Alkaline Pulping of Oryza sativa (Rice) Hull and Zea Mays (Corn)

Husk Cellulose for the Production of Kraft Paper Bags

TechnicalStudy| 141
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department
SCHEDULE OF KRAFT PAPER BAG PRODUCTION


Process
Time
when
Separate
Duration 7:00 AM 8:00 AM 10:00 AM 11:00-12:00 NOON 1:00 PM 2:00 PM
minutes Minutes 7:15 7:45 7:55 8:05 8:10 8:20 8:25 10:25 10:35 11:50 12:00 12:10 12:20 12:30 12:50 1:35 1:40 2:10 2:25
Manual Loading of Raw Materials
from Warehouse
15 15
Screening (Vibrating Screen) 20
30



Size reduction (Rotary knife cutter) 30
Bucket Elevator 1 to Reactor 10 10
Bucket elevator 2 to Reactor 10 10
Manual loading of NaOH to Dilution
tank
5 5
Mixing (Dilution tank) 10 10
Dilution tank to Reactor 5 5
Pulping (Reactor) 120 120
Reactor to Nutsche Filter 10 10
Water storage tanks to Nutsche filter 25
75



Manual loading of Starch to Starch
cooking tank
50
Mixing (Starch cooking tank) 15
Starch cooking tank to Beater 10 10
Conveyor Belt from Nutsche Filter to
Beater
10 10
Beating (Beater) 10 10
Beater to Fourdrinier Machine
(Headbox)
10 10
Water storage tanks to Fourdrinier
Machine (Headbox)
20 20
Fourdrinier Machine Wire and Press
Section
15
45



Fourdrinier Machine Drying Section 15
Fourdrinier Machine Calender
Section
15
Rolls (Fourdrinier Machine to
Bagging Machine
5 5
Bagging (Bagging Machine) 25
30



Packaging 5
Storage (Warehouse) 15 15
Alkaline Pulping of Oryza sativa (Rice) Hull and Zea Mays (Corn)
Husk Cellulose for the Production of Kraft Paper Bags







TechnicalStudy| 142
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department



Process
Time
when
Separate
Duration 3:00 PM 4:00 PM 6:00 PM 8:00 PM 9:00 PM 10:00 PM
minutes Minutes 3:15 3:30 4:00 4:10 4:20 4:25 4:35 4:40 6:40 6:50 8:05 8:15 8:25 8:35 8:45 9:05 9:50 9:55 10:25 10:40
Equipment Flushing and Conditioning
before the next batch
50 50


Manual Loading of Raw Materials
from Warehouse
15 15


Screening (Vibrating Screen) 20
30



Size reduction (Rotary knife cutter) 30
Bucket Elevator 1 to Reactor 10 10
Bucket elevator 2 to Reactor 10 10
Manual loading of NaOH to Dilution
tank
5 5


Mixing (Dilution tank) 10 10
Dilution tank to Reactor 5 5
Pulping (Reactor) 120 120
Reactor to Nutsche Filter 10 10
Water storage tanks to Nutsche filter 25
75



Manual loading of Starch to Starch
cooking tank
50


Mixing (Starch cooking tank) 15
Starch cooking tank to Beater 10 10
Conveyor Belt from Nutsche Filter to
Beater
10 10


Beating (Beater) 10 10
Beater to Fourdrinier Machine
(Headbox)
10 10


Water storage tanks to Fourdrinier
Machine (Headbox)
20 20


Fourdrinier Machine Wire and Press
Section
15
45




Fourdrinier Machine Drying Section 15
Fourdrinier Machine Calender Section 15
Rolls (Fourdrinier Machine to Bagging
Machine
5 5


Bagging (Bagging Machine) 25
30



Packaging 5
Storage (Warehouse) 15 15
Alkaline Pulping of Oryza sativa (Rice) Hull and Zea Mays (Corn)
Husk Cellulose for the Production of Kraft Paper Bags







TechnicalStudy| 143
Pamantasan ng Lungsod ng Maynila
College of Engineering and Technology
Chemical Engineering Department


Process
Time
when
Separate
Durati
on
11:00 PM 12:00 AM
2:00
AM
3:00
AM
4:00 AM 5:00 AM 6:00 AM
minutes Minute 11:30 11:45 12:15 12:25 12:35 12:40 12:50 12:55 2:55 3:05 4:20 4:30 4:40 4:50 5:00 5:20 6:05 6:10 6:40 6:55
Equipment Flushing and
Conditioning before the next batch
50 50


Manual Loading of Raw Materials
from Warehouse
15 15


Screening (Vibrating Screen) 20
30



Size reduction (Rotary knife cutter) 30
Bucket Elevator 1 to Reactor 10 10
Bucket elevator 2 to Reactor 10 10
Manual loading of NaOH to
Dilution tank
5 5


Mixing (Dilution tank) 10 10
Dilution tank to Reactor 5 5
Pulping (Reactor) 120 120
Reactor to Nutsche Filter 10 10
Water storage tanks to Nutsche
filter
25
75




Manual loading of Starch to Starch
cooking tank
50


Mixing (Starch cooking tank) 15
Starch cooking tank to Beater 10 10
Conveyor Belt from Nutsche Filter
to Beater
10 10


Beating (Beater) 10 10
Beater to Fourdrinier Machine
(Headbox)
10 10


Water storage tanks to Fourdrinier
Machine (Headbox)
20 20


Fourdrinier Machine Wire and
Press Section
15
45




Fourdrinier Machine Drying
Section
15


Fourdrinier Machine Calender
Section
15


Rolls (Fourdrinier Machine to
Bagging Machine
5 5


Bagging (Bagging Machine) 25
30



Packaging 5
Storage (Warehouse) 15 15