Blower Republic 280 2000 RB2000 Owners Manual

Republic Centrifugal Blowers
RB2000
Owners Manual
RBS
Republic Blower Systems
www.republicsales.com
Revised 10.09
280-2000
2006 Republic Blower Systems
RBS 2
Republ i c Cent r i f ugal Bl ower Ow ner s Manual
Republic Centrifugal Blower
RB2000
Owners Manual
5131 Cash Road

Dallas, TX 75247
(214) 631-8070
info@republicsales.com
Warning
Service procedures should only be performed by trained service personnel.
Important
Read the following safety instructions carefully. Disconnect blower from electrical source before
attempting service.
RBS 3
Table of Contents
Contact Us ........................................................................................................................................................................ 2
Safety Instructions ........................................................................................................................................................ 5
Blower Description and Model Identification ............................................................................................. 6
Specifications and Dimensional Data
RB2000 Diagram ..................................................................................................................................................... 7-8
RB2000 Blower Positions .......................................................................................................................................... 9
Equipment Arrival and Inspection .................................................................................................................. 10
Installation ...................................................................................................................................................................... 10
Electric Motors
Electric Motor Information .................................................................................................................................... 11
Baldor .................................................................................................................................................................... 11-25
WEG .................................................................................................................................................................... 26-47
Motor Wiring and Start-Up .................................................................................................................................. 47
Drive Belt
Belt Information and Sizing ................................................................................................................................... 48
Belt Installation and Removal ......................................................................................................................... 49-51
Spring Replacement ................................................................................................................................................. 52
RB1200HC Tension Spring Hole Positions ....................................................................................................... 53
Motor Pulley
Motor Pulley Information ....................................................................................................................................... 54
Motor Pulley Installation ......................................................................................................................................... 55
Motor Pulley Removal .................................................................................................................................................... 56
Blower Head Rotation ............................................................................................................................................ 57
Mounting Plate Position ........................................................................................................................................ 58
Exploded Parts Drawings
RB2000 Assembly ..................................................................................................................................................... 59
RB2000 Balanced Bearing Housing Assembly ............................................................................................... 60
5 Tension Pulley Assembly ................................................................................................................................... 61
AIr Filter Diagrams
Air Filter Information ............................................................................................................................................... 62
Air Filter Element ...................................................................................................................................................... 62
Inlet Filter Assembly ................................................................................................................................................. 63
RBS 4
Table of Contents (cont.)
Air Knives
3 Aluminum Air Knife Assembly ........................................................................................................................ 64
3 SS Air Knife Assembly ......................................................................................................................................... 65
4 SS Air Knife Assembly ......................................................................................................................................... 66
Accessories/Parts
Y Branches .................................................................................................................................................................. 67
45 Elbows .................................................................................................................................................................. 68
90 Elbows .................................................................................................................................................................. 69
Butterfly Valves .......................................................................................................................................................... 70
3 Air Knife Brackets ................................................................................................................................................ 71
4 Air Knife Brackets ................................................................................................................................................ 72
Republic XLPE Manifolds ........................................................................................................................................ 73
6 Inlet x *-4 Outlets Manifolds ........................................................................................................................... 74
RBS Recommended Maintenance ............................................................................................................ 75-76
Trouble Shooting Guidelines ....................................................................................................................... 77-78
Warranty Statement ................................................................................................................................................ 79
RBS 5
Safety Instructions
1. Always use qualified electrical and mechanical personnel for installation and maintenance of Republic
Blowers and motors.
2. Disconnect the electrical power at the motor starter, fuse box or circuit breaker before working on the
system. Take special precautions to make sure the power cannot be turned on while you are working on the
blower. Use an approved Lock Out/Tag Out system.
3. Make sure the motor is electrically grounded, the mounting bolts are properly secured, and all guards are
in place before start-up.
4. Wear safety glasses and earplugs when working on the blower, air knife or discharge nozzles within a
Republic Blower system.
5. Do not operate blower/motor assembly with the belt guard removed. Make sure to install the inlet air
filter or piping to blower inlet, before starting the blower/motor.
6. Do not operate blower with the outlet open to atmosphere. Connect system piping or butterfly valve to
prevent overloading the motor. Check the final installation for proper amp loads.
7. Keep all tools, lose clothing and hands away from rotating or moving parts while the unit is running.
Never run the blower unit without the belt guard installed.
8. Inspect the blower at regular intervals for damaged or worn parts. Replace damaged parts immediately!
Do not connect or turn on a damaged blower!
9. Inspect the inlet air filter at regular intervals and replace when necessary. A dirty air filter can cause
improper blower performance.
10. Use only genuine Republic Blower brand replacement parts.
RBS 6
Description and Model Identification
Republic Blower Systems are industrial grade centrifugal blowers capable of producing high velocity air, for drying
or cleaning parts, at low operating costs. Five models are available:
RB500: Compact Model with or without Motor. 3-10 HP Motor Sizes
RB800: Compact Model with or without Motor. 3-15 HP Motor Sizes
RB1200HC: Standard Model with or without Motor. 3-25 HP Motor Sizes
RB2000: Standard with or without Motor. 20-30 HP Motor Sizes
RB2400: Dual Headed Model with or without Motor. 25-50 HP Motor Sizes
Republic Blowers have a nameplate containing the serial and model number located on the blower head near the
exhaust port. The motor manufacturers nameplate is located on the motor. When placing a service call, please
provide the Republic serial number. Call us at (800) 847-0380 or e-mail warranty@republicsales.com.
All models come with 4 vacuum ports, 3 or 4 exhaust ports, and can accommodate 3 or 4 ID
hose connections.
RB800 and RB1200HC models come with mounting brackets and rubber vibration isolators.
RB2400 models come with heavy duty rubber vibration isolators.
All models have blower housings that can be rotated to almost any position with ease.
All models are capable of converting over to water-cooled systems (with optional purchased parts).
All models come with an Automatic Belt Tensioning System.
RBS 7
Baldor RB2000 Blower Dimensions 200-2000
HP Est. WGT. (lbs)
20 (256TC) 348
25 (284TSC) 440
Retro Kit Est. WGT. (lbs)
79
HP A B C D E F G H
20 (256TC) 24.13 8 3/4 10 24 7/8 10 15 5/8 1 7
25 (284TSC) 26.23 9 1/4 9 1/2 24 7/8 10 19 1/8 1/2 7
RBS 8
WEG RB2000 Blower Dimensions 200-2000
Revised 08.09
HP Est. WGT. (lbs)
20 (256TC) 348
25 (284TSC) 440
30 (286TSC) 480
Retro Kit Est. WGT. (lbs)
79
HP A B C D E F G H
20 (256TC) 23 11/16 9 1/2 10 24 1/3 10 13 1/2 1 9 1/4
25 (284TSC) 26 1/2 9 1/2 9 1/2 25 1/8 11 16 7/8 1/2 7 3/4
30 (286TSC) 28 9 1/2 11 26 3/8 11 16 7/8 1/2 7 3/4
RBS 9
RB2000 Blower Positions
Position No. 5 is standard unless otherwise
