COG O-Ring 1x1 Basic en 2012

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When it matters ...
O-Ring BASICS
Everything about O-Ring seals
2
For the beneft of our clients
Europe's largest O-Ring warehouse
C. Otto Gehrckens abbreviated COG has
offered its clients uncompromising premium
quality for over 140 years. The combination of
tradition and innovation at COG is the key to
our success. This is demonstrated daily in our
customer relations. Our clients are among the
best in their respective industries. And they
expect the best from us.
Over 190 employees are committed at COG to
our clients' success, ranging from engineers
in the application technology department to
our colleagues in Europe's largest O-Ring
warehouse with their rapid response capabilities.
COG is an independent manufacturer based in
Pinneberg near Hamburg and is managed by
the fth generation of the founding family. We
are a leading supplier of precision O-Rings and
elastomer seals thanks to our comprehensive
stock, exible production facilities and
commitment to customer service.
Our clients dene the aims of everything we
do. New ideas and products are developed
quickly and in a market and goal-oriented
manner in close cooperation with the
application technology and sales department.
The result is often a major market benet
to our clients. Please refer to www.cog.de or
contact us directly for more information. Let's
discuss your aims.
For further
information please
have a look at
www.COG.de
or contact us
directly.
3
Founded in 1867 in Pinneberg near Hamburg
Independent family company with more than 190 employees
Optimised delivery service from our new logistics centre
Quality management per DIN EN ISO 9001:2008
Environmental management per DIN EN ISO 14001:2009
Europe's largest O-Ring warehouse (over 45,000 items in stock)
Tools for over 15,000 different O-Ring sizes available
Own tool manufacture
Close cooperation with leading raw material manufacturers
In-house mixing and mixture development
Certications and approvals granted for many materials
(BfR, KTW, DVGW, NSF/ANSI)
COG at a glance
Inhalt
Content page

General (description, materials) .................................... 4
Rubber nomenclature .................................................... 6
Rubber and its trade names .......................................... 7
O-Ring function ............................................................. 8
Hardness ....................................................................... 9
Pressure loading (O-Ring behaviour under pressure) .. 10
Thermal characteristics ................................................. 11
Media resistance .......................................................... 12
Groove geometry for installation spaces
(groove depth and width) .............................................. 13
Denition of installation types ....................................... 14
Piston seal ..................................................................... 15
Rod seal ......................................................................... 18
Flange seal ................................................................... 20
Trapezoidal groove ........................................................ 23
Triangular groove ........................................................... 23
O-Ring installation types ............................................... 24
Surface roughness ........................................................ 25
Installation spaces for PTFE O-Rings ........................... 26
O-Ring storage .............................................................. 27
Surface treatment .......................................................... 28
Chemical resistance list ................................................ 29
Certications/approvals ................................................ 42
DIN 3771 ........................................................................ 44
ISO 3601:2008 standard ................................................ 46
Deviations between DIN 3771 and ISO 3601 ................ 49
Index of key words ........................................................ 50
O-Ring sizing
d
1
d
2
Compression process
Slug
Open mould Closed mould
Injection process
Heating system
Closed mould Injection process
Worm
4
General
An O-Ring seal is a means of preventing
unwanted leakage or loss of uid or gas (i. e.
media generally).
The O-Ring is the most popular form of seal as
it is simple to install and needs little installation
space. Given correct grooving and material
choice, the seal can be used for a very long
time within the rubber's temperature limits both
as a xed and as a moving part.
Description
An O-Ring is a closed circle usually made of
exible rubber (elastomer). The dimensions are
dened by the inside diameter d
1
and the cross-
section d
2
.
O-Rings are gaplessly and seamlessly made of
various types of natural rubber in hot injection
or press moulds by vulcanisation (cross-linking).
Manufacturing processes
Generally there are two different manufacturing
processes for the production of elastomer
O-Rings possible.
Compression process
(Compression moulding = CM process)
Injection moulding
(Injection moulding = IM process)
In CM the slug is manually inserted in the tool
(mould) before the two mould halves consisting
of an upper and a lower part are closed. As this
process is very time-consuming, it is primarily
suitable for manufacturing smaller quantities
and larger dimensions.
In injection moulding the slug is automatically
injected into the tool, which contains several
O-Ring cavities. This process is particularly suit-
able for large quantities and small dimensions.
O-Ring description
Compression process
Injection moulding
Picture of rubber (caoutchuc) macromolecules
Picture of rubber macromolecules (cross-linked)
5
Elastomers / rubber
Elastomers are polymers whose macro-
molecules have been linked with one another
to form a network with cross-connections. As a
result they show the typical rubbery and elastic
properties. The raw, non-networked product
is called rubber (caoutchouc), and is either
obtained from plants that yield the substance or
produced synthetically.
Vulcanisation results in the networking of the
macromolecules that is to say, the formation
of chemical cross-links between the polymer
chains. This has the effect that following the
termination of an enforced change of form,
elastomers will return to their original shape.
Materials
Technical rubber materials are structured on
the basis of a formula. In terms of chemical
resistance, the polymer is the weakest link of the
different constituent components as compared
with the media to be sealed off.
The choice of the right sealing material is often
hence restricted to basic polymer(s). In practice,
other inuences, such as the type of cross-
linking, the quantity of softener(s) used and the
type of ller employed may be of signicance
due to the recipe used. Polymer tolerability alone
is hence no guarantee of a reliable seal but is a
major precondition.
iNOTE:
The components of a
formula are generally
given in phr (parts
per hundred rubber).
This is the number
of parts of ller
material in relation
to 100 parts of rubber
(polymer).
Elastomers
Sealing material
Ingredient
Quantity
in phr
Contingent
in %
Rubber (polymer) 100.0 39.0
Filler materials 90.0 35.1
Softener 50.0 19.4
Processing aids 3.0 1.2
Ageing prevention
media
4.0 1.5
Cross-linking media
(sulphur)
2.0 0.8
Activator
(organic product)
1.7 0.7
Dispersant
(stearic acid)
2.0 0.8
Cross-linking activator
(zinc oxide)
4.0 1.5
Total 256.7 100.0
Constituent components of a sample formula for
NBR rubber
6
The synthesis rubbers are classied per IS0
1629 or ASTM D 1418.
Rubbers in solid form are classied in the
following groups according to the chemical
composition of their polymer chain:
DIN ISO 1629
ASTM D 1418
Rubber nomenclature
Overview of the major rubber types with brief designation and COG no.
Group Chemical name DIN ISO 1629 ASTM D 1418 COG no.
M Polyacrylate rubber ACM ACM AC
M Chlorpolyethylene rubber CM CM --
M Ethylene acrylate rubber AEM AEM --
M Chlorsulphurated-polyethylene rubber CSM CSM --
M Ethylene-propylene rubber EPM EPM EP
M Ethylene-propylene-(dien) rubber EPDM EPDM AP ...
M Fluoride rubber
FKM FKM
LT
Vi
FEPM FEPM
AF
Vi
M Peruor rubber FFKM FFKM Perlast
O Epichlorhydrine rubber CO CO --
O Epichlorhydrine-copolymer rubber ECO ECO --
O Propylenoxide-copolymer rubber GPO GPO --
R Butadine rubber BR BR --
R Chloroprene rubber CR CR NE
R Isobutene-isopropene rubber IIR IIR BT ...
R Isopropene rubber IR IR --
R Acrylnitrile-butadine rubber NBR NBR P ...
R Hydrated acrylnitrile-butadiene rubber HNBR HNBR HNBR ...
R Natural-rubber NR NR K ...
R Styrol-butadine rubber SBR SBR --
Q Fluor-vinyl-methyl-silicone rubber FVMQ FVMQ Si FL
Q Phenyl-methyl-silicone rubber PMQ PMQ --
Q Phenyl-vinyl-methyl-silicone rubber PVMQ PVMQ --
Q Vinyl-methyl rubber VMQ VMQ Si
Q Methyl-silicone rubber MQ MQ --
U Polyesterurethane rubber AU AU PU
U Polyetherurethane rubber EU EU EU ...
7
The table below provides an overview of some
selected rubbers from which elastomer sealing
materials are made with their abbreviations and
a selection of trade names.
Perbunan
, Baypren
, Krynac
, Therban
and Buna
EP are registered trademarks of Lanxess Deutschland GmbH.

Europrene
N, Europrene
SBR and Dutral
are registered trademarks of Polimeri Europa GmbH.

Nipol
, Zetpol
, HyTemp
and Hydrin
are registered trademarks of Zeon Chemicals L.P.

NordelTM is a registered trademark of The Dow Chemical Company.
Elastosil
is a registered trademark of Wacker Chemie GmbH.

Silastic
is a registered trademark of Dow Corning GmbH Deutschland.

Viton
, Vamac
and Kalrez
are registered trademarks of DuPont Performance Elastomers.

Dai-ElTM is a registered trademark of Daikin Industries, Ltd.
Tecnoon
is a registered trademark of Solvay Solexis S.p.A.

Aas
is a registered trademark of Asahi Glass Co. Ltd.

Perlast
is a registered trademark of Precision Polymer Engineering Ltd.

Urepan
is a registered trademark of Rhein Chemie GmbH.

Adipren
is a registered trademark of Chemtura Corporation.

Chemraz

is a registered trademark of Greene, Tweed & Co. GmbH.
The most common rubbers
with trade names
Overview of some types of rubber (incomplete list)
iNOTE:
A list of the resistances
of different types of
rubber can be found on
page 29 ff.
Basic rubber Abbrevation Trade name (selection)
Acrylnitrile-butadiene rubber NBR Perbunan
, Europrene N
, Krynac
Styrol-butadiene rubber SBR Europrene
, Buna-S
Hydrated acrylnitrile-butadiene rubber HNBR Therban
, Zetpol
Chloroprene rubber CR Baypren
, Neoprene
Acrylate rubber ACM Nipol AR
, Hytemp
, Cyanacryl
Ethylene acrylate rubber AEM Vamac
Fluoro rubber
FKM Viton
, Dai-El
TM
, Tecnoon
FEPM Viton
Extreme, Aas
Peruoro rubber FFKM Kalrez
, Perlast
, Chemraz
Silicone rubber VMQ Elastosil
, Silopren
Fluor-silicone rubber FVMQ Silastic
Polyethane rubber AU/EU Urepan
, Adiprene
Ethylene-propylene-(dien) rubber EPM, EPDM Buna EP
, Dutral
, Nordel
TM
Epichlorhydrine rubber ECO Hydrin
Natural Rubber NR Smoked Sheet, Pale Crepe
Polyisoprene rubber IR Natsyn
Rubber trade names

8
The insulating effect of the O-Ring is created by
the elastic deformation of its cross-section (d
2
)
in an appropriately designed installation space
or slot. This means that the circular cross-
section is deformed to become elliptical, which
closes the gaps between the contact surfaces
and at the ground of the groove. This generates
a surface compression which is essential if the
insulating effect is to be achieved. The scale
of the deformation of the O-Ring diameter is
essentially dependent on the slot depth t. This
deformation is generally stated in the form of
a compression percentage, and is shown on
diagrams (you will nd these diagrams on the
pages 17, 20 and 22). The compression factor
is stated as the percentage by which the cross-
section d
2
is reduced when compressed in its
installed state. While the compression percent-
age remains the same, the deformation forces
increase as the cross-section (d
2
) increases. To
balance this out, as d
2
increases the compres-
sion percentage is correspondingly reduced.
If the medium to be sealed is under pressure
then additional pressure is exerted on the
O-Ring, which is benecial to the seal and
increases its effectiveness (surface pressure
increases).
The pressure pushes the O-Ring against the
groove ank opposite the source of the pressure.
The seal gap should be as small as possible to
prevent the ring from being pressed into it. In
radial seals there should be a tolerance pairing
of H8/f7, in axial seals H11/h11.
If not, or if higher pressures are anticipated, then
the material(s) chosen should ensure maximum
possible O-Ring hardness. Otherwise the
extrusion may occur and the O-Ring might be
destroyed.
O-Ring sealing effect
How they work
iIMPORTANT:
The cross-section d
2

