10 Legal Regulation

Heat, Ventilation &
Air Condition
Legal Regulations
Heat, Ventilation &
Air Condition
Legal Regulations
Department of Maritime Studies Hochschule Wismar
Prof. Dr.-Ing. Michael Rachow
E-Mail: michael.rachow@hs-wismar.de
www.hs-wismar.de
Dept. of Marine Engineering ITS
Sutopo Purwono Fitri, Ph.D.
Email: sutopopf@its.ac.id
www.its.ac.id
PM 24 Heat Ventilation and Air Condition 04/2012
Legal Regulations 2
II. Heat Exchanger I. Boiler III. Fuels
IV. Combustion
Calculation
V. Firing System
VI. Combustion Air
Supplying
VII. Feed Water
VIII. Water Steam
Circulation
IX. Condensate
Management
X. Legal
Regulations
XII. Boiler Damage XI. Safety Equipment
XII. Thermal Oil XIV. Boiler Operation
Legal Regulations 3
Structure of legal regulations
EU law and there realization in Germany
Rules for steam plant equipment
Rules for steam plant operation
Requirements on operator
Special rules for shipping lines in Germany
Examples
Transitional arrangement
Overview
Structure of legal regulations
EU law and there realization in Germany
Rules for steam plant equipment
Rules for steam plant operation
Requirements on operator
Special rules for shipping lines in Germany
Examples
Transitional arrangement
Legal Regulations 4
Production safety law
arranged the safety requirements on technical tools
Labor protection law
arranged measures of labor protection
Legal Rules
Production safety law
arranged the safety requirements on technical tools
Labor protection law
arranged measures of labor protection
Legal Regulations 5
Arranged since 01.december 2011 in Germany the safety
requirements of technical tools and consume products
Especially are arranged:
putting into circulation and exhibition of products
setup and operation of plants with requirements on
supervising
Transpose a lot of EU- regulations:
law of simple pressure reciever 87/404/EWG
law of pressure device 97/23/EG
Production Safety Law
Arranged since 01.december 2011 in Germany the safety
requirements of technical tools and consume products
Especially are arranged:
putting into circulation and exhibition of products
setup and operation of plants with requirements on
supervising
Transpose a lot of EU- regulations:
law of simple pressure reciever 87/404/EWG
law of pressure device 97/23/EG
Legal Regulations 6
Aim: to secure and improve the health of all employees by
measures of labor protection
Dominant parts:
hazardous assessment
assessment of labor conditions
Beside of classical types of danger, like physical, chemical
and biological risks, is also assessed dangers which are
given of design of production processes, labor processes
and the interaction of both, as well inadequate
qualifications and instructions of employee.
Labor Protection Law
Aim: to secure and improve the health of all employees by
measures of labor protection
Dominant parts:
hazardous assessment
assessment of labor conditions
Beside of classical types of danger, like physical, chemical
and biological risks, is also assessed dangers which are
given of design of production processes, labor processes
and the interaction of both, as well inadequate
qualifications and instructions of employee.
Legal Regulations 7
Pressure device guideline 97/23/EG
Guideline 97/23/EG of European parliament and Council
from may 1997 to adapt the different laws of all member
states
Production Safety Law
Pressure device guideline 97/23/EG
Guideline 97/23/EG of European parliament and Council
from may 1997 to adapt the different laws of all member
states
Legal Regulations 8
To pressure devices are counted:
container (non fired pressure container)
steam boiler
pipes and tubes
pressure holding parts
equipment parts with safety function
with overpressure of more than 0.5 bar.
for the compliance of these rules can the manufacturer
keeping on European EU or German norms DIN
Pressure Device Guidelines
To pressure devices are counted:
container (non fired pressure container)
steam boiler
pipes and tubes
pressure holding parts
equipment parts with safety function
with overpressure of more than 0.5 bar.
for the compliance of these rules can the manufacturer
keeping on European EU or German norms DIN
Legal Regulations 9
Assumption effect
for the fulfillment of requirements the manufacturer can
presume that, when he applied the harmonized norms
that he complied the basics of safety and health
requirements.
The pressure device guideline arranged only the putting
into circulation of pressure devices. The operation rules of
pressure devices, valid for operator, are regulated in
operational safety regulation.
