Escolar Documentos
Profissional Documentos
Cultura Documentos
USAGE DIRECTION OF
350/500 TON CASING ELEVATORS/SPIDER
API
OUR CORPORATION HAS PASSED ATTESTAION OF API SPEC 8A/8C
ELEVATOR ACCREDIT NO.API SPEC 8A 00568C-0068
ISO9001-2000
OUR CORPORATION HAS PASSED ATTESTAION OF ISO9001-2000 QUALITY
SYSTEM
Table of Contents
General----------------------------------------------------------------------1
A. Introduction-------------------------------------------------------------------1
B. Operation----------------------------------------------------------------------2
Main Technical Parameters---------------------------------3
Installation-----------------------------------------------------------------5
A. / Installing Elevator/Spider -------------------------------------5
B. Connecting Air Lines--------------------------------------------------6
C. Removing and Replacing Slip Segments------------------7
D. Removing and Installing Guides----------------------------------8
Operation-------------------------------------------------------------------9
Lubrication----------------------------------------------------------------11
Maintenance-------------------------------------------------------12
A. Preventive Maintenance----------------------------------------------12
B. Troubleshooting-------------------------------------------------------12
C. Transportation and Storage ----------------------------------------14
Parts List-------------------------------------------------------------16~25
Client Opinion----------------------------------------------------26
General
A. Introduction
350/500 / 4.1/2 24.1/2
350 3150kN(700,000 )500
4500kN(1,000,000 )
The 350 and 500 Ton Casing Elevator/Spider Units are pneumatically
operated power tools, capable of handing casing sizes from 4.1/2 to 24.1/2
inches, with string loads of 3150kN(700,000 pounds) for the 350 ton unit and
4500kN(1,000,000 pounds) for the 500 ton unit.
4
These units have been refined and incorporate such engineering features as
air powered operation with safety latch, and four independent slips, as standard
equipment.
Elevator
Bell
Guide
spider. The elevator consists
of an upper unit using a bell
Top Guide
guide and bottom guide. The
lower unit is dressed as a Spider
Rotary Table
500 API
The elevator is attached to the derrick traveling block and hook with 350
or 500 ton standard API links. The Spider locates directly on the pin drive
master bushing (27.1/2 MSPC, 37.1/2 and 49.1/2 MPCH), and square drive
master bushing (27.1/2 MSS), and will accommodate any other master bushing
when used with an Adapter Plate of RT Company.
B. Operation
/
/
The direct airs lift and lock mechanism enables instant actuation of the
slips. In offshore or land operations this allows the derrick man or the men on
the floor to raise and lock the slips, or lower the slips in the elevator or spider
instantly.
2
Maximum Pressure
500
350
14
24.1/2
14
20
4.1/2 ~ 14
16 ~24.1/2
4.1/2 ~14
16 ~ 20
0.6 ~ 0.8MPa
1 MPa
2 Table 2
500
(kg)
Unit Height
350
4.1/2
~
14
4.1/2
~
24.1/2
4.1/2
~
14
16
~
20
1,941
4,150
1,634
2,200
1,850
3,900
1,543
2,000
3 Table 3
Metric (cm)
Unit Height
500
350
14
24.1/2
14
20
109.2
116
96.5
96.5
94
103
81
81
Bell Guide
25.4
16.5
25.4
25.4
127.5
160
107.9
120.7
5 Table 5
(in)
Casing Size(in)
4.1/2
5
5.1/2
5.3/4
6.5/8
7
7.5/8
7.3/4
8.5/8
8.3/4
9.5/8
9.3/4
9.7/8
10.3/4
10.7/8
11.3/4
11.7/8
13.3/8
13.1/2
13.5/8
13.3/4
14
16
18
18.5/8
20
22
24
24.1/2
Slip Body
Size
5.1/2
7.5/8
9.5/8
11.3/4
14
16
18.5/8
20
22
24
24.1/2
Number
500T 350T
32
24
32
24
48
40
48
40
48
36
48
36
72
60
72
60
64
48
64
48
96
80
96
80
96
80
80
60
80
60
120
100
120
100
80
60
80
60
80
60
80
60
120
100
144
120
Inserts
2168
2169
2170
2632
2623
2633
2649
2640
2650
2633
2649
2649
2640
2650
2637
2651
2636
2652
2653
2655
2635
001605327
18.5/818
120
84
001605327
001605327
001605327
001605327
001605327
180
180
216
216
216
140
140
Beveled
Inserts
2168B
2169B
16
16
2632B
2623B
24
24
2640B
2650B
32
32
2640B
2650B
40
40
2636B
2652B
2653B
2655B
40
40
40
40
16
001605336
28B I
001605337
28B II
30
350T-28
30
350T-28
B
Note: Numbers followed by the letter B indicate beveled inserts
Number
Installation
350/500 / 1-1
Attach a 50 foot, 1/2air line between Elevator and the Stand Pipe located
45 feet above the rig floor, near the derrick stabbing board. Both ends of air
lines are quick disconnecting type.
