Body General PDF

1998-2004 GENINFO
Body - General - 170 Chassis

GENERAL INFORMATION
GENERAL INFORMATION ON REPAIRS TO BODY - AH60.00-N-0001-01A
All models
General information on repair instructions
The repair instructions form the basis for proper and competent maintenance and repair.
The content of the work procedures described is based on the training level of a fully qualified auto mechanic
with extensive product expertise. This level of knowledge is essential for carrying out the described work.
Basic prerequisites for properly performing body repairs include:
Use of genuine Mercedes-Benz parts.
Strict observance of the Mercedes-Benz guidelines for bodywork.
Workshop equipped with suitable special tools and workshop equipment.
Notes on repair method
Repair of damaged body panels is one of the most economical and time-saving measures and is preferable to
replacing assemblies.
A precise check should always be made to determine which repair procedure is most economical. Repair should
always be considered to be the "first choice", because this has the least effect on the strength, dimensional
accuracy and corrosion resistance, etc. achieved at the factory
Work protection and safety information
In order to rule out any risk of personal injury, to avoid impairing the reliability and safety of the vehicle, and to
prevent damage to the vehicle as a result of work improperly carried out, these instructions are to be read
carefully and complied with in full. Consequently, it is not possible for DaimlerChrysler AG to evaluate in the
last consequence every situation which might present a risk of injury for the operative. It is therefore urgent that
everyone who carries out repair operations on MB passenger cars applies their professional knowledge to
ensure that their own safety is not at risk and that the vehicle will not be adversely affected (in particular with
regards to safety) as a result of the repair procedure chosen It is therefore expressly pointed out that all work of
the operations described shall be carried out only by complying with valid directives and instructions of the
local, competent authorities and those relating to health and safety at work, and environmental protection.
Sectional repairs

2003 Mercedes-Benz SLK320
1998-2004 GENINFO Body - General - 170 Chassis

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Friday, October 30, 2009 8:27:29 AM Page 1 2005 Mitchell Repair Information Company, LLC.
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We recommend the following procedure for repairing body sections or sectional repairs:
Inert gas welds which are not in the immediately visible area or which are concealed by installed parts when the
vehicle is completed should not be ground down smooth or filled for reasons of economy and operating
stability..
Labor protection equipment
In addition to personal occupational clothing to include cap and safety shoes, working gloves, safety glasses, ear
protection, dust protection mask, etc. must be worn as required when working.
Battery
Before performing any type of welding work or other work causing sparks in the area of the vehicle battery,
always remove the battery and store in a protected location.
Components.
During repair work following accidents, visually check electronic components, steering and seat belts.
Air conditioning
Do not weld or perform similar types of work on components in the closed air conditioning system or in its
immediate vicinity.
Drill, saw
Before drilling or sawing, remove electric leads and pipes installed in cavities as well as reservoirs located in
concealed locations (e.g. battery) and electronic components from hazard area
Helicoil-compatible thread
Defective metric threads (>=M8) are helicoil-compatible in coordination with the DC development department
Vehicles
Shield vehicles located in the body repair area against possible damage to paint and glass surfaces as well as fire
hazard from flying sparks using dividing walls or cover with fire-resistant tarpaulin
Lifting platform
The vehicle can fall from the lifting platform due to weight transfer caused by removed parts (e.g. engine,
shafts, etc.). Secure vehicle or add sand bags to compensate the weight.
Corrosion protection
After painting, treat areas affected by repair with appropriate corrosion protection measures (e.g. wax, cavity

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sealing agent, underbody protection, if present).
Metal shavings
Do not use compressed air to blow away metal shavings produced by machining work on the body; remove with
vacuum cleaner instead.
Engine and auxiliary equipment
Before performing any type of machining work on the body (e.g. with spherical cutter), cover engine including
all auxiliary assemblies (e.g. alternator, solenoids, etc.) to prevent damage from metal shavings.
Straightening work
When performing straightening work never stand in a direct line in front of the pull chains when introducing
straightening forces to in front of the pull chains when introducing straightening forces to the frame or body.
Secure pull chains with catch cables or chains to prevent it from snapping away.
Observe notes on straightening and verify position of check bores. If necessary, detach body from straightening
bench and realign.
Welding vapors
Evacuate health enhazarding gases, vapors, dust and welding smoke in the area where it occurs.
Welding and related work
During all welding work, observe accident prevention regulations for welding, cutting and related types of work
In addition, before performing arc welding work, observe safety precautions for electronic control units.
Moreover, remove easily combustible and flammable materials and liquids from the hazard area. Use shields to
protect against flying sparks and heat radiation and protect electric leads and tubes laid in hollow cavities.
When spot welding, maintain a spot weld interval of approx. 20 mm Clean, smooth electrode tips are required.
Set the current time or power according to the sheet metal thickness (new part) on the spot welder.
Standard bonded load-bearing sections
For standard bonded load-bearing sections that are not rebonded following accident repair, the number of spot
welds is indicated in the specific repair description.
Always observe these specifications to ensure operating stability
Welding procedures, connections and symbols
Resistance spot welding

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Single-row spot weld:
Double-row spot weld:
Double-row spot weld offset:
Brazing:
MIG welding
Stitch weld:
Continuous weld:
Continuous weld interrupted:
Plug weld:
Fig. 1: Assembly Examples For Spot Welding Fittings
Assembly examples for spot welding fittings
VIN NUMBER AND PRODUCT LIABILITY - AH60.00-P-0800
Product liability, trademark and traffic laws - AH60.00-P-0800-01Z
Model 163, 164, 168, 169, 170, 171, 202, 203, 208, 209, 210, 211, 215, 219, 220, 221, 230, 240, 245.2, 251,
414.700, 690.6, 638, 639, 901, 902, 903, 904, 905, Model WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3,
XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7

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For legal reasons (product liability, trademark and traffic laws) and to prevent negative effects to the Mercedes-
Benz corporation and employees of the specific Mercedes-Benz dealerships, we recommend that the vehicle
identification number and Mercedes stars at the end (trademark) only be marked on vehicles when the body or
vehicle has been replaced or repaired within the Mercedes-Benz service organization.
This recommendation is based on the following factors:
Some companies have specialized in rebuilding Mercedes-Benz vehicles with used or new bodies and often
finishing these vehicles with second-hand parts from various accident vehicles of the same model.
Cases are repeatedly reported where other companies have then asked service outlets or authorized workshops
to mark the vehicle with the vehicle identification number of the original (accident) vehicle
We request you to never perform such work, even when the other company assures that they have rebuilt the
vehicle for themselves or at the request of a customer.
Legal problems in context with the protection of our trademark could result from marking such vehicles with
the vehicle identification number with stars at the end (trademark) without reservations.
The new product liability laws consider the manufacturer to be the company who attaches its trademark to a
product, regardless of whether the product was actually produced by this manufacturer.
Moreover, Mercedes-Benz could, under certain circumstances, be considered to be the manufacturer and be
liable in the event of damage.
Assembly of used or new bodies with various parts is the equivalent of new production. If such assembly is
performed by another company, Mercedes-Benz does not consider itself to be the manufacturer.
For this reason it is necessary for the registration authorities to issue a new vehicle title, which is legally
possible, in which the assembling company is entered as the manufacturer and the serial number of the technical
testing point becomes the vehicle identification number.
Moreover, such rebuilt vehicles usually require an operating permit. According to Section 59, Paragraph 2 of
the German vehicle licensing regulations (StVZO), this requires notification of the responsible registration
authority.
On the other hand, if a dealership or authorized workshop marks the rebuilt vehicle with the vehicle
identification number of the original (accident) vehicle, the assembling company would be given the
opportunity of circumventing its liability according to Section 59, Paragraph 2 of the German vehicle licensing
regulations.
Companies requesting that rebuilt vehicles be marked with the vehicle identification number should be advised
accordingly and referred to the responsible registration authority.
Vehicle identification number - AH60.00-P-0800-02B
All vehicles with USA version, code 491, 494