Pressure Device Guidelines
Assumption effect
for the fulfillment of requirements the manufacturer can
presume that, when he applied the harmonized norms
that he complied the basics of safety and health
requirements.
The pressure device guideline arranged only the putting
into circulation of pressure devices. The operation rules of
pressure devices, valid for operator, are regulated in
operational safety regulation.
Legal Regulations 10
Selected norms:
EN 13445 for pressure tank without firing
EN 13480 for industrial pipelines
EN 12952 for water tube boiler
EN 12953 for large water space boiler
EN and DIN Norms for Steam Boiler
Selected norms:
EN 13445 for pressure tank without firing
EN 13480 for industrial pipelines
EN 12952 for water tube boiler
EN 12953 for large water space boiler
Selected examples about rules for construction,
process, changing, repairing and operation
EN 12952
Water Tube Boiler
Selected examples about rules for construction,
process, changing, repairing and operation
EN 12952
Preface:
1. The responsibility of requirements for pressure devices
are also valid for assembly which are pose a thread in
the same way
2. The essential requirements laid down in this directive
are compulsory.
3. The producer have to carry out a risk analysis, the result
of that determines the rules which have to respect for
the construction process.
4. The essential requirements are to interpret and to apply,
that the product correspond the state of art technical
and the praxis at the time of conception and producing
as well the technical and economical considerations.
Firing and Other Heated Devices and Devices with
Risk of Overheating
Preface:
1. The responsibility of requirements for pressure devices
are also valid for assembly which are pose a thread in
the same way
2. The essential requirements laid down in this directive
are compulsory.
3. The producer have to carry out a risk analysis, the result
of that determines the rules which have to respect for
the construction process.
4. The essential requirements are to interpret and to apply,
that the product correspond the state of art technical
and the praxis at the time of conception and producing
as well the technical and economical considerations.
Pressure device have to constructed, produced, approved,
equipped and installed, that the safety is given every time.
During the chosen of best solution, the producer have to
respect the follow basics at the given sequence:
disposal or avoiding of hazards
applying of suitable protection measures for non
disposability hazards
if necessary instruction of users about residual risks
and recommendations for suitable, especially measures
to decreasing the hazards during installation or
operation
If the opportunity of improper applying known or
foreseeable, have the construction to design in this way,
that the danger can prevent, if that impossible have to
appear a warning about the danger
General
Pressure device have to constructed, produced, approved,
equipped and installed, that the safety is given every time.
During the chosen of best solution, the producer have to
respect the follow basics at the given sequence:
disposal or avoiding of hazards
applying of suitable protection measures for non
disposability hazards
if necessary instruction of users about residual risks
and recommendations for suitable, especially measures
to decreasing the hazards during installation or
operation
If the opportunity of improper applying known or
foreseeable, have the construction to design in this way,
that the danger can prevent, if that impossible have to
appear a warning about the danger
Generals EN 12952-3:5.1 to 5.7
Design of necessary load- bearing capacity EN 12952-3;EN 12952-
8:4.2.1 to 4.2.5
Prevention of safety in handling and operation EN12952-12:5 EN
12952- 8:4.3.6
Prevention for inspection EN 12952-3: 5.6.2;
Draining and ventilation opportunity EN 12952-3: 5.6.2;
5.6.3; EN 12952-7: 5.2; 5.3;EN 12952-12:
5;
Corrosion and other chemical influence EN 12952-3: 5.8;
