configuration
1. Outside temperature sensor
2. ACV independent controller
3. Three-way mixing valve
4. Isolating valve
5. Heating circulator
6. Non-return valve
7. Flow temperature sensor
8. Heating circuit
9. Room temperature sensor
10. Heating expansion tank
11. Heating circuit drain
1
2
3
3
4
5
1 1
7
8
1 1
11
1
6
10
9
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HOT WATER CONNECTION
PRESSURE REDUCER
If the mains water pressure is greater than 6 bar, a pressure reducer calibrated to 4.5 bar must be fitted.
SAFETY VALVE
The safety valve is set to 7 bar and must be ACV approved. The valve discharge must be connected to the main drain.
HOT WATER EXPANSION TANK
The hot water expansion tank stops water being discharged through the safety valve when the system is warming up.
It also protects the system against ordinary water hammer.
HOT WATER CIRCULATION LOOP
If the drawoff point is situated at a distance, then installing a circulation loop ensures a contstant supply of instant hot
water.
THERMOSTATIC MIXER
As a safety measure against burns, we strongly recommend installing a thermostatic mixing valve. It also provides
optimum comfort and reduces energy consumption (recommended distribution temperature: 60C).
To limit line losses in applications with a recirculation loop, we recommend choosing a thermostatic mixing valve fitted
with a temperature control of the recirculation loop.
IMPORTANT
The HeatMasters hot water tank must always be filled and pressurised before the primary circuit.
For the operating procedure, the installing engineer should refer to the installation and commissioning instructions.
1. Isolating valve
2. Pressure reducer
3. Non-return valve
4. Expansion tank
5. Safety valve
6. Drain
7. Air vent
8. Thermostatic mixing valve
9. Recirculation temperature
thermostatic control valve
10. Circulation pump
11. Drawoff point
5
9
2
7
8
3
11
6
4
1
10
103C
95C
60 to 90C
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CONNECTIONS
POWER SUPPLY
The boiler operates with a 230 V - 50 Hz single phase supply. An on-off switch box with 6 A fuses must be fitted outside
the boiler to allow power to be shut off during servicing and before any repairs are carried out on the boiler.
CONFORMITY
Boiler installation must comply with the prevailing local standards and legislation.
SAFETY
The stainless steel tank must be earthed separately.
HEATMASTER
29 G
30 G
30 GP
1. 230 V Plug
2. On/off switch
3. Manual reset safety thermostat
4. Low water pressure switch
indicator lamp
6. Optimiser
7. Loading pump
8. Cut-off thermostat 95C
9. Control thermostat
10. 230 V socket for measuring
instruments
11. Spill switch
1
3
10
11
2
13
6
5
4
7 8
9
12
14 15
103C
95C
10 - 100C
6.3 A
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HEATMASTER
120 JUMBO
150 JUMBO
1. 230 V Plug
2. On/off switch
3. Manual reset safety thermostat
indicator lamp
6. Optimiser
7. Loading pump
8. Heating circulator (option)
9. Burner plug connector
12. 230 V socket for measuring
instruments
13. Hot water priority relay
14. Room thermostat (option)
15. Flow pressure switch (option)
11 9
1
2
3 4
5
6
7
8
10
12 13
14
15
16
17
103C
95C
60 to 90C
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CONNECTIONS
HEATMASTER
30 N
60 N
70 N
100 N
1. 230 V Plug
2. On/off switch
3. Reset safety thermostat
indicator lamp (70 - 100 N)
4. Manual reset safety
thermostat
indicator lamp
7. Optimiser
8. Summer/winter selector
9. Hot water priority thermostat
10. Burner safety shutdown
warning lamp (70 - 100 N)
11. Room thermostat
13. Loading pump
14. Burner plug connector
15. Flow pressure switch
13 14 15 17
16
7 8 9 10 11 12
3
4
5 6
2 1
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HEATMASTER
71
101
1. 7-pin burner plug connector
(230 V)
2. 4-pin burner plug connector
(24 V)
3. On/off switch
4. Power and pump connection
6. Loading pump
7. Room thermostat
9. Primary temperature sensor
NTC 1
10. Primary temperature sensor
NTC 2
11. Hot water temperature sensor
NTC 3
12. Summer/winter selector
13. Fan 230 V power supply
14. Fan PWM
15. Gas valve rectifier
16. Second gas valve rectifier
(HM 101)
17. Gas pressure switch (option)
B
A
B
F
E
> 1000 mm
> 200 mm
D
D
C
> 400 mm
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CONNECTIONS
CHIMNEY CONNECTION
[1]: the data for N boilers (combined Oil/Gas) correspond to the CO2 reference values given on pages 12-13
In the absence of single European standards for B23 and B11BS connections, each system must comply with the technical regulations
applicable in the country of installation. The following diagrams show the regulations applicable in Belgium.