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Fig. 2: Identifying Vehicle Identification Number
The vehicle identification number starts and ends with the "Mercedes star" trademark (1, 19) and has 19
punched numbers with a total length of 103 mm.
If, in case of repair, the area where the vehicle identification number has been embossed is replaced, it is
necessary to punch in the vehicle identification number at the same point.
This involves a change to the vehicle which is subject to compulsory notification. In the Federal Republic of
Germany immediately inform the vehicle licensing authority in writing .
The vehicle owner is required to complete a certificate for the vehicle licensing authority which indicates that
the vehicle identification number has been re-stamped after completing body repairs.
As prove, the original vehicle identification number cut out of the old part, may also be enclosed.
A vehicle identification number incompletely punched in by the workshop must be crossed out and pinched in
correctly in the spare field on the right crossmember, the right side of the drive shaft tunnel, the rear partition
wall or the firewall.
This procedure should be noted additionally in the certificate for the vehicle licensing authority as follows:
"The incorrectly or incompletely punched vehicle identification number was crossed out and the correct vehicle
identification number punched in the spare field."
Export countries must observe their relevant vehicle licensing provisions and legal regulations.
GUIDELINES FOR REMOVING FUEL TANK WHEN PERFORMING WELDING WORK ON
BODIES - AH60.00-P-3000-01Z
All models
When a repair or partial rebuilding of the listed parts is being carried out, a supervisor must decide whether to

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remove the fuel tank depending on the nature and extent of the damage in each individual case.

In vehicles with a fuel evaporation control system, the system must be covered with a welding protection
blanket or removed when welding work is being carried out near the incoming vent pipe or activated charcoal
canister.
Replace -
Rear
fender,
left
(gas
models
only)
Rear
fender,
right
Rear
fender
front
section,
complete
Main
floor
(1)
Rear
center
piece,
bottom
section
Rear
floor
Spare
wheel
recess
Rear
longitudinal
member
B-
pillar
C-
pillar,
outer
section
Longitudinal
member on
outside
W
114/115
X X - X X X X X - - -
R107/
W116
X X - X - X X X - X -
W123 X X - X - X X X - X -
S123 X X - X X X X X - - -
W/C126 X X - X - X X X - X -
Off road
veh.
460/61
X X - - X X - X - X -
201 W X X - X - X X X - X -
W/C124 X X - X - X X X - X -
124 s X X - X X X X X - - -
Off road
veh. 463
X X - - X X - X - X -
R129 X X - X - X X X - - -
W/C140 X X - X - X X X - X -
202 W - o X X - X - X - - X
202 s - o X X - X - X - - X
210 W X X - X - X X X - X -
210 s X X - X - X X X - X -
X X - X - X X X - - -
C208
X
1
X
1

- X - X - X - - X
A 208 - o - X - X - X X - X
W168 - X - X - X - X - - -
W220 X X - X - X - X - X -
C215 - - - X - X - X - - -
W203 - o X X - X - X - - X

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GENERAL NOTES: PASSENGER CARS: BODY - GENERAL - AH60.00-Z-9999AZ
MODEL all
CL203 - o X X - X - X - - X
203 s - o X X - X - X - - X
- X - - - X X X X - -
414 C - X - X - X - X - - -
211 W - o X X - X - X - o -
A/C
209.3
- - - X - X - X - X -
240 W - X - X - X - X - X -
X Removal of fuel tank.
If the damage is more extensive and welding work is required at the wheel arch panel or C-pillar, the fuel
tank must also be removed in diesel vehicles.
X
1
Fuel tank removal, optional depending on repair method.
(1)
Fuel tank removal, depending on nature and scope of damage.
o Remove fuel filler neck and vent pipe.
Seal airtight with the (cover set) and attach heat guard.
General information on
repairs to body
MODEL 452.3 /4 AH60.00-P-0001-01RC
Notes on replacing body partsMODEL 452.3 /4 AH60.00-P-0027-01RC

repairs to body
MODEL 451.3/4,454.0 AH60.00-P-0001-01FF

Preliminary treatment of
bonding surfaces
MODEL 171, 169, 211,
215, 219, 240, 245.2,
414, 639
AH60.00-P-0008-01N

Notes on body MODEL 208.4 AH60.00-P-0002-01KA

riveting
MODEL 168, 169, 171,
199, 203, 204, 209, 211,
215, 216, 219, 221, 230,
240, 245.2, 414, 639,
903
AH60.00-P-0003-01N

General notes on welding MODEL 215 AH60.00-P-0005-01N

Notes on bonded and foam-
lined body areas
MODEL 215 AH60.00-P-0010-01N

Notes on different body
materials
MODEL 215 AH60.00-P-0011-01N

Notes on various body
materials
MODEL 216, 221 AH60.00-P-0011-01SX

General information on dent MODEL 215, 216, 221 AH60.00-P-0012-01N

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removal and straightening
aluminum parts

General notes on jointing
techniques in bodywork
MODEL 215 AH60.00-P-0015-01N

General information on body
connection techniques
MODEL 216, 221 AH60.00-P-0015-01SX

General notes on workshop
and repair concept for
vehicles with hybrid body
MODEL 215 AH60.00-P-0016-01N

General notes on spot
welding of aluminum parts
MODEL 215 AH60.00-P-0017-01N

Decision criteria for repair in
fully equipped repair shop
(hybrid support point)
MODEL 215 AH60.00-P-0019-01N

Guidelines for welding bolts MODEL 450.4 /3 AH60.00-P-0025-01SM

Notes on crash boxes MODEL 450.3 /4 AH60.00-P-0026-01SM

Notes on replacing body partsMODEL 451.3/4,454.0 AH60.00-P-0027-01FF

Information on processing
resin and hardener for fiber
composites
MODEL 199 AH60.00-P-0029-
01SLR