must always exceed
the depth of the
installation space.
Compressed O-Ring in installation
space under pressure
Surface pressure
Pressure
direction
Pressure distribution
Compressed O-Ring in installation
space without pressure
Surface pressure
Groove base
Seal area
t
9
Hardness is the resistance of a body to
penetration by a harder body of a specic shape
at a specic pressure over a specic time.
It is measured in Shore or IRHD (International
Rubber Hardness Degree). Comparable values
are determined using standard samples and
given in Shore A units. For measurements on
nished products IRHD is usual. Hardness
values of nished products deviate from those
of standard samples as their thickness, curved
surface or values measured at the edges are
not comparable and the metrology procedures
differ.
Measuring hardness at a cross-section
3 mm is only feasible in IRHD.
The picture below shows the penetrating body
(a pyramid stump) for hardness measurement
in Shore A (DIN 53505).
The picture below shows the penetrating body
(a sphere) for hardness measurement in IRHD
(DIN ISO 48 CM).
Hardness must be adjusted to e. g. pressure
load. The softer the elastomer the easier it is
deformed under pressure and pressed into
the gap to be sealed. On the other side softer
elastomer seals at low pressures and between
uneven surfaces due to its greater exibility.
Hardness
Hardness measurement in Shore A
Pressure direction
Penetrator /
test materials
iNOTE:
Hardness is not a
quality characteristic
but a characteristic
that plays a role in
sealing.
iNOTE:
With a cross-section of 1.6 mm,
measurements of the hardness of the
O-Ring are no longer meaningful.
Hardness
Hardness measurement in IRHD
Pressure direction
Penetrator /
test materials
g
O-Ring behaviour under pressure
Pressure direction
Extruded O-Ring
Pressure direction
10
The extrusion angle is largely determined by the
gap size g between the parts of the machinery. The
clearance depends on process, manufacturing
method, tolerances inuencing clearance, the
breathing of the parts under pressure and so on.
Excessive gaps can cause elastomer destruction
by extrusion. (gap extrusion)
O-Rings of 90 Shore A hardness permit slightly
larger gaps than standard-O-Rings of 70 ShoreA.
The table of guide values below of gap sizes for
standard elastomers are maximum values if the
components are centred.
Extrusion
O-Ring behaviour under pressure
iIMPORTANT:
The gap should
be as small as
possible.
iNOTE:
All data based on
experience and
solely intended as
guidance.
All measurements in mm
Cross-section d
2
up to 2 2.01 3 3.01 5 5.01 7 over 7.01
O-Ring hardness 70 Shore A
Pressure (bar) Gap g
35 0.08 0.09 0.10 0.13 0.15
70 0.05 0.07 0.08 0.09 0.10
100 0.03 0.04 0.05 0.07 0.08
O-Ring hardness 90 Shore A
Pressure (bar) Gap g
35 0.13 0.15 0.20 0.23 0.25
70 0.10 0.13 0.15 0.18 0.20
100 0.07 0.09 0.10 0.13 0.15
140 0.05 0.07 0.08 0.09 0.10
175 0.04 0.05 0.07 0.08 0.09
210 0.03 0.04 0.05 0.07 0.08
350 0.02 0.03 0.03 0.04 0.04
11
Elastomers display optimal characteristics over a
wide temperature range and have a long service
life. Depending on the type of rubber used, there
are two temperature ranges in which this is not
the case.
Below a specic temperature known as the
glass transition temperature elastomers lose
their elasticity and mechanical stress resistance.
This process is reversible, i. e. after rewarming
the original characteristics return.
The upper temperature limit is determined by
the inuencing media. Permanently exceeding
this upper limit leads to destruction of the
elastomer and is irreversible.
Elastomer operating
temperatures
The permissible temperature range depends
on the material(s) used. It is important to
differentiate between permanent temperature
(constant or operating temperature) and
temporary temperature (peak temperature).
Thermal Characteristics
iIMPORTANT:
The operating temperature
depends on the media
to be sealed. 100 C air
temperature resistance
in an O-Ring is hence not
the same as 100 C oil
resistance.
Operating temperatures
Extreme thermal stress on an O-Ring
Temperature ranges of various elastomer
materials (medium: air)
Operating duration of 1,000 hours
Only achievable with special working materials under certain conditions
Temperature C
NBR
HNBR
FKM
EPDM
EPM
VMQ
AU/EU
CR
FFKM
12
Elastomer resistance to various media is of
major signicance. Two types of change occur:
physical and chemical.
Physical processes
These processes primarily lead to volume
change (swelling or shrinking) of an elastomer in
a medium. An elastomer can soak up a medium
and swell causing its technical properties
to change (e. g. lowered tear resistance or
hardness). This doesn't mean the seal ceases
to function.
However, excessive swelling may lead to the
installation space (groove) being overlled
and the O-Ring being mechanically destroyed.
Details of swelling values can be found in
relevant literature (e. g. COG resistance list)
or determined with practical experimentation,
which is a better option. Please contact us for
information.
Elastomer shrinkage is due to mixture
ingredients (e. g. softener) being separated
out of the medium (e. g. mineral oil). This may
lead to the seal pressure becoming too low or
non-existent and result in leakage. This must
be avoided at all costs.
Chemical aggression
Contact between the elastomer and the
medium can lead to the destruction of the
elastomer by the polymer chain being split. This
makes the material hard and brittle and it loses
its elastic properties.
Details of chemical resistance can be found
either in the materials specications, the
relevant literature or resistance lists (e. g. COG
resistance list). Chemical aggression must also
be avoided at all costs.
Media resistance
Elastomer media
resistance
iIMPORTANT:
Chemical aggression
and physical shrinkage
of an O-Ring must
always be avoided.
iNOTE:
A list of the resistances of
different types of rubber can be
found on page 29 et seq.
llustration of chemical aggression on an O-Ring
Illustration of a typical rectangular groove
C
A
B
P
BB
r 2
r
1
t
h
g
b
z
1
5

t
o

2
0
13
O-Rings must be laid in purpose-made grooves
if they are to seal properly. These installation
spaces are usually made with a rotary chisel in
a shaft or drill hole, or with a milling machine
in a workpiece. Groove geometry is usually
rectangular.
The illustration below shows a typical rectangular
groove with dimensions as recommended in
the relevant standards.
Determining groove depth (t)
The relationship of the O-Ring cross-section
(d
2
) to the groove depth (t) determines the
initial compression. The choice of groove
depth depends on its intended use. In static
use initial compression should be between 15
and 30 %. In dynamic use a smaller groove
depth and hence lower compression should be
chosen, usually between 6 and 20 %.
Determining groove width (b)
Groove width (b) is determined by the O-Ring
cross-section (d
2
) and the elliptical shape after
compression plus a free space in which the
medium can enter to guarantee even pressure
on the seal.
The main objective when selecting a size for
the groove width is to avoid groove overll. It
is therefore usually assumed when designing
the groove that the O-Ring should ll it by up
to 85 % so that there is space for expansion
(swelling, thermal extension), if needed.
Groove geometry
for O-Ring installation spaces
iIMPORTANT:
The groove depth has a
decisive effect on O-Ring
pressure.
iNOTE:
The groove width needs to
be adapted to a possible
volume increase of the
O-Ring.
Groove geometry
Key:
t = groove depth
b = groove width
h = height of the installation space
g = size of gap to be sealed
P = media pressure
A = opposing surface
B = groove flank surfaces
and groove base
C = surface of the insertion angle
r
1
= radius in the base of the groove
r
2
= radius on the upper edge
of the groove
z = length of installation angle
14
There are various O-Ring installation options.
The direction in which an O-Ring cross-section
deforms depends on whether the ring is installed
in axial or radial alignment. A differentiation
is also made between radial deformation
"external seal" (internal groove, piston seal) and
O-Ring installation types
The seal types for installation purposes are dened as follows
Installation types
Defnition of installation types
"internal seal" (external groove, rod seal). Most
O-Rings are statically stressed seals. If the seal
is between machinery parts that move towards
to each other then the seal is dynamic. O-Rings
only present a technically optimal solution for
dynamic seals in exceptional cases.
Flange seals / axial sealing
Piston seals / radial sealing
Rod seals / radial sealing
Flange seal:
The groove is in the ange and is
screwed down by a cover plate.
Piston seal:
The groove is on the interior,
which is called a piston seal.
Rod seal:
The groove is on the exterior
which is called a rod seal.
There are also specialised installations for specic situations such as
Trapezoidal grooves
Triangular grooves
0 to 5
15 to 20
r
2

d
4
r
1

d
3

d
9
g
t
b
z
x
Illustration of the installation space in a radial piston seal
Edges broken free
of chatter marks
15
The diagram below shows a radial, static or
dynamic installation of an O-Ring in a piston
seal.
Radial, static or dynamic installation
external seal (piston seal)
iIMPORTANT:
This seal type is
preferable in radial
installation.
Installation types
Piston seal
The following table provides more details about the names and installation
spaces as well as the O-Ring.
Designation Tolerance Explanation
d
4
H8 Drill hole diameter
d
9
f7 Piston diameter (shaft diameter)
d
3
h11 Inside diameter of the installation space (groove base diameter)
b + 0.25 Width of the O-Ring installation space (groove width)
g Gap size
t Radial depth of the installation space (groove depth)
r
1
0.1 ... 0.2 Radius in the base of the groove
r
2
0.1 Radius on the upper edge of the groove
z Length of installation angle ( > d
2
/ 2 )
16
The following table shows a selection of installation dimensions
dependant on cross-section d
2
.
O-Ring installation sizes in a radial piston seal All measurements in mm
Please note: the values given in the table are only indications and are intended as approximate guidelines.
Users are strongly advised to check these values for every specic situation (e. g. by repeated testing). In particular,
the contact with the media to be sealed, the temperature at the time of use and the installation conditions may lead to
deviations from the values given above.
Installation types
Piston seal
iNOTE:
Strictly speaking
the table values only
apply to NBR O-Rings
with a hardness of
70 ShoreA. However,
experience shows that
they can be used for
other materials and
hardnesses although
the groove depth may
need adjusting.
The values are
calculated based on a
possible swelling of up
to 15 %. If there is less
swelling then the groove
width can be reduced
accordingly.
d
2
b
t
r
1
r
2
z
min
static dynamic
1.00 1.60 0.70 0.80 0.3 0.1 0.2 1.1
1.50 2.30 1.10 1.20 0.3 0.1 0.2 1.1
1.78 2.80 1.35 1.40 0.3 0.1 0.2 1.1
2.00 3.10 1.50 1.60 0.3 0.1 0.2 1.1
2.50 3.80 1.90 2.05 0.3 0.1 0.2 1.3
2.62 3.80 2.05 2.15 0.3 0.1 0.2 1.5
3.00 4.40 2.35 2.50 0.6 0.2 0.2 1.5
3.53 5.00 2.80 2.95 0.6 0.2 0.2 1.8
4.00 5.50 3.20 3.35 0.6 0.2 0.2 2.0
4.50 6.20 3.60 3.80 0.6 0.2 0.2 2.3
5.00 6.80 4.00 4.20 0.6 0.2 0.2 2.5
5.33 7.20 4.30 4.50 0.6 0.2 0.2 2.7
5.50 7.50 4.45 4.65 1.0 0.2 0.2 2.8
6.00 8.20 4.85 5.10 1.0 0.2 0.2 3.0
6.50 8.80 5.30 5.55 1.0 0.2 0.2 3.3
6.99 9.50 5.80 6.00 1.0 0.2 0.2 3.6
7.50 10.0 6.25 6.45 1.0 0.2 0.2 3.8
8.00 10.6 6.70 6.90 1.0 0.2 0.2 4.0
9.00 11.60 7.65 7.90 1.0 0.2 0.2 4.5
10.0 12.9 8.50 8.80 1.0 0.2 0.2 5.0
17
Determining
the inside diameter d
1

In static or dynamic radial external O-Ring seals
1
must be approximately
16% smaller than the groove base diameter
d
3
. This means that the O-Ring should be
installed slightly stretched.
The diagrams below show the permissible
ranges of O-Ring compression depending on
cross-section d
2
.
iIMPORTANT:
The O-Ring should
be installed slightly
stretched.
Inside diameter
Piston seal
Dynamic seal
compression
Static seal
compression
Verpressungsdiagramm einer hydraulischen,
dynamischen Anwendung
Verpressungsdiagramm einer hydraulischen
statischen Anwendung
Compression diagram for a hydraulic static
application.
Compression diagram for a hydraulic dynamic
application.
VP
d
2
d
2
VP
VP in %
d
2
in mm
18
The diagram below shows a radial, static or
dynamic installation of an O-Ring in a rod seal.
Installation types
Rod seal
Radial, static or dynamic installation,
internal seal (rod seal)
Illustration of the installation space in the case of a static radial rod seal
The following table provides more details about the names and
installation spaces as well as the O-Ring.
d
10
H8 Drill hole diameter
d
5
f7 Rod diameter
d
6
H11 Inside diameter of the installation space (groove base diameter)
b + 0.25 Width of the O-Ring installation space (groove width)
g Gap size
t Radial depth of the installation space (groove depth)
r
1
0.1 ... 0.2 Radius in the base of the groove
r
2
0.1 Radius on the upper edge of the groove
z Length of installation angle ( > d
2
/ 2 )
x
0 to 5
15 to 20
r
1
r
2

