H A N G E R H O O K M A C H I N E S E T

I N S T R U C T I O N M A N U A L








NANTONG EASON FOREIGN TRADE CO.,LTD.
(SHANGHAI ZHISHENG WELDING EQUIPMENT CO.,LTD)
6/F #1 , 24 WENFENG GARDEN NANTONG CHINA. TEL:0513-85188817 FAX:0513-83588453
FACTORY ADDRESS: #32 WUDONG ROAD SHANGHAI CHINA.
FIRST PART: WIRE FORMING MACHINE
BASIC PARAMETERS

MODEL
WIRE DIA
mm
LENGTH
mm
SPEED
PC/min
MOTOR
KW
MARK
HL-H2 2 100 40-80 075

HL-H3 3 160 40-80 1.1

HL-H4 4 220 40-80 1.5

HL-H5 5 320 40-80 2.2

HL-H7 7 450 40-80 3


Scope

For wire, steel wire, stainless steel wire and metal wire (round, square, flat line),

playing (bending) as: square, round, semi-circular shape of the plane and a variety of

irregular-shaped Buckle.

Features

* fashionable, compact structure, reasonable, maintain, easy to operate.

The machine has output settings, automatic control (automatic shut down

production to the set value).

* This machine set hand rotation function, tone, school, test mode is more

convenient.

* hand pump for the oil to the lubrication point, lubrication easy to operate, the

effect is good.

* This machine adopts gear thimble body, the pusher (stripping) is safe, reliable,

can be divided into multi-level pusher.

* advanced, stable, reliable, fast, high precision:

1, to change the past, the traditional deduction transmission mode (chain type),

used in all gears, transmission efficiency, low power consumption, self-locking




performance, and can avoid chain stretching force, which led to the slider loose,

causing accuracy the next will be.

2, the use of friction let-off line agencies to send line, the lock (clamp) and reliability,

the use of fine-tuning adjustment of length delivery, its length is accurate, easy to

adjust.

3, the fourth gear speed, according to the material to be machined parts, diameter,

length, shape, complexity, etc., can choose from three different speeds (40-80 beats

/ min).




Installation
1, the machine power supply with 380V three-phase four-wire system.

2, 5-10A power protection switch installed.

3, the machine installed in the flat level ground.
1 - Horizontal Straightening round 11 - hydraulic pump motor

2 - Vertical Straightening wheels 12 - hand rotation

3 - Wire Wheels 13 - transmission

4-- cut off eccentric 14 - transmission gearshift (speed) handle

5-- the fixed mold plate 15 - slider tension adjustment screw

6-- mold box 16 - manual for the pump

7-- template fastening bolts 17 - Conduit

8-- slider to adjust the connecting rod 18 - Eccentric Waterloo

9-- power switch 19 - adjustment rod

10 - motor belt tension adjustment handwheel




Adjustment methods of operation

1, gear:

Turning the handwheel hand, when observing the lay punch, whether feeding

roller feeding, movement of the slider in the existence of mutual collision.

2, the loading mode:

The highest point of the first mold core mounted on a diameter less than the

cut line at the delivery, then punch through to the center of all, keep material

thickness installed. Finally, another comb ination of mold, according to the order

of their time with the action, adjust the advance and retreat time to promote the

device to achieve the precise combination with the mold.

3, threading:

The wire feed tray on the shelf, and then thread through into the straightening

device (1,2), the feed roller (3) and conduit (16) final adjustment, position the

parts feeding device.

4, delivery line length adjustment:

Eccentric adjustment slider (rear -18) and adjust the adjustment screw on the
lever (19), adjusted to fit the delivery line length. Note: the greater the
eccentricity eccentric slider, then sent to the longer length, or vice versa.
5, the speed adjustment:
Change "gear transmission gearshift lever (14). From the bottom - up to adjust
the speed that is: low - high speed its velocity distribution is as follows:


MO DEL
SP EED TIME S /min

1 GR ADE 2GRAD E 3GRAD E
HL-H 2 HL-H 3 40 60 80
Hl-H 5 HL-H 7 40 60 80

PLEA SE CHOS E SUIT ABL E SPEE D DEPE ND ON LE NGT H.




6, electrical control box:
Electrical control box with: power indicator, power switch, jog buttons,
working buttons, emergency stop button, the output controller.
* production set as follows (see diagram below):
To adjust the settings to the required production capacity, when machine
production to the set value, the machine will automatically shut down.



7, the test run:
Rotate the handwheel hand, feeding the feed roller, delivery expected,
the pressure roller to stop feeding, the punch die cutting, compression
molding, matching combination forming mold, mold in the combination
process, any location inappropriate then adjust the mold, the mold
combination proved accurate, and then adjust the thimble, top feeding
system and feeding length adjustment device.
8, the production:
Confirmation of the exact match, oiling the movement device, then switch
on power, press the power switch, power production, the production
process should be observed next to staff.
Note
1, transmission should regularly check the fuel, plus 20 # oil.