Notes on processing glue for
metal bushings in fiber
composites
MODEL 199 AH60.00-P-0030-
01SLR

Notes on processing filler for
fiber composites with
sandwich construction
MODEL 199 AH60.00-P-0031-
01SLR

Notes on recording
temperature and humidity
during fiber composite repair
MODEL 199 AH60.00-P-0032-
01SLR

Product liability, trademark
and traffic laws
MODEL 163, 164, 168,
169, 170, 171, 202, 203,
208, 209, 210, 211, 215,
216, 219, 220, 221, 230,
240, 245, 251, 414, 638,
639, 690, 901, 902, 903,
904, 905, WD1, WD2,
WD3, WD6, WD7,
XD1, XD2, XD3, XD4,
XD5, XD6, XD7, YD1,
YD2, YD3, YD4, YD5,
YD6, YD7 ...
AH60.00-P-0800-01Z

Vehicle identification number MODEL all EEC
Vehicles
AH60.00-P-0800-02A

Vehicle identification number MODEL all with CODE
(491) USA version with
AH60.00-P-0800-02B

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TESTING & REPAIR
GAP DIMENSIONS AT HOODS, DOORS AND COVERS - AR60.00-P-0700-01G
Model 170
Test and adjustment values, gap dimensions at hoods, doors and covers
CODE (494) USA
version

Guidelines for removing fuel
tank when performing
welding work on bodies
MODEL 171.4, 211.2,
169.0 /3, 219.3, 221,
245.2
AH60.00-P-3000-01V

Preliminary treatment of
surfaces to be glued
MODEL 199, 405, 638,
901, 902, 903, 904, 905
AH60.00-N-0008-01A

repairs to body
MODEL all AH60.00-N-0001-01A

General notes on diagnosing
cracks in aluminum parts
MODEL 215, 220 AH60.00-P-0014-01N

Guidelines for removing fuel
tank when performing
welding work on bodies
MODEL all AH60.00-P-3000-01Z

repairs to body
MODEL 450.3 /4 AH60.00-P-0001-01SM

Pretreatment of bonding
surfaces
MODEL 451.3/4 AH60.00-P-0008-
01MCC

Pretreatment of bonding
surfaces
MODEL 204, 216, 221 AH60.00-P-0008-01SX

Information on
machining/treating
magnesium components
MODEL 171, 215, 211,
219, 230
AH60.00-P-0023-01R

General notes on repair of
vehicles with ultra-high-
strength steel.
MODEL 221,216 AH60.00-P-0024-01N

Notes on replacing body
parts*
MODEL 450.3 /4 AH60.00-P-0027-01SM

General notes for body repair
on straightening systems
MODEL 169, 245.2 AH60.10-P-1000-01AK
Number Designation Model 170
BE60.00-P-
1001-01A
Gap dimension Engine hood to
fender
Dim. "A" mm4.0 (0.5)
Engine hood to
headlamp
Dim. "R" mm6.0 (+1/-0.5)
Engine hood to Dim. "O" mm7.0 (+1/-0.5)

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radiator grille
Radiator grill to
headlamp
Dim. "N" mm5.0 (+1/-0.5)
Fig., see AR60.00-P-
0700-01G
BE60.00-P-
1002-01A
Gap dimension Front door to A-
pillar
Dim. "B" mm-
Front door to
fender
Dim. "H" mm4.0 (0.5)
Front door to rear
door
Dim. "I" mm-
Front door to roof Dim. "C" mm-
Rear door to
upper side section
Dim. "D" mm-
Rear door to
lower side section
Dim. "J " mm-
Fender to A-pillarDim. "Q" mm4.0 (1,6)
Front door to rear
fender
Dim. "P" mm4.0 (0.5)
0700-01G
BE60.00-P-
1003-01A
Gap dimension Trunk lid to top
of rear fender
Dim. "F" mm-
Trunk lid to
bottom of rear
fender
Dim. "M" mm-
Trunk lid to rear
fender
Dim. "F" mm5.0 (+1/-0)
Trunk lid to
taillamp
Dim. "M" mm5.0 (+1/-0)
Trunk lid to
bumper
Dim. "V" mm8.0 (0.5)
Rear fender to
taillamp
Dim. "U" mm3.0 (0.5)
0700-01G
BE60.00-P-
1005-01A
Gap dimension Fuel filler flap Dim. "K" mm3.5 (0.5)
Dim. "L" mm-
0700-01G
BE60.00-P-
1006-01A
Gap dimension Roof to
windshield frame
Dim. "S" mm9.0 (+0/-2)
Roof to rear
window frame
Dim. "T" mm7.0 (+0/-2)
0700-01G

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Fig. 3: Identifying Feeler Gage (129 589 03 21 00)

Adjust hoods, doors and trunk lids as shown in the drawings. The gap should not run wedge-shaped or be too
narrow at points. Deviations from parallel gap should be max. 0.5 mm over the entire length. If the inside
clearance is too large or too small, the movable body parts must be centered accordingly. The reference
measurements apply only for repair work on bodies damaged in accidents.
Fig. 4: Identifying Hoods, Doors And Trunk Lids Parallel Gap Measuring Points (Front Side)

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Fig. 5: Identifying Hoods, Doors And Trunk Lids Parallel Gap Measuring Points (Rear Side)
APPLYING VEHICLE IDENTIFICATION NUMBER - AR60.00-P-0800G
MODEL 170
Fig. 6: Identifying Vehicle Identification Number Location

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Fig. 7: Identifying Number Punch Guide (170 589 01 63 00)
Fig. 8: Identifying Set Of Steel Stamping Numbers (140 589 26 63 00)
Fig. 9: Identifying Set Of Steel Stamping Letters (140 589 26 63 05)
Stamping in vehicle identification number - AR60.00-P-0800-02G

Product liability,
trademarks and traffic
laws
AH60.00-P-0800-01Z

Vehicle identification
number
EC vehicles AH60.00-P-0800-02A
USA vehicles AH60.00-P-0800-02B
1 Stamping in vehicle
identification number

AR60.00-P-0800-02G
2 Crossing out vehicle
identification no. and
stamping in new number
in spare space

AR60.00-P-0800-05G

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1. Start with "Mercedes star" punch in window plate at top left (arrow)

The tip of the Mercedes star should point upward in relation to the lettering.
2. Then position the "W" stamp with the left edge flush with the first mark in the window plate and stamp.
3. Move ahead one mark on the window plate with each subsequent stamp until the complete vehicle
identification number and final Mercedes star have been stamped in.

