1.

1
GE Energy
Industrial Solutions
Gerapid
High Speed DC Breaker
Application Guide
g
imagination at work
1. 2
Contents Pages
Gerapid introduction 3
Gerapid applications 4
Gerapid key features and construction 5
Gerapid options and accessories 7
Gerapid breaker ratings 14
Gerapid controls data 15
Gerapid wiring diagrams and connections 16
Gerapid catalog numbering system / breaker selection 26
Gerapid outline drawings 30
Gerapid guideform spec 42
Glossary 46
1. 3
Introduction
Gerapid is a DC single pole, high-speed, air circuit breaker
available in either fxed-mounted or drawout versions,
designed for traction market applications. Both feeder and
rectifer breaker types are ofered, utilizing a common com-
pact modular design. Current ratings from 2600A to 8000A,
and voltage ratings up to 3600V are available. Gerapid em-
ploys a 2-stage contact system (main and arcing contacts)
for prolonged contact life and simple contact replacement.
Tripping is via a spring energy trip mechanism with me-
chanical latch. A powerful solenoid with integrated control
unit provides closing energy. Primary terminals can be
confgured in vertical or horizontal arrangements. Extensive
accessory options are available.
The Gerapid is tested to relevant IEC 60947, EN 50123 and
ANSI/IEEE C37 Standards.
Other related publications:
Gerapid FCB Users GuideS47183e
Gerapid RCB Users Guide..DTR01807
Gerapid BrochureDEA-379
Gerapid Guide Form Specifcation..DEE-425
Gerapid 4207FCB with 1X2 Arc Chute Gerapid 4207FCB with 2X2 Arc Chute
1. 4
Applications
In addition to traction substation applications, Gerapid can
be used as a feeder breaker in various other installations,
such as industrial plants (metals industry), as feld breakers
for motor and generator feld applications, and as discon-
nects for DC Drives to name a few. The breaker, as deliv-
ered, is NEMA 1 protected. It is intended for service in indoor
applications, without pollution, with non-conductive dust,
protected against high humidity and heavy condensation.
Low conductivity dust deposit due to frequent condensation
of humidity is acceptable. For general environmental condi-
tions, refer to EN 50123-1 -annex B, and IEC 60947, class
PD3. The breaker can operate at rated current within ambi-
ent temperature range of 5C to +40C (23F to 104F).
Maximum operating ambient temperature is +55C (130F)
with continuous current derated by 10%. The breaker can
operate at altitudes up to 2000m (~6500ft) without derat-
ing. The breaker shall not be subjected to strong vibra-
tions. Maximum vibrations of 0.5g per 30sec in vertical and
horizontal directions are allowed. Air shall be clean and its
relative humidity shall be not more than 50% r.h. at the maxi-
mum temperature of +40C (104F). Relative humidity may
be higher if the temperatures are lower, for example, 90%r.h.
at +20C (68F). Slight condensation might occur during vari-
ations of temperature.
The lower and upper main terminals must be connected
directly to the main cables or bus bars. The breaker must
only be used in an upright operation position with the arc
chute in place and fully secured. The safety distances as
listed in section page 31 shall be maintained to grounded
or insulated parts. Suitable measures must be taken to
protect personnel from arcs. Strong, external magnetic
felds, caused by improperly located supply conductors
or stray felds from other devices, can lead to a shift of
the trip setting thresholds. This may result in premature
tripping, or no tripping at all during low-level short cir-
cuit current events. This has to be accounted for when
installing and operating the breaker with shielding added
if appropriate. The control wires must be connected to
the control terminals as shown in the schematic circuit
diagrams. During continuous operation, breaker must only
be loaded up to its maximum rated current. Load currents
in excess of breaker nameplate rating are allowable for
brief periods only. Refer to the short time currents listed in
tables on page 14.
Manual closing of the breaker while energized is forbid-
den. Manual closing must only be used for maintenance
and inspection purposes, when breaker power is of and
grounded. The circuit breaker consists of high energy mov-
ing components. Do not touch the circuit breaker while it is
being opened or closed. There is a high risk of major injury.
The control circuits may include capacitor banks, which
can be charged with dangerous voltages. Work on this
section must be carried out carefully.
1. 5
Key Features and Construction
Mining and traction compliant (ANSI C37.14, IEC 947-2,EN 50123-2)
High speed TRIP (opening delay <3ms)
Internal, self-powered direct acting instantaneous and adjustable trip unit
Trip Unit is available as bidirectional (for line feeder) or unidirectional (for rectifer breaker)
High speed CLOSE (approximately 150 ms)
Solenoid close (integral control unit, mechanically latched)
Mechanical forced tripping
High Speed Electrodynamic trip device (with or without capacitor and charging unit)
Shunt trip or Zero-voltage release
10 Form C Auxiliary contacts
Variable main terminal confgurations
Plug connectors for auxiliary circuits
Hand lever for manual actuation from front (for maintenance purposes)
Contact Position indication
Internal power supply with a wide range of input supply voltage options
Integrated SEL current measurement unit (optional)
Standard dimensions from 2,600A to 6,000A (feeder models 26076007)
Operating voltages from 1,000 to 3,600VDC
2-stage main contact system
Compact, enclosed construction
Modular, serviceable design
Easily accessible control and auxiliary connections
Fixed and draw-out versions
Shunt Trip/UVR Coil ED Trip Coil
OTC Trip Band
Adjustment
Closing Solenoid
Control Box Containing
Circuit Boards and
Auxiliary Switch
Arc Runner
Arcing Contact
SEL Current Sensor
(optional)
Upper
Terminal
Lower
Terminal
OCT Device
Main
Contacts
Mechanism
Module
Seesaw
Trip
Linkage
Control
Connectors
Fig. 5.1 Key Features
1. 6
Arc Chutes and Adapter
Arc chute variations are based on system voltage and
interrupting rating requirements. The compact and modular
design of the arc containment system requires no additional
magnetic support and allows small safety clearances with
high interrupting capacity. Because of the compact dimen-
sions, these breakers can be installed in extremely small
enclosures and ofer a cost-efective solution for replace-
ments. An arc chute adaptor is used to mount the various arc
chutes for diferent operating voltages on the breakers. The
arc chutes consist of a highly durable, arc-proof material, in
which the arc plates have been integrated.
The arc plates split the arc into partial arcs and increase the
arcing voltage by multiplying the anode and cathode voltage
drop. Because of their high heat capacity, the plates and arc
chute walls can absorb a large amount of the arcs energy.
Gerapid 2607/4207/6007
Fig. 6.1 1x_Arc Chutes
Gerapid 8007
Gerapid 8007
Fig. 6.2 2x_Arc Chutes
Gerapid 2607/4207/6007
1. 7
Mechanism
The Gerapid is equipped with a modular mechanism design,
which is wear-resistant and nearly maintenance-free. This
mechanism ensures an extended electrical and mechanical
endurance of the breaker as well as a high level of safety
under all operating conditions. Breaker can operate 20,000
cycles without major maintenance when opened by the
shunt trip or zero voltage release coils, and 1,000 opera-
tions by means of ED impulse coil or OCT releases. This
mechanism is mechanically latched in the CLOSED posi-
tion. A mechanically latched mechanism ofers advantages
compared to often used electro magnet holding systems
since no auxiliary control power source is required to keep
the breaker closed.
The mechanism is provided with two tripping latches. One
latch, called slow latch, is used for opening under normal
conditions, like actuation from shunt trip or zero-voltage
release. The second one, quick latch, de-clutches the main
contact arm from the mechanism and opens the contacts
with an extremely short delay. This is used when interrupt-
ing short-circuit or overloads. All safety releases operate
onto the quick latch. Diferent main springs are used in
mechanisms for diferent breaker frames. Therefore mecha-
nisms cannot be exchanged between breakers of diferent
frames. Note too, that the 8007R and 10007R rectifer break-
ers utilize dual contact assemblies and mechanisms for
increased interruption and withstand capabilities, required
of rectifer applications.
Fig. 7.1 Operating Mechanism
1. 8
Overcurrent Trip Device (OCT & POCT)
The OCT release is a magnet with two magnetic circuits,
optimizing the twin magnetic feld principle. This technology
ensures equally fast tripping in both current directions. This
system does not require auxiliary control voltage to oper-
ate. It is a direct acting and instantaneous tripping device.
The OCT consists of the holding circuit, the movable arma-
ture and the tripping circuit. The holding and the tripping
magnetic circuits are both excited by load current. Until
the static overload releases response threshold has been
reached, the armature is held in position by the holding
fux and the counter springs force. Once the load current
exceeds the set static response threshold, the attraction
fux takes over and rapidly pulls down the fexible armature.
During this operation, the armature hits the seesaw, which
releases the quick latch in the mechanism. The latch and
contacts are opened immediately. The OCT is available in
either a fxed setting or adjustable over specifc ranges. On
the adjustable OCT, the response threshold can be easily
adjusted by turning the adjustment nut with a SW6 hexagon
wrench. The available ranges are described in the table in
Figure 8.2. Other ranges might be possible on request.
On Gerapid rectifer (RCB) type breakers, the OCT is polarized
(POCT) so that it provides fast tripping in reverse current di-
rection and no tripping on forward current (normal) direction.
This is intended to provide protection of the rectifers, against
internal faults. Downstream faults are cleared by the feeder
breakers. The blocking system of the POCT consists of main
magnet circuit, permanent magnet oscillator and blockades.
If the main current in forward direction exceeds 300A, the
blocking system starts to operate and counteracts tripping.
Fig. 8.1 Overcurrent Trip Device (OCT)
Table 8.2 Available Tripping Bands for the OCT
Gerapid Feeder Circuit Breaker OTC Bands 9-2009
Gerapid Feeder Circuit Breaker OCT Bands 9-2009
Frame Size
Trip Band
(kA) 2607 4207 6007 8007
1.5-2.5
1.5-3
1.5-4
1.5-5
2-6
2-7
2-8
2.5-5.5
3-7
3-8
3-9
3-12
5-10
6-14
7-15
8-18
10-16
12-24

