(the Y14.5 kind) Applied Geometrics, Inc 2011 Page 2 Applied Geometrics Inc. Applied Geometrics, Inc 2011 Page 3 Applied Geometrics, Inc. Mission Statement Applied Geometrics, Inc. is committed to train manufacturing industrys personnel how to realize a higher return on investment by utilizing a standardized, concise, internationally accepted language of engineering expression. Applied Geometrics, Inc 2011 Page 4 Definition: Profile tolerancing is a method used to specify a uniform amount of variation of a surface or line elements of a surface. Tolerance Zone: Profile tolerance specifies a tolerance zone confined by two equidistant profiles within which the entire surface must lie. Profile d k (Surface and Line) Applied Geometrics, Inc 2011 Page 5 SYMBOL MEANING Profile d k (Surface and Line) Applied Geometrics, Inc 2011 Page 6 Profile d k (Surface and Line) Applied Geometrics, Inc 2011 Page 7 Profile of a Surface Unequally & Unilateral Disposed Tolerance Zones For an unequally disposed profile tolerance zone a basic dimension is added to illustrate the tolerance zone distribution. For a unilateral disposed profile tolerance zone a single phantom curve is shown either inside or outside of the material. Applied Geometrics, Inc 2011 Page 8 Unilateral Profile Alternate (Still allowed) Practice From 1994 Applied Geometrics, Inc 2011 Page 9 Unilateral Profile 2009 Applied Geometrics, Inc 2011 Page 10 Unequally Disposed Profile Alternate (Still allowed) Practice From 1994 Applied Geometrics, Inc 2011 Page 11 Unequally Disposed Profile 2009 Applied Geometrics, Inc 2011 Page 12 Profile Between Two Points A Symbol ( # ) is used to indicate a tolerance applies to a limited segment of a surface between designated extremes. Applied Geometrics, Inc 2011 Page 13 Profile Non-Uniform Transition Applied Geometrics, Inc 2011 Page 14 Default Transition Creates a Step Applied Geometrics, Inc 2011 Page 15 Smooth Transition Definition Applied Geometrics, Inc 2011 Page 16 Transition Needs To Be Defined Applied Geometrics, Inc 2011 Page 17 Profile Non-Uniform Zone Applied Geometrics, Inc 2011 Page 18 Profile All Over The term ALL OVER is allowed. Applied Geometrics, Inc 2011 Page 19 Profile All Over Applied Geometrics, Inc 2011 Page 20 Profile Can Control Co-planarity Applied Geometrics, Inc 2011 Page 21 Profile Can Control Co-planarity Applied Geometrics, Inc 2011 Page 22 Profile Can Control Co-planarity Applied Geometrics, Inc 2011 Page 23 Profile Can Control Co-planarity Applied Geometrics, Inc 2011 Page 24 Profile Can Control Co-planarity Applied Geometrics, Inc 2011 Page 25 Datum Axis Definition One Diameter of Sufficient Length Applied Geometrics, Inc 2011 Page 26 Datum Axis Definition One Short Diameter with a Planar Datum Feature Applied Geometrics, Inc 2011 Page 27 Datum Axis Definition Two (or More) Short Diameters Sufficiently Separated Applied Geometrics, Inc 2011 Page 28 Coaxial Control One wrong way Applied Geometrics, Inc 2011 Page 29 Datum Feature B Fails Position Requirement Coaxial Control One wrong way Applied Geometrics, Inc 2011 Page 30 Coaxial Control Another wrong way Applied Geometrics, Inc 2011 Page 31 Coaxial Control Another wrong way Applied Geometrics, Inc 2011 Page 32 Coaxial Control Applied Geometrics, Inc 2011 Page 33 Coaxial Control Applied Geometrics, Inc 2011 Page 34 Coaxial Control Applied Geometrics, Inc 2011 Page 35 Runout (Circular and Total) Definition: The composite deviation from the desired form of a part surface of revolution during full rotation (360 deg.) of the part on a datum axis. Tolerance Zone: A total width zone bounded by two boundaries