specified by customer. If al all possible, try to avoid
Position No. 13-18 on 20HP blowers because of air
filter and motor electric box interference.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
RBS 10
Equipment Arrival and Inspection
Inspect the blower system at time of receipt to ensure that all components and accessories, as noted on the
packing slip, were received and in good condition. Verify that the serial number on the packing slip matches the
serial number shown on the blower head nameplate. Inspect the blower and motor assembly to ensure that the
motor horsepower and voltage are correct.
If any equipment was damaged in transit, you will need to make a claim against the freight carrier
immediately. If you have any shortages, discrepancies, or damage, please call your Republic Blower Systems
Distributor or Republic Blower Systems at (800) 847-0380.
Installation
Lift the blower system by the lifting eye mounted on the top of the motor or by picking the blower up from
underneath the motor. Do not lift the blower by the belt guard. Vibration isolators are included with every
blower. Bolt your Republic Blower in place by the mounting brackets supplied with the blower. Use a minimum of
four (4) mounting bolts. See the Specifications Section of the manual for equipment weights.
1. Have a qualified electrician configure the motor to your incoming voltage as noted in the Motor Wiring
Section of the manual. Refer to the nameplate on the motor for the correct power supply requirements.
2. The blower should be located in a place where the drive belt and intake air filter can be easily serviced and
maintained.
3. Avoid any type of liquid over spray or continuous wash down of the blower. Shield the blower if needed.
Flooding the blower can cause damage to the system.
4. Double check the pulley alignment and install the belt as shown in the Motor Pulley and Installation Belt
diagrams. Be sure to re-fasten the belt guard.
5. Install the inlet air filter Improper filtration will void warranty. Install system piping and check motor
amperage draw. High amperage draw may indicate too much flow. Contact Republic Blower Systems or
the local distributor with any questions.
RBS 11
Electric Motors
Republic motors are selected for their field proven reputation in the industrial environment.
All systems are provided with rubber motor mount vibration isolators, which should be inspected
periodically for cracks.
Each motor is shipped with the motor manufacturers installation and maintenance instructions attached.
Motor bearing lubrication schedules are listed in the motor manufacturers literature attached with the motor.
Integral Horsepower
AC Induction Motors
ODP Enclosure
TEFC Enclosure
Explosion Proof
Installation & Operating Manual
7/01 MN400
RBS 12
Table of Contents
Table of Contents i MN400
Section 1
General Information 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limited Warranty 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Notice 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Receiving 1-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage 1-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unpacking 1-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Handling 1-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 2
Installation & Operation 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Location 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alignment 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Doweling & Bolting 2-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Connection 2-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conduit Box 2-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AC Power 2-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
First Time Start Up 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coupled Start Up 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
J ogging and Repeated Starts 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 3
Maintenance & Troubleshooting 3-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Inspection 3-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication & Bearings 3-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type of Grease 3-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication Intervals 3-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication Procedure 3-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories 3-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting Chart 3-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RBS 13
Section 1
General Information
General Information 1-1 MN400
Overview This manual contains general procedures that apply to Baldor Motor products. Be sure to read and
understand the Safety Notice statements in this manual. For your protection, do not install, operate or
attempt to perform maintenance procedures until you understand the Warning and Caution statements. A
Warning statement indicates a possible unsafe condition that can cause harm to personnel. A Caution
statement indicates a condition that can cause damage to equipment.
Important: This instruction manual is not intended to include a comprehensive listing of all details for all
procedures required for installation, operation and maintenance. This manual describes general
guidelines that apply to most of the motor products shipped by Baldor. If you have a question
about a procedure or are uncertain about any detail, Do Not Proceed. Please contact your Baldor
distributor for more information or clarification.
Before you install, operate or perform maintenance, become familiar with the following:
NEMA Publication MG-2, Safety Standard for Construction and guide
for Selection, Installation and Use of Electric Motors and Generators.
The National Electrical Code
Local codes and Practices
Limited Warranty
1. Baldor Electric motors are warranted for a period of one (1) year, from date of shipment from the factory or factory
warehouse against defects in material and workmanship. To allow for stocking and/or fabrication period and to
provide one year of actual service, the warranty period is extended for an additional period of six (6) months for a
total of eighteen (18) months from the original date of shipment from the factory or factory warehouse stock. In no
case will the warranty period be extended for a longer period. Baldor extends this limited warranty to each buyer
of the electric motor for the purpose of resale and to the original purchaser for use.
2. Baldor will, at its option repair or replace a motor which fails due to defects in material or workmanship during the
warranty period if:
a. the purchaser presents the defective motor at or ships it prepaid to, the Baldor plant in Fort Smith, Arkansas
or one of the Baldor Authorized Service Centers and
b. the purchaser gives written notification concerning the motor and the claimed defect including the date
purchased, the task performed by the Baldor motor and the problem encountered.
3. Baldor will not pay the cost of removal of any electric motor from any equipment, the cost of delivery to Fort Smith,
Arkansas or a Baldor Authorized Service Center, or the cost of any incidental or consequential damages resulting
from the claimed defects. (Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above exclusion may not apply to you.) Any implied warranty given by laws shall be limited to
the duration of the warranty period hereunder. (Some states do not allow limitations on how long an implied
warranty lasts, so the above limitation may not apply to you.)
4. Baldor Authorized Service Centers, when convinced to their satisfaction that a Baldor motor developed defects in
material or workmanship within the warranty period, are authorized to proceed with the required repairs to fulfill
Baldors warranty when the cost of such repairs to be paid by Baldor does not exceed Baldors warranty repair
allowance. Baldor will not pay overtime premium repair charges without prior written authorization.
5. The cost of warranty repairs made by centers other than Baldor Authorized Service Centers WILL NOT be paid
unless first authorized in writing by Baldor.
6. Claims by a purchaser that a motor is defective even when a failure results within one hour after being placed into
service are not always justified. Therefore, Baldor Authorized Service Centers must determine from the condition
of the motor as delivered to the center whether or not the motor is defective. If in the opinion of a Baldor
Authorized Service Center, a motor did not fail as a result of defects in material or workmanship, the center is to
proceed with repairs only if the purchaser agrees to pay for such repairs. If the decision is in dispute, the
purchaser should still pay for the repairs and submit the paid invoice and the Authorized Service Centers signed
service report to Baldor for further consideration.
7. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Note that Baldor SuperE Premium Efficiency electric motors are warranted for a period of three (3) years.
All other terms and conditions of the Limited Warranty statement apply.
RBS 14
1-2 General Information MN400
Safety Notice: This equipment contains high voltage! Electrical shock can cause serious or fatal injury.
Only qualified personnel should attempt installation, operation and maintenance of
electrical equipment.
Be sure that you are completely familiar with NEMA publication MG-2, safety standards
for construction and guide for selection, installation and use of electric motors and
generators, the National Electrical Code and local codes and practices. Unsafe
installation or use can cause conditions that lead to serious or fatal injury. Only qualified
personnel should attempt the installation, operation and maintenance of this equipment.
WARNING: Do not touch electrical connections before you first ensure that
power has been disconnected. Electrical shock can cause serious
or fatal injury. Only qualified personnel should attempt the
installation, operation and maintenance of this equipment.
WARNING: Be sure the system is properly grounded before applying power.
Do not apply AC power before you ensure that all grounding
instructions have been followed. Electrical shock can cause
serious or fatal injury. National Electrical Code and Local codes
must be carefully followed.
WARNING: Avoid extended exposure to machinery with high noise levels. Be
sure to wear ear protective devices to reduce harmful effects to
your hearing.
WARNING: This equipment may be connected to other machinery that has
rotating parts or parts that are driven by this equipment. Improper
use can cause serious or fatal injury. Only qualified personnel
should attempt to install operate or maintain this equipment.
WARNING: Do not by-pass or disable protective devices or safety guards.
Safety features are designed to prevent damage to personnel or
