For SALES AND DISTRIBUTION (TARAPUR) Author Ms. Niti Jha Reviewer Mr. Sudeep Mundada Approver Mr. Sudeep Mundada Release Date 17-Oct-11 Table of Contents AN INTRODUCTION TO MANDHANA INDUSTRIES LIMITED A. ORGANIZATIONAL UNITS.................................................................................................... 8 O SALES & DISTRIBUTION.................................................................................................... 8 1.1. SALES AREA.......................................................................................................... 18 1.2. SALES ORGANIZATION:............................................................................................. 19 1.3. SALES OFFICE....................................................................................................... 19 1.4. SALES GROUP........................................................................................................ 20 1.5. DISTRIBUTION CHANNELS......................................................................................... 21 1.6. DIVISIONS............................................................................................................. 21 1.7. PLANTS................................................................................................................ 22 2. INVENTORY MANAGEMENT.................................................................................................. 23 2.1 STORAGE LOCATION.................................................................................................. 23 2.2 SHIPPING POINTS...................................................................................................... 24 B. MASTER DATA..................................................................................................................... 24 1. GENERAL MASTER RECORD................................................................................................ 24 1.1 CUSTOMER MASTER RECORDS........................................................................................ 24 1.2 CUSTOMER ACCOUNT ASSIGNMENT GROUP.......................................................................27 1.3 MATERIAL MASTER RECORDS......................................................................................... 28 1.4 MATERIAL ACCOUNT ASSIGNMENT GROUP.........................................................................29 2. SALES & DISTRIBUTION..................................................................................................... 29 2.1 PRICE CONDITIONS...................................................................................................... 29 2.2 PRICING PROCEDURES.................................................................................................. 30 C. BUSINESS PROCESSES...................................................................................................... 37 1. SALES AND DISTRIBUTION............................................................................................... 37 1.1 CUSTOMER INQUIRY PROCESSING....................................................................................37 1.2 CUSTOMER QUOTATION PROCESSING................................................................................38 1.3. SALES ORDER PROCESSING......................................................................................... 41 1.4 CREDIT CONTROL..................................................................................................... 52 1.5. SHIPPING................................................................................................................. 53 GAPS & RECCOMENDATIONS:........................................................................................ 57 1) BALE PACKING SLIP & PACKING SLIP REPORT WILL BE COVERED IN 2ND PHASE......................57 1.6. BILLING.................................................................................................................. 58 1.7. BILLING CANCELLATION............................................................................................. 61 1.8. PROCESS OVERVIEW TABLE FOR SALES & DISTRIBUTIONS..................................................62 REPORTING....................................................................................................................... 65 1.9. GAPS & ISSUES DISCUSSED.. 68
Business Blueprint Document Sales & Distribution (arapur! Sales & Distribution Team-MWS, MWH Organization Hierarchy Designation Acceptance/Signature Mandhana Team
Mr. A.P. Bhatnagar President Mr. Jagjit Singh V.P. Yarn Dyeing Mr. Mahesh Sankhe Asst. Manager IT Mr. Girish Vade Sr. Executive(Dispatch) Mr. Suresh Asst. Manager ( Marketing) Om Prakash Executive Narinder Marve V.P-IT Ajay Gamare IT SD Co-coordinator
NovelERP Team Niti Jha SD Consultant Sudeep M. SD Lead & Project Coordinator
Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 3 of 77 Business Blueprint Document Sales & Distribution (arapur! Sales & Distribution Team- CDR Organization Hierarchy Designation Acceptance/Signature Mandhana Team
Pankaj Gohel V.P
Mr. Arunkumar Mehta DGM- PPC
Sachin Vangad IT-SAP Coordinator
Narinder Marve V.P-IT
Ajay Gamare IT SD Co-coordinator
NovelERP Team Niti Jha SD Consultant Sudeep M. SD Lead & Project Coordinator
Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 4 of 77 Business Blueprint Document Sales & Distribution (arapur! Sales & Distribution Team-MTD Organization Hierarchy Designation Acceptance/Signature Mandhana Team
Mr. U.R.Kulkarni Vice President Mr. Vivek Bhandari Sr. Executive Mr. Rajaram Dube Sr. Executive Mr. Naresh Patil IT/MIS-Manager Mr. G.P Kanchi Asst. General Manager Mr. V. Krishnamurthy Manager Narinder Marve V.P-IT Ajay Gamare IT SD Co-coordinator
NovelERP Team Niti Jha SD Consultant Sudeep M. SD Lead & Project Coordinator
Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 5 of 77 Business Blueprint Document Sales & Distribution (arapur! Mandhana Industries Ltd. ShAPe IT Project Introduction Mandhana is a multi-divisional Textile Company spread over multiple geographical locations. MIL engages in Manufacturing of textiles and garments with state-of-the- art infrastructure. The scope of Mandhanas business includes designing, yarn dyeing, weaving, processing, printing and garment manufacturing. Planned infrastructural developments have helped MIL integrate vertically and establish a niche player in the Indian Textile. The SAP R/3 SD module will encompass all the activities in Sales & Distribution and the integration activities with Production, Quality, Finance and Purchase. In this document we are covering all plants at Tarapur-MWS (Weaving & Dyeing), MWH (Weaving), CDR (Dyeing & Printing) & MTD (Dyeing). CDR Dyeing and Printing are major activities performed at CDR. Dyeing is only done in MTD.Orders are received for dyeing and printing from MIL (HO) for domestic and MIPL (HO) for export. At CDR greige fabric is converted into fnished fabric. Here other processes like Yarn dyed as well as Piece Dyed orders are also done. MTD Dyeing is a 100% Job work related activity. Here greige fabrics are received along with Buyers/Customer Orders for the processes to be performed on the greige fabric. At MTD the greige fabric is converted to fnish fabric. Here Yarn dyed as well as Piece Dyed orders are processed. Costing here is order based; this is because costing is derived based on the number of processes that need to be performed on the greige fabric to convert it to fnish fabric as per customer requirements. Document Change Control : Rele Description Created Date Reviewed Date Sectio Description Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 6 of 77 Business Blueprint Document Sales & Distribution (arapur! ase by by n 1.0 Sales & Distribution Niti Jha 17 th Oct, 11 Sudeep Mundada 19 th
Oct, 11 1.1 BBP created 2.0 Sales & Distribution Niti Jha 8th Nov, 11 Sudeep Mundada 8th Nov, 11 2.1 Concept Of Z Screen is added. 2.0 Sales & Distribution Niti Jha 9th Nov, 11 Sudeep Mundada 10th Nov, 11 C-1.8 Process Overview Table & Reports are added. 2.0 Sales & Distribution Niti Jha 9th Nov, 11 Sudeep Mundada 10th Nov, 11 Concept of Excise Duty removed 3.0 Sales & Distribution Niti Jha 17th Dec, 11 Sudeep Mundada 17th Dec, 11 Added Gaps & Queries discussion 4.0 Sales & Distribution Niti Jha 27th Jan, 12 Sudeep Mundada 27th Jan, 12 Added Stock Sale (Fresh & Surplus) in Sales doc. Type Chart. 5.0 Sales & Distribution Niti Jha 23rd Feb, 12 Sudeep Mundada 23rd Feb, 12 Added Deemed Exp dist.channe l & order type, pricing. Changed Nomenclatu re. 6.0 Sales & Distribution Niti Jha 12th Mar, 12 Sudeep Mundada 12th Mar, 12 Added Sale rate condition type in pricing procedure. Added new account Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 7 of 77 Business Blueprint Document Sales & Distribution (arapur! groups for ship to party and added new order types Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 8 of 77 Business Blueprint Document Sales & Distribution (arapur! A. Organizational Units o Sales & Distribution. Sales Organization: Sales Organization stands for a selling unit in the legal sense, being responsible for product liability and other claims made by customers. Each sale business transaction is processed within one sale organization, which has to be entered by the user when starting the transaction. AS IS: A)Existing Sales Organization structure For Fabric (Domestic & Export- Weaving & Shirting) division Sales Organization Description MWH Mandhana Weaving House MWS Mandhana Weaving House (Shirting Division) Existing Sales Organization structure For Fabric (Domestic & Export-Dyeing & Printing) division CDR Sales Organization Description CDR Mandhana Dyeing Unit II MTD Sales Organization Description MTD Mandhana Dyeing Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 9 of 77 Business Blueprint Document Sales & Distribution (arapur! TO BE Proposed Sales Organization structure For Fabric (Domestic & Export- Weaving & Shirting, Dyeing & Printing) division Sales Organization Description 2000 Mandhana Textile
Distribution Channel: The distribution channel represents the channel through which salable materials or services reach customers. Within a sales organization a customer can be supplied through several distribution channels. In addition, the material master data relevant for sales, such as prices, minimum order quantity, minimum quantity to be delivered and delivering plant, can difer for each sales organization and distribution channel. AS IS: A)Distributional Channel Structure for Fabric (Domestic & Export-Weaving & Shirting) division Sr. No. Distribution Channel 1. Domestic Sale Distributional Channel Structure for Fabric (Domestic & Export-Dyeing & Printing) division- CDR & MTD Sr. No. Distribution Channel 1. Domestic Sale 2. Export Sale Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 10 of 77 Business Blueprint Document Sales & Distribution (arapur! TO BE Proposed Distributional Channel structure For Fabric (Domestic & Export- Weaving & Shirting, Dyeing & Printing) division Sr. No. Distribution Channel 1. Domestic Direct Sale (10) 2. Export Direct Sale (20) 3. Stock Transfer (30) 4. Domestic Agent (40) 5. Export Agent (50) 6. Processing (70) 7. Deemed export (80)