4. - 25 1/2
Attach a 25 foot 1/2 air line between Spider and regulator-filter.
5. - 70 90
/
Attach rig air line to regulator-filter and adjust regulator to 70 to 90 psig.
6. /
Check operation of Elevator/Spider, as indicated in Section .
Note
- 50
45
If tools will not remain permanently with rig, use two 50 foot air lines. Tie
one 50 foot section of hose 45 feet above floor near casing stabber. Attach
second section of hose to first hose with the other end to Elevator.
6
Note
Keeper
Guide
8
4-1
(Figure 4-1)
1.
Moving the lever to the up position raises the slips.
2.
Moving the lever to fully down position sets the slips.
If an air pressure failure should happen, the slip segments can be operated
manually, as follows
1. 5
Place a 5 foot pry bar into manual lift lever.
2.
Push down on pry bar and move the control lever handle to the up position.
9
This moves the latch plate under the leveling beam to hold slips in the up
position.
3.
To set slips (lower slips) push control lever handle down.
3.
During the operation, adopt the anchor chain to fix the spider and make the
spider center aligned to the well center;
4. /
During the lowering of casing, its lowering speed should be slow when the
casing coupling passes inside the elevator/spider, thus it can avoid knocking
at the slip body, because it may cause the damage of equipment;
5. 50
Apply the grease (mobile oil) once every 50 casings removed; if the slip is
10
stuck to the body, apply the flowing grease (capable of removing the
impurities at the contacts of slip and body) between the slip and body
immediately.
Lubrication
7 Table 7
Number of
Lube Point
Ref. Ill
Item
Bowl/Slip Surfaces
16
Cylinder Assemblies
Hinge Pins
Link Pins
Application
Multi-Purpose
Waterless Grease
Multi-Purpose
Waterless Grease
Multi-Purpose
Waterless Grease
Multi-purpose
Waterless Grease
SAE 10
SAE 10 oil
Lube Cycle
Weekly
Weekly
Note
50
Lubricate after every 50 joint casing run and more frequently if necessary
to prevent slips from sticking in the Elevator or Spider Body. To lubricate
properly the slips should be in the set position without any casing load on unit.
- regulator-filter
Maintenance
1. ;
Drain accumulated water as required.
2. ;
11
The plastic bowl used on this device can be damaged and possibly
fail if exposed to certain solvents, strong alkaline substances, or
compressor oils containing aromatic hydrocarbons (fire retardant oils).
Fumes of these substances in contact with the bowl can cause damage to
the bowl.
Maintenance
A. Preventive Maintenance
DOS
1. 4-1
Lubricate are required in Table 4-1.
2.
Check guides and gripping inserts for wear and replace as require.
3.
Avoid unnecessary shock loading of slip segments.
DONTS
1.
Never paint over moving parts or grease fittings.
2.
Avoid contamination of air lines.
3.
12
Possible Cause
1.
Slip Segments
do not operate or
operate slowly in
both directions
2.
Pipe Slips
1.
Damaged Pipe
a. 70-80 /
Check air pressure at regulator is approximately 70 to 80 psig.
b.
Check if air lines are pinched or kinked leaks which could decrease
air pressure.
c.
Check lubricator oil level. This unit supplies oil to lubricate the
internal operation of the drive cylinder and must be kept full.
d.
13
The products must be stored in the dry and well-ventilated place and prevented
from in the sun or in the rain. It is forbidden to let the products contact acids,
alkalissalts and some other corrosion substance.
