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HYDRA-MATIC

4L60-E
CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
HOW TO USE THIS BOOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
UNDERSTANDING THE GRAPHICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TRANSMISSION CUTAWAY VIEW (FOLDOUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
PRINCIPLES OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9A
MAJOR MECHANICAL COMPONENTS (FOLDOUT) . . . . . . . . . . . . . . . . . . . 10
RANGE REFERENCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TORQUE CONVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
APPLY COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PLANETARY GEAR SETS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
HYDRAULIC CONTROL COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
ELECTRONIC CONTROL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
POWER FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
COMPLETE HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
LUBRICATION POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
BUSHING, BEARING & WASHER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
SEAL LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
ILLUSTRATED PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
BASIC SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
PRODUCT DESIGNATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

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PREFACE
The Hydra-matic 4L60-E Technicians Guide is primarily intended for
automotive technicians that have some familiarization with an automatic
transaxle or transmission. Other persons using this book may find this
publication somewhat technically complex if additional instruction is not
provided. Since the intent of this book is to explain the fundamental mechanical, hydraulic and electrical operating principles, some of the terminology used is specific to the transmission industry. Therefore, words
commonly associated with a specific transaxle or transmission function
have been defined as either throughout this publication or in the Glossary at
the end of this book.
The Hydra-matic 4L60-E Technicians Guide is intended to assist technicians during the service, diagnosis and repair of this transmission. However, this book is not intended to be a substitute for other General Motors
service publications that are normally used on the job. Since there is a wide
range of repair procedures and technical specifications specific to certain
vehicles and transmission models, the proper service publication must be
referred to when servicing the Hydra-matic 4L60-E transmission.

COPYRIGHT 1992 POWERTRAIN DIVISION


General Motors Corporation
ALL RIGHTS RESERVED

All information contained in this book is based on the latest data available
at the time of publication approval. The right is reserved to make product or
publication changes, at any time, without notice.
No part of any Powertrain publication may be reproduced, stored in
any retrieval system or transmitted in any form or by any means,
including but not limited to electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Powertrain
Division of General Motors Corp. This includes all text, illustrations,
tables and charts.

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INTRODUCTION
The Hydra-matic 4L60-E Technicians Guide is
another Powertrain publication from the Technicians
Guide series. These publications provide in-depth
technical information that is useful when learning or
teaching the fundamental operations of a transaxle
or transmission. This book is designed to graphically
illustrate and explain the function of the mechanical,
hydraulic, and electrical systems that make up the
Hydra-matic 4L60-E transmission. The information
contained in this book was developed to be useful
for both the inexperienced and experienced
technician. The inexperienced technician will find
the explanations of the basic operating characteristics
of this transmission as valuable when learning the
function of each component used in this transmission.
The experienced technician will find that this book
is a valuable reference source when diagnosing a
problem with the vehicle.
In the first section of this book entitled Principles
of Operation, exacting explanations of the major
components and their functions are presented. In
every situation possible, text describes component
operation during the apply and release cycle as well
as situations where it has no effect at all. The
descriptive text is then supported by numerous
graphic illustrations which further emphasize the
operational theories presented.
The second major section entitled Power Flow,
blends the information presented in the Principles
of Operation section into the complete transmission
assembly. The transfer of torque from the engine

through the transmission is graphically displayed on


a full page while a narrative description is provided
on a facing half page. The opposite side of the half
page contains the narrative description of the
hydraulic fluid as it applies components or shifts
valves in the system. Facing this partial page is a
hydraulic schematic that shows the position of valves,
checkballs, etc., as they function in a specific gear
range.
The third major section of this book displays the
Complete Hydraulic Circuit for specific gear
ranges. Foldout pages containing fluid flow
schematics and two dimensional illustrations of major
components graphically display hydraulic circuits.
This information is extremely useful when tracing
fluid circuits for learning or diagnosis purposes.
The Appendix section of this book provides
additional transmission information regarding
lubrication circuits, seal locations, illustrated parts
lists and more. Although this information is available
in current model year Service Manuals, its inclusion
provides for a quick reference guide that is useful to
the technician.
Production of the Hydra-matic 4L60-E Technicians
Guide was made possible through the combined
efforts of many staff areas within the General Motors
Powertrain Division. As a result, the Hydra-matic
4L60-E Technicians Guide was written to provide
the user with the most current, concise and usable
information available with regards to this product.

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HOW TO USE THIS BOOK


First time users of this book may find the page layout
a little unusual or perhaps confusing. However, with
a minimal amount of exposure to this format its
usefulness becomes more obvious. If you are
unfamiliar with this publication, the following
guidelines are helpful in understanding the functional
intent for the various page layouts:

Read the following section, Understanding the


Graphics to know how the graphic illustrations
are used, particularly as they relate to the
mechanical power flow and hydraulic controls
(see Understanding the Graphics page 6).

Unfold the cutaway illustration of the Hydramatic 4L60-E (page 8) and refer to it as you
progress through each major section. This cutaway
provides a quick reference of component location
inside the transmission assembly and their
relationship to other components.

The Principles of Operation section (beginning on


page 9A) presents information regarding the major
apply components and hydraulic control
components used in this transmission. This section
describes how specific components work and
interfaces with the sections that follow.

The Power Flow section (beginning on page 41)


presents the mechanical and hydraulic functions
corresponding to specific gear ranges. This section
builds on the information presented in the
Principles of Operation section by showing

specific fluid circuits that enable the mechanical


components to operate. The mechanical power
flow is graphically displayed on a full size page
and followed by a half page of descriptive text.
The opposite side of the half page contains the
narrative description of the hydraulic fluid as it
applies components or moves valves in the system.
Facing this partial page is a hydraulic schematic
which shows the position of valves, checkballs,
etc., as they function in a specific gear range.
Also, located at the bottom of each half page is a
reference to the Complete Hydraulic Circuit
section that follows.

The Complete Hydraulic Circuits section


(beginning on page 67) details the entire hydraulic
system. This is accomplished by using a foldout
circuit schematic with a facing page two
dimensional foldout drawing of each component.
The circuit schematics and component drawings
display only the fluid passages for that specific
operating range.

Finally, the Appendix section contains a schematic


of the lubrication flow through the transmission,
disassembled view parts lists and transmission
specifications. This information has been included
to provide the user with convenient reference
information published in the appropriate vehicle
Service Manuals. Since component parts lists and
specifications may change over time, this
information should be verified with Service
Manual information.

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HOW TO USE THIS BOOK

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Figure 1

UNDERSTANDING THE GRAPHICS


CASE
ASSEMBLY
(8)

3-4 ACCUMULATOR
PISTON
(44)

SPACER PLATE
GASKETS
(47 & 52)

1-2 ACCUMULATOR
PISTON
(56)

CONTROL
VALVE
ASSEMBLY
(60)

TCC
SOLENOID
(66)

FILTER
(72)

SPACER
PLATE
(48)

SERVO
ASSEMBLY
(12-29)

BOTTOM
PAN
(75)

Figure 2

The flow of transmission fluid starts in the bottom


pan and is drawn through the filter, main case valve
body, transmission case and into the oil pump
assembly. This is a general route for fluid to flow that
is more easily understood by reviewing the
illustrations provided in Figure 2. However, fluid
may pass between these and other components many
times before reaching a valve or applying a clutch.
For this reason, the graphics are designed to show the
exact location where fluid passes through a component
and into other passages for specific gear range
operation.
To provide a better understanding of fluid flow in the
Hydra-matic 4L60-E transmission, the components
involved with hydraulic control and fluid flow are
illustrated in three major formats. Figure 3 provides
an example of these formats which are:

A three dimensional line drawing of the


component for easier part identification.

A two dimensional line drawing of the component


to indicate fluid passages and orifices.

A graphic schematic representation that displays


valves, checkballs, orifices and so forth, required
for the proper function of transmission in a specific
gear range. In the schematic drawings, fluid
circuits are represented by straight lines and
orifices are represented by indentations in a circuit.
All circuits are labeled and color coded to provide
reference points between the schematic drawing
and the two dimensional line drawing of the
components.

Figure 4 (page 7A) provides an illustration of a


typical valve, bushing and valve train components.
A brief description of valve operation is also
provided to support the illustration.

Figure 5 (page 7A) provides a color coded chart


that references different fluid pressures used to
operate the hydraulic control systems. A brief
description of how fluid pressures affect valve
operation is also provided.

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UNDERSTANDING THE GRAPHICS


EX

PRESS REG

CONV FD
LINE

EX

EX

PUMP
ASSEMBLY
(4)

(237)

REVERSE INPUT
REV INPUT

CC SIGNAL

INTAKE

(238)

APPLY
OVERRUN CLUTCH
FWD CL FEED

RELEASE

(239)

LINE

CONV FD

COOLER

CONVERTER CLUTCH VALVE

EX

FILTER
(232)

DECREASE

PRESSURE
RELIEF
VALVE

EX

BOOST VALVE

RELEASE

AIR
BLEED
(240)
EX

PUMP COVER (215)

PUMP BODY (200)

APPLY
OVERRUN CLUTCH
FWD CL FEED

OIL PUMP ASSEMBLY (4)

EX
(237)
TORQUE SIG

REV INPUT

TWO DIMENSIONAL

LINE
REVERSE INPUT

OVERRUN CLUTCH
FWD CL FEED

TCC SOLENOID
(66) N.O.

THREE DIMENSIONAL

INTAKE

EX
EX

EX

GRAPHIC SCHEMATIC REPRESENTATION

OVERRUN CL
3-4 ACCUM
SERVO FD
OVERRUN
D3
3-4 ACC
SERVO FD

PRESSURE
CONTROL
SOLENOID

EX

EX

2ND CL
3-4 ACCUM
OVERRUN CL
SERVO FD

3-2 SIG

ORIFICED EX

SIGNAL A

D4

EX

REV INPUT

LO

LO/1ST

SOL A
N.O.

1-2 SHIFT VALVE

D4-3-2

3-4 CL

EX

O' EX

3-4 CL
3-2 SIG

REVERSE

EX

EX

3-4 CL

3-2
CONT
SOL
N.C.

SIGNAL A
D4-3-2
LO
LO/1ST
D4
SIGNAL A

D4-3-2

AFL

EX

REV ABUSE

3-2 DOWNSHIFT

2ND CL

2ND
ORIFICED EX
EX
ACTUATOR FEED LIMIT

2ND

EX
ACTUATOR FEED LIMIT

3-2 CONTROL

REV INPUT

EX

R N D

EX

FWD CL FD

VALVE BODY (60)


P

PR
LO/REV

EX

D4

3RD ACC
ACTUATOR FEED LIMIT

3-4 CL
REVERSE

LO/1ST

LO/REV
LO/1ST
LO/REV
PR
FWD CL FD

MANUAL VALVE

FORWARD
CLUTCH
ACCUMULATOR

D2
LO

EX

D3

PR

D4

EX
REVERSE

LINE

3RD ACC

LO OVERRUN

FORWARD ABUSE

EX

FILTERED AFL
ACTUATOR FEED LIMIT

EX

EX

2ND

3-4 CL
3-4 CL
3-2 SIG
3-2 SIG

SOL B
N.O.

2-3 SHUTTLE

SIGNAL A

4TH SIG
3-4 SIG

4TH SIG
3-4 SIG
SIGNAL A
2ND

EX

2-3 SHIFT VALVE

3-4 SIG

3-4 SHIFT VALVE

EX

4TH
SIGNAL A

D3

2ND
ACCUMULATOR
D2
D4-3-2
ACTUATOR FEED LIMIT
SIGNAL B

EX

OVERRUN CL FD
3-4 SIG

SIGNAL A
D3

D2

D3

EX

EX

4-3 SEQUENCE VALVE

EX

3-4 ACC
SERVO FD
2ND

3-4 RELAY

D4
ACCUMULATOR

ACCUM VALVE

OVERRUN

SERVO FD
2ND
4TH SIG

EX
OVERRUN CL FD
4TH

D4

EX

EX

2ND CL
SERVO FD

D4-3-2

EX

EX

ACTUATOR FEED LIMIT

CONV CL SIGNAL VALVE

EX

LINE
CC SIG
LINE
CC SIG

LINE
CC SIG
LINE

TORQUE SIG

AFL

AFL

CASE SIDE

FILTERED AFL

CONTROL VALVE BODY ASSEMBLY (60)

FORWARD CL FD

THREE DIMENSIONAL

TWO DIMENSIONAL

GRAPHIC SCHEMATIC REPRESENTATION

1-2 ACCUMULATOR COVER (57)

20c

ACCUM

CASE SIDE

2ND CL

2ND CL

1-2 ACCUMULATOR
1-2 ACCUMULATOR COVER (57)

THREE DIMENSIONAL

GASKET
(47)

SPACER
PLATE
(48)

TWO DIMENSIONAL

GASKET
(52)

GRAPHIC SCHEMATIC REPRESENTATION


UNRESTRICTED
PASSAGE

VALVE BODY SIDE


SPACER PLATE
GASKET

GASKET

ORIFICE IN
SPACER
PLATE

THREE DIMENSIONAL

TWO DIMENSIONAL

GRAPHIC SCHEMATIC REPRESENTATION

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Figure 3

FOLDOUT

HYDRA-MATIC 4L60-E
CASE
ASSEMBLY

TURBINE
SHAFT

REVERSE
INPUT CLUTCH

TORQUE
CONVERTER
ASSEMBLY

INPUT CLUTCH
HOUSING

STATOR
ROLLER
CLUTCH

OVERRUN
CLUTCH

PUMP
ASSEMBLY

FORWARD
CLUTCH

2-4
BAND
ASSEMBLY

FORWARD
SPRAG CL
ASSEMBLY

INSIDE
DETENT LEVER

3-4
CLUTCH

MANUAL
SHAFT

INPUT
PLANETARY
GEARSET

CONTROL VALVE
ASSEMBLY

LO AND
REVERSE
CLUTCH

LO ROLLER
CLUTCH
ASSEMBLY

PARKING LOCK
ACTUATOR ASSEMBLY

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Figure 6

REACTION
PLANETARY
GEARSET

PARKING
PAWL

OUTPUT
SHAFT

SPEED
SENSOR

GENERAL DESCRIPTION
The Hydra-matic 4L60-E is a fully automatic, four
speed, rear wheel drive transmission. It consists primarily of a four-element torque converter, two planetary
gear sets, various clutches, an oil pump, and a control
valve body.
The four-element torque converter contains a pump, a
turbine, a pressure plate splined to the turbine, and a
stator assembly. The torque converter acts as a fluid
coupling to transmit power smoothly from the engine
to the transmission. It also hydraulically provides additional torque multiplication when required. The pressure
plate, when applied, provides a mechanical direct
drive coupling of the engine to the transmission.
The two planetary gear sets provide the four forward
gear ratios and reverse. Changing of the gear ratios is
fully automatic and is accomplished through the use of
various electronic powertrain sensors that provide input signals to the Powertrain Control Module (PCM).
The PCM interprets these signals to send current to the
various solenoids inside the transmission.

By using electronics, the PCM controls shift points,


shift feel and torque converter clutch apply and release, to provide proper gear ranges for maximum fuel
economy and vehicle performance.
Five multiple-disc clutches, one roller clutch, a sprag
clutch, and a brake band provide the friction elements
required to obtain the various ratios with planetary
gear sets.
A hydraulic system (the control valve body), pressurized by a vane type pump provides the working pressure
needed to operate the friction elements and automatic
controls.
Several electronic solenoids and sensors in the powertrain work in conjunction with the vehicles PCM to
control various shift points, shift feel and converter
clutch apply and release.

EXPLANATION OF GEAR RANGES

Figure 8

The transmission can be operated in any one of the


seven different positions shown on the shift quadrant
(Figure 8).
P Park position enables the engine to be started while
preventing the vehicle from rolling either forward or
backward. For safety reasons, the vehicles parking
brake should be used with the transmission in the Park
position. Since the output shaft is mechanically locked
to the case through the parking pawl and reaction internal gear, Park position should not be selected until the
vehicle has come to a complete stop.
R Reverse enables the vehicle to be operated in a
rearward direction.
N Neutral position enables the engine to start and
operate without driving the vehicle. If necessary, this
position should be selected to restart the engine while
the vehicle is moving.
D Overdrive range should be used for all normal
driving conditions for maximum efficiency and fuel
economy. Overdrive range allows the transmission to
operate in each of the four forward gear ratios. When
operating in the Overdrive range, shifting to a lower or

higher gear ratio is accomplished by depressing the


accelerator or by manually selecting a lower gear with
the shift selector.
The transmission should not be operated in Overdrive
range when pulling heavy loads. Typically these conditions put an extra load on the engine, therefore the
transmission should be driven in a lower manual gear
selection for maximum efficiency.
D Manual Third should be used when driving conditions dictate that it is desirable to use only three gear
ratios. These conditions include towing a trailer or driving on hilly terrain. Automatic shifting is the same as
in Overdrive range for first, second and third gears
except the transmission will not shift into Fourth gear.
2 Manual Second gear range prevents the transmission from operating in any gear other than second. This
allows the transmission to start moving the vehicle in
second gear which may be helpful under slippery conditions such as snow or ice. Manual Second also provides additional engine compression braking by not
allowing the transmission to shift above second gear.
Note: Some vehicle applications will downshift into
first gear when the transmission is in Manual Second
under heavy throttle conditions at low speed.
1 Manual First can also be selected at any vehicle
speed, however, the transmission will not shift into
first gear until vehicle speed slows to below approximately 48 to 56 km/h (30 to 35 mph). Above this speed
the transmission will remain in second gear. Manual
First is particularly beneficial for maintaining maximum engine braking when descending steep grades.

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FOLDOUT 9

MAJOR MECHANICAL COMPONENTS


TORQUE
CONVERTER
ASSEMBLY
(1)

PUMP
ASSEMBLY
(4)

TRANSMISSION
CASE
(8)

SPLINED
TOGETHER

SPLINED
TOGETHER

INPUT
INTERNAL
GEAR
(664)

INPUT CARRIER
ASSEMBLY
(662)
FORWARD SPRAG
INPUT
ASSEMBLY
SUN GEAR
(642)
(658)

SPLINED
TOGETHER

INPUT HOUSING
& SHAFT ASSEMBLY
(621)

SPLINED
TOGETHER

SPLINED
TOGETHER

SPLINED
TOGETHER

SPLINED TO
OUTPUT SHAFT
(687)

REVERSE INPUT
CLUTCH HOUSING
(605)
2-4 BAND
ASSEMBLY (602)
FORWARD CLUTCH
OUTER RACE
(644)
OVERRUN
CLUTCH HUB
(639)

SERVO
ASSEMBLY
SPLINED
TO TORQUE
CONVERTER TURBINE

LOCKS TOGETHER WITH


REACTION
SUN SHELL
(670)

BAND
ANCHOR
PIN (41)
LO & REVERSE
CLUTCH SUPPORT
ASSEMBLY
(679)

TRANSMISSION
CASE
(8)
TRANSMISSION
CASE
(8)

LO & REVERSE
ROLLER CLUTCH
RACE
(675)

REACTION
INTERNAL
GEAR
(684)
LO & REVERSE
CLUTCH PLATE
ASSEMBLY
(682)
SPLINED TO
REACTION
CARRIER
SHAFT
(666)

SPLINED TO
INPUT
CARRIER
ASSEMBLY
(662)

PARKING BRAKE
PAWL (81)

SPLINED
TOGETHER

PARKING LOCK
ACTUATOR
ASSEMBLY
(85)
REACTION
CARRIER
ASSEMBLY
(681)

LOCKS TOGETHER WITH


REVERSE INPUT
CLUTCH HOUSING
(605)

10

OUTPUT
SHAFT
(687)

MANUAL
SHAFT
(84)

LO & REVERSE
ROLLER CLUTCH
ASSEMBLY
(678)

INSIDE
DETENT
LEVER
(88)

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Figure 9

SPEED SENSOR
ROTOR
(699)

PARKING PAWL
RETURN SPRING
(80)

REACTION
SUN SHELL
(670)

REACTION
SUN GEAR
(673)

REACTION
CARRIER
SHAFT
(666)

SPLINED TO
REACTION
CARRIER
ASSEMBLY
(681)

COLOR LEGEND

RANGE REFERENCE CHART

COLOR LEGEND

MAJOR MECHANICAL COMPONENTS

APPLY COMPONENTS

The foldout graphic on page 10 contains a disassembled drawing of the major components used in the Hydra-matic 4L60-E
transmission. This drawing, along with the cross sectional illustrations on page 8 and 8A, show the major mechanical components and their relationship to each other as a complete assembly.
Therefore, color has been used throughout this book to help
identify parts that are splined together, rotating at engine speed,
held stationary, and so forth. Color differentiation is particularly helpful when using the Power Flow section for understanding the transmission operation.

The Range Reference Chart on page 11, provides another valuable source of information for explaining the overall function of
the Hydra-matic 4L60-E transmission. This chart highlights the
major apply components that function in a selected gear range,
and the specific gear operation within that gear range.

The color legend below provides the general guidelines that


were followed in assigning specific colors to the major components. However, due to the complexity of this transmission,
some colors (such as grey) were used for artistic purposes rather
than based on the specific function or location of that component.

Included as part of this chart is the same color reference to each


major component. If a component is active in a specific gear
range, a word describing its activity will be listed in the column
below that component. The row where the activity occurs corresponds to the appropriate transmission range and gear operation.
An abbreviated version of this chart can also be found at the top
of the half page of text located in the Power Flow section. This
provides for a quick reference when reviewing the mechanical
power flow information contained in that section.

Components that are stationary. Examples: Case (8),


Oil Pump Assembly (4), Lo & Reverse Clutch Support (679), Extension Housing (31).
Components that rotate at engine speed. Examples:
Torque Converter Cover and Pump, and the Oil
Pump.
Components that rotate at turbine speed. Examples:
Converter Turbine, Pressure Plate, Turbine Shaft and
Input Housing Assembly (621).
Components that rotate at transmission output speed
and other components. Examples: Reaction Internal
Gear (684), Output Shaft (687), Speed Sensor Rotor
(699), Forward Sprag Assembly (642), and Lo &
Reverse Roller Clutch Assembly (678).
Components such as the Stator in the Torque Converter (1), Reverse Input Housing (605) and Reaction Sun Shell (670).

SHIFT SOLENOIDS
RANGE

GEAR

PARK

Components such as the Reaction Carrier Assembly (681) and Input Internal Gear (664).

ON

ON

*
ON
*
ON
*

REVERSE
NEUTRAL

Components such as the Overrun Clutch Hub (639)


and Input Sun Gear (658).

2-4
BAND

ON

ON

2nd

OFF

ON

3rd

OFF

OFF

4th

ON

OFF

1st

ON

ON

2nd

OFF

ON

3rd

OFF

OFF

1st

ON

ON

2nd

OFF

ON

1st

ON

ON

2nd

OFF

ON

OVERRUN
CLUTCH

FORWARD
CLUTCH

FORWARD
SPRAG CL.
ASSEMBLY

3-4
CLUTCH

LO ROLLER
CLUTCH

LO/REV.
CLUTCH
APPLIED

*
ON
*
ON
*

1st

REVERSE
INPUT
CLUTCH

APPLIED

APPLIED

APPLIED

APPLIED

HOLDING

APPLIED

HOLDING

APPLIED

HOLDING

HOLDING

All bearings, bushings, gaskets and spacer plates.

All seals

APPLIED

APPLIED

APPLIED

APPLIED

HOLDING

APPLIED

HOLDING

APPLIED

APPLIED

HOLDING

APPLIED

APPLIED

HOLDING

APPLIED

APPLIED

HOLDING

APPLIED

APPLIED

HOLDING

APPLIED

APPLIED

HOLDING

APPLIED

APPLIED

HOLDING

APPLIED
HOLDING

APPLIED

APPLIED

HOLDING

APPLIED

SOLENOID A & B OPERATION AND THE SHIFT VALVE POSITIONING IN P.R.N. RANGES ARE A FUNCTION OF THE INPUT
TO THE SOLENOIDS FROM THE VSS. UNDER NORMAL OPERATING CONDITIONS THE SOLENOIDS ARE ON IN P,R,N.

NOTE: A MANUAL SECOND - FIRST GEAR CONDITION IS ONLY AVAILABLE ON SOME MODELS. OTHERWISE, THIS CONDITION IS
ELECTRONICALLY PREVENTED.

10A

http://fordrazborka.zu8.ru/

10B

Figure 10

11

TORQUE CONVERTER
TURBINE
THRUST
SPACER
(B)

CONVERTER HOUSING
COVER ASSEMBLY
(A)

PRESSURE
PLATE
SPRING
(E)

DAMPER
ASSEMBLY
(D)
PRESSURE PLATE
ASSEMBLY
(C)

TORQUE CONVERTER:

The torque converter (1) is the primary component for transmittal of power between the engine
and the transmission. It is bolted to the engine
flywheel (also known as the flexplate) so that it
will rotate at engine speed. The major functions
of the torque converter are:
to provide a fluid coupling for a smooth
conversion of torque from the engine to the mechanical components of the transmission.
to multiply torque from the engine which
enables the vehicle to achieve additional
performance when required.
to mechanically operate the transmission oil pump
(4) through the converter hub.

TORQUE
CONVERTER
ASSEMBLY
(1)

THRUST
BEARING
ASSEMBLY
(H)

TURBINE
ASSEMBLY
(F)
C

STATOR
ASSEMBLY
(G)
A

CONVERTER PUMP
ASSEMBLY
(I)
F
I
TCC
RELEASED

RELEASE
FLUID

RETAINER
& BALL
ASSEMBLY
(617)

CONVERTER
HUB

to provide a mechanical link, or direct drive, from


the engine to the transmission through the use of
the torque converter clutch (TCC), or pressure
plate (C).

STATOR
SHAFT
(216)

The torque converter assembly consists of the


following five main sub-assemblies:
a converter housing cover assembly (A) which is
bolted to the engine flywheel and is welded to
the converter pump assembly (I).

RELEASE
FLUID

TURBINE
SHAFT

a converter pump assembly (I) which is the driving member.


a turbine assembly (F) which is the driven or
output member.
a stator assembly (G) which is the reaction member located between the converter pump and turbine assemblies.

H
E

a pressure plate assembly (C) splined to the turbine assembly to provide a mechanical direct drive
when appropriate.

CONVERTER PUMP ASSEMBLY AND


TURBINE ASSEMBLY
D

APPLY
FLUID

12

When the engine is running the converter pump


assembly acts as a centrifugal pump by picking
up fluid at its center and discharging it at its rim
between the blades (see Figure 12). The force of
this fluid then hits the turbine blades and causes
the turbine to rotate. The turbine shaft is splined
to the converter turbine to provide the input to
the transmission. As the engine and converter
pump increase in RPM, so does the turbine assembly and turbine shaft. However, with the pressure plate released, turbine speed does not equal
engine speed due to the small amount of slip that
occurs in a fluid coupling.

APPLY
FLUID

http://fordrazborka.zu8.ru/
Figure 11

TCC
APPLIED

TORQUE CONVERTER
PRESSURE PLATE, DAMPER AND CONVERTER HOUSING ASSEMBLIES

The pressure plate is splined to the turbine hub and applies (engages) with the converter cover to provide a mechanical coupling
of the engine to the transmission. When the pressure plate assembly is applied, the small amount of slippage that occurs through a
fluid coupling is eliminated, thereby providing a more efficient
transfer of engine torque to the transmission and drive wheels.
The bottom half of the cutaway view of the torque converter in
Figure 11 shows the pressure plate in the apply position while the
top half shows the released position. Refer to Torque Converter
Release and Apply on pages 56 and 57 for an explanation of
hydraulic control of the torque converter clutch.

To reduce torsional shock during the apply of the pressure plate


to the converter cover, a spring loaded damper assembly (D) is
used. The damper assembly is splined to the turbine assembly
and the dampers pivoting mechanism is attached to the pressure
plate assembly. When the pressure plate applies, the pivoting
mechanism allows the pressure plate to rotate independently of
the damper assembly up to approximately 45 degrees. The cushioning effect of the damper assembly springs aid in reducing
converter clutch apply feel and irregular torque pulses from the
engine or road surface.

FLUID FLOW

STATOR
ASSEMBLY
(G)
TURBINE
ASSEMBLY
(F)

CONVERTER PUMP
ASSEMBLY
(I)

Figure 12
STATOR ASSEMBLY

STATOR HELD
FLUID FLOW REDIRECTED

The stator assembly is located between the


pump assembly and turbine assembly and is
mounted on a roller clutch. The roller clutch
is a type of one-way clutch that prevents the
stator from rotating in a counterclockwise direction. The function of the stator is to redirect fluid returning from the turbine which
assists the engine in turning the converter pump
assembly, thereby multiplying torque.

STATOR ROTATES
FREELY

At low vehicle speeds, when greater torque is


needed, fluid from the turbine hits the front
side of the stator blades (converter multiplying torque). The roller clutch prevents the stator from rotating in the same direction as the
fluid flow, thereby redirecting the fluid and
increasing the fluid force on the pump assembly. Fluid from the converter pump then has
more force to turn the turbine assembly and
multiply engine torque.

STATOR

CONVERTER
MULTIPLYING

FLUID FLOW
FROM TURBINE

CONVERTER AT
COUPLING SPEED

As vehicle speed increases, centrifugal force


changes the direction of fluid leaving the turbine such that it hits the back side of the stator
blades (converter at coupling speed). When
this occurs, the stator overruns the roller clutch
and rotates freely. Fluid is no longer redirected and torque is no longer multiplied.

http://fordrazborka.zu8.ru/
Figure 13

13

APPLY COMPONENTS
APPLY COMPONENTS

The Apply Components section is designed to


explain the function of the hydraulic and
mechanical holding devices used in the Hydramatic 4L60-E transmission. Some of these apply
components, such as clutches and bands, are
hydraulically applied and released in order to
provide automatic gear range shifting. Other
components, such as a roller clutch or sprag clutch,
often react to a hydraulically applied component
by mechanically holding or releasing another
member of the transmission. This interaction
between the hydraulically and mechanically
applied components is then explained in detail
and supported with a graphic illustration. In
addition, this section shows the routing of fluid
pressure to the individual components and their
internal operation when the component applies or
releases.

The sequence in which the components in this


section have been discussed coincides with their
physical arrangement inside the transmission. This
order closely parallels the disassembly sequence
used in the Hydra-matic 4L60-E Unit Repair
Section located in Section 7 of the appropriate
Service Manual. It also correlates with the
components shown on the Range Reference Charts
that are used throughout the Power Flow section
of this book. The correlation of information
between the sections of this book helps the user to
more clearly understand the hydraulic and
mechanical operating principles for this
transmission.

http://fordrazborka.zu8.ru/
Figure 14

15

APPLY COMPONENTS
SERVO ASSEMBLY
ASSEMBLY and 2-4 BAND
SERVO
RETAINING
RING
(29)

CUSHION
SPRING
(16)

RETAINER SPRING
RING
RETAINER
(14)
(15)

CASE
(8)

2-4 BAND
ASSEMBLY
(602)

The servo assembly and 2-4


band (602) are located in the
front of the transmission case
and applied in Second and
Fourth gears. In Third gear,
the servo assembly releases
the band and acts as an
accumulator for the 3-4 clutch
apply. The band is held
stationary to the transmission
case by the band anchor pin
(49) and wraps around the
reverse input housing (605).
When compressed by the
servo assembly, the 2-4 band
holds the reverse input
housing stationary to the
transmission case.

2-4 SERVO
COVER
(28)
APPLY PIN
SPRING
(22)

LUBE
WINDOW

4TH APPLY
PISTON
(25)
INNER
SERVO PISTON
HOUSING
(20)
RETURN
SPRING
(12)

2ND APPLY
PISTON
(17)

29

28

SERVO
APPLY
PIN
(13)

25

24

23

22

20

BAND
ANCHOR
PIN (41)

17

16

15

14

13

12

2-4 Band Applied - Second Gear

In Third gear, 3rd accumulator fluid is


routed to the release side of the 2nd
#7
CHECKBALL

4TH

SECOND GEAR 2-4 SERVO APPLIED

16

EX

2ND

3RD
CLUTCH ACCUM

In Fourth gear, 4th fluid is routed


through the center of the apply pin and
acts on the apply side of the 4th apply
piston (25). 4th fluid pressure moves
the 4th apply piston (25) and apply pin
(13) to apply the band. The 4th apply
piston moves against the 4th apply spring
(22) to help cushion the band apply in
Fourth gear.
#7
CHECKBALL

2ND

2-4 Band Applied - Fourth Gear

#7
CHECKBALL

EX

3-4 clutch. The movement of the 2nd


apply piston against 2nd clutch fluid
pressure acts as an accumulator to absorb initial 3-4 clutch apply fluid. This
action helps cushion the 3-4 clutch apply, as well as release the 2-4 band.

3RD
CLUTCH ACCUM

4TH

THIRD GEAR 2-4 SERVO RELEASED

EX

2ND

3RD
CLUTCH ACCUM

4TH

FOURTH GEAR 2-4 SERVO APPLIED

http://fordrazborka.zu8.ru/
Figure 15

2-4 Band Release and 3-4 Clutch


Accumulation

apply piston. The surface area on the


release side of the 2nd apply piston (17)
and servo cushion spring retainer (15)
is greater than the surface area that 2nd
clutch fluid pressure covers on the apply side of the piston. Therefore, the
force from 3rd accumulator fluid pressure, in addition to servo return spring
(12) force, overcomes the force of 2nd
clutch fluid pressure. The 2nd apply
piston then moves the apply pin (13)
away from the 2-4 band to release the
band from the reverse input housing.
3rd accumulator fluid is fed by 3-4
clutch fluid which is used to apply the

To apply the 2-4 band in Second gear,


2nd clutch fluid is routed to the apply
side of the 2nd apply piston (17). 2nd
clutch fluid pressure moves the piston
against servo cushion (16) and servo return (12) spring forces. These spring
forces help cushion the 2-4 band apply
in Second gear. The 2nd apply piston
moves the apply pin (13) to compress
the band around the reverse input housing.

APPLY COMPONENTS
REVERSE INPUT CLUTCH
The reverse input clutch is located in the
reverse input housing (605) and is used to
provide an input to drive the vehicle in
Reverse (R). The steel clutch plates
(612A) are splined to the reverse input
REVERSE housing while the fiber clutch plates

(612B) are splined to the input housing


and turbine shaft assembly (621). When
applied, the reverse input clutch transfers
engine torque from the input housing to
the reverse input housing.

INPUT
HOUSING
(605)

Reverse Input Clutch Applied

To apply the reverse input clutch, reverse input


fluid is fed from the oil pump, through the stator
REVERSE
shaft (214) and to the reverse input housing. Feed
INPUT
HOUSING
holes in the inner hub of the reverse input housing
(605)
allow reverse input fluid to enter the housing behind the reverse input clutch piston (607). Any air
in the reverse input fluid circuit will exhaust
through the fluid bleed hole to prevent excess cushion during the clutch apply. As fluid pressure
PISTON
increases, the piston compresses the steel, fiber
ASSEMBLY
and belleville (611) clutch plates together until
(607)
they are held against the reverse input clutch backing plate (613). The backing plate is splined to the
housing and held in place by the retaining ring
(614).
LUBE
INPUT
With the clutch plates applied, the belleville plate SHAFT
is compressed to cover the fluid bleed hole and
prevent fluid from exhausting. The belleville plate
also functions to assist spring force in cushioning
the clutch apply. When fully applied, the steel and STATOR
fiber plates are locked together to hold the reverse SHAFT
(214)
input housing and input housing together.

OUTER
SEAL
(608)

INNER
SEAL
(608)

SPRING
ASSEMBLY
(609)
RETAINING
RING
(610)

Reverse Input Clutch Release

To release the reverse input clutch, reverse input


fluid exhausts from the reverse input housing and
back through the stator shaft. Without fluid pressure, force from the piston spring assembly and
belleville plate moves the reverse input clutch piston away from the clutch pack. This disengages
the clutch plates from the backing plate and disconnects the reverse input housing from the input
housing assembly.
Centrifugal force, resulting from the reverse input
housing rotating, forces residual fluid to the outside of the piston cavity. During the clutch release
the belleville plate moves away from the fluid
bleed hole. This allows residual fluid at the outside of the piston housing to exhaust through the
bleed hole. If this fluid did not completely exhaust from behind the piston there could be a partial apply, or drag of the reverse input clutch plates.

607

609

610

611

SELECTIVE
BACKING
PLATE
(613)

REVERSE
APPLY
FLUID

RETAINING
RING
(614)

BELLEVILLE
PLATE
(611)

612A

STEEL
PLATE
(612A)

612B

http://fordrazborka.zu8.ru/
Figure 16

FIBER
PLATE
(612B)

613

614

17

APPLY COMPONENTS
OVERRUN CLUTCH

INPUT
HOUSING
(621)

TURBINE
SHAFT

The overrun clutch assembly is located in the input housing


and turbine shaft assembly (621) and is only applied in the
Manual Gear ranges. The steel clutch plates (645A) are
splined to the input housing while the fiber clutch plates
(645B) are splined to the overrun clutch hub (639). When
applied, the overrun clutch plates force the overrun clutch
hub to rotate at the same speed as the input housing. This
prevents the forward sprag clutch from being overrun during
coast conditions, thereby providing engine compression braking to slow the vehicle.
OVERRUN CLUTCH CHECKBALL
APPLIED
RELEASED

Overrun Clutch Applied

To apply the overrun clutch, overrun clutch fluid is routed


through the turbine shaft and into the input housing behind the overrun clutch piston (632). Overrun clutch
fluid pressure seats the overrun clutch checkball (633),
which is located in the overrun clutch piston, and moves
the piston to compress the overrun clutch spring assembly (634). Any air in the overrun clutch fluid circuit will
exhaust past the checkball before it fully seats to prevent
excess cushion during the clutch apply. As fluid pressure increases, the piston compresses the steel and fiber
clutch plates together until they are held against the forward clutch apply plate (646). When fully applied,
INPUT
HOUSING
the steel and fiber plates are locked together and
(621)
hold the overrun clutch hub to the input housing.

