Checklist with checkpoints for diagrams

TITLE BLOCK
Check with respect to the:
Project plan
Document list
the following:
Name client
Name project
Title drawing
Drawing number
Revision date, number, description, initials
rder number
ffice and discipline
EQUIPMET
!essels"col#mns
Check with respect to the:
!"uipment list
#Process$ Datasheets%Re"uisitions
the following:
Title
Diameter
&eight
Design pressure
Design temperature
'olume
No((les #diameter and number$
)anholes%hand holes
)aterial
*nternals: gasket%plates%vorte+ breaker%demister%baffles%spra, balls%dip pipes%packing%supports%inlet
devices%tra,s%split bottom plates etc-
.lind flanges on spare no((le
P!D Product classification
Area of attention
Drain facilit,
/ample points
Protection against overpressure #e+plosion, fire, outlet pressure pump, pressure utilities, etc-$
Protection against under pressure #condensing steam, suction pressure pump, etc-$
/econdar, containment #drip tra,, tank pit etc-$
verflow protection
'enting #flame arrester re"uired0$
1tilit, connections #purge, steam, e+haust$
2nti s,phon hole
3i"uid seal height
3i"uid level in connection with re"uired NP/&
4interising #tracing, insulation etc-$
2rching #when dealing with solids$
Cleaning, spra, balls, bottom slope, flush connections, manhole etc-
)easuring devices, level pressure
)aterial, cold flashing, corrosion, erosion #no((les$, etc-
Conse"uences of human error
P#mps$ compressors$ agitators
Check with respect to the:
!"uipment list
#Process$ Datasheets%Re"uisitions
the following:
Title
Capacit, #normal and rated$
&,drostatic head
Design pressure, Temperature
)aterial
*nstalled power
Diameters
Reducers #avoid air traps in suction line$
Drain%vents
/eal connections%t,pe of seal
/peed%fre"uenc,
T,pe
1tilit, connections
Area of attention
/uction and discharge protection #most important: positive displacement pumps need protection
against blocked suction and discharge lines$
/tart5up strainer%permanent filter
Pressure gouge, check valve, block valves #connection for cleaning$
)inimum flow protection
&igh temperature protection
NP/& #6or boiling li"uids indicate the re"uired static head$
No pockets in suction line
Conse"uences of human error
%eat e&changer
Check with respect to the:
!"uipment list
#Process$ Datasheets%Re"uisitions
the following:
Title
T,pe, fouling, cleanabilit,, dT fi+ed tube heat e+changer
Dut,
&eat e+change area
&eat transfer coefficient
Pressure drop%available pressure drop
Design pressure #both sides$
Design temperature #both sides$
Diameter connections
Tube vibration anal,sis, impingement plates
)aterial
Crevice corrosion, etc-
Product shell or tube side
Tube la,5out #shell diameter large enough for tubes 7 tie rods 7 re"uired free envelope space$
*nstalled power #air5cooled%electric$
Area of attention
Cleaning possibilit,
Thermal relief #both shell and tube side$, 'ent re"uirement
Pipe rupture #correct usage of safet, devices$
Thermowell
Conse"uences of human error
PIPI'$ (PPE)('E*
Check with respect to the:
3ine list%line designation table #P!D$
the following:
Diameter
3ine number
)edium code
Piping specification code
Tracing #winteri(ing or condensation%cr,stalli(ation risk$
*nsulation #heat%cold conservation, personnel protection-
Area of attention
Pockets #if not permissible$
)inimum distance
Reducers #eccentric%concentric$
6low direction
2ccessibilit, of pipe cleaning devices
/lope #low point$ drains and #high point$ vents, drop tra,s
'alve position: locked open%closed #3%3C$8 normall, open%closed #N%NC$
Correct velocit, #electrostatic charging, erosion, settling bio fouling$
Pressure drop in lines with gravit, flow
1tilit, connections #flushing, steaming, purging$
)inimum re"uired static head #standpipe, anti siphon, NP/&$
3ist of tie5ins
.atter, limits
Thermal relief
References to%from other drawings
.linds %spectacle blinds
T,pe of valve #gate, ball, diaphragm valve, etc-$
!longation stems of valve in relation to insulation thickness
*nsulation thickness in line list for piping supports etc-
Connecting drain and%or vent s,stems to process s,stem #consider pressure, mutual reactions of
chemicals, etc-$
6ast5acting valves %flow limiters#restriction orifices$%slow5acting valves #water hammer$
Conse"uences of human error
*(+ET, )E!ICE*"-UPTU-E )I*C*
Check with respect to the:
Datasheets /afet, Devices
the following:
/et pressure
Diameter inlet and outlet
/i(e of orifice
Tag number
Pressure class inlet%outlet
Area of attention
Relation set pressure%operating pressure #for rupture discs$
Relation set pressure%back pressure in relief line
Relation set pressure%design pressure
Relation set pressure%pressure alarm
Pressure drop in lead and tail line #less than 9: of set pressure$
No((le on e"uipment to be protected has to be larger than or e"ual to the inlet diameter of the safet,
device
The operabilit, of the safet, device ma, not be impeded b, the nature of the medium #corrosion,
h,drate formation, solidification, free(ing, cr,stalli(ation, etc-$
No valves in inlet and outlet line, unless with permission
2larm%notification between rupture disc and safet, device
Relief s,stem #relieving a safet, device into a s,stem with a lower pressure$
Drainage location, weep hole #drainage of condensate valves, self closing drain valves, stem position
indicator, etc-$
Conse"uences of human error
P-OCE** COT-OL
!erification checks ./ other disciplines
'erif, that the responsible discipline !lectrical and Process Control has checked the diagrams-
!;PC checks with respect to the:
*nstrument Datasheets%re"uisitions
the following:
Correct processing of specification data in the diagrams
Connections of instrumentation
Correct measuring circumstances like dela, time and minimum distances
Tag number
Pressure class inlet%outlet
One0s own checks
Check with respect to the:
Process Protection )emorandum
Process description
the following:
Principle of the control%safet, device
6unction and s,mbols
Tag number
/et pressure of controllers
Closing%opening of automaticall, controlled valves, in the event of a au+iliar, power failure #fail
position$
.lock valves #b,5pass, drain, vents$ e-g- for maintenance
*ndication #local%local panel%central panel%graphic interface$
Correct presentation of instrumentation
Area of attention
/tart5up, testing
/hut5down
!mergenc, stop
/afeguard of the au+iliar, power suppl,
6ailure of pumps, agitators
6ailure of utilit, s,stems
1ndesired chemical reactions #due to wrong dosage, etc-$
Reaction process medium with water #e-g- in the event of fire$
6ailure inert gas s,stem #blanketing s,stem$
perabilit,, location local indicators and control devices
Conse"uences of human error
)-(1I'*
!erification checks ./ other disciplines
'erif, that the responsible discipline )echanical !ngineering has checked the diagrams-
)echanical !ngineering checks with respect to the:
The diagrams #to be drawn$ submitted b, Process
The valid standards for drawing work
the following:
Correct processing of all drawing work
Correct application of the standards
Correct processing of data from the following documents in the diagrams:
o diagrams tracing and insulation
o list of tie5ins
o list of appendages, safet, valves
o demolition schemes%drawings
o plot plans
o piping route drawings
o isometrics