1. 9
Closing Solenoid (drive)
A high power solenoid is used to perform fast closing opera-
tions. This drive is mounted at the front of the breaker and is
enclosed in a grounded metal casing. Closing solenoid pow-
er is supplied from a external power source, independent
from the breaker internal controls. Voltage level must be de-
fned at order placement. Rated power, depends on breaker
type, but is between 1.8kW and 2.6kW. Closing is enabled by
external dry contact closure. Minimum close signal duration
should be 100ms. The closing drive system always includes
a self-interrupt control circuit (SU circuit board).
This circuit enables short activation with a time of ~150ms.
The SU switches power to the solenoid and automatically
disconnects it after ~400ms. This feature protects the drive
from possible overheating, and increases service life. The
SU unit also prevents repeated drive closing, due to an ex-
isting and continuous short circuit condition and provides
an anti-pumpingsafety feature. After a closing attempt,
the close mechanism is electrically blocked for approxi-
mately 8sec. Lock time increases to 14 sec, if internal
C-bank (NEKO) is present. This prevents premature closing
following a short circuit.
Fig. 9.1 Closing Solenoid
1. 10
ED Trip Coil
ED (electrodynamic) impulse release is a high speed trip
coil, and is intended to be used with external protective
relays or systems monitoring current increase. External
relays must be provided and installed by the customer.
The ED coil must be energized by a capacitor storage
trip device. An optional internal capacitor trip and control
(NEKO), can be furnished with the breaker or must be sup-
plied by the user externally. Rated voltage of 300V and
capacitance of 2000F is required. If a fault is detected
by the external relay, a fring signal must be sent to the
capacitorscontrol unit (internal NEKO) causing NEKO unit
to discharge its energy into ED coil. If the capacitor and
controls are external, then user must supply the 300V
directly to the ED coil. The coil releases the quick latch
and opens breakers contacts in 3-4 ms. ED trip coil is
an optional accessory. It can be selected as a complete
set consisting of ED coil and electronic control unit with
C-bank called NEKO, or just the ED coil with user supplied
capacitor trip unit .
WARNING: Firing signal voltage of 6VDC to 24VDC must be
fltered. There should be no spikes on the signal with a du-
ration less than 3ms. This can lead to failure of the NEKO
board. Maximum duration of the fring signal must not
exceed ~1sec. Longer duration can cause the NEKO board
to overheat. It is recommended to use an auxiliary breaker
contact in series connection with fring circuit. It will auto-
matically cut of the fring circuit after breaker opening.
Fig. 10.1 ED Trip Coil (with seesaw trip linkage
Shunt Trip & UVR Coils
The breaker can be equipped with either a shunt trip (ST) or
a zero voltage release (UVR). It is not possible to have both
devices installed in the same breaker. Both devices are in-
terchangeable. In normal confguration, the internal voltage
converter transforms the external supply voltage into 24VDC,
which is required by the standard ST or UVR. Both devices
can be activated by a dry contact connected as shown in
section on pages 21-24 wiring diagrams.
Optionally, the ST can be ordered for connection directly
to an external 24VDC ( 5%), 125VDC or 220VDC supply. A
double winding shunt trip coil is also available with this op-
tion for 125/220VDC external control supply, for back-up or
redundancy. The ST is used for remote actuation and normal
opening operations. It is designed for short time operation
with max duty cycle of 9%. STs supply is connected through
breaker auxiliary contacts, which cut of supply voltage after
opening. This protects the ST against overheating.
The UVR can be used with remote actuation, and in combi-
nation with an internal electronic control, for voltage control.
The UVR releases at voltage interruption or supply voltage
drop below 20V. In these cases UVR trips the breaker. It is
therefore possible to use this device in combination with the
electronic trip unit for voltage monitoring, where an unin-
tended re-start of machines after a temporary voltage loss is
to be prevented. The UVR is intended for continuous opera-
tion. Its rated power is 10W. Due to its operational mode,
the UVR is a self-monitoring device, i.e. when the breaker is
tripped upon a break of the pilot wire (EMERGENCY-OFF prin-
ciple). NOTE: Manual closing of the breaker with ST installed,
while pushbutton OPEN is pressed and control power ap-
plied, might lead to ST coils overheating and damage.
Fig. 10.2 Shunt Trip or UVR Coil
1. 11
Forced Tripping Release
For drawout installations or as an manual trip interlock, the
forced tripping release (FT) can be installed in the breaker. This
unit, which mounts in the breaker base plate, mechanically
trips the breaker, by pressing the pin against the seesaw link-
age. Force required to trip the breaker is about 30N (~7ft-lb).
The tripping pin position is shown below. With a correctly
designed interlock in an enclosure, FT provides safety-tripping
function. During withdrawal operation of the trolley, the break-
er can be tripped BEFORE its main terminals disconnect from
the mains.
Fig. 11.1 Forced Tripping Release (side view)
Arc Chute Indicator
Arc Chute Indicator is a potential free, N.O. contact mounted on
the sidewall. It electrically blocks the closing solenoid when the
arc chute is not installed.
Fig. 11.3 Forced Tripping Release (bottom view)
(2607-6007)
Fig. 11.2 Arc Chute Interlock Indicator
Front
5
Front
5
1. 12
Auxiliary Switch
Standard breaker is equipped with 3 isolated, form C, aux-
iliary contacts (1 NO/NC each). Maximum available is 10.
The movable main arm activates the contacts. The con-
tacts are wired to the 15-pin control terminals (X4 & X5) on
the front of the control box. Conventional thermal current
rating is 10A. Maximum electrical ratings for switches are
1A@230VAC and 0.5A@110VDC, 0.3A/220VDC.
Fig. 12.1 Auxiliary Switch Assembly (inside control box)
Position Indicator
Optional position Indicator is mounted at the front of the
closing solenoid. It is mechanically switched by the sole-
noids shaft, and indicates position of the main contacts.
O (or Green) indicates contacts are open
I (or Red) indicates contacts closed
Fig. 12.2 Position Indicator
Overcurrent Trip Target
Indicator OC TRIP TARGET is a potential free, NO contact
mounted at the top of the OCT. Provides contact closure
when OCT operates.
Fig. 12.3 OCT Trip Target
Manual Operation Lever
A hand lever for manual closing and opening operation dur-
ing maintenance is available. This tool must not be use while
breaker is energized. To close the contacts, install hand lever
on the drives rod, and pull it out smoothly until latches snap.
To open the contacts, install the tool into the ring and push it
hard against the drives rod until breaker opens. Alternative
manual closing and opening operation is possible by rotat-
ing the main shaft of the breaker mechanism, which is ac-
cessible from the side. Use 10mm hexagon-socket wrench.
Fig. 12.4 Feeder Breaker Manual
Operating Handle
1. 13
SEL Current Measuring System
The SEL current measurement system is available on the
2607 and 4207 frame breakers, and consists of the sensing
component and signal-processing control board. SEL sensor
is integrated into a specially shaped upper terminal of the
breaker and is connected by a shielded cable to the signal-
processing unit. SEL control unit is mounted in the control-
box. SEL may be used for recording DC currents in selected
measurement ranges of 6kA or 12kA. Measurement of rated
current values and of the current rise may now be made
directly at the breaker.
Fig. 13.1 SEL Sensor
The sensor includes Hall-efect probes and delivers a propor-
tional signal-output to the SEL control. The signal-processing
unit transforms input signal, into standard output signals
shown in the table in Fig. 13.2. The outputs are insulated from
the main voltage. The insulation withstands voltages up to
4kV RMS and up to 40kV in peak. Two versions are available.
Standard model (T35) for ambient temperature 5C to +35C
and a model for higher temperature (T55) 5C to +55C. Note
top terminal must be vertical orientation only.
Table 13.2 SEL Ratings
Type SEL 06-1 06-2 06-4 12-1 12-2 12-4
Input
Une (V) 1000 2000 4000 1000 2000 4000
Ine
Uni (kV)
12 18 40 12 18 40
for ambient temperature
5C to +35C / +23F to +95F
-6kA to +6kA -12kA to +12kA
5C to +55C / +23F to +131F
T35
T55
Output
4 to 20 ma
-20 to +20 ma
-10 to +10V
Related to the rated current of the breaker
for ambient temperature
1. 14
Ratings
Table 14.1 2607-8007 Ratings
Table 14.2 8007R & 10007R Ratings
2607 thru 8007 Technical Data

