(%)% Maintenance Plant !uestions: AB 1( Do &ou 8ant to set up plants spec%icall& %or 'aintenance re+uire'ents $in a--ition to t!e co''on logistics plants(C AB AB 2( =o8 is capacit& planning per%or'e- in &our 'aintenance plantsC AB AB 3( =o8 are 'aintenance spares store-C AB (%*% Plant Section !uestions: AB 1( Are certain t&pes o% 'aintenance 8or1 planne- or e:ecute- 8it! consi-eration to t!e plant sectionsC AB (%+% ,ocation !uestions: AB 1( Do &ou su"-i7i-e &our 'aintenance plant in locations to %acilitate t!e 'aintenance #o" or %or purpose o% reportingC AB (%-% Maintenance Planner .roup PM<All.-oc 6
!uestions: AB 1( =o8 is 'aintenance 8or1 organize-C AB AB 2( =o8 are t!e 'aintenance tea's / la"or resources organize-C AB B% Master Data (% Plant Maintenance (%(% ec/nical O#jects 0Structuring of ec/nical S1stems2 !uestions: AB 1( =o8 s!oul- &our tec!nical s&ste's "e structure-C AB AB 2( 6!at 1in-s o% tec!nical o"#ects -o &ou !an-le $%or e:a'ple; o"#ects t!at can "e -is'antle- or use- %or -i%%erent purposes in -i%%erent pro-uction stages etc.(C AB AB 3( =o8 is in%or'ation a"out tec!nical o"#ects organize- an- store- in &our co'pan& $%or e:a'ple; 7ia *DD; %ile car-s or no in%or'ation at all(C AB (%(%(% Functional ,ocation !uestions: AB 1( Do &ou 'anage o"#ects t!at are i''o7a"le an- t!at usuall& !a7e a long operational li%e $%or e:a'ple; clari%ication plants(C AB AB 2( Do &ou re+uire a--itional %unctionalit& to structure &our 'aintenance o"#ectsC AB ? @Ees ? @9o AB 3( 3% &es; 8!ic! o"#ects nee- to "e represente- 8it! %unctional locationsC AB PM<All.-oc 7
AB 4( 6!at -o t!e !ierarc!& le7els o% t!e %unctional locations represent $%or e:a'ple; cost center le7els; pro-uction process le7els(C AB AB 5( 3s t!e !ierarc!& %or %unctional locations structure- accor-ing to spatial; %unctional or tec!nical 7ie8pointsC AB AB 6( =o8 -etaile- s!oul- t!e %unctional location !ierarc!& "e $%or e:a'ple; nu'"er o% le7els; installation an- -is'antling o% e+uip'ent(C AB AB 0( At 8!at le7el$s( o% t!e !ierarc!& s!oul- -ata "e entere-C AB AB ,( =o8 -etaile- s!oul- t!e last le7el o% t!e !ierarc!& %or %unctional locations "eC AB AB 2( 3s it so'eti'es t!e case in &our co'pan& t!at %unctional location nu'"ers c!ange $%or e:a'ple; i% &ou assign part o% a tec!nical s&ste' to anot!er tec!nical s&ste'(C AB AB 15( Do &ou nee- to assign -i%%erent nu'"ers to %unctional locations $%or e:a'ple; $a( %ro' a proce-ural perspecti7e an- $"( %ro' a 'easure'ent/control s&ste' perspecti7e(C AB AB 11( =o8 s!oul- t!e -i%%erent le7els "e lin1e- toget!er 8it! regar- to t!e trans%er o% -ataC AB AB 12( Do &ou nee- to lin1 -ocu'ents to %unctional locationsC AB ? @Ees ? @9o AB 13( Do &ou nee- to recor- t!e per%or'ance o% %unctional locations using 'easuring points an- countersC AB ? @Ees ? @9o AB 14( 3% &es; is counter rea-ing -ata trans%erre- "et8een t!e -i%%erent le7elsC PM<All.-oc 8
AB ? @Ees ? @9o AB 15( Do &ou trac1 8arrantiesC 3% &es; are &ou a guarantor; a 8arrantee; or "ot!C AB AB 16( Do &ou 8ant to o"tain a note on t!e 8arrant& auto'aticall& %or a positi7e 8arrant& c!ec1 resultC AB AB 10( Do &ou classi%& %unctional locationsC 3% &es; !o8C AB AB 1,( Do &ou 8ant to anal&ze 8!at in%luence t!e usage con-itions !a7e on t!e suscepti"ilit& to -a'age o% t!e installe- e+uip'entC AB AB 12( Do &ou nee- to -ocu'ent &our tec!nical o"#ects accor-ing to t!eir usage ti'e %or %unctional locationsC AB AB 25( Do &ou -eter'ine t!e "usiness partners $internal an-/or e:ternal( 8!ose a--ress$es( &ou re+uire; i% &ou nee- 'aintenance re+uests %or a particular %unctional locationC AB AB 21( Do &ou 8ant to arc!i7e 'aster recor-s %or %unctional locationsC 3% &es; pro7i-e a cop& o% &our -ocu'ent arc!i7ing proce-ure. 3% t!is is not a7aila"le; -escri"e speci%ic arc!i7ing re+uire'ents. AB AB 22( Do &ou 8ant to 'a1e t!e screen te'plates %or processing tec!nical o"#ects $%unctional location; e+uip'ent( user>speci%icC AB (%(%)% 34uipment !uestions: AB 1( 6!ic! 'aintenance o"#ects 'ust "e entere- as e+uip'ent 'aster -ataC AB PM<All.-oc 9
AB 2( List an- -escri"e t!e -i%%erent categories o% e+uip'ent t!at &ou 'aintain. AB AB 3( =o8 'an& pieces o% e+uip'ent -o &ou e:pect to 'anage in &our s&ste'C AB AB 4( 3s eac! in-i7i-ual piece o% e+uip'ent in &our co'pan& i-enti%ie- "& a serial nu'"er $"& &our pro-uction -epart'ent an-/or "& t!e 'anu%acturer(C AB AB 5( Do &ou 8ant to create &our o8n serial nu'"ers or -o &ou use t!e serial nu'"er o% t!e 'anu%acturer as a re%erence/1e& %or t!at o"#ectC AB AB 6( 3% &ou use serial nu'"ers; on 8!ic! le7el -o &ou 8ant to trac1 t!eir !istor& $inclu-ing costing; statistics; an- so on(C AB AB 0( Does &our e+uip'ent inclu-e particular asse'"lies t!at &ou 8ant to !an-le in-i7i-uall& in or-er to per%or' -a'age an- cost anal&sesC Descri"e t!e'. AB AB ,( Do &ou represent t!e -i%%erent t&pes o% e+uip'ent using 'aterial 'aster recor-s in con#unction 8it! Materials Manage'ent $%or e:a'ple; in7entor& 'anage'ent; goo-s 'o7e'ents(C AB ? @Ees ? @9o AB 2( Does &our e+uip'ent inclu-e larger co'ponents t!at &ou 8ant to !an-le in-i7i-uall&; in or-er to create -a'age an- cost anal&ses %or t!e'C AB AB 15( Speci%& "usiness partners $internal an-/or e:ternal( %or 8!o' &ou re+uire an a--ress 8!en &ou nee- 'aintenance re+uests %or a particular piece o% e+uip'ent. AB AB 11( A-- ot!er partners to t!e list; i% necessar&. AB AB 12( Do &ou nee- to lin1 -ocu'ents $%or e:a'ple; -ra8ings; 'anuals( to e+uip'ent 'aster recor-sC 3% &es; gi7e so'e e:a'ples. PM<All.-oc 10
AB ? @Ees ? @9o AB 13( Do &ou 'easure an- log t!e current con-ition o% t!e e+uip'ent in t!e s&ste' $%or e:a'ple; te'perature; pressure; operating ti'e(C 3% &es; -escri"e t!e 'easuring points an- counters; 8!ic! &ou use %or -i%%erent pieces o% e+uip'ent. AB AB 14( Do &ou trac1 8arrantiesC 3% &es; are &ou a guarantor; a 8arrantee; or "ot!C AB AB 15( Descri"e t!e -i%%erent 8arranties %or &our e+uip'ent; an- speci%& 8!et!er t!ese s!oul- "e recor-e- in-i7i-uall& %or eac! piece o% e+uip'ent. AB AB 16( Do &ou 8ant to o"tain a note on t!e 8arrant& auto'aticall& %or a positi7e 8arrant& c!ec1 resultC AB AB 10( Does a tec!nician in &our co'pan& re+uire a special 8or1 per'it "e%ore starting 8or1 on speci%ic e+uip'entC AB AB 1,( Does ol- -ata $%or e:a'ple; e+uip'ent 'aster recor-s; repair !istories or in%or'ation a"out tec!nical o"#ects( !a7e to trans%erre-C Gi7e a t&pical e:a'ple. AB AB 12( Do &ou classi%& e+uip'entC 3% &es; !o8C AB AB 25( Are so'e pieces o% e+uip'ent create- as pro-uction resources/toolsC AB ? @Ees ? @9o AB 21( 6!ic! c!anges to e+uip'ent -o &ou 8ant to -ocu'ent 8it! a usage listC AB AB 22( Do &ou 8ant to 'a1e t!e screen te'plates %or processing tec!nical o"#ects $%unctional location; e+uip'ent( user>speci%icC PM<All.-oc 11
AB AB 23( Do &ou 8ant to generate/c!ange a relate- asset auto'aticall& 8!en creating/c!anging a piece o% e+uip'ent; an-/or 7ice>7ersaC AB AB 24( Do &ou 8ant to arc!i7e e+uip'ent 'aster recor-sC 3% &es; pro7i-e a cop& o% &our -ocu'ent arc!i7ing proce-ure. 3% t!is is not a7aila"le; -escri"e speci%ic arc!i7ing re+uire'ents. AB (%(%*% Fleet O#ject !uestions: AB 1( 6!ic! 'aintenance o"#ects 'ust "e entere- as e+uip'ent 'aster -ataC AB AB 2( List an- -escri"e t!e -i%%erent categories o% e+uip'ent t!at &ou 'aintain. AB AB 3( =o8 'an& pieces o% e+uip'ent -o &ou e:pect to 'anage in &our s&ste'C AB AB 4( 3s eac! in-i7i-ual piece o% e+uip'ent in &our co'pan& i-enti%ie- "& a serial nu'"er $"& &our pro-uction -epart'ent an-/or "& t!e 'anu%acturer(C AB AB 5( Do &ou 8ant to create &our o8n serial nu'"ers or -o &ou use t!e serial nu'"er o% t!e 'anu%acturer as a re%erence/1e& %or t!at o"#ectC AB AB 6( 3% &ou use serial nu'"ers; on 8!ic! le7el -o &ou 8ant to trac1 t!eir !istor& $inclu-ing costing; statistics; an- so on(C AB AB 0( Does &our e+uip'ent inclu-e particular asse'"lies t!at &ou 8ant to !an-le in-i7i-uall& in or-er to per%or' -a'age an- cost anal&sesC Descri"e t!e'. AB PM<All.-oc 12
AB ,( Do &ou represent t!e -i%%erent t&pes o% e+uip'ent using 'aterial 'aster recor-s in con#unction 8it! Materials Manage'ent $%or e:a'ple; in7entor& 'anage'ent; goo-s 'o7e'ents(C AB ? @Ees ? @9o AB 2( Does &our e+uip'ent inclu-e larger co'ponents t!at &ou 8ant to !an-le in-i7i-uall&; in or-er to create -a'age an- cost anal&ses %or t!e'C AB AB 15( Speci%& "usiness partners $internal an-/or e:ternal( %or 8!o' &ou re+uire an a--ress 8!en &ou nee- 'aintenance re+uests %or a particular piece o% e+uip'ent. AB AB 11( A-- ot!er partners to t!e list; i% necessar&. AB AB 12( Do &ou nee- to lin1 -ocu'ents $%or e:a'ple; -ra8ings; 'anuals( to e+uip'ent 'aster recor-sC 3% &es; gi7e so'e e:a'ples. AB ? @Ees ? @9o AB 13( Do &ou 'easure an- log t!e current con-ition o% t!e e+uip'ent in t!e s&ste' $%or e:a'ple; te'perature; pressure; operating ti'e(C 3% &es; -escri"e t!e 'easuring points an- counters; 8!ic! &ou use %or -i%%erent pieces o% e+uip'ent. AB AB 14( Do &ou trac1 8arrantiesC 3% &es; are &ou a guarantor; a 8arrantee; or "ot!C AB AB 15( Descri"e t!e -i%%erent 8arranties %or &our e+uip'ent; an- speci%& 8!et!er t!ese s!oul- "e recor-e- in-i7i-uall& %or eac! piece o% e+uip'ent. AB AB 16( Do &ou 8ant to o"tain a note on t!e 8arrant& auto'aticall& %or a positi7e 8arrant& c!ec1 resultC AB AB 10( Does a tec!nician in &our co'pan& re+uire a special 8or1 per'it "e%ore starting 8or1 on speci%ic e+uip'entC AB PM<All.-oc 13
AB 1,( Does ol- -ata $%or e:a'ple; e+uip'ent 'aster recor-s; repair !istories or in%or'ation a"out tec!nical o"#ects( !a7e to trans%erre-C Gi7e a t&pical e:a'ple. AB AB 12( Do &ou classi%& e+uip'entC 3% &es; !o8C AB AB 25( 6!ic! c!anges to e+uip'ent -o &ou 8ant to -ocu'ent 8it! a usage listC AB AB 21( Do &ou 8ant to 'a1e t!e screen te'plates %or processing tec!nical o"#ects $%unctional location; e+uip'ent( user>speci%icC AB AB 22( Do &ou 8ant to arc!i7e e+uip'ent 'aster recor-sC 3% &es; pro7i-e a cop& o% &our -ocu'ent arc!i7ing proce-ure. 3% t!is is not a7aila"le; -escri"e speci%ic arc!i7ing re+uire'ents. AB AB 23( 6!ic! t&pes o% %leet o"#ects -o &ou 8ant to 'anageC AB AB 24( 6!ic! -ata -o &ou 8ant to see/'aintain 8it!in t!e %leet o"#ectC AB AB 25( 6!ic! t&pes o% utilities an- consu'a"les -o &ou 8ant to 'aintainC AB AB 26( )or 8!at purpose -o &ou inten- to use &our %leet o"#ectsC AB AB 20( 6!ic! engine t&pes -o &our %leet o"#ects !a7eC Do &ou 8ant to 'aintain t!eseC AB AB 2,( 6!ic! unit o% consu'ption -o &ou re+uireC AB PM<All.-oc 14
AB 22( 6!ic! counter t&pes -o &ou re+uire $%or e:a'ple; 1ilo'eter counter; consu'ption counter; ti'e counter an- so on(C AB AB 35( =o8 -o &ou 8ant to na'e &our countersC AB AB 31( =o8 -o &ou 8ant to calculate &our consu'ptionC AB (%(%+% Pro"uction $esource5ool as 34uipment !uestions: AB 1( Do &ou 8ant to 'a1e t!e screen te'plates %or processing tec!nical o"#ects $%unctional location; e+uip'ent( user>speci%icC AB AB 2( Do &ou 8ant to generate/c!ange a relate- asset auto'aticall& 8!en creating/c!anging a piece o% e+uip'ent; an-/or 7ice>7ersaC AB AB 3( 6!at 1in- o% pro-uction resources/tools -o &ou re+uireC AB AB 4( Do &ou 8ant to 'anage &our pro-uction resources/tools "& +uantit& alone or also "ase- on localization; 7alue; responsi"le person etc.C AB AB 5( Do &ou use pro-uction resources/tools 8!ic! !a7e to "e c!ec1e- or cali"rate- regularl&C AB (%(%-% $eference Functional ,ocation !uestions: AB 1( Do &ou !a7e 'an& si'ilar tec!nical structures in &our organizationC AB AB 2( Do &ou !a7e stan-ar-ize- %unctional location structures t!at s!oul- "e represente- as re%erence %unctional locationsC AB ? @Ees PM<All.-oc 15
? @9o AB 3( Accor-ing to 8!ic! criteria -o &ou inten- to structure &our %unctional location !ierarc!ies $%or e:a'ple geograp!ical; %unctional or tec!nical aspects(C AB (%(%6% Bill of Material for Functional ,ocation !uestions: AB 1( 6ill &ou use %unctional location BOMsC AB ? @Ees ? @9o AB 2( =o8 are t!e& structure-C AB AB 3( 6ill &ou nee- to use engineering c!ange 'anage'ent to control BOM c!angesC AB ? @Ees ? @9o (%(%7% 34uipment Bill of Material !uestions: AB 1( Do &ou !a7e structures %or special su">ite'sC AB ? @Ees ? @9o AB 2( 3% &es; are t!e& pieces o% e+uip'ent t!at &ou 8ant to trace on 'onitorC AB ? @Ees ? @9o AB 3( 3% &ou use e+uip'ent !ierarc!ies; -escri"e so'e e:a'ples o% 8!en an- !o8 t!e& are structure-. AB AB 4( Does &our e+uip'ent inclu-e larger co'ponents t!at &ou 8ant to !an-le in-i7i-uall&; in or-er to create -a'age an- cost anal&ses %or t!e'C AB AB 5( Do &ou currentl& !a7e e+uip'ent BOMs $spare parts lists(C AB ? @Ees ? @9o PM<All.-oc 16