TURBINE
SHAFT

633

633

EX

OVERRUN
CLUTCH
PISTON
(632)

STEEL
CLUTCH
PLATE
(645A)

FIBER
CLUTCH
PLATE
(645B)

LUBE
PASSAGE

SNAP
RING
(635)

Overrun Clutch Released

OVERRUN

To release the overrun clutch, CLUTCH


APPLY
overrun clutch fluid exhausts FLUID
from the input housing and
back through the turbine shaft.
Without fluid pressure, force
from the piston spring assembly moves
the overrun clutch piston away from the clutch
pack. This disengages the clutch plates from the
forward clutch apply plate and disconnects the
overrun clutch hub from the input housing.
During the exhaust of overrun clutch fluid, the overrun
clutch checkball unseats (see illustration). Centrifugal
force, resulting from the input housing rotating, forces
residual overrun clutch fluid to the outside of the piston
housing and past the unseated checkball. If this fluid
did not completely exhaust from behind the piston there
could be a partial apply, or drag of the overrun clutch
plates.
633
632
634
635

18

OUTER INNER
SEAL SEAL
(631)
(631)

645A

SPRING
ASSEMBLY
(634)

645B

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Figure 17

APPLY COMPONENTS
FORWARD CLUTCH

INPUT
HOUSING
(621)

627

EX

TURBINE
SHAFT

627

Also included in the forward clutch assembly is


a steel waved plate (648) that, in addition to the
spring assembly, helps cushion the clutch apply.
When fully applied, the steel and fiber plates
are locked together and hold the input housing
and forward clutch outer race together.

FORWARD CLUTCH HOUSING CHECKBALL


APPLIED
RELEASED

To apply the forward clutch, forward clutch feed fluid


is routed through the turbine shaft and into the input
housing behind the forward clutch piston (630). Forward clutch feed fluid pressure seats the forward clutch
housing checkball, which is located in the forward
clutch housing (627), and moves the piston to compress the piston spring assembly (634). Any air in the
forward clutch feed fluid circuit will exhaust past the
checkball before it fully seats to prevent excess cushion during the clutch apply. As fluid pressure increases, the piston moves the apply plate (646) and
compresses the steel and fiber clutch plates together
until they are held against the selective forward clutch
backing plate (650). The backing plate, which is selective for assembly purposes, is splined to the input
housing and held in place by the retaining ring (651).

INPUT
HOUSING
(621)

Forward Clutch Applied

TURBINE
SHAFT

The forward clutch assembly is located in the input housing


and turbine shaft assembly (621) and is applied in all forward
drive ranges. The steel clutch plates (649A) are splined to the
input housing while the fiber clutch plates (649B) are splined
to the forward clutch outer race (644). When applied, the
forward clutch plates transfer engine torque from the input
housing to the forward clutch outer race and forward sprag
clutch assembly.

APPLY WAVED SELECTIVE RETAINING


SPRING
BACKING
RING
ASSEMBLY PLATE PLATE
PLATE
(648)
(648)
(646)
(634)
(650)

FORWARD CLUTCH
APPLY FLUID

Forward Clutch Released

To release the forward clutch, forward


clutch feed fluid exhausts from the input
housing and back through the turbine shaft.
Without fluid pressure, force from the piston
spring assembly and waved plate moves the
forward clutch piston away from the clutch pack.
This disengages the clutch plates from the backing
plate and disconnects the input housing from the forward clutch outer race.
During the exhaust of forward clutch feed fluid, the
forward clutch housing checkball unseats (see illustration). Centrifugal force, resulting from the input
housing rotating, forces residual forward clutch feed
fluid to the outside of the piston housing and past the
unseated checkball. If this fluid did not completely
exhaust from behind the piston there could be a partial
apply, or drag of the forward clutch plates.
627

628

630

632

634

635

"O" RING INNER FORWARD OUTER FORWARD STEEL FIBER


CLUTCH
SEAL
SEAL
SEAL
CLUTCH PLATE PLATE
(622)
(629) HOUSING (629)
PISTON (649A) (649B)
(628)
(630)

646

648

649A

http://fordrazborka.zu8.ru/
Figure 18

649B

650

651

19

APPLY COMPONENTS
3-4 CLUTCH

AIR BLEED
ORIFICE
CUP PLUG
(698)

The 3-4 clutch assembly is located in the input housing and


turbine shaft assembly (621) and is applied in Third and Fourth
gears. The steel clutch plates (654B/C) are splined to the
input housing while the fiber clutch plates (654A) are splined
to the input internal gear (664). When applied, the 3-4 clutch
plates transfer engine torque from the input housing to the
input internal gear.

INPUT
HOUSING
(621)

TURBINE
SHAFT

3-4 CLUTCH CHECKBALL


APPLIED
RELEASED
620

TURBINE
SHAFT

620

EX

3-4 CLUTCH
PISTON
(623)

To apply the 3-4 clutch, 3-4 clutch fluid is routed


through the turbine shaft and into the input housing
behind the 3-4 clutch piston (623). 3-4 clutch fluid
pressure seats the 3-4 clutch checkball (620), which
is located in the input housing, and moves the piston
against the 3-4 clutch apply ring (625). The apply
ring compresses the 3-4 clutch spring assembly
(626) which helps cushion the 3-4 clutch apply. Any
air in the 3-4 clutch fluid circuit will exhaust past
the 3-4 clutch checkball before it fully seats to prevent excess cushion during the clutch apply.
As fluid pressure increases, the apply ring moves
against the retainer ring plate (652) and stepped apply plate (653). This force compresses the steel and
fiber clutch plates (654) together until they are held
against the selective 3-4 clutch backing plate (655).
The backing plate, which is selective for assembly
purposes, is splined to the input housing and held
in place by the retaining ring (656).

3-4 Clutch Applied

SPRING STEPPED BOOST RETAINING


RING
ASSEMBLY APPLY SPRING
(656)
PLATE
(634)
(600)
(653)

INPUT
HOUSING
(621)

3-4 CLUTCH
APPLY FLUID

3-4 Clutch Released

To release the 3-4 clutch, 3-4 clutch fluid


exhausts from the input housing and back
through the turbine shaft. Without fluid
pressure, force from the piston spring assembly and boost springs (600) move the 3-4 clutch
apply ring and piston away from the clutch pack.
This disengages the clutch plates from the backing
plate and disconnects the input housing from the
forward clutch outer race.
During the exhaust of 3-4 clutch fluid, the 3-4 clutch
checkball unseats (see illustration). Centrifugal force,
resulting from the input housing rotating, forces residual 3-4 clutch fluid to the outside of the piston
housing and past the unseated checkball. If this
fluid did not completely exhaust from behind the
piston there could be a partial apply, or drag of the
3-4 clutch plates.
623

20

625

626

652

AIR BLEED OUTER


ORIFICE
SEAL
CUP PLUG
(624)
(698)

653

654C 654A

INNER
SEAL
(624)

3-4 CLUTCH RETAINER STEEL FIBER


PLATE PLATE
APPLY RING
RING
(654A) (654B)
(625)
PLATE
(652)

654B

http://fordrazborka.zu8.ru/
Figure 20

655

656

APPLY COMPONENTS
FORWARD SPRAG CLUTCH ASSEMBLY

FORWARD CLUTCH
SPRAG ASSEMBLY
(638-644)

The forward sprag clutch assembly (642) is located between the


forward clutch race (644) and the sprag race & retainer assembly (641). The sprag race and retainer is connected to both the
overrun clutch hub (639) and input sun gear while the forward
clutch race is splined to the forward clutch plates. The sprag
clutch is a type of one-way clutch that transfers engine torque
from the forward clutch to the input sun gear during acceleration
in First, Second and Third gears in Overdrive Range. When the
throttle is released in these gear ranges the sprag clutch is overrun to allow the vehicle to coast freely.

Forward Sprag Clutch Holding

When the forward clutch is applied, engine torque is transferred to


the forward clutch race (644) which functions as the outer race for
the sprag assembly. The rotation of the outer race pivots the
sprags toward their long diagonals. The length of the long diagonal (distance A) is greater than the distance between the outer race
and inner race (641). This causes the sprags to lock between the
inner and outer races and transfer engine torque from the forward
clutch race to the inner race and input sun gear (658).

OUTER
RACE
(644)

OVERRUN
CLUTCH
HUB
(639)

FORWARD
SPRAG
ASSEMBLY
(642)

SPRAG CLUTCH HOLDING


OUTER RACE DRIVING THE INNER RACE
OUTER
RACE
(644)

(B)

(A)
INNER
RACE
(641)

LD
HE

SPRAG CLUTCH RELEASED


INNER RACE ROTATES FASTER THAN OUTER RACE
OUTER
RACE
(644)

RETAINING
RING
(638)

SPRAG
RETAINER
(643)

FRE
E

INNER
RACE
(641)

Forward Sprag Clutch Released

The sprag clutch releases when the sprags pivot toward their
short diagonals. The length of the short diagonals (B) is less
than the distance between the inner and outer sprag races. This
occurs when power flow drives the input sun gear and sprag
race and retainer assembly faster than the forward clutch drives
the forward clutch race (644). During acceleration the sprag
clutch is overrun only in Fourth gear.
Coast Conditions

The sprag clutch is also overrun during coast conditions, or


deceleration, in the following gear ranges:
- Overdrive Range - First, Second and Third Gears
- Manual Third - First and Second Gears
- Manual Second - First Gear
638

639

INNER
RACE AND
RETAINER
(641)

643

During coast conditions, power from vehicle speed drives the


input sun gear faster than engine torque drives the forward
clutch race (644). In this situation, the sprag race and retainer
assembly (641), which is splined to the sun gear, overruns the
sprag clutch and allows the vehicle to coast freely.
Overrun Clutch Applied

When the overrun clutch is applied (see range reference chart) it


holds the overrun clutch hub and sun gear together. These
components are then forced to rotate at the same speed as the
input housing. This prevents the input sun gear from being
driven faster than the forward clutch race (644). During coast
conditions when the throttle is released, power from vehicle
speed is then transferred back to the torque converter and engine
compression slows the vehicle.

642

643

644

http://fordrazborka.zu8.ru/
Figure 20

641

21

APPLY COMPONENTS
LO ROLLER CLUTCH

LO ROLLER
CLUTCH
ASSEMBLY
(675-679)

The lo roller clutch (678) is a type of one-way clutch used to


prevent the reaction carrier assembly (681), reaction carrier shaft
(666) and input internal gear (664) from rotating in a counterclockwise direction. The roller clutch is located between the lo
& reverse clutch support (679) and the lo roller clutch race
(675). The lo roller clutch support functions as the outer cam
for the roller clutch and is splined to the transmission case. The
roller clutch race (675) is splined to the reaction carrier assembly (681) and functions as the roller clutch inner race.

LO & REVERSE
CLUTCH
SUPPORT
(679)

Roller Clutch Holding

The roller clutch is holding during acceleration in First gear.


When accelerating in First gear, the reaction carrier assembly
and inner race (675) attempt to rotate counterclockwise. This
action causes the rollers to roll up the ramps on the outer cam
and wedge between the inner race and outer cam. With the
rollers wedged and the lo and reverse clutch support held stationary to the transmission case, the reaction carrier assembly is
also held stationary.

ROLLER
CLUTCH
ASSEMBLY
(678)

ROLLER CLUTCH HOLDING

LO & REVERSE
CLUTCH
SUPPORT
(679)

ROLLER
CLUTCH
RACE
(675)

ROLLERS
HELD
ROLLER
CLUTCH
RACE
(675)

LD
HE

Roller Clutch Released

The roller clutch is overrun by the reaction carrier assembly and


inner race when the throttle is released during First gear operation with the selector lever in Overdrive, Manual Third and
Manual Second. When the throttle is released, power flow from
vehicle speed drives the reaction carrier assembly and inner race
in a clockwise direction. The inner race moves the rollers down
the ramp, overruns the rollers and rotates freely in a clockwise
direction.
ROLLER CLUTCH RELEASED
RAMP

FREE

LO & REVERSE
CLUTCH
SUPPORT
(679)

Lo and Reverse Clutch Applied

In Manual First - First Gear, the lo and reverse clutch is applied


to hold the reaction carrier assembly stationary to the transmission case. The lo and reverse clutch prevents the reaction carrier and inner race from rotating clockwise and overrunning the
roller clutch when the throttle is released. Power flow is then
transferred back through the transmission gear sets and to the
torque converter, allowing engine compression to slow the vehicle. The lo and reverse clutch is also applied in Reverse to
provide the necessary power flow to obtain Reverse.
679

675

22

ROLLERS
FREE
ROLLER
CLUTCH
RACE
(675)

RETAINING
RING
(677)

677

677

678

http://fordrazborka.zu8.ru/
Figure 21

APPLY COMPONENTS
LO AND REVERSE CLUTCH
The lo and reverse clutch assembly is located in the rear of
the transmission case and is applied in Park, Reverse and
Manual First - First Gear. The steel clutch plates
(682A,B,D) are splined to the transmission case while the
fiber clutch plates (682C) are splined to the reaction planetary carrier (681). When applied, the lo and reverse clutch
plates hold the reaction planetary carrier stationary to the
transmission case.

LO & REVERSE
CLUTCH ASSEMBLY

LO & REVERSE
SUPPORT
ASSEMBLY
(679)

RETAINER
RING
(676)

FIBER
PLATE
(682C)

STEEL
PLATE
(682D)

OUTER
SEAL
(696)

CENTER
SEAL
(696)
CASE
(8)

Lo and Reverse Clutch Applied

To apply the lo and reverse clutch, two different fluids are routed to the lo and reverse
clutch piston (695). In Manual First, lo/reverse fluid is routed to the inner area of the
clutch piston. In Park and Reverse, PR fluid
is routed to the outer area of the lo and reverse clutch piston, in addition to lo/reverse
fluid acting on the inner area of the piston, to
provide a greater holding capacity of the
clutch. Fluid pressure moves the piston to
compress the lo and reverse clutch piston
spring assembly (634). PR fluid seats the PR
checkball and is orificed to the piston to help
control the clutch apply. Also included in the
forward clutch assembly is a steel waved plate
(682A) that, in addition to the spring assembly, helps cushion the clutch apply. As fluid
pressure increases, the piston compresses the
steel and fiber clutch plates together until they
are held against the lo and reverse support
assembly (679), which is also splined to the
transmission case. The spacer plate (682B)
is selective for assembly purposes.

LO & REVERSE
CLUTCH
PISTON
(695)
INNER
SEAL
(696)
RETAINER
RING
(693)
SPRING
ASSEMBLY
(694)

Lo and Reverse Clutch Released

SELECTIVE
SPACER
PLATE
(682B)

WAVED
PLATE
(682A)

PR
FLUID

LO/REVERSE
FLUID

To release the lo and reverse clutch, apply


fluid pressure exhausts from the behind the
lo and reverse clutch piston. When exhausting, PR fluid unseats the PR checkball (42)
for a quick exhaust. Without fluid pressure,
force from the piston spring assembly and
waved plate moves the lo and reverse clutch
piston away from the clutch pack. This disengages the clutch plates from the lo and reverse clutch support, thereby allowing the reaction carrier assembly to rotate freely.

APPLIED

RELEASED

DOUBLE ORIFICE
RETAINER & BALL ASSEMBLY
(42)
676

679

682C

682D

682B

682A

693

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Figure 22

694

695

23

PLANETARY GEAR SETS


REDUCTION - FIRST GEAR

(664)
HELD

INPUT
CARRIER
ASSEMBLY
(662)
DRIVEN

(662)
DRIVEN

REACTION
CARRIER
SHAFT
(666)
HELD

INPUT
INTERNAL
GEAR
(664)
HELD

INPUT
SUN
GEAR
(658)
DRIVING

(658)
DRIVING

(681)
HELD

REACTION
SUN
GEAR
(673)

(684)
DRIVEN

TRANSMISSION
CASE
(8)
OUTPUT
SHAFT
(687)

REACTION
CARRIER
ASSEMBLY
(681)
HELD

REACTION
INTERNAL
GEAR
(684)
DRIVEN

(673)

REDUCTION - SECOND GEAR

(664)
DRIVEN

INPUT
CARRIER
ASSEMBLY
(662)
DRIVEN

(662)
DRIVEN

REACTION
CARRIER
SHAFT
(666)
DRIVEN

INPUT
SUN
GEAR
(658)
DRIVING

(658)
DRIVING

(681)
DRIVEN

REACTION
SUN
GEAR
(673)
HELD

(684)
DRIVING

TRANSMISSION
CASE
(8)
OUTPUT
SHAFT
(687)

REACTION
CARRIER
ASSEMBLY
(681)
DRIVEN

(673)
HELD

24

INPUT
INTERNAL
GEAR
(664)
DRIVEN

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Figure 23

REACTION
INTERNAL
GEAR
(684)
DRIVING

PLANETARY GEAR SETS


DIRECT DRIVE - THIRD GEAR

(664)
DRIVING

(662)
DRIVEN

(658)
DRIVING

INPUT
INTERNAL
INPUT
GEAR
CARRIER
(664)
ASSEMBLY
DRIVING
(662)
DRIVEN

REACTION
CARRIER
SHAFT
(666)

OUTPUT
SHAFT
(687)

REACTION
INTERNAL
GEAR
(684)
DRIVEN

INPUT
SUN
GEAR
(658)
DRIVING

OVERDRIVE - FOURTH GEAR

(684)
DRIVEN

TRANSMISSION
CASE
(8)

(681)
DRIVING

REACTION
SUN
GEAR
(673)
HELD

(673)
HELD

OUTPUT
SHAFT
(687)

REACTION
CARRIER
ASSEMBLY
(681)
DRIVING

REACTION
INTERNAL
GEAR
(684)
DRIVEN

REDUCTION - REVERSE

(684)
DRIVEN

TRANSMISSION
CASE
(8)

(681)
HELD

REACTION
SUN
GEAR
(673)
DRIVING

(673)
DRIVING

OUTPUT
SHAFT
(687)

REACTION
CARRIER
ASSEMBLY
(681)
HELD

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Figure 24

REACTION
INTERNAL
GEAR
(684)
DRIVEN

25

HYDRAULIC CONTROL COMPONENTS


The previous section of this book describes the operation of the
mechanical components used in the Hydra-matic 4L60-E transmission. In this section, a detailed description of the individual
components used in the hydraulic system will be presented.
These hydraulic control components apply and release the
clutches, band and accumulators that provide for the automatic
shifting of the transmission.

SLIDE
SPRING
(OUTER)
(206)

PUMP
BODY
(200)

SLIDE
SPRING
(INNER)
(207) PIVOT
PIN
PIVOT
SPRING PIN
(204)
(205)

SLIDE SLIDE
SEAL O-RING SEAL SEAL
RING SEAL (209) SUPPORT
(201) (202)
(208)

VANE
RING
(210)

VANE
RING
(210)

VANE
(213)

ROTOR
(212)

FILTER
(232)

DECREASE

LINE

AIR
BLEED

SLIDE
(203)
VANE
RING
(210)

INTAKE

PUMP
ASM.

FILTER

BOTTOM
PAN
(SUMP)

ROTOR
(212)

PUMP
COVER
(215)

LINE

EX

PRESS
RELIEF
VALVE

SLIDE
(203)

ROTOR
GUIDE
(211)

STATOR
SHAFT
(214)

OIL PUMP ASSEMBLY

The oil pump assembly (4) contains a variable displacement


vane type pump located in the oil pump body (200). The oil
pump rotor (212) is keyed to the torque converter pump hub.
Therefore, when the engine is running the converter pump hub
drives the rotor at engine speed. As the oil pump rotor and the
oil pump vanes (213) rotate, the area between the vanes increases and fluid volume is positively displaced, thereby creating a vacuum at the pump intake port. The vacuum force allows
atmospheric pressure acting on the fluid in the bottom pan to
prime the pump and pressurize the hydraulic system.
Fluid from the transmission bottom pan is drawn through the oil
filter assembly (72) and into the oil pump intake fluid circuit.
This fluid is forced into the oil pump through the intake port and
rotates around the oil pump slide (203) to the pump outlet port.
As the fluid rotates around the slide, the volume between the
pump vanes decreases before reaching the outlet port. Decreasing the volume pressurizes the fluid and forces the fluid into the
line pressure fluid circuit. This fluid is directed to the pressure
regulator valve and becomes the main supply of fluid to the
various components and hydraulic circuits in the transmission.

http://fordrazborka.zu8.ru/
Figure 25

27

HYDRAULIC CONTROL COMPONENTS


COMPONENTS LOCATED IN THE OIL PUMP ASSEMBLY
Torque Converter Clutch Solenoid

Pressure Regulator Valve (216)

The Powertrain Control Module (PCM) controls the TCC solenoid to apply and release the converter clutch. The TCC solenoid is a normally open, ON/OFF solenoid that, when energized
(ON), initiates the converter clutch apply. Refer to the Electronic Component Section for a complete description of the
TCC solenoid.

Regulates line pressure in relation to vehicle operating conditions (see page 29 on Pressure Regulation). The pressure regulator valve is biased by torque signal fluid pressure, pressure
regulator spring (217) force, line pressure routed to the end of
the valve, and reverse input fluid pressure acting on the boost
valve in Reverse. Line pressure is routed through the valve and
into both the converter feed and decrease fluid circuits.

Torque Converter Clutch Apply Valve (224)

Controlled by the TCC solenoid state and converter clutch signal fluid pressure, it directs converter feed fluid pressure to
either the release or apply side of the converter clutch. The
TCC apply valve also directs fluid into the cooler fluid circuit.
The valve is held in the release position (as shown) by spring
force when the TCC solenoid is OFF. With the TCC solenoid
ON, converter clutch signal fluid pressure increases and moves
the valve into the apply position against spring force.
APPLY
OVERRUN CLUTCH
FWD CL FEED

AIR
BLEED
(240)
EX

EX

(238)

CC SIGNAL

224

PRESS REG

CONV FD
LINE

PUMP
ASSEMBLY
(4)

(237)

223

EX

REVERSE INPUT
REV INPUT

217

EX

216

LINE

INTAKE

COOLER

FILTER
(232)

DECREASE

RELEASE

225

CONVERTER CLUTCH VALVE

EX

CONV FD

226

(239)

APPLY
OVERRUN CLUTCH
FWD CL FEED

PRESSURE
RELIEF
VALVE

232

218
EX

BOOST VALVE

RELEASE

228

231

229

Torque signal fluid pressure moves the boost valve against the
isolator spring (218). The isolator spring then exerts the force
from torque signal fluid pressure to the pressure regulator valve.
Therefore, line pressure increases as throttle position and engine
torque increase. Also, reverse input fluid pressure acting on the
boost valve increases the operating range of line pressure when
the transmission is in Reverse.

227

Boost Valve (219)

EX
(237)

219

TORQUE SIG

REV INPUT

220

EX

LINE
REVERSE INPUT

TCC
SOLENOID
(66)
N.O.

INTAKE

EX

222

OVERRUN CLUTCH
FWD CL FEED

EX

221

Pressure Relief Ball (228)

The pressure relief ball and spring (229) prevent line pressure
from exceeding approximately 2240 to 2520 kPa (320 to 360
psi). Above this pressure, line fluid pressure moves the ball
against spring force and exhausts until line pressure decreases
sufficiently.

Retainer and Checkball Assemblies (237)

These two assemblies are located in the reverse input and overrun clutch fluid circuits. Their function is to allow air to escape
from the fluid circuit when fluid pressure increases during clutch
apply. Also, when the clutch releases the ball unseats and
allows air into the circuit to displace the exhausting fluid.
Orifice Cup Plugs (238-240)

Various orifice cup plugs are located in the oil pump cover
(215) to provide fluid flow control in the transmissions hydraulic system.

28

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Figure 26

HYDRAULIC CONTROL COMPONENTS


PRESSURE REGULATION
PRESSURE REGULATION

Minimum Pressure Regulation

The main components that control line pressure are the pressure
control solenoid and pressure regulator valve. The fluid pressure required to apply the clutches and band varies in relation to
throttle position and engine torque. At the pressure regulator
valve, line pressure is regulated in response to the following:

When engine torque is a minimum, the PCS regulates torque


signal fluid pressure to a minimum. During these conditions,
line pressure acting on the end of the pressure regulator valve
moves the valve against spring force and torque signal fluid
pressure to a point where line pressure enters both the converter
feed and decrease fluid circuits. Decrease fluid pressure moves
the pump slide (203) against spring force and toward the center
of the pump body, causing the slide to partially cover the pump
intake port. This increases the concentricity between the pump
slide and rotor which decreases the vacuum affect on the fluid,
thereby decreasing line pressure.

- torque signal fluid pressure routed from the pressure control solenoid (PCS) (this fluid pressure is proportional to
engine torque - see page 40). Torque signal fluid pressure
moves the boost valve (219) against the pressure regulator
isolator spring (218) which acts against the pressure regulator valve.
- pressure regulator spring force.
- line pressure acting on the end of the pressure regulator
valve.
- reverse input fluid pressure acting on the boost valve in
Reverse.
The pressure regulator valve routes line pressure into both the
converter feed and decrease fluid circuits. Converter feed fluid
is routed to both the torque converter and cooler fluid circuits.
Decrease fluid pressure moves the oil pump slide against the
force of the pump slide springs (outer - 206, inner - 207).
Decrease fluid pressure and the position of the pump slide constantly vary in relation to torque signal fluid pressure and engine
torque as controlled by the pressure regulator valve.

PRESS
RELIEF
VALVE

Maximum Pressure Regulation

When engine torque is a maximum, the PCS regulates torque


signal fluid pressure to a maximum. Maximum torque signal
fluid pressure moves the boost valve against the isolator spring
to increase the force on the pressure regulator valve. This
moves the pressure regulator valve to block line pressure from
entering the decrease fluid circuit. With lower decrease fluid
pressure, pump slide spring force moves the slide against the
side of the pump body. This decreases the concentricity between the slide and rotor which increases the vacuum affect on
the fluid. In this position line pressure is a maximum. The
output of the oil pump continuously varies between these minimum and maximum points depending on vehicle operating conditions.

PRESS
RELIEF
VALVE

EX

EX
LINE (To Manual Valve)

10

EX

REV INPUT

PRESS REG
BOOST VALVE

REV INPUT

LINE

SLIDE
SPRING
(OUTER)
(206)

TORQUE SIG

MINIMUM PUMP OUTPUT

EX

PRESSURE
CONTROL
SOLENOID

TORQUE SIG

TORQUE SIG

AFL

PRESSURE
CONTROL
SOLENOID

EX

VANE
RING
(210)
PUMP
ASM.

FEED

FILTER (50)

TORQUE SIG

CONVERTER

SLIDE
SPRING
(INNER)
(207)

FILTER (50)

AFL

DECREASE

SLIDE
(203)

LINE

10

FILTER
(232)

EX

REV INPUT

INTAKE

REV INPUT

SLIDE
SPRING
(OUTER)
(206)

ROTOR
(212)

SLIDE
SPRING
(INNER)
(207)

VANE
RING
(210)
PUMP
ASM.

BOOST VALVE

SLIDE
(203)

PRESS REG

FEED

INTAKE

DECREASE

CONVERTER

ROTOR
(212)

FILTER
(232)

LINE

LINE

AIR
BLEED

AIR
BLEED

LINE (To Manual Valve)

MAXIMUM PUMP OUTPUT

http://fordrazborka.zu8.ru/
Figure 27

29

HYDRAULIC CONTROL COMPONENTS


COMPONENTS LOCATED IN THE VALVE BODY
3-4 Shift Valve (385)

Converter Clutch Signal Valve (380)

Biased by signal A fluid pressure from shift solenoid A,


spring force and D3 fluid pressure, the 3-4 shift valve controls
the routing of 3-4 signal fluid. To obtain Fourth gear, signal
A fluid pressure moves the valve against spring force and
directs 3-4 signal fluid into the 4th signal fluid circuit. However, in Manual Third, D3 fluid assists spring force and holds
the valve against signal A fluid pressure to prevent Fourth
gear under any conditions. In the downshifted position, the 4th
signal fluid circuit is open to an exhaust past the valve.

The CC signal valve controls the routing of line pressure into


the CC signal fluid circuit. 2nd clutch fluid pressure opens the
valve in Second, Third and Fourth gears to direct line pressure
into the CC signal fluid circuit.

Reverse Abuse Valve (387)

LINE
CC SIG
LINE
CC SIG

2ND CL
3-4 ACCUM
OVERRUN CL
SERVO FD

SERVO FD
2ND
4TH SIG
3-4 RELAY

4-3 SEQUENCE VALVE

D3

EX

4TH

4TH SIG
3-4 SIG
SIGNAL A
2ND

AFL

EX

3-4 SHIFT VALVE

EX

SIGNAL A

D3

SIGNAL A
D3

4TH SIG
3-4 SIG
2ND
REV ABUSE

EX

EX

3-2 DOWNSHIFT

2ND CL
3-4 CL
3-4 CL
3-2 SIG
3-2 SIG

Pressure Control Solenoid (377)

3-4 CL
3-4 CL
3-2 SIG
3-2 SIG

3-4 CL

3-2
CONT
SOL
N.C.

EX

3RD ACC
ACTUATOR FEED LIMIT

3-4 CL

P
REV INPUT

The AFL valve directs line pressure into the AFL fluid circuit.
Spring force acting on the valve limits AFL fluid pressure to a
maximum of approximately 795 kPa (115 psi). When line
pressure is above this value, orificed AFL fluid pressure moves
the valve against spring force to block line pressure, thereby
providing the limiting action. AFL fluid is routed to the shift
solenoids, pressure control solenoid, 3-2 control solenoid and
the 2-3 shift valve train.

3RD ACC

REVERSE

Actuator Feed Limit Valve (374)

http://fordrazborka.zu8.ru/
Figure 28

EX

3-2 CONTROL

FILTERED AFL
ACTUATOR FD LIMIT

REVERSE

The manual valve is supplied line pressure from the pressure


regulator valve and is mechanically linked to the gear selector
lever. When a gear range is selected, the manual valve directs
line pressure into various circuits by opening and closing fluid
passages. The fluid circuits fed by the manual valve include
Reverse, PR, D4, D3, D2 and lo.

30

OVERRUN CL FD
3-4 SIG

Manual Valve (340)

Controlled by the PCM through a duty cycle operation, the


pressure control solenoid (PCS) regulates AFL fluid pressure
into the torque signal fluid circuit. Torque signal fluid pressure
is regulated in response to engine torque and other vehicle operating conditions. Torque signal fluid pressure is routed to the
boost valve to increase line pressure and to the accumulator
valve to help control shift feel.

EX

EX
OVERRUN CL FD
4TH

EX

2ND CL
SERVO FD

OVERRUN

EX

EX

CONV CL SIGNAL VALVE

3-2 Control Valve (391)

The 3-2 control valve regulates the exhaust of 3rd accumulator


fluid into the 3-4 clutch fluid circuit during a 3-2 downshift.
This regulation is controlled by 3-2 signal fluid pressure from
the 3-2 control solenoid. 3-2 signal fluid pressure moves the
valve against spring force to open exhausting 3rd accumulator
fluid to the 3-4 clutch fluid circuit. The amount the valve is
opened to exhaust 3rd accumulator fluid controls the 3-2 downshift timing.

EX

The 3-2 control solenoid is normally closed and controls the


timing between the 3-4 clutch release and the 2-4 band apply
during a 3-2 downshift. This is done through the use of pulse
width modulation (duty cycle operation). The solenoids duty
cycle is controlled by the PCM in relation to vehicle operating
conditions and regulates actuator feed limit (AFL) fluid into the
3-2 signal fluid circuit.

EX

EX

3-2 Control Solenoid (394)

ACTUATOR FEED LIMIT


EX

LINE
CC SIG
LINE

AFL

AFL

The reverse abuse valve provides a faster apply of the reverse


input clutch when throttle position is greater than idle. During
these conditions, reverse fluid pressure increases and moves the
valve against spring force. Reverse fluid can then quickly fill
the reverse input fluid circuit. This bypasses the control of the
reverse input orifice (#17) for a faster clutch apply.

FILTERED AFL

OVERRUN CL
3-4 ACCUM
SERVO FD
OVERRUN
D3
3-4 ACC
SERVO FD

The 3-2 downshift valve helps control the 2-4 band apply rate
during a 3-2 downshift. During the downshift, 3-4 clutch fluid
pressure holds the valve against spring force before exhausting.
This allows 2nd fluid to quickly fill the 2nd clutch fluid circuit
for a faster 2-4 band apply.

These valves are used mainly to control the 4-3 downshift timing. The valves direct various fluids into different fluid circuits
depending on the gear range. Spring force acting on the 4-3
sequence valve tends to keep the valves in the downshifted
position. In Fourth gear, 4th signal fluid pressure moves both
valves against spring force and into the upshifted position (see
Overdrive Range: 4-3 Downshift on page 58).

REV INPUT

3-2 Downshift Valve (389)

3-4 Relay Valve (384) and 4-3 Sequence Valve (383)

R N D

MANUAL VALVE

EX
REVERSE
PR

HYDRAULIC CONTROL COMPONENTS


COMPONENTS LOCATED IN THE VALVE BODY
Accumulator Valve (371)

The accumulator valve is biased by torque signal fluid pressure,


spring force and orificed accumulator fluid pressure at the end
of the valve. The valve regulates D4 fluid into accumulator
fluid pressure in relation to engine torque, as determine by
torque signal fluid pressure. Accumulator fluid pressure is
used to control shift feel during the 1-2 and 3-4 shifts. During
the 1-2 and 3-4 upshifts, the valve regulates the exhaust of
accumulator fluid to help control shift feel.

Shift Solenoid B (367)

Located at the end of the 2-3 shuttle valve, shift solenoid B is


a normally open, ON/OFF type solenoid controlled by the PCM.
The solenoid is used to control solenoid signal fluid pressure at
the end of the 2-3 shuttle valve and the positioning of 2-3 shift
valve train. When de-energized, the solenoid is open and solenoid signal fluid exhausts through the solenoid. When energized, the solenoid is closed and blocks solenoid signal fluid
from exhausting, thereby creating solenoid signal fluid pressure
at the end of the 2-3 shuttle valve.
2-3 Shift Valve (368) and 2-3 Shuttle Valve (369)

TORQUE SIG

PRESSURE
CONTROL
SOLENOID

EX

OVERRUN
D3
3-4 ACC
SERVO FD

FILTERED AFL

The 2-3 shift valve train responds to AFL fluid pressure acting
on the 2-3 shift valve and solenoid signal fluid pressure from
shift solenoid B at the 2-3 shuttle valve. Also, in Manual
Second and Manual First gear ranges, D2 fluid pressure is routed
between the two valves. D2 fluid pressure keeps the 2-3 shift
valve in the downshifted position to prevent the transmission
from upshifting above Second gear regardless of shift solenoid
states. The valve train controls the routing and exhausting of
various fluids to obtain the appropriate gear range as determined
by the PCM or gear selector lever.

D4

Shift Solenoid A (367)

D4
ACCUMULATOR

ACCUM VALVE

D4-3-2

D2

3-4 ACC
SERVO FD
2ND

SOL B
N.O.

2-3 SHUTTLE
EX

3-4 SIG

EX

EX

EX

2-3 SHIFT VALVE

EX

D3

OVERRUN

EX

2ND
ACCUMULATOR
D2
D4-3-2
ACTUATOR FEED LIMIT
SIGNAL B

SIGNAL A
D4-3-2
LO
LO/1ST
D4
SIGNAL A

SIGNAL A

AFL

D4-3-2

ORIFICED EX

SIGNAL A

D4

EX

LO

LO/1ST

EX

O' EX

1-2 Shift Valve (366)

The 1-2 shift valve is biased by signal A fluid pressure, spring


force and D432 fluid pressure. The valve position depends on
the shift solenoid states. Shift solenoid A controls signal A
fluid pressure and shift solenoid B controls the 2-3 shuttle
valve position and D432 fluid pressure. The 1-2 shift valve
directs D4 fluid into the 2nd fluid circuit to upshift the transmission to Second gear. The valve also routes lo fluid into the lo/
1st fluid circuit in Manual First - First Gear. The exhaust past
the valve is an annulus exhaust in which exhausting fluid, either
2nd fluid or lo/1st fluid, flows around the valve land and through
the valve body.
Forward Abuse Valve (357)

SOL A
N.O.

1-2 SHIFT VALVE

D4-3-2

Located at the end of the 1-2 shift valve, shift solenoid A is a


normally open, ON/OFF type solenoid controlled by the PCM.
The solenoid is used to control signal A fluid pressure and the
positioning of both the 1-2 shift valve and the 3-4 shift valve.
When de-energized (OFF), the solenoid is open and signal A
fluid exhausts through the solenoid. When energized (ON), the
solenoid is closed and blocks signal A fluid from exhausting,
thereby creating signal A fluid pressure at the 1-2 and 3-4
shift valves.

2ND
ORIFICED EX
EX
ACTUATOR FD LIMIT

2ND

EX
ACTUATOR FEED LIMIT

The forward abuse valve provides a faster apply of the forward


clutch when throttle position is greater than idle. During these
conditions, D4 fluid pressure increases and moves the valve
against spring force. D4 fluid can then quickly fill the forward
clutch feed fluid circuit. This bypasses the control of the forward clutch accumulator orifice (#22) for a faster clutch apply.
Lo Overrun Valve (361)

LO/1ST

LINE

LO/REV
LO/1ST
LO/REV
PR
FWD CL FD

D2
LO

D3

EX

D4

LINE

EX

VALVE BODY (60)

PR
LO/REV

EX

D4

FWD CL FD

EX

LO OVERRUN

FORWARD ABUSE

FORWARD
CLUTCH
ACCUMULATOR

FORWARD CL FD

In Reverse, PR fluid moves the valve against spring force and


fills the lo/reverse fluid circuit. In Manual First, the lo overrun
valve regulates lo/1st fluid pressure into the lo/reverse fluid
circuit. This regulation is biased by spring force and orificed lo/
reverse fluid pressure acting on the valve.
Forward Clutch Accumulator

Forward clutch accumulator spring force absorbs the initial increase in forward clutch feed fluid pressure to cushion the forward clutch apply. Refer to page 32 for a complete description
of accumulator function.
Note: Refer to the Power Flow and Complete Hydraulic
Circuit sections for a detailed explanation of each components
operation in a specific gear range. Also, refer to the Electronic
Components section for a detailed description of each electronic component.

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31

HYDRAULIC CONTROL COMPONENTS


ACCUMULATORS
General Function

In the Hydra-matic 4L60-E transmission, accumulators are used


to control shift feel during the apply of the forward clutch, 2-4
band (in both Second and Fourth gears) and 3-4 clutch. An
accumulator is a spring loaded device that absorbs a certain
amount of apply fluid pressure to cushion the apply of a clutch
or band. Apply fluid pressure directed to an accumulator piston
opposes a spring force, and an accumulator fluid pressure (except in the forward clutch accumulator), to act like a shock
absorber.

During the apply of a clutch or band, apply fluid pressure builds


up rapidly when the friction element begins to hold. As the
fluid pressure increases, it also moves the accumulator piston
against spring force and accumulator fluid pressure. Without an
accumulator in the apply fluid circuit, the rapid buildup of fluid
pressure would cause the clutch or band to apply very quickly
and possibly create a harsh shift. However, accumulator spring
force and accumulator fluid pressure absorb some of the initial
apply fluid pressure to allow a more gradual apply of the clutch
or band.

