Powder

Processing
Machinery
01 Powder Processing Machinery
Dalton Corporation's Powder Processing Machinery Division,
a world leader in processing technology for over 55 years,
is dedicated to helping clients solve problems and
achieve specific objectives through the innovative application of technology.
In all of our undertakings, we at Dalton utilize a consultative approach,
and are guided by a Total Quality Management philosophy.
Dalton together with Fuji Paudal (a group company of Dalton) offers specialized
equipment of exceptional efficiency, quality and flexibility.
However, equipment is only part of the Dalton story.
At Dalton our real strength lies in our ability to formulate, test, design and
implement the right system for achieving the project objectives in each application.
Our value focus is on the overall commercial results we are able to help our customers attain.
Dalton takes a unique systems integration approach. Systems integration
refers not just to how we select and configure the actual components, but to
how we integrate our expertise and resources with each customer's processing
operation to meet their specific needs and objectives.
The first stage of the relationship, in which needs are assessed, involves
a comprehensive information exchange. If there seems to be a fit, then
the next stage may be a Test Center demonstration, in which pilot or full
scale equipment provides product samples, optimizes the formulation and
provides a secure basis for scale-up to a production system.
THE COMBINED TECHNOLOGIES OF
DALTON AND FUJI PAUDAL
PROVIDING SOLUTIONS AND
A PARTNERSHIP APPROACH
Powder Processing Machinery 02
CONTENTS
Grinding Equipment
Mixing Equipment
Kneading Equipment
Granulating Equipment
Mixer/Granulator Equipment
& Monitoring system
Granulating
& Spheronizing Equipment
Drying Equipment
Sieving Equipment
Tabletop Labo. Equipment Series
NEA MILL Classifier built-in type Impact Mill 03
NEA MILL Package System NEA-4.8 04
NEA MILL Medium production system NEA 12 04
Cantilever type Atomizer (Hammer Mill) 05
Atomizer Hammer type fine grinding equipment 06
Sample Mill Hammer type fine grinding mill suitable for labo/small production 07
Pulverizer 08
Comminutor 08
V Blender 09
Double Cone Blender 09
NDM/NDMV Versatile Mixer 10
XDM/XDMV Versatile Mixer 11
DM/DMV Versatile Mixer 12
25NDM/25XAM/25AM/25AMV Versatile Mixer 13
5NDM-r/5DM-r/5DMV-r/5XDMV-rr Versatile Mixer 14
Batch Kneader 15
Tabletop Batch Kneader Model KDRJ-2 33
Continuous Kneader 16
Pug Mixer 16
Twin Dome Granulator (Patented) 17-18
Dome Granulator Model DG-L1(Single screw/Tabletop type) 18
Extruder Twin-Screw type (Side/Front Discharge) 19-20
Basket Granulator 21
Basket Granulator matching GMP/HACCP requirement 22
Spartan Granulator 23
Spartan Granulator Multi-chopper type 23
High Shear Mixer Granulator and Kneader (SPG series) 25
Tabletop Model SPG-2 33
Image Eye System for monitoring/controlling granule growth in real time (Patented) 26
Wet Eye System for moisture detecting system via optical fiber type infra-red radiation (Patented) 26
Pressure Swing Granulator (Patented) 24
Marumerizer (Spheronizer) 24
Power Mill 27
Tabletop Power Mill 27
Vibrating Sieve High Power 1000/1200 Type (New Development) 28
Vibrating Sieve Cartridge Type 28
Continuous Vibrating Fluid Bed Dryer (Cooler) 29
Continuous Fluid Bed Dryer 29
Midget Dryer (Batch Fluid Bed Dryer) 30
Tabletop Fluid Bed Dryer for labo. use 30
Tabletop Granulator Model MG-55-1 31
Tabletop Basket Granulator Model BR-150 31
Tabletop Grinding Mill Model LM-05 32
Tabletop Marumerizer Model Q-230T-1 32
Micro Fluid Bed 34
03 Powder Processing Machinery
NEA MILL Classifier built-in type Impact Mill
NEA MILL is the Impact Mill with Classifier built-in which is
suitable for fine grinding to average 10-30 microns.
This is best suited to the materials having Mohs' hardness between 1 to 3
(Talc,Graphite, Lime stone, etc.).
By using different grinding chambers and setting up various parameters,the equip-
ment can meet various needs of the customers.

Suitable for the materials having Moh's hardness between 1 to 3

Changeable the size of the grinding chambers

Various parameters
-Two kinds of the grinding chambers (single & double)
-Rotation speed of the grinding disc
-Rotation speed of the classifier rotor
-Numbers & shapes of the hammers
-Air volume
The cover (cl assi fi er rotor
secti on) can be easi l y and
safel y opened/cl osed vi a
handle (production equip-
ment) or the support wi th
shock-absorber (labo. equip-
ment)
Lining and guide ring can be disas-
sembled easily without any tool.
Cover and fl ange are bol ted and
easily disassembled.
Grinding disc is fixed to the shaft
with one screw and is easily remov-
able.
Following is an example of NEA grinding system.

Environment-friendly low noise type (75dB for NEA12 model)

Grinding disc having no bearings minimizes heat generation thus suitable for
heat-sensitive materials.

Numbers of the performance in powder coating application over the world

Easy disassembling and cleaning at the material change

Feature
Grinding System Flow (Example)
Easy for disassembling/assembling/cleaning
Excellent maintenance capability
Inlet air volume
Inlet temperature
Air cooling unit
Suction air
temperature
Outlet temperature
Raw material
Feeder
NEA MILL
Cyclone classifier
Chiller
Cyclone
Brine tank
Dust collector
Brine pump
3-way valve
Blower
Dust
Fine powder
Product
Brine pump
Inlet temperature
Feeder
NEA MILL
Outlet temperature Cyclone
Dust collector
Dust
Blower
Raw material
Product
Powder Coating General application
*Chemical (Acrylic resin, Synthetic resin, Resin additives, Powder coating, etc.)
*Food (Powdered tea, Healthy food, Dried bonito fish, etc.)
*Others (Melanin board, Bath agent, Pigment, etc.)
Main application
Grinding Equipment
Powder Processing Machinery 04
NEA MILL Package System NEA-4.8
Complete package type small/labo system
capable for the scale-up
NEA MILL Medium production system NEA 12
Available for testing and applicable for grinding at
low temperature using cooling air at 10
Cyclone Classifier
Compact design with easy disassembling/cleaning suitable for
the application of small volume with various kinds of the mate-
rials
Double-layer housing design
Removable classifying blade
and grinding disc

Capable to combine with
different systems as inde-
pendent Classifier

Completely cut off ultra-
fine particles less than 10
micron

Capable to use it as high-
performance cyclone by
changing some parts
Feature
Standard specification
Application data
Model
Classifier motor (kW)
Air volume (m
3
/min
-1
)
Applicable NEA MILL
1.5
10-15
12-315
5.5
38-60
48-630
11
96-120
96-1,000
CS-15 CS-60 CS-120
Product particle size
d50=12 micron m, d99=45 micron m
d50=10 micron m, d99=35 micron m
d50=10 micron m, d99=35 micron m
d50=30 micron m, d99=75 micron m
d50=6 micron m, d99=27 micron m
Material Name
Green tea
Lactose
Carnauba wax
Bonito
Salt
Model
Motor for grinding
Motor for classifier
Air volume
Rotation speed of Disc
Rotation speed of Rotor
W
L
H
NEA-4.8
3.7kW
0.4kW
4.8 - 6 m
3
/min.
Max. 11,000 min
-1
Max. 5,000 min
-1
1,990
1,640
2,390
Size
(mm)
05 Powder Processing Machinery
Cantilever type Atomizer (Hammer Mill)
Easy disassembling/cleaning with cantilever design suitable spe-
cially for the pharm./cosmetic/food applications
The latest cantilever design offers easier cleaning than conventional type.
In addition, the numbers of the component parts are reduced, which offers
complete cleaning in short time and is ideal for use in the production of
various kinds of the materials.

Cantilever design offers easy disassembling of the component parts for easy cleaning.

The numbers of the component parts are drastically reduced when compared it with conven-
tional type.

Complete cleaning not only for the inside but also for whole system.

Direct driving system (Belt-less type) offers no dust generation from the belt and stable operation
without belt slippage.

The material inlet is located at the center of the front side to avoid the back- pressure and to
handle the material having very light bulk density.