AB 6( 3% so; are t!e& store- electronicall&C AB ? @Ees ? @9o AB 0( =o8 are e+uip'ent BOMs structure-C AB AB ,( =o8 are BOMs lin1e- to e+uip'ent 'astersC AB AB 2( 6ill &ou nee- to use *ngineering 4!ange Manage'ent to 'anage &our BOMsC AB ? @Ees ? @9o AB 15( Do &ou also construct BOMs 8it! alternati7e 'aterialsC AB ? @Ees ? @9o AB 11( Do &ou use 7ariant con%igurationC AB ? @Ees ? @9o (%(%8% O#ject ,in9 !uestions: AB 1( Do &ou 8ant to -e%ine an- represent !orizontal o"#ect lin1sC AB AB 2( 3% so; %or 8!ic! o% t!e %ollo8ing o"#ects -o &ou 8ant to -ispla& t!e lin1sC AB AB 3( 6!ic! t&pes o% relations!ip e:ist "et8een t!e lin1e- o"#ects $1B1; 1Bn; nBn(C AB (%(%:% ;nstalle" Base !uestions: AB 1( Do &ou 8ant to use 3Base 'anage'ent $a( purel& %or -ocu'entation an- 'anage'ent o% an o"#ect structure $ie. a pro-uction process( or $"( as a li'ite- su"stitute %or "ills o% 'aterialC AB PM<All.-oc 17
AB 2( 6!ic! o"#ect t&pes are part o% &our installe- "ase !ierarc!&C AB
(%)% as9 ,ists !uestions: AB 1( Do &ou !a7e 8or1 plans %or ser7ice tas1s in &our current 3 s&ste' or -ata"asesC AB AB 2( Do &ou 8ant to arc!i7e 'aintenance tas1 listsC 3% so; please pro7i-e a cop& o% &our -ocu'ent arc!i7ing polic& i% a7aila"le. 3% t!is is not a7aila"le; please -escri"e speci%ic arc!i7ing re+uire'ents. AB (%)%(% .eneral as9 ,ist !uestions: AB 1( Do &ou re+uire con%igura"le tas1 listsC AB AB 2( Do &ou classi%& general tas1 listsC 3% &es; !o8C AB AB 3( =o8 -o &ou group &our general tas1 listsC AB (%*% Maintenance Plans !uestions: AB 1( =o8 8ill &ou create 'aintenance plans $e.g.; representing in-i7i-ual 'aintenance ite's or "& grouping a nu'"er o% 'aintenance ite's(C AB AB 2( 6ill &ou plan t!e pre7enti7e 'aintenance separatl& %or eac! 'aintenance e+uip'ent or 8ill &ou esta"lis! a pre7enti7e 'aintenance plan %or a group o% 'aintenance o"#ects $e.g.; one plan %or a pro-uction line t!at consists o% se7eral pieces o% e+uip'ent(C AB AB 3( Do &ou !a7e -i%%erent %re+uencies %or t!e e:ecution o% &our 'aintenance tas1s an- 8oul- &ou li1e to !a7e all o% t!e' in #ust one 'aintenance planC PM<All.-oc 18
AB AB 4( 3% t!e 'aintanence plans generate ser7ice entr& s!eets %or a MM e:ternal 'anage'ent; s!oul- t!e& "e -irectl& create- "& t!e plans or a%ter t!e or-ers are create-/release-C AB AB 5( )or 8!at t&pes o% ser7ice o"#ect -o &ou create 'aintenance ite'sC AB AB 6( 6ill &ou !a7e pre>-e%ine- acti7it& lists $tas1 lists( %or &our -i%%erent pre7enti7e 'aintenance ser7ices t!at list t!e re+uire- 8or1 steps $inclu-ing esti'ate- 8or1 ti'e(; spare parts an-/or toolsC AB AB 0( 3% &es; are t!ose acti7it& lists speci%ic %or t!e -i%%erent e+uip'ent t&pes $'ac!ine t&pes( or -i%%erent %unctional locations %or 8!ic! &ou o%%er pre7enti7e 'aintenanceC AB AB ,( Do &ou 8ant to arc!i7e 'aintenance plansC 3% so; please pro7i-e a cop& o% &our -ocu'ent arc!i7ing polic& i% a7aila"le. 3% t!is is not a7aila"le; please -escri"e speci%ic arc!i7ing re+uire'ents. AB (%*%(% Single C1cle Plan !uestions: AB 1( 6!at criterion is t!e 'aintenance c&cle "ase- on %or t!e single c&cle 'aintenance planC AB AB 2( 6!at c!aracter -oes t!e c&cle !a7eC AB (%*%)% Multiple Counter Plan !uestions: AB 1( S!oul- #ust per%or'ance>"ase- $counter>"ase-( or also ti'e>"ase- 'aintenance c&cles "e integrate- into t!e 'ultiple counter>"ase- 'aintenance planC AB AB 2( Do &ou use c&cle sets %or t!e attac!'ent o% 'ultiple counter plansC PM<All.-oc 19
AB AB 3( 6!ic! counters %or 8!ic! tec!nical o"#ects $%unctional locations; e+uip'ent( s!oul- "e assigne- to t!e in-i7i-ual 'aintenance c&clesC AB AB 4( 6!ic! ti'e>"ase s!oul- "e use- $%or e:a'ple; calen-ar; %actor& calen-ar; 1e& -ates(C AB AB 5( 3% a pre7enti7e 'aintenance acti7it& is co'plete- earl& $"e%ore t!e planne- -ate( or late $a%ter t!e planne- -ate(; -o &ou t!en also s!i%t t!e ne:t planne- pre7enti7e 'aintenance acti7ities %or t!e sa'e e+uip'entC AB AB 6( 6!en s!oul- pre7enti7e 'aintenance tas1s appear in &our or-er "ac1logC AB AB 0( List t!e -i%%erent 'aintenance c&cles; on 8!ic! t!e sc!e-uling o% pre7enti7e 'aintenance acti7ities s!oul- "e "ase-. AB AB ,( Do &ou 8ant to plan 'aintenance in-epen-entl& o% &our !ierarc!& o% tec!nical o"#ectsC AB (%*%*% Strateg1 Plan !uestions: AB 1( 6!at criterion is t!e 'aintenance c&cle "ase- on %or t!e strateg&>"ase- 'aintenance planC AB AB 2( 6!ic! ti'e>"ase s!oul- "e use- $%or e:a'ple; calen-ar; %actor& calen-ar; 1e& -ates(C AB AB 3( 3% a pre7enti7e 'aintenance acti7it& is co'plete- earl& $"e%ore t!e planne- -ate( or late $a%ter t!e planne- -ate(; -o &ou t!en also s!i%t t!e ne:t planne- pre7enti7e 'aintenance acti7ities %or t!e sa'e e+uip'entC AB AB 4( 6!en s!oul- pre7enti7e 'aintenance tas1s appear in &our or-er "ac1logC PM<All.-oc 20
AB AB 5( List t!e -i%%erent 'aintenance c&cles; on 8!ic! t!e sc!e-uling o% pre7enti7e 'aintenance acti7ities s!oul- "e "ase-. AB AB 6( Do &ou 8ant to plan 'aintenance in-epen-entl& o% &our !ierarc!& o% tec!nical o"#ectsC AB (%+% Solution Data#ase !uestions: AB 1( Do &ou possess tec!nical o"#ects t!at are re+uire- %or -etaile- tec!nical in%or'ation in or-er to intro-uce necessar& error !an-lingC AB AB 2( 3s t!e o%%er o% a solution -ata"ase !elp%ul %or t!e noti%ication processorC AB AB 3( Do recurring pro"le's constantl& appear -uring noti%ication processing t!at are lin1e- 8it! a co'ple: solution processC AB AB 4( 3s t!ere a "ottlenec1 in specialist 1no8le-ge in &our areaC AB AB 5( 3s error -iagnosis an essential step in &our area or is it Fonl&F use- %or s!ort>ter' error !an-lingC AB AB 6( Are &ou alrea-& using $co'puter>supporte-( =elp %or error anal&sis an- !an-ling "ase- on a 1no8le-ge or error -ata"aseC AB (%+%(% S1mptom !uestions: AB 1( Structure e:isting pro"le's "ase- on criteriaC AB PM<All.-oc 21
(%-% A""itional Master Data (%-%(% <arrant1 !uestions: AB 1( Do &ou trac1 8arrantiesC 3% &es; are &ou a guarantor; a 8arrantee; or "ot!C AB AB 2( 6!ic! 'aterials contain 8arrant& agree'entsC AB AB 3( o 8!ic! o"#ects s!oul- 8arranties "e assigne-C AB AB 4( Descri"e t!e -i%%erent 8arranties %or &our o"#ects an- speci%& 8!et!er t!ese s!oul- "e liste- in-i7i-uall& %or eac! o"#ect. AB AB 5( 6!at is t!e current proce-ureC Auto'aticall& or 'anuall&C AB AB 6( Do &ou 8ant to o"tain a note on t!e 8arrant& auto'aticall& %or a positi7e 8arrant& c!ec1 resultC AB AB 0( 6!ic! 8arrant& counters are use-C AB (%-%)% Counter5Measuring Point !uestions: AB 1( Do &ou nee- to recor- t!e per%or'ance o% %unctional locations using 'easuring points an- countersC AB ? @Ees ? @9o AB 2( 3% &es; is counter rea-ing -ata trans%erre- "et8een t!e -i%%erent le7elsC AB ? @Ees ? @9o PM<All.-oc 22
AB 3( Do &ou 'easure an- log t!e current con-ition o% t!e e+uip'ent in t!e s&ste' $%or e:a'ple; te'perature; pressure; operating ti'e(C 3% &es; -escri"e t!e 'easuring points an- counters; 8!ic! &ou use %or -i%%erent pieces o% e+uip'ent. AB (%-%*% $e=ision !uestions: AB 1( 3s t!ere an& re7ision planne- 8!ere a pro-uction line or plant !as to "e s!ut -o8n %or a certain ti'eC AB (%-%+% Catalog !uestions: AB 1( Do &ou 8ant to create an inspection catalog o% c!aracteristic %eatures; causes o% -e%ects; an- usage -ecisions t!at occur 8!en 'aintenance 8or1 is e:ecute-C AB AB 2( Descri"e &our current catalogs an- t!eir structure. AB (%-%-% Permit !uestions: AB 1( Do &ou consi-er per'its in connection 8it! or-ers; %or e:a'ple; 8it! regar- to 8or1ing con-itions or sa%et& aspectsC 3% &es; -escri"e &our per'it proce-ures. AB AB 2( 3% &es; 8!o in &our co'pan& is aut!orize- to issue per'itsC AB C% Business Processes (% Plant Maintenance !uestions: AB 1( Do &ou 8ant to trans%er t!e 'aintenance !istor& %ro' &our current s&ste' to SAP ./3C AB PM<All.-oc 23
AB 2( 3% &es; to 8!ic! o% t!ese o"#ects s!oul- t!e -ata "e trans%erre-C AB ? @ =istorical or-ers ? @ 6or1 or-ers ? @ 9oti%ications $acti7it& report( AB 3( 4oul- &our 'aintenance organization operate as a pro%it center $as oppose- to a cost center(C AB AB 4( =o8 -o &ou process 'aintenance costs $%or e:a'ple; settle'ent to cost center(C AB AB 5( 3s an& part o% &our 'aintenance organization outsource- $or 8ill it "e in t!e %uture(C AB AB 6( Are certain 'aintenance acti7ities al8a&s per%or'e- "& e:ternal contractorsC 3% &es; -escri"e t!ese t&pes o% 'aintenance 8or1. AB AB 0( Do &ou 8ant to set up a 8or1%lo8 %or t!e processing o% noti%ications an-/or or-ersC AB (%(% Brea9"o>n Maintenance Processing (%(%(% ?otification (%(%(%(% ?otification Creation5Processing !uestions: AB 1( 6!o in &our organization is responsi"le %or i-enti%&ing 'aintenance 8or1C AB AB 2( 6!o in &our organization is responsi"le %or processing i-enti%ie- 8or1C AB AB 3( =o8 -o &ou prioritize i-enti%ie- 8or1C AB AB 4( Are &ou restricte- to a certain perio- o% ti'e 8!en e:ecuting t!ese tas1sC AB PM<All.-oc 24
AB 5( List t!e "usiness partners $internal an-/or e:ternal( 8!ose a--ress in%or'ation &ou re+uire 8!en creating t!e noti%ication. A-- ot!er "usiness partners; i% necessar&. AB ? @ O8ner o% tec!nical o"#ect ? @ Operator o% tec!nical o"#ect ? @ Person responsi"le in &our enterprise organization ? @ Ot!er AB 6( Do &ou 8ant to "e a"le to process relate- noti%ication an- or-er -ata collecti7el& in a single %or'C AB AB 0( Do &ou 8ant in%or'ation a"out t!e re%erence o"#ect -ispla&e- auto'aticall& 8!en a noti%ication is create-C 3% &es; 8!at in%or'ationC AB AB ,( =o8 -o &ou -escri"e a pro"le'C Do &ou enter a 7er"al pro"le' -escription or -o &ou use stan-ar-ize- co-es; %or e:a'ple; to -eter'ine t!e -a'age; cause o% -a'age; or o"#ect partC AB AB 2( Do &ou 8ant to lin1 -igitalize- -ocu'ents to noti%icationsC AB ? @Ees ? @9o AB 15( Do &ou assign a responsi"le person to eac! tas1C AB AB 11( S!oul- t!e person responsi"le %or a tas1 "e in%or'e- auto'aticall& "& t!e s&ste'C AB AB 12( =o8 -o &ou 8ant to con%igure t!e inter%ace %or &our noti%ication 8it! regar- to control -ata; "rea1-o8n -ata; acti7it& -ata; an- tas1 -ataC AB AB 13( Do &ou !a7e stan-ar- tas1s t!at &ou al8a&s per%or' %or -i%%erent t&pes o% noti%icationsC 3% &es; please -escri"e t!e' in -etail. AB AB 14( Do &ou recor- t!e per%or'e- acti7ities t!at sol7e- t!e custo'er pro"le' in a stan-ar-ize- 8a& $%or e:a'ple; using stan-ar-ize- co-es( in or-er to e7aluate possi"le solutions %or a pro"le'C PM<All.-oc 25
AB AB 15( Do &ou 8ant to set up an escalation 8or1%lo8 %or noti%ications an- tas1sC AB AB 16( Do &ou 8ant to use paging in &our co'pan& as an a--itional %or' o% co''unicationC AB AB 10( =o8 an- 8!en are noti%ications co'plete-C AB (%(%(%)% as9 Definition !uestions: AB 1( =o8 -o &ou plan t!e processing o% a 'aintenance noti%icationC Do &ou use tas1s -uring processingC AB AB 2( 3% &ou use noti%ication tas1s; gi7e so'e e:a'ples. AB AB 3( 6!o is responsi"le %or per%or'ing a 'aintenance tas1C AB AB 4( Do pre-e%ine- %ollo8>up tas1s result auto'aticall& %ro' co'plete- tas1sC AB AB 5( 3s t!ere a set proce-ure %or !o8 &ou react to 'al%unctionsC AB AB 6( Do &ou per%or' 'aintenance 8or1 8it! or 8it!out entering costsC AB (%(%(%*% ?otification Printing !uestions: AB 1( Do &ou print noti%icationsC AB ? @Ees PM<All.-oc 26
? @9o AB 2( Pro7i-e so'e e:a'ples o% t!e output %or'at$s( %or noti%ications. (%(%(%+% 3ntr1 of ec/nical Fin"ings !uestions: AB 1( Do &ou recor- tec!nical in%or'ation $%or e:a'ple; 8!ic! part o% t!e e+uip'ent 8as "ro1en; -a'age; cause o% -a'age( a"out a 'aintanence pro"le' in or-er to create a ser7ice !istor& or to ena"le %urt!er e7aluationsC AB ? @Ees ? @9o AB 2( 6!ic! tec!nical -ata s!oul- "e recor-e- an- 8!o is responsi"leC AB AB 3( 6!en -o &ou -ocu'ent tec!nical %in-ingsC AB AB 4( Do &ou 8ant to !a7e a co-ing s&ste'; 8!ic! allo8s stan-ar-ize- entr& o% tec!nical in%or'ationC 3% &es; list t!e -i%%erent categories $%or e:a'ple; -a'age(; %or 8!ic! &ou 8ant to !a7e co-es. AB (%(%(%-% ?otification Arc/i=ing !uestions: AB 1( Descri"e &our speci%ic arc!i7ing re+uire'ents. AB AB 2( Do &ou 8ant to arc!i7e noti%icationsC 3% so; pro7i-e a cop& o% &our -ocu'ent arc!i7ing polic&. 3% t!is is not a7aila"le; please -escri"e speci%ic arc!i7ing re+uire'ents. AB (%(%)% Or"er (%(%)%(% Or"er Creation5Processing !uestions: AB 1( 6!at -i%%erent t&pes o% 'aintenance -o &ou !a7e in &our co'pan& $%or e:a'ple; pre7enti7e 'aintenance; repair; installation(C 4reate a list o% t!e 'aintenance t&pes an- outline t!e -i%%erences in planning an- e:ecution. AB PM<All.-oc 27