d
6

d
1
0

d
5
g
b
z
t
Edges broken free
of chatter marks
19
Installation types
Rod seal
The following table shows a selection of installation
dimensions dependant on cross-section d
2
.
O-Ring installation sizes in a static or dynamic radial rod seal All measurements in mm
Please note: the values given in the table are only indications and are intended as approximate guidelines.
Users are strongly advised to check these values for every specic situation (e. g. by repeated testing). In particular,
the contact with the media to be sealed, the temperature at the time of use and the installation conditions may lead to
deviations from the values given above.
iNOTE:
Strictly speaking
with a hardness of
70 ShoreA. However,
other materials and
hardnesses although
need adjusting.
The values are
accordingly.
d
2
b
t
r
1
r
2
z
min
static dynamic
1.00 1.60 0.70 0.80 0.3 0.1 0.2 1.1
1.50 2.30 1.10 1.20 0.3 0.1 0.2 1.1
1.78 2.80 1.35 1.40 0.3 0.1 0.2 1.1
2.00 3.10 1.50 1.60 0.3 0.1 0.2 1.1
2.50 3.80 1.90 2.05 0.3 0.1 0.2 1.3
2.62 3.80 2.05 2.15 0.3 0.1 0.2 1.5
3.00 4.40 2.35 2.50 0.6 0.2 0.2 1.5
3.53 5.00 2.80 2.95 0.6 0.2 0.2 1.8
4.00 5.50 3.20 3.35 0.6 0.2 0.2 2.0
4.50 6.20 3.60 3.80 0.6 0.2 0.2 2.3
5.00 6.80 4.00 4.20 0.6 0.2 0.2 2.5
5.33 7.20 4.30 4.50 0.6 0.2 0.2 2.7
5.50 7.50 4.45 4.65 1.0 0.2 0.2 2.8
6.00 8.20 4.85 5.10 1.0 0.2 0.2 3.0
6.50 8.80 5.30 5.55 1.0 0.2 0.2 3.3
6.99 9.50 5.80 6.00 1.0 0.2 0.2 3.6
7.50 10.0 6.25 6.45 1.0 0.2 0.2 3.8
8.00 10.6 6.70 6.90 1.0 0.2 0.2 4.0
9.00 11.60 7.65 7.90 1.0 0.2 0.2 4.5
10.0 12.9 8.50 8.80 1.0 0.2 0.2 5.0
20
Inside diameter
Rod seal
Installation types
Flange seals
VP in %
d
2
in mm
Dynamic seal
compression
Compression diagram for a hydraulic dynamic
application.
VP
d
2
Static seal
compression
Compression diagram for a hydraulic static
application.
d
2
VP
Determining
1
In static or dynamic radial internal O-Ring seals
1
must be approximately
1 3 % larger than the external diameter d
6
.
This means that the O-Ring should be installed
slightly stretched.
The diagrams below show the permissible
ranges of the O-Ring compression depending
on cross-section d
2
.
The diagram below shows the installation
space in axial ange seals.
The following table provides more details about
the names and installation spaces as well as
the O-Ring.
Axial, static installation
(fange seal)
Illustration of axial seal installation space
iIMPORTANT:
The O-Ring should
be installed slightly
compressed.
d
7
H11 External axial diameter
d
8
h11 Internal axial diameter
b
4
+ 0.20 With of the O-Ring
installation space
(groove width)
h + 0.1 Radial depth of the
installation space
(groove depth)
r
1
0.1... 0.2 Radius in the base of
the groove
r
2
0.1 Radius on the upper
edge of the groove
r
2
r
1
d
8
b
4
h
d
7
21
iNOTE:
Strictly speaking
with a hardness of
70 ShoreA. However,
other materials and
hardnesses although
need adjusting.
The values are
accordingly.
In axial static
installations the
pressure direction
should be considered
when selecting the
O-Ring.
Installation types
Flange seals
The following table shows a selection of installation dimensions
2
.
O-Ring installation dimensions in an axial ange seal All measurements in mm
Please note: the values given in the table are only indications and are intended as approximate guidelines. Users are
strongly advised to check these values for every specic situation (e. g. by repeated testing). In particular, the contact
with the media to be sealed, the temperature at the time of use and the installation conditions may lead to deviations
from the values given above.
d
2
b
4
h r
1
r
2
1.00 1.80 0.75 0.3 0.1 0.2
1.50 2.60 1.10 0.3 0.1 0.2
1.78 3.20 1.30 0.3 0.1 0.2
2.00 3.50 1.45 0.3 0.1 0.2
2.50 3.90 1.85 0.3 0.1 0.2
2.62 4.00 2.00 0.3 0.1 0.2
3.00 4.70 2.30 0.6 0.2 0.2
3.53 5.30 2.70 0.6 0.2 0.2
4.00 6.00 3.10 0.6 0.2 0.2
4.50 6.40 3.60 0.6 0.2 0.2
5.00 7.00 4.00 0.6 0.2 0.2
5.33 7.60 4.20 0.6 0.2 0.2
5.50 7.80 4.40 1.0 0.2 0.2
6.00 8.00 4.90 1.0 0.2 0.2
6.50 8.50 5.30 1.0 0.2 0.2
6.99 9.00 5.70 1.0 0.2 0.2
7.50 9.50 6.20 1.0 0.2 0.2
8.00 10.0 6.70 1.0 0.2 0.2
9.00 11.1 7.60 1.0 0.2 0.2
10.00 12.2 8.70 1.0 0.2 0.2
22
Verpressungsdiagramm einer hydraulischen axialen Anwendung
Inside diameter
Flange seals
VP in %
d
2
in mm
Static seal
compression
Compression diagram for a hydraulic
axial application.
d
2
VP
Determining
inside diameter given
internal pressure
In installations with internal pressure the external
diameter of the O-Ring (d
1
+ 2d
2
) should be on a
par with the external groove diameter d
7
. This
means that the O-Rings are installed slightly
compressed and should hence have a similar
external diameter to that of the installation
space d
7
.
Determining
inside diameter given
external pressure
In installations with external pressure the
inside diameter d
1
of the O-Ring should be on
a par with the internal groove diameter d
8
. This
means that the O-Rings are installed slightly
stretched and should hence have a similar
internal diameter to that of the installation
space d
8
.
iIMPORTANT:
Observe pressure
direction!
Flange seal internal pressure Flange seal external pressure
The diagram below shows the permissible
range of O-Ring compression dependant on
the cross-section d
2
.
internal
pressure
r
2
r
1
d
7
b
4
h
external
pressure
r
2
r
1
d
8
b
4
h
23
Trapezoidal groove
Triangular groove
This groove shape is desirable if the O-Ring
has to be held during maintenance, service or
starting and stopping tools and machinery. It
can also be considered a form of valve seat seal
if gasses or uids e. g. ow in such a way as to
create a vacuum pressing the seal out of the
groove. Groove processing here is costly and
time-consuming. We therefore recommend its
use only with a cross-section of d
2
2.5 mm.
This groove shape is used in ange and cover
seals. In this type of installation space the
O-Ring has contact on three sides. However,
a dened O-Ring contact pressure is not
guaranteed. The manufacturing can also
present difculties as the tolerances specied
are difcult to meet and the seal function can
not always be ensured. The groove offers little
space for any swelling of the O-Ring.
If this groove shape is unavoidable then the
dimensions and tolerances in the following
table should be adhered to. The O-Ring
cross-section d
2
should exceed 3 mm if at all
possible.
Trapezoidal groove Triangular groove
Illustration of a trapezoidal groove
Illustration of a triangular groove
Triangular groove All measurements in mm
installation dimensions
Trapezoidal groove All measurements in mm
installation dimensions
iNOTE:
Groove width (b) in
trapezoidal grooves
is measured at the
edges before
deburring.
The radius r
2
must
be such that the
O-Ring is not
damaged during
installation in the
groove and there is
no gap extrusion at
high pressure.
d
2
b r
1.78 2.40 + 0.10 0.3
2.00 2.70 + 0.10 0.4
2.50 3.40 + 0.15 0.6
2.62 3.50 + 0.15 0.6
3.00 4.00 + 0.20 0.6
3.53 4.70 + 0.20 0.9
4.00 5.40 + 0.20 1.2
5.00 6.70 + 0.25 1.2
5.33 7.10 + 0.25 1.5
6.00 8.00 + 0.30 1.5
6.99 9.40 + 0.30 2.0
8.00 10.80 + 0.30 2.0
8.40 11.30 + 0.30 2.0
10.00 13.60 + 0.35 2.5
d
2
b 0.05 t 0.05 r
2
r
1
2.50 2.30 2.00 0.25 0.40
2.62 2.40 2.10 0.25 0.40
3.00 2.70 2.40 0.25 0.40
3.55 3.20 2.80 0.25 0.80
4.00 3.70 3.10 0.25 0.80
5.00 4.40 4.00 0.25 0.80
5.33 4.80 4.20 0.40 0.80
6.00 5.50 4.80 0.40 0.80
7.00 6.50 5.60 0.40 1.60
8.00 7.50 6.50 0.40 1.60
d
d = d
1
+ d
2
48
b
r
2
t
r
1
45
b
H8
Please note:
The values given in the table are only indications and are intended as approximate guidelines. Users are
strongly advised to check these values for every specic situation (e. g. by repeated testing). In particular, the
contact with the media to be sealed, the temperature at the time of use and the installation conditions may
lead to deviations from the values given above.
24
Installation angles
To avoid O-Ring damage during installation
installation angles for drill holes and shafts
must be considered during the design stage.
The primary installation tips at a glance:
Never pull O-Rings over sharp edges
There must not be any dirt or residue
in the groove or on the O-Ring
Avoid any potential confusion with
other O-Rings (see colour coding if present)
Never use adhesive on an O-Ring
(possible hardening)
Do not go over drill holes
Whenever possible use installation grease/
oil. But the material must be resistance
against the grease (e. g. do not use mineral
oil/Vaseline with EPDM!)
Detergents/cleansers must be checked
for O-Ring compatibility.
Do not use any hard or sharp-edged tools
Short-term expansion of the O-Ring's inside
diameter by as much as 20 % is permissible
for installation purposes
O-Rings are very sensitive to sharp edges. All
edges over which the O-Ring is to be pulled
or against which it will press must therefore be
rounded or deburred. This is a major condition
for safe installation.
O-Ring installation types
O-Ring installation
Installation angles
The table below shows the minimum lengths
of the installation angle for piston and rod seals
2
.
Minimum installation angle lengths
d
2
z at 15 z at 20
to 1.80 2.5 2.0
1.81 2.62 3.0 2.5
2.63 3.53 3.5 3.0
3.54 5.33 4.0 3.5
5.34 7.00 5.0 4.0
over 7.01 6.0 4.5
Installation angle for piston seals
Installation
direction
z
15 to 20
Installation angle for rod seals
15 to 20
z
Installation
direction
A
l
l

m
e
a
s
u
r
e
m
e
n
t
s

i
n

m
m

25
Surface roughness Surface specications depend above all on
the product's intended purpose and so no
generally valid limiting values for roughness
can be given. The table below gives values for
surface roughness that cover most possible
sealing uses. They are only to be considered as
recommendations.
Surface roughness
Surface roughness values
Explanations
The central roughness value Ra is
the arithmetic average of all prole
deviation from the centre or reference
line. The average roughness depth
Rz is the arithmetic average of the
individual roughnesses (prole heights)
of ve adjacent individual measurement
lengths Z1 to Z5.
The characteristic values Ra and Rz are
normally used when specifying surface
roughness in sealing technology. As
these are insufcient by themselves the
material proportion of the roughness
prole Rmr should also be determined.
The material proportion Rmr should be
approximately 50 to 70 % measured at
a section depth c=0.25xRz, based on
a reference line of C0=5 %.
Installation space design illustration
Surface Pressure Rz (m) Ra (m)
Groove base (B) Static 6.3 1.6
Groove anks (B) Static 6.3 1.6
Seal area (A) Static 6.3 1.6
Groove base (B) Dynamic 6.3 1.6
Groove anks (B) Dynamic 6.3 1.6
Seal area (A) Dynamic 1.6 0..4
Installation angle (C) -- 6.3 1.6
1
5

t
o

2
0
g
h
BB
b
C
A
B
P
26
PTFE O-Rings The installation space design for O-Rings made
from thermoplastic PTFE material is detailed below.
The following diagram shows the installation
space for static axial installation.
PTFE O-Rings are closed rings of circular
cross-section. Dimensions are characterised by
1
and the cross-section d
2
.
PTFE O-Rings are not form-compressed but
manufactured under tension and differ in this
fact from elastomer O-Rings. They can hence
be made in any size.
The following table provides more details about
the names and installation spaces as well as
the O-Ring.
The following table shows a selection of
dimensions for groove width (b) and depth (t)
2
.
Installation dimensions for PTFE O-Rings
Installation space for PTFE O-Rings
iNOTE:
PTFE O-Rings have
little elasticity.
The O-Rings used
should hence
have dimensions
identical to the
nominal dimensions
to be sealed.
Installation ought
preferably to be
in axially easily
accessible grooves.
d
2
b + 0,1 h + 0,05 r
1
1.00 1.20 0.85 0.2
1.50 1.70 1.30 0.2
1.80 2.00 1.60 0.4
2.00 2.20 1.80 0.5
2.50 2.80 2.25 0.5
2.65 2.90 2.35 0.6
3.00 3.30 2.70 0.8
3.55 3.90 3.15 1.0
4.00 4.40 3.60 1.0
5.00 5.50 4.50 1.0
5.30 5.90 4.80 1.2
6.00 6.60 5.60 1.2
7.00 7.70 6.30 1.5
8.00 8.80 7.20 1.5
Designation Explanation
d
1
O-Ring inside diameter
d
2
Cross-section
b Width of the O-Ring installation
space (groove width)
h Radial depth of the installation
space (groove depth)
r
1
Radius at the base of the
installation space
Illustration of an installation space for PTFE O-Rings
r
1
h
b
r
1
Illustration of PTFE O-Rings
d
1
d
2
A
l
l

