PROPOSAL FOR

COOLING WATER
TREATMENT
EMAMI LIMITED
13, B.T. ROAD, KOLKATA 700 056.
WEST BENGAL, INDIA

Chemtex Speciality Limited

Created on 23rd April 2014
Last Modified on 23rd April 2014
Ref No. CSL/CWT/CCR/1010/14-15

Page 1 of 12

This document is a sole property of Chemtex Speciality Limited. It is a confidential company document
for Chemtex and its buyer as mentioned above. Any unauthorized circulation or making duplicate
copies of the document is illegal and the company reserves its rights to take judicial action for such
offence.

FACILITY LOCATION
13, B.T. Road, Kolkata 700 056.
FOR KIND ATTENTION OF:Mr. Baroda Prosanna Rath
Mob: +91 9088910991
Email: baroda.rath@emamigroup.com
Mr. Raktim Roy
Mob: +91 9432371574
Email: raktimroy@emamigroup.com
Mr. Ashish Das
Mob:+919007361521
Email: ashishdas@emamigroup.com
Dear Sir,
With reference to your valued enquiry for cooling water chemical treatment
program, we are pleased to submit our detailed Techno-Commercial offer for the
same, as follows.
We shall look forward to the opportunity to serve you to the best of our ability and
have your esteemed organization name to our elite clientele.
For any queries or clarifications, please feel free to contact the undersigned.
Thanking you,

yours faithfully,
for CHEMTEX SPECIALITY LTD
Soumo Biswas
Engineer-Sales & Service
Mobile:+91 9830840044
E Mail:wtc@chemtexlimited.com
Direct No: (033) 7111-1117 (Extn:137)

Page 2 of 12

Need for Cooling Water Treatment

Though at times neglected, but a proper chemical treatment of a cooling water
system plays a key role in smooth and economical functioning of most of the
industries.
The major problems that may arise of a poor cooling water treatment are:

Rise in power consumption of heat exchanger due to scaling

Leakage of pipeline and heat exchanger tubes due to corrosion
Blockage of tubes and nozzles due to bio-fouling
Airborne/waterborne diseases due to legionella bacteria which is found in
cooling water

Objectives of Cooling Water Chemical Treatment

Chemical Treatment of cooling water is very essential to maintain the cooling tower
efficiency close to design. This can be assessed by calculating the CT effectiveness
over a period of time by checking the Range and Approach temperature. In addition
to above it is also vital to prevent undesired rusting of system metallurgy and
prevention of bio-fouling. The primary objectives of chemical treatment are as
follows:

To
To
To
To
To
To

prevent deposition of scales on heat-exchanger tubes and system pipelines

increase the life of system by inhibiting corrosion
avoid unprecedented shut down for de-scaling
eradicate disease causing bacteria such as Legionella Disease
keep cooling tower sump, fills and louvers clean and free of bio-fouling
maintain CT effectiveness and reduce power cost

Objectives of Blow down

Blow down is basically draining out the water from bottom of cooling tower sump.
Though this might be a look like a difficult practice for areas where water is scarce,
but it is essential for a proper cooling water treatment. Blow down requirements are
derived after calculating the system and water conditions. The main objectives
being:

To control the TDS, hardness salts, chloride and silica level in re-circulating water
in limit
To remove suspended foreign matters from the CT sump
To reduce turbidity of circulating water

Page 3 of 12

Present Cooling Tower Regime

Attributes

Abr.

Unit

Values

No. of Cooling Tower

CT#

Nos.

No. of cells

Nos.

Type of Cooling Tower

Induced Draft

CT Sump Distribution

Separate

CT Capacity

TR

Total System Volume

Recirculation Rate

Range (Delta T)

DT

Current Blow-down

Not Known

8 approx

m per hour

200 approx

Deg C

m per hour

0.3

Current Evaporation

m per hour

1.5

Source of Feed water

Raw Water

COC Calculation on the basis of:Parameter

Unit

R/C Water Max. Limit

COC

Total Hardness
Calcium
Hardness
Chloride

ppm as CaCO3

<300

Not known

ppm as Ca

<150

Not known

ppm as Cl

<100

Not known

TDS

ppm

<500

Not known

Average COC on all basis

Not known

Minimum COC for operating the system

Not known

Maximum COC
Our Recommended COC
(COC based on Total Hardness)