equipment. These devices can only provide protection if they
remain operative.
WARNING: Avoid the use of automatic reset devices if the automatic restarting
of equipment can be hazardous to personnel or equipment.
WARNING: Be sure the load is properly coupled to the motor shaft before
applying power. The shaft key must be fully captive by the load
device. Improper coupling can cause harm to personnel or
equipment if the load decouples from the shaft during operation.
WARNING: Use proper care and procedures that are safe during handling,
lifting, installing, operating and maintaining operations.
Improper methods may cause muscle strain or other harm.
WARNING: Before performing any motor maintenance procedure, be sure that
the equipment connected to the motor shaft cannot cause shaft
rotation. If the load can cause shaft rotation, disconnect the load
from the motor shaft before maintenance is performed. Unexpected
mechanical rotation of the motor parts can cause injury or motor
damage.
WARNING: Disconnect all electrical power from the motor windings and
accessory devices before disassembly of the motor. Electrical
shock can cause serious or fatal injury.
WARNING: Do not use these motors in the presence of flammable or
combustible vapors or dust. These motors are not designed for
atmospheric conditions that require explosion proof operation.
RBS 15
Section 1
General Information
General Information 1-3 MN400
Safety Notice Continued
WARNING: Motors that are to be used in flammable and/or explosive
atmospheres must display the UL label on the nameplate.
Specific service conditions for these motors are defined in
NEC 70-599.
WARNING: UL rated motors must only be serviced by authorized Baldor
Service Centers if these motors are to be returned to a flammable
and/or explosive atmosphere.
Caution: To prevent premature equipment failure or damage, only qualified
maintenance personnel should perform maintenance.
Caution: Do not lift the motor and its driven load by the motor lifting
hardware. The motor lifting hardware is adequate for lifting only the
motor. Disconnect the load from the motor shaft before moving the
motor.
Caution: If eye bolts are used for lifting a motor, be sure they are securely
tightened. The lifting direction should not exceed a 20 angle from
the shank of the eye bolt or lifting lug. Excessive lifting angles can
cause damage.
Caution: To prevent equipment damage, be sure that the electrical service is
not capable of delivering more than the maximum motor rated amps
listed on the rating plate.
Caution: If a HI POT test (High Potential Insulation test) must be performed,
follow the precautions and procedure in NEMA MG-1 and MG-2
standards to avoid equipment damage.
If you have any questions or are uncertain about any statement or procedure, or if you
require additional information please contact your Baldor distributor or an Authorized
Baldor Service Center.
RBS 16
Section 1
General Information
1-4 General Information MN400
Receiving Each Baldor Electric Motor is thoroughly tested at the factory and carefully packaged for
shipment. When you receive your motor, there are several things you should do
immediately.
1. Observe the condition of the shipping container and report any damage
immediately to the commercial carrier that delivered your motor.
2. Verify that the part number of the motor you received is the same as the part
number listed on your purchase order.
Storage If the motor is not put into service immediately, the motor must be stored in a clean, dry
and warm location. Several precautionary steps must be performed to avoid motor
damage during storage.
1. Use a Megger periodically to ensure that the integrity of the winding insulation
has been maintained. Record the Megger readings. Immediately investigate
any significant drop in insulation resistance.
2. Do not lubricate bearings during storage. Motor bearings are packed with
grease at the factory. Excessive grease can damage insulation quality.
3. Rotate motor shaft at least 10 turns every two months during storage (more
frequently if possible). This will prevent bearing damage due to storage.
4. If the storage location is damp or humid, the motor windings must be protected
from moisture. This can be done by applying power to the motors space
heater (if available) while the motor is in storage.
Unpacking Each Baldor motor is packaged for ease of handling and to prevent entry of
contaminants.
1. To avoid condensation inside the motor, do not unpack until the motor has
reached room temperature. (Room temperature is the temperature of the room
in which it will be installed). The packing provides insulation from temperature
changes during transportation.
2. When the motor has reached room temperature, remove all protective wrapping
material from the motor.
Handling The motor should be lifted using the lifting lugs or eye bolts provided.
1. Use the lugs or eye bolts provided to lift the motor. Never attempt to lift the
motor and additional equipment connected to the motor by this method. The
lugs or eye bolts provided are designed to lift only the motor. Never lift the
motor by the motor shaft.
2. If the motor must be mounted to a plate with the driven equipment such as
pump, compressor etc., it may not be possible to lift the motor alone. For this
case, the assembly should be lifted by a sling around the mounting base. The
entire assembly can be lifted as an assembly for installation. Do not lift using
the motor lugs or eye bolts provided.
If the load is unbalanced (as with couplings or additional attachments)
additional slings or other means must be used to prevent tipping. In any event,
the load must be secure before lifting.
RBS 17
Section 2
Installation & Operation
Installation & Operation 2-1 MN400
Overview Installation should conform to the National Electrical Code as well as local codes and
practices. When other devices are coupled to the motor shaft, be sure to install
protective devices to prevent future accidents. Some protective devices include,
coupling, belt guard, chain guard, shaft covers etc. These protect against accidental
contact with moving parts. Machinery that is accessible to personnel should provide
further protection in the form of guard rails, screening, warning signs etc.
Location The motor should be installed in an area that is protected from direct sunlight, corrosives,
harmful gases or liquids, dust, metallic particles, and vibration. Exposure to these can
reduce the operating life and degrade performance. Be sure to allow clearance for
ventilation and access for cleaning, repair, service and inspections. Ventilation is
extremely important. Be sure the area for ventilation is not obstructed. Obstructions will
limit the free passage of air. Motors get warm and the heat must be dissipated to prevent
damage.
These motors are not designed for atmospheric conditions that require explosion proof
operation. They must NOT be used in the presence of flammable or combustible vapors
or dust.
1. ODP motors are suitable only for indoor applications.
2. TEFC motors are suitable for indoor or outdoor standard service applications.
Mounting The motor must be securely installed to a rigid foundation or mounting surface to
minimize vibration and maintain alignment between the motor and shaft load. Failure to
provide a proper mounting surface may cause vibration, misalignment and bearing
damage.
Foundation caps and sole plates are designed to act as spacers for the equipment they
support. If these devices are used, be sure that they are evenly supported by the
foundation or mounting surface.
After installation is complete and accurate alignment of the motor and load is
accomplished, the base should be grouted to the foundation to maintain this alignment.
The standard motor base is designed for horizontal or vertical mounting. Adjustable or
sliding rails are designed for horizontal mounting only. Consult your Baldor distributor or
authorized Baldor Service Center for further information.
Alignment Accurate alignment of the motor with the driven equipment is extremely important.
1. Direct Coupling
For direct drive, use flexible couplings if possible. Consult the drive or
equipment manufacturer for more information. Mechanical vibration and
roughness during operation may indicate poor alignment. Use dial indicators to
check alignment. The space between coupling hubs should be maintained as
recommended by the coupling manufacturer.
2. End-Play Adjustment
The axial position of the motor frame with respect to its load is also extremely
important. The motor bearings are not designed for excessive external axial
thrust loads. Improper adjustment will cause failure.
3. Pulley Ratio
The pulley ratio should not exceed 8:1.
4. Belt Drive
Align sheaves carefully to minimize belt wear and axial bearing loads (see
End-Play Adjustment). Belt tension should be sufficient to prevent belt slippage
at rated speed and load. However, belt slippage may occur during starting.
Caution: Do not over tension belts.
RBS 18
Section 1
General Information
2-2 Installation & Operation MN400
Doweling & Bolting After proper alignment is verified, dowel pins should be inserted through the motor feet
into the foundation. This will maintain the correct motor position should motor removal be
required. (Baldor motors are designed for doweling.)
1. Drill dowel holes in diagonally opposite motor feet in the locations provided.
2. Drill corresponding holes in the foundation.
3. Ream all holes.
4. Install proper fitting dowels.
5. Mounting bolts must be carefully tightened to prevent changes in alignment.
Use a flat washer and lock washer under each nut or bolt head to hold the
motor feet secure. Flanged nuts or bolts may be used as an alternative to
washers.
Power Connection Motor and control wiring, overload protection, disconnects, accessories and grounding
should conform to the National Electrical Code and local codes and practices.
Conduit Box For ease of making connections, an oversize conduit box is provided. The box can be
rotated 360 in 90 increments. Auxiliary conduit boxes are provided on some motors for
accessories such as space heaters, RTDs etc.
AC Power Connect the motor leads as shown on the connection diagram located on the name plate
or inside the cover on the conduit box. Be sure the following guidelines are met:
1. AC power is within 10% of rated voltage with rated frequency. (See motor
name plate for ratings).
OR
2. AC power is within 5% of rated frequency with rated voltage.
OR
3. A combined variation in voltage and frequency of 10% (sum of absolute
values) of rated values, provided the frequency variation does not exceed 5%
of rated frequency.
Performance within these voltage and frequency variations are shown in Figure 2-1.
RBS 19
Section 1
General Information
Installation & Operation 2-3 MN400
Figure 2-1 Motor Performance VS Voltage Variations
+20
+15
+10
+5
0
5
10
15
20
15 10 5 0 +5 +10 +15
Voltage Variations (%)
C
h
a
n
g
e
s