A Top vent
B Bottom vent
CD Height and diameter
according to regulations
E Draught regulator
F Servicing hatch
FLUE GAS CIRCUIT
Combustion chamber volume m
3
Mass rate of combustion products [1] g/sec
Flue circuit pressure loss mbar
Maximum allowable draught mbar
Chimney outlet diameter mm
Maximum net flue temperature C
Air intake and flue connections [2] B11BS
B23
C13
C33
C53
HM HM HM HM HM 30 N
29 G 30 G 30 GP 30 N BG2000/S35
- - - 0.051 0.051
20.8 24.5 25.9 15.2 16.0
0.00 0.00 0.00 0.01 0.01
-0.10 -0.10 -0.10 -0.15 -0.15
153 153 153 150 150
106 117 125 180 163
Yes Yes Yes - -
- - - Yes Yes
- - - - -
- - - - -
- - - - -
C13
C33
C53
C53
2

m

m
i
n
.
1
5
0

m
i
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.
120
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[2]: the connection configurations indicated are applicable provided they are permitted by the prevailing regulations in the country concerned
0.051 0.051 0.075 0.075 0.075 0.075 0.075 0.075 0.15 0.15
30.6 32.1 30.6 32.1 32.1 46.9 40.8 51.4 51.0 68.0
0.6 0.6 0.6 0.6 0.6 1.4 0.9 1.4 0.3 0.6
-0.20 -0.20 -0.20 -0.20 -0.20 -0.30 -0.30 -0.30 -0.30 -0.35
150 150 150 150 150 150 150 150 250 250
195 186 170 172 172 170 145 154 165 181
- - - - - - - - - -
Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
- Yes - Yes Yes - Yes Yes - -
C13: air intake and flue at the same
pressure in a horizontal concentric
connection
C33: air intake and flue at the same
pressure in a vertical or parallel
concentric connection
C53: air intake and flue in different
pressure zones
CONNECTION FOR SEALED COMBUSTION
A
B C
D
E
F
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BURNERS AND CONTROLLER
Atmospheric
BG 2000 S/35
BG 2000 S/60
BG 2000 S/70
BG 2000 S/100
BG 2000 M/70
BG 2000 M/100
OTHERS
BMR 31
BM 101
BM 151
OTHERS
BURNERS OFFERED
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HM29G
HM30GP
HM30G
HM30N
SERIES
OPTION
[1]: N boilers (combined Oil/Gas) must be approved with the corresponding gas burner
I2E+
I2E(S)B
I2Er
I2ELL
I2H
I2L
I3P
BE - FR
LU - DE
AT - DK - ES - GB - IT - PT - IE - SE
NL
BE - FR - ES - GB - IE - PT
APPROVED GAS CATEGORIES [1]
HM HM HM HM HM 30 N
29 G 30 G 30 GP 30 N BG2000/S35
- Yes - - -
- - - - Yes
- - - - Yes
- - - - Yes
Yes Yes - - Yes
- Yes - - Yes
- - Yes - Yes
BG 2000 PREMIX GAS BURNERS - Description of operation
ACV BG 2000 S burners belong to the air/gas premix family of gas burners.
ACV burners are fitted with a Honeywell gas valve, a venturi and an electrically operated relay. The gas valve has been
specially developed for low NOx burners with automatic ignition and ionisation flame detection.
A. Air
B. Venturi
C. Fan
D. Air-gas mixture
E. Gas flow adjustment screw
F. Offset regulating screw
G. Gas
The fan sucks air through the venturi producing a pressure differential, dependent on the flow rate, in the neck of the
venturi. In addition, the gas pressure at the valve outlet is equal to the air pressure in the neck of the venturi, less the
offset. Gas is sucked through the venturi and is mixed thoroughly with the air in the fan. The optimised air-gas mixture
is then forced into the burner and combustion spreads evenly around the burner head.
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HM150 JUMBO
HM120 JUMBO
HM101
HM71
HM100N
HM70N
HM60N
- - - - - - - - - -
ADVANTAGES
EASY INSTALLATION AND ADJUSTMENT
Easy adjustment: the gas flow (and therefore the rate of CO2) is adjusted by a regulating screw situated on the venturi;
the fan rotation speed is adjusted by a potentiometer. All BG 2000-S burners are preset at the factory.