Division The division is used to group materials, products and services of a company from sales point of view. AS IS A) Existing Division Structure for Fabric (Domestic & Export-Weaving & Shirting) division Sr. No. Division 1. Material Master 2. Direct Sale 3. Agent Sale Existing Division Structure for Fabric (Domestic & Export-Dyeing & Printing) division-CDR & MTD Sr. No. Division 1. Direct Sale Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 11 of 77 Business Blueprint Document Sales & Distribution (arapur! 2. Agent Sale TO BE Proposed Division structure For Fabric (Domestic & Export- Weaving & Shirting, Dyeing & Printing) division Sales Area All transactions in Sales and Distribution module are processed with reference to sales area. The master data for customer and materials are also defned for sales area. The sales area comprises of combination of sales organization, distribution channel and division. Sales ofce Sales ofce is used to refect geographical aspects of a company. For each sale transaction entered in the system it is responsible to capture the responsible sales ofce. The sales ofce information can be used to carry out reporting for the diferent branches and representative ofces of a company. A) Existing Sales Ofce Structure for Fabric (Domestic & Export-Weaving & Shirting) division Sr. No. Sales Office . !rei"e Fa#ric $ %arn D&e' Fa#ric (. %arn D&ein" Sales Ofce Structure for Fabric (Domestic & Export-Dyeing & Printing) division CDR Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 12 of 77 Sr. No. Division 1. 50 Yarn 2. 30 Fabric 3. 40 Common Business Blueprint Document Sales & Distribution (arapur! Sr. No. Sales Ofce 1. Mandhana Dyeing Unit II, Mumbai (CDR-HO) 2. Mandhana Dyeing Unit II, Mumbai (CDR-Tarapur) MTD Sr. No. Sales Ofce 1. Mandhana Dyeing - Mumbai (MTD-HO) 2. Mandhana Dyeing Mumbai (MTD-TARAPUR) TO BE Proposed Sales Ofce structure For Fabric (Domestic & Export- Weaving & Shirting, Dyeing & Printing) division. Sr. No. Sales Ofce 1. Mumbai 1001 2. Chennai 1002 3. Delhi 1003 4. Bangalore 1004 5. Tarapur 1005
Sales Group The staf of a sales ofce may be subdivided into sales groups. AS IS A) Existing Sales Group Structure for Fabric (Domestic & Export-Weaving & Shirting) division Sr. No. Sales Group Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 13 of 77 Business Blueprint Document Sales & Distribution (arapur! 1. Domestic Sales 2. Export Sales 3. Retail Existing Sales Group Structure for Fabric (Domestic & Export-Dyeing & Printing) division- CDR & MTD Sr. No. Sales Group 1. Domestic Sales 2. Export Sales TO BE Proposed Sales Group structure For Fabric (Domestic & Export- Weaving & Shirting, Dyeing & Printing) division MIL doesnt want any sales group to be created for Tarapur plants and its sales processes in SAP Plant: In sales, plant refers to a physical organization unit from where goods are/from delivered. AS IS A) Existing Plant Structure for Fabric (Domestic & Export-Weaving & Shirting) division Sr. No. Plant Location 1. Mandhana Weaving House Tarapur 2. Mandhana Weaving House (Shirting Division) Tarapur Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 14 of 77 Business Blueprint Document Sales & Distribution (arapur! Existing Plant Structure for Fabric (Domestic & Export-Dyeing & Printing) division CDR Sr. No. Plant Location 1. Mandhana Dyeing Unit II (CDR) Tarapur MTD Sr. No. Plant Location 1. Mandhana Dyeing (MTD-TARAPUR) Tarapur TO BE A & B) Proposed Plant Structure for Fabric (Export & Domestic-Dyeing & Printing, Weaving & Shirting) division. Sr. No. Plant Location 1. Mandhana Dyeing- MTD (2003) Tarapur 2. Mandhana Dyeing Unit II- CDR (2004) Tarapur 3. Mandhana Weaving House- MWH (2001) Tarapur 4. Mandhana Weaving House (Shirting Division) - MWS (2002) Tarapur
Sales Persons Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 15 of 77 Business Blueprint Document Sales & Distribution (arapur! We can maintain personnel master records for sales representatives in your company. In the personnel master record, we assign the salesperson to the sales ofce and the sales group. Sales People from Marketing can be created and selected at the time of Sales Order creation Storage Locations An organizational unit allowing diferentiation between the various stocks of a material in a plant, in SD module we are concerned with fnished goods storage locations at which the material is store. A plant may contain one or more storage locations. Several storage locations can be assigned to one plant. Multiple storage location will be created plant wise for fnished product and depending on the plant and product the storage location will be determined if it is stored in unique storage location. AS IS A) Existing Sales Location Structure for Fabric (Domestic & Export-Weaving & Shirting) division Sr. No. Storage Location 1. Weaving Greige fabric store (MWH) 2. Weaving Yarn dyed fabric store (MWH) 3. Shirting Greige fabric store (MWS) 4. Shirting Yarn dyed fabric store (MWS) Sales Location Structure for Fabric (Domestic & Export-Dyeing & Printing) division For CDR Plant Sr. No. Storage Location 1. Greige fabric store 2. Finish folding fabric store 3. Fabric Warehouse For MTD Plant Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 16 of 77 Business Blueprint Document Sales & Distribution (arapur! Sr. No. Storage Location 1. Mandhana Dyeing Greige fabric store 2. Mandhana Dyeing Finish folding fabric store 3. Mandhana Dyeing Finish fabric store (MIL) 4. Mandhana Dyeing Finish fabric store (MIPL) 5. Mandhana Dyeing Material Stores 6. Mandhana Dyeing Material Stores (Sub stores)
TO BE Proposed Storage location structure For Fabric (Domestic & Export- Weaving & Shirting, Dyeing & Printing) division Please refer Storage Location Structure from MM BBP document. Shipping Points An organizational unit in Logistics is that performs shipping processing. The physical location (for example, a warehouse or collection of loading ramps) from which you ship the items. The shipping point is the part of the company responsible for the type of shipping, the necessary shipping materials and the means of transport. AS IS A) Existing Shipping Structure for Fabric (Domestic & Export-Weaving & Shirting) division Sr. No. Shipping Point 1. Dispatch Department (MWS) 2. Dispatch Department (MWH) Existing Shipping Structure for Fabric (Domestic & Export-Dyeing & Printing) division Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 17 of 77 Business Blueprint Document Sales & Distribution (arapur! For CDR Plant Sr. No. Shipping Point 1. Dispatch Department (CDR) For MTD Plant Sr. No. S)i**in" Point . Dis*atc) De*artment (+TD) TO BE A & B) Proposed Shipping Structure for all plants including Fabric (Export & Domestic) division Sr. No. Shipping point Location 1. Mandhana Dyeing- MTD (2003) Tarapur 2. Mandhana Dyeing Unit II- CDR (2004) Tarapur 3. Mandhana Weaving House- MWH (2001) Tarapur 4. Mandhana Weaving House (Shirting Division) - MWS (2002) Tarapur Current SD Organization Structure Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 18 of 77 Business Blueprint Document Sales & Distribution (arapur! Proposed SD Organization Structure for MIL: Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 19 of 77 "ompan# "o$e %&''' TARAPUR (A)D*A)A +AR(,) % &''' D-SR-B.-/) "*A)),0S +AR(, ) A"",SSS /R-,S +U+BAI DEL,I -,ENNAI BAN!ALORE SA0,S /11-",S 1ABR-" "/((/) D/(,S -" % &' ,23/R % 2' S/"4 RA)S1,R % 3' D/(,S-" A+,) % 4' ,23/R A+,) % 5' S-"*-)+ % 6' (A)D*A)A ,2-0, % 2''' (A)D*A)A R,A-0 % 3''' SA0,S /R+A)-7A-/) 8AR) 1ABR-" +AR(,) A"",SSS/ R-,S -O++ON D-9-S-/) S +U+BAI DEL,I -,ENNAI BAN!ALORE -O++O N D/(,S -" % &' ,23/R % 2' S/"4 RA)S1,R % 3' D/(,S-" A+,) % 4' ,23/R A+,) % 5' 3rocessin: % 7' D/(,S -" % &' ,23/R % 2' S/"4 RA)S1,R % 3' D/(,S-" A+,) % 4' ,23/R A+,) % 5' D,,(,D ,23/R % 8' D,,(,D ,23/R % 8' Business Blueprint Document Sales & Distribution (arapur! 1.1.Sales Area Sales area determines which distribution channel can be used to sell the products from one division in a sales organization. Each sales transaction will have to be created in one of the sales area. This will ensure segregation of local and export & stock transfer sales. a) TO/BE: MIL will have below sales areas For textile Segment at Tarapur in the system: Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 20 of 77 Business Blueprint Document Sales & Distribution (arapur! 1.2.Sales Organization: a) Requirements/Expectations Company Code-1000 requires three sales organizations. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 21 of 77 Sr. No. Sales Organization Distribution Channel Division 1 Mandhana Textile-2000 10 Domestic Direct 50 - Yarn 2 Mandhana Textile-2000 10 Domestic Direct 30 - Fabric 3 Mandhana Textile-2000 10 Domestic Direct 40 - Common 4 Mandhana Textile-2000 20 Export Direct 50 - Yarn 5 Mandhana Textile -2000 20 Export Direct 30 - Fabric 6 Mandhana Textile -2000 20 Export Direct 40 - Common 7 Mandhana Textile -2000 30Stock Transfer 50 - Yarn 8 Mandhana Textile -2000 30Stock Transfer 30 - Fabric 9 Mandhana Textile -2000 30Stock Transfer 40 - Common 10 Mandhana Textile -2000 40Domestic Agent 50 - Yarn 11 Mandhana Textile -2000 40Domestic Agent 30 - Fabric 12 Mandhana Textile -2000 40Domestic Agent 40 - Common 13 Mandhana Textile -2000 50Export Agent 50 - Yarn 14 Mandhana Textile -2000 50Export Agent 30 - Fabric 15 Mandhana Textile -2000 50Export Agent 40 - Common 16 Mandhana Textile -2000 70Processing 50 - Yarn 17 Mandhana Textile -2000 70Processing 30 - Fabric 18 Mandhana Textile -2000 70Processing 40 - Common 19 Mandhana Textile -2000 80 Deemed Export 50 - Yarn 20 Mandhana Textile -2000 80 Deemed Export 30 - Fabric 21 Mandhana Textile -2000 80 Deemed Export 40 - Common Business Blueprint Document Sales & Distribution (arapur! b) General explanations The sales organization is an organizational unit within logistics, which structures the company according to its sales requirements. A sales organization is responsible for the sale and distribution of goods and services. Sales organization is a entity being responsible for product liability and other resources claims made by the customers. It could be regional sub-division of the market also. c) Existing Confguration Three sales organizations MPO, MDD, and MIL for company code MIL. d) System confguration for MIL New sales organizations 2000 Textile Segment will be created and assigned to company code 1000. 