Breaker type
Arc chute type 1X2 1X4 2X2 2X3 2X4 1X2 1X4 2X2 2X3 2X4 1X2 1X4 2X2 2X3 2X4 1X2 2X2
Conventional thermal current I
th
[A] (IEC/EN)
Rated current [A] (ANSI/IEEE C37.14) 2600 4150 N/A
Rated voltage UNe [V] (EN 50123 / IEC 60947) 1000 2000 2000 3000 3600 1000 2000 2000 3000 3600 1000 2000 2000 3000 3600 1000 2000
Rated maximum voltage [V] (ANSI/IEEE C37.14) 800 N/A N/A N/A N/A 800 N/A 1600 N/A N/A N/A N/A N/A N/A N/A 800 N/A
Rated insulation voltage U
i
[V] (EN 50123 / IEC 60947) 2000 2000 2000 3000 4000 2000 2000 2000 3000 4000 1000 2000 2000 3000 4000 1000 2000
Short time current 120 min [A] (EN 50123 / IEC 60947)
Short time current 2 min [A] (EN 50123 / IEC 60947)
Short time current 20 sec [A] (EN 50123 / IEC 60947)
Impulse withstand voltage 1,2/50 s Ui [kV] 18 18 18 30 30 18 18 18 30 30 12 18 18 30 -1) 12 18
according to EN 50124-1:1997
Power frequency withstand voltage 50 Hz Ua [kVeff] 10 10 10 15 15 10 10 10 15 15 7 10 10 15 -1) 7 10
according to EN 50124-1:1997
Rated short circuit making capacity
Nss
[kA] 70 50 100 50 42 70 50 100 50 42 70 50 80 50 -1) 70 - 1)
Rated short circuit breaking capacity I
Nss
[kA] 50 35 71 35 30 50 35 71 35 30 50 35 56 35 -1) 50 50
according to EN 50123-2
Rated service short circuit breaking current Ics [kA] 60 40 50 40 40 60 40 50 40 40 60 40 50 40 -1) 60 - 1)
according to IEC 947-2
Short circuit current according to IEEE C37.14 [kA] 120 120 60 120 -1)
Peak current according to IEEE C37.14 [kA] 200 200 100 200 -1)
Maximum short circuit current [kA] 244 120 100 52 244 120 100 52 200 240
tested at customer request
Maximum arc voltage Uarc [kV] (EN 50123 / IEC 60947) 2 4 4 5.6 7 2 4 4 5.6 7 2 4 4 5.6 7 2 4
Weight ca. [kg] 120 120 160 160 160 120 120 160 160 160 150 150 165 165 165 190 210
Weight ca. [lbs] 265 265 352 352 352 265 265 352 352 352 331 331 364 364 364 419 463
9600
16000
24000
8000
6000
Gerapid 8007
7800 12600
8500
5000
5200
7200
12000
18000
Gerapid 2607 Gerapid 4207 Gerapid 6007
3150
2600 4200 6000

1) Test data available at customer request

2607 thru 8007 Breaker Charaertstics


2010/01/28 Design and specifications are subject to change without notice
1
8007R & 10007R Technical data

Parameter Reference Gerapid 8007 R Gerapid 10007 R
Arc chute type N/A 1x2 1x3 1x2 1x3
Rated continuous current [A] ANSI C37.14 p.5.3 6.000 6.000 8.000 8.000
2 hours current [A] N/A 7.200 7.200 9.600 9.600
2 minutes current [A] N/A 12.000 12.000 16.000 16.000
20 seconds current [A] N/A 18.000 18.000 24.000 24.000
Rated short-time current (250ms) [kA] ANSI C37.14 p.5.5 90 (149 peak) 60 (100 peak) 90 (149 peak) 60 (100 peak)
Rated maximum voltage [V] ANSI C37.14 p.5.2 800 1200 800 1.200
Rated insulation voltage - UNm [V] EN 50124-1 p.1.3.2.4 2.000 2.000 2.000 2.000
Rated impulse voltage - UNi [kV] EN 50124-1 p.1.3.2.7 18 [1,2/50 s] 18 [1,2/50 s] 18 [1,2/50 s] 18 [1,2/50 s]
Power frequency voltage Ua [kV] EN 50124-1 a.B 2.2 10 [1 minute 50 Hz] 10 [1 minute 50 Hz] 10 [1 minute 50 Hz] 10 [1 minute 50 Hz]
Mechanical endurance [cycles]
a)
N/A 10.000 10.000 10.000 10.000
Rated short circuit peak / sustained current [kA]
b),c)
ANSI C37.14 p.5.4 200 / 120 132 / 80 200 / 120 132 / 80
Short-circuit characteristic Tests a, b, c, d acc. ANSI C37.14 annex A High-speed High-speed High-speed High-speed
Maximum arc voltage [V] N/A 2.500 2.500 2.500 2.500
Mass ca. N/A 220 kG 220 kG 220 kG 220 kG

a)
10.000 cycles without parts replacement. Inspection after 5.000 cycles. Max. 5.000 cycles by means of ED impulse coil or POCT release.
b)
Tested for high and low frequency impedance bonds.
c)
Trip by means of POCT (direct-acting, instantaneous, electromechanical and polarized OC release) or by means of ED impulse coil with no intentional delay.
8007R & 10007R Breaker Characteristics
1. 15
Controls Data
Table 15.1 Controls Data
1. 16
Standard Gerapid Wiring Diagrams
The internal wiring for Gerapid breakers is composed of several standard typical diagrams, for such components as trip-
ping devices and indicators. These basic diagrams are shown on the following pages. The power circuit is not shown in the
diagrams for clarity. Using the key numbers and codes shown below, the complete wiring diagram number can be obtained
or deciphered.
Note: Some special, non-standard circuit requirements may not comply with the wiring diagram coding shown below. In
such cases, the diagram will be assigned a unique number, for example: 36/0033. For breakers with special wiring diagrams,
a copy of the special diagram is shipped with the breaker.
Example: Wiring Diagram 36/102020011
Fig. 16.1 Wiring Codes
Wiring Diagram Number 1 / 2 3 4 5 6 7 8
36 S
37
1
1 2
2 3
ED Tripping Device
0 0 Without Indicators
1 01 OTC Trip Indicator
2 02 Arc Chute Installed Indicator
03 OTC and Arc Chute Indicator
20
0 None
10 With Shunt Trip
20 With Zero Voltage Release
Gerapid Wiring Diagram Code Positions
SEL System
Auxiliary Contacts
Solenoid with SU Control
With SEL System
3 Form C Contacts
5 Form C Contacts
10 Form C Contacts
With ED Coil & NECO
24VDC External Supply
Gerapid RCB
Indication Devices
Auxiliary Tripping Device
Breaker Type
Closing Solenoid
Gerapid FCB
Voltage Converter
With ED Coil
Without ED Coil
Auxiliary Voltage Supply
1. 17
Breaker Internal Control Power Supply
Fig. 17.1 Supply with voltage converter or with direct external 24 V DC 5%.
1 (+)
3 (-)
-X3
4 (+ or ~)
5 (- or N)
+24VDC +/- 2%
to other PCBs
-X10: PCB
User Supplied
Control Power
Source
115-240VAC +/- 10%
or
35-350VDC +/- 10%
8
9
10
6
7
Ground
1 (+)
3 (-)
-X3
4 (+)
5 ( - )
+24VDC +/- 2%
to other PCBs
-X11: PCB
User Supplied
Control Power
Source
24VDC +/- 5%
8
9
10
6
7
Ground
Breaker
Breaker
- User external connection point
- Factory internal connection point
PCB - Printed Circuit Board
Breaker Internal Control Power Supply
Fig. xx Supply with voltage converter or with direct external 24 V DC 5%.
*
*
*
Note: Rectifer Breakers Contain Two(2) X10 or X11 PCBs
1. 18
ED Coil With Internal NECO Control Circuit
Fig. 18.1 ED Coil with Internal NEKO control unit
1 (+)
2 (-)
3 (+)
4 (+)
5
6
9
10
11
12
-X10/X11: PCB -X16 : NECO PCB
8 (+)
6 (-)
24VDC
-X2:
10 (+)
11 (-)
User External
Tripping Signal
6-24VDC, 20ma
Internal Close Stop
Interlocking To
Other PCBs
-X3:
6
7
-Q1
ED
Impluse
Coil
Capacitor Bank
Charged Signal
N.O. Contact
N
E
C
O