THE COMFORT OF SILENCE
Lighting and operation are much quieter than with forced draught burners.
EASY MAINTENANCE
No maintenance required. Faults are easily diagnosed. Components are standard.
MAXIMUM SAFETY
The venturi technology combined with the Honeywell gas valve ensures completely safe operation:
if there is an air blockage, the pressure differential in the venturi neck falls, the gas flow diminishes, and the burner
performs a safety shutdown due to flame failure
if there is a blockage in the flue outlet, the air flow diminishes, as does the pressure differential in the venturi neck,
causing the gas to be shut off and the burner to shut down in safety mode due to flame failure.
NIT BURNER
HEAD
The burner head on ACV BG 2000 burners of 60 kW and over is coated with a
metal fibre (NIT) that sharply reduces NOx emissions (typically less than 60
mg/KWh), and also extends the life of the burner significantly.
Finally, the quantity of energy transmitted by radiation is significantly higher than
with an ordinary burner head, which helps to improve thermal efficiency in the
combustion chamber, especially at low loads.
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BG 2000 PREMIX GAS BURNERS - Technical Data
BG 2000 S
BG 2000 M
The BG 2000 M burner continually adjusts output to demand, significantly improving efficiency in heating mode. The
BG 2000 M burner fitted to the HeatMaster 71 and 101 is regulated by an ACV/MCBA (Honeywell) controller which
controls both the operating safety and modulation of the burner.
[1]: Propane
Input kW
Rated output kW
Combustion efficiency - natural gas %
CO2 %
Gas G20 - 20 mbar - I 2E(S)B - I 2Er - I 2H - I 2ELL
Flow rate m
3
/h
Gas G25 - 25 mbar - I 2L
Flow rate m
3
/h
Gas G31 - 37/50 mbar - I 3P
Flow rate m
3
/h
Net flue gas temperature C
Mass rate of combustion products g/sec
HM 71 HM 101
22.0/69.9 25.0/107.0 - 22.0/110 [1]
18.4/63.0 23.0/96.3 - 20.2/99 [1]
92.0 92.1
9.0 9.5
2.12/7.40 2.64/11.32
2.46/8.60 3.08/13.17
0.82/2.86 0.94/4.50
172 165
9.2/32.1 11.5/49.2
Input kW
Rated output kW
Combustion efficiency %
CO2 %
Flow rate m
3
/h
Flow rate m
3
/h
Gas G31 - 37/50 mbar - I 3P
Flow rate m
3
/h
Net flue gas temperature C
Mass rate of combustion products g/sec
HM 30 N HM 60 N HM 70 N HM 100 N
(BG 2000 S/35) (BG 2000 S/60) (BG 2000 S/70) (BG 2000 S/100)
34.9 69.9 69.9 85.0
31.4 63.0 63.0 77.4
92.0 91.2 91.5 92.9
9.0 9.5 9.0 9.0
3.7 7.40 7.40 8.99
- 8.60 8.60 10.46
1.43 2.86 2.86 3.47
173 186 172 145
16 32.1 32.1 39.1
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ATMOSPHERIC GAS BURNERS - Technical Data
These atmospheric burners are fitted with a SIT gas valve and an electrically operated relay. This gas valve has been
specially developed for atmospheric burners with automatic ignition and ionisation flame detection.
ADVANTAGE
- No pilot flame, therefore no gas consumption when the boiler is off.
Input kW
Rated output kW
Injector 1/100 mm
Burner pressure mbar
Flow rate m
3
/h
Flow rate m
3
/h
Gas G31 - 37/50 mbar - I 3P
Flow rate m
3
/h
HM 29G HM 30G HM 30GP
33.0 39.2 40.0
29.0 34.2 39.4
470 510 3 x 190
12.8 12.3 -
3.50 4.13 -
13.4 13.4 -
3.88 4.50 -
- - 28.5
- - 1.66
BM 101
BM 151
OIL BURNERS - Technical data
ACV medium output oil burners meet current environmental requirements. These burners are fitted with standard high
quality components including a two-stage oil pump that permits incremental lighting.
AVANTAGES
- Easy to install
- Fitted with a safety shutdown device and a new burner
mounting system
- The burner air pressure adjusts to the pressure in the
combustion chamber
- An automatic valve shuts off the air flow when the burner
is turned off, preventing the boiler from cooling
- Quiet and highly reliable
- Adjustable to the depth of the boiler combustion chamber
thanks to the deflector plate adjustable bracket
- Three air adjustment points to ensure the best air/oil
mixture
upstream air presetting
primary setting
combustion head setting.
