Operation and Maintenance Manual Of Gearless PM Elevator Traction Machine

GSD-SM







SHANGHAI YUNGTAY GIE EM CO., LTD



SHANGHAI YUNGTAY GIE EM CO., LTD
Preface
Thank you for using Mini-Machine room GSD-SM Series Compact PM gearless motors for
elevators, which is manufactured by SHANGHAI YUNGTAY GIE EM Co., Ltd. GSD-SM
Series Compact PM gearless motors for elevators is R & D and manufactured by SHANGHAI
YUNGTAY GIE EM Co., Ltd., with high efficiency, energy saving, stable and low noise
characteristics of the elevator traction machine.
The traction machine is mainly used in Mini-engine room elevator. Before each traction
machine leave factory ,the torque, braking force, vibration, noise and voltage insulation and
other performance indicators were carried out strict quality inspection, its performance indicators
are comply with the EN 81-1:1998 ,GB7588-2003 ,SHANGHAI YUNGTAY GIE EM
CO., LTDrelevant provisions.
When you receive this product, please make sure:
Whether the products accord with your order requirements;
Whether the product is damaged or fasteners are loose.
When you found the above-mentioned adverse or other abnormal situation, please contact
our Company's agents or sales department.
Manual attached icons is the schematic (such as plan or exploded view.) in order to explain
the characteristics and structure of the Product, but it does not mean the actual using state, the
specific color, appearance and construction confirm with real products.
When the product improvements and specification changes, this manual will has a
correspond change. When you use the manual is not agree with the actual product, damaged or
missing, please ask the company's agents or sales department to order.
Traction engine installation, maintenance work is carried out by professionals. Professionals
are specialized training, has extensive knowledge and familiarity with the Elevator Products
installation, commissioning and operation personnel.
Installation and operation personnel should strictly comply with theelevator manufacturing
and installation of the safety norms(GB7588-2003) concerning the escalator is in operation,
maintenance and inspection of safety rules and other related industry standards.
Any personal injury or product quality question caused by staff incorrect operation, our
company will not bear any responsibility




Before using this Traction machine, please be sure to read the manual carefully.


SHANGHAI YUNGTAY GIE EM CO., LTD

Address: Building 3,No.180 Yanghebang Road,High Tech Garden Area.
Jiuting Songjiang,Shanghai 201615


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SHANGHAI YUNGTAY GIE EM CO., LTD
Product conform standards
elevator manufacturing and installation of the safety norms(EN 81-1:1998)
elevator manufacturing and installation of the safety norms(GB7588-2003)
SHANGHAI YUNGTAY GIE EM Co., Ltd Enterprise Standard
Working conditions and environment
The room environment temperature should be maintained at (5 ~40) .
Relative humidity of the environment on the average of the maximum not more than 90
percent, while the monthly mean minimum temperature is not higher than 25
Supply voltage fluctuations and rating deviation does not exceed 7%
Environment air does not contain corrosive and flammable gases
Matching tractor wire surface shall not besmear lubricant and other sundry.
Tractor performance should be consistent with the GB7588-2003 relevant provisions.
Transport and storage environment temperature should be between (-20 ~50)
Handling and storage
Please use clean, dry, with means of transport to transport Products. Products in transit shall
not be exposed to moisture; handling should prevent human and mechanical damage. Product
stacking, it must have the appropriate protective measures. Do not allow a long time on the
open-air exposure and rain. Unless there is reliable device to prevent falling or damaged
packaging, product does not allow the high-stacked pile.
Products (including packaging and annex) of the single goods weight about 400kg, loading
and unloading with forklift or crane transportation equipment for handling.