m
e
a
s
u
r
e
m
e
n
t
s

i
n

m
m

27
Storage Seals stored for long periods may change their
physical characteristics. Such changes may
include hardening, softening, cracking and
other forms of surface degeneration.
This is due to one or more inuences such as
deformation, oxygen, light, ozone, heat, damp,
oil or a solvent. Basic instructions on storage,
cleaning and preservation of elastomer seals
are laid down in the DIN 7716 and ISO 2230
standards.
ISO 2230 contains advice on storing rubber
items. The table below gives the maximum
storage periods split into three groups.
Elastomer storage periods
Heat
Storage temperature for elastomers should
preferably be in the + 5 C to + 25 C range.
Avoid direct contact with heat sources such as
radiators or sunlight.
Moisture
Relative humidity should be below 70 % in
the storage space. Extremely damp or dry
conditions should be avoided.
Light
Elastomer seals should be protected from light
when stored. Direct sunlight and strong articial
light with a UV content in particular are to be
avoided. We recommend covering windows in
storage spaces with red or orange materials.
Oxygen and ozone
If possible elastomers should be packaged or
put in airtight containers to protect them from
circulating air.
Deformation
Elastomers should be stored in an untensioned
condition if possible. Large O-Rings can
be stored coiled to save space. If the inside
diameter d
1
> 300 mm, the O-Ring may be
looped over once (i. e. in a gure of 8). It should
never be bent.
Certain conditions must be met when storing
rubber products.
O-Ring storage
Rubber base
Maximum
storage period
Extension
BR, NR, IR, SBR,
AU, EU
5 years 2 years
NBR, XNBR,
HNBR, CO, ECO,
CR, IIR, BIIR, CIIR,
7 years 3 years
ACM, CM, CSM,
EPM, EPDM,
FKM, FFKM, VMQ,
PVMQ, FVMQ
10 years 5 years
28
Surface treatment
"Labs-free" O-Rings
O-Rings can be subjected to special surface
treatment e. g. to adjust adhesion, reduce
friction or simplify installation.
The following benets may be accrued
depending on the individual case and the
coating procedure used:
Better separation
Assembly simplication
Anti-adhesion effect
Friction reduction /
reduction of wear and tear
Silicone and paint cross-linking
malfunction prevention
Improvement in lubrication
characteristics
Stick-slip reduction
Reduction of breakaway force
Simplication of automated
installation
"Labs-free" O-Rings
"Labs-free" O-Rings are free of substances
which cause paint cross-linking malfunctions.
Such O-Rings are particularly suitable for
use in compressed air systems used in
painting engineering and above all in the
automotive industry. Elastomers may contain
substances which cause paint cross-linking
to malfunction. The causatory substances
can be released into the air or by contact with
elastomers and then land on the surface(s)
to be painted and cause irregularities. The
O-Rings intended for this use are hence
subjected to a special treatment to ensure
they are free of such substances.
Surface treatment
Caption: Coating options and their typical uses
Designation Type of coating Coating purpose
PTFE-ME PTFE transparent Installation simplication
PTFE-FDA PTFE milky-white Mounting aid
PTFE transparent PTFE transparent Conditionally dynamic use
PTFE-black PTFE-black Dynamic use
PTFE-grey PTFE-grey Dynamic use
Polysiloxane Silicon resin Mounting aid
Siliconise Silicon oil Installation simplication
Talcum powder Talcum powder Installation simplication
Molycoting MoS2 powder Installation simplication
Graphiting Graphite powder Installation simplication
29
This list uses a rating system to show the
chemical resistance of the elastomer products
we supply to different operating media. The
following data is based on tests and information
provided by our suppliers and customers.
Because of the different application conditions
and composition of the media, this data must
only be regarded as a guide.
Chemical resistance list
The data is nonbinding and must be checked
on a case-by-case basis.
With a view to the safe choice of materials we
recommend you carry out resistance tests under
the conditions of use. For further information,
please refer to our product datasheets or contact
our application technology department.
The specic data are to be understood as follows:
A = 0 5 % volume swelling, elastomer shows zero to small swelling.
B = 5 10 % volume swelling, elastomer shows small to moderate swelling
C = 10 20 % volume swelling, elastomer shows moderate to strong swelling
D = Not recommended
= Unknown / Not checked
Chemical resistance list
A
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Acetaldehyde B A A D C D D B D D A
Acetamide D A A A A B D D B A A B A
Acetic acid (30%) B B A B A D D A B B
Acetic acid, Glacial acetic acid B B A C B D D D B D C
Acetic anhydride B B B C D B D D C D B D A
Acetone C A A D D C D D C D D D A
Acetophenone D A A D D D D D D D D A
Acetylchloride D D D D D D D D C A A A
Acetylene B A A A B D D B A A
Acrylnitrile D D D D D D D D D D C A
Adipic acid (E 355) A A A A A A A A A
Aluminium acetate (watery solution) A A A B B D D D D D A
Aluminium chloride (watery solution) A A A A A A C A B A A A
Aluminium uoride (watery solution) B A A A A A C B A A A
Aluminium nitrate (watery solution) A A A A A A C B A A
Aluminium phosphate (watery solution) A A A A A A A A A
Aluminium sulphate (watery solution) A A A A A A D D A A A A
Ammonia (gaseous, cold) D B B D D B D D A D D A
Ammonia (gaseous, hot) A A A A A A C D A D A D A
Ammonia, water-free D A A B B A D D C D D A
Ammonium carbonate (watery solution) A A D D A D D A A A
Ammonium chloride (watery solution) A A A A A A A A A
Ammonium hydroxide (concentrated) D A A D A D D A B B A
Ammonium nitrate (watery solution) C A A A A A D B A A A
Ammonium nitrite (watery solution) A A A A A A B A A
Ammonium persulphate (watery solution) A A A D D A D D A A
30
A
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Ammonium phosphate (watery solution) A A A A A A A A
Ammonium sulphate (watery solution) A A A A A A A D B A
Amyl acetate D C C D D D D D D D D A
Amyl acetate D C C D D D D D D D D A
Amyl alcohol (pentanol) B A A B B B D D D A B A
Amyl borate D D D A A A A A
Amyl chlornaphthaline D D D D D D D D D B A A
Amyl naphthaline D D D D D D D B D A A A
Aniline D A A D D D D D C A C A
Aniline dye B B A D D B D D C B B A
Aniline hydrochloride B B B B D D D D B B A
Animal fats D B B A A B A A B A A A
Ansul ether (anaesthetic) D C C C C D B D D C D
AROCLOR 1248 D C C C C D D D B B A
AROCLOR 1254 D D C D D D D D C B A
AROCLOR 1260 A A A A A A D D B A A
Arsenic trichloride (watery solution) D C C A A A D
Arsenical acid B A A A A A C C A A A
Askarel transformer oil D D D B B D D D D B A
Asphalt (DIN 55946) D D D B B B B D B A A
Azotic A A A A A A A A A A B
Azotic acid (conc.) D D D D D D D D D C B B A
Azotic acid (depl.) D B B D B C D B B B A A
Azotic acid (red fuming) D D D D D D D D D D B C B
B
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Baking soda (watery solution) A A A A A A A A A
Barium chloride (watery solution) A A A A A A A A A A A A
Barium hydroxide (watery solution) A A A A A A D D A A A A
Barium sulphate (watery solution) A A A A A A A D A A A A
Barium sulphide (watery solution) A A A A A A A D A A A A
Beer A A A A A A B D A A A
Benzaldehyde (articial bitter almond oil) D A A D D D D D B C B D B
Benzene (nitrobenzene, ligroin) D D D A B B A D A A A
Benzensulfonic D D C D B D D D B A B
Benzoic acid (E 210) D D C C D D C C B A A
Benzyl D D D D D D C D D C C A A
Benzyl alcohol D A A D B D D B B A A A
Benzyl benzoate D B B D D D A A A
Benzyl chloride D D D D D D B B A
Biphenyl (Diphenyl, Phenylbenzol) D D D D D D D D D B A A
Blast furnace gas D D D D D D D D A B A A
Bleach D A A D B D D D B B A A A
Borax solution (disodium tetra borate) B A A B A A A B B B A A
Bordeaux solution B A A B B D D B B A A
Boric acid A A A A A A A D A A A A
Bromhydric acid A A A D D D D D D C A A
Bromhydric acid (40%) A A A D B D D D C A A
31
C
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Calcium acetate (watery solution) A A A B B B D D D D A D
Calcium carbonate sulphur solution D A A D A A D A A A A
Calcium chloride (watery solution) A A A A A A A A A A A A A
Calcium hydrogen sulphite (watery solution) D D D D A A A D A A A A
Calcium hydroxide (watery solution) A A A A A A A D A A A A A
Calcium hypochlorite (watery solution) C A A B B C D D B B A A A
Calcium nitrate (watery solution) A A A A A A A A B A A A A
Calcium sulphide (watery solution) B A A A A A A D B A A A A
Carbamate D B B C B D D A A A
Carbitol (ethyldiglycol) B B B B B D D B B B A
Carbolic acid (phenol) D B B D D C C D D A A A
Carbon dioxide B B B A A B A B A A
Carbon disulphide D D D C D D C D A A A A
Carbon monoxide B A A A A B A A A B A A
Carbon tetrachloride D D D C B D D D D C D A B
Carbonic acid A A A B A A A A A A A A
Caster oil A B B A A A A A A A A A A
Cattle feed oil D B B A A D A A B A A A
Cellosolve (ethyleneglycolether) D B B D D D D D D C A
Cellosolve acetate (glycol acetate) D B B D D D D D D D D A
Cellulube (fyrquel) D A A D D D D D A C A
Chloracetic acid D B A D D D D D D D A
China wood oil (China Tung oil) D C C A A B C D B A A
Chloroacetone D B A D D C D D D D D A
Chlorobenzene D D D D D D D D D B A A
Chlorine dioxide D C C D D D D D B A A
B
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Bromine uid D C B D C D D D D B A
Bromineine benzyl D D D D D D D D D A A A
Bromineine triuoride D D D D D D D D D D D B
Bromineine, water-free D D D D D D D D B A
Bromochloromethane D B B D D D D D D B A A
Bunker oil D D D A A D B A B A A A
Butadiene D D C D D D D D B A
Butane D D D A A A A A D A A A
Butter (animal fat) D B A A A B A A B A A
Butyl acetate D C C D D D D D D D D
Butyl acrylate D D D D D D D D D
Butyl alcohol (butanol) A B B A A A D D B B A A
Butyl amine D C B C C D D D D D D A
Butyl benzoate C B B D D D A A A
Butyl ethyl diglycol (CARBITOL) D A A D D C D D D C
Butylacetylricinoleate D A A C B B D B A
Butylene (butene) D D D B D C D D D B A
Butylglycolether (CELLOSOLVE) D A A C C C D D D D
Butyloleate D B B D D D B A A
Butylstearate D C C B B D B A A
Butyraldehyde (butanal) D B B D C D D D D D
32
C
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Chlordodecane D D D D D D D D D A A A
Chlorine, dry D D D D C C D D D A A A
Chlorine, wet D C C D C C D D D B B A
Chloroform D D D D D D D D D D D A A
Chloroprene D D D D D D D D D B A A
Chlorox D B B B B A D D B B A A
Chlortoluol D D D D D D D D D B A A
Chloryl triouride D D D D D D D D D C D B
Chromic acid D C C D D C D D C C A A A
Citric acid A A A A A A A A A A A A
Coal tar D D D A B C A D A A
Cobalt dichloride (watery solution) A A A A A A D D B A A
Coconut oil D C C A A B B A A A A A
Cod liver oil D A A A A B A A B A A A
Coke oven gas D D D D D D D D B B A A
Common salt (watery solution) A A A A A A A A A A A
Copper acetate (watery solution) A A A B B B D D D D D
Copper chloride (watery solution) A A A A A B A A A A A
Copper cyanide (watery solution) A A A A A A A A A A A A
Copper sulphate (watery solution) B B A A A A A A A A A
Corn oil D C C A A C A A A A A A
Cottonseed oil D C B A A B A A A A A A
Creosote tar D D D A A B C A D A A A
Cresol D D D D A C D D D B A A A
Cumol (isopropylbenzol) D D D D D D D D D B A A
Cyclohexane (hexamethylene) D D D A A C A A D B B A A
Cyclohexanol (hexahydrophenol, anol) D D C C A A D A A A
Cyclohexanon (pimelinceton, anon) D B B D D D D D D D B D A
D
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Decaline (decahydronaphthaline) D D D D D D A A A
Decane D D D A A D B A B A A A
Detergent solution (synthetic surfactant) B A A A A B D D A A A A
Developing uid (photographic) A B B A A A A A A A
Diacetone D A A D D D D D D D A
Diacetone alcohol (diacetol) D A A D D B D D B D D A
Dibenzyl ether D B B D D C B D A
Dibenzyl sebacate D B B D D D B D C C B A
Dibromine ethyl benzol D D D D D D D D D B B A
Dibutyl amine D D C D D D D C D D A
Dibutyl ether D C C D D C B C D C C A
Dibutyl phthalate (DBP) D C B D D D C D B C C A
Dibutyl sebacate (DBS) D B B D D D D D B B B A
Dichloroisopropyl ether D D C D D D B C D C C A
Dicyclohexylamine D D D C C D D D D D A
Diesel oil D D D A A C C A D A B A A
Diethylamine B B B B B C D B D D A
Diethylbenzol D D D D D D D C A A
Diethylenglycol (digol) A A A A A D B B A A A
Diethylsebacate D B B B C D D D B B B A
33
E
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Efuent B B B A A B D D B A A A
Epichlorohydrin D B B D D D D D D D D B
Ethane D D D A B C A D B A A
Ethanolamine (aminoethanol) (MEA) B B B B B C D B D A D A
Ethyl acetate D B B D C D D B D D D A
Ethyl acrylate D B B D D D D B D D A
Ethyl benzene D D D D D D D D A B A A
Ethyl chloride (chlorethane) D D C A D B D D A A A
Ethylacetoacetate C B B D C D D B D D A
Ethylalcohol (ethanol) A A A A A A D D A A A B A
Ethyl benzoate A A A D D D D D A C A A
Ethylcellosolve (glycoldiethylether) D D D D D D D D D D A
Ethylcellulose B B B B B B D C D D A
Ethylchlorcarbonate D C B D D D D D B A A
Ethylchlorformiate D C B D D D D D D D
Ethylenchlorhydrine B B B D B D D C B A A A
Ethylenchloride D C C D D D D D C B A
Ethylendiamine A A A A A A D D A D D B
Ethylendichloride (1.2-dichlorethane) D C C D D D D D C B A A
Ethylene (ethen) C B B A C A A A
Ethylene glycol A A A A A A D C A A A B
Ethylenoxide (oxiran, epoxid) D C C D D D D D D D A
Ethylentrichloride D C C D D D D D D C A A
Ethylether (diethylether) D C C C C C D D C D A
Ethylformiate (formic acid ethylester) D B B D B A A B
Ethylmercaptane (ethanthiol) D D C D C C B A
Ethyloxalate A A A D C A D D B A A
Ethylpentachlorbenzol D D D D D D D D B A A
Ethylsilicate B A A A A A A A
D
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Diisobutylen (isoocten) D D D B A D D D D C A A
Diisopropylbenzol D D D D D B A A
Diisopropylidenacetone (phorone) D C C D D D D D D D
Diisopropylketone D A A D D D D D D D A
Dimethyl ether (methyl ether) D D D A A C D A A D A
Dimethylaniline (xylidin, aminoxylol) C C B C C D D D D D A
Dimethylformamide (DMF) D B B B C D D B D A D A
Dimethylphthalate (DMP) D B B D D D D B B A
Dinitrotoluol (DNT) D D D D D D D D D D D A
Dioctylphthalate (DOP) D B B C D D D C B B B A
Dioctylsebacate (DOS) D B B D D D B D C C A B A
Dioxane D B B D D D D D C D D A
Dioxolane (glycolmethylether) D C B D D D D D D D D A
Dipentene (paint solvent solution) D D D B B D D D D C A A
Diphenyl (biphenyl, phenylbenzol) D D D D D D D D D B A A
Diphenyloxide D D D D D D D D C B B A A
Domestic gas B D D A A A B B A D A A
Dowtherm oil D D D D D D C D C B A
34
F
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Fatty acids D C C B B B C A A
Fish oil D D D A D A A A A
Fluorobenzene D D D D D D D D B A A
Fluoride (liquid) D D D D D D D D B
Fluoroboric acid A A A A A
Fluorolube B A A A A B A B B B
Formaldehyde (RT) (methanal) B A A C B B D D B D A D A
Formic acid B A A B A C B C B C B
Freon 11 (trichlorouoromethane) D D D B B C D D B B B
Freon 112 D D D B B C D B B
Freon 113 (trichlorouoromethane) C D C A A A B D D C C
Freon 114 (dichlorotetrauoroethane) A A A A A A A D B B C
Freon 114B2 D D D B C D B C
Freon 115 (chloropentauoroethane) A A A A A B C
Freon 12 (dichlorodiuoromethane) B B B A A A A A D C B B
Freon 13 (chlorotriuoromethane) A A A A A D D B A
Freon 13B1 A A A A A A D B B
Freon 142b (1-diuoroethane) B A B A B A D C
Freon 152a (1-diuoroethane) A A A A A D C
Freon 21 (dichlorouoromethane) D D D D D D D B
Freon 218 A A A A A B
Freon 22 (chlorodiuoromethane) B A A D A D B D D D
Freon 31 B A A D B D B
Freon 32 A A A A A D B
Freon 502 A A A B A D C
Freon BF D D D B B C D B B
Freon C316 A A A A A B B
Freon C318 (octauorocyclobutane) A A A A A A B C
Freon MF D D D A B C C D B
Freon T-P35 A A A A A A A B B
Freon T-WD602 D B B B B A D B B
Freon TA C B B A B A C D C
Freon TC D B B A A A D B B
Freon TF D D D A A A A D D B C
Freon TMC D C C B C B C B B
Fuel oil D D D A A B B A D A A
Fumaric acid C B B A A B D B A A A
Furan D D C D D D D D A
Furfural D B B D D C C D D B D
Fyrquel (Cellulube) D A A D D D D D A C A
G
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Gallic acid A B B B B B D D A A A
Galvanising solution for other metals D A A A A D D A A
Gelatine A A A A A D D A A A A
Generator gas D D D A B A B B B A A
Glauber salt (watery solution) B B B D D B D A A A
Glucose (dextrose, glucose) A A A A A A D A A A A
35
G
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Glycerine (glycerol, E422) A A A A A A C A A A A A
Glycol (1.2-diol) A A A A A A D D A A A B
Green sulphate broth B A A B B B A B A B A B
H
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Halowax oil D D D D D D D A A B
Hexauorosilicic acid B B B A A B D D A A
Hexane D D D A A B B A D A A