Bag filter cleaning is via reverse pulse jet system.

Feed screw is designed for easy disassembling and mounted as standard execution. Rotary
valve and pneumatic conveying system can be applied as option for the discharge.
Feature
Disassembling procedure
Standard specification (Bag filter combined type)
*Pharmaceutical *Food *Cosmetic *Pigment *Dye *Fine chemical
Typical application
Model
Capacity
(kg/hr)
Motor (kW)
Main/Feed
Rotation speed
(min
-1
)
Hammer
(pcs.)
Dimension (mm)
W D H
EA-7.5
UA-15
CA-20
50-150
150-400
400-800
5.5/0.4
11/0.75
15/0.75
8,500
6,000
6,000
12/One piece type
12/One piece type
12/One piece type
2,000
2,450
2,800
1,450
1,550
1,700
900
1,200
1,300
2) Remove hammer cap
and mount extended
shaft in order to with-
draw the hammer.
3) Withdraw screen guide
and lining.
4) Remove fitting of filter
and then filter.
5) Remove ferrule clamp
and t hen hopper as
well as screw case.
6) Disassembling completed.
1) Open front door and bag case.
Grinding Equipment
Powder Processing Machinery 06
Atomizer Hammer type fine grinding equipment
High speed swing hammer type grinding mill for effective grinding within short
time
E Series U Series
Fine grinding is achieved via impact/friction/shearing force between the
hammer rotating at high speed and lining having special shape. Numbers
of the swing hammers are mounted at round shape plate which are rotating
at high speed (4,000-8,000 min
-1
) at inside of involute-shape lining.
Average particle size of final product will be around 50 microns while some
materi-als can be ground to several microns.

Swing hammer type with high speed rotation

State-of-the-art bearing parts suitable for high rotating speed

Easy disassembling for easy cleaning

Stable operation which saves operation loss time

Possible GMP execution with all stainless steel construction and cantilever design

Adjustable particle size via screen sizes, rotation speed and numbers of hammer

Various options for flexibility

Feature
Disassembling of Grinding chamber for Atomizer (A2W type)
*Food (Healthy food) *Pigment *Aroma chemical *Others/Chemicals
Typical application
3.7
5.5
3.7-7.5
7.5-15
11-22
22-37
A2W
A3W
E2W
U1W
C1W
J1
0.2
0.2
0.4
0.4
0.4
0.75
8,000
8,000
8,500
6,500
6,500
4,200
30-80
50-150
50-150
150-400
400-800
1,000-4,000
Model
Main motor
2Pole/3Ph.(kW)
Feed motor
(Variable speed)
4Pole/3Pha.(kW)
Capacity
(kg/h)
Rotation speed
(min
-1
)
12 (One row)
12 (One row)
12 (One row)
12 (One row)
24 (Tow rows)
64 (Four rows)
1
1
1
1
2
3
Hammer
(pcs.)
350
450
450
800
1,000
1,500
Weight
(kg) W
1,100
1,200
1,200
1,500
1,500
1,500
D
1,000
1,200
1,100
1,300
1,400
1,800
H
1,600
1,600
1,600
1,800
1,800
1,100
Dimension (mm)
Screw
(pcs.)
Standard specification (Bag filter combined type)
s s s
ASeries

Easy disassembling/cleaning
AW=Water cooling type
AWG=GMP execution
30-80 kg/h
EW=Water cooling type
EAW=Washing type
50-150 kg/h
UW=Water cooling type
150-400 kg/h
Feature
07 Powder Processing Machinery
Sample Mill
Hammer type fine grinding mill suitable for labo/small production
Compact design of impact mill applicable from labo to small production scale
Sample Mill is an impact fine grinding mill with swing
hammer which achieves high performance on the
capacity and the particle size.
This model is used at various laboratories, public
offices, schools and etc. for experimental work as well
as the industries for small production.

Compact design suitable for limited space

*
Easy disassembling without any tools (Max. Weight of component
parts:around 7 kgs.)
*
Various usage for grinding, disintegration, comminuting and final mixing
by changing the component parts
*
ZZ bearing at main shaft which requires no lubrication
Feature
Disassembling
Standard specification (Bag filter combined type)
K2W
0.75 0.2 Variable speed 10-30 12,000
6(8)/One row
180 700 X 750 1,200(1,730) d50=50-100 d50=0.5-4
Model
Main motor
2Pole/3Ph.
Feed motor
4Pole/3Ph.
Capacity
(kg/h)
Material size
(mm)
Product size
(micron m)
Rotation speed
(min
-1
)
Hammer
(pcs.)
Weight
(kg)
Screw
(pcs.)
Entire Height
(mm)
Floor area
(mm)
K2W-1 type
K2WG-1 type
(GMP)
Hopper
Screw case
Lining case
Fastening
band
Lining
Screen
Hammer plate Plate nut
Plate nut
Wall plate
Hammer
Fastening fitting
V-Pulley
Screw
Screw metal
Grinding Equipment
1
Powder Processing Machinery 08
Pulverizer
Powerful grinding performance with simple operation

Particle size of the final products is adjustable via
screen size and the rotation speed of the hammer.

By changing the type of the hammers, this equip-
ment can be used as Comminutor.
Comminutor
Prevention of excessive grinding
with Knife type hammer
By means of mounting Knife type hammers to
Pulverizer, this equipment is applicable to omit exces-
sive grinding as well as the generation of fine powder.
Feature

The equipment is mainly used to disin-
tegrate big lumps with strip shape of
swing hammer or fixed knife hammer.

The equipment is most suitable to avoid
excessive grinding.
Feature
*Chemical, animal feed, fertilizer
*Food *Various fine chemicals
Typical application
Model
Dimension (mm)
Standard specification
1,000
1,300
1,900
2,000
W
2.2
7.5
15
15-37
Main motor
4P/3Ph.(kW)
900
1,100
1,600
2,400
D
1,600
1,800
1,200
1,300
H
0.4 Variable speed
0.4 Variable speed
0.75 Variable speed
1.5 Variable speed
Feed motor
4P/3Ph.(kW)
50-300
200-1,000
600-3,000
1,000-7,000
Capacity
(kg/h)
1,700-3,000
1,700-3,000
1,700-2,000
1,500
Rotation speed
(min
-1
)
6 (One row)
12 (Tow rows)
32 (Four rows)
60 (Five rows)
Hammer
(pcs.)
1
1
2
2
Screw
(P)
60
180
190
250
M'ment
(cft)
300
800
1,000
1,500
Net Weight
(kg)
480
1,340
1,400
2,500
Gross Weight
(kg)
FC-20 type
FXU-7.5 type
Knife hammer
Pulverizer is medium/rough grinding equipment with swing hammer type.
The construction is almost equivalent to Atomizer while the numbers of the hammer are reduced and the clearance between ham-
mer and lining is bigger so that this equipment is applicable to grind a bit large lumps under low rotating speed. Typical applica-
tions are animal feed, fertilizer, food, various fine chemicals and etc.
Generally the particle size of the final products will be around 3-10mm as coarse grinding and 20-200 mesh as medium grinding.
F2S
FU
FC
FJ
09 Powder Processing Machinery
V Blender
Perfectly suit for the powders having less mixing ratio, particle size and bulk
density
This equipment is to mix some powder materials by
means of three dimensional impact/fold-in move-
ment created by rotating V-shape vessel.
This is most applicable for the powders having good
flowability and can mix the powders in short time.
For agglomerated powders, wet powders and/or
small additives to be mixed, the model VF type is
applicable which has agitating bar rotating at high
speed inside of the vessel to increase mixing effi-
ciency by means of shearing force.

