PC Retrofit for Gear lead Profile Tester

All Gear-Testing Machines consist of a basic machine with sensor/probe

and recorder. The basic machine and sensor on which the accuracy depend
have hardly changed over the years and are found to be in good condition. If
required we can undertake total Reconditioning & Rebuilding of machine to
achieve geometrical accuracies. However the recorder with obsolete
electronics:

1. Have a number of service problems.

2. No spares are available or very costly.
3. Evaluation of parameters is difficult, time consuming and inaccurate.

In view of the above and because of many other disadvantages of

Recorder based system Prime Technologies developed PC-based
System for Gear Measurement and Analysis GEAR-MASTM/. This system
can be retrofitted to Gear Tester of any make viz., Klingelnberg, Carl Mahr.
Frenco, Maag, David Brown, Goulder Mikron, Harbin China, Fellows.
Osaka. Hoffler etc.
ADVANTAGES
1. Comprehensive upgrade utilising State-Of-the-Art Computer data
processing technologies.
Enhances the life of Gear-Tester.
2. Menu driven Windows based operation.
3. Fast and accurate evaluation of parameters accounting to DIN 3960
4. Very Low cost.
5. No-problem of Service and Spares.
6. Modification or Adaptation of software according to specific customer's
7. requirements.
8. No. special and expensive graph recording paper is required.

FEATURES
(a) Menu driven and function key operation
(b) Complete gear data management with gear code no., Drawing no etc.
(c) Storing and recalling of gear profile/results according to gear code
no., batch no., Customer's code no., date etc.,
(d) Calibration Software for LVDT probes and encoders with slip gauges.
(e) Statistical analysis using SPC/SQC software.
(f) All parameter calculations based on DIN 3960, The quality of the work
pieces is determined according to DIN 3962/JIS Standards.
(g) Special software module as per Volvo Standards, Yamaha
Standards, BHEL requirements, Shaping & Shaving Cutters, DOP etc.

PRIME technologies
(h) Special Program for Shaving & Shaper Cutters
(i) Automatic detection of Quality/Class of Gear as
per DIN 3962/JIS Standards.
(j) Measurement sequence of Gear teeth is user
configurable.
(k) No of teeth to be checked is user configurable in
Standard data.
(I) Automatic Zeroing of probe during measurement
startup.
(m) Facility / to change / delete / print Standard data.
(n) Documentation of complete measuring record on
high resolution multicolour graphics printer.
(o) Colour selection of report on screen/printer is
user configurable.
(p) Facility to calculate SAP & EAP
(q) SAP/EAP can be entered in terms of Roll length
Roll Dia/Deg. of Roll.
(r) Automatic calculation of BCD & PCD.
(s) Relief evaluation for both lead & profile.
The various parameter that can be computed.
3) K-Chart for Involute: Evaluation of Profile Using
K Chart. Zone of zero error at PCD concept is used
B) HELIX TEST:
1) Regression Line: Calculation of regression line
within the evaluation range.
a) Total alignment error -Fb
b) Tooth alignment error -fHb
c) Longitudinal form error - ffb
d) Bottom End Relief - ERB
e) Top End Relief - ERT
2) Helix with crowning: Calculation of regression
parabola within the evaluation range.
a) Total alignment error Fb
b) Tooth alignment error -fHb c)
Longitudinal form error - ffb
3) K Chart for Helix: Comparison of error diagram
using pre-selected tolerance field.

INVOLUTE TEST SYSTEM DESCRIPTION :

The elements of system are:
Regression Line : Calculation of a regression
1. 1) INTERFACE ELECTRONICS consisting of
line within the evaluation range (mean line).
(a) Total Profile Error - Fa a) Signal Conditioning electronics
(b) Profile Angle Error - f Ha b) Filter electronics circuit.
(c) Profile Form Error - ffa
c) Digitisation electronics.
(d) Tip Relief - T. R
(e) Root Relief - R. R d) Synchronisation electronics.
e) Input/Output electronics.
2. Involute with Crowning:- Calculation of
f) Motor Control Unit (depending on machine)
regression parabola within the evaluation range
(a) Total Profile Error – fha 2) Gear MasTMI : Software for data acquisition,
(b) Profile Angle Error-fHa evaluation of various parameters & plotting
(c) Profile from error- ffa of error graphs.
(d) Crowning in Profile-Ch
Due to continuous development and improvement we reserve right to change specifications without notice.

OTHER PRODUCTS
* Gear Pitch & Concentricity Attachment with Software.
* DOP/DIP Checking gauge. (Digital/Computerised)
* Computerised Gear Roll Tester.
* Computerised Roundness/Cylindricity Tester.
* Computerised Contour Profile Measuring Machine.

PRIME technologies
A/501, Devdeveshwar, R.S.M. Cross Road, Andheri (East), Mumbai - 400 069. Telephone: 2831
3850/28251161 /560530628 Fax: (022) 2684 3973 PUNE : (020) 24282582
E-MAIL: primetec@mtnl.net.in Website: www.PrimeTechlndia.com