i
n

M
o
t
o
r

P
e
r
f
o
r
m
a
n
c
e

(
%
)
Full -Load
Current
Full -Load
Current
Power
Factor
Power
Factor
Efficiency
Efficiency
Maximum
Torque
Maximum
Torque
RBS 20
Section 1
General Information
2-4 Installation & Operation MN400
First Time Start Up Be sure that all power to motor and accessories is off. Be sure the motor shaft is
disconnected from the load and will not cause mechanical rotation of the motor shaft.
1. Make sure that the mechanical installation is secure. All bolts and nuts are
tightened etc.
2. If motor has been in storage or idle for some time, check winding insulation
integrity with a Megger.
3. Inspect all electrical connections for proper termination, clearance, mechanical
strength and electrical continuity.
4. Be sure all shipping materials and braces (if used) are removed from motor
shaft.
5. Manually rotate the motor shaft to ensure that it rotates freely.
6. Replace all panels and covers that were removed during installation.
7. Momentarily apply power and check the direction of rotation of the motor shaft.
8. If motor rotation is wrong, be sure power is off and change the motor lead
connections. Verify rotation direction before you continue.
9. Start the motor and ensure operation is smooth without excessive vibration or
noise. If so, run the motor for 1 hour with no load connected.
10. After 1 hour of operation, disconnect power and connect the load to the motor
shaft. Verify all coupling guards and protective devices are installed. Ensure
motor is properly ventilated.
Coupled Start Up This procedure assumes a coupled start up. Also, that the first time start up procedure
was successful.
1. Check the coupling and ensure that all guards and protective devices are
installed.
2. Check that the coupling is properly aligned and not binding.
3. The first coupled start up should be with no load. Apply power and verify that
the load is not transmitting excessive vibration back to the motor though the
coupling or the foundation. Vibration should be at an acceptable level.
4. Run for approximately 1 hour with the driven equipment in an unloaded
condition.
The equipment can now be loaded and operated within specified limits. Do not exceed
the name plate ratings for amperes for steady continuous loads.
Jogging and Repeated Starts Repeated starts and/or jogs of induction motors generally reduce the life of the motor
winding insulation. A much greater amount of heat is produced by each acceleration or
jog than than by the same motor under full load. If it is necessary to to repeatedly start or
jog the motor, it is advisable to check the application with your local Baldor distributor or
Heating - Duty rating and maximum ambient temperature are stated on the motor name
plate. Do not exceed these values. If there is any question regarding safe operation,
contact your local Baldor distributor or Baldor Service Center.
RBS 21
Section 3
Maintenance & Troubleshooting
Maintenance & Troubleshooting 3-1 MN400
WARNING: UL rated motors must only be serviced by authorized Baldor
Service Centers if these motors are to be returned to a flammable
and/or explosive atmosphere.
General Inspection Inspect the motor at regular intervals, approximately every 500 hours of operation or
every 3 months, whichever occurs first. Keep the motor clean and the ventilation
openings clear. The following steps should be performed at each inspection:
WARNING: Do not touch electrical connections before you first ensure that
power has been disconnected. Electrical shock can cause serious
or fatal injury. Only qualified personnel should attempt the
installation, operation and maintenance of this equipment.
1. Check that the motor is clean. Check that the interior and exterior of the motor
is free of dirt, oil, grease, water, etc. Oily vapor, paper pulp, textile lint, etc. can
accumulate and block motor ventilation. If the motor is not properly ventilated,
overheating can occur and cause early motor failure.
2. Use a Megger periodically to ensure that the integrity of the winding insulation
has been maintained. Record the Megger readings. Immediately investigate
any significant drop in insulation resistance.
3. Check all electrical connectors to be sure that they are tight.
Lubrication & Bearings Bearing grease will lose its lubricating ability over time, not suddenly. The lubricating
ability of a grease (over time) depends primarily on the type of grease, the size of the
bearing, the speed at which the bearing operates and the severity of the operating
conditions. Good results can be obtained if the following recommendations are used in
your maintenance program.
Type of Grease A high grade ball or roller bearing grease should be used. Recommended grease for
standard service conditions is Polyrex EM (Exxon Mobil).
Equivalent and compatible greases include:
Texaco Polystar, Rykon Premium #2, Pennzoil Pen 2 Lube and Chevron SRI.
Maximum operating temperature for standard motors =110 C.
Shutdown temperature in case of a malfunction =115 C.
Lubrication Intervals Recommended lubrication intervals are shown in Table 3-1. It is important to realize that
the recommended intervals of Table 3-1 are based on average use.
Refer to additional information contained in Tables 3-2 and 3-3.
Table 3-1 Lubrication Intervals *
Rated Speed - RPM
NEMA / (IEC) Frame Size
10000 6000 3600 1800 1200 900
Up to 210 incl. (132) ** 2700 Hrs. 5500 Hrs. 12000 Hrs. 18000 Hrs. 22000 Hrs.
Over 210 to 280 incl. (180) 3600 Hrs. 9500 Hrs. 15000 Hrs. 18000 Hrs.
Over 280 to 360 incl. (225) * 2200 Hrs. 7400 Hrs. 12000 Hrs. 15000 Hrs.
Over 360 to 5800 incl. (300) *2200 Hrs. 3500 Hrs. 7400 Hrs. 10500 Hrs.
* Lubrication intervals are for ball bearings. For roller bearings, divide the listed lubrication interval by 2.
** For 6205 and 6806 bearings. For 6807 bearings, consult oil mist lubrication (MN401).
Relubrication interval for 6205 bearing bearing is 1550Hrs. (using grease lubrication).
Relubrication interval for 6806 bearing bearing is 720Hrs. (using grease lubrication).
RBS 22
3-2 Maintenance & Troubleshooting MN400
Table 3-2 Service Conditions
Severity of Service Ambient Temperature
Maximum
Atmospheric
Contamination
Type of Bearing
Standard 40 C Clean, Little Corrosion Deep Groove Ball Bearing
Severe 50 C Moderate dirt, Corrosion Ball Thrust, Roller
Extreme >50 C* or
Class H Insulation
Severe dirt, Abrasive dust,
Corrosion
All Bearings
Low Temperature <30 C **
* Special high temperature grease is recommended (Dow Corning DC44). Note that Dow Corning DC44 grease does
not mix with other grease types. Thoroughly clean bearing & cavity before adding grease.
** Special low temperature grease is recommended (Aeroshell 7).
Table 3-3 Lubrication Interval Multiplier
Severity of Service Multiplier
Standard 1.0
Severe 0.5
Extreme 0.1
Low Temperature 1.0
Table 3-4 Bearings Sizes and Types
Frame Size
NEMA (IEC)
Bearing Description
(These are the Large bearings (Shaft End) in each frame size)
Bearing OD
D mm
Width
B mm
Weight of
Grease to
Volume of grease
to be added
add *
oz (Grams)
in
3
tea-
spoon
Up to 210 incl. (132) 6307 80 21 0.30 (8.4 ) 0.6 2.0
Over 210 to 280 incl. (180) 6311 120 29 0.61 (17 ) 1.2 3.9
Over 280 to 360 incl. (225) 6313 140 33 0.81 (23 ) 1.5 5.2
Over 360 to 449 incl. (280) NU319 200 45 2.12 (60) 4.1 13.4
Over 5000 to 5800 incl. (355) NU328 300 62 4.70 (130) 9.2 30.0
Spindle Motors
76 Frame 6207 72 17 0.22 (6.1) 0.44 1.4
77 Frame 6210 90 20 0.32 (9.0) 0.64 2.1
80 Frame 6213 120 23 0.49 (14.0) 0.99 3.3
* Weight in grams =.005 DB
RBS 23
Lubrication Procedure Be sure that the grease you are adding to the motor is compatible with the grease already
in the motor. Consult your Baldor distributor or an authorized service center if a grease
other than the recommended type is to be used.
Caution: To avoid damage to motor bearings, grease must be kept free of dirt.
For an extremely dirty environment, contact your Baldor distributor or
an authorized Baldor Service Center for additional information.
With Grease Outlet Plug
1. Clean all grease fittings.
2. Remove grease outlet plug.
3. If motor is stopped, add the recommended amount of grease.
If motor is to be greased while running, a slightly greater quantity of grease will
have to be added. Add grease slowly until new grease appears at shaft hole in
the endplate or purge outlet plug.
4. Re-install grease outlet plug.
Without Grease Outlet Plug
1. Disassemble motor.
2. Add recommended amount of grease to bearing and bearing cavity. (Bearing
should be about 1/3 full of grease and outboard bearing cavity should be about
1/2 full of grease.)
Note: Bearing is 1/3 full when only one side of bearing is completely full of grease.
3. Assemble motor.
Sample Lubrication Determination
Assume - NEMA 286T (IEC 180), 1750 RPM motor driving an exhaust fan in an ambient
temperature of 43 C and the atmosphere is moderately corrosive.
1. Table 3-1 list 9500 hours for standard conditions.
2. Table 3-2 classifies severity of service as Severe.
3. Table 3-3 lists a multiplier value of 0.5 for Severe conditions.
4. Table 3-4 shows that 1.2 in
3