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Fig. 13: Mercedes Star Punch In Window Plate At Top Left
Fig. 14: Identifying Mercedes Star Mark On Window Plate At Top Left
Crossing out vehicle identification no. and stamping in new number in spare space - AR60.00-P-0800-05G

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1. Cross out incorrect vehicle identification number with "X" stamp and stamp new vehicle identification
number into the spare space below as follows.
2. Start with "Mercedes star" punch in window plate at bottom left (arrow)

The tip of the Mercedes star should point upward in relation to the lettering.
3. Then position the "W" stamp with the left edge flush with the first mark in the window plate and stamp.
4. Move ahead one mark on the window plate with each subsequent stamp until the complete vehicle
identification number and final Mercedes star have been stamped in.
Fig. 18: Crossing Out Vehicle Identification No. And Stamping In New Number In Spare Space
INSTALLING SIDE PORTAL - AR60.20-P-1550G

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MODEL 170

Disassembling,
assembling

The side portal can only
be used in combination
with a straightening
system approved by MB
and the associated
straightening set.

1 Set up straightening bench
with modular members
Observe set-up plans
included with
straightening set!

2 Set up straightening bench
with straightening set
Observe set-up plans
included with
straightening set!

Celette straightening set *WE58.40-Z-1009-01E
Car Bench straightening
set
*WE58.40-Z-1001-01A

Use supplementary
straightening set model
170! See

Celette supplementary
straightening set
*WE58.40-Z-1004-01A
Celette supplementary
straightening set
*WE58.40-Z-1033-01A
Car-Bench
supplementary
straightening set
*WE58.40-Z-1005-01A
Car-Bench
supplementary
straightening set
*WE58.40-Z-1034-01A
3 Set vehicle onto
straightening bench with
lifting platform and fasten
Align vehicle exactly
according to control
holes and fasten tightly to
straightening set.

Two-column lift *WE58.40-Z-1001-05A
4 Instal side portal with
portal straightening set
Celette straightening set
Car bench straightening
set
AR60.20-P-1550-01G
5 Disassemble in opposite
order

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Fig. 19: Identifying Portal Straightening Set (170 589 02 23 00)
Fig. 20: Identifying Portal Frame (129 589 03 23 00)
Workshop equipment
WE58.40-Z-1001-01A Car bench straightening bracket set 82415, (model
202)
WE58.40-Z-1002-01A Car bench straightening bracket set 82417, (model
210)
WE58.40-Z-1004-01A Celette straightening bracket set 7170.309 (model
170), as supplement to 7202.300 (model 202)
WE58.40-Z-1005-01A Car-Bench straightening bracket set 82 420 (model
170), as supplement to 82 415 (model 202)
WE58.40-Z-1033-01A Celette 7170.308 supplementary straightening
bracket for 7170.309 (model 170)
WE58.40-Z-1034-01A Car Bench 82435 supplementary straightening
bracket for 82420 (model 170)
WE58.40-Z-1001-01E Celette straightening bench
WE58.40-Z-1002-01E Celette straightening unit
WE58.40-Z-1003-01E Car-Bench straightening bench
WE58.40-Z-1004-01E Car-Bench straightening lifting platform
WE58.40-Z-1005-01E Car-Bench straightening equipment
WE58.40-Z-1007-01E Celette module crossmember set 955.940
WE58.40-Z-1008-01E Celette additional member 955.908
WE58.40-Z-1009-01E Celette straightening bracket set 7202.300
WE58.40-Z-1010-01E Car-Bench universal cross member set A 296
WE58.40-Z-1011-01E Car-Bench Universal crossmember set A 296/15 (all
crossmembers 1500 mm long)

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Attaching side portal with portal straightening set - AR60.20-P-1550-01G
Illustration: Celette straightening system
Fig. 21: Identifying Celette Straightening System
Illustration: Car-Bench straightening system
Installation sequence for side portal
Installation positions and designations for Car-Bench straightening system in brackets [...].
1. Position universal cross members U1, U2 in grid fields 56-58 and 63-65. (Car-Bench only)
2. Install side extensions (21, 22) on modular members [cross members ] grid fields 17, 33 [ 56-58, 63-65 ]
hole pattern 2.- 4. [3.- 6 ].
3. Install multi-Z-elements MZ 601/602 (20) on side extensions (21, 22).
Arrow must point toward front!
WE58.40-Z-1001-05A Two-post lifting platform

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Fig. 22: Identifying Installation Sequence For Side Portal
4. Install cylindrical mount (19) in MZ 601/602 (20, upper hole).
5. Install cylindrical mount (18) (special mount from portal straightening set) in MZ 601/602 (20).
Arrow must point toward front!
6. Align portal longitudinal member (23) on cylindrical mounts (18, 19) at front with 8 [5] and at rear with
position number 9 [3] and fasten with M12 x35 bolts.
In contrast to the usual installation schematic for portal frames it is necessary to install the portal
longitudinal member with the flange surface pointing down (position numbers upside down).
Installation sequence for portal straightening set for A-pillar and cross member console

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Fig. 23: Identifying Installation Sequence For Portal Straightening Set For A-Pillar And Cross
Member Console
7. Position check and welding gauge for bottom A-pillar (1, 2) on no. 10 [8].
When replacing A-pillar insert spacer plate (e).
8. Screw cross member console mount (3, 4) to check and welding gauge for A-pillar (1, 2).
9. Position check and welding gauge for upper A-pillar (5, 6) to no. 5 [3].
Installation sequence for portal straightening set for top and bottom A-pillar

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Fig. 24: Identifying Installation Sequence For Portal Straightening Set For Top And Bottom A-
Pillar
10. Position check and welding gauge for bottom A-pillar (7, 8) on no. 1 [3] (rear).
When replacing wheelhouse insert spacer plate (d).
11. Screw top B-pillar mount onto check and welding gauge for main Vario roof mount (11/12).
Use screw supplied for upper mounting point on B-pillar (upper belt guide console).
Installation sequence for portal straightening set for main Vario roof mount, rear fender and
tubular console frame
Fig. 25: Identifying Installation Sequence For Portal Straightening Set For Main Vario Roof Mount
And Frame
12. Position check and welding gauge for main Vario roof mount (11, 12) to no. 4 [6].
13. Screw rear fender mount (13, 14) onto check and welding gauge (11, 12).
14. Position check and welding gauge for tubular console frame (15, 16) on no. 8 [10].
TEST & ADJUSTMENT VALUES
GAP DIMENSIONS - BE60.00-P-1000-01A
Model 168, 170, 202, 208, 210, 215, 220, 230, 414
Modification notes

Microsoft
4.10.01 Figure dimension "B"
modified from 8.0mm
(0.5) to 6.5mm (0,5)
Figure in line 1002 for
model 220.875/878
modified

Figure dimension "C"
modified from 8.0mm
(0.5) to 6.5mm (0.5)
model 220.875/878
modified