Wear and tear EN 12952-3: 5.8.6;
protection for exceeds of allowed limits of pressure devices
EN 12952-7: 4; 5.1; 5.8; 6:1; 6.2; EN 12952-8: 4.2.4; EN 12952-10: 5;
Equipment with protection order EN 12952-7: 8; EN 12952-10: 5; 7;
EN 12952-11: 4; 5;6;
extern fire/ assembly /Filling and empty -
Design
Generals EN 12952-3:5.1 to 5.7
Design of necessary load- bearing capacity EN 12952-3;EN 12952-
8:4.2.1 to 4.2.5
Prevention of safety in handling and operation EN12952-12:5 EN
12952- 8:4.3.6
Prevention for inspection EN 12952-3: 5.6.2;
Draining and ventilation opportunity EN 12952-3: 5.6.2;
5.6.3; EN 12952-7: 5.2; 5.3;EN 12952-12:
5;
Corrosion and other chemical influence EN 12952-3: 5.8;
Wear and tear EN 12952-3: 5.8.6;
protection for exceeds of allowed limits of pressure devices
EN 12952-7: 4; 5.1; 5.8; 6:1; 6.2; EN 12952-8: 4.2.4; EN 12952-10: 5;
Equipment with protection order EN 12952-7: 8; EN 12952-10: 5; 7;
EN 12952-11: 4; 5;6;
extern fire/ assembly /Filling and empty -
Manufacture process EN 12952-5: 6.1; 6.2; 6.3; 6.4; 7.1;
7.2; 6.3; 7.4; 8.1.1 to 8.1.3; 8.4;
8.6; 8.7; 10; EN 12952-6: 6; 7 to
8.2; 9.2;
Approval EN 12952-6: 4.5; 10.1;
Declaration EN 12952-6: 10.2;
Operation manual -
Manufacture
Manufacture process EN 12952-5: 6.1; 6.2; 6.3; 6.4; 7.1;
7.2; 6.3; 7.4; 8.1.1 to 8.1.3; 8.4;
8.6; 8.7; 10; EN 12952-6: 6; 7 to
8.2; 9.2;
Approval EN 12952-6: 4.5; 10.1;
Declaration EN 12952-6: 10.2;
Operation manual -
Finale approval EN 12952-6: 4.5; 10.1;
Pressure approval
Check of safety equipment
Approval
Finale approval EN 12952-6: 4.5; 10.1;
Pressure approval
Check of safety equipment
Approving of compliancy of rules by visual check and
checking of accompanying documents
Approvals, which are carry out during manufacture
process can be considered
Final approval is executed on inside and outside of all
parts which are accompanying to device.
Finale Approval
Approving of compliancy of rules by visual check and
checking of accompanying documents
Approvals, which are carry out during manufacture
process can be considered
Final approval is executed on inside and outside of all
parts which are accompanying to device.
This approval contains a pressure strength test in kind of
hydrostatic pressure test
For devices of category I, which are produced in series
can carry out random samples
If the hydrostatic test disadvantageous or impossible, it is
possible to replace that by other tests
All other tests like the hydrostatic pressure test required
additional pretests like non destructive tests or equal
processes
Hydrostatic test pressure have to follow the higher value
1.25 times higher than highest load-bearing capacity in
operation conditions with consideration of allowed high
pressure and temperature
1.43 times higher than the allowed high pressure
Pressure Approval
This approval contains a pressure strength test in kind of
hydrostatic pressure test
For devices of category I, which are produced in series
can carry out random samples
If the hydrostatic test disadvantageous or impossible, it is
possible to replace that by other tests
All other tests like the hydrostatic pressure test required
additional pretests like non destructive tests or equal
processes
Hydrostatic test pressure have to follow the higher value
1.25 times higher than highest load-bearing capacity in
operation conditions with consideration of allowed high
pressure and temperature
1.43 times higher than the allowed high pressure
This test refers on assemblies where are checked, that the
requirements to protect of exceeding the allowed limits of
pressure devices are fulfilled complete. Additional
contains this approval a testing of equipment parts with
protection function.
Test of Safety Equipment
This test refers on assemblies where are checked, that the
requirements to protect of exceeding the allowed limits of
pressure devices are fulfilled complete. Additional
contains this approval a testing of equipment parts with
protection function.
