Flange Calculation sheet

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Bolted flange connections to ASME VIII, div. 2 Appendix 2
Design Basis
Design Code:
ASME Boiler & Pressure Vessel Code - section VIII, Division 1, Appendix 2
Units of calculation
Input Data
Variable Notes
Flange and Flange facing
Pipe Data Nominal Pipe Size
Pipe Schedule
Flange Pressure Rating
Pipe OD (actual)
Pipe wall thickness (Uncorroded)
Length Through Hub
Flange thickness
Bolt circle diameter
Hub Diameter (Largest)
Flange outside diameter
Bolts Bolt Standard
Bolt Size (Specify M-Type , ISO)=
Number of Bolts=
Bolt stress area (per bolt)
Gasket Gasket Type
Gasket diameter , MEAN(RTJ)/OD(RF):
Gasket contact width w(RTJ) or N(RF)
Min. design seating stress
Gasket factor
Design Design Pressure
Conditions Design Temperature
Corrosion Allowance
External Axial Force (strain)
Loads Moment
Moment
Moment
Orientation of flange
Stresses Material
At design temperature
At ambient
Material
At design temperature
At ambient
E Modulus
Conclusion
Flange design is acceptable for listed design pressure 52.6
Bolting design is acceptable for design pressure
Max. operating pressure before failure of flange or bolting is 477.4 psi
Bolting design is acceptable for gasket seating condition
% close of Max.
Oper. Pressure
36" Flange
Max. value
could be
modified
(-15.9 mm
from original
88.9mm )
0.0 N/mm
ASME B31.3
ASME B31.3
Sa
Sb
Flange
Flange
Sf_oper
Sf_atm
P
ca
Faxial
w or N
y
m
Bolting
M
x
M
y
M
z
x,y,z
d
bolt
n
bolt
A
bolt
t
max
PCD
X
A
OD
pipe
tn
h
t
NPD
Source of data Input
ASME B31.3
ASME VIII, table 2-4- Pag 380
ASME VIII, table 2-5.1-Pag 381
ASME VIII, table 2-5.1-Pag 381
ASME B16.5
ASME B31.3
ASME B1.1
ASME B36.10 (Table 1)
ASME B36.10 (Table 1)
ASME B16.5 Modified
ASME B16.5
ASME B16.5
ASME B16.5
137.9 N/mm
y
485.0 N/mm
485.0 N/mm
137.9 N/mm
A320 L7 d-<2.5"
ASME B16.5
ASME B16.5
ASME B16.5
1,083.9 mm
977.9 mm
32.0 mm
69.0 N/mm
2.5
ASME 16.20 Table 10
Bolt Data
73.0 mm
RF ASME B16.5
ASME B36.10
ASME B36.10
A350 LF2 Cl.1
STD
150 #
0.0 Nmm
0.0 Nmm
65.6 C
1.5 mm
1.72 N/mm
0.0 Nmm
1,085.8 mm
Metric
SPWnd - 304 FG
914.0 mm
9.5 mm
156.0 mm
Flange design is OK
0.0 N
36.0 ''
3.3 N/mm
914.4 mm
1,170.0 mm
Imperial
1 5/8 in
32
FLANGE THICKNESS 36' MODIFICATION
Page 1 of 3
Flange Calculation sheet
Doc No Sheet
2/3
Bolted flange connections to ASME VIII, div. 2 Appendix 2
Calculations
Gasket key dimensions
Gasket outside diameter 977.9 mm
Basic gasket seating width b
0
= N/2 or w / 8 (RF or RTJ) Table 2-5-2 16.0 mm
Effective gasket seating width b=b
0
for b
0
< 1/4"
or b = 0.5(or 2.52 for metric) * (b
0
)
0.5
for b
0
> 1/4" Table 2-5-2 10.1 mm
Gasket load reaction diameter G = mean gasket diameter for b
0
< 1/4"
or G = Gasket OD - 2*b for b
0
> 1/4" 957.7 mm
Flange values
Thickness of hub at small end g
0
= t
n
- ca = 8.0 mm
Thickness of hub at back of flange g
1
= (X-B)/2 = 8.2 mm
Radial dist. from PCD to large hub diam. R = (PCD-X)/2 = 85.7 mm
Inside diameter of flange B (Corroded ID) = OD
pipe
- 2 * g
0
= 898.0 mm
Equivalent Working Pressure using Kellogs Method
Resulting Bending Moment Mres = SQRT(Mx^2+Mz^2) 0 Nmm
Equivalent Pressure Peq = 16 * M
res
/ ( * G
3
) + 4 * Faxial / ( * G
2
) 0.00 N/mm
Calculation Design Pressure P
d
= P + P
eq
1.72 N/mm
Load and Bolt Calculations
Total joint-contact surface compression load Hp = 2 * b * * G * m * P
d
= 261,436 N
Total hydrostatic end force H = / 4 * G
2
* P
d
= 1,242,002 N
Min. required bolting load for operating conditions Wm1 = Hp+H = 1,503,438 N
Min. required bolting load for gasket seating Wm2 = * b * G * y = 2,091,184 N
Total required cross-sectional area of bolts Am = greater of Wm1/Sb or Wm2/Sa = 15,164 mm
Total available cross-sectional area of bolts A
bolts
= 34,684 mm
