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S t a t i c I n p u t D a t a (Belt Analyst)
General Properties
Material Density (kg/m^3) 2402,7
Material Surcharge (degree) 18
Design Capacity (kg/m) 185,2
Design Belt Speed (m/sec) 3,00
Temperature Correction Factor 1,01
Belt Data
Belt Width (mm) 1000
Belt Carcass Fabric
Elastic Modulus of Belt (N/mm) 21.000
Belt Weight per Unit Length (kg/m) 29,6
Bottom Cover of Carry, Guage (mm) 6,4
Belt Rubber Properties [a(0-5)] -2,560E-2 -5,740E-2 1,060E-4 -2,610E-6 3,200E-8 -1,030E-10
[b(0-3)] 0,0720 0,0290 -1,7500 1,0000
[e(0)] 1644
Bottom Cover of Return, Guage (mm) 6,4
Belt Rubber Properties [a(0-5)] -2,560E-2 -5,740E-2 1,060E-4 -2,610E-6 3,200E-8 -1,030E-10
[b(0-3)] 0,0720 0,0290 -1,7500 1,0000
[e(0)] 1644
Pulley Data
No. Type Location Power RPM Efficiency Drag Diameter Wrap Angle
(kW) (N) (mm) (degrees)
1 drhd 6 910 787 300,0 1800 0,95 180
2 bend 11 505 610
3 gttu 13 591 610
4 bend 15 512 610
5 tail 17 626 610
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Flight Section Data
No. Type Length Lift Idler Spacing Load Mass Run Tension Cnst Drag
(m) (m) (m) (kg/m) (kg) (kN) (N/m)
1 belt 200,00 0,00 1,52 185,2 45.025 66,36 0,000
2 belt 200,00 0,00 1,52 185,2 45.025 74,58 0,000
3 belt 200,00 0,00 1,52 185,2 45.025 82,72 0,000
4 belt 200,00 21,02 1,52 185,2 45.273 90,80 0,000
5 belt 200,00 0,00 1,52 185,2 45.025 142,98 0,000
6 pulley 0,00 0,00 45.454 150,75 910 (N)
7 belt -200,00 0,00 3,05 0,0 6.944 66,65 0,000
8 belt -200,00 -21,02 3,05 0,0 6.983 67,36 0,000
9 belt -200,00 0,00 3,05 0,0 6.944 61,96 0,000
10 belt -201,22 -0,15 3,05 0,0 6.988 62,67 0,000
11 pulley 0,00 0,00 452 63,34 505 (N)
12 belt 0,00 -3,00 3,00 0,0 89 63,85 0,000
13 takeup 0,00 0,00 452 62,97 591 (N)
14 belt 0,00 3,00 3,00 0,0 89 63,56 0,000
15 pulley 0,00 0,00 452 64,44 512 (N)
16 belt -197,56 0,30 3,05 0,0 6.859 64,95 0,000
17 pulley 0,00 0,00 452 65,74 626 (N)
Total Length 1,22 (m) [ max 1000,00 ]
Total Lift 0,15 (m) [ high 21,02, low -3,15 ]
Total Belt Length 2015,20 (m)
Total Mass 307.533 (kg)
Total Misc Drag 3.144 (kN)
D e s i g n I n p u t D a t a (Dynamic Analyst)
No changes for Belt Analyst data.
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C o n t r o l I n p u t D a t a
D r i v e s
Drive Number 1 Motor Data
Motor Power (kW) 300,0
Number of Motors 1
Syncronous Speed (rpm) 1800
Full Load Speed (rpm) 1764
Full Load Torque (N-m) 1.624
Gear Ratio 24,29
Drive Efficiency 0,95
Pulley Diameter (mm) 787
FL Torque
Zero Torque
Mtr Speed Torque
(rpm) (N-m)
0 2.274
180 2.030
360 1.948
540 2.030
720 2.274
900 2.760
1080 3.167
1260 3.249
1440 3.167
1620 2.907
1656 2.760
1710 2.436
1764 1.624
1800 0
1872 -1.624
Motor Controller Data
Motor Controller Type Belt Speed : Time
Initial Torque (% FLT) 30,0
Use PID Controller to Adjust Torque
Proportional Gain Coefficient 0,200
Integral Gain Coefficient 0,200
Derivative Gain Coefficient 2,000
Full Speed
Zero Speed
Time Speed
(seconds) (% Full)
0,00 100,0
1,50 85,0
3,00 70,0
10,00 0,0
12,00 0,0
B r a k e s
Brake Number 1 Brake Data
Rated Torque (N-m) 678
Efficiency (%) 100
Effective Torque (N-m) 678
Brake Controller Data
Brake Controller Type Time - Torque
Full Torque
Zero Torque
Time Torque
(seconds) (% FT)
0,00 0,0
1,50 0,0
3,00 50,0
10,00 100,0
12,00 100,0
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B a c k s t o p s
Drive
Backstop?
1
yes
T a k e u p
Takeup Type Gravity
Running Tension (N) 62.975
No. TU Pulleys 1
S i m u l a t i o n I n p u t D a t a
FEA Generator Data
Calculation Methodolgy:
CEMA Universal (6th Edition)
Number of Elements Requested 100
Number of Elements Created 107
Damping Multiplier 0,80
Simulation Data
Case Type
STOPPING
Simulation Time (second) 30,0
Start Time (second) 0,0
Stop Time (second) 30,0
Time Increment (second) 0,010
Plot Interval (# increments) 10
with interval averaging
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V e l o c i t y a n d T e n s i o n A n i m a t i o n
The animation of belt velocity and tension can be viewed by clicking
on the icon. (Or by running the included *.avi file.)
B e l t T e n s i o n
Maximum Minimum
Location (kN) (kN)
Drive #1/Head 151,15 69,52
Takeup 64,00 61,92
Tail 66,99 60,65
All Carry 151,15 38,70
All Return 79,62 60,40
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B e l t V e l o c i t y
Maximum Minimum
Location (m/sec) (m/sec)
Drive #1/Head 3,00 0,00
Takeup 3,00 -0,04
Tail 3,01 -0,06
P o w e r
Maximum Minimum
Location (kW) (kW)
Drive #1/Head 253,0 -8,8
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D r i v e T o r q u e
Maximum Minimum
Location (N-m) (N-m)
Drive #1/Head 33.207 -2.060
P u l l e y S l i p
Maximum Minimum
Location (T1/T2 ratio)(T1/T2 ratio)
Drive #1/Head 2,26 1,00
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T a k e u p D i s p l a c e m e n t a n d V e l o c i t y
Maximum Minimum
Location
Velocity (m/sec) 0,12 -0,47
Displmnt (m) 0,00 -1,07
B e l t S a g
Maximum Minimum
Location (%) (%)
Drive #1/Head 0,57 0,27
Takeup 0,00 0,00
Tail 0,18 0,17