____________________________________ Department Date
____________________________________ Purchasing Agent Date
____________________________________ Legal Department Date
____________________________________ Risk Management Date
CITY OF BOISE
APPROVED BY:
____________________________________ David H. Bieter, Mayor Date
ATTEST: CONTRACT AMOUNT: $(Insert Dollar Amount)
____________________________________ City Clerk Date
PW/WBG/475883 TABLE OF CONTENTS JANUARY 2014 00 01 10 - 1 COPYRIGHT 2014 CH2M HILL TABLE OF CONTENTS PART 1SPECIFICATIONS DIVISION 1GENERAL REQUIREMENTS 01 11 00 Summary of Work Supplement: Construction Schedule (To be provided by Addendum) 01 31 13 Project Coordination Supplements: Fire Marshal Requirements FM Global Tag-Out Brochure FM Global Hot Work Permit Procedure Brochure 01 31 19 Project Meetings 01 32 00 Construction Progress Documentation 01 33 00 Submittal Procedures Supplement: Transmittal of Contractors Submittal 01 42 13 Abbreviations and Acronyms 01 43 33 Manufacturers Field Services Supplement: Manufacturers Certificate of Proper Installation 01 45 33 Special Inspection and Testing 01 50 00 Temporary Facilities and Controls 01 61 00 Common Products Requirements 01 77 00 Closeout Procedures DIVISION 2EXISTING CONDITIONS 02 41 00 Demolition Supplement: Asbestos Survey Report DIVISION 3CONCRETE 03 01 32 Repair of Vertical and Overhead Concrete Surfaces 03 01 33 Repair of Horizontal Concrete Surfaces 03 10 00 Concrete Forming and Accessories 03 15 00 Concrete Joints and Accessories 03 21 00 Reinforcing Steel 03 30 00 Cast-in-Place Concrete 03 39 00 Concrete Curing
TABLE OF CONTENTS PW/WBG/475883 00 01 10 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 03 62 00 Nonshrink Grouting Supplement: 24-Hour Evaluation of Nonshrink Grout Test Form and Grout Testing Procedures 03 63 00 Concrete Doweling 03 64 23 Crack Repair Epoxy Injection Grouting DIVISION 4MASONRY 04 21 13.13 Masonry Veneer DIVISION 5METALS 05 05 23 Welding Supplement: Welding and Nondestructive Testing Table 05 50 00 Metal Fabrications DIVISION 6WOOD, PLASTICS, AND COMPOSITES 06 10 00 Rough Carpentry 06 20 00 Finish Carpentry DIVISION 7THERMAL AND MOISTURE PROTECTION 07 13 53 Elastomeric Sheet Waterproofing 07 18 00 Traffic Coatings 07 21 00 Thermal Insulation 07 54 23 Thermoplastic Membrane Roofing 07 62 00 Sheet Metal Flashing and Trim 07 70 01 Roof Specialties and Accessories 07 84 00 Firestopping 07 92 00 Joint Sealants DIVISION 8OPENINGS 08 06 01 Door and Hardware Schedule 08 11 00 Metal Doors and Frames 08 14 00 Wood Doors 08 41 13 Aluminum-Framed Entrances and Storefronts 08 71 00 Door Hardware 08 80 00 Glazing DIVISION 9FINISHES 09 22 16 Nonstructural Metal Framing 09 22 36 Lath and Plastering
PW/WBG/475883 TABLE OF CONTENTS JANUARY 2014 00 01 10 - 3 COPYRIGHT 2014 CH2M HILL 09 29 00 Gypsum Board 09 30 00 Tiling 09 51 23 Acoustical Tile Ceilings 09 65 00 Resilient Flooring 09 68 00 Carpeting 09 90 05 Architectural Painting Supplement: Paint System Data Sheet (PSDS) DIVISION 10SPECIALTIES 10 80 00 Miscellaneous Specialties DIVISIONS 11 THROUGH 20(NOT USED) DIVISION 21FIRE SUPPRESSION 21 13 13 Wet-Pipe Sprinkler Systems DIVISION 22PLUMBING 22 07 00 Plumbing Piping Insulation 22 10 01 Plumbing Piping and Accessories Supplement: Plumbing Piping Schedule 22 10 01.02 Copper and Copper Alloy Pipe, Tubing, and Fittings 22 10 01.03 Cast Iron Soil Pipe (CISP) and Fittings DIVISION 23HEATING, VENTILATING, AND AIR-CONDITIONING (HVAC) 23 05 93 Testing, Adjusting, and Balancing for HVAC 23 07 00 HVAC Insulation 23 31 13 Metal Ducts and Accessories Supplement: Ductwork Schedule 23 37 00 Air Outlets and Inlets 23 81 00 Air-Conditioning Equipment DIVISIONS 24 AND 25(NOT USED)
TABLE OF CONTENTS PW/WBG/475883 00 01 10 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL DIVISION 26ELECTRICAL 26 05 02 Basic Electrical Requirements 26 05 04 Basic Electrical Materials and Methods 26 05 05 Conductors 26 05 26 Grounding and Bonding for Electrical Systems 26 05 33 Raceway and Boxes 26 24 16 Panelboards 26 27 26 Wiring Devices 26 50 00 Lighting 26 56 00 Exterior Lighting DIVISIONS 27 THROUGH 30(NOT USED) DIVISION 31EARTHWORK 31 23 13 Subgrade Preparation 31 23 16 Excavation 31 23 23 Fill and Backfill DIVISION 32EXTERIOR IMPROVEMENTS 32 84 23 Landscape Irrigation Systems (To be provided by Addendum) 32 91 13 Soil Preparation (To be provided by Addendum) 32 94 50 Silva Cells (To be provided by Addendum) DIVISIONS 33 THROUGH 49(NOT USED) PART 2DRAWINGS (BOUND SEPARATELY) END OF SECTION
PART 1 SPECIFICATIONS
PW/WBG/475883 SUMMARY OF WORK JANUARY 2014 01 11 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 01 11 00 SUMMARY OF WORK PART 1 GENERAL 1.01 WORK COVERED BY CONTRACT DOCUMENTS A. The completed Work will provide Owner with the completed code update retrofit of the City Hall Two and existing Annex portion of the Boise City Hall Complex located at 150 North Capitol Boulevard, Boise. B. Scheduling of the Work will be the responsibility of the Construction Manager. The schedule represents an approach to the Work that meets the City of Boises relocation and logistics needs. The Owner and Construction Manager reserves the right to adjust the schedule to meet changing needs of the Owner or construction process. See Section 01 31 13, Project Coordination, for detailed requirements regarding schedule and logistics. C. Alternates: 1. Only those alternates that were selected by the Owner, as evidenced in the Agreement, are made a part of this Contract. 2. Alternates that were Bid were as described below: a. Additive Alternate No. 1: Streetscape along Idaho Street relating to the installation of Silva Cells and all related work. b. Additive Alternate No. 2: Streetscape along 6th Street relating to the installation of Silva Cells and all related work. 1.02 SUPPLEMENT A. The supplement listed below, following End of Section, is a part of this Specification: 1. Construction Schedule: To be provided by CM Company. PART 2 PRODUCTS (NOT USED) PART 3 EXECUTION (NOT USED) END OF SECTION
PW/WBG/475883 PROJECT COORDINATION JANUARY 2014 01 31 13 - 1 COPYRIGHT 2014 CH2M HILL SECTION 01 31 13 PROJECT COORDINATION PART 1 GENERAL 1.01 CONTRACT LOGISTICS CONSTRAINTS AND REQUIREMENTS A. Impact to Operations: 1. General: Work must be done in a manner to minimize impact to staff, the public and to operations. 2. Hours: Work hours vary by location and phase. See Construction Schedule. Any exceptions must be specifically approved by Owner at least 7 days in advance. a. Work during evening Council meeting is prohibited. Schedule with City of Boise and the Construction Manager. b. City holidays include New Years, Martin Luther King Day, Presidents Day, Memorial Day, Fourth of July, Labor Day, Veterans Day, Thanksgiving Day (1 day), and Christmas (1 day). 3. Any work occurring outside must be done in a manner to minimize noise or other disturbances to the adjacent businesses. 4. Cleaning: a. Before returning areas to service, conduct thorough cleaning. b. Use methods and equipment to minimize generation of dust; when this is not practical, provide barriers to limit migration of dust; in these cases cover furniture, etc., and protect HVAC system. c. For work areas to remain in service during business hours, conduct clean-up operations at the end of each shift to ensure facility is ready for use each business day; clean-up shall consist of vacuuming and dusting or other cleaning as needed. d. Keep construction, staging and storage areas neat and free of debris. e. Coordinate work areas with City janitorial staff; City will not clean active work areas. 5. For Work Areas to Remain in Service During Business Hours: a. Trade Contractors to provide for safe use of the area (such as, flooring transitions to eliminate tripping hazards, etc.), b. Trade Contractors to make reasonable efforts to make the area presentable and minimize impacts of construction. 6. Travel Paths: a. General: 1) Maintain safe travel paths available for staff and public during business hours in the locations listed below. 2) Maintain safe travel paths for emergency exiting/evacuation routes at all times.
PROJECT COORDINATION PW/WBG/475883 01 31 13 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3) Paths need to be reasonably ADA accessible. 4) Keep driveways open. 5) Maintain walking paths open where possible. 7. Signage: a. The Owner, through the Construction Manager, will provide all safety signage, barricades, etc., to clearly identify work zones and to limit access to hazardous areas. b. City will provide directional signage, notification to staff and informational signage for the public. 8. Mechanical/Electrical Services: a. Maintain mechanical and electrical systems in service during business hours. b. Schedule any shutdowns at least 2 weeks in advance. Coordinate with City staff through the Construction Manager. c. Mechanical system shutdowns must be scheduled such that the system has time to bring the building back to normal temperatures before the next business period. d. Electrical shutdowns must be scheduled to allow adequate time to restore affected systems to normal operation. 9. City will relocate staff (including removing/reinstalling partitions, physical moves, phone/data provisions), relocate furniture, and close parking spaces. B. Use of Premise: 1. Parking: 35 parking spaces will be available in the evenings only for Trade Contractors staff parking in the Annex building (available no earlier than 5:45 p.m. each day, must be cleared by 7:00 a.m. each business day); note that the Annex parking has limited height and length restrictions. 2. Utilities: Trade Contractors may reasonably use building water and power at no cost; when building envelope is breached Contractor to provide temporary walls, etc., to minimize heating/cooling loss. 3. Restrooms: The Owner, through the Construction Manager, will provide portable toilets, to be located within Contractor staging area. 4. All Trade Contractors to prohibit smoking within the buildings. The Owner, through the Construction Manager, will establish designated smoking areas located away from doors or open windows. 5. The Owner, through the Construction Manager, will establish designated break areas; limit consumption of food and beverages to those areas. 6. Security: a. Construction Manager to limit staff access to one location and maintain continuous log of all personnel entering/leaving the Work Site during construction hours. b. Construction Manager to secure the staging area.
PW/WBG/475883 PROJECT COORDINATION JANUARY 2014 01 31 13 - 3 COPYRIGHT 2014 CH2M HILL c. Construction Manager, in cooperation with the Trade Contractors, are responsible for building security during construction work hours; when work breaches the building envelope (including the basement garage doors), Trade Contractors, under direction of Construction Manager, shall either construct alternative security walls or provide security staff until the building envelope is restored. d. See Article Specific Security Requirements. 7. Staging Area and Building Access: See Site Plan Drawings for proposed staging area and building access points. C. Coordination: 1. Trade Contractors, in conjunction with Construction Manager, will inspect work areas in advance to identify issues, items to be relocated, etc.; no time extensions will be granted for delays that could have been mitigated by early planning and inspection. 2. The City has up to 3 business days to identify cables and other utilities which are identified by Trade Contractors, through the Construction Manager, as a conflict. 3. Construction Manager will provide advance notice for any shutdowns or impacts to City operations: a. HVAC or electrical shutdowns impacting more than three offices for more than 4 hours will require 2-week advance notice; otherwise 1-week notice is required. b. Construction Manager will provide running 2-month projection for anticipated staff relocations and facility closures (parking and conference room); Contractor will provide firm schedule 2 weeks in advance of each staff move and facility closure. D. Fire Safety Related Requirements: 1. General: a. Trade Contractors to comply with Fire Code and OSHA requirements. b. Construction Manager shall designate Fire Safety Coordinator (FSC) to plan, oversee and manage all fire safety issues. 1) FSC shall be adequately trained or have sufficient experience to identify and mitigate fire hazards. 2) FSC shall have authority to stop unsafe work and require mitigation measures. 3) FSC shall coordinate with Trade Contractors staff, subcontractors, Owners inspection staff, Fire Department staff and Owners insurance representatives.
PROJECT COORDINATION PW/WBG/475883 01 31 13 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL c. Fire safety issues shall be included as a standing item in the weekly coordination meeting; special meetings shall be conducted as needed. d. When a Fire Watch is required, Contractor to provide adequately trained and equipment to perform the fire watch; see attached requirements from the Fire Marshall. 2. Fire Sprinkler Impairments: a. Whenever the fire sprinkler system is impaired, Fire Sprinkler Contractor, in coordination with the Construction Manager, shall follow City insurance carrier (FM Global) tag-out and other requirements. See attached brochure characterizing procedure and requirements. b. A fire watch will not be required during such periods if the fire alarm system is fully operable. 3. Fire Alarm Impairments: a. Trade Contractors will identify issues which will impact the fire alarm system (for example, system modification, hot work, work generating dust, etc.) and take measures to mitigate such impacts (for example, short duration alarm system shut-down, covers or caps to protect sensors, etc.). b. When the fire alarm system is impaired, Trade Contractors to provide Fire Watch in impaired areas. c. When the main fire alarm system is impaired, City will limit City employee access to the door near the Trade Contractor check-in point. During those periods Construction Manager to maintain log of City staff in the building. 4. Hot Work: a. Construction Manager will provide Hot Work Safety Coordinator (HWSC), which may be the same person as the Fire Safety Coordinator. 1) HWSC shall have similar qualifications and requirements as specified for the FSC. b. Hot work is prohibited when any portion of the fire sprinkler or fire alarm system is impaired. 1) Exceptions may be allowed to disable or protect a fire alarm sensor in the immediate area of the hot work; such sensor must be returned to service immediately after completion of hot work. c. Hot work is allowed in only one area at a given time. d. When performing hot work, Trade Contractor must: 1) Use City insurance carrier (FM Global) hot work permit procedure and other requirements. See attached brochure characterizing procedure and requirements. 2) Use rated welding pads, fire protection blankets or fire protection curtains to prevent sparks from contacting
PW/WBG/475883 PROJECT COORDINATION JANUARY 2014 01 31 13 - 5 COPYRIGHT 2014 CH2M HILL flammable materials and to protect other City equipment, furnishings, etc. 3) During and upon completion of hot work, provide Fire Watch in conformance with Fire Marshall requirements and with Citys insurance carrier requirements. E. Miscellaneous Requirements: 1. Permits: a. City will apply for and pay for the building permit; all other permits, trade permits, etc., are the Contractors responsibility. b. Owner, through the Construction Manager, will obtain any necessary ACHD permits and inspections for all work conducted in the ROW and for storage/staging areas in the ROW. 1) City will make arrangements and pay fees associated with closure of parking spaces. 2) Owner, through the Construction Manager, to provide traffic signage, sidewalk closure signage, etc., as required by ACHD. 2. Special Inspections/Permit Inspections: a. For work requiring continuous special inspections and for concrete testing, City will arrange to have such testing/inspections conducted during the work hours (for example, nights). b. For special inspections requiring periodic inspections, Trade Contractor to sequence the work to allow for such inspections during normal business hours. c. Trade Contractor to sequence the Work and be available to obtain building department inspections during normal business hours. 3. City has performed an evaluation of potential asbestos containing materials in the work area; where noted on Drawings, take appropriate precautions and follow environmental and OSHA requirements. a. Attached is a copy of a survey prepared by Materials Testing & Inspection characterizing the findings regarding Asbestos Containing Materials (ACM) in the work areas that are included in this Project. This report is available for inspection at Boise City Public Works office. b. See Section 02 41 00, Demolition, for additional detailed requirements. 1.02 SPECIFIC SECURITY REQUIREMENTS A. Conduct of Trade Contractor and Subcontractor Employees: Employees while performing work under this Contract will not: 1. Remove any City of Boise property, equipment, monies, forms, or any other item from their place.
PROJECT COORDINATION PW/WBG/475883 01 31 13 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. Engage in horseplay or loud boisterous behavior. 3. Play amplified sound equipment. 4. Be under the influence of alcohol or drugs. If an employee arrives to the Work Site and their actions suggest intoxication, this person will be asked to confine their presence to a waiting area while a contract supervisor is contacted to the purpose of escorting the employee away from the building safely. 5. Smoke within the building. 6. Bring weapons to the Job Site (such as, firearms, knives unrelated to the work, etc.). 7. Bring unauthorized personnel to Job Site (such as, relatives, friends, guests, and children). 8. Turn on or off or use any City equipment other than Trade Contractors equipment. 9. Use any City telephone. 10. Open any desk, file cabinet, storage cabinet, or refrigerator. 11. Disturb or remove any article from desks. 12. Consume any food or beverage, other than that brought with the employee or purchased from vending machines, and only in areas designated by the building management for regular breaks. 13. Engage in long conversations with visitors or other individuals. 14. Take photographs of the building or its content. 15. Remove any documents, records, forms or paper of any kind which is not either in trash cans or clearly marked as trash. 16. Engage in any activity which is not in the best interest of City or is otherwise detrimental to the performance of this Contract. B. Discipline or Discharge of Employees: Trade Contractor shall immediately transfer any employee, subcontractor, vendor or delivery personnel who violate the above conduct requirements and prohibit them from accessing the Site. A request by City to transfer an employee shall not constitute an order to discipline or discharge the employee. All actions taken by the Trade Contractor in regards to employee discipline shall be at the sole discretion of the Trade Contractor. The department shall be held harmless in any disputes the Trade Contractor may have with the Trade Contractors employees. This shall include, but is not limited to, charges of discrimination, harassment, and discharge without just cause. C. Building Access and Access Cards: 1. Upon successful background check (see requirements below), the City will issue Tier I access cards (with photo identification) to key Trade Contractor employees (project managers, superintendent, foremen, etc.) and to key subcontractor employees. Tier I access cards will provide access to necessary locations within the building.
PW/WBG/475883 PROJECT COORDINATION JANUARY 2014 01 31 13 - 7 COPYRIGHT 2014 CH2M HILL 2. Upon certification of background checks (see requirements below), the City will issue Tier II identification cards (with photo identification) to employees, subcontractors, vendors and delivery personnel who are regularly engaged at the Site. 3. The City will issue Tier III identification cards for employees, subcontractors, vendors and delivery staff who are only occasionally engaged at the Site (such as, less than 2 days per month). Such cards will have an alternate Trade Contractor logo attached and will be for identification only (no access will be granted). Trade Contractor must provide access for Tier III visitors via Tier I employees. Construction Manager shall maintain a log of Tier III credential cards. 4. Trade Contractors are responsible for conduct of all employees, subcontractors, vendors, delivery personnel, etc. 5. Security identification/access cards shall be worn at all times. Personnel found onsite without identification/access cards are to be immediately removed from Site. 6. Security identification/access cards shall be provided and issued by the City. Trade Contractors shall schedule arrangements, through the Construction Manager, with Contract Administrator and Security Coordinator. The City will supply identification/access cards at no charge for the first year. Additional/replacement photo identification/access cards because of negligence or loss will be at the cost of $12 each, which will be the responsibility of the Trade Contractor. 7. Trade Contractor must promptly report any lost keys or identification/access cards to the Contract Administrator or Security Coordinator and the Construction Manager. 8. Identification/access cards are the sole property of the Owner and must be surrendered upon the completion of the Work. D. Background Checks: 1. The background checks shall run criminal history and check for outstanding warrants (both local and national), verification of U.S. citizenship or appropriate work visa, and known ties to criminal or terrorist groups. 2. For all employees receiving Tier I access cards, Trade Contractor shall arrange and pay for background checks performed through the Idaho State Police. Personnel who do not have outstanding warrants, are legally able to work in the United States and do not have ties to criminal or terrorist groups are eligible to obtain Tier I access cards and gain full access to the Site. General employees (i.e., not foremen or supervisors) who have resided in Idaho for 10 years may obtain a City conducted background check at no cost.
PROJECT COORDINATION PW/WBG/475883 01 31 13 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3. For all employees receiving Tier II access cards, Trade Contractor shall arrange and pay for background checks performed through the Idaho State Police. E. Other Security Requirements: 1. Construction Manager, in coordination with Trade Contractors are responsible for building security during construction work hours. Doors and windows will remain locked and secured at all times. When this is impractical (such as, delivering materials, ventilating, etc.), Trade Contractor must post staff to continually monitor the unsecured areas. At the end of shift, Construction Manager shall perform an inspection to ensure all doors are locked and secured. 2. Trade Contractors will ensure that all employees working within City facilities can read and understand warning signs that are written in English. 3. Trade Contractors shall provide and equip each shift supervisor with a communication device such as a cell phone or similar independent communication device. 1.03 ADJACENT FACILITIES AND PROPERTIES A. Examination: 1. After Effective Date of the Agreement and before Work at Site is started, Construction Manager, Trade Contractors, Engineer, and affected property owners and utility owners shall make a thorough examination of pre-existing conditions including existing buildings, structures, and other improvements in vicinity of Work, as applicable, which could be damaged by construction operations. 2. Periodic reexamination shall be jointly performed to include, but not limited to, cracks in structures, settlement, leakage, and similar conditions. 1.04 CONSTRUCTION PHOTOGRAPHS A. The Owner, through the Construction Manager, will photographically document all phases of the Project including preconstruction, construction progress, and post-construction. B. Digital Images: 1. Archive using a commercially available photo management system. 2. Label each disk with Project and Owners name, and week and year images were produced.
PW/WBG/475883 PROJECT COORDINATION JANUARY 2014 01 31 13 - 9 COPYRIGHT 2014 CH2M HILL PART 2 PRODUCTS (NOT USED) PART 3 EXECUTION 3.01 CUTTING, FITTING, AND PATCHING A. Cut, fit, adjust, or patch Work and work of others, including excavation and backfill as required, to make Work complete. B. Obtain prior written authorization of Construction Manager and Architect before commencing Work to cut or otherwise alter: 1. Structural or reinforcing steel, structural column or beam, elevated slab, trusses, or other structural member. 2. Weather- or moisture-resistant elements. 3. Efficiency, maintenance, or safety of element. 4. Work of others. C. Refinish surfaces to provide an even finish. 1. Refinish continuous surfaces to nearest intersection. 2. Refinish entire assemblies. 3. Finish restored surfaces to such planes, shapes, and textures that no transition between existing work and Work is evident in finished surfaces. D. Restore existing Work, underground facilities, and surfaces that are to remain in completed Work including concrete-embedded piping, conduit, and other utilities as specified and as shown. E. Make restorations with new materials and appropriate methods as specified for new Work of similar nature; if not specified, use recommended practice of manufacturer or appropriate trade association. F. Fit Work airtight to pipes, sleeves, ducts, conduit, and other penetrations through surfaces and fill voids. G. Remove specimens of installed Work for testing when requested by Engineer.
PROJECT COORDINATION PW/WBG/475883 01 31 13 - 10 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3.02 SUPPLEMENTS A. The supplements listed below, following End of Section, are a part of this Specification: 1. Fire Marshall Requirements. 2. FM Global Tag-Out Brochure. 3. FM Global Hot Work Permit Procedure Brochure. END OF SECTION
PW/WBG/475883 PROJECT MEETINGS JANUARY 2014 01 31 19 - 1 COPYRIGHT 2014 CH2M HILL SECTION 01 31 19 PROJECT MEETINGS PART 1 GENERAL 1.01 GENERAL A. Construction Manager shall schedule physical arrangements for meetings throughout progress of the Work, prepare meeting agenda with regular participant input and distribute with written notice of each meeting, preside at meetings, record minutes to include significant proceedings and decisions, and reproduce and distribute copies of minutes within 5 days after each meeting to participants and parties affected by meeting decisions. 1.02 PRECONSTRUCTION CONFERENCE A. Construction Manager shall be prepared to discuss the following subjects, as a minimum: 1. Required schedules. 2. Status of Bonds and insurance. 3. Sequencing of critical path work items. 4. Progress payment procedures. 5. Project changes and clarification procedures. 6. Use of Site, access, office and storage areas, security and temporary facilities. 7. Major product delivery and priorities. 8. Construction Managers safety plan and representative. B. Attendees will include: 1. Owners representatives. 2. Construction Managers Project Manager. 3. Construction Managers Managing Superintendent. 4. Construction Managers Safety Consultant. 5. Trade Contractors representatives whom Construction Manager may desire or Engineer may request to attend. 6. Architects representatives. 7. Owners representatives. 8. Others as appropriate. 1.03 PRELIMINARY SCHEDULES REVIEW MEETING A. As set forth in General Conditions and Section 01 32 00, Construction Progress Documentation.
PROJECT MEETINGS PW/WBG/475883 01 31 19 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 1.04 PROGRESS MEETINGS A. The Construction Manager will schedule weekly progress meetings at Site, conduct weekly to review the Work progress, Progress Schedule, Schedule of Submittals, Application for Payment, contract modifications, and other matters needing discussion and resolution. B. Attendees will include: 1. Owners representative(s). 2. Trade Contractors, Subcontractors, and Suppliers, as appropriate. 3. Architects representative(s). 4. Others as appropriate. 1.05 PREINSTALLATION MEETINGS A. When required in individual specification sections, convene at Site prior to commencing the Work of that section. B. Require attendance of entities directly affecting, or affected by, the Work of that section. C. Notify Owners Representative and Architect days in advance of meeting date. D. Provide suggested agenda to Engineer to include reviewing conditions of installation, preparation and installation or application procedures, and coordination with related Work and work of others. 1.06 OTHER MEETINGS A. In accordance with Contract Documents and as may be required by Owner, Architect and Construction Manager. PART 2 PRODUCTS (NOT USED) PART 3 EXECUTION (NOT USED) END OF SECTION
PW/WBG/475883 CONSTRUCTION PROGRESS JANUARY 2014 DOCUMENTATION COPYRIGHT 2014 CH2M HILL 01 32 00 - 1 SECTION 01 32 00 CONSTRUCTION PROGRESS DOCUMENTATION PART 1 GENERAL 1.01 SUBMITTALS A. Informational Submittals: 1. Detailed Progress Schedule: a. Included in Section 01 11 00, Summary of Work. b. Construction Manager to submit an Updated Progress Schedule at each update, in accordance with Article Detailed Progress Schedule. 2. Submit with Each Progress Schedule Submission: Construction Managers certification that Progress Schedule submission is actual schedule being utilized for execution of the Work. 1.02 DETAILED PROGRESS SCHEDULE A. Show activities including, but not limited to the following: 1. Notice to Proceed. 2. Permits. 3. Submittals, with review time. 4. Early procurement activities for long lead equipment and materials. 5. Initial Site work. 6. Earthwork. 7. Specified Work sequences and construction constraints. 8. Contract Milestone and Completion Dates. 9. Owner-furnished products delivery dates or ranges of dates. 10. Major structural, mechanical, equipment, electrical, architectural, and instrumentation and control Work. 11. System startup summary. 12. Project close-out summary. 13. Demobilization summary. B. Show the duration and sequences of activities required for complete performance of the Work reflecting means and methods chosen by Contractor. C. The Detailed Progress Schedule will be the Baseline Schedule. Subsequent revisions will be considered as Updated Progress Schedules. D. Format: Critical Path Network.
CONSTRUCTION PROGRESS PW/WBG/475883 DOCUMENTATION JANUARY 2014 01 32 00 - 2 COPYRIGHT 2014 CH2M HILL E. Construction Manager will update weekly to reflect actual progress and occurrences to date. PART 2 PRODUCTS (NOT USED) PART 3 EXECUTION (NOT USED) END OF SECTION
PW/WBG/475883 SUBMITTAL PROCEDURES JANUARY 2014 01 33 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 01 33 00 SUBMITTAL PROCEDURES PART 1 GENERAL 1.01 GENERAL A. See Section 3.13.1 of the Standard Form of Agreement Between Owner and Trade Contractor. 1.02 DEFINITIONS A. Action Submittal: Written and graphic information submitted by Contractor that requires Engineers and Construction Managers responsive action. B. Deferred Submittal: Information, in accordance with IBC Section 106.3.4.2, submitted by Trade Contractor for portions of the design which are to be submitted to permitting agency for approval prior to installation of that portion of the Work, along with Engineers review documentation that submittal has been found to be in general conformance with Projects design. C. Informational Submittal: Information submitted by Trade Contractor that requires Engineers review and determination that submitted information is in accordance with the Conditions of the Contract. 1.03 PROCEDURES A. Direct submittals to the Construction Manager, unless specified otherwise. Trade Contractor shall upload Submittal to Submittal Exchange. B. Electronic Submittals: Submittals will be made in electronic format. 1. Each submittal shall be an electronic file in Adobe Acrobat Portable Document Format (PDF). Use the latest version available at time of execution of the Agreement. 2. Electronic files that contain more than 10 pages in PDF format shall contain internal book marking from an index page to major sections of the document. 3. PDF files shall be set to open Bookmarks and Page view. 4. Add general information to each PDF file, including title, subject, author, and keywords. 5. PDF files shall be set up to print legibly at 8.5-inch by 11-inch, 11-inch by 17-inch, or 22-inch by 34-inch. No other paper sizes will be accepted. 6. Submit new electronic files for each resubmittal.
SUBMITTAL PROCEDURES PW/WBG/475883 01 33 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 7. Include a copy of the Transmittal of Contractors Submittal form, located at end of Section, with each electronic file. C. Transmittal of Submittal: 1. Trade Contractor shall: a. Review each submittal and check for compliance with Contract Documents. b. Stamp each submittal with uniform approval stamp before submitting to Construction Manager. 1) Stamp to include Project name, submittal number, Specification number, Trade Contractors reviewer name, date of Trade Contractors approval, and statement certifying submittal has been reviewed, checked, and approved for compliance with Contract Documents. 2) Construction Manager or Engineer will not review submittals that do not bear Trade Contractors approval stamp and will return them without action. 2. Complete, sign, and transmit with each submittal package, one Transmittal of Trade Contractors Submittal form in format approved by the Construction Manager. 3. Identify each submittal with the following: a. Numbering and Tracking System: 1) Sequentially number each submittal. 2) Resubmission of submittal shall have original number with sequential alphabetic suffix. b. Specification section and paragraph to which submittal applies. c. Project title and Engineers project number. d. Date of transmittal. e. Names of Trade Contractor, Subcontractor or Supplier, and manufacturer as appropriate. 4. Identify and describe each deviation or variation from Contract Documents. D. Format: 1. Do not base Shop Drawings on reproductions of Contract Documents. 2. Package submittal information by individual specification section. Do not combine different specification sections together in submittal package, unless otherwise directed in Specification. 3. Present in a clear and thorough manner and in sufficient detail to show kind, size, arrangement, and function of components, materials, and devices, and compliance with Contract Documents. 4. Index with labeled tab dividers in orderly manner.
PW/WBG/475883 SUBMITTAL PROCEDURES JANUARY 2014 01 33 00 - 3 COPYRIGHT 2014 CH2M HILL E. Timeliness: Schedule and submit in accordance Schedule of Submittals, and requirements of individual specification sections. F. Processing Time: 1. Time for review shall commence on Construction Managers receipt of submittal. 2. Construction Manager will act upon Trade Contractors submittal and transmit response to Trade Contractor not later than 30 days after receipt, unless otherwise specified. 3. Resubmittals will be subject to same review time. 4. No adjustment of Contract Times or Price will be allowed due to delays in progress of Work caused by rejection and subsequent resubmittals. G. Resubmittals: Clearly identify each correction or change made. H. Incomplete Submittals: 1. Construction Manager/Engineer will return entire submittal for Trade Contractors revision if preliminary review deems it incomplete. 2. When any of the following are missing, submittal will be deemed incomplete: a. Trade Contractors review stamp; completed and signed. b. Transmittal of Trade Contractors Submittal; completed and signed. I. Submittals not required by Contract Documents: 1. Will not be reviewed and will be returned stamped Not Subject to Review. 2. Engineer will keep one copy and return submittal to Trade Contractor. 1.04 ACTION SUBMITTALS A. Prepare and submit Action Submittals required by individual specification sections. B. Shop Drawings: 1. Copies: One electronic copy uploaded to Submittal Exchange in PDF format. 2. Identify and Indicate: a. Applicable Contract Drawing and Detail number, products, units and assemblies, and system or equipment identification or tag numbers. b. Equipment and Component Title: Identical to title shown on Drawings.
SUBMITTAL PROCEDURES PW/WBG/475883 01 33 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL c. Critical field dimensions and relationships to other critical features of Work. Note dimensions established by field measurement. d. Project-specific information drawn accurately to scale. 3. Manufacturers standard schematic drawings and diagrams as follows: a. Modify to delete information that is not applicable to the Work. b. Supplement standard information to provide information specifically applicable to the Work. 4. Product Data: Provide as specified in individual Specifications. 5. Deferred Submittal: See Drawings for list of deferred submittals. a. Trade Contractor-design data related to permanent construction. 1) Written and graphic information. 2) List of assumptions. 3) List of performance and design criteria. 4) Summary of loads or load diagram, if applicable. 5) Calculations. 6) List of applicable codes and regulations. 7) Name and version of software. 8) Information requested in individual specification section. b. Prior to installation of indicated structural or nonstructural element, equipment, distribution system, or component or its anchorage, submit required calculations and supporting data and drawings for review and acceptance by Engineer. Documentation of review and indication of compliance with general design intent provided on Engineers comment form, along with completed submittal, shall be filed with permitting agency by Trade Contractor and acknowledged by permitting agency prior to installation. 6. Foreign Manufacturers: When proposed, include following additional information: a. Names and addresses of at least two companies that maintain technical service representatives close to Project. b. Complete list of spare parts and accessories for each piece of equipment. C. Samples: 1. Copies: Two, unless otherwise specified in individual Specifications. 2. Preparation: Mount, display, or package Samples in manner specified to facilitate review of quality. Attach label on unexposed side that includes the following: a. Manufacturer name. b. Model number. c. Material. d. Sample source.
PW/WBG/475883 SUBMITTAL PROCEDURES JANUARY 2014 01 33 00 - 5 COPYRIGHT 2014 CH2M HILL 3. Manufacturers Color Chart: Units or sections of units showing full range of colors, textures, and patterns available. 4. Full-size Samples: a. Size as indicated in individual specification section. b. Prepared from same materials to be used for the Work. c. Cured and finished in manner specified. d. Physically identical with product proposed for use. D. Action Submittal Dispositions: Engineer will review, mark, stamp, and distribute as noted: 1. Approved: a. Trade Contractor may incorporate product(s) or implement Work covered by submittal. b. Distribution: Final document will be posted to Submittal Exchange for all parties use. 2. Approved as Noted: a. Trade Contractor may incorporate product(s) or implement Work covered by submittal, in accordance with Engineers notations. b. Distribution: Final document will be posted to Submittal Exchange for all parties use. 3. Partial Approval, Resubmit as Noted: a. Make corrections or obtain missing portions, and resubmit. b. Except for portions indicated, Trade Contractor may begin to incorporate product(s) or implement Work covered by submittal, in accordance with Engineers notations. c. Distribution: Final document will be posted to Submittal Exchange for all parties use. 4. Revise and Resubmit: a. Trade Contractor may not incorporate product(s) or implement Work covered by submittal. b. Distribution: Final document will be posted to Submittal Exchange for all parties use. 1.05 INFORMATIONAL SUBMITTALS A. General: 1. Copies: Document shall be uploaded to Submittal Exchange by Trade Contractor in PDF format. 2. Refer to individual specification sections for specific submittal requirements.
SUBMITTAL PROCEDURES PW/WBG/475883 01 33 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3. Engineer will review each submittal. If submittal meets conditions of the Contract, Engineer will forward copy to appropriate parties. If Engineer determines submittal does not meet conditions of the Contract and is therefore considered unacceptable, Engineer will retain one copy and return remaining copy with review comments to Contractor, and require that submittal be corrected and resubmitted. B. Application for Payment: In accordance with Article 9 of Standard Form of Agreement Between Owner and Trade Contractor. C. Certificates: 1. General: a. Provide notarized statement that includes signature of entity responsible for preparing certification. b. Signed by officer or other individual authorized to sign documents on behalf of that entity. 2. Welding: In accordance with individual specification sections. 3. Installer: Prepare written statements on manufacturers letterhead certifying installer complies with requirements as specified in individual specification section. 4. Material Test: Prepared by qualified testing agency, on testing agencys standard form, indicating and interpreting test results of material for compliance with requirements. 5. Certificates of Successful Testing or Inspection: Submit when testing or inspection is required by Laws and Regulations or governing agency or specified in individual specification sections. 6. Manufacturers Certificate of Compliance: In accordance with individual specification sections. 7. Manufacturers Certificate of Proper Installation: In accordance with individual specification sections. D. Construction Photographs and Video: In accordance with Section 01 31 13, Project Coordination, and as may otherwise be required in Contract Documents. E. Closeout Submittals: In accordance with Section 01 77 00, Closeout Procedures. F. Trade Contractor-design Data (related to temporary construction): 1. Written and graphic information. 2. List of assumptions. 3. List of performance and design criteria. 4. Summary of loads or load diagram, if applicable. 5. Calculations.
PW/WBG/475883 SUBMITTAL PROCEDURES JANUARY 2014 01 33 00 - 7 COPYRIGHT 2014 CH2M HILL 6. List of applicable codes and regulations. 7. Name and version of software. 8. Information requested in individual specification section. G. Manufacturers Instructions: Written or published information that documents manufacturers recommendations, guidelines, and procedures in accordance with individual specification section. H. Schedules: 1. Schedule of Submittals: The Construction Manager will prepare separately or in combination with Progress Schedule as specified in Section 01 32 00, Construction Progress Documentation. a. Show for each, at a minimum, the following: 1) Specification section number. 2) Estimated date of submission to Construction Manager, including reviewing and processing time. b. On a monthly basis, submit updated schedule to Construction Manager if changes have occurred or resubmittals are required. 2. Schedule of Values: Develop in accordance with Article 9 of the Standard Form of Agreement Between Owner and Trade Contractor. 3. Progress Schedules: In accordance with Section 01 32 00, Construction Progress Documentation. I. Special Guarantee: Suppliers written guarantee as required in individual specification sections. J. Statement of Qualification: Evidence of qualification, certification, or registration as required in Contract Documents to verify qualifications of professional land surveyor, engineer, materials testing laboratory, specialty Subcontractor, trade, Specialist, consultant, installer, and other professionals. K. Submittals Required by Laws, Regulations, and Governing Agencies: 1. Promptly submit promptly notifications, reports, certifications, payrolls, and otherwise as may be required, directly to the applicable federal, state, or local governing agency or their representative. 2. Transmit to Construction Manager for Owners records one copy of correspondence and transmittals (to include enclosures and attachments) between Contractor and governing agency. L. Test, Evaluation, and Inspection Reports: 1. General: Shall contain signature of person responsible for test or report.
SUBMITTAL PROCEDURES PW/WBG/475883 01 33 00 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. Factory: a. Identification of product and specification section, type of inspection or test with referenced standard or code. b. Date of test, Project title and number, and name and signature of authorized person. c. Test results. d. If test or inspection deems material or equipment not in compliance with Contract Documents, identify corrective action necessary to bring into compliance. e. Provide interpretation of test results, when requested by Engineer. f. Other items as identified in individual specification sections. 3. Field: a. As a minimum, include the following: 1) Project title and number. 2) Date and time. 3) Record of temperature and weather conditions. 4) Identification of product and specification section. 5) Type and location of test, Sample, or inspection, including referenced standard or code. 6) Date issued, testing laboratory name, address, and telephone number, and name and signature of laboratory inspector. 7) If test or inspection deems material or equipment not in compliance with Contract Documents, identify corrective action necessary to bring into compliance. 8) Provide interpretation of test results, when requested by Engineer. 9) Other items as identified in individual specification sections. 1.06 SUPPLEMENT A. The supplement listed below, following End of Section, is a part of this Specification: 1. Transmittal of Contractors Submittal. PART 2 PRODUCTS (NOT USED) PART 3 EXECUTION (NOT USED) END OF SECTION
PW/WBG/475883 SUBMITTAL PROCEDURES JANUARY 2014 01 33 00 SUPPLEMENT - 1 COPYRIGHT 2014 CH2M HILL TRANSMITTAL OF CONTRACTORS SUBMITTAL (ATTACH TO EACH SUBMITTAL) DATE: TO:
FROM: Contractor
Submittal No.: New Submittal Resubmittal Project: Project No.: Specification Section No.: (Cover only one section with each transmittal) Schedule Date of Submittal:
The following items are hereby submitted: Number of Copies Description of Item Submitted (Type, Size, Model Number, Etc.) Spec. and Para. No. Drawing or Brochure Number Contains Variation to Contract No Yes
Contractor hereby certifies that (i) Contractor has complied with the requirements of Contract Documents in preparation, review, and submission of designated Submittal and (ii) the Submittal is complete and in accordance with the Contract Documents and requirements of laws and regulations and governing agencies. By:___________________________________ Contractor (Authorized Signature)
PW/WBG/475883 ABBREVIATIONS AND ACRONYMS JANUARY 2014 01 42 13 - 1 COPYRIGHT 2014 CH2M HILL SECTION 01 42 13 ABBREVIATIONS AND ACRONYMS PART 1 GENERAL 1.01 REFERENCE TO STANDARDS AND SPECIFICATIONS OF TECHNICAL SOCIETIES A. Reference to standards and specifications of technical societies and reporting and resolving discrepancies associated therewith shall be as provided in Article 3 of the Standard Form of Agreement Between Owner and Trade Contractor, Consensus Doc 802, and as may otherwise be required herein and in the individual specification sections. B. Work specified by reference to published standard or specification of government agency, technical association, trade association, professional society or institute, testing agency, or other organization shall meet requirements or surpass minimum standards of quality for materials and workmanship established by designated standard or specification. C. Where so specified, products or workmanship shall also meet or exceed additional prescriptive or performance requirements included within Contract Documents to establish a higher or more stringent standard of quality than required by referenced standard. D. Where two or more standards are specified to establish quality, product and workmanship shall meet or exceed requirements of most stringent. E. Where both a standard and a brand name are specified for a product in Contract Documents, proprietary product named shall meet or exceed requirements of specified reference standard. F. Copies of standards and specifications of technical societies: 1. Copies of applicable referenced standards have not been bound in these Contract Documents. 2. Where copies of standards are needed by Construction Manager or Trade Contractor, obtain a copy or copies directly from publication source and maintain in an orderly manner at the Site as Work Site records, available to Construction Manager, Contractors personnel, Subcontractors, Owner, and Engineer.
ABBREVIATIONS AND ACRONYMS PW/WBG/475883 01 42 13 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 1.02 ABBREVIATIONS A. Abbreviations for trade organizations and government agencies: Following is a list of construction industry organizations and government agencies to which references may be made in the Contract Documents, with abbreviations used. 1. AA Aluminum Association 2. AABC Associated Air Balance Council 3. AAMA American Architectural Manufacturers Association 4. AASHTO American Association of State Highway and Transportation Officials 5. ABMA American Bearing Manufacturers Association 6. ACI American Concrete Institute 7. AEIC Association of Edison Illuminating Companies 8. AGA American Gas Association 9. AGMA American Gear Manufacturers Association 10. AI Asphalt Institute 11. AISC American Institute of Steel Construction 12. AISI American Iron and Steel Institute 13. AITC American Institute of Timber Construction 14. ALS American Lumber Standards 15. AMCA Air Movement and Control Association 16. ANSI American National Standards Institute 17. APA APA The Engineered Wood Association 18. API American Petroleum Institute 19. APWA American Public Works Association 20. AHRI Air-Conditioning, Heating, and Refrigeration Institute 21. ASA Acoustical Society of America 22. ASABE American Society of Agricultural and Biological Engineers 23. ASCE American Society of Civil Engineers 24. ASHRAE American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc. 25. ASME American Society of Mechanical Engineers 26. ASNT American Society for Nondestructive Testing 27. ASSE American Society of Sanitary Engineering 28. ASTM ASTM International 29. AWI Architectural Woodwork Institute 30. AWPA American Wood Preservers Association 31. AWPI American Wood Preservers Institute 32. AWS American Welding Society 33. AWWA American Water Works Association
PW/WBG/475883 ABBREVIATIONS AND ACRONYMS JANUARY 2014 01 42 13 - 3 COPYRIGHT 2014 CH2M HILL 34. BHMA Builders Hardware Manufacturers Association 35. CBM Certified Ballast Manufacturer 36. CDA Copper Development Association 37. CGA Compressed Gas Association 38. CISPI Cast Iron Soil Pipe Institute 39. CMAA Crane Manufacturers Association of America 40. CRSI Concrete Reinforcing Steel Institute 41. CS Commercial Standard 42. CSA Canadian Standards Association 43. CSI Construction Specifications Institute 44. DIN Deutsches Institut fr Normung e.V. 45. DIPRA Ductile Iron Pipe Research Association 46. EIA Electronic Industries Alliance 47. EJCDC Engineers Joint Contract Documents Committee 48. ETL Electrical Test Laboratories 49. FAA Federal Aviation Administration 50. FCC Federal Communications Commission 51. FDA Food and Drug Administration 52. FEMA Federal Emergency Management Agency 53. FIPS Federal Information Processing Standards 54. FM FM Global 55. Fed. Spec. Federal Specifications (FAA Specifications) 56. FS Federal Specifications and Standards (Technical Specifications) 57. GA Gypsum Association 58. GANA Glass Association of North America 59. HI Hydraulic Institute 60. HMI Hoist Manufacturers Institute 61. IBC International Building Code 62. ICBO International Conference of Building Officials 63. ICC International Code Council 64. ICEA Insulated Cable Engineers Association 65. IFC International Fire Code 66. IEEE Institute of Electrical and Electronics Engineers, Inc. 67. IESNA Illuminating Engineering Society of North America 68. IFI Industrial Fasteners Institute 69. IGMA Insulating Glass Manufacturers Alliance 70. IMC International Mechanical Code 71. INDA Association of the Nonwoven Fabrics Industry 72. IPC International Plumbing Code 73. ISA International Society of Automation 74. ISO International Organization for Standardization
ABBREVIATIONS AND ACRONYMS PW/WBG/475883 01 42 13 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 75. ITL Independent Testing Laboratory 76. JIC Joint Industry Conferences of Hydraulic Manufacturers 77. MIA Marble Institute of America 78. MIL Military Specifications 79. MMA Monorail Manufacturers Association 80. MSS Manufacturers Standardization Society 81. NAAMM National Association of Architectural Metal Manufacturers 82. NACE NACE International 83. NBGQA National Building Granite Quarries Association 84. NEBB National Environmental Balancing Bureau 85. NEC National Electrical Code 86. NECA National Electrical Contractors Association 87. NEMA National Electrical Manufacturers Association 88. NESC National Electrical Safety Code 89. NETA InterNational Electrical Testing Association 90. NFPA National Fire Protection Association 91. NHLA National Hardwood Lumber Association 92. NICET National Institute for Certification in Engineering Technologies 93. NIST National Institute of Standards and Technology 94. NRCA National Roofing Contractors Association 95. NRTL Nationally Recognized Testing Laboratories 96. NSF NSF International 97. NSPE National Society of Professional Engineers 98. NTMA National Terrazzo and Mosaic Association 99. NWWDA National Wood Window and Door Association 100. OSHA Occupational Safety and Health Act (both Federal and State) 101. PCI Precast/Prestressed Concrete Institute 102. PEI Porcelain Enamel Institute 103. PPI Plastic Pipe Institute 104. PS Product Standards Section-U.S. Department of Commerce 105. RMA Rubber Manufacturers Association 106. RUS Rural Utilities Service 107. SAE SAE International 108. SDI Steel Deck Institute 109. SDI Steel Door Institute 110. SJI Steel Joist Institute 111. SMACNA Sheet Metal and Air Conditioning Contractors National Association 112. SPI Society of the Plastics Industry 113. SSPC The Society for Protective Coatings
PW/WBG/475883 ABBREVIATIONS AND ACRONYMS JANUARY 2014 01 42 13 - 5 COPYRIGHT 2014 CH2M HILL 114. STI/SPFA Steel Tank Institute/Steel Plate Fabricators Association 115. SWI Steel Window Institute 116. TEMA Tubular Exchanger Manufacturers Association 117. TCA Tile Council of North America 118. TIA Telecommunications Industry Association 119. UBC Uniform Building Code 120. UFC Uniform Fire Code 121. UL Underwriters Laboratories Inc. 122. UMC Uniform Mechanical Code 123. USBR U.S. Bureau of Reclamation 124. WCLIB West Coast Lumber Inspection Bureau 125. WI Wood Institute 126. WWPA Western Wood Products Association PART 2 PRODUCTS (NOT USED) PART 3 EXECUTION (NOT USED) END OF SECTION
PW/WBG/475883 MANUFACTURERS FIELD SERVICES JANUARY 2014 01 43 33 - 1 COPYRIGHT 2014 CH2M HILL SECTION 01 43 33 MANUFACTURERS FIELD SERVICES PART 1 GENERAL 1.01 DEFINITIONS A. Person-Day: One person for 8 hours within regular Contractor working hours. 1.02 SUBMITTALS A. Informational Submittals: 1. Training Schedule: Submit, in accordance with requirements of this Specification, not less than 21 days prior to start of equipment installation and revise as necessary for acceptance. 2. Lesson Plan: Submit, in accordance with requirements of this Specification, proposed lesson plan not less than 21 days prior to scheduled training and revise as necessary for acceptance. 3. Training Session Recordings: Furnish Owner with two complete sets of recordings fully indexed and cataloged with printed label stating session and date recorded. 1.03 QUALIFICATION OF MANUFACTURERS REPRESENTATIVE A. Authorized representative of the manufacturer, factory trained, and experienced in the technical applications, installation, operation, and maintenance of respective equipment, subsystem, or system, with full authority by the equipment manufacturer to issue the certifications required of the manufacturer. Additional qualifications may be specified in the individual specification section. B. Representative subject to acceptance by Owner and Engineer. No substitute representatives will be allowed unless prior written approval by such has been given. PART 2 PRODUCTS (NOT USED) PART 3 EXECUTION 3.01 FULFILLMENT OF SPECIFIED MINIMUM SERVICES A. Furnish manufacturers services, when required by an individual specification section, to meet the requirements of this Section.
MANUFACTURERS FIELD SERVICES PW/WBG/475883 01 43 33 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Where time is necessary in excess of that stated in the Specifications for manufacturers services, or when a minimum time is not specified, time required to perform specified services shall be considered incidental. C. Schedule manufacturer services to avoid conflict with other onsite testing or other manufacturers onsite services. D. Determine, before scheduling services, that conditions necessary to allow successful testing have been met. E. Only those days of service approved by Engineer will be credited to fulfill specified minimum services. F. When specified in individual specification sections, manufacturers onsite services shall include: 1. Assistance during product (system, subsystem, or component) installation to include observation, guidance, instruction of Contractors assembly, erection, installation or application procedures. 2. Inspection, checking, and adjustment as required for product (system, subsystem, or component) to function as warranted by manufacturer and necessary to furnish Manufacturers Certificate of Proper Installation. 3. Providing, on a daily basis, copies of manufacturers representatives field notes and data to Engineer. 4. Revisiting the Site as required to correct problems and until installation and operation are acceptable to Engineer. 5. Resolution of assembly or installation problems attributable to or associated with respective manufacturers products and systems. 6. Assistance during functional and performance testing, and facility startup and evaluation. 7. Training of Owners personnel in the operation and maintenance of respective product as required. 3.02 MANUFACTURERS CERTIFICATE OF PROPER INSTALLATION A. When so specified, a Manufacturers Certificate of Proper Installation form, a copy of which is attached to this Section, shall be completed and signed by equipment manufacturers representative. B. Such form shall certify signing party is a duly authorized representative of manufacturer, is empowered by manufacturer to inspect, approve, and operate their equipment and is authorized to make recommendations required to ensure equipment is complete and operational.
PW/WBG/475883 MANUFACTURERS FIELD SERVICES JANUARY 2014 01 43 33 - 3 COPYRIGHT 2014 CH2M HILL 3.03 TRAINING A. General: 1. Furnish manufacturers representatives for detailed classroom and hands-on training to Owners personnel on operation and maintenance of specified product (system, subsystem, component) and as may be required in applicable Specifications. 2. Furnish trained, articulate personnel to coordinate and expedite training, to be present during training coordination meetings with Owner, and familiar with operation and maintenance manual information. 3. Manufacturers representative shall be familiar with facility operation and maintenance requirements as well as with specified equipment. 4. Furnish complete training materials, to include operation and maintenance data, to be retained by each trainee. B. Training Schedule: 1. List specified equipment and systems that require training services and show: a. Respective manufacturer. b. Estimated dates for installation completion. c. Estimated training dates. 2. Allow for multiple sessions when several shifts are involved. 3. Adjust schedule to ensure training of appropriate personnel as deemed necessary by Owner, and to allow full participation by manufacturers representatives. Adjust schedule for interruptions in operability of equipment. 4. Coordinate with Section 01 32 00, Construction Progress Documentation. C. Lesson Plan: When manufacturer or vendor training of Owner personnel is specified, prepare a lesson plan for each required course containing the following minimum information: 1. Title and objectives. 2. Recommended attendees (such as, managers, engineers, operators, maintenance). 3. Course description, outline of course content, and estimated class duration. 4. Format (such as, lecture, self-study, demonstration, hands-on). 5. Instruction materials and equipment requirements. 6. Resumes of instructors providing training.
MANUFACTURERS FIELD SERVICES PW/WBG/475883 01 43 33 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL D. Prestartup Training: 1. Coordinate training sessions with Owners operating personnel and manufacturers representatives. 2. Complete at least 14 days prior to beginning of facility startup. E. Post-startup Training: If required in Specifications, furnish and coordinate training of Owners operating personnel by respective manufacturers representatives. F. Recording of Training Sessions: 1. Furnish audio and color video recording of prestartup and post-startup instruction sessions, including manufacturers representatives hands-on equipment instruction and classroom sessions. 2. Video training materials shall be produced by a qualified, professional video production company. 3. Use DVD format suitable for playback on standard equipment available commercially in the United States. Blu-ray DVD format is not acceptable without Engineers prior approval. 4. DVD may contain multiple training sessions. If multiple training sessions included on a DVD, provide with on-screen menu for playback selection. 3.04 SUPPLEMENT A. The supplement listed below, following End of Section, is a part of this Specification: 1. Manufacturers Certificate of Proper Installation. END OF SECTION
PW/WBG/475883 MANUFACTURERS FIELD SERVICES JANUARY 2014 01 43 33 SUPPLEMENT - 1 COPYRIGHT 2014 CH2M HILL MANUFACTURERS CERTIFICATE OF PROPER INSTALLATION OWNER EQPT SERIAL NO: EQPT TAG NO: EQPT/SYSTEM: PROJECT NO: SPEC. SECTION: I hereby certify that the above-referenced equipment/system has been: (Check Applicable) Installed in accordance with Manufacturers recommendations. Inspected, checked, and adjusted. Serviced with proper initial lubricants. Electrical and mechanical connections meet quality and safety standards. All applicable safety equipment has been properly installed. Functional tests. System has been performance tested, and meets or exceeds specified performance requirements. (When complete system of one manufacturer) Note: Attach any performance test documentation from manufacturer. Comments:
I, the undersigned Manufacturers Representative, hereby certify that I am (i) a duly authorized representative of the manufacturer, (ii) empowered by the manufacturer to inspect, approve, and operate their equipment and (iii) authorized to make recommendations required to ensure equipment furnished by the manufacturer is complete and operational, except as may be otherwise indicated herein. I further certify that all information contained herein is true and accurate. Date: _________________________________, 20___ Manufacturer: By Manufacturers Authorized Representative: (Authorized Signature)
PW/WBG/475883 SPECIAL INSPECTION JANUARY 2014 AND TESTING COPYRIGHT 2014 CH2M HILL 01 45 33 - 1 SECTION 01 45 33 SPECIAL INSPECTION AND TESTING PART 1 GENERAL 1.01 SUMMARY A. This Section covers requirements for Special Inspection and Testing required in accordance with requirements of the International Building Code and is in addition to and supplements requirements included in the Statement of Special Inspections shown on Drawings. 1.02 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American Society of Civil Engineers (ASCE): 7, Minimum Design Loads for Buildings and Other Structures. 2. International Code Council (ICC): a. International Building Code (IBC). b. Evaluation Service (ICC-ES) Reports and Legacy Reports. 1.03 DEFINITIONS A. Agencies and Personnel: 1. Approved Agency: An established and recognized agency regularly engaged in conducting tests or furnishing inspection services, when such agency has been approved. 2. Registered Design Professional in Responsible Charge: An individual who is registered or licensed to practice their respective design profession as defined by the statutory requirements of the professional registration laws of the state or jurisdiction in which the Project is to be constructed. 3. Special Inspector: Qualified person employed by the Owner who will demonstrate competence to the satisfaction of the building official for inspection of a particular type of construction or operation requiring Special Inspection. B. Special Inspection: 1. Special Inspection: Inspection required of materials, installation, fabrication, erection, or placement of components and connections requiring special expertise to ensure compliance with approved Contract Documents and referenced standards.
SPECIAL INSPECTION PW/WBG/475883 AND TESTING JANUARY 2014 01 45 33 - 2 COPYRIGHT 2014 CH2M HILL 2. Special Inspection, Continuous: Full-time observation of work requiring Special Inspection by an approved Special Inspector who is present in the area where the Work is being performed. 3. Special Inspection, Periodic: Part-time or intermittent observation of work requiring Special Inspection by an approved Special Inspector who is present in the area where the Work has been or is being performed, and at the completion of the Work. C. Structural Systems and Components: See Structural Statement of Special Inspection on Drawings. PART 2 PRODUCTS (NOT USED) PART 3 EXECUTION 3.01 GENERAL A. Provide access to shop or Site for Special Inspection and Testing. B. Notify Architect and Construction Manager in advance of required Special Inspection no later than 48 hours prior to date of Special Inspection. C. Materials and systems, inclusive, shall be inspected during placement where Continuous Special Inspection is required. D. Materials and systems shall be inspected during or at completion of their placement where Periodic Special Inspection is allowed. 1. Periodic Special Inspection shall be performed so that Work inspected after, but not during, its placement can be corrected prior to other related Work proceeding and covering inspected Work. Schedule Periodic Special Inspections to be conducted during normal business hours when possible. 2. Periodic Special Inspection does not allow sampling of a portion of the Work. All Work shall be inspected. END OF SECTION
PW/WBG/475883 TEMPORARY FACILITIES AND CONTROLS JANUARY 2014 01 50 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 01 50 00 TEMPORARY FACILITIES AND CONTROLS PART 1 GENERAL 1.01 GENERAL A. Construction facilities and temporary controls outlined in this Section will be provided by the party specifically noted or are to be provided as described in individual specification sections. This Section is to describe the responsibility of various Trade Contractors for Temporary Facilities and Controls. 1.02 SECTION INCLUDES A. Temporary Utilities: Electricity, lighting, telephone service, and water. B. Temporary Construction and Support Facilities: Temporary ventilation, field offices and storage sheds, sanitary facilities, drinking water, temporary enclosures, hoists and temporary elevator use, project identification, progress cleaning, waste disposal services, debris chutes, removal of utilities and controls, construction aids, and miscellaneous services and facilities. C. Security and Protection Facilities: Temporary fire protection, barricades, warning signs and lights, environmental protection, protection of installed work, security, and emergency exiting. D. These requirements have been included for special purposes as indicated. Nothing in this Section is intended to limit types and amounts of temporary work required and no omission from this Section will be recognized as an indication by Architect that such temporary activity is not required for successful completion of the Work and compliances with requirements of Contract documents. Provisions of this Section are applicable to, but no way a limitation of, utility services, construction facilities, security/protection provisions and support facilities. 1.03 RELATED SECTIONS A. Section 01 31 13, Project Coordination. B. Section 01 77 00, Closeout Procedures, Final Cleaning. 1.04 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American Nursery and Landscape Association (ANLA): American Standards for Nursery Stock.
TEMPORARY FACILITIES AND CONTROLS PW/WBG/475883 01 50 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. Federal Emergency Management Agency (FEMA). 3. National Fire Prevention Association (NFPA): 241, Standards for Safeguarding Construction, Alteration, and Demolition Operations. 4. Telecommunications Industry Association (TIA): 568-C, Commercial Building Telecommunications Cabling Standard. 5. U.S. Department of Agriculture (USDA): Urban Hydrology for Small Watersheds. 6. U.S. Weather Bureau: Rainfall-Frequency Atlas of the U.S. for Durations from 30 Minutes to 24 Hours and Return Periods from 1 to 100 Years. 1.05 SUBMITTALS A. Informational Submittals: Copies of permits and approvals for construction as required by Laws and Regulations and governing agencies. 1.06 MOBILIZATION A. Mobilization shall include, but not be limited to, these principal items: 1. Obtaining required permits. 2. Moving Construction Managers field office and equipment required for first month operation onto Site. 3. Installing temporary construction power, wiring, and lighting facilities. 4. Providing onsite communications facilities, including telephones. 5. Providing onsite sanitary facilities and potable water facilities as specified and as required by Laws and Regulations, and governing agencies. 6. Arranging for erection of Work and staging area. 7. Posting OSHA required notices and establishing safety programs and procedures. 8. Having Construction Managers superintendent at Site full time. B. Use area designated for Project temporary facilities as shown on Drawings. 1.07 PROTECTION OF WORK AND PROPERTY A. Comply with Owners safety rules while on Owners property. B. Keep Owner, through the Construction Manager, informed of serious onsite accidents and related claims. C. See detailed requirements for protection of Work and property in Section 01 31 13, Project Coordination.
PW/WBG/475883 TEMPORARY FACILITIES AND CONTROLS JANUARY 2014 01 50 00 - 3 COPYRIGHT 2014 CH2M HILL PART 2 PRODUCTS (NOT USED) PART 3 EXECUTION 3.01 TEMPORARY UTILITIES A. Temporary Electricity: 1. Electric power will be available from Owners existing electrical service. Trade Contractor will provide for all connection requirements and costs necessary to utilize Owner provided power. Trade Contractor to ensure GFCI protected. 2. The Owner, through Construction Manager, will provide one electrical connection from existing electrical panels on each floor at north and south end of building. 3. The voltage provided at point of distribution will be 120/208, single- phase. 4. Trade Contractor shall provide their own UL approved extension cords and any adapters required. 5. Trade Contractor shall provide supplementary electrical power to handle any additional power requirements. 6. Trade Contractor shall provide labor and materials to relocate, or modify power needs to each desired location. Each relocation is subject to the Construction Managers approval. B. Temporary Lighting: 1. The Owner, through the Construction Manager will provide general temporary lighting throughout Project duration. 2. Each Trade Contractor will supply and maintain their own task lighting to allow erection application or installation of materials and equipment or inspection of Work. C. Telephone Services: All telephone service is the responsibility of each Trade Contractor for use during construction. Trade Contractor to pay cost of installation and monthly bills. D. Water: The Owner, through the Construction Manager, will provide one water source onsite. 3.02 TEMPORARY CONSTRUCTION AND SUPPORT FACILITIES A. Heating, Cooling, and Ventilating: 1. Use of the Owners heating, cooling and ventilation systems will be allowed. Trade Contractors will protect Owners equipment as necessary during construction process.
TEMPORARY FACILITIES AND CONTROLS PW/WBG/475883 01 50 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. Provide as required to maintain adequate environmental conditions to facilitate progress of the Work, to meet specified minimum conditions for installation of materials, and to protect materials, equipment, and finishes from damage because of temperature or humidity. Provide adequate forced air ventilation of enclosed areas to cure installed materials, to dispense humidity, and to prevent hazardous accumulations of dust, fumes, vapors, or gases. 3. Pay costs of installation, maintenance, operation, removal, and fuel consumed. 4. Provide portable unit heaters, complete with controls, oil-or gas-fired, and suitably vented to outside as required for protection of health and property. B. Field Offices and Storage Sheds: Trade Contractors will not be allowed to provide a project trailer without prior approval by Owner through the Construction Manager. C. Sanitary Facilities: The Owner, through the Construction Manager, will provide and maintain a designated toilet facility as required by Occupational Safety and Health Act. D. Drinking Water: Each Trade Contractor shall provide drinking water for their respective personnel as required by applicable employment regulations. E. Temporary Enclosures: The Construction Manager will provide and direct the installation of temporary enclosures where needed for the protection of staff, and public at all Work zones and debris containment locations, both at the interior and exterior of the building for their portion of Work. F. Hoists and Temporary Elevator Use: The Construction Manager shall provide facilities to hoist materials and employees to working location. The Construction Manager will identify a construction elevator location that is to be used during construction. G. Project Identification: 1. No signs are allowed without Owner permission except those required by law. 2. Remove signs framing and supports at completion of Project and restore area. H. Progress Cleaning: 1. Each Trade Contractor shall clean up their trash and debris and remove it to Owner furnished Job Site dumpster. Demolition and excess excavation materials are to be removed and disposed of in a legal manner by any Trade Contractor performing demolition or earthwork.
PW/WBG/475883 TEMPORARY FACILITIES AND CONTROLS JANUARY 2014 01 50 00 - 5 COPYRIGHT 2014 CH2M HILL 2. Trade Contractor shall broom clean their work areas daily or as specified in other specification sections, and as required herein. 3. If Trade Contractor fails to clean up their work area in a timely and satisfactory manner after 24-hour notice, the Construction Manager will cause the clean up to be done by others at the expense of the Trade Contractor. 4. If it is impractical to determine the sources of debris, or if debris from a Trade Contractor or various separate Trade Contractors is inseparably mixed, all Trade Contractors working in the subject area shall jointly clean up the debris at the direction of the Construction Manager. If conflicts arise as to which party is responsible for clean up, the Construction Managers judgment will be final. 5. If additional clean up is required, the Construction Manager may organize a cleanup wherein Trade Contractors will provide personnel for a general clean up. The Construction Manager will determine the areas cleaned and numbered of personnel provided. The Construction Managers decision will be final. 6. See Section 01 31 13, Project Coordination, for additional cleaning requirements. I. Recycle and Waste Disposal Services: 1. The Owner through the Construction Manager will provide recycle containers and waste collection containers (dumpsters) for use for all construction waste except waste generated by demolition, excavation and gypsum board contractors. 2. Trade Contractor is responsible to separate recyclable waste by type at Project Site to the maximum extent possible. Recyclable waste is to be placed in appropriate recycle container. 3. Recycle waste container or designated stock areas will include: a. Metal. b. Cardboard. c. Wood. d. Paper and beverage containers used by onsite workers. e. Carpet and pad. 4. Trade Contractor is responsible for hauling their waste material to contractor supplied dumpster. 5. Trade Contractors for Demolition, Concrete and Gypsum Board are responsible to dispose of their waste in a legal manner and not into Owner provided waste container. J. Removal of Utilities, Facilities, and Controls: 1. Supervision: All Trade Contractors shall enforce strict discipline in use of temporary facilities. To minimize waste and abuse, limit availability of temporary facilities to essential and intended uses.
TEMPORARY FACILITIES AND CONTROLS PW/WBG/475883 01 50 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. Protection of Installed Work: a. Each Trade Contractor shall maintain all existing protection and maintain all additional protection as required by the governing laws, rules, regulations and ordinances. The Owner through the Construction Manager will erect and maintain all barriers necessary to enclose and protect structures, and others work and equipment from trespass by unauthorized persons. All shall be removed from the premises when directed, and/or completion of all Work. b. Protection and methods of protection shall be the responsibility of each Trade Contractor until the completion of all Work under their Contract. c. When the whole or a portion of the Work is suspended for any reason, each Trade Contractor shall properly cover over, secure and protect such Work from rain, wind, etc., as well as be liable for equipment left unprotected, which can become an attractive nuisance or sustain injury from any other cause. d. Each Trade Contractor shall protect installed Work and provide special protection for installed Products. Control activity in immediate Work area to minimize damage. e. Each Trade Contractor shall provide temporary and removable protection for installed Products. Control activity in immediate Work area to minimize damage. 3. Environmental Protection: a. The Owner, through the Construction Manager shall protect the Site from puddling or running water. b. Each Trade Contractor shall execute Work by methods to minimize raising dust from construction operations. Provide positive means to prevent dust from dispersing into atmosphere. 4. Termination and Removal: Each Trade Contractor shall remove their own temporary facility when need for its service has ended, when it has been replaced by authorized use of a permanent facility, or no later than Substantial Completion of any individual Work area. Complete or, if necessary, restore permanent construction that may have been delayed because of interference with temporary facility. Repair damaged Work, clean exposed surfaces, and replace construction that cannot be satisfactorily repaired. a. Materials and facilities that constitute temporary facilities are the property of Trade Contractor providing same. Owner reserves right to take possession of Project identification signs. b. At Substantial Completion, clean and renovate permanent facilities used during construction period. Comply with final cleaning requirements in Section 01 77 00, Closeout Procedures.
PW/WBG/475883 TEMPORARY FACILITIES AND CONTROLS JANUARY 2014 01 50 00 - 7 COPYRIGHT 2014 CH2M HILL K. Construction Aides: 1. Trade Contractor shall review Site conditions and related factors affecting construction procedure and construction aides, including adjacent properties and facilities that may be affected by this Work. Comply with applicable requirements specified in this Project manual. Provide construction aides as required by progress of Work, or storage, and to accommodate legitimate requirements of Owner, subcontractors and other contractors employed at Site. 2. Trade Contractor to comply with all local, state and federal safety laws regarding construction aides; barriers and fences for the protection of Work and prevent Public entry to Work. 3. Trade Contractor shall maintain access to and around adjacent properties and buildings to permit the normal use of facilities. 4. Trade Contractor shall provide and maintain for duration of Work, required scaffolds, tarpaulins, fences, barricades, canopies, warning signs, steps, bridges, platforms and other required aides for safe and proper execution of their Work in compliance with all safety and other regulations. 5. Aides may be of materials new and used, at Trade Contractors option, suitable for intended purpose, but must not be in violation of requirements of applicable codes or safety standards. Provide aides in neat and reasonably uniform appearance, structurally adequate for required purpose; maintain throughout duration of Work and relocate as required by progress of Work. 6. Trade Contractor shall completely remove from Site construction aides when construction needs are met with permanent construction or at completion of Work. Repair damage caused by use of construction aides; remove all below grade construction and facilities of construction aides. Clean debris and grade Site to required elevations. Restore any existing facilities used as construction aides to original or better condition. 7. Temporary Vertical Transportation: Trade Contractor shall provide temporary ladders, ramps, material hoists, scaffolding, cranes and other devises required for the Work, including guys, bracings and other required devices. 3.03 PROTECTION OF WORK AND PROPERTY A. General: 1. See Section 01 31 13, Project Coordination, for protection of Work and property.
TEMPORARY FACILITIES AND CONTROLS PW/WBG/475883 01 50 00 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. Maintain in continuous service existing oil and gas pipelines, underground power, telephone or communication cable, water mains, irrigation lines, sewers, poles and overhead power, and other utilities encountered a long line of the Work, unless arrangements satisfactory to owners of said utilities have been made. 3. Where completion of the Work requires temporary or permanent removal or relocation of existing utility, coordinate activities with owner of said utility and perform work to their satisfaction. 4. Protect, shore, brace, support, and maintain underground pipes, conduits, drains, and other underground utility construction covered or otherwise affected by construction operations. 5. Keep fire hydrants and water control valves free from obstruction and available for use at all times. 6. In areas where Trade Contractors operations are adjacent to or near a utility, such as gas, telephone, television, electric power, water, sewer, or irrigation system, and such operations may cause damage or inconvenience, suspend operations until arrangements for necessary protection have been made by Trade Contractor. 7. Do not impair operation of existing sewer system. Prevent construction material, pavement, concrete, earth, volatile and corrosive wastes, and other debris from entering sewers, pump stations, or other sewer structures. B. Temporary Fire Protection: 1. The Owner, through the Construction Manager, will provide and maintain temporary fire protection facilities for the Project. 2. All Trade Contractors are to comply with Fire Safety Related requirements as described in Section 01 31 13, Project Coordination. 3. All Trade Contractors are to store combustibles in a fire-safe location. 4. Any Trade Contractor performing welding operations, combustion type temporary heating units or similar sources of fire ignition shall supervise these operations. 5. The Owner, through the Construction Manager will maintain permanent fire protection. C. Barricades, Warning Signs, Lights, and Emergency Exiting: 1. Each Trade Contractor shall provide barricades, warning signs and lights at areas of their own Work to comply with standards and code requirements for erection of structurally adequate barricades. Paint with appropriate colors, graphics and warning signs to inform personnel and the public of the hazard being protected against. Where appropriate and needed provide lighting, including flashing red or amber lights. Each Trade Contractor shall maintain environmental controls during progress of Work.
PW/WBG/475883 TEMPORARY FACILITIES AND CONTROLS JANUARY 2014 01 50 00 - 9 COPYRIGHT 2014 CH2M HILL 2. The Construction Manager will provide barriers to prevent unauthorized entry to construction areas. Each Trade Contractor shall protect adjacent properties from damage from construction operations and demolition. This includes, but is not limited to, the following areas of Work: a. Demolition: Shoring, bracing and fall protection at openings. b. Masonry: Scaffolding, bracing and fall protection. c. Roofing: Access control and fall protection. 3. The Construction Manager will coordinate and maintain exiting to comply with Life Safety Plans detailed on Drawings. D. Environmental Protection: 1. While onsite earthwork, utility, and concrete contractors shall protect Site from puddling or running water in areas under their care, custody and control. Provide water barriers as required to protect Site from soil contamination. 2. Each Trade Contractor shall execute Work by methods to minimize raising dust from construction operations. Provide positive means to prevent dust from dispersing into atmosphere. E. Protection of Existing Finished Areas and Installed Work: 1. Each Trade Contractor shall protect existing finished areas and installed work and provide special protection where specified individual specification sections. 2. Trade Contractor shall provide temporary and removable protection for installed Products. Control activity in immediate work area to minimize damage. 3. Trade Contractor shall provide protective coverings at walls, projections, jambs, sills and soffits of openings. 4. Trade Contractor shall protect finished floors form dirt, wear and damages: a. Install adhesive back protective materials in areas subject to foot traffic. b. Lay planking or similar rigid materials in place, in areas subject to movement of heavy objects. c. Trade Contractor shall lay planking or similar rigid materials in place in areas where storage of products will occur. d. Trade Contractor shall not permit smoking on the Project. The Owner, through the Contract Manager will post NO SMOKING signs in rooms and instruct all personnel. 5. Trade Contractor shall prohibit traffic on landscaping areas. F. Security: See security requirements in Section 01 31 13, Project Coordination.
TEMPORARY FACILITIES AND CONTROLS PW/WBG/475883 01 50 00 - 10 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3.04 LAYOUT A. Owner will provide via the Construction Manager the following layout work: 1. Verification of opening locations in existing core deck floor. END OF SECTION
PW/WBG/475883 COMMON PRODUCT REQUIREMENTS JANUARY 2014 01 61 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 01 61 00 COMMON PRODUCT REQUIREMENTS PART 1 GENERAL 1.01 DEFINITIONS A. Products: 1. New items for incorporation in the Work, whether purchased by Contractor or Owner for the Project, or taken from previously purchased stock, and may also include existing materials or components required for reuse. 2. Includes the terms material, equipment, machinery, components, subsystem, system, hardware, software, and terms of similar intent and is not intended to change meaning of such other terms used in Contract Documents, as those terms are self-explanatory and have well recognized meanings in construction industry. 3. Items identified by manufacturers product name, including make or model designation, indicated in manufacturers published product literature, that is current as of the date of the Contract Documents. 1.02 DESIGN REQUIREMENTS A. Where Contractor design is specified, design of installation, systems, equipment, and components, including supports and anchorage, shall be in accordance with provisions of latest edition of International Building Code (IBC) by International Code Council. See Drawings for specific design requirements. 1.03 ENVIRONMENTAL REQUIREMENTS A. Altitude: Provide materials and equipment suitable for installation and operation under rated conditions at 3,000 feet above sea level. 1.04 PREPARATION FOR SHIPMENT A. When practical, factory assemble products. Mark or tag separate parts and assemblies to facilitate field assembly. Cover machined and unpainted parts that may be damaged by the elements with strippable protective coating. B. Package products to facilitate handling and protect from damage during shipping, handling, and storage. Mark or tag outside of each package or crate to indicate its purchase order number, bill of lading number, contents by name, name of Project and Contractor, equipment number, and approximate
COMMON PRODUCT REQUIREMENTS PW/WBG/475883 01 61 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL weight. Include complete packing list and bill of materials with each shipment. C. Extra Materials, Special Tools, Test Equipment, and Expendables: 1. Furnish as required by individual Specifications. 2. Schedule: a. Ensure that shipment and delivery occurs concurrent with shipment of associated equipment. b. Transfer to Owner shall occur immediately subsequent to Contractors acceptance of equipment from Supplier. 3. Packaging and Shipment: a. Package and ship extra materials and special tools to avoid damage during long term storage in original cartons insofar as possible, or in appropriately sized, hinged-cover, wood, plastic, or metal box. b. Prominently displayed on each package, the following: 1) Manufacturers part nomenclature and number, consistent with Operation and Maintenance Manual identification system. 2) Applicable equipment description. 3) Quantity of parts in package. 4) Equipment manufacturer. 4. Deliver materials to Site. 5. Notify Construction Manager upon arrival for transfer of materials. 6. Replace extra materials and special tools found to be damaged or otherwise inoperable at time of transfer to Owner. D. Request a minimum 7-day advance notice of shipment from manufacturer. Upon receipt of manufacturers advance notice of shipment, promptly notify Construction Manager of anticipated date and place of equipment arrival. E. Factory Test Results: Reviewed and accepted by Engineer before product shipment as required in individual specification sections. 1.05 DELIVERY AND INSPECTION A. Deliver products in accordance with accepted current Progress Schedule and coordinate to avoid conflict with the Work and conditions at Site. Deliver anchor bolts and templates sufficiently early to permit setting prior to placement of structural concrete. B. Deliver products in undamaged condition, in manufacturers original container or packaging, with identifying labels intact and legible. Include on label, date of manufacture and shelf life, where applicable.
PW/WBG/475883 COMMON PRODUCT REQUIREMENTS JANUARY 2014 01 61 00 - 3 COPYRIGHT 2014 CH2M HILL C. Unload products in accordance with manufacturers instructions for unloading or as specified. Record receipt of products at Site. Promptly inspect for completeness and evidence of damage during shipment. D. Remove damaged products from Site and expedite delivery of identical new undamaged products, and remedy incomplete or lost products to provide that specified, so as not to delay progress of the Work. 1.06 HANDLING, STORAGE, AND PROTECTION A. Handle and store products in accordance with manufacturers written instructions and in a manner to prevent damage. Store in approved storage yards or sheds provided in accordance with Section 01 50 00, Temporary Facilities and Controls. Provide manufacturers recommended maintenance during storage, installation, and until products are accepted for use by Owner. B. Manufacturers instructions for material requiring special handling, storage, or protection shall be provided prior to delivery of material. C. Arrange storage in a manner to provide easy access for inspection. Make periodic inspections of stored products to assure that products are maintained under specified conditions, and free from damage or deterioration. Keep running account of products in storage to facilitate inspection and to estimate progress payments for products delivered, but not installed in the Work. D. Store electrical, instrumentation, and control products, and equipment with bearings in weather-tight structures maintained above 60 degrees F. Protect electrical, instrumentation, and control products, and insulate against moisture, water, and dust damage. Connect and operate continuously space heaters furnished in electrical equipment. E. Store fabricated products above ground on blocking or skids, and prevent soiling or staining. Store loose granular materials in well-drained area on solid surface to prevent mixing with foreign matter. Cover products that are subject to deterioration with impervious sheet coverings; provide adequate ventilation to avoid condensation. F. Store finished products that are ready for installation in dry and well- ventilated areas. Do not subject to extreme changes in temperature or humidity. G. After installation, provide coverings to protect products from damage due to traffic and construction operations. Remove coverings when no longer needed.
COMMON PRODUCT REQUIREMENTS PW/WBG/475883 01 61 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL H. Hazardous Materials: Prevent contamination of personnel, storage area, and Site. Meet requirements of product specification, codes, and manufacturers instructions. PART 2 PRODUCTS 2.01 GENERAL A. Provide manufacturers standard materials suitable for service conditions, unless otherwise specified in the individual Specifications. B. Where product specifications include a named manufacturer, with or without model number, and also include performance requirements, named manufacturers products must meet the performance specifications. C. Like items of products furnished and installed in the Work shall be end products of one manufacturer and of the same series or family of models to achieve standardization for appearance, operation and maintenance, spare parts and replacement, manufacturers services, and implement same or similar process instrumentation and control functions in same or similar manner. D. Do not use materials and equipment removed from existing premises, except as specifically permitted by Contract Documents. E. Provide interchangeable components of the same manufacturer, for similar components, unless otherwise specified. F. Equipment, Components, Systems, and Subsystems: Design and manufacture with due regard for health and safety of operation, maintenance, and accessibility, durability of parts, and shall comply with applicable OSHA, state, and local health and safety regulations. G. Regulatory Requirement: Coating materials shall meet federal, state, and local requirements limiting the emission of volatile organic compounds and for worker exposure. H. Safety Guards: Provide for all belt or chain drives, fan blades, couplings, or other moving or rotary parts. Cover rotating part on all sides. Design for easy installation and removal. Use 16-gauge or heavier; galvanized steel, aluminum coated steel, or galvanized or aluminum coated 1/2-inch mesh expanded steel. Provide galvanized steel accessories and supports, including bolts. For outdoors application, prevent entrance of rain and dripping water.
PW/WBG/475883 COMMON PRODUCT REQUIREMENTS JANUARY 2014 01 61 00 - 5 COPYRIGHT 2014 CH2M HILL I. Authority Having Jurisdiction (AHJ): 1. Provide the Work in accordance with NFPA 70, National Electrical Code (NEC). Where required by the AHJ, material and equipment shall be labeled or listed by a nationally recognized testing laboratory or other organization acceptable to the AHJ in order to provide a basis for approval under NEC. 2. Materials and equipment manufactured within the scope of standards published by Underwriters Laboratories, Inc., shall conform to those standards and shall have an applied UL listing mark. J. Equipment Finish: 1. Provide manufacturers standard finish and color, except where specific color is indicated. 2. If manufacturer has no standard color, provide equipment with gray finish as approved by Owner. K. Special Tools and Accessories: Furnish to Owner, upon acceptance of equipment, all accessories required to place each item of equipment in full operation. These accessory items include, but are not limited to, adequate oil and grease (as required for first lubrication of equipment after field testing), light bulbs, fuses, hydrant wrenches, valve keys, handwheels, chain operators, special tools, and other spare parts as required for maintenance. L. Lubricant: Provide initial lubricant recommended by equipment manufacturer in sufficient quantity to fill lubricant reservoirs and to replace consumption during testing, startup, and operation until final acceptance by Owner. 2.02 FABRICATION AND MANUFACTURE A. General: 1. Manufacture parts to U.S.A. standard sizes and gauges. 2. Two or more items of the same type shall be identical, by the same manufacturer, and interchangeable. 3. Design structural members for anticipated shock and vibratory loads. 4. Use 1/4-inch minimum thickness for steel that will be submerged, wholly or partially, during normal operation. 5. Modify standard products as necessary to meet performance Specifications.
COMMON PRODUCT REQUIREMENTS PW/WBG/475883 01 61 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Lubrication System: 1. Require no more than weekly attention during continuous operation. 2. Convenient and accessible; oil drains with bronze or stainless steel valves and fill-plugs easily accessible from the normal operating area or platform. Locate drains to allow convenient collection of oil during oil changes without removing equipment from its installed position. 3. Provide constant-level oilers or oil level indicators for oil lubrication systems. 4. For grease type bearings, which are not easily accessible, provide and install stainless steel tubing; protect and extend tubing to convenient location with suitable grease fitting. 2.03 SOURCE QUALITY CONTROL A. Where Specifications call for factory testing to be witnessed by Engineer, notify Engineer not less than 14 days prior to scheduled test date, unless otherwise specified. B. Calibration Instruments: Bear the seal of a reputable laboratory certifying instrument has been calibrated within the previous 12 months to a standard endorsed by the National Institute of Standards and Technology (NIST). C. Factory Tests: Perform in accordance with accepted test procedures and document successful completion. PART 3 EXECUTION 3.01 INSPECTION A. Inspect materials and equipment for signs of pitting, rust decay, or other deleterious effects of storage. Do not install material or equipment showing such effects. Remove damaged material or equipment from the Site and expedite delivery of identical new material or equipment. Delays to the Work resulting from material or equipment damage that necessitates procurement of new products will be considered delays within Contractors control. 3.02 INSTALLATION A. Equipment Drawings show general locations of equipment, devices, and raceway, unless specifically dimensioned. B. No shimming between machined surfaces is allowed. C. Install the Work in accordance with NECA Standard of Installation, unless otherwise specified.
PW/WBG/475883 COMMON PRODUCT REQUIREMENTS JANUARY 2014 01 61 00 - 7 COPYRIGHT 2014 CH2M HILL D. Repaint painted surfaces that are damaged prior to equipment acceptance. E. Do not cut or notch any structural member or building surface without specific approval of Engineer. F. Handle, install, connect, clean, condition, and adjust products in accordance with manufacturers instructions, and as may be specified. Retain a copy of manufacturers instruction at Site, available for review at all times. G. For material and equipment specifically indicated or specified to be reused in the Work: 1. Use special care in removal, handling, storage, and reinstallation to assure proper function in the completed Work. 2. Arrange for transportation, storage, and handling of products that require offsite storage, restoration, or renovation. Include costs for such Work in the Contract Price. 3.03 FIELD FINISHING A. In accordance with Section 09 90 05, Architectural Painting, and individual specification sections. 3.04 ADJUSTMENT AND CLEANING A. Perform required adjustments, tests, operation checks, and other startup activities. 3.05 LUBRICANTS A. Fill lubricant reservoirs and replace consumption during testing, startup, and operation prior to acceptance of equipment by Owner. END OF SECTION
PW/WBG/475883 CLOSEOUT PROCEDURES JANUARY 2014 01 77 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 01 77 00 CLOSEOUT PROCEDURES PART 1 GENERAL 1.01 SUBMITTALS A. Informational Submittals: 1. Submit prior to application for final payment. a. Record Documents: As required in Section 3.13.6 of Standard Form of Agreement Between Owner and Trade Contractor. b. Special bonds, Special Guarantees, and Service Agreements. c. Consent of Surety to Final Payment: As required in Part 2 Contracting Requirements; Project Forms. d. Releases from Agreements. e. Final Application for Payment. f. Extra Materials: As required by individual specification sections. 1.02 RECORD DOCUMENTS A. Quality Assurance: 1. Each Trade Contractor shall maintain record drawings for their respective area of responsibility. These record drawings will be received by the Construction Manager for inclusion in the master set of record documents. 2. Accuracy of Records: a. Coordinate changes within record documents, making legible and accurate entries on each sheet of Drawings and other documents where such entry is required to show change. b. Purpose of Project record documents is to document factual information regarding aspects of the Work, both concealed and visible, to enable future modification of the Work to proceed without lengthy and expensive Site measurement, investigation, and examination. 3. Make entries within 24 hours after receipt of information that a change in the Work has occurred. 4. Prior to submitting each request for progress payment, request Construction Managers review and approval of current status of record documents. Failure to properly maintain, update, and submit record documents may result in a deferral by Architect or Construction Manager to recommend whole or any part of a Trade Contractors Application for Payment, either partial or final.
CLOSEOUT PROCEDURES PW/WBG/475883 01 77 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 1.03 RELEASES FROM AGREEMENTS A. Furnish Owner written releases from property owners or public agencies where side agreements or special easements have been made, or where Trade Contractors operations have not been kept within the Owners construction right-of-way. PART 2 PRODUCTS (NOT USED) PART 3 EXECUTION 3.01 MAINTENANCE OF RECORD DOCUMENTS A. General: 1. Promptly following commencement of Contract Times, each Trade Contractor shall secure from Architect at no cost to Trade Contractor, one complete set of Contract Documents. 2. Label or stamp each record document with title, RECORD DOCUMENTS, in neat large printed letters. 3. Record information concurrently with construction progress and within 24 hours after receipt of information that change has occurred. Do not cover or conceal Work until required information is recorded. B. Preservation: 1. Maintain documents in a clean, dry, legible condition and in good order. Do not use record documents for construction purposes. 2. Make documents and Samples available at all times for observation by Engineer. C. Making Entries on Drawings: 1. Using an erasable colored pencil (not ink or indelible pencil), clearly describe change by graphic line and note as required. a. Color Coding: 1) Green when showing information deleted from Drawings. 2) Red when showing information added to Drawings. 3) Blue and circled in blue to show notes. 2. Date entries. 3. Call attention to entry by cloud drawn around area or areas affected. 4. Legibly mark to record actual changes made during construction, including, but not limited to: a. Depths of various elements of foundation in relation to finished first floor data if not shown or where depth differs from that shown.
PW/WBG/475883 CLOSEOUT PROCEDURES JANUARY 2014 01 77 00 - 3 COPYRIGHT 2014 CH2M HILL b. Horizontal and vertical locations of existing and new Underground Facilities and appurtenances, and other underground structures, equipment, or Work. Reference to at least two measurements to permanent surface improvements. c. Location of internal utilities and appurtenances concealed in the construction referenced to visible and accessible features of the structure. d. Locate existing facilities, piping, equipment, and items critical to the interface between existing physical conditions or construction and new construction. e. Changes made by Addenda and Field Orders, Work Change Directive, Change Order, and Engineers written interpretation and clarification using consistent symbols for each and showing appropriate document tracking number. 5. Dimensions on Schematic Layouts: Show on record drawings, by dimension, the centerline of each run of items such as are described in previous subparagraph above. a. Clearly identify the item by accurate note such as cast iron drain, galv. water, and the like. b. Show, by symbol or note, vertical location of item (under slab, in ceiling plenum, exposed, and the like). c. Make identification so descriptive that it may be related reliably to Specifications. 3.02 FINAL CLEANING A. See Section 01 31 13, Project Coordination, for project cleaning requirements. B. Use only cleaning materials recommended by manufacturer of surfaces to be cleaned. END OF SECTION
PW/WBG/475883 DEMOLITION JANUARY 2014 02 41 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 02 41 00 DEMOLITION PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. Air-Conditioning, Heating, and Refrigeration Institute (AHRI): Guideline K, Containers for Recovered Non-flammable Fluorocarbon Refrigerants. 2. American National Standards Institute (ANSI): A10.6, Safety Requirements for Demolition Operations. 3. Environmental Protection Agency (EPA), U.S. Code of Federal Regulations (CFR), Title 40: a. Part 61National Emission Standards for Hazardous Air Pollutants. b. Part 82Protection of Stratospheric Ozone. c. Part 273Standards for Universal Waste Management. 4. Occupational Safety and Health Administration (OSHA), U.S. Code of Federal Regulations (CFR) Title 29 Part 1926Occupational Safety and Health Regulations for Construction. 1.02 DEFINITIONS A. ACM: Asbestos-containing material. B. Demolition: Dismantling, razing, destroying, or wrecking of any fixed building or structure or any part thereof. C. Modify: Provide all necessary material and labor to modify an existing item to the condition indicated or specified. D. Relocate: Remove, protect, clean and reinstall equipment, including electrical, instrumentation, and all ancillary components required to make the equipment fully functional, to the new location identified on Drawings. E. Renovation: Altering a facility or one or more facility components in any way. F. Salvage/Salvageable: Remove and deliver, to the specified location(s), the equipment, building materials, or other items so identified to be saved from destruction, damage, or waste; such property to remain that of Owner. Unless otherwise specified, title to items identified for demolition shall revert to Contractor.
DEMOLITION PW/WBG/475883 02 41 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL G. Universal Waste Lamp: In accordance with 40 CFR 273, the bulb or tube portion of an electric lighting device, examples of which include, but are not limited to, fluorescent, high-intensity discharge, neon, mercury vapor, high- pressure sodium, and metal halide lamps. H. Universal Waste Thermostat: A temperature control device that contains metallic mercury in an ampule attached to a bimetal sensing element, and mercury-containing ampules that have been removed from these temperature control devices in compliance with the requirements of 40 CFR 273. 1.03 REGULATORY AND SAFETY REQUIREMENTS A. Comply with federal, state, and local hauling and disposal regulations. In addition to the requirements of the General Conditions, Contractors safety requirements shall conform to ANSI A10.6. PART 2 PRODUCTS (NOT USED) PART 3 EXECUTION 3.01 EXISTING FACILITIES TO BE DEMOLISHED OR RENOVATED A. Facilities: Portions of buildings and other areas scheduled for selective demolition, partial demolition, and renovation Work are shown on Drawings. B. Utilities and Related Equipment: 1. Notify Architect and Owner or appropriate utilities to turn off affected services at least 48 hours before starting demolition activities. 2. Remove existing utilities as indicated and terminate in a manner conforming to the nationally recognized code covering the specific utility and approved by Architect. 3. When utility lines are encountered that are not indicated on Drawings, notify Architect and Owner prior to further work in that area. C. Paving and Slabs: Remove concrete slabs as indicated on Drawings including the vapor barrier under the slab. D. Reroofing: 1. Where indicated on Drawings remove roof membrane and associated roof insulation systems to concrete topping slab. 2. Sequence Work to minimize building exposure between the time of existing roof removal and new roof material installation. Install temporary roofing and flashing as necessary to maintain a watertight condition throughout the course of the Work.
PW/WBG/475883 DEMOLITION JANUARY 2014 02 41 00 - 3 COPYRIGHT 2014 CH2M HILL E. Concrete: Saw concrete along straight lines to a depth of not less than 2 inches. Make each cut in walls perpendicular to the face and in alignment with the cut in the opposite face. Break out the remainder of the concrete provided that the broken area is concealed in the finished Work, and the remaining concrete is sound. At locations where the broken face cannot be concealed, grind smooth or saw cut entirely through the concrete. Where new concrete adjoins existing, the new Work shall abut or tie into the existing construction as indicated. F. Patching: 1. Where removals leave holes and damaged surfaces exposed in the finished Work, patch and repair to match adjacent finished surfaces as to texture and finish. 2. Where new Work is to be applied to existing surfaces, perform removals and patching in a manner to produce surfaces suitable for receiving new Work. G. Ceilings: Patch acoustic lay-in ceiling where partitions have been removed. The transition between the different ceiling heights shall be effected by continuing the higher ceiling level over to the first runner on the lower ceiling and closing the vertical opening with a painted sheet metal strip. H. Electrical: 1. Cut off concealed or embedded conduit, boxes, or other materials a minimum of 3/4 inch below final finished surface. 2. When removing designated equipment, conduit and wiring may require rework to maintain service to other equipment. 3. Rework existing circuits, or provide temporary circuits as necessary during renovation to maintain service to existing lighting and equipment not scheduled to be renovated. Existing equipment and circuiting shown are based upon limited field surveys. Verify existing conditions, make all necessary adjustments, and record the Work on the record drawings. This shall include, but is not limited to, swapping and other adjustments to branch circuits and relocation of branch circuit breakers within panelboards as required to accomplish the finished work. 4. Reuse of existing luminaires, devices, conduits, boxes, or equipment will be permitted only where specifically indicated. 5. Raceways and cabling not scheduled for reuse. 6. Inaccessibly Concealed: Cut off and abandon in place. 7. Exposed or Concealed Above Accessible Ceilings: Remove. 8. Raceways and Cabling Scheduled for Future Use: Cap/seal and tag. 9. Relocating Equipment: Extend existing wiring or run new wiring from the source.
DEMOLITION PW/WBG/475883 02 41 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 10. Where the existing raceway is concealed, the outlet box shall be cleaned, and a blank cover plate installed. 11. Where the concealed raceway is uncovered remove raceway (or extended to new location if appropriate). 3.02 PROTECTION A. See Section 01 31 13, Project Coordination, for protection requirements. 3.03 TITLE TO MATERIALS A. All salvaged equipment and materials will remain the property of Owner. B. All items designated to be removed shall become the property of Contractor. 3.04 CLEANUP A. Debris and rubbish shall be removed from basement and similar excavations. Debris and rubbish shall be removed and transported in a manner that prevents spillage on streets or adjacent areas. Local regulations regarding hauling and disposal shall apply. 3.05 SUPPLEMENT A. The supplement listed below, following End of Section, is a part of this Specification: 1. Asbestos Survey Report. END OF SECTION Boise City Hall 2 General Information 1.1 City of Boise Prepared for: Photo Documentation AHERA Certificates 2.1 Inspection Summary 1.2 NVLAP Certificate 150 N. Capitol Boulevard Boise, ID 83701 Sample Inventories Laboratory Data Not Numbered Not Numbered 3.1 Asbestos Survey Report Not Numbered 4412 SW Corbett Avenue, Portland, OR 97239 503.248.1939 Main 866.727.0140 Fax 888.248.1939 Toll-Free June 2013 Project No.: 95010.003 Phase No.: 0001 www.pbsenv.com
PW/WBG/475883 REPAIR OF VERTICAL AND OVERHEAD JANUARY 2014 CONCRETE SURFACES COPYRIGHT 2014 CH2M HILL 03 01 32 - 1 SECTION 03 01 32 REPAIR OF VERTICAL AND OVERHEAD CONCRETE SURFACES PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American Concrete Institute (ACI): a. 301, Specifications for Structural Concrete. b. 506.2, Specification for Shotcrete. 2. ASTM International (ASTM): a. A82/A82M, Standard Specification for Steel Wire, Plain, for Concrete Reinforcement. b. A185/A185M, Standard Specification for Steel Welded Wire Reinforcement, Plain, for Concrete. c. A615/A615M, Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement. d. A706/A706M, Standard Specification for Low-Alloy Steel Deformed and Plain Bars for Concrete Reinforcement. e. C42/C42M, Standard Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of Concrete. f. C78/C78M, Standard Test Method for Flexural Strength of Concrete (Using Simple Beam with Third-Point Loading). g. C109/C109M, Standard Test Method for Compressive Strength of Hydraulic Cement Mortars (Using 2-in. or [50-mm] Cube Specimens). h. C157/C157M, Standard Test Method for Length Change of Hardened Hydraulic-Cement Mortar and Concrete. i. C293/C293M, Standard Test Method for Flexural Strength of Concrete (Using Simple Beam with Center-Point Loading. j. C348, Standard Test Method for Flexural Strength of Hydraulic- Cement Mortars. k. C496/C496M, Standard Test Method for Splitting Tensile Strength of Cylindrical Concrete Specimens. l. C531, Standard Test Method for Linear Shrinkage and Coefficient of Thermal Expansion of Chemical-Resistant Mortars, Grouts, Monolithic Surfacings, and Polymer Concretes. m. C596, Standard Test Method for Drying Shrinkage of Mortar Containing Hydraulic Cement. n. C666/C666M, Standard Test Method for Resistance of Concrete to Rapid Freezing and Thawing. o. C882/C882M, Standard Test Method for Bond Strength of Epoxy- Resin Systems Used with Concrete by Slant Shear.
REPAIR OF VERTICAL AND OVERHEAD PW/WBG/475883 CONCRETE SURFACES JANUARY 2014 03 01 32 - 2 COPYRIGHT 2014 CH2M HILL p. C1202, Standard Test Method for Electrical Indication of Concretes Ability to Resist Chloride Ion Penetration. q. C1583/C1583M, Standard Test Method for Tensile Strength of Concrete Surfaces and the Bond Strength or Tensile Strength of Concrete Repair and Overlay Materials by Direct Tension (Pull- off Method). r. D4258, Standard Practice for Surface Cleaning Concrete for Coating. s. D4259, Standard Practice for Abrading Concrete. t. E699, Standard Practice for Evaluation of Agencies Involved in Testing, Quality Assurance, and Evaluating of Building Components. 1.02 DEFINITIONS A. Abrasive Blasting: Surface preparation method that uses compressed air intermixed with an abrasive medium to clean surface of substrate concrete, exposed steel, and reinforcing steel. Compressed air and abrasive medium is projected at high speed through a nozzle directly at the surface. Method is used to remove corrosion by-products, laitance, or other materials that may inhibit bond of repair concrete. B. Defective Area: As defined in Section 03 30 00, Cast-in-Place Concrete. C. High-Pressure Water Blasting: Sometimes referred to as hydro-demolition. Uses water that may contain an abrasive medium, projected under high pressure and high velocity. Used for demolition, cutting, partial or full depth removal, cleaning, scarifying, or roughening of concrete surfaces, or removing existing coatings, for preparation of substrate concrete surfaces. D. Low-Pressure Spray Mortar: Mortar suitable to be applied by low-pressure spraying, and in small areas may be applied by hand troweling. E. New Concrete: As defined in Section 03 30 00, Cast-in-Place Concrete. F. Rebound: Shotcrete material, mostly aggregates, that bounce off a surface against which shotcrete was projected. G. Shotcrete: Mortar pumped through hose and projected at high velocity. 1.03 SUBMITTALS A. Action Submittals: 1. Product data sheets for each material supplied. 2. Mesh reinforcement and mesh anchor.
PW/WBG/475883 REPAIR OF VERTICAL AND OVERHEAD JANUARY 2014 CONCRETE SURFACES COPYRIGHT 2014 CH2M HILL 03 01 32 - 3 3. Drawings or photographs indicating location, size, estimated quantity, and proposed repair mortar for each repair location in new or existing concrete. See Contract Drawings for approximate repair areas. B. Informational Submittals: 1. Repair Mortar System: Manufacturers preparation and installation instructions. 2. Mesh manufacturers installation instructions and allowable load criteria. 3. Written description of equipment proposed for concrete removal and surface preparation. 4. Certificates: a. Shotcrete Nozzleman: Current ACI Certification for each proposed nozzleman. b. Manufacturers Certificate of Compliance, in accordance with Section 01 61 00, Common Product Requirements, that proposed repair mortar systems: 1) Meet or exceed specified performance criteria when tested in accordance with Article Field Quality Control. 2) Are prepackaged, shrinkage compensated, specially designed for use on vertical and overhead surfaces that are exposed to weather. c. Mortar Manufacturers Certificate of Proper Installation, in accordance with Section 01 43 33, Manufacturers Field Services. 5. Statements of Qualification: a. Repair mortar system applicator. b. Repair mortar system manufacturers representative. c. Independent Testing Laboratory. 6. Repair mortar system manufacturers proposed modified test procedures for ASTM C109/C109M and ASTM C882/C882M test methods. 1.04 QUALITY ASSURANCE A. Qualifications: 1. Repair Mortar System Applicator: a. Trained and experienced applicator recognized or certified by repair mortar system manufacturer. b. For Repair System B, in lieu of recognition or certification, demonstrate application of repair mortar manufacturers system and obtain Certification of Proper Installation, in accordance with Article Manufacturers Services. 2. Repair Mortar System Manufacturers Representative: As specified in Section 01 43 33, Manufacturers Field Services.
REPAIR OF VERTICAL AND OVERHEAD PW/WBG/475883 CONCRETE SURFACES JANUARY 2014 03 01 32 - 4 COPYRIGHT 2014 CH2M HILL B. Independent Testing Laboratory: Meet criteria stated in ASTM E699. C. Demonstration Mockup for Shotcrete Mortar or Low-Pressure Spray Mortar Repair System: 1. For each type of repair mortar system to be used, prepare one demonstration mockup in each vertical and overhead orientation of at least 10 feet by 10 feet with average thickness, and containing reinforcement, representative of area being repaired on Project. Alternatively, a repair area in each vertical and overhead orientation that is representative of area to be repaired in terms of size, thickness, and reinforcement, may be used for demonstration in lieu of mockups; subject to acceptance by Engineer. 2. Repair Mortar System Manufacturers Demonstration: a. Schedule time for manufacturers demonstration of repair system proposed for Project. b. Prepare mortar to specified consistency for testing and placement. c. Cure portions of each type of surface to be repaired using proposed curing procedure and materials, including overhead and vertical applications. d. Prepare surface area in advance of demonstration and obtain manufacturers acceptance of preparation for each type of application. e. Demonstrate the following: 1) Mixing and application equipment capabilities and procedures, including flow of material from nozzle or sprayer. 2) Nozzle operator and person in charge of low-pressure sprayer, capabilities and ability to follow prescribed application procedures and properly operate equipment and apply surface repair materials. f. Compression Strength Test: Take core samples from or make compression test samples from wet mortar during demonstration placement and deliver to independent testing laboratory for testing at 7 days and 28 days. g. Tensile Bond Test: Test in situ or take a core of demonstration placement and test as specified herein below for tensile bond at 7 days as specified in Paragraph Direct Tension Bond Test. D. Demonstration Mockup for Hand-Applied Repair Mortar: 1. For each type of repair mortar system to be used, prepare one demonstration mockup in each vertical and overhead orientation of average size and thickness, and containing reinforcement, representative of area being repaired on Project. Alternatively, a repair area in each vertical and overhead orientation that is representative of area to be
PW/WBG/475883 REPAIR OF VERTICAL AND OVERHEAD JANUARY 2014 CONCRETE SURFACES COPYRIGHT 2014 CH2M HILL 03 01 32 - 5 repaired in terms of size, thickness, and reinforcement, may be used for demonstration in lieu of mockups; subject to acceptance by Engineer. 2. Repair Mortar System Manufacturers Demonstration: a. Schedule time for manufacturers demonstration of repair system proposed for Project. b. Prepare mortar to specified consistency, for testing and placement. c. Cure portions of each type of surface to be repaired using proposed curing procedure and materials, including overhead and vertical applications. d. Prepare surface area in advance of demonstration and obtain manufacturers acceptance of preparation for each type of application. e. Demonstrate mixing and application procedures. f. Compression Strength Test: Take core samples from or make compression test samples from wet mortar during demonstration placement and deliver to independent testing laboratory for testing at 7 days and 28 days. g. Tensile Bond Test: Test in situ or take a core of demonstration placement and test for tensile bond at 7 days as specified in Paragraph Direct Tension Bond Test. E. Pre-repair Conference: 1. Required Meeting Attendees: a. Contractor. b. Repair Subcontractor. c. Technical representative for repair material manufacturer. d. Engineer. 2. Schedule and conduct prior to conducting mockups and incorporation of respective products into Project. Notify Engineer of location and time. 3. Agenda shall include, but not limited to: a. Review of field conditions. Conduct field observations of Work to be performed. b. Based on above observations, repair material manufacturers technical representative shall confirm material selection and make Project-specific repair method recommendations. c. Technical representative for repair material manufacturer shall review proposed surface preparation, material application, consolidation, finishing, curing, and protection of repair material from weather conditions. d. Other specified requirements requiring coordination. 1.05 DELIVERY, STORAGE, AND HANDLING A. Package repair mortar system products in moisture-resistant bags, pails, or moisture-resistant bulk bags.