Input kW
Nozzle flow US Gal/h
Nozzle angle
Oil flow kg/h
Pump pressure bar
HM 30 N HM 60 N HM 70 N HM 100 N HM 120 J HM 150 J
(BMR 31) (BM 101) (BM 101) (BM 101) (BM 151) (BM 151)
34.9 69.9 69.9 107.0 115.0 154.0
0.85 1.50 1.50 2.00 2.50 3.00
60 60 60 60 60 60
2.94 5.9 9.09 8.92 9.7 13.0
11 10.5 14 13.5 10.2 13.5
C
B
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MODE EAU CHAUDE MODE CHAUFFAGE
Hot Water
temperature
Loading
pump
Heating
circulator
Setting + diff. OFF
Setting
Setting + diff. ON
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ACV/MCBA ELECTRONIC CONTROLLER
HeatMasters 71 and 101 are fitted with an ACV/MCBA (Honeywell Gasmodul) electronic controller. This controller
regulates the boiler (start-up, safety, modulation), the loading pump and the heating circulator in response to heating
and hot water demand.
This controller offers numerous advanced features:
Hot water priority is extremely accurate: even very small drawoffs are immediately detected
The hot water tank is always kept at a uniform maximum temperature
Hot water performance (temperature of water drawn off at more than 70C) is optimum
HeatMasters 71 and 101 are particularly suited to central heating thanks to their large output modulation range
Energy efficiency is optimised in both operating modes - Hot Water and Heating
Location of
NTC sensors
The temperature of HeatMasters 71 and 101 is measured constantly by 3 NTC (Negative Temperature Coefficient) sensors:
Sensor NTC 1 is placed at the highest point in the primary circuit and measures the temperature of the primary circuit.
Sensor NTC 2 is next to sensor NTC 1 and acts as a cross-check, which makes a safety thermostat unnecessary.
Sensor NTC 3 is located at the bottom of a dip tube immersed in the Hot Water tank and very quickly detects the smallest
amounts of cold water entering the tank.
The temperature mesured by sensor NTC 3 determines the operating mode of the HeatMaster:
Hot Water mode when the measured temperature is lower than the Hot Water temperature setting
Heating mode when the measured temperature is higher than the Hot Water temperature setting
The HeatMaster gives priority to the Hot Water mode. The Hot Water temperature setting and the operating temperature
(equivalent to the temperature of the heating circuit) are set by the user.
Operation
A. MCBA controller
B. Maximum T sensor NTC1 (primary)
C. Safety sensor NTC2 for checking NTC1
sensor (primary)
D. Hot Water tank T sensor NTC3
E. Hot Water loading loop
F. Heating circulator
G. Room thermostat
H. BG 2000 M burner
HOT WATER MODE HEATING MODE
Schematic section of
HeatMaster 71 and 101
When Hot Water is drawn off, cold
water enters the tank. Sensor NTC 3
very quickly detects this cold water
flow and when the measured
temperature falls below the Hot Water
temperature setting (taking into
account a differential), the MCBA
controller switches to Hot Water mode:
the loading pump is activated and the
heating circulator is stopped.
In Hot Water mode, the temperature
setting for the primary circuit is
automatically set to 3C above the Hot
Water temperature setting.
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The BG 2000 M burner starts as soon as the temperature measured by sensor NTC 1 falls below this set value. The
controller adjusts the boiler output in accordance with the difference between the heating temperature setting and the
temperature measured by sensor NTC 1.
When the temperature measured by sensor NTC 3 again reaches the Hot Water setting of the tank, the MCBA controller
switches to heating mode: the loading pump is stopped and the heating circulator is activated. The BG 2000 M burner
is controlled by the temperature measured by sensor NTC 1. When the room thermostat reaches its set temperature,
the controller stops the heating circulator.
Burner
output
Boiler
temperature
Heating
circulator
Heating
demand
Max
Min
Setting + diff. OFF
Setting
Setting + diff. ON
The heating temperature setting is set
by the user at between 60 and 90C (it
must be higher than the Hot Water
temperature setting). The burner starts
when the temperature measured by
sensor NTC 1 falls below the set
temperature (taking into account a
differential). Burner modulation is then
controlled in accordance with the
difference between the temperature
measured by sensor NTC 1 and the set
temperature. The controller operates
in Proportional Integral (PI) mode: the
amplitude of fluctuation around the set
temperature is small but more time is
needed to reach the set temperature.