4.10.01 Figure dimension "T"
modified from 8.0mm
(0.5) to 6.5mm (0.5)
model 220.875/878
modified

Number Designation Model 168 Model 170
BE60.00-P-
1001-01A
Size of gap Engine hood to
fender
Dimension "A" mm3.5 4.0 (0,5)
Engine hood to
headlamp
Dimension "R" mm- 6.0 (+1/-0.5)
Engine hood and
radiator grille
Dimension "O" mm- 7.0 (+1/-0.5)
Radiator grille to
headlamp
Dimension "N" mm- 5.0 (+1/-0.5)
Fig. see AR60.00-P-
0700-01GC
AR60.00-P-
0700-01G
BE60.00-P-
1002-01A
Size of gap Front door to A-
pillar
Dimension "B" mm6.5 (0,5) -
Front door to
fender
Dimension "H" mm5.0 (0,5) 4.0 (0,5)
Front door to rear
door
Dimension "I" mm5.0 (0,5) -
Front door to roof Dimension "C" mm6.5 (0,5) -
Rear door to top
of side section
Dimension "D" mm- -
Rear door to
lower side section
Dimension "J " mm5.0 (0,5) -
Fender to A-pillar Dimension "Q" mm- 4.0 (1,6)
Front door to rear
fender
Dimension "P" mm- 4.0 (0,5)
Fig. see AR60.00-P-
0700-01GC
AR60.00-P-
0700-01G
BE60.00-P-
1003-01A
Size of gap Trunk lid to top of
rear fender
Dimension "F" mm- -
Trunk lid to
bottom of rear
fender
Dimension "M" mm- -
Trunk lid to rear
fender
Dimension "F" mm- 5.0 (+1/-0)

Microsoft
Trunk lid to
taillamp
Dimension "M" mm- 5.0 (+1/-0)
Trunk lid to
bumper
Dimension "V" mm- 8.0 (0,5)
Rear fender to
taillamp
Dimension "U" mm- 3.0 (0,5)
Fig. see - AR60.00-P-
0700-01G
BE60.00-P-
1004-01A
Size of gap Tailgate and roof Dimension" E" mm7.0 (0,5) -
Tailgate and D-
pillar
Dimension "F" mm- -
Tailgate and D-
pillar
Dimension" G" mm- -
Tailgate and rear
fender
Dimension "M" mm6.0 (0,5) -
Fig. see AR60.00-P-
0700-01GC
-
BE60.00-P-
1005-01A
Size of gap Fuel filler flap Dimension "K" mm4.0 3.5 (0,5)
Dimension "L" mm4.5 -
Fig. see AR60.00-P-
0700-01GC
AR60.00-P-
0700-01G
BE60.00-P-
1006-01A
Size of gap Roof to
windshield frame
Dimension "S" mm- 9.0 (+0/-2)
Roof to rear
window frame
Dimension "T" mm- 7.0 (+0/-2)
0700-01G
BE60.00-P-
1007-01A
Size of gap Soft top to
windshield frame
Dimension "S" mm- -
Soft top to soft top
compartment
cover
Dimension "W" mm- -
Fig. see - -
BE60.00-P-
1008-01A
Size of gap Soft top
compartment
lid/rear fender
Dimension "X" mm- -
Soft top
compartment
cover to trunk lid
Dimension "Y" mm- -
Fig. see - -
BE60.00-P-
1009-01A
Size of gap Front door
window to soft
top
Dimension "Z" mm- -
Front door Dimension "N" mm- -

Microsoft
window to rear
side window
Fig. see - -
BE60.00-P-
1010-01
Size of gap Sliding door to
front door
Dimension "C" mm- -
Sliding door to
outer rocker panel
cover
Dimension "D" mm- -
Sliding door to
rear fender
Dimension" E" mm- -
Sliding door to
roof edge
Dimension "F" mm- -
Fig. see - -
BE60.00-P-
1011-01A
Size of gap Tailgate to
taillamp unit
Dimension" G" mm- -
Tailgate to
bumper
Dimension "I" mm- -
Tailgate to
tailgate
Dimension "L" mm- -
Tailgate to rear
spoiler
Dimension "M" mm- -
Rear spoiler to
roof
Dimension "T" mm- -
Fig. see - -
BE60.00-P-
1012-01A
Size of gap Center door to
front door
Dimension "R" mm- -
Center door to
rear door
Dimension "S" mm- -
Center door to
roof
Dimension "T" mm- -
Fig. see - -
Number Designation Model
202.01/02/033/12/13
Model
202.07/08/093/18/19
BE60.00-
P-1001-
01A
Size of
gap
Engine hood
to fender
Dimension
"A"
mm5.0 (0,5) 5.0 (0,5)
Engine hood
to headlamp
Dimension
"R"
mm- -
Engine hood
and radiator
grille
Dimension
"O"
mm- -
Radiator
grille to
Dimension
"N"
mm- -

Microsoft
headlamp
Fig. see AR60.00-P-0700-01E AR60.00-P-0700-
01EA
BE60.00-
P-1002-
01A
Size of
gap
Front door to
A-pillar
Dimension
"B"
mm6.0 (+1) 6.0 (+1)
Front door to
fender
Dimension
"H"
mm5.0 (+1) 5.0 (+1)
Front door to
rear door
Dimension
"I"
mm6.0 (+1) 6.0 (+1)
Front door to
roof
Dimension
"C"
mm6.0 (+1) 6.0 (+1)
Rear door to
top of side
section
Dimension
"D"
mm6.0 (+1) -
Rear door to
lower side
section
Dimension
"J "
mm5.0 (0,5) 5.0 (0,5)
Fender to A-
pillar
Dimension
"Q"
mm- -
Front door to
rear fender
Dimension
"P"
mm- -
Fig. see AR60.00-P-0700-01E AR60.00-P-0700-
01EA
BE60.00-
P-1003-
01A
Size of
gap
Trunk lid to
top of rear
fender
Dimension
"F"
mm4.5 (0,5) -
Trunk lid to
bottom of rear
fender
Dimension
"M"
mm5.0 (0,5) -
Trunk lid to
rear fender
Dimension
"F"
mm- -
Trunk lid to
taillamp
Dimension
"M"
mm- -
Trunk lid to
bumper
Dimension
"V"
mm- -
Rear fender to
taillamp
Dimension
"U"
mm- -
Fig. see AR60.00-P-0700-01E -
BE60.00-
P-1004-
01A
Size of
gap
Tailgate and
roof
Dimension"
E"
mm- 6.5 (0,5)
Tailgate and
D-pillar
Dimension
"F"
mm- 13.0
Tailgate and
D-pillar
Dimension"
G"
mm- 4.5 (1)