REPAIR OF VERTICAL AND OVERHEAD PW/WBG/475883 CONCRETE SURFACES JANUARY 2014 03 01 32 - 6 COPYRIGHT 2014 CH2M HILL B. Deliver, store, and handle repair materials in accordance with manufacturers printed instructions. PART 2 PRODUCTS 2.01 SYSTEM ASHOTCRETE MORTAR A. Mortar Materials: 1. Blend of selected portland cements, microsilica, and specially graded aggregates and fibers applicable for vertical and overhead surfaces. 2. Materials shall not contain asbestos, chlorides, nitrates, added gypsum, added lime, or high aluminum cements. 3. Noncombustible before and after cure. 4. Furnish in factory proportioned unit. 5. Workability from 1/4 inch in depth and greater. B. Mixed Mortar Properties: 1. Working Time: 5 to 10 minutes. 2. Finishing Time: 10 to 20 minutes. 3. Color: Dark gray. C. Cured Mortar Properties: 1. Compressive strength for 2-inch cubes in accordance with ASTM C109/C109M, or 3-inch cubes in accordance with manufacturers modification to ASTM C109/C109M: a. 7 Days: 6,000 psi minimum. b. 28 Days: 7,000 psi minimum. 2. Flexural Strength (Modulus of Rupture), ASTM C78/C78M or ASTM C348 (Modified) at 28 Days: 1,100 psi minimum. 3. Splitting Tensile Strength, ASTM C496/C496M at 28 Days: 400 psi minimum. 4. Chloride Ion Permeability Based on Charge Passed, ASTM C1202: 800 coulombs maximum. 5. Mortar shall not produce a vapor barrier. D. Manufacturers and Products: 1. BASF Construction Chemicals, LLC - Building Systems, Shakopee, MN; Shotpatch 21F. 2. Sika Corp., Lyndhurst, NJ; SIKACEM 103F. 3. Euclid Chemical Co., Cleveland, OH; Eucoshot F or Eucoshot with Tuf- Strand SF added per manufacturers recommendations.
PW/WBG/475883 REPAIR OF VERTICAL AND OVERHEAD JANUARY 2014 CONCRETE SURFACES COPYRIGHT 2014 CH2M HILL 03 01 32 - 7 2.02 SYSTEM BLOW-PRESSURE SPRAY MORTAR A. One-component, cement based, fiber reinforced, shrinkage compensated, gray in color, with a minimum 30-minute working time. B. Cured materials mixed in accordance with manufacturers instructions shall conform to the following criteria: 1. Compressive Strength, ASTM C109/C109M at 28 Days: 6,000 psi minimum. 2. Flexural Strength, ASTM C348 at 28 Days: 1,100 psi minimum. 3. Slant Shear Bond Strength, ASTM C882/C882M Test Method Modified with No Bonding Agent, at 28 Days: 3,000 psi minimum. 4. Direct Tensile Bond Strength, ASTM C496/C496M at 28 Days: 300 psi minimum. 5. Drying Shrinkage, ASTM C157/C157M Modified at 28 Days or ASTM C531: 0.1 percent maximum. 6. Chloride Ion Permeability Based on Charge Passed, ASTM C1202: 800 coulombs maximum. 7. System shall not produce a vapor barrier. 8. Sprayable, extremely low permeability, sulfate resistant, easy to use and requiring only addition of water. 9. Free of chlorides and other chemicals causing corrosion. C. Manufacturers and Products: 1. BASF Construction Chemicals, LLC - Building Systems, Shakopee, MN; Emaco S88 CI. 2. Sika Corp., Lyndhurst, NJ; SikaRepair 224. 3. Euclid Chemical Co., Cleveland, OH; Tamms Structural Mortar. 2.03 SYSTEM CPOLYMER-MODIFIED REPAIR MORTAR A. Polymer-modified, one- or two-component, cementitious based, chloride resistant, flowable, gray in color, working time of 20 minutes minimum, surface renovation mortar. B. Cured Mortar Properties: 1. Compressive Strength, ASTM C109/C109M at 28 Days: 7,000 psi minimum. 2. Flexural Strength, ASTM C348 at 28 Days: 1,200 psi minimum. 3. Slant Shear Bond Strength, ASTM C882/C882M Test Method Modified with No Bonding Agent at 28 Days: 2,000 psi minimum. 4. Splitting Tensile Strength, ASTM C496/C496M at 28 Days: 500 psi minimum.
REPAIR OF VERTICAL AND OVERHEAD PW/WBG/475883 CONCRETE SURFACES JANUARY 2014 03 01 32 - 8 COPYRIGHT 2014 CH2M HILL 5. Drying Shrinkage, ASTM C596 at 28 Days: 0.12 percent maximum. 6. Freeze Thaw Resistance, ASTM C666/C666M, at 300 Cycles: 90 percent RDM. 7. Chloride Ion Permeability Based on Charge Passed, ASTM C1202: 800 coulombs maximum. 8. Certified to meet requirements of NSF 61 for contact with potable water. C. Manufacturers and Products: 1. BASF Construction Chemicals, LLC Building Systems, Shakopee, MN; Emaco R300 CI. 2. Sika Corp., Lyndhurst, NJ; SikaTop 123 PLUS. 3. Euclid Chemical Co., Cleveland, OH; DuralTop Gel. 2.04 SYSTEM DSITE-MIXED PORTLAND-CEMENT MORTAR A. Mortar Materials: 1. Use same materials as concrete to be repaired with no coarse aggregate, per Section 03 30 00, Cast-in-Place Concrete. Use of 3/8-inch nominal pea gravel acceptable where repairs are in excess of 1 inch deep. 2. For repairs to exposed concrete, make trial batches to check color compatibility of repair mortar with existing surrounding concrete. 3. When repair is too dark, substitute white portland cement for part of the gray portland cement to produce desired color closely matching color of surrounding concrete. 2.05 WATER A. Clean and free from oil, acid, alkali, organic matter, or other deleterious substances, meeting federal drinking water standards, as specified in Section 03 30 00, Cast-in-Place Concrete. 2.06 REINFORCEMENT A. Deformed Reinforcing Bars: 1. ASTM A615/A615M, Grade 60, where welding is not required. 2. ASTM A706/A706M, Grade 60, for reinforcing to be welded. B. Mesh Reinforcement: Welded wire fabric flat sheets with spacing of wires and wire size in accordance with ASTM A185/A185M, wire 75 ksi minimum tensile strength per ASTM A82/A82M, and repair mortar system manufacturers recommendations. C. Tie Wire: 16-gauge, galvanized.
PW/WBG/475883 REPAIR OF VERTICAL AND OVERHEAD JANUARY 2014 CONCRETE SURFACES COPYRIGHT 2014 CH2M HILL 03 01 32 - 9 D. Mesh Anchors: 1. Manufacturers and Products: a. Powers Fastening, Inc., Brewster, NY; Tie Wire Version of Power-Stud. b. Hilti Fastener Systems, Tulsa, OK; Kwik Bolt II HHDCA, 1/4-inch ceiling hanger. 2.07 CEMENTITIOUS BONDING AGENT AND REINFORCEMENT COATING A. Cementitious adhesive, specifically formulated for bonding plastic portland cement concrete or mortar to hardened portland cement concrete. 1. Mixed Bonding Agent Properties: a. Pot Life: 75 to 105 minutes. b. Contact Time: 24 hours. 2. Cured Cementitious Adhesive Properties: a. Splitting Tensile Strength, ASTM C496/C496M at 28 Days: 500 psi minimum. b. Flexural Strength, ASTM C348: 1,000 psi minimum. c. Slant Shear Bond Strength, ASTM C882/C882M at 14 Days: 1) 2-Hour Open Time: 2,500 psi minimum. 2) 24-Hour Open Time: 2,000 psi minimum. 3. Bonding agent shall not produce a vapor barrier. 4. Compatible with repair system. B. Manufacturers and Products: 1. BASF Construction Chemicals, LLC - Building Systems, Shakopee, MN; Emaco P24. 2. Sika Corp., Lyndhurst, NJ; Sika Armatec 110 EpoCem. 3. Euclid Chemical Co., Cleveland, OH: Dural Prep AC. 2.08 EVAPORATION RETARDANT A. As specified in Section 03 39 00, Concrete Curing. 2.09 CURING COMPOUND A. As specified in Section 03 39 00, Concrete Curing.
REPAIR OF VERTICAL AND OVERHEAD PW/WBG/475883 CONCRETE SURFACES JANUARY 2014 03 01 32 - 10 COPYRIGHT 2014 CH2M HILL PART 3 EXECUTION 3.01 GENERAL A. New Concrete Work: Repair deficiencies in new concrete structures constructed under this Contract with applicable repair system. Refer to Section 03 30 00, Cast-in-Place Concrete. B. Existing Concrete Work: Repair concrete as identified in Contract Documents. 3.02 PREPARATION A. Identify unsound and deteriorated concrete by sounding techniques, or as directed by Engineer, and review proposed extent of repair with Engineer. B. Remove unsound, honeycombed, deteriorated, or otherwise defective areas of concrete from work areas. 1. Use 8,000 psi minimum high-pressure water or abrasive blasting machine as required for Site conditions. 2. Remove concrete to abrade substrate concrete surfaces to a minimum amplitude roughness of 3/16 inch measured between high and low points with a 3-foot-long straightedge, in accordance with ASTM D4259. 3. For existing structures, extent of concrete removal as shown on Drawings. 4. Where final surface is required to be flush with existing adjacent surface remove existing concrete depth as required for application of minimum thickness of repair mortar. C. Do not use power-driven jackhammers, chipping hammers, or scabblers unless water blasting is not permitted or practical due to Site conditions, or may cause other damage to equipment or facilities. In such cases where chipping hammers are required, limit size of chipping hammer to 16 pounds or lighter, or use small electric chipping hammer, to reduce formation of micro-fractures in substrate concrete surface. D. Following removal of unsound or deteriorated concrete, check substrate concrete surface by sounding techniques to identify unsound concrete remaining or resulting from use of chipping hammer. E. Remove unsound concrete to satisfaction of Engineer. F. Square edges of patch areas by sawing or chipping to avoid tapered shoulders or featheredges. Avoid cutting embedded reinforcing steel. Roughen polished
PW/WBG/475883 REPAIR OF VERTICAL AND OVERHEAD JANUARY 2014 CONCRETE SURFACES COPYRIGHT 2014 CH2M HILL 03 01 32 - 11 saw-cut edge by high-pressure water blasting or abrasive blasting as suitable for Site conditions. G. Remove concrete adjacent to reinforcing bar to a minimum of 1-inch clearance around reinforcing bar for application and bonding of new repair mortar to circumference of exposed reinforcing bar if one or more of the following surface conditions exist: 1. 50 percent or more of circumference around reinforcing bar is exposed during concrete removal. 2. 25 percent or more of circumference around reinforcing bar is exposed during concrete removal and corrosion is present to extent that more than 25 percent loss of section has occurred. 3. Otherwise evident that bond between existing concrete and reinforcing bar has been destroyed or has deteriorated as determined by Engineer. H. Clean exposed reinforcing steel bars of loose rust and concrete splatter per recommendations of repair material manufacturer and in accordance with ASTM D4258. I. Keep areas from which concrete has been removed free of dirt, dust, and water blasting waste slurry. Remove laitance and other bond inhibiting contaminates from prepared areas. J. Dampen repair areas at least 6 inches beyond area to receive repair mortar for at least 24 hours to provide saturated surface dry (SSD) condition without standing water at time of application of mortar as required by and in accordance with repair mortar manufacturers printed instructions. K. Collect and dispose of spent water and concrete debris from removal operations offsite in manner and location acceptable to Owner. 3.03 REINFORCEMENT INSTALLATION A. Provide reinforcement when existing reinforcement is not exposed, and when mortar application is more than 3 inches deep, unless otherwise shown on Drawings. B. Replace deteriorated reinforcing with new reinforcing equivalent in cross- sectional area to original reinforcing. C. Install mesh anchors in accordance with mesh manufacturers instructions. D. Fasten reinforcing bars to mesh anchors with tie wire to prevent from moving during placement of repair mortar.
REPAIR OF VERTICAL AND OVERHEAD PW/WBG/475883 CONCRETE SURFACES JANUARY 2014 03 01 32 - 12 COPYRIGHT 2014 CH2M HILL E. Lap reinforcement mesh a minimum of one mesh spacing and securely fasten mesh to mesh anchors, or to reinforcement fastened to mesh anchors, with tie wire at intervals no more than 12 inches to prevent movement during application of repair mortar. F. Coat exposed new and existing reinforcing bars and reinforcement mesh with cementitious reinforcement coating at same time as substrate concrete is coated, as specified below, per repair mortar and cementitious reinforcement coating manufacturers printed instructions. 3.04 PROTECTION A. If cementitious coating or bonding agent is used, protect adjacent surfaces from over application. Promptly remove bonding agent applied beyond repair area. B. Protect adjacent surfaces, and equipment, from being damaged by overshooting, rebound, and dust, as applicable for repair mortar system used, from shotcrete mortar or low-pressure spray mortar. 3.05 SYSTEM ASHOTCRETE MORTAR APPLICATION A. Apply shotcrete mortar in accordance with manufacturers instructions. B. Do not reuse rebound materials. C. Apply mortar utilizing dry mix process, in accordance with ACI 506.2. D. Shotcrete mortar shall emerge from nozzle in a steady, uninterrupted flow. If flow becomes intermittent, direct flow away from the Work until flow of mortar becomes constant. E. Applied Shotcrete Mortar: Minimum thickness of 1-1/2 inches to 2 inches of cover over existing reinforcement, or to level of surrounding concrete surface, whichever results in thicker coat. F. Nozzle Position: Hold nozzle approximately at right angles to and at a distance from surface in accordance with shotcrete repair mortar system manufacturers instructions for type of application, nozzle, and air pressure used. G. Reinforcing Steel Encasement: 1. Modify procedure of shooting shotcrete mortar to better direct material around reinforcement bars.
PW/WBG/475883 REPAIR OF VERTICAL AND OVERHEAD JANUARY 2014 CONCRETE SURFACES COPYRIGHT 2014 CH2M HILL 03 01 32 - 13 2. Prevent shotcrete mortar from building up on reinforcement steel when shooting on, around, through, and behind steel to eliminate voids. 3. Provide dense void-free encasement of reinforcement steel. H. Shotcreting More than One Layer: In accordance with shotcrete repair mortar system manufacturers printed instructions. I. Slice off excess material with a wire screed approximately 5 minutes to 10 minutes after initial set. J. Apply finish to exposed shotcrete mortar surface to match existing surface and in accordance with manufacturers instructions. Steel trowel finish when finish coat is not applied. Apply full strength evaporation retardant. K. Rebound Removal: Continuously throughout shotcrete mortar application, remove rebound, sand, and miscellaneous debris, and dispose off Site at an approved disposal facility. L. Cure as specified in Article Curing. 3.06 SYSTEM BLOW-PRESSURE SPRAY MORTAR APPLICATION A. Mix mortar in accordance with manufacturers printed instructions. B. After priming prepared substrate concrete surface per manufacturers recommendations, apply mortar by low-pressure spraying equipment, unless noted otherwise. C. Bonding Agent: 1. Use bonding agent for hand applied areas, in accordance with repair mortar manufacturers instructions. 2. Application of repair mortar over bonding agent shall be completed within time frame recommended by bonding agent manufacturer. 3. Consult with manufacturer for optimum and minimum acceptable degrees of surface tackiness of coat. D. Work mortar firmly and quickly into repair area. E. Finish repair mortar to smooth even surface matching adjacent concrete surface with steel trowel finish. F. Provide evaporation retardant at full strength. G. Cure as specified in Article Curing.
REPAIR OF VERTICAL AND OVERHEAD PW/WBG/475883 CONCRETE SURFACES JANUARY 2014 03 01 32 - 14 COPYRIGHT 2014 CH2M HILL 3.07 SYSTEM CPOLYMER-MODIFIED REPAIR MORTAR APPLICATION A. Mix mortar in accordance with manufacturers printed instructions. B. Bond Coat: Apply to prepared substrate concrete surface before application of mortar in accordance with repair mortar manufacturers printed instructions. Do not apply more bond coat than can be covered with mortar before bond coat dries. Do not retemper bond coat. C. Place mortar by hand or low-pressure spray and trowel to specified surface finish, in accordance with requirements of repair materials printed instructions. D. Finish repair mortar to smooth even surface matching adjacent concrete surface with hand float application steel trowel finish. E. Cure as specified in Article Curing, and in accordance with manufacturers printed instructions. 3.08 CURING A. Prior to curing, apply water fog to repair mortar system in accordance with repair mortar system manufacturers printed instructions. B. Cure in accordance with repair mortar manufacturers printed instructions. C. Where permitted by repair mortar manufacturers printed instructions, commence water or continue water fog curing after repair mortar system application and when curing will not cause erosion of mortar. D. Continuously water or fog cure repair mortar system for a period of 7 days unless recommended otherwise by manufacturer. E. Do not cure using curing compound or membrane, unless method is part of repair mortar system manufacturers printed instructions and approval is obtained from Engineer. F. Cure intermediate layers of repair mortar in accordance with repair mortar manufacturers printed instructions. G. Where curing compound is permitted by repair mortar system manufacturer, apply curing compound in accordance with Section 03 39 00, Concrete Curing.
PW/WBG/475883 REPAIR OF VERTICAL AND OVERHEAD JANUARY 2014 CONCRETE SURFACES COPYRIGHT 2014 CH2M HILL 03 01 32 - 15 3.09 FIELD QUALITY CONTROL A. Sounding for Hollow Areas: 1. Light hammer tap repaired areas listening for hollow sound to determine areas that have not properly bonded to substrate concrete. 2. Mark hollow areas for removal and replacement. B. Compression Strength Test: 1. Test in accordance with ASTM C109/C109M, except modified by making samples using repair mortar. 2. Obtain production samples of mixed wet mortar materials from nozzle, or mixer, during construction for compliance with Specifications for testing at 7 days, and 28 days. Alternatively, take core samples in accordance with ASTM C42/C42M from applied mortar material for testing at 7 days and 28 days. 3. Provide a minimum of three samples for each 1,000 square feet of mortar repair, and a minimum of three samples in total, whichever is greater, for testing. 4. Record location where repair mortar is being applied at time production samples are obtained. C. Direct Tension Bond Test: 1. In Situ Bond Testing: Perform tension bond test in accordance with ASTM C1583/C1583M. 2. Record locations on in situ bond tests on each type of applied repair mortar. 3. Laboratory Bond Testing: a. Core two 2-1/2-inch or 3-inch-diameter core drilled samples per ASTM C42/C42M for each 2,000 square feet of repair work for direct tension bond testing. Where total area repaired is less than 2,000 square feet, core two 2-1/2-inch or 3-inch diameter samples for direct tension bond testing. Record locations of core drilled samples extracted from each type of applied repair mortar. b. Cut core samples through cured mortar repair and into base concrete to total depth equal to at least 2.5 times repair mortar thickness. Avoid core drilling through structural element. c. Saw cut core samples after removal to trim base concrete thickness to same thickness as mortar so bond line is at center of prepared core sample. d. Bond core samples to steel plates at each end using epoxy bonding agent. e. Perform tension bond testing using calibrated independent test laboratory equipment and eyebolts or threaded connectors tapped
REPAIR OF VERTICAL AND OVERHEAD PW/WBG/475883 CONCRETE SURFACES JANUARY 2014 03 01 32 - 16 COPYRIGHT 2014 CH2M HILL and threaded into baseplate in order that tension load is concentric with center of core sample. f. Bond Strength of Repair Mortar to Substrate Concrete: 300 psi minimum in direct tension without failure or movement. D. Testing laboratory retained by Owner will test the following: 1. Compression Strength Test: a. Testing will follow a modified ASTM C109/C109M. b. A minimum of three production samples of mixed material will be obtained from each 1,000 square feet of mortar repair, and a minimum of three samples in total, whichever is greater, for testing at 7 days, and 28 days. Alternatively, take core samples in accordance with ASTM C42/C42M from applied mortar material for testing at 7 days and 28 days. c. Record location where repair mortar is being applied at time production samples are obtained. 2. Direct Tension Bond Test: a. Two core samples will be obtained and tested for each 2,000 square feet of repair work. b. Cores will be 2-1/2-inch or 3-inch diameter to a total depth equal to at least 2.5 times repair mortar thickness. c. Bond Strength of Repair Mortar to Substrate Concrete: 300 psi minimum in direct tension without failure or movement. d. Record locations of Bond Tests on each type of applied repair mortar tested. E. Retest mortar repairs that do not meet test requirements. F. Repair and fill holes using same repair mortar where core samples have been removed. 3.10 MORTAR REPAIR FAILED TEST A. Remove and replace unacceptable Work. B. Hollow Sounding Areas: Saw cut hollow sounding areas to a new square edge. Remove unsound mortar repair. Prepare substrate surface and reapply repair mortar as specified herein above. C. Failed Compression Strength Test: Remove affected areas of repair mortar represented by failed compression strength test results. Prepare substrate surface and reapply repair mortar as specified herein above.
PW/WBG/475883 REPAIR OF VERTICAL AND OVERHEAD JANUARY 2014 CONCRETE SURFACES COPYRIGHT 2014 CH2M HILL 03 01 32 - 17 D. Failed Bond Tests: Remove affected areas of repair mortar represented by failed bond test results. Prepare substrate surface and reapply repair mortar as specified herein above. E. Retest areas where repair mortar was removed and replaced, in accordance with test requirements specified herein above. 3.11 MANUFACTURERS SERVICES A. Provide repair mortar system manufacturers representative at Site in accordance with Section 01 43 33, Manufacturers Field Services, for review acceptability of surface preparation, mixing and installation assistance, training of repair mortar system applicators, inspection, and Certification of Proper Installation. 3.12 CLEANING A. Remove overshot repair mortar and rebound materials as the Work proceeds. Remove waste materials, unsound material from concrete surfaces, material chipped from structure, and water used in preparation of or repair areas, finishing, and curing, and dispose offsite at an approved disposal site. END OF SECTION
PW/WBG/475883 REPAIR OF HORIZONTAL JANUARY 2014 CONCRETE SURFACES COPYRIGHT 2014 CH2M HILL 03 01 33 - 1 SECTION 03 01 33 REPAIR OF HORIZONTAL CONCRETE SURFACES PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American Association of State Highway and Transportation Officials (AASHTO): T277, Standard Method of Test for Electrical Indication of Concretes Ability to Resist Chloride Ion Penetration. 2. ASTM International (ASTM): a. A82/A82M, Standard Specification for Steel Wire, Plain, for Concrete Reinforcement. b. A185/A185M, Standard Specification for Steel Welded Wire Reinforcement, Plain, for Concrete. c. A615/A615M, Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement. d. A706/A706M, Standard Specification for Low-Alloy Steel Deformed and Plain Bars for Concrete Reinforcement. e. C42/C42M, Standard Test Method for Obtaining and Testing Drilled Cores and Sawed Beams of Concrete. f. C78/C78M, Standard Test Method for Flexural Strength of Concrete (Using Simple Beam with Third-Point Loading). g. C109/C109M, Standard Test Method for Compressive Strength of Hydraulic Cement Mortars (Using 2-in. or [50-mm] Cube Specimens). h. C157/C157M, Standard Test Method for Length Change of Hardened Hydraulic-Cement Mortar and Concrete. i. C348, Standard Test Method for Flexural Strength of Hydraulic- Cement Mortars. j. C469, Standard Test Method for Static Modulus of Elasticity and Poissons Ratio of Concrete in Compression. k. C496/C496M, Standard Test Method for Splitting Tensile Strength of Cylindrical Concrete Specimens. l. C666/C666M, Standard Test Method for Resistance of Concrete to Rapid Freezing and Thawing. m. C779/C779M, Standard Test Method for Abrasion Resistance of Horizontal Concrete Surfaces. n. C882/C882M, Standard Test Method for Bond Strength of Epoxy- Resin Systems Used with Concrete by Slant Shear. o. C928/C928M, Standard Specification for Packaged, Dry, Rapid- Hardening Cementitious Materials for Concrete Repairs.
REPAIR OF HORIZONTAL PW/WBG/475883 CONCRETE SURFACES JANUARY 2014 03 01 33 - 2 COPYRIGHT 2014 CH2M HILL p. C1012/C1012M, Standard Test Method for Length Change of Hydraulic-Cement Mortars Exposed to a Sulfate Solution. q. C1202, Standard Test Method for Electrical Indication of Concretes Ability to Resist Chloride Ion Penetration. r. C1583/C1583M, Standard Test Method for Tensile Strength of Concrete Surfaces and the Bond Strength or Tensile Strength of Concrete Repair and Overlay Materials by Direct Tension (Pull- off Method). s. D638, Standard Test Method for Tensile Properties of Plastics. t. D695, Standard Test Method for Compressive Properties of Rigid Plastics. u. D4258, Standard Practice for Surface Cleaning Concrete for Coating. v. D4259, Standard Practice for Abrading Concrete. w. E699, Standard Practice for Evaluation of Agencies Involved in Testing, Quality Assurance, and Evaluating of Building Components. 1.02 DEFINITIONS A. Abrasive Blasting: Surface preparation method that uses compressed air intermixed with an abrasive medium to clean surface of substrate concrete, exposed steel, and reinforcing steel. Compressed air and abrasive medium is projected at high speed through a nozzle directly at the surface. Method is used to remove corrosion by-products, laitance, or other materials that may inhibit bond of repair concrete. B. Defective Area: As defined in Section 03 30 00, Cast-in-Place Concrete. C. High-Pressure Water Blasting: Sometimes referred to as hydro-demolition. Uses water that may contain an abrasive medium, projected under high pressure and high velocity. Used for demolition, cutting, partial or full depth removal, cleaning, scarifying, or roughening of concrete surfaces, or removing existing coatings, for preparation of substrate concrete surfaces. D. New Concrete: As defined in Section 03 30 00, Cast-in-Place Concrete. 1.03 SUBMITTALS A. Action Submittals: 1. Product data sheets for each material supplied. 2. Drawings or photographs indicating location, size, estimated quantity, and proposed repair mortar system for each repair location in new or existing concrete.
PW/WBG/475883 REPAIR OF HORIZONTAL JANUARY 2014 CONCRETE SURFACES COPYRIGHT 2014 CH2M HILL 03 01 33 - 3 3. Drawings indicating results of sounding for hollow areas including location, size, estimated quantity, of hollow-sounding areas for each repair location. B. Informational Submittals: 1. Repair Mortar System: Manufacturers preparation and installation instructions. 2. Written description of equipment proposed for concrete removal and surface preparation. 3. Certificates: a. Manufacturers Certificate of Compliance, in accordance with Section 01 61 00, Common Product Requirements, that material meets requirements of ASTM C928/C928M. b. Manufacturers Certificate of Compliance, in accordance with Section 01 61 00, Common Product Requirements, that proposed repair mortar systems meet or exceed specified performance criteria when tested in accordance with Article Field Quality Control. c. Manufacturers Certificate of Compliance, in accordance with Section 01 61 00, Common Product Requirements, that repair mortar systems are prepackaged, shrinkage compensated, specially designed for use on horizontal surfaces that are exposed to weather and/or receive traffic. d. Mortar Manufacturers Certificate of Proper Installation, in accordance with Section 01 43 33, Manufacturers Field Services. e. Confirmation epoxy resin bonding agents conform to ASTM C882/C882M. 4. Statements of Qualification: a. Repair mortar system applicator. b. Independent Testing Laboratory. 1.04 QUALITY ASSURANCE A. Qualifications: 1. Repair Mortar System Applicator: Trained and experienced applicator endorsed by repair mortar system manufacturer. 2. Repair Mortar System Manufacturers Representative: As specified in Section 01 43 33, Manufacturers Field Services. B. Independent Testing Laboratory: Meet criteria stated in ASTM E699.
REPAIR OF HORIZONTAL PW/WBG/475883 CONCRETE SURFACES JANUARY 2014 03 01 33 - 4 COPYRIGHT 2014 CH2M HILL C. Pre-repair Conference: 1. Required Meeting Attendees: a. Contractor. b. Repair Subcontractor. c. Technical representative for repair material manufacturer. d. Engineer. 2. Schedule and conduct prior to incorporation of respective products into Project. Notify Engineer of location and time. 3. Agenda shall include, but not limited to: a. Review of field conditions. Conduct field observations of the Work to be performed. b. Based on above observations, repair material manufacturers technical representative shall confirm material selection and make Project specific repair method recommendations. c. Technical representative for repair material manufacturer shall review proposed surface preparation, material application, consolidation, finishing, curing, and protection of repair material from weather conditions. d. Other specified requirements requiring coordination. 1.05 DELIVERY, STORAGE, AND HANDLING A. Package repair mortar system products in moisture-resistant bags, pails, or moisture-resistant bulk bags. B. Deliver, store, and handle repair materials in accordance with manufacturers printed instructions. PART 2 PRODUCTS 2.01 SYSTEM NO. 1MAGNESIUM PHOSPHATE REPAIR MORTAR A. One component, magnesium-ammonium-phosphate concrete mortar. B. Compressive Strength, ASTM C109/C109M modified: 1. 1 Hour: 2,000 psi minimum. 2. 3 Hours: 5,000 psi minimum. 3. 1 Day: 6,000 psi minimum. 4. 28 Days: 7,500 psi minimum. C. Flexural Strength, ASTM C78/C78M Modified (3-inch by 4-inch by 16-inch prism) at 1 Day: 550 psi minimum. D. Modulus of Elasticity, ASTM C469 at 7 Days: 4.18 by 10 6 psi minimum.
PW/WBG/475883 REPAIR OF HORIZONTAL JANUARY 2014 CONCRETE SURFACES COPYRIGHT 2014 CH2M HILL 03 01 33 - 5 E. Freeze-thaw Resistance and Resistance to Deicing Chemicals, ASTM C666/C666M, Procedure A, at 300 Cycles: 80 percent RDM minimum. F. Sulfate Resistance, ASTM C1012/C1012M, Length Change after 52 Weeks: 0.09 percent maximum. G. Application Temperature Range: 20 degrees F to 85 degrees F for normal weather applications 85 degrees F to 100 degrees F for hot weather applications. H. Manufacturers and Products: 1. BASF Construction Chemicals, LLC - Building System, Shakopee, MN; SET 45 or SET 45 HW. 2. Euclid Chemical Co., Cleveland, OH; Eucospeed MP or Eucospeed MP Hot Weather. 2.02 SYSTEM NO. 2HIGH EARLY STRENGTH REPAIR MORTAR A. One component, fast-setting, high early strength repair mortar. B. Compressive Strength, ASTM C109/C109M: 1. 2 Hours: 1,500 psi minimum. 2. 1 Day: 4,500 psi minimum. 3. 7 Days: 8,000 psi minimum. 4. 28 Days: 9,000 psi minimum. C. Flexural Strength, ASTM C348: 1. 1 Day: 850 psi minimum. 2. 7 Days: 1,000 psi minimum. 3. 28 Days: 1,100 psi minimum. D. Modulus of Elasticity, ASTM C469: 1. 1 Day: 3.8 by 10 6 psi minimum. 2. 28 Days: 4.5 by 10 6 psi minimum. E. Slant Shear Bond Strength, ASTM C882/C882M: 1. 1 Day: 2,500 psi minimum. 2. 7 Days: 2,900 psi minimum. 3. 28 Days: 3,100 psi minimum.
REPAIR OF HORIZONTAL PW/WBG/475883 CONCRETE SURFACES JANUARY 2014 03 01 33 - 6 COPYRIGHT 2014 CH2M HILL F. Splitting Tensile Strength, ASTM C496/C496M: 1. 1 Day: 850 psi minimum. 2. 7 Days: 1,200 psi minimum. 3. 28 Days: 1,300 psi minimum. G. Freeze-thaw Resistance, ASTM C666/C666M, Procedure A, at 300 Cycles: 98 percent RDM. H. Chloride Ion Permeability Based on Charge Passed, ASTM C1202 or AASHTO T277, 28 Days: 960 coulombs maximum. I. Manufacturers and Products: 1. BASF Construction Chemicals, LLC - Building Systems, Shakopee, MN; Emaco T415. 2. Euclid Chemical Co., Cleveland, OH; VersaSpeed. 2.03 SYSTEM NO. 3SHRINKAGE COMPENSATED REPAIR MORTAR A. One component cement-based, flowable, shrinkage compensated repair mortar system. B. Compressive Strength, ASTM C109/C109M: 1. 1 Day: 2,500 psi minimum. 2. 7 Days: 6,000 psi minimum. 3. 28 Days: 8,000 psi minimum. C. Flexural Strength, ASTM C348 at 28 Days: 770 psi minimum. D. Modulus of Elasticity, ASTM C469 at 28 Days: 5.9 by 10 6 psi minimum. E. Slant Shear Bond Strength, ASTM C882/C882M Modified: 1. 7 Days: 2,150 psi minimum. 2. 28 Days: 3, 000 psi minimum. F. Freeze-thaw Resistance, ASTM C666/C666M, Procedure A, at 300 Cycles: 97.0 percent RDM. G. Chloride Ion Permeability Based on Charge Passed, ASTM C1202 at 28 Days: 650 coulombs maximum. H. Sulfate Resistance, ASTM C1012/C1012M after 6 Months: 0.01 percent length change maximum.
PW/WBG/475883 REPAIR OF HORIZONTAL JANUARY 2014 CONCRETE SURFACES COPYRIGHT 2014 CH2M HILL 03 01 33 - 7 I. Manufacturers and Products: 1. BASF Construction Chemicals, LLC - Building Systems, Shakopee, MN; Emaco S66 CI. 2. Euclid Chemical Co., Cleveland, OH; Eucocrete Supreme. 2.04 SYSTEM NO. 5POLYMER MODIFIED REPAIR MORTAR A. One component, fast-setting, polymer modified cementitious based repair mortar system. B. Compressive Strength, ASTM C109/C109M: 1. 1 Day: 2,500 psi minimum. 2. 7 Days: 5,000 psi minimum. 3. 28 Days: 7,000 psi minimum. C. Flexural Strength, ASTM C348 at 28 Days: 1,500 psi minimum. D. Slant Shear Bond Strength, ASTM C882/C882M at 28 Days: 2,000 psi minimum. E. Splitting Tensile Strength, ASTM C496/C496M at 28 Days: 600 psi minimum. F. Abrasion Resistance Depth of Wear, ASTM C779/C779M, Procedure A, at 60 Minutes: 0.033 inch maximum. G. Drying Shrinkage, ASTM C157/C157M Modified, at 28 Days: 0.09 percent maximum. H. Rapid Chloride Ion Permeability Based on Charge Passed, ASTM C1202: 28 Days: Under 850 coulombs maximum. I. Manufacturers and Products: 1. BASF Construction Chemicals, LLC - Building Systems, Shakopee, MN; Emaco R310 CI. 2. Euclid Chemical Co., Cleveland, OH; Duraltop Flowable Mortar. 3. Sika Corp., Lyndhurst, NJ; SikaTop 111 PLUS. 2.05 WATER A. Clean and free from oil, acid, alkali, organic matter, or other deleterious substances, meeting federal drinking water standards, as specified in Section 03 30 00, Cast-in-Place Concrete.
REPAIR OF HORIZONTAL PW/WBG/475883 CONCRETE SURFACES JANUARY 2014 03 01 33 - 8 COPYRIGHT 2014 CH2M HILL 2.06 REINFORCEMENT A. Deformed Reinforcing Bars: 1. ASTM A615/A615M, Grade 60, where welding is not required. 2. ASTM A706/A706M, Grade 60, for reinforcing to be welded. B. Mesh Reinforcement: Welded wire fabric flat sheets with spacing of wires and wire size in accordance with ASTM A185/A185M, wire 75 ksi minimum tensile strength per ASTM A82/A82M, and repair mortar system manufacturers recommendations. C. Tie Wire: 16-gauge, galvanized. D. Mesh Anchors: 1. Manufacturers and Products: a. Powers Fastening, Inc., Brewster, NY; Tie Wire Version of Power-Stud. b. Hilti Fastener Systems, Tulsa, OK; Kwik Bolt II HHDCA, 1/4-inch ceiling hanger. 2.07 CEMENTITIOUS BONDING AGENT AND REINFORCEMENT COATING A. Cementitious adhesive, specifically formulated for bonding plastic portland cement concrete or mortar to hardened portland cement concrete. 1. Mixed Bonding Agent Properties: a. Pot Life: 75 to 105 minutes. b. Contact Time: 24 hours. c. Color: Concrete gray. 2. Cured Cementitious Adhesive Properties: a. Splitting Tensile Strength, ASTM C496/C496M at 28 Days: 600 psi minimum. b. Flexural Strength, ASTM C348: 1,000 psi minimum. c. Slant Shear Bond Strength, ASTM C882/C882M: 1) 2-Hour Open Time: 2,500 psi minimum. 2) 24-Hour Open Time: 2,000 psi minimum. d. Bonding agent shall not produce a vapor barrier. e. Compatible with repair mortar system. B. Manufacturers and Products: 1. BASF Construction Chemicals, LLC - Building Systems, Shakopee, MN; Emaco P24. 2. Sika Corp., Lyndhurst, NJ; Sika Armatec 110 EpoCem. 3. Euclid Chemical Co., Cleveland, OH; Dural Prep AC.
PW/WBG/475883 REPAIR OF HORIZONTAL JANUARY 2014 CONCRETE SURFACES COPYRIGHT 2014 CH2M HILL 03 01 33 - 9 2.08 EPOXY BONDING AGENT A. Two-component, moisture insensitive, 100 percent solids epoxy resin. B. Tensile Strength, ASTM D638, at 14 Days: 4,400 psi minimum. C. Elongation at Break, ASTM D638: 1.49 percent minimum. D. Compressive Strength, ASTM D695, at 28 Days for Application Temperature of 73 Degrees F to 77 Degrees F: 8,000 psi minimum. E. Bond Strength, ASTM C882/C882M, at 14 Days: 1,800 psi minimum. F. Pot Life, at 73 Degrees F to 77 Degrees F: 75 minutes minimum. G. Manufacturers and Products: BASF Construction Chemicals, LLC - Building Systems, Shakopee, MN; Concresive Liquid LPL when ambient temperature is 73 degrees F or higher. 2.09 EVAPORATION RETARDANT A. As specified in Section 03 39 00, Concrete Curing. 2.10 CURING COMPOUND A. As specified in Section 03 39 00, Concrete Curing. PART 3 EXECUTION 3.01 GENERAL A. New Concrete Work: Repair deficiencies in new concrete structures constructed under this Contract with applicable repair system. B. Existing Concrete Work: Repair concrete as identified in Contract Documents. 3.02 PREPARATION A. Identify unsound and deteriorated concrete by sounding techniques, or as directed by Engineer. Review proposed extent of repair with Engineer. B. Remove unsound, deteriorated, or otherwise defective areas of concrete from work areas. 1. Use: 8,000 psi minimum psi high-pressure water or abrasive blasting machine, as appropriate to suit Site conditions.
REPAIR OF HORIZONTAL PW/WBG/475883 CONCRETE SURFACES JANUARY 2014 03 01 33 - 10 COPYRIGHT 2014 CH2M HILL 2. Remove concrete to abrade substrate concrete surface to a minimum amplitude roughness of 3/16 inch measured between high and low points with a 3-foot-long straightedge, in accordance with ASTM D4259. 3. For existing structures, extent of concrete removal as shown on Drawings. 4. Where final surface is required to be flush with existing adjacent surface, remove existing concrete depth as required for application of minimum thickness of repair mortar. C. Do not use power-driven jackhammers, chipping hammers, scabblers, or scarifiers unless water blasting is not permitted or practical due to Site conditions, or may cause other damage to equipment or facilities. In such cases where chipping hammers are required, limit size of chipping hammer to 16 pounds or lighter, or use small electric chipping hammer, to reduce formation of micro-fractures in substrate concrete surface. D. Following removal of unsound or deteriorated concrete, check substrate concrete surface by sounding techniques to identify unsound concrete remaining or resulting from use of chipping hammer. E. Remove unsound concrete to satisfaction of Engineer. F. Square edges of patch areas by sawing or chipping to avoid tapered shoulders or featheredges. Avoid cutting embedded reinforcing steel. Roughen polished saw-cut edge by high-pressure water blasting or abrasive blasting as appropriate for to suit Site conditions. G. Remove concrete adjacent to reinforcing bar to a minimum of 1-inch clearance around reinforcing bar for application and bonding of new repair mortar to entire circumference of exposed reinforcing bar if one or more of the following surface conditions exist: 1. 50 percent or more of circumference around reinforcing bar is exposed during concrete removal. 2. 25 percent or more of circumference around reinforcing bar is exposed during concrete removal and corrosion is present to extent that more than 25 percent loss of section has occurred. 3. Otherwise evident that bond between existing concrete and reinforcing bar has been destroyed or has deteriorated as determined by Engineer. H. Clean exposed reinforcing steel bars of loose rust and concrete splatter per recommendations of repair material manufacturer and in accordance with ASTM D4258.
PW/WBG/475883 REPAIR OF HORIZONTAL JANUARY 2014 CONCRETE SURFACES COPYRIGHT 2014 CH2M HILL 03 01 33 - 11 I. Keep areas from which concrete has been removed free of dirt, dust, and water blasting waste slurry. Remove laitance and other bond inhibiting contaminates from prepared areas. J. Substrate Concrete Surface in Areas to Receive Repair Mortar System Nos. 1, 2, 3, or 5: Dampen repair areas at least 6 inches beyond area to receive repair mortar for at least 24 hours to provide saturated surface dry (SSD) condition without standing water at time of application of mortar, as required by and in accordance with repair mortar manufacturers printed instructions. K. Substrate Concrete Surface in Areas to Receive System No. 4 Repair Mortar: Dry, in accordance with material manufacturers printed instructions. L. Spalled Joints: 1. Saw cut edge 1 inch deep and 6 inches back from old joint. 2. Remove unsound concrete and concrete between saw cut and joint. 3. Place wood or fiber spacer to thickness of joint at joint line. M. Overlays: 1. Square cut edges to a minimum of 1/4 inch deep. 2. Do not feather edge area. 3. Perform special preparation recommended by mortar manufacturer. N. Collect and dispose of spent water and concrete debris from removal operations offsite in manner and location acceptable to Owner. 3.03 REINFORCMENT INSTALLATION A. Replace deteriorated reinforcing with new reinforcing equivalent in cross- sectional area to original reinforcing. B. Install mesh anchors in accordance with mesh manufacturers instructions. C. Fasten reinforcement to chairs or mesh anchors with tie wire to prevent from moving during placement of repair mortar. D. Lap reinforcement mesh a minimum of one mesh spacing and securely fasten mesh to mesh anchors, or to reinforcement fastened to mesh anchors, with tie wire at intervals no more than 12 inches to prevent movement during application of repair mortar. E. Coat exposed new and existing reinforcing bars with cementitious reinforcement coating at the same time as substrate concrete is coated, as specified below, per repair mortar and cementitious reinforcement coating manufacturers printed instructions.
REPAIR OF HORIZONTAL PW/WBG/475883 CONCRETE SURFACES JANUARY 2014 03 01 33 - 12 COPYRIGHT 2014 CH2M HILL 3.04 PROTECTION A. If cementitious coating or bonding agent is used, protect adjacent surfaces from over application. Promptly remove bonding agent applied beyond repair area. B. Protect adjacent surfaces, and equipment from spillage of repair mortar and dust, as applicable for repair mortar system used. 3.05 APPLICATION A. General: 1. Repair Mortar System No. 1: Patches, joints, and overlays 1/2 inch to 3 inches thick. Return to service in 1 hour. 2. Repair Mortar System No. 2: Patches, joints, or overlays 1/2 inch to 3 inches thick. Return to service in 3 hours to 7 days. 3. Repair Mortar System No. 3: Patches, joints, or overlays 1 inch thick or greater. Return to service in 7 days or more. 4. Repair Mortar System No. 5: a. Patches and Overlays: 1/4 inch to 3 inches thick. b. Return to service for foot traffic in 4 hours; wheel traffic in 7 days. c. Working Time: 30 minutes at 70 degrees F. d. Application Temperature Range: 45 degrees F to 90 degrees F. B. Repair Mortar System Nos. 1, 2, 3, or 5: 1. Remove standing and free water from prepared area. 2. Apply bond scrub coat of mortar to prepared surface in accordance with manufacturers instructions. Do not apply more scrub coat of mortar than can be covered with repair mortar before scrub coat begins drying. 3. Immediately place mixed repair mortar into prepared area from one side to the other side. 4. Work material firmly into bottom and sides of patch to ensure a good continuous bond. 5. Level repair mortar and screed to elevation of existing concrete. 6. Finish to same texture as existing concrete around patch. 7. Repair Mortar System No. 5 screed or use self-leveling mixture to obtain a uniform and plane surface. C. Joint Repair: 1. Remove joint spacer when repair mortar is hard enough that a pointed trowel will penetrate surface less than 1/2 inch.
PW/WBG/475883 REPAIR OF HORIZONTAL JANUARY 2014 CONCRETE SURFACES COPYRIGHT 2014 CH2M HILL 03 01 33 - 13 2. When repair mortar is cured and ready for use, fill joint in accordance with repair mortar system manufacturers instructions. 3.06 FINISHING A. Spray full strength evaporation retardant on fresh concrete to prevent rapid drying during hot and windy weather. 3.07 CURING A. Repair Mortar System No. 1: 1. No curing is required. 2. Protect from rain immediately after placing. 3. Liquid-membrane curing compounds or plastic sheeting may be used in accordance with repair mortar manufacturers instructions to protect the early surface from precipitation. 4. Never wet cure. B. Repair Mortar System Nos. 2, 3, or 5: Apply curing compound in accordance with Section 03 39 00, Concrete Curing. 3.08 FIELD QUALITY CONTROL A. Sounding for Hollow Areas: 1. Chain drag or light hammer tap repaired areas listening for hollow sound to determine areas that have not properly bonded to substrate concrete. 2. Mark hollow areas for removal and replacement. B. Compression Strength Test: 1. Test in accordance with ASTM C109/C109M, except modified by making samples using repair mortar. 2. Obtain production samples of mixed materials from mixer during construction for compliance with Specifications. 3. Provide minimum of three samples for each 1,000 square feet of mortar repair, and a minimum of three samples in total, whichever is greater for testing. 4. Record location where repair mortar is being applied at time production samples are obtained. C. Direct Tension Bond Test: 1. In Situ Bond Testing: Perform tension bond test in accordance with ASTM C1583/C1583M.
REPAIR OF HORIZONTAL PW/WBG/475883 CONCRETE SURFACES JANUARY 2014 03 01 33 - 14 COPYRIGHT 2014 CH2M HILL 2. Record locations on in situ bond tests on each type of applied repair mortar. D. Testing laboratory retained by Owner will test the following: 1. Compression Strength Test: a. Testing will follow a modified ASTM C109/C109M. b. A minimum of three production samples of mixed material will be obtained from each 1,000 square feet of mortar repair, and a minimum of three samples in total, whichever is greater, for testing at 7 days, and 28 days. c. Record location where repair mortar is being applied at time production samples are obtained. 2. Direct Tension Bond Test: a. Two core samples will be obtained and tested for each 2,000 square feet of repair work. b. Cores will be 2-1/2-inch or 3-inch diameter to a total depth equal to at least 2.5 times repair mortar thickness. c. Bond Strength of Repair Mortar to Substrate Concrete: 300 psi minimum in direct tension without failure or movement. d. Record locations of bond tests on each type of applied repair mortar tested. E. Retest mortar repairs that do not meet test requirements. F. Repair and fill holes using same repair mortar where core samples have been removed. 3.09 MORTAR REPAIR FAILED TEST A. Remove and replace unacceptable Work. B. Hollow Sounding Areas: Saw cut hollow sounding areas to a new square edge, remove unsound mortar repair. Prepare substrate surface and reapply repair mortar as specified herein above. C. Failed Compression Strength Test: Remove affected areas of repair mortar represented by failed compression strength test results. Prepare substrate surface and reapply repair mortar as specified herein above. D. Retest areas where repair mortar was removed and replaced, in accordance with test requirements specified herein above. 3.10 MANUFACTURERS SERVICES A. Provide mortar manufacturers representative at Site in accordance with Section 01 43 33, Manufacturers Field Services, for advice on product
PW/WBG/475883 REPAIR OF HORIZONTAL JANUARY 2014 CONCRETE SURFACES COPYRIGHT 2014 CH2M HILL 03 01 33 - 15 selection, review acceptability of surface preparation, mixing and installation assistance, inspection, and Certification of Proper Installation. 3.11 CLEANING A. Remove excess repair mortar materials as the Work proceeds. Remove waste materials, unsound material from concrete surfaces, material chipped from structure, and water used in preparation of repair areas, finishing, and curing, and dispose offsite at approved disposal site. END OF SECTION
PW/WBG/475883 CONCRETE FORMING JANUARY 2014 AND ACCESSORIES COPYRIGHT 2014 CH2M HILL 03 10 00 - 1 SECTION 03 10 00 CONCRETE FORMING AND ACCESSORIES PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American Concrete Institute (ACI): a. 117/117R, Standard Tolerances for Concrete Construction and Materials. b. 318/318R, Building Code Requirements for Structural Concrete and Commentary. c. 347, Guide to Formwork for Concrete. 1.02 DESIGN REQUIREMENTS A. Design formwork in accordance with ACI 347 and ACI 318/318R to provide concrete finishes specified in Section 03 30 00, Cast-in-Place Concrete. B. When high range water reducer (superplasticizer) is used in concrete mix, forms shall be designed for full hydrostatic pressure per ACI 347. C. Make joints in forms watertight. D. Limit panel deflection to 1/360th of each component span to achieve tolerances specified. 1.03 SUBMITTALS A. Action Submittals: 1. Shop Drawings: Manufacturers data for form release agent. 1.04 QUALIFICATIONS A. Formwork Designer: Formwork, falsework, and shoring design shall be by an engineer licensed in the state of Project.
CONCRETE FORMING PW/WBG/475883 AND ACCESSORIES JANUARY 2014 03 10 00 - 2 COPYRIGHT 2014 CH2M HILL PART 2 PRODUCTS 2.01 FORM MATERIALS A. Wall Forms and Underside of Slabs and Beams: 1. Materials: Plywood, hard plastic finished plywood, overlaid waterproof particle board, or steel in new and undamaged condition, of sufficient strength and surface smoothness to produce specified finish. B. All Other Forms: Materials as specified for wall forms. C. Form Release Agent: 1. Material: Release agent shall not bond with, stain, or adversely affect concrete surfaces, and shall not impair subsequent treatments of concrete surfaces when applied to forms. A ready-to-use water based material formulated to reduce or eliminate surface imperfections, containing no mineral oil or organic solvents. Environmentally safe, meeting local, state, and federal regulations. 2. Manufacturers and Products: a. BASF, Shakopee, MN; MBT, Rheofinish 211. b. Cresset Chemical Company; Crete-Lease 20-VOC. c. Unitex Chemicals; Farm Fresh. d. Atlas Construction Supply, Inc.; Bio-Guard. D. Rustication Grooves and Beveled Edge Corner Strips: Nonabsorbent material, compatible with form surface, fully sealed on all sides prohibiting loss of paste or water between the two surfaces. E. Form Ties: 1. Material: Steel. 2. Spreader Inserts: a. Conical or spherical type. b. Design to maintain positive contact with forming material. c. Furnish units that will leave no metal closer than 1.5 inches to concrete surface when forms, inserts, and tie ends are removed. 3. Wire ties not permitted. 4. Flat bar ties for panel forms; furnish plastic or rubber inserts with minimum 1.5-inch depth and sufficient dimensions to permit patching of tie hole.
PW/WBG/475883 CONCRETE FORMING JANUARY 2014 AND ACCESSORIES COPYRIGHT 2014 CH2M HILL 03 10 00 - 3 PART 3 EXECUTION 3.01 FORM SURFACE PREPARATION A. Thoroughly clean form surfaces that will be in contact with concrete or that have been in contact with previously cast concrete, dirt, and other surface contaminants prior to coating surface. B. Exposed Wood Forms in Contact with Concrete: Apply form release agent as recommended by the manufacturer. C. Steel Forms: Apply form release agent to steel forms as soon as they are cleaned to prevent discoloration of concrete from rust. 3.02 ERECTION A. General: Unless specified otherwise, follow applicable recommendations of ACI 347. B. Beveled Edges (Chamfer): 1. Form 3/4-inch bevels at concrete edges, unless otherwise shown. 2. Where beveled edges on existing adjacent structures are other than 3/4 inch, obtain Engineers approval of size prior to placement of beveled edge. C. Wall Forms: 1. Do not reuse forms with damaged surfaces. 2. Locate form ties and joints in an uninterrupted uniform pattern. 3. Inspect form surfaces prior to installation to assure conformance with specified tolerances. D. Forms for Curbs, Sidewalks, and Driveways: 1. Provide standard steel or wood forms. 2. Set forms to true lines and grades, and securely stake in position. E. Form Tolerances: Provide forms in accordance with ACI 117/117R, ACI 347, and ACI 318/318R and the following tolerances for finishes specified: 1. Wall Tolerances: a. Straight Vertical or Horizontal Wall Surface: Flat planes within tolerance specified. b. Wall Type W-A: 1) Plumb within 1/4 inch in 10 feet.
CONCRETE FORMING PW/WBG/475883 AND ACCESSORIES JANUARY 2014 03 10 00 - 4 COPYRIGHT 2014 CH2M HILL 2) Depressions in Wall Surface: Maximum 5/16 inch when 10-foot straightedge is placed on high points in all directions. c. Wall Type W-B: 1) Plumb within 1/8 inch in 10 feet. 2) Depressions in Wall Surface: Maximum 1/8 inch when 10-foot straightedge is placed on high points in all directions. d. Thickness: Maximum 1/4 inch minus or 1/2 inch plus from dimension shown. e. Form Offset: Between adjacent pieces of formwork, facing material shall not exceed 1/8 inch. 2. Beams and Columns Tolerances: a. Exposed Straight Horizontal and Vertical Surfaces: Flat planes within tolerances specified. b. Lateral Alignment: 1) Centerlines must be within plus or minus 1/2 inch from dimensions shown. 2) At intersections, centerlines shall intersect within plus or minus 1/2 inch of dimensions shown. c. Beam Type B-A: 1) Physical Dimensions: Maximum 1/4 inch minus or 1/2 inch plus from dimension shown. 2) Elevations: Within plus or minus 1/2 inch, except where tops of beams become part of finished slab. In this case refer to slab tolerances. d. Column Type C-A: 1) Physical Dimensions: Maximum 1/4 inch minus or 1/2 inch plus from dimension shown. 2) Plumb within 1/4 inch in 10 feet in all directions with maximum 1/2 inch out-of-plumb at top with respect to bottom. 3.03 FORM REMOVAL A. Nonsupporting forms (sides of beams, walls, columns, and similar parts of Work) may be removed after cumulatively curing at not less than 50 degrees F for 24 hours from time of concrete placement if: 1. Concrete is sufficiently hard so as not to sustain damage by form removal operations. 2. Curing and protection operations are maintained.
PW/WBG/475883 CONCRETE FORMING JANUARY 2014 AND ACCESSORIES COPYRIGHT 2014 CH2M HILL 03 10 00 - 5 B. Elevated Structural Slabs or Beams: In accordance with ACI 318/318R, Chapter 6, and at such time as concrete has reached compressive strength equal to 80 percent of specified 28-day compressive strength as determined by test cylinders. END OF SECTION
PW/WBG/475883 CONCRETE JOINTS JANUARY 2014 AND ACCESSORIES COPYRIGHT 2014 CH2M HILL 03 15 00 - 1 SECTION 03 15 00 CONCRETE JOINTS AND ACCESSORIES PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. ASTM International (ASTM): a. A36/A36M, Specification for Carbon Structural Steel. b. A615/A615M, Specification for Deformed and Plain Billet-Steel Bars for Concrete Reinforcement. c. A653/A653M, Standard Specification for Steel Sheet, Zinc- Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process. d. A767/A767M, Specification for Zinc-Coated (Galvanized) Steel Bars for Concrete Reinforcement. e. C920, Specification for Elastomeric Joint Sealants. f. D226, Specification for Asphalt-Saturated Organic Felt Used in Roofing and Waterproofing. g. D227, Specification for Coal-Tar Saturated Organic Felt Used in Roofing and Waterproofing. h. D994, Specification for Preformed Expansion Joint Filler for Concrete (Bituminous Type). i. D1056, Specification for Flexible Cellular MaterialsSponge or Expanded Rubber. j. D1171, Standard Guide for Evaluating Nonwoven Fabrics. k. D1751, Specification for Preformed Expansion Joint Filler for Concrete Paving and Structural Construction (Nonextruding and Resilient Bituminous Types). l. D1752, Specification for Preformed Sponge Rubber and Cork Expansion Joint Fillers for Concrete Paving and Structural Construction. 2. Corps of Engineers (COE): CRD-C-572, Corps of Engineers Specifications for Polyvinylchloride Waterstop. 3. NSF International (NSF): 61, Drinking Water System Components - Health Effects. 1.02 DELIVERY, STORAGE, AND HANDLING A. Acceptance at Site: Verify delivered materials are in accordance with Specifications and manufacturers product data sheets prior to unloading and storing onsite.
CONCRETE JOINTS PW/WBG/475883 AND ACCESSORIES JANUARY 2014 03 15 00 - 2 COPYRIGHT 2014 CH2M HILL B. Storage: Store materials under tarps to protect from oil, dirt, and sunlight. PART 2 PRODUCTS 2.01 PREMOLDED JOINT FILLER A. Bituminous Type: ASTM D994 or ASTM D1751. 2.02 PREFORMED CONTROL JOINT A. One-Piece, Flexible, Polyvinyl Chloride Joint Former: 1. Manufacturer and Product: Vinylex Corp., Knoxville, TN; Kold-Seal Zip-Per Strip KSF-150-50-50. B. One-Piece Steel Strip with Preformed Groove: 1. Manufacturer and Product: Burke Concrete Accessories, Inc., San Mateo, CA; Keyed Kold Retained Kap. C. Furnish in full-length, unspliced pieces. 2.03 ACCESSORIES A. Joint Sealant: Polyurethane as specified in Section 07 92 00, Joint Sealants. B. Nonshrink Grout: As specified in Section 03 62 00, Nonshrink Grouting. C. Roofing Felt: ASTM D226, Type II, 30-pound asphalt-saturated or equal weight of ASTM D227 coal-tar saturated felt. D. Reinforcing Steel: As specified in Section 03 21 00, Reinforcing Steel. E. Nails: Galvanized, as required for securing premolded joint filler. F. Masking Tape: As required to temporarily adhere to concrete at each side of joint to receive filler. PART 3 EXECUTION 3.01 GENERAL A. Commence concrete placement after joint preparation is complete. B. Time Between Concrete Pours: As specified in Section 03 30 00, Cast-in- Place Concrete.
PW/WBG/475883 CONCRETE JOINTS JANUARY 2014 AND ACCESSORIES COPYRIGHT 2014 CH2M HILL 03 15 00 - 3 3.02 SURFACE PREPARATION A. Construction Joints: Prior to placement of abutting concrete, clean contact surface: 1. Remove laitance and spillage from reinforcing steel and dowels. 2. Roughen surface to minimum of 1/4-inch amplitude: a. Sandblast after concrete has fully cured. b. Water blast after concrete has partially cured. c. Green cut fresh concrete with high pressure water and hand tools. 3. Perform cleaning so as not to damage waterstop, if one is present. 3.03 EXPANSION JOINT INSTALLATION A. Bituminous Type Premolded Joint Filler: 1. Drive nails approximately 1 foot 6 inches on center through filler, prior to installing, to provide anchorage embedment into concrete during concrete placement. 2. Secure premolded joint filler in forms before concrete is placed. 3. Install in slabs on grade adjacent to concrete walls and columns which penetrate the slab. END OF SECTION
PW/WBG/475883 REINFORCING STEEL JANUARY 2014 03 21 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 03 21 00 REINFORCING STEEL PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American Concrete Institute (ACI): a. 318/318R, Building Code Requirements for Structural Concrete and Commentary. b. SP-66, Detailing Manual. 2. American Welding Society (AWS): D1.4/D1.4M, Structural Welding Code - Reinforcing Steel. 3. ASTM International (ASTM): a. A82, Standard Specification for Steel Wire, Plain, for Concrete Reinforcement. b. A185, Standard Specification for Steel Welded Wire Fabric, Plain, for Concrete Reinforcement. c. A497, Standard Specification for Steel Welded Wire Fabric, Deformed, for Concrete Reinforcement. d. A615/A615M, Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement. e. A706/A706M, Standard Specification for Low-Alloy Steel Deformed and Plain Bars for Concrete Reinforcement. f. A775/A775M, Standard Specification for Epoxy-Coated Reinforcing Steel Bars. 4. Concrete Reinforcing Steel Institute (CRSI): a. Placing Reinforcing Bars. b. Manual of Standard Practice. 5. International Code Council (ICC): Evaluation Services Report. 6. Wire Reinforcement Institute (WRI): Manual of Standard Practice, Welded Wire Fabric. 1.02 SUBMITTALS A. Action Submittals: 1. Shop Drawings prepared in accordance with CRSI Manual of Standard Practice and ACI SP-66 Detailing Manual: a. Bending lists. b. Placing drawings. 2. Welded, metallic sleeve splice, and mechanical threaded connection.
REINFORCING STEEL PW/WBG/475883 03 21 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Informational Submittals: 1. Lab test reports for reinforcing steel showing stress-strain curves and ultimate strengths. 2. Mechanical Threaded Connections: a. Current ICC Evaluation Services Report or equivalent code agency report listing findings to include acceptance, special inspection requirements, and restrictions. b. Verification device threads have been tested and meet requirements for thread quality, in accordance with manufacturers published methods. c. Manufacturers instructions. 3. Welding Qualification: Prior to welding, submit welder qualifications and nondestructive testing procedures in accordance with Section 05 05 23, Welding. 4. Test results of field testing. 1.03 QUALITY ASSURANCE A. Welder Qualifications: Certified in accordance with AWS D1.4/D1.4M. 1.04 DELIVERY, STORAGE, AND HANDLING A. Unload, store, and handle bars in accordance with CRSI publication Placing Reinforcing Bars. PART 2 PRODUCTS 2.01 MATERIALS A. Reinforcing Bars: 1. Includes stirrups, ties, and spirals. 2. ASTM A615, Grade 60, where welding is not required. 3. ASTM A706/A706M, Grade 60, for reinforcing to be welded. B. Mechanical Splices and Connections: 1. Metal Sleeve Splice: a. Furnish with cast filler metal, capable of developing, in tension or compression, 125 percent of minimum tensile strength of bar. b. Manufacturer and Product: Erico Products, Inc., Cleveland, OH; Cadweld T-Series. 2. Mechanical Threaded Connections: a. Furnish metal coupling sleeve with internal threads engaging threaded ends of bars developing in tension or compression 125 percent of yield strength of bar.
PW/WBG/475883 REINFORCING STEEL JANUARY 2014 03 21 00 - 3 COPYRIGHT 2014 CH2M HILL b. Manufacturers and Products: 1) Erico Products, Inc., Cleveland, OH; Lenton Reinforcing Steel Couplers. 2) Richmond Screw Anchor Co., Inc., Fort Worth, TX; Richmond DB-SAE Dowel Bar Splicers. C. Welded Wire Fabric: 1. ASTM A185 or ASTM A497 and ACI 318/318R, using ASTM A82 wire of 75 ksi minimum tensile strength. 2. Furnish flat sheets only, rolled sheets not permitted. 2.02 ACCESSORIES A. Tie Wire: 1. Black, soft-annealed 16-gauge wire. 2. Nylon-, epoxy-, or plastic-coated wire. B. Bar Supports and Spacers: 1. Use precast concrete bar supports or all-plastic bar supports and side form spacers, unless noted otherwise. Do not use other types of supports or spacers. 2. Bar supports shall have sufficient strength and stiffness to carry loads without failure, displacement, or significant deformation. Space bar supports so minimum concrete cover is maintained for reinforcing between supports. 3. Use only precast concrete bar supports where concrete surfaces are exposed to weather, earth, water, chloride intrusion, or corrosive chemicals. Bar supports shall be nonconductive and have geometry and bond characteristics that deter movement of moisture from the surface to the reinforcement. 4. Precast concrete supports shall have same minimum strength and shall be made from same materials as that of the concrete in which they are to be embedded. Precast concrete supports shall be cast and properly cured for at least 7 days before use and shall have a wire or other device cast into each block for the purpose of attaching them securely to the reinforcing steel. 5. In Beams, Columns, Walls, and Slabs Exposed to View after Form Removal: Use small precast concrete blocks made of same color as concrete in which they are embedded. All-plastic bar supports and side form spacers may be used, except where surface is exposed as described above.
REINFORCING STEEL PW/WBG/475883 03 21 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 6. Design and fabricate special bar supports for top reinforcing bars in slabs where standard bar supports do not possess necessary geometry, strength, or stiffness. 7. Plastic Bar Supports: Manufactured by Aztec Concrete Accessories, Bloomington, CA. 8. Precast Concrete Supports: Total bond precast high performance concrete bar supports as supplied by Con Sys Inc., Pinawa, MB, Canada. 2.03 FABRICATION A. Follow CRSI Manual of Standard Practice. B. Bend bars cold. PART 3 EXECUTION 3.01 PREPARATION A. Notify Engineer when reinforcing is ready for inspection and allow sufficient time for inspection prior to placing concrete. B. Clean reinforcing bars of loose mill scale, oil, earth, and other contaminants. C. Coat wire projecting from precast concrete bar supports with dielectric material, epoxy, or plastic. 3.02 REINFORCING BAR INSTALLATION A. Bundle or space bars, instead of field bending where construction access through reinforcing is necessary. B. Spacing and Positioning: Conform to ACI 318/318R. C. Location Tolerances: In accordance with CRSI publication, Placing Reinforcing Bars. D. Splicing: 1. Follow ACI 318/318R. 2. Use lap splices, unless otherwise shown or permitted in writing by Engineer. 3. Welded Splices: Accomplish by full penetration groove welds and develop a minimum of 125 percent of yield strength of bar. 4. Stagger splices in adjacent bars where indicated.
PW/WBG/475883 REINFORCING STEEL JANUARY 2014 03 21 00 - 5 COPYRIGHT 2014 CH2M HILL E. Mechanical Splices and Connections: 1. Use only in areas specifically approved in writing by Engineer. 2. Install threaded rods as recommended by manufacturer with threads totally engaged into coupling sleeve and in accordance with ICC Evaluation Services Report or equivalent code agency report. 3. For metal sleeve splice, follow manufacturers installation recommendations. 4. Maintain minimum edge distance and concrete cover. F. Tying Reinforcing Bars: 1. Tie every other intersection on mats made up of Nos. 3, 4, 5, and 6 bars to hold them firmly at required spacing. 2. Bend tie wire away from concrete surface to provide clearance of 1 inch from surface of concrete to tie wire. G. Reinforcement around Openings: On each side and above and below pipe or opening, place an equivalent area of steel bars to replace steel bars cut for opening. Extend steel reinforcing a standard lap length beyond opening at each end. H. Welding Reinforcement: 1. Only ASTM A706/A706M bars may be welded. 2. Do not perform welding until welder qualifications are approved. I. Straightening and Rebending: Field bending of reinforcing steel bars is not permitted. J. Unless permitted by Engineer, do not cut reinforcing bars in field. 3.03 WELDED WIRE FABRIC INSTALLATION A. Use only where specifically shown. B. Extend fabric to within 2 inches of edges of slab, and lap splices at least 1-1/2 courses of fabric or minimum 8 inches. C. Tie laps and splices securely at ends and at least every 24 inches with tie wire. D. Place welded wire fabric on concrete blocks and rigidly support equal to that provided for reinforced bars. Do not use broken concrete, brick, or stone. E. Follow ACI 318/318R and current Manual of Standard Practice, Welded Wire Fabric.
REINFORCING STEEL PW/WBG/475883 03 21 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL F. Do not use fabric that has been rolled. Install flat sheets only. 3.04 TESTS AND INSPECTION A. An independent testing agency will be retained by Owner to visually inspect and test reinforcing steel welds in accordance with AWS D1.4/D1.4M as specified in Section 05 05 23, Welding. B. An independent testing agency will be retained by Owner to inspect each mechanical splice and verify each component is installed in accordance with manufacturers instructions and ICC Evaluation Services Report or equivalent code agency report. C. Special inspection will be provided by Owner as indicated on Drawing S-001. END OF SECTION
PW/WBG/475883 CAST-IN-PLACE CONCRETE JANUARY 2014 03 30 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 03 30 00 CAST-IN-PLACE CONCRETE PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American Concrete Institute (ACI): a. 211.1, Standard Practice for Selecting Proportions for Normal, Heavyweight, and Mass Concrete. b. 301, Specifications for Structural Concrete. c. 302.1R, Guide For Concrete Floor and Slab Construction. d. 304R, Guide for Measuring, Mixing, Transporting, and Placing Concrete. e. 305R, Hot Weather Concreting. f. 306.1, Standard Specification for Cold Weather Concreting. g. 309R, Guide for Consolidation of Concrete. 2. ASTM International (ASTM): a. C31/C31M, Standard Practice for Making and Curing Concrete Test Specimens in the Field. b. C33, Standard Specification for Concrete Aggregates. c. C39/C39M, Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens. d. C88, Standard Test Method for Soundness of Aggregates by Use of Sodium Sulfate or Magnesium Sulfate. e. C94/C94M, Standard Specification for Ready-Mixed Concrete. f. C143/C143M, Standard Test Method for Slump of Hydraulic Cement Concrete. g. C150, Standard Specification for Portland Cement. h. C157/C157M, Standard Test Method for Length Change of Hardened Hydraulic-Cement Mortar and Concrete. i. C192/C192M, Standard Practice for Making and Curing Concrete Test Specimens in the Laboratory. j. C231, Standard Test Method for Air Content of Freshly Mixed Concrete by the Pressure Method. k. C260, Standard Specification for Air-Entraining Admixtures for Concrete. l. C311, Standard Test Methods for Sampling and Testing Fly Ash or Natural Pozzolans for Use in Portland-Cement Concrete. m. C452, Standard Test Method for Potential Expansion of Portland- Cement Mortars Exposed to Sulfate. n. C494/C494M, Standard Specification for Chemical Admixtures for Concrete.
CAST-IN-PLACE CONCRETE PW/WBG/475883 03 30 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL o. C595, Standard Specification for Blended Hydraulic Cements. p. C618, Standard Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for Use in Concrete. q. C1012, Standard Test Method for Length Change of Hydraulic- Cement Mortars Exposed to a Sulfate Solution. r. C1218/C1218M, Standard Test Method for Water-Soluble Chloride in Mortar and Concrete. s. D4580, Standard Practice for Measuring Delaminations in Concrete Bridge Decks by Sounding. t. E1155, Standard Test Method for Determining F F Floor Flatness and F L Floor Levelness Numbers. 3. National Institute of Standards and Technology (NIST): Handbook 44, Specifications, Tolerances, and Other Technical Requirements for Weighing and Measuring Devices. 4. National Ready Mixed Concrete Association (NRMCA). 1.02 DEFINITIONS A. Architectural Concrete: Concrete that is exposed as an interior or exterior surface in the completed structure that contributes to visual character of the completed structure, as indicated on Drawings. B. Defective Areas: Surface defects that include honeycomb, rock pockets, indentations greater than 3/16 inch, cracks 0.005 inch wide and larger, as well as a crack that leaks for liquid containment basins and belowgrade habitable spaces; cracks 0.010 inch wide and larger in nonfluid holding structures spalls, chips, air bubbles greater than 3/4 inch in diameter, pinholes, bug holes, embedded debris, lift lines, sand lines, bleed lines, leakage from form joints, fins and other projections, form popouts, texture irregularities, and stains and other color variations that cannot be removed by cleaning. C. Exposed Concrete: Concrete surfaces that can be seen inside or outside of structures regardless whether concrete is above water, dry at all times, or can be seen when structure is drained. D. New Concrete: Less than 60 days old. 1.03 SUBMITTALS A. Action Submittals: 1. Shop Drawings: a. Product Data: Admixtures, bonding agent, bond breaker, and patching materials. b. Design Data: Concrete mix designs signed by qualified mix designer.
PW/WBG/475883 CAST-IN-PLACE CONCRETE JANUARY 2014 03 30 00 - 3 COPYRIGHT 2014 CH2M HILL c. Detailed plan for cold weather curing and protection of concrete placed and cured in weather below 40 degrees F. d. Detailed plan for hot weather placements including curing and protection for concrete placed in ambient temperatures over 80 degrees F. e. Concrete repair methods and materials. B. Informational Submittals: 1. Preinstallation Conference minutes. 2. Manufacturers application instructions for bonding agent and bond breaker. 3. Manufacturers Certificate of Compliance: a. Portland cement. b. Admixtures. c. Fly ash. d. Aggregates. e. Bonding agent. f. Bond breaker. g. Patching materials. h. Admixtures: Manufacturers Certificate of Proper Installation. 4. Statements of Qualification: a. Mix designer. b. Batch plant. 5. Test Reports: a. Admixtures, test reports showing chemical ingredients and percentage of chloride in each admixture and fly ash. b. Source test analysis report for fly ash, including percentage of chloride content. c. Statement identifying aggregates reactivity. Determine water soluble chloride in each component of aggregates in accordance with ASTM C1218/C1218M. d. For each trial concrete mix design and signed by a qualified mix designer. e. Cylinder compressive test results for laboratory concrete mixes. 6. Concrete Delivery Tickets: a. For each batch of concrete before unloading at Site. b. Record of drum revolution counter, type, brand, test certification, Amount of fly ash if used in accordance with ASTM C94/C94M, Section 16.
CAST-IN-PLACE CONCRETE PW/WBG/475883 03 30 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 1.04 QUALITY ASSURANCE A. Qualifications: 1. Mix Designer: Licensed professional engineer registered in the State of Project or state DOT approved mix designer in the state of Project. 2. Batch Plant: Currently certified by the National Ready Mixed Concrete Association. B. Preinstallation Conference: 1. Required Meeting Attendees: a. Contractor, including pumping, placing and finishing, and curing subcontractors. b. Ready-mix producer. c. Admixture representative. d. Testing and sampling personnel. e. Engineer. 2. Schedule and conduct prior to incorporation of respective products into Project. Notify Engineer of location and time. 3. Agenda shall include: a. Admixture types, dosage, performance, and redosing at Site. b. Mix designs, test of mixes, and Submittals. c. Placement methods, techniques, equipment, consolidation, and form pressures. d. Slump and placement time to maintain slump. e. Finish, curing, and water retention. f. Protection procedures for weather conditions. g. Adhesive dowel and rod installation. h. Other specified requirements requiring coordination. 4. Conference minutes as specified in Section 01 31 19, Project Meetings. PART 2 PRODUCTS 2.01 MATERIALS A. Cement: Furnish from one source. 1. Portland Cement Type I or Type II: a. Meet ASTM C150. b. Alkalies: Maximum 0.60 percent. c. Tricalcium Aluminate Content of Type I Cement: Maximum 12 percent. d. Type II cement or combination of Type I mixed with fly ash. e. Combine fly ash with cement at batch plant or during production of cement in accordance with ASTM C595, Type IP cement.
PW/WBG/475883 CAST-IN-PLACE CONCRETE JANUARY 2014 03 30 00 - 5 COPYRIGHT 2014 CH2M HILL B. Aggregates: Furnish from one source. 1. Natural Aggregates: a. Free from deleterious coatings and substances in accordance with ASTM C33, except as modified herein. b. Free of materials and aggregate types causing popouts, discoloration, staining, or other defects on surface of concrete. 2. Nonpotentially Reactive: In accordance with ASTM C33, Appendix XI, Paragraph X1.1. 3. Aggregate Soundness: Test for fine and coarse aggregates in accordance with ASTM C33 and ASTM C88 using sodium sulfate solution. 4. Fine Aggregates: a. Clean, sharp, natural sand. b. ASTM C33. c. Materials Passing 200 Sieve: 4 percent maximum. d. Limit deleterious substances in accordance with ASTM C33, Table 1 with material finer than 200 sieve limited to 3 percent, coal and lignite limited to 0.5 percent. 5. Coarse Aggregate: a. Natural gravels, combination of gravels and crushed gravels, crushed stone, or combination of these materials containing no more than 15 percent flat or elongated particles (long dimension more than five times the short dimension). b. Materials Passing 200 Sieve: 0.5 percent maximum. c. Limit deleterious substances in accordance with ASTM C33, Table 3 for exposed concrete. C. Admixtures: Furnish from one manufacturer. 1. Characteristics: Compatible with each other and free of chlorides or other corrosive chemicals. 2. Air-Entraining Admixture: a. ASTM C260, nontoxic after 30 days and contains no chlorides. b. Concrete with air-entrainment admixture added shall maintain air percentage as batched, within plus or minus 2 percent for time required for placement into structure. 3. Water-Reducing Admixture: ASTM C494/C494M, Type A or Type D. a. Manufacturers and Products: 1) BASF Admixtures Inc., Shakopee, MN; Pozzolith or Polyheed. 2) Euclid Chemical Co., Cleveland, OH; Eucon WR-91. 3) W. R. Grace & Co., Cambridge, MA; WRDA with HYCOL. 4. High Range Water Reducing Admixture (Superplasticizer): a. ASTM C494/C494M. b. Hold slump of 5 inches or greater for time required for placement.
CAST-IN-PLACE CONCRETE PW/WBG/475883 03 30 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL c. Furnish type as recommended by manufacturer for allowed temperature ranges. d. Type F or G. e. Manufacturers and Products: 1) BASF Admixtures Inc., Shakopee, MN; Rheobuild or Polyheed at dosage greater than 10 ounces per 100 pounds of cement. 2) Euclid Chemical Co., Cleveland, OH; Eucon 537. 3) W. R. Grace & Co., Cambridge, MA; Daracem 100. 5. Fly Ash (Pozzolan): Class C or Class F fly ash in accordance with ASTM C618, except as modified herein: a. Shall not be produced from process that has utilized hazardous or potentially hazardous materials. b. ASTM C618, Table 1, Loss of Ignition: Maximum 3 percent. c. ASTM C618, Table 2, Water Requirement: Maximum 100 percent of control. d. ASTM C618, Table 3, Effectiveness in Controlling Alkali-Silica Reaction: Maximum 100 percent expansion of test mixture as a percentage of low-alkali cement control at 14 days. e. ASTM C618, Table 3, Uniformity Requirements: Apply when loss on ignition of fly ash furnished exceeds 3 percent. f. CaO FE O Maximum (%) (%) : . 5 15 2 3
6. Fly Ash: Maximum 25 percent, minimum 15 percent, of total weight of fly ash plus cement. 7. For fly ash not meeting requirements of chemical ratio listed above, furnish the following: a. Test fly ash in accordance with ASTM C1012. b. Furnish test data confirming fly ash in combination with cement used meets strength requirements, is compatible with air- entraining agents and other additives, provides increased sulfate resistance equivalent to or better than Type II cement. c. Conduct tests using proposed fly ash and cement samples together with control samples using Type II cement without fly ash. 8. Fly ash used in concrete containing aggregate classified as potentially reactive for ASR (alkali-silica reactivity) shall be limited to Class F and shall contain low levels of CaO. D. Water: Clean and potable containing less than 500 ppm of chlorides. 2.02 ANCILLARY MATERIALS A. Bonding Agent: 1. Furnish two-component epoxy.
PW/WBG/475883 CAST-IN-PLACE CONCRETE JANUARY 2014 03 30 00 - 7 COPYRIGHT 2014 CH2M HILL 2. Consult manufacturer for surface finish, pot life, set time, vertical or horizontal application, and forming restrictions. 3. Manufacturers and Products: a. BASF Building Systems Inc., Shakopee, MN; Concresive. b. Euclid Chemical Co., Cleveland, OH; Euco Epoxy System. c. Sika Chemical Corp., Lyndhurst, NJ; Sikadur 32. B. Bond Breaker: 1. Nonstaining type, providing positive bond prevention. 2. Manufacturers and Products: a. Burke Co., San Mateo, CA; Burke Clean Lift Bond Breaker or Burke Tilt Free Bond Breaker. b. Nox-Crete Products Group, Omaha, NE; Silcoseal Select. c. Williams Distributors, Inc., Seattle, WA; Williams Tilt-Up Compound. C. Repair Material: 1. In accordance with requirements of Section 03 01 32, Repair of Vertical and Overhead Concrete Surfaces. 2. In accordance with requirements of Section 03 01 33, Repair of Horizontal Concrete Surfaces. 2.03 CONCRETE MIX DESIGN A. Design: Select and proportion ingredients using trial batches; sample, cure and test concrete mix through approved independent testing laboratory in accordance with ACI 211.1. 1. Concrete Compressive Strength, Fc: a. 4,000 psi at 28 days, unless otherwise shown. b. Design lab-cured trial mix cylinders. c. Use additional cement or cement plus fly ash above minimum specified if required to meet average compressive strength, Fcr. d. Use Fcr as basis for selection of concrete proportions as set forth in ACI 301. e. Fcr: Equal to Fc plus 1,200 when data are not available to establish standard deviation. 2. Concrete Fill: a. Design for 2,500 psi at 28 days using 1-inch aggregate, 4-inch maximum slump and 0.46 maximum water to cementitious materials ratio. b. Use water-reducing admixture.
CAST-IN-PLACE CONCRETE PW/WBG/475883 03 30 00 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Proportions: 1. Design mix to meet aesthetic and structural concrete requirements. 2. In accordance with ACI 211.1, unless specified otherwise. 3. Unless specifically stated otherwise, water to cementitious materials ratio shall control amount of total water added to concrete as follows: Water to Cementitious Materials Ratio Coarse Aggregate Size Maximum W/C Ratio w/ Superplasticizer Maximum W/C Ratio w/o Superplasticizer 1-1/2" 0.44 0.44 1" 0.44 0.44 3/4" 0.44 0.44 3/8 0.44 0.44 4. Minimum Cementitious Materials Content: a. 517 pounds per cubic yard for concrete with 1-1/2-inch maximum size aggregate. b. 540 pounds per cubic yard for 1-inch maximum size aggregate. c. 564 pounds per cubic yard for 3/4-inch maximum size aggregate. d. 588 pounds per cubic yard for 3/8-inch maximum size aggregate. e. Increase cementitious materials content as required to obtain strength requirements and water-cement ratio. C. Admixtures: 1. Air Content: a. 4 percent to 7 percent when tested in accordance with ASTM C231. b. 3 percent maximum for interior slabs where heavy-duty concrete floor finish is required or for interior slabs with dense polished machine-trowel surface. c. Use 4 percent minimum for concrete placed under requirements of cold weather concreting, unless noted otherwise. 2. Fly Ash: Maximum 25 percent, minimum 15 percent of total weight of fly ash plus cement. 3. Water Reducers: Use in all concrete. 4. High Range Water Reducers (Superplastizicers): Use at Contractors option. Control slump and workability to at least 4-1/2-inch slump at discharge into forms by adjusting high range water reducer at batch plant.
PW/WBG/475883 CAST-IN-PLACE CONCRETE JANUARY 2014 03 30 00 - 9 COPYRIGHT 2014 CH2M HILL D. Slump Range at Site: 1. 4-1/2 inches minimum, 8 inches maximum for concrete with a high range water reducing admixture. 2. 3 inches minimum and 6 inches maximum for concrete without high range water reducing admixture. 2.04 CONCRETE MIXING A. General: In accordance with ACI 304R. B. Concrete Mix Temperatures: As shown below for various stages of mixing and placing: Concrete Temperatures Concrete Member Size, Minimum Dimension Ambient Air Temp. <12" 12"-36" 36"-72" >72" Minimum concrete temperature as mixed for indicated air temperature: Above 30 deg F 60 deg F 55 deg F 50 deg F 45 deg F 0 to 30 deg F 65 deg F 60 deg F 55 deg F 50 deg F Below 0 deg F 70 deg F 65 deg F 60 deg F 55 deg F Maximum allowable gradual temperature drop in first 24 hours after curing period and after end of protection: 50 deg F 40 deg F 30 deg F 20 deg F C. Truck Mixers: 1. Equip with electrically actuated counters to readily verify number of revolutions of drum or blades. 2. Counter: a. Resettable, recording type, mounted in drivers cab. b. Actuated at time of starting mixers at mixing speeds. 3. Truck mixer operation shall furnish concrete batch as discharged that is homogeneous with respect to consistency, mix, and grading. 4. If slump tests taken at approximately 1/4 point and 3/4 point of load during discharge give slumps differing by more than 2 inches when specified, slump is more than 4 inches, discontinue use of truck mixer unless causing condition is corrected and satisfactory performance is verified by additional slump tests.
CAST-IN-PLACE CONCRETE PW/WBG/475883 03 30 00 - 10 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 5. Before attempting to reuse unit, check mechanical details of mixer, such as water measuring, and discharge apparatus, condition of blades, speed of rotation, general mechanical condition of unit, admixture dispensing equipment, and clearance of drum. 6. Do not use nonagitating or combination truck and trailer equipment for transporting ready-mixed concrete. 7. Concrete Volume in Truck: a. Limit to 63 percent of total volume capacity in accordance with ASTM C94/C94M when truck mixed. b. Limit to 80 percent of total volume capacity when central mixed. 8. Mix each batch of concrete in truck mixer for minimum 70 revolutions of drum or blades at rate of rotation designated by equipment manufacturer. 9. Perform additional mixing, if required, at speed designated by equipment manufacturer as agitating speed. 10. Place materials, including mixing water, in mixer drum before actuating revolution counter for determining number of mixing revolutions. D. Aggregates: Thoroughly and uniformly wash before use. E. Admixtures: 1. Air-Entraining Admixture: Add at plant through manufacturer-approved dispensing equipment. 2. Water Reducers: Add prior to addition of high range water reducing admixture (superplasticizers). 3. High Range Water Reducing Admixture (Superplasticizers) and Air- Entraining Admixtures: a. Add at concrete plant only through equipment furnished or approved by admixture manufacturer. b. Accomplish variations in slump, working time, and air content for flowable mixes by increasing or reducing high range water reducing admixture (superplasticizers) dose or air-entraining admixture dose at ready-mix plant only. c. Equipment shall provide for easy and quick visual verification of admixture amount used for each dose. d. Add discharge amount to each load of concrete into separate dispensing container, verify amount is correct, and add to concrete. e. Additional dosage of high range water reducing admixture (superplasticizers) may be added in field using manufacturer- approved dispensing when unexpected delays cause too great of slump loss.
PW/WBG/475883 CAST-IN-PLACE CONCRETE JANUARY 2014 03 30 00 - 11 COPYRIGHT 2014 CH2M HILL 2.05 SOURCE QUALITY CONTROL A. Cement: Test for total chloride content. B. Fly Ash: Test in accordance with ASTM C311. C. Batch Plant Inspection: Engineer shall have access to and have right to inspect batch plants, cement mills, and supply facilities of suppliers, manufacturers, and Subcontractors, providing products included in these Specifications. 1. Weighing Scales: Tested and certified within tolerances set forth in the NIST Handbook No. 44. 2. Batch Plant Equipment: Either semiautomatic or fully automatic in accordance with ASTM C94/C94M. PART 3 EXECUTION 3.01 PLACING CONCRETE A. Preparation: Meet requirements and recommendations of ACI 304R and ACI 301, except as modified herein. B. Inspection: Notify Engineer at least 1 full working day in advance before starting to place concrete. C. Discharge Time: 1. As determined by set time, do not exceed 1-1/2 hours after adding cement to water unless special approved time delay admixtures are used. Coordinate time delay admixture information with manufacturer and Engineer prior to placing concrete. 2. Adjust slump or air content at Site by adding admixtures for particular load when approved by Engineer. Then, adjust plant dosage for remainder of placement. Additional dosage at Site shall be through approved dispenser supplied by admixture manufacturer. 3. Maintain required slump throughout time of concrete placement and consolidation. Discontinue use of high range water reducing admixture (superplasticizers) and provide new mix design if it fails to maintain slump between 4 inches to 8 inches and produce good consolidation for length of time required. Redesign mix adjusting set control admixtures to maintain setting time in range required. D. Placement into Formwork: 1. Before depositing concrete, remove debris from space to be occupied by concrete.
CAST-IN-PLACE CONCRETE PW/WBG/475883 03 30 00 - 12 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. Prior to placement of concrete, dampen fill under slabs on ground, dampen sand where vapor retarder is specified, and dampen wood forms. 3. Reinforcement: Secure in position before placing concrete. 4. Place concrete as soon as possible after leaving mixer, without segregation or loss of ingredients, without splashing forms or steel above, and in layers not over 1.5 feet deep, except for slabs which shall be placed full depth. Place and consolidate successive layers prior to initial set of first layer to prevent cold joints. 5. Use placement devices, for example, chutes, pouring spouts, and pumps. 6. Vertical Free Fall Drop to Final Placement: 5 feet in forms 8 inches or less wide and 8 feet in forms wider than 8 inches, except as specified. a. For placements where drops are greater than specified, use placement device such that free fall below placement device conforms to required value. b. Limit free fall to prevent segregation caused by aggregates hitting reinforcing steel. 7. Do not use aluminum conveying devices. 8. Provide sufficient illumination in the interior of forms so concrete deposition is visible, permitting confirmation of consolidation quality. 9. Joints in Footings and Slabs: a. Ensure space beneath plastic water stop completely fills with concrete. b. During concrete placement, make visual inspection of entire water stop area. c. Limit concrete placement to elevation of waterstop in first pass, vibrate concrete under waterstop, lift waterstop to confirm full consolidation without voids, place remaining concrete to full height of slab. d. Apply procedure to full length of waterstops. 10. If reinforcement is in direct sunlight or is more than 20 degrees F higher in temperature than concrete temperature before placement, wet reinforcement with water fog spray before placing concrete to cool reinforcement. 11. Trowel and round off top exposed edges of walls with 1/4-inch radius steel edging tool. E. Conveyor Belts and Chutes: 1. Design and arrange ends of chutes, hopper gates, and other points of concrete discharge throughout conveying, hoisting, and placing system for concrete to pass without becoming segregated. 2. Do not use chutes longer than 50 feet. 3. Minimum Slopes of Chutes: Angled to allow concrete to readily flow without segregation.
PW/WBG/475883 CAST-IN-PLACE CONCRETE JANUARY 2014 03 30 00 - 13 COPYRIGHT 2014 CH2M HILL 4. Conveyor Belts: a. Approved by Engineer. b. Wipe clean with device that does not allow mortar to adhere to belt. c. Cover conveyor belts and chutes. F. Retempering: Not permitted for concrete where cement has partially hydrated. G. Pumping of Concrete: 1. Provide standby pump, conveyor system, crane and concrete bucket, or other system onsite during pumping, for adequate redundancy to assure completion of concrete placement without cold joints in case of primary placing equipment breakdown. 2. Minimum Pump Hose (Conduit) Diameter: 4 inches. 3. Replace pumping equipment and hoses (conduits) that are not functioning properly. H. Maximum Size of Concrete Placements: 1. Limit size of each placement to allow for strength gain and volume change as a result of shrinkage. 2. Joints: a. Locate expansion, control, contraction, and construction joints where shown. b. When expansion or control joints are not shown, provide construction joints at maximum spacing of 40 feet. c. When expansion or control joint spacing exceeds 60 feet, provide intermediate construction joints at maximum spacing of 40 feet. d. Uniformly space construction joints. e. Vertical construction joint shall not be greater than 20 feet from wall corners or intersections. 3. Consider beams, girders, brackets, column capitals, and haunches as part of floor or roof system and place monolithically with floor or roof system. I. Removal of Water: Unless tremie method for placing concrete is specified, remove water from space to be occupied by concrete. J. Consolidation and Visual Observation: 1. Consolidate concrete with internal vibrators with minimum frequency of 8,000 cycles per minute and amplitude as required to consolidate concrete in section being placed. 2. Provide at least one standby vibrator in operable condition at placement Site prior to placing concrete. 3. Consolidation Equipment and Methods: ACI 309R.
CAST-IN-PLACE CONCRETE PW/WBG/475883 03 30 00 - 14 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 4. Provide sufficient windows in forms or limit form height to allow for concrete placement through windows and for visual observation of concrete. 5. Vibration consolidation shall not exceed distance of 3 feet from point of placement. 6. Vibrate concrete in vicinity of joints to obtain impervious concrete. K. Hot Weather: 1. Prepare ingredients, mix, place, cure, and protect in accordance with ACI 305R. 2. Placement frequency shall be such that lift lines will not be visible in exposed or architectural concrete finishes. 3. Maintain concrete temperature below 85 degrees F at time of placement, or furnish test data or provide other proof that admixtures and mix ingredients do not produce flash set plastic shrinkage, or cracking as a result of heat of hydration. Cool ingredients before mixing to maintain fresh concrete temperatures as specified or less. 4. Provide for windbreaks, shading, fog spraying, sprinkling, ice, wet cover, or other means as necessary to maintain concrete at or below specified temperature. 5. Prevent differential temperature between reinforcing steel and concrete. 6. Evaporation Retardant: As specified in Section 03 39 00, Concrete Curing. L. Cold Weather Placement: 1. Do not place concrete when ambient temperature is below 40 degrees F or approaching 40 degrees F and falling, without special protection as specified or approved by Engineer. 2. Do not place concrete against frozen earth or ice, or against forms and reinforcement with frost or ice present. 3. Provide heated enclosures when air temperatures are below 40 degrees F. 4. Maintain surface temperature of concrete above 40 degrees F and cure concrete as specified in Section 03 39 00, Concrete Curing, for minimum of 7 days. 5. Provide maximum and minimum thermometers placed on concrete surfaces spaced throughout Work to allow monitoring of concrete surface temperatures representative of Work. 6. In accordance with ACI 306.1 and ACI 301. 7. External Heating Units: a. Vent heating units to atmosphere and do not locally heat or dry concrete. Where water cure is specified, maintain wet condition. b. Do not exhaust heater flue gases (causes concrete carbonation as a result of concentrated carbon dioxide) directly into enclosed area.
PW/WBG/475883 CAST-IN-PLACE CONCRETE JANUARY 2014 03 30 00 - 15 COPYRIGHT 2014 CH2M HILL 8. Maintain curing conditions as specified in Section 03 39 00, Concrete Curing. 3.02 CONCRETE BONDING A. To Existing Concrete: 1. Thoroughly clean and mechanically roughen existing concrete surfaces to roughness profile of 1/4 inch. 2. Saturate surface with water for 24 hours prior to placing new concrete. 3.03 CONSTRUCTION JOINTS A. As specified in Section 03 10 00, Concrete Forming and Accessories. 3.04 REPAIRING CONCRETE A. Repair of Defective New Work: 1. Repair concrete surfaces of elements placed in this Project that are defective. 2. Repair defective vertical and overhead concrete surfaces in accordance with Section 03 01 32, Repair of Vertical and Overhead Concrete Surfaces. 3. Develop repair techniques with material manufacturer on mockup panels prior to starting actual repair work and show how finish color will blend with adjacent surfaces. Obtain approval from Engineer. 4. Obtain quantities of repair material and manufacturers detailed instructions for use to provide repair with finish to match adjacent surface or apply sufficient repair material adjacent to repair to blend finish appearance. 5. Repair of concrete shall provide structurally sound surface finish, uniform in appearance or upgrade finish by other means until acceptable to Engineer. B. Rehabilitation Repair: 1. Repair existing deteriorated concrete areas indicated on Drawings. 2. Repair horizontal concrete surfaces in accordance with Section 03 01 33, Repair of Horizontal Concrete Surfaces. 3. Repair vertical and overhead concrete surfaces in accordance with Section 03 01 32, Repair of Vertical and Overhead Concrete Surfaces. 4. Repair existing cracks with epoxy injections in accordance with Section 03 64 23, Crack Repair Epoxy Injection Grouting.
CAST-IN-PLACE CONCRETE PW/WBG/475883 03 30 00 - 16 JANUARY 2014 COPYRIGHT 2014 CH2M HILL C. Tie Holes: 1. Fill with nonshrink grout as specified in Section 03 62 00, Nonshrink Grouting. 2. Match color of adjacent concrete and demonstrate on mockup panels first. 3. Compact grout using steel hammer and steel tool to drive grout to high density. Cure grout with water. D. Exposed Metal Objects: 1. Metal objects not intended to be exposed in as-built condition of structure including wire, nails, and bolts, shall be removed by chipping back concrete to depth of 1/2 inch and then cutting or removing metal object. 2. Repair area of chipped-out concrete. 3.05 CONCRETE WALL FINISHES A. Type W-1 (Ordinary Wall Finish): 1. Patch tie holes. 2. Knock off projections. 3. Patch defective areas. B. Type W-2 (Smooth Wall Finish): 1. Patch tie holes. 2. Grind off projections, fins, and rough spots. 3. Patch defective areas and repair rough spots resulting from form release agent failure or other reasons to provide smooth uniform appearance. C. Type W-5 (Finish for Painting): 1. Patch tie holes. 2. Grind off projections, fins, and rough spots. 3. Patch and repair defective areas as specified for Type W-2. 4. Leave surface ready for painting as specified in Section 09 90 05, Architectural Painting. 3.06 CONCRETE SLAB FINISHES A. General: 1. Finish slab concrete per the requirements of ACI 302.1R. 2. Use manual screeds, vibrating screeds, or roller compacting screeds to place concrete level and smooth.
PW/WBG/475883 CAST-IN-PLACE CONCRETE JANUARY 2014 03 30 00 - 17 COPYRIGHT 2014 CH2M HILL 3. Do not use jitterbugs or other special tools designed for purpose of forcing coarse aggregate away from surface and allowing layer of mortar, which will be weak and cause surface cracks or delamination, to accumulate. 4. Do not dust surfaces with dry materials. 5. Use evaporation retardant. 6. Round off edges of slabs with steel edging tool, except where cove finish is shown. Steel edging tool radius shall be 1/4 inch for slabs subject to wheeled traffic. B. Type S-1 (Steel Troweled Finish): 1. Finish by screeding and floating with straightedges to bring surfaces to required finish elevation. Use evaporation retardant. 2. While concrete is still green, but sufficiently hardened to bear a persons weight without deep imprint, wood float to true, even plane with no coarse aggregate visible. 3. Use sufficient pressure on wood floats to bring moisture to surface. 4. After surface moisture has disappeared, hand trowel concrete to produce smooth, impervious surface, free from trowel marks. 5. Burnish surface with an additional troweling. Final troweling shall produce ringing sound from trowel. 6. Do not use dry cement or additional water during troweling, nor will excessive troweling be permitted. 7. Power Finishing: a. Approved power machine may be used in lieu of hand finishing in accordance with directions of machine manufacturer. b. Do not use power machine when concrete has not attained necessary set to allow finishing without introducing high and low spots in slab. c. Do first steel troweling for slab S-1 finish by hand. C. Type S-2 (Wood Float Finish): 1. Finish slab to receive fill and mortar setting bed by screeding with straightedges to bring surface to required finish plane. 2. Wood float finish to compact and seal surface. 3. Remove laitance and leave surface clean. 4. Coordinate with other finish procedures. D. Type S-3 (Underside Elevated Slab Finish): When forming is removed, grind off projections on underside of slab and patch defective areas: 1. Prepare surfaces for painting as specified in Section 09 90 05, Architectural Painting.
CAST-IN-PLACE CONCRETE PW/WBG/475883 03 30 00 - 18 JANUARY 2014 COPYRIGHT 2014 CH2M HILL E. Type S-5 (Broomed Finish): 1. Finish as specified for Type S-1 floor finish, except omit final troweling and finish surface by drawing fine-hair broom lightly across surface. 2. Broom in same direction and parallel to expansion joints, or, in the case of inclined slabs, perpendicular to slope, except for round roof slab, broom surface in radial direction. F. Type S-6 (Sidewalk Finish): 1. Slope walks down 1/4 inch per foot away from structures, unless otherwise shown. 2. Strike off surface by means of strike board and float with wood or cork float to true plane, then flat steel trowel before brooming. 3. Broom surface at right angles to direction of traffic or as shown. 4. Lay out sidewalk surfaces in blocks, as shown or as directed by Engineer, with grooving tool. G. Concrete Curbs: 1. Float top surface of curb smooth, and finish all discontinuous edges with steel edger. 2. After concrete has taken its initial set, remove front form and give exposed vertical surface an ordinary wall finish, Type W-1. 3.07 CONCRETE SLAB TOLERANCES A. Slab Tolerances: 1. Exposed Slab Surfaces: Comprise of flat planes as required within tolerances specified. 2. Slab Finish Tolerances and Slope Tolerances: Crowns on floor surface not too high as to prevent 10-foot straightedge from resting on end blocks, nor low spots that allow block of twice the tolerance in thickness to pass under supported 10-foot straightedge. 3. Slab Type S-A: Steel gauge block 5/16 inch thick. 4. Slab Type S-B: Steel gauge block 1/8 inch thick. 5. Slab Type S-A and S-B: Finish Slab Elevation: Slope slabs to floor drain and gutter, and shall adequately drain regardless of tolerances. 6. Thickness: Maximum 1/4 inch minus or 1/2 inch plus from thickness shown. Where thickness tolerance will not affect slope, drainage, or slab elevation, thickness tolerance may exceed 1/2 inch plus. B. Thickness: Maximum 1/4 inch minus or 1/2 inch plus from thickness shown. Where thickness tolerance will not affect slope, drainage, or slab elevation, thickness tolerance may exceed 1/2 inch plus.
PW/WBG/475883 CAST-IN-PLACE CONCRETE JANUARY 2014 03 30 00 - 19 COPYRIGHT 2014 CH2M HILL 3.08 BEAM AND COLUMN FINISHES A. Type B-1: Match wall Type W-1. B. Type B-2: Match wall Type W-2. C. Type B-5: 1. Repair rock pockets. 2. Fill air voids. 3. Match wall Type W-5. D. Type C-1: Match wall Type W-1. E. Type C-2: Match wall Type W-2. F. Type C-5: 1. Fill air pockets. 2. Match wall Type W-5. 3.09 FIELD QUALITY CONTROL A. General: 1. Provide adequate facilities for safe storage and proper curing of concrete test cylinders onsite for first 24 hours, and for additional time as may be required before transporting to test lab. 2. Provide concrete for testing of slump, air content, and for making cylinders from the point of discharge into forms. When concrete is pumped, Samples used shall be taken from discharge end of pump hose. 3. Evaluation will be in accordance with ACI 301 and Specifications. 4. Specimens shall be made, cured, and tested in accordance with ASTM C31/C31M and ASTM C39/C39M. 5. Frequency of testing may be changed at discretion of Engineer. 6. Pumped Concrete: Take concrete samples for slump (ASTM C143/C143M) and test cylinders (ASTM C31/C31M and ASTM C39/C39M) and shrinkage specimens (ASTM C157/C157M) at placement (discharge) end of line. 7. Reject concrete represented by cylinders failing to meet strength and air content specified. B. High Range Water Reducer (Superplasticizer) Admixture Segregation Test: Test each truck prior to use on job. 1. Segregation Test Objective: Concrete with 4-inch to 8-inch slump must stay together when slumped. Segregation is assumed to cause mortar to
CAST-IN-PLACE CONCRETE PW/WBG/475883 03 30 00 - 20 JANUARY 2014 COPYRIGHT 2014 CH2M HILL flow out of mix even though aggregate may stay piled enough to meet slump test. 2. Test Procedure: Make slump test and check for excessive slump and observe to see if mortar or moisture flows from slumped concrete. 3. Reject concrete if mortar or moisture separates and flows out of mix. C. Cold Weather Placement Tests: 1. During cold weather concreting, cast cylinders for field curing as follows. Use method that will produce greater number of specimens: a. Six extra test cylinders from last 100 cubic yards of concrete. b. Minimum three specimens for each 2 hours of placing time or for each 100 cubic yards. 2. These specimens shall be in addition to those cast for lab testing. 3. Protect test cylinders from weather until they can be placed under same protection provided for concrete of structure that they represent. 4. Keep field test cylinders in same protective environment as parts of structure they represent to determine if specified strength has been obtained. 5. Test cylinders in accordance with applicable sections of ASTM C31/C31M and ASTM C39/C39M. 6. Use test results to determine specified strength gain prior to falsework removal or for prestressing. D. Tolerances: 1. Walls: Measure and inspect walls for compliance with tolerances specified in Section 03 10 00, Concrete Forming and Accessories. 2. Slab Finish Tolerances and Slope Tolerances: a. Floor flatness measurements shall be made day after floor is finished and before shoring is removed to eliminate effects of shrinkage, curing, and deflection. b. Support 10-foot-long straightedge at each end with steel gauge blocks of thicknesses equal to specified tolerance. c. Compliance with designated limits in four of five consecutive measurements is satisfactory, unless defective conditions are observed.