Hexanol B C C A B D D B B A A
Hydracine (diamid, diazan) A A A B D B D C D D B
Hydraulic oil (mineral oil based) D D D A A B A A C A A A
Hydrochinon B B B C D D D B B B
Hydrochloric acid (cold) 37% B A A C B D D C B A A A
Hydrochloric acid (hot) 37% D C C D D D D D C B B A
Hydrocyanic acid B A A B B B D C B A A
Hydrouoric acid, anhydrous D C C D D D D D D D A
Hydrouoric acid, conc. (cold) D C C D D C D D D A A A
Hydrouoric acid, conc. (hot) D D D D D D D D D D A
Hydrogen gas B A A A A A B C C A
Hydrogen peroxide (90%) D C B D B D D B B B A
Hydrogen sulphur (wet) cold D A A D A B D C C D
Hydrogen sulphur (wet) hot D A A D D C D C C D
Hypochlorous acid B B B D D D D A A
I
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
I-propyl acetate D B B D D D D D D D
Iodoform (triiodmethane; antiseptic) D D D D C A
Iodine pentauoride D D D D D D D D D D D B
Iron (III) chloride (watery solution) A A A A A A A A B A A
Iron (III) sodium (watery solution) A A A A A A A A C A A
Iron (III) sulphate (watery solution) A A A A A A A A B A A
Isobutyl alcohol (isobutanol) A A A B B A D D A B A A
Isooctane D D D A A B B A D A B A A
Isophorone D C C D D D C D D D B D A
Isopropyl acetate D B B D D D D D D D D A
Isopropyl alcohol (isopropanol) A A A B B B C D A B A A
Isopropyl chloride D D D D D D D D D B A A
Isopropyl ether D D D B B C B C D C D D A
K
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Kerosine (lamp oil; DIN 51636) D D D A A B A A D A A A A
36
L
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Lacquer D D D B B D C D D B A A
Lactic acid (cold) A A A A A D A A A A
Lactic acid (hot) D D D D D D B B A A
Lard D B B A A B A A B A A A
Lavender oil D D D B B D D B D B A A
Lead acetate (watery solution) A A A B B B D D D D D
Lead nitrate (watery solution) A A A A A A B A A
Lead sulphamate (watery solution) B A A B A D B A A A
Ligroine (nitrobenzene) D D D A A B B A D A A A
Lime (DIN 16920) B B A A A A A A A
Lindol (hydraulic uid) D A A D A D D D C C B A
Linoleic acid D D D B B D B B A
Linseed oil D C C A A B B A A A A A
Liquid cane sugar A A A A A D D A A A A
Lye (alkaline lye) B A A B B B D D B A B
M
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Magnesium chloride (watery solution) A A A A A A A A A A A A A
Magnesium hydroxide (watery solution) B A A B B A D D A A
Magnesium sulphate (watery solution) B A A A A D A A A A
Maleic acid (butenedioic acid) C B B D D C D A A
Maleic acid anydride (MSA) C B B D D C D D A
Malic acid C B B A A C D B A A A
Mesityl oxide D B B D D D D D D D D D A
Methane D D D A A B C A D B A A
Methyl acetate C A A D D B D D D D D A
Methyl acrylate D B B D B D D D D D A
Methyl alcohol (Methanol) A A A A A A D D A A A D A
Methyl bromide (bromomethane) D D D B B D A A
Methyl butylketone (propyl acetone) D A A D D D D D C D D
Methyl cellosolve (methylene glycol ether) D B B C C C D D D D A D
Methyl chloride (monochloromethane) D C C D D D D D D B B A
Methyl ethylketone (MEK) D B A D C D D D D D D A
Methyl formate D B B D D B D
Methyl isobutylketone (MIBK) D C B D D D D D D D D D A
Methyl methacrylate (MMA) D D C D D D D D D D A
Methyl oleate D B B D D D B B
Methyl pentane D D D D D D D D D B A
Methyl salicylate C B B D D C B
Methylene chloride (dichloromethane) D D C D D D D D B B B
Methylether (dimethyl ether) D D D A A C D A A D
Milk A A A A A A D D A A A A
Mineral oil D C C A A B A A B A A A
Monochlorobenzene D D D D D D D D D B A A
Monoethanolamine B B A D D D D B D D A
Monomethylaniline (MMA) D B B D D D D D B A
Monomethyl ether D D D A C D A A D
Monovinyl acetylene B B B A B B A A
Mustard gas A A A A A A A
37
N
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
N-hexaldehyde D B A D A B B D D A
N-hexene-1 D D D B B B B A D A A
N-octane D D D B B D D D B A A
N-propyl acetate D B B D D D D D D D A
Naphtha D D D B B C B B D B A A
Naphthaline D D D D D D B D A A A A
Naphthenic acid D D D B D D A B A A
Nevill acid D B B D D D D D B A A
Nickel acetate (watery solution) A A A B B B D D D D D A
Nickel chloride (watery solution) A A A A A A C C A A A A
Nickel sulphate (watery solution) B A A A A A C D A A A A
Nitrobenzene D A A D D D D D D D A B A
Nitrobenzene (petroleum ether) D D D A A B B A D A A A
Nitroethane B B B D C D D D D B D A
Nitrohydrochloric acid D D C D D D D D D C B
Nitromethane B B B D D B D D D D D A
O
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
O-chlornaphthaline D D D D D D D D B A A
O-dichlorobenzol D D D D D D D D B A
Octachlortoluol D D D D D D D D B A A
Octadecane D D D A D B A B D A A A
Octyl alcohol (octanol) B C C B B A D D B B A A
Oleic acid D D D C A C B D D A B
Olive oil D B B A A B A A C A A A
Oxalic acid (ethanedioic acid) B A A B B B B A A A
Oxygen (93-204C) D D C D D D D D B D B A
Oxygen, cold B A A B D A A B A A A A
Ozone D B A D D C A B A B A A
P
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
P-cymen (cymol) D D D D D D D D B A
Paint (cellulose paint) D D D D D D D D D D D A
Paint solvent D D D D D D D D D D D D A
Paint thinner DUCO D D D D D D D D D B B A
Palmitic acid (N-hexadecanoic acid) B B B A A B A D A A A
Parafn oil (white mineral oil) D D D A A B A A D A A A
Peanut oil D C C A C B A A A A A
Perchloric acid D B B D B D D D A A A
Petroleum D D D A D B B A D A A A
Petroleum gas, liquid (LPG) D D D A A B A C C C A
Petroleum, < 121C D D D A B B B B B A A
Phenol (carbolic acid) D B B D D C C D D A A A A
Phenyl hydrazine A B B D D D D B A
Phenyl benzene D D D D D D D D D B A A
38
P
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Phenylethyl ether D D D D D D D D D D D A
Phorone (diisopropylidene acetone) D C C D D D D D D D D A
Phosphoric acid (20%) B B A B B A B B A A
Phosphoric acid (45%) C B A D B A C B A A A
Phosphortrichloride D A A D D D A A A
Pickling solution D C C D D D D D D B
Picric acid (2,4,6-trinitrophenol) B B B B A B D B A A
Pinene D D D B C B D D B A A
Piperidine (hexahydropyridine) D D D D D D D D D D A
Plating for chrome D A A D D D A A
Plating solution D B B D D D D D B B A A
Polyvinyl acetate emulsion B A A B
Potassium acetate (watery solution) A A A B B D D D D A D
Potassium chloride (watery solution) A A A A A A A A A A A A
Potassium copper cyanide (watery solution) A A A A A A A A A A A
Potassium cyanide (watery solution) A A A A A A A A A A A
Potassium dichromate (watery solution) B A A A A A B A A A A
Potassium hydroxide (watery solution) B A A B B B D D C C A D
Potassium nitrate (watery solution) A A A A A A A A A A A A
Potassium sulphate (watery solution) B A A A A A A D A A A
Propane D D D A A B C A D B A A
Propyl alcohol (propanol) A A A A A A D D A A A A A
Propylacetone (methylbutylketone) D A A D D D D D C D D
Propylene (propene) D D D D D D D D D B A A
Propylene oxide D B B D D D D D D D D A
Propylnitrate D B B D A D D D D D
PYDRAUL 10E, 29ELT D A A D D D D D D D A
PYDRAUL 115E D A A D D D D D D C A
PYDRAUL 230C, 312C, 540C D D D D D D D D D D D A
PYDRAUL 30E, 50E, 65E, 90E D A A D D D D D A A A
Pyranol transformer oil D D D A A B B A D A A
Pyridine D B B D D D D D D D A
Pyrol C D C D D D B C D
Pyroligneous acid D B B D D B D D D D
Q
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Quicksilver A A A A A A A A A
Quicksilver(II)-chloride (watery solution) A A A A A A A A
R
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Radiation C D B C C B C C C D C
Rape oil D A A B B B B B D A A A
Red Oil (Mil-H-5606) D D D A A B A A D A A A
RJ-1 (Mil-F-25558B) D D D A A B A A D A A A
RP-1 (Mil-R-25576C) D D D A A B A A D A A
39
S
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Saccharose A A A A B B D D A A A A
Salicylic acid A A A B B A A A A
Salmiak (Ammoniumchlorid) A A A A A A A A B A A A
Salt water A A A A A B B D A A A A
Silicate ester D D D B B A A D A A A
Silicone grease A A A A A A A A C A A A
Silicone oil A A A A A A A A C A A A
Silver nitrate A A A B B A A A A A A A
Skydrol 500 D B A D D D D D C C B D A
Skydrol 7000 D A A D D D D D C C B A
Soap solution B A A A A B C D A A A A
Soda, free of crystallisation water A A A A A A A A A
Sodium acetate (watery solution) A A A B B B D D D D D
Sodium bisulphate (watery solution) A A A A A A D A A A A
Sodium borate (watery solution) A A A A A A A A A A
Sodium cyanide (watery solution) A A A A A A A A A
Sodium hydrate (watery solution) A A A B B A D C B B A B
Sodium hypochlorite (watery solution) D B B B B A D D B B A A
Sodium metaphosphate (watery solution) A A A A A B A A
Sodium nitrate (watery solution) B A A B B D A A
Sodium perborate (watery solution) B A A B B B B A A
Sodium peroxide (watery solution) B A A B B B D D D A B
Sodium phosphate (watery solution) A A A A A B A A D A A
Sodium silicate (watery solution) A A A A A A A A
Sodium sulphate (watery solution) B A A A D A A D A A A A
Sodium thiosulphate (watery solution) B A A B A A D A A A
Soya oil (soya bean oil) D C C A A B B A A A A A
Spirit A A A A A A D D A A A A
Steam (< 149C) D D C D D D D D D D D
Steam (> 149C) D B A D D C D D C D A D
Stearic acid B B B B B B A B A A A
Stoddard solvent D D D A A B A A D A A A
Styrol, monomer (phenylethylene) D D D D D D C D D C B B A
Sugar beet liquid A A A A A B D D A A A
Sulphite lye B B B B B D D B A
Sulphur D A A D D A D C A A A
Sulphur chloride (watery solution) D D D C D C D C A A A
Sulphur dioxide (dry) B B A D D D D B B B B A
Sulphur dioxide (liquid under pressure) D B A D D D D B B B
Sulphur dioxide (wet) D A A D D B D B B B A
Sulphur hexauoride D A A B B A D B B A B
Sulphur trioxide B B B D D D D B B A A
Sulphuric acid (20% Oleum) D D D D B D D D D D A A A
Sulphuric acid (conc.) D D C D D D D D D A A A
Sulphuric acid (depl.) C B B C B C B D C A A A
Sulphuric acid, chlorine D D D D D D D D D A D A
Sulphurous acid B B B B B B C D D C A
40
T
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Tannic acid A A A A A A A D B A
Tar, bituminous D C C B B C D B A A A
Terpineol D C C B B D B A A A
Tetrabromomethane D D D D D D D D B A A
Tetrabromomethane (carbon tetrabromide) D D D D D D B A A
Tetrachloroethylene (per) D D D D D D D D D B D A A
Tetraethyllead (lead tetraethyl) D D D B B B B A A
Tetrahydrofuran (THF) D C C D D D C D D D D A
Tetraline D D D D D D D A B
Textiles cleaning uid D D D C C D D D D B A B
Thionyl chloride D D C D D D D B A
Tin tetrachloride A A A A A B B A A
Titanium tetrachloride D D D B B D D D D B A A
Toluendiisocyanate (TDI) D B B D D D D D D D A
Toluol D D D D D D D D D B D B A
Transformer oil D D D A A B A B B A A A
Transmission fuel type A D D D A A B A A B A A A
Triacetine (glycerine triacetate) B A A B B B D D D D A
Tributoxyethyl phosphate B A A D D D D D B A A
Tributyl mercaptan D D D D D D D C A A
Tributyl phosphate (TBP) B B B D D D D D D D A D A
Trichloracetic acid (TCA) C B B B B D D D D D A
Trichloroethane D D D D D D D D D B A
Trichloroethylene (trichlorethene, tri) (TCE) D D D D C D D D D B D A A
Tricresyl phosphate (TCP) D A D D D C D D C B A A A
Triethanolamine (TEA) B B A B C A D D D A D B
Triethylaluminium (aluminium triethyl) D C C D D D D B A
Triethylboran D C C D D D D A A
Trinitrotoluol (TNT) D D D D D B D B B A
Trioctyl phosphate D A A D D D D C B B A
Tung oil D C C A A B C D B A A
Turbine oil D D D B A D A A D B A A
Turpentine D D D A A D D B D B C A A
U
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Unbalanced dimethylhydrazine A A A B B B D D D B
V
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Vegetable oil D C C A A C A B A A A
Versilube F-50 A A A A A A A A C A A
Vinegar B A A B B B D D A C A A
Vinyl chlroide (chlorethylene, chlorethene) D D D D D D D B A A
41
Z
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Zeolith A A A A A A A A A
Zink acetate (watery solution) A A A B B B D D D D D A
Zink chloride (watery solution) A A A A A A A D A A A A A
Zink sulphate (watery solution) B A A A A A D A A A A A
X
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
Xylene (xylol, dimethylbenzol) D D D D D D D D D A C A A
Xylidine (aminoxylol, dimethylanilin) C C B C C C D D D D D A
W
Medium
N
R
I
I
R
E
P
D
M
N
B
R
H
N
B
R
C
R
A
U
A
C
M
V
M
Q
F
V
M
Q
T
F
E
/
P
F
K
M
F
F
K
M
WAGNER 21B brake uid B B A C C B C D D
Water A A A A A A C D A A A A A
Whiskey & wine A A A A A A B D A A A
42
Test certifcate/
Regulation
Application/Country Criteria/Standards
Appropriate
COG material
ACS approval
French Standard
NF XP P41-250,Part 1 3
Plastic in contact with
drinking water
Country of origin: France
Testing of formulation based on
"Synoptic Documents" storage
test (microbe test)
AP318, AP571, AP372
BAM Recommendation
(Recommendation made by Germanys
Bundesanstalt fr Materialforschung
und -prfung)
Seals for oxygen armatures and
different parts of oxygen plant
Country of origin: Germany
Regulation B 7 "oxygen" of the
professional association for the
chemical industry
Vi375,
Vi576 (applies for
gaseous oxygen)
BfR Recommendation
(Federal Institute for Risk Assessment)
Plastics in contact with foods
BfR regulations "Plastics coming
into contact with foods" Various
sections depending on use of
seal element
Si50, Si51, Si820, Si840,
Si851R, Si870, Si871, Si966B,
Si973R, Si976R
DVGW release for gas
(German Association for
Gas and Water)
Sealing material made of elastomers
for gas appliances and gas plants
DIN EN 549
P549, P550, P582, P583,
Vi569, HNBR70, GE
DVGW release for gas
Gas and Water)
Sealing material made of
elastomers for gas supply lines and
gas pipelines
DIN EN 682
P550, P682, Vi509, Vi569,
Vi682
DVGW Release for water
Gas and Water)
Materials and components for
drinking water: Seal materials for
drinking water plants
DVGW W 534 AP318, AP360, AP372
DVGW
W270 recommendation
Gas and Water)
Materials in drinking water
applications
Microbiologic testing;
proliferation of micro-organisms
on materials
AP571, AP318, AP372, P582
Certifcations /Approvals
Special requirements to elastomer sealing materials. Certications /approvals
43
Test certifcate/
Regulation
Application/Country Criteria/Standards
Appropriate
COG material
FDA regulation
CFR 177.2600
(Food and Drug Administration)
Materials for use in food and
pharmaceutical industries
Country of origin: USA
Including "White List"
(list of formulated ingredients) as
specied in Federal Regulation 21
CFR 177.2600
AP302, AP310, AP312,
AP313, AP315, AP318,
AP320, AP320W,
AP332, AP352, AP353,
AP372, AP572B, EP390,
HNBR410, HNBR420,
P581, P582, Si50,
Si70W, Si820, Si840,
Si851R, Si870, Si871,
Si871TR, Si966B,
Si973R, Si976TR, Vi371,
Vi581, Vi602, Vi665,
Vi971W, Perlast
G74S,
Perlast
G75S
KTW recommendation
Plastics in drinking water;
cold, warm and hot water
BfR regulations
"Plastics coming into contact
with foods"
AP318, AP330, AP332, AP571,
P480, P520, P582,
NSF release
(National Sanitation Foundation)
Food and sanitary facilities
NSF standards and criteria AP318, Vi971W
USP certifcation
(United States Pharmacopeia, USA)
Use in medical
and pharmaceutical industries
Various testing requirements:
USP Class I to VI
AP302, AP313, AP315, AP318,
Vi602, Vi971W, Perlast
G74S,
Perlast
G75S
WRAS release
(Water Regulations Advisory Scheme)
Plastics in contact with
drinking water
Country of origin: Great Britain
British Standard BS 6920 AP318, AP571, AP541
3-A Sanitary Standard
(3-A Sanitary Standard Inc.)
Materials for use in hygienic dairy
and food industry plants
3-A Sanitary Standards and
criteria, Class I to IV
AP302, AP315, AP318,
P581, Vi971W, Perlast
G74S,
Perlast
G75S
The table above only provides a sample of all our certications and approvals.
Extensive up-to-date information can be found at www.cog.de.
Certifcations /Approvals
Special requirements to elastomer sealing materials.
44
Type of
deviation
Schematic representation
(in cross-section)
Dimensions
Variety characteristic N
d
2
based on DIN 3771 Part 1
1.00 -
1.80
1.81 -
2.65
2.66 -
3.55
3.56 -
5.30
5.31 -
7.00
max. size
Shoulder and shape
deformation
e 0.08 0.10 0.13 0.15 0.15
Bead, ridge, shoulder
combined
f 0.10 0.12 0.14 0.16 0.18
Grooving
g 0.18 0.27 0.36 0.53 0.70
h 0.08 0.08 0.10 0.10 0.13
Ridge removal area -
Deviations from round cross-section permissible,
if the attering transits seamlessly to the rounded
part and d
2
is adhered to.
Flow-lines
(radial spread is not
permissible)
j
j = 0.05 d
1
or j-value given below depending on which
value is higher
1.5 1.5 6.5 6.5 6.5
k 0.08
Recesses
l 0.60 0.80 1.00 1.30 1.70
Depth
m
0.08 0.08 0.10 0.10 0.13
Foreign body - Not permissible
d
1
= Inside diameter
d
2
= Cross-section
Permissible deviations
for O-Rings in accordance with DIN 3771/4,
grade N
DIN 3771
45
For O-Ring cross-sections in keeping with DIN 3771/1
For inside diameters d
1
greater than 670 mm, a deviation of 0.8 % is permissible.
For cross-section d
2
greater than 7 mm, a deviation of 2 % is permissible.
inside
diameter d
1