Microsoft
Tailgate and
rear fender
Dimension
"M"
mm- 5.0 (0,5)
Fig. see - AR60.00-P-0700-
01EA
BE60.00-
P-1005-
01A
Size of
gap
Fuel filler
flap
Dimension
"K"
mm4.0 4.0
Dimension
"L"
mm4.5 4.5
Fig. see AR60.00-P-0700-01E AR60.00-P-0700-
01EA
BE60.00-
P-1006-
01A
Size of
gap
Roof to
windshield
frame
Dimension
"S"
mm- -
Roof to rear
window frame
Dimension
"T"
mm- -
Fig. see - -
BE60.00-
P-1007-
01A
Size of
gap
Soft top to
windshield
frame
Dimension
"S"
mm- -
Soft top to
soft top
compartment
cover
Dimension
"W"
mm- -
Fig. see - -
BE60.00-
P-1008-
01A
Size of
gap
Soft top
compartment
lid/rear fender
Dimension
"X"
mm- -
Soft top
compartment
cover to trunk
lid
Dimension
"Y"
mm- -
Fig. see - -
BE60.00-
P-1009-
01A
Size of
gap
Front door
window to
soft top
Dimension
"Z"
mm- -
Front door
window to
rear side
window
Dimension
"N"
mm- -
Fig. see - -
BE60.00-
P-1010-
01A
Size of
gap
Sliding door
to front door
Dimension
"C"
mm- -
Sliding door
to outer
rocker panel
Dimension
"D"
mm- -

Microsoft
cover
Sliding door
to rear fender
Dimension"
E"
mm- -
Sliding door
to roof edge
Dimension
"F"
mm- -
Fig. see - -
BE60.00-
P-1011-
01A
Size of
gap
Tailgate to
taillamp unit
Dimension"
G"
mm- -
Tailgate to
bumper
Dimension
"I"
mm- -
Tailgate to
tailgate
Dimension
"L"
mm- -
Tailgate to
rear spoiler
Dimension
"M"
mm- -
Rear spoiler
to roof
Dimension
"T"
mm- -
Fig. see - -
BE60.00-
P-1012-
01A
Size of
gap
Center door
to front door
Dimension
"R"
mm- -
Center door to
rear door
Dimension
"S"
mm- -
Center door
to roof
Dimension
"T"
mm- -
Fig. see - -
Number Designation Model 208.3 Model 208.4
BE60.00-P-
1001-01A
fender
Dimension "A" mm4.0 (0,5) 4.0 (0,5)
Engine hood to
headlamp
Dimension "R" mm6.0 (1,1) 6.0 (1,1)
Engine hood and
radiator grille
Dimension "O" mm- -
Radiator grille to
headlamp
Dimension "N" mm- -
Fig. see AR60.00-P-
0700-01K
AR60.00-P-
0700-01KA
BE60.00-P-
1002-01A
pillar
Dimension "B" mm6.5 (0,5) 5.0 (1,0)
Front door to
fender
Dimension "H" mm4.0 (0,5) 4.0 (0,5)
Front door to rear
door
Dimension "I" mm- -
Front door to roof Dimension "C" mm- -

Microsoft
Rear door to top
of side section
Dimension "D" mm- -
Rear door to
lower side section
Dimension "J " mm- -
Fender to A-pillar Dimension "Q" mm- -
Front door to rear
fender
Dimension "P" mm4.0 (0,5) 4.0 (0,5)
Fig. see AR60.00-P-
0700-01K
AR60.00-P-
0700-01KA
BE60.00-P-
1003-01A
rear fender
Dimension "F" mm- -
Trunk lid to
bottom of rear
fender
Dimension "M" mm4.5 (0,5) 4.5 (0,5)
Trunk lid to rear
fender
Dimension "F" mm4.5 (0,5) 4.5 (0,5)
Trunk lid to
taillamp
Dimension "M" mm- -
Trunk lid to
bumper
Dimension "V" mm- -
Rear fender to
taillamp
Dimension "U" mm- -
Fig. see AR60.00-P-
0700-01K
AR60.00-P-
0700-01KA
BE60.00-P-
1004-01A
Size of gap Tailgate and roof Dimension" E" mm- -
Tailgate and D-
pillar
Dimension "F" mm- -
Tailgate and D-
pillar
Dimension" G" mm- -
Tailgate and rear
fender
Dimension "M" mm- -
Fig. see - -
BE60.00-P-
1005-01A
Size of gap Fuel filler flap Dimension "K" mm4.0 4.0 (0,5)
Dimension "L" mm4.5 4.0 (0,5)
Fig. see AR60.00-P-
0700-01K
AR60.00-P-
0700-01KA
BE60.00-P-
1006-01A
Size of gap Roof to
windshield frame
Dimension "S" mm- -
Roof to rear
window frame
Dimension "T" mm- -
Fig. see - -
BE60.00-P-
1007-01A
windshield frame
Dimension "S" mm- 12 (2,0)
Soft top to soft top Dimension "W" mm- 5 (3,0)

Microsoft
compartment
cover
0700-01KA
BE60.00-P-
1008-01A
compartment
lid/rear fender
Dimension "X" mm- 4.0 (0,5)
Soft top
compartment
cover to trunk lid
Dimension "Y" mm- 4.5 (0,5)
0700-01KA
BE60.00-P-
1009-01A
window to soft
top
Dimension "Z" mm- 9.0 (1,0)
Front door
window to rear
side window
Dimension "N" mm- 8.0 (2,0)
0700-01KA
BE60.00-P-
1010-01A
front door
Dimension "C" mm- -
Sliding door to
outer rocker panel
cover
Dimension "D" mm- -
Sliding door to
rear fender
Dimension" E" mm- -
Sliding door to
roof edge
Dimension "F" mm- -
Fig. see - -
BE60.00-P-
1011-01A
taillamp unit
Dimension" G" mm- -
Tailgate to
bumper
Dimension "I" mm- -
Tailgate to tailgateDimension "L" mm- -
Tailgate to rear
spoiler
Dimension "M" mm- -
Rear spoiler to
roof
Dimension "T" mm- -
Fig. see - -
BE60.00-P-
1012-01A
front door
Dimension "R" mm- -
Center door to
rear door
Dimension "S" mm- -
Center door to Dimension "T" mm- -

Microsoft
roof
Fig. see - -
Number Designation Model 210.0 Model 210.2
BE60.00-P-
1001-01A
fender
Dimension "A" mm4.0 (0,5) 4.0 (0,5)
Engine hood to
headlamp
Dimension "R" mm- -
Engine hood and
radiator grille
Dimension "O" mm- -
Radiator grille to
headlamp
Dimension "N" mm- -
Fig. see AR60.00-P-
0700-01F
AR60.00-P-
0700-01FA
BE60.00-P-
1002-01A
pillar
Dimension "B" mm6.5 (0,5) 6.5 (0,5)
Front door to
fender
Dimension "H" mm4.5 (0,5) 4.5 (0,5)
Front door to rear
door
Dimension "I" mm5.5 (0,5) 5.5 (0,5)
Front door to roof Dimension "C" mm6.5 (0,5) 6.5 (0,5)
Rear door to top
of side section
Dimension "D" mm6.5 (0,5) -
Rear door to
lower side section
Dimension "J " mm4.0 (0,5) 4.0 (0,5)
Front door to rear
fender
Dimension "P" mm- -
Fig. see AR60.00-P-
0700-01F
AR60.00-P-
0700-01FA
BE60.00-P-
1003-01A
rear fender
Dimension "F" mm4.5 (0,5) -
Trunk lid to
bottom of rear
fender
Dimension "M" mm4.5 (0,5) -
Trunk lid to rear
fender
Dimension "F" mm- -
Trunk lid to
taillamp
Dimension "M" mm- -
Trunk lid to
bumper
Dimension "V" mm- -
Rear fender to
taillamp
Dimension "U" mm- -