PW/WBG/475883 CAST-IN-PLACE CONCRETE JANUARY 2014 03 30 00 - 21 COPYRIGHT 2014 CH2M HILL 3.10 MANUFACTURERS SERVICES A. Provide the following representative at Site in accordance with Section 01 43 33, Manufacturers Field Services, for installation assistance, inspection, and certification of proper installation for concrete ingredients, mix design, mixing, and placement. 1. Batch Plant Representative: a. Observe how concrete mixes are performing. b. Be present during first placement of each type of concrete mix. c. Assist with concrete mix design, performance, placement, weather problems, and problems as may occur with concrete mix throughout Project. d. Establish control limits on concrete mix designs. 2. Admixture Manufacturers Representative: a. Demonstrate special features, product performance, product mixing, testing, and placement or installation for each type of admixture. b. Observe how concrete mixes are performing. c. Be present during first placement of each type of concrete mix. d. Assist with concrete mix design, performance, placement, weather problems, and problems as may occur with concrete mix throughout Project, including instructions for redosing. e. Provide equipment for control of concrete redosing for air entrainment or high range water reducing admixture (superplasticizers) at Site to maintain proper slump and air content if so needed. 3. Bonding Agent Manufacturers Representative: Demonstrate product performance, product mixing, and placement. 3.11 PROTECTION OF INSTALLED WORK A. After curing as specified in Section 03 39 00, Concrete Curing, and after applying final floor finish, cover slabs with plywood or particle board or plastic sheeting or other material to keep floor clean and protect it from material and damage as a result of other construction work. B. Repair defective areas and areas damaged by construction. 3.12 SCHEDULE OF CONCRETE FINISHES A. Form Tolerances: As specified in Section 03 10 00, Concrete Forming and Accessories.
CAST-IN-PLACE CONCRETE PW/WBG/475883 03 30 00 - 22 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Provide concrete finishes as scheduled: Area Type of Finish Required Form Tolerances Exterior Wall Surfaces Abovegrade/exposed (above a point 6" below finish grade) W-5 W-B Backfilled/not waterproofed (below a point 6" below final grade) W-1 W-A Walls to receive cementitious coatings W-5 W-B Interior Wall Surfaces Dry areas/not painted or coated W-2 W-A Dry areas/painted or coated W-5 W-A Exterior Slabs Roof slab/exposed S-5 S-B Roof slab/covered with roofing material S-1 S-A Stairs and landings S-5 S-B Sidewalks S-6 S-B Other exterior slabs S-1 S-A Interior Slabs Building dry areas S-1 S-B Slabs to receive mortar setting bed for tile S-2 S-A Slabs to receive resilient flooring or carpet S-1 S-A Underside of elevated slabs S-3 S-A Building basement slabs S-5 S-B Beams and Columns Beams/coated B-5 B-A Beams/not coated B-2 B-A Columns/coated C-5 C-A Columns/not coated C-2 C-A END OF SECTION
PW/WBG/475883 CONCRETE CURING JANUARY 2014 03 39 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 03 39 00 CONCRETE CURING PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. ASTM International (ASTM): a. C309, Standard Specification for Liquid Membrane-Forming Compounds for Curing concrete. b. C1315, Standard Specification for Liquid Membrane-Forming Compounds Having Special Properties for Curing and Sealing Concrete. 1.02 SUBMITTALS A. Action Submittals: 1. Manufacturers data for the following products: a. Evaporation retardant. b. Curing compound. c. Clear sealer. 2. Curing methods proposed. B. Informational Submittals: 1. Curing Compound: Manufacturers Certificate of Compliance showing moisture retention requirements. PART 2 PRODUCTS 2.01 MATERIALS A. Curing Compound: 1. Water-based, high solids content nonyellowing curing compound meeting requirements of ASTM C309 and ASTM C1315. a. Moisture Loss: 0.40 kg/square m/72 hours maximum. b. Capable of meeting moisture retention at manufacturers specified application rate. 2. Manufacturers and Products: a. Chemrex, Inc., Shakopee, MN; Masterkure. b. Euclid Chemical Co., Cleveland, OH; Super Diamond Clear VOX.
CONCRETE CURING PW/WBG/475883 03 39 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL c. WR Meadows, Inc., Hampshire, IL; VOCOMP-30. d. Vexcon Chemical, Inc.; Philadelphia, PA; Starseal 1315. e. Dayton Superior; Safe Cure and Seal 30%. B. Evaporation Retardant: 1. Optional: Fluorescent color tint that disappears completely upon drying. 2. Manufacturers and Products: a. Master Builders Co., Cleveland, OH; Confilm. b. Euclid Chemical Co., Cleveland, OH; Eucobar. C. Clear Sealer (One-Component Penetrating Silane Sealer): 1. Manufacturers and Products: a. Chemrex, Inc., Shakopee, MN; Masterseal SL. b. Euclid Chemical Co.; Eucoguard 200. PART 3 EXECUTION 3.01 CURING OF CONCRETE A. Use one of the following methods as approved by Engineer: 1. Walls: a. General: Where walls are to receive coatings, painting, cementitious material, or other similar finishes, use only water curing procedures. b. Method 1: Leave concrete forms in place and keep entire surfaces of forms and concrete wet for 7 days. c. Method 2: Apply curing compound, where allowed, immediately after removal of forms. d. Method 3: Continuously sprinkle with water 100 percent of exposed surfaces for 7 days starting immediately after removal of forms. 2. Slabs and Curbs: a. Method 1: Protect surface by water ponding for 7 days. b. Method 2: Cover with burlap or cotton mats and keep continuously wet for 7 days. c. Method 3: Cover with 1-inch layer of wet sand, earth, or sawdust, and keep continuously wet for 7 days. d. Method 4: Continuously sprinkle exposed surface for 7 days. e. Other agreed upon method that will keep moisture present and uniform at all times on surface of slabs. Do not use curing compounds.
PW/WBG/475883 CONCRETE CURING JANUARY 2014 03 39 00 - 3 COPYRIGHT 2014 CH2M HILL f. Where water curing for slabs during cold weather is not possible, use Engineer-approved curing compound at manufacturers recommended coverage per gallon. g. Where curing compound cannot be used, special methods using moisture shall be agreed upon prior to placing the concrete slabs. h. Protect slabs during cold weather with plastic sheets or other material inside required heated enclosure if foot traffic is permitted on slabs. B. Use only water curing where additional finishes such as clear sealer, hardeners, painting, parking deck coating system, and other special coatings are required. 3.02 EVAPORATION RETARDANT APPLICATION A. Spray onto surface of fresh flatwork concrete immediately after screeding to react with surface moisture. B. Reapply as needed to ensure a continuous moist surface until final finishing is completed. 3.03 CLEAR SEALER APPLICATION A. Apply to slabs on grade. B. Before application, water cure concrete walls and floors to receive sealer for a minimum of 28 days, keep clean, unpainted, free from membrane curing compounds, with Work above them completed. C. Apply with stiff brush, short nap roller, squeegee, garden sprayer, or conventional paint spray equipment. D. Apply at a coverage rate of 125 to 200 square feet per gallon and cure the sealer on slabs for the following minimum cure time at the ambient temperatures shown prior to allowing foot traffic: 1. 90 degrees F: 2 hours. 2. 75 degrees F: 4 hours. 3. 50 degrees F: 8 hours. 4. 35 degrees F: 16 hours. 3.04 MANUFACTURERS SERVICES A. Provide manufacturers representative at Site in accordance with Section 01 43 33, Manufacturers Field Services, for installation assistance, inspection, and certification of proper installation for products specified.
CONCRETE CURING PW/WBG/475883 03 39 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Provide clear sealer manufacturers representative to demonstrate proper application of product. C. Provide curing compound manufacturers representative to demonstrate proper application of curing compound to show coverage in one coat. END OF SECTION
PW/WBG/475883 NONSHRINK GROUTING JANUARY 2014 03 62 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 03 62 00 NONSHRINK GROUTING PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. ASTM International (ASTM): a. C230, Standard Specification for Flow Table for Use in Tests of Hydraulic Cement. b. C621, Standard Specification for Packaged Dry, Hydraulic- Cement Grout (Nonshrinkable). c. C939, Standard Test Method for Flow of Grout for Preplaced- Aggregate Concrete (Flow Cone Method). d. C1107/C1107M, Standard Specification for Packaged Dry, Hydraulic-Cement Grout (Nonshrink). 1.02 SUBMITTALS A. Action Submittals: 1. Product data of grouts. 2. Proposed method for keeping existing concrete surfaces wet prior to placing grout. 3. Forming method for fluid grout placements. 4. Curing method for grout. B. Informational Submittals: 1. Manufacturers Written Instructions: a. Adding fiber reinforcing to batching. b. Cement-water ratio of grout topping. c. Mixing of grout. 2. Manufacturers proposed training schedule for grout work. 3. Manufacturers Certificate of Compliance: a. Grout free from chlorides and other corrosion-causing chemicals. b. Nonshrink grout properties of Category II, verifying expansion at 3 days or 14 days will not exceed the 28-day expansion and nonshrink properties are not based on gas or gypsum expansion. 4. Manufacturers Certificate of Proper Installation. 5. Statements of Qualification: Nonshrink grout manufacturers representative.
NONSHRINK GROUTING PW/WBG/475883 03 62 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 6. Test Reports: a. Test report for 24-hour evaluation of nonshrink grout. b. Test results and service report from demonstration and training session. c. Field test reports and laboratory test results for field-drawn Samples. 1.03 QUALIFICATIONS A. Nonshrink Grout Manufacturers Representative: Authorized and trained representative of grout manufacturer. Minimum of 1-year experience that has resulted in successful installation of grouts similar to those for this Project. B. For grout suppliers not listed herein, provide completed 24-hour Evaluation of Nonshrink Grout Test Form, attached at the end of this Section. Independent testing laboratory to certify that testing was conducted within last 18 months. 1.04 GUARANTEE A. Manufacturers guarantee shall not contain disclaimer on the product data sheet, grout bag, or container limiting responsibility to only the purchase price of products and materials furnished. B. Manufacturer guarantees participation with Contractor in replacing or repairing grout found defective as a result of faulty materials, as determined by industry standard test methods. PART 2 PRODUCTS 2.01 NONSHRINK GROUT SCHEDULE A. Furnish nonshrink grout for applications in grout category in the following schedule: Application Temperature Range Max. Placing Time 40 deg F to 100 deg F 20 Min. Greater Than 20 Min. Filling tie holes I I I Through-bolt openings II II II Grouting hollow core cells II II II Grouting around floor drains II II II
PW/WBG/475883 NONSHRINK GROUTING JANUARY 2014 03 62 00 - 3 COPYRIGHT 2014 CH2M HILL 2.02 NONSHRINK GROUT A. Category I: 1. Nonmetallic and nongas-liberating. 2. Prepackaged natural aggregate grout requiring only the addition of water. 3. Test in accordance with ASTM C1107/C1107M: a. Grout shall have flowable consistency. b. Flowable for 15 minutes. 4. Grout shall not bleed at maximum allowed water. 5. Minimum strength of flowable grout, 3,000 psi at 3 days, 5,000 psi at 7 days, and 7,000 psi at 28 days. 6. Manufacturers and Products: a. BASF Building Systems, Inc., Shakopee, MN; Construction Grout. b. Euclid Chemical Co., Cleveland, OH; NS Grout. c. Dayton Superior Corp., Kansas City, KS; 1107 Advantage Grout. d. US MIX Co., Denver, CO; US Spec MP Grout. e. L & M Construction Chemicals, Inc., Omaha, NE; Duragrout. B. Category II: 1. Nonmetallic, nongas-liberating. 2. Prepackaged natural aggregate grout requiring only the addition of water. 3. Aggregate shall show no segregation or settlement at fluid consistency at specified times or temperatures. 4. Test in accordance with ASTM C1107/C1107M: a. Fluid consistency 20 seconds to 30 seconds in accordance with ASTM C939. b. Temperatures of 40 degrees F, 80 degrees F, and 100 degrees F. 5. 1 hour after mixing, pass fluid grout through flow cone with continuous flow. 6. Minimum strength of fluid grout, 3,500 psi at 1 day, 4,500 psi at 3 days, and 7,500 psi at 28 days. 7. Maintain fluid consistency when mixed in 1 to 9 yard loads in ready- mix truck. 8. Manufacturers and Products: a. BASF Building Systems, Inc., Shakopee, MN; Master Flow 928. b. Five Star Products Inc., Fairfield, CT; Five Star Fluid Grout 100. c. Euclid Chemical Co., Cleveland, OH; Hi Flow Grout. d. Dayton Superior Corp., Kansas City, KS; Sure Grip High Performance Grout. e. L & M Construction Chemicals, Inc., Omaha, NE; Crystex.
NONSHRINK GROUTING PW/WBG/475883 03 62 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL PART 3 EXECUTION 3.01 NONSHRINK GROUT A. General: Mix, place, and cure nonshrink grout in accordance with grout manufacturers representatives training instructions. B. Form Tie or Through-Bolt Holes: Provide nonshrink grout, Category I and Category II, fill space with dry pack dense grout hammered in with steel tool and hammer. Through-bolt holes; coordinate dry pack dense grout application with vinyl plug in Section 03 10 00, Concrete Forming and Accessories, and bonding agent in Section 03 30 00, Cast-in-Place Concrete. 3.02 FIELD QUALITY CONTROL A. Evaluation and Acceptance of Nonshrink Grout: 1. Provide a flow cone and cube molds with restraining plates onsite. Continue tests during Project as demonstrated by grout manufacturers representative. 2. Perform flow cone and bleed tests, and make three 2-inch by 2-inch cubes for each 25 cubic feet of each type of nonshrink grout used. Use restraining caps for cube molds in accordance with ASTM C1107/C1107M. 3. For large grout applications make three additional cubes and one more flow cone test. Include bleed test for each additional 25 cubic feet of nonshrink grout placed. 4. Consistency: As specified in Article Nonshrink Grout. Grout with consistencies outside range requirements shall be rejected. 5. Segregation: As specified in Article Nonshrink Grout. Grout when aggregate separates shall be rejected. 6. Nonshrink grout cubes shall test equal to or greater than minimum strength specified. 7. Strength Test Failures: Nonshrink grout work failing strength tests shall be removed and replaced. 8. Perform bleeding test to demonstrate grout will not bleed. 9. Store cubes at 70 degrees F. 10. Independent testing laboratory shall prepare, store, cure, and test cubes in accordance with ASTM C1107/C1107M. 3.03 MANUFACTURERS SERVICES A. General: 1. Coordinate demonstrations, training sessions, and applicable Site visits with grout manufacturers representative.
PW/WBG/475883 NONSHRINK GROUTING JANUARY 2014 03 62 00 - 5 COPYRIGHT 2014 CH2M HILL 2. Provide and conduct onsite, demonstration and training sessions for bleed tests, mixing, flow cone measurement, cube testing, application, and curing for each category and type of nonshrink grout. 3. Necessary equipment and materials shall be available for demonstration. B. Training: 1. Training is required for all Type II grout installations. 2. Grout manufacturers representative shall train Contractor to perform grout work. 3. Establish location at Site and schedule time for grout manufacturers demonstration and training session of proposed nonshrink grouts. Mix nonshrink grouts to required consistency, test, place, and cure on actual Project, such as, baseplates and tie holes to provide actual on-the-job training. 4. Use minimum of five bags for each grout Category II. Mix grout to fluid consistency and conduct flow cone and two bleed tests, make a minimum of six cubes for testing of two cubes at 1 day, 3 days, and 28 days. Use remaining grout for final Work. 5. Training shall include methods for curing grout. 6. Mix and demonstrate grouting hollow core cells. 7. Transport test cubes to independent test laboratory and obtain test reports. 3.04 SUPPLEMENT A. The supplement listed below, following End of Section, is a part of this Specification: 1. 24-Hour Evaluation of Nonshrink Grout Test Form and Grout Testing Procedures. END OF SECTION
PW/WBG/475883 NONSHRINK GROUTING JANUARY 2014 03 62 00 SUPPLEMENT - 1 COPYRIGHT 2014 CH2M HILL SUPPLEMENT 1
(Test Lab Name)
(Address)
(Phone No.) 24-HOUR EVALUATION OF NONSHRINK GROUT TEST FORM OBJECTIVE: Define standard set of test procedures for an independent testing laboratory to perform and complete within a 24-hour period. SCOPE: Utilize test procedures providing 24-hour results to duplicate field grouting demands. Intent of evaluation is to establish grout manufacturers qualifications. PRIOR TO TEST: Obtain five bags of each type of grout. 1. From intended grout supplier for Project. 2. Five bags of grout shall be of same lot number. ANSWER THE FOLLOWING QUESTIONS FOR GROUT BEING TESTED FROM LITERATURE, DATA, AND PRINTING ON BAG: A. Product data and warranty information contained in company literature and data? Yes_____ No_____ B. Literature and bag information meet specified requirements? Yes_____ No_____ C. Manufacturer guarantees grout as specified in Article Guarantee? Yes_____ No_____ D. Guarantee extends beyond grout replacement value and allows participation with Contractor in replacing and repairing defective areas? Yes_____ No_____ E. Water demands and limits printed on bag? Yes_____ No_____ F. Mixing information printed on the bag? Yes_____ No_____ G. Temperature restrictions printed on bag? Yes_____ No_____ *Rejection of a grout will occur if one or more answers are noted NO.
NONSHRINK GROUTING PW/WBG/475883 03 62 00 SUPPLEMENT - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL GROUT TESTING PROCEDURES A. Bagged Material: 1. List lot numbers. 2. List expiration date. 3. Weigh bags and record weight. Owners Representative will disqualify grout if bag weights have misstated measure plus or minus 2 pounds by more than one out of five bags. (Accuracy of weights is required to regulate amount of water used in mixing since this will affect properties.) B. Mixing and Consistency Determination: 1. Mix full bag of grout in 10 gallon pail. 2. Use electric drill with a paddle device to mix grout (jiffy or jiffler type paddle). 3. Use maximum water allowed per water requirements listed in bag instructions. 4. Mix grout to maximum time listed on bag instructions. 5. In accordance with ASTM C939 (flow cone) determine time of mixed grout through the flow cone. __________ seconds 6. Add water to attain 20 to 30 second flow in accordance with ASTM C939. 7. Record time of grout through cone at new water demand. _______ seconds 8. Record total water needed to attain 20 to 30 second flow. _______ pounds 9. Record percent of water. __________ percent C. When fluid grout is specified and additional water is required beyond grout manufacturers listed maximum water, ASTM C1107/C1107M will be run at new water per grout ratio to determine whether grout passes using actual water requirements to be fluid. Use new water per grout ratio on remaining tests. D. Bleed Test: 1. Fill two gallon cans half full of freshly mixed grout at ambient temperatures for each category and at required consistency for each. 2. Place one can of grout in tub of ice water and leave one can at ambient temperature. 3. Cover top of both cans with glass or plastic plate preventing evaporation. 4. Maintain 38 degrees F to 42 degrees F temperature with grout placed in ice and maintain ambient temperature for second container for 1 hour. 5. Visually check for bleeding of water at 15-minute intervals for 2 hours.
PW/WBG/475883 NONSHRINK GROUTING JANUARY 2014 03 62 00 SUPPLEMENT - 3 COPYRIGHT 2014 CH2M HILL 6. Perform final observation at 24 hours. If grout bleeds a small amount at temperatures specified, grout will be rejected. E. Extended Flow Time and Segregation Test (for Category II and Category III): 1. Divide the remaining grout into two 3 gallon cans. Place the cans into the 40-degree F and 100-degree F containers and leave for 20, 40, and 60 minutes. Every 20 minutes remove and check for segregation or settlement of aggregate. Use a gloved hand to reach to the bottom of the can, if more than 1/4-inch of aggregate has settled to the bottom or aggregate has segregated into clumps reject the grout. 2. Right after the settlement test mix the grout with the drill mixer for 10 seconds. Take a ASTM C939 flow cone test of grout and record flow time. Maintain this process for 1 hour at ambient temperatures of 40 degrees F and 100 degrees F. a. 20 min _____, sec. @ 40 degrees F. b. 40 min _____, sec. @ 40 degrees F. c. 60 min _____, sec. @ 40 degrees F. d. 20 min _____, sec. @ 100 degrees F. e. 40 min _____, sec. @ 100 degrees F. f. 60 min _____, sec. @ 100 degrees F. All Category II and Category III grout that will not go through the flow cone with continuous flow after 60 minutes will be disqualified. ____________ ____________ Qualified Disqualified F. 24-hour Strength Test: 1. Using grout left in mixing cans in accordance with ASTM C1107/C1107M for mixing and consistency determination test and for extended time flow test, make minimum of nine cube samples. 2. Store cubes at 70 degrees F for 24 hours. 3. Record average compressive strength of nine cubes at 24 hours. Grout will be disqualified if 24-hour compressive strengths are less than 2,500 psi for grouts claiming fluid placement capabilities. Grouts that have not been disqualified after these tests are qualified for use on the Project for the application indicated in Nonshrink Grout Schedule.
Signature of Independent Testing Laboratory Date Test Conducted
PW/WBG/475883 CONCRETE DOWELING JANUARY 2014 03 63 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 03 63 00 CONCRETE DOWELING PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American National Standards Institute (ANSI). 2. ASTM International (ASTM): C881/C881M, Standard Specification for Epoxy-Resin-Base Bonding Systems for Concrete. 3. International Code Council (ICC): Evaluation Services Report. 1.02 DEFINITIONS A. ICC Evaluation Services Report for concrete anchor manufacturers. B. Special Inspection: Observation of Work by Special Inspector for conformance to approved design Drawings and Specifications. C. Special Inspector: Qualified person who shall demonstrate competence, to satisfaction of building official, for inspection of Work specified within this Section. 1.03 SUBMITTALS A. Action Submittals: 1. Product Data: Manufacturers catalog information. B. Informational Submittals: 1. Manufacturers qualifications; include client name, address, contact person, phone number, project location, and description of work. 2. Manufacturers instructions for preparation, placement, drilling of holes, installation of anchors and adhesive, and handling of cartridges, nozzles, and equipment. 3. Manufacturers written letter of certification identifying installers qualifications to install products. 4. ICC Evaluation Services Report: a. Doweling system manufacturer. b. Detailed step-by-step instructions for Special Inspection procedure. 5. Special Inspection report.
CONCRETE DOWELING PW/WBG/475883 03 63 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 1.04 QUALITY ASSURANCE A. Qualifications: 1. Manufacturer: At least three similar projects with same products within last 3 years. 2. Installer: Trained and certified by manufacturer. 1.05 DELIVERY, STORAGE, AND HANDLING A. Store adhesive cartridges and adhesive components on pallets or shelving in a covered storage area. B. Store at temperatures as indicated in manufacturers literature and ICC Evaluation Services Report. C. Dispose of When: 1. Shelf life has expired. 2. Stored other than per manufacturers instructions. D. Container Markings: Include manufacturers name, product name, batch number, mix ratio by volume, product expiration date, ANSI hazard classification, and appropriate ANSI handling precautions. PART 2 PRODUCTS 2.01 ADHESIVE A. Disposable, self-contained cartridge system capable of dispensing both components in the proper mixing ratio and that fit into manually or pneumatically operated caulking gun. B. Meet requirements of ASTM C881/C881M. C. Two-component, insensitive to moisture, designed to be installed in adverse freeze/thaw environments. D. Cure Temperature, Pot Life, and Workability: Compatible for intended use and anticipated environmental conditions. E. Mixed Adhesive: Nonsag light paste consistency with ability to remain in a 1-inch diameter overhead drilled hole without runout. F. Adhesive anchor system used in concrete shall be approved by ICC Evaluation Services Report for use in cracked concrete and for short and long-
PW/WBG/475883 CONCRETE DOWELING JANUARY 2014 03 63 00 - 3 COPYRIGHT 2014 CH2M HILL term loads including wind and earthquake, and shall be approved for use with IBC 2006. G. Manufacturers and Products: 1. Hilti, Inc., Tulsa, OK; HIT Doweling Anchor System, HIT RE 500 SD. 2. Simpson Strong-Tie Co., Inc., Pleasanton, CA; SET-XP Epoxy Adhesive Anchors. 3. Hilti, Inc., Tulsa, OK; HIT-HY 150 MAX-SD Adhesive. 4. Powers Fasteners, Inc., Brewster, NY; Powers PE1000+ Epoxy Adhesive. 2.02 MIXING NOZZLES A. Disposable, manufactured in several sizes to accommodate size of reinforcing dowels. B. Nonremovable internal static mixer required to ensure proper blending of components. 2.03 REINFORCING DOWELS A. As specified in Section 03 21 00, Reinforcing Steel. PART 3 EXECUTION 3.01 GENERAL A. Dispensing, Metering, and Mixing Adhesive Components: Use portable, automatic metering and mixing device or machine capable of maintaining prescribed mix ratio within deviation of 5 percent or less, by volume. B. Install in accordance with manufacturers recommended instructions. C. Dispense components through specially designed static mixing nozzle that thoroughly mixes components and places mixed adhesive at base of predrilled hole. 3.02 DOWEL SIZING AND INSTALLATION A. Install per adhesive manufacturers instructions. B. Drilling Equipment: 1. Drilling Hammers for Dowel Holes: Electric or pneumatic rotary type with medium or light impact. 2. Hollow drills with flushing air systems are preferred.
CONCRETE DOWELING PW/WBG/475883 03 63 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3. Where edge distances are less than 2 inches, use lighter impact equipment to prevent microcracking and concrete spalling during drilling process. C. Hole Diameter: Use drill bit diameter meeting ICC Evaluation Services Report requirements and as recommended by the manufacturer. D. Obstructions in Drill Path: 1. When existing reinforcing steel is encountered during drilling and when approved by Engineer, enlarge hole by 1/8 inch, core through existing reinforcing steel at the larger diameter, and resume drilling at original hole diameter; or redrill hole 1 inch from original location, beginning in same line at surface, redirecting drill to miss reinforcing steel. 2. Place dowels in both the misdrilled hole and the new one. 3. When using epoxy anchors, dowels may be prebent prior to installation to 15 degrees to align with other bars. Do not heat dowels to bend. 4. If bars have fused epoxy coating and coating is damaged, recoat damaged area with epoxy. 5. Bent Bar Dowels: Where edge distances are critical, and striking reinforcing steel is likely, drill hole at 10-degree angle or less and use prebent reinforcing bars. 3.03 FIELD QUALITY CONTROL A. Special Inspection: 1. Special Inspector will be onsite during dowel installation. 2. Special Inspector will observe installation in accordance with requirements of the ICC Evaluation Services Report and will submit report containing the following: a. Drill bit compliance. b. Hole depth and cleanliness. c. Product Description: Product name, rod diameter and length. d. Adhesive expiration date. e. Verification of dowel installation in accordance with manufacturers published instructions. 3. Special Inspector shall randomly select dowels for testing, observe pull testing, and include pull testing in special inspection results. See General Structural Notes Drawing for pull testing requirements of adhesive anchors. END OF SECTION
PW/WBG/475883 CRACK REPAIR EPOXY JANUARY 2014 INJECTION GROUTING COPYRIGHT 2014 CH2M HILL 03 64 23 - 1 SECTION 03 64 23 CRACK REPAIR EPOXY INJECTION GROUTING PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American Association of State Highway and Transportation Officials (AASHTO): T237, Standard Method of Test for Testing Epoxy Resin Adhesive. 2. American National Standards Institute (ANSI). 3. ASTM International (ASTM): a. C882, Standard Specification for Test Method for Bond Strength of Epoxy-Resin System Used with Concrete by Slant Shear. b. D570, Standard Test Method for Water Absorption of Plastics. c. D638, Standard Test Method for Tensile Properties of Plastics. d. D648, Standard Test Method for Deflection Temperature of Plastics under Flexural Load in the Edgewise Position. e. D695, Standard Test Method for Compressive Properties of Rigid Plastics. f. D790, Standard Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materials. 1.02 DEFINITIONS A. Crack: Complete or incomplete separation of concrete into two or more parts produced by breaking or fracturing. B. Crack Injection: Method of sealing or repairing cracks by injecting a polymer. C. Large Cracks: Wider than 0.015 inch. D. Small Cracks: Width equal to 0.015 inch or less. 1.03 SUBMITTALS A. Action Submittals: 1. Physical and chemical properties for epoxy adhesives. 2. Technical data for metering, mixing, and injection equipment.
CRACK REPAIR EPOXY PW/WBG/475883 INJECTION GROUTING JANUARY 2014 03 64 23 - 2 COPYRIGHT 2014 CH2M HILL B. Informational Submittals: 1. Manufacturers recommended surface preparation procedures and application instructions for epoxy adhesives. 2. Installation instructions for repairing core holes with epoxy grout. 3. Manufacturers Certificate of Compliance, in accordance with Section 01 61 00, Common Product Requirements: Certified test results for each batch of epoxy adhesive. 4. Statements of Qualification for Epoxy Adhesive: a. Manufacturers Site representative. b. Injection applicator. c. Injection pump operating technician. 5. Epoxy adhesive two component ratio and injection pressure test records for concrete crack repair work. 1.04 QUALITY ASSURANCE A. Qualifications for Epoxy Injection Staff: 1. Manufacturers Site Representative: a. Capable of instructing successful methods for restoring concrete structures utilizing epoxy injection process. b. Understands and is capable of explaining technical aspects of correct material selection and use. c. Experienced in the operation, maintenance, and troubleshooting of application equipment. 2. Injection crew and job foreman shall provide written and verifiable evidence showing compliance with the following requirements: a. Licensed and certified by epoxy manufacturer. b. Minimum 3 years experience in successful epoxy injection for at least 10,000 linear feet of successful crack injection including 2,000 linear feet of wet crack injection to stop water leakage. 1.05 DELIVERY, STORAGE, AND HANDLING A. Packing and Shipping: Package adhesive material in new sealed containers and label with following information: 1. Manufacturers name. 2. Product name and lot number. 3. ANSI Hazard Classification. 4. ANSI recommended precautions for handling. 5. Mix ratio by volume. B. Storage and Protection: Store adhesive containers at ambient temperatures below 110 degrees F and above 45 degrees F.
PW/WBG/475883 CRACK REPAIR EPOXY JANUARY 2014 INJECTION GROUTING COPYRIGHT 2014 CH2M HILL 03 64 23 - 3 PART 2 PRODUCTS 2.01 MANUFACTURERS A. Materials, equipment, and accessories specified in this Section shall be products of: 1. BASF Building Systems, Shakopee, MN; SCB Concresive Series. 2. Sika Corp., Lyndhurst, NJ; Sikadur Series. 3. Euclid Chemical Co., Cleveland, OH; Euco Series. 2.02 EPOXY ADHESIVE A. Two-component A and B structural epoxy adhesive for injection into cracks or other voids in concrete structures for bonding or grouting. B. Adhesive Properties: Test Method 7-day, Tensile Strength, psi ASTM D638 5,000 min. Tensile Elongation @ Break, percent ASTM D638 1.0% min. Compressive Yield Strength, 7 days @ 73F, psi ASTM D695 a
8,000 min. Compressive Modulus, psi ASTM D695 a
1.5x10 5 min. Heat Deflection Temperature, F ASTM D648 a 120 min. a
Water absorption @ 24 hours, Maximum % ASTM D570 1.0 Bond Strength @ 2 days psi ASTM C882 1,000 min. Bond Strength @ 14 days psi ASTM C882 1,500 min. Slant Shear Strength: (5,000 psi Compressive Strength Conc.) Where test results are available psi. AASHTO T237 b
Cured 3 days @ 40 deg FWet Concrete 3,500 min. Cured 1 day @ 77 deg FDry Concrete 5,000 min. Cured 3 days @ 77 deg 3 deg F 5,000 min.
CRACK REPAIR EPOXY PW/WBG/475883 INJECTION GROUTING JANUARY 2014 03 64 23 - 4 COPYRIGHT 2014 CH2M HILL Test Method a Cure test specimens so that peak exothermic temperature of adhesive does not exceed 100F. b See referenced specifications for preparation method of test specimens. 2.03 SURFACE SEAL A. Sufficient strength and adhesion for holding injection fittings firmly in place, and to resist pressures preventing leakage during injection. B. Capable of removal after injection adhesive has cured. 2.04 SOURCE QUALITY CONTROL A. Test Requirements: Perform tests for each batch of adhesive. B. Pot Life Test: 1. Condition Components A and B to required temperature. 2. Measure components in ratio of Component B as stated on manufacturers label into an 8-fluid ounce paper cup. 3. Start stopwatch immediately and mix components for 60 seconds using wooden tongue depressor, take care to scrape sides and bottom of cup periodically. 4. Probe mixture once with tongue depressor every 30 seconds, starting 2 minutes prior to minimum specified pot life. 5. Pot Life Definition: Time at which a soft stringy mass forms in center of cup. C. Fabrication of Slant Shear Specimens for Testing Bond of Injectable Adhesives to Wet Concrete at 40 Degrees F: 1. Scope: Test method for preparation of diagonal concrete mortar blocks used in determining slant shear strength of low viscosity injectable adhesives in accordance with AASHTO T237 when concrete is wet. 2. Materials: a. Diagonal concrete mortar blocks prepared in accordance with AASHTO Test Method T237 and cured to produce a mortar with compressive strength of 5,000 psi or greater. b. Paraffin wax. c. Masking Tape: 3/4 inch wide. d. Suitable 20-mil-thick shim stock.
PW/WBG/475883 CRACK REPAIR EPOXY JANUARY 2014 INJECTION GROUTING COPYRIGHT 2014 CH2M HILL 03 64 23 - 5 3. Preparation: a. Place a 20-mil shim between diagonal faces of two blocks and align so ends and sides are square. b. Bind block with masking tape covering gap between blocks. c. Leave a gap between blocks on one face uncovered for removal of shim and application of adhesive. d. Paint melted paraffin wax over masking tape. e. Shallow dam may be built up around opening using paraffin wax or modeling clay to help retain adhesive. f. Apply suitable capping compound to each end of specimen producing smooth surfaces perpendicular to longitudinal axis of block. g. Remove shim stock from gap opening. h. Soak specimen in water at 40 degrees F, plus or minus 3 degrees F for at least 24 hours. i. After soaking, remove specimen, shake free water from surface and gap opening. j. Prepare liquid adhesive. k. Within 5 minutes after removing specimen from water, start flowing adhesive into crack without entrap air bubbles. l. Place specimen in 40 degrees F, plus or minus 3 degrees F ambient for curing within 15 minutes after removing specimen from water for bonding. Do not expose specimen to temperatures beyond 77 degrees F during the 15-minute period. m. Cure specimen for 72 hours, plus or minus 4 hours at 40 degrees F, plus or minus 3 degrees F. PART 3 EXECUTION 3.01 GENERAL A. Structurally repair cracks in structures as specified in Section 03 30 00, Cast- in-Place Concrete where new concrete is deemed defective. B. Structurally repair cracks in existing concrete structures listed below: 1. Under roof level of Annex structure where shown on Drawings. C. Cracks: 1. Repair by injection of epoxy adhesive. 2. Repair cracks where specified or as shown.
CRACK REPAIR EPOXY PW/WBG/475883 INJECTION GROUTING JANUARY 2014 03 64 23 - 6 COPYRIGHT 2014 CH2M HILL 3.02 PREPARATION A. Free cracks from loose matter, dirt, laitance, oil, grease, salt, and other contaminants. B. Clean cracks in accordance with epoxy adhesive manufacturers instructions. C. Clean surfaces adjacent to cracks from dirt, dust, grease, oil, efflorescence, and other foreign matter detrimental to bond of surface seal system. D. Do not use acids and corrosives for cleaning, unless neutralized prior to injecting epoxy. 3.03 APPLICATION A. Sealing: Apply surface seal in accordance with manufacturers instructions to designated crack face prior to injection. Seal surface of crack to prevent escape of injection epoxy. B. Entry Ports: 1. Establish openings for epoxy entry in surface seal along crack. 2. Determine space between entry ports equal to thickness of concrete member to allow epoxy to penetrate to the full thickness of the wall. 3. Provide a means to prevent concrete dusts and fines from contaminating the crack or ports when drilling. 4. Space entry ports closer together to allow adjustment of injection pressure to obtain minimum loss of epoxy to soil at locations where: a. Cracks extend entirely through wall. b. Backfill of walls on one side. c. Difficult to excavate behind wall to seal both crack surfaces. 5. Core drill to verify epoxy depth where only one side of wall is exposed. C. Epoxy Injection: 1. Store epoxy at minimum of 70 degrees F. 2. Start injection into each crack at lowest elevation entry port. 3. Continue injection at first port until adhesive begins to flow out of port at next highest elevation. 4. Plug first port and start injection at second port until adhesive flows from next port. 5. Inject entire crack with same sequence.
PW/WBG/475883 CRACK REPAIR EPOXY JANUARY 2014 INJECTION GROUTING COPYRIGHT 2014 CH2M HILL 03 64 23 - 7 D. Finishing: 1. Cure epoxy adhesive after cracks have been completely filled to allow surface seal removal without draining or runback of epoxy material from cracks. 2. Remove surface seal from cured injection adhesive. 3. Finish crack face flush with adjacent concrete. 4. Indentations or protrusions caused by placement of entry ports are not acceptable. 5. Remove surface seal material and injection adhesive runs and spills from concrete surfaces. 3.04 EQUIPMENT A. Portable, positive displacement type pumps with in-line metering to meter and mix two adhesive components, and inject mixture into crack. B. Pumps: 1. Electric or air powered with interlocks providing positive ratio control of proportions for the two components at nozzle. 2. Primary injection pumps for each material of different mix ratio, including a standby backup pump of similar ratio. 3. Capable of immediate compensation for changes in resins. 4. Do not use batch mix pumps. C. Discharge Pressure: Automatic pressure controls capable of discharging mixed adhesive at pressures up to 200 psi, plus or minus 5 percent, and able to maintain pressure. D. Automatic Shutoff Control: Provide sensors on both Component A and B reservoirs for stopping machine automatically when only one component is being pumped to mixing head. E. Proportioning Ratio Tolerance: Maintain epoxy adhesive manufacturers prescribed mix ratio within a tolerance of plus or minus 5 percent by volume at discharge pressure up to 160 psi. F. Ratio/Pressure Check Device: 1. Two independent valved nozzles capable of controlling flow rate and pressure by opening or closing valve to restrict material flow. 2. Pressure gauge capable of sensing pressure behind each valve.
CRACK REPAIR EPOXY PW/WBG/475883 INJECTION GROUTING JANUARY 2014 03 64 23 - 8 COPYRIGHT 2014 CH2M HILL 3.05 FIELD QUALITY CONTROL A. Epoxy Adhesive Two Component Ratio Tests: 1. Disconnect mixing head and pump two adhesive components simultaneously through ratio check device. 2. Adjust discharge pressure to 160 psi for both adhesive components. 3. Simultaneously discharge both adhesive components into separate calibrated containers. 4. Compare amounts simultaneously discharged into calibrated containers during same time period to determine mix ratio. 5. Complete test at 160 psi discharge pressure and repeat procedure for 0 psi discharge pressure. 6. Run ratio test for each injection unit at beginning and end of each injection work day, and when injection work has stopped for more than 1 hour. 7. Document and maintain complete accurate records of, ratios and pressure checks. B. Injection Pressure Test: 1. Disconnect mixing head of injection equipment and connect two adhesive component delivery lines to pressure check device. 2. Pressure Check Device: a. Two independent valved nozzles capable of controlling flow rate and pressure by opening or closing of valve. b. Pressure gauge capable of sensing pressure buildup behind each valve. 3. Close valves on pressure check device and operate equipment until gauge pressure on each line reads 160 psi. 4. Stop pumps and observe pressure; do not allow pressure gauge to drop below 150 psi within 3 minutes. 5. Run pressure test for each injection equipment unit: a. Beginning and end of each injection work day. b. When injection work as stop for more than 45 minutes. 6. Check tolerance to verify equipment capable of meeting specified ratio tolerance. C. Crack Injection Tests: 1. Initial Cores: a. 4-inch diameter for full crack depth taken from Engineer selected locations. b. Take three cores in first 100 linear feet of crack repaired and one core sample for each 500 linear feet thereafter.
PW/WBG/475883 CRACK REPAIR EPOXY JANUARY 2014 INJECTION GROUTING COPYRIGHT 2014 CH2M HILL 03 64 23 - 9 2. Provide suitable containers for storage, curing, and transportation of test specimens. 3. Methods of Testing Cores: a. Penetration: Visual examination. b. Bond Strength/Compression Test: Concrete failure prior to adhesive failure. 4. Test Requirements: a. Penetration: Minimum of 90 percent of crack shall be full of epoxy adhesive. b. Bond Strength/Compression Test: Concrete failure before adhesive failure, or 6,500 psi with no failure of either concrete or adhesive. 5. Evaluation and Acceptance of Tests: a. If initial cores pass tests as specified, epoxy adhesive injection Work at area represented by cores will be accepted. b. If initial cores fail either by lack of penetration or bond strength, crack repair Work shall not proceed further until areas represented by cores are reinjected or repaired and retested for acceptance. c. Obtain verifying core samples, number and location as selected by Engineer, after rework of areas represented by failed initial cores is complete. 6. Core Hole Repair: a. Correct Work as result of testing upon notification from Engineer. b. Refill initial and verifying core holes with an epoxy grout tamped and rodded in-place to form a dense fill. c. Finish surface to blend with adjacent concrete. END OF SECTION
PW/WBG/475883 MASONRY VENEER JANUARY 2014 04 21 13.13 - 1 COPYRIGHT 2014 CH2M HILL SECTION 04 21 13.13 MASONRY VENEER PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. ASTM International (ASTM): a. A153/A153M, Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware. b. B370, Standard Specification for Copper Sheet and Strip for Building Construction. c. C91, Standard Specification for Masonry Cement. d. C126, Standard Specification for Ceramic Glazed Structural Clay Facing Tile, Facing Brick, and Solid Masonry Units. e. C144, Standard Specification for Aggregate for Masonry Mortar. f. C150, Standard Specification for Portland Cement. g. C207, Standard Specification for Hydrated Lime for Masonry Purposes. h. C216, Standard Specification for Facing Brick (Solid Masonry Units Made from Clay or Shale). i. C270, Standard Specification for Mortar for Unit Masonry. j. C404, Standard Specification for Aggregates for Masonry Grout. k. C476, Standard Specification for Grout for Masonry. l. C652, Standard Specification for Hollow Brick (Hollow Masonry Units Made from Clay or Shale). m. D1056, Standard Specification for Flexible Cellular Materials Sponge or Expanded Rubber. 1.02 SUBMITTALS A. Action Submittals: 1. Shop Drawings: a. Manufacturers product information. b. Mix designs for mortar and grout. c. Details for special brick shapes.
MASONRY VENEER PW/WBG/475883 04 21 13.13 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. Samples: a. Full-size units for each different exposed masonry unit required showing full range of exposed color, texture, and dimensions to be expected in completed construction. Match selected Samples at Engineers office or listed in Finish Schedule. 1) Include size variation data verifying that actual range of sizes for brick falls within ASTM C216 dimension tolerances for brick where modular dimensioning is indicated. b. Colored masonry mortar Samples for each color required showing the full range of colors expected in the finished construction. Label Samples to indicate type and amount of colorant used. c. Accessories embedded in the masonry. B. Informational Submittals: 1. Experience record of mortar color pigment proposed for use. 2. Manufacturers certificate of compliance for the masonry units specified herein. 1.03 QUALITY ASSURANCE A. Regulatory Requirements: For masonry construction meet requirements of the International Building Code and as supplemented by these Specifications. B. Mockups: Lay up a Sample panel for each type of masonry at the Site to show the bond pattern and method of finishing joints. Make Sample panels 4 feet high and 4 feet long, and may be a part of the permanent construction. The acceptable Sample panel serves as a basis of color, texture, pattern, and workmanship for acceptance of the permanent construction. 1.04 DELIVERY, STORAGE, AND HANDLING A. Storage and Protection: 1. Store all masonry materials off ground and protected from precipitation. 2. Protect veneer materials from mud splatters and staining. 1.05 ENVIRONMENTAL REQUIREMENTS A. Temperature: Do not lay masonry when the ambient temperature is below 32 degrees F on a rising temperature or below 40 degrees F on a falling temperature, or when there is a probability of such conditions occurring within 48 hours, unless express approval of Engineer is obtained. In such case, make special provisions for heating materials and protecting the finished Work. Protect masonry against freezing for a minimum of 48 hours after
PW/WBG/475883 MASONRY VENEER JANUARY 2014 04 21 13.13 - 3 COPYRIGHT 2014 CH2M HILL being laid. Protect the tops of walls from precipitation at all times. Cover with waterproof paper when rain or snow is imminent and the Work is discontinued. B. Humidity: Protect masonry construction from direct exposure to wind and sun when erected in an ambient air temperature of 99 degrees F (37 degrees C) in the shade with relative humidity less than 50 percent. PART 2 PRODUCTS 2.01 MASONRY UNITS A. Color, Texture, and Pattern: Match the submitted Samples approved by the Engineer. Brick to be Interstate Brick, Copper Stone L-4. B. Facing Brick: ASTM C2l6, Grade SW, Type FBS. 1. Minimum Compressive Strength for Individual Brick: 2,500 psi, size 3-5/10 inch by 7-5/10 inch by 2-1/4 inch. 2.02 MORTAR AND GROUT MATERIALS A. Masonry Cement: ASTM C91, low alkali content (0.03 percent maximum). B. Portland Cement: ASTM C150, Type I, low alkali content (0.60 percent maximum). C. Lime: ASTM C207, Type S. D. Mortar: ASTM C270, Type S. Consisting of one part portland cement, from 1/4 to 1/2 part lime putty or hydrated lime, and clean well-graded sand in the proportion of three times the sum of the cementitious material; or 1/2 part portland cement, one part masonry cement, and clean well-graded sand in the proportion of three times the sum of the cementitious material. 1. If color is added, add in a consistent manner to provide final uniformity. 2. No antifreeze liquid, salts, or other substances are allowed to lower the freezing point. No calcium chloride is allowed in the mortar. E. Tuck-Pointing Mortar: Prehydrated Type N, one part portland cement, one part Type S hydrated lime, and six parts sand, by volume.
MASONRY VENEER PW/WBG/475883 04 21 13.13 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL F. Grout: Conform to ASTM C476 and the following. 1. Proportions: a. Grout for pouring of fluid consistency conforming to the requirements of ASTM C476. Coarse grout may be used in grout spaces measuring 4 inches or more in both horizontal dimensions. b. Grout for pumping of fluid consistency and having not less than seven sacks of cement in each cubic yard of grout. Mix design will be reviewed by Engineer. c. Fluid consistency means a fluid suitable for pouring without segregation. 2. Grout Admixture: a. Manufacturers and Products: 1) Sika Chemical Corp; Sika Grout Aid, Type II. 2) Concrete Emulsions; Grout Aid GA-II. 3) Master Builders Co; Grout Fluidifier MB-612 3. Amount of admixture and method of introducing admixture shall be in accordance with manufacturers recommendations. 4. Compressive Strength: a. The average 28-day compressive strength of the grout Samples for each grout pour tested shall not be less than 2,000 psi. b. Aggregate for grout shall conform to ASTM C404. G. Sand: ASTM C144, in addition not less than 5 percent passes the No. 100 sieve. H. Water: Fresh, clean, and free of deleterious acids, alkalies, chlorides, and organic materials. 2.03 MASONRY CONTROL JOINTS A. ASTM D1056, closed cell neoprene sponge, 3 inches wide by 3/8 inch thick. 2.04 COMPRESSIBLE PADS A. ASTM D1056, closed cell neoprene sponge, 3 inches wide by 1/4 inch thick, with pressure sensitive adhesive applied on one side. 2.05 THROUGH-WALL FLASHING A. Copper: 1. ASTM B370. 2. 16 ounces, 0.0216 inch thick, rib-bond cold-rolled with uniform, matching, pattern deformations, embossed to provide a mechanical bond in all directions within the mortar bed.
PW/WBG/475883 MASONRY VENEER JANUARY 2014 04 21 13.13 - 5 COPYRIGHT 2014 CH2M HILL 3. Manufacturers: a. Atlantic Distributing Co., Inc. b. Cheney Flashing Co., Dovetail design. B. Copper: 1. Bonded on both sides with waterproofed creped kraft paper. 2. Copper Weight: 3 ounces per square foot. 3. Manufacturers and Products: a. AFCO Products, Inc.; AFCO Cop-A-Bond Duplex. b. York Manufacturing, Inc.; Cop-R-Tex Duplex. 2.06 MASONRY ACCESSORIES AND ANCILLARY MATERIALS A. Manufacturers, unless noted otherwise: 1. Dur-O-Wal, Inc. 2. Hohmann and Barnard, Inc. 3. Heckmann Building Products. B. Corrugated Wall Ties: Form of 20-gauge minimum galvanized sheet steel. Length as required by 7/8 inch wide. C. Horizontal Joint Reinforcement: 1. Two parallel No. 9 wires, galvanized in accordance with ASTM A153/A153M, weld connected to No. 9 perpendicular cross wire at 15 inches on center. 2. Reinforcement: Clean and free from loose rust, scale, and any coatings that reduce bond. 3. Furnish special manufactured corner and wall intersection pieces at these locations. D. Weep Holes: Clear nonstaining medium-density polyethylene, tube 3/8 inch by depth of veneer. 2.07 MORTAR PREPARATION A. Place one-half the water and aggregate in the operating mixer; add cement; add the remaining aggregate and water and mix for at least 2 minutes. Add lime and continue mixing as long as needed to secure a uniform mass, but no less than 3 minutes after the addition of lime. Time the addition of admixture in strict accordance with the manufacturers instructions and the procedure used for adding it to the mix shall provide good dispersion.
MASONRY VENEER PW/WBG/475883 04 21 13.13 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Mix mortar in machine with mixing drums clean and free of debris and dried mortar. Use mortar before the initial setting of the cement has taken place. Do not retemper mortar in which the cement has started to set. C. Retemper mortar boards by adding water within a basin formed with the mortar and the mortar reworked into the water. Dashing or pouring water over mortar and retempering of harsh, nonplastic mortar is not permitted. D. Where color tinting of mortar is required, add sufficient lime-proof color-fast mineral pigment to the mortar. 2.08 GROUT PREPARATION A. Mix grout as specified for mortar preparation if onsite mixing is performed or use transit-mixed grout, meeting the requirements of ASTM C476. B. Add grout admixtures at the Site, following manufacturers recommendation. Premix the admixture with water and add resulting solution to the grout and thoroughly mix. Do not exceed quantity of admixture recommended by the manufacturer. PART 3 EXECUTION 3.01 EXAMINATION A. Examine conditions, with Installer present, for compliance with requirements for installation tolerances and other specific conditions, and other conditions affecting performance of masonry veneer. B. Examine rough-in and built-in construction to verify actual locations of piping connections prior to installation. C. Do not proceed until unsatisfactory conditions have been corrected. 3.02 INSTALLATION A. Provide or cut special shapes for corners, jambs, lintels, and other areas as shown or as required. Match color and texture of standard units. B. Cut masonry units with motor-driven saws to provide clean, sharp, unchipped edges. Cut units as required to provide continuous pattern and to fit adjoining construction. Use full-size units without cutting where possible. C. Matching Existing Masonry: Match coursing, bonding, color, and texture of new masonry with existing masonry.
PW/WBG/475883 MASONRY VENEER JANUARY 2014 04 21 13.13 - 7 COPYRIGHT 2014 CH2M HILL 3.03 BRICK VENEER INSTALLATION A. General: Do not install cracked, broken, or chipped masonry units exceeding ASTM C216 allowances. Thoroughly wet brick just before laying except in freezing weather where bricks are laid dry. Prewetting may also be omitted if the brick at the time of laying has a rate of absorption not exceeding 0.025 ounce of water per square inch of surface after being placed in 1/8 inch of water for 1 minute. 1. Coordinate installation with backup walls, through wall flashing, and other construction. Use masonry saws to cut and fit exposed units. Lay brick plumb, true to line, with level courses accurately spaced, and do not furrow bed joints. 2. Finish horizontal run by racking back in each course; toothing not permitted. Adjust all units to final position while mortar is soft and plastic. If units are displaced after mortar has stiffened, remove, clean joints and units of mortar, and relay with fresh mortar. 3. Bond unexposed units in wythe by lapping a minimum of 2 inches. Adjust shelf angles to keep Work level at proper elevation. Provide pressure relieving joints by placing a continuous compressible pad under the shelf angle. 4. When joining fresh masonry to set or partially set masonry: a. Remove loose brick and mortar. b. Clean and lightly wet exposed surface of set masonry prior to laying fresh masonry. B. Pattern: Lay brick in running bond. C. Mortar Beds: Lay brick with full mortar coverage on horizontal and vertical joints. Rock closures into place with head joints thrown against two adjacent bricks in-place. Do not pound corners or jambs to fit stretcher units after setting in-place. Where adjustment to corners or jambs must be made after mortar has started to set, remove mortar and replace with fresh mortar. D. Horizontal and Vertical Face Joints: 1. Nominal Thickness: 38 inch. 2. Construct uniform joints. 3. Shove vertical joints tight. 4. Tool joints concave in exposed surfaces when thumbprint hard using jointing tool. 5. Concave tool exterior joints below grade. 6. Flush cut all joints not tooled. 7. Fill horizontal joints between top of masonry partition and underside of concrete beams with mortar.
MASONRY VENEER PW/WBG/475883 04 21 13.13 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL E. Movement Joints: Keep clean of all mortar and debris. F. Masonry Control Joints: 1. Provide continuous vertical control joints in masonry as shown on Drawings. 2. Omit mortar from the vertical joints. Place the control joint material as the wall is built. G. Through-Wall Flashing: 1. Place flashing on bed of mortar. 2. Lap cross joints of through-wall flashing at least 2 inches. 3. Extend flashing beyond exterior face of wall and provide drip edge. 4. Cover flashing with mortar. H. Flashing: Clean surface of masonry smooth and free from projections that might puncture, gouge, or otherwise damage flashing material. I. Weep Holes: Provide weep holes in head joints in first course immediately above all flashing leaving head joint free and clean of mortar. 1. Maximum Spacing: 24 inches OC. 2. Keep weep holes and area above flashing free of mortar droppings. J. Sealant Joints: Retain sealant joints around outside perimeters of exterior doors, window frames, and other wall openings: 1. Uniform Depth: 3/4 inch. 2. Uniform Width: 1/2 inch. K. Nonreinforced Brick Masonry: Fill vertical, longitudinal joints by parging. Keep cavity in cavity walls clean: 1. Place wood strips with attached wire pulls on metal ties. 2. Remove and clean wood strips prior to placing each succeeding row of metal ties. 3. As the Work progresses, trowel all protruding fins in cavity flat on inner surface of wythe. L. Anchoring: Anchor brick veneer to concrete backing with dovetail anchor ties and to CMU backing with corrugated anchor ties. 1. Maintain a space not less than 1 inch wide between masonry wall and concrete members. 2. Keep space free of mortar or other rigid material to permit differential movement between concrete and masonry.
PW/WBG/475883 MASONRY VENEER JANUARY 2014 04 21 13.13 - 9 COPYRIGHT 2014 CH2M HILL 3. Attach brick veneer to backing with anchor ties. a. Use one corrugated anchor tie for each 1.77 square feet of wall area. b. Maximum Space between Adjacent Ties: 1) Vertically: 16 inches. 2) Horizontally: 16 inches for corrugated anchor ties. c. Embed ties at least 2 inches in horizontal joint of brick veneer. d. Provide additional ties at openings: 1) Maximum Spacing Around Perimeter: 24 inches. 2) Install within 12 inches of opening. M. Pointing: Cut out defective joints and holes in exposed masonry and repoint with mortar. Dry brush masonry surface after mortar has set at end of each days Work and after final pointing. 3.04 CLEANING A. Remove mortar stains with clear water as Work progresses. Upon completion, clean exposed surfaces with a 10 percent solution of commercial muriatic acid, remove stains with fiber brushes, rinse with clean water. Collect and dispose of water used for cleaning. B. Cleaning Agents: 1. Job-Mixed Detergent Solution: Solution of trisodium phosphate (1/2 cup dry measure) and laundry detergent (1/2 cup dry measure) dissolved in one gallon of water. 2. Job-Mixed Muriatic Solution: Solution of one part muriatic acid and 10 parts clean water, mixed in a nonmetallic container with acid added to water. 3. Proprietary Acidic Cleaner: Manufacturers standard-strength, general- purpose cleaner designed for removing mortar/grout stains, efflorescence, and other new construction stains from new masonry surfaces of type indicated below without discoloring or damaging masonry surfaces; expressly approved for intended use by manufacturer of masonry units being cleaned. C. Clean exposed unglazed masonry with stiff brush and clean water. If cleaning by water does not produce satisfactory results, apply cleaning agent to sample wall area of 20 square feet in location acceptable to Engineer. Do not proceed with cleaning until sample area is acceptable to Engineer. D. Follow manufacturers recommendations for use of cleaning agents.
MASONRY VENEER PW/WBG/475883 04 21 13.13 - 10 JANUARY 2014 COPYRIGHT 2014 CH2M HILL E. Application: 1. Thoroughly wet surface of masonry on which no efflorescence appears before using cleaning agent. 2. Scrub with acceptable cleaning agent. 3. Immediately rinse with clean water. 4. Work small sections at a time. 5. Work from top to bottom. 6. Protect sash, metal lintels, and other materials, which may corrode when masonry is cleaned with acid solution. 7. Remove efflorescence in accordance with brick manufacturers recommendations. F. Leave Work area and surrounding surfaces clean and free of mortar spots, droppings, and broken masonry. 3.05 FIELD QUALITY CONTROL A. At least once a week while installation of masonry veneer is in progress, take mortar samples for testing. Continue on that basis for duration of installation of masonry veneer at the discretion of Engineer. B. Take Samples in accordance with ASTM C270. 3.06 PROTECTION A. Wall Covering: During erection, cover top of wall with strong waterproof membrane at end of each day or shutdown and as follows: 1. Cover partially completed walls when Work is not in progress. 2. Extend cover minimum of 24 inches down both sides. 3. Hold cover securely in-place. B. Protect sills, ledges, and offsets from mortar drippings or other damage during construction. Remove misplaced mortar or grout immediately. Protect face materials against staining. Protect the door jambs and corners from damage during construction. END OF SECTION
PW/WBG/475883 WELDING JANUARY 2014 05 05 23 - 1 COPYRIGHT 2014 CH2M HILL SECTION 05 05 23 WELDING PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards that may be referenced in this Section: 1. American Society of Mechanical Engineers (ASME): a. BPVC SEC V, Nondestructive Examination. b. BPVC SEC IX, Welding and Brazing Qualifications. 2. American Society of Nondestructive Testing (ASNT): SNT-TC-1A, Personnel Qualification and Certification in Nondestructive Testing. 3. American Welding Society (AWS): a. A2.4, Standard Symbols for Welding, Brazing, and Nondestructive Examination. b. A3.0, Standard Welding Terms and Definitions. c. D1.1/D1.1M, Structural Welding Code - Steel. d. D1.2/D1.2M, Structural Welding Code - Aluminum. e. D1.3/1.3M, Structural Welding Code - Sheet Steel. D1.4/D1.4M, Structural Welding Code - Reinforcing Steel. f. D1.6/D1.6M, Structural Welding Code - Stainless Steel. g. QC1, Standard for AWS Certification of Welding Inspectors. 4. ASTM International (ASTM): A370, Standard Test Methods and Definitions for Mechanical Testing of Steel Products. 1.02 DEFINITIONS A. CJP: Complete Joint Penetration. B. CWI: Certified Welding Inspector. C. MT: Magnetic Particle Testing. D. NDE: Nondestructive Examination. E. NDT: Nondestructive Testing. F. PJP: Partial Joint Penetration. G. PQR: Procedure Qualification Record. H. PT: Liquid Penetrant Testing. I. RT: Radiographic Testing.
WELDING PW/WBG/475883 05 05 23 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL J. UT: Ultrasonic Testing. K. VT: Visual Testing. L. WPQ: Welder/Welding Operator Performance Qualification. M. WPS: Welding Procedure Specification. 1.03 SUBMITTALS A. Shop Drawings: 1. Shop and field WPSs and PQRs. 2. Welding Data (Shop and Field): Submit welding data together with Shop Drawings as a complete package. a. Show on Shop Drawings or a weld map complete information regarding base metal specification designation, location, type, size, and extent of welds with reference called out for WPS and NDE numbers in tails of combined welding and NDE symbols as indicated in AWS A2.4. b. Distinguish between shop and field welds. c. Indicate, by welding symbols or sketches, details of welded joints and preparation of base metal. Provide complete joint welding details showing bevels, groove angles, and root openings for welds. d. Welding and NDE symbols shall be in accordance with AWS A2.4. e. Welding terms and definitions shall be in accordance with AWS A3.0. B. Informational Submittals: 1. WPQs. 2. CWI credentials. 3. Testing agency personnel credentials. 4. CWI reports. 5. Welding Documentation: Submit on forms in referenced welding codes. 1.04 QUALIFICATIONS A. WPSs: In accordance with AWS D1.1/D1.1M (Annex N Forms) for shop or field welding. B. WPQs: In accordance with AWS D1.1/D1.1M (Annex N Forms) for shop or fielding welding.
PW/WBG/475883 WELDING JANUARY 2014 05 05 23 - 3 COPYRIGHT 2014 CH2M HILL C. CWI: Certified in accordance with AWS QC1, and having prior experience with specified welding codes. Alternate welding inspector qualifications require approval by Engineer. D. Testing Agency: Personnel performing tests shall be NDT Level II certified in accordance with ASNT SNT-TC-1A. 1.05 SEQUENCING AND SCHEDULING A. Unless otherwise specified, Submittals required in this Section shall be submitted and approved prior to commencement of welding operations. PART 2 PRODUCTS 2.01 SOURCE QUALITY CONTROL A. CWI shall be present whenever shop welding is performed. CWI shall perform inspection, as necessary, prior to assembly, during assembly, during welding, and after welding. CWI shall perform inspections as required in AWS D1.1/D1.1M or referenced welding code and as follows: 1. Verifying conformance of specified job material and proper storage. 2. Monitoring conformance with approved WPS. 3. Monitoring conformance of WPQ. 4. Inspecting weld joint fit-up and performing in-process inspection. 5. Providing 100 percent visual inspection of welds. 6. Supervising nondestructive testing personnel and evaluating test results. 7. Maintaining records and preparing report confirming results of inspection and testing comply with the Work. PART 3 EXECUTION 3.01 GENERAL A. Welding and Fabrication by Welding: Conform to governing welding codes referenced in attached Welding and Nondestructive Testing Table. 3.02 NONDESTRUCTIVE WELD TESTING REQUIREMENTS A. Weld Inspection Criteria: 1. Selection of welds to be tested unless 100 percent NDT is specified herein, shall be as agreed upon between Engineer and Contractor. 2. Unless otherwise specified, perform NDT of welds at a frequency as shown below and in the attached Table in accordance with referenced welding codes as follows. Perform UT on CJP groove welds that cannot
WELDING PW/WBG/475883 05 05 23 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL be readily radiographed. In case there is a conflict, higher frequency level of NDT shall apply. a. CJP Groove, Butt Joint Welds: 10 percent random RT. b. All other CJP Groove Welds: 10 percent random UT. c. Fillet Welds and PJP Groove Welds: 10 percent random PT or MT. d. All Welds: 100 percent VT. 3. Weld Acceptance: a. VT: 1) All Other Structural Steel: AWS D1.1/D1.1M, Paragraph 6.9, Visual Inspection, Statically Loaded Nontubular Connections. 2) Stud Connections: AWS D1.1/D1.1M, Paragraph 7.8.1. b. UT: Perform on CJP groove welds in accordance with AWS D1.1/D1.1M, Paragraph 6.13.3, Class R Indications. c. RT: Perform on CJP butt joint welds in accordance with AWS D1.1/D1.1M, Paragraph 6.12.1. d. PT or MT: 1) Perform on fillet and PJP groove welds in accordance with AWS D1.1/D1.1M, Paragraph 6.10. 2) Acceptance shall be in accordance with VT standards specified above. B. Provide FM-approved blankets or pads and fire watch per Division 01 for all onsite hot working including welding. 3.03 FIELD QUALITY CONTROL A. CWI shall be present whenever field welding is performed. CWI shall perform inspection, as necessary, prior to assembly, during assembly, during welding, and after welding. CWI shall perform inspections as required in AWS D1.1/D1.1M or referenced welding code and as follows: 1. Verify conformance of specified job material and proper storage. 2. Monitor conformance with approved WPS. 3. Monitor conformance of WPQ. 4. Inspect weld joint fit-up and perform in-process inspection. 5. Provide 100 percent visual inspection of all welds. 6. Supervise nondestructive testing personnel and evaluating test results. 7. Maintain records and prepare report confirming results of inspection and testing comply with the Work. 3.04 WELD DEFECT REPAIR A. Repair and retest rejectable weld defects until sound weld metal has been deposited in accordance with appropriate welding codes.
PW/WBG/475883 WELDING JANUARY 2014 05 05 23 - 5 COPYRIGHT 2014 CH2M HILL 3.05 SUPPLEMENT A. The supplement listed below, following End of Section, is a part of this Specification: 1. Welding and Nondestructive Testing Table. END OF SECTION
PW/WBG/475883 WELDING JANUARY 2014 05 05 23 SUPPLEMENT - 1 COPYRIGHT 2014 CH2M HILL Welding and Nondestructive Testing Specification Section Governing Welding Codes or Standards Submit WPS Submit WPQ Onsite CWI Reqd Submit Written NDT Procedure Specifications NDT Requirements 03 21 00 Reinforcing Steel AWS D1.4/D1.4M, Structural Welding Code - Reinforcing Steel Yes Yes Yes Yes 100% MT of all rebar splices; also see Section 03 21 00 05 50 00 Metal Fabrications AWS D1.1/D1.1M, Structural Welding CodeSteel or AWS D1.2/D1.2M, Structural Welding Code - Aluminum or AWS D1.6/D1.6M, Structural Welding Code - Stainless Steel Yes Yes Yes Yes 100% VT; also see Section 05 50 00
PW/WBG/475883 METAL FABRICATIONS JANUARY 2014 05 50 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 05 50 00 METAL FABRICATIONS PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. The Aluminum Association, Inc. (AA): The Aluminum Design Manual. 2. American Galvanizers Association (AGA): Inspection of Products Hot- Dip Galvanized After Fabrication. 3. American Institute of Steel Construction (AISC): S329, Allowable Stress Design Specification for Structural Joints using ASTM A325 or A490 Bolts. 4. American Iron and Steel Institute (AISI): Stainless Steel Types. 5. American Ladder Institute (ALI): A14.3, Ladders - Fixed - Safety Requirements. 6. American National Standards Institute (ANSI). 7. American Society of Mechanical Engineers (ASME): B1.1, Unified- inch Screw Threads (UN and UNR Thread Form). 8. American Society of Safety Engineers (ASSE): A10.11, Safety Requirements for Personnel and Debris Nets. 9. American Welding Society (AWS): a. D1.1, Structural Welding Code - Steel. b. D1.2, Structural Welding Code - Aluminum. c. D1.6, Structural Welding Code - Stainless Steel. 10. ASTM International (ASTM): a. A36/A36M, Specification for Carbon Structural Steel. b. A48, Specification for Gray Iron Castings. c. A53/A53M, Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless. d. A108, Specification for Steel Bars, Carbon, Cold-Finished, Standard Quality. e. A123/A123M, Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products. f. A143, Practice for Safeguarding Against Embrittlement of Hot- Dip Galvanized Structural Steel Products and Procedure for Detecting Embrittlement. g. A153/A153M, Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware. h. A193/A193M, Specification for Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature Service. i. A194/A194M, Specification for Carbon and Alloy Steel Nuts for Bolts for High-Pressure or High-Temperature Service, or Both.
METAL FABRICATIONS PW/WBG/475883 05 50 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL j. A240/A240M, Specification for Heat-Resisting Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels. k. A276, Specification for Stainless Steel Bars and Shapes. l. A278, Specification for Gray Iron Castings for Pressure- Containing Parts for Temperatures Up to 650 Degree. m. A283/A283M, Specification for Low and Intermediate Tensile Strength Carbon Steel Plates. n. A307, Specification for Carbon Steel Bolts and Studs, 60,000 PSI Tensile. o. A325, Specification for Structural Bolts, Steel, Heat Treated 120/105 ksi Minimum Tensile Strength. p. A380, Practice for Cleaning, Descaling, and Passivation of Stainless Steel Parts, Equipment, and Systems. q. A384, Practice for Safeguarding Against Warpage and Distortion During Hot-Dip Galvanizing of Steel Assemblies. r. A385, Practice for Providing High-Quality Zinc Coatings (Hot- Dip). s. A489, Specification for Carbon Steel Lifting Eyes. t. A500, Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and Shapes. u. A501, Specification for Hot-Formed Welded and Seamless Carbon Steel Structural Tubing. v. A563, Specification for Carbon and Alloy Steel Nuts. w. A653, Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process. x. A780, Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings. y. A786/A786M, Specification for Hot-Rolled Carbon, Low-Alloy, High-Strength Low-Alloy, and Alloy Steel Floor Plates. z. A793, Specification for Rolled Floor Plate, Stainless Steel. aa. A967, Specification for Chemical Passivation Treatments for Stainless Steel Parts. bb. A992/A992M, Specification for Steel for Structural Shapes for Use in Building Framing cc. B209, Specification for Aluminum and Aluminum-Alloy Sheet and Plate. dd. B308/B308M, Specification for Aluminum-Alloy 6061-T6 Standard Structural Profiles. ee. B429, Specification for Aluminum-Alloy Extruded Structural Pipe and Tube. ff. B632/B632M, Specification for Aluminum-Alloy Rolled Tread Plate. gg. D1056, Specification for Flexible Cellular Materials - Sponge or Expanded Rubber.
PW/WBG/475883 METAL FABRICATIONS JANUARY 2014 05 50 00 - 3 COPYRIGHT 2014 CH2M HILL hh. F436, Specification for Hardened Steel Washers. ii. F468, Specification for Nonferrous Bolts, Hex Cap Screws, and Studs for General Use. jj. F593, Specification for Stainless Steel Bolts, Hex Cap Screws, and Studs. kk. F594, Specification for Stainless Steel Nuts. ll. F844, Specification for Washers, Steel, Plain (Flat), Unhardened for General Use. mm. F1554, Specification for Anchor Bolts, Steel, 36, 55, and 105-ksi Yield Strength. 11. International Code Council (ICC): Evaluation Reports for Concrete and Masonry Anchors. 12. NSF International (NSF). 13. Occupational Safety and Health Administration (OSHA): a. 29 CFR 1910.27, Fixed Ladders. b. 29 CFR 1926.105, Safety Nets. c. 29 CFR 1926.502, Fall Protection Systems Criteria and Practices. 14. Specialty Steel Industry of North America (SSINA): a. Specifications for Stainless Steel. b. Design Guidelines for the Selection and Use of Stainless Steel. c. Stainless Steel Fabrication. d. Stainless Steel Fasteners. 1.02 DEFINITIONS A. Corrosive Area: Containment area or area exposed to delivery, storage, transfer, or use of chemicals. B. Exterior Area: Location not protected from the weather by a building or other enclosed structure. C. Interior Dry Area: Location inside building or structure where floor is not subject to liquid spills or washdown, nor where wall or roof slab is common to a water-holding or earth-retaining structure. D. Interior Wet Area: Location inside building or structure where floor is sloped to floor drains or gutters and is subject to liquid spills or washdown, or where wall, floor, or roof slab is common to a water-holding or earth-retaining structure. E. Submerged: Location at or below top of wall of open water-holding structure, such as a basin or channel, or wall, ceiling or floor surface inside a covered water-holding structure, or exterior belowgrade wall or roof surface of water- holding structure, open or covered.
METAL FABRICATIONS PW/WBG/475883 05 50 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 1.03 SUBMITTALS A. Action Submittals: 1. Shop Drawings: a. Erection plans for lateral force collector elements and their connections. b. Collector members including piece numbers, sizes, grades, dimensions, and connection details. c. Joint details for complete penetration welds. d. Metal fabrications, including welding and fastener information. e. Specific instructions for concrete anchor installation, including drilled hole size, preparation, placement, procedures, and instructions for safe handling of anchoring systems. B. Informational Submittals: 1. Mill Certificates of tests made in accordance with ASTMA6/A6M. 2. Welding Procedures, Qualifications, and Inspection Reports: As specified in Section 05 05 23, Welding. 3. Nondestructive Testing (NDT) Report. 4. Concrete and Masonry Drilled Anchors: a. Manufacturers product description and installation procedures. b. Current test data or ICC Evaluation Report. c. Adhesive Anchor Installer Certification. 1.04 QUALITY ASSURANCE A. Qualifications: 1. Qualifications: Welding qualifications as specified in Section 05 05 23, Welding. 2. Adhesive Anchor Installers: Trained and certified by manufacturer. B. Certifications: Mill identification marks, heat number, size of section, and length in accordance with ASTM A6/A6M. 1.05 DELIVERY, STORAGE, AND HANDLING A. Insofar as practical, factory assemble items specified herein. Assemblies that due to necessity have to be shipped unassembled shall be packaged and tagged in manner that will protect materials from damage and will facilitate identification and field assembly. B. Protect coatings and finishes from damage due to metal banding and rough handling. Use padded slings and straps.
PW/WBG/475883 METAL FABRICATIONS JANUARY 2014 05 50 00 - 5 COPYRIGHT 2014 CH2M HILL C. Store fabricated items in dry area, not in direct contact with ground. PART 2 PRODUCTS 2.01 GENERAL A. Unless otherwise indicated, meet the following requirements: Item ASTM Reference W-Shapes Rolled Plates, bars and angles A992 A36/A36M (Fy equals 36 ksi) or A572/A572M (Fy equals 50 ksi) Steel Pipe A501 or A53/A53M, Type E or S, Grade B Square and Rectangular Hollow Sections (HSS) A500, Grade B (Fy equals 46 ksi) Stainless Steel: Bars and Angles A276, AISI Type 316 (316L for welded connections) Shapes A276, AISI Type 304 (304L for welded connections) Steel Plate, Sheet, and Strip A240/A240M, AISI Type 316 (316L for welded connections) Bolts, Threaded Rods, Anchor Bolts, and Anchor Studs F593, AISI Type 316, Condition CW Nuts F594, AISI Type 316, Condition CW Steel Bolts and Nuts: Machine Bolts A307 bolts, with A563 nuts High-Strength A325-N, Type 1 bolts, with A563 nuts Slip Critical Stainless Steel Anchor Bolts Steel Anchor Bolts Galvanizes Steel Anchor Bolts A325-SC F593, AISI Type 316, Condition CW F1554, GR 36 F1554/A36
Eyebolts A489
METAL FABRICATIONS PW/WBG/475883 05 50 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL Item ASTM Reference Threaded Rod Hangers A36/A36M Flat Washers (Unhardened) F844 Flat and Beveled Washers (Hardened) F436 Lateral Force System Collectors Threaded Rods A193/A193M, Grade B7 Nuts A194/A194M, Grade 2H Welded Anchor Studs A108, Grades C-1010 through C-1020 B. Bolts, Washers, and Nuts: Use stainless steel, hot-dip galvanized steel, zinc- plated steel, and aluminum material types as indicated in Fastener Schedule at end of this Section. 2.02 ANCHOR BOLTS AND ANCHOR BOLT SLEEVES A. Cast-In-Place Anchor Bolts: 1. Headed type, unless otherwise shown on Drawings. 2. Material type and protective coating as shown in Fastener Schedule at end of this Section. B. Anchor Bolt Sleeves: 1. Plastic: a. Single unit construction with corrugated sleeve. b. Top of sleeve shall be self-threading to provide adjustment of threaded anchor bolt projection. c. Material: High density polyethylene. d. Manufacturer: Sinco Products, Inc., Middletown, CT, (800) 243-6753. 2. Fabricated Steel: ASTM A36/A36M. 2.03 CONCRETE AND MASONRY DRILLED ANCHORS A. General: 1. AISI Type 316 stainless, hot-dip galvanized, or zinc-plated steel, as shown in Fastener Schedule at end of this Section. 2. Current evaluation and acceptance reports by ICC or other similar code organization.
PW/WBG/475883 METAL FABRICATIONS JANUARY 2014 05 50 00 - 7 COPYRIGHT 2014 CH2M HILL 3. Acceptable for use in potable water structures by EPA and local health agencies or NSF. B. Wedge Anchors: 1. Manufacturers and Products: a. ITW Ramset/Red Head, Addison, IL; Trubolt Wedge Anchor. b. Hilti, Inc., Tulsa, OK; Kwik-Bolt-3 (KB-3) Anchor. c. Powers Fasteners, New Rochelle, NY; Power-Stud Anchor. d. Simpson Strong-Tie Co., Inc., Pleasanton, CA; Wedge-All Anchor. e. Wej-It Corp., Tulsa, OK; ANKRtite Wedge Anchor. f. Adhesives Technology, Pompano Beach, FL; Kingpin Wedge Anchor. g. Unitex, Kansas City, MO; Pro-Poxy 300 and Pro-Poxy 300 Fast Epoxy Adhesive Anchors. C. Expansion Anchors: 1. Self-drilling anchors, snap-off or flush type, zinc-plated. 2. Nondrilling Anchors: Flush type for use with zinc-plated or stainless steel bolt, or stud type with projecting threaded stud. 3. Manufacturers and Products: a. ITW Ramset/Red Head, Addison, IL; Multi-Set II Drop-In and Self Drill Anchor. b. Hilti, Inc., Tulsa, OK; Hilti HDI Drop-In Anchor. c. Powers Fasteners, New Rochelle, NY; Steel Drop-In Anchor. d. Simpson Strong-Tie Co., Inc., Pleasanton, CA; Drop-In Anchor. D. Undercut Anchors: 1. Manufacturers and Products: a. USP Structural Connectors; DUC Undercut Anchor. b. Hilti, Inc., Tulsa OK; HDA Undercut Anchor. E. Sleeve Anchors: 1. Manufacturers and Products: a. ITW Ramset/Red Head, Addison, IL; Dynabolt Hex Nut Sleeve Anchor. b. Powers Fasteners, New Rochelle, NY; Hex Head Power-Bolt Anchor. c. Simpson Strong-Tie Co., Inc., Pleasanton, CA; Sleeve-All Hex Head Anchor. d. Wej-It Corp., Tulsa, OK; Wej-It Sleeve Anchor. e. Hilti, Inc., Tulsa, OK; HSL-3 Heavy Duty Sleeve Anchor.
METAL FABRICATIONS PW/WBG/475883 05 50 00 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL F. Adhesive Anchors: 1. Threaded Rod: a. ASTM F593 stainless steel threaded rod, diameter as shown on Drawings. b. Length as required, to provide minimum depth of embedment. c. Clean and free of grease, oil, or other deleterious material. d. For hollow-unit masonry, provide galvanized or stainless steel wire cloth screen tube to fit threaded rod. 2. Adhesive: a. Two-component, designed to be used in adverse freeze/thaw environments, with gray color after mixing. b. Cure Temperature, Pot Life, and Workability: Compatible for intended use and environmental conditions. c. Nonsag, with selected viscosity base on installation temperature and overhead application where applicable. 3. Packaging and Storage: a. Disposable, self-contained cartridge system capable of dispensing both components in the proper mixing ratio and fitting into a manually or pneumatically operated caulking gun. b. Store adhesive cartridges on pallets or shelving in covered storage area, in accordance with manufacturers written instructions. c. Cartridge Markings: Include manufacturers name, product name, material type, batch or serial number, and adhesive expiration date. d. Dispose of cartridges if shelf life has expired. 4. Manufacturers and Products: a. Hilti, Inc., Tulsa, OK; HIT-HY 150 MAX xD Adhesive. b. Simpson Strong-Tie Co., Inc., Pleasanton, CA; SET-XP Epoxy. c. Powers Fastener Inc., Brewster, NY; PE1000+ Epoxy Adhesive. d. Hilti, Inc., Tulsa, OK; HIT-RE 500-SD Adhesive. G. Adhesive Threaded Inserts: 1. Stainless steel, internally threaded insert. 2. Manufacturer and Product: Hilti, Inc., Tulsa, OK; HIS-R Insert with HIT HY 150 adhesive. 2.04 WELDED ANCHOR STUDS A. Headed anchor studs (HAS) or threaded anchor studs (TAS), as indicated on Drawings. 1. Carbon Steel: ASTM A108, Standard Quality Grades 1010 through 1020, inclusive either semikilled or killed aluminum or silicon dioxidation, unless indicated otherwise.
PW/WBG/475883 METAL FABRICATIONS JANUARY 2014 05 50 00 - 9 COPYRIGHT 2014 CH2M HILL B. Manufacturers: 1. Nelson Stud Welding, FabriSteel Co., Elyria, OH. 2. Stud Welding Associates, Inc., Elyria, OH. 2.05 STEEL LINTELS AND SHELF ANGLES A. ASTM A36/A36M, hot-dip galvanize after fabrication in accordance with ASTM A123/A123M. PART 3 EXECUTION 3.01 INSTALLATION OF METAL FABRICATIONS A. General: 1. Install metal fabrications plumb or level, accurately fitted, free from distortion or defects. 2. Install rigid, substantial, and neat in appearance. 3. Install manufactured products in accordance with manufacturers recommendations. 4. Obtain Engineer approval prior to field cutting steel members or making adjustments not scheduled. B. Steel Lintels and Shelf Angles: Provide as required for support of masonry and other construction not attached to structural steel framing, unless otherwise shown on Drawings. 3.02 CAST-IN-PLACE ANCHOR BOLTS OR HEADED ANCHOR STUDS A. Accurately locate and hold anchor bolts in place with templates at the time concrete is placed. B. Use anchor bolt sleeves for location adjustment and provide two nuts and one washer per bolt of same material as bolt. C. Minimum Bolt Size: 1/2-inch diameter by 12 inches long, unless otherwise shown. 3.03 CONCRETE DRILLED ANCHORS A. Begin installation only after concrete or masonry to receive anchors has attained design strength. B. Install in accordance with manufacturers instructions.
METAL FABRICATIONS PW/WBG/475883 05 50 00 - 10 JANUARY 2014 COPYRIGHT 2014 CH2M HILL C. Provide minimum embedment, edge distance, and spacing as follows, unless indicated otherwise by anchor manufacturers instructions or shown otherwise on Drawings: Anchor Type Min. Embedment (Bolt Diameters) Min. Edge Distance (Bolt Diameters) Min. Spacing (Bolt Diameters) Wedge 9 6 12 Expansion and Sleeve 4 6 12 Undercut 9 12 16 Adhesive 9 9 13.5 D. Use only drill type and bit type and diameter recommended by anchor manufacturer. Clean hole of debris and dust with brush and compressed air. E. For undercut anchors, use special undercutting drill bit and rotary hammer drill and apply final torque as recommended by anchor manufacturer. F. When embedded steel or rebar is encountered in the drill path, move hole 1 inch and drill again. Coordinate fabrication of steel anchor plates with as- installed location of adhesive anchored bolts and threaded rods. G. Adhesive Anchors: 1. Do not install adhesive anchors when temperature of concrete is below 40 degrees F or above 100 degrees F. 2. Remove any standing water from hole with oil-free compressed air. Inside surface of hole shall be dry where required by manufacturers instructions. 3. Do not disturb anchor during recommended curing time. 4. Do not exceed maximum torque as specified in manufacturers instructions. H. Existing Prestressed Concrete Hollow Core, Tees and Girders: Do not use drilled-in anchors in prestressed concrete members without Engineers prior approval unless specifically shown on Drawings.
PW/WBG/475883 METAL FABRICATIONS JANUARY 2014 05 50 00 - 11 COPYRIGHT 2014 CH2M HILL 3.04 FIELD QUALITY CONTROL A. Welded Anchor Studs: 1. At start of each production period, Contractor shall perform the following test to determine proper generator, control unit, and stud welding gun settings, in accordance with AWS D1.1, Chapter 7: a. Weld two test studs and visually inspect for full 360-degree flash. b. Bend test studs 30 degrees from vertical for headed anchor studs (HAS). Torque test threaded anchor studs (TAS) studs per AWS D1.1, Section 7.6.6.2. c. Test studs will be acceptable if there is no failure of welds. d. If weld fails, repeat test until two consecutive test studs test to be satisfactory. 2. During production, if visual inspection reveals that weld does not exhibit full 360-degree flash or that stud has been repaired by welding, Contractor shall perform the following test in accordance with AWS D1.1, Chapter 7: a. HAS studs, bend stud approximately 15 degrees from vertical, away from missing portion of flash. For TAS studs, torque test per AWS D1.1, Section 7.6.6.2. b. Studs meeting this test without exhibiting cracks in weld will be considered acceptable and left in bent position. c. Replace studs failing test. 3. Special inspection will be provided by Owner where indicated on Drawings. B. Concrete Drilled Anchors: 1. Special inspection and testing will be provided by Owner where indicated on Drawings. 2. Special Inspector shall randomly select adhesive anchored threaded rod and anchor bolts for testing, observe testing, and include pull testing in special inspection reports. See General Structural Notes drawing for pull testing requirements of adhesive anchors. 3.05 MANUFACTURERS SERVICES A. Adhesive Anchors: Conduct site training of installation personnel for proper installation, handling, and storage of adhesive anchor system. Notify Engineer of time and place for sessions.
METAL FABRICATIONS PW/WBG/475883 05 50 00 - 12 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3.06 FASTENER SCHEDULE A. Unless indicated otherwise on Drawings, provide fasteners as follows: Service Use and Location Product Remarks 1. Anchor Bolts Cast Into Concrete for Structural Steel, Metal Fabrications and Castings Interior Dry Areas Plain uncoated steel headed anchor bolts, unless indicated otherwise.
Exterior and Interior Wet Areas Hot-dip galvanized steel headed anchor bolts.
2. Anchor Bolts Cast Into Concrete for Equipment Bases Interior Dry Areas Stainless steel headed anchor bolts, unless otherwise specified with equipment
3. Drilled Anchors for Metal Components to Cast-in-Place Concrete (e.g., Ladders, Handrail Posts, Electrical Panels, and Equipment) Interior Dry Areas Zinc-plated or stainless steel wedge or expansion anchors Use zinc-plated undercut anchors for overhead and ceiling installations. Submerged, Exterior, Interior Wet, and Corrosive Areas Adhesive stainless steel anchors Use stainless steel undercut anchors for overhead and ceiling installations. 4. Connections for Structural Steel Framing Exterior and Interior Wet and Dry Areas High-strength steel bolted connections Use hot-dipped galvanized high-strength bolted connections for galvanized steel framing members
PW/WBG/475883 METAL FABRICATIONS JANUARY 2014 05 50 00 - 13 COPYRIGHT 2014 CH2M HILL Service Use and Location Product Remarks 5. All Others Exterior and Interior Wet and Dry Areas Stainless steel fasteners
B. Antiseizing Lubricant: Use on all stainless steel threads. C. Do not use adhesive anchors to support fire-resistive construction or where ambient temperature will exceed 120 degrees F. END OF SECTION
PW/WBG/475883 ROUGH CARPENTRY JANUARY 2014 06 10 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 06 10 00 ROUGH CARPENTRY PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American Forest and Paper Association (AF&PA): 2, National Design Specification for Wood Construction. 2. American Hardboard Association (AHA): A135.4, Basic Hardboard. 3. American Institute of Timber Construction (AITC): 112, Standard for Tongue-and-Groove Heavy Timber Roof Decking. 4. American Lumber Standards Committees Board of Review (ALSC). 5. American Wood Preservers Association (AWPA): a. U1, User Specification for Treated Wood. b. M4, Standard for the Care of Preservative-Treated Wood Products. 6. APA - The Engineered Wood Association (APA): a. PRP-108, Performance Standards and Qualification Policy for Structural-Use Panels (Form E445). b. Form B445, APA Quality Assurance Policies for Structural-Use Panels Qualified to PRP-108. 7. ASTM International (ASTM): a. A153/A153M, Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware. b. A307, Standard Specification for Carbon Steel Bolts and Studs, 60,000 PSI Tensile Strength. c. A653/A653M, Standard Specification for Steel Sheet, Zinc- Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process. d. C1177/C1177M, Standard Specification for Glass Mat Gypsum Substrate for Use as Sheathing. e. C1396/C1396M, Standard Specification for Gypsum Board. f. D226/D226M, Standard Specification for Asphalt-Saturated Organic Felt Used in Roofing and Waterproofing. g. D3498, Standard Specification for Adhesives for Field-Gluing Plywood to Lumber Framing for Floor Systems. h. D5456, Standard Specification for Evaluation of Structural Composite Lumber Products. i. E84, Standard Test Method for Surface Burning Characteristics of Building Materials. j. F1667, Standard Specification for Driven Fasteners: Nails, Spikes, and Staples.
ROUGH CARPENTRY PW/WBG/475883 06 10 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 8. Composite Panel Association (CPA): A208.1, Standard for Particleboard. 9. International Code Council (ICC): a. ESR-1539, Power-Driven Staples and Nails. b. International Building Code (IBC). 10. National Fire Protection Association (NFPA): 255, Standard Method of Test of Surface Burning Characteristics of Building Materials. 11. Southern Pine Inspection Bureau (SPIB): 1003, Grading Rules. 12. Underwriters Laboratories, Inc. (UL): 723, Standard for Safety Test for Surface Burning Characteristics of Building Materials. 13. U.S. Department of CommerceVoluntary Product Standard (DOC): a. PS 1, Structural Plywood. b. PS 2, Performance Standard for Wood-Based Structural-Use Panels. c. PS 20, American Softwood Lumber Standard. 14. Western Wood Products Association (WWPA): G5, Western Lumber Grading Rules. 1.02 SUBMITTALS A. Action Submittals: 1. Product Data: Indicate component materials and dimensions, and include construction and application details for the following: a. Underlayment. b. Sheathing. c. Metal framing anchors. d. Construction adhesives. e. Construction panel thickness where not shown. B. Informational Submittals: 1. ICC Evaluation Service Reports, including the following as a minimum: a. Connections and Fasteners. b. Wood Treatment. c. Nails. d. Wood Framing. e. Structural Panels. 2. Wood treatment manufacturers instructions for handling, storing, installation, and finishing of treated material. 3. Material Certificates: Showing species and grade selected for dimension lumber for each use. a. Material certificates for dimensional lumber in compliance with allowable unit stresses. Show species and grade selected for each use as well as design values approved by the ALSCs Board of Review.
PW/WBG/475883 ROUGH CARPENTRY JANUARY 2014 06 10 00 - 3 COPYRIGHT 2014 CH2M HILL b. For each type of preservative-treated wood product, include certification by treatment plant stating type of preservative solution and pressure process used, net amount of preservative retained, and compliance with applicable standards. c. For waterborne-treated products include statement that moisture content of treated materials was reduced to levels indicated prior to shipment to Site. 4. Material test reports from testing laboratory showing and interpreting test results in accordance with test methods UL 723, NFPA 255, and ASTM E84, relative to fire-retardant treated wood products. 1.03 DELIVERY, STORAGE, AND HANDLING A. Upon delivery to Site, immediately place materials in area protected from weather. Do not store seasoned materials in wet or damp areas. B. Protect sheet materials from breaking corners and damaging surfaces while unloading. C. Store materials a minimum of 6 inches above ground on framework or blocking and cover with waterproof covering, providing for adequate air circulation and ventilation. Store sheet materials flat, not on edge. D. Protect fire-retardant materials against high humidity and moisture during storage and erection. E. Store materials for which maximum moisture content is specified in areas where humidity can be controlled. PART 2 PRODUCTS 2.01 GENERAL A. Lumber Standards: 1. In accordance with DOC PS 20 and applicable grading rules and wood species certified by ALSC. 2. Design values for wood members equal to those published in supplement to AF&PA 2. 3. Stamp or brand each unexposed piece of lumber with grade, species, and moisture content at time of mill surfacing. 4. Furnish exposed lumber pieces with grade stamps applied to ends or back of each piece. If completely exposed, and permitted by local building jurisdiction, omit grade stamps entirely. B. Lumber sizes shown on Drawings are nominal, unless shown otherwise. Provide actual sizes as required by DOC PS 20 for use.
ROUGH CARPENTRY PW/WBG/475883 06 10 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL C. Dressed lumber S4S, unless shown otherwise on Drawings. D. Moisture content of lumber not to exceed 19 percent, unless otherwise specified and marked DRY. E. Each plywood panel identified with designated grade trademark of APA. 2.02 LUMBER A. Framing lumber shall be Douglas Fir-Larch, No. 1 or better unless indicated otherwise below: Usage Minimum Grade Plates, sills, blocking, furring, braces, and nailers Douglas Fir-Larch No. 2, Hemlock, Southern Pine Stud grade, nondense Structural light framing, general framing, studs 2 to 4 inches thick by 2 to 6 inches wide Douglas Fir-Larch No. 1, or Southern Pine No. 1 Structural joists, headers, posts and planks, 2 to 4 inches thick by 5 inches and wider Douglas Fir-Larch No. 1, or Southern Pine No. 1 Posts and timbers Douglas Fir-Larch Select Structural, Southern Pine Select Structural Beams and stringers Douglas Fir-Larch Select Structural, Southern Pine Select Structural Baffles and tank liners Douglas Fir-Larch No. 1, Eastern Hemlock-Tamarack No. 1 2.03 CONSTRUCTION PANELS A. Plywood: 1. General: a. Where construction panels are shown on Drawings for the following concealed types of applications, provide APA Performance-Rated Panels complying with requirements designated under each application for grade designation, span rating, exposure durability classification, edge detail, and thickness. b. Construction Panel Standards: Comply with DOC PS 1 for plywood construction panels and for products not manufactured under DOC PS 1 provisions, in accordance with APA PRP-108 and APA Form B445.
PW/WBG/475883 ROUGH CARPENTRY JANUARY 2014 06 10 00 - 5 COPYRIGHT 2014 CH2M HILL c. Trademark: Each construction panel factory-marked with APA trademark evidencing compliance with grade requirements. 2. Combination Subfloor Underlayment: APA rated Plywood sheathing. a. Exposure Durability Classification: EXTERIOR with fully sanded face. b. Span Rating: 48/24. c. Edge Detail: Tongue-and-groove. 3. Subflooring: APA rated Plywood sheathing. a. Exposure Durability Classification: EXTERIOR. b. Span Rating: 48/24, 3/4 inch thick. 4. Wall Sheathing: APA rated Plywood sheathing. a. Exposure Durability Classification: EXTERIOR. b. Span Rating: 12/0, 16/0, 20/0 for stud spacing of 16 inches or less. B. Plywood Backing Panel: Mounting electrical, telephone, and like equipment; provide fire-retardant treated plywood panel with grade designation, APA C-D Plugged Exposure 1, in thickness shown on Drawings, or, if not shown on Drawings, not less than 15/32 inch. C. Gypsum Sheathing: 1. Glass-Mat Gypsum Sheathing Board (GMSB): a. In accordance with ASTM C1177/C1177M. b. Size: Type X, 5/8-inch thick. c. Manufacturer and Product: G-P Gypsum Corp., Dens-Glass Gold. 2.04 PRESERVATIVE WOOD TREATMENT BY PRESSURE PROCESS A. Where lumber or plywood is indicated as preservative-treated wood, in accordance with AWPA U1 and AWPA M4, mark and grade each treated item in accordance with SPIB 1003 or WWPA G5. 1. Kiln-dry after treatment to maximum moisture content of 19 percent. 2. Treat wood in contact with roofing or flashing. 3. Treat wood in contact with masonry or concrete. 4. Treat wood less than 18 inches above grade. B. Aboveground Materials: 1. Pressure treat items with waterborne preservatives to a minimum retention of 0.25 per cubic foot. 2. Interior Use: After treatment, kiln-dry lumber and plywood to maximum moisture content of 19 percent and 15 percent respectively.
ROUGH CARPENTRY PW/WBG/475883 06 10 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3. Treat the following items: a. Wood cants, nailers, curbs, equipment support bases, blocking, stripping, and similar members in connection with roofing, flashing, vapor barriers, and waterproofing. b. Wood sills, sleepers, blocking, furring, stripping, and similar concealed members in contact with masonry or concrete. c. Wood framing members less than 18 inches above grade. d. Wood floor plates installed over concrete slabs directly in contact with earth. C. Materials in Contact with Ground or Freshwater: Pressure treat in accordance with applicable AWPA U1. D. Complete fabrication of treated items prior to treatment, where possible. If cut after treatment, coat cut surfaces to comply with AWPA M4. Inspect each piece of lumber or plywood after drying and discard damaged or defective pieces. 2.05 AIR INFILTRATION BARRIER A. In accordance with Section 06 20 00, Finish Carpentry. 2.06 FIRE-RETARDANT TREATED WOOD A. Pressure treat lumber and plywood with fire-retardant chemicals in accordance with applicable AWPA U1 and AWPA M4 standard for species, product, preservative and end use to ensure flame-spread rating not higher than 25 with no evidence of significant progressive combustion when tested for 30 minutes duration under UL 723 and ASTM E84. B. Treated lumber and plywood labeled and tested by Underwriters Laboratories, Inc. shall show performance rating. 2.07 HARDWARE A. Fasteners and connectors in contact with preservative-treated or fire-retardant- treated wood shall be hot-dipped zinc-coated galvanized steel or stainless steel in accordance with ASTM A153/A153M. B. Conform to ASTM F1667. C. Nails: 1. Conform to ASTM F1667. 2. Steel common nails or alternatives listed in rough carpentry section of General Structural Notes found on Drawings.
PW/WBG/475883 ROUGH CARPENTRY JANUARY 2014 06 10 00 - 7 COPYRIGHT 2014 CH2M HILL 3. Use hot-dipped zinc-coated nails wherever exposed. 4. Use deformed shank nails for fastening underlayment. D. Staples: Conform to ASTM F1667, galvanized where exposed. E. Power Driven Fasteners: Conform to ICC ESR-1539. F. Bolts and Screws: Conform to ASTM A307, galvanized where exposed. G. Framing Anchors, Joist, and Beam Hangers: 1. Manufacturers: a. United Steel Products, Gibraltar Industries, Montgomery, MN. b. KC Metal Products, San Jose, CA. c. Simpson Strong-Tie Co., Pleasanton, CA. d. Cleveland Steel Specialty Co., Bedford Heights, OH. H. Fasteners for Gypsum Sheathing Board: 1. Galvanized roofing nails 3/8-inch head to 7/16-inch head, 1-3/4 inches long. 2. Staples No. 11 or No. 16-gauge, 7/16 inch by 1-1/2 inches with divergent points. I. Structural Framing Connectors: 1. Manufacturers: a. Simpson Strong-Tie Co, Inc. Pleasanton, CA; hot-dip galvanized. b. United Steel Products Company; hot-dip galvanized. J. Ply Clips: Extruded 6063-T6 aluminum alloy. K. Bar or Strap Anchors: ASTM A653/A653M, zinc-coated steel, 18 gauge minimum. 2.08 MISCELLANEOUS A. Construction Adhesives: Elastomeric glue conforming to ASTM D3498 for gluing subfloor to joists. PART 3 EXECUTION 3.01 EXAMINATION A. Verify surfaces to receive rough carpentry materials are prepared to exact grades and dimensions.
ROUGH CARPENTRY PW/WBG/475883 06 10 00 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3.02 GENERAL A. Lay out, cut, fit, and install rough carpentry items. Anchor sufficiently to ensure rigidity and permanence. B. Install items accurate to dimension, true to line, level, and square unless shown otherwise on Drawings. Provide for installation and support of other Work. C. Discard units of material with defects that impair quality of rough carpentry construction and that are too small to use in fabricating rough carpentry with minimum joints or optimum joint arrangement. D. Countersink nail heads on exposed carpentry work and fill holes. E. Make provisions for temporary construction loads, and provide temporary bracing sufficient to maintain structure in true alignment and safe condition until completion of erection and installation of permanent bracing. F. Field cuts and holes in pressure-treated lumber shall be field treated with preservative in accordance with AWPA M4. G. Holes shall be 1/16 inch larger than nominal bolt diameter, except holes for cast-in-place anchor bolts shall be 3/16 inch larger than nominal bolt diameter. Tight holes requiring forcible driving of bolts shall be enlarged by reaming. H. Provide washers under bolt heads and nuts bearing on wood. 3.03 INSTALLATION A. Sills and Plates: 1. Set level and flush with outside face of foundation or as shown on Drawings. 2. Anchor with 1/2-inch diameter bolt embedded at least 7 inches into concrete with a minimum of two bolts per piece and with one bolt located within 12 inches of each end of one piece and spaced not more than 6 feet apart. B. Stud Framing: 1. Plates and Stud Members: a. Provide single bottom plate and double top plates for load-bearing partitions, 2 inches thick by width of stud. Lap top plates at corners. Splice top plate two stud spaces from lower top plate.
PW/WBG/475883 ROUGH CARPENTRY JANUARY 2014 06 10 00 - 9 COPYRIGHT 2014 CH2M HILL b. Provide single bottom plate and single top plate for nonload- bearing partitions, 2 inches thick by width of studs. c. Provide studs in continuous lengths without splice. d. End nail studs to bottom plate and end nail to lower top plate. Tilt up and anchor into place. e. Face-nail upper top plate to lower top plate. f. Nail bottom plate to wood construction. g. Anchor bottom plate to concrete structure as shown on Drawings. h. Triple studs at corners and partition intersections. i. Partition parallel with joists, locate two joists directly below studs. j. Frame openings with double studs and headers for openings less than 4 feet; triple studs and headers for openings 4 feet and greater. 2. Headers: In bearing and exterior walls, provide headers over openings. Maximum span: a. Spans to 3 Feet 6 Inches: Two 2 by 4. b. Spans to 4 Feet 6 Inches: Two 2 by 6. c. Spans to 6 Feet 0 Inch: Two 2 by 8. d. Spans to 8 Feet 0 Inch: Two 2 by 10, braced. 3. Blocking: a. Install in continuous, staggered horizontal row where shown on Drawings or required by code. b. Locate blocking to facilitate installation of finishing materials, fixtures, specialty items, hardware, and trim. C. Wall Sheathing: 1. Allow minimum 1/16 inch space at end joints and 1/8 inch at edge joints, doubling these spacings in wet or humid conditions. 2. Unless noted otherwise on Drawings, minimum nailing shall be 6 inches on center along panel edges and 12 inches on center at intermediate supports. 3. Unless noted otherwise on Drawings, use 6d common nails for panels and 1/2-inch thick and less, and 8d nails for greater thickness. See rough carpentry section of General Structural Notes found on Drawings for alternate fastener and spacing options. 4. Place an air infiltration barrier horizontally over wall sheathing, weather lap edges, and ends. D. Gypsum Sheathing: 1. Abut ends of sheathing at center of supports. Stagger end joints. 2. Attach sheathing using nails spaced at 8 inches on center on supports or staple at 6 inches on center at supports.
ROUGH CARPENTRY PW/WBG/475883 06 10 00 - 10 JANUARY 2014 COPYRIGHT 2014 CH2M HILL E. Air Infiltration Barrier: In accordance with Section 06 20 00, Finish Carpentry. 3.04 PRESERVATIVE-TREATED WOOD PRODUCTS A. Provide preservative-treated wood for framing, blocking, furring, nailing strips built into exterior masonry walls, wood in contact with concrete or masonry and in conjunction with gravel stops, and built-up roofing. B. Apply two brush coats of same preservative used in original treatment to sawed or cut surfaces of treated lumber. 3.05 FIRE-RETARDANT TREATED WOOD A. Provide fire-retardant treated lumber and plywood for framing and sheathing and for backing panels at electrical, telephones, and like equipment. B. Use FR-S rated wood on interior only. C. Use exterior rated wood outside and where relative humidity is above 80 percent. END OF SECTION
PW/WBG/475883 FINISH CARPENTRY JANUARY 2014 06 20 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 06 20 00 FINISH CARPENTRY PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American Hardboard Association (AHA): A135.4, Basic Hardboard. 2. APAThe Engineered Wood Association (APA): 303, Siding Manufacturing Specifications. 3. Architectural Woodwork Institute (AWI): Architectural Woodwork Quality Standards. 4. ASTM International (ASTM): A653/A653M, Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process. 5. Builders Hardware Manufacturers Association (BHMA): 156.9, Cabinet Hardware. 6. California Redwood Association (CRA): Redwood Lumber Grades and Uses. 7. Composite Panel Association (CPA): A208.1, Particleboard. 8. Federal Specifications (FS): A-A-1936, Adhesive, Contact, Neoprene Rubber. 9. National Electrical Manufacturers Association (NEMA): LD 3, High- Pressure Decorative Laminates. 10. U.S. Department of Commerce, Voluntary Product Standards (DOC): PS 1, Structural Plywood. 11. Western Wood Products Association (WWPA): G16, Standard Patterns. 12. Woodwork Institute (WI): Manual of Millwork. 1.02 SUBMITTALS A. Action Submittals: 1. Shop Drawings for Cabinets, Countertops, Casework, and Running Trim: a. Show field measurements, construction details, dimensions, materials used, and finish. 1) Use full-size or 1/4-scale drawings. 2) Key Shop Drawings to Contract Drawings.