P
r
i
n
t
e
d

C
i
r
c
u
i
t

B
o
a
r
d
Breaker
PCB - Printed Circuit Board
ED Coil With Internal NECO Control Circuit
- User external connection point
- Factory internal connection point
Fig. xx ED coil with internal NEKO control unit
*
*
*
*
Note: Rectifer Breaker contains two (2) Ed coils and NECO PCBS, both connected
to -X2, terminals 10 and 11. Second NECO charged signal is connected
to -X3, terminals 10 and 11.
1. 19
ED Coil With External User Furnished Capacitor Trip Supply
Fig. 19.1 ED coil with external capacitor trip device
ED Coil With External User Furnished Capacitor Trip Supply
- User external connection point
- Factory internal connection point
-X2:
10
11
-Q1
ED
Impluse Coil
User Furnished
External Capacitor
Tripping Device
300V - 2000uf
Breaker
Fig. xx ED coil with external capacitor trip device
*
*
Rectifer breakers contain two(2) ED Coils, and require a 4000uf external capacitor bank. Both are con-
nected to -X2, Terminals 10 and 11.
*
1. 20
SU Control Circuit for Closing Solenoid
Fig. 20.1 SU-control circuit
4
3
1
2
5
6
8 (+)
7 (-)
9
10
-X10/X11: PCB
-X13 : ST PCB
9 (+)
6 (-)
24VDC
External Trip
Signal, N.O.
Contact
Internal Close Stop
Interlocking To
Other PCBs
Shunt
Trip Coil
S
h
u
n
t

T
r
i
p

P
r
i
n
t
e
d

C
i
r
c
u
i
t
B
o
a
r
d
Breaker
Standard 24VDC Shunt Trip Circuit
-X2:
6
7
Coil Cut-off
Contact
-HS11
PCB - Printed Circuit Board - User external connection point - Factory internal connection point
1. 21
Standard 24VDC Shunt Trip Circuit
Fig. 21.1 Standard Shunt Trip control circuit
*
*
*
*
*
NOTE: Rectifer breakers contain two (2) shunt trip coils and PCBs. Second shunt trip coil is connected to -X2,
terminals 8 and 9, and requires an additional N.O. Trip Contact,
*
4
3
1
2
5
6
8 (+)
7 (-)
9
10
-X10/X11: PCB
-X13 : ST PCB
9 (+)
6 (-)
24VDC
External Trip
Signal, N.O.
Contact
Internal Close Stop
Interlocking To
Other PCBs
Shunt
Trip Coil
S
h
u
n
t

T
r
i
p

P
r
i
n
t
e
d

C
i
r
c
u
i
t
B
o
a
r
d
Breaker
Standard 24VDC Shunt Trip Circuit
-X2:
6
7
Coil Cut-off
Contact
-HS11
PCB - Printed Circuit Board - User external connection point - Factory internal connection point
1. 22
Optional Shunt Trip Circuit - External DC
Fig. 22.1 Special version of shunt trip with single winding coil, directly supplied from external DC source. Not available on RCBs.
4 (-)
10
2
7 (+)
3
8
-X13 : ST PCB
External User Supplied DC
Trip Supply and N.O. Contact
110VDC, 125VDC, 220VDC
Shunt
Trip Coil
S
h
u
n
t

T
r
i
p

P
r
i
n
t
e
d

C
i
r
c
u
i
t
B
o
a
r
d
Breaker
PCB - Printed Circuit Board
Optional Shunt Trip Circuit - External DC
- User external connection point
- Factory internal connection point
-X2:
6
7
Coil Cut-off
Bkr Aux
Contacts
Fig. xx Special version of shunt trip with single winding coil, directly supplied
from external DC source.
1. 23
Optional Shunt Trip Circuit - External DC, Dual Winding Coil
Fig. 23.1 Special version of shunt trip with double winding coil directly supplied from external DC source. Not available on RCBs.
Fig. xx Special version of shunt trip with double winding coil directly supplied
from external DC source.
4 (-)
10
2
7 (+)
3
8
-X13 : ST PCB
External User Supplied DC
Trip Supply and N.O. Contact
110VDC, 125VDC, 220VDC
Shunt
Trip Coil
#1
S
h
u
n
t

T
r
i
p

P
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i
n
t
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d

C
i
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c
u
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t
B
o
a
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d

#
1
Breaker
-X2:
6 (+)
7 (-)
Coil Cut-off
Bkr Aux
Contacts
4 (-)
10
2
7 (+)
3
8
-X13 : ST PCB
S
h
u
n
t

T
r
i
p

P
r
i
n
t
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d

C
i
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t
B
o
a
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d

#
2
-X2:
8 (+)
9 (-)
Coil Cut-off
Bkr Aux
Contacts
External User Supplied DC
Trip Supply and N.O. Contact
110VDC, 125VDC, 220VDC
1
2
Shunt
Trip Coil
#2
3
4
Optional Shunt Trip Circuit - External DC, Dual Winding Coil
1. 24
Zero Voltage Release Circuit
Fig. 24.1 UVR control circuit
1
2
3
4
5
6
8 (+)
7 (-)
9
10
-X10/X11: PCB
-X14 : UVR PCB
9 (+)
7 (-)
24VDC
External Trip
Signal, N.C.
Contact
Internal Close Stop
Interlocking To
Other PCBs
UVR Coil
U
n
d
e
r
v
o
l
t
a
g
e

R
e
l
e
a
s
e
D
e
v
i
c
e

P
r
i
n
t
e
d

C
i
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c
u
i
t

B
o
a
r
d
Breaker
PCB - Printed Circuit Board
Zero Voltage Release Circuit
- User external connection point
- Factory internal connection point
-X2:
9
8
External Trip
Signal, N.O.
Contact
7
6
Fig. xx UVR control circuit
*
*
*
*
NOTE: Rectifer breakers contain two(2) UVR coils and PCBs. Second UVR coil is connected to -X2, ter-
minals 6 and 7, for external trip from N.C. contact. Option for N.O. trip contact is not available
1. 25
Typical Gerapid FCB External Connections
X2 through X5 Plug connectors viewed from the front, and located on front of control box.
Auxiliary switch contacts are shown with breaker open. Check breaker documentation for actual quantity.
Some connections or output contacts present only when optional feature is installed in breaker.
Typical Gerapid FCB External Connections
X2 through X5 Plug connectors viewed from the front, and located on front of control box.
Auxiliary switch contacts are shown with breaker open. Check breaker documentation for actual quantity.
Some connection or output contacts present only when optional feature is installed in breaker.
1 2 3 4 5 6 7 8 9 10 11 12 X2
(
-
)

/

N
(
+
)

/

~
G
R
D
C
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D
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(
N
.
O
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)
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U
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(
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.
)
T
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p

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t
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U
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(
N
.
C
.
)
(
-
)
(
+
)
E
D

F
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S
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l
6
-
2
4
V
D
C
P
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l
s
e
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 X3
(
-
)

/

N
(
+
)

/

~
B
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a
k
e
r
C
o
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o
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P
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I
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N
E
K
O

C
a
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a
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s
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O
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b
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T
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C
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A
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C
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I
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i
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n

