sensitive to additional weight added to piping systems. Subject to
the particular situation, a piping stress analysis may be in order to check the springs. Variable springs are more 'forgiving than constant springs, but it is good practice to check the springs if significant weight is added. 4. Find where the enclosure sections must terminate to ensure that it encloses the area of the leak or area of concern (thin wall). Also UT measurements should be made to ensure that there is enough wall available for welding to sound metal and that there is adequate distance from the pipe-to-branch welds. Required End PIate Thickness Without Pressure Thrust Load The ASME Section VIII Division 1 Appendix 9 gives a procedure to calculate the minimum required thickness of flat end plates for an enclosure. This procedure is appropriate when the pressure thrust load in the pipe is not a design consideration. The pressure thrust load does not need to be considered if there is no concern of the following: Deteriorated pipe enclosed by the enclosure may completely separate during operation. Flange bolts may fail when exposed to the process fluid, for example, if the enclosure completely encloses flanged joints. If these issues are not a concern, the following procedure can be applied: 1. The minimum required thickness of the flat end plates shall be the greater of the following: t rep 2t rj CA in. (mm) Eq. 6-35 Eq. 6-36 where t rep minimum required thickness of flat end plate, in. (mm) t rj minimum required thickness of cylindrical enclosure excluding CA (i.e., t rj t CA) j distance between the OD of the process pipe and the ID of the enclosure box, in. (mm). The maximum t rep 0.707j P A CA in. (mm) Escoe. Piping and Pipeline Assessment Guide value for this distance is calculated using the CA and mill tolerance. P design pressure of the process pipe, psig (KPa g ) A allowable stress of flat plate material at the design temperature of the process pipe per the applicable code (e.g., ASME B31.3), psi (MPag) CA enclosure allowance of the enclosure-should be the same as for the process pipe being contained, assuming comparable metallurgy (strongly recommended) 2. All well sizes should meet the requirements of the ASME Section VIII Division 1 Appendix 9. 3. The end plate maximum thickness should be limited to two to three times the thickness of the process pipe being contained, with a maximum practical limit of approximately 1 in. (25 mm) consider- ing the field welding case. This is normally not a concern when the pressure thrust load is not a design parameter. Required End PIate Thickness Considering Pressure Thrust Load The following procedure is derived from the methodology of the ASME Section VIII Division 1 Appendix 2. This procedure is applied if there is a concern that the contained pipe sections may separate inside the enclosure. This phenomenon could be caused by severe circumferential corrosion or failed bolts in enclosed flanges. 1. Calculate the acting loads and moments using the following equations: Eq. 6-37 Eq. 6-38 Eq. 6-39 H D h D H D Eq. 6-40 H T W H D H D B 2 P 4 W B 2 P 4 Piping Maintenance and Repairs M T h T H T Eq. 6-41 M o M D M T Eq. 6-42 where B outside diameter of the pipe being enclosed, in. (mm) D ic inside diameter of the enclosure (considering mill toler- ance and corrosion allowance), in. (mm). If enclosure is made from pipe, the following should be used: D ic pipe OD 2(0.875t nom CA). h D radial distance from OD of the pipe being enclosed to the average diameter of the enclosure (D ave ), in. (mm) (e.g., if enclosure is made from pipe, D ave pipe OD t nom ) h T 0.5h D , in. (mm) P design pressure of process pipe being contained, psig KPa g ) 2. The minimum required thickness of the flat end plates (t EP ) is calculated as Eq. 6-43 where A allowable stress of end plate material at design temper- ature of the process pipe being contained per the appli- cable code (e.g., ASME B31.3), psi (MPa) CA corrosion allowance of enclosure, in. (mm) Y value obtained from Figure 2-7.1 of Appendix 2 in the ASME Section VIII Division 1 Appendix 2. This value can be alternatively computed from the following: where 3. Limit the maximum end plate thickness to two to three times the process pipe thickness, with a maximum practical limit of 1 in. (25 mm). K (Enclosure OD) (Pipe OD) Y 1 K 1 0.66845 5.7169 K 2 log 10 K K 2 1 t EP M o Y A B CA Escoe. Piping and Pipeline Assessment Guide 4. If a flat end plate would be too thick, then a pipe cap, reducer, or conical transition piece may be used for the enclosure. The thick- ness of the pipe cap or reducer would normally be the same as that of the enclosure cylinder. However, for pipe caps that have had holes cut in them to accommodate installation around thinned wall pipe, branch reinforcement calculations should be made. Alternatively, as previously discussed, flat end plates could be designated as an end plate without pressure thrust load, or a 'strong-back system with tie rods could be designed to withstand the pressure thrust load, or serrated end plates or shear pins could be used. ThermaI Stress Criteria in WeIded EncIosure Designs Welded enclosures are commonly used with pipelines because they normally operate at temperatures relatively close to ambient tempera- tures. For this reason thermal stresses are not a major concern for using welded enclosures, such as split tees and sleeves, in pipelines. This fact is not true for in-plant piping, where often piping systems routinely operate at temperatures far above or below ambient tempera- tures. Thus, many companies forbid welded enclosures for in-plant process piping. The term 'ambient temperature can vary considerably depending where on earth the facility is located. It can range from many times below zero on the northern slope of Alaska or in Siberia, Russia, to the highest official recorded temperature on earth, 57.8C (136F) in Al Azizyah, Libya (south of Tripoli). Ambient is assumed to be 21C (70F) in the United States and most parts of Europe. Thermal stresses need to be considered for welded enclosures if the design temperature of the process pipe is more than approximately 350F (177C). A classic case of welded attachment failure was a plate ring welded all around a 20 in. superheated steam line beneath a furnace. The welded ring plate was used to attach rods for two constant spring hangers beneath the steam header at several locations. The entire header and sup- port ring plates were insulated to minimize the differential temperature between the support ring and steam header. The problem came at shut- down when saturated steam was shot through the steam header to cool it down. As the steam header cooled down, the ring plate remained hot and the differential temperature between the support ring and the steam header resulted in massive cracking in the welds between the support ring and steam header. This cracking became worse with each shutdown until the cracking progressed into the header parent metal, setting up