Greenlee Pipe and Tube Bender 782 IM823REV08

INSTRUCTION MANUAL
782
Pipe and Tubing Bender
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
999 6453.8
2000 Greenlee Textron
IM 823 REV 8 4/00
782 Pipe and Tubing Bender

Table of Contents
Safety
Description ..................................................................... 2
Safety is essential in the use and maintenance of

Greenlee tools and equipment. This instruction manual
and any markings on the tool provide information for
avoiding hazards and unsafe practices related to the
use of this tool. Observe all of the safety information
provided.
Safety ............................................................................. 2
Purpose .......................................................................... 2
Important Safety Information ......................................... 3
Setup ........................................................................... 4-5
Bending Pipe and Tubing .............................................. 6
Illustrated Bending Glossary ...................................... 7
Laying Out a Single Bend ........................................... 8
Purpose
Laying Out Offset Bends ....................................... 9-11
This instruction manual is intended to familiarize

personnel with the safe operation and maintenance
procedures for the Greenlee 782 Pipe and Tubing
Bender.
Illustration and Parts List Bender ......................... 12-13

Illustration and Parts List Ram ............................. 14-15
Accessories ............................................................. 16-17
Keep this manual available to all personnel.

Replacement manuals are available upon request
at no charge.
and
are registered trademarks of
Greenlee Textron.
Description
The Greenlee 782 Pipe and Tubing Bender is a
hydraulic-powered tool intended for bending various
types of pipe and tubing, as follows:
Aluminum, brass, copper and steel tubing, 3/4" - 2-1/8"
outside diameter, with 1/16" minimum wall thickness
Bendable stainless steel tubing, 3/4" - 1-1/2" outside
diameter, with wall thickness from .065" to .150"
Schedule 40 pipe, Schedule 40S stainless steel pipe
and Schedule 10S bendable stainless, 1/2" - 2" outside
diameter
Schedule 5S bendable stainless steel pipe, 1/2" - 1-1/4"
outside diameter
The 782 Pipe and Tubing Bender is to be coupled to any
Greenlee hydraulic pump capable of developing 700 Bar
(10,000 psi). Suggested pumps include:
Manual:
755 Hand Pump
Electric:
960 Electric Pump

975 Electric Pump
976-22 Electric Pump (220-Volt)
980 Electric Pump
980-22 Electric Pump (220-Volt)
KEEP THIS MANUAL

Greenlee Textron / Subsidiary of Textron Inc.
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
IMPORTANT SAFETY INFORMATION

SAFETY
ALERT
SYMBOL
Wear eye protection when operating

or servicing this tool.
Failure to wear eye protection can
result in serious eye injury from flying
debris or hydraulic oil.
This symbol is used to call your attention to hazards

or unsafe practices which could result in an injury
or property damage. The signal word, defined below,
indicates the severity of the hazard. The message
after the signal word provides information for preventing or avoiding the hazard.
Do not stand in direct line with the hydraulic ram.

A component failure could propel parts with sufficient force to cause severe injury or death.
Do not operate the bender while wearing loose
clothing. Loose clothing can get caught in moving
parts.
Immediate hazards which, if not avoided, WILL result

in severe injury or death.
Failure to observe these warnings can result in

severe injury or death.
Hazards which, if not avoided, COULD result in

severe injury or death.
Do not change accessories, inspect, adjust or clean
tool when it is connected to a power source. Accidental start-up can result in serious injury.
Failure to observe this warning can result in severe
injury or death.
Hazards or unsafe practices which, if not avoided,

MAY result in injury or property damage.
Pipe or tubing moves rapidly as it is bent. The path

of the pipe or tubing must be clear of obstructions.
Be sure clearance is adequate before starting the
bend.
Read and understand all of the

instructions and safety information
in this manual before operating or
servicing this tool.
Inspect the bender, pump, and hose before each

use. Replace, worn, damaged, or missing parts with
Greenlee replacement parts. A damaged or improperly assembled component could break and strike
nearby personnel.
Failure to observe this warning will

result in severe injury or death.
Some bender parts and accessories are heavy and

may require more than one person to lift and
assemble.
Failure to observe these precautions can result in
injury or property damage.
Pinch points:
Keep hands away from bending
shoe, follow bar, saddle, and
conduit when bender is in use.
Ensure that all hose fittings are properly seated before

starting the bend. Incomplete connections may not
allow the ram to retract after the bend is complete.