It must ensure that:
a) suitable protection equipments are planned with that operational parameter
like heat adding, heat dissipating and where its correctly liquid levels can
limited to avoid the risk of local or general overheating
b) if necessary, sampling points are planned with that the properties of fluids
can be assess to avoid risk in relation to deposits and /or corrosion
c) suitable prevents to remove the hazards of damage as result of deposits
d) opportunities for safety dissipating of post heating after shut down are
given
e) measures are planned with that hazardous collection of inflammable
mixings that contains combustible materials and air, as well flash back
avoided
Operation
It must ensure that:
a) suitable protection equipments are planned with that operational parameter
like heat adding, heat dissipating and where its correctly liquid levels can
limited to avoid the risk of local or general overheating
b) if necessary, sampling points are planned with that the properties of fluids
can be assess to avoid risk in relation to deposits and /or corrosion
c) suitable prevents to remove the hazards of damage as result of deposits
d) opportunities for safety dissipating of post heating after shut down are
given
e) measures are planned with that hazardous collection of inflammable
mixings that contains combustible materials and air, as well flash back
avoided
a) at putting into circulation have to added the pressure device a
manual for users which contains all information of follow safety
aspects:
mounting and connecting of more than one devices
initial operation
using
maintenance including inspection by users
b) manual must contain the same information which are attached on
the device itself with exception of serial number. The manual must
containing the technical documents as well the drawings and
diagrams which are necessary for a correct understanding of this
manual
c) occasion arise the manual to indicate of hazards by improper
applying and also on especially marks of design
Operation Manual
a) at putting into circulation have to added the pressure device a
manual for users which contains all information of follow safety
aspects:
mounting and connecting of more than one devices
initial operation
using
maintenance including inspection by users
b) manual must contain the same information which are attached on
the device itself with exception of serial number. The manual must
containing the technical documents as well the drawings and
diagrams which are necessary for a correct understanding of this
manual
c) occasion arise the manual to indicate of hazards by improper
applying and also on especially marks of design
Equipment Numbers
Safety valve (saturated steam) 1
Safety valve (super heater) 1
Pressure governor 1
Water level governor 1
Equipment for Small Natural or Forced Circulation
Boiler
Water level governor 1
Low water level limiter 1
High water level limiter -
Water level display 1
a
Feed water pump 1
Limiter for feed water conductivity 1
b
Limiter for boiler water conductivity 1
b
Limiter for feed water hardness 1
b
a direct or indirect
b can replaced by manual check
Equipment Numbers
Max. pressure limiter 1
Pressure governor 1
Current limiter 1
a
Feed water pump 1
Equipment for Once Through Forced Boiler
Feed water pump 1
Temperature display super heater 1
Temperature limiter super heater 1
Limiter for feed water conductivity 1
b
Limiter for boiler water conductivity 1
b
Limiter for feed water hardness 1
b
a or equivalent equipment
b can replaced by manual check
Equipment Numbers
Pressure governor -
Low water level limiter 1
Water level governor -
Equipment for Small Natural or Forced Hot Water
Generator
Water level governor -
Water level display 1
a
Temperature limiter 1
Temperature display 1
Feed water pump 1
Circulation pump 1
b
a only for hot water generator with steam space
b if necessary
Equipment Numbers
Min pressure limiter 1
a
Pressure governor -
Current limiter 1
c
Equipment for Once Through Hot Water
Generator
Current limiter 1
c
Temperature limiter 1
Temperature display 1
Feed water pump 1
Circulation pump 1
b
a only for plants with foreign pressure holding
b if necessary
c or equivalent
Number Activity area Test process
1 construction and general documentation
1.1 Construction data and
calculations
Test of design data/calculation of
agreement: technical specification
and requirements of EU norm
List of Test, to Carry out by Manufacturer
Test of design data/calculation of
agreement: technical specification
and requirements of EU norm
1.2 Name of product Test the drawing data of agreement
Construction data
Technical specifications
Requirements of EU norm
1.3 Order specifications Test of material and components
specification
1.4 Specification of subcontracts Test of specification for sub
contracts
1 Material test
2.1 Material certification Test that data from certification and
results of designs are agree
2.2 Welding additives Test if the applied welding additives
agree with the norm
Test if the applied welding additives
agree with the norm
2.3 material specifications Identify the materials on basis of
material certification and test of
labeling
2.4 Stamp of materials Test if the taking over of labeling
agree with recognized processes
2.5 Approval of sub contracts Test, that the sub contracts agree
with producer specifications
3 manufacture and welding
3.1 Welding order Test of suitable welding order
3.2 Recognizing of welding process Welding process and materials