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Notes
The products have assembled, adjusted and tested qualified before leave factory, user can
not disassembly and adjustment arbitrarily, if users find products are abnormal, please contact
with the product professional or contact with our company.
Product specifications show on nameplate.
Can't live operation
When connect the power cable, please accordance with the leaflet "seven, electrical
connection" requirements.
Power cables and wires cannot be too much bended, stretched and embedded.
Grounding terminal must be grounded.
When traction machine running, it must not be near and contacts the rotating components
(including the sheav, axes, etc.)
If appear power outage situation when running, please cut off power first then do other
operations.
After installation, maintenance and inspection, it needs to recover the correspond
components then running.
Handling, installation, running, operation, maintenance and inspection, must be carried by
professional staff.
Before release, maintenance and inspection the brake, we must first confirm elevator "car"
and "counterweight" does not exit the fall or upgrade hidden dangers.
When there is water, oil and other debris (such as bolts, gaskets, scrap iron, etc.) fall into
the main frame, do not install and run, it should be contact with the professionals to resolve.
Please do not use non-this product brake specification for replacement, otherwise there
may be exit an ineffective brake and release risk.
Put one part of the body (such as finger) or items in traction machine open position are
extremely dangerous behavior.
When this product is installed on other products, please try to avoid using the product rings
lift it overall, unless the customers can ensure reliability.
The machine room installed traction machine should be ventilated, and do not place
flammable objects or obstacles around.
The line connecting with traction machine should have effective insulation measures
Before cut off the traction machine power, it cant be carried out conventional traction
machine maintenance work, such as additional lubricants conventional operating.
Protective equipment is not this product accessory.
Please use dedicated power supply to the products wiring.
Please use the dedicated control cabinet to the products control and wiring.
Please according to electrical equipment technical specifications and industry standards for
construction, electrical equipment construction should be carried by professionals.
The traction machine running and after running surface temperature is very high, it should
be avoid contacting with body parts
When products need scrapped, please make sure it will be treated environmentally
according to industry waste disposal norms.
There has permanent magnets installed in the Product stator, it should be heated to above
500 demagnetizing before scrapped treatment.
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From the date tractions machine leave factory, the length of warranty is 12 months, beyond
the length of warranty, our company will charge appropriately. If there have another warranty
agreement user sign with our company, warranty accordance with the warranty agreement term.
All components and accessories of the product are specially designed by our Company,
before our company approved, if customer use specifications parts replacement or transformation
the product, there no longer in the scope of our company's warranty, our company will not bear
any responsibility.

Product structure
Product schematic


3D schematic front schematic behind schematic


Product structure dimension schematic


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Traction machine installation.
Traction machine is adjusted and tested before leaving factory, the parts shouldt be moved
when installed..
For some reasons (transport, handling, etc.), there may cause abnormal conditions such as
traction machine damaged or components loose. Traction machine should be inspected
comprehensibly before install, when found abnormal situation shall notify the professional to
solve.
Traction machine should be installed in ventilated, dry, dust less, no liquid leakage, easy to
check environment.
Traction machine should be installed in certain height location so that it will not be
flooded.
Traction machine installation and construction should be based on the drawing which
provided by elevator manufacturer.
Traction machine installed, its traction conditions should be consistent with national
standards.
When foreign matter falling into the traction machine, it should be cleared immediately
then install, if it cant be removed, please contact with the professionals to solve.
Traction machine should be installed levelly, tilt, vertical or invert installation is wrong.
After installation, the traction machines rotating parts (such as traction sheave) should
install protective shield that accordance with industry-standard to prevent the harm cause by
people unconscious near.
When the elevator has guide pulley, should check the guide pulley slot distance and
traction sheave slot distance is the same, and if not, it may increase rope and traction sheave
wear and tear.
When guide pulley with the traction sheave have large center distance deviation, it may be
one of the vibration reasons.
Traction machine base is not level or base of the anti-vibration device (such as shockproof
rubber pads) install or choose unreasonable, it may be one of the vibration reasons.
Placed traction machine steel beam strength should be consistent with industry standards,
the installation level is 1 / 1000.
After traction rope installation, check the anti-jump device settings whether is correct.













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Electrical connections
Protective equipment (such as leakage protector) is not the product accessories but the
protective equipment which provided by elevator machine manufacturer.
Traction machine protection rating is IP 42.
Wiring accordance with industry standard of electrical equipment technology, constructed
by professional.
Please use dedicated power supply to the products wiring.
Please use the dedicated control cabinet to control and wiring of the products.
In the power on situation, touching the bare terminal is extremely dangerous behavior.
Please note: Wiring distance too long may cause the voltage or signal line drop.
Traction machine should have a good grounding, there is grounding device (grounding
terminal) on lower right of the base, use the M6 spanner operate.
Control cabinet supply the traction machine power, junction box has power lines terminal
blocks, Brake terminal blocks. From the power lines Terminal Blocks leads U, V, W three-phase
line, from the brake terminal blocks leads two-phase line. Terminal Blocks used M6, M3.5 Cross
Screwdriver operation.