14
15
0701548
0701190
010807010
010807008
010807009
010807007
010807089
010808005
0305131
0701548
010807065
010807066
0701185
0701877
010807011
010808001
0701186
0701873
010807071
0701956
010808006
0701180
0701894
010807074
0701181
010807075
010808003
010808002
010808004
010807076
010807068
0701938
010807069
010807070
0305069
DESCRIPTION
SE350 / TYPE SE 350 ELEVATOR/SPIDER
TOP GUIDE
BOLT, Hex Head
LOCKWASHER
Cover
LINK PIN, Upper
LINK, Slip Hanger
NUT, Hex,
LOCKWASHER
FLATWASHER
LEVELING BEAM
LINK PIN, Lower
SCREW, Link retainer
GREASE FITTING
SLIP SEGMENT
BOLT, Socket Head
BUTTON, Register
GUIDE, KEPPER
BOLT, Hex Head
LOCKWASHER
GUIDE RING
BELL GUIDE
BODY
BOLT, Hex Head
LOCKWASHER
LYNCH PIN
COTTER PIN
HINGE PIN, Removable
HINGE PIN, Stationary
BOLT, Hex Head
LOCKWASHER
LUBRICATOR MOUNTING BRACKET
BOLT, Hex Head
RETAINER CYLINDER
BRACKET, Latch
LATCH, Retainer
PIN
NUT
CONTROL VALVE and LATCH ASSEMBLY
PIN, PIVOT
COTTER PIN
MANUAL CONTROL BRACKET
SOCKET,MANUAL LIFT
CYLINDER
16
Num
2
6
8
2
4
4
4
4
4
2
4
2
10
1
2
2
4
4
4
2
2
2
8
8
4
8
1
1
10
18
1
8
8
2
2
2
2
4
1
3
1
1
4
()
Casing
Elevator
Slip
With
Slip
Spider Top
Insert Set P/N
Size
Bottom
Inserts
Body
Guide No.
(Inches)
Guide No.
Set P/N
Size(in.)
001605243-24
010807025
010807012
4
010808063
5.1/2
001605244-16
001605009-24
4.1/2
010807025
010807012
010808008
5.1/2
001605010-16 2168-16B-24
001605011-24
5
010807026
010807013
010808009
5.1/2
001605012-16 2169-16B-24
5.1/2
010807027
010807014
010808010
001605013-40
2170-40
5.1/2
5.3/4
010807027
010807014
010808034 001605204-40-40
5.1/2
001605014-36
7.5/8
6.5/8
010807028
010807015
010808011
001605015-24 2632-24B-36
001605016-36
7
010807028
010807015
010808012
7.5/8
001605017-24 2623-24B-36
001605018-60
7.5/8
010807029
010807016
010808013
2633-60
7.5/8
001605023-60
7.3/4
010807029
010807016
010808014
2649-60
7.5/8
001605265-48
8
010807128
010807127
010808064
9.5/8
001605266-32
001605338-48
8.1/8
010807128
010807127
010808065
9.5/8
001605339-32
001605019-48
8.5/8
010807030
010807017
010808015
9.5/8
001605020-32 2640-32B-48
001605021-48
9.5/8
8.3/4
010807030
010807017
010808016
001605022-32 2650-32B-48
9.5/8
010807031
010807018
010808017
001605018-80
2633-80
9.5/8
9.3/4
010807032
010807019
010808018
001605023-80
2649-80
9.5/8
9.7/8
010807032
010807019
010808019
001605023-80
2649-80
9.5/8
001605019-60
10.3/4
010807033
010807020
010808020
001605020-40 2640-40B-60 11.3/4
001605021-60
10.7/8
010807033
010807020
010808021
001605022-40 2650-40B-60 11.3/4
11.3/4
010807034
010807021
010808022 001605024-100
2637-100
11.3/4
11.7/8
010807034
010807021
010808023 001605025-100
2651-100
11.3/4
001605340-60
14
12.3/4
010807130
010807129
010808066
001605341-40
001605026-60
14
13.3/8
010807035
010807022
010808024
001605027-40 2636-40B-60
001605028-60
13.1/2
010807036
010807023
010808025
14
001605029-40 2652-40B-60
001605030-60
13.5/8
010807036
010807023
010808026
14
001605031-40 2653-40B-60
001605032-60
13.3/4
010807036
010807023
010808027
14
001605033-40 2655-40B-60
14
010807037
010807024