3.3 Welder license test, if the license approve correctly
3.3 Welder license test, if the license approve correctly
3.4 Deformation process Test, that the order for deformation are
available and the content agrees with
the parts
3.5 Welding preparation Test of material edge after thermal
cutting and evidence of correct profile
working
3.6 Deformed parts Test, that the deformed parts agree the
requirements of EU norm
3.7 Weld seam in attached conditions Test of welding seam including
dimension check
3.8 Welding roots Test of seam counter side
4 non destructive tests
Process, certification, carry out
and protocols
Test of processes, tester,
requirements
5 heat treatment after welding
5 heat treatment after welding
Process, certification, carry out
and reporting
Check of process, temperature
and times
6 Construction inspection and labeling
Test of water pressure before,
during and after
Safety equipment
Check of process, pressure,
labeling, safety equipments,
Documentations
Aim: to ensure and improve the health of all employees
by measures of work protection
Its basis of authorization for regulation
previous directives are:
workplace regulations,
industrial safety regulation
regulation for working with display screens
noise and vibration work protection regulation
Labor Protection Law
Aim: to ensure and improve the health of all employees
by measures of work protection
Its basis of authorization for regulation
previous directives are:
workplace regulations,
industrial safety regulation
regulation for working with display screens
noise and vibration work protection regulation
Arranged is
providing of working tool by employer
using of working tools by employees during the work
time
operation of plants with required supervision in sense of
work protection
This concept has to apply of all working tools
Industrial Safety Regulation
Arranged is
providing of working tool by employer
using of working tools by employees during the work
time
operation of plants with required supervision in sense of
work protection
This concept has to apply of all working tools
A uniform risk assessment of working tools
Safety- technical assessment for operation of required
supervision plants
state of the art technology to be uniform safety scale
Suitable protection measures and tests
Minimum requirements for conditions of tools, agrees the
European harmonization directives
Basic Assembly of Protection Concept
A uniform risk assessment of working tools
Safety- technical assessment for operation of required
supervision plants
state of the art technology to be uniform safety scale
Suitable protection measures and tests
Minimum requirements for conditions of tools, agrees the
European harmonization directives
For plants with required supervising has to respect
additional regulation:
check before start
recurring approvals of required supervision plants
some plants of this kind are regulated with special
reservation with regard to granting permission by
responsible administration
To these plants are counted:
steam boiler
pressure plants
lift plants
plants in explosion endangered areas
......
Approval
For plants with required supervising has to respect
additional regulation:
check before start
recurring approvals of required supervision plants
some plants of this kind are regulated with special
reservation with regard to granting permission by
responsible administration
To these plants are counted:
steam boiler
pressure plants
lift plants
plants in explosion endangered areas
......
Mechanical dangerous
Dangerous by drop down of person, loads or materials
Electrical dangerous
Dangerous by steam and pressure
Dangerous by fire or explosion endangered
Thermal dangerous
Dangerous by other physical influence
Rules Which refers on Danger
Mechanical dangerous
Dangerous by drop down of person, loads or materials
Electrical dangerous
Dangerous by steam and pressure
Dangerous by fire or explosion endangered
Thermal dangerous
Dangerous by other physical influence
Give:
state of the art technical
state of the art medical
state of the art hygiene
the providing and using of tools, as well the operation of
required supervision plants
Technical Rules for Industrial Safety
Give:
state of the art technical
state of the art medical
state of the art hygiene
the providing and using of tools, as well the operation of
required supervision plants
The employer has to assess the dangers which can occur
by using of provided tools
The operator must indicate the dangers, which can occur
in operating of required supervision plants
This rules help to investigate and assess of according
dangers
Determine essential measures for providing and using of
tools or for the operation
Applying of Technical Rules for Industrial Safety
The employer has to assess the dangers which can occur
by using of provided tools
The operator must indicate the dangers, which can occur
in operating of required supervision plants
This rules help to investigate and assess of according
dangers
Determine essential measures for providing and using of
tools or for the operation
Realization of EU- law
Separation between equipment and operation
Equipment production Safety law with pressure device
directives presumption principle by EN and DIN norm
Operation work protection law with industrial safety
directive presumption principle by Technical Rules for
Industrial Safety
Conclusion
Realization of EU- law
Separation between equipment and operation
Equipment production Safety law with pressure device