Setup
1. Use the ram pin to attach the yoke to the ram.
Ram Pin
Yoke
Ram
2. Place the cylinder block of the ram between the two

connecting bars.
Place the lower connecting bar, which has two feet,

on the opposite side of the ram scale.
Place the upper connecting bar, which has the pin
holes marked, on the same side of the ram as the
ram scale.
Upper Connecting Bar

(pin hole markings face up)
Ram Scale
Lower Connecting Bar

(feet face down)
3. Secure the connecting bars to the cylinder block

with the cylinder pins. Secure the cylinder head pins
in place with the spring clips.
Cylinder
Head Pins
Spring Clips

Setup (contd)
7. Connect the high-pressure hydraulic hose to the
ram and to the pump (not shown).
Note: Clean the quick-change couplers before
making the connections. Hand-tighten the
coupling firmly until all of the threads are
engaged. Do not use tools.
4. Install the roller between the connecting bars.

Align the roller with the appropriate hole and secure
it with the roller pin. Secure the roller pin by turning
the locking pin over the ball.
Follow the instructions and safety information

supplied with your hydraulic pump.
5. Select the shoe, saddle and follow bar that correspond to the size of pipe or tubing to be bent.
6. Attach the shoe to the yoke with the yoke pin.
Slide the follow bar between the shoe and the roller.
Place the pipe or tubing between the shoe and
follow bar. Attach the saddle to the shoe with the
appropriate saddle pin.
Follow Bar
Saddle Pin
Yoke Pin
Saddle
Shoe

Bending Pipe and Tubing
6. Advance the ram until the ram has traveled the
distance found in Step 4.
1. Use the hydraulic pump to advance the ram until the

shoe contacts the tubing. Apply slight pressure to
the ram. Loosen the ram travel scale nut; set the
ram travel scale, which is read at the edge of the
block, to zero. Tighten the nut.
7. Release the hydraulic pressure at the pump and

move the tubing to the next bending position.
Note: If making an offset bend, rotate the tubing
180 before making the second bend. If
making a three-bend saddle, rotate the
tubing 180 before making the second and
third bends. If making a four-bend saddle,
rotate the tubing 180 before making the
second and fourth bends.
2. Mark the pipe or tubing. See the instructions in

this manual for marking the pipe or tubing for the
necessary bend.
3. Insert the pipe or tubing into the bender. Align
bending mark with the center of the bending shoe.
4. Consult the Ram Travel Table to find the amount of
ram travel necessary to accomplish the bend.
8. Repeat Steps 6 and 7 until the last bend is made.

9. Remove the pipe or tubing from the bender.
5. Use the hydraulic pump to advance the ram until the

shoe, follow bar, and saddle are snug. Check the
setup to be sure that:
the follow bar is in contact with the saddle
the bending mark on the pipe or tubing is aligned
with the front edge of the saddle
Approximate Ram Travel Table for Common Bends

Pipe Size
Use Hole No.
11-1/4
15
22-1/2
30
45
60
75
90
1/2"
1-3/8+
1-1/2
1-5/8
1-13/16
2-3/16
2-9/16
2-7/8
3-13/16
3/4"
3-1/8
3-1/4
3-1/2
3-15/16
4-3/8
4-13/16
5-1/4
1"
1-5/16
1-7/16
1-11/16
2-9/16
3-1/16
3-5/8
4-3/4
1-1/4"
2-3/8
2-1/2
2-13/16
3-1/8
3-3/4
4-7/16
5-1/2
1-1/2"
2-1/4
2-7/16
2-3/4
3-3/16
4-3/4
5-1/2
6-1/8
2"
2-1/4+
2-1/2+
2-7/8
3-1/4
4-1/8
5-3/4
6-3/8
Centerline Bending Radii

Shoe Size
Bending Radius
(Inches)
Bending Radius
(millimeters)
1/2"
3-7/8
98.4
3/4"
4-9/32
109
1"
4-7/8
124
1-1/4"
5-5/8
143
1-1/2"
8-3/16
208
2"
9-7/16
240