353

FORWARD CLUTCH ACCUMULATOR

354

The forward clutch accumulator is located in the valve body


(350) and helps control the garage shift feel into a forward drive
range from Park, Reverse or Neutral. Forward clutch feed fluid
pressure that applies the forward clutch is also routed to the
forward clutch accumulator piston (354). Forward clutch feed
fluid pressure moves the accumulator piston against spring force
(356) as the clutch begins to apply. This action absorbs some of
the initial increase of clutch apply fluid pressure to cushion the
forward clutch apply.

355
356

363

MANUAL VALVE

D2
LO

FWD CL FD
(To Forward Clutch Piston)

D3

FWD CL FEED

D4

REVERSE

PR

D4

22

#12

43

D4

EX

ACCUM VALVE

46

During a 1-2 upshift (as shown in Example), 2nd clutch fluid is


routed to both the servo assembly and the 1-2 accumulator assembly. The rapid buildup of fluid pressure in the 2nd clutch
fluid circuit strokes the accumulator piston against spring force
and accumulator fluid pressure. This action absorbs some of the
initial buildup of 2nd clutch fluid pressure and provides a time
delay to cushion the 2-4 band apply.

18

ORF ACC

56

55

ACCUM

57

1-2 ACCUMULATOR

2ND CL

EXAMPLE: 1-2 UPSHIFT

32

#7
CHECKBALL

Upshift Control

3-4 ACCUMULATOR
EX 19
3-4 ACC

#1

2-4 SERVO ASSEMBLY

30

ACC

ACCUM

54

During a 2-3 upshift, the 2-4 band releases as the 3-4 clutch
applies. To accomplish this, 3-4 clutch fluid that applies the 3-4
clutch is also routed into the 3rd accumulator fluid circuit. 3rd
accumulator fluid pressure is used to release the band while 3-4
clutch fluid pressure is used to apply the 3-4 clutch. 3rd accumulator fluid pressure is routed to the 2-4 servo and moves the
2nd apply piston against spring force and 2nd clutch fluid pressure to release the band. This action functions as an accumulator for the 3-4 clutch by absorbing some of the initial increase in
3-4 clutch fluid pressure.

The 1-2 accumulator assembly is used to control the apply feel


of the 2-4 band in Second gear. The assembly is located between the spacer plate (48) and 1-2 accumulator cover (57) and
consists of a piston (56), spring (54) and apply pin.

31

45

When engine torque is a maximum, a greater apply pressure is


required to prevent the band from slipping during apply and
hold the band against the reverse input housing. When engine
torque is a minimum, the band requires less apply force and a
slower apply rate. The regulating action of the accumulator
valve compensates for these various operating conditions by
increasing accumulator fluid pressure as engine torque and torque
signal fluid pressure increase.

2-3 UPSHIFT ACCUMULATION (Figure 29A)

1-2 Accumulator Assembly

TORQUE SIG

44

The 1-2 and 3-4 accumulator assemblies help cushion the 2-4
band apply rate. These assemblies use an accumulator fluid
pressure to assist spring force. Accumulator fluid pressure is
regulated by the accumulator valve (371) in relation to torque
signal fluid pressure. The pressure control solenoid (PCS) is
controlled by the PCM and regulates torque signal fluid pressure
in relation to engine torque, throttle position and other vehicle
operating conditions.

2ND CL
(To Servo)

As 2nd clutch fluid pressure moves the accumulator piston,


some accumulator fluid is forced out of the 1-2 accumulator
assembly. This fluid pressure is routed back to the accumulator
valve. The increase in accumulator fluid pressure acting on the
end of the accumulator valve moves the valve against spring
force and torque signal fluid pressure. This blocks D4 fluid and
regulates the exhaust of the excess accumulator fluid pressure
past the accumulator valve and through an exhaust port. This
regulation provides additional control for the accumulation of
2nd clutch fluid and apply of the 2-4 band.

FORWARD CLUTCH
ACCUMULATOR

During a 4-3 downshift, accumulator fluid seats the #1 checkball


and is orificed into the orificed accumulator fluid circuit. This
orifice (#18) controls the increase of orificed accumulator fluid
pressure and the movement of the 3-4 accumulator piston against
exhausting 3-4 accumulator fluid.

EXHAUST

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Figure 29

3-4 Accumulator Checkball (#1)

2ND
CLUTCH

The 3-4 accumulator assembly functions similar to the 1-2 accumulator assembly. During a 3-4 upshift the 3-4 accumulator
absorbs the initial increase of 3-4 accumulator fluid pressure to
control the 2-4 band apply.

The 3-4 accumulator assembly is located in the transmission


case and consists of a piston (44), piston spring (46) and piston
pin (43). The 3-4 accumulator assembly is the primary device
for controlling the apply feel of the 2-4 band in Fourth gear.

3-4 ACCUMULATOR ASSEMBLY

3RD
ACCUM

Figure 29A

2nd clutch fluid pressure exhausts from the 1-2 accumulator


assembly during a 2-1 downshift. As spring force and accumulator fluid pressure move the 1-2 accumulator piston against
exhausting 2nd clutch fluid, the accumulator valve regulates
more D4 fluid into the accumulator fluid circuit. This regulation controls the rate at which accumulator fluid fills the 1-2
accumulator and the rate at which 2nd clutch fluid exhausts
from the accumulator.

Downshift Control

LINE

1-2 and 3-4 ACCUMULATOR ASSEMBLIES


Accumulator Valve Function

ACCUMULATORS

4TH
CLUTCH

32A

CHECKBALL LOCATION AND FUNCTION

ORF ACC

ACC
20d

21a

20e
21

21

CASE (BOTTOM)

#10

3-4 CL

#2
28

29f

3RD ACCUM

REV INPUT
#7
#1

15c

17

16

16

#3

15b

12
29g 28

3-4 SIG

REV INPUT

SERVO
BORE

#4

#8

#4

VALVE BODY (60)

29

27b

35e

35c

#6
20

36

36

39

35b

#6 #5

35d

#5

3-4 CL

13
27c 29

OVERRUN CL FD
ORIFICED D2

EX

OVERRUN

#3

3RD ACC

#2

#12

#7
INPUT
HOUSING
(621)

#9

24m

16

D4

25

#10

PR

FWD CL FEED

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Figure 30

#12

17a

17b

CASE
BOTTOM

22

18

#9

TURBINE
SHAFT

TCC RELEASE

2ND CL

2ND CL

18

25

#8

24k

2ND

3RD ACC

32B

18

CHECKBALL LOCATION AND FUNCTION

#3 REVERSE INPUT
Located in the valve body, the reverse input checkball controls the
reverse input clutch apply when engine speed is at idle. During these
conditions, all reverse fluid feeding the reverse input fluid circuit is
routed to the ball, seats the ball, and is forced through orifice #17.
This slows the flow of reverse fluid to cushion the reverse input clutch
apply. When the reverse input clutch releases, exhausting reverse
input fluid unseats the ball for a quick exhaust of fluid.
#4 3-4 CLUTCH EXHAUST
Located in the valve body, this checkball helps control the 3-2 downshift. Exhausting 3-4 clutch and 3rd accumulator fluids seat the ball
and are forced through orifice #13. This helps control the 3-4 clutch
release rate and 2-4 band apply. During a 3-4 upshift, 3-4 signal fluid
unseats the ball for a quick feed into the 3-4 clutch fluid circuit.
#5 OVERRUN CLUTCH FEED
Located in the valve body, it routes either overrun fluid or D2 fluid
into the overrun clutch feed fluid circuit while blocking the other fluid
circuit. Overrun clutch feed fluid feeds the overrun clutch fluid circuit in the Manual gear ranges to apply the overrun clutch.
#6 OVERRUN CLUTCH CONTROL
Located in the valve body, the #6 checkball helps control the overrun
clutch apply rate. Overrun clutch feed fluid pressure seats the ball and
is forced through orifice #20. This orifice slows the flow of overrun
fluid to cushion the overrun clutch apply. When the overrun clutch
releases, overrun clutch feed fluid unseats the ball for a quick exhaust.
#7 3RD ACCUMULATOR EXHAUST
Located in the transmission case, it unseats when 3rd accumulator
fluid exhausts from the 2-4 servo to prevent residual fluid pressure
from accumulating. Also, before 3rd accumulator fluid pressure seats
the ball during a 2-3 upshift, any air in the circuit exhausts past the
ball.
#8 1-2 UPSHIFT
Located in the valve body, the 1-2 upshift checkball helps control the
2-4 band apply during a 1-2 upshift. During the upshift, 2nd fluid
pressure seats the ball and is forced through the #16 orifice. This
orifice slows the flow of 2nd fluid to help cushion the band apply.
When the band releases during a 2-1 downshift, exhausting 2nd clutch
fluid unseats, and exhausts past, the 1-2 upshift checkball.
#9 TCC APPLY
Located in the end of the turbine shaft, the #9 checkball is a retainer
and ball assembly that helps control the converter clutch apply feel.
As the converter clutch applies, exhausting release fluid seats, and is
orifice around the checkball. This action slows the exhaust of release
fluid to control the converter clutch apply feel. When the converter
clutch is released, release fluid pressure unseats the checkball and
flows freely past the ball to keep the pressure plate disconnected from
the converter cover.
#10 LO/REVERSE CLUTCH APPLY
Located in the transmission case, the #10 checkball is a retainer and
ball assembly that helps control the lo and reverse clutch apply feel.
During the clutch apply, PR fluid pressure seats, and is orificed around
the checkball. This orifice slows the increase of PR fluid pressure at
the clutch piston to cushion the apply feel. When the clutch releases,
exhausting PR fluid unseats the checkball for a quick exhaust.
#12 FORWARD CLUTCH ACCUMULATOR
Located in the valve body, it helps controls the forward clutch apply
when engine speed is at idle. During these conditions, all D4 feeding
the forward clutch feed fluid circuit is routed to the ball, seats the ball,
and is forced through orifice #22. This slows the increase of forward
clutch feed fluid pressure to cushion the forward clutch apply. When
the forward clutch releases, exhausting forward clutch feed fluid unseats the ball for a quick exhaust of fluid.

#1

Note: Some models do not include orifice #12 in the spacer plate.
For these models, all exhausting 3rd accumulator fluid is routed
to the 3-2 control valve.

HYDRAULIC CONTROL COMPONENTS

#1 3-4 ACCUMULATOR
Located in the transmission case, the 3-4 accumulator checkball helps
control the flow of accumulator fluid to the 3-4 accumulator. When
the ball is seated, accumulator fluid is forced through the #18 orifice.
This action helps control the 2-4 band release during a 4-3 downshift.
#2 3RD ACCUMULATOR
Located in the valve body, the 3rd accumulator checkball directs
exhausting 3rd accumulator fluid through orifice #12 and to the 3-2
control valve. This helps control the 2-4 band apply during a 3-2
downshift. During a 3-4 upshift, 3-4 clutch fluid unseats the ball for a
quick feed into the 3rd accumulator fluid circuit.

FWD CL FEED
33

ELECTRICAL COMPONENTS
The Hydra-matic 4L60-E transmission incorporates electronic controls that utilize a Powertrain Control Module (PCM). The PCM
gathers vehicle operating information from a variety of sensors
and control components located throughout the powertrain (engine
and transmission). The PCM processes this information for proper
control of the following:
transmission shift points - through the shift solenoids,
transmission shift feel - by adjusting line pressure with the pressure
control solenoid,
TCC apply and release timing - through the TCC solenoid, and
the 3-2 downshift - through the pulse width modulated 3-2 control
solenoid.

Electronic control of these transmission operating characteristics


provides for consistent and precise shift points and shift quality
based on the operating conditions of both the engine and transmission.
FAIL-SAFE MODE

Fail-safe mode is an operating condition when the transmission


will partially function if a portion of the electronic control system
becomes disabled. For example, if the wiring harness becomes
disabled, the PCM commands the fail-safe mode which causes the
electronic solenoids to default to OFF. The following changes
occur when the transmission is operating in the fail-safe mode.
the pressure control solenoid is OFF, increasing line pressure to a
maximum to prevent any clutch or band slippage,
the TCC solenoid is OFF, preventing converter clutch apply,
4

With both shift solenoids OFF, the transmission will operate in


Third gear when the selector lever is in the Overdrive position.
However, with the Hydra-matic 4L60-E transmission the driver
has some flexibility in gear selection during fail-safe mode. Changing gears during fail-safe mode is accomplished by moving the
gear selector lever as follows:
Gear Selector Lever Position
Transmission Gear Operation
Overdrive Range D
Third gear
Drive Range (D)
Third gear
Manual Second (2)
Second gear
Manual First (1)
Second gear
Reverse (R)
Reverse
Park, Neutral (P,N)
Park, Neutral
The downshift to First gear in Manual First is controlled electronically for safety and durability reasons. This means that the PCM
must electronically command both shift solenoids to be ON to
obtain First gear.
NOTE: This section of the book contains general information
about electrical components that provide input information to the
PCM. Since some of this input information varies between vehicle
application, it is important that the appropriate General Motors
Service Manual is used during repair of diagnosis of the transmission.
D1C

PCM

11

the 3-2 control solenoid is OFF, providing a faster 3-2 downshift, and
both shift solenoids are OFF.

L
D3

R
D2

INPUTS

34

10

OUTPUTS

INFORMATION SENSORS

ELECTRONIC CONTROLLERS

1. VEHICLE SPEED SENSOR


2. TRANSMISSION FLUID TEMPERATURE
SENSOR
3. FLUID PRESSURE SWITCH ASSEMBLY (PSA)
4. THROTTLE POSITION SENSOR (TPS)
5. ENGINE SPEED SENSOR
6. ENGINE COOLANT TEMPERATURE SENSOR
7. BRAKE SWITCH
8. 4 WHEEL DRIVE LOW SWITCH
9. AIR CONDITIONING REQUEST
10. CRUISE CONTROL INFORMATION
11. MANIFOLD ABSOLUTE PRESSURE SENSOR

ELECTRONICALLY CONTROLLED
TRANSMISSION COMPONENTS

POWERTRAIN CONTROL MODULE (PCM)

A. PRESSURE CONTROL SOLENOID


B. TORQUE CONVERTER CLUTCH SOLENOID

C. SHIFT SOLENOID "A" (12/34 SHIFT)


D. SHIFT SOLENOID "B" (23 SHIFT)
E. 32 CONTROL SOLENOID

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Figure 31

ELECTRICAL COMPONENTS
PRESSURE SWITCH ASSEMBLY
D2
INDICATOR
SWITCH

D4
INDICATOR
SWITCH

FIVE PIN
CONNECTOR

The transmission fluid Pressure Switch Assembly


(PSA) is attached to the valve body and is used to
signal the manual valve position to the PCM. Various
fluids are routed to the PSA depending on the manual
valve position. These fluids open and close the fluid
pressure switches in the PSA to provide a signal to the
PCM indicating the gear range position of the manual
valve. The combination of opened and closed switches
determines the voltage measured at each of the three
pins in the PSA electrical connector. An open circuit
measures 12 volts while a grounded circuit measures
0 volts. The electrical schematic and chart below
show the PSA circuitry used to signal the manual valve
position.

TRANSMISSION
FLUID
PRESSURE
SWITCH
ASSEMBLY
(69)
D2

D4

R
P

N
R

Normally Open Fluid Pressure Switch

The D4, Lo, and Reverse fluid pressure switches are


normally open and electrical current is stopped at these
switches when no fluid pressure is present. Fluid pressure moves the diaphragm and contact element until
the contact element touches both the positive contact
(+) and the ground contact ( ). This creates a closed
circuit and allows current to flow from the positive
contact, through the switch and to ground.

D3

LO
INDICATOR
SWITCH

TEMPERATURE
SENSOR

D3
INDICATOR
SWITCH

REVERSE
INDICATOR
SWITCH

Normally Closed Fluid Pressure


Switch
Body

Fluid

Fluid

O-Ring

Diaphragm

Contact

Diaphragm

Contact

O-Ring

+
Contact

Contact
Element

Ground

Ground

Contact
Element

NORMALLY OPEN

LO

Example

The hydraulic and electrical schematics below are shown in the Drive
Range (Manual Third) position (D or
3). D4 fluid pressure closes the D4
fluid pressure switch and D3 fluid
pressure opens the D3 fluid pressure
switch. With the D2 switch normally
closed, pins N and P measure 0 volts
while pin R measures approximately
12 volts. This combination signals
the PCM that the manual valve is in
the Manual Third position.

NORMALLY CLOSED

TRANSMISSION CONNECTOR
PIN N
PIN R
PIN P
12
0
12
0
0
12
12
0
12
12
0
0
12
12
0
12
12
12
0
12
12
EXPECTED VOLTAGE READINGS

LINE
P

LINE
PRESSURE
TAP

OIL PRESSURE
RANGE
INDICATOR REV D4 D3 D2
PARK
REVERSE
NEUTRAL
D
D
2
1
OIL PRESSURE PRESENT

Contact

LINE

Body

The D2 and D3 fluid pressure switches


are normally closed and electrical current is free to flow from the positive
contact to the ground contact when no
fluid pressure is present. Fluid pressure moves the diaphragm to disconnect the positive and ground contacts.
This opens the switch and stops current from flowing through the switch.

MANUAL VALVE

REVERSE

(N/C)

(N/O)

D2
PRESSURE
SWITCH
ASSEMBLY

D2

D2
LO

D4

D4
LO

D4-N.O.

(N/C)
D2-N.C.

GROUND

SWITCH LOGIC

D3

D4
D3

D3

(N/O)

D4

(N/O)

D3

LO

REV

PR

REV-N.O.

(N/O) - NORMALLY OPEN

LO-N.O.

EXAMPLE: MANUAL THIRD (D)

REV INPUT

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Figure 32

TEMP
SENSOR

D3-N.C.

35

ELECTRICAL COMPONENTS

VEHICLE SPEED SENSOR (VSS)

The vehicle speed sensor is a magnetic inductive pickup that


relays information relative to vehicle speed to the PCM. In
two wheel drive (2WD) applications, the VSS is located on
the transmission extension housing (31), opposite the speed
sensor rotor. The speed sensor rotor is attached to the
transmission output shaft and rotates with the output shaft at
transmission output speed. The speed sensor rotor has 40
serrations, or teeth, cut into its outside diameter.

ROTOR

MAGNETIC
PICKUP

O-RING

ELECTRICAL
CONNECTOR

OUTPUT VOLTS

VEHICLE SPEED SENSOR

HIGH SPEED

LOW SPEED

5.0

The VSS consists of a permanent magnet surrounded by a


coil of wire. As the output shaft and speed sensor rotor
rotate, an alternating current (AC) is induced in the coil of
wire from the teeth on the rotor passing by the magnetic
pickup on the VSS. Whenever the vehicle is moving the
VSS produces an AC voltage proportional to vehicle speed.
This AC signal is sent to the digital ratio adaptor converter
(DRAC) where it is converted to a direct current (DC) square
wave form. The DC signal is then sent to the PCM and
interpreted as vehicle speed. As vehicle speed increases and
more rotor teeth pass by the magnetic pickup on the VSS in
a given time frame, the frequency of the DC signal sent to
the PCM increases. The PCM interprets this increase in
frequency as an increase in vehicle speed (see Figure A).
Note: On four wheel drive (4WD) applications the VSS is
located on the transfer case.

TIME

FIGURE A: CONDITIONED SIGNAL


CONNECTOR

RESISTOR

TRANSMISSION FLUID TEMPERATURE SENSOR

TRANSMISSION
FLUID
PRESSURE
SWITCH
ASSEMBLY
(69)

The temperature sensor is a negative temperature coefficient


thermistor (temperature sensitive resistor) that provides
information to the PCM regarding transmission fluid
temperature. The temperature sensor is a part of the pressure
switch assembly (PSA) which is attached to the valve body
and submersed in fluid in the transmission bottom pan. The
internal electrical resistance of the sensor varies in relation
to the operating temperature of the transmission fluid (see
chart). The PCM sends a 5 volt reference signal to the
temperature sensor and measures the voltage drop in the
circuit. A lower fluid temperature creates a higher resistance
in the temperature sensor, thereby measuring a higher voltage
signal.

TEMPERATURE SENSOR

Sensor Resistance (K ohms)

SENSORRESISTANCE VS. TEMPERATURE


110
100
90

The PCM measures this voltage as another input to help


control TCC apply and line pressure. The PCM inhibits
TCC apply until transmission fluid temperature reaches
approximately 29C (84F). Also, when fluid temperatures
exceed 135C (275F), the PCM commands TCC apply at
all times in Fourth gear, as opposed to having a scheduled
apply. Applying the TCC reduces fluid temperatures created
by the fluid coupling in the converter.

80
70
60
50
40
30
20
10
0
-50

-30

-10

10

30

50

70

90

110

130

150

Temperature C

36

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Figure 33

ELECTRICAL COMPONENTS
ELECTRICAL COMPONENTS EXTERNAL TO THE TRANSMISSION
THROTTLE POSITION SENSOR (TPS)

BRAKE SWITCH

The TPS is a potentiometer mounted to the throttle body that


provides the PCM with information relative to throttle angle
(accelerator pedal movement). The PCM provides a 5 volt
reference signal and a ground to the TPS and the sensor returns
a signal voltage that changes with throttle valve angle. This
signal varies from less than 1.0 volt at minimum throttle to
nearly 5.0 volts at wide-open throttle. The PCM uses this
information to modify fuel control, shift patterns, shift feel and
TCC apply and release timing. In general, with greater accelerator pedal travel and higher TPS voltage signal, the following conditions occur:

The brake switch is a normally closed switch when the brake


pedal is in the released position. When the brake pedal is depressed, the switch is open and the PCM commands TCC release.

The PCM delays upshifts or initiates a downshift


(through the shift solenoids) for increased acceleration.
The PCM increases line pressure (through the pressure
control solenoid) to increase the holding force on the
clutches and/or band.
The PCM keeps the TCC released during heavy acceleration.
The TCC is also released during minimum acceleration.
ENGINE COOLANT TEMPERATURE (ECT) SENSOR

The ECT sensor is a negative temperature coefficient resistor


(temperature sensitive resistor) mounted in the engine coolant
stream. Low coolant temperature produces high resistance in
the sensor while high coolant temperature produces low resistance. With respect to transmission operation, the PCM monitors the voltage signal from the sensor, which is high at low
coolant temperatures, to prevent TCC apply when coolant temperature is below approximately 20C (68F).
ENGINE SPEED SENSOR

The PCM monitors engine speed as RPM through the ignition


module for gasoline engines. For diesel engine applications, a
separate engine speed sensor is used to monitor engine speed
from the crankshaft. This information is used to help determine shift patterns and TCC apply and release timing.

AIR CONDITIONING (A/C) SWITCH SIGNAL

When the A/C cycling switch closes, the PCM is signaled that the
A/C compressor is ON. The PCM uses this information to adjust
transmission line pressure, shift timing and TCC apply timing.
CRUISE CONTROL INFORMATION

The PCM monitors input signals from the cruise control switch to
alter shift patterns when the cruise control is engaged. Depending
on application, the PCM alters the shift pattern to require a time
limit to be met between the 3-2/2-3 shifts and the 4-3/3-4 shifts.
This time limit prevents the transmission from upshifting to quickly
after downshifting when the cruise control is engaged.
FOUR WHEEL DRIVE (4WD) LOW SWITCH

With 4WD applications, the VSS is located on the transfer case.


The 4WD Low switch signals the PCM that the vehicle is operating in 4WD Low. The PCM then multiplies transfer case output
speed signal by the transfer case ratio in low range to determine
the transmission output shaft speed. The PCM uses this information to provide earlier upshifts and prevent an overspeed condition
when operating in 4WD low.
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR

The MAP sensor measures changes relative to intake manifold


pressure which results from changes in engine load and speed.
These changes are converted to a voltage output which is monitored by the PCM in order to adjust line pressure and shift timing.
ASSEMBLY LINE DIAGNOSTIC LINK (ALDL)

The ALDL is a multi-terminal connector wired to the PCM that is


located under the vehicle dash. The ALDL can be used to diagnose conditions in the vehicles electrical system, PCM and the
transmissions electrical components. Refer to the appropriate
General Motors Service Manual for specific electrical diagnosis
information.

TORQUE CONVERTER CLUTCH SOLENOID

TCC apply is prevented until engine coolant temperature is above


approximately 20C (68F).
TCC apply is prevented until transmission fluid temperature is
above approximately 29C (84F).
CONVERTER
CLUTCH
SIGNAL
FLUID

EXHAUST

MOUNTING
FLANGE

STEEL
PLUNGER
VALVE

The TCC is released when the brake pedal is depressed.


The TCC is released under minimum and maximum throttle conditions.

Under normal operating conditions, the converter clutch only


applies in Fourth gear when in Overdrive range or Third gear
when in Manual Third gear range. However, at high speeds under
heavy throttle conditions, the PCM will command TCC apply in
Third gear when in Overdrive range. Also, when transmission
fluid temperature is above approximately 135C (275F), the TCC
is applied all of the time in Fourth gear to help reduce transmission
fluid temperatures. Other conditions that cause the PCM to change
the operating state of the TCC solenoid include:

When vehicle operating conditions are appropriate for TCC apply,


the PCM provides a ground for the TCC solenoid electrical circuit.
Electrical current flows through the coil assembly in the solenoid
which creates a magnetic field. The magnetic field moves the
plunger and valve to block the exhaust port and prevent CC signal
fluid from exhausting through the solenoid. CC signal fluid pressure
increases at the converter clutch apply valve and moves the valve
into the apply position against spring force.

The TCC solenoid is a normally open, ON/OFF solenoid that the


PCM controls to apply and release the converter clutch. When deenergized, converter clutch signal fluid pressure holds the valve
and plunger away from the exhaust port. This allows converter
clutch (CC) signal fluid to exhaust through the solenoid. Without
CC signal fluid pressure at the end of the converter clutch apply
valve, spring force holds the valve in the release position.

STEEL BAR
WRAPPED WITH
COPPER COIL

TORQUE CONVERTER CLUTCH SOLENOID (NORMALLY OPEN)

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Figure 34

37

ELECTRICAL COMPONENTS
PLUNGER

SPRING METERING O-RING


BALL

COIL
ASSEMBLY

FRAME

SHIFT SOLENOIDS

The Hydra-matic 4L60-E transmission uses two identical, normally open,


electronic shift solenoids (A and B) to control upshifts and downshifts in all forward gear ranges. These shift solenoids work together in
a combination of ON and OFF sequences to control the positions of the
1-2 shift valve, 2-3 shift valve train and 3-4 shift valve. The PCM
monitors numerous inputs to determine the appropriate solenoid state
combination and transmission gear for the vehicle operating conditions.
The following table shows the solenoid state combination required to
obtain each gear:

CONNECTOR

SIGNAL
FLUID

EXHAUST

GEAR
Park, Reverse, Neutral
First
Second
Third
Fourth

SOLENOID A
ON
ON
OFF
OFF
ON

SOLENOID B
ON
ON
ON
OFF
OFF

Shift Solenoid De-energized (OFF)

The shift solenoids are OFF when the PCM opens the path to ground for
the solenoids electrical circuit. When OFF, solenoid signal fluid pressure (blue color) moves the metering ball and plunger against spring
force, away from the fluid inlet port. Solenoid signal fluid is then open
to an exhaust port located on the side of the solenoid.

SHIFT SOLENOID (OFF)

AFL

Shift Solenoid Energized (ON)

LO/1ST

FILTER
(49)

SIG A
LO

D4

SIG A

26

27

SOL A
N.O.

1-2 SHIFT VALVE


EX

EX
4TH SIG
3-4 SIG

2ND

D4-3-2
AFL

D2

SOL B
N.O.

ON
EX

EX

EX

2-3 SHUTTLE
3-4 SIG

3-4 ACC
SERVO FEED

EX

29

EX

2-3 SHIFT VALVE

28

AFL

EXAMPLE A: PARK/REVERSE/NEUTRAL/& FIRST GEAR

AFL

LO/1ST

FILTER
(49)

D4

SIG A

1-2 SHIFT VALVE


EX

EX

EX
4TH SIG
3-4 SIG

D2

2ND

EX

EX

EX

29

SOL B
N.O.

EXAMPLE B: THIRD GEAR

3-4 SIG

2-3 SHUTTLE

3-4 ACC
SERVO FEED

28

AFL

ORUN
D3

AFL

EX

D4-3-2

2-3 SHIFT VALVE

38

OFF

2ND

SOL A
N.O.

3-4 SHIFT VALVE

Shift Solenoid B

26

27

AFL

LO

SIG A

D3

25

EX

Shift Solenoid A

When shift solenoid A is de-energized in Second and Third gears


(Example "B"), signal A fluid exhausts through the solenoid. Spring
force holds the 1-2 shift valve in the upshifted position and the 3-4 shift
valve in the downshifted position.

AFL

To energize the shift solenoids, the PCM provides a path to ground for
the solenoids electrical circuit. Electrical current passing through the
coil assembly in the solenoid creates a magnetic field that magnetizes
the solenoid core. The magnetized core repels the plunger which seats
the metering ball against the fluid inlet port. With the ball seated,
solenoid signal fluid is blocked from exhausting, thereby creating fluid
pressure in the solenoid signal fluid circuit.
Located at the end of the 1-2 shift valve, shift solenoid A controls the
position of the 1-2 and 3-4 shift valves. The solenoid is fed solenoid
signal A fluid by the actuator feed limit fluid (AFL) circuit through
orifice #25. When energized (Example "A"), the solenoid blocks signal
A fluid from exhausting, thereby creating pressure in the signal A
fluid circuit. Signal A fluid pressure holds the 1-2 shift valve against
spring force (downshifted position) in Park, Reverse, Neutral and First
gears. In Fourth gear, D432 fluid pressure assists spring force to keep
the 1-2 shift valve in the upshifted position against signal A fluid
pressure. Also, signal A fluid pressure holds the 3-4 shift valve in the
upshifted position against spring force.

2ND

ORUN
D3

ON

EX

3-4 SHIFT VALVE

D3

AFL

25

AFL

Located at the end of the 2-3 shuttle valve, shift solenoid B controls
the position of the 2-3 shift valve train. The solenoid is fed solenoid
signal fluid by the AFL fluid circuit through orifice #29. When energized by the PCM (Example "A"), solenoid signal fluid pressure holds
the 2-3 shift valve train in the downshifted position against AFL fluid
pressure acting on the 2-3 shift valve.
When de-energized [Third and Fourth gears (Example "B")], solenoid
signal fluid exhausts through the solenoid. This allows AFL fluid pressure acting on the 2-3 shift valve to move the shift valve train into the
upshifted position. In Manual Second, D2 fluid pressure holds the 2-3
shift valve in the downshifted position against AFL fluid pressure regardless of shift solenoid B state.

OFF

Note: The feed orifices (#25 and #29) between the AFL and solenoid
signal fluid circuits are smaller than the exhaust ports through the
solenoids. This prevents fluid pressure buildup in the solenoid signal
fluid circuits at the end of the shift valves when the shift solenoids are
OFF.

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Figure 35

ELECTRICAL COMPONENTS
3-2 DOWNSHIFT CONTROL SOLENOID

METERING O-RING
O-RING
BALL
FLUID
SCREEN

O-RING

CENTER
POLE

EXHAUST
COIL
ASSEMBLY

PRESSURE
SUPPLY
(AFL)

CONNECTOR

PRESSURE
CONTROL
(3-2 SIGNAL)

SPRING

3-2 DOWNSHIFT CONTROL SOLENOID

Solenoid De-energized

30%

When the solenoid is OFF, no current flows to the solenoid coil


(duty cycle = 0%). Spring force holds the plunger and metering
ball against the fluid inlet port to block AFL fluid from entering
the 3-2 signal fluid circuit. The 3-2 signal fluid circuit is open
to an exhaust through the solenoid. With the 3-2 signal fluid
circuit empty, spring force holds the 3-2 control valve open.

70%

12

VOLTS

(ON)

TIME

The 3-2 control solenoid operates on a negative duty cycle.


This means that the ground (negative or low) side of the solenoid circuit is controlled by the PCM. The solenoid is constantly fed 12 volts to the high (positive) side and the PCM
controls the length of time the path to ground for the electrical
circuit is closed (duty cycle). When the PCM closes the solenoid ground circuit, current flows through the solenoid and the
ground circuit is at a low voltage state (0 volts and solenoid
energized).

HOUSING

The PCM operates the 3-2 control solenoid at a frequency of 50


hz (cycles per second). This means that the solenoid is pulsed
with electrical current 50 times per second. The amount of time
the solenoid is energized during each cycle is referred to as the
solenoids duty cycle. Figure A shows an example of a 70%
duty cycle. A 70% duty cycle means that during each cycle (1/
50 of a second) the solenoid is energized 70% of the time (see
inset in Figure A).

At higher vehicle speeds, the solenoid duty cycle during the


shift is greater and 3-2 signal fluid pressure is increased. Under
these conditions, 3-2 signal fluid pressure closes the 3-2 control
valve further against spring force, thereby slowing the exhaust
of 3rd accumulator fluid into the 3-4 clutch fluid circuit. This
prevents the pressure backup in the 3-4 clutch fluid circuit and
allows the 3-4 clutch to release faster for proper shift timing.

The 3-2 downshift control solenoid is a normally closed, pulse


width modulated (PWM) solenoid used to control the 3-2 downshift. During a 3-2 downshift, the 2-4 band is applied as the 3-4
clutch releases. The timing between the 3-4 clutch release and
2-4 band apply must be varied depending on vehicle speed and
throttle position (see downshift timing below). The 3-2 control
solenoid regulates AFL fluid into the 3-2 signal fluid circuit. 32 signal fluid pressure controls the 3-2 control valve to provide
for these varying requirements and achieve a precise control of
the 3-2 downshift.

1 CYCLE = 1/50 SECOND

16
14
12
10
8
6
4
2
0

FREQUENCY: 50 HZ

TIME

1 SECOND
(50 CYCLES)
DUTY CYCLE = 70%

The position of the metering ball is controlled by the amount of


current flowing through the solenoid coil. Current flowing
through the solenoid coil, which is controlled by the solenoids
duty cycle, creates a magnetic field that magnetizes the solenoid
core. When the core is magnetized it attracts the metering ball,
moving the ball and plunger against spring force to block the
exhaust port. A higher duty cycle means more current flowing
through the coil and a greater magnetic field force. This greater
force seats the ball further against the exhaust port, thereby
increasing 3-2 signal fluid pressure.

VOLTS

Solenoid Energized

3-2 Downshift Timing

A lower solenoid duty cycle corresponds to lower 3-2 signal


fluid pressure which allows spring force to keep the 3-2 control
valve open farther. This provides a faster exhaust of 3rd accumulator fluid through the 3-2 control valve. However, this
exhausting fluid creates a pressure backup in the 3-4 clutch fluid
circuit due to the #4 checkball and #13 orifice. This delays the
3-4 clutch release at lower speeds for proper shift timing.

FIGURE A: 3-2 DOWNSHIFT CONTROL SOLENOID


NEGATIVE DUTY CYCLE

PERCENT DUTY CYCLE

The PCM operates the 3-2 control valve at approximately a 90%


duty cycle when the transmission is in Second, Third and Fourth
gears. In all other gear ranges, the solenoid is OFF and the duty
cycle is 0%. During a 3-2 downshift, the solenoid duty cycle is
decreased to control the exhaust of 3rd accumulator fluid through
the 3-2 control valve. The value of the duty cycle during the
downshift is related to vehicle speed - the lower the speed, the
lower the duty cycle (see Figure B).

100%
90
80
70
60
50
40
30
20
10
0

% D.C. DEPENDS ON
VEHICLE SPEED.
LOWER SPEED = LOWER D.C.
DURING THE SHIFT

GEAR

FIGURE B: 3-2 DOWNSHIFT TIMING

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Figure 36

39

ELECTRICAL COMPONENTS
PRESSURE CONTROL SOLENOID


SPOOL
VALVE
SPOOL
VALVE
SLEEVE

FLUID
SCREENS

PUSH
ROD COIL
DAMPER
SPRING RESTRICTOR ASSEMBLY

FIGURE A: PRESSURE CONTROL SOLENOID

40%

12

60%

VOLTS

(ON)

TIME

40

SPOOL
VALVE
SPRING

At minimum throttle (idle), duty cycle is a maximum (approximately 40%) and current flow approaches 1.0 amp. This increases the magnetic field in the solenoid coil. The magnetic
field force moves the armature toward the push rod and against
the spring. In this position AFL fluid exhausts through the
variable bleed exhaust port between the armature and spool
valve sleeve. With AFL fluid exhausting, spool valve spring
force holds the spool valve in the closed position blocking AFL
fluid from feeding the torque signal fluid circuit. Also, torque
signal fluid is open to the exhaust port through the spool valve
sleeve. Therefore, torque signal fluid pressure is a minimum
and line pressure is a minimum. Remember that torque signal
fluid pressure controls line pressure at the pressure regulator
valve.

1 CYCLE = 1/292.5 SECOND


FIGURE B: PRESSURE CONTROL SOLENOID
POSITIVE DUTY CYCLE

100
90
CONTROL PRESSURE (PSI)

Under normal operating conditions between minimum and maximum throttle positions, the PCM varies the duty cycle between
approximately 40% and 0% respectively. The changes in duty
cycle varies the current flow to the PCS between approximately
1.0 and 0.0 amps. This varies the opening of the variable bleed
exhaust between the armature and spool valve sleeve to regulate
torque signal fluid pressure (see Figure C). If the electrical

Fluid Regulation

At maximum throttle, the solenoids duty cycle is a minimum


(approximately 0% - always de-energized) and current flow
approaches 0.0 amps. This decreases the magnetic field in the
solenoid coil and spring force acting on the armature moves the
armature against the spool valve sleeve, thereby closing the
variable bleed exhaust. With the variable bleed exhaust closed,
AFL fluid pressure acting on the spool valve increases and
moves the valve fully against the spool valve spring force. The
AFL fluid circuit is then completely open to feed the torque
signal fluid circuit and the torque signal fluid exhaust through
the spool valve sleeve is closed. This provides maximum torque
signal fluid pressure and maximum line pressure.

The PCM operates the PCS on a positive duty cycle. This


means that the high (positive) side of the PCS electrical circuit
at the PCM controls the PCS operation. The PCM always
provides a ground path for the circuit and continually adjusts the
PCS duty cycle depending on vehicle and transmission operating conditions. A positive duty cycle is measured as approximately 12 volts on the positive side of the PCS when it is
energized. Figure B shows an example of a 40% positive duty
cycle.