(mm)
permissible
deviations
0.7 - 2.50 0.13
2.51 - 4.50 0.14
4.51 - 6.30 0.15
6.31 - 8.50 0.16
8.51 - 10.00 0.17
10.01 - 11.20 0.18
11.21 - 14.00 0.19
14.01 - 16.00 0.20
16.01 - 18.00 0.21
18.01 - 20.00 0.22
20.01 - 21.20 0.23
21.21 - 23.60 0.24
23.61 - 25.00 0.25
25.01 - 26.50 0.26
26.51 - 28.00 0.28
28.01 - 30.00 0.29
30.01 - 31.50 0.31
31.51 - 33.50 0.32
33.51 - 34.50 0.33
34.51 - 35.50 0.34
35.51 - 36.50 0.35
36.51 - 37.50 0.36
37.51 - 38.70 0.37
38.71 - 40.00 0.38
40.01 - 41.20 0.39
41.21 - 42.50 0.40
42.51 - 43.70 0.41
43.71 - 45.00 0.42
45.01 - 46.20 0.43
46.21 - 47.50 0.44
cross-section d
2
(mm) 1.00 - 1.80 1.81 - 2.65 2.66 - 3.55 3.56 - 5.30 5.31 - 7.00
permissible deviations 0.08 0.09 0.10 0.13 0.15
inside
diameter d
1

