Regulating product distribution in deoxygenation of methyl laurate
on silica-supported NiMo phosphides: Effect of Ni/Mo ratio
Jixiang Chen a, , Yan Yang a , Heng Shi a , Mingfeng Li b , Yang Chu b , Zhengyi Pan a , Xinbin Yu a a Tianjin Key Laboratory of Applied Catalysis Science and Technology, Department of Catalysis Science and Engineering, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300072, China b Research Institute of Petroleum Processing, SINOPEC, 18 Xue Yuan Road, 100083 Beijing, China h i g h l i g h t s Ni/Mo ratio determines acidity, dispersion and phosphide phase. There is an electron transfer from Ni to Mo. Catalyst activity and product distribution can be tuned by altering Ni/Mo ratio. Catalyst with Ni/Mo ratio of 1 shows particular performance. a r t i c l e i n f o Article history: Received 20 November 2013 Received in revised form 16 March 2014 Accepted 23 March 2014 Available online 4 April 2014 Keywords: Metal phosphide Acidity Dispersion Hydrodeoxygenation Decarbonylation a b s t r a c t SiO 2 -supported Ni 2 P, MoP and NiMo bimetallic phosphides with different Ni/Mo ratios were investi- gated for the deoxygenation of methyl laurate to C11 and C12 hydrocarbons. They were characterized by means of N 2 sorption, X-ray diffraction, transmission electron microscope, CO chemisorption, X-ray photoelectron spectroscopy and NH 3 temperature-programmed desorption. In the NiMo bimetallic phosphide, the NiMoP 2 phase was formed apart from Ni 2 P and MoP, and the incorporation of Mo into Ni 2 P took place. These led to an interaction between Ni and Mo via the electron transfer from Ni to Mo. In addition, the increase in the Ni/Mo ratio tended to reduce the phosphide dispersion and catalyst acidity. In the deoxygenation, the turnover frequency of methyl laurate and the C11/C12 ratio tended to increase as the Ni/Mo ratio increased (apart from Ni/Mo ratio of 1). This is related to not only the different catalytic roles of Ni and Mo sites but also the interaction between Ni and Mo and the phosphide disper- sion. In all, the C11/C12 ratio can be regulated by altering the Ni/Mo ratio. The catalyst acidity obviously affected the distributions of the oxygenated intermediates. 2014 Elsevier Ltd. All rights reserved. 1. Introduction Nowadays, fossil energy is fast being consumed, which simulta- neously causes serious environmental problem. To develop clean and sustainable energy has drawn great attention in globe. As a kind of renewable resource, vegetable oils and animal fats (com- plex mixture of triglycerides) have been commercially used to pro- duce biodiesel (namely fatty acid methyl esters) via transesterication. Recently, as an alternative to biodiesel, the die- sel-like hydrocarbons derived from vegetable oils or animal fats via catalytic hydrotreating have been rapidly developed because of their similar fuel property to petroleum-based diesel, high oxidation stability, high cetane number as well as the economical efciency of production [1]. Also, the diesel-like hydrocarbons can be further cracked to produce jet fuel. There are two possible pathways for the deoxygenation of fatty ester, this is, hydrodeoxy- genation (HDO) and decarboxylation/decarbonylation. The HDO pathway leads to the hydrocarbon with same number of carbon atoms to the corresponding fatty acid, and oxygen is removed as water. The decarboxylation/decarbonylation pathway gives rise to the hydrocarbon with one carbon less than the corresponding fatty acid, and oxygen is removed as CO 2 /CO. In comparison with HDO pathway, decarboxylation/decarbonylation pathway offers the advantage of lower hydrogen consumption if the methanation of CO 2 /CO does not occur; however, it also gives lower carbon yield. If hydrogen is insufcient, the decarbonylation pathway is preferential. Otherwise, the HDO pathway is expected from the point of enhancing carbon yield. Additionally, the decarbonylation hydrocarbon may be more suitable for producing jet fuel via its http://dx.doi.org/10.1016/j.fuel.2014.03.049 0016-2361/ 2014 Elsevier Ltd. All rights reserved.