C
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a
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
X4
Auxiliary Breaker
Contacts
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
X5
Auxiliary Breaker
Contacts
Fig. 25.1 FCB Connections
1. 26
1 2 3 4 5 6 7 8 9 10 11 12 X2
(
-
)

/

N
(
+
)

/

~
G
R
D
C
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D
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S
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(
N
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O
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)
T
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S
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D
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S
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T
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s

(
N
.
O
.
)
(
-
)
(
+
)
E
D

F
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S
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a
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6
-
2
4
V
D
C
P
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s
e
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 X3
(
-
)

/

N
(
+
)

/

~
B
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a
k
e
r
C
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P
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1
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t

N
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K
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C
a
p
a
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s

C
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O
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p
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C
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T
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b
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P
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C
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C
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I
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s
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a
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d
I
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d
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c
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n

C
o
n
t
a
c
t
2
n
d

N
E
K
O
C
a
p
a
c
i
t
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s

C
h
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d
O
u
t
p
u
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C
o
n
t
a
c
t
1 2 3 4 5 6 7 8 9 10 11 12 X2
(
-
)

/

N
(
+
)

/

~
G
R
D
C
l
o
s
i
n
g
D
r
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v
e

S
u
p
p
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p
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C
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e

S
i
g
n
a
l
(
N
.
O
.
)
T
r
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p

S
i
g
n
a
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t
o

D
u
a
l

U
V
R
C
o
i
l
s

(
N
.
C
.
)
(
-
)
(
+
)
E
D

F
i
r
i
n
g
S
i
g
n
a
l
6
-
2
4
V
D
C
P
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l
s
e
RCB -X2 wiring with Shunt Trips i nstalled
RCB -X2 wiring with UVR Trips i nstalled
RCB -X4 & -X5 wiring same as FCB
Typical Gerapid RCB External Connections
X2 through X5 Plug connectors viewed from the front, and located on front of control box.
Auxiliary switch contacts are shown with breaker open. Check breaker documentation for actual quantity.
Some connections or output contacts present only when optional feature is installed in breaker.
Fig 26.1 RCB Connections
1. 27
Gerapid Breaker Confguration and Catalog Number Coding System
The Gerapid Breaker coding system (PST), introduced in 2008, is a catalog confguration tool based on Excel. The cata-
log code consists of 20 digits. Each digit represents specifc rated value or component. The table below shows all available
values, components and accessories for the Gerapid breaker family. Not all of the options from the Table are compatible. To
avoid improper confgurations use the Gerapid confguration tool for ordering. The coding system is valid for Gerapid feeder
type (F), rectifer type (R) and disconnector type (DS).
Language
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 0
Breaker type Code 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Code 20 Target standards
1 Gerapid 2607 5 Gerapid 8007R LV DC acc. IEC60947-2 4 Railway DC acc. EN50123-2 1
2 Gerapid 4207 6 Gerapid 10007R On Request R LV DC acc. IEEEC37.14 2
3 Gerapid 6007 7 Gerapid 8007DS China acc. IEC947-2 & GB14048.2 3
4 Gerapid 8007
code 19 Control connectors type
Arc chute type Code 2 Gearapid SE retrofit 3 Railway & Industry applications 1
1 1X2 (1000V) 4 2X2 (2000V) S 2X2 S (1500V) Heavy Industry type 4 Military type acc. MIL-C-5015G 2
2 1X3 (1500V) 5 2X3 (3000V) E EF4-12 (3600V) R
3 1X4 (2000V) 6 2X4 (3600V)
Code 18 Counter
Closing solenoid supply voltage Code 3 Mechanical Counter 1 Without 0
1 48 V DC 5 220 V DC 9 125 V AC
2 60 V DC 6 250 V DC A 230 V AC
3 110 V DC 7 110 V AC B 240 V AC Code 17 Arc chute position switch
4 125 V DC 8 120 V AC R On Request With 1 Without 0
Main terminals orientation (Top / Bottom) Code 4 Code 16 Lever for manual operating
1 H/H - (H)orizontal 4 V/V B Balfour Beatty type With 1 Without 0
2 H/V - (V)ertical 5 For SEL 6kA S Siemens type
3 V/H 6 For SEL 12kA R On Request
Code 15 Protection options
Main terminals polarization Code 5 Sidewalls protection panels 1 Without 0
1 Top connector '+' 2 Top connector '-' 0 Not apply Rodent proofing 2
SEL operation temperature Code 6 Code 14 Contacts position indicator
1 Ta = 35C 0 without SEL With 1 Without 0
2 Ta = 55C
Code 13 Forced tripping unit
Over current trip unit (OCT) Code 7 With 1 Without 0
1 Fixed setting up to 15kA 5 Polarized adj. 0,4kA-1,2kA 0
2 Adjustable up to 15kA 6 Polarized adjust. 0,8kA-2,5kA Code 12 Impulse coil
3 Fixed setting up to 24kA 7 Polarized adjust. 2kA-6kA Impulse coil with internal C-bank and control PCB (NEKO) 2 Without 0
4 Adjustable up to 24kA 8 Polarized adjust. 4kA-8kA - 3 Impulse coil w/o internal C-bank 1
Control circuits supply voltage Code 8 Code 11 Auxiliary tripping device
1 external 24V DC5% 4 88 .. 145V DC Shunt Trip - external 125 Vdc 4 Without 0
2 24V/24V (DC stabilizer) 5 125 .. 353 V DC / 115 .. 240V AC Shunt Trip - external 220 Vdc 5 - 1
3 33 .. 85V DC R On request Zero Voltage Release 6 Standard Shunt Trip - 24Vdc 2
On request R Shunt Trip - external 110 Vdc 3
Auxiliary contacts quantity - changeover type Code 9 Code 10 OCT trip target (aux. contact)
1 3 convertible contacts 3 9 convertible contacts R On Request With 1 Without 0
2 5 convertible contacts 4 10 convertible contacts
APN460437 rev.03 2008.10.07 Codes
Without
OCT
Fig. 27.1 PST Code System
1. 28
Gerapid Breaker Selection
Breaker Type (Code 1)
The breaker type is usually selected based on the required
continuous current, and by application, either feeder or recti-
fer protection. The continuous current rating of each breaker
type is determined by the specifc standards to which it is
tested. The Ratings Tables on page 14 and the table be-
low show the continuous current rating available for each
breaker type, based on IEC/EN or ANSI test standards.
Arc Chute Confguration (Code 2)
The type of arc chute utilized is dictated by the required
system voltage and interrupting rating. Arc chutes are either
one section (1X_) or two section (2X_), and can have up to
four dividers. For most applications, select the arc chute with
voltage rating closest to, but still greater than your system
voltage. Make sure your available fault current does not
exceed the breaker type and arc chute confguration noted
in the Ratings Tables on page 14. For Field Application and
Discharge Breaker applications, please contact GE Applica-
tion Support.
Solenoid Drive Voltage (Code 3)
The closing solenoid (drive) has a control power input sepa-
rate from the rest of the Gerapid breaker controls. Select the
voltage rating that matches the voltage source that will be
used for breaker closing, from the options listed.
Main Terminal Confguration (Code 4)
Main terminals on breaker types 2407 and 4207 can be
furnished in either vertical or horizontal orientation, or in
combination. Main terminals on breaker types 6007, 8007,
8007R and 10007R can only be furnished in vertical orienta-
tion. Note that if the SEL (current monitoring module) option
is selected (only available on the 2407 and 4207 breakers),
the top terminal must be vertical and the bottom terminal
horizontal.
Polarization Markings (Code 5)
When the SEL option is selected, or when the breaker type is
a 8007R or 10007R and includes a POCT (polarized over-
current trip device), the intended current fow direction is
needed to make sure the SEL or POCT are properly installed.
Select the polarity of the top connector.
SEL Current Monitoring Module (Code 6)
The SEL current monitoring module is calibrated to operate
in two diferent ambient temperatures, either 35 degrees
C or 55 degrees C. If you have selected the SEL in code 4,
choose the appropriate ambient for your application.
Trip Device (Code 7)
Gerapid breakers ofer an internal, direct acting, instantane-
ous overcurrent trip device (OCT). For 8007R and 10007R
rectifer breakers a polarized overcurrent trip device (POCT)
is used, which trips for current fow in only one direction, to
protect the rectifer. The trip devices are available with either
a specifed fxed trip setting or an adjustable band within
the listed ranges (1.5-12kA, 12-24kA). Actual trip setting or
trip band must identifed at order entry. Available trip bands
for 2407, 4207, 6007 and 8007 breaker types are shown
below.
Gerapid Feeder Circuit Breaker OCT Bands 9-2009
Breaker Type
Standard 2607 4207 6007 8007 8007R 1007R
IEC/EN 2600A 4200A 6000A 8000A N/A N/A
ANSI 2600A 4150A N/A 6000A 6000A 8000A


