Micro800 and CCW

Micro820 and CCW R5

Copyright 2012 Rockwell Automation, Inc. All rights reserved. Rev 5058-CO900C
Micro820 and CCW R5
Daniel Kratochvil
Commercial Engineer
October 11, 2013
Agenda
Micro820 Controller and new Plug-In modules
Micro800 Controller Timeline
Copyright 2012 Rockwell Automation, Inc. All rights reserved. 2
Connected Components Workbench Software R5
Rockwell Automation Portfolios
Connected Components
Low acquisition cost
Just enough control
Easy connectivity
Simple programming tools
Integrated Architecture
Multiple control disciplines
Flexible & scalable
Real-time information enabled
Integrated design environment
Copyright 2012 Rockwell Automation, Inc. All rights reserved. 3
Low-mid range system Stand-alone machine Large / advanced system
Rockwell Automation portfolios cover entire machine range spectrum.
Quality
Reliability
Global Support
Local Supply
Investment Protection
Global Standards
Micro800 Controller Timeline
Continual optimization for Cost and Performance
Micro830
Micro810
Micro850 Exp I/O
4ch RTD/TC
8/16/32pt DIO
4/8ch AIO
Micro850
Micro800
Plug-ins
4/8pt DIO
PowerFlex 4/525
series over
Class 3 EtherNet/IP
Micro820 with Micro800 LCD
RTU and simple machines.
PWM (no PTO motion), 4AI/1AO
Embedded
Ethernet
Micro800 Plug-ins
Motion Feedback
DeviceNet Scanner
Copyright 2012 Rockwell Automation, Inc. All rights reserved. COMPANY CONFIDENTIAL - Internal Use Only
(Confidential For Internal Use Only) Copyright 2010 Rockwell Automation, Inc. All rights reserved.
R1
Micro800
Plug-ins
2ch RTD/TC
2/4ch AIO, Serial
Just plug it in!
4/8ch AIO
R2
Ethernet and
3-Axis Motion!
R4 - TODAY
Connect to
PowerFlex Drives
Over EtherNet/IP!
UDFBs make
programming easy
Sequential, Drive and Motion
Drives and I/O on DeviceNet!
Motion 5V Feedback!
More Controllers!
Enhanced drive, motion, and I/O
capabilities. Application specific
controllers for cost optimization.
R6 Jan 14
CompactBlock LDX and
PowerFlex 523 on DeviceNet
Micro810 Anatomy
Smart Relay Micro PLC 12pts
4-ch 0-10V
10bit analog input
(shared with DC inputs)
Embedded
12/24/120/240V
power supply models
8 Inputs
12/24V Sink/Source,
120/240VAC
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
USB
(removable adapter)
4 Outputs
5/8A High current relays, 24VDC Source
Transistor models
LCD Display with
Memory Backup
function
(removable)
power supply models
DIN Rail or Panel
Mount
Micro830 Anatomy
Block-style Micro PLC 10/16/24/48pts
Embedded 24VDC
Power Supply
Optional AC Power
Supply (isolated)
attaches to left side
High Speed Inputs
(DC inputs)
12/24V sink/src, 120VAC
input models
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
attaches to left side
of controller
RS232/485 Serial
Port (non-isolated)
USB
Run/Program Switch
Two to Five
Plug-in Slots
DIN Rail or Panel
Mount
High Speed Outputs
(DC outputs)
12/24V sink/src, relay output
models
Micro830 Features & Benefits
Key Features in Release 1
Ideal for stand alone machine control
Wide variety of base units and I/O types
Highly flexible and customizable - Pay for only what you need
Plug-ins customize base unit with analog I/O, isolated serial ports, specialty modules
High speed input interrupts (100us) and outputs for predictable and fast response times
100KHz HSC, Programmable Limit Switch
Embedded Serial Port for connection to HMI, bar code readers, printers
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Embedded Serial Port for connection to HMI, bar code readers, printers
Embedded USB for easy programming and configuration
10pt, 16pt
24pt
48pt
Up to 5 plug-ins
Removable Terminal
Block 24/48pt Model
Removable Terminal
Block 24/48pt Models
2 Plug-ins
3 Plug-ins
5 Plug-ins
Micro800
Optional Modular Power Supplies
Output is regulated 1.6A@24VDC for Micro800 controllers
Typically used with smaller systems when Customer does not have their own existing
24VDC power supply or
Used to provide isolated 24VDC power for noisy environments
Typically used to supply power to Micro830 and PanelView Component
Micro810 has integrated AC and DC power supply options but can be used with DC input
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Micro810 has integrated AC and DC power supply options but can be used with DC input
power supply models
Catalog number
2080-PS120-240VAC
Power supply can be attached
optionally to left side of
controller base unit all wiring
is external
Micro800 Plug-In Modules
Allows for highly customizable hardware configurations by extending the controllers I/O and communications
Plugs onto the front of controller without increasing panel space
Wide range of Plug-Ins available such as analog I/O, serial ports, etc.