Most applicable to the powders having good flowa-
bility

Available different types of the discharge valves
(slide type, flow control valve, butterfly valve)

Working volume: 10-40% of total volume
Double Cone Blender
High mixing efficiency and easy charging/discharging
This equipment is to mix some powder materials by
means of gravity and centrifugal force created by
rotating Double Cone shape vessel.
Mixing time will be a bit longer, but mixing effi-
ciency will be much better.
Increase of mixing efficiency and charge volume as
well as prevention of bridging problem at discharge
can be obtained by providing angle adjustable baffle
plate at inside.
Feature

Available best mixing result

Easy charging/discharging

Capable to dry the materials via heating Jacket (Option)
Feature
*Pharmaceutical (GMP execution) *Food (HACCP execution)
*Cosmetic *Chemical *Synthetic resin *Powder metallurgy
*Other powders
Typical application
*Pharmaceutical (GMP execution) *Food (HACCP execution)
*Cosmetic *Chemical *Synthetic resin *Powder metallurgy
*Other powders
Typical application
Mixing Equipment
Powder Processing Machinery 10
NDM/NDMV Versatile Mixer
Suitable for accurate and hygienic mixing without contamination
This equipment is a versatile Mixer with high per-
formance by adding preventive function of the cont-
amination to Model DM.
Speed change can be controlled via Inverter system
so that proper rotation speed can be selected based
on the material characteristics.
This is to be used not only as mixing equipment but
also as up-stream equipment of the granulation.
Vacuum type is also available for forming, drying
and reacting purpose.
*Pharmaceutical (GMP execution) *Food (HACCP execution)
*Cosmetic *Electronics *Semi-conductor *Battery
Typical application/NDM type
*Pharmaceutical(GMP execution) *Food (HACCP execution)
*Cosmetic *Electronics *Semi-conductor
*Powder metallurgy *Paint *Battery
Typical application/NDMV type

Prevent the contamination

Capable to adapt Inverter system

Best suit for the material having big mixing
ratio and difference in bulk density

Capable for heating and cooling

Shorten the process time

Totally closed-system
Feature/NDM type

Prevent the contamination

Capable to adapt Inverter system

One-step operation for mixing, pressure-decrease, heat-
ing and drying

Suitable for the materials which tend to have chemical
change and hardened when contacted with air

Suitable for main application of drying as well as mixing,
agitating and kneading

Effective drying and dewatering by means of heating
(cooling) and agitation

Suitable for main applications of dewatering, deairing and
agglomeration
Feature/NDMV type
Conventional sealing mechanism
Sealing mechanism
at Bearing part
60NDM ].'|
jDM ]
jDM ]
{NDM ]
60NDM ].'|
jDM ]
jDM ]
{NDM ]
In order to prevent the contamination
from revoluting bearing part, mixing
shaft is totally enclosed.
60NDM-Q type
11 Powder Processing Machinery
XDM/XDMV Versatile Mixer
Capable to select proper rotation speed based on the materials via non-step
speed change system
Proper rotation speed can be selected depending on the material through
non-step speed change system. This equipment is applicable to various
requirements such as powder mixing, mixing by adding the liquid, knead-
ing for high viscous material, etc.
Vacuum type is also available for the application of forming, drying and
reacting purpose as well as mixing.

Capable to adapt non-step speed change system

Best suit for the materials having big mixing ratio and difference in bulk density

Capable for heating and cooling

Shorten the process time

Totally closed-system
Feature/XDM type
*Cosmetic *Chemical *Synthetic resin *Powder metallurgy *Battery *Others
Typical application/XDM type

Capable to adapt non-step speed change system

One-step operation for mixing, pressure decrease, heating and drying

Suitable for the materials which tend to have chemical change and hardened
when contacted with air

Suitable for main application of drying as well as mixing, agitating and kneading

Effective drying and dewatering by means of heating (cooling) and agitation

Suitable for main applications of dewatering, deairing and agglomeration

Feature/XDMV type
*Cosmetic *Chemical *Synthetic resin *Powder metallurgy *Battery *Others
Typical application/XDMV type
Model
Standard specification
W
Total volume
(ltr.)
Working volume
(ltr.) D H Mixing Rotation Lifting Revolution
Weight
(kg)
Motor (kW) Rotation speed (min
-1
) Dimension (mm)
30XDM-rr
30XDM-Qr
45XDM-rr
45XDM-Qr
60XDM-rr
60XDM-Qr
110XDM-rr
110XDM-Qr
200XDM-rr
200XDM-Qr
250XDM-rr
250XDM-Qr
30
30
45
45
60
60
110
110
200
200
250
250
20
20
30
30
45
45
75
75
140
140
175
175
0.75
0.75
0.75
0.75
1.5
1.5
3.7
3.7
5.5
5.5
7.5
7.5
0.75
0.75
0.75
0.75
0.75
0.75
2.2
2.2
2.2
2.2
2.2
2.2
35-90
35-90
35-90
35-90
35-90
35-90
20-54
20-54
6-16
6-16
6-16
6-16
800
800
850
850
1,000
1,000
1,300
1,300
1,400
1,400
1,400
1,400
1,400
1,400
1,400
1,400
1,500
1,500
2,100
2,100
2,300
2,300
2,300
2,300
1,900
1,900
1,900
1,900
2,100
2,100
2,300
2,300
2,600
2,600
2,600
2,600
750
750
800
800
900
900
1,800
1,800
2,100
2,100
2,200
2,200
63-162
63-162
133-342
63-162
63-162
133-342
63-162
43-157
133-342
37-100
37-100
77-208
14-39
14-39
26-71
14-39
14-39
26-71
Mixing Equipment
Powder Processing Machinery 12
DM/DMV Versatile Mixer
Basic model with easy operation and high mixing effect in short time
This equipment is applicable to various materials for powder mixing to kneading of high viscous material.
Specially this is applied to mix the materials which have big mixing ratio and big difference in the bulk density.
Among the series of the versatile mixers, this is most salable equipment due to its easy operation.
By means of the exhaust air speed using vacuum pump, DMV type can reduce the pressure in short time.

Applicable to wide range from the powder mixing to kneading

Best suit for the materials having big mixing ratio and difference in bulk density

Capable for heating and cooling

No contamination of foreign substances such as oil, etc. from the drive section
as only mixing arm to be in touch with the materials

High mixing efficiency in short time

Totally closed-system
Feature/DM type
*Chemical *Food *Electronics *Metal powder *Non-metal powder *Ceramic
Typical application/DM type/DMV type

One-step operation for mixing, pressure decrease, heating and drying

Suitable for the materials which tend to have chemical change and hardened
when contacted with air

Suitable for main application of drying as well as mixing, agitating and kneading

Effective drying and dewatering by means of heating (cooling) and agitation

Suitable for main applications of dewatering, deairing and agglomeation

Feature/DMV type
Model
Standard specification
W
Total volume
(ltr.)
Working volume
(ltr.)
Speed change
(Step) D H Mixing Rotation Lifting Revolution
Weight
(kg)
Motor (kW) Rotation speed (rpm) Dimension (mm)
30
30
45
45
60
60
110
110
200
200
250
250
20
20
30
30
45
45
75
75
140
140
175
175
4
4
4
4
4
4
4
4
4
4
4
4
0.75
0.75
0.75
0.75
1.5
1.5
3.7
3.7
5.5
5.5
7.5
7.5
0.75
0.75
0.75
0.75
0.75
0.75
2.2
2.2
2.2
2.2
2.2
2.2
24

37

52

83
24

37

52

83
24

37

52

83
24

37

52

83
23

41

47

83
(16

23

32

48)
19

28

39

58
(16

23

32

48)
8

9

12

14
8

9

12

14
8

9

12

14
8

9

12

14
805
805
820
820
920
920
1,100
1,100
1,400
1,400
1,400
1,400
1,085
1,085
1,085
1,085
1,180
1,180
1,825
1,825
1,980
1,980
1,980
1,980
2,110
2,110
2,110
2,110
2,145
2,145
2,200
2,200
2,540
2,540
2,540
2,540
750
750
800
800
900
900
1,800
1,800
2,100
2,100
2,200
2,200
43

68

95

150
r:43

68

95

150
Q:90

142

200

316
43

68

95

150
r:43

68

95

150
Q:90

142

200

316
42

74

85

150
r:42

74

85

150
Q:88

156

178

315
36

53

74

109
(29

44

60

90)
r:32

48

67

99 Q:70

103

145

214
( r:27

39

55

82 Q:58

85

120

177 )
18

22

27

33
r:21

25

31

38
Q:36

44

54

66
18

22

27

33
r:21

25

31

38
Q:36

44

54

66
30DM-rr
30DM-Qr
45DM-rr
45DM-Qr
60DM-rr
60DM-Qr
110DM-rr
110DM-Qr
200DM-rr
200DM-Qr
250DM-rr
250DM-Qr
30DM-Qr type 250DM-Qr type 60DMV-rr type
13 Powder Processing Machinery
25NDM/25XAM/25AM/25AMV Versatile Mixer
Ideal for labo. & small production equipment with non-step speed change system
This equipment is an ideal for the purpose of labo. & small production equipped with non-step speed change system.
Proper rotation speed is available regardless to the difference in temperature/moisture between summer and winter seasons as the
rotation speed can be adjusted from low to high speed.
Also the equipment with lower rotation speed and the one with the prevention of the contamination as well as the vacuum type to
reduce the pressure in short time is available.