Please keep junction box dry, cant have foreign matter.
After wiring, wiring shall lid tightly and locks before other operations.
Encoder wiring and power line (or brake line) should be separated to avoid signal
interference. If the encoder line and power line (or brake lines) through the same tube, there may
occurred vibration accident.
Use shielded cable, ensure that the cable shield metal large area contact rack, it also can
use specialize shield contacts casing.




















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Pulse sensor using Caution
This product use pulse sensors for rotary encoder. Our company also can according to
customer requirements configure other pulse sensors.
The encoder used in Traction machine is square-wave encoder manufactured by J apan
TAMAGAWA, power supply is DC +5 V (5%), 200mA (MAX.) pulses 6000, 15 lines.
Specific connection as the following table:
ITEM COLOR FUNCTION ITEM COLOR FUNCTION ITEM COLOR FUNCTION
CYAN Ach Output TAWNY Uch Output RED DC+5V
CYAN/BLACK Ach Output TAWNY/BLACK Uch Output BLACK GND
GREEN/BLACK Bch Output GRAY Vch Output NC
GREEN/BLACK Bch Output GRAY/BLACK Vch Output
YELLOW Zch Output Wch Output
YELLOW/BLACK Zch Output WHITE/BLACK Wch Output
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SHIELD
ENCODER WTRING ILLUSTRATE
3
2
1 4
5
6

Encoder has installed on the product before product leave factory. Encoder use shaft hole
connect, first use a M5 hexagon socket head screw to lock it in the taper hole of the shaft end,
and then use two M3 pan head screws through the encoder bracket lock the encoder on the back
cover of shaft..
When replace the encoder, please refer to technical documentation GMP-0005
"TAMAGAWA Taper Shaft OIH48 encoder dismounting operation order", using special fixtures
and related tools operations.

Wrong wiring will damage the internal circuitry, sure to confirm wiring carefully.
Cant connect the (or disassembly) signal line charged under, so as to avoid short circuit
and damaging encoder.
Cant use megohmmeter test the encoder, so as to avoid damage.



















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Traction machine maintenance
Ensure that tractions wouldt restart accidentally before carry out maintenance.
If need to inspect brake should note: When there is load torque applied on the sheav or
traction machine. Release or dismantle the brake is extremely dangerous. Brake is safe
components should be adjusted by the staff with expertise.
Check the bolts and screws whether are loosen. If loosen, should tighten all the bolts and
screws.
The outer surface of the traction machine should be cleaned regularly. The oil or other
impurities between brake drum and brake shoe will lead abnormal brake force. If such situation
happens, ask maintenance personnel notify the owners of elevators stop running immediately,
then contact with the professionals to solve.
Checking regularly: Include check the traction sheave wear and tear situation, brake
flexibility, brake shoe wear and tear situation, and bearing situation.
Traction machine Bearing Life expectancy is 10 years generally. If the bearing have
abnormal noise, it may be bearing damage, abrasive situation, and so on, should replace the
bearings immediately, the replacement of bearings and oil seals should be carried by the
professionals, please contact with me on this situation.
Traction machine bearing has injected grease when leave factory, but in order to ensure the
traction machine normal use, need to add grease regularly (every 1 year). Bearings use DAPHNE
BEARING GREASE EP NO.2 (light 2) grease. If mixed-use different specification (or brand)
grease, may shorten the life span of grease.
Bearing grease supply: Grease inlet and Grease outlet is on the back of products, using
joint and rubber gasket seal to airproof it.Make the tip of the grease gun towards the grease inlet,
and press grease gun pressure lever continually, pressed into grease, about100 cm
3
everytime,
and then use joints to lock the grease inlet and gease outlet

Please do not arbitrarily discard waste grease; It should be deal with environmentally
according to industry standard.


