Overall Equipment Effectiveness

Six big losses Calculation of Overall Equipment Effectivess

1
Equipment
failure
2
Setup, adjustments,
planned downtime,
breaks
3
Idling and
minor stoppages
4
Reduced
speed
5
Defects in
process
6
Reduced
yield
Total Production Ratio
Total Quality Parts x cycle time per part
TPR = --------------------------------------------------------------- x 100
Scheduled Operating Time .
392 parts x .5 min/unit .
TPR = ----------------------------------------------------- x 100 = 41%
480 mins
Overall equipment Performance .
effectiveness (OEE) = Availability x efficiency x Rate of quality products
(e.g.) 0.875 x 0.476 x 0.98 x 100 = 41%
Valuable
operating
time
total units produced - qty of defects
Rate of Quality = --------------------------------------------------------------- x 100
products total units produced .
Rate of quality 400 units - 8 units .
products = ------------------------------------------ x 100 = 98%
400 units
Quality
losses
Equipment
scheduled operating time - down time
Availability = ---------------------------------------------------------- x 100
scheduled operating time
(e.g)
480 min - 60 min
Availability = --------------------------------------- x 100 = 87.5%
480 min
Downtime
losses
theoretical cycle time x total units produced
Performance = ------------------------------------------------------------------- x 100
efficiency operating time .
Performance 0.5 min / unit x 400 units .
efficiency = ---------------------------------------------- x 100 = 47.6%
420 mins.
Operating
time
Scheduled Operating Time
Performance
losses
Net
operating
time
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Die Cast OEE and TPR
Required for
OEE
Required for
OEE
Required for
OEE
Required for
OEE Calculated
Required for
OEE Calculated Calculated Calculated Calculated Calculated
Required for
TPR
Required for
TPR
Required for
TPR
Required for
TPR Calculated
Required for
TPR
Scheduled
Operating
Time Down Time
Theoretical
Cycle Time
Total Units
Produced
Operating
Time
Qty of
Defects Availability Performance Quality OEE TPR
Minutes Minutes Minutes Quantity Minutes Quantity % % % % %
OEE calculations -
Sample as seen on
tab "OEE and TPR
formulas 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
TPR calculations -
Sample as seen on
tab "OEE and TPR
formulas #DIV/0!
Date
Scheduled
Operating
Time Down Time
Theoretical
Cycle Time
Total Units
Produced
Operating
Time
Qty of
Defects Availability Performance Quality OEE TPR
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Do not modify blue columns - these have formulas
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