Prevent the contamination

Non-step speed change system (within a
certain range)

Applicable to forming test at high rotation
speed (Require optional agitating tools)

Available Jacket type for heating/cooling

Feature/25NDM type
*Pharmaceutical *Chemical *Food
*Electronics *Metal powder
*Non-metal powder *Ceramic
Typical application/25NDM

Non-step speed change system

Flexible for low to high speed based on the materials

Available very low speed suitable for kneading of
high viscous material

Applicable to forming test at high rotation speed
(Require optional agitating tools)

Available Jacket type for heating/cooling

Feature/25XAM type
*Chemical *Food *Electronics
*Metal powder *Non-metal powder
*Ceramic
Typical application/25XAM

Flexible for low to high speed (Almost double when
compared with conventional one)

Available very low speed suitable for kneading of
high viscous material

Smooth and powerful as well as stable rotation

Feature/25AM type
*Chemical *Food *Electronics
*Metal powder *Non-metal powder
*Ceramic
Typical application/25AM
Model
Standard specification
W
Total volume
(ltr.)
Working volume
(ltr.)
D H Rotation Revolution
Weight
(kg)
Others
Motor
(kW)
Rotation speed (min
-1
)
Heating device
Dimension (mm)
25AM-rr
25AM-Qr
25AMV-rr
25AMV-Qr
23.6 16 870 610 1,600
Vacuum
pump
GD-160
200V
0.4kW
200V
0.4
3 o
/
30-159
Jacket type
Pipe heater type
(200V,2kW)
Temp. Controller
230
250
230
250
270
290
270
290
Standard
Jacket
Standard
Jacket
Standard
Jacket
Standard
Jacket
45-245
45-245
105-566
45-245
45-245
105-566
25XAM type 25AM-Qr type 25AMV-rr type
Vacuum type [V]
This type performs multi-function such as mixing, drying, deairing and dewatering by means of pressure
decrease or heating for drying during mixing process. This shall be best suit for the materials which tend to
have chemical change and/or to be hardened when contacted with air.
By mounting the valve for gas displacement, mixing process under inert gas phenomenon can be available.
Mixing Equipment
Powder Processing Machinery 14
5NDM-r/5DM-r/5DMV-r/5XDMV-rr
Versatile Mixer
Compact type for laboratory purpose
Speed change can be controlled during the operation by changing the clutch of
2-step speed reducer and 4-step belt-changeover system.
There are wide range of the equipment suitable for labo. purpose from basic
type to the contamination prevention type as well as vacuum type.
Standard
Jacket
Standard
Jacket
Standard
Jacket
Standard
Jacket

4-step speed change via 2-step gear reducer and
2-step belt-changeover

Available Jacket type for heating/cooling

Feature/5DM-r type
*Chemical *Food *Electronics
*Metal powder *Non-metal powder *Ceramic
Typical application/5DM-r type

Non-step speed change system

Wide range from low to high speed

Available very low speed type suitable for kneading of high viscous
material

Capable for forming test at high speed (Require optional mixing tools)

Available Jacket type for heating/cooling

Feature/5XDM-r type
*Chemical *Food *Electronics
*Metal powder *Non-metal powder *Ceramic
Typical application/5XDM-r type
Model
Standard specification
W
Total
volume (ltr.)
Working
volume (ltr.)
D H Rotation Revolution
Weight
(kg)
Others
Motor
(kW)
Rotation speed (min
-1
)
Heating device
Dimension (mm)
5DM-r
5DM-r
5DMV-r
5DMV-rr
4.7
4.7
4.7
3.0
3.0
3.0
530
530
4
2
Non-step
400
400
400
400
660
660
400
400
400
400
990
1,200
880
950
1,170
1,170
Vacuum pump
RP-S50 50L/min
100V200W(5DMV-r)
200V200W(5XDMV-rr)
100V
0.2
100V
0.2
200V
0.4
Speed change
(Step)
Jacket type
Pipe heater type
(100V,1kW,
5NMV-rr,
200V,3 o
/
)
Temp. Controller
70
80
80
90
130
140
140
150
141
241
285
448
142(119)
228(233)
65-263
62
106
125
214
67(56)
136(112)
31-125
5NDM-r type
5DM-r type 5DMV-r type 5XDMV-Qr type
Vacuum type [V]
This type performs multi-function such as mixing, drying, deairing and dewatering by means of pressure
decrease or heating for drying during mixing process. This shall best suit for the materials which tend to
have chemical change and/or to be hardened when contacted with air.
By mounting the valve for gas displacement, mixing process under inert gas phenomenon can be available.
(Longer)
Standard
Jacket
Standard
Jacket
Standard
Jacket
Standard
Jacket
15 Powder Processing Machinery
Batch Kneader
Homogeneous wetting/kneading from low to high viscous materials
and suitable for up-stream of the granulation process
This equipment is to mix dry powder(s) with the liquid homogeneously in
short time by means of compacting/shearing force generated by two spe-
cial-shaped blades in the vessel.
The blades with -shape, spiral-shape and fish-tail shape are available but,
among them, -shape blade shall be the standard and most suitable for
kneading the materials homogeneously.

Two discharge method are available; the vessel inclination type as standard and
bottom discharge type with Y-shaped valve.

For high viscous material, over-lapped
type blade with equal speed is recom-
mendable while tangential type blade is
suitable for low viscous material.

Jacket for heating/cooling can be used
for reaction, dissolution, agglomeration,
evaporation, deairing, etc.
Feature
*Chemical *Food *Paint *Pigment *Dye
*Cosmetic *Synthetic resin *Ceramic
Typical application

KDHJ-2
KDHJ-10
KDHJ-20
KDHJ-60
KDAJ-100
KDAJ-200
KDAJ-300
KDAJ-500
KDAJ-700
1.2
6
12
40
60
120
180
300
420
450
400
560
700
915
1,150
1,260
1,620
1,830
725
1,100
1,400
1,900
2,160
2,500
2,880
3,000
3,550
810
690
820
940
1,060
1,310
1,280
1,800
1,800
*Manual lever type
*Power PL *Operation PL
*Amp. Meter *Push button (Normal,
Reverse, Stop) *(Select switch for
heater)
*Power PL *Operation PL
*Inclination PL *Amp. Meter
*Cylinder key switch for oper-
ation *Push button (Normal,
Reverse, Stop),
*Cylinder key switch for incli-
nation *Push button (Inclination,
Return, Stop)
*Power PL *Operation PL
*Amp. Meter *Cylinder key
switch *Push button (Normal,
Reverse, Stop)
*Motor drive type 0.4kW,
4P with break 1/15GM
60 / 42
50 / 42
36 / 27
30 / 22
36 / 26
29 / 22
36 / 26
29 / 22
30 / 23
25 / 19
32 / 24
27 / 20
28 / 20
23 / 17
24 / 18
30 / 25
*Motor drive type 1.5kW,
4P with break 1/20GM
*Motor drive type 2.2kW,
4P with break 1/20GM
*Manual worm-handle type
*Motor drive type 0.75kW,
4P with break 1/15GM
0.4kW 4P 1/30GM
0.75kW 4P 1/45GM
1.5kW 4P 1/45GM
3.7kW 4P 1/45GM
5.5kW 6P 1/30GM
7.5kW 6P 1/30GM
11kW 4P 1/45GM
15kW 4P 1/45GM
22kW 4P 1/45GM
Model
Working
volume
(ltr.)
Motor
(kW)
Rotation speed
(min
-1
)
Dimension (mm)
C

B A
Discharge type Control panel
Standard specification
Kneading Equipment
Powder Processing Machinery 16
Continuous Kneader
High performance for kneading of the powder continuously by adding the liquid
and suitable for up-stream of the granulation process
By means of high kneading force created by two shafts with spe-
cial shaped blades rotating inward, homogeneous wet mass can be
obtained continuously by adding the liquid. This equipment is suit-
able for continuous operation for the granulation process.