1.3.Sales Ofce a) Requirements/Expectations 1000-Company Code requires multiple Sales Ofces for all sales areas. b) General explanations A physical location (for example, a branch ofce) that has responsibility for the sale of certain products or services within a given geographical area. c) Existing Confguration Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 22 of 77 Business Blueprint Document Sales & Distribution (arapur! Sales Ofces at Mumbai & Bangalore (MPO), Mumbai (MDD), Mumbai (MIL) d) System confguration for MIL Create below mentioned Sales ofces and assigned to respective sales areas. Sales Ofces for Textiles: 1) Mumbai 2) Bangalore 3) Chennai 4) Delhi 5) Tarapur 1.4.Sales Group a) Requirements/Expectations Company code-1000 requires Merchandisers as sales group for sales transactions. b) General explanations A group of sales people who are responsible for processing sales of certain products or services. c) Existing Confguration Sales Organization Sales Ofce Sales Group MPO Mumbai Export Sale MPO Bangalore Export Sale MDD Mumbai Domestic Sale Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 23 of 77 Business Blueprint Document Sales & Distribution (arapur! MIL Mumbai Export Sale MIL Mumbai Domestic Sale d) System confguration for MIL MIL doesnt want any sales group to be created for Tarapur plants and its sales processes in SAP 1.5.Distribution Channels a) Requirements/Expectations. Company Code-1000 has requirement of six distribution channels Domestic, Export, Stock Transfer, Domestic Agent , Export Agent, Deemed Export & Processing for Textile segment. General explanations Distribution channel is used to defne how diferent products reach to consumers. b) Existing Confguration Currently MIL has three distribution Channels viz. Domestic Export Stock Transfer c) System confguration for MIL Distribution Channels (Domestic-10, Export-20,Stock Transfer- 30,Domestic Agent- 40,Export Agent-50,Processing-70, Deemed Export-80) to be used and assigned to Sales Organizations- 2000 . Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 24 of 77 Business Blueprint Document Sales & Distribution (arapur! 1.6.Divisions Requirements/Expectations. Company Code-1000 has requirement of 3 Divisions for Textile segment. General explanations. The division is one of the organizational units in Sales & Distribution and is required for business area account assignment for logistics transactions in Financial Accounting. Existing Confguration Currently MIL has four Divisions as mentioned below. Direct Sale Agent sale Sampling Stock Transfer System confguration for MIL We are completely redefning the Divisions structure. New Divisions like 50 -Yarn, 30 - Fabric, 40 - Common has been created and to be assigned to Sales Organization 2000 . 1.7.Plants Requirements/Expectations. Company Code-1000 has requirement of nineteen plants. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 25 of 77 Business Blueprint Document Sales & Distribution (arapur! General explanations. To monitor the stock of material it is necessary to be able to store in the system the locations at which materials are kept. You can do this using the terms plant and storage location. A plant can either be a place of production or a single storage location, or a combination of closely situated storage locations where stock is kept. Existing Confguration Currently MIL has seven plants. System confguration for MIL Four plants to be created in System for Tarapur and all these plants will be assigned to Company code 1000. 2. Inventory Management. 2.1 Storage Location. a) Requirements/Expectations. MIL has requirement of one Four Storage Locations. Finished goods. Semi-fnished goods. Raw Material. Scrap. b) General explanations. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 26 of 77 Business Blueprint Document Sales & Distribution (arapur! Storage location is a location where stocks are maintained which is assigned to a plant. There could be logical & Physical storage location. c) Existing Confguration 1) Storage Location for MTD( Dyeing) Greige storage Processed Good storage ( In-process) Finished Folding Goods Storage MIL Fabric Store MIPL Fabric Store Main stores Sub stores 2) Storage Location for CDR( Dyeing II) Main stores Bin location 3) Storage Location for MWS( Shirting) Main stores Yarn Godown Sub Store 4) Storage Location for MWH( Weaving) Main stores Yarn Godown Sub Store d) System confguration for MIL Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 27 of 77 Business Blueprint Document Sales & Distribution (arapur! Kindly refer the MM BBP for detailed list of storage location
2.2 Shipping Points a) Requirements/Expectations Company Code-1000 has requirement of eighteen shipping points. b)General explanations. The shipping point is the top level in the organization for shipping. It may be a logical or physical element in the organization. c)Existing Confguration There are four existing Shipping Points at Tarapur. d)System confguration for MIL One shipping point has to created and assigned to each plant. There are 4 shipping points at Tarapur. B. Master Data 1. General Master Record 1.1 Customer Master Records a) Requirements/Expectations: The SAP system will store master data for customer which will be used for reporting and sales cycle processing. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 28 of 77 Business Blueprint Document Sales & Distribution (arapur! b) General Explanations A business partner can be a natural or legal person who is directly involved in a business transaction with MIL. The following partner functions are defned in the SAP system. Sold-to party Ship-to party Payer Bill-to party Forwarders Agents In most of the cases, the sold to party (company which places an order for the delivery of goods), at the same time acts as ship-to party (receives goods), payer (pays or settles the invoice) and bill-to party (receives invoice). In this case the customer fulflls all the above listed frst four predefned partner functions. It is also quite common, however, that subsidiaries place orders, and the head ofce settles the respective invoices. In this case the partner functions are divided among diferent companies. If a customer fulflls all functions at the same time, only one master record is necessary, in which all data required for these functions is entered. In this case a master record for the sold-to party is created. If the functions are divided among diferent companies, a corresponding number of master records are needed. In one master record you enter, for example, the address of the sold-to party for correspondence, in another master record the address of the ship-to party for the delivery. Only in the customer master record of the sold-to party is a link between the individual partners established and entering the customer number of the respective partners does this. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 29 of 77 Business Blueprint Document Sales & Distribution (arapur! Account Group: The account group ensures that for the diferent partner functions of a customer only the necessary screens and felds are displayed for input. The screens and felds accessed can be limited in the customer master record so that only the necessary data is entered. This is another function of the account group. The function of a customer is defned by assigning an account group. The account group determines whether internal or external number assignment is allowed for a customer master record. Number Range A unique external name is assigned to every customer master record. This external name can be used to access the master record again later, or to refer to the customer when carrying out business transactions. Every customer is assigned to an account group. A customer's name is unique for all-sales areas and company codes when a customer master record has been created for a customer in a sales area. c) Existing confguration Following important account groups are present in SAP. 0001 Sold-to party 0002 Goods recipient 0003 Payer 0004 Bill-to party 0006 Competitors 0007 Sales partners CPDA One-time cust. (ext.no.assgnmt) Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 30 of 77 Business Blueprint Document Sales & Distribution (arapur! d) System confguration for MIL: Following new customer account group to be created: Number ranges for the same will be internal by default as well as Alphanumeric Number ranges will also be given as external. One customer code can be created only either by internal or external number range. 1.2 Customer Account Assignment Group a) Requirements/Expectations. System should automatically determination revenue account during billing. b) General explanations The account assignment group to which the system automatically post the sales Invoice .The system uses the account assignment group as one of the criteria during the automatic determination of revenue accounts. c) Existing Confguration Following are the customer Account Assignment Groups available in SAP. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 31 of 77 Customer a/c group Nomenclature Domestic Buyers-Fabric ZDOF Exports Buyers-Fabric ZEXF Sales Agents ZSGT Deemed export ZDEX Ship to party _Fabric 0002 Ship to party_Garment ZSHG Scrap Customers ZSCP Sales Persons ZSPR Processing /Job Work Buyers ZJOF Business Blueprint Document Sales & Distribution (arapur! 01 Domestic Revenue 02 Foreign Revenues And following key combination to be used to assign G/L accounts 1 Cust.Grp/MaterialGrp/AcctKey 2 Cust.Grp/Account Key 3 Material Grp/Acct Key 4 General 5 Acct Key d) System confguration for MIL Following customer account group should be made available in MIL 01 Domestic Revenues 02 Foreign Revenues System to use Chart of Account 1000 1.3 Material Master Records a) Requirements/Expectations. The SAP system will store master data for customer which will be used for reporting and sales cycle processing.
General explanations The material master record contains all information about the materials a company procures, manufactures, stores and ships. The data stored in the material master is Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 32 of 77 Business Blueprint Document Sales & Distribution (arapur! not only used by Warehouse Management (WM), but also by other application components, such as Inventory Management (IM), Production Planning (PP), Quality Management (QM) and Shipping (SD-SHP). The integration of all information about a material into a single record eliminates redundancy and makes it possible to store material data for all relevant system components in a single database.
Existing Confguration. Currently material masters are maintained in Legacy systems System confguration for MIL: Refer details given in MM BBP doc. 1.4 Material Account Assignment Group Requirements/Expectations. System should automatically determine revenue account during billing. General explanations Group of materials with the same accounting requirements. Used by the system when creating an accounting document from a billing document to determine the revenue or sales deduction account. Existing Confguration 01 Trading 02 Services 03 Scrap 04 Semi Finished 05 Raw Materials d) System confguration for MIL Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 33 of 77 Business Blueprint Document Sales & Distribution (arapur! Following material account assignment group to be made available in MIL Finished goods. Semi-fnished goods. Raw Material. Scraps.