AB 2( Mar1 in t!e %ollo8ing list 8!et!er 'aintenance tas1s are per%or'e- "& e'plo&ees an-/or contractors. AB AB 3( 6!at in%or'ation a"out la"or resources $%or e:a'ple; a7aila"ilit& an- nu'"er o% people; -uration o% 8or1; split o% operation( -o &ou re+uire %ro' t!e s&ste' 8!en planning 'aintenance or-ersC AB AB 4( =o8 -o &ou procee- 8it! an e:ternal assign'ent 8it! t!e su">contractorC 4!oose one or 'ore o% t!e %ollo8ing options. AB AB 5( Do &ou 8ant to "e a"le to process relate- noti%ication an- or-er -ata collecti7el& in a single %or'C AB AB 6( 6ill se7eral tec!nicians 8or1 on t!e sa'e 'aintenance tas1C AB ? @Ees ? @9o AB 0( Do &ou 8ant to assign in-i7i-ual operations to particular peopleC AB AB ,( Do &ou 8ant to con%igure a special searc! !elp %or partners in &our or-erC AB AB 2( )or 8!ic! operation t&pes -o &ou 8ant to represent t!e operation -escription using ser7ice speci%icationsC AB AB 15( Do &ou 8ant to -e%ine s1ills an-/or +uali%ications %or 'aintenance or-er operationsC AB ? @Ees ? @9o AB 11( Do &ou pro7i-e t!e tec!nicians 8!o per%or' t!e pre7enti7e 'aintenance 8it! a list o% acti7itiesC 3% &es; !o8 -etaile- are t!e&C AB AB 12( Do &ou use pre>-e%ine- tas1 lists in 8or1 or-er planningC AB ? @Ees ? @9o PM<All.-oc 28
AB 13( 3% &es; 8!ic! o% t!e %ollo8ing t&pes o% tas1 lists -o &ou re+uireC AB AB 14( Do &ou assign 'aterials $spare parts( to 8or1 or-ers -uring t!e planning p!aseC AB ? @Ees ? @9o AB 15( 6!ic! rules -o &ou use to -eter'ine 'aterial a7aila"ilit& $%or e:a'ple; -ail& re+uire'ents; in-i7i-ual re+uire'ents(C AB AB 16( =o8 -o &ou 8ant to plan 'aterials t!at 'ust "e purc!ase- -uring t!e planning p!aseC AB AB 10( Do &ou 8ant to generate purc!ase re+uisitions an- reser7ations 8!en t!e or-er is create-C AB AB 1,( Do &ou 8ant to create purc!ase re+uisitions -irectl& %ro' t!e 'aintenance or-er -uring t!e planning p!aseC AB ? @Ees ? @9o AB 12( Do &ou 8ant to generate collecti7e purc!ase re+uisitions or in-i7i-ual purc!ase re+uisitions %or eac! e:ternal ite'C AB AB 25( =o8 -o &ou 8ant to plan special tools; -ocu'ents an- so on; 8!ic! are re+uire- to e:ecute 'aintenance acti7itiesC AB AB 21( Do &ou use 8or1 or-er per'its; %or e:a'ple; to 'anage 8or1ing con-itions or sa%et& 'attersC AB ? @Ees ? @9o AB 22( At 8!at inter7als -o &ou 8ant to sc!e-ule 8or1 $%or e:a'ple; -ail&; 8ee1l&; 'ont!l&(C AB PM<All.-oc 29
AB 23( =o8 -o &ou 8ant to prioritize 8or1C AB AB 24( At 8!ic! le7el -o &ou plan 8or1 $%or e:a'ple; %or a s!i%t; cre8; s1ill; +uali%ication; or an in-i7i-ual person an- so on(C AB AB 25( =o8 -etaile- is &our planning $%or e:a'ple; usage "ac1log; capacit& e7aluation; capacit& sc!e-uling(C AB AB 26( S!oul- t!e capacit& loa-; 8!ic! 8as %or'e- %or all t!e capacit& t&pes o% t!e PP 8or1 centers; "e re-uce- %or t!e -uration o% a 'aintenance tas1 planne- in a 8or1 or-erC AB AB 20( Do &ou 8ant to use paging in &our co'pan& as an a--itional %or' o% co''unicationC AB AB 2,( Do &ou use 'aintenance or-ers %or processing in7est'ent 'easuresC 3% &es; s!oul- t!e asset un-er construction "e create- auto'aticall& or 'anuall&C AB AB 22( Do &ou 8ant t!e 'aintenance or-er to "e integrate- 8it! one o% t!e %ollo8ing 4ontrolling co'ponentsC AB (%(%)%)% Material Planning !uestions: AB 1( Do &ou assign 'aterials $spare parts( to 8or1 or-ers -uring t!e planning p!aseC AB ? @Ees ? @9o AB 2( 6!o per%or's 'aterial planning %or or-ers in &our co'pan&C AB AB 3( 6!ic! rules -o &ou use to -eter'ine 'aterial a7aila"ilit& $%or e:a'ple; -ail& re+uire'ents; in-i7i-ual re+uire'ents(C AB PM<All.-oc 30
AB 4( =o8 -o &ou 8ant to plan 'aterials t!at 'ust "e purc!ase- -uring t!e planning p!aseC AB AB 5( Do &ou 8ant to create purc!ase re+uisitions -irectl& %ro' t!e 'aintenance or-er -uring t!e planning p!aseC AB ? @Ees ? @9o AB 6( 3s t!ere an appro7al proce-ure %or e:ternal purc!ase or-ers an- 'aterial 8it!-ra8alsC 3% &es; -escri"e it. AB (%(%)%*% Or"er Permit !uestions: AB 1( Do &ou consi-er per'its in connection 8it! or-ers; %or e:a'ple; 8it! regar- to 8or1ing con-itions or sa%et& aspectsC 3% &es; -escri"e &our per'it proce-ures. AB AB 2( 3% &es; 8!o in &our co'pan& is aut!orize- to issue per'itsC AB (%(%)%+% Or"er $elease !uestions: AB 1( 6!o in &our organization is allo8e- to release 'aintenance or-ers $%or e:a'ple; 'aintenance planner; -ispatc!er(C AB AB 2( Do &ou nee- to restrict t!e release until a process is co'plete- or aut!orization o"taine-C 3% &es; -escri"e t!e process. AB AB 3( Are t!ere instances 8!ere or-ers s!oul- "e release- auto'aticall&C AB (%(%)%-% <or9 Clearance Management !uestions: AB 1( 6!at s!oul- "e t!e relations!ip "et8een t!e o"#ects in 6or1 4learance Manage'ent $or-er; 8or1 appro7al; 8or1 clearance application; 8or1 clearance -ocu'ent an- so on(C AB PM<All.-oc 31
AB 2( Do con%licts e:ist "et8een t!e con-itions o% -i%%erent tec!nical o"#ectsC De%ine t!ese. AB AB 3( 6!ic! -i%%erent appro7al steps are re+uire- %or &our 8or1 clearance processC Descri"e t!e concept or process %lo8 o% &our appro7al process. AB AB 4( 6!ic! e'plo&ee is responsi"le %or 8!ic! t&pes o% appro7alsC Descri"e t!e applications. AB AB 5( 6!ic! e'plo&ee s!oul- "e in%or'e- a"out 8!ic! su"#ect or o"#ect con-ition at 8!ic! ti'eC AB AB 6( S!oul- t!e e'plo&ees in7ol7e- later in t!e appro7al process "e in%or'e- auto'aticall& o% t!e progress o% pre7ious appro7al le7els $6or1%lo8(C AB (%(%)%6% Or"er Printing !uestions: AB 1( 3-enti%& t!e internal papers t!at &ou re+uire %or t!e -i%%erent people an- or-er t&pes in7ol7e- $%or e:a'ple; #o" tic1et %or e'ploⅇ pic1ing list(. AB AB 2( Pro7i-e so'e representati7e la&out e:a'ples. AB 3( Do &ou assign printers to t!e people in7ol7e-C AB (%(%)%7% Or"er 3@ecution !uestions: AB 1( 9oteB !is process is onl& %or 'aintenance acti7ities per%or'e- 'anuall& on tec!nical s&ste's "& t!e tec!nician. AB AB 2( =o8 is 'aterial 8it!-ra8n %or t!e or-erC AB PM<All.-oc 32
AB 3( Do &ou 8or1 8it! close- or open 8are!ousesC AB AB 4( S!oul- t!e 8are!ouse "e in%or'e- o% i''inent 'aterial 8it!-ra8als using a 'aterial a7aila"ilit& slipC AB (%(%*% Capacit1 Planning (%(%*%(% Capacit1 3=aluation !uestions: AB 1( 3s it necessar& to -eter'ine i% a person is a7aila"le to -o a tas1C $3% &es; consi-er using e'plo&ee s!i%t sc!e-uling.( AB AB 2( Do &ou 8ant to c!ange capacit&/8or1 centers %or perio-s 8it! o7erloa-C $3% &es; consi-er c!anging t!e 8or1 center/assign'ent/acti7it& -ates 'anuall& %ro' t!e e7aluation reports.( AB AB 3( Do &ou -o s!ort ter' capacit& planningC $3% &es; ensure t!e ti'e !orizon %or t!e capacit& e7alution re%lects t!e appropriate ti'e perio-. 3% no; ensure t!e ti'e !orizon %or t!e capacit& e7aluation re%lects t!e appropriate ti'e perio-.( AB AB 4( Do &ou utilize &our personnel resources/capacities per process or enterprise>8i-eC $3% &es; consi-er using 8or1 center !ierarc!ies.( AB AB 5( Are resources to "e s!are- across -epart'ents $%or e:a'ple plant 'aintenance an- pro#ets(C AB AB 6( 6!ic! or-er t&pe -o &ou 8ant to use %or capacit& e7aluationC AB (%(%*%)% Capacit1 Dispatc/ing an" ,e=eling !uestions: AB 1( Do &ou process t!e o7erloa- on capacities/81 centersC $3% &es; &ou coul- use t!e capacit& le7eling %unctions> -ispatc!ing an- -eallocating(. AB PM<All.-oc 33
AB 2( Do &ou pre%er to use a grap!ical planning tool %or capacit& le7elingC $3% &es; use t!e grap!ical capacit& planning tool 3% no; consi-er using t!e ta"ular capacit& planning tool.( AB AB 3( Do &ou 8ant to assign a7aila"le capacities to or-er operationsC AB ? @Ees ? @9o AB 4( 6!en &ou split or-er operations; -o &ou 8ant t!e s&ste' to create capacit& loa-s auto'aticall& %or in-i7i-ual peopleC AB AB 5( 6!ic! t&pe o% planning ta"le -o &ou 8ant to useC AB AB 6( 6!ic! planning strategies 8ill &ou use %or Se+uencingC AB (%(%+% Mo"ification of ec/nical S1stems (%(%+%(% ;nstallationA Dismantling an" Mo"ification of 34uipment !uestions: AB 1( Are installation operations in &our co'pan& per%or'e- "& &our o8n tec!nicians or assigne- e:ternall&C AB AB 2( =o8 are -is'antling proce-ures per%or'e- at &our co'pan&C AB AB 3( 6!ic! co'ponents are e:c!ange-C AB AB 4( Are -is'antle- parts re%ur"is!e-C 3% &es; -escri"e t!e re%ur"is!'ent process. AB AB 5( S!oul- a !istor& "e 'anage- %or t!e e:c!ange- partsC AB AB 6( 6!o -ocu'ents t!e 'o-i%ication o% a tec!nical s&ste' an- 8!enC PM<All.-oc 34
AB AB 0( Do c!anges also !a7e to "e 'a-e to t!e s&ste' 'aster -uring 'o-i%ication 8or1C AB (%(%-% Material Mo=ements (%(%-%(% .oo"s ;ssue Processing !uestions: AB 1( 6!o posts t!e goo-s issueC AB AB 2( =o8 -o &ou recor- 'aterials issue- %ro' storesC AB AB 3( =o8 -o &ou -ocu'ent 'aterials supplie- "& t!e su"contractorsC AB AB 4( =o8 8ill t!e consu'ption o% t!ese parts "e recor-e- an- 8!o 8ill post t!eir 8it!-ra8al in t!e s&ste'C AB AB 5( =o8 -o &ou -ocu'ent 'aterials t!at are or-ere- %or speci%ic 8or1 or-ersC AB AB 6( =o8 -o &ou 8is! to -ocu'ent 8!ic! 'aterials 8ere recei7e- speci%icall& %or a 8or1 or-erC AB AB 0( =o8 'uc! ti'e elapses "et8een t!e actual goo-s issue an- its posting in t!e s&ste'C AB AB ,( 3s t!e posting 'a-e online or in "atc! 'o-eC AB AB 2( Are -eli7eries poste- in-i7i-uall& or %or eac! group o% goo-s issuesC AB PM<All.-oc 35
AB 15( 3s stoc1 poste- to t!e recei7ing siteC 3% so; 8!ic! t&pe o% stoc1 $stoc1 in transit; a7aila"le stoc1; etc.(C AB AB 11( 6!ic! -ocu'ents are generate- in con#unction 8it! t!is posting an- 8!at in%or'ation -o t!e& containC AB (%(%6% Completion Confirmation !uestions: AB 1( Do &ou or &our e'plo&ees enter co'pletion con%ir'ations o% ti'eC AB AB 2( 6!o con%ir's or-ers in &our co'pan&C AB AB 3( Are t!e co'pletion con%ir'ations in &our co'pan& entere- at t!e le7el o% personnel nu'"erC AB AB 4( S!oul- t!e superior appro7e t!e ti'es recor-e- "& t!e e'plo&eesC AB AB 5( Do &ou also 8ant to con%ir' use- 'aterial at t!e sa'e ti'e as t!e ti'e con%ir'ationC AB AB 6( S!oul- t!e tec!nical co'pletion $%or e:a'ple; %or "rea1-o8n ti'es; causes o% -a'age; tas1s an- so on( "e 'a-e at t!e sa'e ti'e as t!e ti'e con%ir'ationC AB AB 0( Do &ou also 8ant to enter 'easure'ent rea-ings 8it! t!e co'pletion con%ir'ationC AB AB ,( Do &ou use t!e integration 8it! t!e =. 'o-uleC AB ? @Ees ? @9o AB 2( Do &ou create co'pletion con%ir'ations centrall&; or -oes eac! e'plo&ee enter t!eir o8n ti'es t!e'sel7esC PM<All.-oc 36
AB AB 15( Do &ou issue con%ir'ation slips to &our e'plo&eesC AB AB 11( =o8 'an& ti'es per -a& -o &our e'plo&ees enter t!eir 8or1ing ti'eC AB AB 12( 6ill &ou use a Plant Data 4ollection $PD4( s&ste' %or &our co'pletion con%ir'ationsC AB AB 13( Do &ou enter t!e 8or1ing ti'es o% contractorsC 3% &es; !o8 s!oul- t!e e:ternal ser7ices "e entere-C AB (%(%6%(% ;n"i=i"ual ime Confirmation !uestions: AB 1( Do &ou enter t!e a"solute -uration or perio- o% ti'e $%ro'...to(C AB AB 2( Do &ou -i%%erentiate t!e ti'es entere- accor-ing to ot!er acti7iti& t&pes $%or e:a'ple; to -istinguis! "et8een nor'al 8or1 !ours an- o7erti'e(C AB AB 3( 3s t!e con%ir'ation o% &our ser7ices person>"ase-C AB AB 4( 3n 8!at unit an- 8it! 8!at accurac& -o &ou 8ant to enter ser7icesC AB (%(%6%)% O=erall Completion Confirmation !uestions: AB 1( 6!ic! e'plo&ees con%ir' 8!ic! -ataC AB AB 2( Are internal ser7ices con%ir'e-C AB PM<All.-oc 37
(%(%6%*% ime S/eet Processing !uestions: AB 1( 3n 8!ic! s&ste's -o &ou trac1 e'plo&ee 'aster -ataC Are 8age rates onl& 'aintaine- in t!e ./3 S&ste' or in ot!er s&ste's tooC AB AB 2( Do &ou use t!is -ata as a "asis %or in-irect acti7it& allocation to cost o"#ects; cost centers; inernal or-ers an- so onC AB ? @Ees ? @9o AB 3( *:plain !o8 suc! a ti'e s!eet is structure- to-a& an- !o8 it s!oul- "e structure- in %uture $8!at in%or'ation -o &ou nee- on t!e ti'e s!eetC(. AB AB 4( Does e7er&one 8!o recor-s 8or1ing ti'e !a7e a personal nu'"er in =.C $3% not; 4AS is not supporte-.( AB ? @Ees ? @9o AB 5( 6!ic! o% &our e'plo&ees s!oul- %ill out ti'es!eetsC AB AB 6( =o8 -o &our e'plo&ees enter an- trac1 8or1ing ti'esC AB AB 0( Are t!e la"or costs calculate- "ase- on actual costs or stan-ar- ratesC AB AB ,( =o8 -o &ou -eter'ine t!ese la"or ratesC AB AB 2( Please e:plain t!e proce-ure; !o8 e'plo&ees in &our co'pan& trac1 an- report ti'e to-a&. AB AB 15( 3n 8!ic! s&ste' -o &ou 8ant to run pa&rollC AB PM<All.-oc 38
AB 11( Are t!ere special con-itions %or la"or costs 8!en e'plo&ees 8or1 in -i%%erent countries or %or -i%%erent pro%it centers $%or e:a'ple; i% an e'plo&ee %ro' t!e GH 8or1s on a pro#ect in Ger'an&(C AB AB 12( Do &ou enter la"or in co'plete !ours or cloc1 ti'eC AB AB 13( =o8 -o &our e'plo&ees enter trip costsC Are t!e trips lin1e- to t!e recor-ing o% 8or1ing ti'eC Descri"e in -etail. AB AB 14( Do &ou use t!e SAP e'plo&ee reporting s&ste'C AB AB 15( 3-enti%& t!e -i%%erent categories o% acti7it& $acti7it& t&pes( t!at &ou use %or esti'ation; planning an- settle'ent purposesC AB AB 16( 6!at are t!e 7arious cost collectors; to 8!ic! e'plo&ees 8ill c!arge ti'e $%or e:a'ple; cost centers; pro#ects; internal or-ers(C AB AB 10( Do su">contractors an- ot!er t!ir- part& la"or sources !a7e to enter 8or1 using ti'es!eetsC AB AB 1,( Are t!ese e:ternal ser7ices settle- to a cost center or -irectl& to t!e pro#ectC AB AB 12( Do &ou recor- o7erti'eC AB AB 25( =o8 is t!e cost o% o7erti'e calculate-C Do &ou !a7e -i%%erent t&pes o% o7erti'e $%or e:a'ple; ti'e an- a !al%; -ou"le ti'e(C AB PM<All.-oc 39