The inertia of the heating system is not
sensitive to this phenomenon and
burner operation and modulation
stability are optimised.
Heating
Mode
Burner
output
Boiler
temperature
Hot Water
temperature
Loading
pump
Hot water
drawoff
Max
Min
Setting + diff. OFF
Setting
Setting + diff. ON
Setting + diff. OFF
Setting
Setting + diff. ON
The burner starts when the
temperature measured by NTC 1 falls
below the heating temperature setting
(automatically set to the hot water
temperature setting + 3C in Hot Water
mode). Burner modulation is then
controlled by NTC 1. The controller
works in Proportional Integral
Differential (PID) operating mode: the
amplitude of fluctuation around the set
temperature of the primary circuit is
large but the set temperature is
reached quicker, which is essential for
a high performance Hot Water
producer.
Hot Water
Mode
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EXAMPLES OF SYSTEMS
PROJECT DESIGN
Your ACV contact will be pleased to demonstrate these tools for you and help you determine what is best for your needs.
With ACV, project design, the installation of the hot water system and its operation are simplified immensely!
Along with this integrated tool, ACV
has developed a software program
called Specialist on line, into which
data on the hot water design
requirements of a project can be
entered. This data is then transmitted
to ACV Technical Support by e-mail,
which produces a complete design
specification within 48 hours and
sends it back to the design engineer.
Specialist on line
System diagrams
produced by
Archimedes
From among the configurations
proposed, the engineer can choose
one that meets his criteria (connection
to an existing boiler, boiler redundancy,
reserve peak capacity, reserve
continuous flow, ).
Finally Archimedes provides system
layouts, technical data on the
appliances selected and a technical
description for their specification.
All this information can then be printed
or transferred to a Word document or
AutoCAD file.
Hot water production occupies an important place in most building equipment
projects: system design includes a careful evaluation of the requirements
followed by the identification of sound, economically viable solutions that ensure
maximum comfort, high operating efficiency, faultless reliability and simple and
cheap maintenance over the long term.
Designing such a system is not simple and a number of variables must be
considered: the timing of drawoffs, the length and frequency of peak periods of
use, and various parameters related with the specific nature of the application.
Archimedes
CD ROM
As a leading designer and manufacturer of hot water production systems, ACV
has special experience in system design. This has been translated into a simple
but effective computer tool, Archimedes.
This tool allows engineers to calculate hot water requirements in a wide variety
of applications (hotels, hospitals, sports centres, campsites, health units,
industrial processing, ), and to propose several configurations that meet the
design requirements.
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LAYOUTS: Hot Water Function
CAUTION
The hydraulic layouts proposed are merely functional layouts. For greater clarity, they exclude some of the safety (safety unit, expansion tank, ...) or operating
components (balancing valves, filling system, ...) that may be necessary. The heating and/or installing engineer should see to it that all equipment needed for
the particular applications implemented is included.
Several HeatMasters in parallel
The HeatMasters hot water circuits are
connected in parallel and the primary
circuits are interconnected: this allows
the whole storage volume of the
HeatMasters to be used, even if one of
the burners is down. The hot water
performance of the configuration is
equal to the sum of the individual
performances of each HeatMaster.
The Hot Water performance of this
configuration is:
10 peak flow = 10 peak flow of HeatMaster
+ 10 peak flow of indirect water heater
60 peak flow = 60 peak flow of HeatMaster
+ 10 peak flow of indirect water heater
Continuous flow = Continuous flow of
HeatMaster
HeatMaster with indirect water heater
The indirect water heater is placed
upstream of the HeatMaster because:
This configuration limits the number
of burner stop/start cycles when small
quantities are drawn off, and reduces
operating costs
The indirect water heater can be the
multi-energy type and use energy from
other sources (e.g. solar collectors)
HeatMaster with low or medium
temperature indirect water heater
The indirect water heater is placed
upstream of the HeatMaster and uses
the preheating energy provided by a
solar collector, or by another low
temperature source such as a heat pump
or the condensor of a cooling unit.
The HeatMaster brings the hot water
up to the set temperature during drawoff
and reduces overall energy consumption
while giving superior hot water
performance.
