RESTRICTED JJ618 Engineering Plant Technology

Version : 080510_1.1_Effective:1 December 2011 1/10 RESTRICTED

POLYTECHNICS
MINISTRY OF HIGHER EDUCATION
DEPARTMENT OF INFORMATION AND COMMUNICATION TECHNOLOGY

COURSE : JJ618 ENGINEERING PLANT TECHNOLOGY
INSTRUCTIONAL DURATION : 15 WEEKS
CREDIT(S) : 2
PRE REQUISITE(S) : NONE


SYNOPSIS

ENGINEERING PLANT TECHNOLOGY provides an introduction to plant technology,
such as steam powered plant, steam turbine, gas turbine plant, diesel power plant,
compressed air plant and water pump.


COURSE LEARNING OUTCOMES (CLO)

Upon completion of this course, students should be able to:

1. relate the concept and technology apply in industry for the different types of
power plant system (C6)

2. sketch basic diagram of different types of power plant and water pump
based on its application and function (C3)

3. Identify the regulation and procedure require for every power plant and
water pump system apply in its industry (A4).


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SUMMARY (30 LECTURE: 00 PRACTICAL)

RTA
1.0 STEAM POWER PLANT ( 08: 00)

This topic describes the steam power plant application, main
components of a steam power plant, boilers, the various
connections to boiler and the types of boiler, construction, function
of 13 essentials fitting, the purpose and use of heat conserving
equipment / thermal insulation facility of a steam power plant also
discussed.

2.0 GAS TURBINE POWER PLANT (06 : 00)

This topic provides understanding of gas turbine applications,
advantages and disadvantages, the simple gas turbine plant,
classifications of gas turbine power plant, open cycle and closed
cycle gas turbine plant, gas turbine fuel, combination gas turbine
cycles, main gas turbines components, and plant arrangement.

3.0 DIESEL POWER PLANT (06 : 00)

This topic describes applications of diesel power plants, heat
engines, classification of Internal Combustion Engine (ICE), four
strokes cycle, two strokes cycle diesel engine, comparison,
essential components and plant layout

4.0 COMPRESSED AIR PLANT (05 : 00)

This topic introduces on the arrangement, tools and usage of
compressed air plant. This topic explains on the advantages of
using compressed air as task agent by providing examples of
usage.

5.0 WATER PUMP (05 : 00)

This topic explains the effectiveness and main parts of water
pump. This topic also explains on the operation of positive shifted
pump and centrifugal pump, and comparing between hydrostatic
pump and hydrodynamic pump.


RTA Recommended Time Allocation





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SYLLABUS


1.0 STEAM POWER PLANT

1.1 Explain the use of steam and its production
1.1.1 Generalize the use of steam in industry.
1.1.2 Generalize plant layout and components of a steam power plant.
1.1.3 Explain fuel and handling system
a. Coal
b. Bagasse
c. Waste and others

1.2 Identify the basic boiler engineering.
1.2.1 State function of a boiler
1.2.2 Compare the diference and working principle of the high
pressure and low pressure boiler
1.2.3 Justify the boiler mounting and 13 essential fittings
1.2.4 Explain natural boiler water circulation
1.2.5 Evaluate the effect of heating surface size on the boiler capacity
and efficiency
1.2.6 State the meaning of boiler horse power
1.2.7 Identify methods of connecting boiler
1.2.8 Justify methods of strengthening bolier drum construction
1.2.9 Determine the classification and factors involved in selecting
boiler

1.3 Define fire tube boiler
1.3.1 Compare the advantage and disadvantage of a fire tube boiler
1.3.2 Justify the structure and construction of the various boilers
1.3.3 Review the method to assemble boiler tube.

1.4 Determine the inspection of boiler tubes and drum.
1.4.1 Prescribe the traces of oil
1.4.2 Prescribe the erosion
1.4.3 Prescribe bulging on the boiler drum.
1.4.4 Prescribe blister on the boiler drum
1.4.5 Prescribe failure at the tube connection and assembly plate
1.4.6 Prescribe fire tube door explosion.

1.5 Explain water tube boiler
1.5.1 Compare advantage and disadvantage of a fire tube boiler
1.5.2 Generalize types and construction of the various water tube boilers.
1.5.3 Compare the use of different types of drum
1.5.4 State types of material for the tube and the method of assembly
1.5.5 Evaluate reasons of tube failure and its solving method.
1.5.6 State the use of baffle in hot gas circulation.
1.5.7 Explain the function of water and fire wall.