E-mail address: jxchen@tju.edu.cn (J. Chen). Fuel 129 (2014) 110 Contents lists available at ScienceDirect Fuel j our nal homepage: www. el sevi er . com/ l ocat e/ f uel further cracking. Therefore, it is very important in practice to regulate deoxygenated hydrocarbon composition and it can be achieved by tuning catalyst property and reaction conditions. The investigated hydrotreating catalysts mainly include suldes (e.g., NiMo and CoMo suldes) and metals (such as noble ones and Ni) [1,2]. The NiMo and CoMo suldes mainly give HDO hydrocarbons, whereas metal catalysts mostly produce decarbony- lation ones. However, for the sulde catalysts, sulphiding agent (e.g. H 2 S or CS 2 ) must be added to the feedstock to maintain the catalyst stability. This leads to forming undesirable S-containing products and increasing investment. The high cost limits the appli- cation of noble metal. Metallic Ni catalysts also show good perfor- mance, however, they are also very active for cracking and methanation [14], leading to a decrease in the hydrocarbon yield and an increase in the H 2 consumption. Recently, other active phases have been explored for the hydrotreating of fatty ester and fatty acid, such as transition metal carbide [3,4], nitride [5] and phosphide [610]. They exhibit some advantages over suldes or noble metals. For instance, they are used under the S-free con- dition and have much lower costs than noble metals. Therefore, it is very signicant to further develop these materials for the deoxygenation of fatty esters. Since Oyama et al. [11] found the excellent performance of MoP for hydrodenitrogenation (HDN), the transition metal phosphides have attracted considerable attention for hydrotreating process be- cause of their high activities for HDN and hydrodesulfurization (HDS) [12,13]. Last several years, a new use of sulfur-free metal phosphides has also been focused on the HDO of bio-oils [1419] as well as fatty ester and fatty acid [6,710]. The ligand and ensem- ble effects of P can account for the special performance of metal phosphide in the hydrodeoxygenation, such as lower activity of Ni 2 P than that of metallic Ni for the hydrogenolysis of CC bond, methanation and decarbonylation [79]. Ni, Co, Fe, Mo and W phosphides exhibit very different deoxygenation behaviors [8]. In the deoxygenation of methyl laurate, Ni, Co and Fe phosphides mainly produce the decarbonylation hydrocarbons, while MoP and WP primarily give the HDO hydrocarbons. Among these phosphides, Ni 2 P and MoP are more active than the others, and they give mainly decarbonylation and HDO hydrocarbons, respectively. How the NiMo bimetallic phosphide performs in the deoxygenation of fatty ester is worth investigating. This is illuminated from that the bimetallic NiMo catalyst shows very different performance from the monometallic Ni and Mo catalysts in other elds. The NiMo bimetallic effect in suldes has been investigated on the deoxygenation of fatty ester [2022]. It has been found that sulded Ni and Mo yield almost decarboxylation/decarbonylation and HDO hydrocarbon products, respectively, while the sulded NiMo yields a mixture of decarboxylation and HDO hydrocarbons [21,22]. Also, Ni has a promoting effect on the activity of MoS 2 [22]. NiMo bimetallic phosphides have not been studied for the deox- ygenation of fatty ester, while they exhibit some particular perfor- mance for HDS [23,24], HDN [25] and HDO of anisole [19]. Unlike sulde and carbide, no synergetic effect was observed between the phosphided Ni and the Mo atoms for HDS [23]. The HDS turnover frequency (TOF) decreased in the order of Ni 2 P > Ni x MoP > MoP, and it increased with Ni content for Ni x MoP [23,24]. Similar case was also found for the HDO TOF of anisole [19]. However, increas- ing Ni content reduced the HDN TOF but enhanced the selectivity to hydrogenated products [25]. To our knowledge, there have been no reports about the NiMo bimetallic effect for the phosphides on the deoxygenation of fatty esters. In this work, our aim is to explore and understand the NiMo bimetallic effect in phosphide on the deoxygenation of methyl lau- rate as a model compoundto hydrocarbons. For this, SiO 2 -supported Ni 2 P, MoP and NiMo bimetallic phosphides with different Ni/Mo ratios were prepared, characterized and evaluated. We analyzed the inuence of the Ni/Mo ratio on the catalyst surface and bulk structures as well as the correlation between structure and perfor- mance. The result indicates that the deoxygenation pathway can be tuned via altering the Ni/Mo ratio. This is benecial to the insight into the structureactivity relationship of the metal phosphide catalysts and the deoxygenation mechanism. Also, this provides an informantion for designing catalyst compositions to produce products with different hydrocarbon compositions to meet the practical demand. 2. Experimental 2.1. Catalyst preparation The SiO 2 -supported Ni 2 P, MoP and NiMo bimetallic phosphide catalysts were prepared by the H 2 temperature-programmed reduction (H 2 -TPR) method from the phosphate precursors. The supported phosphate precursors were prepared by the successive impregnation. The detail for the catalyst preparation is presented in the supplementary information. Two series of phosphide cata- lysts were prepared (see Table 1). One is to increase the Mo content when the mass ratio between Ni and SiO 2 was xed as 12%, and the another is to increase the Ni content when the mass ratio between Mo and SiO 2 was xed as 19.6 wt.