Illustrated Bending Glossary
9. height of offset - same as
amount of offset
1. amount of offset - the

distance that the pipe or
tubing must be re-routed to
avoid an obstruction; see
offset bend in this glossary
and Offset Bending Instructions in this manual
10. kick - a single bend of less

than 90
11. leg length - the distance
from the end of a straight
section of pipe or tubing to
the bend; measured from
the end to outside edge of
the pipe or tubing.
2. back-to-back bend - any

U-shaped bend formed by
two parallel 90-degree
bends with a straight
section between the bends
12. offset bend - two opposite

bends with the same
degree of bend; used to
avoid an obstruction
3. center-to-center distance the distance between the

successive bends that
make up an offset or a
three-bend saddle
13. ram travel - the distance

that the ram of a hydraulic
bender must move to
accomplish a particular
bend
4. deduct - sometimes called

comeback
5. depth of offset - same as
amount of offset
14. rise - the distance from the

end of a straight section of
pipe or tubing to the bend;
measured from the end to
the center line of the pipe or
tubing; also called stub or
stub-up
6. developed length - the

actual length of pipe that
will be bent; see distance
d in the following illustration
7. follow bar - a component
common to rotary hydraulic
benders; the follow bar
supports and follows the
pipe or tubing during the
bending process
15. saddle or saddle bend a three-bend or four-bend

combination; used to avoid
an obstruction
16. shot - a single bend
8. gain - the difference

between the straight-line
distance (a + a) and the
shorter radial distance (d)
where
17. shrink - the amount of pipe

or tubing lost when laying
out an offset bend working
toward an obstruction;
see the explanation under
Offset Bending in this
manual
= angle of bend
d
a
r = the centerline
bending radius of
the bending shoe
18. springback - the amount,

measured in degrees, that
pipe or tubing tends to
straighten after being bent

Laying Out a Single Bend
1. Measure the length of the required stub.
2. Find the minimum stub length of that diameter of
pipe or tubing on the Deduct and Minimum Stub
Length Table. The stub you require must be equal
to or longer than the minimum stub length.
Note: Refer to LC if measuring at the centerline,
LB if measuring at the outside radius, and
LT if measuring at the inside radius.
3. Measure and mark the stub length on the conduit.
This is mark 1. Subtract the deduct from the stub
and mark the conduit. This is mark 2, or the bending
mark.
4. Insert the pipe or tubing into the bender so that
mark 2, the bending mark, lies at the leading edge
of the saddle.
5. Bend the conduit. To achieve the desired angle,
refer to the Ram Travel Table for Common Bends in
this manual.
Deduct and Minimum Stub Length Table

Pipe Size
LC
LB
LT
(Minimum
Stub Length)
(Deduct)
Minimum
Stub Length)
(Deduct)
(Minimum
Stub Length)
(Deduct)
1/2"
7-1/2
4-9/16
7-1/8
4-1/8
3/4"
8-1/2
5-1/4
5-3/4
4-11/16
1"
9-3/8
6-3/8
10
8-11/16
5-3/4
1-1/4"
10-1/4
6-3/4
11
7-1/2
9-3/8
5-7/8
1-1/2"
12
13-5/8
10
11-3/4
8-1/8
2"
14
10
15-3/8
11-1/4
13
9-7/8
Example:
1-1/2" pipe
15" stub, measured at the outside radius of the pipe
Use the LC and G columns:
Verify that the stub is greater than LC : 15 > 12

Measure the stub length (15") from the end of the pipe. Make mark 1.
Deduct G (9") from mark 1. Make mark 2.

Laying Out Offset Bends
X Dimension Table
An offset is used to route the conduit around an

obstruction. To make an offset, two bends are required.
The operator must measure the height of the offset and
determine the angle of the offset. The distance between
the two bends is the center-to-center distance.
Pipe Size
X Dimension
1/2"
2-1/2"
3/4"
2-1/2"
Measure the obstruction.
1"
2-1/2"
Determine the angle of the offset bends.
1-1/4"
2-1/2"
To calculate the center-to-center distance, multiply the

offset height angle by the cosecant that corresponds to
the cosecant. See the Cosecant Table.
1-1/2"
2-1/2"
2"
2-1/2"
Measure the distance from the end of the pipe to the

obstruction. Mark this distance on the pipe. This is
mark 1.
Cosecant Table
Angle
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Find the X dimension on the X Dimension Table.