AB 21( Do &ou trac1 in-irect la"or !ours; suc! as 7acation; sic1ness; !oli-a&...C 3% &es; -e%ine t!e categories &ou re+uire an- t!eir entr& t&pe. AB AB 22( 6!ic! %inancial entries -o &ou currentl& 'a1e %or &our la"or -istri"utionC AB AB 23( =o8 -o e'plo&ees recor- t!eir 8or1ing ti'e $ti'e; -etail; 'e-iu'/s&ste'(C AB (%(%6%+% ime S/eet Permit !uestions: AB 1( 6!at is &our current ti'es!eet appro7al strateg& %or e'plo&ees an- e:ternal ser7icesC AB AB 2( *:plain t!e per'it proce-ure %or 8or1ing ti'e or recor-ing o% acti7it& allocation %or &our e'plo&ees. AB AB 3( Do &ou !a7e an e:ternal reporting s&ste' %or 8or1ing ti'esC AB AB 4( =o8 'an& e'plo&ees -oes t!e person responsi"le %or appro7al 'anageC AB (%(%6%-% For>ar"ing of ime S/eet Data to PM !uestions: AB 1( Do &ou 8ant to trans%er recor-e- acti7it& allocations to 4ontrolling using t!e ti'e s!eetC AB ? @Ees ? @9o AB 2( =o8 o%ten -oes t!is trans%er ta1e place $-ail&; 8ee1l& an- so on(C AB AB 3( 6!ic! ti'e s!eet>"ase- reports -o &ou re+uire $%or e:a'ple; e'plo&ee utilization; e'plo&ee !ours "& cost center(C AB PM<All.-oc 40
(%(%6%6% ime S/eet $eport !uestions: AB 1( 6!ic! ti'e s!eet>"ase- reports -o &ou re+uire $%or e:a'ple; e'plo&ee utilization; e'plo&ee !ours "& cost center(C AB AB 2( Do &ou nee- to see -a&s t!at !a7e not ti'es!eet entriesC AB AB 3( Do &ou nee- an e7aluation; -o see t!e -a&s on 8!ic! personnel enter 'ore t!an a -e%ine- nu'"er o% !oursC AB AB 4( Do &ou !a7e to see t!e e'plo&ee na'e in t!e -ocu'ents %or t!e recei7ing co'ponentC AB AB 5( Do -i%%erent roles nee- to see -i%%erent ti'es!eet in%or'ationC $3% &es; create report 7ariants.( AB (%(%6%7% Ser=ice 3ntr1 S/eet !uestions: AB 1( Do &ou 8is! to process or -ocu'ent co'pletion o% t!e ser7ices per%or'e- "& t!e ser7ice pro7i-erC AB (%(%6%8% 3ntr1 of ec/nical Fin"ings !uestions: AB 1( Do &ou recor- tec!nical in%or'ation $%or e:a'ple; 8!ic! part o% t!e e+uip'ent 8as "ro1en; -a'age; cause o% -a'age( a"out a 'aintanence pro"le' in or-er to create a ser7ice !istor& or to ena"le %urt!er e7aluationsC AB ? @Ees ? @9o AB 2( 6!ic! tec!nical -ata s!oul- "e recor-e- an- 8!o is responsi"leC AB AB 3( 6!en -o &ou -ocu'ent tec!nical %in-ingsC PM<All.-oc 41
AB AB 4( Do &ou 8ant to !a7e a co-ing s&ste'; 8!ic! allo8s stan-ar-ize- entr& o% tec!nical in%or'ationC 3% &es; list t!e -i%%erent categories $%or e:a'ple; -a'age(; %or 8!ic! &ou 8ant to !a7e co-es. AB (%(%6%:% Measurement Document Processing !uestions: AB 1( Do &ou 'easure an- recor- t!e current con-ition o% &our e+uip'ent in t!e s&ste' $%or e:a'ple; te'perature; pressure; operating ti'e(C Descri"e t!e -i%%erent 'easuring points an- counters t!at &ou re+uire %or t!e -i%%erent pieces o% e+uip'ent. AB AB 2( =o8 -o &ou procee- i% a 'easure'ent rea-ing lies outsi-e o% a pre>-e%ine- 'easure'ent rangeC AB (%(%6%(B% Measurement Document Arc/i=ing !uestions: AB 1( Do &ou 8ant to arc!i7e 'easure'ent -ocu'entsC 3% so;pro7i-e a cop& o% &our -ocu'ent arc!i7ing polic&. 3% t!is is not a7aila"le; -escri"e speci%ic arc!i7ing re+uire'ents. AB (%(%7% Settlement an" Completion (%(%7%(% ec/nical Or"er Completion !uestions: AB 1( 6!o -eci-es 8!et!er t!e 8or1 is tec!nicall& co'plete- an- 8!enC AB (%(%7%)% Or"er Settlement !uestions: AB 1( 6!o settles or-ers in &our co'pan& an- 8!enC AB AB 2( =o8 -o &ou 8ant to settle 'aintenance or-ers in generalC AB AB 3( =o8 o%ten an- accor-ing to 8!ic! rules -o &ou 8ant to settle or-ers C AB PM<All.-oc 42
AB 4( Do &ou inten- to set up a pro%it center anal&sis 8it!in &our co'pan&C AB ? @Ees ? @9o AB 5( Do &ou 8ant to e:a'ine &our cost ele'ents %or t!e settle'ent o% or-ers in greater -etailC AB (%(%7%*% Business Or"er Completion !uestions: AB 1( 6!o -eci-es 8!et!er t!e 8or1 is %ull& co'plete- $"usiness co'pletion( an- 8!enC AB AB 2( 6!ic! criteria -o &ou use to -eci-e 8!et!er 8or1 is %ull& co'plete-C AB (%(%7%+% Or"er Arc/i=ing !uestions: AB 1( Do &ou 8ant to arc!i7e or-ersC 3% so; please pro7i-e a cop& o% &our -ocu'ent arc!i7ing polic&. 3% t!is is not a7aila"le; -escri"e speci%ic arc!i7ing re+uire'ents. AB AB 2( =o8 long -o &ou 8ant to retain or-ers in t!e s&ste' "e%ore t!e& are arc!i7e-C AB AB 3( Do &ou 8ant to arc!i7e or-ersC AB (%(%7%-% Cistorical Or"er D 3ntr1 !uestions: AB 1( Do &ou create !istorical or-ers to 1eep trac1 o% 'aintenance 8or1 t!at !as alrea-& "een co'plete-C AB ? @Ees ? @9o (%(%8% ;nformation S1stem (%(%8%(% 3=aluations of Plant Maintenance ;nformation S1stem [PM;S& !uestions: PM<All.-oc 43
AB 1( 6!ic! anal&sis s&ste' is -e%ine- in &our co'pan&C AB AB 2( Please -escri"e in -etail t!e -i%%erent anal&ses/reports t!at &ou 8ill use. AB
(%)% Planne" Maintenance Processing (%)%(% Maintenance Planning !uestions: AB 1( 9oteB )or in%or'ation a"out t!e 'aintenance plan; see -ocu'entation on 'aster -ata. AB (%)%(%(% Maintenance Plan Sc/e"uling !uestions: AB 1( Do &ou sc!e-ule &our 'aintenance plans 'anuall&; or s!oul- t!e s&ste' per%or' t!e sc!e-uling auto'aticall&C AB (%)%(%)% Maintenance Call Processing !uestions: AB 1( 6!ic! o"#ects s!oul- "e generate- %or 'aintenance callsC AB AB 2( S!oul- sc!e-ule- or-ers "e release- auto'aticall& 8!en t!e& are create-C AB ? @Ees ? @9o (%)%)% ?otification (%)%)%(% ?otification Creation5Processing !uestions: AB 1( 6!o in &our organization is responsi"le %or i-enti%&ing 'aintenance 8or1C AB AB 2( 6!o in &our organization is responsi"le %or processing i-enti%ie- 8or1C AB AB 3( =o8 -o &ou prioritize i-enti%ie- 8or1C PM<All.-oc 44
AB AB 4( Are &ou restricte- to a certain perio- o% ti'e 8!en e:ecuting t!ese tas1sC AB AB 5( List t!e "usiness partners $internal an-/or e:ternal( 8!ose a--ress in%or'ation &ou re+uire 8!en creating t!e noti%ication. A-- ot!er "usiness partners; i% necessar&. AB AB 6( Do &ou 8ant to "e a"le to process relate- noti%ication an- or-er -ata collecti7el& in a single %or'C AB AB 0( Do &ou 8ant in%or'ation a"out t!e re%erence o"#ect -ispla&e- auto'aticall& 8!en a noti%ication is create-C 3% &es; 8!at in%or'ationC AB AB ,( =o8 -o &ou -escri"e a pro"le'C Do &ou enter a 7er"al pro"le' -escription or -o &ou use stan-ar-ize- co-es; %or e:a'ple; to -eter'ine t!e -a'age; cause o% -a'age; or o"#ect partC AB AB 2( Do &ou 8ant to lin1 -igitalize- -ocu'ents to noti%icationsC AB ? @Ees ? @9o AB 15( Do &ou assign a responsi"le person to eac! tas1C AB AB 11( S!oul- t!e person responsi"le %or a tas1 "e in%or'e- auto'aticall& "& t!e s&ste'C AB AB 12( =o8 -o &ou 8ant to con%igure t!e inter%ace %or &our noti%ication 8it! regar- to control -ata; "rea1-o8n -ata; acti7it& -ata; an- tas1 -ataC AB AB 13( Do &ou !a7e stan-ar- tas1s t!at &ou al8a&s per%or' %or -i%%erent t&pes o% noti%icationsC 3% &es; please -escri"e t!e' in -etail. AB PM<All.-oc 45
AB 14( Do &ou recor- t!e per%or'e- acti7ities t!at sol7e- t!e custo'er pro"le' in a stan-ar-ize- 8a& $%or e:a'ple; using stan-ar-ize- co-es( in or-er to e7aluate possi"le solutions %or a pro"le'C AB AB 15( Do &ou 8ant to set up an escalation 8or1%lo8 %or noti%ications an- tas1sC AB AB 16( Do &ou 8ant to use paging in &our co'pan& as an a--itional %or' o% co''unicationC AB AB 10( =o8 an- 8!en are noti%ications co'plete-C AB (%)%)%)% ?otification Printing !uestions: AB 1( Do &ou print noti%icationsC AB ? @Ees ? @9o AB 2( Pro7i-e so'e e:a'ples o% t!e output %or'at$s( %or noti%ications. (%)%*% Or"er (%)%*%(% Or"er Creation5Processing !uestions: AB 1( 6!at -i%%erent t&pes o% 'aintenance -o &ou !a7e in &our co'pan& $%or e:a'ple; pre7enti7e 'aintenance; repair; installation(C 4reate a list o% t!e 'aintenance t&pes an- outline t!e -i%%erences in planning an- e:ecution. AB AB 2( Mar1 in t!e %ollo8ing list 8!et!er 'aintenance tas1s are per%or'e- "& e'plo&ees an-/or contractors. AB AB 3( 6!at in%or'ation a"out la"or resources $%or e:a'ple; a7aila"ilit& an- nu'"er o% people; -uration o% 8or1; split o% operation( -o &ou re+uire %ro' t!e s&ste' 8!en planning 'aintenance or-ersC AB AB 4( =o8 -o &ou procee- 8it! an e:ternal assign'ent 8it! t!e su">contractorC 4!oose one or 'ore o% t!e %ollo8ing options. PM<All.-oc 46
AB AB 5( Do &ou 8ant to "e a"le to process relate- noti%ication an- or-er -ata collecti7el& in a single %or'C AB AB 6( 6ill se7eral tec!nicians 8or1 on t!e sa'e 'aintenance tas1C AB ? @Ees ? @9o AB 0( Do &ou 8ant to assign in-i7i-ual operations to particular peopleC AB AB ,( Do &ou 8ant to con%igure a special searc! !elp %or partners in &our or-erC AB AB 2( )or 8!ic! operation t&pes -o &ou 8ant to represent t!e operation -escription using ser7ice speci%icationsC AB AB 15( Do &ou 8ant to -e%ine s1ills an-/or +uali%ications %or 'aintenance or-er operationsC AB ? @Ees ? @9o AB 11( Do &ou pro7i-e t!e tec!nicians 8!o per%or' t!e pre7enti7e 'aintenance 8it! a list o% acti7itiesC 3% &es; !o8 -etaile- are t!e&C AB AB 12( Do &ou use pre>-e%ine- tas1 lists in 8or1 or-er planningC AB ? @Ees ? @9o AB 13( 3% &es; 8!ic! o% t!e %ollo8ing t&pes o% tas1 lists -o &ou re+uireC AB AB 14( Do &ou assign 'aterials $spare parts( to 8or1 or-ers -uring t!e planning p!aseC AB ? @Ees ? @9o AB 15( 6!ic! rules -o &ou use to -eter'ine 'aterial a7aila"ilit& $%or e:a'ple; -ail& re+uire'ents; in-i7i-ual re+uire'ents(C PM<All.-oc 47
AB AB 16( =o8 -o &ou 8ant to plan 'aterials t!at 'ust "e purc!ase- -uring t!e planning p!aseC AB AB 10( Do &ou 8ant to generate purc!ase re+uisitions an- reser7ations 8!en t!e or-er is create-C AB AB 1,( Do &ou 8ant to create purc!ase re+uisitions -irectl& %ro' t!e 'aintenance or-er -uring t!e planning p!aseC AB ? @Ees ? @9o AB 12( Do &ou 8ant to generate collecti7e purc!ase re+uisitions or in-i7i-ual purc!ase re+uisitions %or eac! e:ternal ite'C AB AB 25( =o8 -o &ou 8ant to plan special tools; -ocu'ents an- so on; 8!ic! are re+uire- to e:ecute 'aintenance acti7itiesC AB AB 21( Do &ou use 8or1 or-er per'its; %or e:a'ple; to 'anage 8or1ing con-itions or sa%et& 'attersC AB ? @Ees ? @9o AB 22( At 8!at inter7als -o &ou 8ant to sc!e-ule 8or1 $%or e:a'ple; -ail&; 8ee1l&; 'ont!l&(C AB AB 23( =o8 -o &ou 8ant to prioritize 8or1C AB AB 24( At 8!ic! le7el -o &ou plan 8or1 $%or e:a'ple; %or a s!i%t; cre8; s1ill; +uali%ication; or an in-i7i-ual person an- so on(C AB AB 25( =o8 -etaile- is &our planning $%or e:a'ple; usage "ac1log; capacit& e7aluation; capacit& sc!e-uling(C PM<All.-oc 48
AB AB 26( S!oul- t!e capacit& loa-; 8!ic! 8as %or'e- %or all t!e capacit& t&pes o% t!e PP 8or1 centers; "e re-uce- %or t!e -uration o% a 'aintenance tas1 planne- in a 8or1 or-erC AB AB 20( Do &ou 8ant to use paging in &our co'pan& as an a--itional %or' o% co''unicationC AB AB 2,( Do &ou use 'aintenance or-ers %or processing in7est'ent 'easuresC 3% &es; s!oul- t!e asset un-er construction "e create- auto'aticall& or 'anuall&C AB AB 22( Do &ou 8ant t!e 'aintenance or-er to "e integrate- 8it! one o% t!e %ollo8ing 4ontrolling co'ponentsC AB (%)%*%)% Material Planning !uestions: AB 1( Do &ou assign 'aterials $spare parts( to 8or1 or-ers -uring t!e planning p!aseC AB ? @Ees ? @9o AB 2( 6!o per%or's 'aterial planning %or or-ers in &our co'pan&C AB AB 3( 6!ic! rules -o &ou use to -eter'ine 'aterial a7aila"ilit& $%or e:a'ple; -ail& re+uire'ents; in-i7i-ual re+uire'ents(C AB AB 4( =o8 -o &ou 8ant to plan 'aterials t!at 'ust "e purc!ase- -uring t!e planning p!aseC AB AB 5( Do &ou 8ant to create purc!ase re+uisitions -irectl& %ro' t!e 'aintenance or-er -uring t!e planning p!aseC AB ? @Ees ? @9o PM<All.-oc 49
AB 6( 3s t!ere an appro7al proce-ure %or e:ternal purc!ase or-ers an- 'aterial 8it!-ra8alsC 3% &es; -escri"e it. AB (%)%*%*% Or"er Permit !uestions: AB 1( Do &ou consi-er per'its in connection 8it! or-ers; %or e:a'ple; 8it! regar- to 8or1ing con-itions or sa%et& aspectsC 3% &es; -escri"e &our per'it proce-ures. AB AB 2( 3% &es; 8!o in &our co'pan& is aut!orize- to issue per'itsC AB (%)%*%+% Or"er $elease !uestions: AB 1( 6!o in &our organization is allo8e- to release 'aintenance or-ers $%or e:a'ple; 'aintenance planner; -ispatc!er(C AB AB 2( Do &ou nee- to restrict t!e release until a process is co'plete- or aut!orization o"taine-C 3% &es; -escri"e t!e process. AB AB 3( Are t!ere instances 8!ere or-ers s!oul- "e release- auto'aticall&C AB (%)%*%-% <or9 Clearance Management !uestions: AB 1( 6!at s!oul- "e t!e relations!ip "et8een t!e o"#ects in 6or1 4learance Manage'ent $or-er; 8or1 appro7al; 8or1 clearance application; 8or1 clearance -ocu'ent an- so on(C AB AB 2( Do con%licts e:ist "et8een t!e con-itions o% -i%%erent tec!nical o"#ectsC De%ine t!ese. AB AB 3( 6!ic! -i%%erent appro7al steps are re+uire- %or &our 8or1 clearance processC Descri"e t!e concept or process %lo8 o% &our appro7al process. AB PM<All.-oc 50