or 3.9 teaspoon of grease is to be added.
Note: Smaller bearings in size category may require reduced amounts of grease.
RBS 24
Section 1
General Information
3-4 Maintenance & Troubleshooting MN400
Accessories The following is a partial list of accessories available from Baldor.
Contact your Baldor distributor for availability and pricing information.
Note: Space heaters and RTDs are standard on some motors.
Bearing RTD
RTD (Resistance Temperature Detector) devices are used to measure or
monitor the temperature of the motor bearing during operation.
Bearing Thermocouples
Used to measure or monitor bearing temperatures.
Bearing Thermostat
Temperature device that activates when bearing temperatures are excessive.
Used with an external circuit to warn of excessive bearing temperature or to
shut down a motor.
Conduit Boxes
Optional conduit boxes are available in various sizes to accommodate
accessory devices.
Cord & Plug Assembly
Adds a line cord and plug for portable applications.
Drains and Breathers
Stainless steel drains with separate breathers are available.
Drip Covers
Designed for use when motor is mounted in a vertical position. Contact your
Baldor distributor to confirm that the motor is designed for vertical mounting.
Fan Cover & Lint Screen
To prevent build-up of debris on the cooling fan.
Nameplate
Additional stainless steel nameplates are available.
Roller Bearings
Recommended for belt drive applications with a speed of 1800 RPM or less.
Rotation Arrow Labels
Rotation arrows are supplied on motors designed to operate in one direction
only. Additional rotation arrows are available.
Space Heater
Added to prevent condensation of moisture within the motor enclosure during
periods of shut down or storage.
Stainless Hardware
Stainless steel hardware is available. Standard hardware is corrosion resistant
zinc plated steel.
Winding RTD
RTD (Resistance Temperature Detector) devices are used to measure or
monitor the temperature of the motor winding during operation.
Winding Thermocouples
Used to measure or monitor winding temperatures.
Winding Thermostat
Temperature device that activates when winding temperatures are excessive.
Used with an external circuit to warn of excessive winding temperature or to
shut down a motor.
Note: On some motors, leads for accessory devices are brought out to a separate
conduit box located on the side of the motor housing (unless otherwise
specified).
RBS 25
Section 1
General Information
Table 3-5 Troubleshooting Chart
Symptom Possible Causes Possible Solutions
Motor will not start Usually caused by line trouble, such
as, single phasing at the starter.
Check source of power. Check overloads, fuses,
controls, etc.
Excessive humming High Voltage. Check input line connections.
Eccentric air gap. Have motor serviced at local Baldor service center.
Motor Over Heating Overload. Compare actual amps
(measured) with nameplate rating.
Locate and remove source of excessive friction in
motor or load.
Reduce load or replace with motor of greater capacity.
Single Phasing. Check current at all phases (should be approximately
equal) to isolate and correct the problem.
Improper ventilation. Check external cooling fan to be sure air is moving
properly across cooling fins.
Excessive dirt build-up on motor. Clean motor.
Unbalanced voltage. Check voltage at all phases (should be approximately
equal) to isolate and correct the problem.
Rotor rubbing on stator. Check air gap clearance and bearings.
Tighten Thru Bolts.
Over voltage or under voltage. Check input voltage at each phase to motor.
Open stator winding. Check stator resistance at all three phases for balance.
Grounded winding. Perform dielectric test and repair as required.
Improper connections. Inspect all electrical connections for proper
termination, clearance, mechanical strength and
electrical continuity. Refer to motor lead connection
diagram.
Bearing Over Heating Misalignment. Check and align motor and driven equipment.
Excessive belt tension. Reduce belt tension to proper point for load.
Excessive end thrust. Reduce the end thrust from driven machine.
Excessive grease in bearing. Remove grease until cavity is approximately
3
/
4
filled.
Insufficient grease in bearing. Add grease until cavity is approximately
3
/
4
filled.
Dirt in bearing. Clean bearing cavity and bearing. Repack with correct
grease until cavity is approximately
3
/
4
filled.
Vibration Misalignment. Check and align motor and driven equipment.
Rubbing between rotating parts and
stationary parts.
Isolate and eliminate cause of rubbing.
Rotor out of balance. Have rotor balance checked are repaired at your
Resonance. Tune system or contact your Baldor Service Center for
assistance.
Noise Foreign material in air gap or
ventilation openings.
Remove rotor and foreign material. Reinstall rotor.
Check insulation integrity. Clean ventilation openings.
Growling or whining Bad bearing. Replace bearing. Clean all grease from cavity and new
bearing. Repack with correct grease until cavity is
approximately
3
/
4
filled.
RBS 26
RBS 27
RBS 28
RBS 29
RBS 30
RBS 31
RBS 32
RBS 33
RBS 34
RBS 35
RBS 36
RBS 37
RBS 38
RBS 39
RBS 40
RBS 41
RBS 42
RBS 43
RBS 44
RBS 45
RBS 46
RBS 47
Motor Wiring and Start-Up
Only qualified personnel should perform wiring or maintenance on the blower assembly
Never run a centrifugal blower to atmosphere, as this can cause overloading and damage the motor. Always
check your installation to make sure the motor is running within the motor manufacturers specified amp ranges.
Republic blowers are shipped with the belts removed. Motor rotation must be checked prior to installing the
belt! Running the blower/motor assembly backwards will cause improper performance and damage the blower.
With the belt removed, bump the power to determine rotation of motor.
The blower should be rotating clockwise (CW) from the belt side of the blower, counter-clockwise (CCW)
if you are on the motor side or impeller side of the blower. Rotation arrows on the blower cast housing
(Motor Side) show correct rotation of impeller rotation. If the motor is going the wrong direction, then have
your qualified electrician change the direction of rotation.
If the blower is allowed to run in the wrong direction, you could cause damage to the idler pulley assembly
spring or belt. Even in reverse, a centrifugal blower will still provide a substantial amount of airflow and
pressure, but it will not perform to your satisfaction.
RBS 48
Drive Belt Information
Republic utilizes a 16-groove belt on all its centrifugal blowers and has the part number stamped on the flat side
of the belt. Republic recommends that you keep spare belts in stock. It is also recommended that replacement
belts be purchased from Republic Blower systems or a Republic distributor, to ensure that belt quality and
blower performance are maintained. Belts do vary from manufacturer to manufacturer, and all Republic belts are
inspected for belt thickness and imperfections prior to shipment.
Belt Sizing Information
Please find the part number stamped on the face of the small stainless steel blower pulley, and then refer to the
following chart for the correct belt size.
RB2000 Replacement Parts Reference
Blower
Pulley Part
No.
Belt Kit
Part No.
Tension Pulley
Part No.
231-0175 230-4700K 200-0206
231-0185 230-4700K 200-0206
231-0195 230-4700K 200-0206
231-0205 230-4700K 200-0206
231-0215 230-4700K 200-0206
231-0225 230-4700K 200-0206
231-0235 230-4700K 200-0206
Important: Replace spring with every belt replacement to ensure proper tension on your new belt. The
following pages should show the proper procedures for belt installation and removal and for spring replacement.
RBS 49
In order to remove or replace the Belt, the Tension Block Assembly must be rotated out of the way to allow for
the Tension Arm to swing (CW). Loosen the 5/16-18 SHCS as shown in Figure 1, the screw is located on the
backside of the Mounting Plate. Use a 1/4 allen wrench (not shown) on the 5/16-18 SHCS.
Once the 5/16-18 SHCS is removed, rotate the Tension Block (CCW) to allow for the Tension Arm to swing
(CW) as shown in Detail B.
Note: The same belt removal and installation procedure applies for the RB2400 model with one exception
there are two (2) belts.
Belt Removal & Installation BLTREMOVAL
Tension Arm
Figure 1
Detail B
Tension Block rotated
counterclockwise (CCW)
(Tension Pulley removed for clarity)
Figure 2
RBS 50
Using a 1 open-end wrench, as shown in Figures 3 and 4, rotate the Tension Arm Assembly clockwise (CW)
and remove the Belt. You may release the pressure on the wrench and allow the Tension Arm to swing back into
position once the Belt has been removed.
Using a 1 open-end wrench, rotate the Tension Arm Assembly clockwise (CW). Wrap the new or replacement Belt
around the Blower Pulley and then onto the Motor Pulley as shown in Figures 5 and 6. Once the Belt is in place
and the wrench is removed, verify that the Belt is seated into all the grooves on both pulleys by manually rotating the
Motor Pulley (large pulley), and checking the alignment of the Belt on the groves.