Not known
6-8

Water Testing Report of Raw water

Parameter

Unit

Recirculation Water

pH

pH

7.2

Total Hardness

ppm as CaCO3

350

Calcium

ppm as Ca

210

Chloride

ppm as Cl

500

TDS

ppm

1130
Page 4 of 12

Silica
Free Chlorine

ppm as SiO2
ppm as cl

Not Known
Not Known

Desired Limits as per designed treatment program

Parameter

Unit

Recirculation Water

pH

pH

7.5-8.0

Total Hardness

ppm as CaCO3

<300

Calcium

ppm as Ca

<150

Chloride

ppm as Cl

<100

TDS

ppm

<1000

Silica
Langelier Saturation
Index
Free Chlorine

ppm as SiO2

<150

LSI

<+ 1.0

ppm as cl-

<0.5

Page 5 of 12

OUR RECOMMENDATIONS:We recommend the following chemical treatment program for your cooling tower
water
SHOCK DOSE for preparing system for a new chemical treatment program
for R&D Cooling Tower
Particular
Description
Shock Dose
Benefits
ALSTACOOL
Scale & Corrosion
3.5 kgs as
Removes adhering loose scales
AS 10
Inhibitor for cooling
slug in the
and rust
water
first week
Establishes instant passive coat
of multi metal corrosion
inhibitors
Blow down
Water draw off
0.300m3/hr
Will remove or minimize the
from the next
existing chemical concentration
day

SHOCK DOSE for preparing system for a new chemical treatment program
for R&D Roof Cooling Tower
Particular
Description
Shock Dose
Benefits
ALSTACOOL
Scale & Corrosion
2 kgs as slug Removes adhering loose scales
AS 10
Inhibitor for cooling
in the first
and rust
water
week
Establishes instant passive coat
of multi metal corrosion
inhibitors
Blow down
Water draw off
0.050m3/hr
Will remove or minimize the
from the next
existing chemical concentration
day

SHOCK DOSE for preparing system for a new chemical treatment program
for WHO GMP Cooling Tower
Particular
Description
Shock Dose
Benefits
ALSTACOOL
Scale & Corrosion
2.5 kgs as
Removes adhering loose scales
AS 10
Inhibitor for cooling
slug in the
and rust
water
first week
Establishes instant passive coat
of multi metal corrosion
inhibitors
Blow down
Water draw off
0.050m3/hr
Will remove or minimize the
from the next
existing chemical concentration
day

Page 6 of 12

CHEMICAL TREATMENT PROGRAM

REGULAR TREATMENT PROGRAM FOR R&D COOLING TOWER WATER
Particular Description
Dosing
Dosage Rate
Key Benefits
Type
Prevents formation of
Scale and
Corrosion
scale and rust
ALSTACOOL
Continuo
Inhibitor for
1 kg/day

Establishes instant
AS 10
us (Daily)
cooling
passive coat of corrosion
water
inhibitors
Quick removal of algae
0.700
Biocide for
Slug
and bio-films from the
ALSTACIDE
kgs/alternate
bio-fouling
(alternate
system
CW20
week after
control
Weekly)
Removes algae to a
sunset
great extent
0.700

Will prevent formation of

Micro Biocide
Slug
ALSTACIDE
kgs/alternate
any bio fouling in the
for cooling
(alternate
CW25
week after
system
water
weekly)
sunset
Will control the TDS and
BLOW
Water draw
TSS level of circulating
Daily
0.300m3/hr
DOWN
off
water
REGULAR TREATMENT PROGRAM FOR R&D ROOF COOLING TOWER WATER
Particular Description
Dosing
Dosage Rate
Key Benefits
Type
Prevents formation of
Scale and
Corrosion
scale and rust
ALSTACOOL
Continuo
Inhibitor for
0.400 kg/day
Establishes instant
AS 10
us (Daily)
cooling
passive coat of corrosion
water
inhibitors
Quick removal of algae
0.400
Biocide for
Slug
and bio-films from the
ALSTACIDE
kgs/alternate
bio-fouling
(alternate
system
CW20
week after
control
Weekly)
Removes algae to a
sunset
great extent
0.400
Will prevent formation of
Micro Biocide
Slug
ALSTACIDE
kgs/alternate
any bio fouling in the
for cooling
(alternate
CW25
week after
system
water
weekly)
sunset