2. Sales & Distribution 2.1 Price Conditions. a) Requirements/Expectations: System should automatically pick price for conditions for which condition records are maintained & should allow to enter value manually in documents for conditions which are manually entered. b) General Explanations: The system uses a pricing procedure relevant for a Sales Area. The procedure has the elements of pricing stored in it and each of them is known as a condition type. At the time of creating a sales order or an invoice, the pricing procedure will take efect. The system will pick up these values automatically and calculate the fnal price based on the condition Pricing elements are generally only valid for a certain period. A price agreement can be limited to a period by specifying a validity period. Pricing elements are managed according to three criteria. c) Existing Confguration. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 34 of 77 Business Blueprint Document Sales & Distribution (arapur! Not Applicable d) System confguration for MIL Following key combination is used to maintain condition record in basic price. Plant/ Sales Org/Dist Ch/Customer/Material. Customer/Material with release status Material with release status. 2.2 Pricing Procedures. a) Requirements/Expectations:,;istin: process :eneral e;planation The HOD does the costing basically. A price range is agreed upon and the minimum acceptable price level and general guidelines for the products are fnalized from time to time. Specifc sanction from HOD is required for considering any price below the minimum acceptable level. Marketing department negotiates business deals based on the above. Prices for domestic sales are in INR which can be inclusive of or exclusive of commissions payable to agents. Following major factors are considered for working out the prices. Price of Yarn which is companys major raw material in the international and domestic market as well. 1.Production of cotton crops. 2.Trend of oil prices in the market. 3.Currency exchange rate. 4.Export policy of Government. 5.Market demand for the products. 6.Budgeted annual target levels. 7.Quantity. FOR MWS & MWH Units: Pricing of Greige and Yarn dyed greige Fabric: Costing of Greige and Yarn dyed greige fabric is depending on various aspects: Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 35 of 77 Business Blueprint Document Sales & Distribution (arapur! 1.Greige costing Yarn calculation o Weight of warp X yarn rate o Weight of weft X yarn rate Weaving cost = PPI X pick rate/inch 2.Yarn Dyed Greige costing Yarn calculation o Weight of warp X yarn rate o Weight of weft X yarn rate 1. Shrinkage (6%) 2. Dyeing cost 3. Bleaching cost 4. Type of dyeing (Vat dyed / Space dyed) Weaving cost = PPI X pick rate/inch FOR CDR & MTD Unit: Pricing of Greige and Yarn dyed greige Fabric: Existing process general explanation The Vice President does the costing basically. A price range is agreed upon and the minimum acceptable price level. Price is reviewed periodically. Process and printing charges are in INR which can be inclusive of or exclusive of commissions payable to agents. Following major factors are considered for working out the prices. Charges for processing fabric is based on following major factors 1. Variable cost of production. 2. Fixed cost 3. Market demand for the products. 4. Quantity and type of fabric Process cost is based on the following major factors: 1.Fabric Quality 2.Shrinkage % 3.weight of the fabric 4.Process route Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 36 of 77 Business Blueprint Document Sales & Distribution (arapur! 5.Raw material cost & consumption for Bleaching/Dyeing/Finishing 6.Utility cost 7.Labour Cost 8.Additional special process cost 9.Packing cost 10.Insurance 11.Freight charges 12.Brokerage Printing Cost: Print cost is fxed per meter. Provision For Z-Screen: Novel will provide a Z-Screen to enter the entities required to derive the basic price for fabric. For Processed Fabric: Z screen For Basic price will include 1)Yarn Cost 2)Warping+ Weaving Cost 3)Sizing Cost 4)Labour Cost 5)Shrinkage cost Above entries has to be entered manually in Z- Screen. This will generate a reference number. The same reference number will be used by user in future to enter manually pricing details to derive a new reference number for new order. Based on above details we have derived on the below pricing structure: Prices have to be entered manually in the system by the user. A) Basic Pricing structure For Fabric Domestic/Surplus Sale Condition Condition Type A Basic Price Value B Discount Value/Qty/% C Freight Value Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 37 of 77 Business Blueprint Document Sales & Distribution (arapur! D Packing+Handling Value E Postal Charge Value F Insurance Value/Qty/% G Octroi Value/Qty/% H Loading+Unloading Value I Stamp Duty Value E Total of A+B+C+D+E+F+G+H+I F Indirect Tax on Total Value % G Vat Charges on net value of Fabric % H CST Charges on net value of Fabric % I Grand Total (E + F+G+H) B) Basic Pricing structure For Fabric Export, Surplus Sale & Fabric Deemed Export Condition Condition Type A Basic Price Value B Discount Value/Qty/% C Freight Value D Packing+Forwarding+Clearin g Charges Value E Postal Charge Value F Insurance Value/Qty/% Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 38 of 77 Business Blueprint Document Sales & Distribution (arapur! G Octroi Value/Qty/% H Loading+Unloading Value I Stamp Duty Value E Total of A+B+C+D+E+F+G+H+I C) Basic Pricing structure For Scrap Sales/ Asset sales/Job Work/Processing Condition Condition Type 1 Basic Price Value/Qty 2 Kitty process Value 3 Lycra Value 4 Cold Calendaring Charges Value 5 Hot Calendaring Charges Value 6 Starch fnish/Stif Finish(Only Shirting) Value 7 Peaching Value 8 Enzyme fnish Value 9 Lisa Finish Value 10 Airfow fnish Value 11 Heat setting Value 12 Water repellant Charge Value 13 3 X Dry Value 14 Brushing Value 15 Cold shiner Value 16 ETI Finish Value 17 Wicking Finish ( 8 to 10 wash) Value Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 39 of 77 Business Blueprint Document Sales & Distribution (arapur! 18 Wicking Finish ( Upto 20 wash) Value 19 Dye Fixing Charge Value 20 Molesking Finish Value 21 Raising fnish Value 22 Anti pilling Value 23 Paper touch fnish Value 24 Roll packing Value ( on mts as well as no. of pieces)/Qty 25 Bale Packing Value( on mts as well as no. of pieces)/Qty 26 Insurance Value/Qty/% 27 Discount Value/Qty/% 28 Freight Value 29 Forwarding+Clearing Charges Value 30 Octroi Value/Qty/% 31 Loading+Unloading Value 32 Sales Taxes % 33 Vat % 34 TCS % 35 Grand Total (1 TO 34) d) Basic Pricing structure For Sales rate For MTD Condition Condition Type 1 Sale Rate Value/Qty 2 Basic Price Value 3 Excise Duty Value/Qty/% Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 40 of 77 Business Blueprint Document Sales & Distribution (arapur! 4 Grand Total (2+3) e) Basic Pricing structure For Replacement Sale/Reproduction Sale Condition Condition Type A Basic Price( Zero Value) Value B Discount Value/Qty/% C Freight Value D Octroi Value/Qty/% E Insurance Value F Total of A+B+C+D+E G Sales Taxes % H Grand Total (F + G) b) General Explanations: Pricing procedure are used in sales document to calculate fnal value , each pricing procedure contains various condition types which controls how pricing is done at each stage & fnal value is calculated. c) Existing Confguration. Currently system is using diferent pricing procedures for diferent sales process. d) System confguration for MIL Following are the new pricing procedures to be created for MIL defned above . Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 41 of 77 Business Blueprint Document Sales & Distribution (arapur! 1) Domestic sales (Fabric)- ZA0DOF 2) Exports sales (Fabric) & Deemed Export (Fabric)- ZA0EOF 3) Stock Transfer ZA0STO 4) Scrap Sales-ZA0SCR 5) Sample Sales-ZASAMP 6) Export Sample Sales- ZAESAM 7) JOB work sales-ZA0JOB 8) Dyed Yarn Sale-ZA0YAR 9) Replacement Sale/Reproduction Sale- ZA0REP 10) Sale Rate at MTD- ZA0SAR 11) Processed Fabric Sale- ZA0PFS 12) FOC Sale- ZA0FOC Assumption 1) Sample Sales will be created in the system only for Salesman Samples. C. Business Processes 1. Sales and Distribution 1.1 Customer Inquiry Processing a) Requirements/Expectations Inquiries received from MIL / MILPEX, HO or external customers for greige fabric / yarn dyed fabric. Inquiries received from external customers for yarn dyed fabric are forwarded to MIL. For greige fabric, inquiries are handled here only. A customer inquiry comprises one or more items that contain the quantity of a material that the customer asked for. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 42 of 77 Business Blueprint Document Sales & Distribution (arapur! Explanation of Existing Functions and Events: For Fabric (Domestic & Export- Weaving & Shirting) division. Inquiry generating leading to receipt of customer orders involved the following steps Company representatives visiting customers or customer visiting / contacting company through telephone, fax, email and internet. Customer contacting through other buyers. Inquiries through brokers. Inquiries from existing customers for repeat purchases (orders). Greige Fabric Material stock position, pending order position and production plans are taken into consideration before sending ofers to customer. For Stock (Fresh / Surplus) Agents are contacted directly through mail / telephone. Explanation of Existing Functions and Events: For Fabric (Domestic & Export- Dyeing & Printing) division-CDR & MTD. Inquiry generating leading to receipt of customer orders involved the following steps Customer contacting through other buyers. Inquiries through brokers. Inquiries from existing customers for repeat processing (orders). Fabric process order position, pending order position/status and production plans are taken into consideration before take order from customer. b) General Explanations The Inquiry represents a general sales query for a new product. A customer or prospective customer intents to buy certain product or services. System can list enquiries based on customers, materials, distribution channels, divisions and dates. c) Existing confguration Currently MIL is not creating inquiry. No inquiry will be maintained at any plant level. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 43 of 77 Business Blueprint Document Sales & Distribution (arapur! d) System confguration for MIL MIL doesnt want the inquiries to be created in SAP too. NovelERP will do the confguration to create inquiries if MIL wants them to create in future. 1.2 Customer Quotation Processing