FINISH CARPENTRY PW/WBG/475883 06 20 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Informational Submittals: 1. Plastic Laminate Countertops: Submit manufacturers product data. 2. Submit two 6-inch by 6-inch Samples. 1.03 QUALITY ASSURANCE A. Quality Standards: AWI Architectural Woodwork Quality Standards, unless detailed otherwise. B. Plywood Grades: DOC PS 1. Identify each plywood panel with appropriate grade trademark of APA-The Engineered Wood Association. C. Grade and Trademark: Identify each piece or bundle of lumber or other product with a recognized mark of the authority grading the product. 1.04 DELIVERY, STORAGE, AND HANDLING A. Defer material delivery to Site until installation or storage areas are complete or protected from wetness. Install materials or store in these areas immediately upon delivery and maintain relative humidity at 60 percent or less. B. Protect sheet materials from corner breaks and surface damage while unloading. C. Protect surfaces of cabinets, casework, shelving, and workbenches subject to damage while in transit. PART 2 PRODUCTS 2.01 LUMBER A. Moisture Content: Kiln-dry lumber to an average moisture content range as follows: 1. Exterior Work: 9 to 15 percent. 2. Interior Work: 5 to 10 percent. B. Interior Trim, Door Frames, Casing, and Base: Plain sawn natural red birch, AWI Custom Grade. C. Hardwood: Plain sawn natural red birch, AWI Custom Grade. 2.02 PLYWOOD A. Softwood Plywood: APA A-B Interior.
PW/WBG/475883 FINISH CARPENTRY JANUARY 2014 06 20 00 - 3 COPYRIGHT 2014 CH2M HILL B. Overlaid Plywood: EXT APA B-B with medium density overlay (MDO) on both faces, plain surface, no grooves. 2.03 ANCILLARY MATERIALS A. Plastic Laminate: 1/16-inch thick general-purpose type conforming to NEMA LD 3, Grade GP-50. B. Hardboard: Tempered hardboard, AHA A135.4, Type II, Surface 2, Finish A, and Design A. C. Air Infiltration Barrier: 1. Nonwoven sheet material composed of 100 percent high-density polyethylene fibers bonded together under heat and pressure; Tyvek CommercialWrap, as manufactured by E.I. DuPont de Nemours and Co. 2. Reinforced, 3-ply polyethylene sheet material; Griffolyn Type-65, as manufactured by Reef Industries, Inc. D. Adhesives: 1. For Woodwork: Phenol-resin or resorcinol-resin. 2. For Plastic Laminate: Contact cement; FS A-A-1936. E. Hardware: Furnish fasteners and miscellaneous hardware required for assembling and anchoring woodwork, including casework. F. Carpenters Putty: Single-component, acrylic latex polymer, paintable, and nonsag. G. Metal Zee Flashing: Galvanized 0.0217-inch (26-gauge) steel sheet, ASTM A653/A653M, G90; bend for 1-inch minimum vertical concealed leg and 1/2-inch maximum exposed leg. Furnish 10-foot long pieces. 2.04 CABINET HARDWARE A. As specified in this Section. B. Hinges: For flush overlay or reveal overlay, use pin, pivot, or European style hinge; 626 satin chrome finish. 1. Manufacturers: a. Blum, Inc. b. Grass America, Inc. c. Stanley. C. Continuous Hinges: Stanley No. Sc 311-1/4; 625 bright chrome finish.
FINISH CARPENTRY PW/WBG/475883 06 20 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL D. Locks: Sargent and Co. 1654 MKD or Schlage 46-002; 626 satin chrome finish keyed into building door lock system. E. Catches: Stanley No. 46; 628 aluminum finish, magnetic. F. Pulls: Stainless steel, Hafele #101.20.720, 128 mm, center-to-center, M4. G. Drawer Slides: Knape and Vogt No. 1300, Grant No. 336SC. H. Heavy-Duty Drawer Slides: Knape and Vogt No. 1460, Grant No. 4930. I. Shelf Supports: BHMA 156.9, Types B84072/B84082, Knape and Vogt No. 255/256, Grant No. 120/121; nickel-plated finish. J. Heavy-Duty Shelf Supports: Knape and Vogt slotted standard No. 82 and bracket 182, Stanley No. 6783 and 6785; clear anodized aluminum finish. K. Shelf and Rod Support: Stanley No. 7046, Knape and Vogt No. 1195. L. Metal Closet Pole with Flanges: Knape and Vogt No. 770-5 with 764 and 766, Builders Brass Works 7770-5 with 7775-5 and 7776-5. M. Heavy-Duty Folding Bracket: Stanley No. V772 heavy-duty folding shelf bracket. 2.05 CABINETS, CASEWORK, SHELVING, AND WORKBENCHES A. Exposed Solid Hardwood: 1. Plain sawn natural red birch, beech, or ash. 2. Semi-exposed and concealed members may be any species at option of mill. B. Assemble units in shop for field installation and application finishes. C. Units may be factory finished provided finish conforms to that specified in the Interior Finish Schedule. PART 3 EXECUTION 3.01 PREPARATION A. Do not install finish interior woodwork until building has been dry for at least 10 days. B. Verify spaces and surface preparations are ready to receive finish carpentry items.
PW/WBG/475883 FINISH CARPENTRY JANUARY 2014 06 20 00 - 5 COPYRIGHT 2014 CH2M HILL C. Broom clean spaces before beginning installation. 3.02 INSTALLATION A. Lay out, cut, fit, and install finish carpentry items. B. Anchor securely to ensure rigidity, tight fit, permanence, and as noted on Drawings. C. Install items accurate to dimension, true to line, level, and square unless otherwise shown. D. Install running trim in as long a length as practical. 1. Miter corners of casings and moldings. 2. Anchor securely using finishing nails. 3. Counter set nails 1/16 inch for filling. E. Install shelving as shown. Make shelves level and fit loosely on supports so they can be easily removed. F. Follow manufacturers instructions for installation of hardware items. G. Make Work neat and secure, developing full strength of components and providing intended function. 3.03 CABINETS, CASEWORK, AND COUNTERTOP INSTALLATION A. Examine rounds, stripping, and blocking to secure cabinets. Do not install until defects are corrected. B. Install units plumb and level without distortion. C. Shim as necessary with concealed metal or hardwood shims. D. Accurately scribe and closely fit faceplates, filler strips, and trim strips to irregularities of adjacent surfaces. E. Plastic Laminate: 1. Apply as recommended by laminate manufacturer. 2. Use minimal amount of cross joints with no longitudinal joints. 3. Scribe neatly to vertical surfaces. F. Adjust doors and drawers to operate without restriction.
FINISH CARPENTRY PW/WBG/475883 06 20 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL G. Cut holes in counter tops for sinks. Coordinate installation with other trades and equipment requiring cutouts and fitting. END OF SECTION
PW/WBG/475883 ELASTOMERIC SHEET WATERPROOFING JANUARY 2014 07 13 53 - 1 COPYRIGHT 2014 CH2M HILL SECTION 07 13 53 ELASTOMERIC SHEET WATERPROOFING PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American Hardboard Association (AHA): A135.4 Basic Hardboard. 2. ASTM International (ASTM): a. D412, Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers - Tension. b. D471, Standard Test Method for Rubber Property-Effect of Liquids. c. D476, Standard Classification for Dry Pigmentary Titanium Dioxide Products. d. D624, Standard Test Method for Tear Strength of Conventional Vulcanized Rubber and Thermoplastic Elastomers. e. D1149, Standard Test Method for Rubber Deterioration-Surface Ozone Cracking in a Chamber. f. D2240, Standard Test Method for Rubber Property-Durometer Hardness. 1.02 SUBMITTALS A. Action Submittals: 1. Shop Drawings: Layout of sheets, location of field splices, type of splices, and termination details. 2. Samples: a. 12-inch by 12-inch membrane material. b. 12-inch strip of splicing tape. c. 1-quart splicing cement. d. 1-quart bonding adhesive. B. Informational Submittals: 1. Certificates: a. Manufacturers Certificate of Compliance, in accordance with Section 01 43 33, Manufacturers Field Services. b. Written approval of installer by membrane manufacturer. c. Evidence certifying applicators experience on equivalent projects.
ELASTOMERIC SHEET WATERPROOFING PW/WBG/475883 07 13 53 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. Manufacturers printed instructions including procedures for flashing, splicing, and bonding. 3. Test report of field flood test. 1.03 QUALITY ASSURANCE A. Applicators Qualifications: Minimum of 3 years experience on equivalent projects. B. Preinstallation Meeting: 1. Notify Engineer before conducting meeting. 2. Prior to installation of waterproofing and associated Work, meet at Site with applicator of each component of associated Work, and applicators of work requiring coordination with waterproofing Work. 3. Review material selections and procedures to be followed in performing Work. 1.04 DELIVERY, STORAGE, AND HANDLING A. Storage and Protection: 1. Do not cut, tear, or puncture elastomeric sheet. 2. Store materials onsite in enclosures or under waterproof protective coverings. 3. Ensure materials are kept clean and dry. 4. Store materials off the ground. 1.05 SPECIAL GUARANTEE A. Provide manufacturers extended guarantee or warranty, with Owner named as beneficiary, in writing, as special guarantee. Special guarantee shall provide for correction, or at the option of the Owner, removal and replacement of Work specified in this specification section found defective during a period of 10 years after the date of Substantial Completion. Duties and obligations for correction or removal and replacement of defective Work shall be as specified in the General Conditions.
PW/WBG/475883 ELASTOMERIC SHEET WATERPROOFING JANUARY 2014 07 13 53 - 3 COPYRIGHT 2014 CH2M HILL PART 2 PRODUCTS 2.01 MATERIALS A. Membrane Waterproofing: 1. Bituthene System 4000 Self Adhesive HDPE Waterproofing Membrane for use on exterior cast-in-place concrete walls conforming to the following physical properties: Property Test Method Specifications Color Gray Tensile Strength ASTM D412 325 psi min. Elongation @ Break ASTM D412 300% min. Crack Cycling ASTM C836 - 25 deg F/ 100 cycles Puncture Resistance ASTM E154 50 lbs min. Thickness ASTM D3767 1/16 inch Water Absorption ASTM D570 0.1% max. B. Plaza Deck Waterproofing Membrane: 1. Sarnafil G476 SA Self-adhering Composite Sheet conforming to the following physical properties: Property Test Method Specifications Thickness ASTM D751 0.120 inch Tensile Strength ASTM D638 1,600 psi min. Elongation @ Break ASTM D638 240% min. Weight 0.45 lb/ft 2
Tear Resistance ASTM 1004 21.3 lb/linear foot min. Resistance to Heat Aging ASTM D3045 Elongation, max. reduction ASTM D638 5% Tensile strength, max. loss ASTM D638 5%
ELASTOMERIC SHEET WATERPROOFING PW/WBG/475883 07 13 53 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2.02 ACCESSORIES A. Flashings: 1. For Plaza Deck Warerproofing: Sarnifil G476-20, 60 mil (non-exposed) and Sarnifil G459-15, 60-mil (exposed). B. Adhesive for Plaza Deck Waterproofing: Sikaflex 11FC Grid adhesive for G459 flashing membrane. C. Insulation: Extruded polysyrene closed-cell foam with high compressive strength. D. Splicing Tape: Use only tape recommended or approved by membrane manufacturer. E. Splicing Cement: Use only cement recommended or approved by membrane manufacturer. F. Bonding Adhesive: Use only adhesive recommended or approved by membrane manufacturer. G. Protection Board: Tempered hardboard, 1/8 inch thick, conforming to AHA A135.4, Type II, Surface 2, Finish A, and Design A. PART 3 EXECUTION 3.01 EXAMINATION A. Verify conditions prior to application: 1. Examine surfaces scheduled to receive membrane waterproofing and plaza deck waterproofing to ensure they are smooth, dry, and free from conditions that will adversely affect execution, permanence, or quality of Work. 2. Do not install membrane waterproofing or plaza deck waterproofing until other Work that penetrates membrane has been completed and the substrate and environmental conditions are in accordance with requirements and satisfactory to the Engineer. 3. Application of waterproofing will be construed as acceptance of the substrate. 3.02 PREPARATION A. Remove existing belowgrade materials. Sweep clean surfaces on or against which waterproofing is applied. Remove loose and foreign materials that could prevent proper adhesion.
PW/WBG/475883 ELASTOMERIC SHEET WATERPROOFING JANUARY 2014 07 13 53 - 5 COPYRIGHT 2014 CH2M HILL B. Remove fins, sharp edges, oil, and grease. 3.03 INSTALLATION A. Plaza Deck Waterproofing: Remove existing overburden, waterproofing, base flashings, and insulation. Prepare existing concrete surfaces for new plaza deck waterproofing membrane. B. Positioning Membrane Waterproofing: 1. Place membrane waterproofing sheet in final position without stretching. 2. Allow membrane to relax 30 minutes minimum before making splices or bonding to substrate. 3. Overlap adjacent sheets for splicing. C. Applying Adhesive: 1. Spread adhesive in 6-inch strips over both mating surfaces. 2. Spread adhesive completely over both mating surfaces. 3. Place membrane in bond position without stretching, taking care to avoid trapped air. 4. Roll with dry roller to remove air pockets. D. Splicing: 1. Clean overlapping areas with heptane, hexane, or white gasoline. 2. Overlap sheets 3 inches minimum. 3. Join overlaps with splicing cement and tape to form splice in accordance with manufacturers instructions. 3.04 APPLICATION A. Apply waterproofing membrane to exterior surfaces of cast-in-place concrete walls above ground level. Apply plaza deck membrane waterproofing that enclose spaces that may be occupied, such as stairways, parking garages, sidewalk plaza structures, galleries, pump rooms, mechanical and electrical equipment rooms, and other areas indicated on Drawings. Apply plaza deck waterproofing membrane to areas of existing concrete below sidewalks excavated or disturbed by the installation of new brick pavers. Provide plaza deck waterproofing to all areas of sloping plaza on the south side of City Hall 2 after existing brick pavers have been removed. Apply plaza deck membrane in areas indicated on Drawings.
ELASTOMERIC SHEET WATERPROOFING PW/WBG/475883 07 13 53 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3.05 FIELD FINISHING A. Flashings: Flash pipes, conduits, and other penetrations through waterproofing in strict conformance with membrane manufacturers recommended procedures, and as specified in Section 07 62 00, Sheet Metal Flashing and Trim. 3.06 PROTECTION A. Do not backfill until protection board is installed. END OF SECTION
PW/WBG/475883 TRAFFIC COATINGS JANUARY 2014 07 18 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 07 18 00 TRAFFIC COATINGS PART 1 GENERAL 1.01 SUBMITTALS A. Action Submittals: 1. Shop Drawings: a. Complete manufacturers literature and technical data for the Standard, Heavy Duty, and Extra Heavy Duty vehicular coating system proposed. b. Project-specific details of penetrations and perimeter conditions. 2. Samples: a. Standard, Heavy Duty, and Extra Heavy Duty coating system applied to 12-inch by 12-inch by 1/2-inch plywood or similar rigid base. b. One Sample of each color and coating type to be used on Project. B. Informational Submittals: 1. Licensed Applicator Certificate issued by the coating system materials manufacturer. 2. Maintenance Manual: Upon completion of the coating system, submit one maintenance manual, identified with project name, location, and date; type of coating applied; and surface to which system was applied, including sketches where necessary. Include recommendations for periodic inspections, care, and maintenance. Identify common causes of damage with instructions for temporary patching until repair can be made. 3. Sample of special guarantee. 1.02 QUALITY ASSURANCE A. Applicator: Approved and licensed by the coating system materials manufacturer. B. Preapplication Conference: 1. Conduct a preapplication conference with the Engineer, applicator, coating system materials manufacturer, and all Subcontractors likely to be on the deck, present. 2. Questions regarding the acceptability of the substrate, the coating system and related materials, and the mechanical related items should be discussed and finalized during this conference.
TRAFFIC COATINGS PW/WBG/475883 07 18 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 1.03 DELIVERY, STORAGE, AND HANDLING A. Deliver materials to Site in sealed, undamaged containers. Identify containers with material name, date of manufacture, and lot number. 1.04 ENVIRONMENTAL REQUIREMENTS A. Weather Conditions: Do not install coating materials if rain is anticipated or predicted within 8 hours of application. B. Temperature: Substrate surface above 40 degrees F and less than 110 degrees F. C. Do not allow open fires or spark-producing equipment in application area until after vapors have dissipated. 1.05 SPECIAL GUARANTEE A. Furnish manufacturers extended guarantee or warranty, with Owner named as beneficiary, in writing, as special guarantee. Special guarantee shall provide for correction, or at the option of the Owner, removal and replacement of Work specified in this Section found defective during a period of 5 years after the date of Substantial Completion. Duties and obligations for correction or removal and replacement of defective Work as specified in the General Conditions. PART 2 PRODUCTS 2.01 MANUFACTURERS A. Pecora-Deck 800 series Vehicular Traffic Deck Coating as manufactured by Pecora Corporation, Harleysville, PA. B. Gacoflex GW-15-UBU (as applicable) Traffic Deck Coating system as manufactured by Gates Engineering Co., Inc. 2.02 MATERIALS A. General: Materials used in the coating system shall be the end products of one manufacturer or approved by the manufacturer whose coating system specification is selected for use. Provide Standard, Heavy Duty, and Extra Heavy Duty applications in areas as indicated in Article Application Schedule.
PW/WBG/475883 TRAFFIC COATINGS JANUARY 2014 07 18 00 - 3 COPYRIGHT 2014 CH2M HILL B. Traffic Coating: Polyurethane elastomer based and capable of producing a seamless, waterproof coating system. 1. Color of Topcoating and Aggregate: Gray for vehicular coating. C. Primer: As recommended by the deck coating system materials manufacturer for the type of substrate involved. D. Backer Rod: Expanded polyethylene rod equal to Ethafoam by Dow Chemical. E. Sealant: Polyurethane or polysulfide based, as recommended by coating system materials manufacturer. F. Flashing Reinforcement: Woven, uncoated fiberglass mesh. G. Aggregate: 1. Vehicular: Silicon carbide or shell granules. PART 3 EXECUTION 3.01 PREPARATION A. Remove all existing traffic coatings down to existing concrete topping slab. Repair existing topping slab and replace damaged or exposed wire mesh reinforcing. Provide new surface drains in locations indicated on Drawings. Provide sloping cementitious/epoxy infill compatible with traffic coating system between drains to reduce the potential for ponding of water and to provide good surface drainage. B. Thoroughly clean surfaces to receive coating system in strict accordance with manufacturers instructions and recommendations. 1. Remove laitance, loose material on the surface, grease, oil, and other contaminants which will affect bond of the coating system. Leave surfaces broom-clean. 2. Prepare all concrete surfaces by brushoff blasting followed by vacuum cleaning or by etching with a 10 to 15 percent solution of muriatic acid. 3. Flush all acid with clean water and allow to dry. C. Condition of Surfaces: 1. Concrete Surfaces: Visibly dry and pass a 4-hour rubber mat test (no condensation) prior to application of coating system. Mat shall be taped to substrate on all edges.
TRAFFIC COATINGS PW/WBG/475883 07 18 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. Metal Surfaces: Dry and free from rust, corrosion, and coatings which would affect bond of coating system, and without sharp edges or offset at joints. D. Rout or saw cut all cracks exceeding 1/16 inch in width and fill with sealant. E. Use sealant to fill expansion, control, and construction joints to be overcoated by traffic coating system. Provide 1/4-inch by 1/4-inch saw cut where coating system to be terminated within a horizontal plane. F. Protect adjacent surfaces with drop cloths or masking as required. 3.02 FLUID APPLIED FLASHINGS A. Provide fluid applied flashings at locations where a horizontal surface abuts a vertical surface and at all deck penetrations. B. Unless detailed or specified otherwise, at projections through coating system such as posts, vents, pipes, stanchions, railings, and similar locations of potential slight movement, reinforce coating with one layer of flashing reinforcement. 3.03 PRIMER AND DETAIL WORK A. Prime concrete, masonry, and metal surfaces. Apply primer at manufacturers recommended rate. Allow prime coat to completely dry but do not apply more than 8 hours preceding application of coating. Metal prime coat may be applied up to 9 days prior to application of coating. B. Apply 20-mil dry film thickness of nonflowing type coating over flashings. Extend coating 2 inches beyond flashing out onto adjacent substrate surface. Unless otherwise indicated on Drawings or where limited by height of base, extend coating a minimum of 1 inch above the top of the flashing and terminate in a neat straight line. Use masking tape for such purposes. C. Apply 20-mil dry film thickness of nonflowing type coating for a distance of 1-1/2 inches on each side of all cracks. D. Apply 20-mil dry film thickness of nonflowing type coating or nonadhering tape for a distance of 2 inches on each side of expansion joints, control joints, and construction joints to be coated.
PW/WBG/475883 TRAFFIC COATINGS JANUARY 2014 07 18 00 - 5 COPYRIGHT 2014 CH2M HILL 3.04 APPLICATION A. Base Coat: 1. Apply coating material at a minimum wet film thickness of 25 to 30 mils. Extend coating over fluid applied flashings and detail coatings. 2. Allow to cure for 16 hours minimum. At temperatures less than 75 degrees F and relative humidities less than 50 percent, extend curing time. B. Intermediate Coat 1 (Standard Duty): Apply coating material at a minimum wet film thickness of 16 to 20 mils and broadcast aggregate while still wet. Allow to cure for 8 hours minimum. C. Intermediate Coat 2 (Heavy Duty): Apply coating material at a minimum wet film thickness of 16 to 20 mils and broadcast aggregate while still wet. Allow to cure for 8 hours minimum. D. Intermediate Coat 3 (Extra Heavy Duty): Apply coating material at a minimum wet film thickness of 16 to 20 mils and broadcast aggregate while still wet. Allow to cure for 8 hours minimum. E. Topcoat: 1. Apply topcoating material at a minimum wet film thickness of 15 mils to all areas which have been previously coated. 2. While coating is still fluid, uniformly broadcast aggregate over surface at the rate of 5 pounds per 100 square feet. Immediately roll to evenly distribute and completely coat the aggregate. 3. Allow topcoat to cure for 24 hours minimum (pedestrian) and 48 hours minimum (vehicular) before permitting traffic on surfaces. At temperatures less than 75 degrees F and relative humidities less than 50 percent, extend curing time. 3.05 CLEANING A. Clean stains from adjacent surfaces with toluene, 1,1,1, trichloroethane, xylene, commercial tar remover, or as recommended by coating manufacturer. B. Remove foreign matter from finished coating surfaces.
TRAFFIC COATINGS PW/WBG/475883 07 18 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3.06 APPLICATION SCHEDULE A. Parking spaces apply Standard application; drives apply Heavy Duty application, and turns and ramps Extra Heavy Duty application. END OF SECTION
PW/WBG/475883 THERMAL INSULATION JANUARY 2014 07 21 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 07 21 00 THERMAL INSULATION PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. ASTM International (ASTM): a. C272, Standard Test Method for Water Absorption of Core Materials for Structural Sandwich Constructions. b. C303, Standard Test Method for Dimensions and Density of Preformed Block and Board-Type Thermal Insulation. c. C549, Standard Specification for Perlite Loose Fill Insulation. d. C578, Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation. e. C665, Standard Specification for Mineral-Fiber Blanket Thermal Insulation for Light Frame Construction and Manufactured Housing. f. D4397, Standard Specification for Polyethylene Sheeting for Construction, Industrial, and Agricultural Applications. g. E84, Standard Test Method for Surface Burning Characteristics of Building Materials. h. E96/E96M, Standard Test Methods for Water Vapor Transmission of Materials. 1.02 SUBMITTALS A. Action Submittals: 1. Shop Drawings: Manufacturers product literature identifying products proposed for use. 1.03 DELIVERY, STORAGE, AND HANDLING A. On packaging clearly identify manufacturer, contents, brand name, applicable standard, and R-value. B. Store materials off ground and keep them dry. Protect against weather, condensation, and damage.
THERMAL INSULATION PW/WBG/475883 07 21 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL PART 2 PRODUCTS 2.01 BATT INSULATION AND FASTENERS A. Fiberglass or Mineral Wool Batts: 1. ASTM C665, Type I, with no vapor retarder for use as sound attenuation blankets, III, Class A, with 0.10 or less perm rating, reinforced reflective aluminum foil vapor retarder membrane laminated to one side with R-values of 19. 2. Manufacturers: a. CertainTeed Corp. b. Owens-Corning Insulating Systems. c. Johns Manville. B. Fasteners: As recommended by insulation manufacturer. C. Tape: As recommended by insulation manufacturer. 2.02 RIGID INSULATION A. Extruded Polystyrene Foam: 1. ASTM C578, Type IV. 2. Flame Spread: Less than 25 when tested in accordance with ASTM E84. 3. Thickness: As shown. 4. Manufacturers and Products: a. Dow Chemical Co.; Styrofoam Square Edge. b. UC Industries; Foamular. B. Adhesives and Fasteners: As recommended by insulation manufacturer. 2.03 SPRAY-ON INSULATION A. Cellulose Fiber: 1. Thermal Conductivity (K) Value: 0.22, maximum. 2. Flame Spread: 25 or less when tested in accordance with ASTM E84. 3. Fuel Contribution: 10 or less. 4. Smoke Developed Rating: 0. 5. Color: Grey where exposed. 6. Manufacturers and Products: a. International Cellulose Corp.; K-13. b. ThermoCon; Spray-Tec ThermoCon spray-on insulation.
PW/WBG/475883 THERMAL INSULATION JANUARY 2014 07 21 00 - 3 COPYRIGHT 2014 CH2M HILL B. Mineral Fiber: 1. Thermal Conductivity (K) Value: 0.26, maximum. 2. Flame Spread: 25 or less when tested in accordance with ASTM E84. 3. Fuel Contribution: 15 or less. 4. Smoke Developed Rating: 10 or less. 5. Color: White with minimum light reflectance of 70 percent where exposed. 6. Manufacturers and Products: a. American Energy Products, Inc.; SprayDon, Type II. b. United States Mineral Products Co.; Cafco Heat-Shield. PART 3 EXECUTION 3.01 BATT INSULATION A. Install in accordance with manufacturers instructions and as specified below: 1. Install in widths required by framing spacing with vapor retarder facing warm side. 2. Fit tightly to ensure continuous seal. Tape overlapping flanges of vapor retarder when necessary, using tape as recommended by insulation manufacturer. 3. Where electrical outlets, ducts, pipes, vents, or other utility items occur, place insulation on cold weather side of obstruction. 4. Protect installed insulation from tears and other damage until covered with finish material. 5. Remove and replace damaged material. 3.02 RIGID INSULATION A. Install in accordance with the following: 1. Install boards in location and in thickness as shown. 2. Cut insulation with saw, knife, or other sharp tool to fit tightly around obstructions. 3. Butt insulation boards together tightly at joints. 4. Where thickness required exceeds 1-1/2 inches, install two layers of boards. 5. Apply to masonry or concrete with fasteners recommended by insulation manufacturer. 3.03 SPRAY-ON INSULATION A. Surface Preparation: Free of dirt, grease, oil, loose paint, excessive rust scale, or other foreign material, which would prevent adequate adhesion.
THERMAL INSULATION PW/WBG/475883 07 21 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Ambient Temperature: Between 40 degrees F and 155 degrees F throughout application process. C. Application: 1. Mix, apply, and finish in accordance with manufacturers instructions for monolithic blanket of uniform texture. 2. Blanket Thickness: Minimum 2 inches. END OF SECTION
PW/WBG/475883 THERMOPLASTIC MEMBRANE JANUARY 2014 ROOFING COPYRIGHT 2014 CH2M HILL 07 54 23 - 1 SECTION 07 54 23 THERMOPLASTIC MEMBRANE ROOFING PART 1 GENERAL 1.01 SUMMARY A. Section includes vapor retarder on concrete hollow core slab roof deck, insulation, protection board and membrane roofing, base flashings roofing membrane expansion joints, cant strips, and counterflashings. 1.02 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American Wood Protection Association (AWPA): U1, Use Category System: User Specification for Treated Wood. 2. ASTM International (ASTM): a. C578, Standard Specification for Rigid, Cellular Polystyrene Thermal Insulation. b. C728, Standard Specification for Perlite Thermal Insulation Board. c. C1289, Standard Specification for Faced Rigid Cellular Polyisocyanurate Thermal Insulation Board. d. D41, Standard Specification for Asphalt Primer Used in Roofing, Dampproofing, and Waterproofing. e. D312, Standard Specification for Asphalt Used in Roofing. f. D412, Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers-Tension. g. D471, Standard Test Method for Rubber PropertyEffect of Liquids. h. D573, Standard Test Method for RubberDeterioration in an Air Oven. i. D751, Standard Test Methods for Coated Fabrics. j. D1149, Standard Test Methods for Rubber Deterioration-Cracking in an Ozone Controlled Environment. k. D1204, Standard Test Method for Linear Dimensional Changes of Nonrigid Thermoplastic Sheeting or Film at Elevated Temperature. l. D4601, Standard Specification for Asphalt-Coated Glass Fiber Base Sheet Used in Roofing. m. E84, Standard Test Method for Surface Burning Characteristics of Building Materials. n. E96/E96M, Standard Test Methods for Water Vapor Transmission of Materials. o. E108, Standard Test Methods for Fire Tests of Roof Coverings.
THERMOPLASTIC MEMBRANE PW/WBG/475883 ROOFING JANUARY 2014 07 54 23 - 2 COPYRIGHT 2014 CH2M HILL p. E119, Standard Test Methods for Fire Tests of Building Construction and Materials. q. E408, Standard Test Methods for Total Normal Emittance of Surfaces Using Inspection-Meter Techniques. r. E1980, Standard Practice for Calculating Solar Reflectance Index of Horizontal and Low-Sloped Opaque Surfaces. 3. FM Global (FM): a. DS 1-28, Design Wind Loads. b. DS 1-29, Roof Deck Securement and Above-Deck Roofing Components. c. 4450, Approval Standard for Class I Insulated Steel Deck Roofs. 4. International Code Council (ICC): International Building Code (IBC). 5. Intertek Testing Services (Warnock Hersey Listed) (WH), Certification Listings. 6. National Roofing Contractors Association: NRCA Roofing and Waterproofing Manual. 7. Single Ply Roofing Institute (SPRI): ES-1, Wind Design Standard for Edge Systems Used with Low Slope Roofing Systems. 8. Underwriters Laboratories Inc. (UL): a. 790, Standard Test Methods for Fire Tests of Roof Coverings. b. 1256, Fire Test of Roof Deck Constructions. c. 1897, Uplift Tests for Roof Covering Systems. 9. U.S. Department of Defense Military Standard (MIL): 3010, Test Procedures for Packaging Materials. 10. U.S. Environmental Protection Agency (EPA): ENERGY STAR - ENERGY STAR Voluntary Labeling Program. 1.03 DESIGN REQUIREMENTS A. Low Slope Membrane Roof Edge Securement: Conform to SPRI ES-1 for wind speeds determined from applicable edition of ICC IBC code. 1.04 PERFORMANCE REQUIREMENTS A. Roof Assembly Classification: FM-approved roof system(s), in accordance with FM DS 1-29. B. Vapor Retarder Permeance: Maximum 0.1 perm when tested in accordance with ASTM E96/E96M, desiccant method or water method. 1.05 SUBMITTALS A. Action Submittals: 1. Project-specific details of roof penetrations and perimeter conditions. 2. Layout and details of fully adhered system in areas to be repaired.
PW/WBG/475883 THERMOPLASTIC MEMBRANE JANUARY 2014 ROOFING COPYRIGHT 2014 CH2M HILL 07 54 23 - 3 3. List of materials proposed for use; include roofing materials, accessories, insulation, and fasteners. 4. Manufacturers specifications selected for use; include description of complete system from deck up. 5. Documentation that anchoring system meets uplift requirements. B. Informational Submittals: 1. Manufacturers Certificate of Compliance, in accordance with Section 01 43 33, Manufacturers Field Services. 2. Manufacturers installation instructions. 3. Letter or other documentation from roofing materials manufacturer stating that installer has been trained and approved to apply roof system. 4. Sample copy of guarantee to be provided. 5. Record of Preroofing Conference. 6. Inspection reports for inspections conducted by membrane manufacturers representative; include written instructions or recommendations as conditions to special guarantee. 7. Operation and Maintenance Data: a. Include sketches where applicable, recommendations for periodic inspection, care, and maintenance. b. Identify common causes of damage with instructions for temporary patching until permanent repair can be made. 8. Manufacturers Certificate of Proper Installation, in accordance with Section 01 43 33, Manufacturers Field Services. 9. Proposed Maintenance Agreement. 1.06 QUALITY ASSURANCE A. Perform Work in accordance with NRCA Roofing and Waterproofing Manual. B. Roof Assembly Fire Classification: Minimum Class A when tested in accordance with ASTM E108 or UL 790. 1. Roof Assembly with Foam Insulation: Passes FM 4450 or UL 1256. C. Surface Burning Characteristics: 1. Foam Insulation: Maximum 75/450 flame spread/smoke developed index when tested in accordance with ASTM E84. D. Apply label from agency approved by authority having jurisdiction to identify each roof assembly component.
THERMOPLASTIC MEMBRANE PW/WBG/475883 ROOFING JANUARY 2014 07 54 23 - 4 COPYRIGHT 2014 CH2M HILL 1.07 QUALITY CONTROL A. Installer Qualifications: 1. Trained and approved by roof membrane manufacturer. 2. Experience: 3 years, minimum, in the installation of the specific roofing and flashing system specified. B. Materials, including insulation used in roofing system shall be furnished by or approved by manufacturer whose roofing system is selected for use. 1.08 PREROOFING CONFERENCE A. Conference Requirements: 1. Attendees: Engineer, roofing installer, roofing manufacturer, installers of related Work, and other entities concerned with roofing performance included, where applicable, Owners insurer, test agencies, governing authorities, and Owner. 2. Agenda: Follow outline in NRCAs Waterproofing Manual. Include acceptability of deck, roofing system, materials, manufacturers specifications selected, flashing details, roof guarantee, and protection of furnished roofing system. 3. Documentation: Record discussion and agreements. Furnish copy to each attendee invited. B. Membrane manufacturers inspections as required to meet conditions of guarantee. 1.09 DELIVERY, STORAGE, AND HANDLING A. Deliver materials in their original, unopened containers, clearly labeled with manufacturers name, brand name, and such identifying numbers as are appropriate. B. Storage: 1. Store materials at temperatures between 60 degrees F and 80 degrees F. Should they be exposed to lower temperatures, restore to 60 degrees F prior to use. 2. Store rigid roof insulation materials on clean, raised platform. 3. Do not store uncured flashing membrane on roof or at temperatures exceeding 75 degrees F. C. Protect materials against wetting, moisture absorption, and construction traffic.
PW/WBG/475883 THERMOPLASTIC MEMBRANE JANUARY 2014 ROOFING COPYRIGHT 2014 CH2M HILL 07 54 23 - 5 1.10 ENVIRONMENTAL REQUIREMENTS A. Weather: Do not install roofing during precipitation or when it is probable. B. Temperature: 1. Install roofing when ambient temperature is 50 degrees F or above. 2. When temperature is below 50 degrees F, install only with approval or and under supervision of membrane manufacturer. 1.11 COORDINATION A. Coordinate Work with installation of new structural collectors, roof penetrations and metal flashings, as Work of this Section proceeds. 1.12 SPECIAL GUARANTEE A. Product: Furnish manufacturers extended guarantee or warranty, with Owner named as beneficiary, in writing, as special guarantee. Special guarantee shall provide for correction, or at the option of the Owner, removal and replacement of roofing membrane, flashing, insulation, and accessories found defective during a period of 20 years after date of Substantial Completion. Duties and obligations for correction or removal and replacement of defective Work shall be as specified in the General Conditions. B. Coverage and Conditions: 1. Costs for repairs required to maintain roofing system, flashing, expansion joint covers, and roof vents in watertight condition. 2. Natural deterioration of roofing system as a result of ordinary wear and tear by elements. 3. Defects as a result of faulty materials or workmanship during application. PART 2 PRODUCTS 2.01 MANUFACTURERS A. Fully Adhered TPO Roofing: 1. Johns Manville; ST6RA-C/I, 60-mil membrane. 2. Firestone Building Products Co.; Ultraply TPO. 3. Dow/Stevens; EP TPO. 4. GenFlex Roofing Systems; TPO.
THERMOPLASTIC MEMBRANE PW/WBG/475883 ROOFING JANUARY 2014 07 54 23 - 6 COPYRIGHT 2014 CH2M HILL 2.02 ROOFING SYSTEM A. Roofing system shall meet these Specifications, and approval and warranty of membrane manufacturer to provide a fully adhered complete TPO or EPDM system to match the existing roofing system including the following: 1. Membrane. 2. Roof insulation. 3. Cover board. 4. Flashing. 5. Adhesives. 6. Fasteners. 7. Accessory materials. 8. Vapor retarder. 9. (Note: Contractor to verify all materials used for existing roof system and replace in kind in areas disturbed by the installation of new structural collectors.) 2.03 MEMBRANE MATERIALS A. Reinforced thermoplastic polyolefin sheet,0.060-inch thick with the following properties: Properties Test Method Specification Thickness Tolerance ASTM D751 Plus or minus 10% Breaking Strength (min) ASTM D751, Grab Method 270 pounds Elongation at Break ASTM D412 28% Tear Strength (min) ASTM D751 70 pounds Ozone Resistance ASTM D1149, 70 hours at 100 degrees F No cracks or other affect Heat Aging ASTM D573, 28 days at 212 degrees F retention of tensile Maintain 100% of original breaking strength Water Absorption (change in mass) ASTM D471, 158 degrees F for 7 days 1% Hydrostatic Resistance (min) ASTM D751, Method A 430 psi Puncture Resistance MIL Std 3010 380 pounds
PW/WBG/475883 THERMOPLASTIC MEMBRANE JANUARY 2014 ROOFING COPYRIGHT 2014 CH2M HILL 07 54 23 - 7 Properties Test Method Specification Dimensional Stability (% change max.) ASTM D1204 + 0.4% B. Membrane Sheet Size: Cut sections of membrane to fit over the areas of membrane removed to provide a single piece of membrane wherever possible. C. Color: White. D. Energy and Environment: 1. Roof Surface: Minimum solar reflectance index (SRI) for 75 percent of roof area, in accordance with ASTM E1980. Emissivity in accordance with ASTM E408. a. ENERGY STAR: Reflectivity 0.78, emissivity 0.90. b. California Title 24: Reflectivity 0.78, emissivity 0.87. c. LEED: Reflectivity 0.78, emissivity 0.90, post-consumer recycled content 0 percent, post-industrial recycled content 3 to 5 percent. 2.04 ACCESSORY MATERIALS A. Adhesives and Fasteners: 1. Surface Conditioner: Compatible with membrane. 2. Membrane cover board, and insulation adhesives and fasteners as recommended by membrane manufacturer. 3. Thinner and Cleaner: As recommended by adhesive manufacturer, compatible with sheet membrane. B. Flashing: 1. 0.60-inch roofing membrane. 2. Provide unreinforced 0.070-inch thick roofing membrane for field fabricated vent stacks, pipes, and corners. C. Primer: ASTM D41 Asphalt. D. Asphalt: ASTM D312, Type III steep asphalt. E. Roofing Felt: ASTM D4601, Type IV or VI asphalt-coated glass fiber mat. F. Nailers: Preservative treated wood as specified in Section 06 10 00, Rough Carpentry. 1. Waterborne salt preservatives; AWPA U1.
THERMOPLASTIC MEMBRANE PW/WBG/475883 ROOFING JANUARY 2014 07 54 23 - 8 COPYRIGHT 2014 CH2M HILL 2. Apply two brush coats of same preservative used in original treatment to sawed or cut surfaces of treated lumber. 3. Minimum Grade: Standard of Better, or Stud Grade. 2.05 RIGID ROOF INSULATION BOARD A. Average Aged R-value for Total Thickness of Rigid Insulation: Minimum R30 or match existing thickness. B. New insulation is to match the type of insulation currently being used as part of the existing roof system. Match thickness of existing adjacent rigid insulation. 2.06 COVER BOARD A. Manufacturers and Products: 1. Johns Manville; Duraboard, Nailboard, Invinsa Roof Board, ENRG 3-Plus. 2. Wood Fibers Industries (USG); StructoDek. 2.07 ROOF WALKWAY A. Manufacturers and Products: 1. Johns Manville; TPO Walkpad. 2. Stevens; EP Walkway Pad. PART 3 EXECUTION 3.01 PREPARATION A. Roof work shall be performed in areas to receive new structural collectors that are located below the existing roof surface. Care must be taken to cut the existing membrane only to the extent necessary to install the new structural elements. Repair all flashings and other adjacent materials effected by the installation of new structural elements. B. Surfaces to be adhered shall be dry before and throughout entire application. C. Notify Engineer and manufacturers representative at least 48 hours before installation of vapor retarder, insulation, membrane, and roofing system. D. Inspection: 1. Verify work of other trades that penetrates roof deck or requires roof access has been completed.
PW/WBG/475883 THERMOPLASTIC MEMBRANE JANUARY 2014 ROOFING COPYRIGHT 2014 CH2M HILL 07 54 23 - 9 2. Ensure deck is firm, dry, free of foreign material, and reasonably smooth. a. Differential height between adjacent roof deck members of more than 1/8 inch is not acceptable. b. Repair joints greater than 1/4 inch wide. 3. Report immediately to Engineer cracks, breaks, holes, or other unusual irregularities in surface. 4. Cover rough surface that would cause damage to membrane with protection board. E. Reroofing: 1. Remove existing roof membrane, and insulation from roof deck. 2. Inspect deck for damage and notify Engineer of areas that require repair. F. Nailers: 1. Install wooden nailers at gravel stops or drip edges on outside perimeter of building. 2. Anchor nailer with a suitable fastener with minimum withdrawal resistance of 100 pounds. 3. Stagger fasteners 6 inches on center within 8 feet of outside corner and 12 inches on center along other perimeter areas. 4. Nailer Thickness: Choose to match top surface of adjacent construction. 3.02 INSTALLATION A. In accordance with membrane manufacturers standard details for flashing and termination conditions not shown. B. Existing roof is an adhered membrane. C. In accordance with Article Performance Requirements for uplift conditions. D. In accordance with applicable recommendations of FM DS 1-29. E. Vapor Retarder: Apply vapor retarder consisting of a minimum of two layers of roofing felts mopped in with steep asphalt in accordance with roofing materials manufacturers specifications. F. Insulation: 1. Keep insulation dry before and during application. 2. Install rigid insulation where and to thickness necessary to match thickness of existing insulation. 3. Lay insulation with longest dimension perpendicular to direction of membrane seams with joints staggered over roof area to be covered.
THERMOPLASTIC MEMBRANE PW/WBG/475883 ROOFING JANUARY 2014 07 54 23 - 10 COPYRIGHT 2014 CH2M HILL 4. Butt boards as closely as possible with no gaps over 1/4 inch. 5. Mechanically fasten or adhere insulation to deck following roofing membrane manufacturers instructions. 6. Do not install more insulation each day than can be covered with membrane before end of day or start of inclement weather. G. Cover Board: 1. Apply minimum 3/4-inch cover board to rigid insulation substrate with longest dimension perpendicular to membrane seams with joints staggered over roof area to be covered. 2. Fasten cover board with adhesive to concrete substrate in accordance with roofing membrane manufacturers instructions. H. Membrane: 1. Install membrane and flashing in accordance with manufacturers recommendations and instructions. 2. Heat weld joints following manufacturers instructions. 3. Fully adhere membrane to substrate. I. Flashing: Install perimeter, curb, vents, expansion joints, drains, and other detail flashing as shown on manufacturers standard detail drawings and as follows: 1. Heat weld flashing to membrane and attach to other surfaces following manufacturers instructions. 2. Install pipe flashing, expansion joints, and roof drains in accordance with manufacturers standard details and instructions. J. Temporary and Night Seals: 1. Provide water cutoffs under the following circumstances: a. Where and when a danger exists that water caused by precipitation may get under new roofing membrane. b. At end of each day. 2. Make by securely setting end of membrane in 6-inch wide continuous application of cement and weight adhered edge to prevent displacement of cutoff. 3. Remove temporary water cutoffs prior to proceeding with next work period by cutting off and disposing of portion of membrane that has been in contact with cement. K. Walkways: Adhere to membrane with membrane manufacturers bonding adhesive.
PW/WBG/475883 THERMOPLASTIC MEMBRANE JANUARY 2014 ROOFING COPYRIGHT 2014 CH2M HILL 07 54 23 - 11 3.03 MANUFACTURERS SERVICES A. Provide manufacturers representative at Site in accordance with Section 01 43 33, Manufacturers Field Services, for installation assistance, inspection and Certification of Proper Installation, equipment testing, startup assistance, and training of Owners personnel for specified component, subsystem, equipment, or system. 3.04 CLEANING A. Remove spots and smears of asphalt or other material from flashings, gravel stops, and other surfaces not intended to be coated with such material. During removal, do not damage surfaces. Use solvents, if necessary, to clean surfaces. 3.05 PROTECTION A. Limit traffic of personnel and equipment on completed roof to that deemed essential for completion of Project. END OF SECTION
PW/WBG/475883 SHEET METAL FLASHING AND TRIM JANUARY 2014 07 62 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 07 62 00 SHEET METAL FLASHING AND TRIM PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. ASTM International (ASTM): a. A153/A153M, Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware. b. A653/A653M, Standard Specification for Steel Sheet, Zinc- Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process. c. A666, Standard Specification for Annealed or Cold-Worked Austenitic Stainless Steel Sheet, Strip, and Flat Bar. d. A924/A924M Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process. e. B32, Standard Specification for Solder Metal. f. B209, Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate. g. B370, Standard Specification for Copper Sheet and Strip for Building Construction. h. C920, Standard Specification for Elastomeric Joint Sealants. i. C1311, Standard Specification for Solvent Release Sealants. j. D1187, Standard Specification for Asphalt-Base Emulsions for Use as Protective Coatings for Metal. k. D4586, Standard Specification for Asphalt Roof Cement, Asbestos-Free. 2. Federal Specifications (FS): QQ-L-201F(2), Lead Sheet. 3. Sheet Metal and Air Conditioning Contractors National Association (SMACNA): Architectural Sheet Metal Manual, 5th Edition. 1.02 PERFORMANCE REQUIREMENTS A. General: Sheet metal flashing, trim, and soffits shall withstand wind loads, structural movement, thermally induced movement, and exposure to weather without failing, rattling, leaking, and fastener disengagement. B. Thermal Movements: 1. Provide sheet metal flashing, trim, and soffits that allows for thermal movements resulting from the following maximum change (range) in ambient and surface temperatures by preventing buckling, opening of
SHEET METAL FLASHING AND TRIM PW/WBG/475883 07 62 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL joints, hole elongation, overstressing of components, failure of joint sealants, failure of connections, and other detrimental effects. 2. Provide clips that resist rotation and avoid shear stress as a result of sheet metal and trim thermal movements. 3. Base engineering calculation on surface temperatures of materials due to both solar heat gain and nighttime-sky heat loss. 4. Temperature Change (Range): 120 degrees F, ambient; 180 degrees F, material surfaces. C. Water Infiltration: Provide sheet metal flashing, trim, and soffits that do not allow water infiltration to building interior. 1.03 QUALITY ASSURANCE A. Sheet Metal Flashing and Trim Standard: Comply with SMACNAs Architectural Sheet Metal Manual. Conform to dimensions and profiles shown, unless more stringent requirements are indicated. 1.04 SUBMITTALS A. Action Submittals: 1. Shop Drawings: a. Show joints, types and location of fasteners, and special shapes. b. Catalog data for stock manufactured items. 2. Samples: Color Samples for items to be factory finished. 1.05 DELIVERY, HANDLING, AND STORAGE A. Inspect for damage, dampness, and wet storage stains upon delivery to Work Site. B. Remove and replace damaged or permanently stained materials that cannot be restored to like-new condition. C. Carefully handle to avoid damage to surfaces, edges, and ends. D. Do not open packages until ready for use. E. Store materials in dry, weathertight, ventilated areas until immediately before installation. 1.06 SPECIAL GUARANTEE A. Product: Furnish manufacturers extended guarantee or warranty, with Owner named as beneficiary, in writing, as Special Guarantee. Special Guarantee shall provide for correction or, at the option of the Owner, removal and
PW/WBG/475883 SHEET METAL FLASHING AND TRIM JANUARY 2014 07 62 00 - 3 COPYRIGHT 2014 CH2M HILL replacement of factory-applied fluoropolymer coating, finish, and accessories found defective during a period of 20 years after date of Substantial Completion. Duties and obligations for correction or removal and replacement of defective Work shall be as specified in General Conditions. B. Conditions: 1. Finish: No cracking, blistering, flaking, chipping, checking, chalking, peeling, or fading. 2. All Components: Watertight and weathertight with normal usage. PART 2 PRODUCTS 2.01 SOFFITS A. Soffit panels, nominal 1 inch by 12 inches, flush panels, 0.040 aluminum with Kynar 500 factory applied coating, meeting ASTM E330-90 structural performance. Panels to be UC-500 profile as manufactured by Firestone Metal Products, or approved equal. 2.02 METAL A. Prefinished Aluminum Sheet: ASTM B209, alloy and temper as required for application and finish: 0.032-inch thick; mill finish; shop precoated with fluoropolymer coating (Kynar polyvinylidene fluoride resin) coating; color as selected from manufacturers standard color range. B. Stainless Steel: ASTM A666, Type 304 or Type 316, soft temper; No. 2D, dull finish, 0.018 inch thick, unless otherwise shown. C. Copper: ASTM B370, Temper Designation Standard H00, cold-rolled 1/8 hard, 16 ounces per square foot. 2.03 REGLETS AND COUNTERFLASHING A. For Concrete: 1. Stainless steel, 0.015 inch. 2. Manufacturers and Products: a. Fry Reglet Corp.; Fry Springlok Type CO and Springlok Flashing. b. Cheney Flashing Co.; Type A reglet and Snap Lock Cap Flashing. B. For Masonry: 1. Stainless steel, 0.015 inch.
SHEET METAL FLASHING AND TRIM PW/WBG/475883 07 62 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. Manufacturers and Products: a. Fry Reglet Corp.; Fry Springlok Type MA and Springlok Flashing. b. Cheney Flashing Co.; Type B reglet and Snap Lock Cap Flashing. C. Surface Mounted: 1. Stainless steel, 0.015 inch. 2. Manufacturers and Products: a. Fry Reglet Corp.; Fry Springlok Type SM and Springlok Flashing. b. Cheney Flashing Co.; Type D reglet and Snap Lock Cap Flashing. 2.04 PREFABRICATED METAL SYSTEMS A. Gravel Stop and Fascia System: 1. Smooth aluminum, 0.050-inch minimum thickness. 2. Include ancillary items, such as prefabricated spillout scupper, fascia sump, and mitered and welded corners, where shown and as required for a complete system. 3. Manufacturers and Products: a. W.P. Hickman Co.; Econosnap for single-ply membranes. b. MM Systems Corp.; SLF Series for single-ply membranes. B. Coping System: 1. Snap-on system, smooth aluminum, 0.050-inch minimum thickness. 2. Include ancillary items, such as mitered and welded corners, and end caps, where shown and as required for complete system. 3. Manufacturers and Products: a. W.P. Hickman Co.; Permasnap Coping. b. MM Systems Corp.; Snap-Lok Coping. C. Finish: Factory finished with full strength fluoropolymer coating (Kynar polyvinylidene fluoride resin) in color to match existing adjacent coping systems. 2.05 ANCILLARY MATERIALS A. Solder: ASTM B32, alloy composition Sn 50 and Sn 60 for stainless steel. B. Soldering Flux: ASTM B32, Type RA. C. Sealing Tape: Polyisobutylene sealing tape specifically manufactured for setting flanges on bituminous roofing.
PW/WBG/475883 SHEET METAL FLASHING AND TRIM JANUARY 2014 07 62 00 - 5 COPYRIGHT 2014 CH2M HILL D. Isolation Paint: ASTM D1187, asphalt. E. Isolation Tape: Butyl or polyisobutylene, internally reinforced, or 20-mil thick minimum polyester. F. Plastic Roof Cement: ASTM D4586, Type II. G. Elastomeric Sealant: ASTM C920, elastomeric silicone polymer sealant; of type, grade, class, and use classifications required to seal joints in sheet metal flashing and trim and remain watertight. H. Butyl Sealant: ASTM C1311, single-component, solvent-release butyl rubber sealant, polyisobutylene plasticized, heavy bodied for hooked-type expansion joints with limited movement. I. Fasteners: 1. For Galvanized Steelwork: Steel, galvanized per ASTM A153/A153M or stainless steel fasteners. 2. For Zinc or Aluminum Work: Stainless steel or aluminum; reglet fasteners may be galvanized or cadmium-plated steel. 3. For Stainless Steelwork: Stainless steel. 4. For Copperwork: Copper or copper alloy. 5. Nails: Roofing nailhead, 10-gauge spiral or ring shank, lengths as required to penetrate wood at least 3/4 inch or as required in Article Performance Requirements. 2.06 FABRICATION OF FLASHING A. Field measure prior to fabrication. B. Fabricate in accordance with SMACNA Architectural Sheet Metal Manual that apply to design, dimensions, metal, and other characteristics of item indicated. C. Fabricate sheet metal flashing and trim in thickness or weight needed to comply with performance requirements, but not less than that specified for each application and metal. D. Fabricate sheet metal flashing and trim without excessive oil canning, buckling, and tool marks and true to line and levels indicated, with exposed edges folded back to form hems. 1. Seams for Aluminum: Fabricate nonmoving seams with flat-lock seams. Form seams and seal with epoxy seam sealer. Rivet joints for additional strength.
SHEET METAL FLASHING AND TRIM PW/WBG/475883 07 62 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL E. Seams for Other Than Aluminum: Fabricate nonmoving seams in accessories with flat-lock seams. Tin edges to be seamed, form seams, and solder. F. Reinforcements and Supports: Provide same material as flashing, unless other material is shown. Steel, where shown or required, shall be galvanized or stainless. G. Rigid Joints and Seams: Make mechanically strong. Seal aluminum joints with sealant. Solder stainless steel metal joints. Do not use solder to transmit stress. H. Sealed Joints: Form nonexpansion but movable joints in metal to accommodate elastomeric sealant to comply with SMACNA recommendations. I. Expansion Provisions: Where lapped or bayonet-type expansion provisions in the Work cannot be used, form expansion joints of intermeshing hooked flanges, not less than 1-inch deep, filled with butyl sealant concealed within joints. J. Fabricate sheet metal in 10-foot maximum lengths, unless otherwise indicated. K. At exposed ends of counterflashing furnish watertight closures. L. Fabricate corners in one-piece with legs extending 30 inches each way to field joint. Lap, rivet, or solder corner seams watertight. Apply sealant if necessary. M. Neutralize soldering flux. N. Solvent clean sheet metal. Surfaces to be in contact with roofing or otherwise concealed shall be coated with isolation paint. O. Pipe Penetrations through Roof: As specified in Section 07 70 01, Roof Specialties and Accessories. P. Conceal fasteners and expansion provisions where possible on exposed-to- view sheet metal flashing and trim, unless otherwise indicated. Q. Fabricate cleats and attachment devices from same material as accessory being anchored or from compatible, noncorrosive metal. 1. Thickness: As recommended by SMACNAs Architectural Sheet Metal Manual and FMG Loss Prevention Data Sheet 1-49 for application, but not less than thickness of metal being secured.
PW/WBG/475883 SHEET METAL FLASHING AND TRIM JANUARY 2014 07 62 00 - 7 COPYRIGHT 2014 CH2M HILL PART 3 EXECUTION 3.01 EXAMINATION A. Verify roof openings, curbs, pipes, sleeves, ducts, or vents through roof are solidly set, and cant strips and reglets in place. B. Verify nailing strips and blocking are properly located. C. Verify membrane termination and base flashings are in place, sealed, and secure. 3.02 INSTALLATION A. Soffits: Follow the manufacturers latest installations instructions and detailing. B. Flashing: 1. General: Install sheet metal roof flashing and trim to comply with performance requirements and SMACNAs Architectural Sheet Metal Manual. Provide concealed fasteners where possible, set units true to line, and level as indicated. Install work with laps, joints, and seams that will be permanently watertight. 2. Roof Edge Flashing: Anchor to resist uplift and outward forces according to recommendations in FMG Loss Prevention Data Sheet 1-49 for specified wind zone and as indicated. a. Interlock bottom edge of roof edge flashing with continuous cleats anchored to substrate at 16-inch centers. 3. Isolate metal from wood and concrete and from dissimilar metal with isolation tape or two coats of isolation paint. 4. Use only stainless steel fasteners to connect isolated dissimilar metals. 5. Joints: 10-foot maximum spacing and 2-1/2 feet from corners, butted with 3/16-inch space centered over matching 8-inch-long backing plate with sealing tape in laps. 6. Set flanges of flashings and roof accessories on continuous sealer tape or in plastic roof cement on top of envelope ply of roofing. Nail flanges through sealing tape and at 3-inch maximum spacing. Touch up isolation paint on flanges. 7. Joints, Fastenings, Reinforcements, and Supports: Sized and located as required to preclude distortion or displacement due to thermal expansion and contraction. 8. Provide continuous holddown clips at counterflashing and gravel stops. 9. Conceal fastenings wherever possible. 10. Set flashing and sheet metal to straight, true lines with exposed faces aligned in proper plane without bulges or waves.
SHEET METAL FLASHING AND TRIM PW/WBG/475883 07 62 00 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 11. At vents through roof turn down lead flashing minimum 2 inches inside vent pipe. C. Prefabricated Metal Systems: 1. Follow system manufacturers printed instructions. 2. Place color variations in pieces so no extremes are next to each other. 3.03 FINISH A. Exposed Surfaces of Flashing and Sheet Metalwork: Free of dents, scratches, abrasions, or other visible defects, and clean and ready for painting where applicable. 3.04 CLEANING AND PROTECTION A. Clean exposed metal surfaces of substances that interfere with uniform oxidation and weathering. B. Clean and neutralize flux materials. Clean off excess solder and sealants. C. Remove temporary protective coverings and strippable films as sheet metal flashing and trim are installed. On completion of installation, clean finished surfaces, including removing unused fasteners, metal filings, pop rivet stems, and pieces of flashing. Maintain in a clean condition during construction. D. Replace sheet metal flashing and trim that have been damaged or that have deteriorated beyond successful repair by finish touchup or similar minor repair procedures. END OF SECTION
PW/WBG/475883 ROOF SPECIALTIES JANUARY 2014 AND ACCESSORIES COPYRIGHT 2014 CH2M HILL 07 70 01 - 1 SECTION 07 70 01 ROOF SPECIALTIES AND ACCESSORIES PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. Air Movement and Control Association International (AMCA). 2. American Architectural Manufacturers Association (AAMA). 3. ASTM International (ASTM): a. D1187, Standard Specification for Asphalt-Base Emulsions for Use as Protective Coatings for Metal. b. D4586, Standard Specification for Asphalt Roof Cement, Asbestos-Free. 4. FM (Factory Mutual) Global (FM). 5. Underwriters Laboratories Inc. (UL). 1.02 SUBMITTALS A. Action Submittals: 1. Shop Drawings of each item specified showing materials, details, flashing, anchorage, and relation to adjacent structure. 2. Catalog cuts of each item specified item. 1.03 SEQUENCING AND SCHEDULING A. Coordination: Schedule and coordinate work of this Section with work of Section 07 54 23, Thermoplastic Membrane Roofing, and Section 07 62 00, Sheet Metal Flashing and Trim. PART 2 PRODUCTS 2.01 FALL PROTECTION DAVITS A. Prefabricated galvanized steel supports located as shown on the Roof Plan and fastened to the existing roof deck system to meet OSHA Fall Protection requirements. Provide all components necessary for a complete and operable system. Provide Davit Posts Model No. CB-18, as supplied by Boise Rigging.
ROOF SPECIALTIES PW/WBG/475883 AND ACCESSORIES JANUARY 2014 07 70 01 - 2 COPYRIGHT 2014 CH2M HILL 2.02 ROOF CURBS A. Prefabricated Galvanized Steel: Minimum 12-inch-high curb with treated wood nailer, liner panel, and factory installed insulation as required for conditions shown on Drawings. B. Metal Gauge and Reinforcement: To suit imposed loads of equipment to be supported. C. Fabricate curbs to fit roof slope. D. Manufacturers and Products: 1. Pate Co.; PC-2. 2. ThyCurb; Model TC-3. 3. RPS Corporation; RC-2A. 2.03 EQUIPMENT SUPPORT CURBS A. Prefabricated Galvanized Steel: Minimum 12-inch-high curb with counterflashing, factory installed insulation, and treated wood nailer as required for conditions shown on Drawings. B. Metal Gauge and Reinforcement: To suit imposed loads of equipment to be supported. C. Fabricate curbs to fit roof slope. D. Manufacturers and Products: 1. Pate Co.; ES-2. 2. ThyCurb; Model TEMS-3. 3. RPS Corporation; ER-2A. 2.04 PIPE CURB ASSEMBLY A. Prefabricated Galvanized Steel: Minimum 12-inch-high curb for pipe penetrations of roof, complete with cover, liner panel, factory installed insulation and accessories as required for conditions shown on Drawings. B. Fabricate to fit roof slope and furnish covers to suit pipe penetrations indicated on Drawings.
PW/WBG/475883 ROOF SPECIALTIES JANUARY 2014 AND ACCESSORIES COPYRIGHT 2014 CH2M HILL 07 70 01 - 3 C. Manufacturers and Products: 1. Pate Co.; PCA-2, with cover. 2. ThyCurb; Model TC-3, with cover. 3. RPS Corporation; Pipe Portal System. 2.05 EXPANSION AND WALL CURBS A. Prefabricated Galvanized Steel: Minimum 12-inch-high curb with treated wood nailer, liner panel, factory-installed insulation, inside and outside corners, sloping end sections, spreader clips, and connector clips, as required for conditions shown on Drawings. B. Fabricate curbs to fit roof slope. C. Manufacturers and Products: 1. Pate Co.; EJ-2. 2. ThyCurb; Model TJX-3. 3. RPS Corporation; EC-2A. 2.06 PIPE SEALS A. Prefabricated one-piece aluminum flanged base with stepped, graduated EPDM cap and adjustable stainless steel clamps. B. Manufacturers and Products: 1. Pate Co.; Pipe Seal. 2. Portals Plus, Inc.; Alumi-Flash. 2.07 FLEXIBLE BASE PIPE SEALS A. Prefabricated one-piece aluminum flanged base with stepped, graduated EPDM cap and adjustable stainless steel clamps. Aluminum base shall be capable of bending to match profile of sheet metal roofing panels. B. Manufacturers and Products: 1. Pate Co.; Dektite. 2. Portals Plus, Inc.; Deck-Mate. 2.08 VENT PIPE FLASHING A. Prefabricated flashing with elastomeric collar and 0.032-inch aluminum base, sized to fit vent pipe.
ROOF SPECIALTIES PW/WBG/475883 AND ACCESSORIES JANUARY 2014 07 70 01 - 4 COPYRIGHT 2014 CH2M HILL B. Manufacturer and Product: Oatey; No-Caulk Roof Flashing. 2.09 ANCILLARY MATERIALS A. Sealer Tape: Polyisobutylene sealer tape specifically manufactured for setting flanges on bituminous roofing. B. Isolation Paint: ASTM D1187, asphalt. C. Coat aluminum surfaces in contact with concrete or dissimilar metals as specified in Section 09 90 05, Architectural Painting. D. Isolation Tape: Butyl or polyisobutylene, internally reinforced, or 20-mil- thick minimum polyester. E. Plastic Roof Cement: ASTM D4586, Type II. F. Fasteners: Stainless steel of type required. PART 3 EXECUTION 3.01 PREPARATION A. Examine surfaces and structures to receive the Work of this Section. B. Take measurements at Site and fabricate work to suit. No changes shall be made in supporting structure to accommodate this Work. 3.02 INSTALLATION A. General: 1. Install roof specialties and accessories as detailed in approved Shop Drawings and in conformance with manufacturers instructions, recommendations, and standards. 2. Use appropriate pipe curb assembly, pipe seal, flexible base pipe seal, or vent pipe flashing where pipe, conduit, or cable, etc., penetrate roofing membrane. 3. Factory Finished Units: Place color variations in pieces so no extremes are next to each other. 4. Make Work weathertight and free of expansion and contraction noise. 5. Maintain separation between aluminum surfaces and concrete or dissimilar metals with isolation paint. END OF SECTION
PW/WBG/475883 FIRESTOPPING JANUARY 2014 07 84 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 07 84 00 FIRESTOPPING PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards that may be referenced in this Section: 1. ASTM International (ASTM): E814, Test Method for Fire Tests of Through-Penetration Firestops. 2. Underwriters Laboratory, Inc. (UL): a. 1479, Fire Tests of Through-Penetration Firestops. b. 2079, Tests for Fire Resistance of Building Joint Systems. 1.02 SYSTEM DESCRIPTION A. Provide systems of material or combination of materials used to fill openings around penetrating items to prevent the spread of fire and retain integrity of fire rated construction by maintaining an effective barrier against spread of flame, smoke, water, and hot gases through penetrations in fire rated wall and floor assemblies. B. Provide Fire Safing: 1. At slot gaps between edge of floor slabs and exterior walls. 2. Gaps between top of walls and structure above. 3. Expansion joints in walls, floors, and ceilings. C. Performance Requirements: Provide firestop systems with materials that have been manufactured and installed to maintain performance criteria stated by manufacturer without defects, damage, or failure. D. Regulatory Requirements: 1. Firestop Systems: Meet requirements of ASTM E814, UL 1479, or UL 2079 tested assemblies that provide a fire rating equal to that of construction being penetrated. 2. Proposed Firestop Materials and Methods: Conform to applicable governing codes having local jurisdiction. 3. Meet F and T ratings of ASTM E814 for a period equal to construction penetrated. 4. Underwriters Laboratories classified as fill, void, or cavity materials under UL 1479.
FIRESTOPPING PW/WBG/475883 07 84 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 1.03 SUBMITTALS A. Action Submittals: 1. Shop Drawings: Show layout, profiles, and product components; include UL Systems Number on Shop Drawings and diagram of UL approved assembly. 2. Product Data: Include manufacturers SPEC-DATA product sheet for products selected for use. B. Informational Submittals: 1. Manufacturers installation instructions. 2. Test Reports: Certified test reports showing compliance with specified performance characteristics and physical properties. 3. Certificates: a. Product certificates signed by manufacturer certifying that materials comply with specified performance characteristics and physical requirements. b. Certificate indicating installer qualifications. c. Certificate of Proper Installation. 4. Special Guarantee documents specified below. 1.04 QUALITY ASSURANCE A. Installer Qualifications: Experienced in performing Work of this Section and specialized in the installation of work similar to that required for this Project. B. Preinstallation Meetings: Conduct preinstallation meeting to identify where seals are required and verify Project requirements, substrate conditions, manufacturers installation instructions, and manufacturers warranty requirements. 1.05 DELIVERY, STORAGE, AND HANDLING A. Coordinate delivery of materials with scheduled installation date to allow minimum storage time at Project Site. B. Deliver materials in manufacturers original, unopened, undamaged containers with identification and UL listing mark intact. C. Store materials under cover and protect from weather and damage in compliance with manufacturers requirements. D. Follow recommended procedures, precautions, or remedies described in Material Safety Data Sheets as applicable.
PW/WBG/475883 FIRESTOPPING JANUARY 2014 07 84 00 - 3 COPYRIGHT 2014 CH2M HILL 1.06 SEQUENCING AND SCHEDULING A. Firestopping requirements may be created by mechanical and electrical portions of the Work: 1. Identify locations requiring firestopping. 2. Schedule installation of firestopping after completion of penetrating item installation but prior to covering or concealing of openings. 1.07 SPECIAL GUARANTEE A. Provide manufacturers extended guarantee or warranty, with Owner named as beneficiary, in writing, as special guarantee. Special guarantee shall provide for correction, or at the option of the Owner, removal and replacement of Work specified in this Section found defective during a period of 2 years after the date of Substantial Completion. Duties and obligations for correction or removal and replacement of defective Work shall be as specified in the General Conditions. PART 2 PRODUCTS 2.01 GENERAL A. Furnish firestop system products from a single manufacturer. 2.02 MANUFACTURERS A. 3M Corp.; Firestopping Products. B. Hilti Construction Chemicals; High Performance Firestop Systems. C. International Protective Coatings Corp. (IPC); Flamesafe Firestop Products. D. Isolatek International (Cafco); TPS. E. Specified Technologies; Inc. (STI). F. United States Gypsum Co. (USG); Firestop Systems and Thermafiber Safing Insulation. 2.03 MIXES A. For those products requiring mixing prior to application, follow firestopping manufacturers directions for accurate proportioning of materials, water (if required), type of mixing equipment, selection of mixer speeds, mixing containers, mixing time, and other procedures needed to produce firestopping
FIRESTOPPING PW/WBG/475883 07 84 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL products of uniform quality with optimum performance characteristics for application indicated. PART 3 EXECUTION 3.01 EXAMINATION A. With manufacturers representative, examine substrates and conditions for compliance with requirements for opening configurations, penetrating items, substrates, and other conditions affecting performance of firestopping. Do not proceed with installation until unsatisfactory conditions have been corrected. 3.02 PREPARATION A. Surface Cleaning: Clean openings and joints immediately prior to installing firestopping in accordance with firestop manufacturer recommendations and the following requirements: 1. Remove foreign materials from surfaces of opening and joint substrates and from penetrating items that could interfere with adhesion of firestopping. 2. Clean opening and joint substrates and penetrating items to produce clean, sound surfaces capable of developing optimum bond with firestopping. Remove loose particles remaining from cleaning operation. 3. Remove laitance and form release agents from concrete. B. Priming: Prime substrates where recommended by firestopping manufacturer using that manufacturers recommended products and methods. Confine primers to areas of bond; do not allow spillage and migration onto exposed surfaces. C. Masking Tape: Use masking tape to prevent firestopping from contacting adjoining surfaces that will remain exposed upon completion of Work and that would otherwise be permanently stained or damaged by such contact or by cleaning methods used to remove smears from firestopping materials. Remove tape as soon as it is possible to do so without disturbing firestopping seal with substrates. 3.03 INSTALLATION A. Manufacturers Instructions: Follow manufacturers instructions for installation of through-penetration systems selected for use. 1. Seal holes or voids made by penetrations for pipes, conduits and ducts through fire-rated floors, walls, and roofs and to ensure air and water resistant seals.
PW/WBG/475883 FIRESTOPPING JANUARY 2014 07 84 00 - 5 COPYRIGHT 2014 CH2M HILL 2. Receive Engineers approval prior to installation of UL firestop systems that might hamper the performance of fire dampers as it pertains to duct work. B. Fire Safing: Install, following manufacturers instructions, to completely fill gaps between tops of fire-rated walls and floor or roof deck above, between edge of floors and walls, and other locations indicated on Drawings. C. Meet Underwriters Laboratories and Factory Mutual requirements. 3.04 FIELD QUALITY CONTROL A. Examine sealed penetration areas to ensure proper installation before concealing or enclosing areas. B. Keep areas of Work accessible until inspection by applicable code authorities. C. Perform patching and repairing of firestopping caused by cutting or penetrating existing firestop systems. 3.05 MANUFACTURERS SERVICES A. Provide manufacturers representative at Site in accordance with Section 01 43 33, Manufacturers Field Services, for installation assistance, inspection and certification of proper installation, and training of installers personnel in proper installation procedures. 3.06 PROTECTION A. Protect installed product from contact with contaminating substances and from damage during construction. END OF SECTION
PW/WBG/475883 JOINT SEALANTS JANUARY 2014 07 92 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 07 92 00 JOINT SEALANTS PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. ASTM International (ASTM): a. C661, Standard Test Method for Indentation Hardness of Elastomeric Type Sealants by Means of a Durometer. b. C834, Standard Specification for Latex Sealants. c. C920, Standard Specification for Elastomeric Joint Sealants. d. C1193, Standard Guide for Use of Joint Sealants. 1.02 SUBMITTALS A. Action Submittals: 1. Shop Drawings: Surface preparation instructions. Indicate where each product is proposed to be used. 2. Samples: Material proposed for use showing color range available. B. Informational Submittals: 1. Installation instructions. 2. Documentation showing applicator qualifications. 3. Manufacturers Certificate of Compliance, in accordance with Section 01 43 33, Manufacturers Field Services. 4. Special guarantee. 1.03 QUALITY ASSURANCE A. Applicator Qualifications: Minimum of 5 years experience installing sealants in projects of similar scope. 1.04 ENVIRONMENTAL REQUIREMENTS A. Ambient Temperature: Between 40 degrees F and 80 degrees F (4 degrees C and 27 degrees C) when sealant is applied. Consult manufacturer when sealant cannot be applied within these temperature ranges.
JOINT SEALANTS PW/WBG/475883 07 92 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 1.05 SPECIAL GUARANTEE A. Product: Furnish manufacturers extended guarantee or warranty, with Owner named as beneficiary, in writing, as special guarantee. Special guarantee shall provide for correction or, at the option of the Owner, removal and replacement of Work specified in this Section found defective during a period of 5 years after the date of Substantial Completion. Duties and obligations for correction or removal and replacement of defective Work shall be as specified in the General Conditions. B. Conditions: No adhesive or cohesive failure of sealant. C. Sealed Joints: Watertight and weathertight with normal usage. PART 2 PRODUCTS 2.01 SEALANT MATERIALS A. Characteristics: 1. Uniform, homogeneous. 2. Free from lumps, skins, and coarse particles when mixed. 3. Nonstaining, nonbleeding. 4. Hardness of 15 minimum and 50 maximum, measured by ASTM C661 method. 5. Immersible may be substituted for nonimmersible. B. Color: Unless specifically noted, match color of the principal wall material adjoining area of application. C. Type 1Silicone, Nonsag, Nonimmersible: 1. Silicone base, single-component, moisture curing; ASTM C920, Type S, Grade NS, Class 25. 2. Capable of withstanding movement up to 50 percent of joint width. 3. Manufacturers and Products: a. Dow Corning Corp.; No. 790. b. General Electric; Silpruf. c. BASF; Sonneborn, Omniseal-50. D. Type 2Multipart Polyurethane, Self-leveling, Immersible: 1. Polyurethane base, multicomponent, chemical curing; ASTM C920, Type M, Grade P, Class 25. 2. Capable of being continuously immersed in water.
PW/WBG/475883 JOINT SEALANTS JANUARY 2014 07 92 00 - 3 COPYRIGHT 2014 CH2M HILL 3. Manufacturers and Products: a. BASF; Sonneborn, SL-2. b. Pecora Corp.; Urexspan NR-200. c. Tremco; THC-900/901. d. Sika Chemical Corp.; Sikaflex 2c SL. E. Type 3Multipart Polyurethane, Nonsag, Immersible: 1. Polyurethane base, multicomponent, chemical curing; ASTM C920, Type M, Grade NS, Class 25. 2. Capable of being continuously immersed in water. 3. Manufacturers and Products: a. Pecora; DynaTrol II. b. Tremco; Dymeric 240. c. BASF; Sonneborn NP-2. d. Sika Chemical Corp.; Sikaflex 2c NS. F. Type 4Multipart Polyurethane, Nonsag, Nonimmersible: 1. Polyurethane base, multicomponent, chemical curing; ASTM C920, Type M, Grade NS, Class 25. 2. Manufacturers and Products: a. BASF; Sonneborn NP-2. b. Pecora Corp.; Dynatrol II. c. Tremco; Dymeric 240. d. Sika Chemical Corp.; Sikaflex 2c NS. G. Type 5One-part Polyurethane, Immersible: 1. Polyurethane base, single-component, moisture curing; ASTM C920, Type S, Grade NS or P, Class 25. 2. Capable of being continuously immersed in water. 3. Manufacturers and Products for Nonsag: a. Sika Chemical Corp.; Sikaflex-1a. b. Tremco; Vulkem 116. 4. Manufacturers and Products for Self-leveling: a. BASF; Sonneborn, SL-1. b. Tremco; Vulkem 45. c. Sika Chemical Corp.; Sikaflex 1c SL. H. Type 6One-Part Polyurethane, Nonimmersible: 1. Polyurethane base, single-component, moisture curing; ASTM C920, Type S, Grade NS, Class 25.
JOINT SEALANTS PW/WBG/475883 07 92 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. Manufacturers and Products: a. Pecora Corp.; Dynatrol 1 XL. b. Tremco; Dymonic. c. BASF; Sonneborn, NP-I. I. Type 10Sanitary Sealant: 1. Silicone sealant similar to Type 1, above, formulated to resist mold growth and repeated exposure to high humidity while retaining adhesion, flexibility, and color. 2. Manufacturers and Products: a. Dow Corning; 786. b. General Electric; Sanitary Sealant SCS1700. J. Type 11Fire Penetration Seal: 1. Manufacturers and Products: a. 3M Corp.; Fire Barrier Caulk CP25 and Putty 303. b. General Electric; Pensil Sealant or Foam. c. Unifrax Corporation; Fyre Putty. d. Hilti USA; CP 604. 2.02 BACKUP MATERIAL A. Nongassing, extruded, closed-cell round polyurethane foam or polyethylene foam rod, compatible with sealant used, and as recommended by sealant manufacturer. B. Size: As shown or as recommended by sealant material manufacturer. Provide for joints greater than 3/16 inch wide. C. Manufacturers and Products: 1. Sonneborn; Sonolastic Closed-cell Backing Rod. 2. Tremco; Closed-cell Backing Rod. 3. Pecora Corporation; Green Rod. 2.03 ANCILLARY MATERIALS A. Bond Breaker: Pressure sensitive tape as recommended by sealant manufacturer to suit application. B. Joint Cleaner: Noncorrosive and nonstaining type, recommended by sealant manufacturer; compatible with joint forming materials. C. Primer: Nonstaining type recommended by sealant manufacturer to suit application.
PW/WBG/475883 JOINT SEALANTS JANUARY 2014 07 92 00 - 5 COPYRIGHT 2014 CH2M HILL 2.04 PREFORMED SEALS A. Preformed Compressible Joint Seals: 1. Widths Up to 5 Inches: a. BASF, Watson Bowman Acme Div.; Wabo Weatherseal II. b. Emseal Joint Systems Limited; Colorseal. c. LymTal International; Iso-flex Joint System. 2. Other Widths: Series or model recommended by seal manufacturer. PART 3 EXECUTION 3.01 GENERAL A. Use of more than one material for the same joint is not allowed unless approved by sealant manufacturer. B. Install joint sealants in accordance with ASTM C1193. C. Horizontal and Sloping Joints up to 1 Percent Maximum Slope: Use self- leveling (Grade P) joint sealant. D. Steeper Sloped Joints, Vertical Joints, and Overhead Joints: Use nonsag (Grade NS) joint sealant. E. Use joint sealant as required for the applicable application and as follows: Joint Size Sealant Type Less than 1" 1, 2, 3, 4, 5, 6, or 10 Less than 2" 1, 2, 3, or 4 Over 2" Follow manufacturers recommendation 3.02 PREPARATION A. Verify that joint dimensions, and physical and environmental conditions, are acceptable to receive sealant. B. Surfaces to be sealed shall be clean, dry, sound, and free of dust, loose mortar, oil, and other foreign materials. 1. Mask adjacent surfaces where necessary to maintain neat edge. 2. Starting of work will be construed as acceptance of subsurfaces. 3. Apply primer to dry surfaces as recommended by sealant manufacturer. C. Verify joint shaping materials and release tapes are compatible with sealant.
JOINT SEALANTS PW/WBG/475883 07 92 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL D. Examine joint dimensions and size materials to achieve required width/depth ratios. E. Follow manufacturers instructions for mixing multi-component products. 3.03 INSTALLATION A. Use joint filler to achieve required joint depths, to allow sealants to perform intended function. 1. Install backup material as recommended by sealant manufacturer. 2. Where possible, provide full length sections without splices; minimize number of splices. 3. Tape sealant may be used as joint filler if approved by sealant manufacturer. B. Use bond breaker where recommended by sealant manufacturer. C. Seal joints around window, door and louver frames, expansion joints, control joints, and elsewhere as indicated. D. Joint Sealant Materials: Follow manufacturers recommendation and instructions, filling joint completely from back to top, without voids. E. Joints: Tool slightly concave after sealant is installed. 1. When tooling white or light color sealant, use a water wet tool. 2. Finish joints free of air pockets, foreign embedded matter, ridges, and sags. F. Tape Sealant: Compress to 50 percent of expanded thickness and install in accordance with manufacturers instructions. 3.04 PREFORMED SEALS A. Prepare joint surfaces clean and dry, free from oil, rust, laitance, and other foreign material. B. Construct joints straight and parallel to each other and at proper width and depth. C. Apply joint sealant manufacturers approved primer and adhesive in accordance with manufacturers instructions. D. Install seal in accordance with manufacturers instructions.
PW/WBG/475883 JOINT SEALANTS JANUARY 2014 07 92 00 - 7 COPYRIGHT 2014 CH2M HILL 3.05 CLEANING A. Clean surfaces next to the sealed joints of smears or other soiling resultant of sealing application. B. Replace damaged surfaces resulting from joint sealing or cleaning activities. 3.06 JOINT SEALANT SCHEDULE A. This schedule lists the sealant types acceptable for each joint location. Use as few different sealant types as possible to meet the requirements of Project. Joint Locations Sealant Type(s) Expansion/Contraction and Control Joints At: Concrete Walls (except water-holding and belowgrade portions of structures) 1, 3, 4, 5, 6 Concrete Floor Slabs (except for water-holding Structures) 2, 5 Slabs Subject to Vehicle and Pedestrian Traffic 2, 5 Masonry Walls 1, 3, 4, 5, 6 Ceramic Tile Floors 1, 2, 5, 10 Ceramic Tile Walls 1, 3, 5, 10 Material Joints At: Metal Door, Window, and Louver Frames (Exterior) 1, 5, 6 Metal Door, Window, and Louver Frames (Interior) 1, 5, 6 Wall Penetrations (Exterior) 1, 5, 6 Wall Penetrations (Interior) 1, 5, 6 Floor Penetrations 5, 6 Ceiling Penetrations 1, 3, 4, 5, 6 Roof Penetrations 5 Sheet Metal Flashings 5 Precast/Prestressed Floor Panels (Interior) 2 Precast/Prestressed Floor and Roof Panels (Exterior) 3
JOINT SEALANTS PW/WBG/475883 07 92 00 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL Joint Locations Sealant Type(s) Other Joints: Threshold Sealant Bed 5 Between Counter Tops and Backsplashes 10 Around Plumbing Fixtures 10 Openings Around Pipes, Conduits, and Ducts Through Fire-Rated Construction 11 Concrete Form Snap-Tie Holes 1, 4, 5 END OF SECTION
PW/WBG/475883 DOOR AND HARDWARE SCHEDULE JANUARY 2014 08 06 01 - 1 COPYRIGHT 2014 CH2M HILL SECTION 08 06 01 DOOR AND HARDWARE SCHEDULE PART 1 GENERAL 1.01 SUBMITTALS A. Submittal requirements are specified in appropriate product sections. PART 2 PRODUCTS 2.01 GENERAL A. Products and materials referred to in this Section are specified in the appropriate product sections. PART 3 EXECUTION 3.01 GENERAL A. Requirements for incorporation of scheduled products into the Work are specified in the appropriate product sections. B. The Door and Hardware Schedule that is part of the Drawings is a tabulation of door, frame, and finish hardware characteristics for each opening numbered on Drawings. Provide items as scheduled and as shown on Drawings. C. Door and Frame Types are as shown on Drawings. END OF SECTION
PW/WBG/475883 METAL DOORS AND FRAMES JANUARY 2014 08 11 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 08 11 00 METAL DOORS AND FRAMES PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American National Standards Institute (ANSI): a. A250.6, Hardware on Standard Steel Doors (Reinforcement - Application). b. A250.8, Recommended Specification for Standard Steel Doors and Frames. c. A250.11, Recommended Erection Instructions for Steel Frames. 2. ASTM International (ASTM): a. A167, Standard Specification for Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and Strip. b. A480/A480M, Standard Specification for General Requirements for Flat-Rolled Stainless and Heat-Resisting Steel Plate, Sheet, and Strip. c. A653/A653M, Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process. d. A1008/A1008M, Standard Specification for Steel, Sheet, Cold-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable. e. E90, Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements. 3. Builders Hardware Manufacturers Association (BHMA): A156.115, Hardware Preparations in Standard Steel Doors and Frames. 4. National Fire Protection Association (NFPA): 80, Standard for Fire Doors and Other Opening Protectives. 5. Underwriters Laboratories, Inc. (UL): Building Materials Directory. 1.02 SUBMITTALS A. Action Submittals: Applicable information for each type of door and frame, including: 1. Frame conditions and complete anchorage details, supplemented by suitable schedules covering doors and frames.
METAL DOORS AND FRAMES PW/WBG/475883 08 11 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. Glass and louver opening sizes and locations in doors. 3. Relate to door numbers used in Contract Drawings. 1.03 DELIVERY, STORAGE, AND HANDLING A. Properly identify each item with number used in Contract Drawings. B. Store doors upright, in protected dry area, at least 1 inch off ground or floor and at least 1/4 inch between individual pieces. PART 2 PRODUCTS 2.01 MANUFACTURERS A. Materials, equipment, and accessories specified in this Section shall be products of: 1. Curries Manufacturing. 2. The Ceco Corp. 3. Fenestra Division, Marmon Group. 4. Mesker Industries, Inc. 5. Monarch Steelcraft, Ltd. 6. Overly Manufacturing Co. 7. Pioneer Industries. 8. Precision Metals, Inc. 9. Republic Steel Corp. 10. Steelcraft Manufacturing Co. 11. Trussbilt, Inc. 12. Williamsburg Steel Products Co. 13. Stiles Custom Metal, Inc. 2.02 MATERIALS A. Basic Metal Material: 1. ASTM A1008/A1008M; sheet steel, cold-rolled, stretcher level. 2. ASTM A167, Type 316 stainless steel. B. Hollow Metal Frames: 1. Products of hollow metal door manufacturer. 2. ANSI 250.8, except as modified herein. 3. Frames for Doors and Windows: 16 gauge for interior and 14 gauge, with thermal break, for exterior, knockdown or welded type, of cross- section shown. 4. Prepare floor and wall anchors, reinforcement, and cutouts for hardware to meet requirements of BHMA A156.115 and ANSI A250.6.
PW/WBG/475883 METAL DOORS AND FRAMES JANUARY 2014 08 11 00 - 3 COPYRIGHT 2014 CH2M HILL 5. Finished size, shape, and profile of frame members as shown. 6. Concealed fasteners or welding are preferred to through-the-face fasteners. 7. Identification: Stamp opening number, as shown on Drawings, on center hinge reinforcement of each frame. C. Hollow Metal Doors: ANSI A250.8, except as modified herein. BHMA A156.115 and ANSI A250.6 to receive hardware specified in Door and Hardware Schedule. 1. Interior: a. Flush Panel Doors: 18 gauge, Level 2, Model 1. b. Flush end closure at top of doors. 2. Exterior: a. Flush Panel Doors: 16 gauge, Level 3, Model 1. b. Double Doors: Overlapping astragals for active leaf, except as noted or detailed otherwise. c. Flush end closure at top of doors. d. R-Value: 8. D. Labeled Fire Doors and Frames: 1. Conform to listing requirements of Underwriters Laboratories, Inc. (UL). 2. Label each door and frame for class of rating required. 3. Overlapping astragal on active leaf of double doors. 4. Label requirements, dimensions, and type of door are indicated in Door and Hardware Schedule on Drawings. a. Modify drawing details if required to secure label. b. Clearly identify modifications on Shop Drawings. c. Maximum temperature rise of 450 degrees F for stairway enclosures. E. Sound-Retardant Doors and Frames: Treat flush metal doors internally to produce tested Sound Transmission Class (STC) of 40 decibels or better when tested in accordance with ASTM E90. 1. Glass, Louvers, and Sound Seals: Factory install. 2. Seals, Automatic Door Bottom Seals, and Astragals: Same as units tested and certified. F. Door Louvers: Manufacturers standard fixed blade, double-zee louver, minimum 16 gauge with vertical slat reinforcement at 12-inch centers, and minimum 30 percent free area, factory installed, size as shown. Provide exterior doors with aluminum 18- to 14-mesh, 0.0123-inch diameter, 5056 clad insect screen with frame to match louver.
METAL DOORS AND FRAMES PW/WBG/475883 08 11 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL G. Glazing: 1. Doors: Furnish with formed flush-type glazing strips with butt corner joints to permit selection of secure side in field. 2. Glazing Arrangements: Accommodate glass of type and thickness indicated and as specified in Section 08 80 00, Glazing. 2.03 MISCELLANEOUS ITEMS A. Filler or Transom Panels: Furnish of same construction and finish as door to include fire-resistive label and sound-retardant construction. B. Furnish manufacturers standard core filler, anchors, fasteners, and other ancillary items. 2.04 FACTORY FINISHING REQUIREMENTS A. Galvanized with A60 zinc coating in accordance with ASTM A653/A653M (Wipe Coat galvanized coating is not acceptable). B. Phosphate treat metal for paint adhesion. C. One shop coat of baked-on rust-inhibiting prime coating compatible with finish coating as shown and as specified in Section 09 90 05, Architectural Painting. PART 3 EXECUTION 3.01 INSTALLATION A. Frames: 1. Follow ANSI A250.11 and manufacturers instructions. a. Maintain scheduled dimensions, hold head level, and maintain jambs plumb and square. b. Secure anchorages and connections to adjacent construction. c. Wherever possible, leave frame spreader bars intact until frames are set perfectly square and plumb and anchors are securely attached. B. Doors: 1. Hollow Metal Doors: ANSI A250.8. 2. Hardware: In accordance with manufacturers templates and instructions. a. Adjust operable parts for correct function.
PW/WBG/475883 METAL DOORS AND FRAMES JANUARY 2014 08 11 00 - 5 COPYRIGHT 2014 CH2M HILL b. Remove hardware, with exception of prime coated items, tag, box, and reinstall after finish paint work is completed. 3. Labeled Doors: NFPA Pamphlet No. 80. 3.02 FIELD PAINTING A. Where prime coat has been damaged, sand smooth and touch up with same primer as applied at shop. 1. Remove rust before painting. 2. Touch Up: Not obvious. 3. Perform immediately after door and frame installation. 3.03 PROTECTION A. Protect installed doors and frames against damage from other construction work. 3.04 SCHEDULES A. For tabulation of door and frame characteristics, such as size, type, detail, and finish hardware requirements, see Door and Hardware Schedule on Drawings. END OF SECTION
PW/WBG/475883 WOOD DOORS JANUARY 2014 08 14 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 08 14 00 WOOD DOORS PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards that may be referenced in this Section: 1. ASTM International (ASTM): E90, Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements. 2. Window and Door Manufacturers Association (WDMA): a. Industry Standard I.S.1-A, Architectural Wood Flush Doors. b. Industry Standard I.S.6-A, Architectural Wood Stile and Rail Doors. 3. Underwriters Laboratories Inc. (UL): Building Materials Directory. 4. Warnock Hersey Certification Listings. 1.02 SUBMITTALS A. Action Submittals: 1. Shop Drawings: Prepare specifically for this Project, indicating location and size of each door, veneer species, type and characteristics, elevation of each kind of door, details of construction, location and extent of hardware blocking, fire ratings, factory finishing, if any, glass and glazing, and other pertinent data. a. For factory-premachined doors, also indicate dimensions and locations of cutouts for finish hardware and cutouts for light and louver openings. b. Use same reference numbers for door openings and details as Contract Drawings. B. Informational Submittals: 1. Manufacturers Certification of Compliance in accordance with Section 01 43 33, Manufacturers Field Services. 2. Manufacturers instructions for care and handling. 3. Maintenance instructions for sealing door edges.
WOOD DOORS PW/WBG/475883 08 14 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 1.03 DELIVERY, STORAGE, AND HANDLING A. Delivery: 1. Deliver doors to Job Site after moisture-producing construction operations are complete and building has reached average prevailing relative humidity of locality. 2. Deliver doors clearly marked with manufacturers name, brand name, size, thickness, and identifying symbol. 3. Seal edges of doors before delivery to jobsite. B. Storage: 1. Store doors in area where there will be no variation greater than plus or minus 5 percent in heat and humidity. 2. Stack flat on 2 by 4 lumber, laid 12 inches from ends and across center. 3. Under bottom door and over top of stack provide plywood or corrugated cardboard to protect door surface. C. Handling: 1. Handle with clean gloves. 2. Do not drag doors across one another or across other surfaces. 1.04 SPECIAL GUARANTEE A. Provide as special guarantee, manufacturers extended guarantee or warranty, with Owner named in writing as beneficiary. Special guarantee shall provide for correction, or at option of Owner, removal and replacement of flush doors specified in this Section found defective during a period of 5 years after date of Substantial Completion. Duties and obligations for correction or removal and replacement of defective Work shall be as specified in General Conditions. B. Conditions: Free of warp more than 1/4 inch in plane of door and no delamination of veneers. PART 2 PRODUCTS 2.01 FLUSH WOOD DOORS A. Solid Core Wood Doors: 1. Premium grade, five-ply. 2. Staved wood core or particleboard core. 3. Type I glue. 4. Thickness: 1-3/4 inches.
PW/WBG/475883 WOOD DOORS JANUARY 2014 08 14 00 - 3 COPYRIGHT 2014 CH2M HILL 5. Faces: a. Veneers and matching vertical edges of book-matched quarter sliced wood to match exisitng. b. Annex: Match wood species and finish used in Human Resources Phase 1. c. City Hall 2: Match wood species and color of adjacent doors. B. Door Louvers: Manufacturers standard fixed, chevron design louver in hardwood to match door face, with approximately 25 percent free area, in size indicated on Door and Hardware Schedule. C. Glass Stops: 1. Nonfire-Rated Doors: Hardwood to match door face. 2. Fire-Rated Doors: Metal. D. Moldings: Hardwood to match door face. E. Fire-Rated Doors: 1. Solid core wood doors that are listed in UL Building Materials Directory or Warnock Hersey Certification Listings. 2. Bear label for rating scheduled. F. Glass and Glazing: As specified in Section 08 80 00, Glazing. 2.02 FABRICATION OF FLUSH WOOD DOORS A. Manufacture in accordance with WDMA Industry Standard I.S.1-A. B. Wood Louvers: Factory install into prepared openings. C. Glass Stops: Factory install, loose tacked for easy removal. D. Moldings: Factory install in configuration indicated. E. Prefitting and Premachining of Doors: At Contractors option. 1. Within tolerances specified herein. 2. Coordinate with Finish Hardware Schedule and door frames. PART 3 EXECUTION 3.01 INSPECTION A. Verify door frames are of type required for door and are installed as required for proper installation of doors.
WOOD DOORS PW/WBG/475883 08 14 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Do not install doors in frames that would hinder operation of doors. 3.02 INSTALLATION A. Fit doors for width by planing; for height by sawing. B. Tolerances: 1. From Bottom to Floor Covering: 1/2 inch. 2. From Bottom to Top of Threshold: 1/4 inch. 3. Maximum From Top: 1/8 inch. 4. Bevel Lock and Hinge Edges: 1/8 inch in 2 inches. 5. Clearance of Meeting Stiles of Pairs of Doors: 1/8 inch. C. Seal Job Site cut surfaces with two coats of door manufacturers standard sealer before final hanging of doors. 3.03 ADJUST AND CLEAN A. Replace or rehang doors that are hinge-bound and do not swing or operate freely. B. Replace prefinished doors damaged during installation. C. Refinish or replace job-finished doors damaged during installation. 3.04 SCHEDULE A. For tabulation of door and frame characteristics, such as size, type, detail, and finish hardware requirements, see Door and Hardware Schedule on Drawings. END OF SECTION
PW/WBG/475883 ALUMINUM-FRAMED ENTRANCES JANUARY 2014 AND STOREFRONTS COPYRIGHT 2014 CH2M HILL 08 41 13 - 1 SECTION 08 41 13 ALUMINUM-FRAMED ENTRANCES AND STOREFRONTS PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. The Aluminum Association, Incorporated (AA): Designation System for Aluminum Finishes. 2. American Architectural Manufacturers Association (AAMA): 800, Voluntary Specification and Test Method for Sealants. 3. ASTM International (ASTM): a. C509, Standard Specification for Elastomeric Cellular Preformed Gasket and Sealing Material. b. D1187, Standard Specification for Asphalt-Base Emulsions for Use as Protective Coatings for Metal. c. E283, Standard Test Method for Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors under Specified Pressure Differences Across the Specimen. d. E330, Standard Test Method for Structural Performance of Exterior Windows, Curtain Walls, and Doors by Uniform Static Air Pressure Difference. e. E331, Standard Test Method for Water Penetration of Exterior Windows, Curtain Walls, and Doors by Uniform Static Air Pressure Difference. 1.02 SYSTEM DESCRIPTION A. Design Requirements: 1. Provide a thermally isolated aluminum framing system for exterior framing that utilizes straight-in glazing without projecting stops. Position glass near exterior of frame and provide in-swinging operable vents where shown. 2. System shall have interior flashing to provide continuous flashing to exterior through pressure relieved horizontal weep holes. 3. Face Clip Design: a. Engaged by pushing straight into the clip. b. Easily removed for deglazing. c. Reusable for reglazing. 4. Entrances and glass framing shall be compatible in appearance and match appearance of existing aluminum store front being used on City Hall 1 and City Hall 2.
ALUMINUM-FRAMED ENTRANCES PW/WBG/475883 AND STOREFRONTS JANUARY 2014 08 41 13 - 2 COPYRIGHT 2014 CH2M HILL B. Performance Requirements: Meet requirements of Article Laboratory Performance Tests. 1.03 SUBMITTALS A. Action Submittals: 1. Shop Drawings: a. Details of doors, framing, and anchorage to structure. b. Manufacturers brochures or catalogs, specifications, recommendations, and standard details illustrating and specifying products proposed for use on this Project and other aluminum door and window products available. c. Show field measurements. 2. Samples: At least 6-inch long Samples of anodized extruded aluminum, showing probable range of variation in color. B. Informational Submittals: 1. Evidence of installers qualifications. 2. Certified test reports showing compliance with specified performance tests. 3. Manufacturers Certificate of Compliance: In accordance with Section 01 33 00, Submittal Procedures. 1.04 QUALITY ASSURANCE A. Installer Qualifications: Entity specializing in the installation of aluminum glazing systems, with a minimum of 3 years experience and approved by the system manufacturer. B. Preinstallation Meeting: Conduct to discuss and verify project requirements, substrate conditions, and manufacturers installation instructions and warranty requirements. 1.05 DELIVERY, STORAGE, AND HANDLING A. Deliver materials in manufacturers original, unopened, undamaged containers with identification labels intact. B. Store materials as recommended by manufacturer, in inside designated areas, free of dust and corrosive fumes, as close as possible to point of installation. C. Prevent contaminants from contacting aluminum.
PW/WBG/475883 ALUMINUM-FRAMED ENTRANCES JANUARY 2014 AND STOREFRONTS COPYRIGHT 2014 CH2M HILL 08 41 13 - 3 PART 2 PRODUCTS 2.01 MANUFACTURERS A. Framing systems, entrance doors, and ventilators shall be the products of a single manufacturer. B. Materials and products specified in this Section shall be products of: 1. Kawneer Co. 2. United States Aluminum Corp. 3. Tublite, Inc. 2.02 BASIC MATERIALS A. Basic Aluminum Extrusions: 6063-T5 aluminum not less than 0.094 inch thick; door extrusions not less than 0.125 inch thick. B. Framing Members: 4-1/2 inches in depth with thermal break for exterior doors and windows, and face width of 2 inches or less. 4-1/2 inches by 1-3/4 inches (non-thermal break) for interior door and window frames. Sizes and profiles as shown. C. Swing Entrance Doors: 1. Thickness: 1-3/4 inches. 2. Stile and Rail Construction: a. Wide (over 4-inch) stiles and top rails, and 12-inch bottom rail. b. Mechanically fastened and welded. c. Hook-in type glazing stops. d. Configuration indicated. 3. Flush Construction: a. Face sheets of plain unpatterned architectural quality 5005 alloy aluminum, 0.050 inch thick, interlocked with stiles and rails. b. Aluminum stiles and rails, mechanically fastened and welded. c. Core of froth-in-place urethane foam, free of chlorofluorocarbon (CFC) blowing agents. d. Aluminum framed vision lights. e. Configuration indicated. D. Glazing Gaskets: Framing manufacturers standard elastomeric extrusion, conforming to ASTM C509. E. Glass and Glazing: As specified in Section 08 80 00, Glazing. F. Concealed Fastening Devices, Reinforcements, and Other Internal Components: Of aluminum alloy, stainless steel, or corrosion-resistant plated.
ALUMINUM-FRAMED ENTRANCES PW/WBG/475883 AND STOREFRONTS JANUARY 2014 08 41 13 - 4 COPYRIGHT 2014 CH2M HILL G. Screws: Stainless steel, factory finished color to match aluminum finish. H. Hardware: Door manufacturers standard items as scheduled, and coordinated with Section 08 71 00, Door Hardware. 1. Hinges or pivots. 2. Locks. 3. Exit devices. 4. Concealed closers. 5. Pull handles. 6. Stops and holders. 7. Thresholds. 8. Weatherstripping: Head and jambs, and sweepstrip at bottom of doors. 9. Door operator and controls for accessible doors. I. Sealants: 1. AAMA 800, to seal metal to metal, nonworking joints. 2. Color to be compatible with adjacent materials. J. Isolation Tape: 1. Manufacturers and Products: a. Tremco; 440. b. 3M; EC1202. c. Presstite; 579.6. K. Isolation Paint: Bituminous coating conforming to ASTM D1187. 2.03 FINISH A. Exposed Framing Members: Free of scratches and other serious surface blemishes. B. Treatment and Color: 1. Caustic etch and anodic oxide. 2. Meet requirements of AA-M12C22A42. 3. Exterior Framing Color: Medium bronze. 4. Interior Framing Color: Clear Anodized. 2.04 FABRICATION A. Methods of Fabrication and Assembly: Manufacturers discretion, unless otherwise specified. B. Reinforcement for Surface Hardware: Manufacturers standard.
PW/WBG/475883 ALUMINUM-FRAMED ENTRANCES JANUARY 2014 AND STOREFRONTS COPYRIGHT 2014 CH2M HILL 08 41 13 - 5 C. Wind Load: Reinforce mullions as necessary to limit deflection to 1/175 of span when wind load on wall is 25 psf in addition to dead loads. D. Assembly: As far as practicable, do fitting and assembly work in shop. PART 3 EXECUTION 3.01 PREPARATION A. Substrate Conditions: Verify acceptability for product installation in accordance with manufacturers instructions. B. Field Measurements: Verify actual opening sizes prior to fabrication. 3.02 INSTALLATION A. In accordance with manufacturers installation instructions. B. Set items straight, level, square, plumb, and at proper elevations and in alignment with other work. C. Securely anchor units to surrounding structure to resist wind loads and to withstand the normal loads imposed by the operation of the doors. D. Fasten framing members in place using screws and backing, anchor plugs, or straps. 1. Accurately cut and fit framing and moldings to result in tightly closed flush, hairline weathertight joints. 2. No visible unfinished aluminum. 3. Provide concealed attachments and fasteners. E. Door Operation: 1. Swing freely, and without rattle when closed. 2. Swing Type Doors: Head and jamb clearance of 3/32 inch, plus or minus 1/32 inch. F. Coat aluminum surfaces in contact with concrete, cement plaster, or stucco with isolation paint, sealant, or isolation tape cut to neat line. G. Seal all joints. H. Glazing: As specified in Section 08 80 00, Glazing.