%. As a result, Ni 2 P/SiO 2 , MoP/SiO 2 and SiO 2 -supported NiMo bimetallic phosphides with different Ni/ Mo molar ratios were prepared. In addition, Ni 2 P/SiO 2 and MoP/ SiO 2 had the similar metal moles. For convenience, the NiMo bimetallic phosphide catalysts are denoted as NiMoa/b, where a/b indicates the Ni/Mo molar ratio. 2.2. Catalyst characterization H 2 -TPR, CO chemisorption and NH 3 temperature-programmed desorption (NH 3 -TPD) were used to characterizing the reducibility of catalyst precursor, the surface density of metal site and the catalyst acidity. The details for those are given in the supplementary information. N 2 adsorption was measured on a Quantachrom QuadraSorb SI at 196 C. The BrunauerEmmettTeller (BET) equation was used to calculate the surface area. X-ray diffraction (XRD) patterns were obtained on a D8 Focus powder diffractometer using Cu Ka radia- tion (k = 0.15406 nm). High resolution transmission electron microscope (HRTEM) images were obtained on a Tecnai G2 F20 instrument. X-ray photoelectron spectroscopy (XPS) was performed on a PHI 5000VersaProbe instrument with Al Ka radiation (1486.6 eV). Binding energies were determined with adventitious carbon (C1s at 284.8 eV) as the reference. Reduced catalysts were transferred to the bottles in a glovebox and stored in sealed bottles with Ar atmosphere. When the measurement was carried out, the catalysts were transferred to the analysis chamber using a glovebox with N 2 atmosphere. That is, the reduced catalysts were avoided to be exposure to air before the XPS measurement. 2.3. Activity test The catalyst activity for the deoxygenation of methyl laurate was tested on a stainless-steel xed-bed reactor (inner diameter of 12 mm). 0.35 g passivated catalyst blended with 2.8 g quartz sand in same diameter was loaded in the reactor, and 2 g quartz sand was placed on the catalyst bed to preheat the reactants. Before the reaction, the passivated catalyst was re-reduced at 450 C for 1 h. After that, the temperature was adjusted to the de- sired value, the H 2 pressure was set at 3.0 MPa, and methyl laurate was fed into the reactor using a pump. The weight hourly space 2 J. Chen et al. / Fuel 129 (2014) 110 velocity (WHSV) of methyl laurate was 14 h 1 and the H 2 /methyl laurate molar ratio was 50. The liquid products were quantitatively analyzed on a SP-3420 gas chromatograph equipped with a ame ionization detector (FID) and a HP-5 capillary column (30 m 0.32 mm 0.5 lm). Tetrahydronaphthalene was used as an internal standard. The analytic results were conrmed by a gas chromatograph (GC) with the relative standard deviations lower than 5.0%. The gaseous products (CO and CH 4 ) were quanti- ed on an on-line 102 GC equipped with a TCD and a TDX-101 packed column, and N 2 was used as an internal standard. The mass balance ((the mass of liquid efuent from reactor per hour+the mass of gaseous products per hour)/the mass of methyl laurate entered reactor per hour) was better than 97%. The conversion of methyl laurate (X) and the selectivity to product i (S i ) were dened as follows: X n 0 n=n 0 100%; S i n i =n 0 n 100% where n 0 and n denote the moles of methyl laurate in the feed and the product, respectively; n i denotes the mole of methyl laurate converted to product i. In addition, the turnover frequency (TOF) of methyl laurate and the site time yield (STY) of the C11 and C12 hydrocarbons were cal- culated as follows: TOF(s 1 ) = Amount of converted methyl laurate per second (lmol/s 1 )/(CO uptake (lmol/g) catalyst weight(g)). STY(s 1 ) = Amount of produced C11 and C12 hydrocarbons per second (lmol/s 1 )/(CO uptake (lmol/g) catalyst weight(g)). 3. Results and discussion 3.1. Catalyst characterization Fig. 1 shows the H 2 -TPR proles of the catalyst precursors. The prole for MoP/SiO 2 precursor shows a small peak at 515 C and a big peak at 715 C. The former is due to the reduction of Mo 6+ ? Mo 4+ , while the latter is ascribed to the reductions of Mo 4+ ?Mo and phosphate [26]. The Ni 2 P/SiO 2 precursor gives lower initial reduction temperature than the MoP/SiO 2 one. The small peak ob- served at 235 C is due to the reduction of Ni 3+ ?Ni 2+ . The obvious peaks at about 470, 605 and 736 C are ascribed to the reductions of NiO and/or nickel silicate, nickel species in phosphates and PO bond [8], respectively. Because the Ni 2 P/SiO 2 precursor was not calcined after the introduction of phosphate, it showed a very dif- ferent reduction behavior from the calcined one [8]. In the calcined Ni 2 P/SiO 2 precursor, a strong interaction between nickel species and phosphate leads to no reduction due to NiO and only the reduction ascribed to nickel phosphate. The reductions of NiMo phosphide catalyst precursors were complex. In contrast to the reductions of Ni 2 P/SiO 2 and MoP/SiO 2 precursors, the peaks below 600 C are related to the reductions of NiO, nickel silicate and Mo 6+ ?Mo 4+ , while the ones above 600 C are related to the metal (Ni and Mo) phosphates. On the whole, the Ni introduction promoted the reduction. This is due to the easier reducibility of Ni 2+ than that of Mo 6+ . The reduced metal Ni can dissociate H 2 to form reactive atomic hydrogen. Fig. 2 shows the XRD patterns of different catalysts. Ni 2 P (2h = 40.8, 44.6, 47.4 and 54.5, PDF 03-0953) and MoP (2h = 28.1, 32.3, 43.3 and 57.4, PDF24-0771) were detected for Ni 2 P/SiO 2 and MoP/SiO 2 , respectively. For the Ni 2 P/SiO 2 catalysts with the introduction of Mo, as the Ni/Mo ratio decreased from 3/1 to 3/3, the peaks due to Ni 2 P became weak and shifted to low angles (obviously shown in Fig. 1S (2h = 3848) in supple- mentary information), and the peaks due