a) Requirements/Expectations: A quotation presents the customer with a legally binding ofer for delivering a product. A customer quotation comprises one or more items that contain the quantity of a material the customer asked for. The total quantity can be subdivided between the schedule lines in diferent amounts and relevant delivery dates. Explanation of Existing Functions and Events: For Fabric (Domestic & Export- Weaving & Shirting) division. MWH & MWS Customers overdue outstanding position is reviewed before sending ofers. Regular products, for example regular qualities of greige fabric, which are fast moving, are ofered from ready stock most of the times and maximum lead time for delivery is given. Prices ofered to customers are based on companys analysis, feasibility study and after approval by President. A price range is available for marketing personnel with a fxed minimum realization level. Prices difer from customer to customer as well as depending on quantity. In exceptional cases prices lower than the minimum realization level can be ofered to a customer with prior sanction of President. In yarn dyeing Pricing depends on the quality of yarn (e.g. cotton, polyester, linen, lycra), type of dyeing (e.g. vat, reactive). Job work charges of dyeing the yarn is done according to the following categories: 1. White 2. Light Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 44 of 77 Business Blueprint Document Sales & Distribution (arapur! 3. Medium 4. Dark 5. Hard dark Prices / job work charges can be diferent from customer to customer depending upon the market situation and quantum of the contract. For surplus stock the rates are ofered by the agents. In Mandhana Dyeing Unit II (CDR) following sales are done. 1.Fresh Processed and Printed fabric sale ( Processing / Printing charges ) 2.Fents, Rags and Chindi sale 3.Scrap sale Explanation of Existing Functions and Events: For Fabric (Domestic & Export- Dyeing & Printing) division. Customers overdue outstanding position is reviewed before taking orders. Process charges ofered to customers (MIL / MIPL) are based on analysis, feasibility study. A price range is available for marketing personnel with a fxed minimum realization level. Printing charges are fxed per meter. Process charges difer from customer to customer as well as depending on order quantity. In exceptional cases prices lower than the minimum realization level can be ofered to a customer (in case of damage the fabrics while processing). Process / Job work charges of Bleaching / Dyeing / Finishing of the fabric is done according to the following categories : o White o Light o Medium o Dark o Deep Dark o Quality of the fabric o Weight of the fabric o and Special fnishes if any Process job work charges may be diferent from customer to customer depending upon the market situation and quantum of the contract. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 45 of 77 Business Blueprint Document Sales & Distribution (arapur! Price List is provided to the customer before taking orders. In Mandhana Dyeing Unit (MTD) following sales are done. A quotation presents the customer with a legally binding ofer for delivering a product or providing a service within certain fxed conditions. This ofer is legally binding for the company within a specifed time period. A customer quotation comprises one or more items that contain the quality, quantity of a material and delivery schedule. Explanation of existing Functions and Events Customers overdue outstanding position is reviewed before taking orders. Process charges ofered to customers are based on companys analysis, feasibility study and after approval by Vice President. A price range is available for marketing personnel with a fxed minimum realization level. Process charges difer from customer to customer as well as depending on order quantity. In exceptional cases prices lower than the minimum realization level can be ofered to a customer with prior sanction of Vice President (in case of damage the fabrics while processing). Process / Job work charges of Bleaching / Dyeing / Finishing of the fabric is done according to the following categories : White Light Medium Dark Deep Dark Quality of the fabric Weight of the fabric and Special fnishes if any Process job work charges may be diferent from customer to customer depending upon the market situation and quantum of the contract. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 46 of 77 Business Blueprint Document Sales & Distribution (arapur! Price List is provided to the customer before taking orders. b) General Explanations: Quotation can be prepared by referring to the inquiry document earlier. This is a facility for copying the inquiry document to a quotation. Changes in the inquiry, if any, will be incorporated in the quotation. The system will generate an internal numbering for the quotation from a number range diferent from that of the inquiry. The quotation can be tracked on various criteria such as materials, divisions, customers, dates, and sales documents. One or more materials can be entered in the quotation as items. The next document in the process, which is the Sales Order, can be created with reference to the quotation i.e. by automatic copying the details of the quotation document. The system will use internal numbering. It can track quotations based on enquiries, materials, divisions, customers, and dates. c) Existing confguration Currently MIL is creating Quotations for only those customer request that are converted into orders. d) System confguration for MIL MIL wants creation of Quotations for confrmed orders only in SAP too. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 47 of 77 Business Blueprint Document Sales & Distribution (arapur! 1.3. Sales Order Processing a) Requirements/Expectations Existing Sales order Process Inquiries, Quotations will be taken care by merchandising department and orders received for execution will be authorized by HOD before releasing to exports logistics department. After fnalization of quotation and approval of garment sample buyer gives Purchase Order. Purchase order mainly contains style number, quantity, rate, delivery terms and payment terms. It may consist of more than one style numbers and their relevant information. After receiving Purchase Order from buyer, size wise ratio is given to the CAD department for fabric consumption to book the fabric. Against this purchase order received from buyer, frst Pro-Forma Invoice is prepared and then Production Order (Lot Number) is made by the merchandising department. Mostly one production order is made for one style number. Production order contains the collective information of quotation, details of trims and fabric. Against production order Purchase Requisition is released for Trims and Fabric separately which is then passed to the Trims and Fabric Procurement Departments. For local trims and imported trims purchase requisitions are released separately. One copy of purchase order received from buyer is sent to the account department along with Pro-forma invoice for opening LC for FOB or CIF as per negotiated in quotation. The Trims and Fabric Procurement department procures Trim material and Fabric as per purchase requisition received from merchandising department for the production order, from the vendors by releasing Trim Purchase Order and Fabric Purchase Order respectively. GRN is taken in respective store for received goods and then the goods are issued to factory at Mumbai or Bangalore or to Job worker in Mumbai or Bangalore. The HOD of the merchandising department plans the orders and decides which order will go to which factory for production. The lead time from order received from buyer to shipment is 90 to 120 days. And the same is around 30-60 days for production. In Mandhana Weaving House, following sales are done. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 48 of 77 Business Blueprint Document Sales & Distribution (arapur! 4. Greige fabric sale 5. Yarn dyed fabric sale 6. Surplus (Greige / yarn dyed) sale 7. Fents, Ragns and Chindhi (Greige / yarn dyed) sale 8. Rewinded yarn bottom sale 9. Scrap sale salvage (greige / dyed), sized / unsized (greige / dyed), broken puttha, paper tube, PP plastic, plastic drum, MS steel, brass, copper, SS 304, coal ash, aluminum, etc. 10. 11.Yarn dyeing sale. 12.Yarn trading. 13.Depreciated machinery Sale General Explanation for Fabric (Domestic & Export-Weaving & Shirting) division: Explanation of existing Functions and Events Purchase orders received from HO for Domestic customers or for export customers or from external customers by marketing department is sent to the dispatch section after completion of following formalities. 1. Greige / Yarn Dyed Fabric Sale Check purchase order for Product i.e. whether it is for Greige fabric or for Yarn dyed fabric, Grade, Quantity, Packing, Price, Delivery location & Schedule, Payment Terms. Prepare Sales contract, the same is checked and approved by marketing department per guidelines from President. In case of yarn dyed fabric PPD will frst receive a Lab Dip sample for the dyed yarn. On approval of the same, they will send the baby cone to CCI loom where a desk loom is prepared. The desk loom is then sent to buyer for approval. Once the desk loom is approved the same is sent for bulk production. In case of Greige fabric there is no lab dip. Directly desk loom is then sent for bulk production. Before going for production, the Commercial department will prepare Fabric Specifcation Slip (FSS) based on the order received. The FSS contains Customer name, sort number, quantity and some technical details. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 49 of 77 Business Blueprint Document Sales & Distribution (arapur! Sort number is generated by the Textile Designers in Head Ofce for orders sent from Head ofce (MIL), for other orders (MIPLEX or Domestic) the sort is created at Factory. Based on the Sort, Yarn requirement is calculated. This contains the details like, 1. Count 2. Construction 3. Yarn type 4. Type of warp 5. Type of weft 6. Weaving type 7. Requirement in KGS PPC department will check the availability of yarn in store. If yarn is available it is issued for production else PPC will release MRL for yarn to Procurement department situated at HO. In case of Yarn dyed fabric, PPC will release a Yard dyeing requisition for dyeing yarn to Yarn Dyeing Department. The dyeing of yarn is approved by HOD and then go head for production is given. After production the fabric (dyed or yarn dyed) is sent to Inspection and Folding department. The fabric is inspected and packed in the form of bale or roll as per buyers requirement. Marketing / Commercial Department will prepare DA (Dispatch Advice) as per sales contract and send to Inspection and Folding Department. Copy of the same is sent to Dispatch Department. Based on DA, Packing list is created. 2. Stock Sale (Fresh / Surplus): Slightly defective (surplus) Fabric is sold directly to customer through agent. This surplus has diferent grades. (Ref. following table). In this case pro-forma invoice is raised for advanced payment. Delivery Advice is prepare and sent to Dispatch department. The Dispatch department will receive DA from Marketing / commercial department. Based on DA Packing list, DC and Invoice is prepared and the surplus is dispatched along with them. Diferent grades of fabric as per grade groups: Grade Grade Group Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 50 of 77 Business Blueprint Document Sales & Distribution (arapur! A+ Fresh A1 Second 40+ F1 Second 40+ F2 Second 20-39 O1 Second 10-19 O2 Second 1-9 3. Yarn Dyeing sale: Purchase orders for yarn dyeing come either on mails or verbally or on hard copy. Job work contract is made against the received order. Count No., Shade No. Purchase Order No, Quantity and Job work charges are mentioned in the job work contract. Yarn is provided by the customer. The yarn is received in yarn godown. Commercial & yarn dyeing production department is informed about this. The yarn is then issued for dyeing as per program prepared on the basis of Job Work contract. After fnishing dyeing, rewinding, checking & packing DA is prepared and sent to dispatch department. 4. Job work for weaving at MWH or outside: Sometimes warp and size beam are also sent outside for weaving to job worker through job work PO and DC. In some cases dyed yarn also sent. This yarn may be sized or unsized. On the base of production memo, dispatch department will prepare DC. 5. Fents, Ragns and Chindhi (Greige / yarn dyed) / Rewinded yarn bottom / Scrap Sale: Fents, Rags and Chindhi (greige / yarn dyed), rewinding yarn bottom / Scrap is also sold directly to customer through agent. Pro-forma invoice is prepared by commercial department for advance payment. DA is prepared and sent to dispatch department. Document consideration Sales contract Job work contract Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 51 of 77 Business Blueprint Document Sales & Distribution (arapur! Pro-forma Invoice FSS (Fabric Specifcation slip) Dispatch Advice Delivery Challan Packing List Invoice CDR UNIT: General Explanation for Fabric (Domestic & Export-Dyeing & Printing) division. Explanation of existing Functions and Events In Mandhana Dyeing Unit II (CDR) following sales are done. 1.Fresh Processed and Printed fabric sale ( Processing / Printing charges ) 2.Fents, Rags and Chindi sale 3.Scrap sale Explanation of Existing Functions and Events The PPC department receives Purchase orders from MIPL (HO) and Sales contract from MIL for Domestic customers or for export customers. The same orders are sent to the dispatch section after completion of following formalities. 