ALUMINUM-FRAMED ENTRANCES PW/WBG/475883 AND STOREFRONTS JANUARY 2014 08 41 13 - 6 COPYRIGHT 2014 CH2M HILL 3.03 LABORATORY PERFORMANCE TESTS A. Air Leakage Through Assembly: Maximum 0.06 cfm per minute per square foot of wall area at 6.24 psf, as measured in accordance with ASTM E283. B. Resistance to Water Infiltration: No leaks in the complete system when tested in accordance with ASTM E331 at test pressure of 8 psf. C. Performance Under Uniform Loading: 1. Test in accordance with ASTM E330 for a wind load of 25 psf. 2. Maximum Deflection: Not to exceed 1/175 of member span. 3. When Load is Removed: No permanent deformation or damage. 3.04 MANUFACTURERS SERVICES A. Provide manufacturers representative at Site in accordance with Section 01 43 33, Manufacturers Field Services, for preinstallation meeting, installation assistance, inspection and certification of proper installation, and performance testing of specified equipment. 3.05 CLEANING A. After erection, protect exposed portions from damage by machines, plaster, lime, paint, acid, cement, or other harmful compounds. B. Remove protective materials and clean with plain water, water with soap, or household detergent. 3.06 PROTECTION A. Protect adjacent areas and finish surfaces from damage during product installation. 3.07 SCHEDULES A. For tabulation of door and frame characteristics, such as size, type, detail, and finish hardware requirements, see Door and Hardware Schedules on Drawings. END OF SECTION
PW/WBG/475883 DOOR HARDWARE JANUARY 2014 08 71 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 08 71 00 DOOR HARDWARE PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. Builders Hardware Manufacturers Association (BHMA): a. A156.1, Butts and Hinges. b. A156.2, Bored and Preassembled Locks and Latches. c. A156.3, Exit Devices. d. A156.4, Door Controls - Closers. e. A156.13, Mortise Locks & Latches. f. A156.16, Auxiliary Hardware. g. A156.18, Materials and Finishes. 2. International Code Council (ICC): A117.1, Accessible and Usable Buildings and Facilities. 3. Underwriters Laboratories, Inc. (UL): Fire Protection Equipment List. 1.02 SUBMITTALS A. Action Submittals: 1. Shop Drawings: a. Product Data: Manufacturers literature for each item of finish hardware required herein, clearly marked. b. Finish Hardware Schedule: Furnish complete and detailed schedule, show product items, numbers, and finishes for hardware for each separate opening. c. Special Tools: Provide listing and description of usage. 2. Samples: a. One pair of hinges. b. One mortise lock set. c. One sample of each metal finish. B. Informational Submittals: 1. Manufacturers Field Service Report. 2. Certification of Hardware Consultant. 3. Manufacturers Certificate of Proper Installation, in accordance with Section 01 43 33, Manufacturers Field Services. 4. Operation narrative for each hardware group.
DOOR HARDWARE PW/WBG/475883 08 71 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 1.03 QUALITY ASSURANCE A. Qualifications of Supplier: Recognized supplier of architectural finish hardware, with warehousing facilities, who has been furnishing hardware in vicinity of Project for not less than 5 years, and who is, or who employs, architectural hardware consultant. B. Qualifications of Architectural Hardware Consultant (AHC): Certified by Door and Hardware Institute. 1.04 DELIVERY, STORAGE, AND HANDLING A. Before delivery, clearly identify and tag each item of hardware with respect to specified description and location of installation. B. Provide secure storage for finish hardware until installation is made. 1.05 WARRANTY A. Provide minimum 2-year warranty on all hardware components. B. Provide 10-year warranties for locks and manual door closers. C. Provide 3-year warranty for exit devices. 1.06 EXTRA MATERIALS A. Special Tools: Two sets for installation and maintenance of hardware. PART 2 PRODUCTS 2.01 MATERIALS A. Provide end products of one manufacturer for each product in order to achieve standardization for appearance, maintenance, and replacement. B. Finishes: BHMA A156.18. C. Some products listed below may not be used on this Project. 2.02 FASTENERS A. Stainless steel. 2.03 BUTT HINGES A. BHMA A156.1.
PW/WBG/475883 DOOR HARDWARE JANUARY 2014 08 71 00 - 3 COPYRIGHT 2014 CH2M HILL B. Quantity per Door Leaf (Minimum): Door Height Hinges Up to 5'-0" 1 pair 5'-1" to 7'-7" 1-1/2 pair 7'-8" to 10'-0" 2 pairs 10'-1" to 12'-6" 2-1/2 pairs C. Hinge Height (Minimum): Door Width Hinge Height Up to 3'-0" 4-1/2 3'-1" to 4'-0" 5 Over 4'-0" 6 D. Width: Minimum for clearance of trim and 180-degree swing. E. Exterior Hinges: Nonremoveable pin. F. Joint Tolerance: 0.012 inch maximum, gauged in CLOSED position. G. Finish: Satin stainless steel No. 630. H. Types and Manufacturers: No. Type Description BHMA IVES H1 Heavy weight, four ball- races, full mortise, stainless steel A5112 5BB1 HW H2 Continuous Hinge 112 HD DKBR H3 Hinges or pivots furnished by door manufacturer
2.04 LOCKS AND LATCH SETS A. Cylindrical Locks: BHMA A156.2, Series 4000, Grade 1. 1. Materials: Brass or stainless steel. 2. Trim: Wrought or forged lever handles and roses. 3. Core Cylinders: Interchangeable, removable; minimum of six pins. 4. Latch Throw: 1/2 inch minimum. 5. Lever Backset: 2-3/4 inches.
DOOR HARDWARE PW/WBG/475883 08 71 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 6. Manufacturers and Products: a. Schlage; ND Series. b. Or approved equal. B. Tactile Warning: Knurl knob backs and lever handles for touch identification; ICC A117.1, Section 4.29.3. C. Finish: Satin stainless steel No. 630. D. Locks and Latches: Match existing in manufacturer, design, finish, and keying. No substitutions allowed. Use Best cores in City Hall 2 (CH2), which currently has Best cores. E. Types and Manufacturers: No. Type Description Schlage BHMA L2 Bored, entrance lever lock ND53PD Rhodes F109 L4 Bored lever latch ND10S Rhodes F75 L6 Bored, utility room lever lock ND80PD Rhodes F86 L9 Bored, privacy lever lock ND40S Rhodes F76 L10 Cabinet lock, drawer and door 46-002 E07121 L11 Lock by door manufacturer; furnish cylinders for keying to other locks as required
L12 Bored, exit only, lever lock ND12D Rhodes F89 L13 Padlock 45-101 -- L14 Fixed knob pull and roller; Latch: Ives 336, Stanley C44S ND170 Rhodes -- L15 Push-pull latch GJ-HL -- L16 Lock by exit device manufacturer; furnish cylinders for keying to other locks as required
F. Keying: 1. Lock Cylinders: Operate by grand master key system that allows for future expansion. 2. Keylocks: As indicated in Door and Hardware Schedule. Key new locks into existing master key system. As directed by Owner. 3. Keys: Two per lock; tag with schedule information. 4. Master Keys: Four; send by registered mail to Engineer. 5. Key cabinet and casework locks into building system.
PW/WBG/475883 DOOR HARDWARE JANUARY 2014 08 71 00 - 5 COPYRIGHT 2014 CH2M HILL 6. Furnish lock manufacturers removable core maximum security keying system. 2.05 CONSTRUCTION KEY SYSTEM A. Removable construction core system for locks. B. See Article Manufacturers Services under Part 3, Execution. 2.06 CONSTRUCTION KEY SYSTEM A. Assemble permanent cylinders with construction inserts and ship with all lock sets. B. Change Keys: Pack in separately identified envelopes and ship. C. Construction Keys: Pack in cartons marked packing list and ship. D. Construction Insert Extractor Keys, Master Keys, and Grand Master Keys: Ship by registered mail to Engineer. E. On completion of job, deliver construction keys to Owner. 2.07 EXIT DEVICES A. BHMA A156.3, 2001, Grade 1. B. Furnish fire exit devices and mullions at fire-rated doors. C. Key Lockable, Removable Mullion: Steel construction, by exit device manufacturer. D. Guarded latches. E. Trim: 1. Pulls: VonDuprin 392-7 Offset Pull. F. Finish: 1. Exit Device: Satin stainless steel No. 630. 2. Removable Mullion: Steel. Factory primed finish with painted field finish to match color of storefront.
DOOR HARDWARE PW/WBG/475883 08 71 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL G. Types and Manufacturers: No. Type Description VonDuprin ANSI/ BHMA X1A Rim type, electric latch, request to exit with dummy trim (REX switches less dogging) EL RX 98 w/392-7 Offset Pull ANSI A156.2 - 2011 Grade 1 X1B Removable mullion with mortise cylinder (match Owners key system) KR4954 -- X2 Rim type, exit only 98 w/392-7 Offset Pull Type 1 01 X9 Exit device by door manufacturers X10 Rim type, active leaf, latch function; with removable mullion for pairs 98L-BE Type 1 2.08 CLOSERS A. BHMA A156.4. B. Size closers in accordance with manufacturers standards. Mount regular arm closers on pull side of doors. Mount parallel arm closers on push side of doors. On pair of doors provide closer on active leaf only, unless noted otherwise. Verify that no closers with hold open arms are being used on fire doors. C. Finish: Manufacturers standard painted or powder coated finish, in color selected by Engineer from manufacturers standard color range. D. Types and Manufacturers: No. Type/Description LCN BHMA C1 Regular arm 4040XP Series C02011 C2 Parallel arm 4040XP Series C02021 C3 Regular arm with hold- open 4040XP Series w/3049 CNS C02051 C4 Parallel arm with integral stop 4040XP Series w/3077 CNS C02021 C5 Parallel arm with hold- open 4040XP Series w/3049 CNS C02061
PW/WBG/475883 DOOR HARDWARE JANUARY 2014 08 71 00 - 7 COPYRIGHT 2014 CH2M HILL No. Type/Description LCN BHMA C6 Parallel arm with integral stop and hold- open 4040XP Series w/3049 SCNS C02061 C7 Closer furnished by door and frame manufacturer
2.09 PUSH-PULLS A. Solid metal, not plated. B. Finish: Satin stainless steel No. 630, unless indicated otherwise. C. Plates: Beveled four edges, square corners. D. Pulls: Bolted through door. E. Push Plates: Countersink pull-through bolts and cover with push plate. F. Types and Manufacturers: No. Type Description BBW Baldwin P1 8" x 3/4" Pull handle on plate: 0.050" x 4" x 16", and push plate: 0.050" x 8" x 16" 1017-3B and 47-G 2367 and 2125 P2 Push bar and pull handle Ives 9190-0-NO P3 8" x 3/4" Pull handles: Both sides 2903 2552 2.10 STOPS AND HOLDERS A. BHMA A156.16. B. Machine Screws: In threaded anchors at concrete or masonry. C. Self-Tapping Screws: At stud partitions, wood, or metal mountings. D. Metal Risers: For mounting at carpet floors. E. Finish: Satin chromium-plated No. 626.
DOOR HARDWARE PW/WBG/475883 08 71 00 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL F. Types and Manufacturers for Each Leaf: No. Type Description BBW or GJ Baldwin BHMA S1 Floor stop F121X 4086 L02131 S2 Wall bumper WC9X 4031 L02241 S3 Wall stop-holder W141X 4091 L01351 S4 Floor stop-holder F823X 4096 L01371 S5 Door-attached holder 872 4105 L01381 S6 Overhead stop GJ90S Series Sargent 590S Series C02511 S7 Overhead stop with hold-open GJ90H Series Sargent 590H Series C05541 S8 Heavy-duty overhead stop GJ79HDS S9 Spring and chain stop Ives 115 4485 S10 Stop or holder furnished by door manufacturer
2.11 BOLTS A. BHMA A156.16. B. Finish: Bright nickel No. 645. C. Types and Manufacturers: No. Type/Description Stanley Lawrence BHMA B1 Top and bottom flush bolts 393-1/2 280 L04201 B2 Top and bottom surface bolts CD4060 283 (L04151) B3 Top: 8" bolt w/48" chain 1055 T146 Bottom: 8" foot-bolt or surface bolt 1056 4060 T145 283
B4 Surface bolt, 4" 4060 283
PW/WBG/475883 DOOR HARDWARE JANUARY 2014 08 71 00 - 9 COPYRIGHT 2014 CH2M HILL No. Type/Description Stanley Lawrence BHMA B5 Cane bolt, 18" 1010 T250 B6 Automatic flush bolts GJ FB7 Ives 559
2.12 KICKPLATES A. Solid metal, not plated. Bevel four edges. B. Width of door leaf less than 1-1/2 inches at single leaf and less than 1 inch at pairs. C. Finish: Satin stainless steel No. 630. D. Types and Manufacturers: Builders Brass Works, Baldwin, or Cipco as follows: 1. K1 10 inches high by 0.125 inch thick. 2. K2 36 inches high by 0.125 inch thick. 2.13 THRESHOLDS A. Thresholds: One-piece full width of opening; extend beyond jamb where indicated. B. Provide with stainless steel machine screws in threaded expansion anchors at concrete. C. Finish: Dark bronze anodized aluminum, unless indicated otherwise. D. Types and Manufacturers: No. Type Description Pemko Reese T1 Saddle (smooth, 4" x 1/2") 175D S104D T2 Saddle (serrated, 4" x 1/4") 270D S404D T3 Threshold furnished by door manufacturer -- -- T4 Thermal break saddle (6-1/8") 253XDFG S473D T5 Carpet edge 174D 266D T6 Panic exit saddle 2005DV S483DV
DOOR HARDWARE PW/WBG/475883 08 71 00 - 10 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2.14 WEATHERSTRIP A. Finish: Dark bronze anodized aluminum, unless indicated otherwise. B. Seal Types and Manufacturers: No. Type Description Pemko Reese W1 Rubber or vinyl bulb at jambs and head, and at meeting stiles of pairs S88D 797B Door shoe 222DV DB596DF Rain drip 346D R201D W2 Rubber or vinyl bulb at jambs and head, and at meeting stiles of pairs S88D 797B Door shoe 222DV DB596DF W3 Rubber vinyl bulb at jambs and head, and at meeting stiles of pairs S88D 797B Door bottom with drip 345DV 353D Interlocking watershed 68DR & 347D 202D & 203D W4 Flexible plastic at jambs, head, and at meeting stiles of pairs PF114PS 794B W5 Weatherstripping furnished by door manufacturer -- -- W6 Rubber or vinyl bulb at jambs and head, and at meeting stiles of pairs S88D 797B Automatic door bottom 412DRL 320D 2.15 MISCELLANEOUS ITEMS A. Provide as indicated in Door and Hardware Schedule: M1 H.C. push plates. (2) CE-605 6-inch round push plates, mounted in (2) CE-810-H-605-3 aluminum guide rails. One lobby side and one mounted to left side of exterior door. Curran Engineering Co., Inc. Use with M4 power supply. M2 Automatic Door OperatorsLCN 4640 Reg HL 72-inch (Note: Operate by interior and exterior H.C. push plates.) M3 Electrical Power TransferVon Duprin EPT-10 with ten 24-gauge wires.
PW/WBG/475883 DOOR HARDWARE JANUARY 2014 08 71 00 - 11 COPYRIGHT 2014 CH2M HILL M4 Power SupplyVon Duprin PS914-4RL-BB 4A at 12/14V dc output. M5 Magnetic ContactProvided by Owner. M6 Electric StrikeHES 1006 w/latch bolt monitoring. 2.16 SILENCERS A. Ives, Glynn-Johnson. B. At metal frame of each hinged door that does not have seals scheduled. C. Three at single leaves and two at pairs. 2.17 NAMEPLATES A. Material: Plastic plate; 1/8 inch thick with beveled edges. B. Types and Manufacturers: Builders Brass Works, Trimco, and as follows: N1 2"-high black plate with 1"-high white Helvetica medium letters in text noted in Door and Hardware Schedule N2 Same as N1 with addition of barrier-free pictorial symbol 2.18 TEMPLATES A. Fabricate to template hardware applied to metal doors and frames. B. Ensure that required templates are furnished to various manufacturers for fabrication purposes. C. Templates: Make available not more than 10 days after receipt of approved Hardware Schedule. 2.19 EXIT AND FIRE DOORS A. Exit Doors: Always openable from inside by simple turn of lever handle or push on panic bar without use of key or any special knowledge or effort, to include each leaf of door pairs. B. Hardware for Fire Doors: Underwriters Laboratories Inc., Fire Protection Equipment List.
DOOR HARDWARE PW/WBG/475883 08 71 00 - 12 JANUARY 2014 COPYRIGHT 2014 CH2M HILL PART 3 EXECUTION 3.01 INSTALLATION A. In accordance with manufacturers written instructions. B. Make Work neat and secure, develop full strength of components, and provide proper function. C. Prevent marring, scratching, or otherwise damaging adjacent finishes during hardware installation. D. Latchbolts: 1. Install to engage in strikes automatically, whether activated by closers or manually. 2. In no case shall additional manual pressure be required to engage latchbolt in strike. E. Stops and Holders: Set to allow doors to open as far as possible. Offset wall stops to avoid accidental locking. F. Wall Mounted Hardware: Install over solid structural backing or solid blocking in hollow walls. G. Thresholds: 1. Cope ends neatly to profile of jamb. 2. Set in sealant and seal ends to jambs. H. Hardware: Adjust for easy, noise-free operation. I. Coordinate hardware with Owners security contractor. Prepare doors for door contacts by Owner. J. Replace damaged hardware items. 3.02 MOUNTING DIMENSIONS A. Standard Door Hardware Locations: As recommended and published by Door and Hardware Institute, except as noted or detailed otherwise. B. Door Silencers: Install 3 inches from top and bottom of jamb and 1 inch above strike at single doors, and 3 inches from edges of doors in head for pairs of doors. C. Nameplates: Attach to doors or walls adjacent to doors 5 feet 6 inches above floor using Phillips head screws.
PW/WBG/475883 DOOR HARDWARE JANUARY 2014 08 71 00 - 13 COPYRIGHT 2014 CH2M HILL 3.03 MANUFACTURERS SERVICES A. Deliver permanent lock cores to Site. B. Remove temporary construction cores and insert permanent cores. C. Inspect each lock set to ensure permanent cores are operating satisfactorily. D. Deliver to Owner change and control keys for permanent system. E. Return temporary construction cores to manufacturer. F. Furnish manufacturers representative for the following services at Site or classroom as designated by Owner, for minimum person-days listed below, travel time excluded: 1. 2 person-days for installation assistance, inspection, and Manufacturers Certificate of Proper Installation. 2. 2 person-days for functional and performance testing. 3.04 PROTECTION A. Cover and protect exposed surfaces of hardware during installation and until Substantial Completion. B. Fit, dismantle, and reinstall finish hardware as required for finish painting work. C. Protect and prevent staining of hardware during construction in accordance with manufacturers recommendations. D. Remove protective measures and permanent lock cylinders installed prior to final cleaning. 3.05 DOOR AND HARDWARE SCHEDULE A. Door and Hardware Schedule on Drawings is guide to functional requirements of each opening. B. Provide finish hardware as scheduled. Sizes omitted shall be as recommended by manufacturer.
DOOR HARDWARE PW/WBG/475883 08 71 00 - 14 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3.06 HARDWARE SETS HDW-1: Item Type 2 Continuous hinges H2 2 Exit devices X1A 1 Removable mullion X1 2 Closers with hold open device and stop C6 1 Threshold T3 1 Set weatherstrip W5 2 Electrical power transfer M3 1 Power supply M4 2 Magnetic contact M5 Note: The Owner will provide a card reader. HDW-1A: Item Type 2 Continuous hinges H2 2 Exit devices X1A 1 Removable mullion X1B 2 Closers with hold open feature C2 1 Threshold T3 1 Set weatherstrip W5 2 H.C. Guide Rails with push plates; 1 on exterior and 1 in lobby M1 1 Automatic operator with power and wired to push plates on outside. Activating push plate operates automatic operators on exterior and interior doors M2 Electrical power transfer M3 Power supply M4 Magnetic contact (the Owner will provide a card reader) M5
PW/WBG/475883 DOOR HARDWARE JANUARY 2014 08 71 00 - 15 COPYRIGHT 2014 CH2M HILL HDW-1B: Item Type 1 Continuous hinge H2 1 Exit device X1A 1 Surface closer with hold open device and stop C6 1 Threshold T3 1 Set weatherstrip W5 1 Electrical power transfer M3 1 Power supply M4 1 Magnetic contact M5 Note: Owner will provide a card reader. HDW-2: (not used) HDW-3: Item Type 1-1/2 Pair butts H1 1 Lock, classroom function L2 Note: Door 101 B to have wall bumper. S2 Note: Door 101 A to have overhead stop. S6 HDW-3A: Item Type 1-1/2 Pair butts H1 1 Lock, entry function L2 1 Closer with hold open device C3 1 Electrical strike connected to card reader. One card reader and M5 door contacts by Owner. M6 1 Wall bumper S2 HDW-4: (not used)
DOOR HARDWARE PW/WBG/475883 08 71 00 - 16 JANUARY 2014 COPYRIGHT 2014 CH2M HILL HDW-5: Item Type 3 Pair butts H1 1 Lock, exit function L2 1 Electrical strike connected to card reader. One card reader and two M5 door contacts by Owner. M6 1 Closer with hold open device C3 2 Wall bumpers S2 2 Flush bolts (inactive door) B1 HDW-6: (not used) HDW-7: Item Type 1-1/2 Pair butts H2 1 Lock, office lock function L2 1 Wall bumper (if no wall, use S1) S2 HDW-8: Item Type 3 Pair butts H1 1 Lock, classroom function L2 1 Wall bumper S2 2 Flush bolts (inactive door) B1 END OF SECTION
PW/WBG/475883 GLAZING JANUARY 2014 08 80 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 08 80 00 GLAZING PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American Architectural Manufacturers Association (AAMA): 800, Voluntary Specifications and Test Methods for Sealants. 2. American National Standards Institute (ANSI): Z97.1, Safety Glazing Materials Used in BuildingsSafety Performance Specifications and Methods of Test. 3. ASTM International (ASTM): a. C542, Standard Specification for Lock-Strip Gaskets. b. C864, Standard Specification for Dense Elastomeric Compression Seal Gaskets, Setting Blocks, and Spacers. c. C920, Standard Specification for Elastomeric Joint Sealants. d. C1036, Standard Specification for Flat Glass. e. C1048, Standard Specification for Heat-Treated Flat GlassKind HS, Kind FT Coated and Uncoated Glass. f. C1172, Standard Specification for Laminated Architectural Flat Glass. g. E2190, Standard Specification for Insulating Glass Unit Performance and Evaluation. 4. Code of Federal Regulations (CFR): 16 CFR 1201, Safety Standard for Architectural Glazing Materials. 5. Glass Association of North America (GANA): a. Glazing Manual. b. Sealant Manual. 6. Insulating Glass Certification Council (IGCC). 7. Insulating Glass Manufacturers Alliance (IGMA). 8. Underwriters Laboratories Inc. (UL): a. 752, Standard for Bullet-Resisting Equipment. b. Automotive Burglary Protection and Mechanical Equipment Directory (ABPMED). 1.02 SUBMITTALS A. Action Submittals: 1. Shop Drawings: a. Complete schedule of glass and glazing material to be used for each purpose.
GLAZING PW/WBG/475883 08 80 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL b. Catalog cuts of glazing materials with inclusion of glass edge cutting procedures. 2. Samples: a. Two of each different type of glass at least 12 inches by 12 inches properly labeled. b. Two of each different type of glazing materials. B. Informational Submittals: 1. Manufacturers Certificate of Compliance for each type of glazing, in accordance with Section 01 43 33, Manufacturers Field Services. 2. Details and methods of glazing for each type of glazing condition; include manufacturers recommendations for setting, sealing materials, and installing each type of glazing. 3. Documentation declaring compatibility and adhesion test reports from sealant manufacturer indicating that glazing materials were tested for compatibility and adhesion with glazing sealants and other glazing materials. 4. Documentation of glazers previous experience and manufacturers approval. 1.03 QUALITY ASSURANCE A. Glazier: 1. Have previous experience with installation of equal size and requirements that can be inspected by Engineer. 2. Have approval of glass and framing manufacturer(s). B. Factory Label Glass: Nonlabeled glass will be rejected. C. Single Source Fabrication Responsibility: Fabrication processes, including Low-E and reflective coatings, insulating, laminating, silkscreen, and tempering, shall be fabricated by a single fabricator. 1.04 DELIVERY, STORAGE, AND HANDLING A. Storage: 1. Support cases on both sides when stored vertically. 2. After unpacking, place interleaving protection between lites. 3. Keep glass and interleaving dry by storing inside where temperatures are above dewpoint, or if outside storage is necessary, cover the glass interleaving with opaque tarpaulins or plastic and inspect periodically. Wet interleaving can stain glass. 4. Avoid exposing stored glass to direct sunlight.
PW/WBG/475883 GLAZING JANUARY 2014 08 80 00 - 3 COPYRIGHT 2014 CH2M HILL B. Handling: 1. Stack individual lites on edge and lean them against sturdy uprights at a slope of 5 degrees to 7 degrees from vertical. 2. Cushion bottom edges with soft, firm pads free of dirt, grit, glass chips, or other foreign material. 3. Do not rotate or cartwheel insulating glass units over their corners. Use turning device such as a rolling block if units must be rotated. 1.05 SPECIAL GUARANTEE A. Provide manufacturers extended guarantee or warranty, with Owner named as beneficiary, in writing, as Special Guarantee. Special Guarantee shall provide for correction, or at the option of the Owner, removal and replacement of Work specified in this Section found defective during a period of 5 years after the date of Substantial Completion. Guarantee to cover deterioration due to normal conditions of use and not due to handling installing and cleaning practices performed contrary to glass manufacturers published instructions. Duties and obligations for correction or removal and replacement of defective Work shall be as specified in the General Conditions. PART 2 PRODUCTS 2.01 MANUFACTURERS A. Products of the following manufacturers, that meet these Specifications, may be used on this Project: 1. Flat Glass: a. AFG Industries, Inc. b. Pilkington Libbey-Owens-Ford Glass Co. c. PPG Industries, Inc. d. Guardian Industries, Corp. e. Monsanto Co. f. Viracon, Inc. 2. Laminated Safety Glass, Bullet-resistant Glass, Insulated Glass; Insulated Low E, Laminated Safety Glass; Tempered and Heat- strengthened Glass, and Spandrel Glass: a. AFG Industries, Inc. b. Arch Aluminum & Glass Co. c. Cardinal LG. d. Interpane Glass Company. e. TPG Technical Glass Products. 3. Fire-Rated and Safety-Rated Glass: TPG Technical Glass Products.
GLAZING PW/WBG/475883 08 80 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 4. Sealant, Gasket, Tape, and Compound: a. Dow Corning. b. General Electric Silicones. c. Pecora Corporation. d. Tremco. e. F. H. Maloney Co. f. Standard Products Co. 2.02 GLAZING MATERIALS A. Float Glass (F.G.): ASTM C1036, Type I, Class 2 (tinted, heat-absorbing, and light-reducing), Glazing Quality q3, 1/4 inch, (6 mm) minimum thickness. B. Tempered Float Glass (T.G.): ASTM C1048, Kind FT (fully tempered), Type I, Class 2 (tinted, heat absorbing, and light-reducing), Glazing Quality q3; meeting ANSI Z97.1 and 16 CFR 1201, as applicable; 1/4 inch (6 mm) minimum thickness. C. Laminated Safety Glass (S.G.): ASTM C1172, 7 mm minimum total thickness, consisting of two lights of float glass, bonded to minimum 0.030-inch clear polyvinyl butyral (PVB) interlayer, meeting 16 CFR 1201, Class 2 (tinted), as applicable, and ANSI Z97.1 and testing of 16 CFR 1201 for Category II materials. D. Tinted Float Glass (T.): ASTM C1036, Type I, Class 3, Glazing Quality q3, 52 percent visible daylight transmittance, bronze color. E. Reflective Glass (R.G.): Reflective coated, bronze tinted, float, 6 mm thick with 30 percent visible light transmittance, 34 percent outside reflectance, 13 percent inside reflectance, a shading coefficient of 0.53, and a relative heat gain of 120 Btu/hr sf. F. Wire Glass (W.G.): ASTM C1036, Type II, Class 1, Form 1, glazing quality, clear float, UL listed, meeting ANSI Z97.1, with 0.020-inch diameter welded wire in square mesh pattern embedded in 6 mm thickness. G. Insulating Glass (I.G.): 1. Clear glass as manufactured by: a. Pilkington Libbey-Owens-Ford Glass Co.; Thermopane X1 with Glasseal edge. b. PPG, glass edge Twindow X1 units. c. Insulating glass products are to be permanently marked either on spacers or at least one component lite of units with appropriate certification label from IGCC.
PW/WBG/475883 GLAZING JANUARY 2014 08 80 00 - 5 COPYRIGHT 2014 CH2M HILL H. Solar Control Low-E Tinted Insulating Glass (I.G.-T.): Insulating glass units with 1/2-inch air space, specified tinted glass outboard and clear glass inboard, each sheet 6 mm minimum thickness meeting ASTM E2190, warranted by manufacturer against failure of edge sealing for minimum 5 years from date of manufacture. 1. Solarban 60 (2) Solarbronze + Clear: a. Visible light transmission 42 percent. b. U-value Winter 0.28. c. U-value Summer 0.27. d. SHGC 0.28. e. Shading Coefficient 0.32. f. Outdoor visible light reflectance 7 percent. I. Laminated Acoustical Glass (A.G.): 7 mm total thickness, consisting of two lights of 1/8-inch clear, annealed float glass, glazing quality, bonded to 0.045-inch vinyl interlayer, with STC rating of 35 as manufactured by Laminated Glass Corp., Telford, PA. J. Obscure Glass (O.G.): ASTM C1036, Type II, Class 1, Form 3, Glazing Quality q3, random patterned one side, 5.5 mms thick. K. Spandrel Glass (S.P.): ASTM C1048, Kind HS, Condition B, Type I, Class 2, Glazing Quality q3, Style B, tinted float glass, 6 mm thick with ceramic frit fused to one side. L. Opaque Panel (O.P.): 1/4-inch thick mineral fiber cement sheet, steam cured, with an acrylic three-coat finishing system thermally bonded to substrate in color as scheduled, as manufactured by Glasweld International, Glasweld panels. M. Fire-Rated Glazing: Laminated and Impact Safety-Rated materials, 1/4 inch (6 mm), with fire-rating of 60 minutes. 2.03 ANCILLARY MATERIALS A. Setting Blocks: ASTM C864 Option silicone, 70 Shore A durometer hardness, chemically compatible with sealant used. B. Glazing Tape: Preformed, semisolid, polymeric-based material of proper size and compressibility. Use only where glazing rabbet is designed for tape and tape is recommended by glass or sealant manufacturer. C. Glazing Channels: Resilient EPDM or vinyl gaskets, as recommended by glass manufacturer, as provided with aluminum frames to be glazed. D. Metal Sash Glazing Compounds: AAMA 800, nonskinning type butyl.
GLAZING PW/WBG/475883 08 80 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL E. Glazing Sealant: One-component nonsag silicone elastomeric sealant ASTM C920, Type S, Grade NS, Class 25, Use G, or AAMA 800. F. Compression Gaskets: Preformed dense elastomeric compression glazing gaskets, ozone resistant, meeting ASTM C864, Option 1, Shore A durometer between 65 and 75, of profile required to maintain weathertight seal. G. Sliding Glass Hardware: Zinc-plated steel upper and side channels, glass shoes, carriers with full ball bearings, and lower channel; Roll-Ezy Ball Bearing Track, model numbers 993 ZC, 995 ZC, 997 ZC and 999 ZC as manufactured by Knape & Vogt. PART 3 EXECUTION 3.01 PREPARATION A. Do not perform glazing work in damp, foggy, or rainy weather, or when temperatures are not within range recommended by GANA Glazing Manual. B. Surfaces: Smooth, even, sound, dry, and clean. C. Priming: Complete and cured. D. Measure size of frames to receive glass and compute actual glass size allowing for edge clearances. E. Use wire glass in all glazed openings in labeled fire doors and laminated safety glass in all other doors, transoms, and sidelights. F. Verify functioning weep system is present. G. Do not proceed with glazing until unsatisfactory conditions have been corrected. 3.02 GLAZING INSTALLATION A. General: Follow recommendations of glass manufacturer GANA Sealant Manual, GANA Glazing Manual and the following: 1. Cutting: a. Make concealed edges clean, straight cut, and free from chips and fissures. b. Shop cut all glass. Nipping glass on job not allowed. c. Allow for maximum grip on all edges.
PW/WBG/475883 GLAZING JANUARY 2014 08 80 00 - 7 COPYRIGHT 2014 CH2M HILL 2. Positioning Glass: a. Set glass with equal bearing on entire width of pane. b. Position sheets of glass with setting blocks of hardness, chemically compatible with sealants used, and sizes recommended by glass and sealant manufacturers. c. Set tong marks of tempered glass at bottom of installed sheet. d. Orient pattern and draw of glass pieces in same direction. e. Place glass waves parallel or horizontal to floor. f. Set glass with one translucent surface, with smooth surface, on weather side. 3. Glass shall not move or rattle. B. Stop Glazing: 1. Set glass on glazing tape. 2. Fill all voids around perimeter and between exterior glass and stop with glazing compound to provide completely watertight installation. 3. Trim tape and compound flush with sight line. C. Putty Glazing: 1. Glaze steel sash with galvanized metal glazing clips and glazing compound. 2. Cut putty off neatly and evenly to sight line of sash with sharply mitered corners. 3. Installed putty shall present a smooth surface of uniform width. D. Channel Glazing: 1. Set glass in glazing channel in accordance with manufacturers installation instructions. 2. Do not stretch channel. E. Sealant Glazing: 1. Place setting blocks at quarter points of sill rabbet. 2. Install spacers in channel. 3. Install filler rod in channel. 4. Apply sealant to back and bottom of rabbet. 5. Bed glass in position, centered vertically and horizontally, with glazing points or clips. 6. Apply sealant to face with sufficient force to eliminate voids. 7. Trim sealant to form watershed sloping away from glass.
GLAZING PW/WBG/475883 08 80 00 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL F. Tape Glazing: 1. Cut glazing tape to length and set against permanent stops, horizontal strips first, extending over width of opening, then vertical strips. 2. Place setting blocks at quarter points. 3. Remove paper backing from tape. 4. Position glass on setting blocks and press against tape for full contact. 5. Place glazing tape on free perimeter of glass. 6. Seal butt joints of tape with joint sealant. 7. Install removable stop, avoiding displacement of tape, and exert pressure on tape for full continuous contact. G. Gasket Glazing: 1. Cut compression gasket with mitered corners to length of channel without stretching and install as recommended by gasket and frame manufacturer. 2. Apply gasket to outside fixed edge of rabbet perimeter. 3. Place setting blocks at quarter points of sill rabbet. 4. Place glass on setting blocks and center horizontally. 5. Apply gasket to inside stop, mitering corners. 3.03 HOSE TEST A. Use 3/4-inch minimum hose without nozzle. With full stream, flood glazing from bottom to top. B. Correct any leaks disclosed by hose test by reglazing and retesting until eliminated. 3.04 CLEANING A. Leave glass and glazing in undamaged condition and ready for final cleaning. B. Remove excess glazing compound from installed glass. C. Remove labels from glass surface at time of final cleaning. D. Wash and polish both faces of glass. 3.05 PROTECTION OF COMPLETED WORK A. Protection: 1. Keep glass free from contamination by materials capable of staining glass.
PW/WBG/475883 GLAZING JANUARY 2014 08 80 00 - 9 COPYRIGHT 2014 CH2M HILL 2. Install tape across lights secured to frames or structure. 3. No tape or marking allowed on glass. B. Replacements and Repairs: 1. Prior to Substantial Completion, replace broken, defective, or scratched glass and repair damaged compounds. 2. Include patch and repair of existing glass to remain that is damaged or otherwise disturbed due to this Work. END OF SECTION
PW/WBG/475883 NONSTRUCTURAL METAL FRAMING JANUARY 2014 09 22 16 - 1 COPYRIGHT 2014 CH2M HILL SECTION 09 22 16 NONSTRUCTURAL METAL FRAMING PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards that may be referenced in this Section: 1. ASTM International (ASTM): a. C645, Standard Specification for Non-Load (Axial) Bearing Steel Studs, Runners (Track), and Rigid Furring Channels for Screw Application of Gypsum Board. b. C754, Standard Specification for Installation of Steel Framing Members to Receive Screw-Attached Gypsum. 1.02 SUBMITTALS A. Informational Submittals: Product data for metal framing and fasteners. 1.03 DELIVERY, STORAGE, AND HANDLING A. Deliver materials to Site in manufacturers original, unopened, undamaged containers, with labels intact clearly indicating manufacturer and material. B. Storage: 1. Store materials inside, under cover, stacked flat, off floor. 2. Avoid overloading floor system of storage area. PART 2 PRODUCTS 2.01 MANUFACTURERS A. National Gypsum Company; Gold Bond. B. Dale/Incor. C. G-P Gypsum Corporation. D. United States Gypsum Company. 2.02 MATERIALS A. Furnish materials from a single manufacturer.
NONSTRUCTURAL METAL FRAMING PW/WBG/475883 09 22 16 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Studs, Tracks, Furring Channels, and Accessories: 1. ASTM C645. 2. 25- and 20-gauge galvanized steel C-studs with 1-5/8-inch flanges and ancillary items. 3. Sizes as shown on Drawings. 4. Furnished curved tracks where required for curved wall surfaces. C. Carrying Channels: Cold-rolled steel, 16-gauge, free of rust, coated with factory-applied rust-inhibitive paint, 1-1/2 inches deep, weighing not less than 475 pounds per 1,000 linear feet. D. Furring Channels: Roll-formed hat shaped section of 25-gauge galvanized steel with a face width of 1-3/8 inches and a depth of 7/8 inch. E. Resilient Furring Channels: 1. Roll-formed section of 25-gauge galvanized steel with face width of 1-1/2 inches designed for resilient attachment of gypsum board to framing. 2. Manufacturers and Products: a. United States Gypsum; RC-1 channel. b. Gold Bond; resilient channels. F. Z Furring Channels: U.S. Gypsum or Gold Bond. PART 3 EXECUTION 3.01 ERECTION A. Preparation: Provide, install, and maintain necessary scaffold, staging, trestles, planking, and temporary heating, lighting, and ventilation as necessary for the duration of the gypsum board work. B. Field Measurements: Take and record measurements before fabrication of assemblies. C. Layout: Align partitions as shown on Drawings. D. Tracks: 1. Attach metal runner tracks to floor slabs with suitable fasteners located 2 inches from each end and spaced not more than 24 inches OC. 2. Attach tracks to suspended ceiling with toggle or molly bolts spaced 24 inches OC.
PW/WBG/475883 NONSTRUCTURAL METAL FRAMING JANUARY 2014 09 22 16 - 3 COPYRIGHT 2014 CH2M HILL E. Studs and Other Framing: 1. ASTM C754. 2. Following manufacturers printed instructions, position studs vertically, engaging floor and ceiling tracks and spaced as noted on Drawings. 3. Splices: Not allowed. 4. Place in direct contact with doorframe jambs, abutting partitions, and partition corners. Provide for anchorage of doorframes to studs. 5. Anchor all studs for shelf-walls and those adjacent to window and doorframes, partition intersections, and corners to ceiling and floor runner flanges. Securely anchor studs to jamb and head anchor clips of door or borrowed-light frames by bolt or screw attachment. 6. Over metal door and borrowed-light frames, place horizontally a cut-to- length section of runner, with a web-flanged bend at each end, and secure with one positive attachment per flange. Position a cut-to-length stud (extending to ceiling runner) at vertical panel joints over doorframe header. 7. Locate studs at abutting construction, partition intersections, and partition corners. 8. Spacing: 16 inches OC, unless otherwise required by manufacturer. 9. Doorframes and Cased Openings: a. Full height double studs, No. 20-gauge minimum, secured to jamb anchors by bolts, screws, or welds. b. Header Track: Secure to frame head anchors and double studs. c. Provide double channel stiffeners through studs above frame and extend at least one stud space beyond each jamb. 10. Windows: Similar framing to door openings with stiffeners both above and below. 11. Wall Mounting Accessories: Provide channels, horizontal studding, No. 16-gauge sheet 8 inches by 2 inches greater than stud spacing, or other members within walls as required to provide secure and adequate support. F. Furring: 1. Space furring channels the same as studs or as shown. 2. Around columns and beams construct furring as shown using metal studs and furring channels securely tied together and anchored in-place. 3. Attach resilient furring channels to wood framing with screws. G. Leave framing, plumb, aligned, securely anchored, braced, and ready to receive gypsum board. END OF SECTION
PW/WBG/475883 LATH AND PLASTERING JANUARY 2014 09 22 36 - 1 COPYRIGHT 2014 CH2M HILL SECTION 09 22 36 LATH AND PLASTERING PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. ASTM International (ASTM): a. A641, Standard Specification for Zinc-Coated (Galvanized) Carbon Steel Wire. b. C28, Standard Specification for Gypsum Plasters. c. C35, Standard Specification for Inorganic Aggregates for Use in Gypsum Plaster. d. C61, Standard Specification for Gypsum Keenes Cement. e. C150, Standard Specification for Portland Cement. f. C206, Standard Specification for Finishing Hydrated Lime. g. C841, Standard Specification for Installation of Interior Lathing and Furring. h. C842, Standard Specification for Application of Interior Gypsum Plaster. i. C847, Standard Specification for Metal Lath. j. C897, Standard Specification for Job-Mixed Portland Cement-Based Plasters. k. C926, Standard Specification for Application of Portland Cement-Based Plaster. l. C933, Standard Specification for Welded Wire Lath. m. C1032, Standard Specification for Woven Wire Plaster Base. n. C1063, Standard Specification for Installation of Lathing and Furring for Portland Cement-Based Plaster. o. C1396, Specification for Gypsum Board. p. D226, Standard Specification for Asphalt-Saturated Organic Felt Used in Roofing and Waterproofing. 1.02 SUBMITTALS A. Action Submittals: 1. Shop Drawings: Detailed control joint layout. 2. Samples: One each of metal lath and metal accessories. B. Informational Submittals: Documentation of lath and plaster appliers successful experience for past 5 years on projects of equal size and scope.
LATH AND PLASTERING PW/WBG/475883 09 22 36 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 1.03 DELIVERY, STORAGE, AND HANDLING A. Keep materials dry; store off ground, under cover, and away from damp places. B. Protect accessories and metal goods against deformation, breakage, staining, and rusting. 1.04 ENVIRONMENTAL CONDITIONS A. Temperature: Maintain uniform temperature above 55 degrees F for 24 hours before, during, and after application in areas receiving lathing and plastering. B. Ventilation: 1. Provide ventilation to properly dry plaster during and after its application. 2. Use temporary air circulators in enclosed areas lacking natural ventilation. PART 2 PRODUCTS 2.01 FRAMING FOR SUSPENDED CEILINGS A. Carrying Channels: Cold-rolled steel, 16-gauge, free of rust, coated with factory-applied rust-inhibitive paint or zinc, 1-1/2 inches deep, weighing not less than 475 pounds per 1,000 linear feet. B. Furring Channels: Cold-rolled steel, 16-gauge, free of rust, coated with factory-applied rust-inhibitive paint or zinc, 3/4-inch deep, weighing not less than 300 pounds per 1,000 linear feet. C. Tie Wire: Galvanized, soft annealed steel, ASTM A641, 18 gauge minimum. D. Hanger Wire: Galvanized, soft annealed steel, ASTM A641, 8 gauge minimum. 2.02 LATH A. Expanded Metal Lath: ASTM C847. 1. Diamond Mesh: Paperbacked steel, 3.4 pounds per square yard. 2. Stucco Mesh: Plain, galvanized steel, 3.6 pounds per square yard. 3. Flat Rib Lath: Galvanized steel, 3.4 pounds per square yard weight.
PW/WBG/475883 LATH AND PLASTERING JANUARY 2014 09 22 36 - 3 COPYRIGHT 2014 CH2M HILL B. Wire Lath: 1. Woven Wire (Stucco Netting): ASTM C1032, copper-bearing, galvanized steel, hexagonal interwoven wire, paperbacked, 18 gauge minimum with 1-inch openings. 2. Welded Wire: ASTM C933, galvanized steel, paperbacked, 16 gauge minimum with 2-inch by 2-inch openings. C. Fasteners for Metal Lath: Galvanized nails or staples of the type recommended by the lath manufacturer. 2.03 ACCESSORIES A. For Portland Cement Plaster-Stucco Systems: Galvanized steel or polyvinyl chloride, size suitable for the thickness of the stucco. Accessories for Portland Cement Plaster-Stucco Systems Material Metalex Keene Vinyl Tech Fry Corner bead 1-X #4 PCM-75-75 Casing bead (exposed type) J-Trim #5C JPM 75 Control joint XJ15-3 #20X PCS-75-25 Foundation screed Drip Screed #631 FWS-875 Expansion joint #40 #20 PCS-75-25 B. Vented Channel Screed: Fry Reglet Corp., No. PCS-75-V-300. C. Channel Screed: Fry Reglet Corp., No. PCS-75-150. D. Underlayment: ASTM D226, Type I, asphalt-saturated felt. 2.04 GYPSUM BASE COAT PLASTER MATERIALS A. Gypsum Ready-Mixed Plaster: ASTM C28 with sand aggregate and plaster suitable for use over lath or masonry bases. B. Gypsum Wood-Fibered Plaster: ASTM C28. C. Neat Plaster: ASTM C28, regular, suitable for use with sand aggregate. D. Bond Plaster: ASTM C28. E. Bonding Agent: Larsen Products Plaster Weld; Toch Brothers Tok-Bond.
LATH AND PLASTERING PW/WBG/475883 09 22 36 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL F. Plaster Sand: ASTM C35. 2.05 GYPSUM FINISH COAT PLASTER MATERIALS A. Gypsum Neat Plaster: ASTM C28, Type R. B. Sand for Float Finish: ASTM C35 for use in gypsum-sand float finish. 1. Sand Gradation: Sieve Size Retained on Sieve Percent by Weight Maximum Minimum No. 16 No. 30 20 50 No. 50 50 70 No. 100 80 100 2. Do not use fine sand; sand having rounded particles uniform in size (frequently called quicksand). C. Keenes Cement: ASTM C61. Best Brothers Keenes cement, fast finish; USG Red Top Keenes Cement. D. Hydrated Finishing Lime: ASTM C206. 2.06 PORTLAND CEMENT PLASTER (STUCCO) MATERIALS A. Portland Cement: ASTM C150, Type I. B. White Cement: True waterproofed white portland cement conforming to ASTM C150, Type I; Atlas Medusa white. C. Fiber: Strands of alkaline-resistant chopped Fiberglas or goat or cattle hair or manila fiber of good quality, 1/2 inch to 2 inches long. D. Sand: ASTM C897. E. Integral Waterproofing: Sika Corp.; Sika Red Label liquid water repellant admixture.
PW/WBG/475883 LATH AND PLASTERING JANUARY 2014 09 22 36 - 5 COPYRIGHT 2014 CH2M HILL 2.07 MIXES A. General: 1. Provide suitable mechanical mixers and measuring devices. Hand mixing will not be permitted. 2. Use potable water. 3. Thoroughly mix plaster ingredients. 4. Use mixed plaster within 1 hour after mixing. Retempering will not be permitted. 5. Do not allow material to remain overnight in mixers or mixing boxes. 6. Clean machines, boxes, tools, and equipment as required during the plastering operation. 7. At the end of the working day, clean up all tools and equipment. B. Preparation of Lime Putty: Prepare lime putty from hydrated lime in conformance with the manufacturers printed directions. C. Plaster Mix Proportions: 1. Proportioning Scratch and Brown Coats: Prepare ready-mixed plaster and wood-fibered plaster for scratch and brown coats in conformance with the manufacturers printed directions. 2. Proportioning Scratch and Brown Coats: Add sand to gypsum neat plaster and prepare for scratch and brown coats in conformance with the manufacturers printed directions. 3. Prepare finish coats as follows: a. Gypsum-Sand Float Finish: Mix in proportions of 1 part of gypsum neat unfibered plaster to 2 parts of sand by weight. b. Keenes Cement-Hard Finish: Mix in proportions of 100 pounds of Keenes cement to not more than 25 pounds of dry hydrated finishing lime. 4. Bond Plaster: Follow manufacturers printed directions. D. Portland Cement Plaster and Stucco Mix Proportions: 1. Portland Cement Plaster for Interior Surfaces (All Coats): 1 part portland cement by volume, 3 parts sand, 1/4 part lime putty. 2. Scratch Coat (Under Ceramic Tile): 1 part portland cement (by volume), 3 parts sand, 1/4 part lime putty. 3. Portland Cement Stucco for Exterior Surfaces: a. Proportions: Scratch coat and brown coat, 1 cubic foot portland cement, 3-1/2 cubic feet base coat sand, 4/10 cubic foot lime putty. Finish coat, 1 cubic foot portland cement white, 2 cubic feet selected sand, 4/10 cubic foot lime putty.
LATH AND PLASTERING PW/WBG/475883 09 22 36 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL b. Fiber: Add 2 pounds of fiber to each batch of the scratch and brown coat mix when used on metal lath or stucco mesh. c. Waterproofing: Add 1 quart of integral waterproofing to each batch of the brown and finish coats of exterior stucco. Increase quantity of waterproofing material when necessary to conform with the manufacturers printed directions. PART 3 EXECUTION 3.01 PREPARATION A. Protection: Protect other portions of the Work. B. Surface Preparation: Repair defective surfaces prior to starting Work. C. Prior to beginning mixing operations ensure that dust emissions will be minimized. 3.02 SUSPENDED CEILING ERECTION A. General: 1. Securely brace ceiling areas against sway. 2. Prevent runner and furring channel contact with masonry walls. 3. Provide 1-1/2-inch channels around all recessed lighting fixture openings to support fixtures. 4. Where Work of other trades interferes with normal spacing of hangers and carrying channels, install additional hangers or channels to properly suspend the ceiling. B. Hanger Wires: 1. Space maximum 4 feet 0 inch on center in the direction of runners and within 6 inches of runner ends. 2. Securely attach to structure above and make full saddle tie to main carrying channels. 3. Connections shall develop the full strength of the wire. C. Main Carrying Channels: 1. Space channels maximum 4 feet 0 inch on center and 6 inches from parallel walls; run channels at right angles to the length of the joists. 2. Overlap splices 12 inches minimum, interlock flanges, and securely tie near each end of splice with double loops of tie wire.
PW/WBG/475883 LATH AND PLASTERING JANUARY 2014 09 22 36 - 7 COPYRIGHT 2014 CH2M HILL D. Furring Channels: 1. Attach furring channels to carrying channels at right angles, space at 16 inches on center. 2. Securely saddle tie furring to the main channels at each crossing. 3. Overlap splices in cross-furring 8 inches minimum, interlock flanges, and securely tie near each end of splice with two loops of tie wire. 3.03 APPLICATION OF METAL LATH TO FRAMING A. Apply to framing in strict accordance with ASTM C841 and the manufacturers printed directions. 3.04 APPLICATION OF METAL LATH FOR EXTERIOR STUCCO A. Conform to ASTM C1063. B. Cover framing with underlayment before application of lath. C. Install underlayment horizontally with upper sheet overlapping the lower by 3 inches (shingle fashion) to shed moisture. D. Coordinate Work with metal flashings. E. Apply metal lath over the underlayment in conformance with manufacturers printed directions. F. Install accessories. 3.05 APPLICATION OF METAL LATH FOR CERAMIC TILE A. Cover the walls with underlayment before lath is applied. B. Install underlayment horizontally with upper sheet overlapping lower by 3 inches to shed moisture. C. Apply metal lath where indicated in accordance with the manufacturers printed directions, except as specified. D. Secure lath to framing with large-head galvanized nails or galvanized staples. E. Where metal lath surfaces join surfaces of other materials to be plastered, extend lath across such surfaces, lapping at least 4 inches. 3.06 APPLICATION OF GYPSUM LATH A. Conform to ASTM C841, except as specified.
LATH AND PLASTERING PW/WBG/475883 09 22 36 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Apply gypsum lath with long dimensions across the studs with end joints staggered in successive courses. C. Start application at bottom. D. Fasten lath securely to supports with clips, screws, or 13-gauge, 1-1/8-inch blued nails spaced approximately 5 inches on center and from 3/8 inch to 1/2 inch back from edges. E. Butt lath snugly, but do not force. F. Stagger end joints in alternate courses, and make joints over supports. G. Stagger end joints in opposite sides of a partition and do not permit joints in the same course on opposite sides of the same stud. H. Fasten gypsum lath at each end and at each intermediate bearing. I. Drive nails so that underside of head is flush with the lath. J. Reinforce re-entrant angles with corner reinforcement for the full height or length, 3 inches wide on each side of angle in all internal horizontal and vertical corners. K. Cover all joints between walls of different materials with 6-inch wide strip lath. L. Install 6-inch by 18-inch strip lath at corners of openings in walls and of doorheads set at a 45-degree angle across the corners. 3.07 JOINTS BETWEEN DIFFERENT MATERIALS USED FOR PLASTER BASE A. Where metal lathed surfaces join surfaces of other materials to be used for a plaster base, extend metal lath across the junction, lapping at least 4 inches each side of joint for the entire height or width. 3.08 ACCESSORIES A. Install accessories plumb or level, straight, and true to line. B. Tie with wire or nail at 12-inch intervals to metal or gypsum lath as required to accomplish the construction. C. Provide corner beads at external angles, casing beads where indicated and where plaster abuts unplastered surfaces, metal screeds, and other accessories as shown and required.
PW/WBG/475883 LATH AND PLASTERING JANUARY 2014 09 22 36 - 9 COPYRIGHT 2014 CH2M HILL 3.09 GYPSUM PLASTER APPLICATION A. General: 1. Specification Intent: To obtain true, clean, solid, neutral plaster surfaces ready for the painters finish as specified. 2. Masonry Surfaces: Clean and dry, except wet with a fog spray those masonry surfaces needing reduced suction. 3. Plaster Coats: Apply in accordance with the plaster manufacturers printed directions, except as specified. B. Gypsum Base Coats: Conform to ASTM C842, except as specified. 1. Over Metal Lath: Apply in two operations to 5/8-inch grounds, measured from the face of lath. a. Scratch Coat: Apply with sufficient material and pressure to form good full keys and to cover well, and then cross-scratch to a rough surface. b. Brown Coat: Apply after the scratch coat has set firm and hard, brought out to grounds, and straightened to a true surface. c. Rod base coat surface with a straightedge, up to 10 feet in length where space permits, and smooth with a darby. 2. Over Gypsum Lath or Masonry: a. Apply in one operation to 1/2-inch grounds on gypsum lath and to 5/8-inch grounds on masonry. b. Use sufficient material and pressure to form a good bond on the gypsum lath and to cover thoroughly. c. Double material back to bring plaster out to grounds. d. Straighten to a true surface with rod and darby. e. Provide roughened surface ready to receive the finish coat. f. Surface shall be rodded with a straightedge, up to 10 feet in length where space permits, and smoothed with a darby. 3. Over Monolithic Concrete: Use bond plaster with only the addition of water on monolithic concrete surfaces to be plastered. a. Roughen concrete surfaces by mechanical means. b. Base Coat: One or more thin coats sufficient to straighten the areas applied with great pressure to secure a good bond. 1) If necessary to apply in two coats, double back with the same material. 2) Thickness: Not be less than 1/8 inch nor more than 3/8 inch in thickness. 3) Broom or otherwise roughen surface to receive the finish coat. c. Apply gypsum scratch and brown coats as specified above.
LATH AND PLASTERING PW/WBG/475883 09 22 36 - 10 JANUARY 2014 COPYRIGHT 2014 CH2M HILL C. Finish Coats: 1. Gypsum-Sand Float Finish: a. Apply over partially dry base coat or over a thoroughly dry base coat that has been wetted by brushing or spraying. b. Lay on with a trowel and then float with wood float. Use no water during floating. c. Finish Surface: Of uniform texture, free from slick spots and other blemishes. 2. Keenes Cement Troweled Finish: a. Apply Keenes cement plaster over a partially dry base coat or over a thoroughly dry base coat which has been evenly wetted by brushing or spraying. b. Lay on evenly, double back, and fill out to a true, even surface. c. Thickness: From 1/16 to 1/8 inch. d. Allow finish to dry a few minutes and then trowel with water to a smooth finish, free from blemishes and irregularities. e. Continue troweling until the finish sets. 3.10 PORTLAND CEMENT PLASTER (STUCCO) APPLICATION A. Conform to ASTM C926, except as specified. B. Scratch Coat: Apply with sufficient pressure to completely embed the metal reinforcement or to force it into the masonry surfaces. 1. Thickness: Full 3/8-inch coat. 2. Cross-scratch and after initial set damp-cure for 48 hours, or until brown coat is applied. C. Brown Coat: After scratch coat has set, but not less than 24 hours after application, apply over the dampened scratch coat with sufficient pressure to form a good bond. 1. Thickness: Full 3/8-inch coat. 2. Rod and level brown coat and roughen with a broom in preparation for the finish coat. 3. After the coat has set, damp-cure for a period of 7 days or until the finish coat is applied. D. Finish Coat: Apply not less than 7 days after the brown coat, and keep damp for 2 consecutive days thereafter. 1. Give portland cement plaster a smooth trowel finish. 2. Finish stucco to a true, hard surface texture of the approved sample panel.
PW/WBG/475883 LATH AND PLASTERING JANUARY 2014 09 22 36 - 11 COPYRIGHT 2014 CH2M HILL 3. After the coat has set, damp-cure for 48 hours by means of a fog spray that will keep the surface continuously damp. E. Bond Plaster (Bonding Agent for Use on Monolithic Concrete): Prepare surfaces and apply bond plaster scratch coat in accordance with manufacturers printed directions. 3.11 APPLICATION THICKNESSES A. Provide thicknesses in table below, measured from the face of plaster base to finished plaster surface. B. Install wood or metal grounds, or plaster screeds, to assure required thickness. C. Increase plaster thickness where necessary to meet building code requirements. Plaster Base Thickness of Plaster Including Finish Coat (Inches) Metal lath (gypsum plaster) 5/8 minimum All other types of lath 1/2 minimum Unit masonry 5/8 minimum Vertical monolithic concrete surfaces 5/8 maximum Horizontal monolithic concrete surfaces 3/8 maximum 1/8 minimum Metal lath (portland cement plaster) 3/4 minimum Masonry 5/8 minimum Metal lath (stucco) 7/8 minimum 3.12 FIELD QUALITY CONTROL A. Engineer will take samples from plaster work in-place to verify conformance with intent of Contract Documents. Areas represented by samples that show oversanding will be rejected. 3.13 REPAIRING DEFECTIVE WORK A. Plaster surfaces containing cracks, blisters, pits, checks, or discolorations will be considered defective and will not be acceptable. B. Patching of defective Work will be permitted only when approved by the Engineer; match existing in texture and color.
LATH AND PLASTERING PW/WBG/475883 09 22 36 - 12 JANUARY 2014 COPYRIGHT 2014 CH2M HILL C. Cut and repair plaster for installation of omitted Work. D. Patch lath and plaster that has been cut or damaged due to installation of materials or equipment after the plaster has been applied. 3.14 CLEANING A. Remove excess plaster from building surfaces and clean. END OF SECTION
PW/WBG/475883 GYPSUM BOARD JANUARY 2014 09 29 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 09 29 00 GYPSUM BOARD PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. ASTM International (ASTM): a. A641/A641M, Standard Specification for Zinc-Coated (Galvanized) Carbon Steel Wire. b. C208, Standard Specification for Cellulosic Fiber Insulating Board. c. C475/C475M, Standard Specification for Joint Compound and Joint Tape for Finishing Gypsum Board. d. C514, Standard Specification for Nails for the Application of Gypsum Board. e. C645, Standard Specification for Nonstructural Steel Framing Members. f. C665, Standard Specification for Mineral-Fiber Blanket Thermal Insulation for Light Frame Construction and Manufactured Housing. g. C754, Standard Specification for Installation of Steel Framing Members to Receive Screw-Attached Gypsum Panel Products. h. C840, Standard Specification for Application and Finishing of Gypsum Board. i. C1002, Standard Specification for Steel Self-Piercing Tapping Screws for the Application of Gypsum Panel Products or Metal Plaster Bases to Wood Studs or Steel Studs. j. C1047, Standard Specification for Accessories for Gypsum Wallboard and Gypsum Veneer Base. k. C1177/C1177M, Standard Specification for Glass Mat Gypsum Substrate for Use as Sheathing. l. C1178/C1178M, Standard Specification for Glass Mat Water- Resistant Gypsum Backing Panel. m. C1396/C1396M, Standard Specification for Gypsum Board. n. D4977, Standard Test Method for Granule Adhesion to Mineral Surfaced Roofing by Abrasion. o. D5420, Standard Test Method for Impact Resistance of Flat, Rigid Plastic Specimen by Means of a Striker Impacted by a Falling Weight (Gardner Impact). p. E84, Standard Test Method for Surface Burning Characteristics of Building Materials.
GYPSUM BOARD PW/WBG/475883 09 29 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL q. E90, Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements. r. E119, Standard Test Methods for Fire Tests of Building Construction and Materials. s. E413, Classification for Rating Sound Insulation. t. E695, Standard Test Method of Measuring Relative Resistance of Wall, Floor, and Roof Construction to Impact Loading. 2. Gypsum Association (GA): a. 214, Recommended Levels of Gypsum Board Finish. b. 216, Application and Finishing of Gypsum Panel Products. 3. Underwriters Laboratories Inc. (UL): UL Fire Resistance Directory. 1.02 SUBMITTALS A. Submittals: 1. Control joint pattern proposed for gypsum board. 2. Control joint pattern proposed for gypsum soffit. 3. Manufacturers list of items and materials proposed for use, with descriptive literature for each system used. 1.03 QUALITY ASSURANCE A. General: Regardless of the minimum specifications herein, utilize materials and applications recommended by manufacturer. B. Applicators Qualifications: Use only workers regularly employed in this type of work who can show experience in application of similar materials and specific systems specified. C. Single Source Responsibility: Use gypsum board and related joint treatment materials from a single manufacturer for each type used. D. Fire-Test-Response Characteristics: Provide materials and construction identical to those tested in the assembly indicated or scheduled on Drawings, according to ASTM E119 and or UL Fire Resistance Directory or in listing of other testing agencies acceptable under local building code. E. Sound Transmission Characteristics: Provide materials and construction identical to those tested in the assembly indicated or scheduled on Drawings, according to ASTM E90 and classified according to ASTM E413. 1.04 DELIVERY, STORAGE, AND HANDLING A. Delivery: Deliver fire-rated materials bearing testing agency label and required fire classification numbers.
PW/WBG/475883 GYPSUM BOARD JANUARY 2014 09 29 00 - 3 COPYRIGHT 2014 CH2M HILL B. Storage: 1. Store materials inside, under cover, stacked flat, off floor. 2. Stack gypsum board so that long lengths are not over short lengths. 3. Avoid overloading floor system of storage area. 4. Store adhesives and finishing compounds in dry areas; protect against freezing at all times. 1.05 ENVIRONMENTAL CONDITIONS A. Temperature: In areas receiving gypsum board installation, maintain minimum temperature of 40 degrees F for 48 hours before, during, and after gypsum board application. Maintain minimum temperature of 50 degrees F for 48 hours before, during, and after application of adhesive methods of attachment and finishing compounds until drying is complete. B. Ventilation: 1. Provide ventilation during and following adhesives and joint treatment applications. 2. Use temporary air circulators in enclosed areas lacking natural ventilation. 3. Under slow drying conditions, allow additional drying time between coats of joint treatment. 4. Protect installed materials from drafts of ambient air during hot, dry weather. 5. Protect materials from drying too rapidly during hot and dry weather. PART 2 PRODUCTS 2.01 GYPSUM BOARD A. Regular Board (GWB): ASTM C1396/C1396M, 5/8-inch thick with tapered edges. B. Fire-Rated Board (GWBX): ASTM C1396/C1396M, Type X, 5/8-inch thick with tapered edges. C. Glass-Mat Gypsum Sheathing Board (GMSB): 1. ASTM C1177/C1177M, Type X, 5/8-inch thick. 2. Manufacturer and Product: G-P Gypsum Corp., Dens-Glass Gold. D. Abuse Resistant Board (ARWB): ASTM C1396/C1396M, Type X, 5/8-inch thick as manufactured by: 1. National Gypsum Company; Gold Bond Hi-Abuse Wallboard.
GYPSUM BOARD PW/WBG/475883 09 29 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. United States Gypsum Co.; SHEETROCK Brand Abuse-Resistant Gypsum Panels. 2.02 FASTENERS A. Gypsum Board: 1. Annular Ring Nail: ASTM C514, GWB-54, 1-1/4 inches long for 1/2-inch gypsum board, and 1-3/8 inches long for 5/8-inch gypsum board. 2. Smooth Shank Nail: ASTM C514, 1-3/8 inches long for 1/2-inch gypsum board, and 1-1/2 inches long for 5/8-inch gypsum board. 3. Screws: ASTM C1002, self-drilling, self-tapping, bugle head, for use with power-driven tool. a. Type S, 1 inch long for gypsum board to sheet metal. b. Type W, 1-1/4 inches long for gypsum board to wood. 2.03 JOINT TREATMENT MATERIALS A. Tape: 1. General Interior Applications: ASTM C475/C475M, perforated paper tape. B. Compound: 1. General Interior Applications: ASTM C475/C475M, all-purpose, ready- mixed compound. 2.04 ANCILLARY MATERIALS A. Adhesives: As recommended by gypsum board manufacturer for intended use. B. Sound Attenuation Blankets: ASTM C665, Type I (no facing), 3 inches thick. C. Acoustical Sealant: 1. Nonsetting and nonstaining. 2. Manufacturers: a. DAP. b. United States Gypsum. c. Tremco. d. Ohio Sealants, Inc. 2.05 TRIM ACCESSORIES A. ASTM C1047, Zinc-Coated Metal.
PW/WBG/475883 GYPSUM BOARD JANUARY 2014 09 29 00 - 5 COPYRIGHT 2014 CH2M HILL B. Manufacturers and Products: 1. Corner Bead: a. 1-1/4 inches by 1-1/4 inches: 1) United States Gypsum; Dur-A-Bead. 2) Gold Bond; standard corner beads. 2. Edge Trim: a. United States Gypsum; 200B metal trim. b. Gold Bond; No. 200 casing bead. 3. Metal Control Joint: a. United States Gypsum; No. 093. b. Gold Bond; E-Z strip control joint. 2.06 NONSTRUCTURAL METAL FRAMING MEMBERS A. ASTM C645, galvanized C-studs with 1-5/8-inch flanges. B. Sizes and Gauge: As noted in wall types on Drawings. C. Manufacturers: 1. United States Gypsum. 2. Dale/Incor. 3. Gold Bond. 4. Unimast, Inc. 2.07 LIGHT-GAUGE METAL FRAMING ACCESSORIES A. Cold-Rolled Carrying Channel: Cold-rolled steel, 16-gauge metal with minimum 1/2-inch wide flange, galvanized 2 inches deep. B. Cold-Rolled Bridging Channel: Cold-rolled steel, 16-gauge metal with minimum 1/2 inch wide flange galvanized 1-1/2 inches deep. C. Cold-Rolled Furring Channel: Cold-rolled steel, 25-gauge metal with minimum 1/2-inch wide flange, galvanized 3/4 inches deep. D. Z-Furring: Galvanized 20-gauge, 2-1/2 inch(es) deep. E. Hat-Shaped Furring Channels: Roll-formed hat shaped section of 20-gauge galvanized steel with a face width of 1-1/4 inches and a depth of 7/8 inch(es). F. Resilient Furring Channels: Roll-formed section of 25-gauge galvanized steel with face width of 1-1/2 inches designed for resilient attachment of gypsum board to framing.
GYPSUM BOARD PW/WBG/475883 09 29 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL G. Hanger Wire: ASTM A641/A641M, Class 1 zinc coating, soft temper, 0.162-inch diameter. H. Tie Wire: ASTM A641/A641M, Class 1 zinc coating, soft temper, 0.625-inch diameter or double strand of 0.0475-inch diameter wire. 2.08 DRY WALL CEILING SUSPENSION SYSTEM A. Use system of main runners, cross tees, and furring channels. B. Manufacturers: 1. Armstrong World Industries, Inc.; Furring Systems/Drywall. 2. Chicago Metallic Corporation; Drywall Suspension System. 3. USG Interiors, Inc.; Drywall Suspension System. PART 3 EXECUTION 3.01 EXAMINATION A. Inspect surfaces to receive gypsum board and related materials before beginning work and report to Engineer any defects in such work which will adversely affect the quality of work specified herein. 3.02 PREPARATION A. General: Provide, install, and maintain necessary scaffold, staging, trestles, planking, and temporary heating, lighting, and ventilation as necessary for duration of gypsum board work. B. Protection: Protect work of other trades. C. Coordination: 1. Coordinate work with that of other trades. Check specifications and drawings of other trades to determine parts of work requiring coordination. 2. Cut and repair gypsum board systems for installation of omitted work. D. Surface Preparation: Repair defective surfaces prior to starting work. Prepare as specified for application of specific materials.
PW/WBG/475883 GYPSUM BOARD JANUARY 2014 09 29 00 - 7 COPYRIGHT 2014 CH2M HILL 3.03 ERECTION OF SUSPENDED CEILING A. General: 1. Securely brace all ceiling areas against sway as required by code for seismic control. 2. Prevent runner and furring channels from contacting masonry walls. 3. Provide 1-1/2-inch channels around recessed lighting fixture openings to support fixtures. B. Hangers: 1. Space not over 4 feet on center (OC) in direction of runners and within 6 inches of ends of runners. 2. Securely attach to structure above and provide for full saddle tie to main runner at indicated height. 3. Install additional hangers at ends of each suspension member and at light fixtures, 6 inches from vertical surfaces. 4. Do not splay wires more than 5 inches in a 4-foot vertical drop. 5. Provide four-way wire splays at 45 degrees from main runner to support structure for every 144 square feet of ceiling area to prevent sway. 6. Wrap wire minimum three times horizontally, turning ends upward. 7. Where hanger wires cannot be hung vertically from structure above because of ducts, pipes, cable trays, or other interferences, provide trapezes of steel channels (minimum 2-inch deep, 16-gauge cold-rolled carrying channels) hung on steel rods or 8-gauge wire from structural members above. Hang ceiling wires from trapezes or similar members supporting ducts or pipes. Do not hang directly from ducts or pipes. C. Main Runner Channels: 1. Run main runner channels spaced not more than 4 feet OC, and 6 inches from parallel walls, at right angles to the length of joists. 2. Overlap splices in main runners 12 inches minimum, interlock flanges, and securely tie near each end of splice with double loops of tie wire. D. Furring Channels: 1. Attach furring channels to main runners at right angles, space at 16 inches OC. 2. Securely saddle tie furring to the main runners at each crossing or equivalent clips or attachments. 3. Splices in Cross-Furring: Lap 8 inches minimum, interlock flanges, and securely tie near each end of splice with two loops of tie wire.
GYPSUM BOARD PW/WBG/475883 09 29 00 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3.04 ERECTION OF DRY WALL CEILING SUSPENSION SYSTEM A. Follow manufacturers printed instructions. B. Hangers: 1. Space not over 4 feet OC in direction of runners and within 6 inches of ends of runners. 2. Securely attach to structure above and provide for full saddle tie to main runner at indicated height. 3. Connections shall develop full strength of hanger wire. C. Bracing: 1. Securely brace ceiling areas against sway. 2. Where required by code, install for seismic control. 3. Prevent runner and furring channels from contacting masonry walls. D. Where ducts interfere with normal spacing of hangers and carrying channels, install additional hangers and channels to properly suspend ceiling. 3.05 ERECTION OF LIGHT-GAUGE NONSTRUCTURAL METAL FRAMING A. Layout: Align partitions as shown on Drawings. B. Tracks: 1. Attach metal runner tracks to floor slabs with suitable fasteners located 2 inches from each end and spaced not more than 24 inches OC. 2. Where partitions terminate at suspended or framed ceilings attach top tracks to suspended ceiling with toggle or molly bolts spaced 24 inches OC. 3. Where partitions terminate at underside of concrete or metal decking attach deflection channels to substrate with suitable fasteners located 2 inches from each end and spaced not more than 24 inches OC. Locate partition top tracks within deflection channels with a minimum top clearance of 1 inch. Do not attach track to channel. C. Studs: 1. ASTM C754. 2. Following manufacturers printed instructions, position studs vertically, engaging floor and ceiling tracks and spaced as noted on Drawings. 3. Splice: When necessary, use 8-inch nested lap and one positive attachment per stud flange. 4. Place in direct contact with doorframe jambs, abutting partitions, and partition corners. Provide for anchorage of doorframes to studs.
PW/WBG/475883 GYPSUM BOARD JANUARY 2014 09 29 00 - 9 COPYRIGHT 2014 CH2M HILL 5. Anchor studs for shelf-walls and those adjacent to window and doorframes, partition intersections, and corners to ceiling and floor runner flanges. Securely anchor studs to jamb and head anchor clips of door or borrowed-light frames by bolt or screw attachment. 6. Over metal door and borrowed-light frames, place horizontally a cut-to-length section of runner, with a web-flanged bend at each end, and secure with one positive attachment per flange. Position a cut-to-length stud (extending to ceiling runner) at vertical panel joints over doorframe header. 7. Locate studs at abutting construction, partition intersections, and partition corners. 8. Spacing: At 24 inches OC, unless otherwise required by manufacturer. 9. At Doorframes and Cased Openings: a. Full height double studs, No. 20 gauge minimum, secured to jamb anchors by bolts, screws, or welds. b. Header Track: Secure to frame head anchors and double studs. c. Provide double channel stiffeners through studs above frame and extend at least one stud space beyond each jamb. 10. Windows: Similar framing to door openings with stiffeners both above and below. 11. Wall Mounting Accessories: Provide channels, horizontal studding, No. 16 gauge sheet 8 inches by 2 inches greater than stud spacing, or other members within walls as required to provide secure and adequate support. D. Furring: 1. Space furring channels the same as studs or as shown. 2. Around columns and beams construct furring as shown using metal studs and furring channels securely tied together and anchored in-place. 3. Attach resilient furring channels to wood framing with screws. 3.06 APPLICATION OF GYPSUM BOARD A. Inspection and Preparation: 1. Check framing for accurate spacing and alignment. 2. Verify spacing of installed framing does not exceed maximum allowable for thickness of gypsum board to be used. 3. Verify frames are set for thickness of gypsum board to be used. 4. Do not proceed with installation of gypsum board until deficiencies are corrected and surfaces to receive gypsum board are acceptable. 5. Repair protrusions of framing, twisted framing members, or unaligned members before installation of gypsum board is started.
GYPSUM BOARD PW/WBG/475883 09 29 00 - 10 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. General: 1. Meet requirements of ASTM C840 and GA 216. 2. Joints: Use gypsum board of maximum lengths to minimize end joints. Stagger end joints when they occur. Locate end joints as far as possible from center of wall or ceiling. Abut gypsum board without forcing. Neatly fit ends and edges of gypsum board. Do not place butt ends against tapered edges. 3. Support ends and edges of gypsum board panels on framing or furring members except for face layer of double layer and where ends are back blocked and floated. 4. Use metal edge trim where gypsum board abuts another material, at corners, and where shown or noted on Drawings. 5. Follow manufacturers recommendation of good practice. C. Over Framing: 1. Apply gypsum board first to ceiling and then to walls for single layer horizontal application. 2. Use vertical application for fire-rated walls. 3. Fasten gypsum board securely to framing using double nailing, screw, or adhesive method. D. Sound-Rated Partitions: 1. Fabricate and erect in accordance with manufacturers printed instructions for required rating. 2. Install sound-deadening board and attenuation blankets as detailed. 3. Seal with acoustical sealant perimeter edges of gypsum board, joints around penetrations, and other joints as noted. E. Fireproofing: 1. Install fireproofing of columns, beams, and shaft walls as shown. 2. Close tops of duct and pipe shafts, and elevator hoistways with horizontal metal framing and gypsum board to provide 1-hour rated assembly. 3.07 JOINT SYSTEM FOR GYPSUM WALLBOARD A. Interior Gypsum Board: Conform to ASTM C840. B. Required: On exposed gypsum board, under ceramic tile and wall covering, and behind casework. C. Prefill: Fill V-grooves formed by abutting rounded edges of gypsum board with prefill joint compound. Fill V-joint flush and remove excess compound
PW/WBG/475883 GYPSUM BOARD JANUARY 2014 09 29 00 - 11 COPYRIGHT 2014 CH2M HILL beyond groove. Leave clear depression to receive tape. Permit prefill joint compound to harden prior to application of tape. D. Taping and Finishing Joints: 1. Taping or Embedding Coat: Apply compound in thin, uniform layer to joints and angles to be reinforced. Apply reinforcing tape immediately. Center tape over joint and seat tape into compound. Leave approximately 1/64-inch to 1/32-inch compound under tape to provide bond. Apply skim coat immediately following tape embedment but not to function as fill or second coat. Fold tape and embed in angles to provide true angle. Dry embedding coat prior to application of fill coat. 2. Filling Coat: Apply joint compound over embedding coat. Fill taper flush with surface. Apply fill coat to cover tape. Feather out fill coat beyond tape and previous joint compound line. For joints with no taper, feather out at least 4 inches on either side of tape. Do not apply fill coat on interior angles. Allow fill coat to dry prior to application of finish coat. 3. Finishing Coat: Spread joint compound evenly over and beyond fill coat on joints. Feather to smooth uniform finish. Apply finish coat to taped angles to cover tape and taping compound. Sand final application of compound to provide surface ready for decoration. 4. Filling and Finishing Depressions: Apply joint compound as first coat to fastener depressions. Apply at least two additional coats of compound after first coat is dry. Leave filled and finished depressions level with plane of surface. E. Finishing Beads and Trim: 1. First Fill Coat: Apply joint compound to bead and trim. Feather out from ground to plane of the surface. Dry compound prior to application of second fill coat. 2. Second Fill Coat: Apply joint compound in same manner as first fill coat. Extend beyond first coat onto face of gypsum board. Dry compound prior to application of finish coat. 3. Finish Coat: Apply joint compound to bead and trim. Extend beyond second fill coat. Feather finish coat from ground to plane of surface. Sand finish coat to provide flat surface ready for decoration. 3.08 FINAL FINISHES FOR GYPSUM WALLBOARD A. Levels of Finish: Conform to GA 214. B. Level 1: 1. Taping or embedding coat only.
GYPSUM BOARD PW/WBG/475883 09 29 00 - 12 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. Use in concealed areas, and where indicated, unless a higher level is required for fire-resistive or sound-rated assemblies. C. Level 2: 1. Taping, filling, and finishing coats. 2. Use on water-resistant gypsum backing board. D. Level 3: 1. Taping, filling, and finishing coats. 2. Use on surfaces indicated to have spray texture or ceramic tile. E. Level 4: 1. Taping, filling, and finishing coats plus two separate coats applied over joints, angles, fastener heads, and trim accessories. 2. Sand between coats and after last coat. 3. Use on surfaces indicated to receive wall coverings. F. Level 5: 1. Same as Level 4, plus a thin, smooth, uniform skim coat of joint compound, or product specially formulated for this purpose, over entire surface. 2. Produce surfaces free of tool marks and ridges, ready for decoration. 3. Use on surfaces not indicated otherwise, those indicated to receive gloss, semi-gloss, and nontextured flat paints, and where indicated. 3.09 ADJUST AND CLEAN A. Clean: Remove droppings or texture overspray from walls, windows, and floor, leaving room clean for following trades. B. Nail Pop: Repair nail pop by driving new nail approximately 1-1/2 inches from nail pop and reseat nail. When face paper is punctured, drive new nail or screw approximately 1-1/2 inches from defective fastening and remove defective fastening. Fill damaged surface with compound. C. Ridging: 1. Do not repair ridging until condition has fully developed, approximately 6 months after installation or one heating season. a. Sand ridges to reinforcing tape without cutting through tape. b. Fill concave areas on both sides of ridge with topping compound. c. After fill is dry, blend in topping compound over repaired area.
PW/WBG/475883 GYPSUM BOARD JANUARY 2014 09 29 00 - 13 COPYRIGHT 2014 CH2M HILL 2. Fill cracks with compound and finish smooth and flush. END OF SECTION
PW/WBG/475883 TILING JANUARY 2014 09 30 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 09 30 00 TILING PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American National Standards Institute (ANSI): a. A108.1A, Installation of Ceramic Tile in the Wet-Set Method with Portland Cement Mortar. b. A108.1B, Installation of Ceramic Tile on a Cured Portland Cement Mortar Setting Bed with Dry-Set or Latex-Portland Cement Mortar. c. A108.1C, Contractors Option: Installation of Ceramic Tile in the Wet-Set Method with Portland Cement Mortar - or Installation of Ceramic Tile on a Cured Portland Cement Mortar Setting Bed with Dry-Set or Latex Portland Cement Mortar. d. A108.4, Ceramic Tile installed with Organic Adhesives or Epoxy Adhesives and Water Cleanable Tile-Setting Epoxy Adhesive. e. A108.5, Ceramic Tile Installed with Dry-Set or Latex Portland Cement Mortar. f. A108.6, Ceramic Tile Installed with Chemical Epoxy Mortar and Grout. g. A108.8, Ceramic Tile Installed with Chemical-Resistant Furan Resin Mortar and Grout. h. A108.9, Ceramic Tile Installed with Modified Epoxy Emulsion Mortar/Grout. i. A108.10, Installation of Grout in Tilework. j. A108.11, Interior Installation of Cementitious Backer Units. k. A118.1, Dry-Set Portland Cement Mortar. l. A118.3, Chemical Resistant, Water-Cleanable Tile Setting Mortar and Grouting Epoxy, and Water-Cleanable Tile Setting Epoxy Adhesive. m. A118.4, Latex-Portland Cement Mortar. n. A118.5, Chemical Resistant Furan Mortars and Grouts. o. A118.6, Standard Ceramic Tile Grouts for Tile Installation. p. A136.1, Organic Adhesives for Installation of Ceramic Tile. q. A137.1, Specifications for Ceramic Tile. 2. ASTM International (ASTM): a. A497, Standard Specification for Steel Welded Wire Fabric, Deformed, for Concrete Reinforcement. b. C144, Standard Specification for Aggregate for Masonry Mortar. c. C150, Standard Specification for Portland Cement.
TILING PW/WBG/475883 09 30 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL d. C206, Standard Specification for Finishing Hydrated Lime. e. C207, Standard Specification for Hydrated Lime for Masonry Purposes. f. C267, Standard Test Method for Chemical Resistance of Mortars, Grouts, and Monolithic Surfacings. g. C395, Standard Specification for Chemical-Resistant Resin Mortars. h. C847, Standard Specification for Metal Lath. i. C920, Standard Specification for Elastomeric Joint Sealants. j. D226, Standard Specification for Asphalt-Saturated Organic Felt Used in Roofing and Waterproofing. 3. Tile Council of North America (TCA): a. Handbook for Ceramic Tile Installation. b. Handbook for Limitations. 1.02 SUBMITTALS A. Action Submittals: 1. Samples: a. Two for each color, pattern, and type of tile specified. b. Size: Approximately 12 inches square. c. Mark Samples clearly to indicate color or shade, location in which to be used, and manufacturers name. B. Informational Submittals: 1. Certification of Compliance: For tile, mortar, grouts, and adhesives. 2. Manufacturers Instructions: For storage, mixing, application, cleanup, and use of proposed mortars, grouts, and adhesives. 3. Tile Manufacturers Maintenance Guidelines: For Owners use in maintaining ceramic tilework specified herein. 1.03 ENVIRONMENTAL REQUIREMENTS A. Set and grout tile in portland cement mortar when ambient temperature is at least 50 degrees F and rising. Follow ANSI A108.1A. B. Comply with minimum temperature recommendations of manufacturers for bonding and grouting materials other than portland cement mortar. 1.04 EXTRA MATERIALS A. Tile: Furnish extra 2 percent of each tile used in clean, marked cartons for Owners future use.
PW/WBG/475883 TILING JANUARY 2014 09 30 00 - 3 COPYRIGHT 2014 CH2M HILL PART 2 PRODUCTS 2.01 MANUFACTURERS A. Materials and products specified in this Section shall be products of: 1. American Olean Tile Co. 2. Dallas Ceramic Co. 3. Summitville Tiles, Inc. 4. United States Ceramic Tile Co. 2.02 MATERIALS A. Tile: Standard grade, ANSI A137.1. B. Color Body Porcelain: ANSI A137.1, Section 5.3, porcelain type, cushion edge, minimum thickness 3/8 inch, nominal face size 24 inches by 24 inches and 12 inches by 12 inches. See Contract Drawings for locations of each size. C. Ceramic Wall and Floor Tile: Match tile type, size and color in areas of existing bathrooms where new structural elements are being added. D. Trim Shapes and Bases: Type, color, and finish to match floor tiles. E. Portland Cement Mortar: 1. Portland Cement: ASTM C150, Type 1. 2. Sand: ASTM C144, fine. 3. Hydrated Lime: ASTM C206 or ASTM C207, Type S. 4. Water: Clean and potable. 5. Mortar Bed Reinforcement: Either of the following: a. Welded Wire Fabric: ASTM A497, size 2-inch by 2-inch mesh, 16/16 wire. b. Expanded Metal Reinforcement: ASTM C847, galvanized with minimum weight of 1.8 pounds per square yard. F. Cleavage Membrane: Either asphalt-saturated organic felt meeting ASTM D226, Type I, plain, or polyethylene sheeting with minimum thickness of 0.004 inch. G. Dry-Set Mortar: ANSI A118.1, TCA Formula 759, gray. H. Latex-Portland Cement Mortar: ANSI A118.4. I. Commercial Portland Cement Grout: White, L & M Acid-R or Upco Hydroment.
TILING PW/WBG/475883 09 30 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL J. Sand-Portland Cement Grout: 1. Portland Cement: ASTM C150. 2. Fine-Graded Sand: ASTM C144. 3. Hydrated Lime: ASTM C207, Type S. 4. Water: Clean and potable. 5. Mix: a. For Ceramic Mosaic Tile: 1 part portland cement to 1 part fine- graded sand. b. For Quarry Tile and Pavers: 1 part portland cement to 2 parts fine- graded sand, and up to 1/5 part hydrated lime by volume. K. Latex-Portland Cement Grout: Portland cement grout with latex additive, commercial quality, ANSI A118.6. 2.03 ANCILLARY MATERIALS A. Expansion Joints: 1. Sealant: Silicone rubber type, meeting ASTM C920, Type S, Grade P, Class 25, Use T, color to match grout, with Shore A hardness of minimum 25 for joints in horizontal surfaces and minimum 35 in traffic areas. 2. Backup Material: Flexible and compressible type, nonstaining and compatible with sealants used. B. Edge Strips: Stainless steel, Alloy 316 flat bar, 1/8 inch by depth of tile and mortar. C. Sealer: Hillyard Chemical Co., Cemseal II or Thompsons Water Seal 101. D. Tile Cleaner: Neutral tile cleaner solution acceptable to tile manufacturer. E. Construction Paper: Heavy-duty, nonstaining kraft paper. PART 3 EXECUTION 3.01 PREPARATION A. Examine surfaces to receive ceramic tile, setting beds, or accessories prior to tile installation. B. Correct defects or adverse conditions affecting quality and execution of tile installation.
PW/WBG/475883 TILING JANUARY 2014 09 30 00 - 5 COPYRIGHT 2014 CH2M HILL C. Tolerances for Surfaces to Receive Tile: 1. Portland Cement, Mortar Methods: a. Maximum Variation in Subfloor Surface: 1/4 inch in 10 feet. 2. Organic Adhesive Method: a. Maximum Variation in Subfloor Surface: 1/16 inch in 3 feet. b. Maximum Height of Abrupt Irregularities: 1/32 inch. D. Grounds, anchors, plugs, hangers, bucks, electrical and mechanical work, in or behind tile, to be installed prior to proceeding with tilework. E. Protection: Protect adjoining work surfaces before tilework begins. F. Make substrate firm, dry, clean, and free of oily or waxy films. 3.02 INSTALLATION A. Prepare surfaces, fit, set, or bond tile, grout and clean tile in accordance with applicable requirements of ANSI Standards for setting method specified, except as otherwise noted. B. Trim: Provide bases, caps, stops, returns, trimmers, and other shapes to finish installation. C. Setting Floor Tile (Thin-Set Application): 1. On Concrete: Meet TCA Method F113 with latex-portland cement grout. 2. In existing Bathrooms: match methods used for the installation of the existing tile for all new tile. Use the most current TCA methods that match the existing installation. D. Edge Strips: 1. At openings without thresholds and similar discontinuous edges of thin- set tile floors. 2. Where ceramic tile floors are adjacent to other flooring material at same level. 3. Where ceramic tile cove base is combined with other types of flooring. 3.03 CLEANING AND SEALING A. Clean tile surfaces thoroughly on completion of grouting. B. Remove grout haze, observing tile manufacturers recommendations as to use of acid and chemical cleaners.
TILING PW/WBG/475883 09 30 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL C. Rinse tilework thoroughly with clean water before and after using chemical cleaners. D. Polish surface of glazed tilework with soft cloth. E. After grout has cured for 10 days, clean and seal nonglazed tiles following sealer manufacturers instructions and recommendations. 3.04 PROTECTION A. From Construction Dirt: 1. Apply protective coat of neutral cleaner solution, 1 part cleaner to 1 part water, to clean completed tile walls and floors. 2. Cover tile floors with heavy-duty, nonstaining construction paper, masked in-place. 3. Just before substantial completion, remove paper and rinse protective coat of neutral cleaner from tile surfaces. B. From Traffic: 1. Prohibit foot and wheel traffic from using newly tiled floors for at least 7 days. 2. Place large, flat boards in walkways and wheelways for 7 days where use of newly tiled floor with cement type grout is unavoidable. END OF SECTION
PW/WBG/475883 ACOUSTICAL TILE CEILINGS JANUARY 2014 09 51 23 - 1 COPYRIGHT 2014 CH2M HILL SECTION 09 51 23 ACOUSTICAL TILE CEILINGS PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards that may be referenced in this Section: 1. ASTM International (ASTM): a. A641, Standard Specification for Zinc-Coated (Galvanized) Carbon Steel Wire. b. C635, Standard Specification for the Manufacture, Performance, and Testing of Metal Suspension Systems for Acoustical Tile and Lay-In Panel Ceilings. c. C636, Standard Practice for Installation of Metal Ceiling Suspension Systems for Acoustical Tile and Lay-In Panels. d. E1264, Standard Classification for Acoustical Ceiling Products. 2. Underwriters Laboratories Inc. (UL): Fire Resistance. 1.02 SUBMITTALS A. Action Submittals: 1. Shop Drawings: a. Detailed layout of grid indicating hanger spacing, fastening and splicing details, change in level details, and access location. b. Manufacturers recommendation for installation of system. c. Seismic anchorage and bracing drawings and data sheets. 2. Samples: a. One 12-inch square of each acoustical unit material to illustrate range of appearance. b. One full-size Sample of each suspension system member and molding. c. Mark with the name of the manufacturer and specific design and technical data. 1.03 DELIVERY, STORAGE, AND HANDLING A. Deliver materials with manufacturers labels indicating brand name, pattern, size, thickness, and fire rating. B. Store materials in original protective packaging to prevent soiling, physical damage, or wetting.
ACOUSTICAL TILE CEILINGS PW/WBG/475883 09 51 23 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 1.04 ENVIRONMENTAL REQUIREMENTS A. Maintain humidity of 65 percent to 75 percent in area where acoustical materials are to be installed for 25 hours before, during, and 25 hours after installation. B. Maintain a uniform temperature of 55 degrees F to 70 degrees F during installation of materials. 1.05 EXTRA MATERIAL A. Provide additional acoustical units from the same production run as installed equal to 1 percent of area. PART 2 PRODUCTS 2.01 SUSPENSION SYSTEMS A. Components, Materials, and Accessories: Product of a single manufacturer. B. ASTM C635, Intermediate Duty: 1. Exposed Tee Grid: Fire-rated spaced to fit lay-in panels. a. Manufacturers and Products: 1) Chicago Metallic Corp.; Fire Front 1230 System. 2) Donn Corp.; Donn DXL fire-rated grid. 2. Main and Cross Members: a. Single web design, cold-rolled steel, minimum thickness of 0.020 inch, electrozinc-coated and factory-painted low-sheen satin white finish. b. Exposed flange width of 15/16 inch. 3. Edge Molding: a. Minimum 0.020-inch steel, channel- or angle-shaped. b. Minimum flange width of 15/16 inch. c. Finish to match main members. 4. Hanger Wire: ASTM A641, minimum 12-gauge, galvanized, soft- annealed, mild steel wire. 5. Wire Ties: ASTM A641, 18-gauge, galvanized, annealed steel wire. 6. Furnish manufacturers hold down clips and accessories required for a complete system in high seismic zones. 2.02 ACOUSTICAL UNITS A. Lay-In Panels (ACT-1): 1. Material: Fire-resistive mineral fiber, Class A. 2. Reference Specification: ASTM E1264, Type N, Form 1 and 2.
PW/WBG/475883 ACOUSTICAL TILE CEILINGS JANUARY 2014 09 51 23 - 3 COPYRIGHT 2014 CH2M HILL 3. Pattern: E,G. 4. Noise Reduction Coefficient (NRC): 0.80. 5. Ceiling Attenuation Class (CAC): 35 minimum. 6. Light Reflectance: LR 0.89 or over. 7. Nominal Size: 24 inches by 24 inches by 7/8 inch thick. 8. Edges: SLT/Shadowline. 9. Finish and Color: Painted white, unless scheduled otherwise. 10. Manufacturers and Products: a. U.S.G.; Item 87200, Mars ClimaPlus b. Or approved equal. B. Lay-In Panels (ACT-2): 1. Material: Fire-resistive mineral fiber, Class A. 2. Reference Specification: ASTM E1264, Type N, Form 1 and 2. 3. Pattern: E,G. 4. Noise Reduction Coefficient (NRC): 0.70. 5. Ceiling Attenuation Class (CAC): 35 minimum. 6. Light Reflectance: LR 0.89. 7. Nominal Size: 24 inches by 48 inches by 3/4 inch thick. 8. Edges: SQ/Square. 9. Finish and Color: Painted white (factory). 10. Manufacturers and Products: a. U.S.G.; Item 88185, Mars ClimaPlus. b. Or approved equal. C. Lay-In Panels (ACT-3): 1. Material: Fire-resistive ceramic and mineral fiber, Class A. 2. Reference Specification: ASTM E1264, Type XX. 3. Pattern: G. 4. Noise Reduction Coefficient (NRC): N/A. 5. Ceiling Attenuation Class (CAC): 40 minimum. 6. Light Reflectance: LR 0.88 or over. 7. Nominal Size: 24 inches by 48 inches by 5/8 inch thick. 8. Edges: Square Lay-in. 9. Finish and Color: White; Scrubbable factory-applied plastic paint finish. 10. Manufacturer and Product: a. Armstrong; Item 605, Ceramaguard unperforated. b. Or approved equal. 2.03 FIRE RATING A. Ceiling Systems: Capable of being used in assembly with Underwriters Laboratories Inc. (UL), fire-resistive rating of 1 hour, in areas noted to receive 1-hour fire-resistive rating.
ACOUSTICAL TILE CEILINGS PW/WBG/475883 09 51 23 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL PART 3 EXECUTION 3.01 SEQUENCING A. Remove existing grid and ceiling tiles in areas noted on Drawings. B. After all above ceiling work is completed, lay out grid. C. Coordinate with mechanical and electrical equipment in framing and cutting material around ceiling penetrations. D. Install suspension systems after mechanical work above is complete. E. Install acoustical units. 3.02 INSTALLATION OF SUSPENDED GRID SYSTEM A. Hang level and in straight alignment directly from structure following ASTM C636 and the manufacturers current printed instructions for type of installation required for this Project. B. Hanger Wires: 1. Space maximum 4 feet on center each direction and securely attach to structure above. 2. Install additional hangers at ends of each suspension member and at light fixtures, 6 inches from vertical surfaces. 3. Do not splay wires more than 5 inches in a 4-foot vertical drop. 4. Provide four-way wire splays at 45 degrees from main runner to support structure for every 144 square feet of ceiling area. 5. Wrap wire minimum three times horizontally, turning ends upward. 6. Where hanger wires cannot be hung vertically from structure above because of ducts, pipes, cable trays, or other interferences, provide trapezes of steel channels (minimum 2-inch deep, 16-gauge cold-rolled carrying channels) hung on steel rods or 8-gauge wire from structural members above. Hang ceiling wires from these trapezes or similar members supporting ducts or pipes. Do not hang directly from ducts or pipes. 7. Follow suspension system manufacturers instructions for modified installation required for seismic load shown on Contract Drawings. C. Edge Molding: 1. Install at intersection of suspended ceiling and vertical surfaces. 2. Miter corners where moldings intersect or install corner caps. 3. Attach to vertical surface with mechanical fasteners.
PW/WBG/475883 ACOUSTICAL TILE CEILINGS JANUARY 2014 09 51 23 - 5 COPYRIGHT 2014 CH2M HILL D. Provide additional channels, hangers, and trapezes as required to support edges of ceiling around and under mechanical and electrical work. 3.03 INSTALLATION OF ACOUSTICAL UNITS A. Install with pattern running in one direction after completion of suspended grid system and other concealed work. B. Place material to bear all around on suspension members. C. Meet acoustical material manufacturers recommendations to achieve the 1 hour fire-resistive rating where noted on Drawings. 3.04 CLEANING A. Clean soiled or discolored unit surfaces after installation. B. Touch up scratches, abrasions, voids, and other defects in painted surfaces. 3.05 SCHEDULE OF CEILING TYPES A. Areas to Receive Acoustical Ceilings: Indicated on Interior Finish Schedule as shown on Drawings. END OF SECTION
PW/WBG/475883 RESILIENT FLOORING JANUARY 2014 09 65 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 09 65 00 RESILIENT FLOORING PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. ASTM International (ASTM): a. D412, Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers - Tension. b. D570, Standard Test Method for Water Absorption of Plastics. c. F1066, Standard Specification for Vinyl Composition Floor Tile. d. F1303, Standard Specification for Sheet Vinyl Floor Covering with Backing. e. F1344, Standard Specification for Rubber Floor Tile. f. F1700, Standard Specification for Solid Vinyl Floor Tile. g. F1859, Standard Specification for Rubber Sheet Floor Covering without Backing. h. F1861, Standard Specification for Resilient Wall Base. i. F2034, Standard Specification for Sheet Linoleum Floor Covering. 1.02 SUBMITTALS A. Action Submittals: 1. Samples: a. Two full-size tiles for each type and color or pattern of resilient flooring. b. Two 2-1/2-inch wide strips of base material proposed for use. c. Two 6-inch long strips of trim materials. B. Informational Submittals: 1. Manufacturers certificate of compliance. 2. Operation and Maintenance Data: List of recommended maintenance products, methods, and procedures. 1.03 DELIVERY, STORAGE, AND HANDLING A. Store materials in original containers at not less than 70 degrees F ambient temperature for not less than 24 hours immediately before installation.
RESILIENT FLOORING PW/WBG/475883 09 65 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 1.04 ENVIRONMENTAL REQUIREMENTS A. Maintain ambient temperature in space to receive flooring between 70 and 90 degrees F for not less than 24 hours before and 48 hours after installation. B. Maintain minimum temperature of 55 degrees F after flooring is installed, except as specified above. 1.05 EXTRA MATERIALS A. Furnish additional floor covering materials from same production run as installed material at the rate of 45 square feet for each 1,000 square feet. 1.06 SEQUENCING AND SCHEDULING A. Do not install floor coverings until concrete slab has cured or until primer material in test patches cannot be scraped or peeled from the slab after drying 24 hours. PART 2 PRODUCTS 2.01 MANUFACTURERS A. Flooring products of the following manufacturers, meeting these Specifications, may be used on this Project: 1. Afco Rubber Corp. 2. Armstrong World Industries, Inc. 3. Azrock Floor Products. 4. Burke Flooring Products. 5. Congoleum Corp. 6. Endura, Division of the Biltrite Corp. 7. Flintkote Co. 8. Johnsonite, Division of Duramax, Inc. 9. Kentile Floors, Inc. 10. Marley Flexco. 11. Mercer Plastics Co., Inc. 12. Nannington Commercial. 13. National Floor Products Co. 14. Nora Flooring, Division of Robus Products Corp. 15. RCA Rubber Co. 16. R. C. Musson Rubber Co. 17. Roppe. 18. U.S. National Rubber Co., Inc. 19. Vinyl Plastics, Inc.
PW/WBG/475883 RESILIENT FLOORING JANUARY 2014 09 65 00 - 3 COPYRIGHT 2014 CH2M HILL 2.02 FLOOR COVERING MATERIALS A. General: Furnish materials uniform in thickness and size with edges cut accurately and square; uniform color with variations in variegated patterns kept to a minimum. B. Vinyl Composition Tile (VCT): 1. ASTM F1066, Class 2, through pattern tile. 2. Size: 12 by 12 inches by 1/8 inch thick. 3. Manufacturers and Products: a. Armstrong; Excelon Stonetex. b. Azrock; Thru-Quartz. C. Sheet Vinyl (SVIN): 1. ASTM F1303, Type I, Grade 1, Class A backing. 2. Overall Nominal Thickness: 0.080 inch. 3. Manufacturer and Product: a. Armstrong; Rejuvenations Line, Stone Run, Travertini, No. 34360 Token. b. Or approved equal. 2.03 BASE MATERIALS A. General: ASTM F1861, uniform in 0.125-inch thickness and in as long lengths as practicable to suit conditions of installation. 1. Factory premolded internal and external corners to match base when available. Where resilient base is indicated, use either rubber or vinyl base. 2. Rubber Base: Type TP, Group 2. 3. Vinyl Base: Type TV, Group 2. 4. Style: A, straight. 5. 4 inches high. 2.04 ACCESSORIES A. Trim: Furnish in lengths as long as practical to suit conditions of installation. B. Reducers: 1. Standard rubber or vinyl floor reducer in thickness to suit abutting floor covering by 1-inch wide, tapered or beveled-edge strip. 2. Manufacturers and Products: a. Johnsonite; Reducer Series RRS. b. Mercer; 633 Tile Reducer.
RESILIENT FLOORING PW/WBG/475883 09 65 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL C. Adhesive: Type and brands of adhesive as recommended by manufacturer of floor covering material for conditions of installation. D. Primer and Crack Filler: Type and brand recommended by floor covering manufacturer. E. Floor Filler: Asphalt mastic as manufactured by: 1. Armstrong, Lancaster, PA. 2. National Floor Products Co., Florence, AL. F. Concrete underlayment as manufactured by: 1. Ardex Inc., Coraopolis, PA; Ardex K-55. 2. Thoro Systems Products; Thoro Underlayment. PART 3 EXECUTION 3.01 EXAMINATION A. Examine substrate for excessive moisture content and unevenness preventing execution and quality of resilient flooring as specified. B. Correct defects before installation of resilient flooring. 3.02 PREPARATION A. In Areas with Existing ACT Tile: Remove existing tile and completely remove adhesive from existing concrete floor slab. B. Remove dirt, oil, grease, or other foreign matter from surfaces to receive floor covering materials. C. Fill cracks less than 1/16-inch wide and depression less than 1/8 inch deep with floor filler. D. Prime surfaces, other than wood, if recommended by floor covering manufacturer. 3.03 APPLICATION OF ADHESIVES A. Mix and apply adhesives in accordance with manufacturers instructions. B. Provide safety precautions during mixing and applications as recommended by adhesive manufacturer.
PW/WBG/475883 RESILIENT FLOORING JANUARY 2014 09 65 00 - 5 COPYRIGHT 2014 CH2M HILL C. Apply Uniformly Over Surfaces: 1. Cover only amount of area that can be covered by flooring material within recommended working time of adhesive. 2. Remove any adhesive that dries or films over. 3. Do not soil walls, bases, or adjacent areas with adhesives. 4. Promptly remove any spillage. D. Apply adhesives with notched trowel or other suitable tool. E. Clean trowel and rework notches as necessary to ensure proper application of adhesive. 3.04 INSTALLATION OF TILE MATERIALS A. Start tile at center of room or space; work toward perimeter. B. Do not lay tile less than half the width of a field tile except where accepted by Engineer for irregularly shaped rooms or spaces. C. Cut border tile neatly and accurately to fit within 1/64 inch of abutting surfaces. D. Use reducer edge strip at exposed tile edges. E. Fit flooring material neatly and tightly into breaks and recesses, against bases, around pipes and penetrations, under saddles or thresholds, and around permanent cabinets and equipment. F. Lay tile parallel to room axis in straight courses with cross joints parallel. Lay tile with grain or pattern running in opposite direction between adjacent tile. G. Roll flooring with 75- to 100-pound roller in both directions. 3.05 INSTALLATION OF BASE A. General: Remove defects in wall and floor that would prevent level and true installation of base material. 1. Install base around perimeter of room or space, where shown, and at toe spaces of casework and cabinets. 2. Unroll base material and cut into accurate lengths as desired or as required for minimum number of joints. 3. Match edges at seams or double cut adjoining lengths to give continuous appearance. 4. Install with tight butt joints with no joint widths greater than 1/64 inch.
RESILIENT FLOORING PW/WBG/475883 09 65 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Top-Set Base: 1. Apply adhesive and firmly adhere to wall surfaces. 2. Press down so bottom cove edge follows floor profile. 3. Ensure top and bottom edges of base are in firm contact with walls and floors. 4. Form internal and external corners by using premolded corners. Other methods, acceptable to Engineer, may be used if premolded corners are not available. 5. Scribe base accurately to abutting materials. 3.06 INSTALLATION OF TRIM MATERIALS A. Provide reducers where floor covering terminates exposing edge of covering. B. Center reducer under door, where floor covering terminates at a door opening. Fit end edges to door frames and abutting surfaces and other edges to adjoining materials. C. Apply adhesives and bond securely to substrates in straight true lines. Meet visible and related features of building construction with a maximum deviation of 1/8 inch in 10 feet. 3.07 CLEANING AND PROTECTION A. Upon completion of the installation of floor covering and adjacent work, and after materials have set, clean surfaces with a neutral cleaner as recommended by manufacturer for type of floor covering material installed. B. Repair adjacent surfaces damaged by flooring installation. C. Wax Finishing: 1. Provide wax, cleaner, or other finishing material as recommended by floor covering manufacturer for the particular type of flooring material. 2. Apply one coat of nonslip wax or other finish as recommended by floor covering manufacturer; buff to a sheen. 3. Do not wax radial rubber tile. D. Protect completed work from traffic and damage until Substantial Completion by covering with plastic sheet, kraft paper, or plywood panels.