ANSI C37-14, ANSI C37-16
EN 50123/ IEC60947
Gerapid Feeder Circuit Breaker OCT Bands 9-2009
Frame Size
Trip Band
(kA) 2607 4207 6007 8007
1.5-2.5
1.5-3
1.5-4
1.5-5
2-6
2-7
2-8
2.5-5.5
3-7
3-8
3-9
3-12
5-10
6-14
7-15
8-18
10-16
12-24

Table 28.1 Continous Current Ratings
Table 28.2 OCT Bands
1. 29
Gerapid Breaker Selection, Contd
Internal Voltage Converter/Supply
(Code 8)
Gerapid breaker internal controls utilize 24VDC. If fltered
24VDC control power is available, select option (2) -24VDC
Filtered, otherwise select option (1) -24VDC +/-5%. If a difer-
ent control voltage is planned to be used, select appropriate
range from those listed. Note for 125VDC, select option (4)
88-143VDC.
Auxiliary Contact Assembly (Code 9)
Standard breaker comes equipped with 3 form C auxiliary
contacts, so option (1) should be selected at a minimum.
Optionally, auxiliary contacts can be increased to 5 or 10.
Note that on 8007R and 10007R breakers, maximum auxil-
iary contact quantity is 9.
Additionally, if the MIL type external connector is selected
(Code 19), number of available auxiliary contacts is limited
to 3.
OC Indicator (Code 10)
OC Indicator is an optional normally open, auxiliary output
contact, that operates when the OCT or POCT trips the
breaker.
Standard Operators/Trip Devices
(Code 11)
For normal opening operations, or low-speed tripping
(20-40 ms), a Shunt Trip should be selected. The standard
Shunt Trip is powered from the internal 24VDC control, and
actuated from an external dry contact. Optionally, exter-
nally powered Shunt Trips can be provided, for use with
110VDC, 125VDC or 220VDC control power. As an alternate
to the Shunt Trip, the breaker can be equipped with a Zero
Voltage Release (UVD) coil. This coil monitors the internal
24VDC control supply, and will trip the breaker upon loss of
voltage. The UVD coil can also be actuated by an external
dry contact, acting much like a Shunt Trip.
Electro Dynamic Trip, High Speed
(Code 12)
The Electro Dynamic (ED) trip coil is used for high speed
tripping (3 -5 ms) of the breaker, triggered from external
protective relays or systems (furnished by user). The power
to energize the ED coil comes from a capacitor trip device
(NECO) and controls, which can be furnished with the ED coil,
or user can furnish their own external capacitor trip device
(requires 300V output, 2000 f).
Forced Tripping Assembly (Code 13)
The Forced Tripping Assembly is mounted in the base plate
of the breaker, and will mechanically trip the breaker when
pressed upward. This is typically used as an interlock for
drawout breaker designs.
Position Indicator (Code 14)
The Position Indicator displays the position of the main
contacts and is located on the front of the closing solenoid.
This indicator is required for breakers rated to ANSI C37.14
Standards.
Sidewall Protection/Rodent Proofng
(Code 15)
Breaker types 2407, 4207 and 6007 can be ftted with either
Lexan sidewall covers, to provide additional operator safety,
or screening over all openings to prevent entrance of vermin
into the breaker.
Hand Lever (Code 16)
To manually open and close the breaker for maintenance
purposes, select this option to include the Hand Lever. Note:
the Gerapid breaker is electrically operated, and has no pro-
visions for manual operation while energized!
1. 30
Gerapid Breaker Selection, Contd
Arc Chute Indicator (Code 17)
Arc Chute Indicator is an optional normally open, auxiliary
output contact that is closed if the arc chute is not installed.
This feature is not available on 2X type are chutes.
Mechanical Operations Counter (Code 18)
A mechanical, non-resetable operations counter is available
on 8007R and 10007R rectifer breakers.
Control Terminal Type (Code 19)
External control connections are brought out to the front
of the breaker control box. The standard connectors utilize
Phoenix type plug and socket connectors (plugs included),
option (1). Other connector options include Military style plug,
option (2), or Hartingstyle industrial plugs, options (3) and
(4).
Relevant Standard (Code 20)
Select the specifc governing standard to which the breaker
is to be rated. This must match the breaker
confguration selection restrictions as noted under the
Breaker Type (Code 1) and Arc Chute (Code 2) and will es-
tablish the values stamped on the breaker nameplate.
Standard Phoenix Connectors
Harting Connector
MIL-C-5015G Connector
1. 31
Gerapid Outline Drawings
When Gerapid breakers are mounted in enclosures, the following recommended safety clearances should be followed.
Gerapid Outline Drawings
When Gerapid breakers are mounted in enclosures,
the following recommended safety clearances should
be followed.
Safety distances - To Insulated Surfaces.
Units in mm (inches)
Type Arc chute Main- Additional Deflector
Gerapid Connection isolation
E A B C D
1x2 H or V 10 (0.4) 700 (27.6) 150 (5.9) 150 (5.9) 120 (4.7)
1x4 H or V 150 (5.9) 700 (27.6) 150 (5.9) 150 (5.9) 120 (4.7)
2x2 H or V 80 (3.15) 1000 (39.4) 180 (7.1) 180 (7.1) 180 (7.1)
2x3 H or V 80 (3.15) 1000 (39.4) 180 (7.1) 180 (7.1) 180 (7.1)
2x4 H / H Plate 150 (5.9) 1000 (39.4) 180 (7.1) 180 (7.1) 180 (7.1)
2x4 H / H Sidewalls 150 (5.9) 1000 (39.4) 180 (7.1) 180 (7.1) 180 (7.1)
2x4 SEL / H Pan 150 (5.9) 1000 (39.4) 180 (7.1) 180 (7.1) 180 (7.1)
1x2 V / V Heat sink 10 (0.4) 1000 (39.4) 300 (11.8) 300 (11.8) 180 (7.1)
1x4 V / V Heat sink 150 (5.9) 1000 (39.4) 300 (11.8) 300 (11.8) 180 (7.1)
2x2 V / V Heat sink 80 (3.15) 1000 (39.4) 180 (7.1) 180 (7.1) 180 (7.1)
2x3 V / V Heat sink 80 (3.15) 1000 (39.4) 180 (7.1) 180 (7.1) 180 (7.1)
2x4 1) 1) 1) 1) 1) 1) 1)
1x2 V / V Heat sink 10 (0.4) 1000 (39.4) 300 (11.8) 300 (11.8) 180 (7.1)
1x4 1) 1) 1) 1) 1) 1) 1)
2x2 V / V Heat sink 80 (3.15) 1000 (39.4) 180 (7.1) 180 (7.1) 180 (7.1)
2x3 V / V Heat sink 80 (3.15) 1000 (39.4) 180 (7.1) 180 (7.1) 300 (11.8)
2x4 1) 1) 1) 1) 1) 1) 1)
1x2 V / V n/a n/a 600 (23.6) 280 (11.0) 280 (11.0) 190 (7.5)
1x3 V / V n/a n/a 600 (23.6) 281 (11.0) 281 (11.0) 191 (7.5)
1x2 V / V n/a n/a 600 (23.6) 282 (11.0) 282 (11.0) 192 (7.5)
1x3 V / V n/a n/a 600 (23.6) 283 (11.0) 283 (11.0) 193 (7.5)
1)
Can be tested on customers order
HHorizontal terminal V...Vertical terminal SEL...Current measurement system type SEL
Safety distances - To Grounded Surfaces.
Units in mm (inches)
Type Arc chute Main- Deflector
Gerapid Connection
E A B C D
1x2 H or V 10 (0.4) 1000 (39.4) 300 (11.8) 300 (11.8) 300 (11.8)
1x4 H or V 150 (5.9) 1350 (53.2) 450 (17.7) 450 (17.7) 200 (7.9)
2x2 H or V 80 (3.15) 1350 (53.2) 450 (17.7) 450 (17.7) 300 (11.8)
1x2 V / V n/a 600 (23.6) 530 (20.9) 530 (20.9) 190 (7.5)
1x3 V / V n/a 600 (23.6) 531 (20.9) 531 (20.9) 191 (7.5)
1x2 V / V n/a 600 (23.6) 532 (20.9) 532 (20.9) 192 (7.5)
1x3 V / V n/a 600 (23.6) 533 (20.9) 533 (20.9) 193 (7.5)
Safety distances - Grounded Surfaces
2607 / 4207
8007
Safety distances - Insulated Surfaces
2607 / 4207
6007
8007R
10007R
8007R
10007R
Table 31.1 Safety Clearances
1. 32
Legend for FCB Dimensional Drawings
Legend for FCB Dimensional Drawings
K Heat sink (for Gerapid 6007)
L Ventilation openings in the breaker cubicle top cover shall not be less than 50% of total surface area.
M Solenoid closing drive
P Diameter 9 mm [0.35 in], Countersunk screw M8
S Control box
Z Main Connector