EXHAUST VARIABLE ARMATURE SPRING FRAME


BLEED
ORIFICE

ACTUATOR TORQUE
SIGNAL
FEED
LIMIT
FLUID
FLUID

The duty cycle and amount of current flow to the PCS are
mainly affected by throttle position. Duty cycle and current
flow are inversely proportional to throttle angle; as throttle angle
increases, the duty cycle is decreased by the PCM which decreases current flow to the PCS. Current flow to the PCS
creates a magnetic field force that moves the solenoid armature
toward the push rod and against spring force. Note that AFL
fluid flows through the restrictor to assist spring force in creating a dashpot for the armature to move against.

The amount of current directed to the PCS is controlled by the


solenoids duty cycle. Similar to the pulse width modulated 3-2
control solenoid, the duty cycle represents the percent time current is flowing through the solenoid coil during each cycle. As
duty cycle increases, the amperage in the coil increases. The
high frequency of the PCS acts to smooth the pulses created by
the duty cycle energizing and de-energizing the PCS.

The 4L60-E PCM programming also allows for adjustments in


line pressure based on the changing characteristics of the transmission components. This process is referred to as Adaptive
Learning and is used to assure consistent shift patterns and
increase transmission durability. As transmission apply components wear and shift overlap time (time required to apply a
clutch or band) increases, the PCM adjusts line pressure to
maintain the originally calibrated shift timing. This is done by
changing torque signal fluid pressure through the PCS control.
Note: Adaptive learning control is not used on all shifts and
varies depending on application.

Duty Cycle and Current Flow

system becomes disabled for any reason, current flow to the


solenoid is 0.0 amps and the PCS will regulate maximum torque
signal fluid pressure. This creates maximum line pressure to
prevent any apply components form slipping until the condition
can be corrected.

The Pressure Control Solenoid (PCS) is a precision electronic


pressure regulator controlled by the PCM at approximately 292.5
Hz (cycles per second). The PCS regulates actuator feed limit
(AFL) fluid into torque signal fluid pressure. The PCM controls
this regulation by varying the electrical current flowing to the
PCS.

80
70
60
50
40
30
20
10
0
0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

1.1

INPUT CURRENT (AMP)

FIGURE C: PRESSURE CONTROL SOLENOID CURRENT FLOW

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Figure 37

POWER FLOW
The purpose of this section is to describe how
torque generated by the engine is transferred
through the Hydra-matic 4L60-E transmission and
to the vehicle's drive shaft. The information that
follows describes the mechanical, electrical and
hydraulic operation of the transmission while in
each specific gear range. This section builds
upon previously covered information. Therefore,
if the operation of a certain component is unclear,
refer to the previous sections of this book for
individual component explanations.
The material in this section is presented in the
same order as the arrangement of the shift
quadrants - a progression from Park to Manual
First (P, R, N, D , D, 2, 1). The left hand, or
even numbered pages, contain drawings of the

mechanical components and power flow used in


a specific gear range. Facing this page is a half
page insert with a detailed explanation of the
mechanical operation for that gear range. At the
top of this insert is a range reference chart
showing a summary of which components are
applied in that gear range.
The right hand, or odd numbered pages, contain
a simplified version of the Complete Hydraulic
Circuit section (beginning on page 67). Facing
this page is a half page of text with a detailed
description of what is occurring hydraulically and
electronically in that gear range. A reference to
the corresponding Complete Hydraulic Circuit is
located at the bottom of the half page, should
more schematic information be desired.

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Figure 38

41

PARK

PARK

Engine Running

Engine Running
POWER FROM
TORQUE
CONVERTER
(1)

NO POWER
TRANSMITTED TO
OUTPUT SHAFT
(687)

SHIFT
"A"
SOL

SHIFT
"B"
SOL

ON

ON

2-4
BAND

REVERSE
INPUT
CLUTCH

FORWARD
OVERRUN FORWARD
3-4
SPRAG CL.
CLUTCH
CLUTCH
CLUTCH
ASSEMBLY

LO-ROLLER
CLUTCH

LO-REV
CLUTCH
APPLIED

The Hydra-matic 4L60-E automatic transmission requires a constant supply of pressurized fluid to cool and lubricate the components throughout the unit. It also requires a holding force be
applied to the bands and clutches to obtain the various gear
ranges. The oil pump and valve body assemblies provide for
this pressurization and distribution of fluid.
The torque converter assembly (1) is connected to the engine
through the engine flywheel and rotates at engine speed.

The oil pump rotor (212) is keyed to the torque converter pump
hub and is also driven at engine speed.

The fluid circulating inside the converter creates a fluid coupling


that drives the converter turbine.
The turbine shaft, connected to the input housing (621), is driven
by the converter turbine.
The input housing contains three separate multiple disc clutches:
The overrun clutch, forward clutch and the 3-4 clutch. All three
clutches are released and power flow is terminated at the input
housing.
Lo and Reverse Clutch Applied
INPUT HOUSING
& SHAFT ASSEMBLY
(621)

TORQUE
CONVERTER
ASSEMBLY
(1)

TRANSMISSION
CASE
(8)

PUMP
ASSEMBLY
(4)

The lo and reverse clutch plates (682) are applied and hold the
reaction carrier (681) stationary to the transmission case (8).
However, with power flow terminated at the input housing the lo
and reverse clutch has no affect on transmission operation in
Park.
Parking Pawl Engaged

The manual shaft (84) and manual valve (340) are in the Park
position (P). The parking lock actuator assembly (85) engages
the parking brake pawl (81) with the lugs on the reaction internal
gear (684).
The reaction internal gear is splined to the output shaft (687) and
both components are held stationary by the parking pawl. With
the output shaft held, the vehicle is prevented from moving.

OIL
PUMP
ROTOR
(212)

REACTION
INTERNAL
GEAR
(684)
HELD

OUTPUT
SHAFT
(687)
HELD

SPEED SENSOR
ROTOR
(699)

Note: The transmission manual linkage must be adjusted correctly so the indicator quadrants in the vehicle correspond with
the inside detent lever in the transmission. Refer to the appropriate General Motors service manual for the proper manual
linkage adjustment procedure. Also, the vehicle should be completely stopped before selecting Park range or internal damage
to the transmission could occur.

PARKING PAWL
RETURN SPRING
(80)
MANUAL
SHAFT
(84)

INSIDE
DETENT
LEVER
(88)

42

PARKING BRAKE
PAWL (81)
ENGAGED
PARKING LOCK
ACTUATOR
ASSEMBLY
(85)

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Figure 39

42A

PARK

PARK

Engine Running

ENGINE RUNNING

When the engine is running, the oil pump draws fluid from the
bottom pan, through the oil filter assembly and into the oil
pump. This fluid is pressurized by the oil pump and directed
into the line fluid circuit.

TORQUE
CONVERTER
ASSEMBLY

LO & REVERSE
CLUTCH ASSEMBLY

Pressure Regulation

#9

PR

COOLER

LINE
PRESSURE
TAP

FORWARD CLUTCH
ACCUMULATOR

PR

MANUAL VALVE

COOLER

LINE

EX

LINE

LINE

D2
LO

D3

D2-N.C.

TEMP
SENSOR

REV-N.O.
LO-N.O.

D3-N.C.

REV INPUT

REV INPUT
FILTER
(92)

PR

LO OVERRUN

TORQUE SIG

AFL

AFL

LINE

LO/1ST

FILTER
(49)

D4
EX

AFL
29

EX

EX

2-3 SHUTTLE
3-4 SIG

3-4 ACC
SERVO FEED

AFL (To 3-2 Solenoid)

D2

http://fordrazborka.zu8.ru/
Figure 40

EX

2ND

ORUN
D3

28

2-3 SHIFT VALVE


EX

TORQUE SIG

SIG A

EX
4TH SIG
3-4 SIG

EX

SOL B
N.O.

ON
EX

EX

EX

EX
EX

AFL

3-4 SHIFT VALVE

D3

TORQUE SIG

EX

LO

ACTUATOR FEED LIMIT

D4-3-2

PRESSURE
CONTROL
SOLENOID

ON

2ND

FILTER (50)

SOL A
N.O.

1-2 SHIFT VALVE

AFL

AFL

26

27

AFL

25

SIG A

2ND CL

LINE

SIG A

CONV CL SIGNAL VALVE

32

EX

PR
LO/REV

23

OFF

EX

EX
TCC
SOLENOID
N.O.

CC SIG

FILTER

BOTTOM
PAN
(SUMP)

LO/REV

REVERSE

RELEASE

D4
D3

LO

D4-N.O.

BOOST VALVE

D4

PR

REV INPUT

D4
PRESSURE
SWITCH
ASSEMBLY

10

APPLY

LINE

CONV FD

FWD CL FEED
D2

EX

INTAKE

D3

PRESS REG

PUMP
ASM.

COOLER

PR

DECREASE

CONVERTER CLUTCH VALVE

FILTER
(232)

EX

AIR
BLEED

LINE

EX

42B

EX

Line pressure is routed through the manual valve and into the PR
(Park/Reverse) fluid circuit.

COMPLETE HYDRAULIC CIRCUIT


Page 68

PR

PRESS
RELIEF
VALVE

Lo and Reverse Clutch Applies

PR fluid pressure seats the lo/reverse checkball (#10) and is


orificed to the outer area of the lo and reverse clutch piston.
PR fluid is also routed to the lo overrun valve. PR fluid pressure
moves the valve against spring force and enters the lo/reverse
fluid circuit.
Lo/reverse fluid is routed to the inner area of the lo and reverse
clutch piston. This fluid pressure, in addition to PR fluid pressure acting on the outer piston area, applies the lo and reverse
clutch.
All fluid circuits at the pressure switch assembly (PSA) are empty
and the PSA signals the PCM that the manual valve is in either
the Park or Neutral position.

LUBE

AIR
BLEED

Fluid exits the converter in the apply fluid circuit, flows through
the converter clutch apply valve and enters the cooler fluid circuit.
Cooler fluid flows through the transmission fluid cooler in the
radiator and into the lubrication circuits throughout the transmission. Refer to page 92 for a complete drawing of the lubrication
circuit.

Release fluid pressure unseats the TCC apply checkball (#9) in


the turbine shaft and is routed between the converter cover and
pressure plate. This fluid pressure keeps the converter clutch
released and fills the converter with fluid.

The normally open TCC solenoid is OFF.


Line pressure enters the converter feed fluid circuit at the pressure regulator valve and is routed to the converter clutch apply
valve.
Spring force holds the converter clutch apply valve in the release
position. Converter feed fluid is routed through the valve and
into the release fluid circuit.

LO/REV

Line pressure is blocked by the converter clutch signal valve and


the converter clutch signal fluid circuit is empty.

#10

COOLER

Note: Refer to Neutral range on page 47A for a description of


the shift solenoid and shift valve operation in Park, Reverse and
Neutral.

Converter Clutch Circuit

RELEASE

APPLY

Line pressure is routed through the AFL valve and into the AFL
fluid circuit. AFL fluid is routed to the shift solenoids, pressure
control solenoid, 3-2 control solenoid and the 2-3 shift valve
train.

The pressure control solenoid regulates AFL fluid into torque


signal fluid pressure. The PCM controls this regulation in relation to throttle position and other vehicle operating conditions.
In all gear ranges, torque signal fluid pressure from the pressure
control solenoid is directed to the boost valve and accumulator
valve.

Excess line pressure at the pressure regulator valve is fed into the
decrease fluid circuit. Decrease fluid is routed back to the oil
pump slide to help control pump output.
Line pressure is also directed to the pressure relief ball, line
pressure tap, manual valve, converter clutch signal valve and
actuator feed limit (AFL) valve.

Line pressure from the oil pump assembly is directed to the


pressure regulator valve where it is regulated in response to
torque signal fluid pressure, spring force and line pressure acting
on the end of the valve.

43

REVERSE

REVERSE
POWER FROM
TORQUE
CONVERTER
(1)

REVERSE INPUT
CLUTCH (605)
APPLIED

LO & REVERSE
CLUTCH
APPLIED

POWER TO
DIFFERENTIAL
ASSEMBLY

SHIFT
"B"
SOL

ON

ON

2-4
BAND

REVERSE
INPUT
CLUTCH

FORWARD
OVERRUN FORWARD
3-4
SPRAG CL.
CLUTCH
CLUTCH
CLUTCH
ASSEMBLY

APPLIED

LO-ROLLER
CLUTCH

LO-REV
CLUTCH
APPLIED

In Reverse (R), torque from the engine is transmitted to the


turbine shaft and input housing in the same manner as Park
range. The reverse input clutch is applied to transfer engine
torque to the reaction planetary gear set and obtain Reverse.

The manual shaft (84) and manual valve (340) are in the Reverse
(R) position. The parking pawl (81) is disengaged from the
reaction internal gear (684) and the output shaft (687) is free to
rotate.

SHIFT
"A"
SOL

All clutches in the input housing (621) are released, as in Park,


preventing power flow from reaching the input planetary gear
set.
Reverse Input Clutch Applied

The reverse input clutch plates (612) are applied and connect the
reverse input clutch housing (605) to the input housing. Engine
torque is transferred from the input housing, through the clutch
plates, and to the reverse input clutch housing.
The reverse input clutch housing is connected to the reaction sun
shell (670) and torque is transferred to the sun shell.
The reaction sun gear (673) is splined to the reaction sun shell
and is driven clockwise by the sun shell.
Lo and Reverse Clutch Applied

As in Park range, the lo and reverse clutch plates (682) are


applied and hold the reaction carrier (681) stationary to the transmission case. This also holds the reaction carrier shaft (666) and
input internal gear (664) stationary.

REACTION
SUN SHELL
(670)
INPUT HOUSING
& SHAFT ASSEMBLY
(621)

The reaction sun gear drives the reaction carrier pinion gears in a
counterclockwise direction.

REVERSE INPUT
CLUTCH (605)
APPLIED

The reaction carrier pinion gears drive the reaction internal gear
in a counterclockwise direction.
REACTION
SUN GEAR
(673)

The reaction internal gear is splined to and drives the output shaft
(687) counterclockwise to obtain Reverse and a gear reduction of
approximately 2.3:1.
The input carrier assembly (662), splined to the output shaft, also
rotates but has no affect in Reverse with all other clutches released.
Coast Conditions

TRANSMISSION
CASE
(8)

LO & REVERSE
CLUTCH PLATE
ASSEMBLY
(682)
APPLIED

REACTION
INTERNAL
GEAR
(684)

OUTPUT
SHAFT
(687)

SPEED SENSOR
ROTOR
(699)

When the throttle is released in Reverse, power from vehicle


speed is transferred back through the transmission gear train to
the engine. This action allows engine compression to slow the
vehicle.

REACTION
CARRIER
ASSEMBLY
(681)
HELD

44

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Figure 41

44A

REVERSE

REVERSE

When the gear selector lever is moved to the Reverse (R) position the manual valve also moves and line pressure enters the
reverse fluid circuit, in addition to the PR fluid circuit.
REVERSE INPUT
CLUTCH ASSEMBLY

Lo and Reverse Clutch Remains Applied

LO & REVERSE
CLUTCH ASSEMBLY

PR and lo/reverse fluid pressures continue to act on the lo and


reverse clutch piston. This keeps the lo and reverse clutch applied in Reverse (see note below).
Reverse Input Clutch Applies

EX

#10

REV INPUT

Reverse input fluid pressure is directed to the reverse input clutch


piston to apply the reverse input clutch.

PR

LO/REV

Reverse fluid also acts on the reverse abuse valve. At engine


speeds above idle, reverse fluid pressure increases and moves the
valve against spring force. This allows reverse fluid to feed the
reverse input fluid circuit quickly, thereby bypassing the control
of orifice #17.

LINE

LINE

LINE
PRESSURE
TAP

FORWARD CLUTCH
ACCUMULATOR

EX

LINE (From Pump)

PR

LINE

Reverse input fluid closes the normally open reverse fluid pressure switch in the pressure switch assembly (PSA). The PSA
signals the PCM that the manual valve is in the Reverse position.

Reverse input fluid is routed through the boost valve and seats
the air exhaust checkball located in the oil pump.

Reverse fluid pressure seats the reverse input checkball (#3) and
is orificed into the reverse input fluid circuit. This orifice (#17)
controls the reverse input clutch apply when engine speed is
approximately at idle.

PR

Pressure Regulation

The pressure control solenoid continues to regulate actuator feed


limit (AFL) fluid into the torque signal fluid circuit in relation to
throttle position and other vehicle operating conditions.

MANUAL VALVE
EX

D2
LO

D4

PRESS REG

LO/REV

REVERSE

DECREASE

D4
PRESSURE
SWITCH
ASSEMBLY

FWD CL FEED
D2

D3

D3

D3

LO

D4-N.O.

Note: The hydraulic and electrical systems in Reverse operate


in the same manner as Park (P) range except as described
above. In each of the following gear ranges, most of the explanation is limited to what changes from the range on the previous page. If a component or circuit is not explained, it functions similar to the previous range. However, some explanations are repeated for clarity and continuity.

D4

CONV FD

PR

Torque signal fluid pressure continues to act on the boost valve


to control line pressure. Also, reverse input fluid pressures acts
on the boost valve to assist torque signal fluid pressure force and
increase the operating range of line pressure.

EX

PR

BOOST VALVE

TEMP
SENSOR

LO-N.O.
D3-N.C.

REV INPUT

10

REV INPUT

REV INPUT

LINE

D2-N.C.
REV-N.O.

PR

23

TORQUE SIG

EX

PR
LO/REV

LO OVERRUN

TORQUE SIG

SIG A

D4

LO

REV

SOL A
N.O.

ON

EX

2ND

EX

SIG A

REV INPUT

1-2 SHIFT VALVE

26

27

D3

AFL

25

EX

LO/1ST

FILTER
(49)

EX

AFL

EX
EX

PRESSURE
CONTROL
SOLENOID

TORQUE SIG

LINE

FILTER (50)

ACTUATOR FEED LIMIT

AFL

32

AFL

AFL

2ND

D2

29

SOL B
N.O.

EX

ON
EX

EX

3-4 SIG

http://fordrazborka.zu8.ru/
Figure 42

AFL

2-3 SHUTTLE
EX

ORUN
D3

EX

2-3 SHIFT VALVE

EX

28

AFL (To 3-2 Solenoid)

REV

44B

COMPLETE HYDRAULIC CIRCUIT


Page 70

REV ABUSE

REV

#3

AFL

3-4 ACC
SERVO FEED

EX
4TH SIG
3-4 SIG

17

REV INPUT

D4-3-2

3-4 SHIFT VALVE

45

NEUTRAL

NEUTRAL

Engine Running

Engine Running
POWER FROM
TORQUE
CONVERTER
(1)

NO POWER
TRANSMITTED TO
OUTPUT SHAFT
(687)

SHIFT
"A"
SOL

SHIFT
"B"
SOL

ON

ON

2-4
BAND

REVERSE
INPUT
CLUTCH

OVERRUN FORWARD FORWARD


3-4
SPRAG CL.
CLUTCH
CLUTCH
CLUTCH
ASSEMBLY

LO-ROLLER
CLUTCH

LO-REV
CLUTCH

Power flow in Neutral is the same as in Park range.


The turbine shaft and input housing assembly (621) are driven at
converter turbine speed.
All clutch packs in the input housing assembly are released and
power flow is terminated at the input housing.
Lo and Reverse Clutch Released

Unlike Park range, the lo and reverse clutch plates (682) are
released in Neutral. However, this does not affect the mechanical power flow.

Parking Lock Pawl Disengaged

The parking lock actuator (85) is disengaged from the parking


brake pawl (81).
The parking pawl return spring (80) moves the parking brake
pawl away from the lugs on the reaction internal gear (684).
The reaction internal gear and output shaft (687) are free to
rotate. This allows the vehicle to roll freely when the transmission is in Neutral.
Neutral range may be selected to start the engine when the vehicle is standing still or moving down the road.
INPUT HOUSING
& SHAFT ASSEMBLY
(621)
TORQUE
CONVERTER
ASSEMBLY
(1)

TRANSMISSION
CASE
(8)

PUMP
ASSEMBLY
(4)

REACTION
INTERNAL
GEAR
(684)

OUTPUT
SHAFT
(687)

SPEED SENSOR
ROTOR
(699)

PARKING PAWL
RETURN SPRING
(80)
MANUAL
SHAFT
(84)
INSIDE
DETENT
LEVER
(88)

46

PARKING BRAKE
PAWL (81)
DISENGAGED
PARKING LOCK
ACTUATOR
ASSEMBLY
(85)

http://fordrazborka.zu8.ru/
Figure 43

46A

NEUTRAL

NEUTRAL

Engine Running

ENGINE RUNNING
When the gear selector lever is moved to the Neutral (N) position, the manual valve also moves and blocks line pressure from
entering any other fluid circuits. In this position, reverse and
PR fluids are open to an exhaust past the end of the valve.

REVERSE INPUT
CLUTCH ASSEMBLY

LO & REVERSE
CLUTCH ASSEMBLY

Reverse Input Clutch Releases

Reverse input fluid pressure, which was fed by reverse fluid,


exhausts from the reverse input clutch piston. This releases the
reverse input clutch plates.

Reverse input fluid also exhausts from the boost valve and pressure switch assembly (PSA). The PSA signals the PCM that the
manual valve is in either the Park or Neutral position.

EX

REV INPUT

LO/REV
PR

Lo and Reverse Clutch Releases

PR fluid exhausts from the outer area of the lo and reverse clutch
piston. Exhausting PR fluid unseats the lo and reverse clutch
checkball (#10) for a quick exhaust.

PR

PR fluid exhausts from the lo overrun valve and spring force


closes the valve. Lo/reverse fluid exhausts through the valve,
into the lo 1st fluid circuit, through the 1-2 shift valve, into the lo
fluid circuit and past the manual valve.

LINE

LINE
PRESSURE
TAP

D2
LO

D4

FWD CL FEED
D2

D4
D4

D3

PRESSURE
SWITCH
ASSEMBLY

LO

D4-N.O.

EX

PRESS REG

D3

REVERSE

DECREASE

D3

PR

PR

BOOST VALVE

D3-N.C.

REV INPUT

REV INPUT

In Park, Reverse and Neutral the normally closed 3-2 control


solenoid is de-energized and blocking AFL fluid.

REV INPUT

LO-N.O.

TEMP
SENSOR

REV-N.O.

LINE

D2-N.C.

Solenoid signal fluid holds the 2-3 shift valve train in the downshifted position against AFL fluid pressure acting on the 2-3 shift
valve.

Signal A fluid pressure holds the 1-2 shift valve in the downshifted position against spring force.

CONV FD

Both normally open shift solenoids are energized (ON). The


solenoids block solenoid signal fluid from exhausting, thereby
creating fluid pressure in these solenoid signal fluid circuits.

Shift Solenoid Operation in Park, Reverse and Neutral

MANUAL VALVE
EX

With both PR and lo/reverse fluids exhausted, the lo and reverse


clutch plates are released and the transmission is in Neutral.

PR

FORWARD CLUTCH
ACCUMULATOR

LO/REV

LINE

EX

LINE

LINE (From Pump)

#10

Reverse fluid also exhausts from the reverse abuse valve and
spring force closes the valve.

Exhausting reverse input fluid unseats the reverse input checkball


(#3) for a quick exhaust through the reverse fluid circuit.

LO

SIG A

REV

SOL A
N.O.

1-2 SHIFT VALVE

ON

EX

2ND

EX

SIG A

25

REV INPUT

AFL

26

27

D3

D4

LO

TORQUE SIG

EX

EX

LO/1ST

EX
EX

FILTER
(49)

LINE

TORQUE SIG

AFL

PRESSURE
CONTROL
SOLENOID

ACTUATOR FEED LIMIT

FILTER (50)

AFL

32

AFL

LO OVERRUN

AFL

23

EX

TORQUE SIG

PR
LO/REV

Note: With the manual valve blocking line pressure, the shift
solenoid states do not affect transmission operation in Park,
Reverse and Neutral. In Park, Reverse and Neutral the shift
solenoids are shown energized, as in First gear. This is the
normal operating state when the vehicle is stationary or at low
vehicle speeds.

PR

10

46B

2ND

AFL
29

SOL B
N.O.

EX

ON
EX

EX

EX

3-4 SIG

2-3 SHUTTLE

http://fordrazborka.zu8.ru/
Figure 44

AFL (To 3-2 Solenoid)

D2

ORUN
D3

EX

3-4 ACC
SERVO FEED

COMPLETE HYDRAULIC CIRCUIT


Page 72

EX

REV ABUSE

28

2-3 SHIFT VALVE

REV

EX
4TH SIG
3-4 SIG

AFL

REV

#3

17

REV INPUT

D4-3-2

3-4 SHIFT VALVE

47

OVERDRIVE RANGE - FIRST GEAR

OVERDRIVE RANGE - FIRST GEAR


POWER FROM
TORQUE
CONVERTER
(1)

FORWARD
CLUTCH
APPLIED

FORWARD SPRAG
ASSEMBLY
(642)
HOLDING

LO ROLLER
CLUTCH
ASSEMBLY
(678)
HOLDING

POWER TO
DIFFERENTIAL
ASSEMBLY

SHIFT
"A"
SOL

SHIFT
"B"
SOL

ON

ON

2-4
BAND

REVERSE
INPUT
CLUTCH

FORWARD
OVERRUN FORWARD
3-4
CLUTCH
CLUTCH SPRAG CL. CLUTCH
ASSEMBLY
APPLIED HOLDING

LO-ROLLER
CLUTCH

LO-REV
CLUTCH

HOLDING

In First gear, torque from the engine is multiplied through the


torque converter and transmission gear train to the vehicles
drive shaft. The planetary gears operate in reduction to achieve
a First gear starting ratio of approximately 3.06:1.

The manual shaft (84) and manual valve (340) are in the Overdrive position D .

Engine torque is transferred from the torque converter to the


input housing assembly (621) in the same manner as during Park,
Reverse and Neutral.

Forward Clutch Applied

The forward clutch is applied in all forward gear ranges. The


forward clutch plates (649) transfer engine torque from the input
housing to the forward clutch outer race (644).
Forward Sprag Clutch Driving

The sprag clutch (642), located between the forward clutch outer
race and the sprag retainer and race assembly (641), locks and
drives the sprag retainer and race assembly.
The sprag retainer and race assembly is splined to and drives the
input sun gear (658).

FORWARD
CLUTCH
APPLIED

FORWARD SPRAG
ASSEMBLY
(642)
HOLDING

INPUT CARRIER
ASSEMBLY
(662)

INPUT
INTERNAL
GEAR
(664)
HELD

INPUT
SUN GEAR
(658)
FORWARD CLUTCH
OUTER RACE
OVERRUN
(644)
CLUTCH HUB
(639)

LO & REVERSE
CLUTCH SUPPORT
ASSEMBLY
(679)

48

REACTION
INTERNAL
GEAR
LO & REVERSE
(684)
CLUTCH PLATE
ASSEMBLY
TRANSMISSION
(682)
CASE
(8)
TRANSMISSION
CASE
(8)

LO
ROLLER CLUTCH
RACE
(675)
HELD

Lo Roller Clutch Holding

The input carrier pinion gears attempt to drive the input internal
gear (664) and reaction carrier shaft (666) counterclockwise.
The reaction shaft then attempts to drive reaction carrier assembly (681) counterclockwise.
The lo roller clutch (678) is located between the lo and reverse
clutch support assembly (679) (which is splined to the case) and
the reaction carrier assembly. With the reaction carrier attempting to rotate counterclockwise, the roller clutch locks and prevents the reaction carrier, reaction carrier shaft and input internal
gear from rotating.

INPUT HOUSING
& SHAFT ASSEMBLY
(621)

LO
ROLLER CLUTCH
ASSEMBLY
(678)
HOLDING

REACTION
CARRIER
SHAFT
(666)
HELD

The input sun gear drives the input carrier pinion gears counterclockwise.

REACTION
CARRIER
ASSEMBLY
(681)
HELD

OUTPUT
SHAFT
(687)

SPEED SENSOR
ROTOR
(699)

The input carrier pinion gears, rotating counterclockwise on their


pins, walk clockwise around the stationary input internal gear.
This action drives the input carrier assembly (662) clockwise.
The input carrier assembly is splined to and drives the output
shaft (687) clockwise in a First gear reduction of approximately
3.06:1.
As a result of the output shaft rotating, the reaction internal gear
(684), reaction carrier pinion gears, reaction sun gear (673), reaction sun shell (670), and reverse input clutch housing (605) all
rotate but do not affect the transmissions mechanical power
flow.
Coast Conditions

When the throttle is released in Overdrive Range - First Gear and


engine RPM decreases, power from vehicle speed drives the
output shaft and input carrier (662) faster than engine torque is
driving the forward clutch outer race (644). This allows the input
carrier pinion gears to drive the input sun gear (658) clockwise
faster than the forward clutch outer race. This causes the sprag
race and retainer assembly to overrun the sprag clutch and allow
the vehicle to coast freely without engine compression slowing
the vehicle.
Also during coast conditions, the reaction internal gear drives the
reaction carrier pinion gears. This drives the reaction carrier
clockwise and overruns the lo roller clutch.

http://fordrazborka.zu8.ru/
Figure 45

48A

OVERDRIVE RANGE - FIRST GEAR

OVERDRIVE RANGE - FIRST GEAR

When the gear selector lever and manual valve are moved to the
Overdrive position D , line pressure fills the D4 fluid circuit.
INPUT CLUTCH
HOUSING ASSEMBLY

D4 fluid pressure is routed to the pressure switch assembly (PSA)


where it closes the normally open D4 fluid pressure switch. With
the D4 switch closed, the PSA signals the PCM that the manual
valve is in the Overdrive position.

D4 fluid pressure seats the forward clutch accumulator checkball


(#12) and is orificed into the forward clutch feed fluid circuit.
This orifice (#22) helps control the forward clutch apply when
engine speed is approximately at idle.

FWD CL FEED

Forward Clutch Applies

REAR LUBE

Forward clutch feed fluid pressure acts on the forward clutch


piston to apply the forward clutch plates.
As the forward clutch applies, forward clutch feed fluid pressure
moves the forward clutch accumulator piston against spring force.
This action absorbs some of the initial increase of forward clutch
feed fluid pressure to cushion the forward clutch apply.

24

LINE

LINE

EX

DECREASE

FORWARD CLUTCH
ACCUMULATOR

EX

D2
LO

22

D3

D4

#12

LO

D4-N.O.

D2-N.C.

10

EX

EX

TORQUE SIG

EX

D4

FWD CL FEED

D4

AFL

AFL

FILTER
(49)

D4

SIG A

EX

SIG A

ON

D2

28

SOL B
N.O.

EX

ON
EX

EX

EX

http://fordrazborka.zu8.ru/
Figure 46

29

2-3 SHUTTLE
3-4 SIG

3-4 ACC
SERVO FEED

EX

1-2 ACCUMULATOR

AFL

2ND CL

AFL (To 3-2 Solenoid)

AFL
2ND

ORUN
D3

EX
4TH SIG
3-4 SIG

D4-3-2

SOL A
N.O.

2ND

ACCUM

26

1-2 SHIFT VALVE

2-3 SHIFT VALVE

48B

AFL

EX

D3
3-4 SHIFT VALVE

18

ORF ACC

COMPLETE HYDRAULIC CIRCUIT


Page74

25

3-4 ACCUMULATOR
EX 19
3-4 ACC

#1

27

D4

ACCUM

LO
LO/1ST

ACC

Accumulator fluid fills both the 1-2 and 3-4 accumulators in


preparation for the 1-2 and 3-4 upshifts respectively.

30

EX

ACCUM VALVE

31

D4 fluid is regulated into accumulator fluid pressure by the accumulator valve. This regulation is biased by spring force, torque
signal fluid pressure and orificed accumulator fluid.

Accumulator System

D4

D4

TORQUE SIG

Solenoid signal fluid pressure holds the 2-3 shift valve train in
the downshifted position against AFL fluid pressure acting on
the 2-3 shift valve. In this position the 2-3 shuttle valve blocks
AFL fluid from entering the D432 fluid circuit.

D4 fluid is also routed through an orifice cup plug (#24) and into
the lubrication circuit at the rear of the transmission.

EX
EX

The normally open shift solenoid B remains ON and blocks


solenoid signal fluid from exhausting.

PRESSURE
CONTROL
SOLENOID

ACTUATOR FEED LIMIT

FORWARD ABUSE

LINE

FILTER (50)

32

AFL

REV INPUT

AFL

TORQUE SIG

Shift Solenoid B and 2-3 Shift Valve Train

FWD CL FD

D3-N.C.

LO-N.O.

Signal A fluid pressure also holds the 3-4 shift valve in the
upshifted position against spring force.
AFL fluid continues to feed the solenoid signal fluid circuit
through orifice #29.

TEMP
SENSOR

REV-N.O.

Signal A fluid pressure holds the 1-2 shift valve in the downshifted position against spring force. In this position the valve
blocks D4 fluid in preparation for a 1-2 upshift.

REVERSE

D3

D4

PRESS REG

BOOST VALVE

PRESSURE
SWITCH
ASSEMBLY

REV INPUT

D4

LINE

D2

REV INPUT

FWD CL FEED

EX

D3

Actuator feed limit (AFL) fluid continues to feed the signal A


fluid circuit through orifice #25.

PR

MANUAL VALVE

CONV FD

Shift Solenoid A and 1-2 Shift Valve

The normally open shift solenoid A remains ON, as in Park,


Reverse and Neutral, and blocks signal A fluid from exhausting through the solenoid.

LINE
PRESSURE
TAP

FWD CL FD

LINE

LINE (From Pump)

D4 fluid pressure is also routed to the forward abuse valve. At


engine speeds above idle, D4 fluid pressure increases and moves
the abuse valve against spring force. This allows D4 fluid to fill
the forward clutch feed fluid circuit quickly and bypass the control of orifice #22 for applying the forward clutch.

FWD CL FEED

49

OVERDRIVE RANGE - SECOND GEAR

OVERDRIVE RANGE - SECOND GEAR


POWER FROM
TORQUE
CONVERTER
(1)

2-4 BAND
ASSEMBLY (602)
APPLIED

FORWARD
CLUTCH
APPLIED

FORWARD SPRAG
ASSEMBLY
(642)
HOLDING

POWER TO
DIFFERENTIAL
ASSEMBLY

SHIFT
"A"
SOL

SHIFT
"B"
SOL

2-4
BAND

OFF

ON

APPLIED

REVERSE
INPUT
CLUTCH

FORWARD
OVERRUN FORWARD
3-4
CLUTCH
CLUTCH SPRAG CL. CLUTCH
ASSEMBLY

LO-ROLLER
CLUTCH

LO-REV
CLUTCH

APPLIED HOLDING

Input signals from the various engine and transmission information sensors are continually monitored by the Powertrain Control Module (PCM). As vehicle speed increases, the PCM processes this information to determine the precise moment to shift
the transmission into Second gear. In Second gear, the planetary gear sets operate in reduction at a gear ratio of approximately 1.63:1.

Forward Sprag Clutch Driving

The forward clutch (649) is applied and the forward sprag clutch
(642) is driving as in First gear to transfer engine torque to the
input sun gear (658) and input carrier pinion gears.

The input carrier assembly (662) is driven clockwise by the input


carrier pinion gears walking around the input internal gear (664)
as in First gear. This action drives the output shaft (687) and the
reaction internal gear (684).
2-4 Band Applied

The 2-4 band (602) is applied and holds the reverse input clutch
housing (605) stationary to the transmission case.

INPUT REACTION
INTERNAL CARRIER
INPUT CARRIER
GEAR
SHAFT
REVERSE INPUT
(664)
FORWARD SPRAG ASSEMBLY
(666)
(662)
CLUTCH HOUSING
ASSEMBLY
FORWARD
(605)
(642)
CLUTCH
INPUT HOUSING
HELD
HOLDING
& SHAFT ASSEMBLY APPLIED
(621)
2-4 BAND
ASSEMBLY (602)
APPLIED
SERVO
ASSEMBLY
APPLIED
INPUT
SUN GEAR
(658)
FORWARD CLUTCH
OUTER RACE
OVERRUN
(644)
CLUTCH HUB
(639)

REACTION
SUN SHELL
(670)
HELD

LO & REVERSE
CLUTCH PLATE
ASSEMBLY
TRANSMISSION
(682)
CASE
(8)

REACTION
SUN GEAR
(673)
HELD

50

REACTION
INTERNAL
GEAR
(684)

OUTPUT
SHAFT
(687)

The reverse input clutch housing and the reaction sun gear (673)
are splined to the reaction sun shell (670). With the 2-4 band
applied, the sun shell and reaction sun gear are also held stationary.
The reaction internal gear rotates with the output shaft and drives
the reaction carrier pinion gears in a clockwise direction.
The reaction carrier pinion gears walk clockwise around the stationary reaction sun gear and drive the reaction carrier assembly
(681).
The reaction carrier shaft (666) and input internal gear (664) are
driven clockwise by the reaction carrier assembly.
The input internal gear drives the input carrier pinions, input
carrier and output shaft in a second reduction to achieve the
Second gear ratio of approximately 1.63:1.
Coast Conditions

Similar to Overdrive Range - First Gear, the forward sprag clutch


is overrun when the throttle is released. This action allows the
vehicle to coast freely in Overdrive Range - Second Gear.

SPEED SENSOR
ROTOR
(699)

REACTION
CARRIER
ASSEMBLY
(681)

http://fordrazborka.zu8.ru/
Figure 47

50A

OVERDRIVE RANGE - SECOND GEAR

OVERDRIVE RANGE - SECOND GEAR

The PCM continually receives input signals from the vehicle


speed sensor (VSS), throttle position sensor (TPS) and other
vehicle sensors. The PCM processes these inputs to determine
the precise moment to de-energize (turn OFF) shift solenoid
A and shift the transmission into Second gear.

INPUT CLUTCH
HOUSING ASSEMBLY

2-4 Band Applies

FWD CL FEED

Shift solenoid A is de-energized and signal A fluid exhausts


through the normally open solenoid. Spring force moves the 1-2
shift valve into the upshifted position.

REAR LUBE

AFL fluid continues to feed the signal A fluid circuit through


orifice #25. However, because the exhaust through the solenoid
is larger than orifice #25, fluid pressure does not increase in the
signal A fluid circuit.

24

D4 fluid flows through the upshifted 1-2 shift valve and fills the
2nd fluid circuit.

EX

LINE

D2
LO

D2

D3

D4-N.O.

EX

FORWARD ABUSE

D4

D4

FWD CL FEED

D4

TORQUE SIG

D4
EX

SIG A

2ND

EX

D2

EX

EX

OVERRUN CL FD
FILTER
(51)

EX

SERVO FD
OVERRUN CL
3-4 ACC

2ND
4TH SIG

ON

EX

EX

EX

EX

SOL B
N.O.