Grease Inlet
Grease Outlet









Brake shoe wear and tear inspection: Middle of the brake shoe thickness is 10mm, when it
reaches 2mm, it need replacement. Brake shoe replacement should be carried by professionals, in
order to ensure the safety of elevators running, please use the brake shoe that our company
certified.
Inspect the traction sheave wear and tear situation regularly. When the traction sheave each
slot wear uneven, resulting that the wire rope in different level, the wire rope tension different,
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should consider replace the traction sheave.
Traction sheave slot cant have oil or other debris.
Please do not transform the traction machine; Traction machine dismounting work should
be carried by our company professionals.
After inspection and maintenance, it should be confirmed the elevator and traction machine
can run normally.
Recommended maintenance cycle
MAINTENANCE ITEM MAINTENANCE CYCLE
traction machine cleaning every month or accord need
bearing lubrication every two years
brake shoe thickness inspection every six months
brake interstice inspection first run; every two months
brake force inspection every six months
bearing abnormal noise inspection every six months
fastener inspection every six months
traction sheave wear inspection every six months
traction force inspection every six months
anti-jump device inspection every six months
Wires &Cables inspection every six months

Maintenance tools
T OOL NUM BER I T EM
M 16 spanner 2 traction machine installation
M 10 spanner 1 brake adjustment
M 12 spanner 1 brake adjustment
filler gauge 1 brake adjustment
1 grounding
anti-jump wire device
termianlwire
junction box open
brake cover
encoder installation
M 5 M 8 socket head spanner 1 encoder installation
oil gun A 200 GB1164 -89 1 add lubrication
M 8 socket spanner Straight Screwdriver 1 add lubrication
1
Cross Screwdriver for M 4,M 6 bolt









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Accessory OneAdjustingMaintenance and Use of Brake
A traction machine is equipped with two brakes.When one of the brakes doesnt
work,another brake still can slow down the car,travelling downwards at rated speed and with
rated load,plays a role in protection.
The type of the brake is DRUM-50R. Its both a safety component of traction machine and a
major component of ascending elevator overspeed protection means.As the major component of
ascending elevator overspeed protection means,its speed monitoring device is overspeed
governor(at least electric two-way)
The lining of the brake is non-asbestos, semi-rigid.
The connection of the two brakes is parallel.
As safety component, only familiar with the brake and qualified personnel are
allowed to perform any adjusting and maintenance work.
The two brakes must be adjusted and maintained one by one,they cant be adjusted at the
same time.
Make sure nobody in the car before adjusting and maintenance.
Make sure the car and counterweight dont have any accidental travelling downwards or
upwards incipient fault exsits,before adjusting and maintenance.
When passengers are stranded in the car because of the elevator faults or power cut, if the
rescue needs to use the release handle and handwheel,then it must be actualized by two qualified
personnel who are familiar with the brake(at least two).
Work principle of brake:When the coil in the core isnt excitated,the brake lining is pressed
against the surface of the drum by the force of the brake spring,and then it produces braking
force to prevent the machine from turning;when the coil in the core is excitated, armature is
attracted to the core(overcome the force of the brake spring),makes a clearance appears between
the brake lining and drum,and then release the braking force ,the braking force is 0 now.

Structure of the brake

The brake can be released by the release handle.It can also be released by connect to the electric
release device which is according with the standard.
1 Guide Bolt 1
2 Core
3 Lining Shoe
4 Lining
5 Guide Bolt 2
6 Armature
7 Release Handle
8 Release Device
The brake torque of two brakes is 490Nm.
The oil or other impurity between the lining and drum can make the braking force
abnormal,when this status occurs,the maintenance personnel must inform the owner to stop the
elevator immediately,and then contact the qualified personnel to solve the problem.
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The measureadjusting of the air gap and clearance
The measureadjusting of the air gap and clearance should be cooperated by two qualified
personnel who are familiar with the brake.
Standard data of the air gap and clearance
Position

Occasion
Clearance Air gap
Factory Assembly 0.10~0.11mm
0.20~0.35mm
The difference among 4 poins
doesnt exceed 0.1mm
Locale QC
(1)
0.07~0.08mm
0.20~0.35mm
The difference among 4 poins
doesnt exceed 0.1mm
Maintenance
(2)
0.07mm OK
0.10mm NG
0.20~040mm
The difference among 4 poins
doesnt exceed 0.1mm
(1) When locale QC,please check the air gap and clearance is according with the (Locale
QC)standard,if not,please adjust to the standard data of factory assembly.All the red marks
should be marked again.
(2) When maintenance, please check the air gap and clearance is according with the
(Maintenance)standard,if not,please adjust the the air gap and clearance by qualified
personnel.When adjusting,please adjust to the standard data of factory assembly in a cold
state. All the red marks should be marked again.
Measureadjust the air gap and clearance as follows:
First,make sure the car is no load and located in the middle of the well,cut the power of
control cabinet, install the two release handles, loosen the bolt and remove the cover .loosen the
bolt and remove the cover.