to MoP and MoNiP 2 (2h = 31.3 and 45.3, PDF 65-1985) appeared and became intense. This indicates that some Mo atoms entered the lattice of Ni 2 P through a homogeneous substitution of Ni with Mo because the radius (0.145 nm) of Mo atom is larger than that (0.135 nm) of Ni one. Also, the incorporation of Mo in the lattice of Ni 2 P promoted the dispersion of Ni 2 P and/or reduced the crystallinity of Ni 2 P. This is also reected by the following HRTEM images. For the MoP/SiO 2 catalysts with the introduction of Ni, as the Ni/Mo ratio increased from 1/3 to 3/3, the peaks due to MoP and MoNiP 2 became intense, while the peaks due to Ni 2 P only became slightly intense and also located at lower 2h than those of Ni 2 P/SiO 2 . Clearly, the introduc- tion of Ni promoted the formation of MoP phase with high crystal- linity and large crystallite (also conrmed by HRTEM images). This Table 1 Catalyst properties. Catalyst Ni content a (wt.%) Mo content a (wt.%) Surface composition b BET surface area (m 2 /g) CO uptake (lmol/g) Acid amount (lmol/g) c Ni/Mo P/(Ni + Mo) Ni 2 P/SiO 2 12.0 0.0 4.76 349 30 285 NiMo3/1 12.0 6.5 1.10 1.79 316 34 276 NiMo3/2 12.0 13.0 280 58 436 NiMo3/3 12.0 19.6 0.68 1.42 299 44 333 NiMo2/3 8.0 19.6 268 57 445 NiMo1/3 4.0 19.6 0.41 1.10 271 98 428 MoP/SiO 2 0.0 19.6 0.92 267 95 570 a Relative to SiO 2 . b Obtained from XPS measurement. c Obtained from NH 3 -TPD measurement. 200 400 600 800 1000 H 2
c o n s u m p t i o n / a . u . Ni 2 P/SiO 2 NiMo3/1 NiMo3/2 NiMo3/3 NiMo2/3 NiMo1/3 MoP/SiO 2 Temperture/ o C Fig. 1. H 2 -TPR proles of different catalyst precursors. J. Chen et al. / Fuel 129 (2014) 110 3 should be related to the role of Ni. During the H 2 -TPR process to prepare the catalyst, the metallic Ni was more easily formed than the metallic Mo, and it could adsorb and dissociate H 2 to formreac- tive atomic hydrogen, which spilled over to Mo species and pro- moted their reduction. As a result, MoP was easily formed and its crystallite was apt to grow up. In all, the MoNiP 2 phase was the most obvious at the Ni/Mo ratio of 1 (i.e., in the NiMo3/3 catalyst). Fig. 3 shows the HRTEM images of different catalysts. The dark globular particles belong to metal phosphides, which is demonstrated by the crystallographic planes due to phosphides in the magnied images and the EDX data (Fig. 2S). Ni 2 P/SiO 2 , NiMo3/1, NiMo3/2 and NiMo3/3, whose phosphide particles distributed between 3 and 20 nm(particle size distribution shown in Fig. 3S in supplemen- tary information), had the average particle sizes of about 12.3, 13.2, 5.5 and 8.8 nm, respectively. NiMo2/3 with the particles ranged from 3 to 15 nm had the average size of about 7.0 nm. NiMo1/3 and MoP/SiO 2 mainly contained the particles with 24 nm. Clearly, Ni 2 P/SiO 2 showed much lower dispersion than MoP/SiO 2 , which is mainly due to the easier reduction of the Ni 2 P/SiO 2 precursor. In a whole, there was a trend that the introduction of Mo to Ni 2 P/SiO 2 enhanced the phosphide dispersion, while the introduction of Ni to MoP/SiO 2 reduced the phosphide dispersion. Fig. 4 shows the XPS spectra in the P 2p, Ni 2p 3/2 and Mo 3d regions. In P 2p XPS spectra, two peaks due to P 2p 3/2 (dash lines) are observed at about 129 and 134 eV, respectively. The former is ascribed to the reduced P in phosphides, while the latter is due to PO 4 3 species that were resulted from the surface passivation and the unreduced PO 4 3 [27]. The reduced P had lower electron bind- ing energy than the element P (130.2 eV). This is attributed to the electron transfer from metal atom to P one, leading to a small negative charge on the P site (P d ) and simultaneously a small po- sitive charge on the metal site (i.e., Ni d+ and Mo d+ ). In the Ni 2p 3/2 spectra of Ni 2 P/SiO 2 , two peaks at 852.7 and 856.6 eV are assigned to Ni d+ in Ni 2 P phase and Ni 2+ ions [27], respectively. The peaks due to Ni d+ in NiMo3/1, NiMo3/3 and NiMo1/3 were located at about 853.1 eV that was higher than that in Ni 2 P/SiO 2 , indicating that the positive charge (d) of Ni d+ in NiMo bimetallic phosphide was larger. In the Mo 3d spectra of MoP/SiO 2 , the Mo 3d 5/2 peaks at 228.0, 229.2 and 232.6 eV are attributed to Mo d+ in MoP, Mo 4+ and Mo 6+ ions [28], respectively. The peaks due to Mo d+ in NiMo1/3, NiMo3/3 and NiMo3/1 were respectively at about 227.8, 227.6 and 227.5 eV, lower than that in MoP/SiO 2 . Therefore, the positive charge (d) of Mo d+ in NiMo bimetallic phosphide was smaller than that in MoP. This can be ascribed to the electron transfer from Ni to Mo, which is consistent that the Paulings elec- tronegativity (1.91) of Ni is lower than that (2.16) of Mo. The elec- tron transfer from Ni to Mo indicates an interaction between Ni and Mo in phosphide, which is derived from the introduction of Mo atoms into Ni 2 P lattice and the formation of MoNiP 2 phase. This interaction will inuence the catalyst performance. As to the value of positive charge on Ni or Mo site in the phosphide, some researchers have investigated. Based on the result of infrared spec- troscopic technique of CO adsorption [23,29], the value of positive charge (d) on Ni d+ in Ni 2 P is determined as 0 < d < 1, while that on Mo d+ in MoP is considered to 0 < d < 2. Additionally, Bussell et al. [30] assigned the binding energy of 228.4 eV to a Mo d+ (0 < d 6 4) species. According to the above reports, the values of positive charge on Ni d+ and Mo d+ in the present catalysts are considered as 0 < d < 1 and 0 < d < 4, respectively. The Ni d+ site had higher elec- tron density than the Mo d+ site in the phosphide. This