Microsoft
Fig. see AR60.00-P-
0700-01F
-
BE60.00-P-
1004-01A
Size of gap Tailgate and roof Dimension" E" mm- 5.0 (0,5)
Tailgate and D-
pillar
Dimension "F" mm- -
Tailgate and D-
pillar
Dimension" G" mm- -
Tailgate and rear
fender
Dimension "M" mm- 4.5 (0,5)
0700-01FA
BE60.00-P-
1005-01A
Size of gap Fuel filler flap Dimension "K" mm4.0 4.0
Dimension "L" mm4.5 4.5
Fig. see AR60.00-P-
0700-01F
AR60.00-P-
0700-01FA
BE60.00-P-
1006-01A
Size of gap Roof to
windshield frame
Dimension "S" mm- -
Roof to rear
window frame
Dimension "T" mm- -
Fig. see - -
BE60.00-P-
1007-01A
windshield frame
Dimension "S" mm- -
compartment
cover
Dimension "W" mm- -
Fig. see - -
BE60.00-P-
1008-01A
compartment
cover to rear
fender
Dimension "X" mm- -
Soft top
compartment
cover to trunk lid
Dimension "Y" mm- -
Fig. see - -
BE60.00-P-
1009-01A
window to soft
top
Dimension "Z" mm- -
Front door
window to rear
side window
Dimension "N" mm- -
Fig. see - -
BE60.00-P-
1010-01A
front door
Dimension "C" mm- -
Sliding door to Dimension "D" mm- -

Microsoft
outer rocker panel
cover
Sliding door to
rear fender
Dimension "E" mm- -
Sliding door to
roof edge
Dimension "F" mm- -
Fig. see - -
BE60.00-P-
1011-01A
taillamp unit
Dimension" G" mm- -
Tailgate to
bumper
Dimension "I" mm- -
Tailgate to rear
spoiler
Dimension "M" mm- -
Rear spoiler to
roof
Dimension "T" mm- -
Fig. see - -
BE60.00-P-
1012-01A
front door
Dimension "R" mm- -
Center door to
rear door
Dimension "S" mm- -
Center door to
roof
Dimension "T" mm- -
Fig. see - -
Number Designation Model 215 Model
220.0/1
BE60.00-P-
1001-01A
fender
Dimension "A" mm4.5 (1) 4.5 (1)
Engine hood to
headlamp
Dimension "R" mm- -
Engine hood and
radiator grille
Dimension "O" mm- -
Radiator grille to
headlamp
Dimension "N" mm- -
Fig. see AR60.00-P-
0700-01N
AR60.00-P-
0700-01M
BE60.00-P-
1002-01A
pillar
Dimension "B" mm- 8.0 (0,5)
Front door to
fender
Dimension "H" mm4.5 (0,5) 5.0 (0,5)
Front door to rear
door
Dimension "I" mm- 5.0 (0,5)

Microsoft
Front door to roof Dimension "C" mm- 8.0 (0,5)
Rear door to top
of side section
Dimension "D" mm- 5.0 (0,5)
Rear door to
lower side section
Dimension "J " mm- 5.0 (0,5)
Front door to rear
fender
Dimension "P" mm4.5 (0,5) -
Fig. see AR60.00-P-
0700-01N
AR60.00-P-
0700-01M
BE60.00-P-
1003-01A
rear fender
Dimension "F" mm4.0 (0,5) 4.0 (0,5)
Trunk lid to
bottom of rear
fender
Dimension "M" mm- -
Trunk lid to rear
fender
Dimension "F" mm4.0 (0,5) 4.0 (0,5)
Trunk lid to
taillamp
Dimension "M" mm4.0 (1,2) 4.4 (0,5)
Trunk lid to
bumper
Dimension "V" mm- -
Rear fender to
taillamp
Dimension "U" mm- -
Fig. see AR60.00-P-
0700-01N
AR60.00-P-
0700-01M
BE60.00-P-
1004-01A
Tailgate and D-
pillar
Dimension "F" mm- -
Tailgate and D-
pillar
Dimension" G" mm- -
Tailgate and rear
fender
Dimension "M" mm- -
Fig. see - -
BE60.00-P-
1005-01A
Size of gap Fuel filler flap Dimension "K" mm- -
Dimension "L" mm3.0 (0,5) 4.0 (0,5)
Fig. see AR60.00-P-
0700-01N
AR60.00-P-
0700-01M
BE60.00-P-
1006-01A
Size of gap Roof to
windshield frame
Dimension "S" mm- -
Roof to rear
window frame
Dimension "T" mm- -
Fig. see - -
BE60.00-P-
1007-01A
windshield frame
Dimension "S" mm- -

Microsoft
compartment
cover
Dimension "W" mm- -
Fig. see - -
BE60.00-P-
1008-01A
compartment
cover to rear
fender
Dimension "X" mm- -
Soft top
compartment
cover to trunk lid
Dimension "Y" mm- -
Fig. see - -
BE60.00-P-
1009-01A
window to soft
top
Dimension "Z" mm- -
Front door
window to rear
side window
Dimension "N" mm- -
Fig. see - -
BE60.00-P-
1010-01A
front door
Dimension "C" mm- -
Sliding door to
outer rocker panel
cover
Dimension "D" mm- -
Sliding door to
rear fender
Dimension" E" mm- -
Sliding door to
roof edge
Dimension "F" mm- -
Fig. see - -
BE60.00-P-
1011-01A
taillamp unit
Dimension" G" mm- -
Tailgate to
bumper
Dimension "I" mm- -
Tailgate to rear
spoiler
Dimension "M" mm- -
Rear spoiler to
roof
Dimension "T" mm- -
Fig. see - -
BE60.00-P-
1012-01A
front door
Dimension "R" mm- -
Center door to
rear door
Dimension "S" mm- -
Center door to
roof
Dimension "T" mm- -