3-4 SIG

2ND

3-4 ACC
SERVO FD

EX
4TH SIG
3-4 SIG

29

2-3 SHUTTLE

EX

EX

4TH

EX

3-2
CONT
SOL
N.C.

14

3-2 CONTROL
EX

2ND & 4TH


SERVO

4TH
ACTUATOR FEED LIMIT
3-4 CL
3-2 SIG 15

ACCUM

1-2 ACCUMULATOR

2ND CL

EX

4-3 SEQUENCE VALVE

ORF ACC

3-4 RELAY

3RD ACC

11

18

2-3 SHIFT VALVE

28

3-4 ACCUMULATOR
EX 19
3-4 ACC

2ND

AFL
AFL

ORUN
D3

D4

D4

ACCUM

3-4 CL

2ND CL

OFF

ACC

30

3-2 DOWNSHIFT

EX

2ND

SOL A
N.O.

D4-3-2

3-4 SHIFT VALVE

16

26

1-2 SHIFT VALVE

2ND CL

SIG A

LO
LO/1ST

27

D3

2ND

AFL

ACCUM VALVE

EX

FILTER
(49)

25

PRESSURE
CONTROL
SOLENOID

EX

31

2ND CL

AFL

EX
EX

AFL

LINE

AFL

EX

REV INPUT

EX

D3-N.C.

OFF

TORQUE SIG

FWD CL FD

TEMP
SENSOR

LO-N.O.

EX

2ND CL

ACTUATOR FEED LIMIT

#8
2ND

#12

LO

32

D4

TCC
SOLENOID
N.O.

FILTER (50)

22

AFL

D4

D2-N.C.

FWD CL FEED

PRESSURE
SWITCH
ASSEMBLY

TORQUE SIG

D3

FILTER
(92)

CONV CL SIGNAL VALVE

#1

50B

D3

D4

REVERSE

PR

RELEASE

EX

2nd clutch fluid is also routed to the converter clutch (CC) signal
valve. 2nd clutch fluid pressure opens the valve and line pressure fills the CC signal fluid circuit. CC signal fluid is routed to
the TCC solenoid and converter clutch apply valve.

COMPLETE HYDRAULIC CIRCUIT


PAGE 76

FORWARD CLUTCH
ACCUMULATOR

MANUAL VALVE

APPLY

PRESS REG

LINE
PRESSURE
TAP

BOOST VALVE

CONVERTER CLUTCH VALVE

COOLER

DECREASE

LINE

REV INPUT

3-2 signal fluid pressure closes the 3-2 control valve against
spring force.

The TCC solenoid is de-energized and CC signal fluid exhausts


through the normally open solenoid. Orifice #4 in the cup plug is
smaller than the exhaust through the TCC solenoid. This prevents fluid pressure from building up at the end of the TCC apply
valve and spring force keeps the valve in the release position.

EX

REV-N.O.

2nd fluid is also routed through the downshifted 2-3 shift valve
and into the servo feed fluid circuit. Servo feed fluid is blocked
by both the 3-4 relay valve and the 4-3 sequence valve.

Torque Converter Clutch

LINE

10

2nd fluid is blocked by the 3-4 relay valve in preparation for the
upshift to Fourth gear.

In Second gear the PCM operates the normally closed 3-2 control
solenoid at approximately a 90% duty cycle. This opens the
solenoid and AFL fluid fills the 3-2 signal fluid circuit.

Accumulator fluid orificed to the end of the accumulator valve


moves the valve against spring force and torque signal fluid
pressure. This action regulates the exhaust of excess accumulator fluid for additional control of the band apply.

Signal A fluid pressure also exhausts from the 3-4 shift valve
and spring force moves the valve into the downshifted position.

EX

CONV FD

REV INPUT

Some accumulator fluid is forced out of the 1-2 accumulator as


2nd clutch fluid pressure moves the accumulator piston. This
fluid is routed back to the accumulator valve.

2nd fluid and 2nd clutch fluid are both blocked by the 3-2 downshift valve which is held in the closed position by spring force.

1-2 Shift Accumulation

2nd clutch fluid pressure is also routed to the 1-2 accumulator


where it moves the 1-2 accumulator piston against spring force
and accumulator fluid pressure. This action absorbs initial 2nd
clutch fluid pressure to cushion the 2-4 band apply.

CONV FD

2nd clutch fluid pressure is routed to the 2-4 servo. This fluid
pressure moves the 2nd apply piston against servo cushion and
servo return spring forces to apply the 2-4 band and obtain Second gear.

LINE

LINE (From Pump)

2nd fluid pressure seats the 1-2 upshift checkball (#8) and is
routed through orifice #16 to fill the 2nd clutch fluid circuit.
This orifice helps control the apply rate of the 2-4 band during a
1-2 upshift.

FWD CL FD

FWD CL FEED

2ND CL

http://fordrazborka.zu8.ru/
Figure 48

3RD ACC

51

OVERDRIVE RANGE - THIRD GEAR

OVERDRIVE RANGE - THIRD GEAR


POWER FROM
TORQUE
CONVERTER
(1)

FORWARD
CLUTCH
APPLIED

FORWARD SPRAG
ASSEMBLY
(642)
HOLDING

3-4
CLUTCH
APPLIED

POWER TO
DIFFERENTIAL
ASSEMBLY

SHIFT
"B"
SOL

OFF

OFF

2-4
BAND

REVERSE
INPUT
CLUTCH

OVERRUN FORWARD FORWARD


3-4
CLUTCH
CLUTCH SPRAG CL. CLUTCH
ASSEMBLY

LO-ROLLER
CLUTCH

LO-REV
CLUTCH

APPLIED HOLDING APPLIED

As vehicle speed increases further, the PCM monitors the various information sensors to determine the precise moment to
shift the transmission into Third gear. In Third gear, both
planetary gear sets, input and reaction, rotate at the same speed
and provide a 1:1 direct drive gear ratio between the converter
turbine and output shaft.

Engine torque is transmitted to the input sun gear (658) in the


same manner as First and Second gears. The forward clutch
(649) is applied and the forward sprag clutch (642) is driving the
input sun gear.

SHIFT
"A"
SOL

2-4 Band Released

The 2-4 band (602) is released and the reverse input clutch housing (605) is free to rotate. The reaction sun shell (670) and
reaction sun gear (673) are also free to rotate.
3-4 Clutch Applied

The 3-4 clutch plates (654) are applied and transfer engine torque
from the input housing (621) to the input internal gear (664).
Both the input internal gear and the input sun gear are driven at
the same speed. The input carrier pinion gears are splined to
these components and act as wedges to drive the input carrier
assembly (662).

FORWARD
CLUTCH
APPLIED

3-4
CLUTCH
APPLIED

INPUT CARRIER
ASSEMBLY
FORWARD SPRAG
(662)
ASSEMBLY
(642)
HOLDING

INPUT
INTERNAL
GEAR
(664)

INPUT HOUSING
& SHAFT ASSEMBLY
(621)

The input carrier drives the output shaft (687) at converter turbine speed to achieve direct drive in Third gear.
The reaction internal gear (684) is driven by the output shaft.
Also, the reaction carrier shaft (666) is driven by the input planetary gear set and drives the reaction carrier assembly (681).
With the reaction carrier and reaction internal gear rotating at the
same speed, the pinion gears act as wedges and drive the reaction
sun gear (673) at the same speed. As a result, the entire gear set
rotates as one unit at converter turbine speed.
Coast Conditions

INPUT
SUN GEAR
(658)
FORWARD CLUTCH
OUTER RACE
OVERRUN
(644)
CLUTCH HUB
(639)

REACTION
INTERNAL
GEAR
(684)

52

REACTION
CARRIER
SHAFT
(666)

OUTPUT
SHAFT
(687)

As in First and Second gears when the throttle is released, power


from vehicle speed drives the input sun gear (658) faster than
engine torque drives the forward clutch outer race (644). This
action causes the forward sprag clutch inner race (641) to overrun the sprag clutch (642) and allow the vehicle to coast freely.

SPEED SENSOR
ROTOR
(699)

http://fordrazborka.zu8.ru/
Figure 49

52A

OVERDRIVE RANGE - THIRD GEAR

OVERDRIVE RANGE - THIRD GEAR

The PCM continues to monitor input signals from the VSS, TPS
and other vehicle sensors to determine the precise moment to
upshift the transmission into Third gear. This upshift is initiated
by de-energizing shift solenoid B.

INPUT CLUTCH
HOUSING ASSEMBLY

3-4 CL

Shift solenoid B is de-energized by the PCM and solenoid


signal fluid exhausts through the solenoid.

FWD CL FEED

2-4 Band Releases

22

D4

EX

D4

D4

D4

FWD CL FEED

REV INPUT

EX

D4

EX

TEMP
SENSOR

LO-N.O.

FORWARD ABUSE

2ND CL

D4

D3

D2-N.C.
REV-N.O.

#12

LO

D4-N.O.

3-4 clutch fluid is directed to the 3-4 clutch piston to apply the 34 clutch plates and obtain Third gear.

D4

FWD CL FD

3-4 CL

OFF

D2
LO

D3

D4

REVERSE
EX

FWD CL FEED

PRESSURE
SWITCH
ASSEMBLY

3-4 Clutch Applies

FWD CL FD

EX

D2

D3-N.C.

CONV CL SIGNAL VALVE

24

D3

FORWARD CLUTCH
ACCUMULATOR

PR

TCC
SOLENOID
N.O.

LINE
PRESSURE
TAP

TORQUE SIG

EX

MANUAL VALVE

FILTER
(92)

LINE

REAR LUBE

RELEASE

APPLY

BOOST VALVE

LINE

10

LINE

REV INPUT

3-4 signal fluid is also directed to the 3-4 shift valve where it is
blocked in preparation for the upshift to Fourth gear.

CONVERTER CLUTCH VALVE

COOLER

PRESS REG

EX

CONV FD
REV INPUT

3rd accumulator fluid seats the 3rd accumulator exhaust checkball


(#7) and acts on the release side of the 2nd apply piston in the 24 servo. 3rd accumulator fluid pressure assists servo return
spring force to move the piston and apply pin against 2nd clutch
fluid pressure. This action releases the 2-4 band.

3-4 signal fluid unseats the 3-4 clutch exhaust checkball (#4) and
fills the 3-4 clutch fluid circuit. 3-4 clutch fluid unseats the 3rd
accumulator checkball (#2) and fills the 3rd accumulator fluid
circuit.

LINE (From Pump)

DECREASE

FWD CL FEED

EX

CONV FD

Orificed 2nd fluid is routed through the upshifted 2-3 shift valve
and into the 3-4 signal fluid circuit.

AFL fluid pressure acting on the 2-3 shift valve moves the 2-3
shift valve train into the upshifted position.

LINE

Actuator feed limit (AFL) fluid continues to feed solenoid B


through orifice #29. However, because orifice #29 is smaller
than the exhaust through the solenoid, fluid pressure does not
increase at the 2-3 shuttle valve.

EX

EX
D2
EX

EX

EX

EX

3-4 CL

2ND

EX

OVERRUN CL FD

EX

EX

4TH

11

15

14

3-2 CONTROL
EX

3RD ACC

#2

4TH

3-2
CONT
SOL
N.C.

3-2 SIG

EX

2ND & 4TH


SERVO

12

3-4 CL

#7

3-4 CL

ACTUATOR FEED LIMIT

ACCUM

#4

ORF ACC

3RD ACC

EX

4-3 SEQUENCE VALVE

13

FILTER
(51)

EX

3-4 RELAY

EX

SERVO FD

3-4 SIG

3-4 CL

4TH SIG

EX

LO

2ND

ORUN
D3

2ND

ACC

D4

EX
4TH SIG
3-4 SIG

3-4

OFF

SOL B
N.O.

29

EX

D4

LINE

EX
EX

EX

2-3 SHUTTLE

AFL

OVERRUN CL

EX

OFF

2ND CL

SOL A
N.O.

3-4 SIG

2ND

18

2ND CL

28

3-4 ACCUMULATOR
EX 19
3-4 ACC

3-4 ACC

AFL

ACCUM

AFL

2-3 SHIFT VALVE

3-2 DOWNSHIFT

2ND CL

2ND
D4-3-2

AFL

3-4 SHIFT VALVE


30

3-4 CL

SIG A

2ND

26

1-2 SHIFT VALVE

D3

#8
2ND

LO/1ST

27

D4

1-2 ACCUMULATOR

2ND CL

52B

SIG A

SIG A

ACCUM VALVE

#1

TORQUE SIG

16

COMPLETE HYDRAULIC CIRCUIT


PAGE 78

FILTER
(49)

25

PRESSURE
CONTROL
SOLENOID

ACC

Torque Converter Clutch

The PCM will apply the converter clutch in Overdrive Range Third Gear only under heavy throttle at high speeds. Refer to
page 56B for an explanation of TCC apply.

31

AFL fluid is routed through the 2-3 shuttle valve and fills the
D432 fluid circuit. D432 fluid assists spring force at the 1-2 shift
valve.

AFL

With the 2-3 shift valve train in the upshifted position, servo feed
fluid exhausts through the 2-3 shift valve, into the 3-4 accumulator fluid circuit and through an orificed exhaust past the 3-4 relay
and 4-3 sequence valves.

ACTUATOR FEED LIMIT

3-4 clutch fluid and 3rd accumulator fluid are blocked by the
closed 3-2 control valve in preparation for a 3-2 downshift.
3-4 clutch fluid pressure is also routed to the 3-2 downshift valve
where it moves the valve against spring force. This opens the
valve in preparation for a 3-2 downshift.

AFL

32

The PCM continues to operate the 3-2 control solenoid at approximately a 90% duty cycle and 3-2 signal fluid pressure holds
the 3-2 control valve closed against spring force.

AFL

FILTER (50)

With 3-4 clutch fluid feeding the 3rd accumulator fluid circuit,
the movement of the 2nd apply piston in the 2-4 servo acts as an
accumulator for the 3-4 clutch apply.

3RD ACC

2ND CL

http://fordrazborka.zu8.ru/
Figure 50

53

OVERDRIVE RANGE - FOURTH GEAR

OVERDRIVE RANGE - FOURTH GEAR


POWER FROM
TORQUE
CONVERTER
(1)

2-4 BAND
ASSEMBLY (602)
APPLIED

FORWARD
CLUTCH
APPLIED

FORWARD SPRAG
ASSEMBLY
(642)
OVERRUNNING

3-4
CLUTCH
APPLIED

POWER TO
DIFFERENTIAL
ASSEMBLY

SHIFT
"B"
SOL

2-4
BAND

ON

OFF

APPLIED

REVERSE
INPUT
CLUTCH

FORWARD
OVERRUN FORWARD
3-4
CLUTCH
CLUTCH SPRAG CL. CLUTCH
ASSEMBLY
APPLIED

LO-ROLLER
CLUTCH

LO-REV
CLUTCH

APPLIED

To maximize engine efficiency and fuel economy, an Overdrive


gear ratio of approximately .73:1 is used. This allows the vehicle to maintain a given road speed with less engine output
speed.

The 3-4 clutch plates (654) remain applied in Fourth gear to


transfer engine torque from the input housing (621) to the input
internal gear (664) and reaction carrier shaft (666).
2-4 Band Applied

The 2-4 band (602) is applied and holds the reverse input clutch
housing (605) stationary to the transmission case.

SHIFT
"A"
SOL

The reaction sun shell (670) is splined to the reverse input clutch
housing and the reaction sun gear (673) is splined to the sun
shell. Both the sun shell and reaction sun gear are held stationary
as a result of the 2-4 band being applied.
The reaction carrier shaft drives the reaction carrier assembly
(681) clockwise.
The reaction carrier pinion gears rotate clockwise on their pins as
they walk clockwise around the stationary reaction sun gear.
The reaction carrier pinion gears drive the reaction internal gear
(684) and output shaft (687) in an overdrive gear ratio of approximately .73:1.

FORWARD
REVERSE INPUT
CLUTCH
CLUTCH HOUSING
APPLIED
(605)
3-4
HELD
INPUT HOUSING
CLUTCH
& SHAFT ASSEMBLY
APPLIED
2-4 BAND
(621)
ASSEMBLY (602)
APPLIED

INPUT REACTION
INTERNAL CARRIER
GEAR
SHAFT
(664)
(666)

SERVO
ASSEMBLY
APPLIED

Forward Sprag Clutch Overrunning

The output shaft drives the input carrier assembly (662), input
pinion gears and input sun gear (658) faster than the forward
clutch is driving the forward clutch outer race (644). This allows
the forward clutch inner race to overrun the forward sprag clutch
(642). As a result, the forward clutch and forward sprag clutch
are ineffective in Fourth gear.
Converter Clutch Applied

When operating conditions are appropriate, the TCC is applied in


Fourth gear. With the TCC applied there is a mechanical link
between the engine and transmission and turbine speed equals
engine speed (see page 12).
Coast Conditions

REACTION
SUN SHELL
(670)
HELD

LO & REVERSE
CLUTCH PLATE
ASSEMBLY
TRANSMISSION
(682)
CASE
(8)

REACTION
SUN GEAR
(673)
HELD

54

REACTION
INTERNAL
GEAR
(684)

OUTPUT
SHAFT
(687)

SPEED SENSOR
ROTOR
(699)

In Fourth gear, neither the forward sprag clutch nor the lo roller
clutch are used to transfer engine torque during acceleration.
Therefore, there are no elements to overrun and allow the vehicle
to coast freely when the throttle is released. This causes engine
compression braking to slow the vehicle. However, because of
the Overdrive gear ratio, engine compression braking is not as
noticeable by the driver in Fourth gear as in the manual gear
ranges.

REACTION
CARRIER
ASSEMBLY
(681)

http://fordrazborka.zu8.ru/
Figure 51

54A

OVERDRIVE RANGE - FOURTH GEAR

OVERDRIVE RANGE - FOURTH GEAR

When vehicle operating conditions are appropriate, the PCM


energizes shift solenoid A to initiate the shift from Third to
Fourth gear.

(TORQUE CONVERTER CLUTCH APPLIED)


INPUT CLUTCH
HOUSING ASSEMBLY

2-4 Band Applies


3-4 CL

FWD CL FEED

D432 fluid pressure from the 2-3 shuttle valve assists spring
force to hold the 1-2 shift valve in the upshifted position against
signal A fluid pressure.

Shift solenoid A is energized and blocks signal A fluid from


exhausting through the solenoid. This creates pressure in the
signal A fluid circuit.

EX

EX

D4

D2-N.C.

D4

AFL

FILTER
(49)

2ND

EX

3-4 RELAY

4-3 SEQUENCE VALVE

EX

EX

13

FILTER
(51)

4TH

EX

EX

EX

EX

3-4 SIG

SERVO FD

3-4 CL

OVERRUN CL FD

4TH SIG

EX

EX
3-4 CL

ORUN
D3

EX

D4

EX

D2

EX
4TH SIG
3-4 SIG

EX

2ND

EX

EX

LO

D4

EX

2ND CL

EX
EX

OFF

3-4 ACC

2ND

SOL B
N.O.

OVERRUN CL

29

2-3 SHUTTLE

4TH SIG

18

2ND

AFL

3-4 SIG

3-4 ACC

28

3-4 ACCUMULATOR
EX 19
3-4 ACC

ON

AFL

2-3 SHIFT VALVE

3-4 CL

ACCUM

2ND CL

SOL A
N.O.

AFL

3-2 DOWNSHIFT

16

SIG A

2ND

2ND
D4-3-2

#8
2ND

26

1-2 SHIFT VALVE

3-4 SHIFT VALVE


30

LO/1ST

27

ACCUM VALVE

AFL

D4

ACC

15

14

3-2 CONTROL

EX

3RD ACC

4TH

3-2 SIG

2ND CL

3-2
CONT
SOL
N.C.

#2

3-4 CL

12

EX

2ND & 4TH


SERVO

1-2 ACCUMULATOR

2ND CL

3-4 CL

#7

ACCUM

ACTUATOR FEED LIMIT

ORF ACC

#4

3RD ACC

11

2ND CL

D3

SIG A

SIG A

TORQUE SIG

31

#1

25

PRESSURE
CONTROL
SOLENOID

ACTUATOR FEED LIMIT

Refer to page 56B, Converter Clutch Applied, for a complete


description of converter clutch apply.

LINE

D4

AFL

Torque Converter Clutch

When operating conditions are appropriate the PCM will energize the TCC solenoid to apply the converter clutch in Fourth
gear. Figure 52 shows the TCC solenoid ON and the converter
clutch applied.

FWD CL FEED

Accumulator fluid forced from the 3-4 accumulator unseats the


3-4 accumulator checkball and is exhausted back to the end of
the accumulator valve. This fluid pressure, in addition to spring
force and torque signal fluid pressure, regulates the exhaust of
excess accumulator fluid past the valve to help control the 2-4
band apply feel.

AFL

D4

EX

2ND CL

EX

EX

REV INPUT

32

FORWARD ABUSE

FILTER (50)

D4

EX

LO-N.O.

TEMP
SENSOR

REV-N.O.

3-4 accumulator fluid pressure moves the 3-4 accumulator piston


against spring force and orificed accumulator fluid. This action
absorbs initial band apply fluid pressure to cushion the band
apply. Some orificed accumulator fluid is forced out of the 3-4
accumulator.

#12

LO

D4-N.O.

D4

D3

FWD CL FD

3-4 CL

D4

3-4 accumulator fluid is blocked by the 3-4 relay and 4-3 sequence valves and is also routed to the 3-4 accumulator.

22

D3-N.C.

FWD CL FEED

REVERSE

D2

EX

ON

D3

PRESSURE
SWITCH
ASSEMBLY

TCC
SOLENOID
N.O.

D2
LO

D4

PR

TORQUE SIG

FWD CL FD

LINE

REAR LUBE

RELEASE

FORWARD CLUTCH
ACCUMULATOR

24

CONV CL SIGNAL VALVE

Servo feed fluid is also routed through the 2-3 shift valve and
into the 3-4 accumulator fluid circuit.

http://fordrazborka.zu8.ru/

Figure 52

4TH

3RD ACC

54B

LINE
PRESSURE
TAP

MANUAL VALVE

FILTER
(92)

2-4 Band Accumulation

COMPLETE HYDRAULIC CIRCUITS


Page 80

D3

REV INPUT

10

4th fluid is routed through the center of the servo pin and acts on
the apply side of the 4th apply piston. 4th fluid pressure moves
the 4th apply piston against the apply pin spring force acting on
the release side of the 4th apply piston. This action moves the
apply pin to apply the 2-4 band and obtain Fourth gear.

BOOST VALVE

LINE

REV INPUT

Servo feed fluid is routed through the 4-3 sequence valve and
into the 4th fluid circuit.

CONV FD

APPLY

PRESS REG

EX

2nd fluid flows through the 3-4 relay valve and fills the servo
feed fluid circuit.

LINE

DECREASE

CONVERTER CLUTCH VALVE

COOLER

FWD CL FEED

LINE (From Pump)

CONV FD

EX

4th signal fluid pressure moves the 3-4 relay and 4-3 sequence
valves against spring force and into the Fourth gear position.

3-4 signal fluid is routed through the 3-4 shift valve and fills the
4th signal fluid circuit.

LINE

Signal A fluid pressure moves the 3-4 shift valve against spring
force and into the upshifted position.

55

OVERDRIVE RANGE - FOURTH GEAR

OVERDRIVE RANGE - FOURTH GEAR

(Torque Converter Clutch Released)

(TORQUE CONVERTER CLUTCH RELEASED)

TORQUE
CONVERTER
ASSEMBLY

Under normal vehicle operating conditions the converter clutch


is released and the converter is multiplying torque in First,
Second and Third gears. In Fourth gear the converter may or
may not be applied depending on the various inputs to the
Powertrain Control Module (PCM). These inputs are both internal and external to the transmission and include the following:

RELEASE

APPLY

APPLY

RELEASE

#9

REV INPUT

BOOST VALVE

REV INPUT

Converter clutch (CC) signal fluid exhausts through the solenoid.


Orifice #4 is smaller than the exhaust through the solenoid, thereby
preventing a fluid pressure buildup at the end of the converter
clutch apply valve.

EX

TCC
SOLENOID
N.O.

OFF
9

EX

EX

Release fluid is routed between the turbine shaft and stator shaft
and through the center of the turbine shaft. This fluid unseats the
TCC apply checkball (#9) in the end of the turbine shaft and
flows between the converter cover and pressure plate. Release
fluid pressure keeps the converter clutch pressure plate released
from the converter cover and fills the converter with fluid.

CONV CL SIGNAL VALVE

2ND CL

3-2
CONT
SOL
N.C.

PRESSURE
CONTROL
SOLENOID

SOL A
N.O.

SOL B
N.O.

ON

OFF

Spring force holds the converter clutch apply valve in the release
position.
Converter feed fluid from the pressure regulator valve is routed
through the converter clutch apply valve and into the release
fluid circuit.

LINE

TORQUE SIG

When the converter clutch is released, as determined by the


PCM, the converter clutch hydraulic and electrical systems operate as follows:
The normally open converter clutch solenoid is de-energized and
open.

*Internal to the transmission

FILTER
(92)

Vehicle Speed Sensor (VSS)*


Transmission Fluid Temperature Sensor*
Pressure Switch Assembly (PSA)*
Throttle Position Sensor (TPS)
Engine Speed
Engine Coolant Temperature (ECT) Sensor
Brake Switch
4WD Low Switch
Air Conditioning (A/C) Request
Cruise Control Information
Manifold Absolute Pressure (MAP) Sensor

CC SIG

10

CONV FD

COOLER

EX

LINE (From Pump)

COOLER

PRESS REG

APPLY

DECREASE

LUBE

LINE

EX

CONVERTER CLUTCH VALVE

CONV FD

COOLER

COOLER

COOLER

RELEASE

Fluid exits the converter from between the stator shaft and converter hub in the apply fluid circuit.

ON

Apply fluid is routed through the converter clutch apply valve


and into the cooler fluid circuit.

(90% DUTY CYCLE)

Cooler fluid flows through the transmission fluid cooler in the


radiator and into the lubrication fluid circuit. Refer to page 92
for a complete description of the lubrication fluid circuits throughout the transmission.

Note: Refer to the Electronic Components Section for a complete description of the electrical inputs to the PCM that control
the converter clutch apply and release.
PCM

TPS

ECT

BRAKE
SWITCH

ENGINE
SPEED
SENSOR

A/C

CRUISE
CONTROL

4WD
LOW
SWITCH

EXTERNAL TO TRANSMISSION

56

MAP
SENSOR

VSS

TEMP
SENSOR

PSA

INTERNAL TO TRANSMISSION

http://fordrazborka.zu8.ru/
Figure 53

56A

OVERDRIVE RANGE - FOURTH GEAR

OVERDRIVE RANGE - FOURTH GEAR

(Torque Converter Clutch Applied)

(TORQUE CONVERTER CLUTCH APPLIED)

TORQUE
CONVERTER
ASSEMBLY

The Powertrain Control Module (PCM) continually monitors


and receives input signals from various electrical devices both
internal and external to the transmission. The PCM processes
these signals and determines the precise moment to apply the
converter clutch. These input signals include the following:

Vehicle Speed Sensor (VSS)*


Transmission Fluid Temperature Sensor*
Pressure Switch Assembly (PSA)*
Throttle Position Sensor (TPS)
Engine Speed
Engine Coolant Temperature (ECT) Sensor
Brake Switch
4WD Low Switch
Air Conditioning (A/C) Request
Cruise Control Information
Manifiold Absolute Pressure (MAP) Sensor

RELEASE

APPLY

RELEASE

#9

*Internal to the transmission

APPLY

BOOST VALVE

RELEASE

APPLY

COOLER

EX
TCC
SOLENOID
N.O.

ON

EX

EX

CONV CL SIGNAL VALVE

FILTER
(92)

LINE

As the pressure plate applies, release fluid exhausts from between the converter cover and pressure plate. This fluid seats the
TCC apply checkball (#9) and is orificed around the ball. Release fluid then flows through the turbine shaft, between the
stator shaft and turbine shaft, and past the converter clutch apply
valve. The #9 checkball and orifice controls the exhaust rate of
release fluid and the converter clutch apply rate.

CC SIG

REV INPUT

TORQUE SIG

CONV FD

10

LINE (From Pump)

CONVERTER CLUTCH VALVE

REV INPUT

COOLER

EX

Apply fluid flows between the converter hub and stator shaft to
maintain fluid pressure in the converter. This fluid pressure
applies the pressure plate against the converter cover to obtain
TCC apply.

COOLER

PRESS REG

Converter feed fluid is routed through the converter clutch apply


valve and into the apply fluid circuit. At the same time, the
release fluid circuit is open to an exhaust port past the valve.

LUBE

DECREASE

EX

LINE

Converter clutch signal fluid pressure moves the converter clutch


apply valve against spring force and into the apply position.

CONV FD

COOLER

The normally open TCC solenoid closes and blocks converter


clutch signal fluid from exhausting through the solenoid.

COOLER

The PCM energizes the converter clutch solenoid when vehicle


operating conditions are appropriate for converter clutch apply.
This causes the following changes in the transmissions hydraulic system:

2ND CL

3-2
CONT
SOL
N.C.

With the converter clutch apply valve in the apply position, the
cooler fluid circuit is fed by converter feed fluid through an
orifice cup plug (orifice #3).

PRESSURE
CONTROL
SOLENOID

SOL A
N.O.

SOL B
N.O.

ON

OFF

ON
(90% DUTY CYCLE)

The following conditions either prevent TCC apply or cause


TCC release (refer to the Electronic Components Section for a
complete description):
- When engine coolant temperature is below approximately
20 C (68 F).
- When transmission fluid temperature is below approximately
29 C (84 F).
- When throttle position is at a minimum or maximum.
- When the brake pedal is depressed.

Note: When transmission fluid temperature is above approximately 135 C (275 F), the PCM will operate in hot mode
and command TCC apply at all times when the transmission is
in Fourth gear.

COMPLETE HYDRAULIC CIRCUIT


PAGE 80

56B

PCM

TPS

ECT

BRAKE
SWITCH

ENGINE
SPEED
SENSOR

A/C

CRUISE
CONTROL

4WD
LOW
SWITCH

MAP
SENSOR

EXTERNAL TO TRANSMISSION

VSS

TEMP
SENSOR

PSA

INTERNAL TO TRANSMISSION

http://fordrazborka.zu8.ru/
Figure 54

57

OVERDRIVE RANGE - 4-3 DOWNSHIFT

SERVO FD

OVERDRIVE RANGE - 4-3 DOWNSHIFT


3-4 ACC
2ND

OVERRUN CL

A forced 4-3 downshift in Overdrive Range is achieved by


increasing the percentage of accelerator pedal travel (throttle
position) when the transmission is operating in Fourth gear. A
4-3 downshift can also occur when the vehicle is decelerating
during coast conditions (minimum throttle). Remember that
the PCM controls the pressure control solenoid to vary line
pressure in relation to throttle position and other vehicle operating conditions.

INPUT CLUTCH
HOUSING ASSEMBLY

OVERRUN CL FD

(Torque Converter Clutch Released)

EX

EX

4-3 SEQUENCE VALVE

3-4 RELAY

FWD CL FEED

EX

3-4 CL

SERVO FD

4TH SIG

4TH

The PCM initiates a 4-3 downshift by de-energizing shift solenoid A, causing the following changes to occur in the
transmissions hydraulic system:

#5 ORIFICE CONTROLED EXHAUST

EX

Signal A fluid exhausts from the 3-4 shift valve and spring
force moves the valve into the downshifted position.

D2
LO

D4

#12

LO

D4-N.O.

D4

D3

D4

REVERSE

FWD CL FD

EX

D4

TEMP
SENSOR

LO-N.O.

FORWARD ABUSE

D4

LO

EX

EX

2ND

D2
EX

EX

OFF

Accumulator fluid seats the 3-4 accumulator checkball (#1) and


fills the orificed accumulator fluid circuit through orifice #18.
The rate at which accumulator fluid fills the 3-4 accumulator and
3-4 accumulator fluid exhausts from the accumulator helps control the 2-4 band release.

EX

2ND

EX

ORUN
D3

3-4 CL

EX
4TH SIG
3-4 SIG

OVERRUN CL

OVERRUN CL FD

EX

Converter Clutch Releases

4TH

11

15

14

The PCM releases the converter clutch before initiating a 4-3


downshift if it is applied in Fourth gear. Refer to TCC Released
on page 56A for a complete description of converter clutch release.

3-2 CONTROL
EX

3RD ACC

4TH

2ND CL

#2

3-2 SIG

EX

2ND & 4TH


SERVO

3-2
CONT
SOL
N.C.

#7
12

3-4 CL

1-2 ACCUMULATOR

2ND CL

3RD ACC

3-4 CL

ACTUATOR FEED LIMIT

ACCUM

#4

ORF ACC

3RD ACC

EX

The accumulator valve regulates D4 fluid into the accumulator


fluid circuit in response to spring force and torque signal fluid
pressure. This regulation also helps control the 2-4 band release.

13

EX

EX

4-3 SEQUENCE VALVE

3-4 RELAY

FILTER
(51)

EX

3-4 SIG

SERVO FD

3-4 CL

4TH SIG

EX

EX

3-4 ACC

2ND

Spring force and orificed accumulator fluid pressure move the 34 accumulator piston into the Third gear position.

SOL B
N.O.

29

EX

D4

EX
EX

3-4 accumulator fluid also exhausts from the 3-4 accumulator


piston.

2ND

3-4 SIG

AFL

2-3 SHUTTLE

3-4 ACC

2-3 SHIFT VALVE

4TH SIG

28

EX

Accumulator Circuit
AFL

D4

OFF

2ND

4th fluid exhausts from the 4th apply piston in the servo assembly. Apply pin spring force moves the 4th apply piston and apply
pin to release the band and shift the transmission into Third gear.

SOL A
N.O.

AFL

EX

3-4 CL

3-4 ACCUMULATOR
EX 19
3-4 ACC
18

26

D4-3-2

ACCUM

LO/1ST

27

3-2 DOWNSHIFT

2ND CL

2ND

SIG A

3-4 SHIFT VALVE


30

SIG A

D4

16

D3

#8
2ND

1-2 SHIFT VALVE

2ND CL

SIG A

AFL

TORQUE SIG

LINE

25

PRESSURE
CONTROL
SOLENOID

ACCUM VALVE

ACC

2ND CL

FILTER
(49)

31

58

AFL

ACTUATOR FEED LIMIT

#1

AFL

FILTER (50)

32

As shown in the inset, exhausting 3-4 accumulator fluid and


spring force acting on the 4-3 sequence valve regulates the exhaust of 4th fluid past the end of the valve. The release of the 24 band is initiated with 4th fluid exhausting.
When exhausting 3-4 accumulator fluid pressure decreases sufficiently, spring force will move the 4-3 sequence valve into the
Third gear position (as shown in Figure 55). This opens 3-4
accumulator fluid to a quick exhaust past the 4-3 sequence valve.
This also opens the 4th fluid circuit completely to exhaust past
the 4-3 sequence valve.

AFL

4th signal fluid exhausts from the 3-4 relay valve and 3-4 accumulator fluid moves the 3-4 relay into the Third gear position.
This blocks 2nd fluid from feeding the servo feed fluid circuit
and opens the 3-4 accumulator fluid circuit to an orificed exhaust
(#5). Because the exhaust is orificed, 3-4 accumulator fluid
pressure momentarily holds the 4-3 sequence valve against spring
force (see inset in Figure 55).

D4

D4

REV INPUT
FWD CL FEED

3-4 signal fluid is blocked by the downshifted 3-4 shift valve and
4th signal fluid exhausts past the valve.

D2-N.C.
REV-N.O.

D3-N.C.

FWD CL FD

LINE

3-4 CL

D4

EX

REAR LUBE

D3

EX

22

OFF

2ND CL

FWD CL FEED

2-4 Band Releases

D2

EX

24

D3

PRESSURE
SWITCH
ASSEMBLY

CONV CL SIGNAL VALVE

FORWARD CLUTCH
ACCUMULATOR

PR

TCC
SOLENOID
N.O.

TORQUE SIG

LINE
PRESSURE
TAP

EX

10

MANUAL VALVE

LINE

FILTER
(92)

BOOST VALVE

REV INPUT

REV INPUT

APPLY

PRESS REG

CONV FD

Shift solenoid A is OFF and signal A fluid exhausts through


the solenoid.

EX

LINE

CONVERTER CLUTCH VALVE

COOLER

DECREASE

FWD CL FEED

EX

CONV FD

RELEASE

LINE (From Pump)

LINE

COMPLETE HYDRAULIC CIRCUIT


Page 82

http://fordrazborka.zu8.ru/

Figure 55

4TH

58A

OVERDRIVE RANGE - 3-2 DOWNSHIFT

OVERDRIVE RANGE - 3-2 DOWNSHIFT

As with a 4-3 downshift, a forced 3-2 downshift occurs when


throttle position is increased or when the vehicle decelerates
during coast conditions. The PCM initiates a 3-2 downshift by
energizing shift solenoid B.

INPUT CLUTCH
HOUSING ASSEMBLY

3-4 Clutch Releases


3-4 CL

FWD CL FEED

Shift solenoid B is energized and blocks solenoid signal fluid


from exhausting. This creates solenoid signal fluid pressure
which moves the 2-3 shift valve train into the downshifted position against AFL fluid pressure acting on the 2-3 shift valve.

AFL fluid is blocked by the 2-3 shuttle valve and the D432 fluid
circuit is open to an exhaust past the valve.

EX

D2
LO

22

D4

FILTER
(49)

D2

FWD CL FD

EX

EX

EX

EX

14

15

3-2 CONTROL
EX

#2

3-4 CL

3-2 SIG

3-2
CONT
SOL
N.C.

4TH

3RD ACC

ACTUATOR FEED LIMIT

EX

12

EX

EX

EX

EX
2ND
ORUN
D3

EX

3-4 CL

2ND

2ND CL

EX

2ND & 4TH


SERVO

EX

EX

EX

3-4 CL

EX

D4

#7

ACCUM

4TH

#4

3RD ACC

13

EX
4TH SIG
3-4 SIG

FILTER
(51)

4-3 SEQUENCE VALVE

EX

LO
D4

3-4 RELAY

SERVO FD

LINE

EX
EX

11

EX

3-4 SIG

OVERRUN CL FD

2ND CL

3-4 CL

18

1-2 ACCUMULATOR

2ND CL

OVERRUN CL

4TH SIG

2ND

ON

3-4 ACC

SOL B
N.O.

29

2-3 SHUTTLE

2ND

AFL

3-4 SIG

3-4 ACCUMULATOR
EX 19
3-4 ACC

ORF ACC

2-3 SHIFT VALVE

3-4 CL

28

3-4 ACC

D4-3-2

ACCUM

OFF

AFL

3-4 SHIFT VALVE


30

SOL A
N.O.