Adjustable retention time

Same or better effect in shorter time than the batch
kneader

Compact design with low horsepower

Wide variation from the standard execution to rough
granulation type, lining type and Jacketed type
Feature
Available from mild steel to 304 or 316 stainless steel
Construction material
*Constant Feeder *Liquid additional device
Ancillary equipment to be required
*Rotation detector *Over-load protection device
Option
*Chemical *Ceramic *Coal *Other wasted materials
Typical application
Model
Working
volume (ltr.)
Overall
height (mm)
CKD-40
CKD-80
CKD-120
CKD-180
CKD-240
CKD-300
CKD-380
CKD-480
40
80
120
180
240
300
380
480
Motor
(kW)
3.7
5.5
11
15
22
22
30
37
Rotation
speed (min
-1
)
38 / 32
33 / 28
28 / 23
28 / 23
28 / 23
24 / 21
24 / 21
24 / 21
9,000
16,000
23,000
33,000
42,000
55,000
70,000
90,000
13,500
24,000
34,500
50,000
63,000
83,000
110,000
135,000
Floor area
(mm)
S 560x2,600
S 680x2,900
S 810x3,250
C 2,100x3,350
C 2,300x3,500
C 2,300x3,700
C 2,400x4,100
C 2,500x4,200
Capacity
(ltr./h)
60-800
320-1,600
480-2,400
720-3,600
960-4,800
1,200-6,000
1,520-7,600
1,920-9,600
S1,470
S1,610
S1,750
C1,130
C1,200
C1,200
C1,200
C1,200
Standard specification
Static
weight (N)
Dynamic
weight (N)
Pug Mixer
High performance for dry mixing and/or wetting in continuous operation
The charged material shall move forward and be mixed via special
paddles on twin shafts rotating outward.
By adding the liquid, the dry material shall be mixed and wetted
homogeneously.
This equipment shall be also applied as up-stream for the granula-
tion process where more gentle wetting is required than kneading.

Various applications such as mixing, wetting, agi-
tating and gentle kneading in continuous operation

Options from standard execution (flat bed structure)
to lining type and jacketed type
Feature
Available from mild steel to 304 or 316 stainless steel
Construction material
*Constant Feeder *Liquid additional device
Ancillary equipment to be required
*Rotation detector *Over-load protection device
Option
*Chemical *Ceramic *Coal *Various wasted materials
Typical application
Model
Working
volume (ltr.)
Overall
height (mm)
CPM-50
CPM-100
CPM-200
CPM-300
CPM-500
CPM-700
CPM-1000
50
100
200
300
500
700
1,000
Motor
(kW)
2.2
3.7
7.5
11
11-15
15-22
22
9,000
11,000
16,000
21,000
30,000
40,000
75,000
13,500
16,500
24,000
32,000
45,000
60,000
113,000
Floor area
(mm)
1,000x2,200
1,250x2,700
1,450x3,500
1,700x3,700
1,950x4,250
2,250x4,750
2,700x5,350
Capacity
(ltr./h)
500-3,000
1,000-6,000
2,000-12,000
3,000-18,000
5,000-30,000
7,000-42,000
10,000-60,000
650
770
900
980
1,250
1,350
1,450
Standard specification
Static
weight (N)
Dynamic
weight (N)
17 Powder Processing Machinery
Twin Dome Granulator
Granulating Equipment
Easy cleaning meets GMP and HACCP requirement
The contacting parts to the products can be disassembled
easily and cleaned with water. TDG series apply for the
sanitary management required in pharmaceutical and food
industries etc.
Achieving the fine granule extrusion
Fine granules, which size 0.3mm diameter, can be produced
by the wet extrusion.
Twin Screws capable of the mass
production
Twin Screws extrude the products efficiently. Also, there is
no overflow and the uniformed cylindrical granules can be
produced.
Easy disassembly and cleaning for the
quick process change.
Easy exchange of Dome Die
Screw Case
Screw
Ex t r us i on
Flight
Dome Die
Dome Die
Support Swing Clamp
Open Screw Case
Take off Dome Die
Open Screw Case
Take of f Ext r usi on Fl i ght s,
Screws, and Screw Collars
Mass production of granule 0.3mm-2.0mm/
Cylindrical granule
Powder Processing Machinery 18
Twin Dome Granulator (Patented)
Granulation with state-of-the-art technology
Dome Granulator Model DG-L1
(Single screw/Tabletop type)
Twin Dome Granulator (TDG) series have been developed to produce fine granules typically from 0.3mm dia. to 2.0mm dia. and
designed to disassemble main component parts easily in order to meet GMP/HACCP requirement from the pharmaceutical and
food industries.
Unique Dome Die offers longer screen life with higher capacity than conventional wet type Granulators and can be removed via
clamping system for easy screen replacement.
Because of such advantages, this equipment is also used at various chemical industries over the world such as agricultural chemicals.

Cylindrical shape granules from 0.3 to 2.0mm dia. can be produced.

All contacting parts can be easily disassembled and assembled without
any tool.

Feed screw is removable and to be inserted to the drive section.

Each component part is light such as abt. 3 kg. for the screw, abt. 2
kg. for the screw case and several hundred grams for other parts.

Control panel is to be located separately having Inverter for speed
change.

Compact design allows to handle small volume of the material for vari-
ous experiments.

Loading data, product temp. etc. can be measured when connected to
PC as option.
Model
Capacity
<WB> (kg/h)
Remark:*Capacity is based on food application with about 1.0mm dia. granules.
*Speed change is either via Inverter or Mechanical system.
*Control panel is either via Touch panel or Relay system.
TDG-80
TDG-110
100-500
300-800
Motor
(kW)
2.2
7.5
Weight
(kg)
600
850
580x1,400
640x1,850
1,180
1,200
Standard specification
Floor area
(mm)
Overall
height (mm)
TDG-110 type
TDG-80 type

Easy to access to the process parts for complete cleaning and
easy to replace Dome Die via clamping system

Dome Die allows to produce the granule size up to 0.3mm dia.
as smallest fine granules.

Feasibility study of the dome-shape granulation can be conduct-
ed by labo. equipment such as DG-L1 and/or MG-55.
19 Powder Processing Machinery
Extruder Twin-Screw type
(Radial/Frontal Discharge)

Cylindrical granules from 0.5 to 3.0mm dia. via radial discharge type and, from 2.0
to 10mm dia. via frontal discharge type

Capable of conversion from radial to frontal discharge type and vice versa

Applicable to high water content or oily materials

Available in heating, cooling device

GMP execution for pharmaceutical and food industries (Model 60 to 130)