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EXAMPLES OF SYSTEMS
LAYOUTS: Hot Water & Heating Functions
HeatMaster alone and HeatMaster with
an indirect water heater
The heating circuit is connected directly
to the HeatMaster primary circuit and
the heating circulator is controlled either
by the room thermostat connected to
the HeatMaster (depending on models),
or by a separate controller. The
HeatMaster operates at high
temperature (85 - 90C) to optimise its
hot water performance and a three-way
valve is used in the heating circuit if the
temperature has to be set lower than
that of the HeatMaster. Except in a
special application with large heating
requirements, the design computation
allows for the full output of the
HeatMaster to be available for the
heating function.
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The primary circuits of the HeatMasters (type 71 or 101) are connected in parallel to one balanced header. An external ACV controller (1 or more
Control Units) measures the temperature in the balanced header and adjusts the temperatures of each heating circuit.
On detecting a heating demand, the controller inputs a heating demand to each HeatMaster progressively. Priority for the Hot Water function is
retained by each HeatMaster.
This configuration can also be adopted (without the modulation function) with HeatMasters N using the appropriate analogical controllers.
HeatMaster and high temperature boiler
One or more HeatMasters can be
connected to the same balanced header
as a high temperature boiler (for example,
a high power boiler). The primary circuits
of the HeatMasters are used in
conjunction with the primary circuit of
the high temperature boiler to provide
maximum output for heating; which also
allows the system to be used even when
one of the burners is down. The hot
water performance of the configuration
is equal to the sum of the individual
performances of each HeatMaster.
Several HeatMasters with indirect water
heater and HT/LT heating circuits
Pmax: 240 kW Outside temperature per the standard: tNe - 12C
HeatMaster + Prestige available output: > 240 kW
Prestige 160 kW cascade available output: 20-160 kW
Hours of operation of heating system
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EXAMPLES OF SYSTEMS
ACV offers a range of wall-mounted
medium output condensing boilers (from
40 to 80 kW) - the Prestige range - which
are easily configured in cascade.
HeatMaster and condensing boiler
One or more HeatMasters bring to a
cascade of condensing boilers the
additional heating power necessary for
the coldest days of winter. The following
diagram shows that the condensing
cascade is operated at maximum output
for 5400 hours and that the HeatMaster
contributes the additional power needed
for the 1400 hours during which the
energy requirement exceeds the power
available from the condensing cascade.
The Hot Water function of the
HeatMasters is operated with priority to
heating, as in all standard heating
cascades.
COMPACT MIX
Mixing valve for all configurations with circulation loop
Distribution temperature adjustable from 30 to 60C
Nickel plated steel body with circulation loop temperature regulation
2 regulating valves also serving as non-return valve
3 immersion thermometers
Available in 6 diameters from 1/2'' to 2'' (DN 15 to 50) and circulation loop
of 1/2'' (diameters of 1/2'' and 3/4'') and 3/4'' (diameters of 1'' to 2'')
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ACCESSORIES
SIMPLE MIX
Mixing valve for all configurations without circulation loop
Distribution temperature adjustable from 30 to 60C
Nickel plated steel body with immersion thermometer
Available in 6 diameters from 1/2'' to 2'' (DN 15 to 50)
ACV offers a wide range of accessories to take maximum advantage of the HeatMasters functions, in both hot water
production and heating mode.
HOT WATER
EXPANSION
TANKS
The hot water expansion tank has become an important accessory in hot water systems: it stops water being discharged
through the safety valve when the system is warming up.
In addition, due to the growing use of quick closing mixing valves, pipes and fittings are regularly submitted to sudden
rises in pressure (water hammer), which subjects systems to high stresses. In this respect also, hot water expansion
tanks provide effective protection for hot water systems.
HYDRO 5 5 L
HYDRO 8 8 L
HYDRO 12 12 L
HYDRO 18 18 L
Proposed sizes
For indirect water heaters up to 150 L and HeatMaster 29/30
For indirect water heaters up to 250 L and HeatMaster 60 & 70/71
For indirect water heaters up to 360 L and HeatMaster 100/101
For indirect water heaters up to 500 L and HeatMaster Jumbo
Models offered
ACV offers a broad range in various countries both in and outside Europe.
The models described here are available in most countries in continental Europe.
The temperature of the water stored in the best indirect water heaters can be very high: in all cases, the entire volume
of hot water stored in the tank (including the water at the bottom of the tank) must be kept at a minimum of 60C to
prevent legionella bacteria developing, or in excess of 85C for other bacteria in a hospital environment for example.
To allow high temperature storage, distribution at a minimum 60C and to prevent burn risks in the event of a sudden
major change in flow rate, ACV recommends the use of high quality thermostatic mixing valves.