1. Process and Printing Sale: Greige fabric department receives greige fabric from customers along with DC / Packing List etc. with reference of PO No / Sales contract no. Intimation of the received greige fabric is given to the PPC department. Lot is created for the received fabric based on Customer + Quality of the fabric. Inspection is carried out for Quantity and Quality (4 point QC) and report of the same is sent to the customer (MIL / MIPL) with reference of our Lot No. PPC will prepare Lot card (Program card) and forward to Greige fabric store. Greige fabric department receives Lot card from PPC with reference of Lot No. / party DC No. Check program card for product i.e. whether it is for Piece dyed fabric or for Yarn dyed fabric or printing. Program card may have details like Process activities which are to be done, Quality group, Quality specifcation, Grade, Shade, Quantity, Weight of the fabric (GSM)/ Weight for 100 Meters, Type of goods (Fresh/Re-production), Require fnish width, Lab Dip No. etc. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 52 of 77 Business Blueprint Document Sales & Distribution (arapur! Based on Lot card Batch is created. Greige fabric is then sent for production with stamped of Batch No, Lot No and Piece No. In case of new development PPC will frst receive a sample for Lab Dip / Strike of from MIL / MIPL. After the Lab Dip / Strike of is ready it is sent to buyer for approval, Once the sample is approved the same is sent for bulk production. After production the processed / printed fabric is sent to Folding and Packing department for Inspection & packing. The fabric is inspected and packed in the form of bale or roll as per buyers requirement. Packing slip is prepared. In case of any rejection, reprocess card is prepared and the rejected fabric is sent for reprocessing as per defect. If reprocessing is not possible then it is kept as stock. The bale packed fabric (fnished fabric) is the sent to Fabric warehouse. Receives instructions from customer (MIL / MIPL) for dispatching the fabric. Dispatch card and Excise invoice is prepared and copy of the same is sent to the commercial department (HO). The fabric is then dispatched to the customer along with packing slip and excise invoice. 2. Fents, Rags and Chindi / used Machinery & spares / Scrap Sale: Fents, Rags and Chindi / Scrap / used Machinery & spares may be sold directly to a diferent customer. As per agreed price prepare contract / Annual contract for scrap / Fents, Rags and Chindi sales. Pro-forma invoice is prepared by commercial department for advance payment. Tax Invoice is prepared at time of delivery. Document consideration: 1. Lot No / GRN No 2. Batch No 3. Lot card (Program card) 4. Packing Slip 5. Delivery Challan Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 53 of 77 Business Blueprint Document Sales & Distribution (arapur! 6. Dispatch card 7. Department delivery book slip 8. Invoice ( Excise ) 9. Commercial Invoice 10.Memo Debit Note 11.Memo Credit Note MTD UNIT: General Explanation for Fabric (Domestic & Export-Dyeing) division. Explanation of existing Functions and Events In Mandhana Dyeing, following sales are done. 1.Fresh Processed fabric sale (Processing charges) 2.Re-production processed fabric Sale ( Processing charges ) 3.Fents, Rags and Chindi sale 4.Scrap sale 5.Used Machinery and spares Sale MIL/MIPLEX representatives receive purchase orders from their Marketing Department (HO) for Domestic customers or for export customers. Some orders are received from external customers directly or though the brokers. The same orders sent to the dispatch section after completion of following formalities. 1. Processed Fabric Sale Received greige fabrics from customers along with DC / Packing List (Bale packing Slip & packing Slip) etc. with reference of PO No / Sales contract No. for internal order and for external orders greige fabric can be receive along with DC/Packing List, Annexure IV or Excise Duty Invoice for Production / Re-production. Lot is created for the received fabric based on Customer + Quality of the fabric and stamped on it. And Inspection report for Quantity and Quality (4 point QC) is created and sent to the customer or sent the receiving details to the customer with reference of our Lot No. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 54 of 77 Business Blueprint Document Sales & Distribution (arapur! Received program card from customer with reference of our Lot No. / party DC No. Check program card for product i.e. whether it is for Piece dyed fabric or for Yarn dyed fabric. Program card may have details like Process activities which are to be done, Quality group, Quality specifcation, Grade, Shade, Quantity, Weight of the fabric (GSM)/ Weight for 100 Meters, Type of goods (Fresh/Re-production), Require fnish width, Lab Dip No. etc. Prepare Process Sales order against program card, the same is checked and approved by PPC / Vice President. Batch No. is created with details of Lot, required fnish width. Based on program card job card is prepared and sent for production with greige fabric with stamped of Batch No. Production department will check the availability of raw materials (Dyes/Chemicals) in store. If raw materials are available it is issued for production else production department will release Stores Indent and sent to the Material Store for arrangement of the raw materials. In case of new development PPC will frst receive a sample for Lab Dip which is given to lab for matching the shade. After the Lab Dip are ready it is send to buyer for approval, once the sample is approved the same is sent for bulk production. After production the processed / fnished fabric is sent to Folding department for Inspection & packing. The fabric is inspected and packed in the form of lump, bale or roll as per buyers requirement. Dispatch department / folding department will prepare Bale Packing slip and Bale Packing summary either in Finish Folding Store/MIL or MIPL store. Based on Batch / Lot No. Dispatch Card is created. At the time of preparing Packing Slip / DC / Invoices, Dispatch card no. should be referred. For fnish production valuation should be captured the Process rate from Customer Price list for each Lot/Batch. 2. Job work for further process: Sometimes for certain Lot/Batch fabric from MTD is sent outside for further process to job worker through job work DC. No process PO is given to Job worker. After processed fabric is received from job worker to MTD Costing of Job working should refect in actual Lot/Batch costing 3. Fents, Rags and Chindi / used Machinery & spares / Scrap Sale: Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 55 of 77 Business Blueprint Document Sales & Distribution (arapur! Fents, Rags and Chindi / Scrap / used Machinery & spares may be sold directly to a diferent customer. As per agreed price prepare contract / Annual contract for scrap / Fents, Rags and Chindi sales. Pro-forma invoice is prepared by commercial department for advance payment. Tax Invoice is prepared at time of delivery.
Document consideration: 1. Sales Order 2. Lot No / GRN No 3. Batch No 4. Job card 5. Job work contract 6. Dispatch card 7. Bale Packing Slip 8. Bale Packing Summary 9. Packing Slip 10. Delivery Challan 11. Pro-forma Invoice 12. Invoice ( Excise ) 13. Commercial Invoice 14. Memo Debit Note 15. Memo Credit Note b) General Explanations: Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 56 of 77 Business Blueprint Document Sales & Distribution (arapur! The user can enter a sales order with several items in a single screen. The system automatically proposes data from the relevant master records such as sales, shipping, pricing, and billing data from the customer master record of the sold-to party & Pricing master records (both if maintained). For each material in the sales order, the system automatically proposes data from the relevant material master records, such as data for pricing, delivery scheduling, and availability check and tax determination (if maintained). All sales transactions are allocated to a combination of sales organization, a distribution channel, and a division. The sales documents can form part of chain of inter-related documents (Inquiry , quotation, delivery and invoice) and a document fow or history is created. During sales order processing the system can carry out availability check, credit check, transfer of requirements to material planning & production, delivery scheduling and pricing based on the diferent types of sales processes & masters. For the purpose of tracking the performance of each, separate distribution channels will be inducted in the system. The sales order can be copied from the quotation created earlier i.e. creating with reference to a quotation or can be created directly without reference to it. The Sales Order pricing needs to be maintained manually in the order if pricing master records are not maintained. It will be mandatory to have a Basic Price at least to save the sales order. The sales order is subjected to an automatic credit check by the system provided the relevant masters are maintained for customers. Subsequent to this, the system will carry out availability check for the products and determine the delivery date as in the schedule lines, if it is available in the free stock Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 57 of 77 Business Blueprint Document Sales & Distribution (arapur! on customer requested delivery date then it will confrm the order for customer requested delivery date. For Make to Order materials system will directly transfer the requirements of the material to Production Planning department as soon as the user saves the order. c) Existing confguration Sales Process Domestic Sales Return sales Create Credit memo Create Debit memo Stock Transfer Export Sales Scrap Sales Sample Sales d)System confguration for MIL Sales Process Quotation (Confrme d orders) Sales Order Type Delivery Type Billing Type Domestic Fabric Sales ZDFQ ZDFO ZDFL ZDFF Domestic Fabric Stock (Surplus & Fresh) Sales ZDSO ZDSL ZDSF Exports Fabric Sales ZEFQ ZEFO ZEFL ZEFF Exports Fabric Stock (Surplus & Fresh) Sales ZESO ZESL ZESF Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 58 of 77 Business Blueprint Document Sales & Distribution (arapur! Deemed Export(Textile) ZDET ZDTL ZDTF Return sales (Fabric) ZFRE ZFLR ZFRE Credit memo ZMCR ZMCF Debit memo ZMDR ZMDF Stock Transfer ZMST ZMTL ZMTF Scrap Sales ZMSC ZMCL ZSSF Sample Sales ZMSA ZMSL ZMSF Replacement / Reproduction Sale ZRPO ZRPL ZRPF FOC Sale ZFCO ZFCL ZFCF Dyed Yarn sale ZDYQ ZDYO ZDYL ZDYF Supplementary Order ZMSO ZMPF Job Work Sales ZMJB ZMJL ZMJF Processed Fabric Sale(MTD) ZPFO ZPFL ZPFF Sale Rate (MTD) ZSRO ZSRL ZSRF Lot Numbers to be maintained in Sales Orders manually . 1.4 Credit Control a) Requirements/Expectations Automatic Credit checks to be performed at Sales Order based on Credit Limits. System should not block the Sales Order creation but to give a warning at the time of creation if the customer credit limit exceeds. b) General Explanations The risk category for credit and credit limits to be fxed for each Customer. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 59 of 77 Business Blueprint Document Sales & Distribution (arapur! Credit Check to be carried out at Quotation, Sales Order, and Delivery and at the time of posting the goods issue. The system will fash a warning message at the Quotation, Sales Order stages, which can be overcome by the user. If the credit limit is exceeded at the delivery stage, then, the delivery will be blocked. The Credit Block to be reviewed / removed only by designated person. Sales Order Requirements shall however be transferred to MRP, even for Blocked Sales Orders. Risk categories will be defned and assigned to individual customers, along with specifc credit limits. In addition, credit groups will be defned for document types, known as document credit groups. Document credit groups combine order types and delivery types for credit control purposes. Credit check has been defned for a combination of the following data: Credit control area Risk category: Risk categories will be defned and assigned for individual customers, along with specifc credit limits. The standard version of the SAP R/3 System contains diferent reports providing an overview of Credit Management. a) Existing confguration No credit related checks are performed as such in the systems but are done manually outside the system and that too on case by case basis.