Page 7 of 12

BLOW
DOWN

Water draw
off

Daily

0.050m3/hr

Will control the TDS and

TSS level of circulating
water

REGULAR TREATMENT PROGRAM FOR WHO GMP COOLING TOWER WATER

Particular Description
Dosing
Dosage Rate
Key Benefits
Type
Prevents formation of
Scale and
Corrosion
scale and rust
ALSTACOOL
Continuo
Inhibitor for
0.400 kg/day

Establishes instant
AS 10
us (Daily)
cooling
passive coat of corrosion
water
inhibitors
Quick removal of algae
0.400
Biocide for
Slug
and bio-films from the
ALSTACIDE
kgs/alternate
bio-fouling
(alternate
system
CW20
week after
control
Weekly)

Removes algae to a
sunset
great extent
0.400

Will prevent formation of

Micro Biocide
Slug
ALSTACIDE
kgs/alternate
any bio fouling in the
for cooling
(alternate
CW25
week after
system
water
weekly)
sunset
Will control the TDS and
BLOW
Water draw
TSS level of circulating
Daily
0.050m3/hr
DOWN
off
water
Please note:-pH of CT circulating water should be maintained between 7.5-8.0

Page 8 of 12

COMMERCIAL OFFER
Total Cost Involved In Chemical Treatment of R&D Cooling Tower Water
ONE TIME
Regular Treatment Cost
Shock Dose
(Yearly Basis)
Product
Price
4 Weeks/28 Days
Qty
Amount
Yearly
Amount
Name
(Rs/kg)
Required
(In Rs.)
Requireme
(In Rs.)
nt
ALSTACOOL 275.00
3.5 kgs
962.50
28 kgs
7,700.00
AS 10
ALSTACIDE
253.00
1.4 kgs
354.20
CW 20
ALSTACIDE
267.00
1.4 kgs
373.80
CW25
TOTAL
3.5 Kgs
962.50
30.8 kgs
8,428.00
Total Cost Involved In Chemical Treatment of R&D ROOF Cooling Tower
Water
ONE TIME
Regular Treatment Cost
Shock Dose
(Yearly Basis)
Product
Price
4 Weeks/28 Days
Qty
Amount
Yearly
Amount
Name
(Rs/kg)
Required
(In Rs.)
Requireme
(In Rs.)
nt
ALSTACOOL 275.00
2 kgs
550.00
11.2 kgs
3,080.00
AS 10
ALSTACIDE
253.00
0.8 kgs
202.40
CW 20
ALSTACIDE
267.00
0.8 kgs
213.60
Page 9 of 12

CW25
TOTAL

2 Kgs

550.00

12.8 kgs

3,496.00

Total Cost Involved In Chemical Treatment of WHO GMP Cooling Tower

Water
ONE TIME
Regular Treatment Cost
Shock Dose
(Yearly Basis)
Product
Price
4 Weeks/28 Days
Qty
Amount
Yearly
Amount
Name
(Rs/kg)
Required
(In Rs.)
Requireme
(In Rs.)
nt
ALSTACOOL 275.00
2.5 kgs
550.00
11.2 kgs
3,080.00
AS 10
ALSTACIDE
253.00
0.8 kgs
202.40
CW 20
ALSTACIDE
267.00
0.8 kgs
213.60
CW25
TOTAL
2 Kgs
687.50
12.8 kgs
3,496.00

Page 10 of 12

Our Roles and Responsibilities:1. To ensure that the chemical dosing is being done as prescribed and the same
is being noted in the log book (provided by us).
2. To ensure prompt deliveries of chemicals as and when required
3. To inspect the cooling tower once in every month and e-mailing our
observations to the concerned department
4. To draw water samples and record the analysis reports Monthly basis
5. To ensure and train your employees to take all necessary human safety
measures for handling chemicals.

Other Commercial Terms & Conditions:Taxes

:
VAT extra @ 5%
F.O.R
:
Ex-Godown Kolkata
Delivery
:
Within 5-7 days after receipt of P.O.
Packing
:
All chemicals are packed in 35kgs HDPE jar
Payment
:
Advance with PO
Validity
:
30.04.14
Pls.Note
:
Kindly order the material quantity in multiple of 35kgs
For any further queries or clarifications, please feel free to contact the undersigned.
Thanking you,
yours faithfully,
for CHEMTEX SPECIALITY LTD
Soumo Biswas
Page 11 of 12

Engineer-Sales & Service

Mobile:+91 9830840044
E Mail:wtc@chemtexlimited.com
Direct No: (033) 7111-1117 (Extn:137)

Page 12 of 12