9/6/2014

Ref.:KKI/QTN/015/2012
Page 1 of 21
Fire Proofing With Hydrocarbon Intumescent Fire proofing material - Estimate (UAE Dirhams)
Client :
Main Contractor : United Industrial Services Co. LLC
Scope of Works : Supply and Application of Hydrocarbon Fireproofing onto Steel Structure
FireProofing Material : Chartek 1709 - Epoxy Intumescent Hydrocarbon Fireproofing Material.
Length
Total
Surface
Area
DFT Product Supply Price Apply Price
Total Supply and
Application Price
[M] Sq.M [MM] (AED/m2) (AED/m2) (AED/m2)
1 UC 152X152X30 17.50 4 7.85
2 UC 203X203X46 43.00 4 7.85
3 UC 254X254X107 34.80 4 7.85
Total >>> Sq.M 123.30 92,416.20 39,435.48 131,851.68
Notes:-
1. The above pricing is based on the assumption of continuous hindrance free work front and also under the assumption of doing the job before erection.
2. The pricing above is based on the ambient working temperatures.
3. In the event of any change in the BOQ/specification/design, separate prices will be applicable.
4. The priming and painting of the steel members are considered in our scope of works.
5. Any Touchup / Repair Works required to be done shall be carried out at separate additional cost.
319.83 131,851.68
PF Mat - Chartek 1709,
Primer - Interguard 251 &
Top Coat - Interthane 990
Price Annexure-I
Serial
No
Section
Exposed
Side
123.30 749.52
Project :
Main Contractor :
I
Length Length Depth
Thickness
of Web
Breadth
Thickness of
Flange
DFT
[Feet] [M] [MM] [MM] [MM] [MM]
Calculated As
per sections
As Per BOQ
Given
Actual Considered.
highest
[MM]
1 UC 152X152X30 17.50 4 - 16.20 16.20 7.85
2 UC 203X203X46 43.00 4 52.50 52.50 7.85
3 UC 254X254X107 34.80 4 54.60 54.60 7.85
4
5
Total >>> Sq.M 123.30
SFT 1,326.71
Product Details and Assumptions
S.No Name of the product
Volume of
Solids
Recommended
DFT in one Coat
microns
Average
Thickness per
Coat
mm
Wastage
Theoretical
Coverage for
1000 Micron
Thk
Kg/M
2
Mass Density
Gms/CM
3
369.90
1 Chartek 1709 100% 1000 -7000 3.00 25% 1.00 1.10
2 Chartek HK-1 Mesh 35%
3 Primer Interguard 251 87% 100 0.10 35%
4 Topcoat Interthane 990 58% 75 0.08 35%
II
15 Days 20 Aed/Hr
6.34
Working
Days
10%
7.00 Days 7.0 Ave Labour 9.00
1.00 Gangs
Section HP/A
Exposed
Side
Note: Input details Only in the Green Colour Box
Total Surface Area
Sq.M
Fire Proofing With Hydrocarbon Intumescent Fire proofing material - Estimate (UAE Dirhams)
Sohar Refinery Project
United Industrial Services Co. LLC
Bill of Quantities
Serial No
Total Sq.M for total no of Coats SQ.M
Overall Project duration incl holidays with 1 Gangs Working Man Days
To complete within project duration, No of teams to be engaged Total Man hours 551.06
Project Duration as per Tender Man hour cost
Actual Project Duration as per Production per Crew
Addition for idle / Unproductive
days
369.90
Project Schedule
Intumescent Paint Costing(Intl)
Project :
Main Contractor :
Fire Proofing With Hydrocarbon Intumescent Fire proofing material - Estimate (UAE Dirhams)
Sohar Refinery Project
United Industrial Services Co. LLC
III
Trade
No: of
workers.