AB 4( 6!ic! e'plo&ee is responsi"le %or 8!ic! t&pes o% appro7alsC Descri"e t!e applications. AB AB 5( 6!ic! e'plo&ee s!oul- "e in%or'e- a"out 8!ic! su"#ect or o"#ect con-ition at 8!ic! ti'eC AB AB 6( S!oul- t!e e'plo&ees in7ol7e- later in t!e appro7al process "e in%or'e- auto'aticall& o% t!e progress o% pre7ious appro7al le7els $6or1%lo8(C AB (%)%*%6% Or"er Printing !uestions: AB 1( 3-enti%& t!e internal papers t!at &ou re+uire %or t!e -i%%erent people an- or-er t&pes in7ol7e- $%or e:a'ple; #o" tic1et %or e'ploⅇ pic1ing list(. AB AB 2( Pro7i-e so'e representati7e la&out e:a'ples. AB 3( Do &ou assign printers to t!e people in7ol7e-C AB (%)%*%7% Or"er 3@ecution !uestions: AB 1( 9oteB !is process is onl& %or 'aintenance acti7ities per%or'e- 'anuall& on tec!nical s&ste's "& t!e tec!nician. AB AB 2( =o8 is 'aterial 8it!-ra8n %or t!e or-erC AB AB 3( Do &ou 8or1 8it! close- or open 8are!ousesC AB AB 4( S!oul- t!e 8are!ouse "e in%or'e- o% i''inent 'aterial 8it!-ra8als using a 'aterial a7aila"ilit& slipC AB PM<All.-oc 51
(%)%+% Capacit1 Planning (%)%+%(% Capacit1 3=aluation !uestions: AB 1( 3s it necessar& to -eter'ine i% a person is a7aila"le to -o a tas1C $3% &es; consi-er using e'plo&ee s!i%t sc!e-uling.( AB AB 2( Do &ou 8ant to c!ange capacit&/8or1 centers %or perio-s 8it! o7erloa-C $3% &es; consi-er c!anging t!e 8or1 center/assign'ent/acti7it& -ates 'anuall& %ro' t!e e7aluation reports.( AB AB 3( Do &ou -o s!ort ter' capacit& planningC $3% &es; ensure t!e ti'e !orizon %or t!e capacit& e7alution re%lects t!e appropriate ti'e perio-. 3% no; ensure t!e ti'e !orizon %or t!e capacit& e7aluation re%lects t!e appropriate ti'e perio-.( AB AB 4( Do &ou utilize &our personnel resources/capacities per process or enterprise>8i-eC $3% &es; consi-er using 8or1 center !ierarc!ies.( AB AB 5( Are resources to "e s!are- across -epart'ents $%or e:a'ple plant 'aintenance an- pro#ets(C AB AB 6( 6!ic! or-er t&pe -o &ou 8ant to use %or capacit& e7aluationC AB (%)%+%)% Capacit1 Dispatc/ing an" ,e=eling !uestions: AB 1( Do &ou process t!e o7erloa- on capacities/81 centersC $3% &es; &ou coul- use t!e capacit& le7eling %unctions> -ispatc!ing an- -eallocating(. AB AB 2( Do &ou pre%er to use a grap!ical planning tool %or capacit& le7elingC $3% &es; use t!e grap!ical capacit& planning tool 3% no; consi-er using t!e ta"ular capacit& planning tool.( AB AB 3( Do &ou 8ant to assign a7aila"le capacities to or-er operationsC AB ? @Ees ? @9o PM<All.-oc 52
AB 4( 6!en &ou split or-er operations; -o &ou 8ant t!e s&ste' to create capacit& loa-s auto'aticall& %or in-i7i-ual peopleC AB AB 5( 6!ic! t&pe o% planning ta"le -o &ou 8ant to useC AB AB 6( 6!ic! planning strategies 8ill &ou use %or Se+uencingC AB (%)%-% Mo"ification of ec/nical S1stems (%)%-%(% ;nstallationA Dismantling an" Mo"ification of 34uipment !uestions: AB 1( Are installation operations in &our co'pan& per%or'e- "& &our o8n tec!nicians or assigne- e:ternall&C AB AB 2( =o8 are -is'antling proce-ures per%or'e- at &our co'pan&C AB AB 3( 6!ic! co'ponents are e:c!ange-C AB AB 4( Are -is'antle- parts re%ur"is!e-C 3% &es; -escri"e t!e re%ur"is!'ent process. AB AB 5( S!oul- a !istor& "e 'anage- %or t!e e:c!ange- partsC AB AB 6( 6!o -ocu'ents t!e 'o-i%ication o% a tec!nical s&ste' an- 8!enC AB AB 0( Do c!anges also !a7e to "e 'a-e to t!e s&ste' 'aster -uring 'o-i%ication 8or1C AB (%)%6% Material Mo=ements (%)%6%(% .oo"s ;ssue Processing !uestions: PM<All.-oc 53
AB 1( 6!o posts t!e goo-s issueC AB AB 2( =o8 -o &ou recor- 'aterials issue- %ro' storesC AB AB 3( =o8 -o &ou -ocu'ent 'aterials supplie- "& t!e su"contractorsC AB AB 4( =o8 8ill t!e consu'ption o% t!ese parts "e recor-e- an- 8!o 8ill post t!eir 8it!-ra8al in t!e s&ste'C AB AB 5( =o8 -o &ou -ocu'ent 'aterials t!at are or-ere- %or speci%ic 8or1 or-ersC AB AB 6( =o8 -o &ou 8is! to -ocu'ent 8!ic! 'aterials 8ere recei7e- speci%icall& %or a 8or1 or-erC AB AB 0( =o8 'uc! ti'e elapses "et8een t!e actual goo-s issue an- its posting in t!e s&ste'C AB AB ,( 3s t!e posting 'a-e online or in "atc! 'o-eC AB AB 2( Are -eli7eries poste- in-i7i-uall& or %or eac! group o% goo-s issuesC AB AB 15( 3s stoc1 poste- to t!e recei7ing siteC 3% so; 8!ic! t&pe o% stoc1 $stoc1 in transit; a7aila"le stoc1; etc.(C AB AB 11( 6!ic! -ocu'ents are generate- in con#unction 8it! t!is posting an- 8!at in%or'ation -o t!e& containC AB PM<All.-oc 54
(%)%7% Completion Confirmation !uestions: AB 1( Do &ou or &our e'plo&ees enter co'pletion con%ir'ations o% ti'eC AB AB 2( 6!o con%ir's or-ers in &our co'pan&C AB AB 3( Are t!e co'pletion con%ir'ations in &our co'pan& entere- at t!e le7el o% personnel nu'"erC AB AB 4( S!oul- t!e superior appro7e t!e ti'es recor-e- "& t!e e'plo&eesC AB AB 5( Do &ou also 8ant to con%ir' use- 'aterial at t!e sa'e ti'e as t!e ti'e con%ir'ationC AB AB 6( S!oul- t!e tec!nical co'pletion $%or e:a'ple; %or "rea1-o8n ti'es; causes o% -a'age; tas1s an- so on( "e 'a-e at t!e sa'e ti'e as t!e ti'e con%ir'ationC AB AB 0( Do &ou also 8ant to enter 'easure'ent rea-ings 8it! t!e co'pletion con%ir'ationC AB AB ,( Do &ou use t!e integration 8it! t!e =. 'o-uleC AB ? @Ees ? @9o AB 2( Do &ou create co'pletion con%ir'ations centrall&; or -oes eac! e'plo&ee enter t!eir o8n ti'es t!e'sel7esC AB AB 15( Do &ou issue con%ir'ation slips to &our e'plo&eesC AB AB 11( =o8 'an& ti'es per -a& -o &our e'plo&ees enter t!eir 8or1ing ti'eC PM<All.-oc 55
AB AB 12( 6ill &ou use a Plant Data 4ollection $PD4( s&ste' %or &our co'pletion con%ir'ationsC AB AB 13( Do &ou enter t!e 8or1ing ti'es o% contractorsC 3% &es; !o8 s!oul- t!e e:ternal ser7ices "e entere-C AB (%)%7%(% ;n"i=i"ual ime Confirmation !uestions: AB 1( Do &ou enter t!e a"solute -uration or perio- o% ti'e $%ro'...to(C AB AB 2( Do &ou -i%%erentiate t!e ti'es entere- accor-ing to ot!er acti7iti& t&pes $%or e:a'ple; to -istinguis! "et8een nor'al 8or1 !ours an- o7erti'e(C AB AB 3( 3s t!e con%ir'ation o% &our ser7ices person>"ase-C AB AB 4( 3n 8!at unit an- 8it! 8!at accurac& -o &ou 8ant to enter ser7icesC AB (%)%7%)% O=erall Completion Confirmation !uestions: AB 1( 6!ic! e'plo&ees con%ir' 8!ic! -ataC AB AB 2( Are internal ser7ices con%ir'e-C AB (%)%7%*% ime S/eet Processing !uestions: AB 1( 3n 8!ic! s&ste's -o &ou trac1 e'plo&ee 'aster -ataC Are 8age rates onl& 'aintaine- in t!e ./3 S&ste' or in ot!er s&ste's tooC AB PM<All.-oc 56
AB 2( Do &ou use t!is -ata as a "asis %or in-irect acti7it& allocation to cost o"#ects; cost centers; inernal or-ers an- so onC AB ? @Ees ? @9o AB 3( *:plain !o8 suc! a ti'e s!eet is structure- to-a& an- !o8 it s!oul- "e structure- in %uture $8!at in%or'ation -o &ou nee- on t!e ti'e s!eetC(. AB AB 4( Does e7er&one 8!o recor-s 8or1ing ti'e !a7e a personal nu'"er in =.C $3% not; 4AS is not supporte-.( AB ? @Ees ? @9o AB 5( 6!ic! o% &our e'plo&ees s!oul- %ill out ti'es!eetsC AB AB 6( =o8 -o &our e'plo&ees enter an- trac1 8or1ing ti'esC AB AB 0( Are t!e la"or costs calculate- "ase- on actual costs or stan-ar- ratesC AB AB ,( =o8 -o &ou -eter'ine t!ese la"or ratesC AB AB 2( Please e:plain t!e proce-ure; !o8 e'plo&ees in &our co'pan& trac1 an- report ti'e to-a&. AB AB 15( 3n 8!ic! s&ste' -o &ou 8ant to run pa&rollC AB AB 11( Are t!ere special con-itions %or la"or costs 8!en e'plo&ees 8or1 in -i%%erent countries or %or -i%%erent pro%it centers $%or e:a'ple; i% an e'plo&ee %ro' t!e GH 8or1s on a pro#ect in Ger'an&(C AB AB 12( Do &ou enter la"or in co'plete !ours or cloc1 ti'eC PM<All.-oc 57
AB AB 13( =o8 -o &our e'plo&ees enter trip costsC Are t!e trips lin1e- to t!e recor-ing o% 8or1ing ti'eC Descri"e in -etail. AB AB 14( Do &ou use t!e SAP e'plo&ee reporting s&ste'C AB AB 15( 3-enti%& t!e -i%%erent categories o% acti7it& $acti7it& t&pes( t!at &ou use %or esti'ation; planning an- settle'ent purposesC AB AB 16( 6!at are t!e 7arious cost collectors; to 8!ic! e'plo&ees 8ill c!arge ti'e $%or e:a'ple; cost centers; pro#ects; internal or-ers(C AB AB 10( Do su">contractors an- ot!er t!ir- part& la"or sources !a7e to enter 8or1 using ti'es!eetsC AB AB 1,( Are t!ese e:ternal ser7ices settle- to a cost center or -irectl& to t!e pro#ectC AB AB 12( Do &ou recor- o7erti'eC AB AB 25( =o8 is t!e cost o% o7erti'e calculate-C Do &ou !a7e -i%%erent t&pes o% o7erti'e $%or e:a'ple; ti'e an- a !al%; -ou"le ti'e(C AB AB 21( Do &ou trac1 in-irect la"or !ours; suc! as 7acation; sic1ness; !oli-a&...C 3% &es; -e%ine t!e categories &ou re+uire an- t!eir entr& t&pe. AB AB 22( 6!ic! %inancial entries -o &ou currentl& 'a1e %or &our la"or -istri"utionC AB AB 23( =o8 -o e'plo&ees recor- t!eir 8or1ing ti'e $ti'e; -etail; 'e-iu'/s&ste'(C PM<All.-oc 58
AB (%)%7%+% ime S/eet Permit !uestions: AB 1( 6!at is &our current ti'es!eet appro7al strateg& %or e'plo&ees an- e:ternal ser7icesC AB AB 2( *:plain t!e per'it proce-ure %or 8or1ing ti'e or recor-ing o% acti7it& allocation %or &our e'plo&ees. AB AB 3( Do &ou !a7e an e:ternal reporting s&ste' %or 8or1ing ti'esC AB AB 4( =o8 'an& e'plo&ees -oes t!e person responsi"le %or appro7al 'anageC AB (%)%7%-% For>ar"ing of ime S/eet Data to PM !uestions: AB 1( Do &ou 8ant to trans%er recor-e- acti7it& allocations to 4ontrolling using t!e ti'e s!eetC AB ? @Ees ? @9o AB 2( =o8 o%ten -oes t!is trans%er ta1e place $-ail&; 8ee1l& an- so on(C AB AB 3( 6!ic! ti'e s!eet>"ase- reports -o &ou re+uire $%or e:a'ple; e'plo&ee utilization; e'plo&ee !ours "& cost center(C AB (%)%7%6% ime S/eet $eport !uestions: AB 1( 6!ic! ti'e s!eet>"ase- reports -o &ou re+uire $%or e:a'ple; e'plo&ee utilization; e'plo&ee !ours "& cost center(C AB AB 2( Do &ou nee- to see -a&s t!at !a7e not ti'es!eet entriesC PM<All.-oc 59
AB AB 3( Do &ou nee- an e7aluation; -o see t!e -a&s on 8!ic! personnel enter 'ore t!an a -e%ine- nu'"er o% !oursC AB AB 4( Do &ou !a7e to see t!e e'plo&ee na'e in t!e -ocu'ents %or t!e recei7ing co'ponentC AB AB 5( Do -i%%erent roles nee- to see -i%%erent ti'es!eet in%or'ationC $3% &es; create report 7ariants.( AB (%)%7%7% Ser=ice 3ntr1 S/eet !uestions: AB 1( Do &ou 8is! to process or -ocu'ent co'pletion o% t!e ser7ices per%or'e- "& t!e ser7ice pro7i-erC AB (%)%7%8% Measurement Document Processing !uestions: AB 1( Do &ou 'easure an- recor- t!e current con-ition o% &our e+uip'ent in t!e s&ste' $%or e:a'ple; te'perature; pressure; operating ti'e(C Descri"e t!e -i%%erent 'easuring points an- counters t!at &ou re+uire %or t!e -i%%erent pieces o% e+uip'ent. AB AB 2( =o8 -o &ou procee- i% a 'easure'ent rea-ing lies outsi-e o% a pre>-e%ine- 'easure'ent rangeC AB (%)%7%:% Measurement Document Arc/i=ing !uestions: AB 1( Do &ou 8ant to arc!i7e 'easure'ent -ocu'entsC 3% so;pro7i-e a cop& o% &our -ocu'ent arc!i7ing polic&. 3% t!is is not a7aila"le; -escri"e speci%ic arc!i7ing re+uire'ents. AB (%)%8% Settlement an" Completion (%)%8%(% ec/nical Or"er Completion !uestions: PM<All.-oc 60
AB 1( 6!o -eci-es 8!et!er t!e 8or1 is tec!nicall& co'plete- an- 8!enC AB (%)%8%)% Or"er Settlement !uestions: AB 1( 6!o settles or-ers in &our co'pan& an- 8!enC AB AB 2( =o8 -o &ou 8ant to settle 'aintenance or-ers in generalC AB AB 3( =o8 o%ten an- accor-ing to 8!ic! rules -o &ou 8ant to settle or-ers C AB AB 4( Do &ou inten- to set up a pro%it center anal&sis 8it!in &our co'pan&C AB ? @Ees ? @9o AB 5( Do &ou 8ant to e:a'ine &our cost ele'ents %or t!e settle'ent o% or-ers in greater -etailC AB (%)%8%*% Business Or"er Completion !uestions: AB 1( 6!o -eci-es 8!et!er t!e 8or1 is %ull& co'plete- $"usiness co'pletion( an- 8!enC AB AB 2( 6!ic! criteria -o &ou use to -eci-e 8!et!er 8or1 is %ull& co'plete-C AB (%)%8%+% Or"er Arc/i=ing !uestions: AB 1( Do &ou 8ant to arc!i7e or-ersC 3% so; please pro7i-e a cop& o% &our -ocu'ent arc!i7ing polic&. 3% t!is is not a7aila"le; -escri"e speci%ic arc!i7ing re+uire'ents. AB AB 2( =o8 long -o &ou 8ant to retain or-ers in t!e s&ste' "e%ore t!e& are arc!i7e-C AB PM<All.-oc 61
AB 3( Do &ou 8ant to arc!i7e or-ersC AB (%)%8%-% Cistorical Or"er D 3ntr1 !uestions: AB 1( Do &ou create !istorical or-ers to 1eep trac1 o% 'aintenance 8or1 t!at !as alrea-& "een co'plete-C AB ? @Ees ? @9o (%)%:% ;nformation S1stem (%)%:%(% 3=aluations of Plant Maintenance ;nformation S1stem [PM;S& !uestions: AB 1( 6!ic! anal&sis s&ste' is -e%ine- in &our co'pan&C AB AB 2( Please -escri"e in -etail t!e -i%%erent anal&ses/reports t!at &ou 8ill use. AB (%*% ProjectDBase" Maintenance Processing !uestions: AB 1( Do &ou !a7e s!ut-o8ns in plants or plant areas; %or 8!ic! &ou re+uire an e:act process %lo8 %or planning; e:ecution; "u-get controlling; in7est'ent capitalization an- so onC AB AB 2( 6!ic! tool -o &ou currentl& use %or pro#ect 'anage'entC AB (%*%(% ?otification (%*%(%(% ?otification Creation5Processing !uestions: AB 1( 6!o in &our organization is responsi"le %or i-enti%&ing 'aintenance 8or1C AB AB 2( 6!o in &our organization is responsi"le %or processing i-enti%ie- 8or1C AB AB 3( =o8 -o &ou prioritize i-enti%ie- 8or1C PM<All.-oc 62