d) System confguration for MIL New credit control area 1000 to be created and company code 1000 assigned to it. MIL needs to maintain the credit limit for the individual customers in masters Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 60 of 77 Business Blueprint Document Sales & Distribution (arapur! It will show just warning Pop ups if Customer exceeds the credit limit in case of domestic sales only at the time of Sales Order creation. 1.5. Shipping Goods are dispatched/transferred from here to H.O as per below dispatched details . Dispatch of Finished Fabric, Surplus, Fents / Rags / Chindi and even scraps is carried out from Dispatch Section. Once the goods are ready Marketing will send Delivery Advice (DA) to the dispatch department. Commercial department will prepare Dispatch Card and copy of the same is forwarded to Dispatch/Excise Department (Tarapur) for preparing the Excise Invoice and the copy of the same is sent to Commercial department (HO) for preparing Commercial Invoice along with Dispatch register. The Inspection and Folding department will prepare Bale packing Slip, Bale packing summary, packing slip based on DA. Invoice is then prepared accordingly and the fabric is dispatched to the customer along with Packing Slip, DC and Invoice (Excise). Following major activities are associated with the dispatch section. On the basis Bale packing, packing slip, DC, Invoices are prepared. Plan dispatches based on delivery schedules indicated DA (Delivery Advice) received by marketing / commercial department. Arrange for necessary transportation for dispatches. To make all relevant entries for preparation of invoice. Supervise physical loading and ensure loading of correct quantity. The Fabric is then dispatched to the customer along with Bale Packing slip, Bale packing summary, Packing slip, DC and Invoices. Inform customers all dispatch details on mail/fax/phone. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 61 of 77 Business Blueprint Document Sales & Distribution (arapur! Receiving fnished goods from production after inspection and packing, maintaining stocks of fabric. The stock is maintained on based of Lot. Provide periodic stock statements to marketing department (HO)/ management. (Closing stock of Finish material for any day is calculated as Days opening stock + Finished Goods receiving during the day from production less dispatches of the day). Provide daily Production and dispatch details to marketing department. Once goods are transferred to H.O- Mumbai below mentioned shipping details has to be followed. a) Requirements/Expectations: Explanation of existing functions and events for fabric (Exports/Domestic) Division. Domestic: Domestic dispatch of Fabric is carried out from Tarapur warehouse. Once the goods are ready to dispatch, the store persons prepare packing list. Excise invoice is also prepared accordingly. Copies of the packing list and excise invoice are sent to the account department (Fabric-Domestic) located at Parel for preparing of commercial invoice. Following major activities are associated with the dispatch section. Check sales order confrmation and corresponding purchase orders from customer. Arrange for QC and QA. Arrange for necessary transportation for dispatches. To make all relevant entries for preparation of commercial invoice and intimate excise department for preparation of excise invoice. Supervise physical loading and ensure loading of correct quantity. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 62 of 77 Business Blueprint Document Sales & Distribution (arapur! Inform customers all dispatch details for transit insurance. Account department is kept informed with the dispatch details for preparation of Sales invoices. Receiving fnished goods (packed) from production and maintaining stocks of products. Provide periodic stock statements to marketing department. (Closing stock of material for any day is calculated as Days opening stock + Finished Goods receiving during the day from production less dispatches of the day. Provide daily dispatch details to marketing department. Export: For export sale of fnished fabric is dispatched from Tarapur warehouse. The documentation relevant to dispatch is carried out by the dispatch section (Export) located at Parel. The goods are loaded at JNPT port. Company exports Fabric to Saudi Arabia, Bangladesh, Sri Lanka and some South Asian countries. Following major activities are associated with the export department. Check sales order confrmation and corresponding purchase orders from customer. Packing list is received from production after fnishing the goods. One copy of packing list is sent to customer for approval and one is sent to forwarder. After approval from customer planning for shipment is proceed. Arrange for necessary documentation (viz. Invoice, Packing list, HDF form, Value declaration, ARE1, GSP) for Custom clearance. Bill of landing for inspection is released as per LC from forwarder. To make all relevant entries for preparation of fnal invoice according to LC and Purchase Order and intimate excise department. Account department is kept informed with the dispatch details for preparation of Sales invoices. Provide daily dispatch details to marketing department. Documents include for export dispatch: o Custom Invoice o Annexure I and II o Value Declaration Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 63 of 77 Business Blueprint Document Sales & Distribution (arapur! o HDF form o Appendix IV o Excise Invoice o GSP (Generalized System of Preference) Certifcate of Origin for Textiles or AEPC o Bill of Exchange o Bill of Landing / Airway Bill o Commercial Invoice (For Customer) o Commercial Invoice (For Bank) o Packing List o Certifcate of Exports and Realization o Certifcate of Origin (Bombay Chamber of Commerce) Shipping processing will consist of creating and processing deliveries for sales orders due for delivery. Picking will be done from predefned storage locations. Goods issue posting will complete the shipping process. MILS will carry out delivery for individual order as well as use delivery due list for the same. Goods issue will reduce the storage location stock by the delivery quantity and automatically update stock values in fnancial accounting. b) General Explanations: When a delivery is created, shipping activities such as picking and delivery scheduling are initiated and monitored, and the data generated during shipping processing is recorded. The customer master record should have validity for complete and partial deliveries as well as on order combinations. Deliveries can be processed individually for an order or a delivery due list can be generated. Goods issue will reduce the material stock and corresponding value changes will take place in COGS & Inventory accounting. Goods Issue is also mandatory precedent for sales invoice. The delivery document will be created with reference to the Sales Order created earlier. In the system, each Plant will have one shipping point for which the Outbound Delivery needs to be created and the Storage location where the saleable goods are stored needs to be provided to do the Picking of goods and subsequent goods issue of the delivery. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 64 of 77 Business Blueprint Document Sales & Distribution (arapur!
c) Existing confguration Delivery types not predefned for MIL. Sales Process Domestic Sales( Fabric) Return sales Stock Transfer Export Sales (Fabric) Scrap Sales Sample Sales e)System confguration for MIL New Delivery type will be created and internal number range to given. Sales Process Delivery Type Domestic Fabric Sales ZDFL Domestic Fabric Stock (Surplus & Fresh) Sales ZDSL Exports Fabric Sales ZEFL Exports Fabric Stock (Surplus & Fresh) Sales ZESL Deemed Export(Textile) ZDTL Return sales (Fabric) ZFLR Credit memo Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 65 of 77 Business Blueprint Document Sales & Distribution (arapur! Debit memo Stock Transfer ZMTL Scrap Sales ZMCL Sample Sales ZMSL Replacement / Reproduction Sale ZRPL FOC Sale ZFCL Dyed Yarn sale ZYFL Supplementary Order Job Work Sales ZMJL Processed Fabric Sale(MTD) ZPFL Sale Rate (MTD) ZSRL GAPS & RECCOMENDATIONS: 1) Bale Packing Slip & Packing slip Report will be covered in 2nd Phase. 2) Clearance Notifcation No. will be covered in 2 nd Phase. 1.6. Billing a) Requirements/Expectations: Billing represents the fnal processing stage for a business transaction in Sales and Distribution. The billing document covers Invoices, Credit and debit memos, Proforma invoices and cancellation documents. Billing will be used to issue invoices based on goods sold. Credit memo can be generated for discounts and return of goods from the customer. Debit memo can be generated for any additional charges to be levied on the customer. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 66 of 77 Business Blueprint Document Sales & Distribution (arapur! The billing data will be forwarded by the system to Financial Accounting and controlling. The system will update billing status in all related sales documents, deliveries and billing documents. Cost and revenue are posted to accounts such as customer accounts receivable, revenue, sales deductions, accruals account. Explanation of existing functions and events for Fabric (Domestic & Export- Weaving & Shirting) division & for Fabric (Domestic & Export-Dyeing & Printing) division. All Commercial invoices related to export sales from all dispatch departments are prepared by Export Logistic department at Parel. o Commercial Invoices are prepared by generated by Dispatch / Excise department. o All billings are based on Dispatch card. o There is no excise duty on fabric at present but need to be capture for future. o Total value of invoices is rounded of to nearest rupee. Applicable Excise Duty / VAT / CST are charged in the invoice. Other charges like freight and handling charges, Packing charges, octroi will be included in the invoice. o Insurance will be charged in invoice as per and insurance policy. Various types of Invoices: o Excise and Commercial invoice on same party and same address. o Excise and Commercial invoice on same party and diferent address. o Freight paid and freight to pay invoice. o Freight paid by seller but to be shown in invoice as reimbursable by buyer. o Invoice for sales within the state with VAT and for interstate sales with CST or invoice having tax exemption. o Invoice with diferent payment terms like advance payment, 07 / 30 / 60 / 90 days direct credit from date of dispatch, post dated cheques, payment against delivery. Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 67 of 77 Business Blueprint Document Sales & Distribution (arapur! o Invoice showing due date after specifed period from date of receipt of goods at destination. o Invoice against LC (Letter of credit). o Invoice against Pro Forma. o Invoice against bill of exchange. Points to be considered for Invoice creation. For Fabric-Domestic Sale: 1)Commission on Fabric is generally: 1-2.5%.Agent commission is not to be accrued in system. It is just for information. 2)Half yearly payment is done for commission. 3)10% TDS is deducted. 4)Payment is done through Cheque. For Garment-Export Sale: 1)Commission is generally: 1-10%.Agent commission is not to be accrued in system. It is just for information. If commission is 15% then 10% is frst calculated and balance 5% is adjusted in next invoice. 2)Half yearly payment is done for commission. 5)10% TDS is deducted. 