1.6 Explain the steam turbine
1.6.1 Explain pure impulse turbine
1.6.2 Explain reaction turbine
1.6.3 Explain combination of impulse-reaction turbine
1.6.4 Describe various application of steam turbine

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1.7 Explain heat saving instrument in steam power plant
1.7.1 Explain Steam Purifier
1.7.2 Explain Super heater
1.7.3 Justify methods of controlling the super heater temperature
1.7.4 Explain Feed Water Heater
1.7.5 Explain Economizer
1.7.6 Explain Air Pre-heater
1.7.7 Explain the use of soot blower
1.7.8 Explain the use of steam trap

1.8 Identify the procedure and regulation need for the power plant.
1.8.1 List procedure and safety need for the power plant
1.8.2 Identify regulation need to run the power plant


2.0 GAS TURBINE POWER PLANT

2.1 Identify the gas turbine power plant
2.1.1 Explain the simple gas turbine power plant
2.1.2 Categorize the working principles, function and process for the
following components
a. Compressor and types of compressors
b. Combustion chamber
c. Turbine
2.1.3 Contrast the advantages and disadvantages of gas turbine plant
compared to others plant

2.2 Define the terms used in plant performance
2.2.1 Define working ratio
2.2.2 Define pressure ratio
2.2.3 Define air ratio
2.2.4 Define compression ratio
2.2.5 Define heat effectiveness

2.4 Explain Combined Power Cycle
2.4.1 Define the concept of combine power cycle
2.4.2 State the purpose of combined cycle and its layout
2.4.3 Explain the combined cycle working principle
2.4.4 Contrast the advantages and disadvantages of combine cycle
2.5 Identify the following diagrams for the different gas turbine systems
equipment layout
2.5.1 Sketch the schematic flow process diagram
2.5.2 Illustrate the pressure vs. volume diagram (pv)
2.5.3 Illustrate the temperature vs. entropy diagram (Ts)

2.6 Identify the procedure and regulation need for the power plant.
2.6.1 List procedure and safety need for the power plant
2.6.2 Identify regulation need to run the power plant






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3.0 DIESEL POWER PLANT

3.1 Identify the concept of the diesel engine
3.1.1 Explain the use of Internal Combustion Engine (ICE).
3.1.2 Compare between Spark Ignition and Compression. Ignition
3.1.3 Explain four strokes cycle
3.1.4 Explain two strokes cycle

3.2 Identify the diesel power plant
3.2.1 Compare advantage and disadvantages of diesel power plant
than other types
3.2.3 Generalize plant layout and major system

3.3 Explain diesel cycle
3.3.1 Explain the Standard Air Cycle
3.3.2 Explain the Diesel Cycle
3.3.3 Explain the Dual Standard Air Cycle

3.4 Identify the diesel power plant layout
3.4.1 Explain fuel supply system concept
3.4.2 Explain intake and exhaust system concept
3.4.3 Explain the cooling system
3.4.4 Explain the lubrication system
3.4.5 Explain engine starting system

3.5 Identify new technology using in this system.
3.5.1 List the new technology using in this system
3.5.2 Explain the concept of the new technology of this system.


4.0 COMPRESSED AIR PLANT

4.1 Explain compressed air plant system.
4.1.1 State the main equipments in compressed air plant and clarify
its functions.
4.1.2 Sketch the layout of compressed air plant
4.1.3 Explain equipment and usage of compressed air plant
4.1.4 Explain the advantages of using compressed air plant as working
agent by including examples of its usage.

4.2 Identify types of compressor.
4.2.1 List various types of compressor.
4.2.2 Explain Positive Shifted Compressor
4.2.3 Explain the main parts of reciprocal air compressor and its
functions
4.2.4 Explain Rotor Dynamic Compressor
4.2.5 Identify the main parts of rotor dynamic air compressor and its
functions






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4.3 Identify extra equipments in compressed air system
4.3.1 Define Free Air Delivery (FAD).
4.3.2Explain the purpose of using the following auxiliary equipments in
compressed air system:
a. Lubricant
b. Filter
c. Pressure administrator
d. Water trapper

4.3.3 State factors should be considered in the arrangement of
compressed air factory.

4.4 Identify the new technology using in this system.
4.4.1 List the industry using this system.
4.4.2 Explain the concept that industry apply
4.4.3 Identify new technology concept using now.


5.0 WATER PUMP

5.1 Explain the types of water pump
5.1.1 Explain the types of water pump
5.1.2 Explain the main parts and its functions.
5.1.3 Explain the operation of positive shifted pump.
a. Basic principal
b. T y p e s o f p u mp
c . Functions of air cylinder in reciprocal pump
5.1.4 Explain the operation of centrifugal pump.
a . Basic principal
b . Types of pump
c . Define Choking in centrifugal pump
5.1.5 Differentiate between hydrostatic pump and hydrodynamic pump.
5.1.6 State the factors that should be considered when choosing pump.
5.1.7 Calculate the lost of pillar for delivery pipeline.
a. Lost of velocity pressure head
b. Lost of at t ached pr essur e head
c. Lost of f r i ct i on pr essur e head
d. Lost of suct i on pr essur e head
e. Lost of suct i on pr essur e head
f . Lost of del i ver y pr essur e head
5. 1. 8 Cal culate pump power and pump efficiency as a whole













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ASSESSMENT


The course assessment is carried out in two sections:

i. Coursework (CA)
Coursework is continuous assessment that measures knowledge,
technical skills and soft skills.

ii. Final Examination (FE)
Final examination is carried out at the end of the semester.

The percentage ratio of FE to CA shall follow the guideline stated in the Arahan-
Arahan Peperiksaan dan Kaedah Penilaian which is approved by the Lembaga
Peperiksaan dan Penganugerahan Sijil/ Diploma Politeknik.