2ND

AFL

3-2 DOWNSHIFT

2ND CL

26

1-2 SHIFT VALVE

SIG A

16

D3

2ND

LO/1ST

27

SIG A

ACC

AFL

D4

ACCUM VALVE

#1

25

PRESSURE
CONTROL
SOLENOID

31

D4

EX

AFL

D4

EX

FWD CL FEED

SIG A

ACTUATOR FEED LIMIT

#8
2ND

D4

EX

AFL

D4

TORQUE SIG

TEMP
SENSOR

LO-N.O.

FORWARD ABUSE

32

D4

D3

D2-N.C.

REV INPUT

AFL

#12

LO

D4-N.O.

REV-N.O.

FILTER (50)

D4

REVERSE

3-4 CL

FWD CL FEED

D2

EX

2ND CL

D3

PRESSURE
SWITCH
ASSEMBLY

OFF

D3

D4

PR

TCC
SOLENOID
N.O.

EX

24

FWD CL FD

LINE

FORWARD CLUTCH
ACCUMULATOR

MANUAL VALVE

TORQUE SIG

LINE
PRESSURE
TAP

REAR LUBE

RELEASE

APPLY

CONVERTER CLUTCH VALVE

COOLER

PRESS REG

BOOST VALVE

LINE (From Pump)

LINE

D3-N.C.

58B

FILTER
(92)

CONV CL SIGNAL VALVE

COMPLETE HYDRAULIC CIRCUIT


Page 84

LINE

If the converter clutch is applied in Third gear it will release prior


to downshifting to Second gear. The PCM keeps the TCC solenoid de-energized and the converter clutch released In Second
gear.

REV INPUT

Torque Converter Clutch

FWD CL FEED

10

Downshift Timing

At higher vehicle speeds, the solenoid duty cycle during the shift
is greater and 3-2 signal fluid pressure is increased. Under these
conditions, 3-2 signal fluid pressure closes the 3-2 control valve
further against spring force, thereby slowing the exhaust of 3rd
accumulator fluid into the 3-4 clutch fluid circuit. This decreases
the pressure backup in the 3-4 clutch fluid circuit and allows the
3-4 clutch to release faster for proper shift timing.

When 3rd accumulator fluid exhausts from the 2-4 servo, 2nd
clutch fluid pressure moves the 2nd apply piston and apply pin to
apply the 2-4 band.

A lower solenoid duty cycle corresponds to lower 3-2 signal fluid


pressure which allows spring force to keep the 3-2 control valve
open farther. This provides a faster exhaust of 3rd accumulator
fluid through the 3-2 control valve. However, this exhausting
fluid creates a pressure backup in the 3-4 clutch fluid circuit due
to the #4 checkball and #13 orifice. This delays the 3-4 clutch
release at lower speeds for proper shift timing. Refer to the page
39 on the 3-2 control solenoid for a complete description of the
solenoid operation.

EX

CONV FD
REV INPUT

Note: Orifice #12 opposite the #2 checkball is not found on all


models. For these models, all of the exhausting 3rd accumulator fluid is routed to the 3-2 control valve.

DECREASE

EX

3rd accumulator fluid, which was fed by 3-4 clutch fluid, exhausts from the 2nd apply piston in the 2-4 servo. Exhausting
3rd accumulator fluid seats the 3rd accumulator checkball (#2),
flows through orifice #12 and exhausts through the 3-4 clutch
and 3-4 signal fluid circuits. 3rd accumulator fluid also exhausts
through the 3-2 control valve (see downshift timing below).

The PCM varies the 3-2 control solenoids duty cycle to regulate
AFL fluid into the 3-2 signal fluid circuit. The lower the vehicle
speed, the lower the solenoid duty cycle during the shift.

CONV FD

2-4 Band Applies

3-4 clutch fluid exhausts from the 3-2 downshift valve and spring
force moves the valve into the Second gear position (as shown in
Figure 56). Before spring force overcomes exhausting 3-4 clutch
pressure, 2nd fluid feeds the 2nd clutch fluid circuit through the
valve. This increased supply of 2nd clutch fluid is needed at the
2-4 servo to apply the 2-4 band. Routing 2nd fluid through the 32 downshift valve bypasses the control of orifice #16 at the #8
checkball. Remember that this checkball and orifice are used to
help control the 2-4 band apply during a 1-2 upshift.

3-4 clutch fluid exhausts from the 3-4 clutch piston to release the
3-4 clutch plates. Exhausting 3-4 clutch fluid pressure seats the
3-4 clutch exhaust checkball (#4), flows through orifice #13 and
exhausts through the 3-4 signal fluid circuit. This orifice helps
control the release of the 3-4 clutch and the 2-4 band apply (see
downshift timing below).

LINE

2nd fluid fills the servo feed fluid circuit through the 2-3 shift
valve and the 3-4 signal fluid circuit is open to an exhaust past
the valve.

3RD ACC

2ND CL

http://fordrazborka.zu8.ru/
Figure 56

59

MANUAL THIRD - THIRD GEAR

MANUAL THIRD - THIRD GEAR


POWER FROM
TORQUE
CONVERTER
(1)

OVERRUN
CLUTCH
APPLIED

FORWARD
CLUTCH
APPLIED

FORWARD SPRAG
ASSEMBLY
(642)
HOLDING

3-4
CLUTCH
APPLIED

POWER TO
DIFFERENTIAL
ASSEMBLY

SHIFT
"B"
SOL

OFF

OFF

2-4
BAND

REVERSE
INPUT
CLUTCH

FORWARD
OVERRUN FORWARD
3-4
CLUTCH
CLUTCH SPRAG CL. CLUTCH
ASSEMBLY

LO-ROLLER
CLUTCH

LO-REV
CLUTCH

APPLIED APPLIED HOLDING APPLIED

Manual Third (D or 3) is available to the driver when vehicle


operating conditions make it desirable to use only three gear
ratios. These conditions include towing a trailer or driving on
hilly terrain.

In Manual Third the transmission is prevented from upshifting


into Fourth gear. Otherwise, upshifts and downshifts between
First, Second and Third gears are the same as in Overdrive
range. If the transmission is in Fourth gear when Manual Third
is selected the transmission will immediately downshift into
Third gear.

SHIFT
"A"
SOL

Power Flow from the engine to the input housing assembly (621)
is the same as in all other gear ranges.
Overrun Clutch Applied

The overrun clutch plates (645) are applied and connect the input
housing with the overrun clutch hub (639).
The overrun clutch hub is connected to the forward clutch outer
race (644) and input sun gear (658).
The overrun clutch plates transfer engine torque to the input sun
gear. The forward sprag clutch (642) is holding as in Overdrive
Range - Third Gear to assist the overrun clutch in transferring
engine torque to the input sun gear.

FORWARD
CLUTCH
APPLIED
OVERRUN
CLUTCH
APPLIED

3-4
CLUTCH
APPLIED

INPUT CARRIER
ASSEMBLY
FORWARD SPRAG
(662)
ASSEMBLY
(642)
HOLDING

INPUT
INTERNAL
GEAR
(664)

INPUT HOUSING
& SHAFT ASSEMBLY
(621)

REACTION
CARRIER
SHAFT
(666)

Power Flow from the input sun gear to the output shaft (687) is
identical to Overdrive Range - Third Gear (refer to page 52A).
Coast Conditions

With the overrun clutch applied, power from vehicle speed is


prevented from overrunning the forward sprag clutch when the
throttle is released. This power is transferred back through the
overrun clutch and to the engine, thereby allowing engine compression to slow the vehicle when the throttle is released.
Manual Third - First and Second Gears

INPUT
SUN GEAR
(658)
FORWARD CLUTCH
OUTER RACE
OVERRUN
(644)
CLUTCH HUB
(639)

Transmission power flow in First and Second gears in Manual


Third is identical to the power flow in Overdrive Range. The
overrun clutch is released and the forward sprag clutch overruns
when the throttle is released during coast conditions, allowing
the vehicle to coast freely.

When driving conditions are such that only two gear ratios are
desired, or if increased engine compression braking is needed,
the Manual Second gear selector position should be selected.
Note: The power flow arrows in the top half of Figure 57 are
shown during acceleration. During deceleration the power is
transferred from the output shaft to the engine.

REACTION
INTERNAL
GEAR
(684)

60

OUTPUT
SHAFT
(687)

SPEED SENSOR
ROTOR
(699)

http://fordrazborka.zu8.ru/
Figure 57

60A

MANUAL THIRD - THIRD GEAR

MANUAL THIRD - THIRD GEAR

(from Overdrive Range - Fourth Gear)

(FROM OVERDRIVE RANGE - FOURTH GEAR)

Transmission operation in Manual Third is similar to the operation in Overdrive Range. The transmission upshifts and downshifts normally between First, Second and Third gears. However, in Manual Third the transmission is prevented, both electronically and hydraulically, from operating in Fourth gear. Also,
the overrun clutch is applied in Manual Third - Third Gear to
provide engine compression braking. The following information explains the unique changes in Manual Third. Refer to
page 58A, Overdrive Range: 4-3 Downshift, for a complete
description of a 4-3 downshift.

INPUT CLUTCH
HOUSING ASSEMBLY

EX

FWD CL FD

LINE

REAR LUBE

RELEASE

D3

D2
LO

D4

D4

D4

#12

LO

D3

EX

D4

TEMP
SENSOR

LO-N.O.
D3-N.C.

FWD CL FD

D4-N.O.

REVERSE

OVERRUN CL

D3

APPLY

COOLER

D4

D4

FWD CL FEED

D4

REV INPUT

PRESS REG

CONVERTER CLUTCH VALVE

BOOST VALVE

3-4 CL

D4

D2-N.C.

FORWARD ABUSE

EX

22

FWD CL FEED

PRESSURE
SWITCH
ASSEMBLY

EX

D2

REV-N.O.

2ND CL

24

EX

D3

FORWARD CLUTCH
ACCUMULATOR

PR

OFF

LINE
PRESSURE
TAP

CONV CL SIGNAL VALVE

EX

TCC
SOLENOID
N.O.

TORQUE SIG

MANUAL VALVE

FILTER
(92)

LINE (From Pump)

LINE

10

LINE

REV INPUT

EX

D3 fluid is routed through the 2-3 shift valve and fills the overrun
fluid circuit.

FILTER
(49)

LO

EX

D3

EX

D2

EX

EX

EX

EX

2ND

EX

OVERRUN CL FD

3-4 CL

ORUN
D3

EX

EX

D2

4-3 SEQUENCE VALVE

EX

EX

13

EX

EX

FILTER
(51)

3-4 RELAY

EX

3-4 SIG

SERVO FD

4TH SIG

3-4 CL

4TH

11

Figure 58

4TH

15

14

3-2 CONTROL
EX

3RD ACC

4TH

http://fordrazborka.zu8.ru/

2ND CL

#2

3-2
CONT
SOL
N.C.

3-2 SIG

EX

2ND & 4TH


SERVO

12

3-4 CL

1-2 ACCUMULATOR

2ND CL

3-4 CL

#7

ACTUATOR FEED LIMIT

ACCUM

3RD ACC

ORF ACC

#4

3-4 ACCUMULATOR
EX 19
3-4 ACC

4TH SIG

EX
EX

OVERRUN CL

OVERRUN CL

EX
4TH SIG
3-4 SIG

D4

OFF

3-4 ACC

2ND

SOL B
N.O.

29

AFL

2-3 SHUTTLE

#6

EX

OVERRUN CL FD
AFL

D4

OFF

21

D4-3-2

EX

28

2ND

3-4 SIG

3-4 ACC

SOL A
N.O.

#5

2ND CL

20

AFL

2ND CL

18

2ND

3-4 CL
ACCUM

26

2-3 SHIFT VALVE

OVERRUN CL

1-2 SHIFT VALVE

3-2 DOWNSHIFT

SIG A
LO/1ST

ACC

16

SIG A

30

3-4 SHIFT VALVE

2ND

27

D3

#8
2ND

D4

SIG A

AFL

TORQUE SIG

LINE

25

PRESSURE
CONTROL
SOLENOID

ACCUM VALVE

31

2ND CL

AFL

ACTUATOR FEED LIMIT

#1

AFL

FILTER (50)

32

AFL

Overrun clutch feed fluid pressure assists spring force and moves
the 3-4 relay and 4-3 sequence valves into the Third gear position
against the exhausting 4th signal fluid. Overrun clutch feed fluid
flows through the 4-3 sequence valve and fills the overrun clutch
fluid circuit.

60B

REV INPUT

Overrun Clutch Applies

COMPLETE HYDRAULIC CIRCUIT


Page 86

CONV FD

With the PSA signalling Manual Third, the PCM de-energizes


shift solenoid A and signal A fluid exhausts through the
solenoid. This electronically prevents Fourth gear.

Shift solenoid B is energized in First and Second gears and the


2-3 shift valve train is in the downshifted position. In this position, the 2-3 shift valve blocks D3 fluid from feeding the overrun
fluid circuit and overrun fluid exhausts past the valve. This
prevents overrun clutch apply and engine compression braking in
Manual Third - First and Second Gears.

EX

O'RUN CL

DECREASE

FWD CL FEED

EX

D3 fluid is also routed to the pressure switch assembly (PSA)


and opens the normally closed D3 fluid pressure switch. The
PSA signals the PCM that the manual valve is in the Manual
Third position.

Manual Third - First & Second Gears (Overrun Clutch


Released)

CONV FD

3-4 signal fluid is blocked by the 3-4 shift valve and 4th signal
fluid exhausts past the valve. This releases the 2-4 band and
hydraulically prevents Fourth gear.

The PCM de-energizes the converter clutch solenoid and the


TCC releases before downshifting from Fourth to Third gear.
The PCM will re-apply the TCC in Manual Third - Third Gear at
approximately the same vehicle speeds as in Overdrive Range Fourth Gear. However, since Fourth gear is prevented, the converter clutch applies with the transmission operating in Third
gear in Manual Third.

LINE

D3 fluid pressure is routed to the 3-4 shift valve to assist spring


force and hold the 3-4 shift valve in the downshifted position.

Torque Converter Clutch

Fourth Gear Prevented

Overrun clutch fluid is routed to the overrun clutch piston to


apply the overrun clutch plates.

Line pressure is routed through the manual valve and fills the D3
fluid circuit.

Note: Overrun clutch feed fluid pressure immediately closes the


4-3 sequence valve against exhausting 3-4 accumulator fluid.
This provides a quick exhaust of 4th fluid past the 4-3 sequence
valve, unlike a forced 4-3 downshift where the initial exhaust of
4th fluid is regulated by the 4-3 sequence valve (see inset on
page 58).

The gear selector lever, selector shaft and manual valve are moved
to the Manual Third (D) position.

Overrun fluid pressure seats the overrun clutch feed checkball


(#5) against the empty D2 fluid circuit, seats the overrun clutch
control checkball (#6), and is orificed (#20) into the overrun
clutch feed fluid circuit.

FWD CL FEED

3-4 CL

3RD ACC

61

MANUAL SECOND - SECOND GEAR

MANUAL SECOND - SECOND GEAR


POWER FROM
TORQUE
CONVERTER
(1)

2-4 BAND
OVERRUN
ASSEMBLY (602) CLUTCH
APPLIED
APPLIED

FORWARD
CLUTCH
APPLIED

FORWARD SPRAG
ASSEMBLY
(642)
HOLDING

POWER TO
DIFFERENTIAL
ASSEMBLY

2-4
BAND

OFF

ON

APPLIED

REVERSE
INPUT
CLUTCH

FORWARD
OVERRUN FORWARD
3-4
SPRAG CL.
CLUTCH
CLUTCH
CLUTCH
ASSEMBLY

LO-ROLLER
CLUTCH

LO-REV
CLUTCH

APPLIED APPLIED HOLDING

Power flow from the engine to the input housing (621) is the
same as in all other gear ranges.

SHIFT
"B"
SOL

Manual Second gear range is available to the driver when vehicle operating conditions make it desirable to use only two gear
ratios. These conditions include descending a steep grade when
increased engine compression braking is needed, or to retain
Second gear when ascending a steep grade for additional engine
performance. The transmission immediately shifts into Second
gear when Manual Second is selected regardless of vehicle speed
(see Note below).

SHIFT
"A"
SOL

Overrun Clutch Applied

The overrun clutch plates (645) are applied, as in Manual Third Third Gear, and connect the input housing with the overrun
clutch hub (639).
The overrun clutch hub is connected to the forward clutch outer
race (644) and input sun gear (658).
The overrun clutch plates transfer engine torque to the input sun
gear. The forward sprag clutch (642) is holding as in Overdrive
Range to assist the overrun clutch in transferring engine torque to
the input sun gear.

INPUT REACTION
INTERNAL CARRIER
INPUT CARRIER
GEAR
SHAFT
REVERSE INPUT
(664)
FORWARD SPRAG ASSEMBLY
(666)
OVERRUN
(662)
CLUTCH HOUSING
ASSEMBLY
CLUTCH
(605)
(642)
APPLIED FORWARD
HELD
HOLDING
CLUTCH
INPUT HOUSING
APPLIED
& SHAFT ASSEMBLY
2-4 BAND
(621)
ASSEMBLY (602)
APPLIED
SERVO
ASSEMBLY
APPLIED

LO & REVERSE
CLUTCH PLATE
ASSEMBLY
TRANSMISSION
(682)
CASE
(8)

REACTION
SUN GEAR
(673)
HELD

62

Coast Conditions

Similar to Manual Third - Third Gear, the overrun clutch plates


hold the overrun clutch hub and input sun gear to prevent the
sprag clutch from overrunning when the throttle is release. This
allows engine compression to slow the vehicle during coast conditions.
Manual Second - First Gear

INPUT
SUN GEAR
(658)
FORWARD CLUTCH
OUTER RACE
OVERRUN
(644)
CLUTCH HUB
(639)

REACTION
SUN SHELL
(670)
HELD

Power Flow from the input sun gear to the output shaft is identical to Overdrive Range - Second Gear (refer to page 50A).

REACTION
INTERNAL
GEAR
(684)

OUTPUT
SHAFT
(687)

Note: First gear in the Manual Second gear selector position is


only available on some models at low speeds and under heavy
throttle.
The overrun clutch remains applied in Manual Second - First
Gear to provide engine compression braking.
The power flow arrows in Figure 59 are shown during acceleration. During coast conditions, when engine compression braking
slows the vehicle, power flow is transferred from the output shaft
to the engine.

SPEED SENSOR
ROTOR
(699)

REACTION
CARRIER
ASSEMBLY
(681)

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Figure 59

62A

MANUAL SECOND - SECOND GEAR

MANUAL SECOND

(from Manual Third - Third Gear)

(FROM MANUAL THIRD - THIRD GEAR)

When Manual Second (2) is selected, the transmission only


operates in Second gear and is prevented from operating in
First, Third and Fourth gears (see note below). The transmission will immediately shift to Second gear when Manual Second is selected. This allows the transmission to begin moving
the vehicle in Second gear to reduce the torque to the drive axle
and reduce tire slippage on ice and snow. Figure 60 and the
following information explain what is unique to the Manual
Second gear range. Refer to page 58B, Overdrive Range: 3-2
Downshift, for a complete description of the downshift from
Third to Second gear.

INPUT CLUTCH
HOUSING ASSEMBLY

EX

FWD CL FD

LINE

REAR LUBE

RELEASE

D2
LO

D4

D3

D4

D3

REVERSE

D2

D3

FWD CL FD

EX

D4

COOLER

CONVERTER CLUTCH VALVE

APPLY

LINE (From Pump)

D4

FWD CL FEED

D4

PRESS REG

OVERRUN CL

3-4 CL

D3-N.C.

TEMP
SENSOR

AFL

FILTER
(49)

LO

EX

EX

14

15

3-2 CONTROL
EX

#2

3-2
CONT
SOL
N.C.

4TH

12

3-4 CL

3-2 SIG

EX

3RD ACC

2ND & 4TH


SERVO

EX

EX

3-4 CL

ACTUATOR FEED LIMIT

#7

EX

4TH

#4

EX

4-3 SEQUENCE VALVE

3RD ACC

13

FILTER
(51)

SERVO FD

EX

EX

3-4 RELAY

ACCUM

1-2 ACCUMULATOR

2ND CL

EX

EX

3-4 SIG

11

EX

EX

D2

ORUN
D3

3-4 CL

D2

EX

2ND

EX

OVERRUN CL

CL

EX

D3

D4

3-4

4TH SIG

ORF ACC

2ND

OVERRUN CL FD

EX
EX

LINE

D4

OVERRUN CL

18

ON

3-4 ACCUMULATOR
EX 19
3-4 ACC

SOL B
N.O.

ACCUM

2-3 SHUTTLE

3-4 ACC

2ND CL

#1

2ND

29

EX
4TH SIG
3-4 SIG

AFL

EX

AFL

D4-3-2

OVERRUN CL FD

#6

3-4 CL

28

OFF

20

3-4 SIG
OVERRUN CL

21

#5

2ND CL

2-3 SHIFT VALVE

SOL A
N.O.

2ND

AFL

3-4 ACC

3-2 DOWNSHIFT

AFL

1-2 SHIFT VALVE

2ND

16

ACC

#8
2ND

SIG A

3-4 SHIFT VALVE


30

26

ACCUM VALVE

LO/1ST

27

D3

31

SIG A

D4

SIG A

TORQUE SIG

25

PRESSURE
CONTROL
SOLENOID

ACTUATOR FEED LIMIT

AFL

AFL

32

2ND CL

#12

LO

D4-N.O.

D4

BOOST VALVE

LO-N.O.

EX

22

D4

EX

REV INPUT

D4

FWD CL FEED

REV-N.O.

FILTER (50)

D3 fluid is blocked by the downshifted 2-3 shift valve and overrun fluid exhausts past the valve.

62B

PRESSURE
SWITCH
ASSEMBLY

FORWARD ABUSE

Overrun Clutch Remains Applied

COMPLETE HYDRAULIC CIRCUIT


Page 88

24

D2-N.C.

2ND CL

D2

EX

D3

FORWARD CLUTCH
ACCUMULATOR

PR

OFF

LINE
PRESSURE
TAP

EX

CONV CL SIGNAL VALVE

LINE

TCC
SOLENOID
N.O.

TORQUE SIG

MANUAL VALVE

FILTER
(92)

10

REV INPUT

CONV FD

LINE

FWD CL FEED

EX

O'RUN CL

EX

D2 fluid pressure is also routed between the 2-3 shuttle and 2-3
shift valves. D2 fluid pressure keeps the 2-3 shift valve downshifted against AFL fluid pressure regardless of shift solenoid
B state. This hydraulically prevents Third and Fourth gears.

Note: A 2-1 downshift is available on some applications during


heavy throttle conditions at lower speeds.

The PCM immediately changes the shift solenoid states to a


Second gear operation. Shift solenoid A is OFF and shift
solenoid B is ON. This electronically prevents First, Third and
Fourth gears (see note below).

EX

DECREASE

REV INPUT

The PCM output signal to the pressure control solenoid increases


the operating range of torque signal fluid pressure in Manual
Second. This provides increased line pressure for the additional
torque requirements during engine compression braking and increased engine loads.

D2 fluid is routed to the pressure switch assembly (PSA) and


opens the normally closed D2 fluid pressure switch. The PSA
signals the PCM that the manual valve is in the Manual Second
position.

Pressure Regulation

CONV FD

Third and Fourth Gears Prevented

The prevention of First gear is controlled electronically by the


PCM through shift solenoid A. The PCM keeps shift solenoid
A de-energized regardless of vehicle operating conditions when
the PSA signals Manual Second gear range. This keeps signal
A fluid exhausted and spring force holds the 1-2 shift valve in
the upshifted position.

LINE

Line pressure is routed through the manual valve and fills the D2
fluid circuit.

First Gear Prevented (see note below)

Before overrun fluid exhausts, D2 fluid seats the overrun clutch


feed checkball (#5) against the overrun fluid circuit and feeds the
overrun clutch feed fluid circuit. This provides a continuous
supply of fluid to the overrun clutch fluid circuit to keep the
overrun clutch applied in both Second and First gears in Manual
Second (see note below).

FWD CL FEED

The gear selector lever, selector shaft and manual valve are moved
to the Manual Second (2) position.

Solenoid signal fluid pressure from shift solenoid B keeps the


2-3 shuttle valve downshifted against D2 fluid pressure. This
blocks AFL fluid and opens the D432 fluid circuit to an exhaust
past the valve.

3-4 CL

3RD ACC

2ND CL

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Figure 60

63

MANUAL FIRST - FIRST GEAR

MANUAL FIRST - FIRST GEAR


OVERRUN
CLUTCH
APPLIED

FORWARD
CLUTCH
APPLIED

FORWARD SPRAG
ASSEMBLY
(642)
HOLDING

LO & REVERSE
CLUTCH
APPLIED

LO ROLLER POWER FROM


CLUTCH
DIFFERENTIAL
ASSEMBLY
ASSEMBLY
(678)
HOLDING

SHIFT
"B"
SOL

ON

ON

2-4
BAND

REVERSE
INPUT
CLUTCH

OVERRUN FORWARD FORWARD


3-4
SPRAG CL.
CLUTCH
CLUTCH
CLUTCH
ASSEMBLY

LO-ROLLER
CLUTCH

APPLIED APPLIED HOLDING

HOLDING APPLIED

LO-REV
CLUTCH

Manual First is available to the driver when vehicle operating


conditions require maximum engine compression to slow the
vehicle, or maintain maximum transfer of engine torque to the
vehicle drive shaft.
Under normal operating conditions in Manual First the transmission is prevented from upshifting past First gear. When
Manual First is selected while operating in either Second, Third,
or Fourth gears, the transmission may not immediately downshift into First gear. Vehicle speed must be below approximately 52 km/h (33 mph) before the transmission will downshift into First gear. Above this speed, the transmission will
operate in a Manual First - Second Gear condition until vehicle
speed decreases sufficiently.

POWER TO
TORQUE
CONVERTER
(1)

SHIFT
"A"
SOL

The transfer of engine torque through the transmission during


acceleration is similar to Overdrive Range - First Gear. Refer to
Page 48A for a complete description of mechanical power flow
during acceleration. When decelerating with the throttle released, engine compression braking is accomplished by applying the lo and reverse clutch.

FORWARD
CLUTCH
APPLIED

OVERRUN
CLUTCH
APPLIED

FORWARD SPRAG
ASSEMBLY
(642)
HOLDING

INPUT CARRIER
ASSEMBLY
(662)

INPUT
INTERNAL
GEAR
(664)
HELD

REACTION
CARRIER
SHAFT
(666)
HELD

Note: Figure 61 shows the transfer of engine torque during


deceleration with the throttle released, and engine compression
braking slowing the vehicle. Power is transferred from the
vehicles drive shaft, through the transmission components and
to the engine.
Overrun Clutch Remains Applied

The overrun clutch plates (645) are applied and prevent the
forward sprag clutch (642) from overrunning when the
throttle is released.

Lo and Reverse Clutch Applied


INPUT HOUSING
& SHAFT ASSEMBLY
(621)
INPUT
SUN GEAR
(658)
FORWARD CLUTCH
OUTER RACE
OVERRUN
(644)
CLUTCH HUB
(639)

LO
ROLLER CLUTCH
ASSEMBLY
(678)
HOLDING

LO & REVERSE
CLUTCH SUPPORT
ASSEMBLY
(679)

64

TRANSMISSION
CASE
(8)
TRANSMISSION
CASE
(8)

LO
ROLLER CLUTCH
RACE
(675)
HELD

REACTION
INTERNAL
LO & REVERSE
GEAR
CLUTCH PLATE
(684)
ASSEMBLY
(682)
APPLIED

OUTPUT
SHAFT
(687)

The lo and reverse clutch plates (682) are applied in Manual


First - First Gear. The lo and reverse clutch holds the
reaction carrier assembly (681) stationary to the transmission case.

With the reaction carrier held stationary, the lo roller clutch


(678) is prevented from being overrun when the throttle is
released. Without an element to overrun during coast conditions, (either the sprag clutch or roller clutch), engine
compression slows the vehicle when the throttle is released.

SPEED SENSOR
ROTOR
(699)

REACTION
CARRIER
ASSEMBLY
(681)
HELD

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Figure 61

64A

MANUAL FIRST - FIRST GEAR

MANUAL FIRST - FIRST GEAR

(from Manual Second - Second Gear)

(FROM MANUAL SECOND - SECOND GEAR)

The downshift to First gear is controlled electronically by the


PCM. The PCM will not energize shift solenoid A to initiate
the 2-1 downshift until vehicle speed is below approximately 48
to 56 km/h (30 to 35 mph). Above this speed, the transmission
will operate in a Manual First - Second Gear condition until
vehicle speed slows sufficiently. In Manual First, as in Manual
Second, the transmission is electronically and hydraulically prevented from operating in Third or Fourth gears. Figure 62 and
the following text describes the downshift from Manual Second
- Second Gear to Manual First - First Gear.

LO & REVERSE
CLUTCH ASSEMBLY

INPUT CLUTCH
HOUSING ASSEMBLY

3-4 CL

FWD CL FEED

The selector lever, selector shaft and manual valve are in the
Manual First position.

Line pressure is routed through the manual valve and fills the lo
fluid circuit.

CONV FD

D2
LO

FWD CL FEED

D4

22

D4

LO

D4-N.O.

#12

D3

D3

PRESSURE
SWITCH
ASSEMBLY

LO/REV

D4

REVERSE

D2

OVERRUN CL

D3

PRESS REG

PR

BOOST VALVE

REV INPUT

EX
EX

LINE

REV INPUT

MANUAL VALVE

Signal A fluid pressure moves the 1-2 shift valve against spring
force and into the downshifted position. This opens 2nd fluid to
an orificed annulus exhaust through the 1-2 shift valve. This
orifice (#26) helps control the 2-4 band release rate.

OVERRUN CL

EX

DECREASE

FORWARD CLUTCH
ACCUMULATOR
EX

LINE
PRESSURE
TAP

FWD CL FD

LINE

LINE (From Pump)

When vehicle speed is below approximately 48 to 56 km/h (30 to


35 mph), the PCM energizes shift solenoid A. This closes the
solenoid and blocks signal A fluid from exhausting.

LINE

2-4 Band Releases

LINE

Lo fluid is routed to the pressure switch assembly (PSA) and


closes the normally open lo fluid pressure switch. The PSA
signals the PCM that the manual valve is in the Manual First
position.

LO/REV

#10
FWD CL FEED

10

D3

LO

OVERRUN CL

LO

D2

EX

2ND

ORUN
D3

EX

AFL (To 3-2 Solenoid)


29

ON

EX

EX

EX

4TH

4-3 SEQUENCE VALVE


EX

4TH

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2ND CL

SERVO FD

3-4 RELAY

EX

1-2 ACCUMULATOR
2ND CL

2ND & 4TH


SERVO

4TH SIG

ACCUM

3-4 ACC

3RD ACC

2ND

11

ORF ACC

OVERRUN CL FD

EX

OVERRUN CL

3-4 ACC

3-4 ACCUMULATOR
EX 19
3-4 ACC

OVERRUN CL

ACCUM

3-4 SIG

#1

2ND CL

EX

EX

EX

2-3 SHUTTLE

SOL B
N.O.

2-3 SHIFT VALVE


3-4 CL

D2

D4-3-2

AFL

EX

28

OVERRUN CL FD

#6

21

#5

20

AFL

D4

EX

EX

EX

EX

D4

EX
EX

FWD CL FD

D3

D2

PR

EX
4TH SIG
3-4 SIG

2ND

EX

ON

EX

2ND

LINE

SOL A
N.O.

26

2ND CL (From CC Signal Valve)

LO

LO/1ST

27

2ND CL

AFL

1-2 SHIFT VALVE

SIG A

2ND

23

25

LO/REV

SIG A

3-2 DOWNSHIFT

FILTER
(49)

16

#8
2ND

AFL

LO OVERRUN

SIG A

D4

3-4 SHIFT VALVE


30

D4

D3

18

As in Manual Second, the PCM output signal to the pressure


control solenoid increases the operating range of torque signal
fluid pressure in Manual First. This provides increased line
pressure for the additional torque requirements during engine
compression braking and increased engine loads.

D4

ACC

Pressure Regulation

64B

D4

ACCUM VALVE

Lo/reverse fluid is routed to the lo and reverse clutch piston.


This fluid pressure applies the lo and reverse clutch and, in
addition to the overrun clutch, provides engine compression braking in Manual First - First Gear.

TEMP
SENSOR

LO-N.O.
D3-N.C.

FWD CL FEED

PRESSURE
CONTROL
SOLENOID

TORQUE SIG

Spring force holds the lo overrun valve open and lo/1st fluid is
routed through the valve to fill the lo/reverse fluid circuit.

COMPLETE HYDRAULIC CIRCUIT


Page 90

D4

31

Lo fluid is orificed through the 1-2 shift valve and fills the lo/1st
fluid circuit. This orifice (#27) helps control the lo and reverse
clutch apply rate.

REV-N.O.

REV INPUT

Lo and Reverse Clutch Applies

ACTUATOR FEED LIMIT

D2 fluid continues to feed the overrun clutch feed fluid circuit at


the overrun clutch feed checkball (#5). This maintains overrun
clutch apply in Manual First - First Gear.

AFL

32

FILTER (50)

Overrun Clutch Remains Applied

AFL

2nd fluid exhausts from the 3-4 relay valve and servo feed fluid
exhausts from the 4-3 sequence valve. Exhausting servo feed
fluid is routed through the downshifted 2-3 shift valve and into
the 2nd fluid circuit.

FORWARD ABUSE

2nd clutch fluid also exhausts from the 3-2 downshift and converter clutch signal valves. Exhausting 2nd clutch fluid unseats
the 1-2 upshift checkball (#8) for a quick exhaust into the 2nd
fluid circuit.

D2-N.C.

LINE (To Conv Cl Signal Valve)

2nd clutch fluid exhausts from the 1-2 accumulator piston. Spring
force and accumulator fluid pressure move the accumulator piston into the First gear position.

TORQUE SIG

2nd clutch fluid exhausts from the 2nd apply piston in the 2-4
servo. Servo return and servo cushion spring forces move the
apply piston and apply pin to release the 2-4 band.

Figure 62

65

COMPLETE HYDRAULIC CIRCUITS


The hydraulic circuitry of the Hydra-matic
4L60-E transmission is better understood when
fluid flow can be related to the specific
components in which the fluid travels. In the
Power Flow section, a simplified hydraulic
schematic was given to show what hydraulically
occurs in a specific gear range. The purpose was
to isolate the hydraulics used in each gear range
in order to provide the user with a basic
understanding of the hydraulic system.
In contrast, this section shows a complete
hydraulic schematic with fluid passages active in
the appropriate component for each gear range.
This is accomplished using two opposing foldout
pages that are separated by a half page of
supporting information.
The left side foldout contains the complete color
coded hydraulic circuit for the given gear range
along with the relative location of valves,

PASSAGE
PASSAGE
PASSAGE
PASSAGE
PASSAGE

checkballs and orifices within specific


components. A broken line is also used to separate
components such as the pump, valve body and
case to assist the user when following the
hydraulic circuits as they pass between them.
Also, the numbers shown in the circuits at the
broken lines reference specific holes and orifices
in the spacer plate on the right hand foldout. The
half page of information facing this foldout
identifies the components involved in this gear
range and a description of how they function.
The right side foldout shows a two-dimensional
line drawing of the fluid passages within each
component. The active fluid passages for each
gear range are appropriately colored to correspond
with the hydraulic schematic used for that range.
The half page of information facing this foldout
identifies the various fluid circuits with numbers
that correspond to the circuit numbers used on
the foldout page.

A IS LOCATED IN THE PUMP BODY (LIGHT GREY AREA)


B IS LOCATED IN THE VALVE BODY (LIGHT GREY AREA)
C IS LOCATED ON THE SPACER PLATE (DASHED LINE)
D IS LOCATED IN CASE (WHITE AREA)
E IS LOCATED IN THE ACCUMULATOR HOUSING (LIGHT GREY AREA)

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Figure 63

FOLDOUT 67

PARK

Engine Running
REVERSE INPUT
CLUTCH ASSEMBLY

2ND & 4TH


SERVO

EX

3-4 CLUTCH
FORWARD CLUTCH FEED

LUBE

3RD ACC

OVERRUN CLUTCH

REAR LUBE

2ND CL

ORF ACC

20e

ORIFICED D2

CASE (8)

ACCUM

PR

FILTERED AFL
D2

PR

LO/1ST

2ND

LO

PR

PR

38e

34a

21

D4
ORIFICED D2
2ND

D4

D2
D3
34b

41d

LO
41c

18a

12a

VALVE BODY (60)


GASKET (52)
SPACER PLATE (48)
GASKET (47)
LO

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D4

12c

FWD CL FEED
D2

D4-N.O.

12d

12b

FWD CL FEED

REV INPUT

D4

D2

LO

EX

PR
LO/REV

EX

LO

D3-N.C.

PR

TEMP
SENSOR

41b

D2-N.C.

D4
D2

2ND CL

D4-3-2

D4

EX

O' EX
EX

D2
LO

D3

D4

D3
REV-N.O.

17a

17b
22

18

17c

17

18b

15c

15b
16

LO-N.O.

#12

16

25h

25c

25e

25d

25

16

25b

24m

#3

18

2ND

24k

2ND CL
25a

25

24f

24g

#8

12e

D2
D3

41a

D4

PRESSURE
SWITCH
ASSEMBLY

3-4 ACCUM
D4

20d

EX

EX

AFL

D4

D4-3-2
EX

EX

LO
D4
LINE

2ND CL

2ND

2ND
OVERRUN CL FD
35e

36a

20

36

39

21

TORQUE SIG

EX

D2
EX

EX

EX

35c

35d

#6

36

35b

ACCUM
20c

9f

17f

11a

17g

9d
10

33a

D3

3-4 ACC
SERVO FD
2ND

EX

AFL
REVERSE

REV INPUT

EX

EX

D3

31a

EX

EX

EX

EX

EX

3-4 CL

OVERRUN

3-4 CL
LINE

2ND CL

OVERRUN
3RD ACC

35a

31b

9c

AFL
EX

EX

D3

2ND CL

33c

37a

9e

9b

9a

31c

AFL

34f

25f

34e

34d

D3

BOOST VALVE

3-4 SIG

PRESS REG

CONV FD
LINE

OVERRUN CLUTCH
CC SIGNAL

EX

INTAKE

REVERSE INPUT

CONV FD

34c

29e

TORQUE SIG

3RD ACC
OVERRUN
REVERSE INPUT
4TH

2ND CL

DECREASE

APPLY
OVERRUN CLUTCH
FWD CL FEED

RELEASE

CC SIGNAL

CONVERTER CLUTCH VALVE

LUBE

COOLER

EX

CASE (8)

LUBE

2ND CL

14b
38c

FORWARD
CLUTCH
ACCUMULATOR

INTAKE

EX

REV INPUT

2ND

Figure 64

38b

14a

38a

LO/REV

23
14c

LO/1ST

FWD CL FD

27

REVERSE

43c
26

42b

LO OVERRUN

CASE (8)

D3

#5

OVERRUN

68

PR

18c

BOTTOM
PAN
(SUMP)
(75)

LINE

REV INPUT

FILTER
(72)

SUCTION
CONVERTER & LUBE
MAINLINE
SOLENOID SIGNAL
ACCUMULATOR
ACTUATOR FEED LIMIT
TORQUE SIGNAL

FWD CL FEED

EX
REVERSE

28a
15a

3c

24a
44a
44

MANUAL VALVE

12
29g 28

3a

R N D

#2

3b

LINE

24c
24b

2ND

ACTUATOR FEED LIMIT

22 10c
25
24e
24d

ON

REVERSE
REV INPUT
28

SOL A
N.O.