THERMOSTATIC
MIXING VALVES
1 bar
2 bar
3 bar
4 bar
Sizes
1/2'' 3/4'' 1'' 1
1
/4'' 1
1
/2'' 2''
28 43 53 82 155 212
40 63 75 118 225 300
50 76 92 145 270 370
58 90 108 167 320 430
Flow rate L/min Pressure
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ACCESSORIES
Balanced headers are used to separate the flows in the primary circuit (boilers) and secondary circuits (heating circuits)
and make them independent. As a result, in multiple boiler and/or circuit systems, changes in flow rates do not affect
the operation of the control devices (boiler cascade, mixing valves of heating circuit, ...).
Sizing instructions
The output of boilers connected to a balanced header determines the flow rate
to be achieved in the balanced header. This rate must permit the primary (boilers)
and secondary (heating) circuits to be decoupled effectively. This rate also defines
the diameter of the balanced header and all related dimensions. Tables are
available in the technical literature for identifying sizes quickly and reliably.
Models offered
ACV offers a varied range in individual countries both in and outside Europe.
Balanced headers for connections of 1
1
/2'' to 4''
BALANCED
HEADER
ACV offers a variety of controllers for different heating and/or hot water applications
using heating cascades, hot water cascades, and multi-zone high and low
temperature heating systems.
These controllers can be used with all HeatMaster models. In addition, HeatMasters
71, 101, which come fitted with an ACV/MCBA controller, can be included in the
control system to improve performance both in a heating cascade (individual
output modulation) and a hot water cascade (tank temperature control).
Our specialists are ready to help you design the type of control that suits your
needs, and even to propose a complete HeatMaster solution, including control
and accessories.
CONTROLLERS
a
a
a
a
a
2a
Boiler
circuit
Boiler
inflow
Boiler
return
Heating
circuit(s)
a= 3x
When the supply pressure is too high, a pressure reducer saves the valves from
premature wear, reduces the intensity of water hammer and the risk of leaks,
lowers noise pollution (vibration, hissing), improves user comfort by preventing
drawoff sputtering and facilitates blender and mixing valve settings.
Having the correct pressure in the hot water distribution circuit also limits water
consumption and prevents wastage.
PRESSURE
REDUCERS
The hot water safety unit comprises a 7 bar safety valve, a non-return valve and
an isolating valve.
HOT WATER
SAFETY UNIT
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High performance hot water producer of the semi-instantaneous indirect heating type.
PRIMARY CIRCUIT
Steel heating body completely insulated in thick rigid polyurethane foam.
Steel primary circuit with combustion chamber and flue pipes entirely immersed in the primary circuit. Flue pipes fitted
with baffles of special steel.
Connections for a high temperature heating circuit.
Complete with (i) primary circuit filling device, (ii) expansion capacity dimensioned for hot water production, (iii) safety
valve, (iv) low water pressure switch and (v) loading pump for forced circulation of primary fluid.
HOT WATER TANK
Annular tank with a large surface area totally immersed in the primary circuit: contains a sufficient volume of hot water
for peak demand and is an indirect heat exchanger in continuous production mode.
Tank walls corrugated over their full length: their oscillations prevent scale forming over the whole heat exchange
surface.
Stainless steel tank for hot water at high temperature (90C).
No protective anode.
Anti-bacteria protection (legionellae).
BOILER BURNER AND CONTROL
Atmospheric gas burner, electrically lit with thermocouple safety (model 30G = Natural Gas; model 30 GP = Propane).
Flue connection B11BS.
Wired control panel with (i) on/off switch, (ii) summer/winter selector, (iii) daily programmer, (iv) control thermostat,
(v) automatic reset thermostat, (vi) manual reset safety thermostat, (vii) combined temp/pressure gauge, (viii) safety
lamps for low water pressure, burner failure and overheating.
MAIN TECHNICAL DATA
Peak flow from 10 to 45C:
HM 29 G 326 L/10 918 L/60 710 L/h
HM 30 G 326 L/10 1016 L/60 828 L/h
HM 30 GP 326 L/10 1030 L/60 845 L/h
Rated output:
28.9 kW (HM 29 G)
34.2 kW (HM 30 G)
34.9 kW (HM 30 GP)
Maximum operating pressure:
primary: 3 bar
secondary: 10 bar
Tank heat exchange surface: 2.46 m
2
Manufacturer ACV
HeatMaster models 29 G or 30 G or 30 GP
RECOMMENDED HEATING AND HOT WATER ACCESSORIES
Thermostatic mixing valve
Pressure reducer
Flow limiter
Hot water expansion tank
HEATMASTER
29 G
30 G
30 GP
SPECIFICATION
HEATMASTER
N
120 JUMBO
150 JUMBO
PRIMARY CIRCUIT
Steel heating body completely insulated in thick rigid polyurethane foam or 120 mm rock wool.