Avaiable in speed changeable

Applicable to better drying purpose for wet lumps by the granulation
Feature
Standard specification
EXD-60
EXD-100
EXD-130
EXD-180
EXD-230
EXD-300
20-50
100-300
300-1,000
800-3,000
1,000-5,000
1,000-10,000
1.5
3.7
5.5
22
30
37
510
800
1,100
1,800
3,500
5,000-6,500
1,400
1,220
1,300
1,000
1,000
1,200
650x1,300
700x1,400
700x1,700
1,800x2,200
2,000x2,700
2,000x2,800
Model
Capacity<WB>
(kg/h)
Motor
(kW)
Weight
(kg)
Floor area
(mm)
Overall height
(mm)
EXDF-180 type
Granulating Equipment
EXD-180 type
Powder Processing Machinery 20
Model: EXD Radial
Extrusion
Model: EXDF
Frontal Extrusion
Twin screws convey the wet materials toward the extrusion
zone. Extrusion Flight discharges the material through a
Radial screen, producing the uniformed cylindrical granules
come out.
Twin screws convey the wet materials to the extrusion zone.
Extrusion Flight discharges the material through a Die,
producing the uniformed cylindrical granules come out.
Extrusion Flight
Screw Case
Screen Holder
Screen Straight Screw
Screw
Screw Case
Die Holder
Die
Extrusion
Flight
0.5 3mm/ Cylindrical shaped granuleRadial Extrusion 1.5 10mm/ Cylindrical shaped granuleFrontal Extrusion
EXD-300
21 Powder Processing Machinery
Granulating Equipment
Basket Granulator
Bas ket Gr anul at or wi t h var i ous
improvement
BR series offers the high quality and stable granulation by
modi fyi ng the each component par ts, despi te the
conventional design.
Easy disassembly for cleaning at the contacting parts to the
products.
Screen
Pressure
Blade
Extrusion
Blade Turning Table
Granulation is possible in a short kneading time with adding a little moisture
at the up-stream process
The wet materials are pressurized and kneaded in the machine as Pressure
Blade and Extrusion Blade rotate at different direction. Therefore, the wet
materials will not become hard lump in the machine
Very low over flow.
By changing Pressure Blade and Extrusion Blade, BR series applies for the
wide range of product characteristics
The wet materials are extruded on the turning table and discharged (Except
BR-150. Please see Page .Tabletop Lab equipment)
Screen and Screen Holder can be divided into two sections for easily
cleaning
The wet materials are kneaded over again by Pressure Blade and Extrusion
Blade . Cylindrical granules are extruded thorough the screen .
Extruded products are gathered and discharged by the turning table .
Available granule size is from 0.5mm to 3mm diameter in cylindrical shape.
Feature
Principle
BR-200
BR-600
Model
Capacity
<WB> (kg/hr)
Remark: : Standard : Option
BR-200
BR-450
BR-600
100-250
800-1,500
1,500-3,000
Motor
(kW)
1.5/0.09
11/0.4
22/0.4
Weight
(kg)
470
1,200
2,000
700x1,100
1,270x1,720
1,470x2,140
1,200
1,400
1,500
Speed change
Inverter type
Mechanical
change type
Material
SUS304
SS/SUS304
Standard specification
Floor area
(mm)
Overall
height (mm)
Powder Processing Machinery 22
For GMP/HACCP requirement
Simple and functional structure
The concept of this machine is to meet GMP/HACCP
requirement in the pharmaceutical and food industries.
The equipment is designed with less numbers at the
contacting parts to the products and to disassemble/clean
easily & completely within a short time.
Extrusion zone
Diameter of Feed Hopper is designed smaller than the Screen
diameter, in order the products not to rise up to Feed Hopper.
Therefore, this design enables BR to achieve the stable
extrusion.
Easy inspection
Easy disassembly of the shaft
seal part. Shaft seal part can
be inspected easily.
Easy cleaning
From the shaft part to the frame,
machine can be cleaned with
water, by removing the turning
table. During the cleaning, all
the shaft parts are sealed by
the air purge in order to keep
out water.
Machine is designed with less number at the contacting parts
to the products
Adjustable Discharge Chute location (from 0to 180)
Installation of the three type of chamber cover to avoid the
contaminations (Transparent Acrylic cover and lid/ Stainless
Steel cover with polycarbonate lid/ Stainless Steel cover and
lid)
Reduction of the product remains in the extrusion zone
Discharge Damper
Discharge Damper on the
turning table can be operated
manually. Discharging can be
paused while replacing the
product collection container.
(In case of no chamber cover
on the extrusion zone)
BR-300G
23 Powder Processing Machinery
Granulating & Spheronizing Equipment
Spartan Granulator
One-step process for dry mixing and
wet granulation by adding the liquid
Single rotor and mixing blade are provided in the chamber horizontally.
After dry mixing, the liquid shall be added to form wet mass which is then disin-
tegrated into fine granules by the pins on the rotor rotating at high speed.
This is most suitable for the applications of the powder metallurgy and ceramic.

Produce fine granules in spherical form having good flowability

Obtainable sharp particle size distribution (abt. 80-90% product yield
between 0.5 to 0.1mm dia. granules)

Controllable mean dia. of the granules

Short process time (5-15 min./batch)

Suitable for small volume with many different materials

Feature
Spartan Granulator
Multi-chopper type
Latest model for better mixing and granulation
This equipment has multi-chopper to increase the efficiency of
mixing and granulation.
By increasing the number of the choppers, the product yield can be
simulated to small/labo. equipment.

Increase the performance via multi-chopper

Better dispersion/coating via multi-two fluid nozzles

Capable of automatic operation by saving space/energy

Small residual amount in the chamber

Available countermeasure for anti-wear

Feature
RMOJ-30HN type
RMOJ-80W type
Model
Dimension (mm)
Standard specification
Remark: *Types 12H and 30HN are with jacket as standard execution.
*Air purging at shaft seal is available for 6H and 15HN.
*Motor size and rotation speed shall differ depending on the material.
1,495
1,630
1,800
H
4
12
30
Total volume
(ltr.)
1,030
1,300
1,330
L HH
800
930
850
W
RMO-4H
RMOJ-12H
RMOJ-30HN
2
6
15
Working
volume
(ltr.)
1.5
2.2
3.7
Chopper
(kW)
3,100-6,200
2,150-4,300
1,725-3,450
Rotation speed
(min
-1
)
0.4
0.75
0.75
Mixing
(kW)
27
25
25
Rotation
speed
(rpm)
1,080
1,210
1,290
96
120
140
Inlet size
(o/ mm)
60
75
75
Outlet size
(o/ mm)
Model
Dimension (mm)
Standard specification
Remark: *Air purging system at shaft seal as well as Inverter system for chopper are the standard execution for all models.
*Jacket, pins with anti-wear and cutter device are available as option.
1,750
1,800
1,250
1,500
1,850
2,250
H
80
160
300
600
1,200
2,400
Total volume
(ltr.)
1,620
1,860
1,720
2,010
2,460
2,970
L HH
1,000
1,000
1,300
1,550
1,800
2,200
W
RMO(J)-80W
RMO(J)-160W
RMO(J)-300W
RMO(J)-600W
RMO(J)-1200W
RMO(J)-2400W
40
80
150
300
600
1,200
Working volume
(ltr.)
2.2x2
3.7-5.5x2
5.5-7.5x2
7.5-11x2
11-15x2
15-x3
Chopper
(kW)
1.5
2.2-3.7
3.7-5.5
7.5-11
11-15
15-22
Mixing
(kW)
2,280
3,150
1,700
2,200
2,550
2,950
250
250
150x2
250x2
300x2
300x2
Inlet size
(o/ mm)
Powder Processing Machinery 24
Pressure Swing Granulator (Patented)
This is unique and only one technology available over the
world to produce spherical granules basically without using
any binding agent.
By utilizing the sticking characteristics of the powder itself
and by giving the pressure from the top & bottom repeatedly,
the granules grow and finally form in spherical shape.
The typical applications are for the hard metal powders such
as WC, etc. for the hard tools and for the pharmaceutical
industry such as DPI (Dry Powder Inhalation).

Produce soft granules in spherical form
having good flowability for pressing

Granulation without binding agent

Applicable to use wax and/or small vol-
ume of water, etc. as binding agent for
difficult materials
Feature Standard specification
DQ-LABO
DQ-230
DQ-350
DQ-500
0.5
5
12
24
Model
Charge volume
(ltr./B)
DQ-350 type
Marumerizer (Spheronizer)
When spherical granules are required after the granulation by
Extruder, Basket Granulator, Twin Dome Granulator, etc., the
still wet and cylindrical shaped granules are charged into this
equipment to convert its shape into spherical form in short
time by means of rolling/centrifugal motions.
The selection of the parameters such as water content, plastici-
ty, retention time, rotation speed, friction plate, etc. are critical
to obtain good spheres.
This equipment is also used to cut off the length of the gran-
ules evenly.

Produce good spheres f rom 0. 5 to
10mm dia. with less dust generation

Capabl e of the usage to cut off the
length of the granules evenly
Feature Standard specification
Q-230
Q-400
Q-700
Q-1000
0.75
2.2
3.7
5.5
10-30
40-120
200-600
500-1,500
Model
Motor
(kW)
Capacity
(kg/h)
QJ-400 type

25 Powder Processing Machinery

High Shear Mixer Granulator and Kneader
(SPG series)
Capable to use as Kneader by changing the mixing blade to special blade

Accurate mixing and fine granules with sharp particle size dis-
tribution can be obtained by means of mixing blade and chop-
per rotating at high speed.
By mounting [Image Eye] system, the granule growth can be
monitored and controlled, which is required by PAT of FDA.

By changing to special blade, this equipment can be used as
Kneader to produce homogeneous wet mass suitable for the
granulation.

Complete cleaning can be obtained as all contacting parts can
be disassembled easily and completely.