Measure X inches from mark 1 and mark the conduit.
This is mark 2.
From mark 2, measure the center-to-center distance on
the pipe and make mark 3.
See bending instructions under Bending Conduit in this
manual.
Cosecant
57.299
28.654
19.107
14.335
11.474
9.5668
8.2055
7.1853
6.3924
5.7588
5.2408
4.8097
4.4454
4.1336
3.8637
3.6279
3.4203
3.2361
3.0715
2.9238
2.7904
2.6695
2.5593
2.4586
2.3662
2.2812
2.2027
2.1300
2.0627
2.0000
Angle
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
Cosecant
1.9416
1.8871
1.8361
1.7883
1.7434
1.7013
1.6616
1.6243
1.5890
1.5557
1.5242
1.4945
1.4663
1.4395
1.4142
1.3902
1.3673
1.3456
1.3250
1.3054
1.2867
1.2690
1.2521
1.2361
1.2208
1.2062
1.1924
1.1792
1.1666
1.1547
Angle
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
Cosecant
1.1433
1.1326
1.1223
1.1126
1.1034
1.0946
1.0864
1.0785
1.0711
1.0642
1.0576
1.0515
1.0457
1.0403
1.0353
1.0306
1.0263
1.0223
1.0187
1.0154
1.0125
1.0098
1.0075
1.0055
1.0038
1.0024
1.0014
1.0006
1.0001
1.0000

Laying Out Offset Bends (contd)
Size

Quick-Reference Gain Table
Radius
1/2"
3/4"
1"
1-1/4"
1-1/2"
2"
4"
4-1/2"
5-3/4"
7-1/4"
8-1/4"
9-1/2"
Angle
23
.05"
24
.05"
.06"
25
.05"
.06"
.07"
26
.06"
.07"
.08"
27
.05"
.06"
.07"
.09"
28
.06"
.07"
.08"
.10"
29
.05"
.06"
.08"
.09"
.11"
30
.06"
.07"
.09"
.10"
.12"
31
.05"
.06"
.08"
.10"
.11"
.13"
32
.06"
.07"
.09"
.11"
.12"
.14"
33
.06"
.07"
.09"
.12"
.14"
.16"
34
.07"
.08"
.10"
.13"
.15"
.17"
35
.08"
.09"
.11"
.14"
.16"
.19"
36
.09"
.10"
.12"
.16"
.18"
.20"
37
.09"
.11"
.14"
.17"
.19"
.22"
38
.10"
.11"
.15"
.18"
.21"
.24"
39
.11"
.12"
.16"
.20"
.23"
.26"
40
.12"
.13"
.17"
.22"
.25"
.28"
41
.13"
.14"
.19"
.23"
.27"
.31"
42
.14"
.16"
.20"
.25"
.29"
.33"
43
.15"
.17"
.21"
.27"
.31"
.35"
44
.16"
.18"
.23"
.29"
.33"
.38"
45
.17"
.19"
.25"
.31"
.36"
.41"
46
.18"
.21"
.27"
.33"
.38"
.44"
47
.20"
.22"
.28"
.36"
.41"
.47"
48
.21"
.24"
.30"
.38"
.44"
.50"
To use this table:

Determine the gain by finding the intersection of
the appropriate row (which shows bend angles from
18 - 48 ) and the appropriate column (which shows the
size of each shoe). The number at this intersection
shows the amount of gain for the bend.
Example: 40 bend
1-1/2" pipe
Gain: .25" of gain
10

Laying Out Offset Bends (contd)
Gain Factor Table
0
.0000
.0000
.0000
.0000
.0000
.0000
.0001
.0001
.0003
.0003
10
.0005
.0006
.0008
.0010
.0013
.0015
.0018
.0022
.0026
.0031
20
.0036
.0042
.0048
.0055
.0062
.0071
.0079
.0090
.0100
.0111
30
.0126
.0136
.0150
.0165
.0181
.0197
.0215
.0234
.0254
.0276
40
.0298
.0322
.0347
.0373
.0400
.0430
.0461
.0493
.0527
.0562
50
.0600
.0637
.0679
.0721
.0766
.0812
.0860
.0911
.0963
.1018
60
.1075
.1134
.1196
.1260
.1327
.1397
.1469
.1544
.1622
.1703
70
.1787
.1874
.1964
.2058
.2156
.2257
.2361
.2470
.2582
.2699
80
.2819
.1944
.3074
.3208
.3347
.3491
.3640
.3795
.3955
.4121
90
.4292
To use this table:

Find the gain factor by finding the intersection of the appropriate row (tens digit of the angle) and appropriate column (ones digit of the angle). Multiply the gain factor by the centerline bending radius of the shoe.
See the example below.
Example: 64 bend
9-7/16" centerline radius
Correct Row: row labeled 60
Correct Column: column labeled 04
Gain Factor: .1327
Total Gain for Bend: .1327 x 9-7/16" = 1.25"
11

Illustration
Follow Bar
10
9
4,5,6
11,12
3
2
Saddle
Shoe
8
7
1
12

Parts List
Key
UPC No.
78-3310-
Part No.
Description
Qty
13251
501 3251.2
Ram, Hydraulic, 27-Ton (includes items 2 - 4) ... 1
13252
501 3252.0
Pin Unit, Cylinder Block, .875 x 8.06" ............... 2
50302
905 0302.3
Clip, Hitch Pin #8 .............................................. 2
10826
501 0826.3
Pin, Adapter, .250 x 3.25" ................................. 1
04086
500 4086.3
Pin, Yoke, .995 x 3.62" ...................................... 1
06980
500 6980 2
Yoke, Bender ..................................................... 1
11083
501 1083.7
Bar Unit, Connecting, Lower ............................. 1
06878
500 6878.4
Bar, Connecting, Upper ..................................... 1
14094
501 4094.9
Roller, 1.01 x 2.50 x 6.00" ................................. 1
10
14496
501 4496.0
Pin Unit, 1.00 x 8.50" ........................................ 1
11
29937
502 9937.9
Pin, Saddle, .620 x 5.00" ................................... 1
12
02937
500 2937.1
Pin, Saddle, .871 x 6.00" ................................... 1
11289
501 1289.9
Hose Unit, 3/8" x 6'

(includes the following two items) ................ 1
50760
905 0760.6
Hose, Hydraulic, 3/8" x 6' with Fittings ......... 1
50823
905 0823.8
Coupler, Quick, Hydraulic, 3/8" Male ............. 2
13382
501 3382.9
Box, Metal, Storage ........................................... 1
(Not Shown)
30390
503 0390.2
Decal, Identification ........................................... 1
34316
503 4316.5
Decal, Read IM .................................................. 1
13

Illustration 27 Ton Ram
3.75
16
1
17
18
11.75
2
19
4 or 4A
8
5 or 5A
10
4 or 4A
SECTION BB
7 5 or 5A
14
16
13
12
11
15
14

Parts List - 27 Ton Ram
Key
UPC No.
78-3310-
Part No.
Description
Qty
06221
500 6221.2
Scale, Piston ..................................................... 1
13220
501 3220.2
Retainer, Spring ................................................ 2
50807
905 0807.6
Coupler, Quick, 3/8" .......................................... 1
4*
01717
500 1717.9
Screw, Spring Retainer ..................................... 2
4A
11341
501 1341.0
Screw, Spring Retainer ..................................... 2
5 **
13496
501 3496.5
Washer, Flat, .321 x .460 x .040", Nylon ........... 2
5A
03420
500 3420.0
Washer, Flat, .321 x .428 x .040", Nylon ........... 2
13219
501 3219.9
Spring, Extension, 1.44 x 1.94 x 9.25" .............. 1
13229
501 3229.6
Cylinder, Hydraulic, 27-Ton .............................. 1
14995
501 4495.2
Piston ................................................................ 1
51926
905 0192.6
O-Ring, 2.62 x 3.00 x .187", Nitrile ................... 1
10
50193
905 0193.4
Backup Ring, Spiral, 2.62 x 3.00 x .185" ........... 1
11
13228
501 3228.8
Block, Cylinder .................................................. 1
12
50850
905 0850.5
Screw, Machine, #10 - 32 x .312" Flat Head ...... 2
13
21953
502 1953.7
Scale Bracket ..................................................... 1
14
13252
501 3252.0
Pin Unit, Cylinder Block, .875 x 8.06"

(includes items 15 and 17) ........................... 2
15
50302
905 0302.3
Clip, Hitch Pin #8 .............................................. 2
16
50843
905 0848.3
Nut, Hex, 3/8 - 24, Light Jam ............................ 1
17
50422
905 0422.4
Roll Pin, .219 x 1.37" ......................................... 2
18
51384
905 1384.3
O-Ring, .375 x .500 x .062" ............................... 1
19
10826
501 0826.3
Pin, Adapter, .250 x 3.25" ................................. 1
12129
501 2121.9
Decal, Greenlee Safety (not shown) .................. 1
*On units manufactured prior to August 1996, use 4A.