010808011 001605034-100
2635-100
14
B
Note: Numbers followed by the letter B indicate beveled inserts
17
SE 16-20/350
TYPE SE 16- 20 ELEVATOR/SPIDER PART LIST
No. PART No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
0701548
0701190
010807008
010807089
010808005
0305131
0701548
010807065
010807066
0701185
0701877
0701186
0701873
010807071
0701956
010808006
0701180
0701894
010807074
0701181
010807075
010808003
010808002
010808004
010807076
010807068
0701938
010807069
010807070
0305069
DESCRIPTION
TOP GUIDE
BOLT, Hex Head
LOCKWASHER
Cover
LINK PIN, Upper
LINK, Slip Hanger
NUT, Hex
LOCKWASHER
FLATWASHER
LEVELING BEAM
LINK PIN, Lower
SCREW, Link retainer
GREASE FITTING
SLIP SEGMENT
BOLT, Socket Head
BUTTON, Register
GUIDE, KEPPER
BOLT, Hex Head
LOCKWASHER 1
GUIDE RING
BELL GUIDE
BODY
BOLT, Hex Head
LOCKWASHER
LYNCH PIN
COTTER PIN
HINGE PIN, Removable
HINGE PIN, Stationary
BOLT, Hex Head
LOCKWASHER
LUBRICATOR MOUNTING BRACKET
BOLT, Hex Head
RETAINER CYLINDER
BRACKET, Latch
LATCH, Retainer
PIN
NUT
CONTROL VALVE and LATCH ASSEMBLY
PIN, PIVOT
COTTER PIN
MANUAL CONTROL BRACKET
SOCKET,MANUAL LIFT
CYLINDER
18
Num
2
6
8
2
4
4
4
4
4
2
4
2
2
1
2
2
4
4
4
2
2
2
8
8
4
8
1
1
10
18
1
8
8
2
2
2
2
4
1
3
1
1
4
SE 16-20 /350T
SE 16-20 /350T GUIDESSLIP ASSEMBLIES AND INSERT NUMBERS
Casing
Size
(Inches)
16
Elevator
Bottom
Guide No.
010812022
Spider Top
Guide No.
()
Slip With Inserts
Set P/N
010812005
010812001
001605335120
00160533484
010812023
010812006
010812004
00160533628B I
18
00160533728B II
010812024
010812007
18.5/8
010812002
001605335140
010812025
010812008
20
010812003
001605335140
B ,
Note: Numbers followed by the letter B indicate beveled inserts
There is two type of indicate beveled inserts,
top indicate beveled inserts and bottom indicate beveled inserts.
19
Slip Body
Size(in.)
16
18.5/8
18.5/8
20
20
0701548
0701190
010807010
010807008
010807009
010807007
010807089
010807004
0305131
0701548
010807065
010807066
0701185
0701877
010807011
010807001
0701186
0701873
010807071
0701956
010807003
0701180
0701894
010807074
0701181
010807075
010807005
010807006
010807076
010807068
0701938
010807069
010807070
0305069
DESCRIPTION
SE500 / TYPE SE 500 ELEVATOR/SPIDER
TOP GUIDE
BOLT, Hex Head
LOCKWASHER
Cover
LINK PIN, Upper
LINK, Slip Hanger
NUT, Hex,
LOCKWASHER
FLATWASHER
LEVELING BEAM
LINK PIN, Lower
CAPSCREW, Modified
GREASE FITTING
SLIP SEGMENT
BOLT, Socket Head
BUTTON, Register
GUIDE, KEPPER
BOLT, Hex Head
LOCKWASHER
GUIDE RING
BELL GUIDE
BODY
BOLT, Hex Head
LOCKWASHER
LYNCH PIN
COTTER PIN
HINGE PIN, Removable
HINGE PIN, Stationary
BOLT, Hex Head
LOCKWASHER
LUBRICATOR MOUNTING BRACKET
BOLT, Hex Head
RETAINER CYLINDER
COTTER PIN
NUT, Hex slotted
CATCH, LINK
BOLT
CONTROL VALVE and LATCH ASSEMBLY
PIN, PIVOT
COTTER PIN
MANUAL CONTROL BRACKET
SOCKET,MANUAL LIFT
CYLINDER
21
Num
2
6
8
2
4
4
4
4
4
2
4
2
2
1
2
2
4
4
4
2
2
2
8
8
4
8
1
1
10
18
1
8
8
2
2
2
2
4
1
2
1
1
4
()
Casing
Elevator
Slip
With
Slip
Spider Top
Insert Set P/N
Size
Bottom
Inserts
Body
Guide No.
(Inches)
Guide No.
Set P/N
Size(in.)