directives presumption principle by EN and DIN norm
Operation work protection law with industrial safety
directive presumption principle by Technical Rules for
Industrial Safety
Hazardous assessment by employer
Results of assessment is significant for the measures of
employer
directives for prevention of accident from professional
association must respect
Directives of classification society arranged especially the
condition, approval periods and the approval quantity,
which is given by hazardous potential
Practical Realization
Hazardous assessment by employer
Results of assessment is significant for the measures of
employer
directives for prevention of accident from professional
association must respect
Directives of classification society arranged especially the
condition, approval periods and the approval quantity,
which is given by hazardous potential
Reoccur approvals as part of
protection concept, agrees with
hazardous assessment of
employer
Approval of Steam Boiler
Reoccur approvals as part of
protection concept, agrees with
hazardous assessment of
employer
Outside check (annually)
inside check (3 year period, on cruise liner or
passenger vessel each year)
Water pressure check (9 year period)
Reoccur approvals
Outside check (annually)
inside check (3 year period, on cruise liner or
passenger vessel each year)
Water pressure check (9 year period)
General condition of plant
Equipment part on water and steam side which are
essential in refer to building and equipment regulations,
and be safety related
safety circuit
kind of operation
expanding of selected boiler parts
availability of manuals and the boiler operator are
instructed in according plant
compliancy of calculated pressure on entrance of once
through boiler with steam generating
Reoccur Approval Outside
General condition of plant
Equipment part on water and steam side which are
essential in refer to building and equipment regulations,
and be safety related
safety circuit
kind of operation
expanding of selected boiler parts
availability of manuals and the boiler operator are
instructed in according plant
compliancy of calculated pressure on entrance of once
through boiler with steam generating
Visual check of drums
Boiler jacket and bottom, flame pipes, chambers and other
are checked on water and steam side
Round collector with bolt locker, four side collector, full
chamber, part chamber and rust cooling bar are check
visual
Combustion chamber walls and pipes
Pipe lines, connecting pipes from outside
Parts, where can in worst case create a pressure must
significantly respected
Reoccur Approval Inside
Visual check of drums
Boiler jacket and bottom, flame pipes, chambers and other
are checked on water and steam side
Round collector with bolt locker, four side collector, full
chamber, part chamber and rust cooling bar are check
visual
Combustion chamber walls and pipes
Pipe lines, connecting pipes from outside
Parts, where can in worst case create a pressure must
significantly respected
Formed parts and fittings
Economizer on exhaust side, on water side only when the
access is given, main part is corrosion
Super heat steam cooler is handled like collector
Pressure expanding tank on water and steam side
Screws, made of steel X22CrMoV required a surface
crack test or ultra sonic sound test in case of the screws
stay mounted
Reoccur Approval Inside
Formed parts and fittings
Economizer on exhaust side, on water side only when the
access is given, main part is corrosion
Super heat steam cooler is handled like collector
Pressure expanding tank on water and steam side
Screws, made of steel X22CrMoV required a surface
crack test or ultra sonic sound test in case of the screws
stay mounted
Test pressure could never higher than the pressure at the
first test -- mostly 1.3 times of operation pressure
Test pressure should effected round half hour
The water for fill up must be clean
Parts under pressure must be checked on cracks,
prohibited deformation, or leakages.
Reoccur Water Pressure Check
Test pressure could never higher than the pressure at the
first test -- mostly 1.3 times of operation pressure
Test pressure should effected round half hour
The water for fill up must be clean
Parts under pressure must be checked on cracks,
prohibited deformation, or leakages.
Boiler operator who has passed a boiler operator training
is called representative employee
This activity included the using of tools with special
dangers. The boiler operator has the task:
maintenance of plant and supervising
to report lacks on plant and incidents direct to
designated person
shut down of plant, if given certain hazards for
employees or third person
Boiler Operator
Boiler operator who has passed a boiler operator training
is called representative employee
This activity included the using of tools with special
dangers. The boiler operator has the task:
maintenance of plant and supervising
to report lacks on plant and incidents direct to
designated person
shut down of plant, if given certain hazards for
employees or third person
If the using of tools with significant hazardous for safety and
security of employee given. The employer must taken
measures, with that the using of this tool is only reserved
for representative person.
Additional Security Measures
If the using of tools with significant hazardous for safety and
security of employee given. The employer must taken
measures, with that the using of this tool is only reserved
for representative person.