PW/WBG/475883 RESILIENT FLOORING JANUARY 2014 09 65 00 - 7 COPYRIGHT 2014 CH2M HILL 3.08 INSTALLATION SCHEDULE A. Areas to receive resilient flooring and pattern are noted on the Drawings on the Room Finish Schedule. END OF SECTION
PW/WBG/475883 CARPETING JANUARY 2014 09 68 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 09 68 00 CARPETING PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. Americans with Disabilities Act (ADA). 2. ASTM International (ASTM): E648, Standard Test Method for Critical Radiant Flux of Floor-Covering Systems Using a Radiant Heat Energy Source. 3. Carpet and Rug Institute (CRI): Adhesive testing program. 4. National Fire Protection Association (NFPA): 258, Standard Research Test Method for Determining Smoke Generation of Solid Materials. 5. U.S. Department of Commerce (DOC): FF1-70, Pill Test. 1.02 SUBMITTALS A. Action Submittals: 1. Shop Drawings: a. Installation drawings showing details of carpet installation, seam locations, pattern, color, carpet to be used, and other pertinent details as may be required. b. Complete list of other materials proposed. c. Complete carpet specifications indicating conformance with requirements herein. 2. Samples: Two 12-inch by 12-inch Samples of each color, type, and pattern of carpet to be used. B. Informational Submittals: 1. Manufacturers Statement of Qualification that carpet installer is approved by manufacturer to install carpeting materials. 2. Certificates: Test certificate for flammability that shows carpet meets specified requirements. 3. Documentation to show that adhesive meets specified requirements. 4. Operation and Maintenance Data: a. List of recommended maintenance products, methods, and procedures. b. Manufacturers maintenance manual for specified carpet.
CARPETING PW/WBG/475883 09 68 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 1.03 PROJECT CONDITIONS A. Do not begin carpet installation until work of other trades, including painting, has been completed. B. Do not install floor covering until concrete slab has cured for 60 days or until primer material in test patches cannot be scraped or peeled from slab after drying for 24 hours. C. Maintain ambient temperature, in space to receive carpet, of 70 degrees F for not less than 24 hours before and 48 hours after installation. 1.04 EXTRA MATERIAL A. Furnish additional carpeting materials from same production run as materials installed, at rate of 45 square feet for each 500 square feet, up to maximum of 100 square feet. 1.05 QUALITY ASSURANCE A. Installer: Experienced in installation of carpet floor covering, approved by manufacturer, employing only experienced personnel, familiar with manufacturers recommendations for installation of materials, and acceptable to Engineer. B. Dimensions shown on Drawings are approximate. Verify measurements and other conditions of job prior to beginning the Work. C. Order ample yardage, as no substitutions will be permitted to make up for shortage of material. D. Carpet of same type in contiguous areas shall be of same dye lot. E. Conform to applicable ADA requirements. 1.06 SPECIAL GUARANTEE A. Manufacturers extended guarantee or warranty, with Owner named as beneficiary, in writing, as special guarantee. Special guarantee shall provide for correction, or at option of Owner, removal and replacement of Work specified in this Section found defective during period of 10 years after date of Substantial Completion. Duties and obligations for correction or removal and replacement of defective Work as specified in General Conditions.
PW/WBG/475883 CARPETING JANUARY 2014 09 68 00 - 3 COPYRIGHT 2014 CH2M HILL B. Conditions: 1. Delamination: No delamination in normal use (no chair pads required). 2. Wear: No more than 10 percent face fiber loss. 3. Edge Ravel: None in normal use. 4. Static: None for lifetime of carpet. 5. Tuft Bind: No zippering, wet or dry. PART 2 PRODUCTS 2.01 CARPET MANUFACTURERS A. Bentley Mills, Inc., City of Industry, CA. B. Shaw Contract Group, Dalton, GA. C. Lees Carpets, Div. Burlington Industries, King of Prussia, PA. D. Interface Flooring Systems, Inc., LaGrange, GA. E. Collins & Aikman, Dalton, GA. F. Prince Street Technologies Ltd., Cartersville, GA. 2.02 MODULAR CARPET (CPT-1) A. Type: Pattern loop. B. Face Yarn: Dupont Nylon, Solutia Ultron VIP, Monsanto Nylon, ECO Solution Q. C. Gauge: 1/12 inch through 1/8 inch, or higher. D. Pile Height: 0.119 inch minimum. E. Yarn Weight: 30 through 32 ounces per square yard. F. Primary Backing: Synthetic. G. Secondary Backing: EcoWorx Tile. H. Flammability: Passes DOC FF1-70, Pill Test. I. Flame Radiant Panel Test: Meets NFPA Class 1 when tested under ASTM E648, glue down. J. Smoke Density: Less than 450 flaming mode when tested under NFPA 258.
CARPETING PW/WBG/475883 09 68 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL K. Wear Warranty: 10 years. L. Size: 24-inch by 24-inch carpet tile. M. Basis of Design: Shaw Radiance 59361; color, stardust 60585. 2.03 ANCILLARY MATERIALS A. Rubber Base: Vinyl, Johnsonite, 4 inches high, 80 Fawn. B. Seaming Tape: As recommended by carpet manufacturer. C. Trim: 1. Vinyl, color to match base material. 2. Manufacturers and Products: a. Johnsonite; Edge Guard, EG-XX-H. b. Mercer Products Co., Inc.; Vinyl No. 8 (800) Imperial Reducer. D. Adhesive: Synthetic rubber, resin blend, as recommended by Carpet and Rug Institute. Adhesive shall display CRI green label signifying that it meets criteria of CRI adhesive testing program, based on maximum emission factor as follows: 1. Total Volatile Organic Compounds: 10.0 mg per square meter per hour. 2. Formaldehyde: 0.05 mg per square meter per hour. 3. 2-Ethyl-1 Hexanol: 3.0 mg per square meter per hour. E. Floor Filler: 1. Asphalt mastic. 2. Manufacturers: a. Armstrong, Lancaster, PA. b. National Floor Products Co., Florence, AL. F. Concrete Underlayment, Manufacturers and Products: 1. Ardex Inc., Coraopolis, PA; Ardex K-55. 2. Thoro Systems Products; Thoro Underlayment. PART 3 EXECUTION 3.01 INSPECTION OF SURFACES A. Examine substrate for excessive moisture content or unevenness.
PW/WBG/475883 CARPETING JANUARY 2014 09 68 00 - 5 COPYRIGHT 2014 CH2M HILL B. Do not proceed with installation of materials until defects have been corrected. C. Carefully check dimensions and other conditions in field and properly fit carpet in areas indicated. 3.02 PREPARATION A. Remove existing carpet system and adhesives in locations indicated on Drawings. B. Level floors having depressions, cracks, or expansion joints, with floor filler or concrete underlayment. C. Remove foreign matter, grease, paint, oil, and plaster droppings. D. Clean floors thoroughly, leaving them dry and structurally firm. 3.03 APPLICATION OF ADHESIVES A. Mix and apply adhesives in accordance with manufacturers instruction. B. Apply uniformly over surfaces: 1. Cover only that amount of area that can be covered by carpet within recommended working time of adhesive. 2. Remove adhesive that dries or films over. 3. Do not soil walls, bases, or adjacent areas with adhesives. 4. Promptly remove spillage. C. Apply adhesives with notched trowel or other suitable tool. D. Clean trowel and rework notches as necessary to ensure proper application of adhesive. 3.04 INSTALLATION OF CARPET TILES A. Install carpet in strict conformance with manufacturers instructions and recommendations. Do not damage walls or other adjacent work. B. The starting point of the modular installation must be as near to the center of the room as possible and must be positioned to utilize the largest perimeter cut module size. 3.05 INSTALLATION OF TRIM MATERIALS A. Provide where carpet terminates, exposing edge.
CARPETING PW/WBG/475883 09 68 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Center reducer under door, where carpeting terminates at door opening. Fit end edges to door frames and abutting surfaces, and other edges to adjoining materials. C. Apply adhesives and bond trim securely to substrates in straight true lines. Meet visible and related features of building construction with maximum deviation of 1/8 inch in 10 feet. 3.06 CLEANING AND PROTECTION A. Immediately after completion of floor, remove spots or smears of adhesive and seam cement from floor surface and other finished Work with cleaner or solvent recommended by carpeting materials manufacturer. B. Repair adjacent surfaces damaged by carpet installation. C. Thoroughly vacuum clean carpet after installation is complete. D. Protect completed Work from traffic and damage by covering with plastic sheeting, kraft paper, and plywood panels, until Substantial Completion. 3.07 INSTALLATION SCHEDULE A. Areas to receive carpeting and carpet pattern are indicated on Drawings. END OF SECTION
PW/WBG/475883 ARCHITECTURAL PAINTING JANUARY 2014 09 90 05 - 1 COPYRIGHT 2014 CH2M HILL SECTION 09 90 05 ARCHITECTURAL PAINTING PART 1 GENERAL 1.01 DEFINITIONS A. Terms used in this Section: 1. Coverage: Total minimum dry film thickness in mils, or square feet per gallon. 2. FRP: Fiberglass Reinforced Plastic. 3. HCl: Hydrochloric Acid. 4. MDFT: Minimum Dry Film Thickness. 5. MDFTPC: Minimum Dry Film Thickness Per Coat. 6. mil: Thousandth of an inch. 7. Military Specification-Paint. 8. PSDS: Paint System Data Sheet. 9. SFPG: Square Feet Per Gallon. 10. SFPGPC: Square Feet Per Gallon Per Coat. 11. SP: Surface Preparation. 12. Existing: Those coated surfaces that are cut into, connected to, or otherwise changed or affected by the work of this contract. B. Paint Terms: Conform to ASTM D16. 1.02 SUBMITTALS A. Action Submittals: 1. Product Data: Manufacturers descriptive literature for coating materials and coating application accessories. a. For each paint system used, furnish a Paint System Data Sheet (PSDS) and technical data sheet for each product used in the paint system. PSDS form is appended to the end of this Section. b. Submit required information on a system by system basis. c. Provide copies of paint system submittals to applicator. 2. Verification Samples: Two samples, minimum size 6 inches (152 mm) square, representing actual color and finish of each finish coating type, color, and finish to be applied.
ARCHITECTURAL PAINTING PW/WBG/475883 09 90 05 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Informational Submittals: 1. List of references substantiating applicators experience. 2. Manufacturers printed application instructions for each product, including product storage requirements and surface preparation requirements. 1.03 QUALITY ASSURANCE A. Applicators Experience: Minimum 5 years practical experience in application of specified products and approved by the paint manufacturer. 1.04 DELIVERY, STORAGE, AND HANDLING A. Store products of this Section in manufacturers unopened packaging until installation. B. Establish and maintain storage area conditions for products of this Section in accordance with manufacturers instructions until installation. C. Store and dispose of solvent-based materials, and materials used with solvent- based materials, in accordance with requirements of local authorities having jurisdiction over project. 1.05 PROJECT CONDITIONS A. Do not apply coatings to exterior surfaces except under environmental conditions recommended by coating manufacturer. B. Establish and maintain environmental conditions recommended by coating manufacturer before, during, and after application of coatings to interior surfaces. C. During application of coating materials, post WET PAINT signs. D. During application of solvent-based materials, post NO SMOKING signs. 1.06 SEQUENCING A. Do not allow application of finish coats in an area until moisture-producing construction activities, dust-producing construction activities, and other construction activities which could impair performance or appearance of finish coatings, have been completed in that area.
PW/WBG/475883 ARCHITECTURAL PAINTING JANUARY 2014 09 90 05 - 3 COPYRIGHT 2014 CH2M HILL 1.07 EXTRA MATERIALS A. Supply for each finish coating material, color, and finish specified 2 gallons (7.75L) of paint material, in sealed 1-gallon (3.875L) containers, marked with color and finish identification. B. Custom Colors: Provide details of color formulae and product availability. PART 2 PRODUCTS 2.01 MANUFACTURERS A. Manufacturers: Products of the following manufacturers, meeting these specifications, may be used on this project: 1. Ameritone, Long Beach, CA. 2. Fuller/OBrien Paint Company, San Francisco, CA. 3. Benjamin Moore Paint Company, San Francisco, CA. 4. Pratt & Lambert, Inc., Buffalo, NY. 5. Sherwin Williams, Cleveland, OH. 6. Duron, Inc., Beltsville, MD. B. Unless otherwise specified for an individual product or material, supply products specified in this Section from the same manufacturer. 2.02 MATERIALS A. General: 1. Unless otherwise indicated, furnish factory-mixed paints. When required, mix coatings to correct consistency in accordance with manufacturers instructions before application. Do not dilute or thin paints, except as instructed. 2. Do not add additives, except as instructed or recommended by paint manufacturer. 3. Furnish each coating material in quantity required for this Section from a single production run. 4. Colors: Indicated in Interior Finish Schedule and Color List on Drawings. B. Paint Application Accessories: As specified in this Section or as recommended by paint manufacturers application instructions, including but not limited to thinners, sealers, primers, cleaning agents, etching agents, cleaning cloths, sanding materials, and clean-up materials. C. Oil Stain: Sherwin-Williams; WoodScapes Semi-Transparent A15 Series.
ARCHITECTURAL PAINTING PW/WBG/475883 09 90 05 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL D. Interior Wood Stain: Sherwin-Williams; Wood Classics Interior Wood Stain A48-200 Series. E. Alkyd Wood Primer: Sherwin-Williams; A-100 Alkyd Semi-Gloss Y24 Series. F. Alkyd Semigloss: Sherwin-Williams; ProMar 200 Alkyd Semi- Gloss B34W200 Series. G. Acrylic Low Sheen: Sherwin-Williams; ProMar 200 EgShel B20W200. H. Acrylic Latex, Semigloss: Sherwin-Williams; ProMar 200 Semi- Gloss B31W200. I. Latex Primer Sealer: Sherwin-Williams; PrepRite High-Build B28W600. J. Sanding Sealer: Sherwin-Williams; Wood Classics FastDry Sanding Sealer B26V43. K. Varnish: Sherwin-Williams; Wood Classic FastDry Oil Base Varnish Satin A66-300 Series. L. Rust-Inhibitive Primer: Sherwin-Williams; Kem Kromik Universal Metal Primer B50Z Series. M. Block Filler: Sherwin-Williams; ProMar Interior/Exterior Block Filler B25. N. Masonry Primer: Sherwin-Williams; Loxon Interior Acrylic Masonry Primer B28 Series. PART 3 EXECUTION 3.01 EXAMINATION A. Immediately prior to coating application, ensure that surfaces to receive coatings are dry. B. Ensure that moisture-retaining substrates to receive coatings have moisture content within tolerances allowed by coating manufacturer, using moisture measurement techniques recommended by coating manufacturer. C. Immediately prior to coating application, examine surfaces to receive coatings for surface imperfections and for contaminants which could impair performance or appearance of coatings, including but not limited to, loose primer, rust, scale, oil, grease, mildew, algae, or fungus, stains or marks, cracks, indentations, or abrasions.
PW/WBG/475883 ARCHITECTURAL PAINTING JANUARY 2014 09 90 05 - 5 COPYRIGHT 2014 CH2M HILL D. Correct the above conditions and other conditions that could impair performance or appearance of coatings in accordance with specified surface preparation procedures before proceeding with coating application. 3.02 PREPARATION A. Do not start work until surfaces to be finished are in proper condition to produce finished surfaces of uniform, satisfactory appearance. B. Stains and Marks: Remove completely, if possible, using materials and methods recommended by coating manufacturer; cover stains and marks which cannot be completely removed with isolating primer or sealer recommended by coating manufacturer to prevent bleed-through. C. Mildew, Algae, and Fungus: Remove, using materials and methods recommended by coating manufacturer. D. Remove dust and loose particulate matter from surfaces to receive coatings immediately prior to coating application. E. Remove or protect hardware, electrical plates, mechanical grilles and louvers, lighting fixture trim, and other items not indicated to receive coatings that are adjacent to surfaces to receive coatings. F. Existing Painted Surfaces: Remove loose and peeling paint. Degloss surface if recommended by manufacturer. Sand smooth. Clean entire surface prior to painting. G. Aluminum Surfaces: Remove surface contamination by steam or high pressure water. Remove oxidation by phosphoric acid-water solution etching and solvent washing. Apply specified primer as soon as cleaned surfaces are dry. H. Concrete and Concrete Masonry: Clean surfaces free of loose particles, sand, efflorescence, laitance, form oil, curing compounds, and other substances which could impair coating performance or appearance. I. Concrete Floors: Remove contaminants which could impair coating performance or appearance, acid-etch, flush with clean water; verify alkaline- acid balance recommended by coating manufacturer; mechanically abrade surface, if required, to achieve medium-sandpaper texture. J. Galvanized Surfaces: Remove surface contamination and oils by solvent cleaning (SSPC-SP1) and allow to dry. Apply Galvanized Metal Primer in accordance with manufacturer instructions.
ARCHITECTURAL PAINTING PW/WBG/475883 09 90 05 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL K. Wood: 1. Seal knots, pitch streaks, and sap areas with sealer recommended by coating manufacturer; fill nail recesses and cracks with filler recommended by coating manufacturer; sand surfaces smooth. 2. Apply primer coat to back of wood trim and paneling. L. Gypsum Board: Repair cracks, holes, indentations, and other surface defects using joint compound to produce surface flush with adjacent undamaged surface; sand to produce uniform flat surface when dry. M. Gypsum Plaster: Cut out cracks, holes, indentations, and other surface defects to extent required for bonding adhesion; apply patching plaster or joint compound to produce surface flush with adjacent undamaged surface; sand to produce uniform flat surface when dry; allow to cure 30 days before coating application. N. Wood and Metal Doors: Seal top and bottom edges with specified primer. O. Uncoated Steel and Iron Surfaces: Remove grease, rust, scale, and dust from steel and iron surfaces in accordance with Solvent Cleaning SSPC-SP1. Where heavy coatings of scale or contaminants are evident, clean in accordance with Hand Tool Cleaning SSPC-SP2 or other approved SSPC-SP method as needed. P. Shop Primed Steel Surfaces: Remove loose primer and dust. Sand and feather edges to smooth surface. Clean areas with solvent and spot prime bare metal surfaces with appropriate primer recommended by manufacturer. 3.03 APPLICATION A. Apply paint where indicated in Interior Finish Schedule. B. Apply each coat to uniform coating thickness following manufacturers instructions, not exceeding manufacturers specified maximum spread rate for indicated surface; thins, brush marks, roller marks, orange-peel, or other application imperfections are not permitted. C. For opaque finishes, tint each coat, including primer coat and intermediate coats, one-half shade lighter than succeeding coat, with final finish coat as base color. D. Allow manufacturers specified drying time, and ensure correct coating adhesion, for each coat before applying next coat.
PW/WBG/475883 ARCHITECTURAL PAINTING JANUARY 2014 09 90 05 - 7 COPYRIGHT 2014 CH2M HILL E. Inspect each coat before applying next coat; touch-up surface imperfections with coating material, feathering, and sanding if required; touch-up areas to achieve flat, uniform surface without surface defects visible from 5 feet (1.5 m). F. Do not apply succeeding coat until previous coat has been approved by Engineer; only Engineer-approved coats will be considered in determining number of coats applied. G. Remove dust and other foreign materials from substrate immediately prior to applying each coat. H. Where coating application abuts other materials or other coating color, terminate coating, making clean sharp termination line without coating overlap. I. Where color changes occur between adjoining spaces, through framed openings that are of same color as adjoining surfaces, change color at outside stop corner nearest to face of closed door. J. Re-prepare and recoat unsatisfactory finishes; refinish entire area to corners or other natural terminations. 3.04 ITEMS NOT TO BE PAINTED A. Do not paint the following: 1. Items specified or provided with factory finish. 2. Items indicated to receive other finishes. 3. Items indicated to remain unfinished. 4. Brick, precast concrete, integrally colored plaster. 5. Concrete masonry in utility, mechanical, and electrical spaces. 6. Stainless steel, anodized aluminum, bronze, terne, or lead. 7. Equipment nameplates, fire rating labels, and operating parts of equipment. 8. Acoustical materials. 9. Concealed piping, ductwork, and conduit. B. Materials and products having factory-applied primer are not considered factory finished.
ARCHITECTURAL PAINTING PW/WBG/475883 09 90 05 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3.05 PAINT SYSTEMS A. System No. 101 Wood, Stained (Interior or Exterior): Surface Prep. Paint Material Min. Coats, Cover Wood Oil Stain Transparent 2 coats, 250 SFPGPC B. System No. 102 Wood, Semigloss (Interior or Exterior): Surface Prep. Paint Material Min. Coats, Cover Wood Alkyd Wood Primer 1 coat, 1.4 MDFT Alkyd (Semigloss) 2 coats, 3.0 MDFTPC C. System No. 103 Wood, Flat (Interior or Exterior): Surface Prep. Paint Material Min. Coats, Cover Wood Alkyd Wood Primer 1 coat, 1.4 MDFT Acrylic Latex (Semigloss) 2 coats, 1.3 MDFTPC D. System No. 104 Wood, Natural (Interior or Exterior): Surface Prep. Paint Material Min. Coats, Cover Wood Sanding Sealer 1 coat, 450 SFPG Lightly Hand Sand Varnish Satin 2 coats, 1.3 MDFTPC E. System No. 105 Wood, Stained and Varnished (Interior or Exterior): Surface Prep. Paint Material Min. Coats, Cover Wood Interior Wood Stain Match Sample Sanding Sealer 1 coat, 450 SFPG Lightly Hand Sand Varnish (Satin) 2 coats, 1.3 MDFTPC
PW/WBG/475883 ARCHITECTURAL PAINTING JANUARY 2014 09 90 05 - 9 COPYRIGHT 2014 CH2M HILL F. System No. 107 Ferrous Metal: Surface Prep. Paint Material Min. Coats, Cover Abrasive Blast, or Centrifugal Wheel Blast (SP 6) -OR- Pickle (SP 8) Rust-Inhibitive Primer 1 coat, 3 MDFT Alkyd Semigloss 2 coats, 1.7 MDFTPC G. System No. 109 Concrete Masonry, Low Sheen: Surface Prep. Paint Material Min. Coats, Cover Masonry Block Filler 1 coat, 75 SFPG Acrylic Low Sheen 2 coats, 1.6 MDFTPC H. System No. 113 Concrete, Semigloss: Surface Prep. Paint Material Min. Coats, Cover Concrete Masonry Primer 1 coat, 3.0 MDFT Acrylic Low Sheen 2 coats, 1.6 MDFTPC I. System No. 115 Gypsum Board and Plaster, Semigloss: Surface Prep. Paint Material Min. Coats, Cover Gypsum Board or Plaster Latex Primer/Sealer 1 coat, 3.0 MDFT Acrylic Latex Semigloss 2 coats, 1.3 MDFTPC 3.06 COLORS A. See Room Finish Schedule for Paint Systems and colors to be used in each space.
ARCHITECTURAL PAINTING PW/WBG/475883 09 90 05 - 10 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3.07 SUPPLEMENT A. The supplement listed below, following End of Section, is a part of this Specification: 1. Paint System Data Sheet (PSDS). END OF SECTION
PW/WBG/475883 ARCHITECTURAL PAINTING JANUARY 2014 09 90 05 SUPPLEMENT - 1 COPYRIGHT 2014 CH2M HILL PAINT SYSTEM DATA SHEET (PSDS) Complete and attach manufacturers Technical Data Sheet to this PSDS for each coating system. Paint System Number (from Spec.): Paint System Title (from Spec.): Coating Supplier: Representative: Surface Preparation: Paint Material (Generic) Product Name/Number (Proprietary) Min. Coats, Coverage
PW/WBG/475883 MISCELLANEOUS SPECIALTIES JANUARY 2014 10 80 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 10 80 00 MISCELLANEOUS SPECIALTIES PART 1 GENERAL 1.01 SUMMARY A. Section Includes: 1. Floor mats and frames. 2. Portable fire extinguishers. 1.02 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. ASTM International: a. A591, Standard Specification for Steel Sheet, Electrolytic Zinc- Coated, for Light Coating Weight [Mass] Applications. b. E84, Standard Test Method for Surface Burning Characteristics of Building Materials. 2. Underwriters Laboratories Inc. (UL): Fire Protection Equipment List. 1.03 SUBMITTALS A. Action Submittals: 1. Shop Drawings. 2. Manufacturers descriptions, installation data, color charts, and cleaning and service instructions for all items proposed for use. Clearly identify each item. PART 2 PRODUCTS 2.01 FLOOR MATS AND FRAMES A. Mat Frame: 1. Materials: Extruded aluminum 6063 T-5 frame. 2. Composition: Recess mat frame prefabricated at the factory to ensure fit of mat, furnished complete with corner pins of aluminum and anchor pins of strap steel. 3. Finish: Mill.
MISCELLANEOUS SPECIALTIES PW/WBG/475883 10 80 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 4. Manufacturers and Products: a. American Floor Products Company, Inc., Gaithersburg, MD; No. MF-153. b. R. C. Musson Rubber Co., Akron, OH; No. RF-14. c. Pawling Corporation, Wassaic, NY; No. MRF-1002. B. Modular Carpet Mat: 1. Material Composition: Minimum 3/8-inch-thick carpet tile. 24-inch by 24-inch tiles. 2. Size: As shown on Drawings. 3. Manufacturers and Products: a. Patcraft, P.O. Box 2128, Dalton, GA 30722. (800) 241-4014. Walk Right In, Beige 00123. b. Or approved equal. 2.02 PORTABLE FIRE EXTINGUISHERS A. Type: Multipurpose hand fire extinguishers with tri-class dry chemical extinguishing agent in pressurized, red enameled steel shell cylinder; activated by top squeeze handle; agent propelled through hose or opening at top of unit; for use on Class A, B, and C fires; minimum UL rating 4A-60B:C, 10 pound capacity with semi-recessed stainless steel cabinet. B. Manufacturers: 1. Allenco. 2. J.L. Industries. 3. Larsens Manufacturing Co. PART 3 EXECUTION 3.01 INSTALLATION OF SPECIALTIES A. Follow manufacturers recommendations and printed instructions. Consult with Engineer so that minor adjustments in the locations can be decided if necessary. 1. Install materials plumb or level as applicable and attach securely to adjacent materials with suitable fasteners. 2. Prevent scratching or damaging adjacent materials during installation.
PW/WBG/475883 MISCELLANEOUS SPECIALTIES JANUARY 2014 10 80 00 - 3 COPYRIGHT 2014 CH2M HILL B. Floor Mats and Frames: 1. Assemble frame to suit mat thickness and securely anchor in-place following manufacturers instructions. Place cement grout base below the floor level, screeded into the interior frame area, using the edge of frame as a guide. 2. Install mat in frame recess as recommended by manufacturer, flat and without curls or humps. C. Portable Fire Extinguishers: Install cabinets and place extinguisher securely in position following manufacturers recommendation, so that top of extinguisher in the cabinet is no more than 54 inches above floor. END OF SECTION
PW/WBG/475883 WET-PIPE SPRINKLER SYSTEMS JANUARY 2014 21 13 13 - 1 COPYRIGHT 2014 CH2M HILL SECTION 21 13 13 WET-PIPE SPRINKLER SYSTEMS PART 1 GENERAL 1.01 RELATED DOCUMENTS A. Contractor shall refer to Division 01 sections for coordination of the system shut-down requirements and allowances for the building. B. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 specification sections, apply to this Section. 1.02 SUMMARY A. Section Includes: 1. Pipes, fittings, and specialties. 2. Fire-protection valves. 3. Sprinklers. 1.03 DESCRIPTION OF WORK A. The existing spaces of the building are currently served by a wet pipe sprinkler system. The Work consists of sprinkler head relocations as a result of the architectural and structural upgrades to the building. Piping and heads shall be modified to accommodate the new ceiling layout. Use only steel piping and match the existing piping and fittings. B. In areas where the ceiling is going to be out for more than 24 hours the pendant style sprinkler heads shall be replaced with new upright heads with sprinkler guards placed over the heads. Once the ceiling is replaced the upright heads shall be replaced with pendant style heads and the new heads centered in the new tile. C. For the areas of the building that are being modified to accommodate the structural upgrades the intent is the Contractor shall minimize the amount of time the fire suppression system being offline. D. Provide a new dry pipe sprinkler system that will sever the second floor parking deck and all ramps. The Work will require the Contractor to change out the existing sprinkler riser. Work at the riser includes but is not limited to a new double check valve, dry pipe valve, wet pipe alarm valve, air compressor, and all other equipment and devices to make the system
WET-PIPE SPRINKLER SYSTEMS PW/WBG/475883 21 13 13 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL operational and FM approved. The intent is the Contractor shall minimize the amount of time the fire suppression system being offline. 1.04 ADDITIONAL FM REQUIREMENTS A. All proposed fire protection plans should be forwarded for review and comment as soon as they become available and prior to installation. At least 2 weeks should be allowed for review in the construction planning. B. Design and install automatic sprinkler system per the following FM Global Property Loss Prevention Data Sheets: 1. Data Sheet 2-0, Installation Guidelines for Automatic Sprinklers. 2. Data Sheet 3-26, Fire Protection Water Demand for Nonstorage Sprinklered Properties. C. Use only new, FM approved sprinkler system components. Ensure the components are compatible with each other and their application is in accordance with their listing in the Approval Guide. D. Submit one set of working drawings, sprinkler system hydraulic calculations, and material data sheets and specifications, to FM Global for review and acceptance prior to the start of any sprinkler system installation. E. During the patching of the roofing in the areas where the improvements are to be made, replace the insulation and roofing materials with the original materials removed, or like kind materials. Do not mix and match with insulation and roofing materials. 1.05 FM HOT WORK REQUIREMENTS A. Strictly manage and take proper precautions for hot work. 1. Avoid hot work of any kind when possible. 2. If there is a practical and safer way to do the job without hot work, use the alternative method. 3. If hot work is unavoidable, use the FM Global Hot Work Permit System. Using this system and taking the precautions it requires prevents hot work fires. B. Notify the FM Global Customer Service Desk when automatic fire protection is shut off, regardless of the duration. Use the FM Global Red Tag Permit System to manage any shutdowns of automatic fire protection. It will provide a quick review of precautions needed during fire protection impairments and will provide a followup to ensure protection is restored as soon as possible. C. Ensure that automatic sprinkler protection is in service prior to introducing combustibles inside of buildings.
PW/WBG/475883 WET-PIPE SPRINKLER SYSTEMS JANUARY 2014 21 13 13 - 3 COPYRIGHT 2014 CH2M HILL 1.06 DEFINITIONS A. Standard-Pressure Sprinkler Piping: Wet-pipe sprinkler system piping designed to operate at working pressure of 175 psig (1200 kPa) maximum. 1.07 SYSTEM DESCRIPTIONS A. Wet-Pipe Sprinkler System: Automatic sprinklers are attached to piping containing water and that is connected to water supply through alarm valve. Water discharges immediately from sprinklers when they are opened. Sprinklers open when heat melts fusible link or destroys frangible device. 1.08 PERFORMANCE REQUIREMENTS A. Standard-Pressure Piping System Component: Listed for 175 psig (1200 kPa) minimum working pressure. B. Delegated Design: Design sprinkler system(s), including comprehensive engineering analysis by a qualified professional engineer, using performance requirements and design criteria indicated. 1. There is no available fire-hydrant flow test. Contractor shall perform a flow test and verify the capacity of the existing system. C. Sprinkler system design shall be approved by authorities having jurisdiction. 1. Margin of Safety for Available Water Flow and Pressure: 10 percent, including losses through water-service piping, valves, and backflow preventers. 2. Maximum Velocity in Sprinkler System Piping: Shall be limited to 20 feet per second. 3. Sprinkler Occupancy Hazard Classifications, as indicated on Drawings. 4. Minimum Density for Automatic-Sprinkler Piping Design, as indicated on Drawings. 5. Maximum Protection Area per Sprinkler, as indicated on Drawings. 6. Total Combined Hose-Stream Demand Requirement: a. Light-Hazard Occupancies: 250 gpm (15.75 L/s) for 60 minutes. b. Ordinary-Hazard Occupancies: 500 gpm (31.50 L/s) for 60 to 90 minutes. c. Extra-Hazard Occupancies: 750 gpm (47.25 L/s) for 120 minutes. D. Seismic Performance: Sprinkler piping shall withstand the effects of earthquake motions determined according to NFPA 13 and ASCE/SEI 7.
WET-PIPE SPRINKLER SYSTEMS PW/WBG/475883 21 13 13 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 1.09 ACTION SUBMITTALS A. Product Data: For each type of product indicated. Include rated capacities, operating characteristics, electrical characteristics, and furnished specialties and accessories. B. Shop Drawings: For wet-pipe sprinkler systems. Include plans, elevations, sections, details, and attachments to other work. 1. Wiring Diagrams: For power, signal, and control wiring. C. Delegated-Design Submittal: For sprinkler systems indicated to comply with performance requirements and design criteria, including analysis data signed and sealed by the qualified professional engineer responsible for their preparation. 1.10 INFORMATIONAL SUBMITTALS A. Coordination Drawings: Sprinkler systems, drawn to scale, on which the following items are shown and coordinated with each other, using input from installers of the items involved: 1. Domestic water piping. 2. HVAC hydronic piping. 3. HVAC ductwork. 4. Items penetrating finished ceiling include the following: a. Lighting fixtures. b. Air outlets and inlets. c. Plumbing piping. B. Qualification Data: For qualified Installer and professional engineer. C. Approved Sprinkler Piping Drawings: Working plans, prepared according to NFPA 13, that have been approved by authorities having jurisdiction, including hydraulic calculations. D. Welding certificates. E. Fire-hydrant flow test report. F. Field Test Reports and Certificates: Indicate and interpret test results for compliance with performance requirements and as described in NFPA 13. Include Contractors Material and Test Certificate for Aboveground Piping. G. Field quality-control reports.
PW/WBG/475883 WET-PIPE SPRINKLER SYSTEMS JANUARY 2014 21 13 13 - 5 COPYRIGHT 2014 CH2M HILL 1.11 CLOSEOUT SUBMITTALS A. Operation and Maintenance Data: For sprinkler specialties to include in emergency, operation, and maintenance manuals. 1.12 QUALITY ASSURANCE A. Installer Qualifications: 1. Installers responsibilities include designing, fabricating, and installing sprinkler systems and providing professional engineering services needed to assume engineering responsibility. Base calculations on results of fire-hydrant flow test and pump flow test. a. Engineering Responsibility: Preparation of working plans, calculations, and field test reports by a qualified professional engineer. B. Welding Qualifications: Qualify procedures and operators according to ASME Boiler and Pressure Vessel Code. C. Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70, by a qualified testing agency, and marked for intended location and application. D. NFPA Standards: Sprinkler system equipment, specialties, accessories, installation, and testing shall comply with the following: 1. NFPA 13, Installation of Sprinkler Systems. 2. NFPA 24, Installation of Private Fire Service Mains and Their Appurtenances. 1.13 COORDINATION A. Coordinate layout and installation of sprinklers with other construction that penetrates ceilings, including light fixtures, HVAC equipment, and partition assemblies. 1.14 EXTRA MATERIALS A. Furnish extra materials that match products installed and that are packaged with protective covering for storage and identified with labels describing contents. 1. Sprinkler Cabinets: Finished, wall-mounted, steel cabinet with hinged cover, and with space for minimum of six spare sprinklers plus sprinkler wrench. Include number of sprinklers required by NFPA 13 and
WET-PIPE SPRINKLER SYSTEMS PW/WBG/475883 21 13 13 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL sprinkler wrench. Include separate cabinet with sprinklers and wrench for each type of sprinkler used on Project. PART 2 PRODUCTS 2.01 PIPING MATERIALS A. Comply with requirements in Article Piping Schedule for applications of pipe, tube, and fitting materials, and for joining methods for specific services, service locations, and pipe sizes. 2.02 STEEL PIPE AND FITTINGS A. Wet Pipe Sprinkler Pipe System: 1. Standard Weight, Schedule 40 Black-Steel Pipe: ASTM A 53/A 53M, Type E, Grade B. Pipe ends may be factory or field formed to match joining method. 2. Black-Steel Pipe Nipples: ASTM A 733, made of ASTM A 53/A 53M, standard-weight, seamless steel pipe with threaded ends. 3. Uncoated, Steel Couplings: ASTM A 865, threaded. 4. Uncoated, Gray-Iron Threaded Fittings: ASME B16.4, Class 125, standard pattern. 5. Malleable- or Ductile-Iron Unions: UL 860. 6. Cast-Iron Flanges: ASME 16.1, Class 125. 7. Steel Flanges and Flanged Fittings: ASME B16.5, Class 150. 8. Steel Welding Fittings: ASTM A 234/A 234M and ASME B16.9. 9. Grooved-Joint, Steel-Pipe Appurtenances: a. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: 1) Anvil International, Inc. 2) Tyco Fire & Building Products LP. 3) Victaulic Company. b. Pressure Rating: 175 psig (1200 kPa). c. Uncoated, Grooved-End Fittings for Steel Piping: ASTM A 47/A 47M, malleable-iron casting or ASTM A 536, ductile-iron casting; with dimensions matching steel pipe. d. Grooved-End-Pipe Couplings for Steel Piping: AWWA C606 and UL 213, rigid pattern, unless otherwise indicated, for steel-pipe dimensions. Include ferrous housing sections, EPDM-rubber gasket, and bolts and nuts. Couplings and fittings shall be from the same manufacturer.
PW/WBG/475883 WET-PIPE SPRINKLER SYSTEMS JANUARY 2014 21 13 13 - 7 COPYRIGHT 2014 CH2M HILL B. Dry Pipe Sprinkler System: 1. Standard Weight, Galvanized-Steel Pipe: ASTM A 53/A 53M, pipe ends may be factory or field formed to match joining method. 2. Galvanized-Steel Pipe Nipples: ASTM A 733, made of ASTM A 53/A 53M, standard-weight, seamless steel pipe with threaded ends. 3. Galvanized, Steel Couplings: ASTM A 865, threaded. 4. Galvanized, Gray-Iron Threaded Fittings: ASME B16.4, Class 125, standard pattern. 5. Malleable- or Ductile-Iron Unions: UL 860. 6. Cast-Iron Flanges: ASME B16.1, Class 125. 7. Grooved-Joint, Steel-Pipe Appurtenances: a. Manufacturers: Subject to compliance with requirements, provide products by one of the following available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: 1) Anvil International, Inc. 2) Ward. 3) Star Corporation. 8. Pressure Rating: 175 psig (1200 kPa). 9. Galvanized, Grooved-End Fittings for Steel Piping: ASTM A 47/ A 47M, malleable-iron casting or ASTM A 536, ductile-iron casting; with dimensions matching steel pipe. 10. Grooved-End-Pipe Couplings for Steel Piping: AWWA C606 and UL 213, rigid pattern, unless otherwise indicated, for steel-pipe dimensions. Include ferrous housing sections, EPDM-rubber gasket, and bolts and nuts. 2.03 CPVC PIPE AND FITTINGS A. The use of CPVC piping or any other type of plastic pipe shall not be used for this area of the building. 2.04 PIPING JOINING MATERIALS A. Pipe-Flange Gasket Materials: AWWA C110, rubber, flat face, 1/8 inch (3.2 mm) thick. 1. Class 125, Cast-Iron Flanges and Class 150, Bronze Flat-Face Flanges: Full-face gaskets. 2. Class 250, Cast-Iron Flanges and Class 300, Steel Raised-Face Flanges: Ring-type gaskets. B. Metal, Pipe-Flange Bolts and Nuts: ASME B18.2.1, carbon steel unless otherwise indicated.
WET-PIPE SPRINKLER SYSTEMS PW/WBG/475883 21 13 13 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL C. Welding Filler Metals: Comply with AWS D10.12M/D10.12 for welding materials appropriate for wall thickness and chemical analysis of steel pipe being welded. 2.05 LISTED FIRE-PROTECTION VALVES A. General Requirements: 1. Valves shall be FM approved. 2. Minimum Pressure Rating for Standard-Pressure Piping: 175 psig (1200 kPa). B. Ball Valves: 1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. Anvil International, Inc. b. Victaulic Company. 2. Standard: UL 1091 except with ball instead of disc. 3. Valves NPS 1-1/2 (DN 40) and Smaller: Bronze body with threaded ends. 4. Valves NPS 2 and NPS 2-1/2 (DN 50 and DN 65): Bronze body with threaded ends or ductile-iron body with grooved ends. 5. Valves NPS 3 (DN 80): Ductile-iron body with grooved ends. C. Iron Butterfly Valves: 1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. Anvil International, Inc. b. Global Safety Products, Inc. c. Kennedy Valve; a division of McWane, Inc. d. Milwaukee Valve Company. e. NIBCO INC. f. Tyco Fire & Building Products LP. g. Victaulic Company. 2. Standard: UL 1091. 3. Pressure Rating: 175 psig (1200 kPa). 4. Body Material: Cast or ductile iron. 5. Style: Lug or wafer. 6. End Connections: Grooved.
PW/WBG/475883 WET-PIPE SPRINKLER SYSTEMS JANUARY 2014 21 13 13 - 9 COPYRIGHT 2014 CH2M HILL D. Check Valves: 1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. AFAC Inc. b. American Cast Iron Pipe Company; Waterous Company Subsidiary. c. Anvil International, Inc. d. Clow Valve Company; a division of McWane, Inc. e. Crane Co.; Crane Valve Group; Crane Valves. f. Crane Co.; Crane Valve Group; Jenkins Valves. g. Crane Co.; Crane Valve Group; Stockham Division. h. Fire-End & Croker Corporation. i. Fire Protection Products, Inc. j. Globe Fire Sprinkler Corporation. k. Kennedy Valve; a division of McWane, Inc. l. Milwaukee Valve Company. m. Mueller Co.; Water Products Division. n. NIBCO INC. o. Potter Roemer. p. Reliable Automatic Sprinkler Co., Inc. q. Tyco Fire & Building Products LP. r. United Brass Works, Inc. s. Victaulic Company. t. Viking Corporation. u. Watts Water Technologies, Inc. 2. Standard: UL 312. 3. Pressure Rating: 250 psig (1725 kPa) minimum. 4. Type: Swing check. 5. Body Material: Cast iron. 6. End Connections: Flanged or grooved. E. Iron OS&Y Gate Valves: 1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. American Cast Iron Pipe Company; Waterous Company Subsidiary. b. American Valve, Inc. c. Clow Valve Company; a division of McWane, Inc. d. Crane Co.; Crane Valve Group; Crane Valves. e. Crane Co.; Crane Valve Group; Jenkins Valves. f. Crane Co.; Crane Valve Group; Stockham Division. g. Hammond Valve. h. Milwaukee Valve Company.
WET-PIPE SPRINKLER SYSTEMS PW/WBG/475883 21 13 13 - 10 JANUARY 2014 COPYRIGHT 2014 CH2M HILL i. Mueller Co.; Water Products Division. j. NIBCO INC. k. Tyco Fire & Building Products LP. l. United Brass Works, Inc. m. Watts Water Technologies, Inc. 2. Standard: UL 262. 3. Pressure Rating: 250 psig (1725 kPa) minimum. 4. Body Material: Cast or ductile iron. 5. End Connections: Flanged or grooved. F. Indicating-Type Butterfly Valves: 1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. Anvil International, Inc. b. Global Safety Products, Inc. c. Kennedy Valve; a division of McWane, Inc. d. Milwaukee Valve Company. e. NIBCO INC. f. Tyco Fire & Building Products LP. g. Victaulic Company. 2. Standard: UL 1091. 3. Pressure Rating: 175 psig (1200 kPa) minimum. 4. Valves NPS 2 (DN 50) and Smaller: a. Valve Type: Ball or butterfly. b. Body Material: Bronze. c. End Connections: Threaded. 5. Valves NPS 2-1/2 (DN 65) and Larger: a. Valve Type: Butterfly. b. Body Material: Cast or ductile iron. c. End Connections: Flanged, grooved, or wafer. 6. Valve Operation: Integral electrical, 115-V ac, prewired, single-circuit, supervisory switch indicating device. G. NRS Gate Valves: 1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. American Cast Iron Pipe Company; Waterous Company Subsidiary. b. American Valve, Inc. c. Clow Valve Company; a division of McWane, Inc. d. Crane Co.; Crane Valve Group; Stockham Division. e. Kennedy Valve; a division of McWane, Inc. f. Mueller Co.; Water Products Division.
PW/WBG/475883 WET-PIPE SPRINKLER SYSTEMS JANUARY 2014 21 13 13 - 11 COPYRIGHT 2014 CH2M HILL g. NIBCO INC. h. Tyco Fire & Building Products LP. 2. Standard: UL 262. 3. Pressure Rating: 250 psig (1725 kPa) minimum. 4. Body Material: Cast iron with indicator post flange. 5. Stem: Non-rising. 6. End Connections: Flanged or grooved. 2.06 TRIM AND DRAIN VALVES A. General Requirements: 1. Standard: ULs Fire Protection Equipment Directory listing or Approval Guide, published by FM Global, listing. 2. Pressure Rating: 175 psig (1200 kPa) minimum. B. Angle Valves: 1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. Fire Protection Products, Inc. b. United Brass Works, Inc. C. Ball Valves: 1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. Anvil International, Inc. b. Apollo Valves. c. Fire-End & Croker Corporation. d. Fire Protection Products, Inc. e. Flowserve. f. FNW. g. Jomar International, Ltd. h. Kennedy Valve; a division of McWane, Inc. i. Legend Valve. j. Milwaukee Valve Company. k. NIBCO INC. l. Red-White Valve Corporation.
WET-PIPE SPRINKLER SYSTEMS PW/WBG/475883 21 13 13 - 12 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2.07 SPECIALTY VALVES A. General Requirements: 1. Standard: ULs Fire Protection Equipment Directory listing or Approval Guide, published by FM Global, listing. 2. Pressure Rating: Standard-Pressure Piping Specialty Valves: 175 psig (1200 kPa) minimum. 3. Body Material: Cast or ductile iron. 4. Size: Same as connected piping. 5. End Connections: Flanged or grooved. B. Sprinkler Riser Valves (Wet System): 1. Alarm valve shall be UL Listed and Factory Mutual Approved. Alarm valve shall be equipped with a removable cover/clapper assembly. Alarm valve shall be listed for installation in the vertical or horizontal position. Alarm valve shall be equipped with gauge connections on the system side and supply side of the valve clapper. Alarm valve to be equipped with an external bypass to eliminate false water flow alarms. Alarm valve trim piping to be galvanized. Valve trim shall include a connection for a noninterruptible pressure switch. Alarm valve body to be ductile iron and available with grooved by grooved, flanged by grooved and flanged by flanged supply and discharge outlets, respectively. Maximum water working pressure to 250 PSI (17 BAR). 2. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. AFAC Inc. b. Globe Fire Sprinkler Corporation. c. Reliable Automatic Sprinkler Co., Inc. d. Tyco Fire & Building Products LP. e. Viking Corporation. 3. Include trim sets for bypass, drain, electrical sprinkler alarm switch, pressure gauges, antiflood device, and fill-line attachment with strainer. 4. Drip Cup Assembly: Pipe drain with check valve to main drain piping. C. Sprinkler Riser Valves (Dry System): 1. The dry pipe valve shall be a positive latching clapper, differential type dry valve. Dry valve shall be UL Listed and Factory Mutual Approved. Air pressure to water pressure area differential to be approximately 6 to 1. Dry pipe valve trim shall be galvanized.
PW/WBG/475883 WET-PIPE SPRINKLER SYSTEMS JANUARY 2014 21 13 13 - 13 COPYRIGHT 2014 CH2M HILL 2. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. AFAC Inc. b. Globe Fire Sprinkler Corporation. c. Reliable Automatic Sprinkler Co., Inc. d. Tyco Fire & Building Products LP. e. Viking Corporation. 3. Include trim sets for accelerator, drain, electrical sprinkler alarm switch, pressure gauges, and air line attachment. 4. Drip Cup Assembly: Pipe drain with check valve to main drain piping. D. Double Check Valve: 1. Valve shall feature modular check assemblies with center stem guiding. Each check module shall have a captured spring and be accessible through a bolted cover plate. Seats shall be replaceable without special tools. It shall be a complete assembly including tight-closing resilient seated shutoff valves, test cocks, and a strainer is recommended. The assembly shall meet the requirements of ASSE No. 1015; AWWA C510-92; CSA B64. 2. Double check valve bodies shall be epoxy coated cast iron with bronze seats. 3. Double check assembly shall be furnished with UL/FM listed outside stem and yoke resilient seated gate valve. 4. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. Watts 709. b. Febco. c. Ames. 2.08 SPRINKLERS A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: 1. Reliable Automatic Sprinkler Co., Inc. 2. Tyco Fire & Building Products LP. 3. Victaulic Company. 4. Viking Corporation.
WET-PIPE SPRINKLER SYSTEMS PW/WBG/475883 21 13 13 - 14 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. General Requirements: 1. The intent is to match the existing sprinkler heads as much as possible. 2. Standard: ULs Fire Protection Equipment Directory listing or Approval Guide, published by FM Global, listing. 3. Pressure Rating for Automatic Sprinklers: 175 psig (1200 kPa) minimum. C. Automatic Sprinklers with Heat-Responsive Element: 1. Nonresidential Applications: UL 199. 2. Characteristics: Nominal 1/2-inch (12.7-mm) orifice with Discharge Coefficient K of 5.6, and for Ordinary temperature classification rating unless otherwise indicated or required by application. D. Sprinkler Finishes (Indoor Use, Match Existing): 1. Chrome plated. 2. White. 3. Bronze. E. Sprinkler Finishes (Outdoor Use): 1. Chrome plated. 2. Bronze. F. Sprinkler Escutcheons: Materials, types, and finishes for the following sprinkler mounting applications. Escutcheons for concealed, flush, and recessed-type sprinklers are specified with sprinklers. 1. Ceiling Mounting: Chrome-plated steel, one piece, flat. 2. Sidewall Mounting: Chrome-plated steel, one piece, flat. G. Sprinkler Guards: 1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. Reliable Automatic Sprinkler Co., Inc. b. Tyco Fire & Building Products LP. c. Victaulic Company. d. Viking Corporation. 2. Standard: UL 199. 3. Type: Wire cage with fastening device for attaching to sprinkler.
PW/WBG/475883 WET-PIPE SPRINKLER SYSTEMS JANUARY 2014 21 13 13 - 15 COPYRIGHT 2014 CH2M HILL 2.09 ALARM DEVICES A. Alarm-device types shall match piping and equipment connections. B. Water-Flow Indicators: 1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. ADT Security Services, Inc. b. McDonnell & Miller; ITT Industries. c. Potter Electric Signal Company. d. System Sensor; a Honeywell company. e. Viking Corporation. f. Watts Industries (Canada) Inc. 2. Standard: UL 346. 3. Water-Flow Detector: Electrically supervised. 4. Components: Two single-pole, double-throw circuit switches for isolated alarm and auxiliary contacts, 7A, 125V ac and 0.25A, 24V dc; complete with factory-set, field-adjustable retard element to prevent false signals and tamperproof cover that sends signal if removed. 5. Type: Paddle operated. 6. Pressure Rating: 250 psig (1725 kPa). 7. Design Installation: Horizontal or vertical. C. Valve Supervisory Switches: 1. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: a. Fire-Lite Alarms, Inc.; a Honeywell company. b. Kennedy Valve; a division of McWane, Inc. c. Potter Electric Signal Company. d. System Sensor; a Honeywell company. 2. Standard: UL 346. 3. Type: Electrically supervised. 4. Components: Single-pole, double-throw switch with normally closed contacts. 5. Design: Signals that controlled valve is in other than fully open position. 2.10 PRESSURE GAUGES A. Manufacturers: Subject to compliance with requirements, available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: 1. AMETEK; U.S. Gauge Division.
WET-PIPE SPRINKLER SYSTEMS PW/WBG/475883 21 13 13 - 16 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. Ashcroft, Inc. 3. Brecco Corporation. 4. WIKA Instrument Corporation. B. Standard: UL 393. C. Dial Size: 3-1/2- to 4-1/2-inch (90- to 115-mm) diameter. D. Pressure Gauge Range: 0 to 250 psig (0 to 1725 kPa) minimum. E. Water System Piping Gauge: Include WATER or AIR/WATER label on dial face. 2.11 AIR COMPRESSOR (FOR DRY PIPE SYSTEM): A. Air supplies provided for sprinkler system from a tank mounted air compressor shall be equipped with an automatic air pressure maintenance device. Air maintenance device shall be equipped with a 1/4-inch air supply bypass with a field adjustable air pressure regulator with a built-in ball check valve to eliminate air loss when system is in service. Air maintenance device shall have a factory setting as required by the pre-action valve. Air supply shall be from an air reservoir or a tank mounted compressor. B. The air supply must be regulated and of the proper size in order to be able to restore normal system air pressure within 30 minutes. C. Manufacturers: Subject to compliance with requirements, provide products by one of the following available manufacturers offering products that may be incorporated into the Work include, but are not limited to, the following: 1. General Air Products, Inc. 2. FireFlex. 3. Viking Corporation. PART 3 EXECUTION 3.01 PREPARATION A. Perform fire-hydrant flow test according to NFPA 13 and NFPA 291. Use results for system design calculations required in Article Quality Assurance. B. Coordinate hydrant flow test with the City of Boise. C. Report test results in writing before beginning work.
PW/WBG/475883 WET-PIPE SPRINKLER SYSTEMS JANUARY 2014 21 13 13 - 17 COPYRIGHT 2014 CH2M HILL 3.02 EXISTING CONDITION COORDINATION A. Fire suppression contractor shall be responsible for the coordination of the existing of the piping and sprinkler heads. The Drawings attempt to identify all devices associated with the fire suppression system. Contractor shall coordinate the extent of all related architectural and structural work before beginning any fire suppression work. 3.03 PIPING INSTALLATION A. Locations and Arrangements: Drawing plans, schematics, and diagrams indicate general location and arrangement of piping. Install piping as indicated, as far as practical. 1. Deviations from approved working plans for piping require written approval from authorities having jurisdiction. File written approval with Architect before deviating from approved working plans. B. Piping Standard: Comply with requirements for installation of sprinkler piping in NFPA 13. C. Install seismic restraints on piping. Comply with requirements for seismic- restraint device materials and installation in NFPA 13. D. Use listed fittings to make changes in direction, branch takeoffs from mains, and reductions in pipe sizes. E. Install unions adjacent to each valve in pipes NPS 2 (DN 50) and smaller. F. Install flanges, flange adapters, or couplings for grooved-end piping on valves, apparatus, and equipment having NPS 2-1/2 (DN 65) and larger end connections. Piping connections on the inlet side of the sprinkler alarm check valves shall be flanged or screwed. Piping connections on the outlet side of the sprinkler alarm check valve shall be flanged, screwed or mechanical couplings. G. Install Inspectors Test Connections in sprinkler system piping, complete with shutoff valve, and sized and located according to NFPA 13. H. Install sprinkler piping with drains for complete system drainage. I. Install automatic (ball drip) drain valve at each check valve for fire- department connection, to drain piping between fire-department connection and check valve. Install drain piping to and spill over floor drain or to outside building. J. Install alarm devices in piping systems.
WET-PIPE SPRINKLER SYSTEMS PW/WBG/475883 21 13 13 - 18 JANUARY 2014 COPYRIGHT 2014 CH2M HILL K. Install hangers and supports for sprinkler system piping according to NFPA 13. Comply with requirements for hanger materials in NFPA 13. L. Install pressure gauges on riser or feed main, at each sprinkler test connection. Include pressure gauges with connection not less than NPS 1/4 (DN 8) and with soft metal seated globe valve, arranged for draining pipe between gauge and valve. Install gauges to permit removal, and install where they will not be subject to freezing. M. Fill sprinkler system piping with water. 3.04 JOINT CONSTRUCTION A. Install couplings, flanges, flanged fittings, unions, nipples, and transition and special fittings that have finish and pressure ratings same as or higher than systems pressure rating for aboveground applications unless otherwise indicated. B. Install unions adjacent to each valve in pipes NPS 2 (DN 50) and smaller. C. Install flanges, flange adapters, or couplings for grooved-end piping on valves, apparatus, and equipment having NPS 2-1/2 (DN 65) and larger end connections. D. Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel pipe. E. Remove scale, slag, dirt, and debris from inside and outside of pipes and fittings before assembly. F. Flanged Joints: Select appropriate gasket material in size, type, and thickness suitable for water service. Join flanges with gasket and bolts according to ASME B31.9. G. Threaded Joints: Thread pipe with tapered pipe threads according to ASME B1.20.1. Cut threads full and clean using sharp dies. Ream threaded pipe ends to remove burrs and restore full ID. Join pipe fittings and valves as follows: 1. Apply appropriate tape or thread compound to external pipe threads. 2. Damaged Threads: Do not use pipe or pipe fittings with threads that are corroded or damaged.
PW/WBG/475883 WET-PIPE SPRINKLER SYSTEMS JANUARY 2014 21 13 13 - 19 COPYRIGHT 2014 CH2M HILL H. Welded Joints: Construct joints according to AWS D10.12M/D10.12, using qualified processes and welding operators according to Article Quality Assurance. 1. Shop weld pipe joints where welded piping is indicated. Do not use welded joints for galvanized-steel pipe. I. Steel-Piping, Cut-Grooved Joints: Cut square-edge groove in end of pipe according to AWWA C606. Assemble coupling with housing, gasket, lubricant, and bolts. Join steel pipe and grooved-end fittings according to AWWA C606 for steel-pipe joints. J. Dissimilar-Material Piping Joints: Make joints using adapters compatible with materials of both piping systems. 3.05 VALVE AND SPECIALTIES INSTALLATION A. Install listed fire-protection valves, trim and drain valves, specialty valves and trim, controls, and specialties according to NFPA 13 and authorities having jurisdiction. B. Install listed fire-protection shutoff valves supervised open, located to control sources of water supply except from fire-department connections. Install permanent identification signs indicating portion of system controlled by each valve. C. Specialty Valves: Install in vertical position for proper direction of flow, in main supply to system. 3.06 SPRINKLER INSTALLATION A. Install sprinklers in suspended ceilings in center of acoustical ceiling panels. 3.07 IDENTIFICATION A. Install labeling and pipe markers on equipment and piping according to requirements in NFPA 13. Pipe shall be labeled every 20 feet maximum and at least once in each room. 3.08 FIELD QUALITY CONTROL A. Perform tests and inspections. B. Tests and Inspections: 1. Leak Test: After installation, charge systems and test for leaks. Repair leaks and retest until no leaks exist.
WET-PIPE SPRINKLER SYSTEMS PW/WBG/475883 21 13 13 - 20 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. Test and adjust controls and safeties. Replace damaged and malfunctioning controls and equipment. 3. Flush, test, and inspect sprinkler systems according to NFPA 13, Systems Acceptance Chapter. 4. Energize circuits to electrical equipment and devices. 5. Coordinate with fire-alarm tests. Operate as required. 6. Verify that equipment hose threads are same as local fire-department equipment. C. Sprinkler piping system will be considered defective if it does not pass tests and inspections. D. Prepare test and inspection reports. 3.09 CLEANING A. Clean dirt and debris from sprinklers. B. Remove and replace sprinklers with paint other than factory finish. 3.10 DEMONSTRATION A. Train Governments maintenance personnel to adjust, operate, and maintain. 3.11 PIPING SCHEDULE A. Standard-pressure, wet-pipe sprinkler system, NPS 2 (DN 50) and smaller, shall be the following: 1. Standard-weight Schedule 40, black-steel pipe with threaded ends; uncoated, gray-iron threaded fittings; and threaded joints. B. Standard-pressure, wet-pipe sprinkler system, (NPS 2-1/2 and larger), shall be one of the following: 1. Standard-weight Schedule 40, black-steel pipe with threaded ends; uncoated, gray-iron threaded fittings; and threaded joints. 2. Standard-weight Schedule 40, black-steel pipe with cut-grooved ends; uncoated, grooved-end fittings for steel piping; grooved-end-pipe couplings for steel piping; and grooved joints. 3. Standard-weight Schedule 40, black-steel pipe with plain ends; steel welding fittings; and welded joints.
PW/WBG/475883 WET-PIPE SPRINKLER SYSTEMS JANUARY 2014 21 13 13 - 21 COPYRIGHT 2014 CH2M HILL 3.12 SPRINKLER SCHEDULE A. Use sprinkler types in subparagraphs below for the following applications: 1. Where possible match the appearance of the existing sprinklers. 2. Rooms without Ceilings: Upright sprinklers. 3. Rooms with Suspended Ceilings: Pendant sprinklers. 4. Wall Mounting: Sidewall sprinklers. B. Provide sprinkler types in subparagraphs below with finishes indicated. 1. Recessed Sprinklers: Bright chrome, with bright chrome escutcheon or white. 2. Upright Sprinklers: Rough bronze in unfinished spaces not exposed to view. END OF SECTION
PW/WBG/475883 PLUMBING PIPING INSULATION JANUARY 2014 22 07 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 22 07 00 PLUMBING PIPING INSULATION PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American Society of Heating, Refrigerating & Air-Conditioning Engineers Inc. (ASHRAE): 90.1, Energy-Efficient Design of New Buildings except Low-Rise Residential Buildings. 2. ASTM International (ASTM): a. B209, Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate. b. C533, Standard Specification for Calcium Silicate Block and Pipe Thermal Insulation. c. C534, Standard Specification for Preformed Flexible Elastomeric Cellular Thermal Insulation in Sheet and Tubular Form. d. C547, Standard Specification for Mineral Fiber Pipe Insulation. 3. National Fire Protection Association (NFPA): 255, Standard Method of Test of Surface Burning Characteristics of Building Materials. 4. Underwriters Laboratories, Inc. (UL). 1.02 SUBMITTALS A. Action Submittals: Product description, include list of materials, thickness for each service scheduled, and locations. B. Informational Submittals: 1. Proof of compliance for test of products for fire rating, corrosiveness, and compressive strength. 2. Manufacturers installation instructions. 1.03 QUALITY ASSURANCE A. Materials furnished under this Specification shall be standard, cataloged products, new and commercially available, suitable for service requiring high performance and reliability with low maintenance, and free from all defects. B. Provide materials by firms engaged in the manufacture of insulation products of the types and characteristics specified herein, whose products have been in use for not less than 5 years.
PLUMBING PIPING INSULATION PW/WBG/475883 22 07 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL C. UL Listing or satisfactory certified test report from an approved testing laboratory is required to indicate fire hazard ratings for materials proposed for use do not exceed those specified. 1.04 DELIVERY, STORAGE, AND HANDLING A. Manufacturers Stamp or Label: 1. Every package or standard container of insulation, jackets, cements, adhesives and coatings delivered to Site shall have manufacturers stamp or label attached, giving name of manufacturer, brand, and description of material. 2. Insulation packages and containers shall be marked asbestos-free. PART 2 PRODUCTS 2.01 GENERAL A. Insulation exterior shall be cleanable, grease-resistant, nonflaking, and nonpeeling. B. Insulation shall conform to referenced publications and specified temperature ranges and densities in pounds per cubic foot. C. Insulation for fittings, flanges, and valves shall be premolded, precut, or job- fabricated insulation of same thickness and conductivity as used on adjacent piping. D. Fire Resistance: 1. Insulation, adhesives, vapor barrier materials and other accessories, except as specified herein, shall be noncombustible. 2. Use no fugitive or corrosive treatments to impart flame resistance. 3. Flame proofing treatments subject to deterioration due to effects of moisture or high humidity are not acceptable. 4. Materials including facings, mastics, and adhesives, shall have fire hazard rating not to exceed 25 for flame spread without evidence of continued progressive combustion, and 50 for smoke, developed as per tests conducted in accordance with NFPA 255 methods. 5. Materials exempt from fire-resistant rating: a. Nylon anchors. b. Treated wood inserts. 6. Materials exempt from fire-resistant rating when installed in outside locations, buried, or encased in concrete: a. Polyurethane insulation.
PW/WBG/475883 PLUMBING PIPING INSULATION JANUARY 2014 22 07 00 - 3 COPYRIGHT 2014 CH2M HILL b. PVC casing. c. Fiberglass-reinforced plastic casing. 2.02 PIPE INSULATION A. Type P1Fiberglass (ASTM C547, Type 1 (Minus 20 Degrees F to 500 Degrees F): 1. Fiberglass, UL-rated, preformed, sectional rigid, minimum 4 pounds per cubic foot (PCF) density, K factor 0.23 maximum at 75 degrees F mean, with factory-applied all-service jacket (ASJ) composed of reinforced kraft paper and aluminum foil laminate. Jacket shall have self-sealing lap to facilitate closing longitudinal and end joints. 2. Manufacturers and Products: a. CertainTeed; Preformed Pipe Insulation. b. Johns Manville; Micro-Lok AP-T. c. Owens/Corning Fiberglas Pipe Insulation. d. Knauf Pipe Insulation; Crown Pipe Insulation. B. Type P3Elastomeric (ASTM C534, Minus 40 Degrees F to 220 Degrees F): 1. Flexible, closed cell elastomeric. 2. Nominal 6 PCF density, K factor 0.27 maximum at 75 degrees F mean. 3. Water Vapor Transmission: 0.1 perm-inch, or less. 4. Manufacturers and Products: a. Armacell; AP Armaflex. b. Nomaco; K-Flex LS. c. Rubatex; R-180-FS. PART 3 EXECUTION 3.01 INSTALLATION OF INSULATION A. Install insulation products in accordance with manufacturers written instructions, and in accordance with recognized industry practices. B. Apply insulation over clean, finish painted, and dry surfaces. C. Install insulation after piping system has been pressure tested and leaks corrected. D. Use insulating cements, lagging adhesives, and weatherproof mastics recommended by insulation manufacturer. E. Install insulation materials with smooth and even surfaces. Insulate each continuous run of piping with full-length units of insulation, with a single cut piece to complete the run. Do not use cut pieces of scraps abutting each other.
PLUMBING PIPING INSULATION PW/WBG/475883 22 07 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL F. Butt insulation joints firmly together to ensure a complete and tight fit over surfaces to be covered. G. Maintain integrity of vapor-barrier jackets on pipe insulation, and protect to prevent puncture or other damage. Seal open ends of insulation with mastic. Sectionally seal butt ends of chilled water and condensate drain piping insulation at fittings with white vapor barrier coating. H. Cover valves, flanges, fittings, and similar items in each piping system with equivalent thickness and composition of insulation as applied to adjoining pipe run. Install factory molded, precut or job-fabricated units. Finish cold pipe fittings with white vapor barrier coating and hot piping with white vinyl acrylic mastic, both reinforced with glass cloth. I. Extend piping insulation without interruption through walls, floors, and similar piping penetrations, except where otherwise indicated. J. Install protective metal shields and foamglass inserts where pipe hangers bear on outside of insulation. K. Insulation on piping that is to be heat traced shall be installed after installation of heat tape. L. Insulate valve bodies, flanges, and pipe couplings. M. Insulate and vapor seal hangers, supports, anchors, and other piping appurtenances that are secured directly to cold surfaces. N. Do not insulate flexible pipe couplings and expansion joints. O. Do not allow insulation to cover nameplates or code inspection stamps. P. Install removable insulation sections on devices that require access for maintenance of equipment or removal, such as unions and strainer end plates. Q. Connection to Existing Piping: Cut back existing insulation to remove portion damaged by piping revisions. Install new insulation. R. Cold Surfaces: Provide continuous vapor seal on insulation on cold surfaces where vapor barrier jackets are used. S. Placement: 1. Slip insulation on pipe or tubing before assembly, when practical, to avoid longitudinal seams. 2. Insulate valves and fittings with sleeved or cut pieces of same material. 3. Seal and tape joints.
PW/WBG/475883 PLUMBING PIPING INSULATION JANUARY 2014 22 07 00 - 5 COPYRIGHT 2014 CH2M HILL T. Insulation at Hangers and Supports: Install under piping, centered at each hanger or support. U. Roof Drains: Insulate vertical drops from roof drain to horizontal pipe, exposed and concealed horizontal piping, and 2 feet down on vertical risers from horizontal pipe. V. Roof and Overflow Drain Sumps: Insulate underside. W. Vapor Barrier: 1. Provide continuous vapor barrier at joints between rigid insulation and pipe insulation. 2. Install vapor barrier jackets with pipe hangers and supports outside jacket. 3. Do not use staples and screws to secure vapor sealed system components. 3.02 INSTALLATION OF INSULATION FINISH SYSTEMS A. Use a continuous friction type joint to hold jacket in-place, providing positive weatherproof seal over entire length of jacket. B. Secure circumferential joints with preformed snap straps containing weatherproof sealant. C. On exterior piping, apply coating over insulation and vapor barrier to prevent damage when aluminum fitting covers are installed. D. Do not use screws or rivets to fasten the fitting covers. E. Install removable prefabricated aluminum covers on exterior flanges and unions. F. Caulk and seal exterior joints to make watertight. 3.03 INSULATION APPLICATIONS A. Potable Cold Water: 1. Type P3, elastomeric. 2. 1-inch thickness for all pipe sizes. B. Potable Hot Water: 1. Type P1, fiberglass. 2. 1-inch thickness for all pipe sizes.
PLUMBING PIPING INSULATION PW/WBG/475883 22 07 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL C. Roof Drain and Overflow Drain Sump (Interior Area Only): 1. Type P1, fiberglass. 2. 1-inch thickness. 3. Do not insulate piping located outdoors. D. Pipe Hangers: 1. Type P1, Fiberglass: UL-rated, preformed rigid pipe insulation inserts of thickness equal to adjoining insulation, 10 inches in length, with factory-applied, vinyl-coated and embossed vapor barrier jacket with self-sealing lap. 2. Type P3, Elastomeric: Rigid insulation section with 9-inch-long, 16-gauge galvanized steel saddle. 3.04 INSULATION FINISH APPLICATIONS A. Piping Insulation: Factory finish. 3.05 FIELD QUALITY CONTROL A. Test factory-applied materials assembled. Field-applied materials may be tested individually. END OF SECTION
PW/WBG/475883 PLUMBING PIPING JANUARY 2014 AND ACCESSORIES COPYRIGHT 2014 CH2M HILL 22 10 01 - 1 SECTION 22 10 01 PLUMBING PIPING AND ACCESSORIES PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American National Standards Institute (ANSI). 2. American Society of Sanitary Engineering (ASSE): a. 1010, Performance Requirements for Water Hammer Arresters. b. 1050, Performance Requirements for Stack Air Admittance Valves for Sanitary Drainage Systems. 3. ASTM International (ASTM): a. A47/A47M, Standard Specification for Ferritic Malleable Iron Castings. b. A53/A53M, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-Coated, Welded and Seamless. c. A74, Standard Specification for Cast Iron Soil Pipe and Fittings. d. A105/A105M, Standard Specification for Carbon Steel Forgings for Piping Applications. e. A126, Standard Specification for Gray Iron Castings for Valves, Flanges, and Pipe Fittings. f. A179/A179M, Standard Specification for Seamless Cold-Drawn Low-Carbon Steel Heat-Exchanger and Condenser Tubes. g. A181/A181M, Standard Specification for Carbon Steel Forgings, for General-Purpose Piping. h. A197/A197M, Standard Specification for Cupola Malleable Iron. i. A234/A234M, Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature Service. j. A307, Standard Specification for Carbon Steel Bolts and Studs, 60,000 psi Tensile Strength. k. A518/A518M, Standard Specification for Corrosion-Resistant High-Silicon Iron Castings. l. A536, Standard Specification for Ductile Iron Castings. m. A563, Standard Specification for Carbon and Alloy Steel Nuts. n. A861, Standard Specification for High-Silicon Iron Pipe and Fittings. o. A888, Standard Specification for Hubless Cast Iron Soil Pipe and Fittings for Sanitary and Storm Drain, Waste, and Vent Piping Applications. p. B32, Standard Specification for Solder Metal. q. B61, Standard Specification for Steam or Valve Bronze Castings.
PLUMBING PIPING PW/WBG/475883 AND ACCESSORIES JANUARY 2014 22 10 01 - 2 COPYRIGHT 2014 CH2M HILL r. B62, Standard Specification for Composition Bronze or Ounce Metal Castings. s. B75, Standard Specification for Seamless Copper Tube. t. B88, Standard Specification for Seamless Copper Water Tube. u. B98/B98M, Standard Specification for Copper-Silicon Alloy Rod, Bar, and Shapes. v. B127, Standard Specification for Nickel-Copper Alloy (UNS N04400) Plate, Sheet, and Strip. w. B139/B139M, Standard Specification for Phosphor Bronze Rod, Bar, and Shapes. x. B164, Standard Specification for Nickel-Copper Alloy Rod, Bar, and Wire. y. B194, Standard Specification for Copper-Beryllium Alloy Plate, Sheet, Strip, and Rolled Bar. z. B306, Standard Specification for Copper Drainage Tube (DWV). aa. C564, Standard Specification for Rubber Gaskets for Cast Iron Soil Pipe and Fittings. bb. C1277, Standard Specification for Shielded Couplings Joining Hubless Cast Iron Soil Pipe and Fittings. 4. American Water Works Association (AWWA): a. C104/A21.4, Standard for Cement-Mortar Lining for Ductile-Iron Pipe and Fittings for Water. b. C110/A21.10, Standard for Ductile-Iron and Gray-Iron Fittings, 3-In. Through 48-In. (76 mm Through 1219 mm) for Water. c. C111/A21.11, Standard for Rubber-Gasket Joints for Ductile-Iron Pressure Pipe and Fittings. d. C115/A21.15, Standard for Flanged Ductile-Iron Pipe with Ductile-Iron or Gray-Iron Threaded Flanges. e. C151/A21.51, Standard for Ductile-Iron Pipe, Centrifugally Cast, for Water. f. C203, Coal-Tar Protective Coatings and Linings for Steel Water Pipelines, Enamel and Tape, Hot-Applied. g. C207, Steel Pipe Flanges for Waterworks Service - Sizes 4 In. Through 144 In (100 mm Through 3,600 mm). h. C606, Grooved and Shouldered Joints. i. C651, Disinfecting Water Mains. 5. Cast Iron Soil Pipe Institute (CISPI): 301, Standard Specification for Hubless Cast Iron Pipe and Fittings for Sanitary and Storm Drain, Waste, and Vent Piping Applications. 6. Plumbing and Drainage Institute (PDI): WH 201, Water Hammer Arrester Standard.
PW/WBG/475883 PLUMBING PIPING JANUARY 2014 AND ACCESSORIES COPYRIGHT 2014 CH2M HILL 22 10 01 - 3 1.02 DESIGN REQUIREMENTS A. Where pipe diameter, thickness, pressure class, pressure rating, or thrust restraint is not shown or specified, design piping system in accordance with the following: 1. Sanitary Building Drainage and Vent Systems: ICBO/IAPMO Uniform Plumbing Code. 1.03 SUBMITTALS A. Action Submittals: 1. Product data sheets. 2. Shop Drawings: Showing changes in location of fixtures or equipment that is advisable in the opinion of Contractor. 3. Isometric riser diagrams. B. Informational Submittals: 1. Changes in location of equipment or piping that affect connecting or adjacent work, before proceeding with the work. 2. Complete list of products proposed for installation. 3. Test records produced during testing. PART 2 PRODUCTS 2.01 PIPING A. Piping Schedule: Refer to Plumbing Piping Schedule. 2.02 PIPE HANGERS AND SUPPORTS A. Hangers: 1. Clevis Type: MSS SP 58 and SP 69, Type 1 or 6. a. Anvil; Figure 104 or 260, sizes 1/2 inch through 30 inches. b. B-Line; Figure B3198H or B3100, sizes 3/8 inch through 30 inches. 2. Hinged Split-Ring Pipe Clamp: MSS SP 58 and SP 69, Type 6 or 12. a. Anvil; Figure 104, sizes 3/4 inch through 8 inches. b. B-Line; Figure B3198H, sizes 3/8 inch through 3 inches. 3. Hanger Rods, Clevises, Nuts, Sockets, and Turnbuckles: In accordance with MSS SP 58. 4. Attachments: a. I-Beam Clamp: Concentric loading type, MSS SP 58 and SP 69, Type 21, 28, 29, or 30, which engage both sides of flange.
PLUMBING PIPING PW/WBG/475883 AND ACCESSORIES JANUARY 2014 22 10 01 - 4 COPYRIGHT 2014 CH2M HILL b. Concrete Insert: MSS SP 58 and SP 69, Type 18, continuous channel insert with load rating not less than that of hanger rod it supports. B. Saddle Supports: 1. Pedestal Type: Schedule 40 pipe stanchion, saddle, and anchoring flange. a. Nonadjustable Saddle: MSS SP 58 and SP 69, Type 37 with U-bolt. 1) Anvil; Figure 259, sizes 4 inches through 36 inches. 2) B-Line; Figure B3090, sizes 2-1/2 inches through 36 inches. b. Adjustable Saddle: MSS SP 58 and SP 69, Type 38 without clamp. 1) Anvil; Figure 264, sizes 2-1/2 inches through 36 inches. 2) B-Line; Figure B3093, sizes 2-1/2 inches through 36 inches. C. Wall Brackets: 1. Welded Steel Bracket: MSS SP 58 and SP 69, Type 33 (heavy-duty). a. Anvil; Figure 199, 3,000-pound rating. b. B-Line; Figure B3067, 3,000-pound rating. 2. One-Hole Clamp: Anvil; Figure 126, sizes 3/8 inch through 4 inches. 3. Channel Type: a. Unistrut. b. Anvil; Power-Strut. c. B-Line; Strut System. d. Aickinstrut (FRP). D. Pipe Clamps: 1. Riser Clamp: MSS SP 58 and SP 69, Type 8. a. Anvil; Figure 261, sizes 3/4 inch through 24 inches. b. B-Line; Figure B3373, sizes 1/2 inch through 30 inches. E. Channel Type Support Systems: 1. Channel Size: 12-gauge, 1-5/8-inch wide minimum steel, 1-1/2-inch wide, minimum FRP. 2. Members and Connections: Design for all loads with safety factor of 5. 3. Manufacturers: a. B-Line; Strut System. b. Unistrut. c. Anvil; Power-Strut. d. Aickinstrut (FRP System).
PW/WBG/475883 PLUMBING PIPING JANUARY 2014 AND ACCESSORIES COPYRIGHT 2014 CH2M HILL 22 10 01 - 5 F. Accessories: 1. Insulation Shields: a. Type: Galvanized steel or stainless steel, MSS SP 58 and SP 69, Type 40. b. Manufacturers and Products: 1) Anvil; Figure 167, sizes 1/2 inch through 24 inches. 2) B-Line; Figure B3151, sizes 1/2 inch through 24 inches. 2. Welding Insulation Saddles: a. Type: MSS SP 58 and SP 69, Type 39. b. Manufacturers and Products: 1) Anvil; Figure Series 160, sizes 1 inch through 36 inches. 2) B-Line; Figure Series B3160, sizes 1/2 inch through 24 inches. G. Galvanize hangers, rods, clamps, protective shields, and hanger accessories. H. Trapeze Hangers: 1. Assembly consisting of structure attachments with rod size dependent upon total weight supported, and spacing of assemblies determined by minimum pipe size included in group supported. 2. Trapeze Horizontal: Structural angle or channel section of sufficient size to prevent measurable sag between rods. 3. Manufacturers: a. Unistrut. b. B-Line; Strut System. c. Anvil; Power-Strut. d. Aickinstrut (FRP System). 2.03 INSULATION A. As specified in Section 22 07 00, Plumbing Piping Insulation. 2.04 VALVES A. General: 1. Furnish complete with necessary operating hand wheels, chain wheels, extension stems, floor stands, worm and gear operators, operating nuts, chains, and wrenches. 2. Renewable Parts Including Discs, Packing, and Seats: Types as recommended by valve manufacturer for intended service. 3. Units shall have name of manufacturer and size of valve cast on body or bonnet or shown on a permanently attached plate in raised letters.
PLUMBING PIPING PW/WBG/475883 AND ACCESSORIES JANUARY 2014 22 10 01 - 6 COPYRIGHT 2014 CH2M HILL B. Design Features: 1. Brass and bronze components, including appurtenances in contact with water. 2. Alloys containing less than 16 percent zinc and 2 percent aluminum. 3. Alloys are of the following ASTM designations: a. B61, B62, B98/B98M (Alloy A, B, or D), B139 (Alloy A), B164, B194, and B127. b. Stainless steel Alloy 18-8 may be substituted for bronze as an option with approval of Engineer. 4. Gland Bolts on Iron Body Valves: Bronze, fitted with brass nuts. C. Gate Valves: 1. 3 Inches and Smaller for Water and Air Services: a. All-bronze with screwed bonnet, single solid wedge gate with nonrising stem, and handwheel operator. b. Rated 125-pound SWP, 200-pound WOG. c. Manufacturers and Products for Threaded Ends: 1) Crane; No. 438. 2) Nibco; Model No. T-113. d. Manufacturers and Products for Soldered Ends: 1) Crane; No. 1701S. 2) Nibco; Model No. S-113. 2. 4 Inches and Larger for Water and Air Services: a. Iron body, bronze mounted, with flanged ends, solid wedge gate with nonrising stem, and handwheel operator. b. Rated 125-pound SWP, 200-pound WOG. c. Manufacturers and Products: 1) Crane; No. 461. 2) Nibco; Model No. F-619. D. Ball Valves: 1. 2 Inches and Smaller for General Water and Air Service: a. Three-piece body type, bronze body and end pieces, hard-chrome plated bronze or brass ball, full bore port, RTFE seats and packing, blowout-proof stem, zinc-plated steel hand lever operator with vinyl grip. b. Rated 600-pound WOG, 150-psi SWP. c. Manufacturers and Products: 1) Threaded Ends: a) Milwaukee; BA-300. b) Nibco; T-595-Y. c) Conbraco Apollo; 82-100.
PW/WBG/475883 PLUMBING PIPING JANUARY 2014 AND ACCESSORIES COPYRIGHT 2014 CH2M HILL 22 10 01 - 7 2) Soldered Ends: a) Milwaukee; BA-350. b) Nibco; S-595-Y. c) Conbraco Apollo; 82-200. E. Globe Valves: 1. 3 Inches and Smaller: a. Bronze body, replaceable composition disc, screwed ends, union bonnet, inside screw rising stem, and TFE disc. b. Rated 150-pound SWP, 300-pound WOG. c. Manufacturers and Products: 1) Crane; No. 7TF. 2) Nibco; No. T-235-Y. F. Plug Valve: 1. 2 Inches and Smaller for Natural Gas and Propane Gas Service: a. Eccentric type, nonlubricated, cast iron body, and bronze plug with Buna N elastomer O-ring seal. b. UL listed and CSA (AGA-CGA) approved. c. Pressure Rating: ANSI 125, 175 psi. d. Threaded end connections. e. Manufacturers and Products: 1) Milliken Valve Company, Inc.; Series 625. 2) Key Port Valve; Series 400. 2. 2-1/2 Inches to 4 Inches for Natural Gas and Propane Gas Service: a. Eccentric type, nonlubricated, cast iron body and nickel plated cast iron plug with Buna N elastomer O-ring seal. b. UL listed and CSA (AGA-CGA) approved. c. Pressure Rating: ANSI 125, 175 psi. d. End Connections: 1) 2-1/2 Inches to 3 Inches: Threaded. 2) 4 Inches: Flanged, ASME B16.1, Class 125/150. e. Manufacturers and Products: 1) Milliken Valve Company, Inc.; Series 625. 2) Key Port Valve; Series 400. G. Angle Valves 3 Inches and Smaller: 1. Bronze body, threaded ends, union bonnet, and rising stem. 2. Rated 150-pound SWP and 300-pound WOG. 3. Manufacturers and Products for Threaded End: a. Crane; No. 17TF. b. Nibco; No. T-335-Y.
PLUMBING PIPING PW/WBG/475883 AND ACCESSORIES JANUARY 2014 22 10 01 - 8 COPYRIGHT 2014 CH2M HILL H. Check Valves 3 Inches and Smaller: 1. Bronze body, wye pattern, threaded ends and cap, regrinding seat, and swing type disc. 2. Rated 125-pound SWP, 200-pound WOG. 3. Manufacturers and Products: a. Crane; No. 37. b. Walworth Co.; Figure 406. I. Manual Air Vent Valves: 1. With coin-operated air vent. 2. Manufacturers and Products: a. Bell & Gossett; No. 4V. b. Dole; No. 9. 2.05 MISCELLANEOUS PIPING SPECIALTIES A. Strainers for Water Service: 1. Iron body, Y-pattern, 125-pound rated, with screwed bronze or bolted iron cap. 2. Screen: Heavy-gauge stainless steel or monel, 30 mesh. 3. Manufacturers and Products: a. Crane; No. 988-1/2. b. Mueller; No. 751. B. Water Hammer Arresters: 1. Materials: ASSE 1010 certified, Type L copper tube, HHPP piston with two lubricated EPDM O-rings, FDA approved lubricant, rolled piston stop, wrought copper male thread adapter. 2. Manufacturers and Products: a. Sioux Chief Mfg. Co., Inc.; Series 650 and 660. b. Precision Plumbing Products, Inc. C. Flashing Sleeves for Roof Penetrations: 1. Built-Up Bituminous Roofing: Fabricate of lead as specified in Section 07 62 00, Sheet Metal Flashing and Trim. 2. Single-Ply Membrane Roofing: Pipe seals as specified in Section 07 70 01, Roof Specialties and Accessories. D. Insulating Dielectric Unions and Flanges: 1. Galvanically compatible with piping to which attached and pressure ratings suitable for system working pressures.
PW/WBG/475883 PLUMBING PIPING JANUARY 2014 AND ACCESSORIES COPYRIGHT 2014 CH2M HILL 22 10 01 - 9 2. Unions 2 Inches and Smaller: Screwed or solder-joint type. 3. Unions 2-1/2 Inches and Larger: Flanged type, complete with bolt insulators, dielectric gasket, bolts, and nuts. 4. Manufacturers: a. Epco Sales, Inc., Cleveland, OH. b. Capitol Insulation Unions. 2.06 MEASURING DEVICES A. Thermometers: 1. Adjustable angle, red reading mercury type with 9-inch case and scale range in degrees F, as shown. 2. Furnish with 3-1/2-inch stem length and separable NPT brass thermowell. 3. Manufacturers and Products: a. Trerice Co.; Model A005. b. Weksler. B. Pressure Gauges: 1. Construction: 3-1/2-inch gauge size, 0 to 690 kPa, 0 to 160 psi range, steel case, glass crystal, brass movement, and 1/4-inch NPT lower connection. 2. Furnish with 1/4-inch brass gauge cock. 3. Manufacturers and Products: a. Ashcroft; Type 1008. b. Marsh; J80. c. Marshalltown. PART 3 EXECUTION 3.01 GENERAL A. Install plumbing systems to meet the applicable plumbing code. B. Field Obstructions: 1. Drawings do not attempt to show exact details of piping. Provide offsets around obstructions. 2. Do not modify structural components, unless approved by Engineer. C. Sleeves: 1. Pipe sizes shown are nominal sizes, unless shown or specified otherwise.
PLUMBING PIPING PW/WBG/475883 AND ACCESSORIES JANUARY 2014 22 10 01 - 10 COPYRIGHT 2014 CH2M HILL 2. Provide piping passing through walls, floors, or ceilings with standard- weight pipe sleeves. 3. Provide pipes passing through finished walls with chrome-plated canopy flanges. 4. Dry pack sleeves in existing work in-place and provide finished appearance. 5. Pack holes left by removal of existing piping with grout and finish to match adjacent surface. D. Provide unions in piping systems at connections to equipment. E. Provide insulating dielectric unions and flanges between ferrous and nonferrous piping and where otherwise required for electrically insulated connection. 3.02 INSTALLATION A. Steel Pipe: 1. Ream, clean, and remove burrs and mill scale from piping before making up. 2. Seal joints with pipe joint sealer or Teflon tape. B. Copper Tubing: 1. Cut tubing square and remove burrs. 2. Clean both inside of fittings and outside of tubing with steel wool and hydrochloric acid before soldering. 3. Prevent annealing of fittings and hard-drawn tubing when making connections. 4. Do not use mitered joints for elbows or notching of straight runs of pipe for tees. C. Water Hammer Arresters: 1. Install in piping systems where shown on Drawings and adjacent to pieces of equipment where quick closing valves are installed. 2. Install at all emergency safety showers and eyewashes. 3. Size and install in accordance with Plumbing and Drainage Institute Standard PDI-WH201. 4. Shock arresters to have access panels or to be otherwise accessible. D. Valves: Install in accordance with manufacturers recommendations. E. Miscellaneous Piping Specialties: Install in accordance with manufacturers recommendations.
PW/WBG/475883 PLUMBING PIPING JANUARY 2014 AND ACCESSORIES COPYRIGHT 2014 CH2M HILL 22 10 01 - 11 F. Measuring Devices: Install in accordance with manufacturers recommendations. 3.03 SANITARY AND WASTE DRAINS AND VENTS PIPING A. Installation: 1. Set piping above floor slab true and plumb. 2. Set exposed risers as close to walls as possible. 3. Where vent stacks pass through roof slab, fit with flashing sleeve secured to roof. 4. Extend vents minimum 1 foot above roof. 5. Provide cleanouts where shown and where required by code. 3.04 HVAC CONDENSATE PIPING A. Set piping true and plumb. B. Slope piping 1/8 inch per foot minimum. 3.05 WATER SUPPLY PIPING A. Water supply piping includes potable cold water, hot water, return hot water, and tempered water systems. B. Flush water piping systems clean of internal debris, clean faucet aerators, and adjust plumbing fixture valves for manufacturers recommended flow. C. Do not run water piping through electrical rooms, stairwells, or immediately over or within a 3-foot horizontal clearance of electrical panels, motor starters, or environmental control panels. D. Provide bypass with globe valve for emergency throttling around each reducing valve. E. Protect buried copper and steel pipe and fittings with a single wrap of coal-tar saturated felt in accordance with AWWA C203. F. Vacuum Breakers 2 Inches and Smaller: Install minimum 6 inches above flood line of equipment they serve. G. Provide manual air vents at high points in domestic hot water system. 3.06 INSULATION A. As specified in Section 22 07 00, Plumbing Piping Insulation.
PLUMBING PIPING PW/WBG/475883 AND ACCESSORIES JANUARY 2014 22 10 01 - 12 COPYRIGHT 2014 CH2M HILL 3.07 HANGERS AND SUPPORTS A. Install pre-engineered support equipment in accordance with manufacturers recommendations. B. Hanger Rod Sizing and Spacing for: 1. Steel Pipe: Pipe Size Max. Hanger Spacing Min. Rod Size 1 inch and smaller 6' 1/4" 1-1/4 through 2-1/2 inches 8' 1/4" 3 and 4 inches 10' 3/8" 6 inches 12' 3/8" 8 inches 12' 1/2" 2. Copper Pipe: a. Rod Size: Same as for steel pipe. b. Spacing: 2 feet less per size than for steel pipe, except pipe 1-1/4 inches and smaller shall be supported every 6 feet. 3. Cast Iron Pipe: a. Rod Size: Same as for steel pipe. b. Spacing: Locate hanger rods at each pipe joint and change of direction, 10-foot maximum spacing. 4. Plastic Pipe: a. Rod Size: Same as for steel pipe. b. Spacing: As recommended by manufacturer and required by applicable plumbing code for flow and temperature in pipe. c. No metal portion of hanger shall contact pipe directly. C. Attach Support Rods For Horizontal Piping: 1. To steel beams with I-clamps. 2. To concrete with inserts or with flanges fastened with flush shells. 3. To wood with thickness of 2-1/2 inches or more with bolts or angle clips. D. Trapeze Hangers: 1. Trapeze hangers may be used in lieu of individual hangers where horizontal piping is arranged with two or more parallel lines. 2. Attach lines to horizontal with U-bolts or one-hole clamps.
PW/WBG/475883 PLUMBING PIPING JANUARY 2014 AND ACCESSORIES COPYRIGHT 2014 CH2M HILL 22 10 01 - 13 E. Vertical Piping: 1. Support by channel type support system and pipe clamps on 10-foot maximum centers. 2. Copper, and Plastic Piping: Isolate from channels and pipe clamps with pipe isolators. F. Insulated Piping: Furnish galvanized protection shield and oversized hangers under insulated piping. 3.08 INTERIM CLEANING A. Prevent accumulation of weld rod, weld spatter, pipe cuttings and filings, gravel, cleaning rags, and other foreign material within piping during fabrication and assembly. B. Examine piping to assure removal of foreign objects prior to assembly. C. Shop cleaning may employ conventional commercial cleaning method if it does not corrode, deform, swell, or otherwise alter physical properties of material being cleaned. 3.09 TESTING A. General: 1. Conduct pressure and leakage tests on newly installed pipelines. 2. Provide necessary equipment and material, and make taps in pipe, as required. 3. Owner will monitor tests. Provide 24-hour advance notice of start of testing. 4. Test Pressures: As specified herein and in Piping Schedule. 5. Test Records: Make records of each piping system installation during test to document the following: a. Date of test. b. Description and identification of piping tested. c. Test fluid. d. Test pressure. e. Remarks, including: 1) Leaks (type, location). 2) Repairs made on leaks. f. Certification by Contractor and signed acknowledgment by Owner that tests have been satisfactorily completed. B. Testing New Pipe Connected to Existing Pipe: Isolate new pipe with grooved end pipe caps, spectacle blinds, or blind flanges.
PLUMBING PIPING PW/WBG/475883 AND ACCESSORIES JANUARY 2014 22 10 01 - 14 COPYRIGHT 2014 CH2M HILL C. Hydrostatic Leak Tests: 1. Equipment: Provide the following: Amount Description 2 Graduated containers 2 Pressure gauges 1 Hydraulic force pump Suitable hose and suction pipe as required 2. Procedure: a. Use water as the hydrostatic test fluid. b. Provide clean test water of such quality as to minimize corrosion of the materials in the piping system. c. Open vents at high points of the piping system to purge air pockets while the piping system is filling. d. Venting during filling of system may also be provided by loosening flanges with a minimum of four bolts or by the use of equipment vents. e. Test piping systems at test pressure specified in Piping Schedule. f. Maintain hydrostatic test pressure continuously for 30 minutes minimum and for such additional time as necessary to conduct examinations for leakage. g. Examine joints and connections for leakage. h. Piping system, exclusive of possible localized instances at pump or valve packing, shall show no visual evidence of weeping or leaking. i. Correct visible leakage and retest to satisfaction of Owner. 3. Gravity Sewers and Drains: a. Test by water or air exfiltration tests as prescribed by local or state plumbing codes and visually examine for leaks. b. Repair leaks and retest system until no further leakage is evident. D. Pneumatic Leak Tests: 1. Perform on compressed air, natural gas, and vacuum piping.
PW/WBG/475883 PLUMBING PIPING JANUARY 2014 AND ACCESSORIES COPYRIGHT 2014 CH2M HILL 22 10 01 - 15 2. Equipment: Provide the following: Amount Description 1 Pneumatic compressor separator-dryer system capable of providing oil-free dry air and equipped with one or more full capacity safety relief valves set at a pressure of not more than 105 percent of the required primary test pressure 1 Calibrated test gauge 3. Procedure: a. Perform pneumatic testing using accurately calibrated instruments and oil-free, dry air. b. Perform tests only on exposed piping, after piping has been completely installed, including supports, hangers and anchors, and inspected for proper installation. c. Test piping system at test pressure specified in Piping Schedule. d. Take necessary precautions to protect test personnel from hazards associated with air testing. e. Secure piping to be tested to prevent damage to adjacent piping and equipment in event of a joint failure. f. Prior to test, remove or suitably isolate appurtenant instruments or devices that could be damaged by test. g. Apply maximum 25 psig preliminary pneumatic test to piping system prior to final leak testing, to locate major leaks. h. Examine joints and connections for leakage with soap bubbles. i. Correct visible leaks and retest. j. Gradually increase pressure in system to not more than one-half of test pressure. k. Thereafter increase pressure in steps of approximately 1/10 of maximum test pressure until required test pressure is reached. l. Maintain pneumatic test pressure continuously for minimum 10 minutes and for such additional time as necessary to conduct a soap bubble examination for leakage. m. The piping system, exclusive of possible localized instances at pump or valve packing, shall show no evidence of leakage. n. Correct visible leakage retest to satisfaction of Owner. o. Following pneumatic testing, thoroughly purge lines that are to carry flammable gases with nitrogen to assure no explosive mixtures will be present in system during filling process.
PLUMBING PIPING PW/WBG/475883 AND ACCESSORIES JANUARY 2014 22 10 01 - 16 COPYRIGHT 2014 CH2M HILL 3.10 CLEANING AND DISINFECTION A. Prior to final acceptance, following assembly and testing, flush pipelines with water, except for plant process air lines and instrument air lines, and remove accumulated construction debris and other foreign matter. B. Minimum Flushing Velocity: 5 feet per second. C. Insert cone strainers in the connections to attached equipment and leave until cleaning has been accomplished. D. Remove accumulated debris through drains 2 inches and larger or by dropping spools and valves. E. Immediately following drainage of flushed lines, dry piping with compressed air. F. Disinfect pipelines intended to carry potable water before placing in service: 1. Meet the requirements of AWWA C651, unless otherwise specified. 2. Disinfecting Mixture: a. A chlorine-water solution having a free chlorine residual of 40 ppm to 50 ppm. b. Prepare by injecting one of the following: 1) Liquid chlorine gas-water mixture. 2) Dry chlorine gas. 3) Calcium or sodium hypochlorite and water mixture. c. Inject mixture into pipeline at a measured rate while freshwater is allowed to flow through the pipeline at a measured rate so the combined mixture of freshwater and chlorine solution or gas is of the specified strength. d. Apply liquid chlorine gas-water mixture by means of a chlorinating device. e. Feed dry chlorine gas through proper devices for regulating the rate of flow and providing effective diffusion of gas into water within pipe being treated. f. Chlorinating devices for feeding solutions of chlorine gas or gas itself must prevent backflow of water into chlorine cylinder. g. Calcium Hypochlorite: If this procedure is used, first mix dry powder with water to make a thick paste, then thin to approximately a 1 percent solution (10,000 ppm chlorine). h. Sodium Hypochlorite: If this procedure is used, dilute liquid with water to obtain a 1 percent solution.
PW/WBG/475883 PLUMBING PIPING JANUARY 2014 AND ACCESSORIES COPYRIGHT 2014 CH2M HILL 22 10 01 - 17 i. The following proportions of hypochlorite to water will be required: Product Quantity Water Calcium Hypochlorite 1
(5.25 percent C1) 1 gal. 4.25 gal. 1 Comparable to commercial products known as HTH, Perchloron, and Pittchlor. 2 Known as liquid laundry bleach, Clorox, and Purex. G. Point of Application: 1. Inject chlorine mixture into pipeline to be treated at the beginning of the line through a corporation stop or suitable tap in the top of pipeline. 2. Control clean water from existing system or another source so it flows slowly into newly installed piping during chlorine application. 3. Manipulate valves so the strong chlorine solution in the line being treated will not flow back into line supplying the water. Use check valves, if necessary. H. Retention Period: 1. Retain treated water in pipeline for a minimum of 24 hours or long enough to destroy nonspore-forming bacteria. 2. At the end of the retention period, the disinfecting mixture shall have strength of at least 10 ppm of chlorine. 3. Operate valves, hydrants, and other appurtenances during disinfection to assure disinfecting mixture is dispersed into all parts of the pipeline including dead ends, new services, and similar areas that otherwise may not receive the disinfecting solution. 4. Do not place concentrated quantities of commercial disinfectants in pipeline before filling with water. 5. After chlorination, flush water from permanent source of supply until water through pipeline is equal chemically and bacteriologically to permanent source of supply. I. Disposal of Disinfecting Water: 1. Dispose of disinfecting water in an acceptable manner that will protect the public and receiving waters from harmful or toxic concentrations of chlorine.
PLUMBING PIPING PW/WBG/475883 AND ACCESSORIES JANUARY 2014 22 10 01 - 18 COPYRIGHT 2014 CH2M HILL 2. Do not allow disinfecting water to flow into a waterway without adequate dilution or other satisfactory method of reducing chlorine concentrations to a safe level. 3.11 PROTECTION OF INSTALLED WORK A. Protective Covers: 1. Provide over floor and shower drains during construction, to prevent damage to drain strainers and keep foreign material from entering drainage system. 2. Cover roof drains and emergency overflow drains during roofing process so roofing material and gravel do not enter drain piping. 3. Remove at time of Substantial Completion. 3.12 SUPPLEMENTS A. The supplements listed below, following End of Section, are a part of this Specification: 1. Plumbing Piping Schedule. 2. Plumbing Piping Data Sheets. Section Number Title 22 10 01.02 Copper and Copper Alloy Pipe, Tubing, and Fittings 22 10 01.03 Cast Iron Soil Pipe (CISP) and Fittings END OF SECTION
PW/WBG/475883 PLUMBING PIPING JANUARY 2014 AND ACCESSORIES COPYRIGHT 2014 CH2M HILL 22 10 01 SUPPLEMENT - 1 PLUMBING PIPING SCHEDULE Legend Service Size(s) (in.) Exposure Piping Material Specification Section Operating Pressure (psig) Test Type Test Pressure (psig) Pipe Colors and Labels Notes CD Condensate Drain, HVAC All EXP/BUR COP 22 10 01.02 NA H 5 D Sanitary Drain All EXP/BUR CISP 22 10 01.03 NA H 5 ERW Emergency Rain Water All EXP/BUR CISP 22 10 01.03 NA H 5 RW Rain Water All EXP/BUR CISP 22 10 01.03 NA H 5 V, VTR Sanitary Vent All EXP CISP 22 10 01.03 NA H 5 DCW, DHW, DHWR Cold Water, Potable Hot Water Potable Hot Water Recirculation, Potable All EXP/BUR COP 22 10 01.02 80 PSI H 120 Note: 1. Insulate as specified in Section 22 07 00, Plumbing Piping Insulation.
Legend Exposure Pressure Test Material BUR Buried H Hydrostatic ACR Air-Conditioning and Refrigeration EXP Exposed I In Service CISP Cast Iron Soil Pipe SUB Submerged P Pneumatic CLDI Cement-Lined Ductile Iron ENC Concrete Encased NA Not Applicable CMP Corrugated Metal Pipe COP Copper DI Ductile Iron DWV Drain Waste and Vent GSP Galvanized Steel Pipe PVC Polyvinyl Chloride STL Steel
END OF SECTION
PW/WBG/475883 COPPER AND COPPER ALLOY JANUARY 2014 PIPE, TUBING, AND FITTINGS COPYRIGHT 2014 CH2M HILL 22 10 01.02 DATA SHEET - 1 SECTION 22 10 01.02 COPPER AND COPPER ALLOY PIPE, TUBING, AND FITTINGS Item Description General Materials in contact with potable water shall conform to NSF 61 acceptance. Pipe Oxygen Service: Red brass, seamless, standard wall thickness, conforming to ASTM B43. Tubing Seamless, conforming to ASTM B88 as follows: Water (exposed) ..................... Type L, hard drawn Domestic hot water ................ Type L, hard drawn Compressed air service .......... Type L, hard drawn Refrigerant service ................. Type L, hard drawn P-Trap priming service .......... Type L, soft temper Fittings Commercially pure wrought copper, socket joint, conforming to ASTM B75, dimensions conforming to ASME B16.22. Flanges Commercially pure wrought copper, socket joint, conforming to ASTM B75, faced and drilled 150-pound ASME B16.24 standard. Bolting ASTM A307, carbon steel, Grade A hex head bolts, and ASTM A563 Grade A hex head nuts. Gaskets 1/16-inch thick nonasbestos compression type, full face, Cranite, John Manville. Solder Joints 2-1/2 Inch and Smaller: Wire solder (95 percent tin), conforming to ASTM B32 Alloy Grade Sn95. Do not use cored solder. Joints Larger Than 2-1/2 Inch: Wire solder, melt range approximately 440 degrees F to 660 degrees F, conforming to ASTM B32 Alloy Grade HB or HN. Do not use cored solder. END OF SECTION
PW/WBG/475883 CAST IRON SOIL PIPE (CISP) JANUARY 2014 AND FITTINGS COPYRIGHT 2014 CH2M HILL 22 10 01.03 DATA SHEET - 1 SECTION 22 10 01.03 CAST IRON SOIL PIPE (CISP) AND FITTINGS Item Size Description Pipe 6" and smaller Hubless, CISPI 301, service weight, no-hub ends. 8" and larger Hub and spigot, ASTM A74, service weight, single hub and spigot. Joints 6" and smaller Coupling to conform to ASTM C564, ASTM C1277 and CISPI 310, Compression: Neoprene sealing sleeve with 24-gauge Type 304 stainless steel shield and clamp assembly. 8" and larger Rubber gaskets, ASTM C564. Fittings 6" and smaller Conform to ASTM A888 and CISPI 301 8" and larger Conform to ASTM A74 Coating All Bituminous-coated inside and out; marked with manufacturers name or trademark and CISPI symbol. END OF SECTION
PW/WBG/475883 TESTING, ADJUSTING, AND JANUARY 2014 BALANCING FOR HVAC COPYRIGHT 2014 CH2M HILL 23 05 93 - 1 SECTION 23 05 93 TESTING, ADJUSTING, AND BALANCING FOR HVAC PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. Air Moving and Conditioning Association, Inc. (AMCA): 203, Field Performance Measurement of Fan Systems. 2. American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc. (ASHRAE): HVAC Applications Handbook. 3. Associated Air Balance Council (AABC): National Standards for Field Management and Instrumentation Total System Balance. 4. National Environmental Balancing Bureau (NEBB): a. Procedural Standards for Testing, Adjusting, Balancing of Environmental Systems. b. Procedural Standards for Measuring Sound and Vibration. 5. Sheet Metal and Air Conditioning Contractors National Association (SMACNA): HVAC Testing, Adjusting, and Balancing Manual. 1.02 SUBMITTALS A. Informational Submittals: 1. Documentation of experience record of testing authority. 2. Documentation of current AABC or NEBB certifications for those technicians in responsible charge of the work under this Contract. 3. Submit detailed test and balance procedures, including test conditions for systems to be tested, prior to beginning the Work. 4. Written verification of calibration of testing and balancing equipment. 5. Balancing Log Report following completion of system adjustments including test results, adjustments, and rebalancing procedures. 1.03 QUALITY ASSURANCE A. Air Balancing and Test Agency Qualifications: 1. Certification by AABC of NEBB for testing, adjusting and balancing of HVAC systems. 2. Corporately and financially independent organization functioning as an unbiased testing authority. 3. Professionally independent of manufacturers, suppliers, and installers of HVAC equipment being tested. 4. Have a proven record of at least five similar projects.