** Use nylon washer (item 5) if possible. If the counterbore is too small (0.4425/0.4375),
use alternate washer (item 5A).
15

Accessories
Shoe Groups for Tubing
Catalog
No.
TU-G3
TU-G4
TU-G5
TU-G6
TU-G7
TU-G8
TU-G9
TU-G10
TU-G11
TU-G12
TU-G13
TU-G14
UPC No.
78-331002550
11151
14280
16444
02551
11150
11086
16445
06842
11142
11117
16403
02553
11144
11119
16413
02554
11160
11124
16414
02555
11159
11131
16415
02556
11149
11129
16416
02557
11148
11128
11080
02558
20525
20526
16417
02559
11156
11111
11644
02560
11155
11109
11071
02561
11133
11104
11070
Part No.
500 2550.3
501 1151.5
501 4280.1
501 6444.9
500 2551.1
501 1150.7
501 1086.1
501 6445.7
500 6842.3
501 1142.6
501 1117.5
501 6403.1
500 2553.8
501 1144.2
501 1119.1
501 6413.9
500 2554.6
501 1160.4
501 1124.8
501 6414.7
500 2555.4
501 1159.0
501 1131.0
501 6415.5
500 2556.2
501 1149.3
501 1129.9
501 6416.3
500 2557.0
501 1148.5
501 1128.0
501 1080.2
500 2558.9
502 0525.0
502 0526.9
501 6417.1
500 2559.7
501 1156.6
501 1111.6
501 6443.0
500 2560.0
501 1155.8
501 1109.4
501 1071.3
500 2561.9
501 1133.7
501 1104.3
501 1070.5
Description
Qty.
Shoe Group for 3/4" Tubing (includes the following three items) ...... 1
Shoe (3-27/64" Centerline Bending Radius) ..................................... 1
Follow Bar ......................................................................................... 1
Saddle ............................................................................................... 1
Shoe Group for 7/8" Tubing (includes the following three items) ...... 1
Follow Bar ......................................................................................... 1
Saddle ............................................................................................... 1
Shoe Group for 1" Tubing (includes the following three items) ........ 1
Shoe (4-5/16" Centerline Bending Radius) ....................................... 1
Follow Bar ......................................................................................... 1
Saddle ............................................................................................... 1
Shoe Group for 1-1/8" Tubing (includes the following three items) ... 1
Follow Bar ......................................................................................... 1
Saddle ............................................................................................... 1
Shoe (5-5/8" Centerline Bending Radius) ......................................... 1
Follow Bar ......................................................................................... 1
Saddle ............................................................................................... 1
Shoe (5-5/8" Centerline Bending Radius) ......................................... 1
Follow Bar ......................................................................................... 1
Saddle ............................................................................................... 1
Follow Bar ......................................................................................... 1
Saddle ............................................................................................... 1
Follow Bar ......................................................................................... 1
Saddle ............................................................................................... 1
Shoe Group for 1-3/4" Tubing (Includes the following three items) ... 1
Follow Bar ......................................................................................... 1
Saddle ............................................................................................... 1
Follow Bar ......................................................................................... 1
Saddle ............................................................................................... 1
Shoe Group for 2" Tubing (Includes the following three items) ........ 1
Follow Bar ......................................................................................... 1
Saddle ............................................................................................... 1
Follow Bar ......................................................................................... 1
Saddle ............................................................................................... 1
16