K


L


M


P


S


Z


*)


**)


***)




Gerapid 8007R, 10007R with arc chute 1X
Fig.XX Gerapid 8007R, 10007R with arc chute 1X; dimensions in mm [inches].
Legend for RCB Dimensional Drawings
K Additional heat sinks for Gerapid 10007R
L Ventilation openings in the breaker cubicle top cover shall not be less than 50% of total surface area.
M Solenoid closing drive
P Diameter 9 mm [0.35in], Countersunk screw M8
S Control box
Z Main Connector
*) Dimensions valid only for Gerapid 8007R version.
**) Dimensions valid only for Gerapid 10007R version.
***) Lifting eye diameter 25 mm [ ~ 1 in]
Legend for RCB Dimensional Drawing
Table 32.1 Drawing Legends
1. 33
Gerapid 2607,4207, 6007 with arc chute 1x
Fig.33.1 Gerapid 2607-6007, arc chute 1X (dimensions in mm and inches)
1. 34
Gerapid 2607, 4207, 6007with arc chute 2x_
Fig.34.1 Gerapid 2607-6007, arc chute 2x (dimensions in mm and inches)
1. 35
Fig.34.1 Gerapid 2607-6007, arc chute 2x (dimensions in mm and inches)
Gerapid 8007 with arc chute 1x_
Fig. 35.1 Gerapid 8007 with arc chute 1x (dimensions in mm and inches)
1. 36
Gerapid 8007 with arc chute 2x_
Fig. 36.1 Gerapid 8007 with arc chute 2x (dimensions in mm and inches)
1. 37
Fig. 36.1 Gerapid 8007 with arc chute 2x (dimensions in mm and inches)
Gerapid 2607, 4207 with H / H terminals
Its possible to combine horizontal and vertical connectors. Dimensions are corresponding. Note with
SEL option, top connector is vertical only.
Fig. 37.1 Gerapid 2607, 4207 with horizontal terminals (dimensions in mm)
1
1. 38
Gerapid 2607, 4207 with V / V terminals
Its possible to combine horizontal and vertical connectors. Dimensions are corresponding.
Fig. 38.1 Gerapid 2607, 4207 with vertical terminals (dimensions in mm)
2
1. 39
Fig. 38.1 Gerapid 2607, 4207 with vertical terminals (dimensions in mm)
Gerapid 6007 terminals
Gerapid 6007 is available only with V / V terminals!
Fig. 39.1 Gerapid 6007 with vertical terminals (dimensions in mm)
3
1. 40
Gerapid 8007 terminals
Gerapid 8007 is available only with V / V terminals!
Fig. 40.1 Gerapid 8007 with vertical terminals (dimensions in mm)
4
1. 41
Gerapid 8007R, 10007R with arc chute 1X
Fig. 41.1 Gerapid 8007R, 10007R with arc chute 1X; dimensions in mm [inches].
Printed on 26, Mar 2010 at 12:23PM.
1. 42
Gerapid 8007R, 10007R with arc chute 1X
Fig. 42.1 Gerapid 8007R, 10007R with arc chute 1X; dimensions in mm [inches].
Frontview Rearview
Printed on 26, Mar 2010 at 12:23PM.
Printed on 26, Mar 2010 at 12:23PM.
1. 43
Gerapid High Speed DC Circuit Breakers
Guide Form Specifcation
1. General
This specifcation establishes the functional, environmental, and material requirements and conformance levels for high
speed, high energy DC circuit breakers. The specifcation covers both feeder type and rectifer type breakers suitable for use
in DC switchgear. The breakers can be used as main circuit breakers (MCBs), feeder circuit breakers (FCBs) and rectifer circuit
breakers (RCBs) to protect semiconductors (converters/rectifers). The specifed high speed, high-energy DC circuit breakers
shall be suitable for service in, but not limited to, the following applications:
Traction Power (light rail, trolley, tram, subway, maglev, ect.)
Industrial plant protection (electrolysis plants, iron and steelmills, etc.,)
Mining, Chemical, and Petrochemical processes
Electric Power Generation (solar panel, wind, feld breakers)
Research/experimental (e.g., physics, particle accelerator protection)
MCBs, FCBs and RCBs shall be furnished by the same manufacturer. MCBs, FCBs and RCBs shall be based on similar or iden-
tical designs to ensure commonality in spare parts, commonality in control power circuits and a common operator knowl-
edge base.
FCBs shall be available with rated operating currents up to 8,000A (6000A ANSI) and operating voltages up to
3600VDC.
RCBs shall be available with rated operating currents up to 8,000A and operating voltages up to 1200VDC.
Breakers shall have very high interrupting capacities combined with current limiting characteristics. Gerapid circuit breakers
Models 2607 through 10007R, manufactured by the General Electric Company (GE), are acceptable. No equals or substitu-
tions shall be acceptable.
2. Scope and Applications
The breakers covered under this specifcation must meet the minimum ratings defned herein.