1 Jet Washing/Surface preparation Helper 3 3 100 Sq.M 1 3 100 30 0.30
2 Masking / House Keeping Helper 3 3 100 Sq.M 1 3 100 30 0.30
Spray Painter 1
M/c Operator 2
Helpers 3
12 1.63
Additional Items
Scaffolders 8
Helper 4
Painter 1
Helper 1
Spray Painter 1
Helper 1
Painter 1
Helper 1
IV Detailed Individual Costing
I Qty Unit Period
Rate in
AED
Cur.Exch
rate
Unit Rate
(AED)
1 2.00 Times 1 5,000.00
2 0.50 Trips 500 1 2,000.00
3 14.00 Persons 1 150 1 150.00
4 1.00 Vehicles 0.50 4000 1 4,000.00
5 USD 3.67 0.25%
6 1.00 L.S
7 1.00 L.S
89.21
Insurance Charges 6,000,000 Excluded
Special Logistic - Vehicles etc ( Abu Dhabi / Alain Area) -
Excluded
Sub Total - Preliminaries Cost 11,000.00
Water and Electricity
HSE requirements
Mobilisation and demobilisation charges 10,000.00
Additional Logistic cost for senior Staff 1,000.00
CNIA Passes, Permits -
2 80 20 0.25 @ 80 Sq.M per gang of 2 labours
Preliminaries Cost
Total Amount
(AED)
1 2 100 20
7 Top Coat 2 80 Sq.M 1
2 60 20 0.33 @ 60 Sq.M per gang of 2 labours
5 Tie or Primer Coat 2 100 Sq.M
6 Fibre Glass Mesh Fixing 2 60 Sq.M 1
60 120 2.00 @ 60 Sq.M per gang of 12 labours
0.20 @ 100 Sq.M per gang of 2 labours
Total Man hours required to complete one Sq . M for First Coat
4 Scaffolding 12 60 Sq.M 1 12
1 6 58.33 60 1.03
@ 58.33 Sq.M of 3 mm Thickness with a gang
of 6 labours
Unit No of Gangs
Total
man
power
@ 100 Sq.M per gang of 3 labours
@ 100 Sq.M per gang of 3 labours
3
Intumescent Paint Application
1
st
Coat and so on
6 175 Kg
Sl. No. Work Description
Manpower/ Gang
No. Of
Labours
per gang
Production
Per Gang
of 10 hrs
duty
Production Details / Assumptions
Total Man
hours per
day
Manhour
reqd per m2
Remarks
Expected
Daily
Production
Sq.M
Intumescent Paint Costing(Intl)
Project :
Main Contractor :
Fire Proofing With Hydrocarbon Intumescent Fire proofing material - Estimate (UAE Dirhams)
Sohar Refinery Project
United Industrial Services Co. LLC
II Materials Cost Wastage Packing unit Coverage unit Qty Unit
Rate in
USD
Cur.Exch
rate
Unit Rate
(AED)
1 Chartek 1709 25% 20/50 Kg/Pack kit 1.00
Kg/M
2
for 1000
Micron Thk
1,209.88 Kg 13.65 3.67 50.10
2 Fiber Glass Mesh - HK1 35% 167.2 Sq.M/Roll 1.00 Sq.M/Sq.M 166.46 Sq.M 12.60 3.67 46.24
3 Primer - Interguard 251 35% 20 Litre/Pail 0.11 Lit/Sq.M 19.13 Lit 5.51 3.67 20.23
4 Top Coat - Interthane 990 35% 20 Litre/Pail 0.13 Lit/Sq.M 21.52 Lit 7.81 3.67 28.67
5
Miscellaneous Materials -
Masking tape, Plastic, etc
10% - L.S - L.S 135.63 Sq.M 1.09 3.67 4.00
3,492.68
-
1.00 20' Container 2,000.0 3.67 7,340.00
594.86
III Shift Hrs
No Of
Crews
No of
Labours in
Each Crew
Unit Duration Unit
Unit Rate
(AED)
1 Persons 0.50 Months 14,000.00
2 Persons 0.50 Months 9,000.00
3 Persons 0.50 Months 6,000.00
4 Persons 0.50 Months 4,000.00
5 10 1.00 3.00 Labours 1.00 Days 200.00
6 10 1.00 3.00 Labours 1.00 Days 200.00
7 Primer Application 10 1.00 2.00 Labours 1.00 Days 200.00
8 10 1.00 6.00 Labours 6.00 Days 200.00
9 10 1.00 2.00 Labours 2.00 Days 200.00
10 Top Coat Application 10 1.00 2.00 Labours 2.00 Days 200.00
11 Labours 6.00 Days 200.00
12 10% Labours 0.60 Days 200.00
13 Persons 0.50 Months -