Additional modules in future from Encompass partners
Catalog # Description
2080-IF4 4-ch Analog Input, 0-20mA, 0-10V, non-isolated 12-bit
2080-IF2 2-ch Analog Input, 0-20mA, 0-10V, non-isolated 12-bit
2080-OF2 2-ch Analog Output 0-20mA, 0-10V, non-isolated 12-bit
2080-SERIALISOL RS232/485 isolated serial port
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Changes the Personality of the Base Unit Controller
2080-TRIMPOT6 6-ch Trim Pot Analog Input
2080-RTD2 2-ch RTD, non-isolated, 0.5C
2080-TC2 2-ch TC, non-isolated, 1C
2080-MEMBAK-RTC Memory Backup and High Accuracy RTC
2080-IQ4 4-pt Digital Input, 12/24VDC, Sink/Source, IEC3
2080-OB4 4-pt Digital Output, 12/24VDC, Source
2080-OV4 4-pt Digital Output, 12/24VDC, Sink
2080-OW4I 4-pt Relay Output, Individually Isolated, 2A
2080-IQ4OB4 8-pt Combo, 4-pt Digital Input, 12/24VDC,Sink/Source, IEC3, and 4-pt
Digital Output, 12/24VDC, Source
2080-IQ4OV4 8-pt Combo, 4-pt Digital Input, 12/24VDC,Sink/Source, IEC3, and 4-pt
Digital Output, 12/24VDC, Sink
Micro850 is a Key Product Within the
Micro800 Family
Micro810 Smart Relay Micro PLC
Micro830 Block-style Micro PLC
Ethernet
- Program
Expansion I/O
- 4 max
For all your Micro PLC needs
- Maximum customization of your controller with plug-
ins, expansion I/O
- Flexible communications with Ethernet, USB, serial
ports
- 132 pts with 4 expansion I/O
Copyright 2012 Rockwell Automation, Inc. All rights reserved. 10
Micro850 24/48pt Micro PLC with Ethernet and Expansion I/O
Connected Component Workbench Software Plug-in modules for customization
- Program
upload/download
- Connect to HMI
- EtherNet/IP
- Modbus TCP
- 4 max
- 32-pt inputs
- 8ch analog in
- 4ch RTD/TC
Connected Components Workbench
Release 2 SW/FW
- Micro830/850 3-Axis Motion
- Password Protection
- Redesigned, easier to use PVC editor
- CIP Symbolic communications with PVC
Micro820 and Remote LCD
Optimized for RTU applications with Ethernet and Serial Port
and Simple Machines (without PTO motion)
4 Analog Inputs
1 Analog Output
(0-10V)
4-color
backlight
RS232/485
Serial port
(RS232 to Remote LCD)
Up to 4
10K Thermistor
inputs
ASCII Text
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
11
USB for program
download to controller
5KHz PWM
(no PTO motion)
2 Plug-ins
for Expansion
MicroSD
for Backup,
Datalog/Recipe
Ethernet
Built-in controller
system menu
(set IP address)
Motion Feedback Axis Plug-in 2080-MOT-HSC
The most intuitive solution for getting motion positioning information
Hardware
Input
Support up to 250kHz
Support both 5VDC differential
line driver and 24VDC single
ended wiring
Touch Probe Input
Software
UDFB (Initial Release)
Simple to use UDFB interface
provide Intuitive way for user to
obtain the motion positioning
information
Copyright 2012 Rockwell Automation, Inc. All rights reserved. 12
Output
16 outputs (1 physical and 15
virtual)
The physical Output 24VDC
supports both Sink and Source
wiring method
Supports Programmable Limit
Switch (up to 32 Groups)
the complexity of programming
CCW (available after R6)
Easy to use and comprehensive
GUI for user to configuring the
plug in such as pairing with
existing motion axis, key-in the
parameter for virtual axis
Dedicated Instruction to get
positioning information reduce
the complexity of programming
DNet plug-in is supported in Micro 830/850 controllers (at R6)
CCW R6 supports DNet module:
During Discover / upload
Configuration data transaction between DeviceNet plug-in
& controller is through UDFB.