is consistent with the DFT calculation [31]. Table 1 presents the surface composition measured by XPS. As the Ni/Mo ratio decreased, the surface P/M(Ni + Mo) ratio de- creased. Compared surface Ni/Mo ratio with the bulk one, the Mo species were surface enrichment on NiMo3/1 and NiMo3/3, while the Ni species were surface enrichment on NiMo1/3. Table 1 also shows the surface areas of different catalysts. MoP/ SiO 2 gave lower surface area than Ni 2 P/SiO 2 . This may be due to that the MoP particles were much smaller than the Ni 2 P ones. The small particles might enter and subsequently block the sup- port pores, reducing the surface area. In the order of Ni 2 P/SiO 2 , NiMo3/1 and NiMo3/2, the decreased surface area is related to the increased loading of metal phosphide. In the sequence of MoP/SiO 2 , NiMo1/3 and NiMo2/3, the loading of metal phosphide increased, whereas the surface area did not change obviously. This can be explained by that the increased phosphide particles reduced the blockage of pores to some extent. The larger surface area of NiMo3/3 than those of MoP/SiO 2 , NiMo1/3 and NiMo2/3 may be ascribed to its larger particles. The CO uptake represents the surface density of metal site (see Table 1). In the sequence of Ni 2 P/SiO 2 , NiMo3/1 and NiMo3/2, the CO uptake increased. This is related to the increased metal content and the decreased surface P/M(M = Ni + Mo) ratio and particle size. The lower CO uptake of NiMo3/3 than that of NiMo3/2 may be related to the larger phosphide particle size. In the order of MoP/SiO 2 , NiMo1/3, NiMo2/3 and NiMo3/3, the total metal content increased, whereas the CO uptake tended to decrease. This is due to the increased surface P/M(M = Ni + Mo) ratio and metal phosphide crystallites. In all, the catalyst with higher dispersion gave larger CO uptake. The catalyst acidity was measured by NH 3 -TPD (the proles shown in Fig. 4S in supplementary information). Each prole shows a main peak at about 200 C with a shoulder at higher tem- perature. The acidity of metal phosphide catalyst is derived from the phosphide itself and surplus phosphorus species. Both Lewis and Brnsted acidities have been found on the phosphide catalysts [8,32]. As indicated by the previous work [8], the acid sites on Ni 2 P/ SiO 2 include POH group and Ni d+ site, while those on MoP/SiO 2 in- clude POH, MoOH, Mo d+ as well as Mo n+ (n = 4 and 6). Therefore, the acid sites on the NiMo bimetallic phosphide catalysts con- tained POH, MoOH, Ni d+ , Mo d+ as well as Mo n+ . The POH and MoOH groups belong to Brnsted acidity, while Ni d+ , Mo d+ as well as Mo n+ are Lewis acid sites. The acid amounts obtained from NH 3 -TPD are provided in Table 1. The larger acid amount of MoP/ SiO 2 than that of Ni 2 P/SiO 2 is mainly ascribed to the higher MoP dis- persion. As the Mo content introduced into Ni 2 P/SiO 2 increased, the acid amount tended to increased (apart from NiMo3/3). However, as the Ni content introduced into MoP/SiO 2 increased, the acid Fig. 2. XRD patterns of different catalysts. 4 J. Chen et al. / Fuel 129 (2014) 110 Fig. 3. TEM images of different catalysts. J. Chen et al. / Fuel 129 (2014) 110 5 amount tended to decrease. On the whole, the smaller phosphide particles gave rise to more acid sites. 3.2. Catalyst reactivity On the phosphide catalysts, the deoxygenated products from methyl laurate include C11 and C12 hydrocarbons (n-alkanes, iso- alkanes and alkenes), which are generated from the decarbonyla- tion and HDO pathways, respectively. The detected oxygenated intermediates were lauric acid, dodecanal, dodecanol and lauryl laurate. During the HDO pathway, several reactions (such as hydrogenolysis, hydrolysis, hydrogenation and dehydration) consecutively occurred, that is, methyl laurate ?laurate acid ?lauraldehyde ?lauryl alcohol ?C12 hydrocarbons. Apart from methyl laurate, the oxygenated intermediates can also be converted to C11 hydrocarbons via decarbonylation [8]. The pro- posed reaction pathway scheme is presented in Scheme 1. As indi- cated previously [810], the active sites on the surface of phosphide particles include Ni d+ , Mo d+ and POH group. Ni d+ and Mo d+ mainly contribute to decarbonylation, hydrogenolysis and hydrogenation, while the POH group primarily catalyzed the hydrolysis, dehydration as well as esterication. Similar to the previous result [8], there was a great deal of alkenes produced on MoP/SiO 2 (alkene/n-alkane molar ratio >0.37 as indicated in Table 1S in supplementary information), which is due to the low hydrogenation ability of MoP. However, Ni-containing catalysts (Ni 2 P/SiO 2 and NiMo bimetallic phos- phide) gave much less amounts of alkenes (alkene/n-alkane molar ratio <0.06 as shown in Table 1S in supplementary information). This should be ascribed to the high hydrogenation ability of Ni [8]. Indeed, the alkene/n-alkane molar ratio decreased as the Ni/Mo ratio increased. 3.2.1. Activity Herein, the catalyst activity is presented as both total conver- sion and turnover frequency (TOF) of methyl laurate (Fig. 5). As was expected, the total conversion and TOF on each catalyst in- creased as the reaction temperature. Generally, the NiMo bimetallic phosphide catalysts had slightly higher conversion than Ni 2 P/SiO 2 and MoP/SiO 2 . Among them, NiMo3/3 gave almost the NiMo1/3 NiMo3/3 NiMo3/1 Ni 2 P MoP P 2p R e l a t i v e
i n t e n s i t y / a . u . Binding energy/eV 138 136 134 132 130 128 126 862 860 858 856 854 852 850 NiMo1/3 NiMo3/3 NiMo3/1 Ni 2 P Ni 2p 3/2 R e l a t i v e