ASSESSMENT SPECIFICATION TABLE (AST)

CONTEXT
CLO
ASSESSMENT METHODS FOR
COURSEWORK (CA)
C
L
O

1

C
L
O

2

C
L
O

3

Test Quiz
Case Study
(Presentation &
Report)
*(2) 40% *(2) 20% *(1) 40%

Steam power plant















Turbine power plant















Diesel Power plant










Compressed air plant










Water pump




Remark:
CLO1 : relate the concept and technology apply in industry for the different types of
power plant system.
CLO2 : sketch basic diagram of different types of power plant and water pump based
on its application and function.
CLO3 : Identify the regulation and procedure require for every power plant and water pump
system apply in its industry .

*(x) refers to the quantity of assessment
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REFERENCES


Boxer G, 1985. Engineering Thermodynamics. McMillan Education.


Cornell Maritime Press. Modern Marine Engineers Manual Volume 1.


Eastop T.D.& McConkey . Applied Thermodynamics for engineering technologists.
Longman Group Ltd.


Faye C. McQuiston & Jerald D. Parker. Heating, Ventilating and Air Conditioning
analysis and design. John Wiley & Sons, Inc.


Mayhew, Y.R. & Rogers, G. F. (1981). Thermodynamics and Transport Properties.
Oxford: Basil Blackwell.


Metcalfe, F. (1972). Heat Engine and Applied Heat. Cassel & Company Ltd


P.K Nag. Power Plant Engineering Second Edition. McGraw Hill High Education.


Roger G.F.C and Y.R. Mayhew, 1983. Engineering Thermodynamics, Work and Heat
Transfer. S.I Units, 3
rd
Edition, Longman.























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Technology
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MATRIX OF COURSE LEARNING OUTCOMES (CLO) VS PROGRAMME LEARNING OUTCOMES (PLO)





Course Learning Outcome (CLO)
Compliance to PLO
Delivery Assessment

PLO1 PLO2 PLO3 PLO4 PLO5 PLO6 PLO7 PLO8 PLO9

LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8 LD9

1
relate the concept and technology
apply in industry for the different
types of power plant system

Interactive
Lecture
Quiz and Tests.

C6

2
sketch basic diagram of different
types of power plant and water
pump based on its application and
function





Interactive
Lecture
Quiz and Tests

C3


3
Identify the regulation and
procedure require for every power
plant and water pump system apply
in its industry



Discussion
& PBL
Case study
(Presentation and
report)

A4

Total 2 1

Remark :

LD1 Knowledge
LD2 Practical Skills
LD3 Communication Skills
LD4 Critical Thinking and Problem Solving Skills
LD5 Social Skills and Responsibilities
LD6 Continuous Learning and Information Management Skills
LD7 Management and Entrepreneurial Skills
LD8 Professionalism, Ethics and Moral
LD9 Leadership and Teamwork Skills



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No. SLT
FACE TO FACE
1.0 Delivery Method
1.1 Lecture [ 2 hour(s) x 15 week(s) ] 30
1.2 Practical [ 0 hour(s) x 15 week(s) ] 0
1.3 Tutorial [ 0 hour(s) x 15 week(s) ] 0
2.0 Coursework Assessment (CA)
2.1 Lecture-hour-assessment 3
- Test [ 2 ] 60 min/ Test
- Quiz [ 2 ] 15 min/ Quiz
- Discussion [ 0 ] 15 min/ Discussion
2.2 Practical-hour-assessment
- Laboratory Exercises [ 0 ] 24 min/ Lab Exe
2.3 Tutorial-hour-assessment
- Tutorial Exercises [ 0 ]
NON-FACE TO FACE
3.0 Coursework Assessment (CA)
- Case Study [ 1 ] 12
4.0 Preparation and Review
4.1 Lecture [ 2 hour(s) x 15 week(s) ] 30
- [

? ]
- [

? ]
4.2 Practical [ 0 hour(s) x 15 week(s) ] 0
- [ ]
- [ ]
- [ ]
4.3 Tutorial [ 0 hour(s) x 15 week(s) ] 0
- Preparation for tutorial [ ]
4.4 Assessment
- Preparation for test. [ 2 ] [ 2 hour(s) x 2 = 4 ] 5
- Preparation for quiz. [ 3 ] [ 0.25 hour(s) x 3 = 1 ]
Total 80
Credit = SLT/40 2.0
Remark:
1. Suggested time for
Quiz : 10 - 15 minutes
Test (Theory) : 20 - 30 minutes
Test (Practical) : 45 - 60 minutes
2. 40 Notional hours is equivalent to 1 credit

1
0.25


2
DISTRIBUTION OF STUDENT LEARNING TIME

Preparation before studio work presentation/critique.

Preparation before theory class eg: download lesson notes.
ACCORDING TO COURSE LEARNING - TEACHING ACTIVITY
Learning and Teaching Activity

Review after theory class eg: additional references, discussion group,discussion
Preparation before practical class/field work/survey eg: review notes, checklist/labsheets
0.75
Post practical activity eg: lab report, additional references and discussion session