Flange design bolt load W = 0.5 * ( Am+ A
bolts
) * Sa = 3,437,040 N
Required bolt rootdiameter= = ( 4 * A
m
/ ( n
bolt
* ) )
0.5
24.6 mm
Flange Moment Calculations
Flange Loads Lever arm Flange Moments
Operating Conditions
H
D
= / 4 * B
2
* P
d
= 1,091,844 N hD = R + 0.5 * g1 = 89.8 mm M
D
= H
D
* hD = 98,053,023 Nmm
H
G
= H
p
= 261,436 N hG = 0.5 * ( PCD - G) = 64.0 mm M
G
= H
G
* hG = 16,739,743 Nmm
H
T
= H - H
D
= 150,159 N hT = 0.5 * ( R+g1+h
G
) = 79.0 mm M
T
= H
T
* hT = 11,858,024 Nmm
M
0 oper
= M
D
+ M
G
+ M
T
= 126,650,790 Nmm
Seating Conditions
H
G
= W = 3,437,040 N h
G
= 64.0 mm M
0 atm
= 220,073,687 Nmm
Bolt Spacing= = PCD * SIN( / n
bolt
) 106.4 mm
Bolt pitch correction factor CF = [bolt_spacing / (2 * d
bolt
+ 6 * t / ( m + 0.5))]
0.5
(or minimum 1.0) 1.00
Flange Factors from fig. 2-7.1 Flange factors involving H/H_0 or g1/g0 Stress formula factors
K =A / B 1.303 h
0
= (B * go)
0,5
84.8 mm = t * e +1 1.774
T 1.796 h / h
0
1.839 =
4
/
3
* e * t+1 2.032
U 8.225 g
1
/ g
0
1.025 = / T 0.988
Y 7.484 F 0.899 = t
3
/ d 4.497
Z 3.867 V 0.517 = + 5.480
f 1.000 m0 =CF * M
0 oper
/ B 141,040 N
e = F / ho 0.0106 mm- mG =CF*M
0 atm
/ B 245,076 N
Poisson's Ratio Assumed = 0.3 d = U / V * h
0
* g
0
2
86,511 mm
36" Flange
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Flange Calculation sheet
Doc No
36" Flange
Sheet
3/3
Bolted flange connections to ASME VIII, div. 2 Appendix 2
Calculations
SUMMARY OF STRESSES:
Calculated Allowable Accept
Operating
Longitudinal Hub Stress: S
H
=f * m
0
/ ( * g
1
2
) = 382 N/mm 1.5 * S
f oper
= 728 N/mm OK
Radial Flange Stress: S
R
= * m
0
/ ( * t
2
) = 10 N/mm S
f oper
= 485 N/mm OK
Tangential Flange Stress: S
T
= m
0
* Y / ( t
2
) - Z * S
R
= 160 N/mm S
f oper
= 485 N/mm OK
Combined Stress: greater of (S
H
+S
R
) / 2 or (S
H
+S
T
) / 2 = 271 N/mm S
f oper
= 485 N/mm OK
Bolt Stress W
m1
/ A
bolts
43 N/mm S
b
138 N/mm OK
Seating
Longitudinal Hub Stress: S
H
= f * m
G
/ ( *g
1
2
) = 663 N/mm 1.5 * S
f atm
= 728 N/mm OK
Radial Flange Stress: S
R
= * m
G
/ ( * t
2
) = 17 N/mm S
f atm
= 485 N/mm OK
Tangential Flange Stress: S
T
= m
G
* Y / ( t
2
) - Z * S
R
= 278 N/mm S
f atm
= 485 N/mm OK
Combined Stress: greater of (S
H
+S
R
) / 2 or (S
H
+S
T
) / 2 = 471 N/mm S
f atm
= 485 N/mm OK
Bolt Stress W
m2
/ A
bolts
60 N/mm S
a
138 N/mm OK
REVERSE CALCULATION - max operating pressure
m
0
values due to allowable stresses:
Longitudinal Hub Stress: m
01
= * g
1
2
* 1.5 * S
f oper
/ f = 268,720 N
Radial Flange Stress: m
02
= * t
2
* S
f oper
/ = 6,971,100 N
Tangential Flange Stress: m
03
= * t
2
* S
f oper
/ ( * Y- * Z ) = 427,154 N
Combined Stress: largest of m
04
= 2 * S
f oper
/ ( f / ( * g
1
2
) + Y / t
2
+ / ( * t
2
) ) = 231,985 N
m
04
= 2 * S
f oper
/ ( f / ( * g
1
2
) + / ( * t
2
) ) = 349,316 N
Select min. m
01
to m
04
m
0
= 268,720 N
Max flange moment M
0
= = m
0
* B / C
F
= 241,305,119 Nmm
Max operating pressure P=
= 8 * M0 / [ * (B
2
* ( PCD - (X + B) / 2) + 8 * b * G * m * (PCD - G) + (G
2
- B2) * (PCD - (G + B)/ 2))] = 3.3 N/mm
Bolting P= = A
bolts
* S
b
/ ( * ( 2 * b * m * G + 0.25 * G
2
) ) = 5.5 N/mm
BLIND FLANGE THICKNESS CALCULATION: (3.5.5)
Minimum thickness of flange
(Operating - W=Wm1) e
oper
= ( 0.3 * G
2
* P / ( S
f oper
) + 1.909 * W
m1
* h
G
/ ( S
f oper
* G ) )
0.5
+ ca 38.6 mm
Minimum thickness of flange
(Seating - P=0) e
oper
= ( 0.3 * G
2
* P / ( S
f oper
) + 1.909 * W * h
G
/ ( S
f oper
* G ) )
0.5
+ ca 31.6 mm
Max pressure for actual thickness
Operating p
max
= (e - ca )
2
* S
f oper
/ ( 0.3 * G
2
+ 1.909 * * h
G
* (2 * b * m + 0.25 * G )) 6.4 N/mm
Flange Rigidity Check (According to Appendix S)
Rigidity index J = 52.14 * M
0 oper
* V / ( * Emod * G
0
2
* h
0
* 0.3) = #DIV/0! #DIV/0!
{
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