i n t e n s i t y / a . u . Binding energy/eV 238 236 234 232 230 228 226 224 NiMo3/1 NiMo3/3 NiMo1/3 MoP/SiO 2 Mo 3d R e l a t i v e
i n t e n s i t y / a . u . Binding energy/eV Fig. 4. XPS spectra of P 2p, Ni 2p 3/2 and Mo 3d in phosphide catalysts. For P 2p, solid lines and dotted lines correspond to P 2p 1/2 and P 2p 3/2 , respectively. For Mo 3d, solid lines and dotted lines correspond to Mo 3d 3/2 and Mo 3d 5/2 , respectively. 6 J. Chen et al. / Fuel 129 (2014) 110 highest one. TOF displays a very different variation tendency from the total conversion. Ni 2 P/SiO 2 and MoP/SiO 2 gave the highest and the lowest TOF, respectively. TOF was calculated on the base of the surface density of metal site (i.e., CO uptake). However, the catalyst acidity also contributes to the conversion of methyl laurate. As indicated in Scheme 1, methyl laurate can be converted via decarb- onylation, hydrogenolysis and hydrolysis. The Brnsted acid site is very low active for decarbonylation and hydrogenolysis [8]. The decarbonylation and hydrogenolysis primarily occurred on metal (Mo d+ and Ni d+ ) sites, while the hydrolysis took place on acid site. MoP/SiO 2 should be more active for hydrolysis than Ni 2 P/SiO 2 because of its more acid sites. Undoubtedly, per Ni site was intrinsically more active than Mo d+ site for the conversion of methyl laurate. This can partially be explained by the higher electron density of Ni d+ site than that of Mo d+ site in phosphide, because the high electron density favors the cleavages of both CC and CO bonds [8,33]. Additionally, because the Mo d+ site had larger positive charge (i.e., lower electron density) than the Ni d+ one, it was more electrophilic and so more easily combined with oxygen in methyl laurate, the oxygenated intermediates as well as the product water [8,20,34]. Moreover, the MoO bond strength (502 kJ/mol) is much larger than the NiO one (366 30 kJ/mol) [35], which is also indicated by that MoO 3 is more difcultly reduced than NiO (see H 2 -TPR proles of MoO 3 /SiO 2 and NiO/SiO 2 in Fig. 5S in supplementary information). Therefore, it can be inferred that the Mo d+ site has stronger inter- action with oxygen than the Ni d+ one. Contrary to Sabatier princi- ple, the interaction between Mo and O may be too strong to favor the desorption of O-containing products, subsequently giving rise to low TOF. However, just as this strong interaction, the HDO pathway rather than decarbonylation was preferentially catalyzed on Mo site (indicated in the following). For the NiMo bimetallic phosphide, TOF was contributed by both Ni and Mo sites. On one hand, the introduction of Mo to Ni 2 P/SiO 2 reduced TOF. With decreasing Ni/Mo ratio from 3/1 to 3/2, TOF decreased. However, NiMo3/3 had higher TOF than NiMo3/2. On the other hand, the introduction of Ni to MoP/SiO 2 enhanced TOF. With increasing the Ni/Mo ratio from 1/3 to 3/3, TOF increased. As a whole, TOF decreased with decreasing the Ni/Mo ratio (apart from NiMo3/2). This is related to the Ni/Mo ratio, phos- phide particle size and the electronic interaction between Ni and Mo. The decrease in the Ni/Mo ratio led to low TOF because the Ni site had higher TOF than the Mo one. In addition, the decrease in the crystallite size may be another reason. The previous work indicates that the larger Ni 2 P crystallite gives higher TOF [9]. Although NiMo3/2 had higher Ni/Mo ratio than NiMo3/3, it gave lower TOF. This may be related to its smaller phosphide particle size. Again, the electron transfer from Ni to Mo may also reduce TOF on Ni site. Although the electron density of Mo site increased, this might not compensate the effect of the decreased electron density of Ni site. It is worth noticing that the methyl laurate is not completely converted to form the deoxygenated hydrocarbons (i.e., C11 and C12 hydrocarbons) because the oxygenated intermediates were produced. Here, we also provided the site time yield (STY) of the C11 and C12 hydrocarbons (see Fig. 6S in supplementary informa- tion). STY is dened as the number of molecules of both C11 and C12 hydrocarbons produced per metal site and per unit time [36]. It is reasonable that STY was always smaller than TOF at each temperature. But then, as the reaction temperature increased, the difference between STY and TOF decreased, indicating that the high Scheme 1. Proposed reaction pathway for deoxygenation of methyl laurate. Ni2P NiMo3/1 NiMo3/2 NiMo3/3 NiMo2/3 NiMo1/3 MoP 0 20 40 60 80 100 MoP/SiO 2 Ni 2 P/SiO 2 320 o C 300 o C C o n v e r s i o n / % Catalyst 340 o C Ni2P NiMo3/1 NiMo3/2 NiMo3/3 NiMo2/3 NiMo1/3 MoP 0.0 0.1 0.2 0.3 0.4 0.5 MoP/SiO 2 Ni 2 P/SiO 2 T O F / s - 1 Catalyst 300 o C 320 o C Fig. 5. Conversion and TOF of methyl laurate on different catalysts. J. Chen et al. / Fuel 129 (2014) 110 7 temperature favors the deoxygenation reaction. Also, similar to TOF, STY decreased with decreasing Ni/Mo ratio (except NiMo3/2). 