Wide range is available from labo. use to big scale production.
Feature
Model
Standard specification
W
Total volume
(ltr.)
Chopper
L H
Rotation speed
(min
-1
)
Rotation speed
(min
-1
)
Motor
(kW)
Motor
(kW)
Mixer Dimension (mm)
SPG(J)-2TG
SPG(J)-5TG
SPG(J)-10TG
SPG(J)-25T(G)
SPG(J)-50T(G)
SPG(J)-100T(G)
SPG(J)-200T(G)
SPG(J)-400T(G)
SPG(J)-600T(G)
SPG(J)-1000T(G)
SPG(J)-1500T(G)
SPG(J)-2000T(G)
2
5
10
25
50
110
200
400
600
1,000
1,500
2,000
0.4
0.75
0.75
1.5
2.2
3.7
5.5
7.5
11
15
18.5
30
8005,000
8005,000
8004,000
8003,000
8002,600
8002,100
9001,800
9001,800
9001,800
9001,500
9001,500
9001,500
0.75
1.5
2.2
3.7
7.5
11
15
22
30
45
55
75
660
900
950
1,050
1,490
1,100
1,260
1,490
1,640
1,965
2,195
2,360
350
700
750
790
820
1,250
1,490
1,840
2,020
2,350
2,630
2,830
670
1,270
1,350
1,510
1,780
2,000
2,180
2,380
2,760
3,140
3,890
3,590
1001,800
150800
150626
118470
91364
78310
57226
52206
44176
35140
32128
29114
SPG-2 for labo. use
SPG-25 type
Easy disassembling at
contacti ng par ts for
complete cleaning
Mixer/Granulator Equipment & Monitoring system
Remark: *Working volume is from 30 to 70% of total volume.
Powder Processing Machinery 26
Image Eye System (Patented)
for monitoring/controlling granule growth in real time

This is unique and the state-of-the-art technology to monitor and control
the granule growth in real time inside of the chamber of Fluid Bed
Granulator as well as High shear Mixer/Granulator.

The system analyzes the images captured by CCD camera and mea-
sures/records the particle size distribution and mean dia. etc. as well as
the shape factor.

The end point of the granulation can be determined through the system
so that the granule growth can be controlled by adjusting the liquid
feeding and consistent final products can be obtained.

This is only one system available over the world and conforms with
recent requirements of PAT of FDA.
Wet Eye System (Patented)
for moisture detecting system via optical fiber type infra-red radiation

On-line in real time detection for the moisture content can be obtained
during granulation/drying process.

This is the system with totally non-contact type detection and air purg-
ing system allows non-sticking of the powder to the system.

The combination with Image Eye system allows totally stable and con-
sistent operation.
Granulating & Spheronizing Equipment
27 Powder Processing Machinery
Power Mill
High capacity and applicable
from comminuting to granulation
The charged material is milled and disintegrated by the cutter knives
and then screened out. Lumpy material in wet or dry can be granulat-
ed by means of the size reduction.

Protect over-milling using cutter-knives as well as dust generation

Produce soft/porous granules in wet granulation

Applicable to heat-sensitive and high viscous materials

Obtainable sharp particle size distribution with high product yield

Adjustable rotation speed, numbers of the knives, knife shape and screen size

Easy for operation and maintenance

Require small floor space and movable with casters

Feature
Two pcs. of cross-shaped cutter knives are mounted in 4 stage on the vertical shaft. The
charged material from the hopper shall be milled and disintegrated by the cutter knives
which rotate at high speed in the basket type screen. The fine particles shall be passed
through the screen holes by means of the centrifugal force while over-sized material shall
be milled further.
Function/Construction
Tabletop Power Mill
Compact design with high performance
P-3S type
Mesh screen
Round hole screen
Herring bone screen
Square hole screen
Fine milling screen
Sandwich screen
Kind Opening size
Kinds of the screen
16-100 mesh
(mm) 0.35, 0.55, 0.8, 1.0, 1.2,
1.5, 2.0, 2.5, 3, 4, 5, 6, 7, 8, 9, 12, 16
(mm) 0.55, 0.8, 1.0, 1.2,
1.5, 2.0, 2.5, 3, 4, 5, 6, 7, 8, 9, 12
6.0, 10, 20.0
(mm) 0.35, 0.55
16-100 mesh
Dry
Dry
Dry/Wet
Dry
Dry
Dry/Wet
Application
Feature
Model
Standard specification
W
Motor
(kW/V)
Rotation speed
(min
-1
) D H Dia. Height
Screen (mm) Knife
(Number)
Dimension (mm)
P-02S
P-04S
0.2/100
0.4/200/220
3,450/4,870
3,450/4,870
80
80
85
85
310
310
510
510
660
660
8
8
P-02S type
Model
Standard specification
H W D
Motor
(kWxP)
Rotation speed
(min
-1
)
Screen (mm)
Dia. Height
Scale-up
factor
Knife
(Number)
Dimension (mm)
P-3
P-3S
P-5
P-5S
P-7
P-7S
P-10
P-10S
P-15
P-15S
2.2x2
3.7x4
5.5x4
7.5x4
11x4
1
1.3-1.5
1.7-3
2-5
2.4-7
2,000/3,000/4,000
Specified rpm
One fixed speed
Specified rpm
One fixed speed
Specified rpm
One fixed speed
Specified rpm
One fixed speed
1,340
1,340
1,250
1,250
1,500
800
800
800
800
1,000
810
810
810
810
900
170
185
200
200
205
200
250
300
350
400
8
8
8
8
8
Remark: *Standard type is in 304SS at contacting parts and "S" type means all stainless steel construction in 304SS.
*Capacity is based on general guide line.
*Control panel is not included for bigger than P-7 type.
*Up-stream process for tableting and/or compaction process
*Obtainable soft granules with high solubility
*Granulation suitable for drying purpose
Typical application
Sieving Equipment
Powder Processing Machinery 28
Vibrating Sieve High Power 1000/1200 Type
(New Development)
3 to 6 times higher capacity than our conventional type as check sieve

This equipment is newly developed from various points and
finally can achieve higher capacity as check sieve. In case of
Model 1001, the motor power is 1.2 times bigger (1.8kW
against standard 1.5kW) while the capacity is increased by 3-
6 times.

Cartridge type mesh frame can be applied for easy mesh
change and cleaning.

This equipment can be applied up to 3 different separation
with double deck.
Feature
Vibrating Sieve Cartridge Type
Center mesh frame, packing and tapping ball
receiver can be easily disassembled.
Especially the mesh itself is in cartridge form
for easier replacement and cleaning than con-
ventional type.
Lighter weight of center mesh frame (about 10
kgs. lighter than standard) allows higher effi-
ciency of the vibration resulting in higher
screening efficiency.
29 Powder Processing Machinery
Continuous Vibrating Fluid Bed Dryer
(Cooler)
This equipment is to dry or cool down the material with less
crush/breakage from 0.1 to 20mm dia. continuously by means
of combined function of fluidizing and vibrating movement.
For automatic and continuous granulation system, this is the
most effective and simple dryer.

Best applicable to drying the granules effectively by
means of fluidization and vibration of the granules

Require small air volume suitable to minimize the
pollution such as noise, dust, odor, etc.

Available for the combination of drying zone and
cooling zone
Feature
Continuous Fluid Bed Dryer

By providing the agitating bar at the inlet zone (option), the agglomerated granules
can be disintegrated and fluidized easily.

The equipment can be divided into several zones so that different temperature and
air volume can be introduced to each zone for effective and consistent drying.
By providing cooling zone at the end, the dried products can be cooled down for
packaging or storage.

Big holes/inspection holes allow easy access to the inside for easy cleaning.