COVER

1 Guide Bolt1
2 Guide Bolt2

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Clockwise












4 poins of air gap measure (red marks on the edge of the core)


Measure the air gap:In the state of the brake works,measure the air gap between the core
and armature of the 4 poins by means of the thickness gauge.
Measure the clearance: Tighten the middle bolt using a spanner,make the armature is
attracted to the core, measure the clearance between the lining and drum of the poins by means
of the thickness gauge.
Adjust the air gap: Tighten the middle bolt using a spanner,make the armature is attracted to
the core,,adjust the corresponding guide bolt.If the air gap is too large,turn the guide bolt2
anticlockwise using a 19mm open spanner,and then tighten the guide bolt1 clockwise using a
16mm open spanner,so the air gap will diminish. If the air gap is too small,turn the guide bolt1
anticlockwise using a 16mm open spanner,and then turn the guide bolt2 clockwise using a 19mm
open spanner,at last tighten the guide bolt1,so the air gap will largen.
In the course of adjusting,need to measure the air gapclearance and adjust bolts many
times,in order to ensure the air gap and clearance of 4 poins is according with the standard data.
When adjusting,the bolts should be turned slightly.If not,the adjusting distance will be too
large,and the guide bolt or brake will be uninstalled.
After adjusting,please ensure the guide bolt1 and guide bolt2 are tight,and then make sure to
loosen the middle bolt and put it in a loose state,to ensure the brake is braking,at last install the
cover.
AttentionThe two brakes cant be adjusted at the same time,after the
adjusting of one brake, make sure to loosen the middle bolt and put it in a loose
state,to ensure the brake is braking

Accessory Two:Rescue when passengers are stranded in the car because of the elevator
faults or power cut
When the elevator occurs faults or power cut,if passengers are stranded in the car,the rescue
must be performed by qualified personnel.
Before rescue,the main power must be cut off,avoid any accidental act of the elevator.
If the distance between the elevator location and one leveling location is 500mm,the
qualified personnel can open the landing door using the special key,and assist the passengers to
leave the car safety.
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If the elevator isnt in the foregoing position the rescue needs to use handwheel to move
the car,and it needs more than 2 qualified personnels, steps are as follows:
1. Inform the passengers that rescue will be performed at once using call device, let the
passengers keep calm and tell them rescue related matters;
2. Screw the release handle to the release device as the Fig.;Insert the handwheel to the
middle hole on the basemake the small gear of the handwheel mesh with the big gear
on the sheave.
3. One personnel press the release handlesanother personnel turn the handwheel at the
same time,then the car will travel downwards or upwards slowly,when the distance
between the elevator location and leveling location is 150mm,loosen the release
handles;
4. The qualified personnel open the landing door using the special key,and assist the
passengers to leave the car safety;
5. After the passengers leave the car safety,remove the release handleand handwheel,and
lay them to the special place,and manual reset the switch on the base.
If any accidental status occurs during the rescue,stop the rescue immediately,tell the
passengers to keep calm,and contact the company of the elevator.

Fig.Handwheel

Fig.Release Handlle


Base


Fig.Traction without handwheel
release handele
Fig.Install the handwheel release
handel
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Accessory Three:Trouble shooting

Fault Possible cause Inspection Method Remedy
Power cut
Measure the input voltage of
converter
Contact the owner
Coil of stator is
interrupted
Check the three-phase voltage of
traction
Contact the qualified
personnel
Safety chain is open
circuit
Check the safety chain Reset the safety chain
Fault of converter Check the converter
Treat according to the
manual of converter
Traction doesnt
work
Input parameter of
control system doesnt
matching
Check the input parameter
Input the right
parameter
Elevator surfing
or reverse
Connection of encoder
is wrong
Check the connection
Connect according to
the right connection
method
Voltage is abnormal Check the input voltage of brake
Contact the qualified
personnel
Friction remains
after releasing the
brake
Clearance is
unsuitable
Check the clearance Adjust the clearance
Traction reverse
Connection of phase is
wrong
Check the connection of control
cabinet and junction box
Exchange the two
phases
Traction base is not
horizontal or rigidity is
low
Check it with gradienter Adjust and equalize
Traction shake
Rubber is unsuitable Check the rubber Change the rubber


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