3.2.2. Product selectivity It is known that decarbonylation is endothermic and HDO is exothermic [37]. The increase of reaction temperature favors the decarbonylation rather than HDO from the thermodynamic view, while it accelerates both decarbonylation and HDO from the ki- netic view. The deoxygenation pathway is affected not only by reaction condition but also by catalyst property. Fig. 6 shows the selectivities to C11 and C12 hydrocarbons and the C11/C12 molar ratios on different catalysts. As the temperature increased from 300 to 340 C, the selectivity to C11 hydrocarbons on all catalysts increased, whereas the selectivity to C12 hydrocarbons increased on NiMo1/3 and MoP/SiO 2 . The temperature had very small effect on the selectivity to C12 hydrocarbons on Ni 2 P/SiO 2 . For the cata- lysts with the Ni/Mo ratios between 3/1 and 2/3, the selectivity to C12 hydrocarbons rstly increased and then decreased. The above results indicate that the decarbonylation to produce C11 hydrocarbons and the HDO to yield C12 hydrocarbons were more favorable on Ni and Mo sites, respectively. This is more obviously reected by the C11/C12 ratio. The C11/C12 ratio represents the selectivity between the decarbonylation and HDO pathways. As the temperature increased, the C11/C12 ratio increased on all catalysts, especially for the cat- alysts with high Ni/Mo ratios. The temperature had a very small inuence on the C11/C12 ratio on MoP/SiO 2 . At all temperatures, Ni 2 P/SiO 2 gave the largest C11/C12 ratio (from 2.9 at 300 C to 6.9 at 340 C), whereas MoP/SiO 2 gave the lowest C11/C12 ratio (always lower than 0.1). Clearly, Ni 2 P/SiO 2 and MoP/SiO 2 preferen- tially catalyzed decarbonylation and HDO pathways, respectively. As discussed previously, this is mainly ascribed to their different electronic properties and interaction with oxygen [8]. The Mo site had lower electron density and stronger interaction with oxygen than the Ni site. The metal site with lower electron density is more electrophilic and so more easily interact with oxygen in the reac- tant [8,20,34], preferentially giving rise to the HDO product (here- in, C12 hydrocarbon). For the NiMo bimetallic phosphide catalysts, the C11/C12 ratio tended to decrease as the Ni/Mo ratio decreased (except NiMo3/3). The introduction of Mo to Ni 2 P/SiO 2 reduced the C11/C12 ratio, whereas the introduction of Ni to MoP/SiO 2 enhanced the C11/ C12 ratio. This is mainly attributed to the different deoxygenation mechanism on Ni and Mo sites as mentioned above. In addition, as indicated by previous work [9], larger Ni 2 P particles give higher C11/C12. Interestingly, the C11/C12 ratio on the NiMo bimetallic phosphide was lower than the weighted value of those on Ni 2 P/ SiO 2 and MoP/SiO 2 . As to NiMo3/1 that had similar average Ni 2 P particle size to Ni 2 P/SiO 2 , for instance, the main phase was Ni 2 P incorporated with Mo and the surface Ni/Mo ratio was about 1.1. If the Ni and Mo sites on NiMo3/1 catalyzed the deoxygenation as the same performance to those on Ni 2 P/SiO 2 and MoP/SiO 2 , respectively, the C11/C12 ratio on NiMo3/1 would be larger than 1.0 at 300 and 320 C. In fact, the C11/C12 ratio was lower than 1.0. In other word, the introduction of Mo to Ni 2 P inhibited the decarbonylation. This may be attributed to the electronic interac- tion between Ni and Mo. Because of the electron transfer from Ni to Mo, the increase in positive charge can enhance the electrophlic- ity of Ni, which favored the HDO pathway on Ni site. Meanwhile, the decrease in positive charge may reduce the electrophlicity of Mo, promoting the decarbonylation pathway on Mo site. We spec- ulate that the interaction between Ni and Mo may more obviously inuence the deoxygenation pathway on Ni. Surprisingly, NiMo3/3 gave larger C11/C12 ratio than NiMo3/1 and NiMo3/2 although it had lower Ni/Mo ratio. We temporarily attribute this special phe- nomenon to the obvious MoNiP 2 phase in NiMo3/3. Based on the above analysis, the C11/C12 ratio is affected by the Ni/Mo ratio, the phosphide particle size, the interaction between Ni and Mo as well as the role of MoNiP 2 phase. Among them, the Ni/ Mo ratio is the determining factor. In other word, the deoxygen- ation pathway (i.e.,C11/C12 ratio) can be regulated by changing the Ni/Mo ratio in the bimetallic phosphide catalyst. This provides the approach to tuning the product composition. If the deoxygen- ated hydrocarbons are used for producing jet fuel via further cracking, the preferential reaction is decarbonylation. However, if the diesel-like hydrocarbon is expected, the HDO pathway is preferable. Notably, the introduction of Ni to MoP greatly reduced the amount of alkenes that is not expected in the nal product as fuel, whereas it did not alter the deoxygenation pathway essen- tially. For example, NiMo1/3 mainly catalyzed the HDO pathway, and the C11/C12 molar ratio was lower than 0.4 even at 340 C. During the deoxygenation of methyl laurate, the detected oxy- genated intermediates include lauric acid, dodecanal, dodecanol and lauryl laurate. The selectivities to different oxygenated inter- mediates are shown in Fig. 7. We found that the selectivity de- creased in the sequence of dodecanol, lauryl lautate, lauric acid and dodecanal. Dodecanal was very trace (the selectivity less than 0.4%, not shown here) because it is very reactive. The selectivity to lauric acid was lower than 2% and was also not shown here. Our previous work [8] shows that lauric acid was main oxygenated intermediate on Ni 2 P/SiO 2 and MoP/SiO 2 under 2.0 MPa. Here, the increased H 2 pressure (3.0 MPa) may account for that catalyst Ni2P NiMo3/1 NiMo3/2 NiMo3/3 NiMo2/3 NiMo1/3 MoP 0 20 40 60 80 MoP/SiO 2 Ni 2 P/SiO 2 S e l e c t i v i t y
t o
C 1 2 / % 0 20 40 60 80 100 S e l e c t i v i t y
t o
C 1 1 / % 300 o C 320 o C 340 o C Ni2P NiMo3/1 NiMo3/2 NiMo3/3 NiMo2/3 NiMo1/3 MoP 0 2 4 6 8 MoP/SiO 2 Ni 2 P/SiO 2 C 1 1 / C 1 2
m o l a r
