Diesel

Generator Set


FEATURES

Image shown may not reflect actual package


Standby
200 ekW 250 kVA
60 Hz 1800 rpm 480 Volts

Caterpillar

is leading the power generation

Market place with Power Solutions engineered to
deliver unmatched flexibility, expandability,
reliability, and cost-effectiveness.

FUEL/EMISSIONS STRATEGY
EPA Tier 3

DESIGN CRITERIA
The generator set accepts 100% rated load in
one step per NFPA 110 and meets
ISO 8528-5 transient response.

UL 2200
UL 2200 listed packages available. Certain
restrictions may apply. Consult with your
Caterpillar Dealer.

FULL RANGE OF ATTACHMENTS
Wide range of bolt-on system expansion
attachments, factory designed and tested

SINGLE-SOURCE SUPPLIER
Fully prototype tested with certified torsional
vibration analysis available

WORLDWIDE PRODUCT SUPPORT
Caterpillardealers provide extensive post
sale support including maintenance and
repair agreements
Caterpillar dealers have over 1600 dealer
branch stores operating in 200 countries.
The CatSOS
sm
program effectively detects
internal engine component condition, even
the presence of unwanted fluids and
combustion by products.



CAT C9 ATAAC DIESEL ENGINE
Utilizes ACERT

Technology
Reliable, rugged, durable design
Field-proven in thousands of applications
worldwide
Four-stroke diesel engine combines consistent
performance and excellent fuel economy with
minimum weight
ADEM
TM
A4 electronic control

CAT GENERATOR
Matched to the performance and output
characteristics of Caterpillar engines
Load adjustment module provides engine relief
upon load impact and improves load acceptance
and recovery time
UL1446 recognized, Class H insulation system

CAT EMCP3 CONTROL PANELS
Simple user friendly interface and navigation
Scalable system to meet a wide range of
customer needs
Integrated Control System and Communications
Gateway


STANDBY 200 ekW 250 kVA


60 Hz 1800 rpm 480 Volts



Factory Installed Standard & Optional Equipment
System Standard Optional
Air Inlet Light Duty air filter Dual element & heavy duty air cleaners
Cooling Radiator with guard (50
o
C)
Coolant level sight gauge
Fan and belt guards
Caterpillar Extended Life Coolant
Coolant drain line with valves
Radiator duct flange
Exhaust Dry exhaust manifold Mufflers
Stainless steel exhaust flex fittings with
split cuff connectors
Elbows
Fuel Primary fuel filter with integral water
separator
Secondary fuel filters
Fuel priming pump
Fuel cooler
Engine fuel transfer pump
Integral UL listed fuel tank bases
Flex fuel line
Fuel level switch
Generator

Class H insulation
Class H temperature Rise
R448 voltage regulator with load adjustment
module
IP23 Protection
Power Center
Single phase sensing
Oversize and premium generators
Three phase sensing
Digital voltage regulator
Anti-condensation space heaters
Cable access box
Reactive droop
Governing
System
Caterpillar ADEM
TM
A4 speed control
governor
Load share module
Control
Panels
EMCP3.1 Genset Controller
Speed adjust
Rear facing
Emergency Stop Pushbutton
Voltage adjustment
EMCP 3.2 and EMCP 3.3
Right hand mounting of control panel
Local & remote annunciator modules
Discrete I/O module
Lube
System
Lubricating oil and filter
Oil drain line with valves
Fumes disposal
Lube oil level indicator
Oil temperature sensor
Manual sump pump
Mounting Formed steel wide base frame
Linear vibration isolation-seismic Zone 4
Oil field skid base
Formed steel wide base frame
Starting/
Charging
24 volt starting motor(s)
45 amp charging alternator
Battery chargers (5 & 10 amp)
Batteries with rack and cables
Battery disconnect switch
Oversize batteries
Ether starting aid
Block heater
J acket water heater with shut off valves
General Paint Caterpillar Yellow except rails and
radiators gloss black
Flywheel and flywheel housing SAE No. 1
UL 2200 packages
STANDBY 200 ekW 250 kVA


60 Hz 1800 rpm 480 Volts




SPECIFICATIONS

CAT GENERATOR CAT EMCP 3 CONTROL PANELS
Frame LC5014F EMCP 3.1 Standard
Excitation Self Excited EMCP3.2 & 3.3 (Optional)
Pitch 0.6667 24 Volt DC Control
Number of poles 4 General instruments designed to meet
Number of bearings Single UL/CSA/CE Integral generator terminal box
Insulation Class H Single location for customer connection
IP rating Drip proof IP23 UL/CSA/CE
Over speed capability % of rated 125 Auto start/stop control
Wave form deviation 2% True RMS metering, 3-phase
Digital indications for:
- RPM
- Operating hours
- Oil pressure
Telephone Influence Less than 50 - Coolant temperature
Harmonic Distortion Less than 5% - System DC volts
- L-L volts, L-N volts, Phase amps, Hz
- ekW, kVA, kVAR, kWhr,(EMCP3.2/3.3)
%kW, PF
Shutdowns with common indicating light for:
Bore 112.00 mm (4.41 in) - Low oil pressure
Stroke 149.00 mm (5.87in) - High coolant temperature
Displacement
8.80 L (537.01in
3
)
- Low coolant level
Compression ratio 16.1:1 - Overspeed
- Emergency stop
Fuel system HUEI - Failure to start (overcrank)
Governor Type ADEM4 Programmable protective relaying functions
(EMCP 3.2 & 3.3)
- Under and over voltage
- Under and over frequency
- Reverse power (3.3 only)
- Overcurrent
ModBus isolated data link (RS-485 half-duplex
EMCP3.2 &3.3)
Aspiration Turbo Air to Air
C9 ATAAC, I-6, 4 stroke, water-cooled diesel
Voltage regulator Single phase
Voltage regulation Less than +/- % steady
Voltage regulation Less than +/- %
Less than +/- 1% (no load to full
CAT DIESEL ENGINE