of revolution within which: Circular Runout: all points of each circular element (cross-section) of the considered feature must lie regardless of the size of the considered feature. Total Runout: all points of the entire surface of the considered feature must lie regardless of the size of the considered feature. Applied Geometrics, Inc 2011 Page 36 Runout (Circular and Total) Tolerance Value Runout tolerance states how far an actual surface is permitted to deviate from the desired form implied by the drawing during full rotation (360 deg.) of the part on a datum axis. Applied Geometrics, Inc 2011 Page 37 Circular Runout SYMBOL MEANING Applied Geometrics, Inc 2011 Page 38 Circular Runout Applied Geometrics, Inc 2011 Page 39 Circular Runout Composite Controls CIRCULARITY COAXIALITY Position & Concentricity DML STRAIGHTNESS Applied Geometrics, Inc 2011 Page 40 Typical for Controlling Wobble Only controls elements not overall shape Circular Runout Tapered, Contoured, & Perpendicular Surfaces Applied Geometrics, Inc 2011 Page 41 Circular Runout Tapered, Contoured, & Perpendicular Surfaces Gages Must Be Perpendicular to the Nominal Surfaces Applied Geometrics, Inc 2011 Page 42 SYMBOL MEANING Total Runout Applied Geometrics, Inc 2011 Page 43 Total Runout Applied Geometrics, Inc 2011 Page 44 Total Runout Composite Controls CYLINDRICITY COAXIALITY Position & Concentricity DML STRAIGHTNESS SURFACE STRAIGHTNESS (Cylindricity for Nominally Cylindrical Features) Applied Geometrics, Inc 2011 Page 45 Also Controls Wobble Also Controls Shape Total Runout Tapered & Perpendicular Surfaces Applied Geometrics, Inc 2011 Page 46 Taper, Angularity, Concentricity Perpendicularity Total Runout Tapered & Perpendicular Surfaces Applied Geometrics, Inc 2011 Page 47 Definition: Concentricity is the condition where the median points of all diametrically opposed elements of all individual cross-sections of a figure of revolution are congruent with the axis of a datum feature. Concentricity r Applied Geometrics, Inc 2011 Page 48 Concentricity r Applied Geometrics, Inc 2011 Page 49 Concentricity r Tolerance Zone: A concentricity tolerance zone is a cylindrical (or spherical) tolerance zone within which the median points of the considered feature must lie relative to the datum axis (or datum point). Applied Geometrics, Inc 2011 Page 50 SYMBOL MEANING Concentricity r Applied Geometrics, Inc 2011 Page 51 A A Concentricity r Applied Geometrics, Inc 2011 Page 52 Concentricity r Applied Geometrics, Inc 2011 Page 53 Usually when a designer calls out concentricity the true design requirements are: Position j Circular Runout h Total Runout t Concentricity r Applied Geometrics, Inc 2011 Page 54 Definition: Symmetry is the condition where the median point of all the opposed elements of the considered feature are congruent with the center plane of the datum feature. Tolerance Zone: Symmetry tolerance zone is a total width tolerance zone within which the median points of the considered feature must lie. Symmetry i Applied Geometrics, Inc 2011 Page 55 SYMBOL MEANING Symmetry i Applied Geometrics, Inc 2011 Page 56 Symmetry i Applied Geometrics, Inc 2011 Page 57 Symmetry i LIKE CONCENTRICTY A DIFFICULT REQUIREMENT TO INSPECT Applied Geometrics, Inc 2011 Page 58 Symmetry? i Or Position? j Copyright, Applied Geometrics, Inc. How Do I Deal with the Profile and Concentricity in Calypso?? Come to Ryan Stauffers Presentation!! ;-) Copyright, Applied Geometrics, Inc. Contact Info: Mark E. Foster, President Applied Geometrics, Inc. (708) 867-5927 (Corporate HQ) (248) 981-3536 (Direct/Mobile) MarkFoster@GDandT.com