ORIFICED EX
EX

CC SIGNAL

29f

D4-3-2

17d

FLUID PRESSURES

24f

42a

SIGNAL A

FORWARD ABUSE

FILTER
(51)

15d

9n

16a

LINE

10

OVERRUN CLUTCH

LO/1ST

EX

3RD ACC
ACTUATOR FEED LIMIT

AFL

2ND

13b

1-2 SHIFT VALVE

FILTERED

10d

9k

28

SIGNAL A

ORIFICED EX

3-2 CONTROL

10
10a

D4-3-2

3-4 CL

3-2
CONT
SOL
N.C.

ON

FILTER
(49)

29a
29b

EX

TCC
SOLENOID
(66)
N.O.

3-2 SIG

29c

3-4 SIG

29
23 10b

9g

SOL B
N.O.

REV INPUT

2-3 SHUTTLE

3-2 SIG

40b
40a
14

13a

3-4 CL

15

38d

3-4 CL

30

20b

2ND CL

33b

TORQUE SIG

REV ABUSE

3-2 DOWNSHIFT

13
27c 29

#4
3-4 CL

9m
9h

17e

ACTUATOR FEED LIMIT


SIGNAL B

27b

AFL

20a

D4
2ND
ACCUMULATOR
D2

4TH SIG
3-4 SIG
2ND

25g

SIGNAL A
29

18

VALVE BODY (60)


3-4 ACCUM

30a
27d
22a

29d

EX

OFF

SIGNAL A

3-4 SHIFT VALVE

#1

1-2 ACCUMULATOR

2-3 SHIFT VALVE

EX
(237)

D3

PUMP
ASSEMBLY
(4)

4TH
3-4 SIG

3-4 ACCUM

1-2 ACCUMULATOR COVER (57)

D4

EX

OVERRUN CL FD

19

2ND CL

ACCUM VALVE

4-3 SEQUENCE VALVE

EX

22b

EX

3-4 RELAY

EX

ACCUMULATOR

EX

ORF EX

27a

(237)

FILTER
(92)

44

32a

LINE

LINE
PRESSURE
TAP
(39)

(238)

43b

(239)
OIL
COOLER
PIPE
CONNECTOR
(10)

2ND
4TH SIG

30b

2ND CL
3-4 ACCUM
OVERRUN CL
SERVO FD

SERVO FD

PRESSURE
CONTROL
SOLENOID

ACTUATOR FEED LIMIT

CONV CL SIGNAL VALVE

43a

COOLER

FILTER
(232)

11b
10
11c

PRESSURE
RELIEF
VALVE

EX

26b

31

3-4 ACCUMULATOR

3-4 ACCUM
FILTERED AFL

EX

LINE
CC SIG
LINE
CC SIG

EX

26a

AIR
BLEED
(240)

D3

FILTER
(50)

PR
LO/REV

32

LUBE

AFL

AFL

TORQUE SIGNAL
SERVO FEED

ORIFICED ACCUM

3-4 CL
OVERRUN CLUTCH

FORWARD CLUTCH FEED

COOLER

#10

2ND CL

OVERRUN

24

OVERRUN CLUTCH

21a

LUBE

39

21

REV INPUT

4TH
2ND CL

EX

APPLY

RELEASE

#9

#7

11

LO & REVERSE
CLUTCH ASSEMBLY

EX

INPUT CLUTCH
HOUSING ASSEMBLY

TORQUE
CONVERTER
ASSEMBLY

PARK

Engine Running
2

PRESSURE RELIEF
VALVE BORE

(240)
47

47

26

37

46

(237)

16

37

16

(237)

47

29

3
29

16

16

40

11

15

29
29
47

18

18

22

27

47

24

14

34f

31
37

36

33

33

43

17

36

26

32
28

28

32

24f 24e
31a

33b

13a

28a

10b23

17f

20a

32a

25d

9a

47

#4

3b

10

38

12

SERVO BORE
29 29

16

40 28 29 29 16

(50)

15

#3

16
18

41

10

22

27

30

24 24
31

31
31

12

12

42

14

18
17
34
41

47

47

41
38

43

FORWARD
CLUTCH
ACCUMULATOR
BORE

33

37

26

36

17

25

26

36

26
25

33

32

47

35
17

10
43

20
20

CASE (8)
(Servo Bore)

17
9

25
9

11

25
20
21

21

21

3
9
25

23

11

21

25

10

24
35/39

28
25

20

33

37
44

25

31

33
43

11

24

25

14

13
24

38

34
31

20

3
9

35

32
25

24

24

24

42

22
27

24

24

14

22

24

(11)

12

43

41

34

29

34

31

18
34 13

22

25

11

12

17
42
44

17
38 41

27

30
10

25
25

18

44

28

#7/(40)

14

17

12
29

11

20

20

32

28
25

14
10

35

36

33

33

#12

41

18

17

16
29

15

29

10

24
39
39

43
43

13
24

40

15

22
24

24

12
34

29

30

34

24

10

27

24

15

34

38

12

44

41

13

35

25 25

25

42

34

27

30

- EXHAUST FLUID NOT SHOWN

14

38

41
3

28

40

42
44

18
34

14

12

17

17

38

15

38

29
14

18

12

11

25

47

VALVE BODY (60)


(Case Side)
12

17

18

18

29

15

29

22

17

17
12

9d/10

43
42

34

9b

24

42

38

41

34

29

29

10

26

43

34

12

38

40

40

25

13

40

38

29
16

34

41

18

47

21a

47

17

24
34

47

23

47

41

- NON- FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
TO SIMPLIFY TRACING FLUID
FLOW.

34

SPACER PLATE (48)


(Case/Valve Body)

NOTE:

13

38

15

29

20e/21
20d/21

24

24
3

#2

CASE (8)
(Valve Body Side)

INDICATES BOLT HOLES

35

25

44
(38)

43

10
27

31

15

20c
25g

25e

25

47

11
22

24
47

35

33

17

30 27

47

47
20

32

24

47

11a

9e

25

#5

20
31

20b

9c

11b

17 17

33

31

47

(49)

9f

#6

11
47

37

34

9k/10

25f

3c
21

24

17g

25h

#1

#8

30

9g

43 43

10a

24c
38e/39

47

3 26

25
28
36

10c/22

35b
35c/39
35e/36

35d/36

33a

36a

26a

26

47

47

25
11

14b

24a

27a 24d

11

25

25c
11

47
47

47

34c

37a

20

47

47

31b

43b/44

25

13b

34e

33c

43a

25b

34d

24b

43

42b
12e

22a

16 3

47 9

47

47

12d 14a

9h

11 29

25

9
14c

17e

18c

24k/25

26b

33

25

11

25

TO
LO/REVERSE
CLUTCH

33

25
9

31c
47

33

37

47

24h

35

15d

35a

22b

24g

25a

37

24m/25

47
39

47

26

27d

30a

24

25

27c/29
27b/29

30b

13

35

34

#10

47

10

(51)

11c

41a

18a
17b/18
17d
18b
12c
42a
44a
38d
17c
41c
41d
43c/44

9n/10

12

22
13

34

(92)

22

16a

9m

29e

47

14

18

10

47

47

17a/18
34b

29c

15a

29d

9
9

34a

12b

29b

29g/28
29a

12

24
34

27
30

44

37

CASE (8)
(Pump Cover Side)

41b

38c
40b

40a

10d

11

18

29f/28

15c/16

19

17

42

42

41

10

11

47

12
17

38

REAR
LUBE

14

12

29

10
29

17

16

3a

12a
15b/16

18

26

38a

38b
41
34

34

38

16

29 11 18

PUMP COVER (215)


(Case Side)

38
41

37

16

PUMP COVER (215)


(Pump Body Side)

37

PUMP BODY (200)


(Pump Cover Side)

16

18 11 29

37

(237)

26

47
16

26
46

37

37

38

(10)

11

43

43

12

7
3

(237)

47

29

47

29

11

16

43

16

16

26
47

46

5
37
18

43

(238)

26

43

16

5 8
37 29
18

16

(239)

(39)

43

43
2

7/6

43

45

8
43

3
4

4
3

2
43

43
4

(10)

43

47

(232)

(232)

45

(240)

45

45

(240)

25

25
9

10

25
20

GASKET (47)
(Case/Spacer plate)

GASKET (52)
(Spacer plate/Valve Body)

http://fordrazborka.zu8.ru/
Figure 65

FOLDOUT 69

1-2 ACCUMULATOR COVER (57)

REVERSE
REVERSE INPUT
CLUTCH ASSEMBLY

2ND & 4TH


SERVO

EX

3-4 CLUTCH
FORWARD CLUTCH FEED

LUBE

3RD ACC

REAR LUBE

2ND CL

ORF ACC

20e

PR

CASE (8)

ACCUM

FILTERED AFL
D2

PR

LO/1ST

2ND

PR

38e
21

D4
ORIFICED D2
2ND

D4

D2
D3
34a

34b

41d

LO

VALVE BODY (60)


GASKET (52)
SPACER PLATE (48)
GASKET (47)
LO

41c

18a

ORIFICED D2

12c

FWD CL FEED
D2

D4-N.O.

12a

12d

12b

FWD CL FEED

PR

TEMP
SENSOR

41b

D4
D2

D4

D4

D2

LO
LO

D2
LO

D3

D4

D3

LO

D3-N.C.

12e

D2
D3

41a

D4

REV-N.O.
D2-N.C.

PR
LO/REV

EX

LINE

EX

http://fordrazborka.zu8.ru/
REV INPUT

D4-3-2

D4

EX
EX

D4

EX

14b
38c

FORWARD
CLUTCH
ACCUMULATOR

LO-N.O.

17a

17b

18b

22

18

17

17c

15c

15b

16

PRESSURE
SWITCH
ASSEMBLY

#12

16

25h

25c

25e

25d

25b

24m
25

16

PR

EX

EX

AFL

D4

D4-3-2
EX

LO

O' EX

EX

38b

3-4 ACCUM
D4

20d
21

TORQUE SIG

EX

D2
EX

EX

2ND CL
2ND

24k

2ND CL
25a

25

24g

24f

36

#3

18

OVERRUN CL FD
35e

35d

35c
39

36a

36

35b

ACCUM
20c

9f

17f

11a

17g

9d
10

33a

D3

3-4 ACC
SERVO FD
2ND

EX

AFL
REVERSE

EX

REV INPUT

EX

EX

D3
2ND

2ND

20

#8

2ND CL

31a

EX

EX

EX

EX

EX

3-4 CL

OVERRUN

3-4 CL
LINE

2ND CL

OVERRUN

3RD ACC

35a

31b

9c

AFL
EX

EX

D3

2ND CL

33c

37a

9e

AFL

31c

9b

9a

34f

25f

34e

34d

D3

BOOST VALVE

3-4 SIG

PRESS REG

CONV FD
LINE

OVERRUN CLUTCH
CC SIGNAL

EX

INTAKE

REVERSE INPUT

CONV FD

34c

29e

TORQUE SIG

3RD ACC
OVERRUN

2ND CL

4TH

DECREASE

APPLY
OVERRUN CLUTCH
FWD CL FEED

RELEASE
CONVERTER CLUTCH VALVE

REVERSE INPUT

LUBE

CASE (8)
LUBE

COOLER

EX

14a

38a

LO/1ST

INTAKE

#6

2ND

Figure 66

23
14c

CC SIGNAL

LO/REV

FWD CL FD

27

REV INPUT

43c
26

42b

LO OVERRUN

REVERSE

2ND CL
OVERRUN

70

D3

#5

24a
44a
44

BOTTOM
PAN
(SUMP)
(75)

CASE (8)

PR

REV INPUT

FILTER
(72)

18c

SUCTION
CONVERTER & LUBE
MAINLINE
SOLENOID SIGNAL
ACCUMULATOR
ACTUATOR FEED LIMIT
TORQUE SIGNAL

FWD CL FEED

15a

2ND

LINE

3a

24c
24b

ORIFICED EX
EX

R N D

EX
REVERSE

22 10c
25
24e
24d

ON

ACTUATOR FEED LIMIT

3c

D4-3-2

LINE

SOL A
N.O.

12
29g 28

24f

17d

MANUAL VALVE

28a

FLUID PRESSURES

#2

3b

28

9k

42a

EX

CC SIGNAL

16a
29f

REVERSE

REV INPUT

2ND

SIGNAL A

10

13b

1-2 SHIFT VALVE

FILTER
(51)

28

9n

15d

LINE

TCC
SOLENOID
(66)
N.O.

10

OVERRUN CLUTCH

FILTER
(49)

10a

LO/1ST

FORWARD ABUSE

3RD ACC
ACTUATOR FEED LIMIT

AFL

OFF

FILTERED

10d

ON

SIGNAL A

ORIFICED EX

3-2 CONTROL

29b

EX

3-2
CONT
SOL
N.C.

9g

SOL B
N.O.

29a

3-4 CL

29
23 10b

EX

29c

2-3 SHUTTLE

D4-3-2

REV INPUT

3-2 SIG

14

3-2 SIG

40b
40a

13a

3-4 SIG

3-4 CL

15

38d

3-4 CL

29d

TORQUE SIG

REV ABUSE

3-2 DOWNSHIFT

30

20b

2ND CL

33b

13
27c 29

#4
3-4 CL

27b

9m
9h

17e

ACTUATOR FEED LIMIT


SIGNAL B

4TH SIG
3-4 SIG
2ND

AFL

20a

D4
2ND
ACCUMULATOR
D2

SIGNAL A
29

25g

3-4 SHIFT VALVE

EX
(237)

30a
27d
22a

PUMP
ASSEMBLY
(4)

SIGNAL A

18

VALVE BODY (60)


3-4 ACCUM

2-3 SHIFT VALVE

3-4 SIG
D3

#1

1-2 ACCUMULATOR

4TH

3-4 ACCUM

1-2 ACCUMULATOR COVER (57)

D4

EX

OVERRUN CL FD

19

2ND CL

ACCUM VALVE

4-3 SEQUENCE VALVE

EX

22b

EX

3-4 RELAY

EX

ACCUMULATOR

EX

ORF EX

27a

(237)

FILTER
(92)

44

32a

LINE

LINE
PRESSURE
TAP
(39)

(238)

43b

(239)
OIL
COOLER
PIPE
CONNECTOR
(10)

2ND
4TH SIG

30b

2ND CL
3-4 ACCUM
OVERRUN CL
SERVO FD

SERVO FD

PRESSURE
CONTROL
SOLENOID

ACTUATOR FEED LIMIT

CONV CL SIGNAL VALVE

43a

COOLER

11b
10
11c

EX

FILTER
(232)

PRESSURE
RELIEF
VALVE

26b

31

3-4 ACCUMULATOR

3-4 ACCUM
FILTERED AFL

EX

LINE
CC SIG
LINE
CC SIG

EX

26a

AIR
BLEED
(240)

D3

FILTER
(50)

PR
LO/REV

32

LUBE

AFL

AFL

TORQUE SIGNAL
SERVO FEED

ORIFICED ACCUM

3-4 CL
OVERRUN CLUTCH

FORWARD CLUTCH FEED

COOLER

#10

2ND CL

OVERRUN

24

OVERRUN CLUTCH

21a

LUBE

39

21

REV INPUT

OVERRUN CLUTCH

2ND CL

4TH

APPLY

RELEASE

EX

#9

#7

11

LO & REVERSE
CLUTCH ASSEMBLY

EX

INPUT CLUTCH
HOUSING ASSEMBLY

TORQUE
CONVERTER
ASSEMBLY

REVERSE
2

(240)

(237)

16

16

47

29

3
3

29

3
16

16

40

11

15

29
29
47

18

18

22

27

47

24

14

34f

31
37

36

33

33

43

17

36

26

32
28

28

32

24f 24e
31a

33b

13a

28a

10b23

17f

20a

32a

25d

9a

47

#4

3b

10

38

12

SERVO BORE
29 29

16

40 28 29 29 16

(50)

15

#3

16
18

41

10

22

27

30

24 24
31

31
31

12

12

42

14

18
17
34
41

47

47

41
38

43

FORWARD
CLUTCH
ACCUMULATOR
BORE

33

37

26

36

17

25

26

36

26
25

33

32

47

35
17

10
43

20
20

CASE (8)
(Servo Bore)

17
9

25
9

11

25
20
21

21

21

3
9
25

23

11

21

25

10

24
35/39

28
25

20

33

37
44

25

31

33
43

11

24

25

14

13
24

38

34
31

20

3
9

35

32
25

24

24

24

42

22
27

24

24

14

22

24

(11)

12

43

41

34

29

34

31

18
34 13

22

25

11

12

17
42
44

17
38 41

27

30
10

25
25

18

44

28

#7/(40)

14

17

12
29

11

20

20

32

28
25

14
10

35

36

33

33

#12

41

18

17

16
29

15

29

10

24
39
39

43
43

13
24

40

15

22
24

24

12
34

29

30

34

24

10

27

24

15

34

38

12

44

41

13

35

25 25

25

42

34

27

30

- EXHAUST FLUID NOT SHOWN

14

38

41
3

28

40

42
44

18
34

14

12

17

17

38

15

38

29
14

18

12

11

25

47

VALVE BODY (60)


(Case Side)
12

17

18

18

29

15

29

22

17

17
12

9d/10

43
42

34

9b

24

42

38

41

34

29

29

10

26

43

34

12

38

40

40

25

13

40

38

29
16

34

41

18

47

21a

47

17

24
34

47

23

47

41

- NON- FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
TO SIMPLIFY TRACING FLUID
FLOW.

34

SPACER PLATE (48)


(Case/Valve Body)

NOTE:

13

38

15

29

20e/21
20d/21

24

24
3

#2

CASE (8)
(Valve Body Side)

INDICATES BOLT HOLES

35

25

44
(38)

43

10
27

31

15

20c
25g

25e

25

47

11
22

24
47

35

33

17

30 27

47

47
20

32

24

47

11a

9e

25

#5

20
31

20b

9c

11b

17 17

33

31

47

(49)

9f

#6

11
47

37

34

9k/10

25f

3c
21

24

17g

25h

#1

#8

30

9g

43 43

10a

24c
38e/39

47

3 26

25
28
36

10c/22

35b
35c/39
35e/36

35d/36

33a

36a

26a

26

47

47

25
11

14b

24a

27a 24d

11

25

25c
11

47
47

47

34c

37a

20

47

47

31b

43b/44

25

13b

34e

33c

43a

25b

34d

24b

43

42b
12e

22a

16 3

47 9

47

47

12d 14a

9h

11 29

25

9
14c

17e

18c

24k/25

26b

33

25

11

25

TO
LO/REVERSE
CLUTCH

33

25
9

31c
47

33

37

47

24h

35

15d

35a

22b

24g

25a

37

24m/25

47
39

47

26

27d

30a

24

25

27c/29
27b/29

30b

13

35

34

#10

47

10

(51)

11c

41a

18a
17b/18
17d
18b
12c
42a
44a
38d
17c
41c
41d
43c/44

9n/10

12

22
13

34

(92)

22

16a

9m

29e

47

14

18

10

47

47

17a/18
34b

29c

15a

29d

9
9

34a

12b

29b

29g/28
29a

12

24
34

27
30

44

37

CASE (8)
(Pump Cover Side)

41b

38c
40b

40a

10d

11

18

29f/28

15c/16

19

17

42

42

41

10

11

47

12
17

38

REAR
LUBE

14

12

29

10
29

17

16

3a

12a
15b/16

18

26

38a

38b
41
34

34

38

16

29 11 18

PUMP COVER (215)


(Case Side)

38
41

38

12

16

PUMP COVER (215)


(Pump Body Side)

37

PUMP BODY (200)


(Pump Cover Side)

37

16

18 11 29

37

(237)

47
16

47

26

(237)

29

26
46

43

37

37

(10)

(237)

11

43

7
3

46

5
37
18

8
29

47
37

11

43

(39)

37

16

26
47

46

43

(238)

26

43

26
16

5 8
37 29
18

16

(239)

43
2

16

7/6

43

5
7

43

16

45

8
43

3
4

(10)

43

2
43

43
4

47

(232)

(232)

4
8

47

47
4

45

(240)

45

45

(240)

PRESSURE RELIEF
VALVE BORE

25

25
9

10

25
20

GASKET (47)
(Case/Spacer plate)

GASKET (52)
(Spacer plate/Valve Body)

http://fordrazborka.zu8.ru/
Figure 67

FOLDOUT 71

1-2 ACCUMULATOR COVER (57)

NEUTRAL

Engine Running
REVERSE INPUT
CLUTCH ASSEMBLY

2ND & 4TH


SERVO

EX

3-4 CLUTCH
FORWARD CLUTCH FEED

LUBE

3RD ACC

ORIFICED D2

CASE (8)

ACCUM

14b

PR

PR

12d

12c

12b

FILTERED AFL

D2

D4

D2

D4
ORIFICED D2
2ND

PR

D3
34a

21

34b

VALVE BODY (60)


GASKET (52)
SPACER PLATE (48)
GASKET (47)

LO

D4

12e

FWD CL FEED
D2

PR

PR

LO/1ST

2ND

LO

38a

LO

41c

41b

38c

EX

14a

23

14c

42b

D2

27

EX

PR
LO/REV

41d

D3

D4

LINE

D4-3-2

LO

EX

O' EX
EX

3-4 ACCUM
D4

20d
21

AFL

EX

EX

EX

D4

D4

38b

D2
LO
41a

18

18a

D3

12a

17a

17b

18b

18

15c

17c

15b

25h

16

25c

25e

25d

25b

24m
25

16

D4

2ND

Figure 68

D4

D4-3-2
EX

EX

LO

D4

2ND

24k

2ND CL
25a

25

24g

24f

ACCUM
20c

9f

TORQUE SIG

EX

D3

D2

EX

3-4 ACC
SERVO FD
2ND

OVERRUN

AFL
REV INPUT

REVERSE

17f

11a

10

EX

EX

EX

EX

EX
EX

OVERRUN CL FD
36a

36

17g

9d
33a

AFL

EX

2ND

35e

35d

35c
39

31a

35a

31b

33c

9c

9b

37a

9e

AFL

EX

D3

2ND CL

EX

3-4 SIG

BOOST VALVE

EX

OVERRUN CLUTCH
CC SIGNAL

CONV FD
LINE

PRESS REG

EX

REVERSE INPUT

2ND CL

INTAKE

9a

34f

25f

34e

34d

D3

EX

EX

2ND CL

4TH

DECREASE

34c

3RD ACC
OVERRUN

REVERSE INPUT

31c

OVERRUN

D3

LUBE

29e

2ND

2ND CL

3-4 CL

RELEASE

36

LUBE

35b

APPLY
OVERRUN CLUTCH
FWD CL FEED

LINE

CONV FD

2ND CL

CASE (8)

TORQUE SIG

3-4 CL

3RD ACC

INTAKE

CONVERTER CLUTCH VALVE

CC SIGNAL

INPUT

CASE (8)

COOLER

D4-N.O.

D4
D2

FWD CL FEED

REV

43c
26

24c

LO

D3-N.C.

24d

24a
44a

22 10c
25
24e

D2-N.C.

D2
D3

17d

EX

42a

FORWARD
CLUTCH
ACCUMULATOR

LO/REV

REV-N.O.

TEMP
SENSOR

LO-N.O.

LO/1ST

http://fordrazborka.zu8.ru/

44

22

24b

17

PRESSURE
SWITCH
ASSEMBLY

#12

LO OVERRUN

24f
13b

SOL A
N.O.

SIGNAL A

16

#3

#8

REV INPUT

2ND CL

OVERRUN

72

FWD CL FD

20

#6

BOTTOM
PAN
(SUMP)
(75)

9k

28

#5

REV INPUT

FILTER
(72)

ACTUATOR FEED LIMIT

18c

SUCTION
CONVERTER & LUBE
MAINLINE
SOLENOID SIGNAL
ACCUMULATOR
ACTUATOR FEED LIMIT
TORQUE SIGNAL

FWD CL FEED

REVERSE

PR

D3

15a

FLUID PRESSURES

10

2ND

ORIFICED EX
EX

28a

LINE

3a

REVERSE

10a

FILTER
(49)

2ND

MANUAL VALVE
EX

3c

D4-3-2

29
23 10b

9g

ON

12
29g 28

30

#2

33b

SOL B
N.O.

1-2 SHIFT VALVE

R N D

9m
9h

38d

28

REVERSE
REV INPUT

16a

29f

AFL

20b

ON

D4-3-2

15d

FILTER
(51)

25g

17e

ACTUATOR FEED LIMIT


SIGNAL B

LO/1ST

9n

D4
2ND
ACCUMULATOR
D2

SIGNAL A

ORIFICED EX

10

3RD ACC
ACTUATOR FEED LIMIT

AFL

18

20a

FORWARD ABUSE

FILTERED

10d

#1

VALVE BODY (60)


3-4 ACCUM

2-3 SHUTTLE

3-4 SIG

3-2 CONTROL

LINE

3-2
CONT
SOL
N.C.

3-4 ACCUM

1-2 ACCUMULATOR

EX

29a

3-4 CL

19

1-2 ACCUMULATOR COVER (57)

29c

3-2 SIG
3-2 SIG

14

PR

LO/REV

13a

3-4 CL

3b

3-4 CL

29b

CC SIGNAL

2ND CL

REV INPUT

REV ABUSE

3-2 DOWNSHIFT

40a

LINE

#4
3-4 CL

40b

TCC
SOLENOID
(66)
N.O.

29

13
27c 29

2ND

15

EX
OVERRUN CLUTCH

4TH SIG
3-4 SIG

SIGNAL A

27b

TORQUE SIG

SIGNAL A

3-4 SHIFT VALVE

29d

EX

OFF

D3

EX

EX
(237)

30a
27d
22a

EX

3-4 ACCUMULATOR

D4

2-3 SHIFT VALVE

3-4 SIG

PUMP
ASSEMBLY
(4)

EX

EX

4TH

2ND CL

ACCUM VALVE

OVERRUN CL FD

22b

ACCUMULATOR

4-3 SEQUENCE VALVE

EX

27a

3-4 RELAY

32a

(237)

FILTER
(92)

(238)

ORF EX

43a

LINE
PRESSURE
TAP
(39)

LINE

(239)
OIL
COOLER
PIPE
CONNECTOR
(10)

30b

44

2ND CL
3-4 ACCUM
OVERRUN CL
SERVO FD

2ND
4TH SIG

PRESSURE
CONTROL
SOLENOID

CONV CL SIGNAL VALVE

43b

31

3-4 ACCUM
FILTERED AFL

ACTUATOR FEED LIMIT

SERVO FD

COOLER

FILTER
(232)

11b
10
11c

PRESSURE
RELIEF
VALVE

EX

26b

LINE
CC SIG
LINE
CC SIG

EX

26a

EX

D3

AIR
BLEED
(240)

32

FILTER
(50)

LUBE

AFL

COOLER

TORQUE SIGNAL
SERVO FEED

3-4 CL
OVERRUN CLUTCH

AFL

ORIFICED ACCUM

2ND CL

ORF ACC

APPLY

2ND CL

OVERRUN
FORWARD CLUTCH FEED

REAR LUBE
24

#10

20e

OVERRUN CLUTCH

21

LUBE

38e

OVERRUN CLUTCH

4TH

2ND CL

REV INPUT

RELEASE

EX

#9

21a

#7

39

11

LO & REVERSE
CLUTCH ASSEMBLY

EX

INPUT CLUTCH
HOUSING ASSEMBLY

TORQUE
CONVERTER
ASSEMBLY

NEUTRAL

Engine Running
2

PRESSURE RELIEF
VALVE BORE

(240)
47

47

26

37

46

(237)

16

37

16

(237)

47

29

3
29

16

16

40

11

15

29
29
47

18

18

22

27

47

24

14

34f

31
37

36

33

33

43

17

36

26

32
28

28

32

24f 24e
31a

33b

13a

28a

10b23

17f

20a

32a

25d

9a

47

#4

3b

10

38

12

SERVO BORE
29 29

16

40 28 29 29 16

(50)

15

#3

16
18

41

10

22

27

30

24 24
31

31
31

12

12

42

14

18
17
34
41

47

47

41
38

43

FORWARD
CLUTCH
ACCUMULATOR
BORE

33

37

26

36

17

25

26

36

26
25

33

32

47

35
17

10
43

20
20

CASE (8)
(Servo Bore)

17
9

25
9

11

25
20
21

21

21

3
9
25

23

11

21

25

10

24
35/39

28
25

20

33

37
44

25

31

33
43

11

24

25

14

13
24

38

34
31

20

3
9

35

32
25

24

24

24

42

22
27

24

24

14

22

24

(11)

12

43

41

34

29

34

31

18
34 13

22

25

11

12

17
42
44

17
38 41

27

30
10

25
25

18

44

28

#7/(40)

14

17

12
29

11

20

20

32

28
25

14
10

35

36

33

33

#12

41

18

17

16
29

15

29

10

24
39
39

43
43

13
24

40

15

22
24

24

12
34

29

30

34

24

10

27

24

15

34

38

12

44

41

13

35

25 25

25

42

34

27

30

- EXHAUST FLUID NOT SHOWN

14

38

41
3

28

40

42
44

18
34

14

12

17

17

38

15

38

29
14

18

12

11

25

47

VALVE BODY (60)


(Case Side)
12

17

18

18

29

15

29

22

17

17
12

9d/10

43
42

34

9b

24

42

38

41

34

29

29

10

26

43

34

12

38

40

40

25

13

40

38

29
16

34

41

18

47

21a

47

17

24
34

47

23

47

41

- NON- FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
TO SIMPLIFY TRACING FLUID
FLOW.

34

SPACER PLATE (48)


(Case/Valve Body)

NOTE:

13

38

15

29

20e/21
20d/21

24

24
3

#2

CASE (8)
(Valve Body Side)

INDICATES BOLT HOLES

35

25

44
(38)

43

10
27

31

15

20c
25g

25e

25

47

11
22

24
47

35

33

17

30 27

47

47
20

32

24

47

11a

9e

25

#5

20
31

20b

9c

11b

17 17

33

31

47

(49)

9f

#6

11
47

37

34

9k/10

25f

3c
21

24

17g

25h

#1

#8

30

9g

43 43

10a

24c
38e/39

47

3 26

25
28
36

10c/22

35b
35c/39
35e/36

35d/36

33a

36a

26a

26

47

47

25
11

14b

24a

27a 24d

11

25

25c
11

47
47

47

34c

37a

20

47

47

31b

43b/44

25

13b

34e

33c

43a

25b

34d

24b

43

42b
12e

22a

16 3

47 9

47

47

12d 14a

9h

11 29

25

9
14c

17e

18c

24k/25

26b

33

25

11

25

TO
LO/REVERSE
CLUTCH

33

25
9

31c
47

33

37

47

24h

35

15d

35a

22b

24g

25a

37

24m/25

47
39

47

26

27d

30a

24

25

27c/29
27b/29

30b

13

35

34

#10

47

10

(51)

11c

41a

18a
17b/18
17d
18b
12c
42a
44a
38d
17c
41c
41d
43c/44

9n/10

12

22
13

34

(92)

22

16a

9m

29e

47

14

18

10

47

47

17a/18
34b

29c

15a

29d

9
9

34a

12b

29b

29g/28
29a

12

24
34

27
30

44

37

CASE (8)
(Pump Cover Side)

41b

38c
40b

40a

10d

11

18

29f/28

15c/16

19

17

42

42

41

10

11

47

12
17

38

REAR
LUBE

14

12

29

10
29

17

16

3a

12a
15b/16

18

26

38a

38b
41
34

34

38

16

29 11 18

PUMP COVER (215)


(Case Side)

38
41

37

16

PUMP COVER (215)


(Pump Body Side)

37

PUMP BODY (200)


(Pump Cover Side)

16

18 11 29

37

(237)

26

47
16

26
46

37

37

38

(10)

11

43

43

12

7
3

(237)

47

29

47

29

11

16

43

16

16

26
47

46

5
37
18

43

(238)

26

43

16

5 8
37 29
18

16

(239)

(39)

43

43
2

7/6

43

45

8
43

3
4

4
3

2
43

43
4

(10)

43

47

(232)

(232)

45

(240)

45

45

(240)

25

25
9

10

25
20

GASKET (47)
(Case/Spacer plate)

GASKET (52)
(Spacer plate/Valve Body)

http://fordrazborka.zu8.ru/
Figure 69

FOLDOUT 73

1-2 ACCUMULATOR COVER (57)

OVERDRIVE RANGE - FIRST GEAR


REVERSE INPUT
CLUTCH ASSEMBLY

2ND & 4TH


SERVO

EX

11

#7

OVERRUN CLUTCH

OVERRUN CLUTCH

ORF ACC

3-4 ACCUM
D4

21a

20e

21

20c

20d

ACCUM

TORQUE SIG

ACCUM

CASE (8)

PR

EX

3-4 ACC
SERVO FD
2ND

D4-3-2

AFL

D4

43c
26

LO OVERRUN

D2

D4

27

42b

EX

PR
LO/REV

PR

EX

LO

D2

D4

EX

FILTERED AFL

EX

LO

O' EX

EX

24a
44a
44

LO/1ST

EX

EX

EX

EX

D4-3-2

D2

D3

OVERRUN

EX

REVERSE

ORIFICED ACCUM

9f

17f

11a

17g

9d

EX

EX

AFL

D4

D3

REV INPUT

23
14c

LO/REV
LO/1ST

14a

EX

38a

D2
LO

D3

FWD CL FEED

D2

PR
38e
39

21

PR

http://fordrazborka.zu8.ru/
REV INPUT

D3

LO

VALVE BODY (60)


GASKET (52)
SPACER PLATE (48)
GASKET (47)
LO

41c

41b

FWD CL FEED
D2

2ND CL

18a

18

22

12a

17a

17b

18b

#12

18

17c

15b

15c
17

16

25h
9

16

25c

25d

25

16

25b

24m

#3

D4-N.O.

41a

D4
D2

D4

ORIFICED D2

D4
ORIFICED D2
2ND

D4

12b

34a

LO

D3-N.C.

34b

D2-N.C.

12c

41d

REV-N.O.

TEMP
SENSOR

12d

D4

LO-N.O.

PR
D2
D3

2ND

24k

2ND CL
25a

24f

24g

25

OVERRUN CL FD
35e

36a

36

20

PRESSURE
SWITCH
ASSEMBLY

12e

FORWARD
CLUTCH
ACCUMULATOR

D3

D4

EX

2ND

LO

LINE

2ND CL

2ND

2ND

38b

#8

38c

36

PR

35d

35c

10

33a

AFL
EX
EX
EX

EX

REV INPUT

#6

39

24c

2ND

Figure 70

17d
22 10c
25
24e
24d

2ND

FWD CL FD

35b

31a

35a

31b

33c

9b

9c

EX

EX
EX

R N D

25e

3-4 CL
3RD ACC
2ND CL

INTAKE

37a

9e

AFL

31c

EX

D3

2ND CL

3-4 CL
LINE

2ND CL

OVERRUN

9a

34f

25f

34e

34d

D3

BOOST VALVE

3-4 SIG

PRESS REG

CONV FD
LINE

OVERRUN CLUTCH
CC SIGNAL

EX

REVERSE INPUT

INTAKE

CONV FD

34c

29e

TORQUE SIG

3RD ACC
OVERRUN
REVERSE INPUT
2ND CL

4TH

DECREASE

APPLY
OVERRUN CLUTCH
FWD CL FEED

RELEASE

CC SIGNAL

CONVERTER CLUTCH VALVE

EX

LUBE

CASE (8)
LUBE

COOLER

OVERRUN

74

CASE (8)

REVERSE

18c

BOTTOM
PAN
(SUMP)
(75)

24f

24b

D3

15a

#5

LINE

REV INPUT

FILTER
(72)

SOL A
N.O.
ON

ACTUATOR FEED LIMIT

9k

42a

SIGNAL A

FWD CL FEED

SUCTION
CONVERTER & LUBE
MAINLINE
SOLENOID SIGNAL
ACCUMULATOR
ACTUATOR FEED LIMIT
TORQUE SIGNAL

10

13b

ORIFICED EX
EX

EX
REVERSE

28a

3c

3a

2ND

LO/1ST

D4-3-2

28

LINE

FILTER
(49)

10a

1-2 SHIFT VALVE

MANUAL VALVE

12
29g 28

3b

#2

28

29
23 10b

14b

REVERSE
REV INPUT

16a
29f

ON

SIGNAL A

FORWARD ABUSE

FILTER
(51)

9n

38d

9g

SOL B
N.O.

EX

3RD ACC
ACTUATOR FEED LIMIT

AFL

D4-3-2

10

15d

CC SIGNAL

FLUID PRESSURES

OVERRUN CLUTCH

2-3 SHUTTLE

ORIFICED EX

3-2 CONTROL

FILTERED

10d

ACTUATOR FEED LIMIT


SIGNAL B

29a

3-2
CONT
SOL
N.C.

20b
13a

3-4 SIG

3-4 CL

EX

LINE

29c

REV INPUT

3-2 SIG

14

3-2 SIG

40b
40a

29b

TCC
SOLENOID
(66)
N.O.