Note: The same belt removal and installation procedure applies for the RB2400 Model with one exception
Figure 3
1 Open
End Wrench
Tension Block
rotated away
Figure 4
Tension Pulley rotated
away from belt
Tension Pulley
Belt
Blower Pulley
Motor Pulley
Figure 5 Figure 6
Belt Removal & Installation BLTREMOVAL2
RBS 51
Belt Removal & Installation BLTREMOVAL3
Rotate the Tension Block (CW) back into position and reinstall 5/16-18 SHCS through the back side of the
Mounting Plate using a 1/4 allen wrench.
Note: The Tension Block is not to be used for tensioning the belt. The purpose of the Tension Block is to help
control the Tension Arm backlash on motors with high starting torque.
Using a flat blade screwdriver, adjust the slotted 5/16-18 SS Hex Head screw on the Tension Block until the Hex
Head just touches the Rubber Block on the Tension Arm assembly. Tighten jam nut with a 1/4 wrench and
reinstall the belt guard cover.
Note: The hex head screw is not designed to put additional pressure on the Tension Arm or Belt, it is intended
to prevent the backward movement of high torque motors.
Note: The same belt removal and installation procedure applies for the RB2400 Model with one exception
Serial No. Location
Tension Arm
5/16-18 SHCS for
Tension Block
Tension Block
Figure 7
Figure 8
Rubber Block
5/16-18 Hex Nut
5/16-18 SS Hex
HD Screw
Tension Block
(Tension Pully removed for clarity)
Detail B
RBS 52
ImportantReplace spring when replacing belt to insure proper tension on you new belt.
1. Remove spring from 1/4 shoulder bolt on blower mounting plate.
2. Remove the tension pulley assemply from mounting plate by removing pivot pin (Item 11).
3. Remove the tension pulley shaft (Item 3). THis shaft has left-handed threads, so you will need to turn clockwise to
loosen. Items 4, 5, 6, 13, and 14 will remain attached to Item 3.
4. Remove shoulder bolt (Item 12).
5. Replace spring and reinstall shoulder bolt (Item 12).
6. Reinstall tension pulley assembly to mounting plate by tightening pivot pin (Item 11). Use Loctite 242
(removable strength) and torque to 25 ft/lbs.
7. Apply Loctite 242 (removable strength) to tension pulley shaft threads (Item 3) and install to tension arm
(Item 2). Twist tension pulley shaft counterclockwise to tighten.
8. Reinstall spring to 1/4 shoulder bolt on blower back plate.
Item No. Part No. Qty. Description
1 210-0701 1 Spring Ext. .080 Tension Pulley
2 290-0107 1 Tension Arm
3 250-0406 1 Shaft TP Double Brg.
4 250-0701 2 Bearing 6301-2RS
5 230-0707 1 5 Double Bearing Tension Pulley
6 210-0502 1 Retaining Ring N5000-145
7 290-0201 1 Rubber Block
8 210-1504 2 Screw, SS 1/4-20 x 5/8 Button Soc. Hd.
9 250-0703 2 Flanged Nylon Bearing 10L7-F
10 210-0310 1 Washer, SS 1-3/16 x 5/16 x .058
11 250-0402 1 Pivot Pin Tension Pulley
12 210-0603 1 Shoulder Bolt, SS 3/16 x 5/16
13 250-1007 1 Seal TP CR6767
14 250-1008 1 Seal TP CR13514
Parts List
Note: Spring replacement procedure is
the same for both the 4 and 5 Tension
Pulley Assemblies.
Spring Replacement Inst. SPRNGREP
Mounting Plate
1/4 Shoulder Bolt
RBS 53
Tension Spring Hole Positions TSHolePos1A
10-24 UNC -2B
Tension Spring Shoulder
Bolt Hole Positions
Detail A
RB2000
Mounting Plate
Pulley RB2000
Belt
RB2000
Position
231-0175
230-4700 1
231-0185
230-4700 2
231-0195
230-4700 3
231-0205
230-4700 4
231-0215
230-4700 4
231-0225
230-4700 5
231-0235
230-4700 6
Tension Spring Bolt
Position Chart
RBS 54
Motor Pulley Information
When installing a new motor pulley or servicing your existing unit, make sure that the outer grooves on
both the motor pulley and blower pulley are not damaged, nicked or dinged.
Damaged pulley grooves can cause premature belt failures or higher than normal levels of vibration.
Be sure to use a Torque wrench when installing the Motor Pulley.
Torque the set screws to 36 ft./lbs. or 430 in./lbs.
Torque the set screws evenly to ensure proper alignment.
Blower Pulley
Motor
Taper-Lock
Bushing
Set
Screws
Motor Pulley Face
Blower Pulley Face
1/2-13 Hex Head
Screw 4 Pls
Note: Tension Pulley has been removed
in the views for clarity purposes.
RBS 55
Straight Edge
0 TO 1/32
Straight Edge
Middle Hole is
for Removal
Mounting Plate
Additional two (2) holes
are for installation
Motor Pulley Installation Procedure:
1. Install Bushing into Motor Pulley with set screws. Then install the Motor Pulley Assembly onto the
motors shaft.
2. Use a straight edge to align the Motor Pulley Face with the Blower Pulley Face. Alignment must be
within 0 to 1/32. The straight edge must be able to rotate radially and lay fush on two faces of the
motor pulley while lying fush on the face of the blower pulley to insure proper alignment (see Detail C).
3. Insert a screw driver through one of the Motor Pulleys and Mounting Plates holes to keep the Motor Pulley
from rotating while tightening the set screws.
4. Using a Torque wrench, set the torque to 36 ft./lbs.. and then torque the set screws equally.
Note: This same Motor Pulley installation
procedure applies to the RB2400 Blower.
Motor Pulley Installation MtrPullInstall
Motor Pulley Installation
Radially Rotate the
Straight Edge to
Align Blower Pulley
Detail C
RBS 56
Blower Pulley
Motor
Taper-Lock
Bushing
Set
Screws
Motor Pulley Face
Blower Pulley Face
1/2-13 Hex Head
Screw 4 Pls
Note: Tension Pulley has been removed
in the views for clarity purposes.
Motor Pulley Removal Procedure:
1. Line up one Motor Pulley Hole to Mounting Plate Hole and insert a screw driver through, restricting the
Motor Pulley rotation.
2. Use a 1/4 Allen wrench and remove the two (2) set screws from the Motor Pulley and Bushing.
3. Insert one of the removed set screws into the top Middle Hole of the Bushing.
4. While still keeping the Motor Pulley from rotating, tighten the Middle Hole set screw until the Motor Pulley
separates from the Bushing.
5. When the Motor Pulley is loose, slide it off the motor shaft.
6. Be careful not the drop the Motor Pulley and damage the grooves.
Note: This same Motor Pulley installation
procedure applies to the RB2400 Blower.
Motor Pulley Removal MtrPulRemoval
Middle Hole in Bushing
is for Removal
Set Screw
Installation Holes
Motor Pulley Removal
Mounting Plate
Mounting Plate Hole
Detail A
RBS 57
Blower Head Rotation BLWRHDROTA
Blower Housing can
rotate cw or ccw as
shown in these views.
Blower Housing
Band Clamp Loop
1 Loop to Loop
Band Clamp
Hex Nut
Detail A
Blower Housing Rotational Procedures:
1. Loosen Hex Nut on Band Clamp using 3/8 nut driver.
2. Rotate Blower Housing to desired position, then hand tighten
Hex Nut until Band Clamp Loops are 1 apart.
RBS 58
Mouting Plate Position MTGPLTPSON
Mounting Plate Position Procedures:
1. Option A: Remove Motor Pulley then go o Step No. 2.
Option B: Leave Motor Pulley on shaft then go to Step No. 2.
2. Remove the four (4) Hex Head Bolts from the Mounting Plate
behind the Motor Pulley.
3. Rotate Mounting Plate to desired position and re-install
Hex Head bolts.
Position 9 Position 16
Position 3
Mounting Plate
Hex Head Bolts
4 Pls
Motor Pulley
(see pages on Motor Pulley
Installation and Removal)
RBS 59
RB2000 Blower Head Assembly 200-2000
Bill of Materials
1 200-0206 1 5 Steel Dbl Brg. T.P. Assembly
2 200-2xxx 1 RB2000 Balanced H/C Brg Hsg Assy
3 210-0307 4 3/8 SS Split Lock Washer
4 210-0322 2 5/16-18 SS Flat Washer
5 210-0601 1 Shoulder Bolt (Ext. Spring)
6 210-0602 1 Shoulder Bolt SS 3/8 x 3/8
7 210-0902 4 3/8-16 SS Hex Nut
8 210-0903 1 5/16-18 SS Hex Nut
9 210-1005 2 Set Screw 1/2-13 x 1 Soc Cup Pt
10 210-1602 7 5/16-18 x 1 SS SHC Screw
11 210-1603 4 5/16-18 x 1-1/2 SS SHC Screw
12 210-1604 2 5/16-18 x 3/4 SS SHC Screw
13 210-1606 1 Screw 5/16-18x2 SS HH Tap Bolt
14 210-1607 2 Screw, SS 5/16-18 x 3/4 Button Hd
15 210-1608 2 5/16-18 x 1/2 SS SHC Screw
16 210-2200 2 Isolator Mount
17 210-2201 2 Isolator Mount, 661-30
18 210-2301 1 Helicoil 3/8-16, 11856CN375
19 230-1025 1 RB1200 Cast Motor Pulley
20 230-4003 1 1-5/8 Bore Taper Lock Bushing
21 230-4700K 1 Kit (Belt with Spring)
22 250-0320FL 1 RB2000 Blower Flanged Hsg (Inlet Only)
23 250-0650 2 Mount Motor
24 250-0900 1 Band Clamp
25 275-0100 2 Stand-Off
26 290-0000 1 RB1200 Back Plate
27 290-0200P 1 Tension Block
28 310-9032 2 Plastic Plug, 3/4 x 14-20
29 340-1035 1 Filter Canister CRS (RB2000)
Revised 10.09
RBS 60
RB2000 Balanced Bearing Housing Assembly 200-2***
Blower Pulley Bearing Housing
Assy. Part. No.
231-0175 200-2175
231-0185 200-2185
231-0195 200-2195
231-0205 200-2205
231-0215 200-2215
231-0225 200-2225
231-0235 200-2235
RBS 61
5 Steel Double Bearing Tension Pulley Assembly 200-0206
RBS 62
Air Filter Information