001605243-32
4
010807025
010807012
010807112
001605244-16
001605009-32
4.1/2
010807025
010807012 010807038
5.1/2
001605010-16 2168-16B-32
001605011-32
010807039
5
010807026
010807013
5.1/2
001605012-16 2169-16B-32
5.1/2
010807027
010807014
010807040
001605013-48
2170-48
5.1/2
5.3/4
010807027
010807014
010807088
001605204-48
-48
5.1/2
001605014-48
6.5/8
010807028
010807015 010807041
7.5/8
001605015-24 2632-24B-48
001605016-48
010807042
7
010807028
010807015
7.5/8
001605017-24 2623-24B-48
7.5/8
010807029
010807016
010807043
001605018-72
2633-72
7.5/8
7.3/4
010807029
010807016
010807044
001605023-72
2649-72
7.5/8
001605265-64
8
010807128
010807127
010807113
9.5/8
001605266-32
001605338-64
9.5/8
8.1/8
010807128
010807127
010807114
001605339-32
001605019-64
8.5/8
010807030
010807017 010807045
9.5/8
001605020-32 2640-32B-64
001605021-64
8.3/4
010807030
010807017 010807046
9.5/8
001605022-32 2650-32B-64
9.5/8
010807031
010807018
010807047
001605018-96
2633-96
9.5/8
9.3/4
010807032
010807019
010807048
001605023-96
2649-96
9.5/8
9.7/8
010807032
010807019
010807049
001605023-96
2649-96
9.5/8
001605019-80
010807050
10.3/4
010807033
010807020
001605020-40 2640-40B-80 11.3/4
001605021-80
010807051
10.7/8
010807033
010807020
001605022-40 2650-40B-80 11.3/4
11.3/4
010807034
010807021
010807052 001605024-120
2637-120
11.3/4
11.7/8
010807034
010807021
010807053 001605025-120
2651-120
11.3/4
001605340-80
12.3/4
010807130
010807129
010807115
14
001605341-40
001605026-80
13.3/8
010807035
010807022 010807054
14
001605027-40 2636-40B-80
001605028-80
13.1/2
010807036
010807023 010807055
14
001605029-40 2652-40B-80
001605030-80
13.5/8
010807036
010807023 010807056
14
001605031-40 2653-40B-80
001605032-80
13.3/4
010807036
010807023 010807057
14
001605033-40 2655-40B-80
14
010807037
010807024
010807050 001605034-120
2635-120
14
B
Note: Numbers followed by the letter B indicate beveled inserts
22
SE 16-24.1/2 /500 /
TYPE SE 16- 24.1/2 /500 ELEVATOR/SPIDER
23
No. PART No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
0701548
0701190
010807008
010807009
010807089
010807004
0305131
0701548
010807065
010807066
0701877
0701185
0701186
0701873
010808003
010808002
010808004
0701956
010807071
0701181
010807075
010807006
010807005
010807076
0701180
0701894
010807068
0701938
010807069
010807070
0305069
COTTER PIN
LYNCH PIN
HINGE PIN, Stationary
HINGE PIN, Removable
BOLT, Hex Head
RETAINER CYLINDER
BOLT
CATCH, LINK
NUT, Hex slotted
COTTER PIN
CONTROL VALVE and LATCH ASSEMBLY
BOLT, Hex Head
LOCKWASHER
BRACKET -gas
PIN, PIVOT
COTTER PIN
MANUAL CONTROL BRACKET
SOCKET,MANUAL LIFT
CYLINDER include 252627
Num
6
8
2
2
6
6
2
6
2
26
1
2
2
4
2
2
4
4
2
6
6
2
2
2
4
4
4
12
6
1
1
8
8
2
2
2
2
4
10
18
1
1
2
1
1
4
SE 16-24.1/2 /500T
SE 16-24.1/2 /500T GUIDESSLIP ASSEMBLIES AND INSERT NUMBERS
Casing
Size
(Inches)
16
Elevator
Bottom
Guide No.
16
Spider Top
Guide No.
()
Slip With Inserts
Set P/N
16
1616
001605335144
001605334120
00160533630B I
18
18
18
18.5/818
00160533730B II
18.5/8
18.5/8
18.5/8
18.5/818.5/8
001605335180
20
20
20
2020
001605335180
22
22
22
2222
001605335216
24
24
24
2424
001605335216
24.1/2
24.1/2
24.1/2
24.1/224.1/2
001605335216
B ,
Note: Numbers followed by the letter B indicate beveled inserts
There is two type of indicate beveled inserts,
top indicate beveled inserts and bottom indicate beveled inserts.
25
Slip Body
Size(in.)
16
18.5/8
18.5/8
20
22
24
24.1/2