AB AB 4( Are &ou restricte- to a certain perio- o% ti'e 8!en e:ecuting t!ese tas1sC AB AB 5( List t!e "usiness partners $internal an-/or e:ternal( 8!ose a--ress in%or'ation &ou re+uire 8!en creating t!e noti%ication. A-- ot!er "usiness partners; i% necessar&. AB AB 6( Do &ou 8ant to "e a"le to process relate- noti%ication an- or-er -ata collecti7el& in a single %or'C AB AB 0( Do &ou 8ant in%or'ation a"out t!e re%erence o"#ect -ispla&e- auto'aticall& 8!en a noti%ication is create-C 3% &es; 8!at in%or'ationC AB AB ,( =o8 -o &ou -escri"e a pro"le'C Do &ou enter a 7er"al pro"le' -escription or -o &ou use stan-ar-ize- co-es; %or e:a'ple; to -eter'ine t!e -a'age; cause o% -a'age; or o"#ect partC AB AB 2( Do &ou 8ant to lin1 -igitalize- -ocu'ents to noti%icationsC AB ? @Ees ? @9o AB 15( Do &ou assign a responsi"le person to eac! tas1C AB AB 11( S!oul- t!e person responsi"le %or a tas1 "e in%or'e- auto'aticall& "& t!e s&ste'C AB AB 12( =o8 -o &ou 8ant to con%igure t!e inter%ace %or &our noti%ication 8it! regar- to control -ata; "rea1-o8n -ata; acti7it& -ata; an- tas1 -ataC AB AB 13( Do &ou !a7e stan-ar- tas1s t!at &ou al8a&s per%or' %or -i%%erent t&pes o% noti%icationsC 3% &es; please -escri"e t!e' in -etail. AB PM<All.-oc 63
AB 14( Do &ou recor- t!e per%or'e- acti7ities t!at sol7e- t!e custo'er pro"le' in a stan-ar-ize- 8a& $%or e:a'ple; using stan-ar-ize- co-es( in or-er to e7aluate possi"le solutions %or a pro"le'C AB AB 15( Do &ou 8ant to set up an escalation 8or1%lo8 %or noti%ications an- tas1sC AB AB 16( Do &ou 8ant to use paging in &our co'pan& as an a--itional %or' o% co''unicationC AB AB 10( =o8 an- 8!en are noti%ications co'plete-C AB (%*%(%)% ?otification Printing !uestions: AB 1( Do &ou print noti%icationsC AB ? @Ees ? @9o AB 2( Pro7i-e so'e e:a'ples o% t!e output %or'at$s( %or noti%ications. (%*%)% Or"er (%*%)%(% Or"er Creation5Processing !uestions: AB 1( 6!at -i%%erent t&pes o% 'aintenance -o &ou !a7e in &our co'pan& $%or e:a'ple; pre7enti7e 'aintenance; repair; installation(C 4reate a list o% t!e 'aintenance t&pes an- outline t!e -i%%erences in planning an- e:ecution. AB AB 2( Mar1 in t!e %ollo8ing list 8!et!er 'aintenance tas1s are per%or'e- "& e'plo&ees an-/or contractors. AB AB 3( 6!at in%or'ation a"out la"or resources $%or e:a'ple; a7aila"ilit& an- nu'"er o% people; -uration o% 8or1; split o% operation( -o &ou re+uire %ro' t!e s&ste' 8!en planning 'aintenance or-ersC AB PM<All.-oc 64
AB 4( =o8 -o &ou procee- 8it! an e:ternal assign'ent 8it! t!e su">contractorC 4!oose one or 'ore o% t!e %ollo8ing options. AB AB 5( Do &ou 8ant to "e a"le to process relate- noti%ication an- or-er -ata collecti7el& in a single %or'C AB AB 6( 6ill se7eral tec!nicians 8or1 on t!e sa'e 'aintenance tas1C AB ? @Ees ? @9o AB 0( Do &ou 8ant to assign in-i7i-ual operations to particular peopleC AB AB ,( Do &ou 8ant to con%igure a special searc! !elp %or partners in &our or-erC AB AB 2( )or 8!ic! operation t&pes -o &ou 8ant to represent t!e operation -escription using ser7ice speci%icationsC AB AB 15( Do &ou 8ant to -e%ine s1ills an-/or +uali%ications %or 'aintenance or-er operationsC AB ? @Ees ? @9o AB 11( Do &ou pro7i-e t!e tec!nicians 8!o per%or' t!e pre7enti7e 'aintenance 8it! a list o% acti7itiesC 3% &es; !o8 -etaile- are t!e&C AB AB 12( Do &ou use pre>-e%ine- tas1 lists in 8or1 or-er planningC AB ? @Ees ? @9o AB 13( 3% &es; 8!ic! o% t!e %ollo8ing t&pes o% tas1 lists -o &ou re+uireC AB AB 14( Do &ou assign 'aterials $spare parts( to 8or1 or-ers -uring t!e planning p!aseC AB ? @Ees ? @9o PM<All.-oc 65
AB 15( 6!ic! rules -o &ou use to -eter'ine 'aterial a7aila"ilit& $%or e:a'ple; -ail& re+uire'ents; in-i7i-ual re+uire'ents(C AB AB 16( =o8 -o &ou 8ant to plan 'aterials t!at 'ust "e purc!ase- -uring t!e planning p!aseC AB AB 10( Do &ou 8ant to generate purc!ase re+uisitions an- reser7ations 8!en t!e or-er is create-C AB AB 1,( Do &ou 8ant to create purc!ase re+uisitions -irectl& %ro' t!e 'aintenance or-er -uring t!e planning p!aseC AB ? @Ees ? @9o AB 12( Do &ou 8ant to generate collecti7e purc!ase re+uisitions or in-i7i-ual purc!ase re+uisitions %or eac! e:ternal ite'C AB AB 25( =o8 -o &ou 8ant to plan special tools; -ocu'ents an- so on; 8!ic! are re+uire- to e:ecute 'aintenance acti7itiesC AB AB 21( Do &ou use 8or1 or-er per'its; %or e:a'ple; to 'anage 8or1ing con-itions or sa%et& 'attersC AB ? @Ees ? @9o AB 22( At 8!at inter7als -o &ou 8ant to sc!e-ule 8or1 $%or e:a'ple; -ail&; 8ee1l&; 'ont!l&(C AB AB 23( =o8 -o &ou 8ant to prioritize 8or1C AB AB 24( At 8!ic! le7el -o &ou plan 8or1 $%or e:a'ple; %or a s!i%t; cre8; s1ill; +uali%ication; or an in-i7i-ual person an- so on(C AB PM<All.-oc 66
AB 25( =o8 -etaile- is &our planning $%or e:a'ple; usage "ac1log; capacit& e7aluation; capacit& sc!e-uling(C AB AB 26( S!oul- t!e capacit& loa-; 8!ic! 8as %or'e- %or all t!e capacit& t&pes o% t!e PP 8or1 centers; "e re-uce- %or t!e -uration o% a 'aintenance tas1 planne- in a 8or1 or-erC AB AB 20( Do &ou 8ant to use paging in &our co'pan& as an a--itional %or' o% co''unicationC AB AB 2,( Do &ou use 'aintenance or-ers %or processing in7est'ent 'easuresC 3% &es; s!oul- t!e asset un-er construction "e create- auto'aticall& or 'anuall&C AB AB 22( Do &ou 8ant t!e 'aintenance or-er to "e integrate- 8it! one o% t!e %ollo8ing 4ontrolling co'ponentsC AB (%*%)%)% Material Planning !uestions: AB 1( Do &ou assign 'aterials $spare parts( to 8or1 or-ers -uring t!e planning p!aseC AB ? @Ees ? @9o AB 2( 6!o per%or's 'aterial planning %or or-ers in &our co'pan&C AB AB 3( 6!ic! rules -o &ou use to -eter'ine 'aterial a7aila"ilit& $%or e:a'ple; -ail& re+uire'ents; in-i7i-ual re+uire'ents(C AB AB 4( =o8 -o &ou 8ant to plan 'aterials t!at 'ust "e purc!ase- -uring t!e planning p!aseC AB AB 5( Do &ou 8ant to create purc!ase re+uisitions -irectl& %ro' t!e 'aintenance or-er -uring t!e planning p!aseC AB ? @Ees ? @9o PM<All.-oc 67
AB 6( 3s t!ere an appro7al proce-ure %or e:ternal purc!ase or-ers an- 'aterial 8it!-ra8alsC 3% &es; -escri"e it. AB (%*%)%*% Or"er Permit !uestions: AB 1( Do &ou consi-er per'its in connection 8it! or-ers; %or e:a'ple; 8it! regar- to 8or1ing con-itions or sa%et& aspectsC 3% &es; -escri"e &our per'it proce-ures. AB AB 2( 3% &es; 8!o in &our co'pan& is aut!orize- to issue per'itsC AB (%*%)%+% Or"er $elease !uestions: AB 1( 6!o in &our organization is allo8e- to release 'aintenance or-ers $%or e:a'ple; 'aintenance planner; -ispatc!er(C AB AB 2( Do &ou nee- to restrict t!e release until a process is co'plete- or aut!orization o"taine-C 3% &es; -escri"e t!e process. AB AB 3( Are t!ere instances 8!ere or-ers s!oul- "e release- auto'aticall&C AB (%*%)%-% <or9 Clearance Management !uestions: AB 1( 6!at s!oul- "e t!e relations!ip "et8een t!e o"#ects in 6or1 4learance Manage'ent $or-er; 8or1 appro7al; 8or1 clearance application; 8or1 clearance -ocu'ent an- so on(C AB AB 2( Do con%licts e:ist "et8een t!e con-itions o% -i%%erent tec!nical o"#ectsC De%ine t!ese. AB AB 3( 6!ic! -i%%erent appro7al steps are re+uire- %or &our 8or1 clearance processC Descri"e t!e concept or process %lo8 o% &our appro7al process. AB PM<All.-oc 68
AB 4( 6!ic! e'plo&ee is responsi"le %or 8!ic! t&pes o% appro7alsC Descri"e t!e applications. AB AB 5( 6!ic! e'plo&ee s!oul- "e in%or'e- a"out 8!ic! su"#ect or o"#ect con-ition at 8!ic! ti'eC AB AB 6( S!oul- t!e e'plo&ees in7ol7e- later in t!e appro7al process "e in%or'e- auto'aticall& o% t!e progress o% pre7ious appro7al le7els $6or1%lo8(C AB (%*%)%6% Or"er Printing !uestions: AB 1( 3-enti%& t!e internal papers t!at &ou re+uire %or t!e -i%%erent people an- or-er t&pes in7ol7e- $%or e:a'ple; #o" tic1et %or e'ploⅇ pic1ing list(. AB AB 2( Pro7i-e so'e representati7e la&out e:a'ples. AB 3( Do &ou assign printers to t!e people in7ol7e-C AB (%*%)%7% Or"er 3@ecution !uestions: AB 1( 9oteB !is process is onl& %or 'aintenance acti7ities per%or'e- 'anuall& on tec!nical s&ste's "& t!e tec!nician. AB AB 2( =o8 is 'aterial 8it!-ra8n %or t!e or-erC AB AB 3( Do &ou 8or1 8it! close- or open 8are!ousesC AB AB 4( S!oul- t!e 8are!ouse "e in%or'e- o% i''inent 'aterial 8it!-ra8als using a 'aterial a7aila"ilit& slipC AB PM<All.-oc 69
(%*%*% Capacit1 Planning (%*%*%(% Capacit1 3=aluation !uestions: AB 1( 3s it necessar& to -eter'ine i% a person is a7aila"le to -o a tas1C $3% &es; consi-er using e'plo&ee s!i%t sc!e-uling.( AB AB 2( Do &ou 8ant to c!ange capacit&/8or1 centers %or perio-s 8it! o7erloa-C $3% &es; consi-er c!anging t!e 8or1 center/assign'ent/acti7it& -ates 'anuall& %ro' t!e e7aluation reports.( AB AB 3( Do &ou -o s!ort ter' capacit& planningC $3% &es; ensure t!e ti'e !orizon %or t!e capacit& e7alution re%lects t!e appropriate ti'e perio-. 3% no; ensure t!e ti'e !orizon %or t!e capacit& e7aluation re%lects t!e appropriate ti'e perio-.( AB AB 4( Do &ou utilize &our personnel resources/capacities per process or enterprise>8i-eC $3% &es; consi-er using 8or1 center !ierarc!ies.( AB AB 5( Are resources to "e s!are- across -epart'ents $%or e:a'ple plant 'aintenance an- pro#ets(C AB AB 6( 6!ic! or-er t&pe -o &ou 8ant to use %or capacit& e7aluationC AB (%*%*%)% Capacit1 Dispatc/ing an" ,e=eling !uestions: AB 1( Do &ou process t!e o7erloa- on capacities/81 centersC $3% &es; &ou coul- use t!e capacit& le7eling %unctions> -ispatc!ing an- -eallocating(. AB AB 2( Do &ou pre%er to use a grap!ical planning tool %or capacit& le7elingC $3% &es; use t!e grap!ical capacit& planning tool 3% no; consi-er using t!e ta"ular capacit& planning tool.( AB AB 3( Do &ou 8ant to assign a7aila"le capacities to or-er operationsC AB ? @Ees PM<All.-oc 70
? @9o AB 4( 6!en &ou split or-er operations; -o &ou 8ant t!e s&ste' to create capacit& loa-s auto'aticall& %or in-i7i-ual peopleC AB AB 5( 6!ic! t&pe o% planning ta"le -o &ou 8ant to useC AB AB 6( 6!ic! planning strategies 8ill &ou use %or Se+uencingC AB (%*%+% Mo"ification of ec/nical S1stems (%*%+%(% ;nstallationA Dismantling an" Mo"ification of 34uipment !uestions: AB 1( Are installation operations in &our co'pan& per%or'e- "& &our o8n tec!nicians or assigne- e:ternall&C AB AB 2( =o8 are -is'antling proce-ures per%or'e- at &our co'pan&C AB AB 3( 6!ic! co'ponents are e:c!ange-C AB AB 4( Are -is'antle- parts re%ur"is!e-C 3% &es; -escri"e t!e re%ur"is!'ent process. AB AB 5( S!oul- a !istor& "e 'anage- %or t!e e:c!ange- partsC AB AB 6( 6!o -ocu'ents t!e 'o-i%ication o% a tec!nical s&ste' an- 8!enC AB AB 0( Do c!anges also !a7e to "e 'a-e to t!e s&ste' 'aster -uring 'o-i%ication 8or1C AB (%*%-% Material Mo=ements (%*%-%(% .oo"s ;ssue Processing PM<All.-oc 71
!uestions: AB 1( 6!o posts t!e goo-s issueC AB AB 2( =o8 -o &ou recor- 'aterials issue- %ro' storesC AB AB 3( =o8 -o &ou -ocu'ent 'aterials supplie- "& t!e su"contractorsC AB AB 4( =o8 8ill t!e consu'ption o% t!ese parts "e recor-e- an- 8!o 8ill post t!eir 8it!-ra8al in t!e s&ste'C AB AB 5( =o8 -o &ou -ocu'ent 'aterials t!at are or-ere- %or speci%ic 8or1 or-ersC AB AB 6( =o8 -o &ou 8is! to -ocu'ent 8!ic! 'aterials 8ere recei7e- speci%icall& %or a 8or1 or-erC AB AB 0( =o8 'uc! ti'e elapses "et8een t!e actual goo-s issue an- its posting in t!e s&ste'C AB AB ,( 3s t!e posting 'a-e online or in "atc! 'o-eC AB AB 2( Are -eli7eries poste- in-i7i-uall& or %or eac! group o% goo-s issuesC AB AB 15( 3s stoc1 poste- to t!e recei7ing siteC 3% so; 8!ic! t&pe o% stoc1 $stoc1 in transit; a7aila"le stoc1; etc.(C AB AB 11( 6!ic! -ocu'ents are generate- in con#unction 8it! t!is posting an- 8!at in%or'ation -o t!e& containC AB PM<All.-oc 72
(%*%6% Completion Confirmation !uestions: AB 1( Do &ou or &our e'plo&ees enter co'pletion con%ir'ations o% ti'eC AB AB 2( 6!o con%ir's or-ers in &our co'pan&C AB AB 3( Are t!e co'pletion con%ir'ations in &our co'pan& entere- at t!e le7el o% personnel nu'"erC AB AB 4( S!oul- t!e superior appro7e t!e ti'es recor-e- "& t!e e'plo&eesC AB AB 5( Do &ou also 8ant to con%ir' use- 'aterial at t!e sa'e ti'e as t!e ti'e con%ir'ationC AB AB 6( S!oul- t!e tec!nical co'pletion $%or e:a'ple; %or "rea1-o8n ti'es; causes o% -a'age; tas1s an- so on( "e 'a-e at t!e sa'e ti'e as t!e ti'e con%ir'ationC AB AB 0( Do &ou also 8ant to enter 'easure'ent rea-ings 8it! t!e co'pletion con%ir'ationC AB AB ,( Do &ou use t!e integration 8it! t!e =. 'o-uleC AB ? @Ees ? @9o AB 2( Do &ou create co'pletion con%ir'ations centrall&; or -oes eac! e'plo&ee enter t!eir o8n ti'es t!e'sel7esC AB AB 15( Do &ou issue con%ir'ation slips to &our e'plo&eesC AB AB 11( =o8 'an& ti'es per -a& -o &our e'plo&ees enter t!eir 8or1ing ti'eC PM<All.-oc 73