Accessories (contd)
Shoe Groups for Pipe
Catalog
No.
UPC No.
78-3310-
Part No.
782R-G2
13779
501 3779.4
Shoe Group for 1/2" Pipe (includes the following three items) ......... 1
13742
501 3742.5
Shoe (3-7/8" Centerline Bending Radius) ........................................ 1
782R-G3
782R-G4
782R-G5
782R-G6
782R-G7
Description
Qty.
13743
501 3743.3
Follow Bar ........................................................................................ 1
11078
501 1078.0
Saddle .............................................................................................. 1
02531
500 2531.7
Shoe Group for 3/4" Pipe (includes the following three items) ......... 1
02917
500 2917.7
Shoe (4-9/32" Centerline Bending Radius) ...................................... 1
02919
500 2919.3
Follow Bar ........................................................................................ 1
02921
500 2921.5
Saddle .............................................................................................. 1
06840
500 6840.7
Shoe Group for 1" Pipe (includes the following three items) ........... 1
02922
500 2922.3.
06874
500 6874.1
Follow Bar ........................................................................................ 1
02926
500 2926.6
Saddle .............................................................................................. 1
02537
500 2537.6
Shoe Group for 1-1/4" Pipe (includes the following three items) ...... 1
03064
500 3064.7
02949
500 2949.5.
Follow Bar ........................................................................................ 1
29465
502 9465.2
Saddle .............................................................................................. 1
02537
500 2537.6
Shoe Group for 1-1/2" Pipe (includes the following three items) ...... 1
02947
500 2947.9
Shoe (8-13/16" Centerline Bending Radius) .................................... 1
02951
5002951.7
Follow Bar ........................................................................................ 1
06877
500 6877.6
Saddle .............................................................................................. 1
02537
500 2537.6
Shoe Group for 2" Pipe (includes the following three items) ........... 1
02935
500 2935.5
Shoe (9-7/16" Centerline Bending Radius) ...................................... 1
02953
500 2953.3
Follow Bar ........................................................................................ 1
02943
500 2943.6
Saddle .............................................................................................. 1
17

4455 Boeing Drive, Rockford, IL 61109-2988 USA
Customer Service (International): 815/397-7070 Fax: 815/397-9247
Customer Service (North America): 800/435-0786 Fax: 800/451-2632, 815/397-1865
Canada Fax: 800/524-2853
Printed in the U.S.A.

Greenlee Pipe and Tube Bender 782 IM823REV08

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Greenlee Pipe and Tube Bender 782 IM823REV08

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INSTRUCTION MANUAL

2000 Greenlee Textron

IM 823 REV 8 4/00

782 Pipe and Tubing Bender

Safety is essential in the use and maintenance of

Laying Out Offset Bends ....................................... 9-11

This instruction manual is intended to familiarize

Illustration and Parts List Bender ......................... 12-13

Keep this manual available to all personnel.

are registered trademarks of

755 Hand Pump

960 Electric Pump

KEEP THIS MANUAL

4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

782 Pipe and Tubing Bender

IMPORTANT SAFETY INFORMATION

Wear eye protection when operating

This symbol is used to call your attention to hazards

Do not stand in direct line with the hydraulic ram.

Immediate hazards which, if not avoided, WILL result

Failure to observe these warnings can result in

Hazards which, if not avoided, COULD result in

Hazards or unsafe practices which, if not avoided,

Pipe or tubing moves rapidly as it is bent. The path

Read and understand all of the

Inspect the bender, pump, and hose before each

Failure to observe this warning will

Some bender parts and accessories are heavy and

Ensure that all hose fittings are properly seated before

Greenlee Textron / Subsidiary of Textron Inc.

4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

782 Pipe and Tubing Bender

2. Place the cylinder block of the ram between the two

Place the lower connecting bar, which has two feet,

Upper Connecting Bar

Lower Connecting Bar

3. Secure the connecting bars to the cylinder block

Greenlee Textron / Subsidiary of Textron Inc.

4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

782 Pipe and Tubing Bender

4. Install the roller between the connecting bars.

Follow the instructions and safety information

Greenlee Textron / Subsidiary of Textron Inc.

4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

782 Pipe and Tubing Bender

1. Use the hydraulic pump to advance the ram until the

7. Release the hydraulic pressure at the pump and

2. Mark the pipe or tubing. See the instructions in

8. Repeat Steps 6 and 7 until the last bend is made.

5. Use the hydraulic pump to advance the ram until the

Approximate Ram Travel Table for Common Bends

Use Hole No.

Centerline Bending Radii

Greenlee Textron / Subsidiary of Textron Inc.

4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070

782 Pipe and Tubing Bender

1. amount of offset - the

10. kick - a single bend of less

2. back-to-back bend - any

12. offset bend - two opposite

3. center-to-center distance the distance between the

13. ram travel - the distance

4. deduct - sometimes called