Various UDFBs shall be available at R6 launch to support
Allen Bradley device net devices.
DeviceNet plug-in
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Allen Bradley device net devices.
Remote I/O shall be supported up to maximum of 320 I/O points
DNet scanner supports up to 20 nodes. Maximum of 24bytes per
node is allocated for I/O data.
DNet scanner will be easy to configure using UDFB, RSNetworx
not required.
13
Connected Components Workbench
Controller Software
Graphical Micro800 controller
configuration
IEC 61131-3 editors
Ladder Diagram, Function
Block, Structured Text
User-defined function
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
User-defined function
blocks
Extensive Standard Instruction
Set
IEC 61131-3 base
instructions with Rockwell
Automation extensions
Connected Components Workbench
Software Benefits
Single application for component class
products
Reduces acquisition, training and
support costs
Common user experience between
different product types
Reduces learning curve
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Reduces learning curve
Preferred compatibility with other
Allen-Bradley Connected Component
products
Reduces development and
deployment time
New Hardware Support
PowerFlex 523 Configuration
New Software Features
Connected Components Workbench
Release 5.0 Standard Edition
Connected Components Workbench software reduces your
initial machine development.
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
New Software Features
Removed support for Windows XP and Vista
PanelView Component
New undo/redo options
Improved drawing tools
Enhanced report generation
Developer Edition
Spy Lists (aka Custom Data Monitors)
User-Defined Data Types (UDTs)
Uses FT Activation, concurrent licensing
If 1 week grace period expires, will
operate as standard edition
Connected Components Workbench
Release 5.0 Developer Edition
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Availability
Order via SAP
Part number 9328-CCWDEVENE
$395 US List, DVD media
Connected Components Workbench
PowerFlex 523 AC Drive
Adds support for new PowerFlex 523 AC drives
Up to 15HP
Comms: Embedded DSI (RS485)
Comms Options: Dual port EtherNet/IP with
DLR, DeviceNet, Profibus
Motor Control options: V/Hz, SVC,
Economizer SVC
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Economizer SVC
Standard USB connectivity
Start up wizards further ease configuration
Parameters are organized into dedicated
groups based on functions
Faster configuration with application specific
sets with AppView tool
CustomView configuration tool allows you to
create and save custom
parameter groups
18
Connected Components Workbench
PanelView Component Graphic Terminals
Undo/Redo
Undo/Redo available on screens and objects
Up to 10 levels per screen
Drawing Tools features:
Line, Polyline, Freeform and Polygon tools
Transparency of screen objects (States Background Fill style)
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Drawing Tool Properties can now be changed (for example,
border widths)
Report Generation
Enhanced report sectioning and titles
Background color support for screen reports (via the enhanced
Color Picker)
Ability to export to Excel or PDF formats
Ability to generate a Screen or a Tag report
Tags and screenshots can be included in the report
Option to print multi-page reports
19
Connected Components Workbench
Micro800 Controllers
Project Document Generator
Programs (all IEC languages)
User-Defined Function Blocks
Global Variables
Local Variables
Instruction Set Reference
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
Instruction Set Reference
Instruction set available for developing programs
for use in Micro800 control systems
Includes
Structured Text (ST)
Ladder Diagram (LD) Function Block Diagram
(FBD) programming language support
Ladder elements supported in Connected
Components Workbench development
environment are defined
20
Questions?
Copyright 2012 Rockwell Automation, Inc. All rights reserved.
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Rev 5058-CO900C
Questions?