AB AB 12( 6ill &ou use a Plant Data 4ollection $PD4( s&ste' %or &our co'pletion con%ir'ationsC AB AB 13( Do &ou enter t!e 8or1ing ti'es o% contractorsC 3% &es; !o8 s!oul- t!e e:ternal ser7ices "e entere-C AB (%*%6%(% ;n"i=i"ual ime Confirmation !uestions: AB 1( Do &ou enter t!e a"solute -uration or perio- o% ti'e $%ro'...to(C AB AB 2( Do &ou -i%%erentiate t!e ti'es entere- accor-ing to ot!er acti7iti& t&pes $%or e:a'ple; to -istinguis! "et8een nor'al 8or1 !ours an- o7erti'e(C AB AB 3( 3s t!e con%ir'ation o% &our ser7ices person>"ase-C AB AB 4( 3n 8!at unit an- 8it! 8!at accurac& -o &ou 8ant to enter ser7icesC AB (%*%6%)% O=erall Completion Confirmation !uestions: AB 1( 6!ic! e'plo&ees con%ir' 8!ic! -ataC AB AB 2( Are internal ser7ices con%ir'e-C AB (%*%6%*% ime S/eet Processing !uestions: AB 1( 3n 8!ic! s&ste's -o &ou trac1 e'plo&ee 'aster -ataC Are 8age rates onl& 'aintaine- in t!e ./3 S&ste' or in ot!er s&ste's tooC AB PM<All.-oc 74
AB 2( Do &ou use t!is -ata as a "asis %or in-irect acti7it& allocation to cost o"#ects; cost centers; inernal or-ers an- so onC AB ? @Ees ? @9o AB 3( *:plain !o8 suc! a ti'e s!eet is structure- to-a& an- !o8 it s!oul- "e structure- in %uture $8!at in%or'ation -o &ou nee- on t!e ti'e s!eetC(. AB AB 4( Does e7er&one 8!o recor-s 8or1ing ti'e !a7e a personal nu'"er in =.C $3% not; 4AS is not supporte-.( AB ? @Ees ? @9o AB 5( 6!ic! o% &our e'plo&ees s!oul- %ill out ti'es!eetsC AB AB 6( =o8 -o &our e'plo&ees enter an- trac1 8or1ing ti'esC AB AB 0( Are t!e la"or costs calculate- "ase- on actual costs or stan-ar- ratesC AB AB ,( =o8 -o &ou -eter'ine t!ese la"or ratesC AB AB 2( Please e:plain t!e proce-ure; !o8 e'plo&ees in &our co'pan& trac1 an- report ti'e to-a&. AB AB 15( 3n 8!ic! s&ste' -o &ou 8ant to run pa&rollC AB AB 11( Are t!ere special con-itions %or la"or costs 8!en e'plo&ees 8or1 in -i%%erent countries or %or -i%%erent pro%it centers $%or e:a'ple; i% an e'plo&ee %ro' t!e GH 8or1s on a pro#ect in Ger'an&(C AB AB 12( Do &ou enter la"or in co'plete !ours or cloc1 ti'eC PM<All.-oc 75
AB AB 13( =o8 -o &our e'plo&ees enter trip costsC Are t!e trips lin1e- to t!e recor-ing o% 8or1ing ti'eC Descri"e in -etail. AB AB 14( Do &ou use t!e SAP e'plo&ee reporting s&ste'C AB AB 15( 3-enti%& t!e -i%%erent categories o% acti7it& $acti7it& t&pes( t!at &ou use %or esti'ation; planning an- settle'ent purposesC AB AB 16( 6!at are t!e 7arious cost collectors; to 8!ic! e'plo&ees 8ill c!arge ti'e $%or e:a'ple; cost centers; pro#ects; internal or-ers(C AB AB 10( Do su">contractors an- ot!er t!ir- part& la"or sources !a7e to enter 8or1 using ti'es!eetsC AB AB 1,( Are t!ese e:ternal ser7ices settle- to a cost center or -irectl& to t!e pro#ectC AB AB 12( Do &ou recor- o7erti'eC AB AB 25( =o8 is t!e cost o% o7erti'e calculate-C Do &ou !a7e -i%%erent t&pes o% o7erti'e $%or e:a'ple; ti'e an- a !al%; -ou"le ti'e(C AB AB 21( Do &ou trac1 in-irect la"or !ours; suc! as 7acation; sic1ness; !oli-a&...C 3% &es; -e%ine t!e categories &ou re+uire an- t!eir entr& t&pe. AB AB 22( 6!ic! %inancial entries -o &ou currentl& 'a1e %or &our la"or -istri"utionC AB PM<All.-oc 76
AB 23( =o8 -o e'plo&ees recor- t!eir 8or1ing ti'e $ti'e; -etail; 'e-iu'/s&ste'(C AB (%*%6%+% ime S/eet Permit !uestions: AB 1( 6!at is &our current ti'es!eet appro7al strateg& %or e'plo&ees an- e:ternal ser7icesC AB AB 2( *:plain t!e per'it proce-ure %or 8or1ing ti'e or recor-ing o% acti7it& allocation %or &our e'plo&ees. AB AB 3( Do &ou !a7e an e:ternal reporting s&ste' %or 8or1ing ti'esC AB AB 4( =o8 'an& e'plo&ees -oes t!e person responsi"le %or appro7al 'anageC AB (%*%6%-% For>ar"ing of ime S/eet Data to PM !uestions: AB 1( Do &ou 8ant to trans%er recor-e- acti7it& allocations to 4ontrolling using t!e ti'e s!eetC AB ? @Ees ? @9o AB 2( =o8 o%ten -oes t!is trans%er ta1e place $-ail&; 8ee1l& an- so on(C AB AB 3( 6!ic! ti'e s!eet>"ase- reports -o &ou re+uire $%or e:a'ple; e'plo&ee utilization; e'plo&ee !ours "& cost center(C AB (%*%6%6% ime S/eet $eport !uestions: AB 1( 6!ic! ti'e s!eet>"ase- reports -o &ou re+uire $%or e:a'ple; e'plo&ee utilization; e'plo&ee !ours "& cost center(C AB PM<All.-oc 77
AB 2( Do &ou nee- to see -a&s t!at !a7e not ti'es!eet entriesC AB AB 3( Do &ou nee- an e7aluation; -o see t!e -a&s on 8!ic! personnel enter 'ore t!an a -e%ine- nu'"er o% !oursC AB AB 4( Do &ou !a7e to see t!e e'plo&ee na'e in t!e -ocu'ents %or t!e recei7ing co'ponentC AB AB 5( Do -i%%erent roles nee- to see -i%%erent ti'es!eet in%or'ationC $3% &es; create report 7ariants.( AB (%*%6%7% Ser=ice 3ntr1 S/eet !uestions: AB 1( Do &ou 8is! to process or -ocu'ent co'pletion o% t!e ser7ices per%or'e- "& t!e ser7ice pro7i-erC AB (%*%6%8% Measurement Document Processing !uestions: AB 1( Do &ou 'easure an- recor- t!e current con-ition o% &our e+uip'ent in t!e s&ste' $%or e:a'ple; te'perature; pressure; operating ti'e(C Descri"e t!e -i%%erent 'easuring points an- counters t!at &ou re+uire %or t!e -i%%erent pieces o% e+uip'ent. AB AB 2( =o8 -o &ou procee- i% a 'easure'ent rea-ing lies outsi-e o% a pre>-e%ine- 'easure'ent rangeC AB (%*%6%:% Measurement Document Arc/i=ing !uestions: AB 1( Do &ou 8ant to arc!i7e 'easure'ent -ocu'entsC 3% so;pro7i-e a cop& o% &our -ocu'ent arc!i7ing polic&. 3% t!is is not a7aila"le; -escri"e speci%ic arc!i7ing re+uire'ents. AB (%*%7% Settlement an" Completion (%*%7%(% ec/nical Or"er Completion !uestions: PM<All.-oc 78
AB 1( 6!o -eci-es 8!et!er t!e 8or1 is tec!nicall& co'plete- an- 8!enC AB (%*%7%)% Or"er Settlement !uestions: AB 1( 6!o settles or-ers in &our co'pan& an- 8!enC AB AB 2( =o8 -o &ou 8ant to settle 'aintenance or-ers in generalC AB AB 3( =o8 o%ten an- accor-ing to 8!ic! rules -o &ou 8ant to settle or-ers C AB AB 4( Do &ou inten- to set up a pro%it center anal&sis 8it!in &our co'pan&C AB ? @Ees ? @9o AB 5( Do &ou 8ant to e:a'ine &our cost ele'ents %or t!e settle'ent o% or-ers in greater -etailC AB (%*%7%*% Business Or"er Completion !uestions: AB 1( 6!o -eci-es 8!et!er t!e 8or1 is %ull& co'plete- $"usiness co'pletion( an- 8!enC AB AB 2( 6!ic! criteria -o &ou use to -eci-e 8!et!er 8or1 is %ull& co'plete-C AB (%*%7%+% Or"er Arc/i=ing !uestions: AB 1( Do &ou 8ant to arc!i7e or-ersC 3% so; please pro7i-e a cop& o% &our -ocu'ent arc!i7ing polic&. 3% t!is is not a7aila"le; -escri"e speci%ic arc!i7ing re+uire'ents. AB AB 2( =o8 long -o &ou 8ant to retain or-ers in t!e s&ste' "e%ore t!e& are arc!i7e-C AB PM<All.-oc 79
AB 3( Do &ou 8ant to arc!i7e or-ersC AB (%*%7%-% Cistorical Or"er D 3ntr1 !uestions: AB 1( Do &ou create !istorical or-ers to 1eep trac1 o% 'aintenance 8or1 t!at !as alrea-& "een co'plete-C AB ? @Ees ? @9o (%*%8% ;nformation S1stem (%*%8%(% 3=aluations of Plant Maintenance ;nformation S1stem [PM;S& !uestions: AB 1( 6!ic! anal&sis s&ste' is -e%ine- in &our co'pan&C AB AB 2( Please -escri"e in -etail t!e -i%%erent anal&ses/reports t!at &ou 8ill use. AB (%+% $efur#is/ment Processing in Plant Maintenance (%+%(% Or"er (%+%(%(% $efur#is/ment Or"er Creation5Processing !uestions: AB 1( 6!at -i%%erent t&pes o% 'aintenance -o &ou !a7e in &our co'pan& $%or e:a'ple; pre7enti7e 'aintenance; repair; installation(C 4reate a list o% t!e 'aintenance t&pes an- outline t!e -i%%erences in planning an- e:ecution. AB AB 2( Do &ou use 'aintenance or-ers %or t!e re%ur"is!'ent o% 'aterialsC AB ? @Ees ? @9o AB 3( 3% &es; -escri"e t!e re%ur"is!'ent process an- t!e 7aluation o% re%ur"is!'ent 'aterial in -etail. AB AB 4( Mar1 in t!e %ollo8ing list 8!et!er 'aintenance tas1s are per%or'e- "& e'plo&ees an-/or contractors. AB PM<All.-oc 80
AB 5( 6!at in%or'ation a"out la"or resources $%or e:a'ple; a7aila"ilit& an- nu'"er o% people; -uration o% 8or1; split o% operation( -o &ou re+uire %ro' t!e s&ste' 8!en planning 'aintenance or-ersC AB AB 6( =o8 -o &ou procee- 8it! an e:ternal assign'ent 8it! t!e su">contractorC 4!oose one or 'ore o% t!e %ollo8ing options. AB AB 0( Do &ou 8ant to "e a"le to process relate- noti%ication an- or-er -ata collecti7el& in a single %or'C AB AB ,( 6ill se7eral tec!nicians 8or1 on t!e sa'e 'aintenance tas1C AB ? @Ees ? @9o AB 2( Do &ou 8ant to assign in-i7i-ual operations to particular peopleC AB AB 15( Do &ou 8ant to con%igure a special searc! !elp %or partners in &our or-erC AB AB 11( )or 8!ic! operation t&pes -o &ou 8ant to represent t!e operation -escription using ser7ice speci%icationsC AB AB 12( Do &ou 8ant to -e%ine s1ills an-/or +uali%ications %or 'aintenance or-er operationsC AB ? @Ees ? @9o AB 13( Do &ou pro7i-e t!e tec!nicians 8!o per%or' t!e pre7enti7e 'aintenance 8it! a list o% acti7itiesC 3% &es; !o8 -etaile- are t!e&C AB AB 14( Do &ou use pre>-e%ine- tas1 lists in 8or1 or-er planningC AB ? @Ees ? @9o AB 15( 3% &es; 8!ic! o% t!e %ollo8ing t&pes o% tas1 lists -o &ou re+uireC PM<All.-oc 81
AB AB 16( Do &ou assign 'aterials $spare parts( to 8or1 or-ers -uring t!e planning p!aseC AB ? @Ees ? @9o AB 10( 6!ic! rules -o &ou use to -eter'ine 'aterial a7aila"ilit& $%or e:a'ple; -ail& re+uire'ents; in-i7i-ual re+uire'ents(C AB AB 1,( =o8 -o &ou 8ant to plan 'aterials t!at 'ust "e purc!ase- -uring t!e planning p!aseC AB AB 12( Do &ou 8ant to generate purc!ase re+uisitions an- reser7ations 8!en t!e or-er is create-C AB AB 25( Do &ou 8ant to create purc!ase re+uisitions -irectl& %ro' t!e 'aintenance or-er -uring t!e planning p!aseC AB ? @Ees ? @9o AB 21( Do &ou 8ant to generate collecti7e purc!ase re+uisitions or in-i7i-ual purc!ase re+uisitions %or eac! e:ternal ite'C AB AB 22( =o8 -o &ou 8ant to plan special tools; -ocu'ents an- so on; 8!ic! are re+uire- to e:ecute 'aintenance acti7itiesC AB AB 23( Do &ou use 8or1 or-er per'its; %or e:a'ple; to 'anage 8or1ing con-itions or sa%et& 'attersC AB ? @Ees ? @9o AB 24( At 8!at inter7als -o &ou 8ant to sc!e-ule 8or1 $%or e:a'ple; -ail&; 8ee1l&; 'ont!l&(C AB AB 25( =o8 -o &ou 8ant to prioritize 8or1C AB PM<All.-oc 82
AB 26( At 8!ic! le7el -o &ou plan 8or1 $%or e:a'ple; %or a s!i%t; cre8; s1ill; +uali%ication; or an in-i7i-ual person an- so on(C AB AB 20( =o8 -etaile- is &our planning $%or e:a'ple; usage "ac1log; capacit& e7aluation; capacit& sc!e-uling(C AB AB 2,( S!oul- t!e capacit& loa-; 8!ic! 8as %or'e- %or all t!e capacit& t&pes o% t!e PP 8or1 centers; "e re-uce- %or t!e -uration o% a 'aintenance tas1 planne- in a 8or1 or-erC AB AB 22( Do &ou 8ant to use paging in &our co'pan& as an a--itional %or' o% co''unicationC AB (%+%(%)% Material Planning !uestions: AB 1( Do &ou assign 'aterials $spare parts( to 8or1 or-ers -uring t!e planning p!aseC AB ? @Ees ? @9o AB 2( 6!o per%or's 'aterial planning %or or-ers in &our co'pan&C AB AB 3( 6!ic! rules -o &ou use to -eter'ine 'aterial a7aila"ilit& $%or e:a'ple; -ail& re+uire'ents; in-i7i-ual re+uire'ents(C AB AB 4( =o8 -o &ou 8ant to plan 'aterials t!at 'ust "e purc!ase- -uring t!e planning p!aseC AB AB 5( Do &ou 8ant to create purc!ase re+uisitions -irectl& %ro' t!e 'aintenance or-er -uring t!e planning p!aseC AB ? @Ees ? @9o AB 6( 3s t!ere an appro7al proce-ure %or e:ternal purc!ase or-ers an- 'aterial 8it!-ra8alsC 3% &es; -escri"e it. PM<All.-oc 83
AB (%+%(%*% Or"er Permit !uestions: AB 1( Do &ou consi-er per'its in connection 8it! or-ers; %or e:a'ple; 8it! regar- to 8or1ing con-itions or sa%et& aspectsC 3% &es; -escri"e &our per'it proce-ures. AB AB 2( 3% &es; 8!o in &our co'pan& is aut!orize- to issue per'itsC AB (%+%(%+% Or"er $elease !uestions: AB 1( 6!o in &our organization is allo8e- to release 'aintenance or-ers $%or e:a'ple; 'aintenance planner; -ispatc!er(C AB AB 2( Do &ou nee- to restrict t!e release until a process is co'plete- or aut!orization o"taine-C 3% &es; -escri"e t!e process. AB AB 3( Are t!ere instances 8!ere or-ers s!oul- "e release- auto'aticall&C AB (%+%(%-% Or"er Printing !uestions: AB 1( 3-enti%& t!e internal papers t!at &ou re+uire %or t!e -i%%erent people an- or-er t&pes in7ol7e- $%or e:a'ple; #o" tic1et %or e'ploⅇ pic1ing list(. AB AB 2( Pro7i-e so'e representati7e la&out e:a'ples. AB 3( Do &ou assign printers to t!e people in7ol7e-C AB (%+%(%6% Or"er 3@ecution !uestions: AB 1( 9oteB !is process is onl& %or 'aintenance acti7ities per%or'e- 'anuall& on tec!nical s&ste's "& t!e tec!nician. PM<All.-oc 84