Building and equipment are arranged international by
classification directives
Work protection is part of flag state regulation
In EU are uniform directives realized
Beside of work protection law is the ISM (international
Safety Management) valid = international standard for
measures for safety operation of ships and to prevent the
sea pollution
Specials for Ship Operation
Building and equipment are arranged international by
classification directives
Work protection is part of flag state regulation
In EU are uniform directives realized
Beside of work protection law is the ISM (international
Safety Management) valid = international standard for
measures for safety operation of ships and to prevent the
sea pollution
Dasar Hukum K3 bidang boiler :
Permenaker No. 04 tahun 1987 tentang Panitia
Pembinaan Kesehatan dan Keselamatan Kerja (P2K3),
UU No. 13 tahun 2003 tentang penyelenggaraan Sistem
Manajemen K3 (SMK3)
Undang-Undang No. 1 tahun 1970
Undang-Undang Uap Stbl 225 tahun 1930
Peraturan Uap Stbl 339 tahun 1930
Peraturan Menteri Tenaga Kerja RI No. 01/ MEN/1988
tentang kualifikasi dan syarat-syarat operator pesawat uap
Peraturan-Peraturan terkait lainnya
Kesehatan dan Keselamatan Kerja (K3)
Dasar Hukum K3 bidang boiler :
Permenaker No. 04 tahun 1987 tentang Panitia
Pembinaan Kesehatan dan Keselamatan Kerja (P2K3),
UU No. 13 tahun 2003 tentang penyelenggaraan Sistem
Manajemen K3 (SMK3)
Undang-Undang No. 1 tahun 1970
Undang-Undang Uap Stbl 225 tahun 1930
Peraturan Uap Stbl 339 tahun 1930
Peraturan Menteri Tenaga Kerja RI No. 01/ MEN/1988
tentang kualifikasi dan syarat-syarat operator pesawat uap
Peraturan-Peraturan terkait lainnya
Kep Menaker No: Per.01/MEN/1988 tentang Kualifikasi
dan Syarat-syarat Operator Pesawat Uap, kualifikas
operator boiler terdiri dari 2 kelas yaitu :
Operator Kelas I (pesawat uap kapasitas > 10 ton)
Operator Kelas 2 (pesawat uap kapasitas < 10 ton)
Kep Menaker No: Per.01/MEN/1988 tentang Kualifikasi
dan Syarat-syarat Operator Pesawat Uap, kualifikas
operator boiler terdiri dari 2 kelas yaitu :
Operator Kelas I (pesawat uap kapasitas > 10 ton)
Operator Kelas 2 (pesawat uap kapasitas < 10 ton)
Pemakaian suatu Boiler perlu memperhatikan hal-hal
sebagai berikut :
Dalam hal pengadaan
Pilihlah Ketel Uap yang pembuatannya memenuhi prosedur yang berlaku.
Memiliki dokumen meliputi :
o 1) Gambar konstruksi,
o 2) Gambar detail sambungan,
o 3) Sertifikat bahan,
o 4) Perhitungan kekuatan konstruksi,
o 5) Surat keterangan hasil Radiography Test dan atau Ultrasonic
Test sambungan las dan
o 6) Laporan pengawasan pembuatan pesawat uap yang
ditandatangani engineer perusahaan pembuat boiler yang bersangkutan dan
Pengawas Ketenagakerjaan spesialis Pesawat Uap.
Pemakaian suatu Boiler perlu memperhatikan hal-hal
sebagai berikut :
Dalam hal pengadaan
Pilihlah Ketel Uap yang pembuatannya memenuhi prosedur yang berlaku.
Memiliki dokumen meliputi :
o 1) Gambar konstruksi,
o 2) Gambar detail sambungan,
o 3) Sertifikat bahan,
o 4) Perhitungan kekuatan konstruksi,
o 5) Surat keterangan hasil Radiography Test dan atau Ultrasonic
Test sambungan las dan
o 6) Laporan pengawasan pembuatan pesawat uap yang
ditandatangani engineer perusahaan pembuat boiler yang bersangkutan dan
Pengawas Ketenagakerjaan spesialis Pesawat Uap.