Smaller floor space is required when compared with Vibrating Fluid Bed Dryer and
this is also recommendable for automatic/continuous granulation system.
Feature
Material
Example
Capacity
(kg/h)
Shape
Inlet moisture
%(WB)
Outlet moisture
%(WB)
Hot air temp.
Bulk density
(kg/ltr.)
Exhaust air temp.
Agrochemical
Alumina
Iron Oxide
Food (A)
Food (B)
Resin additive
Animal feed
Fertilizer
0.7o/ pellet
3o/ pellet
30-150 mesh
4o/ x 20 litter
3-5mm flake
16-65 mesh
10-60 mesh
1-8o/
0.7
0.85
1.35
0.7
1.0
0.45
0.45
1.35
15
28
15
48
20
10
20
15
340
150
420
100
220
250
500
340
100
115
80
100
110
100
190
125
0.3
0.6
3.5
10.0
10.0
0.4
6.0
1.0
50-60
50-60
30-35
55-60
70
55-60
80
45
Material
Example
Polishing agent
Granulated
agrochem
Granulated feed Ferrite Condiment
Capacity (kg/hr)
Moisture content before drying %(WB)
Moisture content after drying %(WB)
Product temp. before cooling
Product temp. after cooling
Material size (shape)
Bulk density (kg/ltr.)
Inlet air temp.
2,000
20
1.0
7.5
47
0.8-1.0
0.8-0.9
100-150
2,500
8
0.2
120
60
20-130 mesh
2.5
300
250
12
1.0
3o/ x5L
1.2
150
1,000
35
7
1.5-2
0.7
120
4,000
10.5
0.8
52
30
20-60 mesh
0.6
80-100
DFA type
Drying Equipment
Powder Processing Machinery 30
Midget Dryer (Batch Fluid Bed Dryer)

Dry the products consistently

Easy to discharge with movable wagon

Automatic bag shaking

Available heat source either via electricity or steam

Feature

Compact design and easy disassembling/cleaning for material change

Electric heater type

Visible and transparent chamber in Acrylic resin together with bucket in stainless steel

Manual bag shaking type

Feature
Tabletop Fluid Bed Dryer for labo. use
Model
Standard specification
Charge volume
per batch (ltr.)
Heater
(kW)
Motor for blower
(kW)
MDG-80
MDG-150
MDG-380
MDG-570
0.5-1
2
10
20
1.2
3
8
16
0.3/0.4
0.6/0.75
1.5
1.5/2.2
MDG-80
Model
Standard specification
Fluid bed area
(F)
Standard air volume
(G/min)
Motor for blower
(kW)
Bag filter
Charge volume
per batch (ltr.)
Discharge wagon
MDD-400N
MDD-1000N
MDD-2000N
MDD-3000N
MDD-6000N
MDD-9000N
400
1,000
2,000
3,000
6,000
9,000
20-37
40-67
69-110
100-155
193-291
279-415
5
13
25
40
75
110
Inclusive
Inclusive
Inclusive
Inclusive
Inclusive
Inclusive
2.2
3.7
5.5
7.5
15
18.5
Movable/tilting type
Movable/tilting type
Movable/tilting type
Movable/tilting type
Movable type
Movable type
31 Powder Processing Machinery
Tabletop Granulator Model MG-55-1
Multi-functional Granulator suitable for labo. use
Tabletop Basket Granulator Model BR-150
Suitable for labo. use with compact design
This unit has 3 different functions by changing the component parts; namely Radial discharge, Frontal discharge and Dome
discharge. This is the most suitable for the feasibility trials of the granulation and also for the evaluation of the granule quality for
the production scale.
More than 350 units have been already sold over the world mainly for R&D division for their research work.
The unit is all in stainless steel construction and each component can be disassembled easily for complete cleaning.
Available granule size is from 0.3 to 5mm dia. in cylindrical shape.
This unit is suitable for the feasibility trials of the granulation for many different materials. The wet granules coming out of the
screen in basket shape are dropped on the table.
The unit is all in stainless steel construction and each component part can be easily disassembled for complete cleaning.
Available granule size is from 0.5 to 2.0mm dia. in cylindrical shape.

w
e
q
Feature
Model
Standard specification
MG-55-1
Conversion parts
Rotation speed
Motor
Panel
Power source
1. Parts for Dome discharge
2. Parts for Radial discharge
3. Parts for Frontal discharge
42-85 min
1
via Inverter
0.75kW, 4P
Touch panel, self-independent type
AC200/220V 50/60Hz.
Model
Specification
BR-150
Rotation speed
Motor
Panel
Power source
0-90 min
-1
for Extrusion Blade and
0-60 min
-1
for Pressure Blade via Inverter
0.4kW,4P for Extrusion flight and
0.1kW,4P for Pressure flight
Touch panel, self-independent type
AC200/220V 50/60Hz.
Tabletop Labo. Equipment Series
150
J47 Z80
5

0
Powder Processing Machinery 32
Tabletop Marumerizer Model QJ-230T-1
Compact design for labo. use after Granulator
Tabletop Grinding Mill Model LM-05
Hammer type Fine Grinding Mill having Max. 16000 rpm
This unit is suitable for grinding small amount of the materi-
al for labo. use and is all in stainless steel construction.
Disassembling is easy for complete cleaning.
Cylindrical granules produced by Granulator can be converted to spherical form in a short time. By using different size of the fric-
tion plate, this can produce the spheres from 0.5 to 5mm dia. and also can be used to cut off the granules length evenly.
The unit is all in stainless steel construction and can be disassembled easily for complete cleaning.
Z40
J50
4

J
4Z4
J17
5

Feature
Model
Specification
LM-05
Hammer
Rotation speed
Periphery speed
Motor
Panel
Power source
Fixed type
8,000-16,000 rpm via Inverter
100m/sec. (16,000 min
-1
)
0.4kW, 2P
Touch panel, self-independent type
AC200/220V 50/60Hz.
Feature
Model
Specification
QJ-230T
Working volume
Rotation speed
Motor
Panel
Power source
1 ltr./batch
600-1,800 min
-1
via Inverter
0.75kW, 4P
Touch panel, self-independent type
AC200/220V 50/60Hz.
33 Powder Processing Machinery
Tabletop Labo. Equipment Series
Tabletop Batch Kneader
Model KDRJ-2
Compact design for labo use
with easy disassembling/cleaning
Separate Control Panel
User-friendly touch panel type

Jacket for hot water circulation as standard accessories (Option: Water-bath pump)

Cantilever type Kneading shaft

Easy disassembling without any tool at contacting parts

Removable type of Kneading vessel/shaft for easy cleaning

Tabletop Model SPG-2

Capable of accurate mixing and fine granulation

Capable of the usage as Kneader to produce homogeneous wet
mass before the granulation process by changing to special blade

Standard execution for touch panel and air purging at shaft seal

Complete disassembling/cleaning applied for GMP requirement

Available different shape of the blade and chopper for proper use
Apply for MG-55, BR-150, QJ-230T, LM-05, KDHJ-2
Table top size likewise the lab scale machines
External frame is made by 304 Stainless Steel
Powder Processing Machinery 34
Micro Fluid Bed
Granulator / Coater
Micro Fluid Bed achieves the
Granulation and Coating
in several grams products.
Features
Granulation can be operated from 3 grams and Coating can be operated from 0.3
grams.(Maximum working volume: 50 grams.)
Granulation, Film coating, Layering and Fine particle coating can be operated by
this machine.
Various parts are assorted for various applications such as Control panel with
Touch screen, Data Logging device, Chamber made by Stainless Steel (for
coating) and Glass (for granulating), Draft tube etc.
Specifications
Working Volume:
Coating: 0.3g to 50g
Granulating: 3.0g to 50g
Inlet Air Volume: 5 to 50 L/min
Spray Speed: 0.05 to 1.0 g/min
Spray Air Volume: 8 to 50 L/min
Spray Angle: 22 degree
Purge Air: 5 to 50 L/min
Power Source: AC100V 50/60Hz 15A
Air Source: 0.5 MPa ,150 L/min Oil free dry air
Weight: 20kg (Micro Fluid Bed part only)
Granulating
Starch Granule
Coating
Lactose, coated by Corn Starch
Secondary Dust Collector
Micro Fluid Bed
Control Panel
Dalton Corporation
Overseas Dept. of Powder Processing Machinery Department
2-30, 2-Chome, Chuoh, Joto-ku, Osaka, 536-0005 Japan
Tel.:+81-6-6933-0211 Fax.:+81-6-6933-0177
E-mail:pau-os@dalton.co.jp
http://www.dalton.co.jp
Agent Network
U.S.A/Canada/Puerto Rico/South America area
LCI Corporation
PO Box 16348, Charlotte NC,
USA 28297-8804
Tel.: +1 704 394 8341 Fax.: +1 704 392 8507
www.lcicorp.com
European continent/S. Africa area
The Fitzpatrick Company Europe N.V.
Entrepotstraat 8,BE-9100 Sint-Niklaas
Belgium
Tel.: +32 (0) 3 780 62 00 Fax.: +32 (0) 3 766 10 84
www.fitzpatrick.be
India area
Capcon
Devendra, Sahayog Mandir Path,
Ghantali, Thane (W)-400 602
Maharashtra, India
Tel.: +91 22 2537 7263 Fax.: +91 22 2542 2493
E-mail: capcon@bom5.vsnl.net.in
website:http://www.capconindia.com
Other area
Please contact us directly for the areas other than above areas.
NoticeThese specifications are subject to change without any notice.
Revision 1 June.2010