Microsoft
Fig. see - -
Number Designation Model
220.875/878
Model 230
BE60.00-P-
1001-01A
fender
Dimension "A" mm4.5 (1) 3.0 (+0.8)
Engine hood to
headlamp
Dimension "R" mm- 3.0 (1,2)
Engine hood and
radiator grille
Dimension "O" mm- 6.0 (0,5)
Radiator grille to
headlamp
Dimension "N" mm- -
Fig. see AR60.00-P-
0700-01MP
AR60.00-P-
0700-01R
BE60.00-P-
1002-01A
pillar
Dimension "B" mm6.5 (0,5) -
Front door to
fender
Dimension "H" mm5.0 (0,5) 3.0 (0,8)
Front door to rear
door
Dimension "I" mm- -
Front door to roof Dimension "C" mm6.5 (0,5) -
Rear door to top
of side section
Dimension "D" mm5.0 (0,5) -
Rear door to
lower side section
Dimension "J " mm5.0 (0,5) -
Fender to A-pillar Dimension "Q" mm- 2.0 (+1.5/-
0.5)
Front door to rear
fender
Dimension "P" mm- 3.0 (+0.8)
Fig. see AR60.00-P-
0700-01MP
AR60.00-P-
0700-01R
BE60.00-P-
1003-01A
Size of gap Trunk lid to top
of rear fender
Dimension "F" mm4.0 (0,5) -
Trunk lid to
bottom of rear
fender
Dimension "M" mm- -
Trunk lid to rear
fender
Dimension "F" mm4.0 (0,5) 3.0 (+1.2)
Trunk lid to
taillamp
Dimension "M" mm4.4 (0,5) 4.0 (+1.6/-
0.8)
Trunk lid to
bumper
Dimension "V" mm- 5.0 (+1.5/-
1.0)
Rear fender to Dimension "U" mm- 2,50,5

Microsoft
taillamp
Fig. see AR60.00-P-
0700-01MP
AR60.00-P-
0700-01R
BE60.00-P-
1004-01A
Tailgate and D-
pillar
Dimension "F" mm- -
Tailgate and D-
pillar
Dimension" G" mm- -
Tailgate and rear
fender
Dimension "M" mm- -
Fig. see - -
BE60.00-P-
1005-01A
Size of gap Fuel filler flap Dimension "K" mm- 3.0 (+0.8)
Dimension "L" mm4.0 (0,5) -
0700-01R
BE60.00-P-
1006-01A
Size of gap Roof to
windshield frame
Dimension "S" mm- -
Roof to rear
window frame
Dimension "T" mm- -
Fig. see AR60.00-P-
0700-01MP
AR60.00-P-
0700-01R
BE60.00-P-
1007-01A
windshield frame
Dimension "S" mm- -
Soft top to soft
top compartment
cover
Dimension "W" mm- -
Fig. see - -
BE60.00-P-
1008-01A
compartment
cover to rear
fender
Dimension "X" mm- -
Soft top
compartment
cover to trunk lid
Dimension "Y" mm- -
Fig. see - -
BE60.00-P-
1009-01A
window to soft
top
Dimension "Z" mm- -
Front door
window to rear
side window
Dimension "N" mm- -
Fig. see - -
BE60.00-P-
1010-01A
front door
Dimension "C" mm- -

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Sliding door to
outer rocker panel
cover
Dimension "D" mm- -
Sliding door to
rear fender
Dimension" E" mm- -
Sliding door to
roof edge
Dimension "F" mm- -
Fig. see - -
BE60.00-P-
1011-01A
taillamp unit
Dimension" G" mm- -
Tailgate to
bumper
Dimension "I" mm- -
Tailgate to
tailgate
Dimension "L" mm- -
Tailgate to rear
spoiler
Dimension "M" mm- -
Rear spoiler to
roof
Dimension "T" mm- -
Fig. see - -
BE60.00-P-
1012-01A
front door
Dimension "R" mm5.0 (0,5) -
Center door to
rear door
Dimension "S" mm5.0 (0,5) -
Center door to
roof
Dimension "T" mm6.5 (0,5) -
Fig. see AR60.00-P-
0700-01MP
-
Number Designation Model 414.700
BE60.00-P-
1001-01A
fender
Dimension "A" mm3.5 (0,5)
Engine hood to
headlamp
Dimension "R" mm6.5 (0,5)
Engine hood and
radiator grille
Dimension "O" mm10.4 (0,5)
Radiator grille to
headlamp
Dimension "N" mm4.5 (0,5)
Fig. see -
BE60.00-P-
1002-01A
pillar
Dimension "B" mm5.0 (0,5)
Front door to fender Dimension "H" mm5.0 (0,5)
Front door to rear
door
Dimension "I" mm-

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Front door to roof Dimension "C" mm-
Rear door to top of
side section
Dimension "D" mm-
Rear door to lower
side section
Dimension "J " mm-
Fender to A-pillar Dimension "Q" mm2.0 (0,5)
Front door to rear
fender
Dimension "P" mm5.0 (0,5)
Fig. see -
BE60.00-P-
1003-01A
rear fender
Dimension "F" mm-
Trunk lid to bottom
of rear fender
Dimension "M" mm-
Trunk lid to rear
fender
Dimension "F" mm-
Trunk lid to
taillamp
Dimension "M" mm-
Trunk lid to bumper Dimension "V" mm-
Rear fender to
taillamp
Dimension "U" mm-
Fig. see -
BE60.00-P-
1004-01A
Size of gap Tailgate and roof Dimension" E" mm-
Tailgate and D-
pillar
Dimension "F" mm-
Tailgate and D-
pillar
Dimension" G" mm-
Tailgate and rear
fender
Dimension "M" mm-
Fig. see -
BE60.00-P-
1005-01A
Size of gap Fuel filler flap Dimension "K" mm4.0 (0,5)
Dimension "L" mm-
Fig. see -
BE60.00-P-
1006-01A
Size of gap Roof to windshield
frame
Dimension "S" mm5.0 (0,5)
Roof to rear
window frame
Dimension "T" mm-
Fig. see -
BE60.00-P-
1007-01A
windshield frame
Dimension "S" mm-
compartment cover
Dimension "W" mm-
Fig. see -
BE60.00-P-
1008-01A
compartment cover
Dimension "X" mm-

Microsoft
to rear fender
Soft top
compartment cover
to trunk lid
Dimension "Y" mm-
Fig. see -
BE60.00-P-
1009-01A
Size of gap Front door window
to soft top
Dimension "Z" mm-
Front door window
to rear side window
Dimension "N" mm-
Fig. see -
BE60.00-P-
1010-01A
Size of gap Sliding door to front
door
Dimension "C" mm5.0 (0,5)
Sliding door to
outer rocker panel
cover
Dimension "D" mm5.0 (0,5)
Sliding door to rear
fender
Dimension" E" mm8.0 (0,5)
Sliding door to roof
edge
Dimension "F" mm5.0 (0,5)
Fig. see -
BE60.00-P-
1011-01A
Size of gap Tailgate to taillamp
unit
Dimension" G" mm5.0 (0,5)
Tailgate to bumper Dimension "I" mm7.0 (0,5)
Tailgate to tailgate Dimension "L" mm7.0 (0,5)
Tailgate to rear
spoiler
Dimension "M" mm5.0 (0,5)
Rear spoiler to roof Dimension "T" mm7.0 (0,5)
Fig. see -
BE60.00-P-
1012-01A
Size of gap Center door to front
door
Dimension "R" mm-
Center door to rear
door
Dimension "S" mm-
Center door to roof Dimension "T" mm
Fig. see -

Microsoft

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1998-2004 GENINFO

Body - General - 170 Chassis

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