14 Persons 7.00 Days -
15 Persons 7.00 Days -
16 Local Union Labours 0% Persons 6.00 Days -
17 Persons 1 L.s -
5%
of Total Labour - N/A
Safety Gears 19.00 -
Local Accomodations Provided by Main Contractor 19.00 -
Food Provided by Main Contractor on chargable basis 19.00 -
Add for Unproductive / Idle Man Hours 19.00 2,280.00
Drivers 1.00 -
2.00 800.00
Common Labours - Electrician 1.00 1,200.00
2.00 400.00
Intumescent Paint Application 6.00 7,200.00
Fibre Glass Mesh Fixing Crew 2.00 800.00
Supervisors 1.00 Incl in Labour Rate
Jet Washing Crew 3.00 600.00
Masking / House Keeping Crew 3.00 600.00
Project Engineer 1.00 Incl in Labour Rate
Site Engineers / QA/QC 1.00 Incl in Labour Rate
Labour Cost Total Man Power
Total Amount
(AED)
Project Manager 1.00 Incl in Labour Rate
Freight Charges for materials Incl in Supply price
Sub Total - Materials Cost 73,346.19
542.52
Transit Insurance for materials of total Mat cost -
Customs duty Charges of total Mat cost 3,492.68
Total Amount
(AED)
60,609.61
7,697.21
387.07
617.10
Intumescent Paint Costing(Intl)
Project :
Main Contractor :
Fire Proofing With Hydrocarbon Intumescent Fire proofing material - Estimate (UAE Dirhams)
Sohar Refinery Project
United Industrial Services Co. LLC
112.57
IV Unit Duration Unit
Unit Rate
(AED)
1 Fp Spraying Nos 6.00 Days 500.00
2 Nos 1.00 Days 50.00
3 Diesel Generator Set Nos 6.00 Days 75.00
4 Diesel for Generator Set 30 lit/Day 6.00 Days 1.60
5 Nos 6.00 Days 10.00
6 Nos 6.00 Days 10.00
7 Nos 6.00 Days 100.00
8 LS 6.00 Days 250.00
9 10% LS 1.00 L.S 350.00
10 Freight Charges & Transit Insurance for machineries LS 1 L.S 1,500.00
52.05
IV Unit Duration Unit
Unit Rate
(AED)
1 Tests 200.00
2 Sq.M 200.00
-
V Shift Hrs
No Of
Crews
No of
Labours in
Each Crew
Unit Duration Unit
Unit Rate
(AED)
1 10 1.00 12.00 Labours 2.00 Days 200.00
2 Persons 2.00 Days 10.00
3 Persons 2.00 Days 15.00
4 Sq.M 1.00 L.S 150.00
-
S.No
Contingency
Cost
Engineering Cost
OHP
Margin for
Negotiation
Unit Price
Total
Quantity
5% 2% 15% 4% 619.37
5% 2% 15% 4% 243.01
40,000.00
60,609.61 Cartket 1709 76,368.10
123.30
Cartket 1709 Application 23,780.00 29,962.80
Sub Total - Scaffolding Costs
Final Summary
-
Local Accomodations Provided by Main Contractor
Description
Total Cost
AED
Al Swiss Selling Price
4,800.00
Scaffolding Costs Total Man Power
Total Amount
(AED)
Sweep Blasting / Spot Blasting Fameco 200.00
20,344.50
Sub Contracts / Third Party Testing Costs Qty
Total Amount
(AED)
Laboratory Testing Expenses Pull off test etc 1.00 200.00
Scaffolding Crew 12.00
6,418.00
12.00 240.00
Food Provided by Main Contractor on chargable basis 12.00 360.00
135.63
1.00 350.00 Add for Unproductive / Idle hire Hours
- -
Sub Total - Machineries / Equipment Costs
30.00 288.00
Consumables 1.00 60.00
Local Transportation for staff and material shifting - Pickup 1.00 600.00
Local Transportation Charges -60 Seaters Bus for Labours 1.00 1,500.00
Jet washing Pump 1.00 50.00
M/c Maintenance charges (Aed 10 per M/c per Day) 2.00 120.00
1.00 450.00
litre / Day / DG
Machineries / Equipment Costs Qty
Total Amount
(AED)
Airles Spary 1.00 3,000.00