TESTING, ADJUSTING, AND PW/WBG/475883 BALANCING FOR HVAC JANUARY 2014 23 05 93 - 2 COPYRIGHT 2014 CH2M HILL 5. Employer of engineers and technicians regularly engaged in testing, adjusting and balancing of HVAC equipment and systems. PART 2 PRODUCTS 2.01 MATERIALS A. Provide materials, tools, test equipment, computers and instrumentation required to complete the work included. B. Test Hole Plugs: Plug test holes in ducts with plugs made for that purpose and replace any insulation removed to specified conditions. C. Drives for Belt-Driven Fans: 1. Furnish cast iron or flanged steel sheaves. 2. Sheaves and belt combination shall be capable of providing 150 percent of motor horsepower. PART 3 EXECUTION 3.01 GENERAL A. Adjust and balance air and water systems in accordance with standard procedures and recognized practices of the AABC or NEBB. B. Adjust and balance the following systems in the annex and the area of new work on the 3rd floor of CH2: 1. Annex: Perform a full air balance for all inlets and outlets. Perform a water balance as required by the new heat pump, HP-1. 2. 3rd Floor: Perform an air balance for all inlets and outlets in the area of new work. 3.02 ADJUSTING AND BALANCING AIR SIDE A. Preparation: 1. Prior to beginning the Work, perform the following activities: a. Review Shop Drawings and installed system for adequate and accessible balancing devices and test points. b. Recommend to Engineer dampers that need to be added or replaced in order to obtain proper air control. c. Verify proper startup procedures have been completed on the system. d. Verify controls installation is complete and system is in stable operation under automatic control.
PW/WBG/475883 TESTING, ADJUSTING, AND JANUARY 2014 BALANCING FOR HVAC COPYRIGHT 2014 CH2M HILL 23 05 93 - 3 e. Verify test instruments have been calibrated to a recognized standard and are within manufacturers recommended calibration interval before beginning the Work. B. General: 1. When adjustments are made to a portion of a fan system, reread other portions of that same system to determine effects imposed by adjustments. Readjust as necessary. 2. Lock and mark final positions of balancing dampers with permanent felt pen. C. Equipment Data: 1. Collect the following data and included in final report: a. Type of unit. b. Equipment identification number. c. Equipment nameplate data (including manufacturer, model, size, type, and serial number). d. Motor data (frame, hp, volts, FLA rpm, and service factor). e. Sheave manufacturer, size, and bore. f. Belt size and number. g. Sheave centerline distance and adjustment limits. h. Starter and motor overload protection data. i. Include changes made during course of system balancing. D. Fan Systems: 1. Measure fan system performance in accordance with AMCA 203. 2. In each system at least one airpath from fan to final branch duct termination shall have dampers fully open. Achieve final air quantities by adjusting fan speed. 3. Adjust Fan Air Volumes: a. Adjust fan speeds and motor drives for required equipment air volumes, with allowable variation of plus 10 percent minus 0 percent. b. After final adjustments, do not operate motor above nameplate amperage on any phase. c. After final adjustments, do not operate fan above maximum rated speed. d. Perform airflow test readings under simulated or actual conditions of full cooling, full heating, minimum outside air, full outside air and exhaust, and full return air. e. Provide and make drive and belt changes on motors or fans as required to adjust equipment to specified conditions. Drives shall be able to deliver 150 percent of motor horsepower. Provide
TESTING, ADJUSTING, AND PW/WBG/475883 BALANCING FOR HVAC JANUARY 2014 23 05 93 - 4 COPYRIGHT 2014 CH2M HILL written notice to air handling unit manufacturer and Owner if drive or belt changes were made. 4. Adjust outside air dampers, return air dampers, relief air dampers, exhaust air dampers, and motorized louvers for maximum and minimum air requirements. 5. Read and record static pressures at unit inlet and discharge, each filter set, coils, dampers, plenums, and mixing dual-duct or adjustable-volume boxes, on every supply, return, and exhaust fan for each test condition. 6. Read and record motor amperage on all phases for each test condition. E. Air Terminal Devices: 1. Terminal Airflow Calibration: Calibrate and set the flow coefficients in terminal controller units to ensure controller readings are identical to measured values. This shall be a one-point calibration at maximum flow conditions. Record coefficient values. 2. Test each terminal flow device at minimum and maximum flow conditions. Ensure terminal controller is under control at time of each test. 3. If airflow of terminal device is derived from two or more flow streams, the individual air streams shall be measured and recorded independently for each test. 4. In each terminal system at least one airpath from terminal to final duct termination shall have dampers fully open. 5. Adjust air volumes on each terminal to quantity shown, with allowable variation of plus 10 percent minus 5 percent. F. Air Outlets and Inlets: 1. In each system at least one air path from fan to final branch duct termination shall have dampers fully open. 2. Adjust air volumes on supply diffusers and grilles, and on return and exhaust grilles, to the quantity shown, with allowable variation of plus or minus 10 percent. 3. Adjust diffusers and grilles for proper deflection, throw, and coverage. Eliminate drafts and noise where possible. 4. After final adjustments are made secure dampers to prevent movement and mark final positions with permanent felt pen. 3.03 ADJUSTING AND BALANCING WATER SIDE A. Preparation: Prior to beginning the Work, perform the following activities: 1. Review Shop Drawings and installed system for adequate and accessible balancing devices and test ports.
PW/WBG/475883 TESTING, ADJUSTING, AND JANUARY 2014 BALANCING FOR HVAC COPYRIGHT 2014 CH2M HILL 23 05 93 - 5 2. Recommend to Engineer devices needed to be added or replaced in order to obtain proper water control. 3. Verify proper startup procedures have been completed on system. 4. Verify controls installation is complete and system is in stable operation under automatic control. 5. Verify hydronic systems have been filled and are clean. Examine a sample of strainers to ensure cleanliness. 6. Verify manual air vents have been bled and expansion tanks and automatic air vents are functioning. 7. Verify control valves and coil connections are complete and properly installed. B. General: 1. When adjustments are made to a portion of a water system, reread other portions of that same system to determine effects imposed by adjustments. Readjust as necessary. 2. Correctly adjust water flow readings for mixtures other than pure water. 3. Throttling of butterfly and other nonbalancing device valves shall not be allowed. 4. Lock and mark final positions of balancing devices with a centerpunch or permanent felt pen. C. Equipment Data: 1. Collect the following data and include in final report: a. Type of pump. b. Equipment identification number. c. Equipment nameplate data (including manufacturer, model, size, type, impeller size and serial number). d. Pump capacity (flow rate and differential pressure). e. Drive data. f. Motor data (frame, hp, volts, FLA rpm, and service factor). g. Starter and motor overload protection data. h. Include changes made during course of system balancing. D. Terminal Flow Devices: 1. Adjust water systems for required flow rates at each coil, connection, and terminal device. 2. Provide proper flow through individual fin tube sections, evaporator and condenser circuits, each boiler loop, each pump, and recirculation loops. 3. Measure and adjust flow through valves and valve bypass lines. 4. Record and mark final position of balancing cocks, valves, and operators with a permanent felt pen or centerpunch.
TESTING, ADJUSTING, AND PW/WBG/475883 BALANCING FOR HVAC JANUARY 2014 23 05 93 - 6 COPYRIGHT 2014 CH2M HILL 5. Read and record differential pressures across coils, control valves, chiller bundles, boilers, and heat exchanges. E. Tolerances: 1. Heating Water Flow Rate: Plus 10 percent to minus 10 percent. 2. Chilled Water Flow Rate: Plus 10 percent to minus 0 percent. 3. Condenser Water Flow Rate: Plus 10 percent to minus 10 percent. 3.04 FIELD QUALITY CONTROL A. Performance Testing: 1. Electric Heating Coil Testing: a. Adjust system as required to achieve full output from coil. b. Read and record amperages and voltages for all phases. 2. Heating or Sensible Cooling Coil Testing: a. Adjust system as required to achieve design flow conditions for both air and water sides of coil. b. Measure and record airflow rate, water flow rate, entering air temperature, entering water temperature, leaving air temperature and leaving water temperature. 3. Cooling or Dehumidification Coil Testing: a. Adjust system as required to achieve design flow conditions for both air and water sides of coil. b. Measure and record airflow rate, water flow rate, entering air dry bulb and wet bulb temperatures, entering water temperature, leaving air dry bulb and wet bulb temperatures and leaving water temperature. B. Balancing Log Report Requirements: 1. Include narrative description for each system explaining TAB methodology and assumptions used. Clearly identify test conditions for tests performed. Include control setpoint. 2. Log and record operational information from every test for each system, as necessary to accomplish services described. 3. Include equipment data for units tested. 4. Include reduced set of HVAC Drawings or system schematic diagrams with each element uniquely identified and indexed to balance log. 5. Indicate recorded site values, and velocity and mass correction factors used to provide equivalent standard air quantities. 6. Include separate section in log, if necessary, describing operating difficulties in air or water systems that could not be eliminated by specified procedures. Identify these problems by system and location within building; include outline or summary of condition and its effect
PW/WBG/475883 TESTING, ADJUSTING, AND JANUARY 2014 BALANCING FOR HVAC COPYRIGHT 2014 CH2M HILL 23 05 93 - 7 on building, and describe corrective actions attempted and recommended. C. Quality Control Verification: 1. After adjustments have been completed and balance logs submitted, balancing and testing agency shall be available to demonstrate the following: a. Air and water balancing procedures. b. Perform spot tests on a maximum of 20 percent of total diffusers and grilles, on two air handling fan devices per building, and on 10 percent of total water balance fittings, with measuring equipment used in original tests, at random points selected by Engineer. c. Results of these spot tests shall agree with balance logs within plus or minus 10 percent. Where this accuracy cannot be verified, rebalance portions of system as requested by Engineer. d. At completion of rebalance procedures, perform another spot test if required to verify results. END OF SECTION
PW/WBG/475883 HVAC INSULATION JANUARY 2014 23 07 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 23 07 00 HVAC INSULATION PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. American Society of Heating, Refrigerating & Air-Conditioning Engineers Inc. (ASHRAE): 90.1, Energy Standard for Buildings Except Low-Rise Residential Buildings. 2. ASTM International (ASTM): a. B209, Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate. b. C547, Standard Specification for Mineral Fiber Pipe Insulation. c. C553, Standard Specification for Mineral Fiber Blanket Thermal Insulation for Commercial and Industrial Applications. d. C1071, Standard Specification for Fibrous Glass Duct Lining Insulation (Thermal and Sound Absorbing Material). e. C1139, Standard Specification for Fibrous Glass Thermal Insulation for Sound Absorbing Blanket and Board for Military Applications. f. E84, Standard Test Method for Surface Burning Characteristics of Building Materials. g. G21, Standard Practice for Determining Resistance of Synthetic Polymeric Materials to Fungi. h. G22, Standard Practice for Determining Resistance of Plastics to Bacteria. 3. Association of the Nonwoven Fabric Industry (INDA). IST 80.6, Water Resistance (Hydrostatic Pressure). 4. National Fire Protection Association (NFPA): a. 90A, Standard for the Installation of Air Conditioning and Ventilating Systems. b. 255, Standard Method of Test of Surface Burning Characteristics of Building Materials. c. 259, Standard Test Method for Potential Heat of Building Materials. 5. Underwriters Laboratories, Inc. (UL). 1.02 DEFINITIONS A. Cold Air Ductwork: Designed to convey mechanically cooled air or return ducts in such systems.
HVAC INSULATION PW/WBG/475883 23 07 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Warm Air Ductwork: Designed to convey mechanically heated air or return ducts in such systems. 1.03 SUBMITTALS A. Action Submittals: Product description, list of materials and thickness for each service or equipment scheduled, locations, and manufacturers installation instructions. B. Informational Submittals: Proof of compliance for test of products for fire rating, corrosiveness, and compressive strength. 1.04 QUALITY ASSURANCE A. Materials furnished under this Specification shall be standard, cataloged products, new and commercially available, suitable for service requiring high performance and reliability with low maintenance, and free from all defects. B. Provide materials by firms engaged in the manufacture of insulation products of the types and characteristics specified herein, whose products have been in use for not less than 5 years. C. UL listing or satisfactory certified test report from an approved testing laboratory is required to indicate fire hazard ratings for materials proposed for use do not exceed those specified. 1.05 DELIVERY, STORAGE, AND HANDLING A. Manufacturers Stamp or Label: 1. Every package or standard container of insulation, jackets, cements, adhesives and coatings delivered to Project Site for use must have manufacturers stamp or label attached, giving name of manufacturer, brand, and description of material. 2. Insulation packages and containers shall be marked asbestos-free. PART 2 PRODUCTS 2.01 GENERAL A. Insulation exterior shall be cleanable, grease-resistant, nonflaking, and nonpeeling. B. Insulation shall conform to referenced publications and specified temperature ranges and densities in pounds per cubic foot.
PW/WBG/475883 HVAC INSULATION JANUARY 2014 23 07 00 - 3 COPYRIGHT 2014 CH2M HILL C. Insulation for fittings, flanges, and valves shall be premolded, precut, or job- fabricated insulation of same thickness and conductivity as used on adjacent piping. D. Fire Resistance: 1. Insulation, adhesives, vapor barrier materials and other accessories, except as specified herein, shall be noncombustible. 2. Use no fugitive or corrosive treatments to impart flame resistance. 3. Flame proofing treatments subject to deterioration resulting from the effects of moisture or high humidity are not acceptable. 4. Materials including facings, mastics, and adhesives, shall have fire hazard rating not to exceed 25 for flame spread without evidence of continued progressive combustion, and 50 for smoke, developed as per tests conducted in accordance with ASTM E84 (NFPA 255) methods. E. Materials exempt from fire-resistant rating: 1. Nylon anchors. 2. Treated wood inserts. F. Materials exempt from fire-resistant rating when installed in outside locations, buried, or encased in concrete: 1. Polyurethane insulation. 2. PVC casing. 3. Fiberglass-reinforced plastic casing. 2.02 PIPE INSULATION A. Type P1Fiberglass (ASTM C547, Type 1 (Minus 20 Degrees F to 500 Degrees F): 1. Fiberglass, UL-rated, preformed, sectional rigid, minimum 4 pounds per cubic foot (pcf) density, K factor 0.23 maximum at 75 degrees F mean, with factory-applied all-service jacket (ASJ) composed of reinforced kraft paper and aluminum foil laminate. Jacket shall have self-sealing lap to facilitate closing longitudinal and end joints. 2. Manufacturers and Products: a. CertainTeed; Preformed Pipe Insulation. b. Johns Manville; Micro-Lok AP-T. c. Owens/Corning; Fiberglas Pipe Insulation. d. Knauf; Crown Pipe Insulation.
HVAC INSULATION PW/WBG/475883 23 07 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Type P3Elastomeric (ASTM C534, Minus 40 Degrees F to 220 Degrees F): 1. Flexible, closed cell elastomeric. 2. Nominal 6 pcf density, K factor 0.27 maximum at 75 degrees F mean. 3. Water vapor transmission 0.1 perm-inch, or less. 4. Manufacturers and Products: a. Armacell; AP Armaflex. b. Nomaco; K-Flex LS. c. Rubatex; R-180-FS. 2.03 DUCT INSULATION A. Type D1Blanket (ASTM C553, Type 1, Class B3): 1. Fiberglass, nominal 1 pcf density blanket, K factor 0.31 maximum at 75 degrees F mean, with factory-applied FSK (foil-scrim-kraft) vapor barrier jacket, for temperatures to 250 degrees F. 2. Manufacturers and Products: a. CertainTeed; Duct Wrap. b. Johns Manville; Microlite. c. Owens/Corning Fiberglass; Soft R. d. Knauf; Ductwrap. B. Type D2Board: Not to be used on this Project. Use only galvanized steel ductwork. C. Type D3Liner (ASTM C1071, Type 1): 1. Fiberglass, nominal 1.5 pcf density liner, K factor 0.25 maximum at 75 degrees F mean, black composite coated surface exposed to airstream to prevent erosion of glass fibers, for temperatures to 250 degrees F. 2. Liquid water repellency rating not less than 4 when tested in accordance with INDA IST 80.6. 3. Potential heat value not exceeding 3,500 Btu/lb when tested in accordance with NFPA 259 and meeting the classification of Limited Combustible as defined by NFPA 90A. 4. Maximum rated velocity not less than 6,000 fpm when tested in accordance with ASTM C1071. 5. Resistant to microbial growth using a no growth criteria when tested in accordance with ASTM C1139, ASTM G21, and ASTM G22. 6. Manufacturers and Products: a. CertainTeed; Toughgard. b. Johns Manville; Linacoustic (rectangular), Spinacoustic (Round). c. Knauf; Acoustic Duct Liner.
PW/WBG/475883 HVAC INSULATION JANUARY 2014 23 07 00 - 5 COPYRIGHT 2014 CH2M HILL 2.04 INSULATION FINISH SYSTEMS A. Type F2Paint: 1. Acrylic latex paint, white, and suitable for outdoor use. 2. Manufacturers and Products: a. Armstrong; WB Armaflex finish. b. Rubatex; 374, white finish. PART 3 EXECUTION 3.01 APPLICATION OF PIPING INSULATION A. Install insulation products in accordance with manufacturers written instructions, and in accordance with recognized industry practices. B. Apply insulation over clean, finish painted, and dry surfaces. C. Install insulation after piping system has been pressure tested and leaks corrected. D. Use insulating cements, lagging adhesives, and weatherproof mastics recommended by insulation manufacturer. E. Install insulation materials with smooth and even surfaces. Insulate each continuous run of piping with full-length units of insulation, with a single cut piece to complete the run. Do not use cut pieces of scraps abutting each other. F. Butt insulation joints firmly together to ensure a complete and tight fit over surfaces to be covered. G. Maintain integrity of vapor-barrier jackets on pipe insulation, and protect to prevent puncture or other damage. Seal open ends of insulation with mastic. Sectionally seal all butt ends of chilled water and condensate drain piping insulation at fittings with white vapor barrier coating. H. Cover valves, flanges, fittings, and similar items in each piping system with equivalent thickness and composition of insulation as applied to adjoining pipe run. Install factory molded, precut or job-fabricated units. Finish cold pipe fittings with white vapor barrier coating and hot piping with white vinyl acrylic mastic, both reinforced with glass cloth. I. Extend piping insulation without interruption through walls, floors, and similar piping penetrations, except where otherwise indicated. J. Install protective metal shields and foamglass inserts where pipe hangers bear on outside of insulation.
HVAC INSULATION PW/WBG/475883 23 07 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL K. Insulation on piping that is to be heat traced shall be installed after installation of heat tape. L. Insulate valve bodies, flanges, and pipe couplings. M. Insulate and vapor seal hangers, supports, anchors, and other piping appurtenances that are secured directly to cold surfaces. N. Do not insulate flexible pipe couplings and expansion joints. O. Do not allow insulation to cover nameplates or code inspection stamps. P. Install removable insulation sections on devices that require access for maintenance of equipment or removal, such as unions and strainer end plates. Q. Connection to Existing Piping: Cut back existing insulation to remove portion damaged by piping revisions. Install new insulation. R. Cold Surfaces: Provide continuous vapor seal on insulation on cold surfaces where vapor barrier jackets are used. S. Placement: 1. Slip insulation on pipe or tubing before assembly, when practical, to avoid longitudinal seams. 2. Insulate valves and fittings with sleeved or cut pieces of same material. 3. Seal and tape joints. T. Insulation at Hangers and Supports: Install under piping, centered at each hanger or support. U. Vapor Barrier: 1. Provide continuous vapor barrier at joints between rigid insulation and pipe insulation. 2. Install vapor barrier jackets with pipe hangers and supports outside jacket. 3. Do not use staples and screws to secure vapor sealed system components. 3.02 INSTALLATION OF DUCTWORK INSULATION A. General: Install insulation products in accordance with the manufacturers written instructions and in accordance with recognized industry practices. B. Install insulation materials with smooth and even surfaces.
PW/WBG/475883 HVAC INSULATION JANUARY 2014 23 07 00 - 7 COPYRIGHT 2014 CH2M HILL C. Clean and dry ductwork prior to insulation. Butt insulation joints firmly together to ensure complete and tight fit over surfaces to be covered. D. Maintain integrity of vapor-barrier on ductwork insulation and protect it to prevent puncture and other damage. Tape all punctures. E. Seal longitudinal and circumferential joints with FSK tape, and finish with fiberglass mesh fabric embedded in vapor barrier mastic. F. Extend ductwork insulation without interruption through walls, floors, and similar ductwork penetrations, except where otherwise indicated. G. Except as otherwise indicated, omit insulation on ductwork where internal insulation or sound absorbing linings have been installed. H. Refer to Section 23 31 13, Metal Ducts and Accessories, for installation of internal duct liner. 3.03 INSTALLATION OF EQUIPMENT INSULATION A. Application Requirements: Insulate where external surface temperature of equipment is below ambient temperature in the space, including surfaces that have a recognized possibility for condensation. B. Install equipment thermal insulation products in accordance with manufacturers written instructions and in compliance with recognized industry practices to ensure that insulation serves intended purpose. C. Install insulation materials with smooth and even surfaces and on clear and dry surfaces. Redo poorly fitted joints. Do not use mastic or joint sealer as filler for gaping joints and excessive voids resulting from poor workmanship. D. Maintain integrity of vapor-barrier on equipment insulation and protect it to prevent puncture and other damage. E. Provide removable insulation sections to cover parts of equipment that must be opened periodically for maintenance; include metal vessel covers, fasteners, flanges, frames, and accessories. F. Replace damaged insulation that cannot be repaired satisfactorily, including units with vapor barrier damage and moisture-saturated units. G. Avoid using scrap pieces of insulation where larger sheets will fit.
HVAC INSULATION PW/WBG/475883 23 07 00 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3.04 INSTALLATION OF INSULATION FINISH SYSTEMS A. Use a continuous friction type joint to hold jacket in-place, providing positive weatherproof seal over entire length of jacket. B. Secure circumferential joints with preformed snap straps containing weatherproof sealant. C. On exterior piping, apply coating over insulation and vapor barrier to prevent damage when aluminum fitting covers are installed. D. Do not use screws or rivets to fasten the fitting covers. E. Install removable prefabricated aluminum covers on exterior flanges and unions. F. Caulk and seal all exterior joints to make watertight. 3.05 PIPING INSULATION REQUIREMENTS A. Heating Hot Water: 1. Type P1, fiberglass. 2. 1-1/2-inch thickness for pipe sizes up to 4 inches. 3. 2-inch thickness for pipe sizes over 4 inches. B. Condensate Drain: 1. Type P3, elastomeric. 2. 1/2-inch thickness for pipe sizes up to 2-5/8 inches ID. 3. 3/4-inch thickness for pipe sizes over 2-5/8 inches ID. 3.06 DUCTWORK INSULATION REQUIREMENTS A. Mechanically Cooled and Heated Supply and Return Air; (Concealed): 1. Type D1, blanket. 2. 2-inch thickness. B. Mechanically Cooled and Heated Supply and Return Air, and Outside Air (Exposed to View): 1. Type D2, board. 2. 1-1/2-inch thickness.
PW/WBG/475883 HVAC INSULATION JANUARY 2014 23 07 00 - 9 COPYRIGHT 2014 CH2M HILL C. Mechanically Cooled and Heated Supply and Return Air; (Within 30 Feet of Air Handling Unit): 1. Type D3, liner. 2. 1-1/2-inch thickness. D. Mechanically Cooled and Heated Supply and Return Air, and Outside Air (run in attic with ceiling insulation): Increase specified insulation thickness by 1/2 inch. E. Mechanically Cooled and Heated Supply Air, Return Air, and Outside Air (outdoors): 1. Type D3, liner. 2. 2-inch thickness. F. Outside Air Intake: 1. Type D1, blanket. 2. 1-1/2-inch thickness. G. Mechanically Cooled and Heated Supply Air (within 10 feet of fan-powered terminal unit discharge): 1. Type D3, liner. 2. 1-inch thickness. H. Sheetmetal Plenums: 1. Type D3, liner. 2. 1-inch thickness. I. Transfer Air: 1. Type D3, liner. 2. 1/2-inch thickness. J. Air Distribution Devices: Refer to Section 23 37 00, Air Outlets and Inlets, for requirements. 3.07 INSULATION FINISH REQUIREMENTS A. Piping, Duct, and Equipment Insulation (Concealed Areas): Factory finish. B. Ductwork Insulation (Exposed to View, Indoors): Factory finish.
HVAC INSULATION PW/WBG/475883 23 07 00 - 10 JANUARY 2014 COPYRIGHT 2014 CH2M HILL C. Equipment Insulation (Exposed to View, Indoors): Type F2, paint (for use with Type P3, elastomeric). D. Piping Insulation (Outdoors): 1. Type F2, paint (for use with Type P3, elastomeric). 2. Type F3, aluminum. E. Ductwork Insulation (Outdoors): Type F4, ceramic. F. Apply coating of insulating cement where needed to obtain smooth and continuous appearance. 3.08 FIELD QUALITY CONTROL A. Test factory-applied materials assembled. Field-applied materials may be tested individually. END OF SECTION
PW/WBG/475883 METAL DUCTS AND ACCESSORIES JANUARY 2014 23 31 13 - 1 COPYRIGHT 2014 CH2M HILL SECTION 23 31 13 METAL DUCTS AND ACCESSORIES PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. Air Movement and Control Association (AMCA): 500, Test Methods for Louvers, Dampers and Shutters. 2. American Society of Heating, Refrigerating, and Air Conditioning Engineers (ASHRAE) Handbook. 3. American Society of Mechanical Engineers (ASME): A13.1, Scheme for the Identification of Piping Systems. 4. Association of the Nonwoven Fabrics Industry (INDA): IST 80.6, Water Resistance (Hydrostatic Pressure). 5. ASTM International (ASTM): a. A36/A36M, Standard Specification for Carbon Structural Steel. b. A90/A90M, Standard Test Method for Weight (Mass) of Coating on Iron and Steel Articles with Zinc or Zinc-Alloy Coatings. c. A480/A480M, Standard Specification for General Requirements for Flat-Rolled Stainless and Heat-Resisting Steel Plate, Sheet and Strip. d. A568/A568M, Standard Specification for Steel, Sheet, Carbon, Structural, and High-Strength, Low-Alloy, Hot-Rolled and Cold- Rolled, General Requirements for. e. A653/A653M, Standard Specifications for Steel Sheet, Zinc- Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process. f. A700, Standard Practices for Packaging, Marking, and Loading Methods for Steel Products for Shipment. g. A924/A924M, Specification for General Requirements for Sheet Steel, Metallic-Coated by the Hot-Dip Process. h. A1008/A1008M, Standard Specification for Steel, Sheet, Cold- Rolled, Carbon, Structural, High-Strength Low-Alloy, High- Strength Low-Alloy with Improved Formability, Solution Hardened, and Bake Hardenable. i. A1011/A1011M, Standard Specification for Steel, Sheet and Strip, Hot-Rolled, Carbon, Structural, High- Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, and Ultra- High Strength. j. C423, Standard Test Method for Sound Absorption and Sound Absorption Coefficients by the Reverberation Room Method.
METAL DUCTS AND ACCESSORIES PW/WBG/475883 23 31 13 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL k. C916, Standard Specification for Adhesives for Duct Thermal Insulation. l. C1071, Standard Specification for Fibrous Glass Duct Lining Insulation (Thermal and Sound Absorbing Material). m. C1139, Standard Specification for Fibrous Glass Thermal Insulation for Sound Absorbing Blanket and Board for Military Applications. n. E84, Standard Test Method for Surface Burning Characteristics of Building Materials. o. E96/E96M, Standard Test Methods for Water Vapor Transmission of Materials. 6. National Air Duct Cleaners Association (NADCA): General Specifications for the Cleaning of Commercial Heating, Ventilation and Air Conditioning Systems. 7. National Fire Protection Association (NFPA): a. 90A, Standard for the Installation of Air-Conditioning and Ventilating Systems. b. 90B Standard for the Installation of Warm Air Heating and Air- Conditioning Systems. c. 96, Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations. d. 255, Standard Method of Test of Surface Burning Characteristics of Building Materials. e. 259, Standard Test Method for Potential Heat of Building Materials. f. 701, Standard Methods of Fire Tests for Flame Propagation of Textiles and Films. 8. Sheet Metal and Air Conditioning Contractors National Association (SMACNA): a. Duct Construction Standards. b. Guidelines for Seismic Restraints of Mechanical Systems. c. Fibrous Glass Duct Construction Standards. d. Fire, Smoke, and Radiation Damper Installation Guide for HVAC Systems. 9. Underwriters Laboratories Inc. (UL): a. 181, Standard for Safety Factory-Made Air Ducts and Connectors. b. 214, Standard for Tests for Flame-Propagation of Fabrics and Films. c. 555, Standard for Safety Fire Dampers. d. 555S, Standard for Safety Smoke Dampers.
PW/WBG/475883 METAL DUCTS AND ACCESSORIES JANUARY 2014 23 31 13 - 3 COPYRIGHT 2014 CH2M HILL 1.02 DEFINITIONS A. The following is a list of abbreviations which may be used in this Section: 1. CFM: cubic feet per minute. 2. FPM: feet per minute. 3. PCF: pounds per cubic foot. 4. WC: water column. B. Sealing Requirements: For the purpose of duct systems sealing requirements specified in this Section, the following definitions apply: 1. Seams: Joining of two longitudinally (in direction of airflow) oriented edges of duct surface material occurring between two joints. All other duct surface connections made on perimeter are deemed to be joints. 2. Joints, duct surface connections including: a. Girth joints. b. Branch and subbranch intersections. c. Duct collar tap-ins. d. Fitting subsections. e. Louver and air terminal connections to ducts. f. Access door, and access panel frames and jambs. g. Duct, plenum, and casing abutments to building structures. 1.03 SUBMITTALS A. Action Submittals: 1. Product Data: a. Rectangular, Rigid Round, and Oval Ductwork: 1) Schedules of duct systems, materials, joints, sealing, gage and reinforcement. 2) SMACNA Figure Numbers for each shop fabricated item. 3) Reinforcing details and spacing. 4) Seam and joint construction details. 5) Hangers and supports, including methods for building attachment, vibration isolation, and duct attachment. b. Ductwork Accessories: 1) Manufacturers product data including catalog sheets, diagrams, standard schematic drawings, installation instructions and details, details of materials, construction, dimensions of individual components, and finishes, including the following items: a) Fittings and volume control damper installation (both manual and automatic) details. b) Duct liner.
METAL DUCTS AND ACCESSORIES PW/WBG/475883 23 31 13 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL c) Sealing materials. d) Dampers; include leakage, pressure drop, and maximum back pressure data. e) Duct-mounted access panels and doors. f) Flexible ducts. g) Sheet metal fasteners. 1.04 QUALITY ASSURANCE A. Industry Standards: 1. Unless otherwise indicated or specified, sheet metal ductwork shall be constructed and installed in accordance with SMACNA Duct Construction Standards relevant to ductwork system being provided. These standards are herein referenced as the SMACNA Manual, unless otherwise indicated. 2. Comply with ASHRAE Fundamentals Handbook recommendations, except as otherwise indicated. 3. NFPA Compliance: NFPA 90A and NFPA 90B. B. Manufacturers: Firms regularly engaged in manufacture of ductwork products of types, materials, and sizes required, whose products have been satisfactorily used in similar service for not less than 5 years. C. Suppliers of duct and fitting components shall provide on request the following information: 1. Laboratory performance data for duct, including leakage rate, bursting strength, collapse strength, seam strength, and pressure loss. 2. Laboratory performance data for fittings, including zero-length dynamic losses. D. Installer shall be a firm with at least 3 years experience of successful installation on ductwork systems similar to that required for this Project. E. Changes or alterations to layout or configuration of duct system shall be: 1. Specifically approved in writing by Engineer. 2. Proposed layout shall provide original design results, without increasing system total pressure. 1.05 DELIVERY, STORAGE, AND HANDLING A. Protect ductwork from dirt, water, and debris. During storage on Job Site, keep ends of ductwork covered to prevent foreign objects and water from entering ductwork.
PW/WBG/475883 METAL DUCTS AND ACCESSORIES JANUARY 2014 23 31 13 - 5 COPYRIGHT 2014 CH2M HILL B. If fabricated sound-lined ductwork or ductboard gets wet during installation, remove and dispose of ductwork from the Site. C. Deliver sealant materials to Site in original unopened containers labeled with manufacturer, product name and designation, color, expiration period for use, pot life, curing time, and mixing instructions for multi-component materials. D. Store and handle sealant materials in compliance with manufacturers recommendations to prevent deterioration or damage due to moisture, high or low temperatures, contaminants, or other causes. E. Deliver and store stainless steel sheets with mill-applied adhesive protective paper, maintained through fabrication and installation. PART 2 PRODUCTS 2.01 SCHEDULES A. Ductwork Schedule: Refer to Article Supplement. 2.02 GENERAL A. Specified components of this ductwork system, including facings, mastics, and adhesives, shall have fire hazard rating not to exceed 25 for flame spread without evidence of continued progressive combustion, and 50 for smoke developed, as per test conducted in accordance with ASTM E84 and NFPA 255 methods. B. Internally Lined Ductwork: Duct sizes indicated for internally lined ducts are the clear inside dimensions, and shall be increased in both dimensions by twice the thickness of the liner. C. Ductwork thinner than 26-gauge will not be allowed. D. Ductwork Interior Surfaces: 1. Smooth. 2. No sheet metal parts, tabs, angles, or other items may project into air ducts, unless otherwise specified. 3. Seams and joints shall be external. 4. For ductwork that is required to be reinforced, use only external reinforcing. 2.03 SHEET METAL MATERIALS A. Construct metal duct systems from materials as indicated in Article Supplement, Ductwork Schedule.
METAL DUCTS AND ACCESSORIES PW/WBG/475883 23 31 13 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Where no specific ductwork materials are indicated in Specifications or on Drawings, galvanized steel sheet metal shall be basis of Contract. C. Galvanized Steel Ductwork: 1. Comply with ASTM A653/A653M and ASTM A924/924M. 2. Product Name: Steel Sheet, Zinc Coated (Galvanized Steel). 3. Sheet Designation: CS Type B. 4. Applicable Specification: ASTM A653/A653M. 5. (Zinc) Coating Designation: G90. 6. Coating designation in accordance with Test Method A, ASTM A90/A90M and ASTM A924/A924M. 7. Provide mill-phosphatized finish for ducts exposed to view and for ducts scheduled to be painted. 8. Provide sheet metal packaged and marked as specified in ASTM A700. 2.04 DUCT SEALING MATERIALS A. General: The term sealant used here is not limited to materials of adhesive or mastic nature, but also includes tapes and combinations of open weave fabric strips and mastics. B. Adhesives, Cements, Sealant, and Installation Accessories: As recommended by duct manufacturer for application. 2.05 DUCTWORK FASTENERS A. General: 1. Rivets, bolts, or sheet metal screws. 2. Ductwork fasteners shall be same metal as duct being supported, unless otherwise noted. B. Self-Drilling Screws: 1. Galvanized Steel Ductwork System: Sheet metal screws shall be hex washer head (HWH) TEKS self-drilling type, formed from heat- treated carbon steel with zinc electroplated finish. 2.06 DUCTWORK PRESSURE CLASS A. Construct duct systems to pressure classifications indicated in Article Supplement, Ductwork Schedule.
PW/WBG/475883 METAL DUCTS AND ACCESSORIES JANUARY 2014 23 31 13 - 7 COPYRIGHT 2014 CH2M HILL 2.07 RECTANGULAR DUCTWORK A. Fabricate rectangular ducts in accordance with SMACNA HVAC Duct Construction Standards, Metal and Flexible, unless specified otherwise. B. Crossbreaking or Cross Beading: Crossbreak or bead duct sides that are 19 inches and larger and are 20-gauge or less, with more than 10 square feet of unbraced panel area, as indicated in SMACNA Manual, unless they are lined or are externally insulated. 2.08 RECTANGULAR DUCTWORK FITTINGS A. Fabricate elbows, transitions, offsets, branch connections, and other duct construction in accordance with SMACNA HVAC Duct Construction Standards, Metal and Flexible. B. Elbows: 1. Fit square-turn elbows with vane side rails. 2. Shop fabricate double-blade turning vanes of same material as ductwork. 3. Fabricate with equal inlet and outlet. 4. Rectangular radius elbows with inside radius of 3/4 of duct width in direction of turn. 2.09 RECTANGULAR DUCTWORK INSULATION LINER A. Location: Provide ductwork with internal insulation liner where indicated on Drawings or in Article Supplement, Ductwork Schedule. B. Material: 1. Fiberglass, nominal 1.5 pcf density liner, K factor 0.25 maximum at 75 degrees F mean. 2. Black composite coating on surface exposed to airstream to prevent erosion of glass fibers, for temperatures to 250 degrees F. 3. Liquid water repellency rating not less than 4.0 when tested in accordance with INDA IST 80.6. 4. Potential heat value not exceeding 3,500 Btu per hour per pound when tested in accordance with NFPA 259 and meeting classification of Limited Combustible as defined by NFPA 90A. 5. Maximum rated velocity not less than 6,000 fpm when tested in accordance with ASTM C1071. 6. Resistant to microbial growth using a no growth criteria when tested in accordance with ASTM C1139.
METAL DUCTS AND ACCESSORIES PW/WBG/475883 23 31 13 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 7. Manufacturers and Products: a. CertainTeed; Toughgard. b. JohnsManville; Linacoustic RC. c. Knauf; Duct Liner M. C. Thickness: Minimum 1 inch or as indicated on Drawings or Article Supplement, Ductwork Schedule. D. Liner Adhesive: In accordance with NFPA 90A and ASTM C916. E. Mechanical Fasteners: 1. Same material as ductwork, suitable for adhesive attachment, mechanical attachment, or welding attachment to duct. 2. Provide fasteners that do not damage liner when applied as recommended by manufacturer, that do not cause leakage in duct, and will indefinitely sustain 50-pound tensile dead load test perpendicular to duct wall. 3. Fastener Pin Length: As required for thickness of insulation and without projecting more than 1/8 inch into airstream. 4. Adhesive for Attachment of Mechanical Fasteners: In accordance with Fire Hazard Classification of duct liner system. F. Liner Application: 1. Ductwork liner shall be applied at time of ductwork manufacture in an approved sheet metal workshop. 2. Adhere single layer of indicated thickness of duct liner with 90 percent coverage of adhesive at liner contact surface area. Multiple layers of insulation to achieve indicated thickness is prohibited. 3. Apply coat of adhesive to liner facing in direction of airflow not receiving metal nosing. 4. Butt transverse joints without gaps and coat joint with adhesive. 5. Fold and compress liner in corners of rectangular ducts or cut and fit to assure butted edge overlapping. 6. Longitudinal Joints: a. Shall not occur except at corners of ducts, unless size of duct and standard liner product dimensions make longitudinal joints necessary. b. Apply adhesive coating on longitudinal seams in ducts exceeding 2,500 fpm air velocity. 7. Secure liner with mechanical fasteners 4 inches from corners and at intervals not exceeding 12 inches transversely around perimeter, at 3 inches from transverse joints, and at intervals not exceeding 18 inches longitudinally.
PW/WBG/475883 METAL DUCTS AND ACCESSORIES JANUARY 2014 23 31 13 - 9 COPYRIGHT 2014 CH2M HILL 8. Secure transversely oriented liner edges facing airstream with metal nosing that are either channel or Z profile or are integrally formed from duct wall at the following locations: a. Fan discharge. b. Intervals of lined duct preceding unlined duct. c. Upstream edges of transverse joints in ducts. 9. Seal insulation edges. 10. Repair abrasions or tears with mastic. 2.10 RIGID ROUND DUCTWORK A. Construct rigid round ducts in accordance with SMACNA HVAC Duct Construction Standards, Metal and Flexible, unless specified otherwise. B. Basic Round Diameter: As used in this Article, is inside diameter of size of round duct. C. Where space limitations prevent use of round duct or where shown on Drawings, provide ductwork of flat oval construction hydraulically equivalent to round ductwork. D. Fabricate round ducts with spiral seam construction, except where diameters exceed 72 inches. Fabricate ducts having diameters greater than 72 inches with longitudinal butt-welded seams. E. Snaplock seams may only be used for duct systems of pressure classification less than 2-inch WC and downstream of VAV boxes. 2.11 RIGID ROUND DUCTWORK FITTINGS A. Construct rigid round ductwork fittings in accordance with SMACNA HVAC Duct Construction Standards, Metal and Flexible, unless otherwise specified. B. 90-Degree Tees, Laterals, and Conical Tees: Fabricate to conform to SMACNA manual with metal thicknesses specified for longitudinal seam straight duct. C. Diverging Flow Fittings: Fabricate with a reduced entrance to branch taps with no excess material projecting from body onto branch tap entrance. D. Elbows: 1. Fabricate in stamped (die-formed), pleated, or segmented (gored) construction 1.5 times elbow diameter. Two piece segment elbows are not allowed, except with turning vanes. 2. Segmented Elbows: Fabricate with welded construction.
METAL DUCTS AND ACCESSORIES PW/WBG/475883 23 31 13 - 10 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3. Round Elbows 8 Inches and Smaller: a. Stamped elbows for 45- and 90-degree elbows and pleated elbows for 30, 45, 60, and 90 degrees configuration. b. Fabricate nonstandard bend angle configurations or nonstandard sized (for example, 3-1/2 inches and 4-1/2 inches) elbows with segmented construction. 4. Round Elbows 9 Inches Through 14 Inches: a. Segmented or pleated elbows for 30, 45, 60, and 90 degrees. b. Fabricate nonstandard bend angle configurations or nonstandard sized (for example, 9-1/2 inches and 10-1/2 inches) elbows with segmented construction. 2.12 ROUND DUCTWORK BRANCH CONNECTIONS A. Branch duct connections (taps) to round duct mains shall be made using factory fabricated fittings. 2.13 INSULATED FLEXIBLE DUCT A. Fabricate in accordance with: 1. UL 181, Class 1. 2. NFPA 90A and NFPA 90B. B. Construction: 1. Outer Jacket: Fire retardant reinforced metalized vapor barrier jacket with reinforced cross-hatched scrim having a permeance of not greater than 0.1 perm when tested in accordance with ASTM E96/E96M, Procedure A. 2. Inner Liner: Tri-laminate of aluminum foil, fiberglass, and aluminized polyester. 3. Reinforcing: Galvanized steel wire helix, mechanically locked to and encapsulated by inner liner fabric. 4. Insulation: a. Factory insulated with fiberglass insulation. b. R-value: 6.0 minimum at a mean temperature of 75 degrees F. 5. Internal Working Pressure: Rating shall be minimum 4-inch WC positive and 5-inch WC negative, with bursting pressure of at least 2-1/2 times working pressure. 6. Air Velocity Rating: 4,000 fpm, minimum. C. Environment: Suitable for continuous operation at temperature range of minus 20 degrees F to plus 200 degrees F.
PW/WBG/475883 METAL DUCTS AND ACCESSORIES JANUARY 2014 23 31 13 - 11 COPYRIGHT 2014 CH2M HILL D. Manufacturers and Products: 1. Flex-Master; Type 5M. 2. Thermaflex; Type M-KC. 3. Hart & Cooley; Type F216. 2.14 HIGH TEMPERATURE FLEXIBLE DUCTWORK A. Metal flexible ductwork for high heat applications. B. Fully interlocked, stainless steel, 0.012-inch thickness. C. Manufacturer and Product: Flexonics; RT-6. 2.15 DUCTWORK HANGERS AND SUPPORTS A. General: 1. Attachments, hangers, and supports for ductwork shall be in accordance with SMACNA Manual referenced for type of duct system being installed. 2. Duct hanging system shall be composed of three elements; upper attachment to building, hanger itself, and lower attachment to duct. 3. Wire hangers are not acceptable. 4. Hanger Spacing: a. Ducts Up to 60 inches in Largest Dimension: 10 feet, maximum. b. Ducts Over 61 inches in Largest Dimension: 8 feet, maximum. B. Construction Materials: Supporting devices including, but not limited to, angles used for support and bracing, baseplates, rods, hangers, straps, screws, bolts shall be as follows: 1. Galvanized Steel Ductwork: a. Indoors: Carbon steel, zinc electroplated. b. Outdoors: Carbon steel, hot-dipped galvanized after fabrication. C. Building Attachments: 1. Concrete inserts, powder-actuated fasteners, or structural steel fasteners appropriate for building materials. 2. Do not use powder-actuated concrete fasteners for lightweight aggregate concrete or for slabs less than 4 inches thick. 3. Upper Attachment (Concrete): a. Drive pin fastener and expansion nail anchor may be used for ducts up to 18-inch maximum dimension.
METAL DUCTS AND ACCESSORIES PW/WBG/475883 23 31 13 - 12 JANUARY 2014 COPYRIGHT 2014 CH2M HILL b. Threaded stud fastener may be used for ducts up to 36-inch maximum dimension. c. Concrete attachments shall be made of steel. D. Duct Fasteners: Sheet metal screws, blind rivets, or self-tapping metal screws; compatible with duct materials and conforming to requirements of Article Ductwork Fasteners. E. Trapeze and Riser Supports: Steel shapes conforming to ASTM A36/A36M, hot-dipped galvanized after fabrication. 2.16 DUCTWORK FLEXIBLE CONNECTIONS A. General: 1. Factory fabricated metal-edged fabric flexible connectors for commercial or industrial applications. 2. Sheet metal permanently secured to fabric with double fabric fold, double metal crimp. 3. Comply with NFPA 90A and NFPA 90B requirements. 4. Airtight and waterproof. B. Materials: 1. Flame-retarded or noncombustible fabrics, coatings, and adhesives complying with UL 181, Class 1. 2. Metal Edges: Construct from same material as ductwork, unless otherwise noted. 3. Fabric: a. Comply with NFPA 701 or UL 214 (except teflon coated). b. Woven polyester or nylon for most applications. c. Woven fiberglass for high temperature applications. d. Coating: Vinyl. C. Construction: 1. Fold and crimp metal edge strips onto fabric as illustrated in SMACNA Manual. 2. Standard Metal Edged Connectors: Strip of fabric 3 inches wide attached to two strips of 3-inch-wide sheet metal. 3. Wide Metal Edged Connectors: Strip of fabric 4 inches wide attached to two strips of 4-inch-wide sheet metal. 4. Extra Wide Metal Edged Connectors: Strip of fabric 6 inches wide attached to two strips of 6-inch-wide sheet metal.
PW/WBG/475883 METAL DUCTS AND ACCESSORIES JANUARY 2014 23 31 13 - 13 COPYRIGHT 2014 CH2M HILL D. Manufacturers: 1. Ductmate; PROflex, Commercial. 2. Ventfabrics. 3. Duro-Dyne. 2.17 DUCT INSPECTION DOORS A. General: 1. Insulated, gasketed, and at least 15 inches by 15 inches when duct dimensions are large enough. 2. On ductwork where largest side dimension is less than 16 inches, furnish inspection doors at least 8 inches by 8 inches. 3. Complete with necessary hardware and either Amerlock 10 or Ventlock No. 100 latches, and Ventlock Series No. 100 hinges. B. Round Spin-in Type Access Doors: 1. Size: 18-inch and 24-inch diameter will be acceptable in lieu of comparable size square or rectangular access doors specified herein. 2. Complete with insulation, spin-in frame, inner door, attachment cable, gaskets, three latches, and pull ring. 3. Manufacturer and Product: Flexmaster; Inspector Series. C. Manufacturers: 1. Ventlok. 2. Duro-Dyne. 3. Flexmaster. 2.18 MANUAL DAMPERS A. Butterfly Manual Dampers: 1. Fabricate from two gauges heavier than duct in which installed, of same material as ductwork. 2. Align operating handle with damper blade. 3. Provide 2-inch standoff bracket for insulated duct systems. 4. Damper Manufacturers: a. Ruskin. b. American Warming and Ventilating. 5. Operator Manufacturers: a. Accessible Ductwork: Ventlok; Type 620 or 635. b. Accessible Insulated Ductwork: Ventlok; Type 639. c. Concealed Ductwork: Ventlok; Type 677 with extended operating rod and concealed regulator with plain cover.
METAL DUCTS AND ACCESSORIES PW/WBG/475883 23 31 13 - 14 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2.19 FIRE, FIRE/SMOKE, SMOKE DAMPERS A. Duct Mounted Fire Dampers in Fire Walls with Rating of 2 Hours or Less: 1. NFPA 90A rated for 1-1/2-hour service. 2. Blades, frame, and mounting angles same material as ductwork. 3. Accordion style folded blades. 4. 165 degrees F fusible link. 5. Approved for installation with 2-hour fire rating. 6. Rated, manufactured, tested, and approved in accordance with UL 555. 7. Blades out of airstream when open (Style B). 8. Furnish with sleeved frame for duct connections. 9. Labeled for use in dynamic mode. 10. Furnish dynamic and horizontal mounted dampers with springs for proper closure. 11. Corrosive Service Dampers: Type 316 stainless steel. 12. Manufacturers and Products: a. Nailor Industries. b. Ruskin. B. Combination Fire/Smoke Dampers: 1. General: a. UL Listed according to UL 555S. b. UL Listed for 1-1/2 hour rating according to UL 555. c. As part of UL qualification, smoke dampers shall have demonstrated capacity to operate (to open and close) under HVAC system operating conditions, with pressures up to 4-inch WC in closed position, and 2,000-fpm air velocity in open position. 2. Fusible Link: Electronically resettable, 165 degrees F. 3. Bearings: Stainless steel sleeve turning in extruded hole in frame. Galvanized bearings are not acceptable. 4. Controlled Closure: Heat-actuated release device to prevent duct and HVAC component damage. Instantaneous damper closure is unacceptable. 5. Leakage Class: In accordance with UL 555S Class I (4 cfm per square foot at 1-inch WC). 6. Damper Actuator: UL 555S, suitable for 120V ac power supply. 7. Frame and Blades: 16-gauge galvanized steel. 8. Mounting Sleeve: Factory installed, 18-gauge galvanized steel, length to suit wall or floor application. 9. Manufacturer and Product: Ruskin; FSD Series.
PW/WBG/475883 METAL DUCTS AND ACCESSORIES JANUARY 2014 23 31 13 - 15 COPYRIGHT 2014 CH2M HILL 2.20 EXTERNAL DUCT INSULATION A. Refer to Section 23 07 00, HVAC Insulation. 2.21 MISCELLANEOUS ACCESSORIES A. Auxiliary Drain Pans: 1. Dimensions: Minimum 6 inches larger in both dimensions than equipment it is serving and 2 inches high, minimum. 2. Construction: 16-gauge stainless steel with welded joints. Pans shall be watertight and have hemmed edges. 3. Drain Connection: a. Minimum 1-inch IPS or as shown on Drawings. b. Locate at lowest point of drain pan. c. In lieu of drain connection, float switch may be installed. Float switch shall shut down air handling equipment upon sensing water. 2.22 DUCTWORK IDENTIFICATION A. Painted Identification Materials: 1. Stencils: Standard metal stencils, prepared for required applications with letter sizes generally comply with recommendations of ASME A13.1 for piping and similar applications, but not less than 1-1/4-inch high letters for ductwork and not less than 3/4-inch-high letters for access door signs and similar operational instructions. 2. Stencil Paint: Standard exterior type stenciling enamel; black, except as otherwise indicated; either brushing grade or pressurized spray can form and grade. 3. Identification Paint: Standard identification enamel of colors indicated or in accordance with ASME A13.1 for colors for systems not identified herein. B. Nomenclature: Include the following: 1. Direction of air flow. 2. Duct service (supply, return, exhaust).
METAL DUCTS AND ACCESSORIES PW/WBG/475883 23 31 13 - 16 JANUARY 2014 COPYRIGHT 2014 CH2M HILL PART 3 EXECUTION 3.01 GENERAL INSTALLATION A. Miscellaneous: 1. Install sheet metal ductwork and flexible ductwork in accordance with SMACNA Manual, NFPA 90A, and NFPA 90B. 2. Install ductwork using manufacturers recommended adhesives, cement, sealant, and insulation accessories. 3. Align ductwork accurately at connections, within 1/8-inch misalignment tolerance and with internal surfaces smooth. 4. Interface Between Ductwork and Louvers: At locations where ductwork is connected to louver for either intake or exhaust purposes, ductwork shall be installed, sloped, and connected to louver so water entering ductwork system positively drains back to and out of louver. B. Ductwork Location: 1. Locate ductwork runs vertically and horizontally, unless otherwise indicated. 2. Avoid diagonal runs wherever possible. 3. As indicated by diagrams, details, and notations or, if not otherwise indicated, run ductwork in shortest route that does not obstruct usable space or block access for servicing building and equipment. 4. In general, install as close to bottom of structure as possible. 5. For ductwork concealed above ceiling, maximize clearance between bottom of ductwork and top of ceiling construction. 6. Hold ducts close to walls, overhead construction, columns, and other structural and permanent enclosure elements of building. 7. Ductwork that must transition and drop below piping or other ductwork shall be transitioned back to bottom of structure immediately adjacent to obstruction. C. Penetrations: 1. Provide duct sleeves or prepared openings for duct mains, duct branches, and ducts passing through roofs, walls and ceilings. 2. Clearances: a. For uninsulated ducts, allow 1-inch clearance between duct and sleeve, except at grilles, registers, and diffusers. b. For insulated ducts, allow 1-inch clearance between insulation and sleeve, except at grilles, registers, and diffusers. 3. Closure Collars: a. Minimum 4 inches wide on each side of walls or floors where sleeves or prepared openings are installed.
PW/WBG/475883 METAL DUCTS AND ACCESSORIES JANUARY 2014 23 31 13 - 17 COPYRIGHT 2014 CH2M HILL b. Fit collars snugly around ducts and insulation. c. Same gauge and material as duct. d. Grind edges of collar smooth to preclude tearing or puncturing insulation covering or vapor barrier. e. Use fasteners with maximum 6-inch centers on collars. 4. Packing: Mineral fiber in spaces between sleeve or opening and duct or duct insulation. D. Concealment: 1. Wherever possible in finished and occupied spaces, conceal ductwork from view by locating in mechanical shafts, hollow wall construction, or above suspended ceiling. 2. Do not encase horizontal runs in solid partitions, except as specifically shown. 3. Limit clearance to 1 inch where furring is shown for enclosure or concealment of ducts, but allow for insulation thickness, if any. E. Coordination with Other Trades: 1. Coordinate duct installation with installation of accessories, dampers, coil frames, equipment, controls, and other associated work of ductwork system. 2. Ductwork shall be configured, positioned, and installed to permit installation of light fixtures as indicated on Drawings. 3. Coordinate ductwork layout with suspended ceiling, lighting and sprinkler head layouts and similar finished work. 4. Electrical Equipment Spaces: Do not run ductwork through transformer vaults and other electrical equipment spaces and enclosures. 3.02 RECTANGULAR DUCTWORK A. General: 1. Where possible, install ductwork so seams and joints will not be cut for installation of grilles, registers, or ceiling outlets. 2. If cutting of seams or joints is unavoidable, reinforce cut portion to original strength. B. Low Pressure Taps: 1. Use bell mouth or conical fittings with integral locking quadrant damper. Spin-in fitting shall be sealed at duct tape with a gasket or sealed with sealant as specified for medium pressure ductwork. 2. Determine location of spin-in after outlet location is determined.
METAL DUCTS AND ACCESSORIES PW/WBG/475883 23 31 13 - 18 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3. Fitting shall be securely attached to shaft to prevent damper from rotating around shaft. C. Fittings: 1. Use bell-mouth or conical tee fittings for round duct takeoffs from rectangular mains. 2. Use 45-degree entry fittings conforming to SMACNA requirements for rectangular takeoffs from rectangular or round mains. 3. Make offsets with maximum angle of 45 degrees. 4. Use fabricated fittings for changes in directions, changes in size and shape, and connections. D. Rectangular Ductwork Transverse Joints: 1. Install each run with a minimum of joints. 2. Install couplings tight to duct wall surface with projections into duct at connections kept to a minimum. 3. Mechanical Joint Option: a. Construct transverse joints with Ductmate 25/35 duct connector systems, Ductmate W.D.C.I. Heavy/Lite duct connector systems, or Ductlok J/E duct connector system. Slip-on duct flange connectors shall have integral sealant pocket with permanently flexible sealant. b. When using Ductmate W.D.C.I. Heavy/Lite system, construct ductwork in accordance to the Ductmate W.D.C.I. Heavy J and Light H Assembly Manual and Duct Construction Standards. c. When using Ductlok J/E duct connector system, construct ductwork in accordance with Ductloks Rectangular Duct Construction Manual for Low, Medium, and High Pressure. d. For longitudinal seams, use Pittsburgh lock seam sealed internally with permanently elastic sealer such as Ductmate 5511M mastic. e. Conform to SMACNA Class A sealing requirements. 3.03 RIGID ROUND OR OVAL DUCTWORK A. General: Except where interrupted by fittings, install round ducts in lengths as long as possible to minimize joints. B. Rigid Round or Oval Ductwork Joints: 1. Rigid round ductwork joints shall be in accordance with SMACNA HVAC Duct Construction Standards, Metal and Flexible, unless otherwise specified.
PW/WBG/475883 METAL DUCTS AND ACCESSORIES JANUARY 2014 23 31 13 - 19 COPYRIGHT 2014 CH2M HILL 2. Single and Double Wall Supply and Return System Joints: a. Less than 36 Inches: Slip coupling. b. 36 Inches and Larger: Flanged connector, Van Stone, or welded companion flange type. 3. Single and Double Wall Exhaust and Return System Joints: a. Spiral Seam Duct: Welded flanged connector. b. Longitudinal Seam Duct: Van Stone flange connector. 3.04 INSULATED FLEXIBLE DUCT A. Installation: 1. Where shown, between branch duct and ceiling diffusers and grilles. 2. Without sags, kinks, sharp offsets, or elbows. 3. As straight and taut as possible. B. Connection: Connect flexible ductwork to round collars, air distribution devices, and terminal units in accordance with flexible duct manufacturers recommendations. C. Length: Maximum length of low-pressure flexible duct (construction pressure class up to 2-inch WC) to be 4 feet. D. Flexible ductwork shall not pass through wall, floor, or fire resistant rated assembly. 3.05 DUCTWORK HANGERS AND SUPPORTS A. Install ductwork with support systems in accordance with SMACNA Manual, unless otherwise noted. B. Support ducts rigidly with suitable ties, braces, hangers, and anchors of type, which will hold ducts true-to-shape and to prevent buckling. C. Install additional bracing on ductwork as required, to prevent ballooning or breathing. D. Support horizontal ducts within 2 feet of each elbow and within 4 feet of each branch intersection. E. Support vertical ducts at maximum interval of 16 feet and at each floor. F. Upper attachments to structures shall have allowable load not exceeding 1/4 of failure (proof test) load, but are not limited to specific methods indicated. G. In new construction, install concrete insert prior to placing concrete.
METAL DUCTS AND ACCESSORIES PW/WBG/475883 23 31 13 - 20 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3.06 FLEXIBLE CONNECTIONS A. Flexible Collars and Connections: 1. Use between fans and ducts. 2. For round ducts, securely fasten flexible connections by zinc-coated steel clinch-type draw bands. 3. For rectangular ducts, lock flexible connections to metal collars. 3.07 DAMPERS A. General: 1. Inspection: a. Inspect areas to receive dampers. b. Notify Engineer of conditions that would adversely affect installation or subsequent utilization of dampers. c. Do not proceed with installation until unsatisfactory conditions are corrected. 2. Install dampers at locations indicated on Drawings and in accordance with manufacturers installation instructions. 3. Install square and level. 4. Handle damper using sleeve or frame. Do not lift damper using blades or jack-shaft. 5. Damper blades and hardware shall operate freely without obstruction. 6. Damper blades and hardware that bind within frame or obstructed by adjacent construction will not be acceptable. 7. When installed, damper frames shall be gasketed or caulked to eliminate leakage between duct and damper frames. 8. Head and sill shall have stops. 9. Suitable for installation in mounting arrangement shown. 10. Do not compress or stretch damper frame into duct or opening. B. Manual Dampers: 1. Provide balancing dampers for grilles and diffusers. Install damper in branch duct as near main as possible. 2. Add or remove balancing dampers as requested by air balancing firm for necessary control of air. C. Back Draft Dampers: 1. Install dampers square and free from racking with blades running horizontally. 2. Install bracing for multiple section assemblies to support assembly weight and to hold against system pressure. Install bracing as needed.
PW/WBG/475883 METAL DUCTS AND ACCESSORIES JANUARY 2014 23 31 13 - 21 COPYRIGHT 2014 CH2M HILL D. Fire Dampers: 1. At ceiling grille and diffuser fire dampers, provide thermal blankets where required by local authorities. 2. Install 1-1/2-hour rated, unless otherwise indicated, at locations shown and in accordance with SMACNA Fire, Smoke, and Radiation Damper Installation Guide for HVAC Systems. 3.08 ACCESS DOORS A. Ductwork: Install access doors in ductwork, in accordance with manufacturers instructions, at each: 1. Duct mounted fire damper. 2. Duct mounted smoke or ionization detector. 3. Electric duct heater. 4. Booster coil. 5. Humidifier. 6. Motorized damper. 7. Sail switch. 8. Turning vane. 9. Volume damper. 10. Automatic damper. 11. Temperature controller. 12. Coil, on both upstream and downstream side. 3.09 EXTERNAL DUCT INSULATION A. Refer to Section 22 07 00, Plumbing Piping Insulation. 3.10 MISCELLANEOUS ACCESSORIES A. Auxiliary Drain Pans: 1. Under equipment for which pan is shown on Drawings and under all horizontal air handling units located above ceilings and piping located in ceiling space directly above computer facility areas; furnish and install auxiliary drain pans. 2. Route drain lines to nearest floor or hub drain independent of any other drain. 3. Slope drain pans toward drain connection to promote drainage. B. Louver and Grille Blank-Off Sections: Attach airtight to louver or grille and install to allow for easy removal.
METAL DUCTS AND ACCESSORIES PW/WBG/475883 23 31 13 - 22 JANUARY 2014 COPYRIGHT 2014 CH2M HILL C. Inspection Plates and Test Holes: 1. Where required in ductwork for balance measurements. 2. Test holes shall be airtight and noncorrosive with screw cap and gasket. 3. Extend cap through insulation. 3.11 DUCT SEALING A. Seal duct seams and joints as follows: As indicated on Article Supplement, Ductwork Schedule. B. If no specific duct sealing requirements are specified, requirements of SMACNA manual shall govern. C. Seal externally insulated ducts prior to insulation installation. D. Seal all audible leaks. 3.12 BALANCING OF AIR SYSTEMS A. Perform air balancing in accordance with requirements of Section 23 05 93, Testing, Adjusting, and Balancing for HVAC. 3.13 PROTECTION OF INSTALLED WORK A. Open ends of installed ductwork systems shall be covered to prevent dust, foreign objects and water from entering ductwork. B. Ductwork systems shall not be used for air conveyance until adequate air filtration devices are installed in air handling equipment, to prevent ingress of construction dust. 3.14 CLEANING A. Ductwork shall be cleaned of rust, dust, and debris, both internally and externally, before placing in operation. B. Before installing air outlets, use air handler to blow dry air through entire system at maximum attainable velocity. Provide temporary air filters for this operation. C. If duct systems are found to contain construction debris at time of construction completion Contractor shall provide complete ductwork system cleaning in accordance with NADCA Standards.
PW/WBG/475883 METAL DUCTS AND ACCESSORIES JANUARY 2014 23 31 13 - 23 COPYRIGHT 2014 CH2M HILL 3.15 SUPPLEMENT A. The supplement listed below, following End of Section, is a part of this Specification: 1. Ductwork Schedule. END OF SECTION SMACNA LEAKAGE TESTING CRITERIA PRESSURE MATERIALS SEAL QUANTITY TEST LEAKAGE LEAKAGE CLASS OF CLASS TO TEST PRESSURE CLASS FACTOR (F) APPLICABLE SYSTEM SERVICE SECTION (IN W.G.) CONSTRUCTION PERCENT IN W.G. (CL) CFM/100 SF REMARKS Existing SUPPLY AIR AIR HANDLER TO TERMINAL 4 GALVANIZED STEEL A AHU-XXX SUPPLY AIR TERMINAL TO DIFFUSERS 2 GALVANIZED STEEL A AIR HANDLER OUTDOOR AIR ALL -2 GALVANIZED STEEL A VARIABLE AIR VOLUME RETURN AIR ALL -2 GALVANIZED STEEL A ERV-XXX SUPPLY AIR FROM ERV TO HEAT PUMPS 2 GALVANIZED STEEL A ENERGY RECOVERY OUTDOOR AIR FROM OUTSIDE LOUVER TO ERV -2 GALVANIZED STEEL A UNIT EXHAUST AIR FROM ERV TO OUTSIDE LOUVER -2 GALVANIZED STEEL A RETURN AIR FROM GRILLE TO ERV -2 GALVANIZED STEEL A EF-XXX EXHAUST AIR FROM EXHAUST GRILLE TO FAN -2 GALVANIZED STEEL A EXHAUST FAN EXHAUST AIR FROM FAN TO OUTLET 2 GALVANIZED STEEL A SYSTEMS NOT ADDRESSED ABOVE ALL ALL 2 GALVANIZED STEEL A
SMACNA DUCT CONSTRUCTION CRITERIA DUCTWORK SCHEDULE PW/WBG/475883 JANUARY 2014 COPYRIGHT 2014 CH2M HILL METAL DUCTS AND ACCESSORIES 23 31 13 SUPPLEMENT - 1
PW/WBG/475883 AIR OUTLETS AND INLETS JANUARY 2014 23 37 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 23 37 00 AIR OUTLETS AND INLETS PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. Air-Conditioning, Heating, and Refrigeration Institute (AHRI): 880, Air Terminals. 2. ASTM International (ASTM): C636/C636M, Standard Practice for Installation of Metal Ceiling Suspension Systems for Acoustical Tile and Lay-in Panels. 3. Underwriters Laboratories Inc. (UL). 1.02 DEFINITIONS A. NC: Noise Criteria; background sound rating method for indoor sound. B. VAV: Variable air volume. C. WC: Water column. 1.03 SUBMITTALS A. Action Submittals: 1. Shop Drawings: a. Manufacturers data and descriptive literature for products specified. b. Furnish the following information for each type of diffuser, register, and grille furnished. 1) NC sound data. 2) Static pressure loss data. 3) Throw data. PART 2 PRODUCTS 2.01 EQUIPMENT SCHEDULES A. Refer to Drawings.
AIR OUTLETS AND INLETS PW/WBG/475883 23 37 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2.02 CEILING DIFFUSERS A. General: The intent is to match the appearance of the existing grilles, registers, and diffusers. B. Premium Louvered Face Diffusers (CD1): 1. The intent is to match the existing diffusers for appearance. Based on visual observation the existing diffusers match the appearance of the Manufacturers and models selected or identified. 2. Construction: Refer to Equipment Schedule. a. Material: Welded steel or aluminum. b. Finish: Baked white enamel. c. Neck: Round or square/rectangular. 3. Removable core section of louvers. 4. Continuous sponge rubber gasket at face flange. 5. Performance: Refer to Equipment Schedule. a. Maximum Pressure Drop: 0.1 inches WC. b. Sound: Maximum NC 30. 6. Manufacturers and Products: a. Krueger; Model SHR (steel). b. Carnes; Type SK (steel) or SE (aluminum). c. Titus; Model TDC or TDCA. 2.03 RETURN, EXHAUST AND TRANSFER GRILLES AND REGISTERS A. High Capacity Return, Exhaust and Transfer Grilles and Registers (RG3, RR3, EG3, ER3, TG3): 1. Construction: Refer to Equipment Schedule. a. Square aluminum eggcrate construction. b. Baked white enamel finished frame. 2. Extruded 1-1/4-inch flat frame with concealed fasteners. 3. Fixed louver grid with 1/2-inch by 1/2-inch by 1/2-inch louver spacing. 4. Manufacturers and Products: a. Krueger; Model EGC5. b. Carnes; Type RAPAF. c. Titus; 50F. PART 3 EXECUTION 3.01 INSTALLATION A. Refer to architectural reflected ceiling plans for coordination of locations of ceiling-mounted air outlets and inlets with ceiling grids and lighting. Where locations of devices shown on mechanical drawings do not agree with
PW/WBG/475883 AIR OUTLETS AND INLETS JANUARY 2014 23 37 00 - 3 COPYRIGHT 2014 CH2M HILL locations that are shown on architectural reflected ceiling plans, reflected ceiling plans shall take precedence. If air outlets or inlets are shown on mechanical drawings, but are not shown on architectural reflected ceiling plans, devices shall be located as near as possible to locations shown on mechanical drawings when coordinating with ceiling. B. Install diffusers, grilles, and registers tight on their respective mounting surfaces, level, plumb, and true with room dimensions. C. Provide appropriate frame to adapt to mounting surface. Provide a 24-inch by 24-inch lay-in ceiling module for diffusers, registers, and grilles in lay-in ceilings. D. Support air inlets and outlets where installed in metal suspension systems for acoustical tile and lay-in panel ceilings. END OF SECTION
PW/WBG/475883 AIR-CONDITIONING JANUARY 2014 EQUIPMENT COPYRIGHT 2014 CH2M HILL 23 81 00 - 1 SECTION 23 81 00 AIR-CONDITIONING EQUIPMENT PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. Air-Conditioning, Heating, and Refrigeration Institute (AHRI): 210/240, Unitary Air-Conditioning and Air-Source Heat Pump Equipment. 2. Air Moving and Conditioning Association (AMCA): Bulletin 300, Setup No. 1. 3. American Gas Association (AGA). 4. American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE): a. 52.2, Method of Testing General Ventilation Air-Cleaning Devices for Removal Efficiency by Particle Size. b. 90.1, Energy Standard for Buildings Except Low-Rise Residential Buildings. 5. American Society of Mechanical Engineers (ASME): Section IX, Welding and Brazing Qualifications. 6. ASTM International (ASTM): a. B117, Standard Practice for Operating Salt Spray (Fog) Apparatus. b. D2370, Standard Test Method for Tensile Properties of Organic Coatings. c. D4060, Standard Test Method for Abrasion Resistance of Organic Coatings by the Taber Abraser. d. E84, Standard Test Method for Surface Burning Characteristics of Building Materials. e. G154, Standard Practice for Operating Fluorescent Light Apparatus for UV Exposure of Nonmetallic Materials. 7. Canadian Standards Association (CSA). 8. ETL Testing Laboratories (ETL). 9. International Organization for Standardization (ISO): a. 9001, Quality Management Systems - Requirements. b. 13256-1, Water-Source Heat PumpsTesting and Rating for PerformancePart 1: Water-to-Air and Brine-to-Air Heat Pumps. 10. National Electrical Manufacturers Association (NEMA). 11. National Fire Protection Association (NFPA): 255, Standard Method of Test of Surface Burning Characteristics of Building Materials 12. Underwriters Laboratories Inc. (UL): 94-5V, Standard for Tests for Flammability of Plastic Materials for Parts in Devices and Appliances.
AIR-CONDITIONING PW/WBG/475883 EQUIPMENT JANUARY 2014 23 81 00 - 2 COPYRIGHT 2014 CH2M HILL 1.02 DEFINITIONS A. The following is a list of abbreviations which may be used in this Section: 1. AC: Air Conditioning. 2. COP: Coefficient of Performance. 3. EER: Energy Efficiency Ratio. 4. DX: Direct Expansion. 5. HP: Heat Pump. 6. IR: Infra Red. 7. LED: Light Emitting Diode. 8. PSC: Permanent Split Capacitor. 9. PTAC: Packaged Terminal Air Conditioner. 10. SPST: Single Pole, Single Throw. 11. TXV: Thermostatic Expansion Valve. 12. UV: Ultraviolet. 1.03 SUBMITTALS A. Action Submittals: 1. Shop Drawings. 2. Complete specifications, descriptive drawings, catalog cuts, and descriptive literature which shall include make, model, dimensions, weight of equipment, and electrical schematics for all products specified. 3. Manufacturers standard finish color selection for enclosure finishes. 4. Complete performance data that will indicate full compliance with the specifications: a. Include fan sound power level data (ref. 10 to 12 watts) at design operating point, based on AMCA Bulletin 300, Setup No. 1. b. Include heating and cooling performance data at design operating conditions. 5. Air Pressurization Unit: Documentation that media filter modules are UL rated Class 1. B. Informational Submittals: 1. Detailed information on structural, mechanical, electrical, or other modifications necessary to adapt arrangement or details shown to equipment furnished. 2. Sample copy of guarantee. 3. Test reports. 4. Operation and Maintenance Data: a. Include wiring and control diagrams for equipment. b. Include as-built version of equipment schedules.
PW/WBG/475883 AIR-CONDITIONING JANUARY 2014 EQUIPMENT COPYRIGHT 2014 CH2M HILL 23 81 00 - 3 1.04 QUALITY ASSURANCE A. Heating and Cooling Equipment: Minimum operating efficiencies, defined as COP and EER, as specified in ASHRAE 90.1. B. Unit shall be rated (when matched with appropriate outdoor unit) per AHRI 210/240. C. Units shall be certified by UL and CSA, and shall be UL or ETL listed and labeled. D. Cooling performance rated in accordance with AHRI testing procedures. 1.05 DELIVERY, STORAGE, AND HANDLING A. Storage: Products shall be carefully stored in a manner that will prevent damage and in an area that is protected from the elements. B. Protection of Equipment: 1. Box, crate, or otherwise protect from damage and moisture during shipment, handling, and storage. 2. Protect from exposure to corrosive fumes and keep thoroughly dry at all times. 3. Store motors, drives, electrical equipment, and other equipment with anti-friction or sleeve bearings in weathertight and heated storage facilities prior to installation. 4. For extended storage periods, plastic equipment wrappers shall not be used to prevent accumulation of condensate in gears and bearings. 1.06 SPECIAL GUARANTEE A. Refrigerant Compressors: Furnish manufacturers extended guarantee or warranty, with Owner named as beneficiary, in writing, as special guarantee. Special guarantee shall provide for correction, or at the option of the Owner, removal and replacement of compressors specified in this Section found defective during a period of 5 years after the date of Substantial Completion. Duties and obligations for correction or removal and replacement of defective Work as specified in the General Conditions.
AIR-CONDITIONING PW/WBG/475883 EQUIPMENT JANUARY 2014 23 81 00 - 4 COPYRIGHT 2014 CH2M HILL 1.07 EXTRA MATERIALS A. Furnish, tag, and box for shipment and storage the following materials: Item Quantity Fan Belts One complete set for each belt-driven fan. Filters Two complete set per unit. B. Delivery: In accordance with Section 01 61 00, Common Product Requirements. PART 2 PRODUCTS 2.01 GENERAL A. Specified components of this Section, including insulation, facings, mastics, and adhesives, shall have fire hazard rating not to exceed 25 for flame spread without evidence of continued progressive combustion, and 50 for smoke developed, as per test conducted in accordance with ASTM E84 and NFPA 255 methods. 2.02 EQUIPMENT SCHEDULES A. Refer to Drawings. 2.03 ENERGY RECOVERY UNIT A. General: 1. The unit shall be a packaged static plate energy recovery ventilator. RenewAire shall be the basis of design. 2. The energy recovery core shall be certified by ARI under its Standard 1060 for Energy Recovery Ventilators. Products not currently ARI Certified will not be accepted. 3. Unit shall be listed under UL 1812, Standard for Ducted Air to Air Heat Exchangers. 4. The energy recovery core shall meet NFPA 90A and 90B requirements for flame spread, not to exceed 25, and smoke generation, not to exceed 50, through an ongoing testing and verification program using UL Standard 723. 5. The energy recovery core shall be warranted to be free of manufacturing defects and to retain its functional characteristics, under circumstances of normal use, for a period of 10 years from the date of purchase. Balance of Unit shall be warranted to be free of manufacturing defects
PW/WBG/475883 AIR-CONDITIONING JANUARY 2014 EQUIPMENT COPYRIGHT 2014 CH2M HILL 23 81 00 - 5 and to retain its functional characteristics, under circumstances of normal use, for a period of 2 years from the date of purchase. 6. The energy recovery core shall be capable of transferring both sensible and latent energy between air streams. Latent energy transfer shall be accomplished through molecular transport by hydroscopic resin. 7. The energy recovery core shall perform without the occurrence of condensation or frosting under normal operating conditions (defined as outside temperatures above minus 10 degrees F and inside relative humidity below 40 percent). Occasional extreme conditions shall not affect the usual function or performance of the energy recovery core. 8. Exhaust and fresh air streams shall at all times travel in separate passages, and air streams shall not mix. The exhaust air transfer ratio (EATR) shall be ARI-1060 certified as 0 percent at balanced pressure. 9. Air flow through the energy recovery core shall be laminar, avoiding deposition of particulates on the interior of the exchange plate material. 10. Provide 24-volt unit mounted digital time clock controller. Unit shall be capable of up to 8 ON/OFF cycles per day. Unit shall incorporate battery back-up. B. Construction: 1. The energy recovery core shall be of static plate, cross-flow construction, with no moving parts. 2. The unit shall be capable of operating in winter and summer conditions without generating condensate. No condensate pan or drain shall be required. 3. The unit cabinet shall be constructed of galvanized, 20-gauge steel, with lapped corners. 4. Flange components shall be provided suitable for connection of ductwork. 5. The exhaust and fresh air streams shall both be protected by MERV 8 rated, 2-inch pleated, disposable filters positioned before the ERV core. 6. The unit shall have single-point power connection. 7. Motors shall comply with the U.S. Energy Policy Act (EPACT) minimum efficiency standards. Motors shall have internal thermal protection or be provided with appropriately sized motor starters with over current protection. C. Manufacturers and Products: 1. Renewaire; HE3X. 2. Mitsubishi; Lossnay.
AIR-CONDITIONING PW/WBG/475883 EQUIPMENT JANUARY 2014 23 81 00 - 6 COPYRIGHT 2014 CH2M HILL 2.04 SINGLE DUCT VARIABLE VOLUME AIR TERMINAL UNIT A. General: 1. Single duct terminal control unit with pressure independent automatic damper operation. 2. Cabinet Materials: 22-gauge, zinc-coated steel with factory applied enamel paint finish, or galvanized sheet steel. 3. Insulate internal surfaces acoustically and thermally with 1/2-inch-thick, 2-pound density, matte-faced insulation. 4. Automatic Dampers: Factory install and test. 5. Access panel in bottom panel. B. Controls: 1. Adjustable for a maximum reduction of air volume to 30 percent of the design air volume. 2. Furnish with a factory installed damper operators and a 110- to 24-volt transformer. 3. The unit shall be capable of modulating, in response to the space thermostat. C. Manufacturers and Products: 1. Trane; Model VC. 2. Carnes; Model AV. 3. Titus; Model ESV. 2.05 WATER SOURCE HEAT PUMP A. General: 1. Factory assembled, packaged indoor water-source heat pump unit suitable for installation indoors above lay in ceilings. 2. Contained within unit enclosure shall be factory wiring, piping, controls, compressor, and holding charge of R-410 refrigerant. 3. Factory run-tested in both heating and cooling modes with full water flow. 4. Unit capable of starting with 40 degrees F entering air temperature and 40 degrees F entering water temperature in heating mode with AHRI water and airflow rates. 5. Unit Configuration: Packaged, configuration as indicated in Equipment Schedules.
PW/WBG/475883 AIR-CONDITIONING JANUARY 2014 EQUIPMENT COPYRIGHT 2014 CH2M HILL 23 81 00 - 7 B. Unit Cabinet: 1. Fabricated from G-90 galvanized steel, phosphatized, and coated with baked enamel finish. 2. Insulated sheet metal panel separating fan compartment from compressor compartment. 3. Removable access panels providing full access to compressor, and control and fan sections. 4. Separate openings and knockouts for entrance of line voltage, condensate piping, and low voltage control wiring. 5. Water connections and electrical knockouts located so as to not interfere with serviceability of unit. 6. Interior insulated with 1-inch thick, 1.5-pound per cubic foot density, coated glass fiber insulation, attached with adhesive material. 7. Fiberglass insulation exposed edges tucked under flanges to prevent introduction of glass fibers into airstream. 8. Provide duct flanges for connection of supply and return ductwork, and filter racks. 9. Factory-mounted, heavy steel hanger brackets secured to top of unit complete with rubber isolators to suspend unit from ceiling. C. Evaporator Fan: 1. Double-inlet, double-width, forward-curved fan. 2. Direct-drive or belt-drive as standard with unit. 3. Motor: a. Totally enclosed and permanently lubricated, with integral overload protection. b. Three speed. D. Compressor: 1. Fully hermetic reciprocating or scroll type. 2. Equipped with oil system, operating oil charge, and motor. 3. Internal overload and over-temperature protection. 4. Motor shall be NEMA rated, Class F, suitable for operation in a refrigerant atmosphere. 5. Scroll compressors shall have high discharge gas temperature protection. 6. Compressor assembly shall be installed on rubber vibration isolators. E. Refrigerant to Air Coil: 1. Constructed of aluminum, fins mechanically bonded to internally enhanced seamless copper tubes, with galvanized steel tube sheets.
AIR-CONDITIONING PW/WBG/475883 EQUIPMENT JANUARY 2014 23 81 00 - 8 COPYRIGHT 2014 CH2M HILL 2. Condensate Drain Pan: Plastic, extending full length of air coil, insulated, with primary and secondary drain fittings, minimum 3/4-inch copper drain tube, extending outside unit casing. F. Water to Refrigerant Coil: 1. Co-axial tube-within-a-tube or shell-and-tube water-cooled type. 2. Supply and return water connections with female NPT copper fittings located outside cabinet for connection to flexible hoses. G. Refrigeration Components: 1. Brass liquid line and suction line service valves with service gauge port connections. 2. Accumulator. H. Controls: 1. Factory selected, assembled, and tested. 2. Refrigerant Metering: a. Reverse flow bypass metering device with internal check valves. b. Heating mode metering device. 3. Control box within unit cabinet containing 24-volt transformer, 24-volt activated two-pole or three-pole compressor contactor, low voltage terminal junction block. 4. Time delay restart to prevent compressor reverse rotation on single- phase scroll compressors. 5. Automatic restart on power failure. 6. Safety lockout if any outdoor unit safety is open. 7. Start capacitor and relay (single-phase units without scroll compressors). 8. Safeties: a. Reversing valve shall be energized in cooling mode, with fail- safe to heating mode. b. Circuit-breaker protected control circuit. c. High condensing temperature protection. d. Compressor motor current and temperature overload protection. e. Low voltage protection. f. High voltage protection. g. Unit shutdown on high or low refrigerant pressures. Low-pressure switch shall not be monitored for first 90 seconds after compressor start command to prevent nuisance safety trips. h. Unit shutdown on low water temperature. i. Air coil freeze protection (check filter switch). j. Condensate overflow shutdown.
PW/WBG/475883 AIR-CONDITIONING JANUARY 2014 EQUIPMENT COPYRIGHT 2014 CH2M HILL 23 81 00 - 9 k. Automatic intelligent reset. Unit shall automatically reset 5 minutes after trip if fault has cleared. Should fault reoccur three times sequentially then permanent lockout will occur. l. Selectable 24-volt or pilot duty dry contact alarm output. m. 24-volt output to cycle a motorized water valve with compressor contactor. No valve to be installed at this time. I. Filters: 1. Rack mounted. 2. One-inch thick strainer type with pleated nonwoven fabric media. 3. Rated at 30 percent efficiency and 90 percent average arrestance in accordance with ASHRAE 52.2. 4. Manufacturer and Product: Farr; 30/30. J. Factory Wall-Mount Thermostat: 1. Provide a Factory Wall-Mount Thermostat: 7-day automatic changeover programmable thermostat with ON-AUTO fan switch and AUTO-OFF system switch. K. Accessories: 1. Condenser Specialties: a. Combination shut-off/balancing ball valves on supply and return water connections. b. Flexible Piping Connectors: 1) Minimum 24-inch long stainless steel braided supply and return water hoses with male NPT brass fittings and a swivel at one end. 2) Hoses rated at minimum 300-psig working pressure. 3) Hose shall be plenum rated. L. Manufacturers: 1. Florida Heat Pump. 2. Trane. 3. Water Furnace. PART 3 EXECUTION 3.01 INSTALLATION A. Mechanical contractor shall be responsible for running all control wiring and associated conduit to make the systems complete system complete and operational. Mechanical contractor shall coordinate with the Owner the tie-in points for the building control system.
AIR-CONDITIONING PW/WBG/475883 EQUIPMENT JANUARY 2014 23 81 00 - 10 COPYRIGHT 2014 CH2M HILL B. Mechanical contractor shall coordinate the temperature setpoints of all equipment with the Owner and shall coordinate the start times for all equipment. C. Set and install equipment so that equipment is level and properly supported. D. Make certain that piping connections to equipment do not cause any strain on equipment. E. Make certain that vibration isolation has been installed per manufacturers instructions and isolation devices are performing satisfactorily. F. Install equipment in accordance with manufacturers recommendations, and these Specifications. G. Install all safety devices as recommended by manufacturer and/or required by code in these Specifications. H. Initial equipment startup shall be made by an authorized representative of the unit manufacturer. I. Air-cooled outdoor unit shall not be started without complete prestart checkout of entire refrigerant piping system and charging of system with refrigerant as recommended by equipment manufacturer. J. Factory Checkout: 1. This service engineer shall forward a report in three copies to Engineer when the unit is in safe and proper operating condition. This report shall contain all pressure and control settings, meg readings, voltage readings per phase during START and RUN, suction temperature and pressure, liquid temperature and pressure, and shall list minor discrepancies to be corrected which do not affect safe and reliable operation. 2. One additional copy of report shall be left in unit control panel. One copy of bound installation operation and maintenance service, and parts brochures, including applicable serial numbers, full unit description, parts ordering sources, shall be placed in the unit control panel at the time of starting. K. Locate units to provide access for filter changing; motor, drive, and bearing servicing; and fan shaft and coil removal. L. Seal outside air intake watertight to roof curb. M. Isolate sheet metal duct connections from all portions of the unit not internally spring-isolated from fans, or other vibrating or rotating equipment.
PW/WBG/475883 AIR-CONDITIONING JANUARY 2014 EQUIPMENT COPYRIGHT 2014 CH2M HILL 23 81 00 - 11 N. Inspect internal casing insulation, seal all exposed edges, and butt joints with mastic to ensure insulation will not be loosened during operation. 3.02 ADJUSTING AND CLEANING A. Air System Balancing: As specified in Section 23 05 93, Testing, Adjusting, and Balancing for HVAC. B. Lubricate unsealed bearings prior to startup. C. Do not operate units until filters are installed. If operated without filters, completely clean ductwork, coils, and interior of units. 3.03 FILTERS A. Install a complete set of filters in each unit before operating, and leave in place during startup and testing to keep the equipment and ductwork clean. B. Install a complete set of filters at the time of final cleaning. END OF SECTION
PW/WBG/475883 BASIC ELECTRICAL REQUIREMENTS JANUARY 2014 26 05 02 - 1 COPYRIGHT 2014 CH2M HILL SECTION 26 05 02 BASIC ELECTRICAL REQUIREMENTS PART 1 GENERAL 1.01 RELATED SECTIONS A. Requirements specified within this Section apply to Division 26, Electrical. Work specified herein shall be performed as if specified in the individual sections. 1.02 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. National Electrical Contractors Association (NECA): National Electrical Installation Standards. 2. National Electrical Manufacturers Association (NEMA): a. 250, Enclosures for Electrical Equipment (1000 Volts Maximum). b. Z535.4, Product Safety Signs and Labels. 3. National Fire Protection Association (NFPA): 70, National Electrical Code (NEC). 4. Underwriters Laboratories, Inc. (UL). 1.03 DATA DIVISION OF RESPONSIBILITY A. Interior telecommunications central and station equipment (telephone instruments, telephone switches, data switches, data cabling, and hubs, servers, software, etc.) is work provided outside this Contract. Under this Contract provide raceways, outlet and junction boxes, cover plates, pull wires, as indicated. 1.04 SECURITY/ACCESS CONTROL DIVISION OF RESPONSIBILITY A. Security and access control equipment (cabling, card readers, emergency exit buttons, PIRs, Request to Exit devices, panic buttons, door contacts, CCTV cameras, etc.) is work provided outside this Contract. Under this Contract provide raceways, outlet and junction boxes, cover plates, pull wires, as indicated. 1.05 QUALITY ASSURANCE A. Provide the Work in accordance with NFPA 70. Where required by Authority Having Jurisdiction (AHJ), material and equipment shall be labeled or listed by a nationally recognized testing laboratory or other organization acceptable to the AHJ, in order to provide a basis for approval under the NEC.
BASIC ELECTRICAL REQUIREMENTS PW/WBG/475883 26 05 02 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Materials and equipment manufactured within the scope of standards published by Underwriters Laboratories Inc. shall conform to those standards and shall have an applied UL listing mark or label. 1.06 ENVIRONMENTAL CONDITIONS A. The following areas are classified nonhazardous and wet. Use materials and methods required for such areas. 1. Outdoor abovegrade areas not covered above. 2. Access ramps to belowgrade parking structures. B. The following areas are classified as indoor and dry: 1. City Hall interior. 2. Electrical rooms. 3. Parking areas. PART 2 PRODUCTS 2.01 GENERAL A. Where two or more units of the same class of material or equipment are required, provide products of a single manufacturer. Component parts of materials or equipment need not be products of the same manufacturer. B. Material and equipment installed in heated and ventilated areas shall be capable of continuous operation at their specified ratings within an ambient temperature range of 40 degrees F to 104 degrees F. C. Materials and equipment installed outdoors shall be capable of continuous operation at their specified rating within the ambient temperature range stated in Section 01 61 00, Common Product Requirements. 2.02 EQUIPMENT FINISH A. Manufacturers standard finish color, except where specific color is indicated. If manufacturer has no standard color, finish equipment with light gray color finish as approved by Owner. 2.03 NAMEPLATES A. Material: Laminated plastic. B. Attachment Screws: Stainless steel. C. Color: Black, engraved to a white core.
PW/WBG/475883 BASIC ELECTRICAL REQUIREMENTS JANUARY 2014 26 05 02 - 3 COPYRIGHT 2014 CH2M HILL D. Letter Height: 1. Pushbuttons/Selector Switches or Similarly-sized Equipment: 1/8 inch. 2. Other electrical equipment: 1/4 inch. 2.04 SIGNS AND LABELS A. Sign size, lettering, and color shall be in accordance with NEMA Z535.4. PART 3 EXECUTION 3.01 GENERAL A. Electrical Drawings show general locations of equipment, devices, and raceway, unless specifically dimensioned. Contractor shall be responsible for actual location of equipment and devices and for proper routing and support of raceways, subject to approval of Engineer. B. Coordinate in advance of all Work, system requirements of Owners data cabling and security/access control contractors. Provide all raceway and backboxes as required for these systems complete, per Contractor requirements. C. Check approximate locations of light fixtures, switches, electrical outlets, equipment, and other electrical system components shown on Drawings for conflicts with openings, structural members, and components of other systems and equipment having fixed locations. In the event of conflicts, notify Engineer in writing. D. Install work in accordance with NECA Standard of Installation, unless otherwise specified. E. Keep openings in boxes and equipment closed during construction. F. Lay out work carefully in advance. Do not cut or notch any structural member or building surface without specific approval of Engineer. Carefully perform cutting, channeling, chasing, or drilling of floors, walls, partitions, ceilings, paving, or other surfaces required for the installation, support, or anchorage of conduit, raceways, or other electrical materials and equipment. Following such work, restore surfaces to original condition. 3.02 ANCHORING AND MOUNTING A. Equipment anchoring and mounting shall be in accordance with manufacturers requirements for seismic zone criteria given in Section 01 61 00, Common Product Requirements.
BASIC ELECTRICAL REQUIREMENTS PW/WBG/475883 26 05 02 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3.03 NAMEPLATES, SIGNS, AND LABELS A. Equipment Nameplates: 1. Provide a nameplate to label electrical equipment including existing panelboards that have been altered or reused, disconnect switches, and control stations. 2. Disconnect switch, starter, and control station nameplates shall include name and number of equipment powered or controlled by that device. 3. Panelboard nameplates shall include equipment designation, service voltage, and phases. 3.04 LOAD BALANCE A. Drawings and Specifications indicate circuiting to electrical loads and distribution equipment. B. Balance electrical load between phases as nearly as possible on panelboards. C. When loads must be reconnected to different circuits to balance phase loads, maintain accurate record of changes made, and provide circuit directory that lists final circuit arrangement. 3.05 CLEANING AND TOUCHUP PAINTING A. Cleaning: Throughout the Work, clean interior and exterior of devices and equipment by removing debris and vacuuming. B. Touchup Paint: 1. Touchup scratches, scrapes and chips on exterior and interior surfaces of devices and equipment with finish matching type, color, and consistency and type of surface of original finish. 2. If extensive damage is done to equipment paint surfaces, refinish entire equipment in a manner that provides a finish equal to or better than factory finish, that meets requirements of Specification, and is acceptable to Engineer. 3.06 PROTECTION FOLLOWING INSTALLATION A. Protect materials and equipment from corrosion, physical damage, and effects of moisture on insulation and contact surfaces.
PW/WBG/475883 BASIC ELECTRICAL REQUIREMENTS JANUARY 2014 26 05 02 - 5 COPYRIGHT 2014 CH2M HILL B. When equipment intended for indoor installation is installed at Contractors convenience in areas where subject to dampness, moisture, dirt or other adverse atmosphere until completion of construction, ensure adequate protection from these atmospheres is provided and acceptable to Engineer. END OF SECTION
PW/WBG/475883 BASIC ELECTRICAL MATERIALS JANUARY 2014 AND METHODS COPYRIGHT 2014 CH2M HILL 26 05 04 - 1 SECTION 26 05 04 BASIC ELECTRICAL MATERIALS AND METHODS PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. ASTM International (ASTM): a. A167, Standard Specification for Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and Strip. b. A1011/A1011M, Standard Specification for Steel, Sheet, and Strip, Hot-Rolled, Carbon, Structural, High-Strength Low Alloy and High-Strength Low Alloy Formability. c. E814, Method of Fire Tests of Through-Penetration Fire Stops. 2. National Electrical Manufacturers Association (NEMA): a. 250, Enclosures for Electrical Equipment (1,000 Volts Maximum). b. AB 1, Molded Case Circuit Breakers, Molded Case Switches, and Circuit-Breaker Enclosures. c. ICS 2, Industrial Control and Systems: Controllers, Contactors, and Overload Relays Rated 600 Volts. d. ICS 5, Industrial Control and Systems: Control Circuit and Pilot Devices. e. KS 1, Enclosed and Miscellaneous Distribution Switches (600 Volts Maximum). 3. National Fire Protection Association (NFPA): 70, National Electrical Code (NEC). 4. Underwriters Laboratories Inc. (UL): a. 98, Standard for Enclosed and Dead-Front Switches. b. 248, Standard for Low Voltage Fuses. c. 486E, Standard for Equipment Wiring Terminals for use with Aluminum and/or Copper Conductors. d. 489, Standard for Molded-Case Circuit Breakers, Molded-Case Switches, and Circuit Breaker Enclosures. e. 508, Standard for Industrial Control Equipment. f. 943, Standard for Ground-Fault Circuit-Interrupters. g. 1479, Fire Tests of Through-Penetration Fire Stops. 1.02 SUBMITTALS A. Action Submittals: 1. Provide manufacturers data for the following: a. Control devices.
BASIC ELECTRICAL MATERIALS PW/WBG/475883 AND METHODS JANUARY 2014 26 05 04 - 2 COPYRIGHT 2014 CH2M HILL b. Circuit breakers. c. Fused switches. d. Nonfused switches. e. Timers. f. Fuses. g. Magnetic contactors. h. Firestopping. i. Enclosures: Include enclosure data for products having enclosures. PART 2 PRODUCTS 2.01 MOLDED CASE CIRCUIT BREAKER THERMAL MAGNETIC, LOW VOLTAGE A. General: 1. Type: Molded case. 2. Trip Ratings: 15 to 800 amps. 3. Voltage Ratings: 120, 240, 277, 480, and 600V ac. 4. Suitable for mounting and operating in any position. 5. NEMA AB 1 and UL 489. B. Operating Mechanism: 1. Overcenter, trip-free, toggle type handle. 2. Quick-make, quick-break action. 3. Locking provisions for padlocking breaker in open position. 4. ON/OFF and TRIPPED indicating positions of operating handle. 5. Operating handle to assume a center position when tripped. C. Trip Mechanism: 1. Individual permanent thermal and magnetic trip elements in each pole. 2. Variable magnetic trip elements with a single continuous adjustment 3X to 10X for frames greater than 100 amps. 3. Two and three pole, common trip. 4. Automatically opens all poles when overcurrent occurs on one pole. 5. Test button on cover. 6. Calibrated for 40 degrees C ambient, unless shown otherwise. 7. Do not provide single-pole circuit breakers with handle ties where multi-pole circuit breakers are shown. D. Short Circuit Interrupting Ratings: Equal to rating of existing equipment.
PW/WBG/475883 BASIC ELECTRICAL MATERIALS JANUARY 2014 AND METHODS COPYRIGHT 2014 CH2M HILL 26 05 04 - 3 E. Connections: 1. Supply (line side) at either end. 2. Mechanical wire lugs, except crimp compression lugs where shown. 3. Lugs removable/replaceable for breaker frames greater than 100 amperes. 4. Suitable for 75 degrees C rated conductors without derating breaker or conductor ampacity. 5. Use bolted bus connections, except where bolt-on is not compatible with existing breaker provisions. F. Enclosures for Independent Mounting: 1. See Article Enclosures. 2. Service Entrance Use: Breakers in required enclosure and required accessories shall be UL 489 listed. 3. Interlock: Enclosure and switch shall interlock to prevent opening cover with switch in the ON position. Provide bypass feature for use by qualified personnel. 2.02 FUSED SWITCH, INDIVIDUAL, LOW VOLTAGE A. UL 98 listed for use and location of installation. B. NEMA KS 1. C. Short Circuit Rating: 200,000 amps RMS symmetrical with Class R, Class J, or Class L fuses installed. D. Quick-make, quick-break, motor rated, load-break, heavy-duty (HD) type with external markings clearly indicating ON/OFF positions. E. Connections: 1. Mechanical lugs, except crimp compression lugs where shown. 2. Lugs removable/replaceable. 3. Suitable for 75 degrees C rated conductors at NEC 75 degrees C ampacity. F. Fuse Provisions: 1. 30-amp to 600-amp rated shall incorporate rejection feature to reject all fuses except Class R. 2. 601-amp rated and greater shall accept Class L fuses, unless otherwise shown. G. Enclosures: See Article Enclosures.
BASIC ELECTRICAL MATERIALS PW/WBG/475883 AND METHODS JANUARY 2014 26 05 04 - 4 COPYRIGHT 2014 CH2M HILL H. Interlock: Enclosure and switch to prevent opening cover with switch in ON position. Provide bypass feature for use by qualified personnel. 2.03 NONFUSED SWITCH, INDIVIDUAL, LOW VOLTAGE A. NEMA KS 1. B. Quick-make, quick-break, motor rated, load-break, heavy-duty (HD) type with external markings clearly indicating ON/OFF positions. C. Lugs: Suitable for use with 75 degrees C wire at NEC 75 degrees C ampacity. D. Enclosures: See Article Enclosures. E. Interlock: Enclosure and switch to prevent opening cover with switch in ON position. Provide bypass feature for use by qualified personnel. 2.04 FUSE, 250-VOLT AND 600-VOLT A. Power Distribution, General: 1. Current-limiting, with 200,000 ampere rms interrupting rating. 2. Provide to fit mountings specified with switches. 3. UL 248. B. Power Distribution, Ampere Ratings 1 Amp to 600 Amps: 1. Class: RK-1. 2. Type: Dual element, with time delay. 3. Manufacturers and Products: a. Bussmann; Types LPS-RK (600 volts) and LPN-RK (250 volts). b. Littelfuse; Types LLS-RK (600 volts) and LLN-RK (250 volts). C. Ferrule: 1. 600V or less, rated for applied voltage, small dimension. 2. Ampere Ratings: 1/10 amp to 30 amps. 3. Dual-element time-delay, time-delay, or nontime-delay as required. 4. Provide with blocks or holders as indicated and suitable for location and use. 5. Manufacturers: a. Bussmann. b. Littlefuse, Inc. 2.05 MAGNETIC LIGHTING CONTACTOR A. Comply with NEMA ICS 2; provide UL 508 listing.
PW/WBG/475883 BASIC ELECTRICAL MATERIALS JANUARY 2014 AND METHODS COPYRIGHT 2014 CH2M HILL 26 05 04 - 5 B. Electrically operated by dual-acting, single coil mechanism. C. Inherently interlocked and mechanically held in both OPEN and CLOSED position. D. Main Contacts: 1. Double-break, continuous-duty, rated 30 amperes, 600 volts, withstand rating of 22,000 amps rms symmetrical at 250 volts. 2. Marked for electric discharge lamps, tungsten, and general purpose loads. 3. Position not dependent on gravity, hooks, latches, or semipermanent magnets. 4. Capable of operating in any position. 5. Visual indication for each contact. E. Auxiliary contact relay for two-wire control. F. Fully rated neutral terminal. G. Provision for remote pilot lamp with use of auxiliary contacts. H. Clamp type, self-rising terminal plates for solderless connections. I. Enclosures: See Article Enclosures. J. Manufacturers and Products: 1. ASCO. 2. Eaton/Cutler-Hammer; Class A202. 3. General Electric Co.; Class CR360 (mechanically held). 4. Square D; Class 8903, Type LL (mechanically held). 2.06 SUPPORT AND FRAMING CHANNELS A. Carbon Steel Framing Channel: 1. Material: Rolled, mild strip steel, 12-gauge minimum, ASTM A1011/A1011M, Grade 33. 2. Finish: Hot-dip galvanized after fabrication. B. Paint Coated Framing Channel: Carbon steel framing channel with electro- deposited rust inhibiting acrylic or epoxy paint. C. PVC Coated Framing Channel: Carbon steel framing channel with 40-mil polyvinyl chloride coating.
BASIC ELECTRICAL MATERIALS PW/WBG/475883 AND METHODS JANUARY 2014 26 05 04 - 6 COPYRIGHT 2014 CH2M HILL D. Stainless Steel Framing Channel: Rolled, ASTM A167, Type 316 stainless steel, 12-gauge minimum. E. Extruded Aluminum Framing Channel: 1. Material: Extruded from Type 6063-T6 aluminum alloy. 2. Fittings fabricated from Alloy 5052-H32. F. Nonmetallic Framing Channel: 1. Material: Fire retardant, fiber reinforced vinyl ester resin. 2. Channel fitting of same material as channel. 3. Nuts and bolts of long glass fiber reinforced polyurethane. G. Manufacturers: 1. B-Line Systems, Inc. 2. Unistrut Corp. 3. Aickinstrut. 2.07 FIRESTOPS A. General: 1. Provide UL 1479 classified hourly fire-rating equal to, or greater than, the assembly penetrated. 2. Prevent the passage of cold smoke, toxic fumes, and water before and after exposure to flame. 3. Sealants and accessories shall have fire-resistance ratings as established by testing identical assemblies in accordance with ASTM E814, by Underwriters Laboratories Inc., or other testing and inspection agency acceptable to authorities having jurisdiction. 2.08 ENCLOSURES A. Finish: Sheet metal structural and enclosure parts shall be completely painted using an electrodeposition process so interior and exterior surfaces as well as bolted structural joints have a complete finish coat on and between them. B. Color: Manufacturers standard color (gray) baked-on enamel, unless otherwise shown. C. Barriers: Provide metal barriers within enclosures to separate wiring of different systems and voltage.