HOT WATER TANK
surface.
To be fitted with an approved on/off gas burner (premix or forced draught) or oil burner.
Flue connection B23.
MAIN TECHNICAL DATA
HM 30 N 320 L/10 963 L/60 772 L/h
HM 60 N 378 L/10 1656 L/60 1573 L/h
HM 70 N 543 L/10 1794 L/60 1573 L/h
HM 100 N 777 L/10 2680 L/60 2379 L/h
HM 120 Jumbo 1289 L/10 3450 L/60 2593 L/h
HM 150 Jumbo 1289 L/10 4138 L/60 3419 L/h
Rated output:
31.4 kW (HM 30 N)
62.5 kW (HM 60 N)
63.0 kW (HM 70 N)
96.8 kW (HM 100 N)
105.5 kW (HM 120 Jumbo)
139.1 kW (HM 150 Jumbo)
primary: 3 bar
secondary: 10 bar
Tank heat exchange surface:
2.46 m
2
(HM 30 N and 60 N)
3.14 m
2
(HM 70 N)
3.95 m
2
(HM 100 N)
5.30 m
2
(HM 120 Jumbo and 150 Jumbo)
Manufacturer ACV
HeatMaster models 30 N or 60 N or 70 N or 100 N or 120 Jumbo or 150 Jumbo
Pressure reducer
Flow limiter
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SPECIFICATION
HEATMASTER
N
BG 2000-S/xx
PRIMARY CIRCUIT
HOT WATER TANK
surface.
On/off premix natural gas or propane burner with safety ionisation electrode.
NIT coated burner head (on HM 60, 70, 100) low NOx.
Flue connections B23, C13, C33, C53.
MAIN TECHNICAL DATA
HM 30 320 L/10 963 L/60 772 L/h
HM 60 378 L/10 1656 L/60 1573 L/h
HM 70 543 L/10 1794 L/60 1573 L/h
HM 100 777 L/10 2680 L/60 2379 L/h
Rated output:
31.4 kW (HM 30)
62.5 kW (HM 60)
63.0 kW (HM 70)
77.4 kW (HM 100)
primary: 3 bar
secondary: 10 bar
2.46 m
2
(HM 30 and 60)
3.14 m
2
(HM 70)
3.95 m
2
(HM 100)
Manufacturer ACV
HeatMaster models 30 BG 2000-S/35 or 60 BG 2000-S/60 or 70 BG 2000-S/70 or 100 BG 2000-S/100
Pressure reducer
Flow limiter
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PRIMARY CIRCUIT
HOT WATER TANK
for peak demand and is an indirect heat exchanger in continuous production.
surface.
Modulating premix natural gas or propane burner with safety ionisation electrode.
NIT coated low NOx burner head.
Flue connections B23, C13, C33, C53.
MCBA controller with 3 NTC type temperature sensors. User, installer and manufacturer interfaces. Self-diagnostic
function. Can be used in cascade and under remote control.
MAIN TECHNICAL DATA
HM 71 543 L/10 1794 L/60 1573 L/h
HM 101 777 L/10 2680 L/60 2379 L/h
Rated output:
63.0 kW (HM 71)
96.8 kW (HM 101)
primary: 3 bar
secondary: 10 bar
3.14 m
2
(HM 71)
3.95 m
2
(HM 101)
Manufacturer ACV
HeatMaster models 71 or 101
Pressure reducer
Flow limiter
HEATMASTER
71
101
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SPECIFICATION
ACV accepts no responsibility for any inaccuracy in
transcribing or printing the present document.
As ACV is commited to continuous improvement of its
products, ACV reserves the right to modify the technical
specifications and components of its products without
prior notice.
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ACV International nv/sa
Kerkplein, 39
B-1601 RUISBROEK - BELGIUM
TEL.: +32 2 334 82 20 - FAX: +32 2 378 16 49
E-MAIL: international.info@acv-world.com
www.acv-world.com s
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Thanks to its state-of-the-art
technology, ACV offers reliable,
powerful, cost-effective and
environment-friendly solutions for
most demanding applications in
Domestic Hot Water for both
commercial and residential users.
ACV has become a world leader
distributing engineered products
in more than 40 countries over
5 continents.

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