(mm)
permissible
deviations
47.51 - 48.70 0.45
48.71 - 50.00 0.46
50.01 - 51.50 0.47
51.51 - 53.00 0.48
53.01 - 54.50 0.50
54.51 - 56.00 0.51
56.01 - 58.00 0.52
58.01 - 60.00 0.54
60.01 - 61.50 0.55
61.51 - 63.00 0.56
63.01 - 65.00 0.58
65.01 - 67.00 0.59
67.01 - 69.00 0.61
69.01 - 71.00 0.63
71.01 - 73.00 0.64
73.01 - 75.00 0.66
75.01 - 77.50 0.67
77.51 - 80.00 0.69
80.01 - 82.50 0.71
82.51 - 85.00 0.73
85.01 - 87.50 0.75
87.51 - 90.00 0.77
90.01 - 92.50 0.79
92.51 - 95.00 0.81
95.01 - 97.50 0.83
97.51 - 100.00 0.84
100.01 - 103.00 0.87
103.01 - 106.00 0.89
106.01 - 109.00 0.91
109.01 - 112.00 0.93
inside
diameter d
1

(mm)
permissible
deviations
112.01 - 115.00 0.95
115.01 - 118.00 0.97
118.01 - 122.00 1.00
122.01 - 125.00 1.03
125.01 - 128.00 1.05
128.01 - 132.00 1.08
132.01 - 136.00 1.10
136.01 - 140.00 1.13
140.01 - 145.00 1.17
145.01 - 150.00 1.20
150.01 - 155.00 1.24
155.01 - 160.00 1.27
160.01 - 165.00 1.31
165.01 - 170.00 1.34
170.01 - 175.00 1.38
175.01 - 180.00 1.41
180.01 - 185.00 1.44
185.01 - 190.00 1.48
190.01 - 195.00 1.51
195.01 - 200.00 1.55
200.01 - 206.00 1.59
206.01 - 212.00 1.63
212.01 - 218.00 1.67
218.01 - 224.00 1.71
224.01 - 230.00 1.75
230.01 - 236.00 1.79
236.01 - 243.00 1.83
243.01 - 250.00 1.88
250.01 - 258.00 1.93
258.01 - 265.00 1.98
inside
diameter d
1

(mm)
permissible
deviations
265.01 - 272.00 2.02
272.01 - 280.00 2.08
280.01 - 290.00 2.14
290.01 - 300.00 2.21
300.01 - 307.00 2.25
307.01 - 315.00 2.30
315.01 - 325.00 2.37
325.01 - 335.00 2.43
335.01 - 345.00 2.49
345.01 - 355.00 2.56
355.01 - 365.00 2.62
365.01 - 375.00 2.68
375.01 - 387.00 2.76
387.01 - 400.00 2.84
400.01 - 412.00 2.91
412.01 - 425.00 2.99
425.01 - 437.00 3.07
437.01 - 450.00 3.15
450.01 - 462.00 3.22
462.01 - 475.00 3.30
475.01 - 487.00 3.37
487.01 - 500.00 3.45
500.01 - 515.00 3.54
515.01 - 530.00 3.63
530.01 - 545.00 3.72
545.01 - 560.00 3.81
560.01 - 580.00 3.93
580.01 - 600.00 4.05
600.01 - 615.00 4.13
615.01 - 630.00 4.22
630.01 - 650.00 4.34
650.01 - 670.00 4.46
for O-Ring inside diameters
in keeping with DIN 3771/1
DIN 3771
46
The ISO 3601:2008 standard
The new ISO 3601:2008 standard currently
consists of 4 parts:
ISO 3601-1:2008
"Inside diameters, cross-sections,
tolerances and designation codes"
ISO 3601-2:2008
"Housing dimensions for general applications"
ISO 3601-3:2008
"Form and surface deviations"
ISO 3601-4:2008
"Support rings"
In relation to O-Rings, only Parts 1 and 3 are currently
signicant, as Part 5 (ISO 3601-5:2008 "Suitability of
elastomeric materials for industrial applications") is still a
work in progress (status May 2012).
Permissible deviations for O-Ring cross-sections
according to ISO 3601:2008
For general industrial applications
(Size code 001 475)
For general industrial applications
(Not standardized O-Rings)
cross-section d
2
(mm) 1.02 1.27 1.52 1.78 2.62 3.53 5.33 6.99
permissible deviations 0.08 0.08 0.08 0.08 0.09 0.10 0.13 0.15
cross-section d
2
(mm) 0.80 < d
2
2.25 2.25 < d
2
3.15 3.15 < d
2
4.50 4.50 < d
2
6.30 6.30 < d
2
8.40
permissible deviations 0.08 0.09 0.10 0.13 0.15
ISO 3601:2008
47
for the inside diameter of O-Rings in accordance with ISO 3601:2008
inside
diameter d
1

(mm)
Lower
tolerance
+/-
Upper
tolerance
+/-
0.70 - 2.50 0.12 0.13
2.51 - 4.50 0.13 0.15
4.51 - 6.30 0.15 0.16
6.31 - 8.50 0.16 0.18
8.51 - 10.00 0.18 0.19
10.01 - 11.20 0.19 0.20
11.21 - 14.00 0.20 0.22
14.01 - 16.00 0.22 0.24
16.01 - 18.00 0.24 0.25
18.01 - 20.00 0.25 0.26
20.01 - 21.20 0.27 0.27
21.21 - 23.60 0.27 0.29
23.61 - 25.00 0.29 0.30
25.01 - 26.50 0.30 0.31
26.51 - 28.00 0.31 0.32
28.01 - 30.00 0.32 0.34
30.01 - 31.50 0.34 0.35
31.51 - 33.50 0.35 0.36
33.51 - 34.50 0.36 0.37
34.51 - 35.50 0.37 0.38
35.51 - 36.50 0.38 0.38
36.51 - 37.50 0.38 0.39
37.51 - 38.70 0.39 0.40
38.71 - 40.00 0.40 0.41
40.01 - 41.20 0.41 0.42
41.21 - 42.50 0.42 0.43
42.51 - 43.70 0.43 0.44
43.71 - 45.00 0.44 0.44
45.01 - 46.20 0.44 0.45
46.21 - 47.50 0.45 0.46
47.51 - 48.70 0.46 0.47
48.71 - 50.00 0.47 0.48
50.01 - 51.50 0.48 0.49
51.51 - 53.00 0.49 0.50
53.01 - 54.50 0.50 0.51
54.51 - 56.00 0.51 0.52
56.01 - 58.00 0.52 0.54
58.01 - 60.00 0.54 0.55
60.01 - 61.50 0.55 0.56
61.51 - 63.00 0.56 0.57
63.01 - 65.00 0.57 0.58
65.01 - 67.00 0.58 0.60
67.01 - 69.00 0.60 0.61
69.01 - 71.00 0.61 0.63
71.01 - 73.00 0.63 0.64
73.01 - 75.00 0.64 0.65
75.01 - 77.50 0.65 0.67
77.51 - 80.00 0.67 0.69
inside
diameter d
1

(mm)
Lower
tolerance
+/-
Upper
tolerance
+/-
80.01 - 82.50 0.69 0.71
82.51 - 85.00 0.71 0.72
85.01 - 87.50 0.72 0.74
87.51 - 90.00 0.74 0.76
90.01 - 92.50 0.76 0.77
92.51 - 95.00 0.77 0.79
95.01 - 97.50 0.79 0.81
97.51 - 100.00 0.81 0.82
100.01 - 103.00 0.82 0.85
103.01 - 106.00 0.85 0.87
106.01 - 109.00 0.87 0.89
109.01 - 112.00 0.89 0.91
112.01 - 115.00 0.91 0.93
115.01 - 118.00 0.93 0.95
118.01 - 122.00 0.95 0.97
122.01 - 125.00 0.97 0.99
125.01 - 128.00 0.99 1.01
128.01 - 132.00 1.01 1.04
132.01 - 136.00 1.04 1.07
136.01 - 140.00 1.07 1.09
140.01 - 145.00 1.09 1.13
145.01 - 150.00 1.13 1.16
150.01 - 155.00 1.16 1.19
155.01 - 160.00 1.19 1.23
160.01 - 165.00 1.23 1.26
165.01 - 170.00 1.26 1.29
170.01 - 175.00 1.29 1.33
175.01 - 180.00 1.33 1.36
180.01 - 185.00 1.36 1.39
185.01 - 190.00 1.39 1.43
190.01 - 195.00 1.43 1.46
195.01 - 200.00 1.46 1.49
200.01 - 206.00 1.49 1.53
206.01 - 212.00 1.53 1.57
212.01 - 218.00 1.57 1.61
218.01 - 224.00 1.61 1.65
224.01 - 230.00 1.65 1.69
230.01 - 236.00 1.69 1.73
236.01 - 243.00 1.73 1.77
243.01 - 250.00 1.77 1.82
250.01 - 258.00 1.82 1.87
258.01 - 265.00 1.87 1.91
265.01 - 272.00 1.91 1.96
272.01 - 280.00 1.96 2.01
280.01 - 290.00 2.01 2.08
290.01 - 300.00 2.08 2.14
300.01 - 307.00 2.14 2.19
307.01 - 315.00 2.19 2.24
inside
diameter d
1

(mm)
Lower
tolerance
+/-
Upper
tolerance
+/-
315.01 - 325.00 2.24 2.30
325.01 - 335.00 2.30 2.36
335.01 - 345.00 2.36 2.43
345.01 - 355.00 2.43 2.49
355.01 - 365.00 2.49 2.56
365.01 - 375.00 2.56 2.62
375.01 - 387.00 2.62 2.70
387.01 - 400.00 2.70 2.78
400.01 - 412.00 2.78 2.85
412.01 - 425.00 2.85 2.94
425.01 - 437.00 2.94 3.01
437.01 - 450.00 3.01 3.09
450.01 - 462.00 3.09 3.17
462.01 - 475.00 3.17 3.25
475.01 - 487.00 3.25 3.33
487.01 - 500.00 3.33 3.41
500.01 - 515.00 3.41 3.50
515.01 - 530.00 3.50 3.60
530.01 - 545.00 3.60 3.69
545.01 - 560.00 3.69 3.78
560.01 - 580.00 3.78 3.91
580.01 - 600.00 3.91 4.03
600.01 - 615.00 4.03 4.12
615.01 - 630.00 4.12 4.22
630.01 - 650.00 4.22 4.34
650.01 - 670.00 4.34 4.47
671.00 4.47
700.00 4.65
750.00 4.96
800.00 5.26
850.00 5.57
900.00 5.87
1000.00 6.48
1100.00 7.09
1200.00 7.69
1300.00 8.29
1400.00 8.88
1500.00 9.48
1600.00 10.07
1700.00 10.66
1800.00 11.25
1900.00 11.83
2000.00 12.42
2500.00 15.33
3000.00 18.20
The following table gives an overview of dimensions and permissible tolerances. The exact
tolerance levels based on ISO 3601:2008 Class B for O-Rings with reference to general
industrial applications can be calculated using the following formula:
d
1
= [(d
1
0.95
x 0.009) + 0.11]
The upper and lower tolerance shown relates in each case to the minimum and maximum
values shown under d
1
in the left-hand column.
An example using the rst two values d
1
= 0.70 and 2.50:
d
1
= [(0.70
0.95
x 0.009) + 0.11] = 0.116 Result 0.12
d
1
= [(2.50
0.95
x 0.009) + 0.11] = 0.126 Result 0.13
48
Type of
deviation
Schematic representation
(in cross-section)
Dimensions
>0.8
2.25
>2.25
3.15
>3.15
4.50
>4.50
6.30
>6.30
8.40
Offset and form
deviation
e 0.08 0.10 0.13 0.15 0.15
Combined, burr
x 0.10 0.12 0.14 0.16 0.18
y 0.10 0.12 0.14 0.16 0.18
a no more than 0.07 mm
Indentation
g 0.18 0.27 0.36 0.53 0.70
u 0.08 0.08 0.10 0.10 0.13
Deburring area n
Deburring is allowed if the minimum diameter n
is not greater than d
2.
Flow lines, radial
expansion not
permissible
v 1.50 1.50 6.50 6.50 6.50
k 0.08 0.08 0.08 0.08 0.08
Recesses, indentation
points
w 0.60 0.80 1.00 1.30 1.70
t 0.08 0.08 0.10 0.10 0.13
ISO 3601-3:2008 Form and surface deviations
y
x
a
g
u
n
c
k
t
w
w
Form and surface deviations of O-Rings in accordance
with ISO 3601:2008
ISO 3601:2008
v
49
Inside diameter deviations
between DIN 3771 and ISO 3601:2008
inside
diameter d
1