6)Payment mode is RTGS if amount exceeds 2lakhs and is NEFT if amount is below 2lakhs. For Domestic agent payment is done from Bank of Baroda, For International agent TT payment is done. b) General Explanations: The term billing document covers Invoices, Credit and Debit memos, Proforma invoices, and Cancellation documents. Billing documents can be created with reference to Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 68 of 77 Business Blueprint Document Sales & Distribution (arapur! - a sales order - a delivery Subsequent to the creation of an invoice, the posting will be done to Financial Accounting automatically as soon as the sales invoice is saved Credit Memo & Debit Memo: The credit memo and debit memo requests are the preceding documents in order to prepare the credit memo and debit memo respectively. The request documents will contain the reason for preparing the credit memo and the debit memo. The system automatically creates relevant accounting documents for General ledger and cost accounting. With automatic Account postings, with system checks, need for reconciliation is eliminated and analyses of receivables, credit limits are readily available, provided the data is entered in the system punctually. However, due to unavoidable delays in posting, the customer outstanding may have to be reconciled once in a month. c) Existing confguration Sales Process Domestic Sales Return sales Create Credit memo Create Debit memo Stock Transfer Scrap Sales Sample Sales Supplementary Order Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 69 of 77 Business Blueprint Document Sales & Distribution (arapur! f)System confguration for MIL New Billing type to created and number range will be given. Sales Process Billing Type Domestic Fabric Sales ZDFF Domestic Fabric Stock (Surplus & Fresh) Sales ZDSF Exports Fabric Sales ZEFF Exports Fabric Stock (Surplus & Fresh) Sales ZESF Deemed Export(Textile) ZDTF Return sales (Fabric) ZFRE Credit memo ZMCF Debit memo ZMDF Stock Transfer ZMTF Scrap Sales ZSSF Sample Sales ZMSF Replacement / Reproduction Sale ZRPF FOC Sale ZFCF Dyed Yarn sale ZYFF Supplementary Order ZMPF Job Work Sales ZMJF Processed Fabric Sale(MTD) ZPFF Sale Rate ZSRF Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 70 of 77 Business Blueprint Document Sales & Distribution (arapur! (MTD) Foreign Trade data like Port of discharge, Port of Loading, Marks & Numbers will be maintained manually in the Commercial Invoice Document manually Also Standard Packing List, Standard Excise Invoice, standard Customs Invoice & standard Commercial Invoice outputs can be taken from the system. 1.7. Billing Cancellation a) Requirements/Expectations The system should provide a facility to cancel billing documents in situations where errors occur. b) General Explanation When a billing document is cancelled, the system creates a cancellation document. The cancellation document copies data from the reference document and transfers an ofsetting entry to the accounting department. After a cancellation document has been created, the reference document (for example, the delivery) can be billed again. c) Existing confguration Process Billing Type Cancellation Invoice S1 Cancellation Credit Memo S2 d) System confguration for MIL New Billing type to created and number range to be given Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 71 of 77 Business Blueprint Document Sales & Distribution (arapur! Process Billing Type Cancellation Invoice ZMS1 Cancellation Credit Memo ZMS2 1.8. Process Overview Table for Sales & Distributions. Process step Business condition Business role Transact ion code Expected results Creating a customer Master record Master record for each customer needs to be created. It contains data that controls how business transactions are recorded and processed by the system. It also contains customer details which help to conduct business transactions with them. You create a customer master record when you start a business relationship with a new customer. XD01 The customer master record has been created and the account can now be posted to it. Change customer Master record This helps to make changes in customer master data specifcally for billing & accounting information. Any required changes can be maintained in master data. XD02 The customer master record can be changed as per requirement To display customer Master record This helps to view data associated to customers and specifed sales area All special information on customer master record can be reviewed at any point of time. XD03 The customer master record can be displayed as per requirement. Maintainin g Condition records Specifc condition records for condition types like pricing, taxes needs to be maintained for automatic determination of documents. Automatic creation of multiple records like pricing, taxes in minutes. VK11 Condition records for automatic document determination are created. Changing This helps to make Any required VK12 Condition records Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 72 of 77 Business Blueprint Document Sales & Distribution (arapur! Process step Business condition Business role Transact ion code Expected results Condition records changes in condition records for diferent condition types like pricing, taxes etc. changes can be maintained for diferent condition types. for diferent condition types can be changed as per requirement Displaying Condition records This helps to view condition records for diferent condition types like pricing, taxes etc. Any required information can be reviewed for diferent condition types. VK13 Condition records for diferent condition types can be displayed as per requirement Creating Sales Inquiry An Inquiry is frst step in order cycle that helps to provide information about product and services to customers. This is Pre Sale activity by which we create requests for product from customers end in system. VA11 Any inquiry for product & services by customer can be created in system. Changing Sales Inquiry Any changes required in Inquiry by customer can be done. Updates in existing Inquiry can be maintained. VA12 Changes can be done on existing Inquiry. Displaying Sales Inquiry This helps to display Sales Inquiry. Display of Customer Inquiry document. VA13 This displays a Sales Inquiry. Creating Sales quotations Quotations help to determine material, their prices, and their payment terms that are valid to customer during specifed time period. Quotation is a legal bonding document regarding orders. VA21 Quotation for product & services by customer can be created in system. Changing This helps to change Quotation is a VA22 Changes can be Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 73 of 77 Business Blueprint Document Sales & Distribution (arapur! Process step Business condition Business role Transact ion code Expected results Sales quotations Sales Quotation. legal bonding document regarding orders. done on existing Quotation. Displaying Sales Quotation This helps to display Sales Quotation. Display of Customer Quotation document. VA23 This displays a Sales Quotation. Creating Sales Order Sales Order is an agreement between Sales organization & Customer to deliver products & services to them for defned prices, quantities & time period. This can be created with reference to quotations & contracts. Sales Order is an agreement for sale of products. VA01 Sales Order for product & services required by customer can be created in system. Changing Sales Order This helps to change Sales Order. Sales order is an agreement for delivering of products. VA02 Changes can be done on existing sales Order. Displaying Sales Order This helps to display Sales Order. Display of Sales Order can be done. VA03 This displays a Sales Order. To Create Delivery Determines the delivery quantity of an item and checks the availability of the material. A delivery is processed through one shipping point. Delivery of items once goods are ready in stock can be created. VL01N Delivery and goods issue to customers can be done. To Change Delivery This helps to change details maintained in Delivery. Delivery details for items once VL02N We can change details regarding deliver of Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 74 of 77 Business Blueprint Document Sales & Distribution (arapur! Process step Business condition Business role Transact ion code Expected results goods are ready in stock can be changed. products. To Display Delivery This helps to view details maintained in Delivery. Delivery details for items once goods are ready in stock can be viewed. VL03N We can view details regarding deliver of products. Creating Billing document This helps to create Billing document once order has been delivered and post goods issued. This forms the basis to invoice the customers once goods are delivered. VF01 We can create individually billing document once goods are delivered. Changing Billing document This helps to change Billing document once order has been delivered and post goods issued. Changes can be done in the billing document before commercial invoice is made. VF02 We can change billing document before commercial invoice is made. Display Billing document This helps to display Billing document once order has been delivered and post goods issued. Can View Billing Document. VF03 We can view Billing details. Create Excise Invoice Helps to create an Excise Invoice with reference to Commercial Invoice. J1IIN Excise Invoice can be created. Reporting Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 75 of 77 Business Blueprint Document Sales & Distribution (arapur! Process step Business condition Business role Transaction code Sales Summary Provides an overview of sales activities and address lists. It is used to display information on groups of customers or common characteristics. With the sales summary, we can: Prepare for sales reports and sales calls VC/2 Customer Hierarchy With customer hierarchies we can now create fexible hierarchies to refect the structure of customer organizations. This helps to get an overview of customer org. structure. VDH2 Pricing Report A Pricing report basically helps to get the list of all the pricing details which we have maintained in the system. We can get details of all the condition types including the scales. We can get the details as per our requirement i.e., Sales org/Dc/Division/Plant /material etc wise. The selection criteria would be as per the Key combination which you select in the IMG screen You get following information from pricing report. 1. It informs you about the customer specifc price agreements that were made within a certain period 2. From pricing report you can know which condition records exist for freight charges 3. Which condition records exist for customers in a particular region or country V/LD List of Customer Material info. Provides general overview of customer details and the materials info. Required from their end. VD59 Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 76 of 77 Business Blueprint Document Sales & Distribution (arapur! Process step Business condition Business role Transaction code List of sales Order This helps to obtain information in response to a customer inquiry. It Display all orders for a certain material and is check frequently to review daily orders. To review daily orders. VA05 List of Billing Documents It Display list of all billing documents payer wise. VF05 Inquiries List It Display list of all Inquiry documents Customer wise. VA15 Quotation List It Display list of all Quotation documents customer wise. VA25 List of Outbound Delivery It Display list of all billing documents payer wise. VLO6F Display delivery Challan This document helps to view the delivery documents for goods from supplying plant. VL22 1.9. Gaps & Queries Discussion: (As on 16 th Nov & 17th Dec: Review meeting) 1.Excise for Tarapur units. Excise provision not reqd. for Tarapur (textile) units as excise is already surrendered. Closed by Mitesh. 2.Lot nos in case of fabric Process will be checked in SAP & fnalized before next review meeting. 3.Sales Quotation to be made in SAP or not? (Cost sheet) New Z development needs to be developed Closed by Mitesh. 4.Inquiry maintenance will be universal for all units. Will not be maintained Closed by Mitesh. 5.No special charges to be mentioned in pricing structure. Special charges required as per BBP only for process SO. Closed by Mitesh Doc : <BBP Doc> Ver : 1.0 Copyright NovelERP Solutions Pvt. Ltd All Rights Reserved <For Internal Use Only> Softcopy: SD MIL BBP_T Ver : 1.0 Page 77 of 77