r a t i o Catalyst 300 o C 320 o C 340 o C Fig. 6. Selectivities to C11 and C12 hydrocarbons and C11/C12 molar ratios. 8 J. Chen et al. / Fuel 129 (2014) 110 dodecanol became the main oxygenated intermediate. This is reasonable because the increase in H 2 pressure promoted the hydrogenation of lauric acid. The small amount of lauric acid is also due to its subsequent reaction with dodecanol to form lauryl laurate. As was expected, the selectivity to the total oxygenated inter- mediates decreased with increasing temperature, and it was lower than 0.25% at 340 C. It is reasonable that MoP/SiO 2 had higher selectivity to dodecanol than Ni 2 P/SiO 2 because it predominately catalyzed the HDO pathway. Interestingly, the NiMo bimetallic phosphides generally gave higher selectivity to dodecanol than MoP/SiO 2 and Ni 2 P/SiO 2 . When Mo was introduced in Ni 2 P/SiO 2 , the increased selectivity to dodecanol is due to that Mo promoted the HDO pathway. However, as the Mo content increased, the selectivity to dodecanol decreased. This may be related to the increased acid amount. When Ni was introduced in MoP/SiO 2 , the selectivity to dodecanol tended to increase. This may be due to the decrease in the acid amount. Dodecanol can be converted to dodecene via dehydration, to lauryl laurate via esterication with lauric acid, to n-dodecane via hydrogenolysis of CO bond, or to C11 hydrocarbons via dehy- drogenation followed by decarbonylation [8]. The dissociation of CO bond is very difcult due to higher energy (about 360 kJ/ mol) [18]. Therefore, the dehydration as well as the esterication is easier for the conversion of dodecanol, which was promoted with the increase in the acid amount. Lauryl laurate was derived from the esterication between lauric acid and dodecanol on the acid site. Thus, its selectivity in- creased as the catalyst acidity and the concentrations of lauric acid and dodecanol increased. On the different catalysts, the variation tendency for the selectivity to lauryl laurate was opposite to that for the selectivity to dodecanol. On one hand, the formation of lauryl laurate consumed dodecanol. On the other hand, the high acidity favored both dehydration and esterication of dodecanol. Here, we also compared the performances of different catalysts at the third and the thirteenth hours (see Fig. 7S in supplementary information). It was found that NiMo3/2 and NiMo3/3 gave better stabilities than other catalysts. In other words, to enhance the stability of mono-metallic (Ni or Mo) phosphide catalyst, the bimetallic phosphide catalyst with suitable Ni/Mo ratio is an option. Along with the reaction, the C11/C12 ratio only slightly increased for Ni 2 P/SiO 2 , NiMo3/1, NiMo3/2 and NiMo3/3, whereas it did not change for NiMo2/3, NiMo1/3 and MoP/SiO 2 obviously. We speculate that the surface active sites did not change obviously during 313 h. The revolution of surface active sites may mainly be due to the product water. Water can interact with the surface metal site and the P site, reducing the density of surface metal site and creating new POH group [38]. However, this process was very fast and mainly occurred at the initial reaction phase [38,39]. 4. Conclusion In the present work, we investigated the sulfur-free NiMo bimetallic phosphide catalysts for the deoxygenation of methyl laurate as a model reactant to produce hydrocarbons. The develop- ment of sulfur-free catalyst avoids the formation of undesirable S- containing products and reduces the investment cost. XRD, HRTEM, CO chemisorption and NH 3 -TPD results indicate that the dispersion and acidity of phosphide catalyst tended to decrease with increasing Ni/Mo ratio. XPS gave the evidence that the elec- tron transfer occurred not only from metal (Ni and Mo) to P but also from Ni to Mo. The electronic interaction between Ni and Mo is mainly derived from the incorporation of Mo into Ni 2 P as well as the formation of MoNiP 2 phase. The deoxygenation of methyl laurate was carried out at 300340 C, 3 MPa, H 2 /methyl laurate of 50 and WHSV of 14 h 1 . Apart from NiMo3/3, the TOF of methyl laurate and the C11/C12 ratio tended to increase as the Ni/Mo ratio increased. This is related to the Ni/Mo ratio, the phos- phide particle size and the electron density of metal site. The in- creases in the Ni/Mo ratio and phosphide particle size favored the C11/C12 ratio, whereas the electron transfer from Ni to Mo gave rise to the decrease in C11/C12 ratio. Under the present con- dition, the main oxygenated intermediate was dodecanol, followed by lauryl laurate and lauric acid. The catalyst acidity obviously af- fected the distributions of the oxygenated intermediates. The in- crease in acidity favored the conversion of dodecanol to C12 hydrocarbon via dehydration and the formation of lauryl laurate. NiMo3/3 showed special performance in comparison with NiMo3/2 and NiMo2/3, which is probably related to its more remarkable MoNiP 2 phase and larger phosphide particles. The rea- son is still needed to investigate. As a whole, the deoxygenation pathway (i.e., C11/C12 ratio) can be tuned by altering the Ni/Mo ra- tio in the bimetallic phosphide. This can satisfy the practical de- mand in hydrocarbon composition to produce different fuels (such as jet fuel and diesel). Acknowledgements The authors gratefully acknowledge the supports from the National Natural Science Foundation of China (No. 21176177), the Natural Science Foundation of Tianjin (No. 12JCYBJC13200), State Key Laboratory of Catalytic Materials and Reaction Engineering (RIPP, SINOPEC) and the Program of Introducing Talents to the University Disciplines (B06006). Ni2P NiMo3/1 NiMo3/2 NiMo3/3 NiMo2/3 NiMo1/3 MoP 0 5 10 15 20 MoP/SiO 2 Ni 2 P/SiO 2 S e l e c t i v i t y
t o
d o d e c a n o l / % Catalyst 300 o C 320 o C 340 o C Ni2P NiMo3/1 NiMo3/2 NiMo3/3 NiMo2/3 NiMo1/3 MoP 0 2 4 6 8 MoP/SiO 2 Ni 2 P/SiO 2 S e l e c t i v i t y
t o
l a u r y l
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