2, 5-6 times per class plus oil, hand pump.

3, into the stall or shift position, be sure to stop before conversion, so as not to

hamper the transmission in gear.

4, the mold assembly is good, with the point of moving parts is with a good look at

the before-linked work.

5, during operation, if abnormal, should be immediately shut down, check the cause

of the malfunction.



















































Access to three-phase 380V voltage, rotate the power switch, power indicator light, cable success.
To move the debugging machine, press the jog button, the machine is running look forward, such
as reverse phase wiring please change, R, S, T any two lines can be adjusted.
Automatic operation: set the output on the counter, press the Auto button, the machine running,
the normal production. Counter reaches the set output state, the machine stops running, press the
reset button on the counter before the operation.
General Troubleshooting: (1) indicator is off, use a multimeter to measure whether there is input
power, or check the transformer input and output, whether conduction, FU is turned on, if not turn
on, please replacing. (2) light, the motor is not running. Use a multimeter to measure the contactor
coil is turned on, if not turn on, please replacing. (3) can not automatically jog, check relay contacts
or coil, replace if damaged. (4) The counter does not count, check the count sensor is light, if not lit,
replace it.






HB48-I
8 8 8 8
RUM


OUT
8 8 8 8


PAU > ^ RST


HB48/72Intelligent dual digital measuring device
1. parameters


Power output
HB48-I/HB72-IAC220V10%
HB48-II/HB72-IIAC/DC85~260V(3W)
Feed output
HB48DC9V HB72DC12V
Number of relay 1
Contact capacity AC220V 3Alife 10
5

Pulse level Low level-30V~0.5Vhigh level4V~30V
Trigger method
Active low (NPN effective)

tempreture
0~+40
frequency 2~10KHz

Control pannel
RUNworking OUT
relay output PAUpause
>shift
^add RST
reset
connection
RSTreset 1
PAUpause 2
UODC9V out 3
COM 4
IN input 5















6
Relay output
7
8
9
power
10
HB48-I/II connection

counterfunction code31
1 Set any value , when arrive the set value the motor stop running.
2setting

Normal



Press >

9 9 9 9


press> ^change

8 9 2 3


9 9 9 9
9 9 9 9


8 9 2 3
2 2 2 0


Up 4 digit

Low 4 digit


Up 4 digit 8923
Low4 digit 2110
Set to 8 digital 89232110

After setting,10 sec come back normal
SECOND PART:THE TOOTH RUB MACHINE
BASIC PARAMETERS

MODEL
WIRE DIA
mm
LENGTH
mm
SPEED
PC/min
MOTOR
KW
MARK
HL-I5 2-5 750-120 75-80 1.5




1 . C O N T R O L B O X 2 . S L I D I N G R A C K
3 . S E N S O R 4 . C L AW F O R D I V I D I N G H O O K
5 . F I X E D R U B M O U L D 6 . H A N D W H E E L
7 . M O V I N G R U B M O U L D 8. S H A F T
9 . E X I T 10 . B I G G E A R
11 . T E S T I N G W H E E L 1 2 . A D J U S TA B L E F E E T
1 3 . M O T O R 14 . M A C H I N E F R A M E
1 5 . PA N N E L 1 6 . F E E D I N G W H E E L


E L E C T R I C A L C O N T R L B O A R D






C O N T R O L PA N N E L



O P E R AT I O N :
1. . A d j u s t t h e h a n d w h e e l ( 6 ) t o g e t t h e d i f f e r e n t d e e p o f t h e t o o t h .
2. . A d j u s t t h e s l i d i n g r a c k ( 2 ) t o m a k e t h e h a n g e r c o m e d o w n f r o m f o r m i
n g m a c h i n e .
3. . A d j u s t t h e s e n s o r ( 3 ) p o s i t i o n t o a d j u s t t h e m o t o r r u n n i n g f r e q u e n c y
4. . A d j u s t t h e f e e d i n g w h e e l ( 1 6 ) ; c l a w f o r d i v i d i n g h o o k ( 4 ) a n d s h a f t ( 8 ) t o g e
t f e e d i n g Continuity and coordination
5. . d o n e t h e p r o c e s s f r o m 1 - 4 . T h e n m o v e t h e t e s t
i n g w h e e l ( 11 ) t o t e s t m a c h i n e , b e a t t e n t i o n t h e m o t o r r u n n i n g d i r e c t i o n ! !
6. . O p e n m a c h i n e p o w e r, p u s h " i n c h i n g " b u t t o n t o t e s t m a c h i n e i n m a n u
a l r u n n i n g m o d e , i f e v e r y t h i n g o k , t h e n p r e s s " p o w e r s w i t c h " t o r u n t h e m a c h i n
e .

M A I N T I A N C E
1. . e v e r y 8 h o u r s a d d o i l f o r l u b r i c a t i o n .
2. . G e a r s a n d b e a r i n g s h o u l d a d d b u t t e r a f t e r l o n g t i m e w o r k i n g .