Dalam hal pengoperasian
Sebelum dioperasikan harus dilakukan pemeriksaan dan pengujian pertama
oleh Ahli Keselamatan dan Kesehatan Kerja ( AK3)
Feed Water Boiler ) yang digunakan harus selalu memenuhi standar
dengan melalui proses water treatment.
Pekerja yang mengoperasikannya harus yang sudah terlatih dan
berpengalaman yang dibuktikan dengan Sertifikat operator Ketel Uap yang
diterbitkan oleh Dirjen Pembinaan Pengawasan Ketenagakerjaan
Kemenakertrans R.I.
Sebelum dioperasikan harus dilakukan pemeriksaan dan pengujian pertama
oleh Ahli Keselamatan dan Kesehatan Kerja ( AK3)
Feed Water Boiler ) yang digunakan harus selalu memenuhi standar
dengan melalui proses water treatment.
Pekerja yang mengoperasikannya harus yang sudah terlatih dan
berpengalaman yang dibuktikan dengan Sertifikat operator Ketel Uap yang
diterbitkan oleh Dirjen Pembinaan Pengawasan Ketenagakerjaan
Kemenakertrans R.I.
Ketel Uap yang sedang operasi tidak boleh ditinggalkan oleh operator yang
bertugas melayaninya.
Setelah beroperasi beberapa lama, maka pemakai wajib memeriksakan Ketel

Uapnya secara berkala kepada AK3 spesialis Pesawat Uap dari PJK3 yang
memiliki SKP dari Dirjen Pembinaan Pengawasan Kemenakertrans R.I
Untuk Ketel uap yang dipakai di kapal laut perusahaan pelayaran
pemeriksaan berkalanya minimal sekal tiap tahun,
untuk Ketel Uap yang dipakai di darat pemeriksaan berkalanya minimal
sekali tiap 2 tahun,
untuk Ketel Lokomotif pemeriksaan berkalanya minimal sekali tiap 3
tahun.

Ketel Uap yang sedang operasi tidak boleh ditinggalkan oleh operator yang
bertugas melayaninya.
Setelah beroperasi beberapa lama, maka pemakai wajib memeriksakan Ketel

Uapnya secara berkala kepada AK3 spesialis Pesawat Uap dari PJK3 yang
memiliki SKP dari Dirjen Pembinaan Pengawasan Kemenakertrans R.I
Untuk Ketel uap yang dipakai di kapal laut perusahaan pelayaran
pemeriksaan berkalanya minimal sekal tiap tahun,
untuk Ketel Uap yang dipakai di darat pemeriksaan berkalanya minimal
sekali tiap 2 tahun,
untuk Ketel Lokomotif pemeriksaan berkalanya minimal sekali tiap 3
tahun.

Untuk melakukan perbaikan, penggantian atau perobahan kostruksi dan
atau perlengkapan Ketel Uap, pemakai wajib melaporkan terlebih dahulu ke
Dinas Tenaga Kerja setempat,
Agar kerak ketel ( scale ) yang terjadi di dalam Ketel Uap tidak semakin tebal
dan keras yang dapat mengakibatkan over heating ( pemanasan lebih ),
maka sebaiknya Ketel Uap secara teratur dilakukan cleaning dengan cara
manual, mekanis maupun chemis oleh orang yang ahlinya.
Untuk melakukan perbaikan, penggantian atau perobahan kostruksi dan
atau perlengkapan Ketel Uap, pemakai wajib melaporkan terlebih dahulu ke
Dinas Tenaga Kerja setempat,
Agar kerak ketel ( scale ) yang terjadi di dalam Ketel Uap tidak semakin tebal
dan keras yang dapat mengakibatkan over heating ( pemanasan lebih ),
maka sebaiknya Ketel Uap secara teratur dilakukan cleaning dengan cara
manual, mekanis maupun chemis oleh orang yang ahlinya.

10 Legal Regulation

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Heat, Ventilation &

Setelah beroperasi beberapa lama, maka pemakai wajib memeriksakan Ketel

Kesehatan dan Keselamatan Kerja (K3)

Setelah beroperasi beberapa lama, maka pemakai wajib memeriksakan Ketel

PM 24 Heat Ventilation and Air Condition 04/2012

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