Sub Total - Labour Cost 13,880.00
Sub Total - Sub Contracts / Third Party Testing Costs
Scaffolding Materials Hire Charges
Intumescent Paint Costing(Intl)
Project :
Main Contractor :
Fire Proofing With Hydrocarbon Intumescent Fire proofing material - Estimate (UAE Dirhams)
Sohar Refinery Project
United Industrial Services Co. LLC
5% 2% 15% 4% 749.52
5% 2% 15% 4% 319.83
123.30
Total Application Cost
31,298.00 39,435.48
Total Supply Cost ( Material ) 73,346.19 92,416.20
Intumescent Paint Costing(Intl)
Product
Chartek 1709
Chartek 1709
Chartek 1709
Fire Proofing With Hydrocarbon Intumescent Fire proofing material - Estimate (UAE Dirhams)
Intumescent Paint Costing(Intl)
Fire Proofing With Hydrocarbon Intumescent Fire proofing material - Estimate (UAE Dirhams)
@ 80 Sq.M per gang of 2 labours
@ 60 Sq.M per gang of 2 labours
@ 60 Sq.M per gang of 12 labours
@ 100 Sq.M per gang of 2 labours
@ 58.33 Sq.M of 3 mm Thickness with a gang
of 6 labours
@ 100 Sq.M per gang of 3 labours
@ 100 Sq.M per gang of 3 labours
Remarks
Intumescent Paint Costing(Intl)
Fire Proofing With Hydrocarbon Intumescent Fire proofing material - Estimate (UAE Dirhams)
Material Price Escalation
5%
Intumescent Paint Costing(Intl)
Fire Proofing With Hydrocarbon Intumescent Fire proofing material - Estimate (UAE Dirhams)
Intumescent Paint Costing(Intl)
Fire Proofing With Hydrocarbon Intumescent Fire proofing material - Estimate (UAE Dirhams)
Intumescent Paint Costing(Intl)
WFT
No. of
Coats
Coverage
Total Volume
of Material Excl
Wastage
[MM] (m2/Kg) (KG) Primer Chaqrtek 1709 Mesh Top Coat
Miscellaneo
us
Total Mat
Cost
Primer First Coat
Additional
Coats
Mesh
7.85 3.00 0.13 127.17 50.86 7,963.31 1,011.31 81.08 71.28 9,177.83 3.24 26.38 33.33 5.40
7.85 3.00 0.13 412.13 164.81 25,807.01 3,277.40 262.76 231.00 29,742.98 10.50 85.50 108.01 17.50
7.85 3.00 0.13 428.61 171.40 26,839.29 3,408.50 273.27 240.24 30,932.70 10.92 88.92 112.33 18.20
967.91 387.07 60,609.61 7,697.21 617.10 542.52 69,853.51 24.66 200.81 253.66 41.10
OK OK OK OK OK Error
-
Manhours Required
Counter Check
Material Cost (AED)
Intumescent Paint Costing(Intl)
Intumescent Paint Costing(Intl)
Material Price Escalation
Intumescent Paint Costing(Intl)
Intumescent Paint Costing(Intl)
Intumescent Paint Costing(Intl)
Unit Supply
Cost
Total Dry
Cost
OHP &
Contingen
cy
Top Coat Total M.Hr
Actual
Labour
PMC/Accom/
Food etc
(AED/m2)
Unit Labour
Cost
Unit M/c
Cost
Unit Sub
Contract /
Third Party
Unit
Scaffolding
cost
Unit
Prelims
cost
(AED/m2) 26.00%
4.05 72.40 1,448.03 375.62 566.53 112.57 52.05 - - 89.21 820.37 213.30 1,034.00 16,750.80
13.13 234.63 4,692.69 1,217.29 566.53 112.57 52.05 - - 89.21 820.37 213.30 1,034.00 54,285.00
13.65 244.02 4,880.39 1,265.98 566.53 112.57 52.05 - - 89.21 820.37 213.30 1,034.00 56,456.40
30.83 551.06 11,021.11 2,858.89 127,492.20
OK OK
Manhours Required
Total Amount
AED
Total Labour Cost Unit Application Cost ( AED / Sq.M )
Unit Rate
AED /M2
Intumescent Paint Costing(Intl)
Intumescent Paint Costing(Intl)
Intumescent Paint Costing(Intl)
Intumescent Paint Costing(Intl)
Intumescent Paint Costing(Intl)