STANDBY 200 ekW 250 kVA


60 Hz 1800 rpm 480 Volts



TECHNICAL DATA

Open Generator Set - 1800 rpm/60 Hz/480 Volts Standby EM0095
Package Performance
Power rating
Power rating @ 0.8 pf

200 kW
250 kVA
Fuel Consumption
100% load with fan
75% load with fan
50% load with fan


58.3 L/hr 15.4 Gal/hr
46.6 L/hr 12.3 Gal/hr
34.8 L/hr 9.2 Gal/hr
Cooling System*
Air flow (max @rated speed for radiator
arrangement)
Engine Coolant capacity with radiator/exp tank
Engine coolant capacity
Radiator Coolant Capacity

497 m
3
/min 17551cfm

36.0 L 9.5 Gal
22.0 L 5.8 Gal
14.0 L 3.7 Gal
Inlet Air
Combustion air inlet flow rate

21.9 m
3
/min 775.5 cfm
Exhaust System
Exhaust stack gas temperature
Exhaust gas flow rate
Exhaust flange size (internal diameter)
Exhaust system backpressure (maximum
allowable)

435.7 deg C 816.2 deg F
53.7 m
3
/min 1898.6 cfm
170mm 7

5.9 kPa 23.7 in. water
Heat Rejection
Heat rejection to coolant (total)
Heat rejection to exhaust (total)
Heat rejection to aftercooler
Heat rejection to atmosphere from engine
Heat rejection to atmosphere from generator

87 kW 4948 Btu/min
227 kW 12925 Btu/min
58 kW 3284 Btu/min
29 kW 1649 Btu/min
18.3 kW 1041 Btu/min
Alternator**
Motor starting capability @ 30% voltage dip
Frame
Temperature Rise

425 SKVA
LC5014F
125 deg C 225 deg F
Lube System
Lube oil refill volume with filter change for
standard sump


40.0 L 10.6 Gal
Emissions (Nominal)***
NOx g/hp-hr
CO g/hp-hr
HC g/hp-hr
PM g/hp-hr

2.52 g/hp-hr
.32 g/hp-hr
.11 g/hp-hr
.05 g/hp-hr
*For ambient and altitude capabilities consult your Caterpillar dealer. Air flow restriction (system) is added to existing restriction from
factory.
** Generator temperature rise is based on a 40 degree C ambient per NEMA MG1-32.
*** Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and
ISO8178-1 for measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77F, 28.42 in HG and
number 2 diesel fuel with 35 API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation,
measurement, facility and engine to engine variations. Emissions data is based on 100% load and thus cannot be used to compare
to EPA regulations which use values based on a weighted cycle.


STANDBY 200 ekW 250 kVA


60 Hz 1800 rpm 480 Volts




RATING DEFINITIONS AND CONDITIONS


Meets or Exceeds International
Specifications:
AS1359, CSA, IEC60034-1, ISO3046,
ISO8528 NEMA, MG 1-22, NEMA MG 1-33,
UL508A, 72/23/EEC, 98/37/EC, 2004/108/EC

Standby- Output available with varying load
for the duration of the interruption of the
normal source power. Average power output is
70% of the standby power rating. Typical
operation is 200 hours per year, with maximum
expected usage of 500 hours per year. Standby
power in accordance with ISO8528. Fuel stop
power in accordance with ISO3046. Standby
ambients shown indicate ambient temperature
at 100% load which results in a coolant top
tank temperature just below the shutdown
temperature.



Ratings are based on SAE J 1349 standard
conditions. These ratings also apply at
ISO3046, standard conditions.

Fuel Rates are based on fuel oil of 35 API
(16 C or 60 F) gravity having an LHV of 42
780 kJ /kg (18,390 Btu/lb) when used at 29 C
(85 F) and weighing 838.9 g/liter (7.001
lbs/U.S. gal.).

Additional Ratings may be available for
specific customer requirements. Consult your
Caterpillar representative for details.


STANDBY 200 ekW 250 kVA


60 Hz 1800 rpm 480 Volts




Package Dimensions


Length 3292.0 mm 129.61 in
Width 1112.3 mm 43.79 in
Height 1844.5 mm 72.62 in
Weight 2,223 kg 4,901 lb

Note: Do not use for installation design.
See general dimension drawing for detail.
(Drawing #2778059)






















www.cat-electricpower.com
2009 Caterpillar
All rights reserved.
Materials and specifications are subject to change without noice.
The International System of Units (SI) is used in this publication
of Caterpillar and may not be used withour permission.
as corporate and product identity used herein are trademarks
CAT, CATERPILLAR,SAFETY.CAT.COM their respective logos,
"Caterpillar Yellow," and the POWER EDGE trade dress, as well

Performance No.:EM0095
Feature Code: C09DE33
Generator Arrangement 340-5265
Source: U.S. Sourced
May 1, 2009