(mm)
Deviation
Lower
tolerance
+/-
Upper
tolerance
+/-
0.7 - 2.50 -0.01 0.00
2.51 - 4.50 -0.01 0.01
4.51 - 6.30 0.00 0.01
6.31 - 8.50 0.00 0.02
8.51 - 10.00 0.01 0.02
10.01 - 11.20 0.01 0.02
11.21 - 14.00 0.01 0.03
14.01 - 16.00 0.02 0.04
16.01 - 18.00 0.03 0.04
18.01 - 20.00 0.03 0.04
20.01 - 21.20 0.04 0.04
21.21 - 23.60 0.03 0.05
23.61 - 25.00 0.04 0.05
25.01 - 26.50 0.04 0.05
26.51 - 28.00 0.03 0.04
28.01 - 30.00 0.03 0.05
30.01 - 31.50 0.03 0.04
31.51 - 33.50 0.03 0.04
33.51 - 34.50 0.03 0.04
34.51 - 35.50 0.03 0.04
35.51 - 36.50 0.03 0.03
36.51 - 37.50 0.02 0.03
37.51 - 38.70 0.02 0.03
38.71 - 40.00 0.02 0.03
40.01 - 41.20 0.02 0.03
41.21 - 42.50 0.02 0.03
42.51 - 43.70 0.02 0.03
43.71 - 45.00 0.02 0.02
45.01 - 46.20 0.01 0.02
46.21 - 47.50 0.01 0.02
47.51 - 48.70 0.01 0.02
48.71 - 50.00 0.01 0.02
50.01 - 51.50 0.01 0.02
51.51 - 53.00 0.01 0.02
53.01 - 54.50 0.00 0.01
54.51 - 56.00 0.00 0.01
56.01 - 58.00 0.00 0.02
58.01 - 60.00 0.00 0.01
60.01 - 61.50 0.00 0.01
61.51 - 63.00 0.00 0.01
63.01 - 65.00 -0.01 0.00
65.01 - 67.00 -0.01 0.01
67.01 - 69.00 -0.01 0.00
69.01 - 71.00 -0.02 0.00
71.01 - 73.00 -0.01 0.00
73.01 - 75.00 -0.02 -0.01
75.01 - 77.50 -0.02 0.00
inside
diameter d
1

(mm)
Deviation
Lower
tolerance
+/-
Upper
tolerance
+/-
77.51 - 80.00 -0.02 0.00
80.01 - 82.50 -0.02 0.00
82.51 - 85.00 -0.02 -0.01
85.01 - 87.50 -0.03 -0.01
87.51 - 90.00 -0.03 -0.01
90.01 - 92.50 -0.03 -0.02
92.51 - 95.00 -0.04 -0.02
95.01 - 97.50 -0.04 -0.02
97.51 - 100.00 -0.03 -0.02
100.01 - 103.00 -0.05 -0.02
103.01 - 106.00 -0.04 -0.02
106.01 - 109.00 -0.04 -0.02
109.01 - 112.00 -0.04 -0.02
112.01 - 115.00 -0.04 -0.02
115.01 - 118.00 -0.04 -0.02
118.01 - 122.00 -0.05 -0.03
122.01 - 125.00 -0.06 -0.04
125.01 - 128.00 -0.06 -0.04
128.01 - 132.00 -0.07 -0.04
132.01 - 136.00 -0.06 -0.03
136.01 - 140.00 -0.06 -0.04
140.01 - 145.00 -0.08 -0.04
145.01 - 150.00 -0.07 -0.04
150.01 - 155.00 -0.08 -0.05
155.01 - 160.00 -0.08 -0.04
160.01 - 165.00 -0.08 -0.05
165.01 - 170.00 -0.08 -0.05
170.01 - 175.00 -0.09 -0.05
175.01 - 180.00 -0.08 -0.05
180.01 - 185.00 -0.08 -0.05
185.01 - 190.00 -0.09 -0.05
190.01 - 195.00 -0.08 -0.05
195.01 - 200.00 -0.09 -0.06
200.01 - 206.00 -0.10 -0.06
206.01 - 212.00 -0.10 -0.06
212.01 - 218.00 -0.10 -0.06
218.01 - 224.00 -0.10 -0.06
224.01 - 230.00 -0.10 -0.06
230.01 - 236.00 -0.10 -0.06
236.01 - 243.00 -0.10 -0.06
243.01 - 250.00 -0.11 -0.06
250.01 - 258.00 -0.11 -0.06
258.01 - 265.00 -0.11 -0.07
265.01 - 272.00 -0.11 -0.06
272.01 - 280.00 -0.12 -0.07
280.01 - 290.00 -0.13 -0.06
290.01 - 300.00 -0.13 -0.07
inside
diameter d
1

(mm)
Deviation
Lower
tolerance
+/-
Upper
tolerance
+/-
300.01 - 307.00 -0.11 -0.06
307.01 - 315.00 -0.11 -0.06
315.01 - 325.00 -0.13 -0.07
325.01 - 335.00 -0.13 -0.07
335.01 - 345.00 -0.13 -0.06
345.01 - 355.00 -0.13 -0.07
355.01 - 365.00 -0.13 -0.06
365.01 - 375.00 -0.12 -0.06
375.01 - 387.00 -0.14 -0.06
387.01 - 400.00 -0.14 -0.06
400.01 - 412.00 -0.13 -0.06
412.01 - 425.00 -0.14 -0.05
425.01 - 437.00 -0.13 -0.06
437.01 - 450.00 -0.14 -0.06
450.01 - 462.00 -0.13 -0.05
462.01 - 475.00 -0.13 -0.05
475.01 - 487.00 -0.12 -0.04
487.01 - 500.00 -0.12 -0.04
500.01 - 515.00 -0.13 -0.04
515.01 - 530.00 -0.13 -0.03
530.01 - 545.00 -0.12 -0.03
545.01 - 560.00 -0.12 -0.03
560.01 - 580.00 -0.15 -0.02
580.01 - 600.00 -0.14 -0.02
600.01 - 615.00 -0.10 -0.01
615.01 - 630.00 -0.10 0.00
630.01 - 650.00 -0.12 0.00
650.01 - 670.00 -0.12 0.01
671 -0.90
700 -0.95
750 -1.04
800 -1.14
850 -1.23
900 -1.33
1000 -1.52
1100 -1.71
1200 -1.91
1300 -2.11
1400 -2.32
1500 -2.52
1600 -2.73
1700 -2.94
1800 -3.15
1900 -3.37
2000 -3.58
2500 -4.67
3000 -5.80
The upper and lower tolerance shown relates in each case to the minimum and
maximum values shown under d
1
in the left-hand column.
+ = Tolerances of ISO 3601:2008 are greater than for DIN 3771
- = Tolerances of ISO 3601:2008 are greater than for DIN 3771
Inside diameter
50
A
Application options for coated O-Rings ..Page 28
Approvals ............................................Page 42
ASTM D 1418 ......................................Page 6
C
Central roughness value ......................Page 25
Certications .......................................Page 42
Chemical aggression ...........................Page 12
Chemical resistance list .......................Page 29
CM process ........................................Page 4
Coating options ...................................Page 28
Compression ange seal .....................Page 22
Compression moulding .......................Page 4
Compression piston seal .....................Page 17
Compression process .........................Page 4
Compression rod seal .........................Page 20
D
Determining groove depth ...................Page 13
Determining groove width ...................Page 13
Determining inside diameter ................Page 17
DIN 3771 .............................................Page 44
DIN ISO 1629 ......................................Page 6
Dynamic installation ............................Page 15
E
Elastomers ..........................................Page 5
Elastomer storage periods ..................Page 27
Extrusion / gap extrusion ....................Page 10
F
Flange seal ..........................................Page 20
G
Gap extrusion .....................................Page 10
Gap size ..............................................Page 10
Graphiting ...........................................Page 28
Groove depth ......................................Page 13
Groove geometry ................................Page 13
Groove width .......................................Page 13
H
Hardness ............................................Page 9
Hardness measurement ......................Page 9
Housing dimensions for static,
radial piston seals ................................Page 15
Housing dimensions for static,
radial rod seals ....................................Page 18
I
IRHD ...................................................Page 9
Injection moulding process .................Page 4
Inside diamter d
1
.................................Page 17
Installation angles ................................Page 24
Installation dimensions for
axial ange seals .................................Page 21
Installation dimensions for static,
radial piston seals ................................Page 16
Installation dimensions for static,
radial rod seals ....................................Page 19
Installation of O-Rings .........................Page 24
Installation types .................................Page 14
Installation types ange seals ..............Page 20
Installation types piston seals ..............Page 15
Installation types rod seals ..................Page 18
Installation spaces ...............................Page 13
Installation space for PTFE O-Rings ....Page 26
Installation with external seal ...............Page 15
ISO 2230 .............................................Page 27
ISO 3601:2008 standard .....................Page 46
L
Labs-free O-Rings ...............................Page 28
M
Macromolecules of rubber ..................Page 5
Manufacturing processes ....................Page 4
Media resistance .................................Page 12
Minimum installation angle lengths ......Page 24
Mixture ingredients ..............................Page 5
Mode of action of the O-Ring ..............Page 8
Molycoting ..........................................Page 28
Index of key words
Index of key words
51
Index of key words
O
Operating temperatures ......................Page 11
O-Ring description ..............................Page 4
O-Ring installation ...............................Page 24
O-Ring storage ....................................Page 27
P
Permissible deviations .........................Page 44
phr ......................................................Page 5
Physical processes .............................Page 12
Piston seal ...........................................Page 15
Polysiloxane ........................................Page 28
Pressure characteristics of O-Rings .....Page 10
PTFE coating .......................................Page 26
PTFE O-rings ......................................Page 26
R
Ra .......................................................Page 25
Radial installation ................................Page 15
Rod seal ..............................................Page 18
Roughness depth Rz ..........................Page 25
Rubber ................................................Page 5
Rubber nomenclature .........................Page 6
Rubber trade names ...........................Page 7
S
Sample formula ...................................Page 5
Sealing materials .................................Page 5
Sealing effect of the O-Ring ................Page 8
Shrinking .............................................Page 12
Shore A ...............................................Page 9
Siliconise .............................................Page 28
Standards ...........................................Page 44
Static seal ...........................................Page 20
Storage of O-Rings .............................Page 27
Surface pressure .................................Page 8
Surface roughness ..............................Page 25
Surface treatment ...............................Page 28
Swelling ...............................................Page 12
T
Talcum powder ...................................Page 28
Thermal characteristics .......................Page 11
Tolerances DIN 3771 ...........................Page 44
Tolerances ISO 3601 ...........................Page 46
Tolerance comparison
DIN 3771 / ISO 3601 ...........................Page 49
Trapezodial groove ..............................Page 23
C. Otto Gehrckens GmbH & Co. KG
Seal Technology
Dichtungstechnik
Gehrstuecken 9
25421 Pinneberg
Germany
+49 (0)4101 50 02-0
+49 (0)4101 50 02-83
www.cog.de
info@cog.de

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P

EP are registered trademarks of Lanxess Deutschland GmbH.

SBR and Dutral

are registered trademarks of Polimeri Europa GmbH.

are registered trademarks of Zeon Chemicals L.P.

is a registered trademark of Wacker Chemie GmbH.

is a registered trademark of Dow Corning GmbH Deutschland.

are registered trademarks of DuPont Performance Elastomers.

is a registered trademark of Solvay Solexis S.p.A.

is a registered trademark of Asahi Glass Co. Ltd.

is a registered trademark of Precision Polymer Engineering Ltd.

is a registered trademark of Rhein Chemie GmbH.

is a registered trademark of Chemtura Corporation.

Styrol-butadiene rubber SBR Europrene

Hydrated acrylnitrile-butadiene rubber HNBR Therban

Chloroprene rubber CR Baypren

Acrylate rubber ACM Nipol AR

Ethylene acrylate rubber AEM Vamac

Peruoro rubber FFKM Kalrez

Silicone rubber VMQ Elastosil

Fluor-silicone rubber FVMQ Silastic

Polyethane rubber AU/EU Urepan

Ethylene-propylene-(dien) rubber EPM, EPDM Buna EP

Natural Rubber NR Smoked Sheet, Pale Crepe

Polyisoprene rubber IR Natsyn

Rubber trade names

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