Check air filters and filter gauges on a periodic basis and replace as needed. Filter gauges are located on the air
filter canister (as an optional feature) or on the acoustical enclosure doors (standard feature). Dirty or clogged air
filters can cause improper performance from the blower system.
Republic Blower Systems recommend that customers keep spare air filters in stock. Spare filters are also available
from your local Republic Distributor. Call (800) 847-0380 to order filters.
Replacement Filter Reference
Paper Element 340-1003 Polyester Element 340-1004
Air Filter Element 340-100*
Large Paper 1825 CFM Min. Temp. -15F/Max. Temp. 220F 99.9% efficiency to 10 Micron
Large Polyester 1825 CFM Min. Temp. -15F/Max. Temp. 220F 99+% efficiency to 10 Micron
RBS 63
RB2000 Inlet Filter Assembly 340-1035
RBS 64
3 Aluminum Air Knife Assembly 310-4***CL
Self-Tap Screw
210-1305
Threaded Side Endcap
310-3804
310-3804N (Nickle)
3 Air Knife Extrusion
3 Port Side Endcap
310-3904
310-3904N (Nickle)
Self-Tap Screw
210-1305
#10 Screw
210-1400
RBS 65
3 Port Side Endcap
310-3904
310-3904N (Nickle)
3 SS Air Knife Assembly 310-4***S
Set Screw
210-1003
Air Knife Stainless Steel
3 Inlet
Hex Nut
210-0906
Lock Washer
210-0316
RBS 66
4 SS Air Knife Assembly 314-4***S
Lock Washer
210-0316
Hex Nut
210-0906
4 Inlet
Set Screw
210-1003
Air Knife Stainless Steel
RBS 67
Y-Branch 330-2*00
Part No.
O.D.
A B
330-2200 2 2 1/16 5
330-2300 3 2 1/2 6 3/8
330-2400 4 2 3/16 6 7/8
330-2600 6 4 3/4 12 3/8
Material: Cast Stainless Steel
RBS 68
45 Elbow 330-1*45
Part No. O.D. L R
330-1245 2 1 1/2 2
330-1345 3 3 3
330-1445 4 3 1/8 4
330-1645 6 6 9
Material: Stainless Steel
RBS 69
90 Elbow 330-1*90
Part No. O.D. L R
330-1290 2 4 2
330-1390 3 6 3
330-1490 4 8 4
330-1690 6 21 9
Material: Stainless Steel
RBS 70
Butterfly Valve 200-0***
Part No. O.D. A B C
200-0502 2 3 13-16 5 1/2 4
200-0501 3 4 1/4 6 5
200-0500 4 5 5/8 6 1/2 6
200-0498 6 5 11/16 5 5/8 6
RBS 71
3 Air Knife Support Bracket Assembly 310-9000
2 210-0312 8 Washer, Flat SS 1/4
3 210-0318 1 Washer, Lock SS 5/16
4 210-0905 8 Nut, Hex SS 1/4-20
5 210-1501 14 1/4-20 x 3/4 SS SHCS
6 210-1604 1 5/16-18 x 3/4 SS SHC Screw
7 310-9012 2 9 AIr Knife 5/8 Dia. Tube
8 310-9014 2 16 Air Knife 5/8 Dia. Tube
9 310-9020 8 Plastic Plug, Air Knife Tube
10 310-9024 2 Air Knife Support Bracket
11 310-9025 1 3 Inlet Bracket
12 310-9027 1 3 Cap Bracket
13 310-9030 2 Bracket Clamp
14 310-9060 2 Cross Block
Parts List
RBS 72
4 Air Knife Support Bracket Assembly 314-9000
Parts List
1 310-9014 2 16 Air Knife 5/8 Dia. Tube
2 310-9012 2 9 AIr Knife 5/8 Dia. Tube
3 310-9020 8 Plastic Plug, Air Knife Tube
4 310-9030 2 Bracket Clamp
5 210-1501 14 1/4-20 x 3/4 SS SHCS
7 210-0905 8 Nut, Hex SS 1/4-20
8 210-0318 1 Washer, Lock SS 5/16
9 210-0312 8 Washer, Flat SS 1/4
10 210-1604 1 5/16-18 x 3/4 SS SHC Screw
11 310-9024 2 Air Knife Support Bracket
12 310-9060 2 Cross Block
13 310-9026 1 4 Inlet Bracket
14 310-9028 1 4 Air Knife Bracket
RBS 73
Republic XLPE Manifold 375-10**
REPUBLIC BLOWER SYSTEMS - 5131 Cash Road, Dallas, TX 75247 - Tel. 214.631.8070 - Fax: 214.631.3673 - www.republicsales.com
375-10** Plastic Manifold Options
375-1010
3" Inlet
Plugged
3 - 2" Outlet
375-1011
4" Inlet
375-1020
375-1021
4" Inlet
4 - 2" Outlet
3" Inlet
375-1012
375-1022
375-1013
375-1023
3" Inlet
2 - 3" Outlet
2 - 2" Outlet
4" Inlet
2 - 3" Outlet
2 - 2" Outlet
4 - 2" Outlet
3" Inlet
4 - 3" Outlet
4" Inlet
4 - 3" Outlet
Plugged
3 - 2" Outlet
RBS 74
316 SS Manifolds 6 Inlet x *-4 Outlets 375-6*40
375-6540
6 Inlet to 5-4 Outlets
375-6640
375-6340
375-6440
RBS 75
Recommended Maintenance Schedule for Republic Blowers
Filter Maintenance
Paper Element 340-1003 Polyester Element 340-1004
Filters should be changed as needed to maintain a differential pressure of less than 10 (inches) of water pressure
differential. The dial on your filter change gauge should be in the green zone. Normal change intervals are
between every two (2) weeks and 90 days depending on the contamination levels in your plant. See Filter Data
Reference for additional information.
Filter Data Reference
Paper Element 1825 CFM Min. Temp. -15F/Max. Temp. 220F 99.9% efficiency to 10 Micron
Polyester Element 1825 CFM Min. Temp. -15F/Max. Temp. 220F 99+% efficiency to 10 Micron
Pulley Alignment
Proper pulley alignment is very important. Please see alignment instructions on pages 47-49.
RBS 76
Bearing Maintenance
Bearings are a greased for life design. Bearings are assembled in a clean room environment. Do not attempt
to grease bearings or your warranty will be void. If bearings fail in the blower housing, Republic recommends
changing the entire bearing cartridge with a new cartridge, impeller, and blower pulley. This assembly should be
balanced by Republic Blower Systems. Contact the local distributor or Republic Blower Systems (800) 847-0380
if assistance is needing in identifying the pulley size.
Replacement RB1200HC/2400
Bearing Housing Assembly Reference
Blower Pulley
Part No.
Bearing Housing
Assy. Part No.
231-0175 200-2175
231-0185 200-9185
231-0195 200-9195
231-0205 200-9205
231-0215 200-9215
231-0225 200-9225
231-0235 200-9235
Motor Pulley and Bushing Maintenance
Replacement Motor Pulley Reference
RB2000 230-1025
Replacement Motor Pulley Bushing Reference
20 HP 230-4003
25 HP 230-4003
30 HP 230-4003
When installing a new motor pulley or servicing your existing unit, verify the outer grooves on both the motor
pulley and blower pulley are not damaged, nicked or dinged. Damaged pulley grooves can cause premature belt
failures or higher than normal levels of vibration. Be sure to use a torque wrench when installing the motor pulley.
Torque the setscrews to 36 ft./lb. or 430 in./lb. Torque the setscrews evenly to ensure proper alignment.
Motor HP Bushing Part. No. Bore
20HP 230-4003 1-5/8
25HP 230-4003 1-5/8
30HP 230-4003 1-5/8
See chart for Taper
Lock Bushing
210-1005
Set Screw
230-1025 Motor Pulley
RB2000
RBS 77
Trouble Shooting Guidelines
Low Flow, Pressure
or Vacuum
Blower is rotating backwards
(Check the motor wiring)
Dirty or contaminated filter
Collapsed flex hose or piping Replace hose or piping
Worn or damage Impeller Replace Impeller
Worn belt (slipping)
Belt Tensioning Spring worn out
Butterfly valve is closed Open butterfly and check amperage
Piping design too small for the
application
Call Republic Blower Systems or Local
Distributor
Improper blower application
Call Republic Blower Systems or Local
Distributor
Air leakage Check all connections
Electrical
Overloading
Exceeding the designed CFM of the
blower motor
Blower RPM too high
Damaged motor bearing or winding
Electrical supply problems
Blower not connected to air knives or
pipe
Irregular Noise Blockage in the air lines or piping
Leakage in the pipes, cracked or loose
flex hose
Frayed or a bad belt Replace belt & spring
Bolts loose on the motor mounts
Blower bearings are worn
Motor bearings worn or motor fan is
rubbing
Blower is receiving vibration from other
equipment in the vicinity
RBS 78
Trouble Shooting Guidelines (cont.)
Belt Slipping Worn belt Replace belt & spring
Belt Tension Spring worn-out/missing Replace belt & spring
Tension Pulley Assembly worn Replace Tension Pulley Assembly
Belt is contaminated due to the
environment
Clean or replace belt
Pulley grooves worn, check both
pulleys
Replace pulley(s)
Dirt, dust or debris pulled inside the belt
guard area
Clean area
Incorrect belt size
Low belt tension Check tension setting
Residue build-up on pulley(s) Clean pulley(s) with a brass brush
Dirty contaminated filter Replace filter
Bearings seized Replace Bearing Housing
Foreign material preventing Bearing
Housing from rotating freely
Clean Bearing Housing and Impeller
Belt Fraying Foreign material rubbing on belt
Remove foreign material, change belt
& spring
Belt is not seated correctly on pulleys
and overlapping edges
Align belt correctly, change belt &
spring
Worn belt Replace belt & spring
Belt is Jumping or
Disintegrating
Motor Pulley out of alignment See alignment guidelines
Worn belt Replace belt & spring
Belt Tension Spring worn-out/missing Replace belt & spring
Pulley grooves worn, check both
pulleys
Replace pulley(s)
Belt is contaminated Clean or replace belt
Tension Pulley Assembly worn Replace Tension Pulley Assembly
Incorrect belt size
Low belt tension Check tension setting
Residue build-up on pulley(s) Clean pulley(s) with a brass brush
Bearings seized Replace Bearing Housing
Foreign material preventing Bearing
Housing from rotating freely
Clean Bearing Housing and Impeller
Frequent motor starting and stopping Attach soft start
RBS 79
Warranty Terms and Conditions