PW/WBG/475883 BASIC ELECTRICAL MATERIALS JANUARY 2014 AND METHODS COPYRIGHT 2014 CH2M HILL 26 05 04 - 7 D. Enclosure Selections: Except as shown otherwise, provide electrical enclosures according to the following table: Enclosures Location Finish Environment NEMA 250 Type Indoor Finished Dry 1 Indoor Unfinished Dry 1 Indoor Unfinished Industrial Use 12 Indoor and Outdoor Any Denoted WP 3R PART 3 EXECUTION 3.01 GENERAL A. Install equipment in accordance with manufacturers recommendations. 3.02 SUPPORT AND FRAMING CHANNEL A. Install where required for mounting and supporting electrical equipment, raceway, and cable tray systems. B. Channel Type: 1. Interior, Wet or Dry (Noncorrosive) Locations: a. Aluminum Raceway: Extruded aluminum. b. PVC-Coated Conduit: PVC coated. c. Steel Raceway and Other Systems Not Covered: Carbon steel or paint coated. 2. Interior, Corrosive (Wet or Dry) Locations: a. Aluminum Raceway: Extruded aluminum. b. PVC Conduit: Type 316 stainless steel or nonmetallic. c. PVC-Coated Steel Conduit and Other Systems Not Covered: Type 316 stainless steel, nonmetallic, or PVC-coated steel. 3. Outdoor, Noncorrosive Locations: a. Steel Raceway: Carbon steel or paint coated framing channel, except where mounted on aluminum handrail, then use aluminum framing channel. b. Aluminum Raceway and Other Systems Not Covered: Aluminum framing channel. 4. Outdoor Corrosive Locations: a. PVC Conduit: Type 316 stainless steel or nonmetallic. b. Aluminum Raceway: Aluminum. c. PVC-Coated Steel Conduit and Other Systems Not Covered: Type 316 stainless steel, nonmetallic, or PVC coated steel.
BASIC ELECTRICAL MATERIALS PW/WBG/475883 AND METHODS JANUARY 2014 26 05 04 - 8 COPYRIGHT 2014 CH2M HILL C. Paint cut ends prior to installation with the following: 1. Carbon Steel Channel: Zinc-rich primer. 2. Painted Channel: Rust-inhibiting epoxy or acrylic paint. 3. Nonmetallic Channel: Epoxy resin sealer. 4. PVC-Coated Channel: PVC patch. 3.03 FIRESTOPS A. Install in strict conformance with manufacturers instructions. Comply with installation requirements established by testing and inspecting agency. B. Sealant: Install sealant, including forming, packing, and other accessory materials, to fill openings around electrical services penetrating floors and walls, to provide firestops with fire-resistance ratings indicated for floor or wall assembly in which penetration occurs. END OF SECTION
PW/WBG/475883 CONDUCTORS JANUARY 2014 26 05 05 - 1 COPYRIGHT 2014 CH2M HILL SECTION 26 05 05 CONDUCTORS PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. ASTM International (ASTM): a. A167, Standard Specification for Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and Strip. b. B3, Standard Specification for Soft or Annealed Copper Wire. c. B8, Standard Specification for Concentric-Lay-Stranded Copper Conductors, Hard, Medium-Hard, or Soft. d. B496, Standard Specification for Compact Round Concentric- Lay-Stranded Copper Conductors. 2. National Electrical Manufacturers Association (NEMA): WC 70, Standard for Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy. 3. National Fire Protection Association (NFPA): a. 70, National Electrical Code (NEC). b. 262, Standard Method of Test for Flame Travel and Smoke of Wires and Cables for Use in Air-Handling Spaces. 4. Telecommunications Industry Association (TIA): TIA-568-C, Commercial Building Telecommunications Cabling Standard. 5. Underwriters Laboratories Inc. (UL): a. 13, Standard for Safety for Power-Limited Circuit Cables. b. 44, Standard for Safety for Thermoset-Insulated Wires and Cables. c. 62, Standard for Safety for Flexible Cord and Cables. d. 486A-486B, Standard for Safety for Wire Connectors. e. 486C, Standard for Safety for Splicing Wire Connectors. f. 510, Standard for Safety for Polyvinyl Chloride, Polyethylene, and Rubber Insulating Tape. g. 854, Standard for Safety for Service-Entrance Cables. h. 1569, Standard for Safety for Metal-Clad Cables. i. 1581, Standard for Safety for Reference Standard for Electrical Wires, Cables, and Flexible Cords.
CONDUCTORS PW/WBG/475883 26 05 05 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 1.02 SUBMITTALS A. Action Submittals: 1. Product Data: a. Wire and cable. b. Wire and cable accessories. 2. Manufactured Wire Systems: Product data. 1.03 QUALITY ASSURANCE A. Authority Having Jurisdiction (AHJ): 1. Provide the Work in accordance with NFPA 70. Where required by the AHJ, material and equipment shall be labeled or listed by a nationally recognized testing laboratory or other organization acceptable to the AHJ in order to provide a basis for approval under NEC. 2. Materials and equipment manufactured within the scope of standards published by Underwriters Laboratories Inc. shall conform to those standards and shall have an applied UL listing mark. PART 2 PRODUCTS 2.01 CONDUCTORS 600 VOLTS AND BELOW A. Conform to applicable requirements of NEMA WC 70. B. Conductor Type: 1. 120-Volt and 277-Volt Lighting, 10 AWG and Smaller: Solid copper. 2. 120-Volt Receptacle Circuits, 10 AWG and Smaller: Solid copper. 3. All Other Circuits: Stranded copper. C. Insulation: Type THHN/THWN-2. 2.02 GROUNDING CONDUCTORS A. Equipment: Stranded copper with green, Type USE/RHH/RHW-XLPE or THHN/THWN, insulation. 2.03 ACCESSORIES FOR CONDUCTORS 600 VOLTS AND BELOW A. Tape: 1. General Purpose, Flame Retardant: 7-mil, vinyl plastic, Scotch Brand 33+, rated for 90 degrees C minimum, meeting requirements of UL 510.
PW/WBG/475883 CONDUCTORS JANUARY 2014 26 05 05 - 3 COPYRIGHT 2014 CH2M HILL 2. Flame Retardant, Cold and Weather Resistant: 8.5-mil, vinyl plastic, Scotch Brand 88. 3. Arc and Fireproofing: a. 30-mil, elastomer. b. Manufacturers and Products: 1) 3M; Scotch Brand 77, with Scotch Brand 69 glass cloth tapebinder. 2) Plymouth; 53 Plyarc, with 77 Plyglas glass cloth tapebinder. B. Identification Devices: 1. Sleeve: a. Permanent, PVC, yellow or white, with legible machine-printed black markings. b. Manufacturers and Products: 1) Raychem; Type D-SCE or ZH-SCE. 2) Brady, Type 3PS. 2. Heat Bond Marker: a. Transparent thermoplastic heat bonding film with acrylic pressure sensitive adhesive. b. Self-laminating protective shield over text. c. Machine printed black text. d. Manufacturer and Product: 3M Co.; Type SCS-HB. 3. Marker Plate: Nylon, with legible designations permanently hot stamped on plate. 4. Tie-On Cable Marker Tags: a. Chemical-resistant white tag. b. Size: 1/2 inch by 2 inches. c. Manufacturer and Product: Raychem; Type CM-SCE. 5. Grounding Conductor: Permanent green heat-shrink sleeve, 2-inch minimum. C. Connectors and Terminations: 1. Nylon, Self-Insulated Crimp Connectors: a. Manufacturers and Products: 1) Thomas & Betts; Sta-Kon. 2) Burndy; Insulug. 3) ILSCO. 2. Nylon, Self-Insulated, Crimp Locking-Fork, Torque-Type Terminator: a. Suitable for use with 75 degrees C wire at full NFPA 70, 75 degrees C ampacity. b. Seamless.
CONDUCTORS PW/WBG/475883 26 05 05 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL c. Manufacturers and Products: 1) Thomas & Betts; Sta-Kon. 2) Burndy; Insulink. 3) ILSCO; ILSCONS. 3. Self-Insulated, Freespring Wire Connector (Wire Nuts): a. UL 486C. b. Plated steel, square wire springs. c. Manufacturers and Products: 1) Thomas & Betts. 2) Ideal; Twister. 4. Self-Insulated, Set Screw Wire Connector: a. Two piece compression type with set screw in brass barrel. b. Insulated by insulator cap screwed over brass barrel. c. Manufacturers: 1) 3M Co. 2) Thomas & Betts. 3) Marrette. D. Cable Lugs: 1. In accordance with NEMA CC 1. 2. Rated 600 volts of same material as conductor metal. 3. Uninsulated Crimp Connectors and Terminators: a. Suitable for use with 75 degrees C wire at full NFPA 70, 75 degrees C ampacity. b. Manufacturers and Products: 1) Thomas & Betts; Color-Keyed. 2) Burndy; Hydent. 3) ILSCO. 4. Uninsulated, Bolted, Two-Way Connectors and Terminators: a. Manufacturers and Products: 1) Thomas & Betts; Locktite. 2) Burndy; Quiklug. 3) ILSCO. E. Cable Ties: 1. Nylon, adjustable, self-locking, and reusable. 2. Manufacturer and Product: Thomas & Betts; TY-RAP. F. Heat Shrinkable Insulation: 1. Thermally stabilized cross-linked polyolefin. 2. Single wall for insulation and strain relief. 3. Dual Wall, adhesive sealant lined, for sealing and corrosion resistance.
PW/WBG/475883 CONDUCTORS JANUARY 2014 26 05 05 - 5 COPYRIGHT 2014 CH2M HILL 4. Manufacturers and Products: a. Thomas & Betts; SHRINK-KON. b. Raychem; RNF-100 and ES-2000. G. Data Cable Accessories: Terminators, connectors, and junctions necessary for a complete system. 2.04 MANUFACTURED WIRING SYSTEMS A. System Rating: 1. 20 amperes load-carrying capacity each phase with final assemblies consisting of maximum of three-phase conductors. 2. Composition: Type MC cable with 90 degrees C insulation and stranded copper conductors. B. Cable Configuration: Three, single-phase, five-wire circuit with standard color wire coding: 1. 208/120 Volt: Black, red, blue, white, green. 2. 480/277 Volt: Brown, orange, yellow, white, green. C. Locking Mechanism: Latch/strike with voltage clearly marked on latch. D. NFPA 262 listed for use in air handling plenums, listed to connect or disconnect under load, and manufactured in accordance with NFPA 70, Article No. 604. 2.05 SOURCE QUALITY CONTROL A. Conductors 600 Volts and Below: Test in accordance with UL 44 and UL 854. PART 3 EXECUTION 3.01 GENERAL A. Conductor installation shall be in accordance with manufacturers recommendations. B. Conductor and cable sizing shown is based on copper conductors, unless noted otherwise. C. Do not exceed cable manufacturers recommendations for maximum pulling tensions and minimum bending radii. D. Terminate conductors and cables, unless otherwise indicated.
CONDUCTORS PW/WBG/475883 26 05 05 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL E. Tighten screws and terminal bolts in accordance with UL 486A-486B for copper conductors. F. Cable Lugs: Provide with correct number of holes, bolt size, and center-to- center spacing as required by equipment terminals. G. Ream, remove burrs, and clear interior of installed conduit before pulling wires or cables. 3.02 POWER CONDUCTOR COLOR CODING A. Conductors 600 Volts and Below: 1. 6 AWG and Larger: Apply general purpose, flame retardant tape at each end, and at accessible locations wrapped at least six full overlapping turns, covering area 1-1/2 inches to 2 inches wide. 2. 8 AWG and Smaller: Provide colored conductors. 3. Colors: System Conductor Color All Systems Equipment Grounding Green 240/120 Volts, Single-Phase, Three- Wire Grounded Neutral One Hot Leg Other Hot Leg White Black Red 208Y/120 Volts, Three-Phase, Four- Wire Grounded Neutral Phase A Phase B Phase C White Black Red Blue 240/120 Volts, Three- Phase, Four-Wire, Delta, Center Tap, Ground on Single- Phase Grounded Neutral Phase A High (wild) Leg Phase C White Black Orange Blue 480Y/277 Volts, Three-Phase, Four- Wire Grounded Neutral Phase A Phase B Phase C White Brown Orange Yellow Note: Phase A, B, C implies direction of positive phase rotation. 4. Tracer: Outer covering of white with identifiable colored strip, other than green, in accordance with NFPA 70.
PW/WBG/475883 CONDUCTORS JANUARY 2014 26 05 05 - 7 COPYRIGHT 2014 CH2M HILL 3.03 CIRCUIT IDENTIFICATION A. Identify conductors at each termination, and in accessible locations such as panels, pull boxes, and junction boxes. B. Circuits Appearing in Circuit Schedules: Identify using circuit schedule designations. C. Circuits Not Appearing in Circuit Schedules: 1. Assign circuit name based on device or equipment at load end of circuit. 2. Where this would result in same name being assigned to more than one circuit, add number or letter to each otherwise identical circuit name to make it unique. D. Method: 1. Conductors 3 AWG and Smaller: Identify with sleeves or heat bond markers. 2. Cables and Conductors 2 AWG and Larger: a. Identify with marker plates or tie-on cable marker tags. b. Attach with nylon tie cord. 3. Taped-on markers or tags relying on adhesives not permitted. 3.04 CONDUCTORS 600 VOLTS AND BELOW A. Install 10 AWG or 12 AWG conductors for branch circuit power wiring in lighting and receptacle circuits. B. Connections and Terminations: 1. Install wire nuts only on solid conductors. Wire nuts are not allowed on stranded conductors. 2. Install self-insulated, set screw wire connectors for two-way connection of power circuit conductors 12 AWG and smaller. 3. Install uninsulated crimp connectors and terminators for conductors 4 AWG through 2/0 AWG. 4. Install uninsulated, bolted, two-way connectors and terminators for conductors 3/0 AWG and larger. 5. Install uninsulated terminators bolted together on motor circuit conductors 10 AWG and larger. 6. Place no more than one conductor in any single-barrel pressure connection. 7. Install crimp connectors with tools approved by connector manufacturer. 8. Install terminals and connectors acceptable for type of material used.
CONDUCTORS PW/WBG/475883 26 05 05 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 9. Compression Lugs: a. Attach with a tool specifically designed for purpose. Tool shall provide complete, controlled crimp and shall not release until crimp is complete. b. Do not use plier type crimpers. C. Do not use soldered mechanical joints. D. Splices and Terminations: 1. Insulate uninsulated connections. 2. Indoors: Use general purpose, flame retardant tape or single wall heat shrink. 3. Below Grade and Wet or Damp Locations: Use dual wall heat shrink. E. Cap spare conductors with UL listed end caps. F. Cabinets and Panels: 1. Remove surplus wire, bridle and secure. 2. Where conductors pass through openings or over edges in sheet metal, remove burrs, chamfer edges, and install bushings and protective strips of insulating material to protect the conductors. G. Extra Conductor Length: For conductors to be connected by others, install minimum 6 feet of extra conductor in freestanding panels and minimum 2 feet in other assemblies. END OF SECTION
PW/WBG/475883 GROUNDING AND BONDING JANUARY 2014 FOR ELECTRICAL SYSTEMS COPYRIGHT 2014 CH2M HILL 26 05 26 - 1 SECTION 26 05 26 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. National Fire Protection Association (NFPA): 70, National Electrical Code (NEC). 1.02 QUALITY ASSURANCE A. Authority Having Jurisdiction (AHJ): 1. Provide the Work in accordance with NFPA 70, National Electrical Code (NEC). Where required by the AHJ, material and equipment shall be labeled or listed by a nationally recognized testing laboratory or other organization acceptable to the AHJ in order to provide a basis for approval under NEC. 2. Materials and equipment manufactured within the scope of standards published by Underwriters Laboratories, Inc. shall conform to those standards and shall have an applied UL listing mark. PART 2 PRODUCTS 2.01 GROUND CONDUCTORS A. As specified in Section 26 05 05, Conductors. 2.02 CONNECTORS A. Compression Type: 1. Compress-deforming type; wrought copper extrusion material. 2. Single indentation for conductors 6 AWG and smaller. 3. Double indentation with extended barrel for conductors 4 AWG and larger. 4. Barrels prefilled with oxide-inhibiting and antiseizing compound and sealed. 5. Manufacturers: a. Burndy Corp. b. Thomas and Betts Co. c. ILSCO.
GROUNDING AND BONDING PW/WBG/475883 FOR ELECTRICAL SYSTEMS JANUARY 2014 26 05 26 - 2 COPYRIGHT 2014 CH2M HILL PART 3 EXECUTION 3.01 GENERAL A. Grounding shall be in compliance with NFPA 70. 3.02 WIRE CONNECTIONS A. Ground Conductors: Install in conduit containing conductors above 50 volts. B. Nonmetallic Raceways and Flexible Tubing: Install equipment grounding conductor connected at both ends to noncurrent-carrying grounding bus. C. Connect ground conductors to raceway grounding bushings. D. Extend and connect ground conductors to ground bus in all equipment containing a ground bus. E. Connect enclosure of equipment containing ground bus to that bus. F. Bolt connections to equipment ground bus. G. Bond grounding conductors to metallic enclosures at each end, and to intermediate metallic enclosures. H. Junction Boxes: Furnish materials and connect to equipment grounding system with grounding clips mounted directly on box, or with 3/8-inch machine screws. 3.03 CONNECTIONS A. Compression Type: 1. Install in accordance with connector manufacturers recommendations. 2. Install connectors of proper size for grounding conductors and ground rods specified. 3. Install using connector manufacturers compression tool having proper sized dies. END OF SECTION
PW/WBG/475883 RACEWAY AND BOXES JANUARY 2014 26 05 33 - 1 COPYRIGHT 2014 CH2M HILL SECTION 26 05 33 RACEWAY AND BOXES PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. ASTM International (ASTM): a. A123/123M, Standard Specification for Zinc (Hot-Dipped Galvanized) Coatings on Iron and Steel Products. b. A167, Standard Specification for Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and Strip. c. A240/A240M, Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications. d. D149, Standard Test Method for Dielectric Breakdown Voltage and Dielectric Strength of Solid Electrical Insulating Materials at Commercial Power Frequencies. 2. Telecommunications Industry Association (TIA): 569B, Commercial Building Standard for Telecommunications Pathways and Spaces. 3. National Electrical Contractors Association, Inc. (NECA): Installation standards. 4. National Electrical Manufacturers Association (NEMA): a. 250, Enclosures for Electrical Equipment (1000 Volts Maximum). b. C80.1, Electrical Rigid Steel Conduit (ERSC). c. C80.3, Steel Electrical Metallic Tubing (EMT). d. TC 2, Electrical Polyvinyl Chloride (PVC) Conduit. e. TC 3, Polyvinyl Chloride (PVC) Fittings for Use with Rigid PVC Conduit and Tubing. 5. National Fire Protection Association (NFPA): 70, National Electrical Code (NEC). 6. Underwriters Laboratories Inc. (UL): a. 1, Standard for Safety for Flexible Metal Conduit. b. 5, Standard for Safety for Surface Metal Raceways and Fittings. c. 6, Standard for Safety for Electrical Rigid Metal Conduit Steel. d. 514B, Standard for Safety for Conduit, Tubing, and Cable Fittings. e. 651, Standard for Safety for Schedule 40 and 80 Rigid PVC Conduit and Fittings. f. 797, Standard for Safety for Electrical Metallic Tubing Steel.
RACEWAY AND BOXES PW/WBG/475883 26 05 33 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 1.02 SUBMITTALS A. Action Submittals: 1. Manufacturers Literature: a. Rigid galvanized steel conduit. b. Electric metallic tubing. c. PVC Schedule 40 conduit. d. Flexible metal conduit. e. Flexible, nonmetallic conduit. f. Conduit fittings. g. Surface metal raceway. h. Large junction and pull boxes. 1.03 QUALITY ASSURANCE A. Authority Having Jurisdiction (AHJ): 1. Provide the Work in accordance with NFPA 70, National Electrical Code (NEC). Where required by the AHJ, material and equipment shall be labeled or listed by a nationally recognized testing laboratory or other organization acceptable to the AHJ in order to provide a basis for approval under NEC. 2. Materials and equipment manufactured within scope of standards published by Underwriters Laboratories, Inc. shall conform to those standards and shall have an applied UL listing mark. PART 2 PRODUCTS 2.01 CONDUIT AND TUBING A. Rigid Galvanized Steel Conduit (RGS): 1. Meet requirements of NEMA C80.1 and UL 6. 2. Material: Hot-dip galvanized with chromated protective layer. B. Electric Metallic Tubing (EMT): 1. Meet requirements of NEMA C80.3 and UL 797. 2. Material: Hot-dip galvanized with chromated and lacquered protective layer. C. PVC Conduit: 1. Meet requirements of NEMA TC 2 and UL 651. 2. UL listed for concrete encasement, underground direct burial, concealed or direct sunlight exposure, and 90 degrees C insulated conductors.
PW/WBG/475883 RACEWAY AND BOXES JANUARY 2014 26 05 33 - 3 COPYRIGHT 2014 CH2M HILL D. Flexible Metal, Liquid-Tight Conduit: 1. UL 360 listed for 105 degrees C insulated conductors. 2. Material: Galvanized steel with extruded PVC jacket. E. Flexible Metal, Nonliquid-Tight Conduit: 1. Meet requirements of UL 1. 2. Material: Galvanized steel. F. Flexible, Nonmetallic, Liquid-Tight Conduit: 1. Material: PVC core with fused flexible PVC jacket. 2. UL 1660 listed for: a. Dry Conditions: 80 degrees C insulated conductors. b. Wet Conditions: 60 degrees C insulated conductors. 3. Manufacturers and Products: a. Carlon; Carflex or X-Flex. b. T & B; Xtraflex LTC or EFC. G. Innerduct: Resistant to spread of fire, per requirements of UL 2024. 2.02 FITTINGS A. Rigid Galvanized Steel Conduit: 1. General: a. Meet requirements of UL 514B. b. Type: Threaded, galvanized. Set screw and threadless compression fittings not permitted. 2. Bushing: a. Material: Malleable iron with integral insulated throat, rated for 150 degrees C. b. Manufacturers and Products: 1) Appleton; Series BU-I. 2) O-Z/Gedney; Type HB. 3. Grounding Bushing: a. Material: Malleable iron with integral insulated throat rated for 150 degrees C, with solderless lugs. b. Manufacturers and Products: 1) Appleton; Series GIB. 2) O-Z/Gedney; Type HBLG. 4. Conduit Bodies: a. Sized as required by NFPA 70. b. Manufacturers and Products (For Normal Conditions): 1) Appleton; Form 35 threaded unilets. 2) Crouse-Hinds; Form 7 or Form 8 threaded condulets.
RACEWAY AND BOXES PW/WBG/475883 26 05 33 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3) Killark; Series O electrolets. 4) Thomas & Betts; Form 7 or Form 8. 5. Couplings: As supplied by conduit manufacturer. 6. Unions: a. Concrete tight, hot-dip galvanized malleable iron. b. Manufacturers and Products: 1) Appleton; Series SCC bolt-on coupling or Series EC three- piece union. 2) O-Z/Gedney; Type SSP split coupling or Type 4 Series, three-piece coupling. 7. Expansion Fitting: a. Manufacturers and Products: 1) Deflection/Expansion Movement: a) Appleton; Type DF. b) Crouse-Hinds; Type XD. 2) Expansion Movement Only: a) Appleton; Type XJ. b) Crouse-Hinds; Type XJ. c) Thomas & Betts; XJG-TP. 8. Cable Sealing Fitting: a. To form watertight nonslip cord or cable connection to conduit. b. For Conductors with OD of 1/2 inch or Less: Neoprene bushing at connector entry. c. Manufacturers and Products: 1) Appleton; CG-S. 2) Crouse-Hinds; CGBS. B. Electric Metallic Tubing: 1. Meet requirements of UL 514B. 2. Type: Steel body and locknuts with steel or malleable iron compression nuts. Set screw and drive-on fittings not permitted. 3. Electro zinc-plated inside and out. 4. Raintight. 5. Coupling Manufacturers and Products: a. Appleton; Type 95T. b. Crouse-Hinds. c. Thomas & Betts. 6. Connector Manufacturers and Products: a. Appleton; Type ETP. b. Crouse-Hinds. c. Thomas & Betts.
PW/WBG/475883 RACEWAY AND BOXES JANUARY 2014 26 05 33 - 5 COPYRIGHT 2014 CH2M HILL C. PVC Conduit and Tubing: 1. Meet requirements of NEMA TC 3. 2. Type: PVC, slip-on. D. Flexible Metal, Liquid-Tight Conduit: 1. Metal insulated throat connectors with integral nylon or plastic bushing rated for 105 degrees C. 2. Insulated throat and sealing O-rings. 3. Manufacturers and Products: a. Thomas & Betts; Series 5331. b. O-Z/Gedney; Series 4Q. E. Flexible Metal, Nonliquid-Tight Conduit: 1. Meet requirements of UL 514B. 2. Body: Galvanized steel. 3. Throat: Nylon insulated. 4. 1-1/4-Inch Conduit and Smaller: One screw body. 5. 1-1/2-Inch Conduit and Larger: Two screw body. 6. Manufacturer and Product: Appleton; Series 7400. F. Flexible, Nonmetallic, Liquid-Tight Conduit: 1. Meet requirements of UL 514B. 2. Type: High strength plastic body, complete with lock nut, O-ring, threaded ferrule, sealing ring, and compression nut. 3. Body/compression nut (gland) design to ensure high mechanical pullout strength and watertight seal. 4. Manufacturers and Products: a. Carlon; Type LT. b. O-Z/Gedney; Type 4Q-P. c. Thomas & Betts; Series 6300. 2.03 OUTLET AND DEVICE BOXES A. Sheet Steel: One-piece drawn type, zinc-plated or cadmium-plated. B. Nonmetallic: 1. Box: PVC. 2. Cover: PVC, weatherproof, with stainless steel screws. 3. Manufacturer and Product: Carlon; Type FS or Type FD, with Type E98 or Type E96 covers.
RACEWAY AND BOXES PW/WBG/475883 26 05 33 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2.04 JUNCTION AND PULL BOXES A. Outlet Box Used as Junction or Pull Box: As specified under Article Outlet and Device Boxes. B. Conduit Bodies Used as Junction Boxes: As specified under Article Fittings. C. Large Sheet Steel Box: 1. NEMA 250, Type 1. 2. Box: Code-gauge, galvanized steel. 3. Cover: Full access, screw type. 4. Machine Screws: Corrosion-resistant. D. Large Cast Aluminum Box: 1. NEMA 250 Type 4. 2. Box: Cast copper-free aluminum, with drilled and tapped conduit entrances and exterior mounting lugs. 3. Cover: Nonhinged. 4. Gasket: Neoprene. 5. Hardware and Machine Screws: ASTM A167, Type 316 stainless steel. 6. Manufacturers and Products, Surface Mounted Type: a. Crouse-Hinds; Series W-SA. b. O-Z/Gedney; Series YS-A, YL-A. c. Killark. 2.05 TELEPHONE AND DATA OUTLET A. Provide outlet boxes and cover plates meeting requirements of TIA 569B. 2.06 SURFACE METAL RACEWAY A. General: 1. Meet requirements of UL 5. 2. Material: Two-piece, code-gauge steel. 3. Finish: Factory applied rust inhibiting primer and gray semi-gloss finish suitable for field painting. 4. Configuration: Single, 1-17/32-inch by 2-3/4-inch section, unless otherwise indicated. B. Fittings and Accessories: 1. Wire clips at 30 inches on center. 2. Couplings, cover clips, supporting clips, ground clamps, and elbows as required; to comply with manufacturers recommendations.
PW/WBG/475883 RACEWAY AND BOXES JANUARY 2014 26 05 33 - 7 COPYRIGHT 2014 CH2M HILL C. Outlets: 1. Provide bracket or device covers as required to support wiring devices indicated. 2. Wiring Devices and Device Plates: In accordance with Section 26 27 26, Wiring Devices. 3. Manufacturers: a. The Wiremold Co. b. Walker. PART 3 EXECUTION 3.01 GENERAL A. Conduit and tubing sizes shown are based on use of copper conductors. Reference Section 26 05 05, Conductors, concerning conduit sizing for aluminum conductors. B. Comply with NECA Installation Standards. C. Crushed or deformed raceways not permitted. D. Maintain raceway entirely free of obstructions and moisture. E. Immediately after installation, plug or cap raceway ends with watertight and dust-tight seals until time for pulling in conductors. F. Avoid moisture traps where possible. When unavoidable in exposed conduit runs, provide junction box and drain fitting at conduit low point. G. Group raceways installed in same area. H. Proximity to Heated Piping: Install raceways minimum 12 inches from parallel runs. I. Follow structural surface contours when installing exposed raceways. Avoid obstruction of passageways. J. Run exposed raceways parallel or perpendicular to walls, structural members, or intersections of vertical planes. K. Block Walls: Do not install raceways in same horizontal course or vertical cell with reinforcing steel. L. Install watertight fittings in outdoor, underground, or wet locations.
RACEWAY AND BOXES PW/WBG/475883 26 05 33 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL M. Paint threads and cut ends, before assembly of fittings, or galvanized conduit installed in exposed or damp locations with zinc-rich paint or liquid galvanizing compound. N. Metal conduit shall be reamed, burrs removed, and cleaned before installation of conductors, wires, or cables. O. Horizontal raceways installed in floor topping slabs shall lie completely at the bottom of the slab. Install conduits embedded in topping slabs at right angles to the building lines of construction. P. Install concealed or embedded raceways so that they emerge at right angles to surface and have no curved portion exposed. Q. Install conduits for fiber optic cables, telephone cables, and Category 6 data cables in strict conformance with the requirements of TIA 569B. 3.02 REUSE OF EXISTING CONDUITS A. Where existing conduits may be reused, they may be reused only where they meet the following criteria. 1. Conduit is in useable condition with no deformation, corrosion, or damage to exterior surface. 2. Conduit is sized per the NEC. 3. Conduit is of the type specified in Contract Documents. 4. Conduit is supported as specified in Contract Documents. B. Conduit shall be reamed with wire brush, then with a mandrel approximately 1/4 inch smaller than raceway inside diameter then cleaned prior to pulling new conductors. 3.03 INSTALLATION IN CAST-IN-PLACE STRUCTURAL CONCRETE A. Minimum Cover: 2 inches, including fittings. B. Conduit placement shall not require changes in reinforcing steel location or configuration. C. Provide nonmetallic support during placement of concrete to ensure raceways remain in position. D. Conduit larger than 1 inch shall not be embedded in concrete slabs, walls, or soffits unless approved by Engineer. E. Existing conduits shall be rerouted around new structural beams.
PW/WBG/475883 RACEWAY AND BOXES JANUARY 2014 26 05 33 - 9 COPYRIGHT 2014 CH2M HILL 3.04 CONDUIT APPLICATION A. Diameter: Minimum 1/2 inch. B. Interior, Exposed: 1. Rigid galvanized steel. 2. Electric metallic tubing for ceiling portion of lighting circuits. 3. PVC Schedule 80. C. Interior, Concealed (Not Embedded in Concrete): Electric metallic tubing. D. Aboveground, Embedded in Concrete Walls, Ceilings, or Floors: 1. Rigid galvanized steel. 2. PVC Schedule 40. 3. Electric metallic tubing. 3.05 FLEXIBLE CONNECTIONS A. For motors, wall or ceiling mounted fans and unit heaters, dry type transformers, and other locations approved by Engineer where flexible connection is required to minimize vibration: 1. Conduit Size 4 Inches or Less: Flexible, liquid-tight conduit. 2. Conduit Size Over 4 Inches: Nonflexible. 3. Wet or Corrosive Areas: Flexible, nonmetallic or flexible metal liquid- tight. 4. Dry Areas: Flexible, metallic liquid-tight. B. Suspended Lighting Fixtures in Dry Areas: Flexible steel, nonliquid-tight conduit. C. Flexible Conduit Length: 18 inches minimum, 60 inches maximum; sufficient to allow movement or adjustment of equipment. 3.06 PENETRATIONS A. Make at right angles, unless otherwise shown. B. Notching or penetration of structural members, including beams, is not permitted. C. Fire-Rated Walls, Floors, or Ceilings: Firestop openings around penetrations to maintain fire-resistance rating as specified in Section 26 05 04, Basic Electrical Materials and Methods.
RACEWAY AND BOXES PW/WBG/475883 26 05 33 - 10 JANUARY 2014 COPYRIGHT 2014 CH2M HILL D. Concrete Walls, Floors, or Ceilings (Aboveground): Provide nonshrink grout dry-pack, or use watertight seal device. 3.07 SUPPORT A. Support from structural members only, at intervals not exceeding NFPA 70 requirements. Do not exceed 10 feet in any application. Do not support from piping, pipe supports, or other raceways. B. Multiple Adjacent Raceways: Provide ceiling trapeze. C. Application/Type of Conduit Strap: 1. Rigid Steel or EMT Conduit: Zinc coated steel, pregalvanized steel or malleable iron. 2. Nonmetallic Conduit: Nonmetallic or PVC-coated metal. D. Provide and attach wall brackets, strap hangers, or ceiling trapeze as follows: 1. Wood: Wood screws. 2. Hollow Masonry Units: Toggle bolts. 3. Concrete or Brick: Expansion shields, or threaded studs driven in by powder charge, with lock washers and nuts. 4. Steelwork: Machine screws. 5. Location/Type of Hardware: a. Dry, Noncorrosive Areas: Galvanized. b. Wet, Noncorrosive Areas: Stainless steel. E. Nails or wooden plugs inserted in concrete or masonry for attaching raceway not permitted. Do not weld raceways or pipe straps to steel structures. Do not use wire in lieu of straps or hangers. 3.08 BENDS A. Install concealed raceways with a minimum of bends in the shortest practical distance. B. Make bends and offsets of longest practical radius. Bends in conduits and ducts being installed for fiber optic cables shall be not less than 20 times cable diameter, 15 inches minimum. C. Install with symmetrical bends or cast metal fittings. D. Avoid field-made bends and offsets, but where necessary, make with acceptable hickey or bending machine. Do not heat metal raceways to facilitate bending.
PW/WBG/475883 RACEWAY AND BOXES JANUARY 2014 26 05 33 - 11 COPYRIGHT 2014 CH2M HILL E. Make bends in parallel or banked runs from same center or centerline with same radius so that bends are parallel. F. Factory elbows may be installed in parallel or banked raceways if there is change in plane of run, and raceways are same size. G. PVC Conduit: 1. Bends 30 Degrees and Larger: Provide factory-made elbows. 2. Use manufacturers recommended method for forming smaller bends. H. Flexible Conduit: Do not make bends that exceed allowable conductor bending radius of cable to be installed or that significantly restricts conduit flexibility. 3.09 EXPANSION/DEFLECTION FITTINGS A. Provide on raceways at structural expansion joints and in long tangential runs. B. Provide expansion/deflection joints for 50 degrees F maximum temperature variation. C. Install in accordance with manufacturers instructions. 3.10 PVC CONDUIT A. Solvent Welding: 1. Apply manufacturer recommended solvent to joints. 2. Install in order that joint is watertight. B. Adapters: 1. PVC to Metallic Fittings: PVC terminal type. 2. PVC to Rigid Metal Conduit or IMC: PVC female adapter. C. Belled-End Conduit: Bevel unbelled end of joint prior to joining. 3.11 TERMINATION AT ENCLOSURES A. Sheet Metal Boxes, Cabinets, and Enclosures: 1. General: a. Install insulated bushing on ends of conduit where grounding is not required. b. Provide insulated throat when conduit terminates in sheet metal boxes having threaded hubs.
RACEWAY AND BOXES PW/WBG/475883 26 05 33 - 12 JANUARY 2014 COPYRIGHT 2014 CH2M HILL c. Utilize sealing locknuts or threaded hubs on sides and bottom of NEMA 3R and NEMA 12 enclosures. d. Terminate conduits at threaded hubs at the tops of NEMA 3R and NEMA 12 boxes and enclosures. e. Terminate conduits at threaded conduit hubs at NEMA 4 and NEMA 4X boxes and enclosures. 2. Rigid Galvanized Conduit: a. Provide one lock nut each on inside and outside of enclosure. b. Install grounding bushing at source enclosure. c. Provide bonding jumper from grounding bushing to equipment ground bus or ground pad. 3. Electric Metallic Tubing: Provide gland compression, insulated connectors. 4. Flexible Metal Conduit: Provide two screw type, insulated, malleable iron connectors. 5. Flexible, Nonmetallic Conduit: Provide nonmetallic, liquid-tight strain relief connectors. 6. PVC Schedule 40 Conduit: Provide PVC terminal adapter with lock nut, except where threaded hubs required above. 3.12 OUTLET AND DEVICE BOXES A. General: 1. Install plumb and level. 2. Install suitable for conditions encountered at each outlet or device in wiring or raceway system, sized to meet NFPA 70 requirements. 3. Open no more knockouts in sheet steel device boxes than are required; seal unused openings. 4. Install galvanized mounting hardware in industrial areas. B. Size: 1. Depth: Minimum 2 inches, unless otherwise required by structural conditions. Box extensions not permitted. a. Hollow Masonry Construction: Install with sufficient depth such that conduit knockouts or hubs are in masonry void space. 2. Ceiling Outlet: Minimum 4-inch octagonal device box, unless otherwise required for installed fixture. 3. Switch and Receptacle: Minimum 2-inch by 4-inch device box. C. Locations: 1. Drawing locations are approximate. 2. To avoid interference with mechanical equipment or structural features, relocate outlets as required.
PW/WBG/475883 RACEWAY AND BOXES JANUARY 2014 26 05 33 - 13 COPYRIGHT 2014 CH2M HILL 3. Light Fixture: Install in symmetrical pattern according to room layout, unless otherwise shown. D. Mounting Height: 1. General: a. The guidelines shown below apply where new construction doesnt conflict with existing construction in appearance, functionality, or code requirements. Otherwise, mounting heights shall match those of similar, adjacent devices. b. Dimensions given to centerline of box. c. Where specified heights do not suit building construction or finish, adjust up or down to avoid interference. d. Do not straddle CMU block or other construction joints. 2. Light Switch: a. 48 inches above floor. b. When located next to door, install on lock side of door. 3. Thermostat: 54 inches above floor. 4. Telephone Outlet: a. 15 inches above floor. b. 6 inches above counter tops. c. Wall Mounted: 52 inches above floor. 5. Convenience Receptacle: a. General Interior Areas: 15 inches above floor. b. General Interior Areas (Counter Tops): Install device plate bottom or side flush with top of backsplash, or 6 inches above counter tops without backsplash. 6. Switch, Motor Starting: 48 inches above floor, unless otherwise indicated on Drawings. E. Flush Mounted: 1. Install with concealed conduit. 2. Install proper type extension rings or plaster covers to make edges of boxes flush with finished surface. 3. Holes in surrounding surface shall be no larger than required to receive box. F. Supports: 1. Support boxes independently of conduit by attachment to building structure or structural member. 2. Install bar hangers in frame construction or fasten boxes directly as follows: a. Wood: Wood screws. b. Concrete or Brick: Bolts and expansion shields.
RACEWAY AND BOXES PW/WBG/475883 26 05 33 - 14 JANUARY 2014 COPYRIGHT 2014 CH2M HILL c. Hollow Masonry Units: Toggle bolts. d. Steelwork: Machine screws. 3. Threaded studs driven in by powder charge and provided with lock washers and nuts are acceptable in lieu of expansion shields. 4. Provide plaster rings where necessary. 5. Boxes embedded in concrete or masonry need not be additionally supported. G. Install separate junction boxes for flush or recessed lighting fixtures where required by fixture terminal temperature. H. Boxes Supporting Fixtures: Provide means of attachment with adequate strength to support fixture. 3.13 JUNCTION AND PULL BOXES A. General: 1. Install plumb and level. 2. Installed boxes shall be accessible. 3. Do not install on finished surfaces. 4. Use outlet boxes as junction and pull boxes wherever possible and allowed by applicable codes. 5. Use conduit bodies as junction and pull boxes where no splices are required and allowed by applicable codes. 6. Install pull boxes where necessary in raceway system to facilitate conductor installation. 7. Install where shown and where necessary to terminate, tap-off, or redirect multiple conduit runs. 8. Install in conduit runs at least every 150 feet or after the equivalent of three right-angle bends. B. Flush Mounted: 1. Install with concealed conduit. 2. Holes in surrounding surface shall be no larger than required to receive box. 3. Make edges of boxes flush with final surface. C. Mounting Hardware: 1. Noncorrosive Dry Areas: Galvanized. 2. Noncorrosive Wet Areas: Stainless steel.
PW/WBG/475883 RACEWAY AND BOXES JANUARY 2014 26 05 33 - 15 COPYRIGHT 2014 CH2M HILL D. Supports: 1. Support boxes independently of conduit by attachment to building structure or structural member. 2. Install bar hangers in frame construction or fasten boxes directly as follows: a. Wood: Wood screws. b. Concrete or Brick: Bolts and expansion shields. c. Hollow Masonry Units: Toggle bolts. d. Steelwork: Machine screws. 3. Threaded studs driven in by powder charge and provided with lock washers and nuts are acceptable in lieu of expansion shields. 4. Boxes embedded in concrete or masonry need not be additionally supported. 3.14 TELEPHONE, DATA, AND SECURITY OUTLET A. Provide empty 4-inch square, 3-1/2-inch deep outlet box. B. Provide blank single gang raised device cover if cables are not installed. C. Provide mudrings as coordinated with Owners contractors. 3.15 EMPTY RACEWAYS A. Provide permanent, removable cap over each end. B. Provide PVC plug with pull tab for underground raceways with end bells. C. Provide nylon pull cord. D. Identify with waterproof tags attached to pull cord at each end, and at intermediate pull point. 3.16 ABANDONED RACEWAYS A. Raceways made abandoned as a part of this work shall be dismantled and removed. B. Abandoned underfloor raceways shall be cut flush to the floor to allow new floor finishes to be installed. 3.17 PROTECTION OF INSTALLED WORK A. Protect products from effects of moisture, corrosion, and physical damage during construction.
RACEWAY AND BOXES PW/WBG/475883 26 05 33 - 16 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Provide and maintain manufactured watertight and dust-tight seals over conduit openings during construction. C. Touch up painted conduit threads after assembly to cover nicks or scars. D. Touch up coating damage to PVC-coated conduit with patching compound approved by manufacturer. Compound shall be kept refrigerated according to manufacturers instructions until time of use. END OF SECTION
PW/WBG/475883 PANELBOARDS JANUARY 2014 26 24 16 - 1 COPYRIGHT 2014 CH2M HILL SECTION 26 24 16 PANELBOARDS PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. Institute of Electrical and Electronics Engineers (IEEE): a. C62.1, Surge Arresters for Alternating Current Power Circuits. b. C62.11, Standards for Metal-Oxide Surge Arrestors for AC Power Circuits. 2. National Electrical Contractors Association (NECA): 407, Recommended Practice for Installing and Maintaining Panelboards. 3. National Electrical Manufacturers Association (NEMA): a. 250, Enclosures for Electrical Equipment (1000 Volts Maximum). b. 289, Application Guide for Ground Fault Circuit Interrupters. c. AB 1, Molded-Case Circuit Breakers, Molded-Case Switches, and Circuit-Breaker Enclosures. d. KS 1, Enclosed Switches. e. LA 1, Surge Arrestors. f. PB 1, Panelboards. g. PB 1.1, General Instructions for Proper Installation, Operation and Maintenance of Panelboards Rated 600 Volts or Less. 4. National Fire Protection Association (NFPA): 70, National Electrical Code (NEC). 5. Underwriters Laboratories Inc. (UL): a. 67, Standard for Panelboards. b. 98, Standard for Enclosed and Dead-Front Switches. c. 486E, Standard for Equipment Wiring Terminals for use with Aluminum and/or Copper Conductors. d. 489, Standard for Molded-Case Circuit Breakers, Molded-Case Switches, and Circuit Breaker Enclosures. e. 508, Standard for Industrial Control Equipment. f. 870, Wireways, Auxiliary Gutters and Associated Fittings. g. 943, Standard for Ground-Fault Circuit-Interrupters. 1.02 SUBMITTALS A. Action Submittals: 1. Manufacturers data sheets for each type of panelboard, protective device, accessory item, and component.
PANELBOARDS PW/WBG/475883 26 24 16 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. Manufacturers Shop Drawings including dimensioned plan, section, and elevation for each panelboard type, enclosure, and general arrangement. 3. Tabulation of features for each panelboard to include the following: a. Protective devices with factory settings. b. Provisions for future protective devices. c. Space for future protective devices. d. Voltage, frequency, and phase ratings. e. Enclosure type. f. Bus and terminal bar configurations and current ratings. g. Provisions for circuit terminations with wire range. h. Short circuit current rating of assembled panelboard at system voltage. i. Features, characteristics, ratings, and factory settings of auxiliary components. B. Informational Submittals: Manufacturers recommended installation instructions. 1.03 QUALITY ASSURANCE A. Listing and Labeling: Provide products specified in this Section that are listed and labeled as defined in NEC Article 100. 1.04 EXTRA MATERIALS A. Extra Materials: Furnish, tag, and box for shipment and storage the following material: Item Quantity Touch-up paint for panelboards One half-pint container PART 2 PRODUCTS 2.01 MANUFACTURERS A. Materials, equipment, and accessories specified in this Section shall be products of: 1. Eaton/Cutler-Hammer. 2. General Electric Co. 3. Square D Co.
PW/WBG/475883 PANELBOARDS JANUARY 2014 26 24 16 - 3 COPYRIGHT 2014 CH2M HILL 2.02 GENERAL A. Provide low voltage panelboards for application at 600V or less in accordance with this Section. B. Provide equipment in accordance with NEMA PB 1, NFPA 70, and UL 67. C. Wire Terminations: 1. Panelboard assemblies, including protective devices, shall be suitable for use with 75 degrees C or greater wire insulation systems at NEC 75 degrees C conductor ampacity. 2. In accordance with UL 486E. D. Load Current Ratings: 1. Unless otherwise indicated, load current ratings for panelboard assemblies, including bus and circuit breakers, are noncontinuous as defined by NEC. Continuous ratings shall be 80 percent of noncontinuous rating. 2. Where indicated continuous, 100 percent, etc., selected components and protective devices shall be rated for continuous load current at value shown. E. Short Circuit Current Rating (SCCR): Integrated equipment short circuit rating for each panelboard assembly shall be no less than the following: 1. Minimum SCCR at 208Y/120 or 120/240 volts shall be 10,000 amperes rms symmetrical. F. Overcurrent Protective Devices: 1. In accordance with NEMA AB 1, NEMA KS 1, UL 98, and UL 489. 2. Protective devices shall be adapted to panelboard installation. a. Capable of device replacement without disturbing adjacent devices and without removing main bus. b. Spaces: Cover openings with easily removable cover. 3. Series-Connected Short Circuit Ratings: Devices shall be fully rated; series-connected ratings unacceptable. G. Circuit Breakers: 1. General: Thermal-magnetic unless otherwise indicated, quick-make, quick-break, molded case, of indicating type showing ON/OFF and TRIPPED positions of operating handle. 2. Noninterchangeable: In accordance with NEC.
PANELBOARDS PW/WBG/475883 26 24 16 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3. Bus Connection: Bolt-on circuit breakers in 480Y/277-volt, and plug-in circuit breakers in 208Y/120 and 240/120-volt branch circuit panelboards. 4. Trip Mechanism: a. Individual permanent thermal and magnetic trip elements in each pole. b. Variable magnetic trip elements with a single continuous adjustment 3X to 10X for frames greater than 100 amps. c. Two and three pole, common trip. d. Automatically opens all poles when overcurrent occurs on one pole. e. Test button on cover. f. Calibrated for 40 degrees C ambient, unless shown otherwise. 5. Unacceptable Substitution: a. Do not substitute single-pole circuit breakers with handle ties for multi-pole breakers. b. Do not use tandem or dual circuit breakers in normal single-pole spaces. 6. Ground Fault Circuit Interrupter (GFCI): Where indicated, equip breaker as specified above with ground fault sensor and rated to trip on 5-mA ground fault within 0.025 second (UL 943, Class A sensitivity, for protection of personnel). a. Ground fault sensor shall be rated same as circuit breaker. b. Push-to-test button. c. Reset button. H. Enclosures: 1. Provide as specified in Section 26 05 04, Basic Electrical Materials and Methods. 2. Material: Type 1, Type 3R, and Type 3S shall be code-gauge, hot-dip galvanized sheet steel with reinforced steel frame. 3. Finish: Rust inhibitor prime followed by manufacturers standard gray baked enamel or lacquer. I. Bus: 1. Material: Copper full sized throughout length. 2. Provide for mounting of future protective devices along full length of bus regardless of number of units and spaces shown. Machine, drill, and tap as required for current and future positions. J. Feeder Lugs: Main, feed-through, and neutral shall be replaceable, bolted mechanical or crimp compression type.
PW/WBG/475883 PANELBOARDS JANUARY 2014 26 24 16 - 5 COPYRIGHT 2014 CH2M HILL K. Equipment Ground Terminal Bus: Copper with suitably sized provisions for termination of ground conductors, and bonded to box. 1. Provide individual mechanical termination points no less than the quantity of breaker pole positions. 2. Provide individual termination points for all other grounding conductors such as feeder, grounding electrode, etc. L. Neutral Terminal Bus: Copper with suitably sized provisions for termination of neutral conductors, and isolated from box. 1. Provide individual mechanical termination points no less than the quantity of breaker pole positions. 2. Provide individual termination points for all other neutral conductors. M. Provision for Future Devices: Equip with mounting brackets, bus connections, and necessary appurtenances for future protective device ampere ratings indicated. 2.03 LIGHTING AND APPLIANCE BRANCH CIRCUIT PANELBOARDS A. Protective Device Locking: Furnish provisions for handle padlocking for main and subfeed devices; also provide for branch devices where indicated. B. NEMA 250 Type 1 Branch Panelboard Enclosure: 1. Front trim shall be secured to box with concealed trim clamps. 2. Surface-mount panelboard front trim shall have same dimensions as box. 3. Flush panelboards front trims shall overlap box nominal 3/4 inch on all sides. 4. Door in panelboard front trim, with concealed hinges, shall provide access to protective device operating handles. 5. Doors over 30 inches in height shall have multi-point latching. 6. Door lock shall be secure with flush catch and tumbler lock; all panelboards keyed alike, with two milled keys each lock. 7. Circuit Directory: Metal frame with transparent plastic face and enclosed card, mounted inside each panel door. PART 3 EXECUTION 3.01 GENERAL A. Install in accordance with NECA 407, NEMA PB 1.1 and manufacturers written installation instructions. B. Install securely, plumb, in-line and square with walls.
PANELBOARDS PW/WBG/475883 26 24 16 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL C. Install top of cabinet trim78 inches above floor, unless otherwise shown. Install cabinet so tops of protective device operating handles are no more than 78 inches above the floor. D. Ground Fault Protection: Install panelboard ground fault circuit interrupter devices in accordance with installation guidelines of NEMA 289. E. Install filler plates in unused spaces. F. Wiring in Panel Gutters: Train conductors neatly in groups; bundle, and wrap with nylon wire ties. 3.02 BRANCH CIRCUIT PANELBOARD A. Mount flush panels uniformly flush with wall finish. B. Provide typewritten circuit directory for each panelboard. END OF SECTION
PW/WBG/475883 WIRING DEVICES JANUARY 2014 26 27 26 - 1 COPYRIGHT 2014 CH2M HILL SECTION 26 27 26 WIRING DEVICES PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. ASTM International (ASTM): A167, Standard Specification for Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and Strip. 2. Federal Specifications (FS): a. W-C-596G, General Specification for Connector, Electrical, Power. b. W-S-896F, Switches, Toggle (Toggle and Lock), Flush Mounted (General Specification). 3. National Electrical Contractors Association (NECA): 1, Standard Practice of Good Workmanship in Electrical Contracting. 4. National Electrical Manufacturers Association (NEMA): a. 250, Enclosures for Electrical Equipment (1000 Volts Maximum). b. WD 1, General Color Requirements for Wiring Devices. c. WD 6, Wiring Devices Dimensional Specifications. 5. National Fire Protection Association (NFPA): 70, National Electrical Code (NEC). 6. Underwriters Laboratories Inc. (UL): a. 498, Standard for Safety for Attachment Plugs and Receptacles. b. 508, Standard for Safety for Industrial Control Equipment. c. 943, Standard for Safety for Ground-Fault Circuit-Interrupters. 1.02 SUBMITTALS A. Action Submittals: Manufacturers product data for wiring devices. PART 2 PRODUCTS 2.01 SWITCHES A. Switch, General Purpose: 1. NEMA WD 1 and FS W-S-896F. 2. Totally enclosed, ac type, with quiet tumbler switch and screw terminal. 3. Rivetless one-piece brass or copper alloy contact arm with silver alloy contact. 4. Capable of controlling 100 percent tungsten filament and fluorescent lamp loads.
WIRING DEVICES PW/WBG/475883 26 27 26 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 5. Rating: 20 amps, 120/277 volts. 6. Automatic grounding clip and integral grounding terminal on mounting strap. 7. Special Features: Provide the following features in comparable devices where indicated: a. Three-way and four-way. 8. Manufacturers and Products, Commercial Grade: a. Cooper Arrow Hart; CSB120 Series. b. Bryant; CSB120 Series. c. Hubbell; CSB120 Series. d. Leviton; CSB1-20 Series. B. Switch, Motor Rated: 1. Type: Two-pole or three-pole, manual motor starting/disconnect switch without overload protection. 2. UL 508 listed. 3. Totally enclosed snap-action switch. Quick-make, slow-break design with silver alloy contacts. 4. Minimum General Purpose Rating: 30 amperes, 600V ac. 5. Minimum Motor Ratings: a. 2 horsepower for 120V ac, single-phase, two-pole. b. 3 horsepower for 240V ac, single-phase, two-pole. c. 15 horsepower for 480V ac, three-phase, three-pole. 6. Screw-type terminal. 7. Manufacturers and Products: a. Cooper Arrow Hart. b. Hubbell Bryant: HBL78 Series. c. Leviton. 2.02 RECEPTACLES A. Receptacle, General Purpose: 1. NEMA WD 1 and FS W-C-596G. 2. Duplex, two-pole, three-wire grounding type with screw type wire terminals. 3. Impact resistant nylon cover and body, with finder grooves in face, unless otherwise indicated. 4. One-piece mounting strap with integral ground contact (rivetless construction). 5. Contact Arrangement: Contact to be made on two sides of each inserted blade without detent. 6. Rating: 125 volts, NEMA WD 1, Configuration 5-20R, 20 amps, unless otherwise indicated. 7. Size: For 2-inch by 4-inch outlet box.
PW/WBG/475883 WIRING DEVICES JANUARY 2014 26 27 26 - 3 COPYRIGHT 2014 CH2M HILL 8. Special Features: Provide the following features in comparable devices where indicated: a. Listed weather-resistant per NEC 406.8. b. Isolated ground. 9. Commercial Grade Manufacturers and Products: a. Cooper Arrow Hart; CR20 Series. b. Hubbell Bryant; BR201 Series. c. Leviton; BR20 Series. B. Receptacle, Ground Fault Circuit Interrupter: 1. Meet requirements of general-purpose receptacle. 2. Listed Class A to UL 943, tripping at 5 mA. 3. Rectangular smooth face with push-to-test and reset buttons. 4. Listed weather-resistant per NEC 406.8. 5. Feed-through Capability: 20 amps. 6. Manufacturers and Products: a. Hubbell Bryant; GFTR20 Series. b. Cooper Arrow Hart WRVGF20 Series. c. Leviton; 7899 Series. 2.03 MULTIOUTLET SURFACE RACEWAY SYSTEM A. Three-wire grounding simplex receptacles, spaced on 12-inch centers with insulated grounding conductor to each receptacle. 1. Color: Gray with ivory receptacles. 2. Receptacles shall meet applicable requirements of Article Receptacles. 3. Manufacturer and Product: The Wiremold Co.; Prewired Type 3000. 2.04 DEVICE PLATES A. Sectional type plate not permitted. B. Nylon: 1. Material: Specification grade, 0.10-inch minimum thickness, noncombustible, thermosetting. 2. Color: To match associated wiring device. 3. Mounting Screw: Oval-head metal, color matched to plate. C. Metal: 1. Material: Specification grade, one-piece, 0.040-inch nominal thickness stainless steel. 2. Finish: ASTM A167, Type 302/304, satin. 3. Mounting Screw: Oval-head, finish matched to plate.
WIRING DEVICES PW/WBG/475883 26 27 26 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL D. Sheet Steel: 1. Finish: Zinc electroplate. 2. Screws: Oval-head stainless steel. 3. Manufacturers: a. Appleton. b. Crouse-Hinds. E. Weatherproof: 1. Receptacle, Weatherproof Type 2: a. UL listed for wet location while in use. b. Die cast metal cover. c. Manufacturer and Product: TayMac; Type Multi-Mac. 2. Switch: a. Gasketed, cast-metal or cast-aluminum, incorporating external operator for internal switch. b. Mounting Screw: Stainless steel. c. Manufacturers and Products: 1) Crouse-Hinds; DS-181 or DS-185. 2) Appleton; FSK-1VTS or FSK-1VS. F. Raised Sheet Metal: 1/2-inch high zinc- or cadmium-plated steel designed for one-piece drawn type sheet steel box. G. Sheet Steel: Formed sheet steel or Feraloy designed for installation on cast- metal box. 2.05 OCCUPANCY SENSOR, WALL SWITCH A. Description: 1. Dual-technology type, 120/277-volt, adjustable time delay up to 30 minutes, 180-degree field of view, with a minimum coverage area of 900 square feet (84 square meters). 2. Provide dual switch unit where indicated. 3. Color: Manufacturers standard white. B. Manufacturers and Products: 1. Hubbell; AD1277. 2. Leviton; ODSMD. 3. Watt Stopper (The); DW-100.
PW/WBG/475883 WIRING DEVICES JANUARY 2014 26 27 26 - 5 COPYRIGHT 2014 CH2M HILL 2.06 FINISHES A. Wiring device catalog numbers specified in this Section do not designate device color. Unless otherwise indicated, or required by code, provide colors as specified below. B. Wiring Device Connected to Normal Power System: 1. Office Areas: Ivory. 2. Other Areas: Ivory. 3. Isolated ground receptacle shall be orange. C. Wiring Device Connected to Emergency Power System: Red except isolated ground receptacle which shall be orange. PART 3 EXECUTION 3.01 INSTALLATION, GENERAL A. Comply with NECA 1. B. Coordination with Other Trades: 1. Ensure device and its box are protected. Do not place wall finish materials over device box and do not cut holes for box with router that is guided by riding against outside of box. 2. Keep outlet box free of plaster, drywall joint compound, mortar, cement, concrete, dust, paint, and other material that may contaminate raceway system, conductors, and cables. 3. Install device box in brick or block wall such that cover plate does not cross a joint, unless otherwise indicated. Where indicated or directed to cross joint, trowel joint flush with face of wall. 4. Install wiring device after wall preparation, including painting, is complete. C. Conductors: 1. Do not strip insulation from conductors until just before they are spliced or terminated on devices. 2. Strip insulation evenly around conductor using tools designed for the purpose. Avoid scoring or nicking of solid wire or cutting strands from stranded wire. 3. Length of free conductors at outlets for devices shall meet provisions of NFPA 70, Article 300, without pigtails. 4. Existing Conductors: a. Cut back and pigtail, or replace damaged conductors.
WIRING DEVICES PW/WBG/475883 26 27 26 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL b. Straighten conductors that remain and remove corrosion and foreign matter. c. Pigtailing existing conductors is permitted provided outlet box is large enough. D. Device Installation: 1. Replace devices that have been in temporary use during construction or that show signs they were installed before building finishing operations were complete. 2. Keep each wiring device in its package or otherwise protected until it is time to connect conductors. 3. Do not remove surface protection, such as plastic film and smudge covers, until last possible moment. 4. Connect devices to branch circuits using pigtails that are not less than 6 inches (150 mm) in length. 5. Use torque screwdriver when a torque is recommended or required by manufacturer. 6. When conductors larger than 12 AWG are installed on 15-amp or 20-amp circuits, splice 12 AWG pigtails for device connections. 7. Tighten unused terminal screws on device. 8. Device Plates: a. Do not use oversized or extra deep plate. b. Repair wall finishes and remount outlet box when standard device plate does not fit flush or does not cover rough wall opening. 3.02 SWITCH INSTALLATION A. Switch, General Purpose: 1. Mounting Height: See Section 26 05 33, Raceway and Boxes. 2. Install with switch operation in vertical position. 3. Install single-pole, two-way switch such that toggle is in up position when switch is on. B. Switch, Motor Rated: 1. Mounting Height: See Section 26 05 33, Raceway and Boxes. 2. Install with switch operation in vertical position such that toggle is in up position when ON. 3. Install within sight of motor when used as disconnect switch. C. Occupancy Sensor, Wall Switch: Install in accordance with manufacturers instructions.
PW/WBG/475883 WIRING DEVICES JANUARY 2014 26 27 26 - 7 COPYRIGHT 2014 CH2M HILL 3.03 RECEPTACLE INSTALLATION A. Duplex Receptacle: 1. Install with grounding slot down, except where horizontal mounting is shown, in which case install with neutral slot up. 2. Ground receptacle to box with grounding wire only. 3. Weatherproof Receptacle: a. Install in cast metal box. b. Install such that hinge for protective cover is above receptacle opening. 4. Ground Fault Interrupter: Install feed-through model at locations where ground fault protection is specified for downstream conventional receptacles. 5. Special-Purpose Receptacle: Install in accordance with manufacturers instructions. B. Multioutlet Surface Raceway System: Install in accordance with manufacturers instructions. 3.04 DEVICE PLATE INSTALLATION A. Securely fasten to wiring device; ensure tight fit to box. B. Flush Mounted: Install with all four edges in continuous contact with finished wall surface without use of mat or similar material. Plaster fillings will not be acceptable. C. Surface Mounted: Plate shall not extend beyond sides of box, unless plate has no sharp corners or edges. D. Install with alignment tolerance to box of 1/16 inch. E. Type (Unless Otherwise Shown): 1. Interior: Match the cover plate material and color to those of adjacent devices. 2. Exterior: a. Switch: Weatherproof. b. Receptacle in Damp Location: Weatherproof Type 1. c. Receptacle in Wet Location: Weatherproof Type 2. F. Interior: 1. Flush Mounted Box: Nylon or metal to match adjacent boxes.
WIRING DEVICES PW/WBG/475883 26 27 26 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2. Surface Mounted, Metal Box: a. General Purpose Areas: Sheet Steel. b. Other Areas: Cast. 3. Surface Mounted, Aluminum Box: a. General Purpose Areas: Stamped. b. Other Areas: Cast. 4. Surface Mounted, Sheet Steel Box: Raised sheet steel. 5. Surface Mounted, Nonmetallic Box: Manufacturers standard. 6. Receptacle Shown as Weatherproof on Drawings: Weatherproof Type 1. 3.05 IDENTIFICATION A. Use tape labels for identification of individual wall switches and receptacles in dry indoor locations. 1. Degrease and clean device plate surface to receive tape labels. 2. Use 3/16-inch Kroy black letters on white background, unless otherwise indicated. 3. Identify panelboard and circuit number from which item is served on face of plate. B. Identify conductors with durable wire markers or tags inside outlet boxes where more than one circuit is present. 3.06 FIELD QUALITY CONTROL A. Perform tests and inspections, and prepare test reports. B. Test Instrument for 125-Volt 20-Amp Receptacle: Digital wiring analyzer with digital readout or illuminated LED indicators of measurement. C. Using test plug, verify device and its outlet box are securely mounted. D. Line Voltage Range: 105 volts to 132 volts. E. Percent Voltage Drop under 15-Amp Load: Less than 6 percent; 6 percent or higher is not acceptable. F. Ground Impedance: 2 ohms, maximum. G. GFCI Trip: Test for tripping values specified in UL 1436 and UL 943. H. Tests shall be diagnostic, indicating damaged conductors, high resistance at circuit breaker, poor connections, inadequate fault current path, defective devices, or similar problems. Correct circuit conditions, remove malfunctioning units and replace with new ones, and retest as specified above. END OF SECTION
PW/WBG/475883 LIGHTING JANUARY 2014 26 50 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 26 50 00 LIGHTING PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. Certified Ballast Manufacturer (CBM). 2. Federal Communications Commission (FCC). 3. Illuminating Engineering Society of North America (IESNA). 4. National Electrical Manufacturers Association (NEMA): 250, Enclosures for Electrical Equipment (1,000 Volts Maximum). 5. National Fire Protection Association (NFPA): 70, National Electrical Code (NEC) Softbound Version. 6. Underwriters Laboratories, Inc. (UL): 924, Emergency Lighting and Power Equipment. 1.02 SUBMITTALS A. Action Submittals: 1. Shop Drawings: a. Interior Luminaires: 1) Catalog data sheets and pictures. 2) Luminaire finish and metal gauge. 3) Lens material, pattern, and thickness. 4) Candle power distribution curves in two or more planes. 5) Candle power chart 0 degree to 90 degrees. 6) Lumen output chart. 7) Average maximum brightness data in foot lamberts. 8) Coefficients of utilization for zonal cavity calculations. 9) Mounting or suspension details. b. Lamps: 1) Voltages. 2) Colors. 3) Approximate life (in hours). 4) Approximate initial lumens. 5) Lumen maintenance curve. 6) Lamp type and base. 7) Copy of lamp order, including individual quantities, for Project.
LIGHTING PW/WBG/475883 26 50 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL c. Ballasts: 1) Type. 2) Wiring diagram. 3) Nominal watts and input watts. 4) Input voltage and power factor. 5) Starting current, line current, and restrike current values. 6) Sound rating. 7) Temperature rating. 8) Efficiency ratings. 9) Low temperature characteristics. 10) Emergency ballasts rating and capacity data. d. Photo-Time Control: 1) Wiring diagram. 2) Contact ratings. e. Photocells: 1) Voltage, and power consumption. 2) Capacity. 3) Contacts and time delay. 4) Operating levels. 5) Enclosure type and dimensions. 6) Temperature range. f. Occupancy Sensors: 1) Type. 2) Switching capacity. 3) Coverage. 4) Time delay AUTO/OFF adjustment. g. Low Voltage Remote Control Wiring System: 1) Type. 2) Switching capacity. 3) Voltage rating. 4) Wiring diagrams. 2. Samples: Submit Samples of each substituted luminaire if requested by Engineer. 1.03 QUALITY ASSURANCE A. Authority Having Jurisdiction (AHJ): 1. Provide the Work in accordance with NFPA 70, National Electrical Code (NEC). Where required by the AHJ, material and equipment shall be labeled or listed by a nationally recognized testing laboratory or other organization acceptable to the AHJ in order to provide a basis for approval under NEC.
PW/WBG/475883 LIGHTING JANUARY 2014 26 50 00 - 3 COPYRIGHT 2014 CH2M HILL 2. Materials and equipment manufactured within the scope of standards published by Underwriters Laboratories, Inc. shall conform to those standards and shall have an applied UL listing mark. PART 2 PRODUCTS 2.01 LUMINAIRES A. Specific requirements relative to execution of the Work of this Section are located in Luminaire Schedule on Drawings. B. Feed-through type, or separate junction box. C. Ballasts: Two-lamp when possible. D. Tandem wired for three-lamp, fluorescent fixtures. E. Wire Leads: Minimum 18 AWG. F. Component Access: Accessible and replaceable without removing luminaire from ceiling. G. Emergency Lighting: 1. Power Pack: Self-contained, 120/277-volt dual voltage transformer, inverter/charger, sealed nickel cadmium battery, and indicator switch in accordance with UL 924. 2. Lighted, push-to-test indicator. 3. Capable of providing full illumination for 1-1/2 hours in emergency mode. 4. Capable of full recharge in 24 hours, automatically upon resumption of normal line voltage. 5. Capable of protecting against excess charging and discharging. 2.02 LAMPS A. Fluorescent: 1. Type Efficiency: Energy. 2. Color: 3500k, or as required to match adjacent fixtures. B. Light Emitting Diode (LED): 1. Type Efficiency: Energy Star. 2. Color: 3500k, CRI>80 percent. 3. High-brightness LEDs mounted to a metal-core circuit board.
LIGHTING PW/WBG/475883 26 50 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2.03 BALLASTS/DRIVERS A. General: 1. Meet requirements for fixture light output, reliable starting, radio interference, total harmonic distortion, electromagnetic interference, and dielectric rating. 2. Certified by electrical testing laboratory to conform to CBM specifications. B. Fluorescent (Electronic): 1. Provide in 1 lamp, 2 lamp, or 3 lamp models. 2. High frequency ballast of 20k Hz or greater; rapid-start. 3. Meets FCC Part 18. 4. UL listed, Class P, sound rating A. 5. Power factor of 95 percent or greater. 6. Total harmonic distortion THD shall be less than 10 percent. 7. Shall withstand line transients per IEEE C62.41, Cat A. 8. Shall not contain PCBs and shall carry a minimum 3-year manufacturers warranty. 9. Ballast shall start lamp at a minimum temperature of 50 degrees F. C. LED Driver: High-efficiency, electronic LED driver integral to the luminaire. 2.04 LIGHTING CONTROL A. Time Switch: 1. Provide digital electronic time switches with number of channels required. Each channel shall be independently programmable and shall have a Form C dry contact, output rated for 10 amps at 120V ac. Time switches shall have, as a minimum, the following features: a. Selectable am/pm or 24-hour format. b. 1-minute time resolution. c. Programmable up to 48 events per channel. d. Weekly or 365-day capability. e. Holiday capability. f. User-programmable daylight savings time adjustment option. g. Automatic leap year compensation. h. Battery backup with rechargeable batteries and 72-hour capacity. i. Individual manual ON/OFF override control for each channel. j. Manufacturers: 1) Tork. 2) Paragon Electric Company.
PW/WBG/475883 LIGHTING JANUARY 2014 26 50 00 - 5 COPYRIGHT 2014 CH2M HILL B. Photocell: 1. Automatic ON/OFF switching photo control. 2. Housing: Self-contained, die-cast aluminum, unaffected by moisture, vibration, or temperature changes. 3. Setting: ON at dusk and OFF at dawn. 4. Time delay feature to prevent false switching. 5. Field adjustable to control operating levels. 6. Manufacturers: a. Tork. b. Paragon Electric Company. C. Dimming System: 1. Fluorescent dimmer capable of dimming from one to ten 40-watt rapid- start lamps. 2. Size: Fit in a single gang wall box. 3. Positive OFF switching and low intensity trim adjustment without removing dimmer from box. 4. Manufacturers: a. Lutron Electronics Co., Inc. b. Pass and Seymour/LeGrand. c. Lithonia Lighting Co. D. Low Voltage Remote Control Wiring System: 1. Provide a complete low-voltage, remote control wiring system for control of lighting fixtures as indicated on Drawings and Schedules. System shall be complete with transformers, rectifiers, relays, switches, master switches, electronic controls, enclosures, wall plates, and wiring. System and components shall be of same manufacturer. 2. Remote control wiring shall be in accordance with Article 725, Class 2 of NFPA 70. 3. Provide for direct-wired connection of: a. Standard of pilot light switches for individual control of relays. b. Two independent master override inputs which allow ON/OFF control of all relays while still supporting individual control of each relay. 4. Relay panels shall be configured to allow future addition of up to two master controls of programmable control of all relays.
LIGHTING PW/WBG/475883 26 50 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL E. Occupancy Sensors: 1. Passive Infrared: a. Wall switch sensors shall be capable of detection of motion at desk top level up to 300 square feet and gross motion up to 1,000 square feet. b. Wall switch sensors shall accommodate loads from 0 to 800 watts at 120 volts; 0 to 1,200 watts at 277 volts and shall have 180-degree coverage capability. c. Bi-level wall switch sensors shall accommodate up to two loads from 0 to 800 watts at 120 volts; 0 to 1,200 at 277 volts, for each load. d. Passive infrared sensors shall have a multiple segmented lens, in a multiple-tier configuration, with grooves-in to eliminate dust and residue build-up. e. Wall switches shall be compatible with electronic ballasts. 2. Dual Technology Units: a. Unit to be ceiling mounted for 360-degree coverage. b. Unit shall utilize both passive infrared and ultrasonic technologies and be easily programmed to accommodate different environmental and architectural conditions. c. Unit must detect up to 2,000 square feet with no blind spots. d. No audio dual technology units will be accepted. 3. Circuit Control HardwareCU Power Packs: a. Control Units: Able to mount through a 1/2-inch knock-out in a standard electrical enclosure and be an integrated, self-contained unit consisting internally of an isolated load switching control relay and a transformer to provide low-voltage power. Transformer shall provide power to a minimum of two sensors. b. Relay contacts shall have ratings of: 1) 13A, 120V ac tungsten. 2) 20A, 120V ac ballast. 4. Wiring: Control wiring between sensors and control units shall be Class II, 14-AWG, stranded, UL Classified, PVC insulated or Teflon jacketed cable approved for use in plenums, where applicable. 5. General: a. Sensors shall be capable of operating normally with any electronic ballast and PL lamp systems. b. Coverage of sensors shall remain constant after sensitivity control has been set. No automatic reduction shall occur in coverage due to cycling of air conditioner or heating fans. c. Sensors shall have readily accessible, user adjustable controls for time delay and sensitivity. d. In event of failure, bypass manual OVERRIDE ON key shall be provided on each sensor. When bypass is utilized, lighting shall
PW/WBG/475883 LIGHTING JANUARY 2014 26 50 00 - 7 COPYRIGHT 2014 CH2M HILL remain on constantly or control shall divert to a wall switch until sensor is replaced. This control shall be recessed to prevent tampering. e. Units shall have an extra Form C (1-NO-1-NC) contact for interface with building system. Units shall be designed to be mountable in standard electrical box. f. Units shall have capability of being ordered with integral power pack. g. Manufacturers: 1) Unenco, Inc. 2) The Watt Stopper, Inc. 2.05 EMERGENCY BALLAST A. In accordance with UL 924. B. Nickel cadmium battery, charger, and electronic circuitry in metal case. C. Solid state charging indicator monitoring light and double-pole test switch. D. Capable of operating two fluorescent lamps for a period of 90 minutes with output of 1,100 to 1,200 lumens. E. Manufacturers: 1. MagneTek Lighting Products. 2. The Bodine Co., Inc. 3. Lithonia. PART 3 EXECUTION 3.01 LUMINAIRES A. General: 1. Install in accordance with manufacturers recommendations. 2. Provide proper hangers, pendants, and canopies as necessary for complete installation. 3. Provide additional ceiling bracing, hanger supports, and other structural reinforcements to building required to safely mount. 4. Install plumb and level. 5. Install each luminaire outlet box with galvanized stud.
LIGHTING PW/WBG/475883 26 50 00 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Mounting: 1. General: a. Mounting, fastening, and environmental conditions shall be coordinated with Section 26 05 02, Basic Electrical Requirements. b. Refer to Fastener Schedule in Section 05 50 00, Metal Fabrications. 2. Wall Mounted: Measure mounting heights from center of mounting plate to finished floor or finished grade, whichever is applicable. 3. Pendant Mounted: a. Provide swivel type hangers and canopies to match luminaires, unless otherwise noted. b. Space single-stem hangers on continuous-row fluorescent luminaires nominally 48 inches apart. c. Provide twin-stem hangers on single luminaires. d. Measure mounting heights from bottom of luminaire to finished floor or finished grade, whichever is applicable. C. Swinging Type: Provide, at each support, safety cable capable of supporting four times vertical load from structure to luminaire. D. Finished Areas: 1. Install symmetrically with tile pattern. 2. Locate with centerlines either on centerline of tile or on joint between adjacent tile runs. 3. Install recessed luminaires tight to finished surface such that no spill light will show between ceilings and sealing rings. 4. Combustible Low Density Cellulose Fiberboard: Provide spacers and mount luminaires 1-1/2 inches from ceiling surface, or use fixtures suitable for mounting on low density ceilings. 5. Junction Boxes: a. Flush and Recessed Luminaires: Locate minimum 1-foot from luminaire. b. In concealed locations, install junction boxes to be accessible by removing luminaire. 6. Wiring and Conduit: a. Provide wiring of temperature rating required by luminaire. b. Provide flexible steel conduit. 7. Provide plaster frames when required by ceiling construction. 8. Independent Supports: a. Provide each recessed fluorescent luminaire with two safety chains or two No. 12 soft-annealed galvanized steel wires of length needed to secure luminaire to building structure independent of ceiling structure.
PW/WBG/475883 LIGHTING JANUARY 2014 26 50 00 - 9 COPYRIGHT 2014 CH2M HILL b. Tensile strength of chain or wire, and method of fastening to structure shall be adequate to support weight of luminaire. c. Fasten chain or wire to each end of luminaire. E. Unfinished Areas: Locate luminaires to avoid conflict with other building systems or blockage of luminaire light output. 1. Fixture Suspension: Provide 1/4-inch threaded steel hanger rods. Scissor type hangers not permitted. 2. Attachment to Steel Beams: Provide flanged beam clips and straight or angled hangers. 3.02 LAMPS A. Provide in each fixture, number and type for which fixture is designed, unless otherwise noted. B. Dispose of demolished lamps in accordance with Boise City codes. 3.03 BALLASTS A. Install in accordance with manufacturers recommendations. B. Utilize all ballast mounting holes to fasten securely within luminaire. C. Replace noisy or defective ballasts. 3.04 LIGHTING CONTROL A. Dimming Systems: 1. Install in accordance with manufacturers recommendations. 2. Do not connect ballasts or equipment to dimming system unless acceptable to dimming system manufacturer. B. Occupancy Sensors: Locate and aim sensors in correct location required for complete and proper volumetric coverage within range of coverage(s) of controlled areas per manufacturers recommendations. Rooms shall have 90 to 100 percent coverage to completely cover controlled area to accommodate all occupancy habits of single or multiple occupants at any location within room(s). Locations and quantities of sensors shown on Drawings are diagrammatic and indicate only rooms which are to be provided with sensors. Provide additional sensors if required to properly and completely cover respective room. Do not locate sensors directly over occupant chairs in office areas.
LIGHTING PW/WBG/475883 26 50 00 - 10 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 3.05 EMERGENCY BALLAST A. Install battery, charger, and electronic circuitry metal case inside fluorescent fixture housing adjacent to ac ballast. B. Install monitoring light and double-pole switch adjacent to light fixture. C. Wire in accordance with manufacturers wiring diagrams. 3.06 EMERGENCY LIGHTING UNIT A. Install in accordance with manufacturers recommendations. B. Provide permanent circuit connections with conduit and wire. C. Connect to branch circuit feeding normal lighting in area ahead of all local switches. D. Provide separate circuit wiring to luminaire. 3.07 CLEANING A. Remove labels and markings, except UL listing mark. B. Wipe luminaires inside and out to remove construction dust. C. Clean luminaire plastic lenses with antistatic cleaners only. D. Touch up painted surfaces of luminaires and poles with matching paint ordered from manufacturer. E. Replace defective lamps at time of Substantial Completion. END OF SECTION
PW/WBG/475883 EXTERIOR LIGHTING JANUARY 2014 26 56 00 - 1 COPYRIGHT 2014 CH2M HILL SECTION 26 56 00 EXTERIOR LIGHTING PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. ASTM International (ASTM): a. A123/A123M, Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products. b. A153/A153M, Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware. c. A572/A572A, Standard Specification for High-Strength Low- Alloy Columbium-Vanadium Structural Steel. d. A588/A588M, Standard Specification for High-Strength Low- Alloy Structural Steel, with 50 ksi [345 MPa] Minimum Yield Point to 4-in. [100-mm] Thick. e. A595/A595M, Standard Specification for Steel Tubes, Low- Carbon or High-Strength Low-Alloy, Tapered for Structural Use. f. A615/A615M, Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete Reinforcement. g. A1011/A1011M, Standard Specification for Steel, Sheet and Strip, Hot-Rolled, Carbon, Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability, and Ultra- High Strength. h. D6576, Standard Specification for Flexible Cellular Rubber Chemically Blown. i. G154, Standard Practice for Operating Fluorescent Light Apparatus for UV Exposure of Nonmetallic Materials. 2. American Wood Protection Association (AWPA): M6, Brands Used on Forest Products. 3. Illuminating Engineering Society of North America (IESNA): HB-9, Lighting Handbook. 4. The Institute of Electrical and Electronics Engineers, Inc. (IEEE): C2, National Electrical Safety Code. 5. Military Specification (MIL): DTL-83420M, Wire Rope, Flexible, for Aircraft Control, General Specification for. 6. National Electrical Manufacturers Association (NEMA): a. 250, Enclosures for Electrical Equipment (1000 Volts Maximum). b. ICS 6, Industrial Control and Systems: Enclosures. 7. National Energy Policy Act. 8. National Fire Protection Association (NFPA): 70, National Electrical Code.
EXTERIOR LIGHTING PW/WBG/475883 26 56 00 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 9. Rural Utilities Service (RUS): 1728F-700, Specification for Wood Poles, Stubs and Anchor Logs. 10. Underwriters Laboratories, Inc. (UL): a. 595, Standard for Safety Marine-Type Electric Lighting Fixtures. b. 844, Standard for Luminaires for Use in Hazardous (Classified) Locations. 11. U.S. Environmental Protection Agency and U.S. Department of Energy: Energy Star. 1.02 SUBMITTALS A. Action Submittals: 1. Shop Drawings: a. Exterior Luminaires: 1) Catalog data sheets and pictures. 2) Luminaire material, finish, metal gauge, and dimensions. 3) IESNA classification and isolux diagram. 4) Distribution data according to classification type as defined in IESNA HB-9. Computerized horizontal illumination levels in footcandles at ground level, taken every 10 feet. Include average maintained footcandle level and maximum and minimum ratio. 5) Fastening details. 6) For light poles, submit wind loading, complete dimensions, pole deflection with fixture attached, finish, and catalog sheet. 7) Lens material, pattern, and thickness. 8) Data indicating lumens per watt efficiency and color rendition index of light source. b. Lamps: 1) Voltage. 2) Approximate life (in hours). 3) Approximate initial lumens. 4) Lamp type and base. 5) Color. c. Ballasts: 1) Type. 2) Wiring diagram. 3) Nominal watts and input watts. 4) Input voltage and power factor. 5) Starting current, line current, and restrike current values. 6) Sound rating. 7) Temperature rating. 8) Efficiency ratings. 9) Low temperature characteristics.
PW/WBG/475883 EXTERIOR LIGHTING JANUARY 2014 26 56 00 - 3 COPYRIGHT 2014 CH2M HILL d. Photocells: 1) Voltage, and power consumption. 2) Capacity. 3) Contacts and time delay. 4) Operating levels. 5) Enclosure type and dimensions. 6) Temperature range. B. Informational Submittals: 1. Manufacturers printed installation instructions. 2. Operation and Maintenance Data. 1.03 QUALITY ASSURANCE A. Authority Having Jurisdiction (AHJ): 1. Provide the Work in accordance with NFPA 70, National Electrical Code (NEC). Where required by the AHJ, material and equipment shall be labeled or listed by a nationally recognized testing laboratory or other organization acceptable to the AHJ in order to provide a basis for approval under NEC. 2. Materials and equipment manufactured within the scope of standards published by Underwriters Laboratories, Inc. shall conform to those standards and shall have an applied UL listing mark. B. Standard Products: 1. Provide materials and equipment that are products of manufacturers regularly engaged in the production of such products which are of equal material, design and workmanship. 2. Products shall have been in satisfactory commercial or industrial use for 2 years prior to Bid opening. The 2-year period shall include applications of equipment and materials under similar circumstances and of similar size. The product shall have been on sale on the commercial market through advertisements, manufacturers catalogs, or brochures during the 2-year period. 3. Material and Equipment Manufacturing Date: Products manufactured more than 3 years prior to date of delivery to Site shall not be used. 1.04 DELIVERY, STORAGE, AND HANDLING A. Aluminum Poles: 1. Manufacturers standard provision shall be made for protecting the finish during shipment and installation. Minimum protection shall
EXTERIOR LIGHTING PW/WBG/475883 26 56 00 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL consist of spirally wrapping each pole shaft with protective paper secured with tape, and shipping small parts in boxes. 2. Do not store poles on ground. 3. Support poles so they are at least 1 foot above ground level and growing vegetation. 4. Do not remove factory-applied pole wrappings until just before installing pole. 5. Ship poles with bolt circle template, base cover, handhold cover, and shaft cap or tenon. PART 2 PRODUCTS 2.01 GENERAL A. All products shall conform to the latest Idaho Standards for Public Works Construction (ISPWC), with Supplementary Conditions, and the Boise City Standard Revisions for ISPWC Division 1102 Street Lights. 2.02 LUMINAIRES A. General: 1. Specific requirements relative to the Work of this Section are located in Luminaire Schedule on Drawings. 2. Component Access: Accessible and replaceable without removing luminaire from its mounting. B. Exterior Installations: 1. UL Labeled: SUITABLE FOR WET LOCATIONS. 2. Ballast: Removable, prewired. 3. When factory-installed photo cells are provided, entire assembly shall have UL label. C. Lamps: 1. LED lamps, wattage and color as indicated in Luminaire Schedule. 2. Manufacturers: a. Holophane. b. Cooper Lighting. c. Lithonia/Acuity.
PW/WBG/475883 EXTERIOR LIGHTING JANUARY 2014 26 56 00 - 5 COPYRIGHT 2014 CH2M HILL 2.03 LIGHTING CONTACTOR A. Features: 1. Electrically held contactor. 2. Contacts shall be rated 600 volts, 30 amperes, and 3 poles. 3. Silver alloy double-break contacts. 4. Coils shall be rated 277 volts. 5. Enclosure: NEMA 4X conforming to NEMA ICS 6. 6. Provide contactor with hand-off-automatic selector switch. 2.04 LIGHTING CONTROL A. Time Switch: 1. Provide digital electronic time switches with number of channels as required. Each channel shall be independently programmable and shall have a Form C dry contact, output rated for 10 amps at 120V ac. Time switches shall have, as a minimum, the following features: a. Selectable am/pm or 24-hour format. b. 1 minute time resolution. c. Programmable up to 48 events per channel. d. Weekly or 365-day capability. e. Holiday capability. f. User-programmable daylight savings time adjustment option. g. Automatic leap year compensation. h. Battery backup with rechargeable batteries and 72-hour capacity. i. Individual manual ON/OFF override control for each channel. j. Manufacturers: 1) Tork. 2) Paragon Electric Company. 2.05 PHOTOCELL SWITCH A. Features: 1. Automatic ON/OFF switching photo control. 2. Housing: Self-contained, die-cast aluminum, unaffected by moisture, vibration, or temperature changes. 3. Setting: ON at dusk and OFF at dawn. 4. Time delay feature to prevent false switching. 5. Field adjustable to control operating levels. 6. Manufacturers: a. Tork. b. Paragon Electric Company.
EXTERIOR LIGHTING PW/WBG/475883 26 56 00 - 6 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2.06 POLES A. General: 1. Design for wind load as specified in Section 01 61 00, Common Product Requirements, while supporting luminaires and other appurtenances. The effective projected areas (EPA) of luminaires and appurtenances used in calculations shall be specific for the actual products provided on each pole. 2. Poles 40 feet and shorter shall be one piece construction. 3. Pole Height: As indicated on Luminaire Schedule. 4. Scratched, stained, chipped, or dented poles shall not be installed. B. Historical Poles: 1. Historical style metal poles shall be true copies, approved by Boise City, Department of Public Works, of the original Old Boise Historical Pole. The new historical poles shall have the same surface texture and have the same Dark Green or Black Green color finish that matches the existing Historical poles in the Historical Lighting District. Metal poles shall have a powder coat finish in accordance with ASTM B117. 2. Historical poles for the City of Boise shall be cast aluminum, in style and texture of the original Old Boise Historical Pole. 3. Approved Products: a. Antique Street Lamp, PA B-120 12-6 CLD107811 FG-S BI 601810, Capitol-B1113641CS. b. Continental Pole & Lighting, ID20-FT12-ID21, Fluted-Cast Aluminum Pole with capitol integral to the pole (no capitol required). 4. Color: To match existing poles, approved color mix for Valspar Anti- Rust gloss, oil enamel paint, base #4, #49437: mixture formula; 114-1Y29.44, 101-4Y42.9, 103-4Y14.55. Color designate for Antique is DGRG, for Continental it is RAL 6009. 5. Provide Capitol top adaptor to accept Holophane Boisean fixture, if required. 6. Additional pole requirements for historic lights installed within the Capitol City Development Corporation (CCDC) shall be: a. Poles shall be supplied with a block out for an electrical outlet. b. Poles shall be supplied with a manufacturers adaptor for installation of the approved banner arms; Continental Pole & Lighting pole number ID20-FT-12-ID21-BA or Antique Street Lamps BAB25B4BBA ANDG.
PW/WBG/475883 EXTERIOR LIGHTING JANUARY 2014 26 56 00 - 7 COPYRIGHT 2014 CH2M HILL 2.07 BRACKETS AND SUPPORTS A. Features: 1. Not less than 1-1/4-inch aluminum secured to pole. 2. Slip-fitter or pipe-threaded brackets may be used, but brackets shall be coordinated to luminaires provided, and brackets for use with one type of luminaire shall be identical. 3. Brackets for pole-mounted street lights shall correctly position luminaire no lower than mounting height indicated. 4. Mount brackets not less than 24 feet above street. 5. Special mountings or brackets shall be as indicated on Drawings and shall be of metal which will not promote galvanic reaction with luminaire head. 2.08 POLE FOUNDATIONS A. Anchor Bolts: Steel rod having a minimum yield strength of 50,000 psi; the top 12 inches of the rod shall be galvanized. B. Concrete: As specified in Section 03 30 00, Cast-in-Place Concrete. 2.09 LIGHT FIXTURES A. Fixture wattage as required by Boise City Public Works. B. Light Source: 1. Overhead lights: Multi-tapped ballast for voltage, high pressure sodium light source. 2. Historic lights: Light Emitting Diode with wattage specific driver light source. Lights shall be 70 watt LED. The following units are approved: a. Holophane GV1A73N/GV3N/LED 70W E350 MVOLT (match with Holophane fixture). b. Cooper Lighting GRANVIL-50-E-1. C. Approved Fixture Types as Follows: 1. Shoe Box Fixture: a. Lithonia Lighting, Contour series, KAD 1005 TB. b. GE Decashield series. c. Or approved equal. 2. Decorative fixtures to be approved prior to installation and may be used only in certain situations consistent with Public Works policy: a. EMCO, Ecoround Model, ERA201-3H100HPSMT-BLP-PCR b. Cooper Lighting, Epic series, ECM-100-HPS-MT-3S-FG-SO-BL- BK-L-VA6154-BK-R.
EXTERIOR LIGHTING PW/WBG/475883 26 56 00 - 8 JANUARY 2014 COPYRIGHT 2014 CH2M HILL c. Eurotique, Model EH22RT-100S-MOG-GCF-SR3-TB-ANBK with bracket EAG-4/1-PNIP6PER(ANBK). 3. Historic Fixtures: a. Holophane BOISELED070ASRTRN MVOLT (match with Holophane light). b. Cooper Lighting GRANVIL-50-E-1 (light and fixture are integral). 4. Historic globes shall be Holophane Granville GV3N Glass or Continental ID21-C445 Type V. 2.10 EXTERNAL FUSE DISCONNECT A. Provide for each pole, in adjacent or integral junction box to pole, between power source and light pole. B. Fuse shall be 100k RMS amps, fast-acting, 600V ac. 2.11 EQUIPMENT IDENTIFICATION A. Manufacturers Nameplate: Each item of equipment shall have a nameplate bearing manufacturers name, address, model number, and serial number securely affixed in a conspicuous place; nameplate of distributing agent will not be acceptable. B. Markings shall be clear and located to be readily visible to service personnel. 2.12 FACTORY FINISH A. Electrical equipment shall have factory-applied painting systems which shall, as a minimum, meet the requirements of NEMA 250 corrosion-resistance test. PART 3 EXECUTION 3.01 INSTALLATION A. Installation shall conform to the latest Idaho Standards for Public Works Construction (ISPWC), with Supplementary Conditions, and the Boise City Standard Revisions for ISPWC Division 1102 Street Lights. B. Electrical installations shall conform to IEEE C2 and requirements specified herein. C. Pole Setting: 1. Depth shall be as indicated on Drawings or footing detail. 2. Poles in straight runs shall be in a straight line.
PW/WBG/475883 EXTERIOR LIGHTING JANUARY 2014 26 56 00 - 9 COPYRIGHT 2014 CH2M HILL C. Aluminum Poles: Install according to pole manufacturers instructions. 1. Provide cast-in-place concrete base. 2. Provide branch circuit in-line fuses in pole base handhole. D. Photocell Switch Aiming: Mount and aim switch according to manufacturers recommendations. E. Grounding: Ground noncurrent-carrying parts of equipment including metal poles, luminaires, mounting arms, brackets, and metallic enclosures as specified in Section 26 05 26, Grounding and Bonding for Electrical Systems. Where copper grounding conductor is connected to a metal other than copper, provide specially treated or lined connectors suitable for this purpose. 3.02 FIELD FINISHES A. Paint electrical equipment as required to match finish of adjacent surfaces or to meet the indicated or specified safety criteria. Painting shall be as specified in Section 09 90 05, Architectural Painting. 3.03 FIELD QUALITY CONTROL A. Upon completion of installation, verify equipment is properly installed, connected, and adjusted. Conduct an operating test to show equipment operates in accordance with the requirements of this Section. B. Coordinate lighting and controls installation and testing with City of Boise Municipal Lighting Technician, Mike Hedge. 3.04 CLEANING A. Remove labels and markings, except UL listing mark. B. Wipe luminaries inside and out to remove construction dust. C. Clean luminaire plastic lenses with antistatic cleaners only. D. Touchup painted surfaces of luminaries and poles with matching paint ordered from manufacturer. E. Replace defective lamps at time of Substantial Completion. END OF SECTION
PW/WBG/475883 SUBGRADE PREPARATION JANUARY 2014 31 23 13 - 1 COPYRIGHT 2014 CH2M HILL SECTION 31 23 13 SUBGRADE PREPARATION PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. ASTM International (ASTM): a. D698, Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Standard Effort (12,400 ft-lb/ft 3
(600 kN-m/m 3 )). b. D1557, Test Method for Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-lbf/ft 3 (2,700 kN-m/m 3 )). 1.02 DEFINITIONS A. Optimum Moisture Content: As defined in Section 31 23 23, Fill and Backfill. B. Proof-Rolling: Testing of subgrade by compactive effort to identify areas that will not support the future loading without excessive settlement. C. Relative Compaction: As defined in Section 31 23 23, Fill and Backfill. D. Relative Density: As defined in Section 31 23 23, Fill and Backfill. E. Subgrade: Ground surface after completion of excavation to grade and proof- rolling of ground surface. 1.03 SEQUENCING AND SCHEDULING A. Complete applicable Work specified in Section 02 41 00, Demolition, and Section 31 23 16, Excavation, prior to subgrade preparation. 1.04 ENVIRONMENTAL REQUIREMENTS A. Prepare subgrade when unfrozen and free of ice and snow. PART 2 PRODUCTS (NOT USED) PART 3 EXECUTION 3.01 GENERAL A. Keep subgrade free of water, debris, and foreign matter during proof-rolling.
SUBGRADE PREPARATION PW/WBG/475883 31 23 13 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL B. Bring subgrade to proper grade and cross-section and uniformly compact surface. C. Protect prepared subgrade from foot and equipment traffic. D. Maintain subgrade in finished condition until next course is placed. 3.02 TESTING A. Proof-roll subgrade with walk-behind vibratory equipment to detect soft or loose subgrade or unsuitable material, as determined by Engineer. 3.03 CORRECTION A. Soft or Loose Subgrade: Over excavate as specified in Section 31 23 16, Excavation, and replace with suitable material from the excavation or crushed aggregate, as specified in Section 31 23 23, Fill and Backfill. B. Unsuitable Material: Over excavate as specified in Section 31 23 16, Excavation, and replace with suitable material from the excavation or crushed aggregate, as specified in Section 31 23 23, Fill and Backfill. END OF SECTION
PW/WBG/475883 EXCAVATION JANUARY 2014 31 23 16 - 1 COPYRIGHT 2014 CH2M HILL SECTION 31 23 16 EXCAVATION PART 1 GENERAL 1.01 SUBMITTALS A. Informational Submittals: 1. Excavation Plan, Detailing: a. Methods and sequencing of excavation. b. Proposed locations of stockpiled excavated material. 1.02 QUALITY ASSURANCE A. Provide adequate survey control to avoid unauthorized overexcavation. 1.03 WEATHER LIMITATIONS A. Material excavated when frozen or when air temperature is less than 32 degrees F shall not be used as fill or backfill until material completely thaws. B. Material excavated during inclement weather shall not be used as fill or backfill until after material drains and dries sufficiently for proper compaction. 1.04 SEQUENCING AND SCHEDULING A. Demolition: Complete applicable Work specified in Section 02 41 00, Demolition, prior to excavating. B. Excavation Support: Install and maintain excavation support as necessary to support sides of excavations and prevent detrimental settlement and lateral movement of existing facilities, adjacent property, and completed Work. PART 2 PRODUCTS (NOT USED) PART 3 EXECUTION 3.01 GENERAL A. Excavate to lines, grades, and dimensions shown and as necessary to accomplish Work. Excavate to within tolerance of plus or minus 0.1 foot, except where dimensions or grades are shown or specified as maximum or minimum. Allow for forms, working space, granular base, topsoil, and similar
EXCAVATION PW/WBG/475883 31 23 16 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL items, wherever applicable. Trim to neat lines where concrete is to be deposited against earth. B. Do not overexcavate without written authorization of Engineer. C. Remove or protect obstructions as shown and as specified in Section 01 50 00, Temporary Facilities and Controls, Article Protection of Work and Property. 3.02 UNCLASSIFIED EXCAVATION A. Excavation is unclassified. Complete all excavation regardless of the type, nature, or condition of the materials encountered. 3.03 STOCKPILING EXCAVATED MATERIAL A. Stockpile excavated material that is suitable for use as fill or backfill until material is needed. B. Confine stockpiles to approved stockpile areas. Do not obstruct Work. C. Do not stockpile excavated material adjacent to excavations, unless excavation side slopes and excavation support systems are designed, constructed, and maintained for stockpile loads. 3.04 DISPOSAL OF SPOIL A. Dispose of excavated materials, which are unsuitable or exceed quantity needed for fill or backfill, offsite. B. Dispose of debris resulting from removal of underground facilities as specified in Section 02 41 00, Demolition, for demolition debris. END OF SECTION
PW/WBG/475883 FILL AND BACKFILL JANUARY 2014 31 23 23 - 1 COPYRIGHT 2014 CH2M HILL SECTION 31 23 23 FILL AND BACKFILL PART 1 GENERAL 1.01 REFERENCES A. The following is a list of standards which may be referenced in this Section: 1. ASTM International (ASTM): a. C117, Standard Test Method for Materials Finer Than 75-Micrometers (No. 200) Sieve in Mineral Aggregates by Washing. b. C136, Standard Method for Sieve Analysis of Fine and Coarse Aggregates. c. D75, Standard Practice for Sampling Aggregates. d. D698, Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Standard Effort (12,400 ft-lbf/ft 3
(600 kN-m/m 3 )). e. D1556, Standard Test Method for Density and Unit Weight of Soil in Place by the Sand-Cone Method. f. D1557, Test Method for Laboratory Compaction Characteristics of Soil Using Modified Effort (56,000 ft-lbf/ft 3 (2,700 kN-m/m 3 )). g. D4253, Standard Test Methods for Maximum Index Density and Unit Weight of Soils Using a Vibratory Table. h. D4254, Standard Test Method for Minimum Index Density and Unit Weight of Soils and Calculation of Relative Density. i. D6938, Standard Test Methods for In-Place Density and Water Content of Soil and Soil-Aggregate by Nuclear Methods (Shallow Depth). 1.02 DEFINITIONS A. Relative Compaction: 1. Ratio, in percent, of as-compacted field dry density to laboratory maximum dry density as determined in accordance with ASTM D1557. 2. Apply corrections for oversize material to either as-compacted field dry density or maximum dry density, as determined by Engineer. B. Optimum Moisture Content: 1. Determined in accordance with ASTM Standard specified to determine maximum dry density for relative compaction. 2. Determine field moisture content on basis of fraction passing 3/4-inch sieve.
FILL AND BACKFILL PW/WBG/475883 31 23 23 - 2 JANUARY 2014 COPYRIGHT 2014 CH2M HILL C. Relative Density: Calculated in accordance with ASTM D4254 based on maximum index density determined in accordance with ASTM D4253 and minimum index density determined in accordance with ASTM D4254. D. Subgrade: Ground surface after completion of required demolition, excavation to grade, and preparation of ground surface. E. Completed Course: A course or layer that is ready for next layer or next phase of Work. F. Lift: Loose (uncompacted) layer of material. G. Well-Graded: 1. A mixture of particle sizes with no specific concentration or lack thereof of one or more sizes. 2. Does not define numerical value that must be placed on coefficient of uniformity, coefficient of curvature, or other specific grain size distribution parameters. 3. Used to define material type that, when compacted, produces a strong and relatively incompressible soil mass free from detrimental voids. H. Influence Area: Area within planes sloped downward and outward at 60-degree angle from horizontal measured from: 1. 1 foot outside outermost edge at base of foundations or slabs. 2. 1 foot outside outermost edge at surface of roadways or shoulder. 3. 0.5 foot outside exterior at spring line of pipes or culverts. I. Borrow Material: Material from required excavations or from designated borrow areas on or near Site. J. Selected Backfill Material: Materials available onsite that Engineer determines to be suitable for specific use. K. Imported Material: Materials obtained from sources offsite, suitable for specified use. L. Granular Fill: Fill materials as required under structures, pavements, and other facilities. M. Crushed Aggregate: Alternate fill material under pavements.
PW/WBG/475883 FILL AND BACKFILL JANUARY 2014 31 23 23 - 3 COPYRIGHT 2014 CH2M HILL 1.03 QUALITY ASSURANCE A. Notify Engineer when: 1. Soft or loose subgrade materials are encountered wherever embankment or site fill is to be placed. 2. Fill material appears to be deviating from Specifications. 1.04 SEQUENCING AND SCHEDULING A. Complete applicable Work specified in Section 02 41 00, Demolition, Section 31 23 16, Excavation, and Section 31 23 13, Subgrade Preparation, prior to placing fill or backfill. B. Backfill against concrete structures only after concrete has attained compressive strength, specified in Section 03 30 00, Cast-in-Place Concrete. Obtain Engineers acceptance of concrete work and attained strength prior to placing backfill. C. Do not place fill material until after subgrade has been prepared as specified in Section 31 23 13, Subgrade Preparation. PART 2 PRODUCTS 2.01 SOURCE QUALITY CONTROL A. Gradation Tests: As necessary to locate acceptable sources of imported material. 2.02 GRANULAR FILL A. 1-inch minus crushed coarse-grained material from required excavations or imported as necessary. B. Free from dirt, clay balls, and organic material. C. Well-graded from coarse to fine and containing sufficient fines to bind material when compacted, but with maximum 8 percent by weight passing No. 200 sieve.
FILL AND BACKFILL PW/WBG/475883 31 23 23 - 4 JANUARY 2014 COPYRIGHT 2014 CH2M HILL 2.03 CRUSHED AGGREGATE A. 3/4-inch, 60 percent crushed or fractured (at least one side) gravel and sand with the following gradation requirements: Sieve Size Percent Passing 1 inch 100 3/4 inch 80 - 100 3/8 inch 20 - 70 No. 4 5 - 20 No. 8 0 - 5 No. 200 0 - 3 B. Free from dirt, clay balls, and organic material. PART 3 EXECUTION 3.01 GENERAL A. Keep placement surfaces free of water, debris, and foreign material during placement and compaction of fill and backfill materials. B. Place and spread fill and backfill materials in horizontal lifts of uniform thickness, in a manner that avoids segregation, and compact each lift to specified densities prior to placing succeeding lifts. C. During filling and backfilling, keep level of fill and backfill around each structural feature. D. Do not place fill or backfill, if fill or backfill material is frozen, or if surface upon which fill or backfill is to be placed is frozen. E. Tolerances: 1. Final Lines and Grades: Within a tolerance of 0.1 foot unless dimensions or grades are shown or specified otherwise. F. Settlement: Correct and repair any subsequent damage to structures, pavements, curbs, slabs, piping, and other facilities, caused by settlement of fill or backfill material.
PW/WBG/475883 FILL AND BACKFILL JANUARY 2014 31 23 23 - 5 COPYRIGHT 2014 CH2M HILL 3.02 BACKFILL UNDER AND AROUND STRUCTURES A. Under Facilities: Within influence area beneath structures and other facilities, backfill with granular fill, unless otherwise shown. Place granular fill in lifts of 9-inch maximum thickness and compact each lift to minimum of 95 percent relative compaction as determined in accordance with ASTM D1557. B. Under Slabs: Granular fill as described above or alternate crushed aggregate base settled into place using a plate compactor. 3.03 SITE TESTING A. Gradation: 1. One sample from each source (native or import) or more often as determined by Engineer, if variation in gradation is occurring, or if material appears to depart from Specifications. 2. If test results indicate material does not meet Specification requirements, terminate material placement until corrective measures are taken. 3. Remove material placed in Work that does not meet Specification requirements. B. In-Place Density Tests: In accordance with ASTM D6938. During placement of materials, test as follows: 1. Granular Fill: One test per lift per foundation location. 3.04 REPLACING OVEREXCAVATED MATERIAL A. Replace excavation carried below grade lines shown or established by Engineer as follows: 1. Beneath Footings: Granular fill. 2. Beneath Fill or Backfill: Same material as specified for overlying fill or backfill. 3. Beneath Slabs-On-Grade: Granular fill or crushed aggregate. END OF SECTION