FCBs shall be available with rated operating currents up to 8,000A (6000A ANSI) and operating voltages up to
3600VDC.
RCBs shall be available with rated operating currents up to 8,000A and operating voltages up to 1200VDC.
The breakers shall be of a compact, modular design suitable for both new equipment applications and as replacement
breakers for existing equipment.
3. Environment, Standards, Testing
Indoor/enclosed IP 00 or NEMA 1
Ambient Temperature: -5 to +40C (55C @ 0.8 In)
Humidity: 90% relative humidity (ANSI C37.14)
Pollution: PD3A per EN50124-1
Vibration: 0.5g, 30s
Altitude: -120m to 2000m above sea level
1. 44
All breaker types shall be type tested in accordance with ANSI/IEEE, EN and IEC standards regulating electric power systems
supply to public transportation systems. Gerapid breakers comply with the Standards listed below.
ANSI/IEEE C37.14
ANSI/IEEE C37.16
ANSI/IEEE C37.17
ANSI/IEEE C37.20
EN 50123-1
EN 50123-2
EN 50124-1
EN 50121
IEC 947-1
IEC 947-2
4. Operation and Control
Breakers shall be Gerapid Type 2607, 4207, 6007, 8007, 8007R and 10007R manufactured by the General Electric Com-
pany (GE). Breakers shall be equipped with a 2 -stage contact system and mechanically latched operating mechanisms.
Latching shall not require external energy. Breakers shall be furnished with solenoid type closing mechanism and integrat-
ed control units. Solenoid shall be front-mounted and enclosed in a grounded casing. Solenoid mechanism shall include a
self-interrupt control module (SU) with anti-pumping and signal blocking, to protect the unit from repeated activation
due to a short circuit condition.
The FCB mechanism shall close the breaker in 150ms or less, and the power consumption shall not exceed 2kW. The RCB
mechanism shall close the breaker in 150ms or less, and the power consumption shall not exceed 5kW.
The mechanism shall be capable of operating on all standard control voltages as defned by the applicable standards.
FCBs shall have the option for an internally mounted, fxed or adjustable, over-current trip (OCT) device. Opening time shall
not exceed 5ms. Electronic type trip units are not acceptable.
RCBs shall be equipped with an internally mounted, adjustable, polarized over-current trip (POCT) device. The internal
over-current trip devices shall operate without imported energy (self-powered). The energy to operate the OCT or POCT
and open the breaker, shall be derived from short circuit current. The POCT device shall have design characteristics
specifc to forward and reverse current fow. Only reverse current fow exceeding the over-current trip setting shall trip
the circuit breaker. The trip units shall be integral to the circuit breaker. Bolt-on or remotely mounted OCT or POCT units
are not acceptable. Trip units shall have provisions for optional trip indication. RBCs equipped with a POCT device shall
be ftted with a high-speed auxiliary trip unit. The trip unit shall be electro-dynamic type, powered by internal or external
capacitors and operated by an external over-current (OC) relay. The external OC relay must be specifed and supplied by
others.
1. 45
Breakers shall be capable of being equipped with either shunt trip (ST), or zero voltage trip (UVR) devices.
a) Shunt Trip operating voltage: 24V +/-5%
b) Zero Voltage Trip operating voltage: 24V +/-5%
Breakers shall have provisions for up to ten isolated form C auxiliary contacts (1 NO/NC each) activated by the movable
main contact. Contact ratings shall be 5A/230vac, 0.1A/220VDC
5. Ratings and Protection
RCBs shall be rated 6000A and 8000A with operating voltages either 800VDC or 1200VDC. Breakers shall comply with the
relevant US and IEC standards (ANSI/IEEE C37.14, ANSI C37.16, ANSI C37.17, C37.20, IEC947). RCBs shall be fully rated and
able to withstand rectifer short circuit conditions and reverse over-current conditions due to line side short circuits. RCBs
shall be selective with FCBs, and have a very high transient over current withstand rating as listed below:
200kA short-circuit current @ 800VDC (per ANSI/IEEE C37.14)
132kA short-circuit current @ 1200VDC (per ANSI/IEEE C37.14)
8kA rated continuous current (per ANSI/IEEE C37.14)
FCBs shall be rated 2600-8000A (6000A max ANSI) with operating voltages up to 3600VDC 800VDC ANSI).
Rated short circuit breaking capacity shall be in accordance with ANSI/IEEE C37.14, EN 50123-2 and IEC 942-2.
6. Materials and Construction
Rectifer and feeder breakers shall have a compact and enclosed construction. They shall be IP 00 (NEMA 1) protected. All
parts shall be mounted on thick-walled, non-breakable and freproof insulation panels with large covers protecting the
breaker mechanism from damage. Optional transparent plastic side covers are available on types 2607, 4207 &, 6007 to
further protect connection points.
RCBs shall use similar, proven technology as that used by the FCBs. Spare parts between the RCBs and
FCBs shall be identical or very similar in design, construction and material.
RCB dimensions shall not exceed 425mm W x 960mm L x 900mm H.
FCB dimensions shall not exceed 270mm W x 825mm L x 900mm H.
7. Service
The suggested breaker maintenance is based on normal use in an indoor switchgear-type enclosure. Recommended
maintenance includes visual inspection, observation of open/close operations, cleaning, lubrication and replacement
of arcing parts. Visual inspection may reveal conditions that require additional service.
For standard environmental conditions, with recommended or reduced maintenance, the life of the breaker shall be
no less than 10 years. The breaker shall be designed for a minimum number of 10,000 mechanical operations (C-O)
prior to major service and repair. Inspection intervals shall be a minimum of once per year.
For heavy use (high short circuit currents or a high number (>50) of over current operations (<16kA), earlier mainte-
nance is recommended. Breaker design shall permit complete maintenance by one (1) person.
Technical and commercial support shall be available throughout North America.
1. 46
7.3 Glossary
A
a-release see Shunt trip device;
Activating magnet see Closing drive;
Anti-pumping device see SU control PCB. Prevents reclos-
ing after a close-open operation, as long as the device initiat-
ing closing is maintained in the position for closing
Arc probes (also: arc runners; arc horns). Provide safe arc
leading into the arc chute. There are two arc probes mounted
in Gerapid breaker, front and back.
Arcing contact (also: pre-contact; arcing pre-contact).
An arcing contact on which the arc is intended to be estab-
lished, to avoid wearing and burning of the main contacts. It
is mounted at the top of fexible band. It is easy to replace.
Spring loaded to maintain proper contact force.
Auxiliary contact (also: make/break contact; a-/b-contact,
changeover contact, convertible contact). A contact included
in an auxiliary circuit and mechanically operated by the
breaker.
Auxiliary switch (also: auxiliary switch; make/break
contact; a-/b-contact). A switch block containing up to 10
auxiliary contacts. Mechanically operated by the mechanism
of the breaker during switching operations. Auxiliary switch
block is mounted in lower compartment of the control box.
Every contact can be either NO or NC, confgured by appro-
priate wiring.
C
Closing drive (also: activating magnet; closing solenoid; so-
lenoid drive). High power, black solenoid coil, mounted at the
front of the breaker, below the control box. Use for electric
and remote closing of the main contacts. Power consump-
tion is up to 2.6kW. Closing time is ~150ms.
Closing operation (also: switching ON; CLOSE operation). It
is operation, by which the breaker is brought from the OPEN
position to the CLOSED position.
Closing solenoid - see Closing drive;
Control circuit terminals (also: control sockets/plugs). Fully
insulated sockets at the front cover of control box. Intended
for external connection to the auxiliary and control circuits.
E
ED coil (also: electro-dynamic coil). An impulse coil release.
Actuating element of ED impulse release, mounted on the
base, under the mechanism.
Electro-Dynamic impulse release (also: ED tripping;
impulse release). Release device, consist of actuator (ED
coil) and control circuit (NEKO PCB with C-bank). This is an
auxiliary release, activated by high-energy impulse of cur-
rent. The impulse is shaped by internal (NEKO) or external
C-bank. Opening time is less 3ms. Time to charge capacitors
is ~15sec.
L
Lever for manual operating (also: hand lever). Hand lever
can be used for both, closing and opening manual operation.
It is intend for use only during maintenance.
M
Main circuit (also: mains; primary circuit; current path). All
the conductive parts of the breaker included in the circuit,
which is intend to close or open. It consists of: main terminals
(upper and lower), fxed contact, fexible band and lower bus
bar.
Main terminals (also: main connections). Two conduc-
tive bars provided for electrical connection to external main
circuit. Diferent confgurations are available.
N
NEKO control PCB (also: ED coil control unit; internal C-bank
control). Control circuit PCB to supervise the operation of the
ED coil. It consists of control circuit and bank of capacitors.
Required to energize the ED impulse coil.
1. 47
O
Opening operation(also: switching OFF; OPEN operation). An
operation by which the breaker is brought from the CLOSED
position.
P
POCTAn instantaneous, polarized and direct acting mechani-
cal release. Tripping the breaker in case of fault backward
currents, starting from 400A threshold. It is adjustable within
predetermined ranges. Opening time depends on short circuit
conditions and shall not exceed 7ms. POCT is activated by
means of magnetic energy from main circuit. Requires no
external control power.
Polarized breakeris a breaker, which trips only in case of spe-
cifc direction of a current fow, by means of POCT release. The
breakers main connections are marked with plus and minus.
These marks show normal current fow, at which the breaker
does not trip.
Position indicator(also: position indicating device). A me-
chanical device mounted at the front of closing drive. Indicates
whether the breaker is in the open or closed position.
CLOSED position is marked as I, or Red Color
OPEN position is marked as O, or Green Color
Pre-contactsee Arcing contact;
R
r-releasesee Zero voltage release;
S
Self cut-of functionA safety feature provided to avoid over-
stressing of the closing drive and shunt trip release. Closing
drive is automatically cut-of from power source after 500ms.
Shunt trip coil is connected in series with auxiliary contact(s),
which cause cut-of after breakers opening.
Shunt trip (also: ST; shunt release; a-release). Instantane-
ous release energized by means of voltage signal. Within
50ms trips the breakers mechanism. Use for remote OPEN
operation. ST can be activated by potential free contact or by
directly applied voltage from external source. ST can have a
single or double winding.
Solenoid drive-see Closing drive;
ST control PCBcontrol circuit PCB supervising the operation
of shunt trip release.
SU control PCBcontrol circuit PCB supervising the remote
closing operation by means of solenoid drive. Presents in
every breaker, and placed in control box. Provides also anti-
pumping and self cut-of functions.
Switching ONsee Closing operation;
Switching OFFsee Opening operation;
T
Trip-free deviceA mechanical switching device, the moving
contacts of which return to and remain in the open position
when the opening operation is initiated after the initiation of
the closing operation, even if the closing command is main-
tained. To ensure proper breaking of the current, which may
have been established, it may be necessary that the contacts
momentarily reach the closed position.
U
UVR control PCB-control circuit, designed as a single PCB, for
supervising the zero-voltage release device.
Z
Zero-voltage release(also: under-voltage; UVR; r-release). An
auxiliary tripping device. Trips the breaker open on control
voltage loss. Opening time is less than 75ms. It is used for
remote OPEN operation or control voltage supervision. Inter-
changeable option with shunt trip release. Activated by means
of auxiliary potential free, NO or NC contact.
1. 48
g
imagination at work
DET -739
GE Industrial Systems
41 Woodford Ave.
Plainville, CT 06062
www.geindustrial.com
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All Rights Reserved