Republic Sales & Manufacturing
Company warrants all finished Republic Blower Systems
products to be
free from functional defects in material and workmanship for a period of twelve (12) months from the date of
installation, or no longer than eighteen (18) months from shipment.
Wear parts such as drive belts, filter elements, hoses and pulleys are not covered by the 12 to 18 month warranty.
DISASSEMBLY OF BLOWER MAY VOID WARRANTY.
To obtain service within the warranty period, first contact your authorized Republic Sales & Manufacturing

dealer or Republic Sales & Manufacturing
Service Department. Republics responsibility under this warranty

shall be to provide an analysis of the blower, which will determine course of action. Any product found to be
defective within the warranty period will merit either:
a. A no charge repair of existing blower. Any freight charges will be the purchasers responsibility.
b. A replacement blower*. Any freight charges will be the purchasers responsibility.
*This option would be chargeable replacement until the original blower is received by Republic Sales & Manufacturing
and
warranty is approved.
Republic Sales & Manufacturing
shall not be liable for incidental nor consequential damages resulting from
the use of this product. There are no expressed nor implied warranties, which extend beyond the warranty of
merchantability or fitness for a particular purpose to the equipment and/or its parts and components.
5131 Cash Road

Dallas, TX 75247
P. 214.631.8070
F. 214.631.3673
Revised 10.09
280-2000
2006 Republic Blower Systems
B l o w e r S y s t e m s

Blower Republic 280 2000 RB2000 Owners Manual

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Blower Republic 280 2000 RB2000 Owners Manual

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Republic Centrifugal Blowers

5131 Cash Road

Warranty Terms and Conditions

Company warrants all finished Republic Blower Systems

Service Department. Republics responsibility under this warranty

5131 Cash Road

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