AB AB 2( =o8 is 'aterial 8it!-ra8n %or t!e or-erC AB AB 3( Do &ou 8or1 8it! close- or open 8are!ousesC AB AB 4( S!oul- t!e 8are!ouse "e in%or'e- o% i''inent 'aterial 8it!-ra8als using a 'aterial a7aila"ilit& slipC AB (%+%)% Capacit1 Planning (%+%)%(% Capacit1 3=aluation !uestions: AB 1( 3s it necessar& to -eter'ine i% a person is a7aila"le to -o a tas1C $3% &es; consi-er using e'plo&ee s!i%t sc!e-uling.( AB AB 2( Do &ou 8ant to c!ange capacit&/8or1 centers %or perio-s 8it! o7erloa-C $3% &es; consi-er c!anging t!e 8or1 center/assign'ent/acti7it& -ates 'anuall& %ro' t!e e7aluation reports.( AB AB 3( Do &ou -o s!ort ter' capacit& planningC $3% &es; ensure t!e ti'e !orizon %or t!e capacit& e7alution re%lects t!e appropriate ti'e perio-. 3% no; ensure t!e ti'e !orizon %or t!e capacit& e7aluation re%lects t!e appropriate ti'e perio-.( AB AB 4( Do &ou utilize &our personnel resources/capacities per process or enterprise>8i-eC $3% &es; consi-er using 8or1 center !ierarc!ies.( AB AB 5( Are resources to "e s!are- across -epart'ents $%or e:a'ple plant 'aintenance an- pro#ets(C AB AB 6( 6!ic! or-er t&pe -o &ou 8ant to use %or capacit& e7aluationC AB (%+%)%)% Capacit1 Dispatc/ing an" ,e=eling PM<All.-oc 85
!uestions: AB 1( Do &ou process t!e o7erloa- on capacities/81 centersC $3% &es; &ou coul- use t!e capacit& le7eling %unctions> -ispatc!ing an- -eallocating(. AB AB 2( Do &ou pre%er to use a grap!ical planning tool %or capacit& le7elingC $3% &es; use t!e grap!ical capacit& planning tool 3% no; consi-er using t!e ta"ular capacit& planning tool.( AB AB 3( Do &ou 8ant to assign a7aila"le capacities to or-er operationsC AB ? @Ees ? @9o AB 4( 6!en &ou split or-er operations; -o &ou 8ant t!e s&ste' to create capacit& loa-s auto'aticall& %or in-i7i-ual peopleC AB AB 5( 6!ic! t&pe o% planning ta"le -o &ou 8ant to useC AB AB 6( 6!ic! planning strategies 8ill &ou use %or Se+uencingC AB (%+%*% .oo"s Mo=ements (%+%*%(% .oo"s ;ssue for $efur#is/ment !uestions: AB 1( 6!at triggers a goo-s issueC AB AB 2( 6!o appro7es t!e goo-s issueC $Eou coul- use 8or1%lo8 to !an-le t!is process.( AB AB 3( 6!o posts t!e goo-s issueC AB AB 4( =o8 'uc! ti'e elapses "et8een t!e actual goo-s issue an- its posting in t!e s&ste'C AB PM<All.-oc 86
AB 5( 3s t!e posting 'a-e online or in "atc! 'o-eC AB AB 6( 6!ic! -ocu'ents are generate- in con#unction 8it! t!is posting an- 8!at in%or'ation -o t!e& containC AB (%+%*%)% .oo"s $eceipt for $efur#is/ment !uestions: AB 1( o 8!ic! stoc1 -o &ou post 'aterials at t!e ti'e o% t!eir receiptC AB AB 2( 6ill &ou post goo-s &ou recei7e to stoc1 in +ualit& inspectionC t!e goo-s 8!ere7er t!e& s!oul- go as a result o% t!e usage -ecisionC AB ? @Ees ? @9o AB 3( 6!ic! goo-s receipt inspections $8!ic! 'a& "e triggere- "& t!e s&ste'( an- 8!ic! inspection results $e.g. e:piration -ate( are entere- in t!e s&ste'C AB AB 4( Against 8!ic! re%erence -ocu'ents -o &ou e%%ect a goo-s receiptC AB AB 5( 6!ic! in%or'ation -o &ou use as a "asis %or planning &our goo-s receipts $7olu'e; 8eig!t; e:pecte- ti'e re+uire'ents; etc.(C AB AB 6( )or 8!ic! 'aterial t&pes -o &ou 8is! to recor- -ata at t!e ti'e o% goo-s receiptC AB AB 0( Do &ou p!&sicall& store t!e goo-s &ou !a7e recei7e- into Fstoc1 in +ualit& inspectionF at a -i%%erent location t!an t!ose poste- to nor'al stoc1C AB ? @Ees ? @9o AB ,( Do &ou allo8 e7er& 'aterial to "e store- at all storage locationsC Please -escri"eI AB AB 2( 6!ic! -ocu'ents are generate- 8it! t!e goo-s receiptC PM<All.-oc 87
AB AB 15( 6!ic! -ocu'ents are generate- in connection 8it! a goo-s receiptC AB AB 11( 3% &ou use 6are!ouse Manage'ent; -escri"e t!e stoc1 put>a8a& process $!o8 t!e goo-s are place- into storage(. AB AB 12( 3% a goo-s receipt +uantit& is assigne- to a goo-s issue; -o &ou 8ant t!e person 8!o enters t!e goo-s receipt to recei7e a correspon-ing 'essageC AB AB 13( 6ill &ou inspect t!e 'aterial/article at t!e ti'e o% goo-s receiptC 3% so; -o &ou enter t!e goo-s receipt an- t!e inspection result or -o &ou onl& enter t!e goo-s receipt a%ter t!e inspection !as "een carrie- outC AB ? @Ees ? @9o AB 14( 3% &ou are using "atc! 'anage'ent; !o8 is t!e "atc! nu'"er -eter'ine- at t!e ti'e o% goo-s receiptC AB AB 15( Do &ou classi%& t!e "atc!es at t!e ti'e o% goo-s receiptC Please speci%& t!e criteria. AB AB 16( 3s t!e auto'atic account -eter'ination process -e%ine- "& )inancial AccountingC 3% not; 8!o is responsi"le 8it!in LogisticsC AB AB 10( Do &ou 8is! to print out t!e 'aterial -ocu'ent as e7i-ence o% a goo-s 'o7e'entC 6!ic! in%or'ation s!oul- "e inclu-e- in t!e printoutC AB (%+%+% Completion Confirmation !uestions: AB 1( Do &ou or &our e'plo&ees enter co'pletion con%ir'ations o% ti'eC AB AB 2( 6!o con%ir's or-ers in &our co'pan&C PM<All.-oc 88
AB AB 3( Are t!e co'pletion con%ir'ations in &our co'pan& entere- at t!e le7el o% personnel nu'"erC AB AB 4( S!oul- t!e superior appro7e t!e ti'es recor-e- "& t!e e'plo&eesC AB AB 5( Do &ou also 8ant to con%ir' use- 'aterial at t!e sa'e ti'e as t!e ti'e con%ir'ationC AB AB 6( S!oul- t!e tec!nical co'pletion $%or e:a'ple; %or "rea1-o8n ti'es; causes o% -a'age; tas1s an- so on( "e 'a-e at t!e sa'e ti'e as t!e ti'e con%ir'ationC AB AB 0( Do &ou also 8ant to enter 'easure'ent rea-ings 8it! t!e co'pletion con%ir'ationC AB AB ,( Do &ou use t!e integration 8it! t!e =. 'o-uleC AB ? @Ees ? @9o AB 2( Do &ou create co'pletion con%ir'ations centrall&; or -oes eac! e'plo&ee enter t!eir o8n ti'es t!e'sel7esC AB AB 15( Do &ou issue con%ir'ation slips to &our e'plo&eesC AB AB 11( =o8 'an& ti'es per -a& -o &our e'plo&ees enter t!eir 8or1ing ti'eC AB AB 12( 6ill &ou use a Plant Data 4ollection $PD4( s&ste' %or &our co'pletion con%ir'ationsC AB AB 13( Do &ou enter t!e 8or1ing ti'es o% contractorsC 3% &es; !o8 s!oul- t!e e:ternal ser7ices "e entere-C PM<All.-oc 89
AB (%+%+%(% ;n"i=i"ual ime Confirmation !uestions: AB 1( Do &ou enter t!e a"solute -uration or perio- o% ti'e $%ro'...to(C AB AB 2( Do &ou -i%%erentiate t!e ti'es entere- accor-ing to ot!er acti7iti& t&pes $%or e:a'ple; to -istinguis! "et8een nor'al 8or1 !ours an- o7erti'e(C AB AB 3( 3s t!e con%ir'ation o% &our ser7ices person>"ase-C AB AB 4( 3n 8!at unit an- 8it! 8!at accurac& -o &ou 8ant to enter ser7icesC AB (%+%+%)% O=erall Completion Confirmation !uestions: AB 1( 6!ic! e'plo&ees con%ir' 8!ic! -ataC AB AB 2( Are internal ser7ices con%ir'e-C AB (%+%+%*% ime S/eet Processing !uestions: AB 1( 3n 8!ic! s&ste's -o &ou trac1 e'plo&ee 'aster -ataC Are 8age rates onl& 'aintaine- in t!e ./3 S&ste' or in ot!er s&ste's tooC AB AB 2( Do &ou use t!is -ata as a "asis %or in-irect acti7it& allocation to cost o"#ects; cost centers; inernal or-ers an- so onC AB ? @Ees ? @9o AB 3( *:plain !o8 suc! a ti'e s!eet is structure- to-a& an- !o8 it s!oul- "e structure- in %uture $8!at in%or'ation -o &ou nee- on t!e ti'e s!eetC(. AB PM<All.-oc 90
AB 4( Does e7er&one 8!o recor-s 8or1ing ti'e !a7e a personal nu'"er in =.C $3% not; 4AS is not supporte-.( AB ? @Ees ? @9o AB 5( 6!ic! o% &our e'plo&ees s!oul- %ill out ti'es!eetsC AB AB 6( =o8 -o &our e'plo&ees enter an- trac1 8or1ing ti'esC AB AB 0( Are t!e la"or costs calculate- "ase- on actual costs or stan-ar- ratesC AB AB ,( =o8 -o &ou -eter'ine t!ese la"or ratesC AB AB 2( Please e:plain t!e proce-ure; !o8 e'plo&ees in &our co'pan& trac1 an- report ti'e to-a&. AB AB 15( 3n 8!ic! s&ste' -o &ou 8ant to run pa&rollC AB AB 11( Are t!ere special con-itions %or la"or costs 8!en e'plo&ees 8or1 in -i%%erent countries or %or -i%%erent pro%it centers $%or e:a'ple; i% an e'plo&ee %ro' t!e GH 8or1s on a pro#ect in Ger'an&(C AB AB 12( Do &ou enter la"or in co'plete !ours or cloc1 ti'eC AB AB 13( =o8 -o &our e'plo&ees enter trip costsC Are t!e trips lin1e- to t!e recor-ing o% 8or1ing ti'eC Descri"e in -etail. AB AB 14( Do &ou use t!e SAP e'plo&ee reporting s&ste'C PM<All.-oc 91
AB AB 15( 3-enti%& t!e -i%%erent categories o% acti7it& $acti7it& t&pes( t!at &ou use %or esti'ation; planning an- settle'ent purposesC AB AB 16( 6!at are t!e 7arious cost collectors; to 8!ic! e'plo&ees 8ill c!arge ti'e $%or e:a'ple; cost centers; pro#ects; internal or-ers(C AB AB 10( Do su">contractors an- ot!er t!ir- part& la"or sources !a7e to enter 8or1 using ti'es!eetsC AB AB 1,( Are t!ese e:ternal ser7ices settle- to a cost center or -irectl& to t!e pro#ectC AB AB 12( Do &ou recor- o7erti'eC AB AB 25( =o8 is t!e cost o% o7erti'e calculate-C Do &ou !a7e -i%%erent t&pes o% o7erti'e $%or e:a'ple; ti'e an- a !al%; -ou"le ti'e(C AB AB 21( Do &ou trac1 in-irect la"or !ours; suc! as 7acation; sic1ness; !oli-a&...C 3% &es; -e%ine t!e categories &ou re+uire an- t!eir entr& t&pe. AB AB 22( 6!ic! %inancial entries -o &ou currentl& 'a1e %or &our la"or -istri"utionC AB AB 23( =o8 -o e'plo&ees recor- t!eir 8or1ing ti'e $ti'e; -etail; 'e-iu'/s&ste'(C AB (%+%+%+% ime S/eet Permit !uestions: AB 1( 6!at is &our current ti'es!eet appro7al strateg& %or e'plo&ees an- e:ternal ser7icesC AB PM<All.-oc 92
AB 2( *:plain t!e per'it proce-ure %or 8or1ing ti'e or recor-ing o% acti7it& allocation %or &our e'plo&ees. AB AB 3( Do &ou !a7e an e:ternal reporting s&ste' %or 8or1ing ti'esC AB AB 4( =o8 'an& e'plo&ees -oes t!e person responsi"le %or appro7al 'anageC AB (%+%+%-% For>ar"ing of ime S/eet Data to PM !uestions: AB 1( Do &ou 8ant to trans%er recor-e- acti7it& allocations to 4ontrolling using t!e ti'e s!eetC AB ? @Ees ? @9o AB 2( =o8 o%ten -oes t!is trans%er ta1e place $-ail&; 8ee1l& an- so on(C AB AB 3( 6!ic! ti'e s!eet>"ase- reports -o &ou re+uire $%or e:a'ple; e'plo&ee utilization; e'plo&ee !ours "& cost center(C AB (%+%+%6% ime S/eet $eport !uestions: AB 1( 6!ic! ti'e s!eet>"ase- reports -o &ou re+uire $%or e:a'ple; e'plo&ee utilization; e'plo&ee !ours "& cost center(C AB AB 2( Do &ou nee- to see -a&s t!at !a7e not ti'es!eet entriesC AB AB 3( Do &ou nee- an e7aluation; -o see t!e -a&s on 8!ic! personnel enter 'ore t!an a -e%ine- nu'"er o% !oursC AB PM<All.-oc 93
AB 4( Do &ou !a7e to see t!e e'plo&ee na'e in t!e -ocu'ents %or t!e recei7ing co'ponentC AB AB 5( Do -i%%erent roles nee- to see -i%%erent ti'es!eet in%or'ationC $3% &es; create report 7ariants.( AB (%+%+%7% Ser=ice 3ntr1 S/eet !uestions: AB 1( Do &ou 8is! to process or -ocu'ent co'pletion o% t!e ser7ices per%or'e- "& t!e ser7ice pro7i-erC AB (%+%+%8% 3ntr1 of ec/nical Fin"ings !uestions: AB 1( Do &ou recor- tec!nical in%or'ation $%or e:a'ple; 8!ic! part o% t!e e+uip'ent 8as "ro1en; -a'age; cause o% -a'age( a"out a 'aintanence pro"le' in or-er to create a ser7ice !istor& or to ena"le %urt!er e7aluationsC AB ? @Ees ? @9o AB 2( 6!ic! tec!nical -ata s!oul- "e recor-e- an- 8!o is responsi"leC AB AB 3( 6!en -o &ou -ocu'ent tec!nical %in-ingsC AB AB 4( Do &ou 8ant to !a7e a co-ing s&ste'; 8!ic! allo8s stan-ar-ize- entr& o% tec!nical in%or'ationC 3% &es; list t!e -i%%erent categories $%or e:a'ple; -a'age(; %or 8!ic! &ou 8ant to !a7e co-es. AB (%+%+%:% Measurement Document Processing !uestions: AB 1( Do &ou 'easure an- recor- t!e current con-ition o% &our e+uip'ent in t!e s&ste' $%or e:a'ple; te'perature; pressure; operating ti'e(C Descri"e t!e -i%%erent 'easuring points an- counters t!at &ou re+uire %or t!e -i%%erent pieces o% e+uip'ent. AB PM<All.-oc 94
AB 2( =o8 -o &ou procee- i% a 'easure'ent rea-ing lies outsi-e o% a pre>-e%ine- 'easure'ent rangeC AB (%+%+%(B% Measurement Document Arc/i=ing !uestions: AB 1( Do &ou 8ant to arc!i7e 'easure'ent -ocu'entsC 3% so;pro7i-e a cop& o% &our -ocu'ent arc!i7ing polic&. 3% t!is is not a7aila"le; -escri"e speci%ic arc!i7ing re+uire'ents. AB (%+%-% Settlement an" Completion (%+%-%(% ec/nical Or"er Completion !uestions: AB 1( 6!o -eci-es 8!et!er t!e 8or1 is tec!nicall& co'plete- an- 8!enC AB (%+%-%)% Or"er Settlement !uestions: AB 1( 6!o settles or-ers in &our co'pan& an- 8!enC AB AB 2( =o8 -o &ou 8ant to settle 'aintenance or-ers in generalC AB AB 3( =o8 o%ten an- accor-ing to 8!ic! rules -o &ou 8ant to settle or-ers C AB AB 4( 6!ere s!oul- re%ur"is!'ent or-ers "e settle-C AB AB 5( Do &ou inten- to set up a pro%it center anal&sis 8it!in &our co'pan&C AB ? @Ees ? @9o AB 6( Do &ou 8ant to e:a'ine &our cost ele'ents %or t!e settle'ent o% or-ers in greater -etailC AB (%+%-%*% Business Or"er Completion !uestions: PM<All.-oc 95
AB 1( 6!o -eci-es 8!et!er t!e 8or1 is %ull& co'plete- $"usiness co'pletion( an- 8!enC AB AB 2( 6!ic! criteria -o &ou use to -eci-e 8!et!er 8or1 is %ull& co'plete-C AB (%+%-%+% Or"er Arc/i=ing !uestions: AB 1( Do &ou 8ant to arc!i7e or-ersC 3% so; please pro7i-e a cop& o% &our -ocu'ent arc!i7ing polic&. 3% t!is is not a7aila"le; -escri"e speci%ic arc!i7ing re+uire'ents. AB AB 2( =o8 long -o &ou 8ant to retain or-ers in t!e s&ste' "e%ore t!e& are arc!i7e-C AB AB 3( Do &ou 8ant to arc!i7e or-ersC AB (%+%-%-% Cistorical maintenance or"er D 3ntr1 !uestions: AB 1( Do &ou create !istorical or-ers to 1eep trac1 o% 'aintenance 8or1 t!at !as alrea-& "een co'plete-C AB ? @Ees ? @9o (%+%6% ;nformation S1stem (%+%6%(% 3=aluations of Plant Maintenance ;nformation S1stem [PM;S& !uestions: AB 1( 6!ic! anal&sis s&ste' is -e%ine- in &our co'pan&C AB AB 2( Please -escri"e in -etail t!e -i%%erent anal&ses/reports t!at &ou 8ill use. AB