3-4 CL

15

30

3-4 CL

17e

TORQUE SIG

REV ABUSE

3-2 DOWNSHIFT

2ND CL

#4
3-4 CL

33b
20a

13
27c 29

2ND

9m
9h

4TH SIG
3-4 SIG

D4
2ND
ACCUMULATOR
D2

AFL

27b

SIGNAL A
29

VALVE BODY (60)


3-4 ACCUM

30a
27d
22a

25g

3-4 SHIFT VALVE

29d

EX

OFF

SIGNAL A

EX
(237)

D3

1-2 ACCUMULATOR

EX

18

1-2 ACCUMULATOR COVER (57)

ACCUMULATOR

2-3 SHIFT VALVE

3-4 SIG

PUMP
ASSEMBLY
(4)

4TH

EX

OVERRUN CL FD

#1

2ND CL

ACCUM VALVE

4-3 SEQUENCE VALVE

EX

22b

EX

3-4 RELAY

27a

ORF EX

32a

(237)

FILTER
(92)

44

LINE

LINE
PRESSURE
TAP
(39)

(238)

43b
43a

(239)
OIL
COOLER
PIPE
CONNECTOR
(10)

30b
5

D4

2ND CL
3-4 ACCUM
OVERRUN CL
SERVO FD

2ND
4TH SIG

CONV CL SIGNAL VALVE

SERVO FD

COOLER

FILTER
(232)

PRESSURE
CONTROL
SOLENOID

ACTUATOR FEED LIMIT

EX

11b
10
11c

PRESSURE
RELIEF
VALVE

26b

3-4 ACCUM
FILTERED AFL

EX

LINE
CC SIG
LINE
CC SIG

EX

26a

AIR
BLEED
(240)

D3

31

3-4 ACCUM

32

19

EX

LUBE

FILTER
(50)

3-4 ACCUMULATOR

COOLER

AFL

AFL

TORQUE SIGNAL
SERVO FEED

3-4 CL
OVERRUN CLUTCH

FORWARD CLUTCH FEED

PR
LO/REV

2ND CL

24

#10

2ND CL

OVERRUN

REAR LUBE

LUBE

21

2ND CL

4TH

RELEASE

APPLY

REV INPUT

EX

#9

3-4 CLUTCH
FORWARD CLUTCH FEED

LUBE

3RD ACC

LO & REVERSE
CLUTCH ASSEMBLY

EX

INPUT CLUTCH
HOUSING ASSEMBLY

TORQUE
CONVERTER
ASSEMBLY

OVERDRIVE RANGE - FIRST GEAR


2

PRESSURE RELIEF
VALVE BORE

(240)
47

47

16

(237)

47

(237)

29

3
29

3
16

16

40

11

18

15

29
29
47

18

30

22

27
34

14

34f

31
37

36

33

33

17

36

26

32
28

28

32

24f 24e
31a

33b

13a

28a

10b23

17f

20a

32a

9e
25d

9a

47

#4

3b

10

38

12

SERVO BORE
29 29

16

40 28 29 29 16

(50)

15

#3

16
18

41

10

22

27

30

24 24
31

31
31

12

47

14

34
41

42

12

18
17

47

41
38

43

FORWARD
CLUTCH
ACCUMULATOR
BORE

33

37

26

36

17

26

36

25
25

32

47

35
17

10
43

20
20

CASE (8)
(Servo Bore)

17
9

25
9

11

25
20
21

21

21

3
9
25

33

11

21

23
35/39

28

25

25

33

37
44

26

20

10

24

25

25

25
9

31

33
43

11

24

25

14

13
24

38

34
31

20

3
9

35

32
25

24

24

24

42

22
27

24

24

14

22

24

(11)

12

43

41

34

29

34

31

18
34 13

22

25

11

12

17
42
44

17
38 41

27

30
10

25
25

18

44

28

#7/(40)

14

17

12
29

11

20

20

32

28
25

14
10

35

36

33

33

#12

41

18

17

16
29

15

29

10

24
39
39

43
43

13
24

40

15

22
24

24

12
34

29

30

34

24

10

27

24

15

34

38

12

44

41

13

35

25 25

25

42

34

27

30

- EXHAUST FLUID NOT SHOWN

14

38

41
3

28

40

42
44

18
34

14

12

17

17

38

15

38

29
14

18

12

11

25

47

VALVE BODY (60)


(Case Side)
12

17

18

18

29

15

29

22

17

17
12

9d/10

43
42

34

9b

24

42

38

41

34

29

29

10

26

43

34

12

38

40

40

25

13

40

38

29
16

34

41

18

47

21a

47

17

24
34

47

23

47

41

- NON- FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
TO SIMPLIFY TRACING FLUID
FLOW.

34

SPACER PLATE (48)


(Case/Valve Body)

NOTE:

13

38

15

29

20e/21
20d/21

24

24
3

#2

CASE (8)
(Valve Body Side)

INDICATES BOLT HOLES

35

25

44
(38)

43

10
27

31

15

20c
25g

25e

25

47

11
22

24
47

35

33

17

30 27

47

47
20

32

24

47

11a
11b

25

#5

20
31

20b

9c

3c

17 17

33

31

47

(49)

9f

#6

11
47

37

34

9k/10

25f

21

24

17g

25h

#1

#8

30

9g

43 43

10a

24c
38e/39

47

3 26

25
28
36

10c/22

35b
35c/39
35e/36

35d/36

33a

36a

26a

26

47

47

25
11

14b

24a

27a 24d

11

25

25c
11

47
47

47

34c

37a

20

47

47

31b

43b/44

25

13b

34e

33c

43a

25b

34d

24b

43

42b
12e

22a

16 3

47 9

47

47

12d 14a

9h

11 29

25

9
14c

17e

18c

24k/25

26b

33

25

11

25

TO
LO/REVERSE
CLUTCH

33

25
9

31c
47

33

37

47

24h

35

15d

35a

22b

24g

25a

43

26

27d

24m/25

47
39

37

27c/29
27b/29
30a

24

25

(51)

41a

18a
17b/18
17d
18b
12c
42a
44a
38d
17c
41c
41d
43c/44

9n/10

#10

47

24

16a

9m

29e

30b

13

18

10

47

47

17a/18
34b

29c

15a

29d

11c

47

10

35

34

19

12

22

47

(92)

22

13

40a

10d

34a

12b

29b

29g/28
29a

40b

41b

38c

15c/16

47

14
24

34

27

29f/28

12

11

18

44

17

42

42

41

10

11

47

12
17

38

REAR
LUBE

14

12

29

10
29

17

16

3a

12a
15b/16

18

37

CASE (8)
(Pump Cover Side)

38a

38b
41
34

34

38

16

26

PUMP COVER (215)


(Case Side)

38
41

29 11 18

38

16

PUMP COVER (215)


(Pump Body Side)

37

PUMP BODY (200)


(Pump Cover Side)

37

16

18 11 29

37

(237)

47
16

26

37

37

26
46

(237)

16
11

43

43

12

(10)

46

37

29

47

7
3

37

47

11

29

16

16

16

43

26
47

46

5
37
18

43

(238)

26

43

16

5 8
37 29
18

26
16

(239)

(39)

43

43
2

7/6

43

45

8
43

3
4

4
3

2
43

43
4

(10)

43

47

(232)

(232)

45

(240)

45

45

(240)

10

25
20

GASKET (47)
(Case/Spacer plate)

GASKET (52)
(Spacer plate/Valve Body)

http://fordrazborka.zu8.ru/
Figure 71

FOLDOUT 75

1-2 ACCUMULATOR COVER (57)

OVERDRIVE RANGE - SECOND GEAR


REVERSE INPUT
CLUTCH ASSEMBLY

2ND & 4TH


SERVO

EX

11

#7

OVERRUN CLUTCH

ORF ACC

20e

ACCUM

CASE (8)
PR

D4-3-2

AFL

EX

FILTERED AFL

EX

EX

PR
LO/REV

PR

LO/1ST

27
23
14c

LO/REV

14a

EX

ORIFICED D2

D2
38e

PR

D3
34a

39

21

PR
D4

REV INPUT

34b

LO

VALVE BODY (60)


GASKET (52)
SPACER PLATE (48)
GASKET (47)
LO

41c

41b

FWD CL FEED

FWD CL FEED
D2

41a

18a

22

12a

17a

#12

D4-N.O.

D4

12b

D4
D2

12d
12c

41d

LO

D3-N.C.

PR
D2
D3

D3
D2-N.C.

TEMP
SENSOR

D4

17b

18b

17c

15b

25h

15c
16

16

25c

25e

17

25d

25b

24m
25

18

2ND

18

24k

2ND CL
25a

25

2ND CL

REV-N.O.

#3

16

LO-N.O.

12e

FORWARD
CLUTCH
ACCUMULATOR

24g

PRESSURE
SWITCH
ASSEMBLY

2ND

LO
EX

D2
LO

D4

LINE

2ND CL

38a

D3

2ND

2ND

OVERRUN CL FD
35e

36a

35d

36

24f

38b

20

#8

38c

2ND

D4
ORIFICED D2
2ND

D2

D2

D4

EX

D4

EX
O' EX
EX

D4

EX

3-4 ACCUM
D4

21a

21

21

20c

20d

ACCUM

D4

D4-3-2
EX

LO
REV INPUT

REVERSE

TORQUE SIG

EX

D2
EX

EX

AFL

EX

ORIFICED ACCUM

9f

17f

11a

17g

9d

D3

3-4 ACC
SERVO FD
2ND

EX

OVERRUN

EX

EX
EX

10

33a

EX

EX

EX

EX
EX

EX

2ND CL

D3

31a

35a

31b

AFL

D3

3-4 CL

3-4 SIG

33c

37a

9b

9c

9e

AFL

31c

2ND CL

D3

9a

34f

25f

34e

34d

34c

29e

LINE

OVERRUN CLUTCH
CC SIGNAL

D3

LUBE

TORQUE SIG

3RD ACC
OVERRUN

REVERSE INPUT
2ND CL

43c
26

42b

LO/1ST

DECREASE

3-4 CL

44

LO OVERRUN

35c

REV INPUT

#6

39

PR

36

MANUAL VALVE

35b

R N D

4TH

OVERRUN

24a
44a

3RD ACC

CASE (8)

24b

FWD CL FD

PRESS REG

LO

2ND CL

2ND

CONV FD
LINE

2ND CL

4TH

RELEASE

BOOST VALVE

REVERSE INPUT

EX

INTAKE

24d

INTAKE

17d

24c

OFF

42a
22 10c
25
24e

13b

APPLY
OVERRUN CLUTCH
FWD CL FEED

CONV FD

RELEASE

CONVERTER CLUTCH VALVE

CC SIGNAL

SOL A
N.O.

24f

2ND

CASE (8)

9k

10

FILTER
(49)

LUBE

COOLER

SIGNAL A

http://fordrazborka.zu8.ru/

Figure 72

REVERSE

18c

OVERRUN

76

15a

REV INPUT

BOTTOM
PAN
(SUMP)
(75)

LO/1ST

ACTUATOR FEED LIMIT

EX
REVERSE

LINE

#5

FWD CL FEED

29
23 10b

3c

3a

38d

28

12
29g 28

#2

20b

14b

REVERSE
REV INPUT
28

30

ORIFICED EX
EX

17e

10a

29f

SIGNAL A

FORWARD ABUSE

FILTER
(51)

33b

9g

ON

EX

3RD ACC
ACTUATOR FEED LIMIT

9n

D4-3-2

3-2 CONTROL

AFL

10

FILTERED

LINE

9m
9h

20a

SOL B
N.O.

1-2 SHIFT VALVE

3-4 CL

10d

3-2
CONT

SOL
N.C.

AFL

29a

3-2 SIG

29c

D4
2ND
ACCUMULATOR
D2

14

40a

3-2 SIG

25g

ACTUATOR FEED LIMIT


SIGNAL B

2-3 SHUTTLE

ORIFICED EX

3-4 CL

2ND CL

13a

REV ABUSE

18

VALVE BODY (60)


3-4 ACCUM

2ND CL

15d

FILTER
(72)

#1

D4-3-2

REV INPUT

2ND

3-2 DOWNSHIFT

28a

3-4 CL

40b

1-2 ACCUMULATOR

3-4 SIG

3-4 ACCUM

19

1-2 ACCUMULATOR COVER (57)

EX

ACCUMULATOR

#4
3-4 CL

3b

SUCTION
CONVERTER & LUBE
MAINLINE
SOLENOID SIGNAL
ACCUMULATOR
ACTUATOR FEED LIMIT
TORQUE SIGNAL

15

FLUID PRESSURES

13
27c 29

27b

SIGNAL A
29

4TH SIG
3-4 SIG

29d

OVERRUN CLUTCH

CC SIGNAL

30a
27d
22a

16a

LINE

3-4 ACCUMULATOR

D4

2-3 SHIFT VALVE

3-4 SHIFT VALVE

29b

TCC
SOLENOID
(66)
N.O.

SIGNAL A

TORQUE SIG

D3

PRESSURE
CONTROL
SOLENOID

4TH

22b

3-4 ACCUM
FILTERED AFL

OVERRUN CL FD
3-4 SIG

31

ACCUM VALVE

4-3 SEQUENCE VALVE

EX

3-4 RELAY

27a

FILTER
(50)

EX
(237)

FILTER
(92)

ORF EX

EX

EX

OFF

43a

EX
EX

44

(237)

PUMP
ASSEMBLY
(4)

LINE
PRESSURE
TAP
(39)

EX

2ND
4TH SIG

32a

43b

SERVO FD

30b

LINE

(238)

(239)
OIL
COOLER
PIPE
CONNECTOR
(10)

2ND CL
3-4 ACCUM
OVERRUN CL
SERVO FD

FILTER
(232)

CONV CL SIGNAL VALVE

COOLER

11b
10
11c

PRESSURE
RELIEF
VALVE

ACTUATOR FEED LIMIT

D3

EX

26b

EX

LINE
CC SIG
LINE
CC SIG

AIR
BLEED
(240)

26a

32

AFL

PR
LO/REV

LUBE

AFL

TORQUE SIGNAL
SERVO FEED

EX

3-4 CL
OVERRUN CLUTCH

FORWARD CLUTCH FEED

2ND CL

2ND CL

OVERRUN

24

#10

APPLY

OVERRUN CLUTCH

COOLER

REAR LUBE

LUBE

REV INPUT

EX

#9

3-4 CLUTCH
FORWARD CLUTCH FEED

LUBE

3RD ACC

LO & REVERSE
CLUTCH ASSEMBLY

EX

INPUT CLUTCH
HOUSING ASSEMBLY

TORQUE
CONVERTER
ASSEMBLY

OVERDRIVE RANGE - SECOND GEAR


2

PRESSURE RELIEF
VALVE BORE

(240)
47

47

16

47

(237)

29

29

16

16

40

11

18

15

29
29
47

18

30

22

27
34

14

34f

31
37

36

33

33

17

36

26

32
28

28

32

28a

33b

10b23

17f

20a

32a

9a

47

10

40 28 29 29 16

15

38

12

SERVO BORE
29 29

16

41

10

24 24
31

31
31

33

37

26

36

17

34
41

47

47

41
38

43

FORWARD
CLUTCH
ACCUMULATOR
BORE

31

33
36

26
25

33

32

47

35
17

10
43

20
20

CASE (8)
(Servo Bore)

17
9

25
9

11

25
20
21

21

21

3
9
25

23

11

21

10

24
35/39

28
25

20

33

37
44

25

25

24

25
26

13
24

38

34
31

43

11

24

24

24

25

25

25
9

35

14

22

24

32
25

22
27

24

24

14
42

34

29

20

18
34 13

34
25

11

(11)

#7/(40)

12

43

41

44

28

12

17
42
44

17
38 41

22

31

18

27

30
10

25

#12

14

17

12
29

11

20

20

32

28
25

14
10

35

36

33

33

25

- EXHAUST FLUID NOT SHOWN

41

18

17

16
29

15

29

10

24
39
39

43
43

13
24

40

15

22
24

24

12
34

29

30

34

24

10

27

24

15

34

38

12

44

41

13

35

25 25

25

42

34

27
22

27

30

25

17

12

14

38

41
3

28

40

42
44

18
34

14

12

17

17

38

15

11
30

18

12

29

14

29

15

38

29

17

18

18

16
18

12

41

34

29

29

10

12

42

34

12

38

40

40

26

14

VALVE BODY (60)


(Case Side)

38

29
16

25

47

18

38

#3

22

17

17
12

9d/10

43

34

(50)

24

42

42

40

9b

47

47

41

- NON- FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
TO SIMPLIFY TRACING FLUID
FLOW.

13

43

18

SPACER PLATE (48)


(Case/Valve Body)

34

41

47

21a

23

17

24
34

#2

CASE (8)
(Valve Body Side)

INDICATES BOLT HOLES

34

15

47

44
(38)

NOTE:

13

38

9
29

#4

24

24
3

15

25

47

27

31

35

22

24

20e/21
20d/21

3b
25e

25d

11

20c

11a

9e

10
17

30 27

47

35

33
32

24

47

25g

20
20

31

20b

9c

11b

25

#5

47

17 17

33

31

47

(49)

9f

#6

11
47

37

34

9k/10

25f

21

24

30

9g

35b
35c/39
35e/36

35d/36

33a

3c

#1

#8

10a

24c
38e/39

36

10c/22

13a

47

3 26

25
28

43 43

17g

25h

25

47

43

24f 24e
31a

36a

26a

26

47

47

25
11

14b

24a

27a 24d

11

25

25c
11

47
47

47

34c

37a

20

47

47

31b

43b/44

25

13b

34e

33c

43a

25b

34d

24b

43

42b
12e

22a

16 3

47 9

47

47

12d 14a

9h

11 29

25

9
14c

17e

18c

24k/25

26b

33

25

11

25

TO
LO/REVERSE
CLUTCH

33

25
9

31c
47

33

37

47

24h

35

15d

35a

22b

24g

25a

43

26

27d

24m/25

47
39

37

27c/29
27b/29
30a

24

25

(51)

41a

18a
17b/18
17d
18b
12c
42a
44a
38d
17c
41c
41d
43c/44

9n/10

#10

47

24

16a

9m

29e

30b

13

18

10

47

47

17a/18
34b

29c

15a

29d

11c

47

10

35

34

19

12

22

47

(92)

22

13

40a

10d

34a

12b

29b

29g/28
29a

40b

41b

38c

15c/16

47

14
24

34

27

29f/28

12

11

18

44

17

42

42

41

10

11

47

12
17

38

REAR
LUBE

14

12

29

10
29

17

16

3a

12a
15b/16

18

37

CASE (8)
(Pump Cover Side)

38a

38b
41
34

34

38

16

3
3

26

PUMP COVER (215)


(Case Side)

38
41

29 11 18

38

37

16

PUMP COVER (215)


(Pump Body Side)

PUMP BODY (200)


(Pump Cover Side)

37

16

18 11 29

37

(237)

47
16

26

46

37

37

26

(237)

(237)

16
11

43

43

12

(10)

46

37

29

47

7
3

37

47

11

29

16

16

16

43

26
47

46

5
37
18

43

(238)

26

43

16

5 8
37 29
18

26
16

(239)

(39)

43

43
2

7/6

43

45

8
43

3
4

4
3

2
43

43
4

(10)

43

47

(232)

(232)

45

(240)

45

45

(240)

10

25
20

GASKET (47)
(Case/Spacer plate)

GASKET (52)
(Spacer plate/Valve Body)

http://fordrazborka.zu8.ru/
Figure 73

FOLDOUT 77

1-2 ACCUMULATOR COVER (57)

OVERDRIVE RANGE - THIRD GEAR


REVERSE INPUT
CLUTCH ASSEMBLY

ORF ACC

20e

AFL

ACCUM

CASE (8)
PR

FILTERED AFL

EX

PR

LO/1ST

38c

EX

38b
38a

D4

D2
38e

PR

D3
34a

21

39

34b

41d

LO

VALVE BODY (60)


GASKET (52)
SPACER PLATE (48)
GASKET (47)
LO

41c

FWD CL FEED

FWD CL FEED
D2

41a

18a

12c

D4-N.O.

41b

17a

18

22

12d

12b

D4
D2

12e

PR
D2
D3

D3

LO

D3-N.C.

2ND

LO
D2
LO

D3

D4

LINE

EX

PR

D4

2ND

D4
ORIFICED D2
2ND

D2

D4

D2

EX

14a

D4

17b

17c

18b

15b

15c
16

25h

16

25c

25e

25d

24m

25b

17

18

2ND
25

24k

D2-N.C.

TEMP
SENSOR

12a

2ND CL
25a

25

D4-3-2

LO

D4

EX
O' EX
EX

PR
LO/REV

LO/REV

2ND CL

24g

3-4 ACCUM
D4

21a

21

20d

21

ACCUM

LO

2ND

2ND

OVERRUN CL FD
35e

24f

36a

36

REV INPUT

EX

D4

D2
EX

20c

9f

17f

17g

11a

EX

ACC
SERVO FD
2ND
3-4

D4

EX

D3
EX

AFL
REV INPUT

REVERSE

EX

EX

EX

2ND CL

D3

EX

EX

EX

OVERRUN

EX

EX

35d

35c

ORIFICED ACCUM

9d
10

EX

EX

EX

TORQUE SIG

EX

EX

31a

31b

33c

9c

9b

37a

9e

AFL

31c

D3

3-4 CL

AFL

2ND CL

D3

9a

34f

25f

34e

34d

34c

29e

LINE

33a

TORQUE SIG

3-4 SIG

PRESS REG

OVERRUN CLUTCH
CC SIGNAL

D4-3-2

REVERSE INPUT
2ND CL

4TH

DECREASE

CONV FD
LINE

36

REV-N.O.

#12

35a

3RD ACC
OVERRUN

39

23
14c

LO/1ST

FORWARD
CLUTCH
ACCUMULATOR

27

42b

LO-N.O.

#3

ORIFICED D2

43c
26

3-4 CL

LO OVERRUN

LUBE

OVERRUN

44

PRESSURE
SWITCH
ASSEMBLY

35b

3RD ACC

24a
44a

CASE (8)

OVERRUN CLUTCH

4TH

2ND CL

RELEASE

24b

2ND CL

BOOST VALVE

REVERSE INPUT

EX

INTAKE

2ND

INTAKE

EX
REVERSE

24d
24c

OFF

APPLY
OVERRUN CLUTCH
FWD CL FEED

CONV FD

RELEASE

SOL A
N.O.

17d
22 10c
25
24e

CONVERTER CLUTCH VALVE

13b

PR

2ND CL

24f

SIGNAL A

CC SIGNAL

R N D

MANUAL VALVE

16

9k

42a

FWD CL FD

D3

10

28

20

10a

#8

29
23 10b

FILTER
(49)

OFF

LO/1ST

FORWARD ABUSE

REV INPUT

#6

38d
13a

9g

SOL B
N.O.

D4-3-2

CASE (8)

20b

30

2ND

ACTUATOR FEED LIMIT

17e

ORIFICED EX
EX

20a

LUBE

33b

COOLER

9m
9h

ACTUATOR FEED LIMIT


SIGNAL B

AFL

REVERSE

18c

25g

2-3 SHUTTLE

D4-3-2

15a

http://fordrazborka.zu8.ru/

Figure 74

D4
2ND
ACCUMULATOR
D2

EX

3RD ACC
ACTUATOR FEED LIMIT

LINE

#5

2ND CL

14b

3c

3a

18

3b

#2

VALVE BODY (60)


3-4 ACCUM

1-2 SHIFT VALVE

REVERSE
REV INPUT
28

#1

ORIFICED EX

3-2 CONTROL

AFL

3-4 CL

BOTTOM
PAN
(SUMP)
(75)

29f
12
29g 28

FILTERED

FILTER
(51)

OVERRUN

78

9n

3-4 ACCUM

1-2 ACCUMULATOR

FWD CL FEED

10

3-2
CONT

SOL
N.C.

3-2 SIG

3-4 CL

3-2 SIG

REV INPUT

FILTER
(72)

10d

19

3-4 SIG

EX

ACCUMULATOR

2-3 SHIFT VALVE

REV ABUSE

3-4 CL

29c
29a

3-4 ACCUMULATOR

1-2 ACCUMULATOR COVER (57)

2ND CL

14

LINE

2ND

40a

PRESSURE
CONTROL
SOLENOID
D4

PR
LO/REV

SIGNAL A

3-2 DOWNSHIFT

28a

SUCTION
CONVERTER & LUBE
MAINLINE
SOLENOID SIGNAL
ACCUMULATOR
ACTUATOR FEED LIMIT
TORQUE SIGNAL

40b

4TH SIG
3-4 SIG

15d

13
27c 29

#4
3-4 CL

15

REV INPUT

31

3-4 ACCUM
FILTERED AFL

3-4 SHIFT VALVE

TORQUE SIG

FLUID PRESSURES

SIGNAL A

29d

OVERRUN CLUTCH

CC SIGNAL

EX

FILTER
(50)

ACCUM VALVE

SIGNAL A

D3

16a

LINE

2ND CL
3-4 ACCUM
OVERRUN CL
SERVO FD

4-3 SEQUENCE VALVE

3-4 SIG

29

27b

30a
27d
22a

EX

TCC
SOLENOID
(66)
N.O.

OVERRUN CL FD

29b

OFF

EX
(237)

4TH

22b

EX

EX

FILTER
(92)

43a

3-4 RELAY

LINE
PRESSURE
TAP
(39)

EX

PUMP
ASSEMBLY
(4)

(237)

EX

EX

27a

44 ORF

43b

SERVO FD

2ND
4TH SIG

30b
5

32a

AFL

ACTUATOR FEED LIMIT

CONV CL SIGNAL VALVE

(238)

11b
10
11c

(239)
OIL
COOLER
PIPE
CONNECTOR
(10)

LINE

FILTER
(232)

26b

PRESSURE
RELIEF
VALVE

EX

LINE
CC SIG
LINE
CC SIG

D3

EX

AIR
BLEED
(240)

EX

COOLER

26a

32

AFL

TORQUE SIGNAL
SERVO FEED

LUBE

3-4 CL
OVERRUN CLUTCH

FORWARD CLUTCH FEED

2ND CL

2ND CL

OVERRUN

24

#10

APPLY

OVERRUN CLUTCH

COOLER

REAR LUBE

LUBE

REV INPUT

EX

#7

#9

3-4 CLUTCH
FORWARD CLUTCH FEED

LUBE

3RD ACC

11

LO & REVERSE
CLUTCH ASSEMBLY

EX

EX

INPUT CLUTCH
HOUSING ASSEMBLY

2ND & 4TH


SERVO

TORQUE
CONVERTER
ASSEMBLY

OVERDRIVE RANGE - THIRD GEAR


2

PRESSURE RELIEF
VALVE BORE

(240)
47

47

29

11

40

18

29
29
47

17

38
18

30

22

27
34

47

24

35

34

14

34f

24m/25

47

31
37

36

33

33

17

36

26

32
28

28

32

17f

20a

47

11

3b

10

12

15

#3

38

12

SERVO BORE
29 29

16

41

10

24 24
31

31
31

33

37

26

36

17

34
41

47

14

47

41
38

43

FORWARD
CLUTCH
ACCUMULATOR
BORE

31

33
36

26
25

33

32

47

35
17

10
43

20
20

CASE (8)
(Servo Bore)

17
9

25
9

11

25
20
21

21

21

3
9
25

23

11

21

10

24
35/39

28
25

20

33

37
44

25

25

24

25
26

13
24

38

34
31

43

11

24

24

24

25

25

25
9

35

14

22

24

32
25

22
27

24

24

14
42

34

29

20

18
34 13

34
25

11

(11)

#7/(40)

12

43

41

44

28

12

17
42
44

17
38 41

22

31

18

27

30
10

25

#12

14

17

12
29

11

20

20

32

28
25

14
10

35

36

33

33

25

- EXHAUST FLUID NOT SHOWN

41

18

17

16
29

15

29

10

24
39
39

43
43

13
24

40

15

22
24

24

12
34

29

30

34

24

10

27

24

15

34

38

12

44

41

13

35

25 25

25

42

34

27
22

27

30

25

12

17

12

42

38

41
3

28

40

42
44

18
34

14

12

17

17

38

15

11
30

18

12

29

14

29

15

38

29

17

18

18

16
18

12

41

34

29

29

10

14

34

12

38

40

40

26

17

VALVE BODY (60)


(Case Side)

38

29
16

25

47

47

41

- NON- FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
TO SIMPLIFY TRACING FLUID
FLOW.

22

18

38

(50)

17

34

9d/10

47

43
42

40

9b

24

42

40 28 29 29 16

SPACER PLATE (48)


(Case/Valve Body)

34

13

43

#2

CASE (8)
(Valve Body Side)

NOTE:

41

18

47

21a

23

17

24
34

47

44
(38)

INDICATES BOLT HOLES

34

15

29

#4

13

38

20c
20e/21
20d/21

24

24
3

15

25

47

27

31

35

22

24

25g

25e
25d

9a

10
17

30 27

47

35

33
32

24

47

11a

9e

25

47

(49)

9f

20
20

31

33

31

#5

47

17 17

20b

9c

11b

32a

3c

21

25

47

43

33b

#6

11
47

37

34

9k/10

25f
25h

#1

24

10b23

9g

25c
11

47

#8

30

24c

36

10a

35b
35c/39
35e/36

35d/36

33a

47

3 26

25
28

43 43

17g
28a

26a

26

47

47

25
11

14b
10c/22

13a

38e/39

11

25

24a

27a 24d

24f 24e
31a

36a

20

47

47

34c

37a

25

31b

43b/44

25b

47

47

34e

33c

43a

24b

43

42b

22a

13b

24k/25

26b

33

25

11

25

TO
LO/REVERSE
CLUTCH

33

25
9

31c
47

33

37

47

24h

35

34d

35a

22b

24g

25a

43

26

27d

30a

39

37

27c/29
27b/29

47 9

47

47

12e

9h

16 3

25

9
14c

12d 14a

18c

#10

24

25

(51)

30b

13

15d

18a
17b/18
17d
18b
12c
42a
44a
38d
17c
41c
41d
43c/44

9n/10
11c

47

10

16a

9m

29e

41a
17e

11 29

10

47

47

17a/18
34b

29c

15a

29d

12

22

47

(92)

22

13

19

47

14
24

34

27

40a

10d

40b

34a

12b

29b

29g/28
29a

15c/16

41b

38c

12

11

18

44

17

42

42

41

10

47

12

12

29
15

11

14

16

10

REAR
LUBE

18

CASE (8)
(Pump Cover Side)

16

17

37

16

29f/28

15b/16
18

3a

12a

34
34

38

29

26

38a

38b
41

3
16

29 11 18

PUMP COVER (215)


(Case Side)

38
41

37

16

PUMP COVER (215)


(Pump Body Side)

PUMP BODY (200)


(Pump Cover Side)

37

16

18 11 29

37

(237)

47
16

47

26

(237)
1

26
46

29

(10)

16

(237)

37

37

38

11

43

43

12

(237)

16

46

37

29

47

29

37

47

11

16

43

16

16

5
37
18

43

(39)

26
47

46

16

(238)

26

43

5 8
37 29
18

26
16

(239)

43

43
2

7/6

43

45

8
43

3
4

4
3

2
43

43
4

(10)

43

47

(232)

(232)

45

(240)

45

45

(240)

10

25
20

GASKET (47)
(Case/Spacer plate)

GASKET (52)
(Spacer plate/Valve Body)

http://fordrazborka.zu8.ru/
Figure 75

FOLDOUT 79

1-2 ACCUMULATOR COVER (57)

OVERDRIVE RANGE - FOURTH GEAR

(Torque Converter Clutch Applied)


REVERSE INPUT
CLUTCH ASSEMBLY

2ND & 4TH


SERVO

TORQUE
CONVERTER
ASSEMBLY

INPUT CLUTCH
HOUSING ASSEMBLY

LO & REVERSE
CLUTCH ASSEMBLY

ORF ACC

20e

CASE (8)
PR

D4-3-2

AFL

D4

D2

EX

PR

14a

38c

EX

38b
38a

D2
LO

D4

D2
38e

PR

D3
34a

21

39

34b

41d

LO

VALVE BODY (60)


GASKET (52)
SPACER PLATE (48)
GASKET (47)
LO

41c

41b

41a

FWD CL FEED

FWD CL FEED
D2

D3

18a

12c
12b

D4-N.O.

12a

18

22

12d

D2
D3

D4
D2

12e

PR

TEMP
SENSOR

2ND

LO

D4

LINE

EX

PR

D4

2ND

D4
ORIFICED D2
2ND

D2

LO

EX

LO/REV

D3

LO

D3-N.C.

17a

17b

17c

18b

16

25h

15c

15b
17

16

25c

25e

25d

25b

24m

D2-N.C.

#12

18

2ND
25

24k

2ND CL
25a

25

REV-N.O.

24g

ACCUM

D4

EX

D4
PR
LO/REV

23
14c

LO/1ST

D4

OVERRUN CL FD
35e

24f

36a

36

EX

EX
O' EX
EX

D4

27

42b

FORWARD
CLUTCH
ACCUMULATOR

LO-N.O.

REV INPUT

FILTERED AFL

TORQUE SIG
D4-3-2

D2
LO

2ND CL

2ND

2ND

ORIFICED D2

3-4 ACCUM
D4

21a

20d
21

20c

21

ACCUM

9f

17f

17g

11a

EX

EX

EX

35c

35d
36

39

ORIFICED ACCUM

9d
10

D3

3-4 ACC
SERVO FD
2ND

EX

OVERRUN

AFL
REV INPUT

REVERSE

EX

EX

EX

D3

EX

EX

EX

EX

EX

2ND CL

33a

AFL
EX

31a

31b

33c

9b

EX

37a

9e

EX

D3

9c

9a

AFL

31c

2ND CL

D3
3-4 CL

LINE

PRESS REG

CONV FD
LINE

34f

25f

34e

34d

34c

3-4 SIG

EX

OVERRUN CLUTCH
CC SIGNAL

35a

29e

TORQUE SIG

3RD ACC
OVERRUN

REVERSE INPUT
2ND CL

4TH

DECREASE

EX

3-4 CL

FWD CL FD

#3

2ND CL

43c
26

LO/1ST

35b

PRESSURE
SWITCH
ASSEMBLY

LUBE

OVERRUN

LO OVERRUN

CASE (8)

4TH

RELEASE

2ND CL

3RD ACC

24a
44a
44

LUBE

BOOST VALVE

24b

REVERSE INPUT

24d
24c

ON
2ND

17d
22 10c
25
24e

2ND CL

EX
REVERSE

SOL A
N.O.

INTAKE

SIGNAL A

INTAKE

42a

LO/1ST

13b

PR

24f

APPLY
OVERRUN CLUTCH
FWD CL FEED

CONV FD

RELEASE

CONVERTER CLUTCH VALVE

CC SIGNAL

MANUAL VALVE

16

9k

D4-3-2

D3

10

28

2ND

20

FILTER
(49)

R N D

#8

29
23 10b

REV INPUT

#6

13a

38d

10a

CASE (8)

20b

30

9g

OFF

SIGNAL A

ACTUATOR FEED LIMIT

17e

COOLER

20a

ORIFICED EX
EX

33b

9m
9h

AFL

SOL B
N.O.

REVERSE

18c

15a

25g

ACTUATOR FEED LIMIT


SIGNAL B

http://fordrazborka.zu8.ru/

Figure 76

2ND CL

2-3 SHUTTLE

FORWARD ABUSE

LINE

#5

3a

OVERRUN

80

3b

18

14b

BOTTOM
PAN
(SUMP)
(75)

REV INPUT

FILTER
(72)

#2

3c

EX

3RD ACC
ACTUATOR FEED LIMIT

REVERSE
REV INPUT
28

12
29g 28

FWD CL FEED

29f

D4-3-2

FILTER
(51)

SUCTION
CONVERTER & LUBE
MAINLINE
SOLENOID SIGNAL
ACCUMULATOR
ACTUATOR FEED LIMIT
TORQUE SIGNAL

LINE

9n

15d

AFL

10

28a

FLUID PRESSURES

FILTERED

D4
2ND
ACCUMULATOR
D2

1-2 SHIFT VALVE

3-2 CONTROL

10d

#1

VALVE BODY (60)


3-4 ACCUM

ORIFICED EX

3-4 CL

3-4 ACCUM

1-2 ACCUMULATOR

3-2 SIG

3-2
CONT

SOL
N.C.

29c

14

3-4 CL

3-2 SIG

19

3-4 SIG

EX

ACCUMULATOR

CC SIGNAL

29a

3-4 CL

40a

REV ABUSE

3-2 DOWNSHIFT

PR
LO/REV

1-2 ACCUMULATOR COVER (57)

2ND CL

D4

3-4 ACCUMULATOR

40b

13
27c 29

#4
3-4 CL

2ND

REV INPUT

SIGNAL A

4TH SIG
3-4 SIG

16a

LINE

D3

29

27b

EX

TCC
SOLENOID
(66)
N.O.

SIGNAL A

PRESSURE
CONTROL
SOLENOID

2-3 SHIFT VALVE

3-4 SHIFT VALVE

15

OVERRUN CLUTCH

30a
27d
22a

29b

ON

TORQUE SIG

3-4 SIG

29d

EX

3-4 ACCUM
FILTERED AFL

4TH

OVERRUN CL FD

31

ACCUM VALVE

4-3 SEQUENCE VALVE

EX

EX
(237)

EX

EX

2ND CL
3-4 ACCUM
OVERRUN CL
SERVO FD

3-4 RELAY

PUMP
ASSEMBLY
(4)

FILTER
(92)

ORF EX

22b

LINE
PRESSURE
TAP
(39)

EX

SERVO FD

2ND
4TH SIG

27a

(237)

44

CONV CL SIGNAL VALVE

43a

43b

30b

32a

ACTUATOR FEED LIMIT

(238)

LINE

(239)
OIL
COOLER
PIPE
CONNECTOR
(10)

COOLER

26b

11b
10
11c

LINE
CC SIG
LINE
CC SIG

FILTER
(232)

AFL

FILTER
(50)

26a

PRESSURE
RELIEF
VALVE

D3

EX

AIR
BLEED
(240)

EX

32

AFL

TORQUE SIGNAL
SERVO FEED

2ND CL

LUBE

3-4 CL
OVERRUN CLUTCH

EX

2ND CL

FORWARD CLUTCH FEED

24

#10

OVERRUN

OVERRUN CLUTCH

COOLER

REAR LUBE

LUBE

APPLY

REV INPUT

EX

OVERRUN CLUTCH

#9

#7

3-4 CLUTCH
FORWARD CLUTCH FEED

LUBE

3RD ACC

11

EX

EX

OVERDRIVE RANGE - FOURTH GEAR

(Torque Converter Clutch Applied)


2

PRESSURE RELIEF
VALVE BORE

(240)
47

47

(238)

16

40

18

15

29
29
47

17

38
18

30

22

27
34

13

47

24

35

34

14

34f

24m/25

47

31
37

36

33

33

17

36

26

32
28

28

32

#1

32a

20a

9a

47

25

11

#4

3b

38

12

SERVO BORE

10

40 28 29 29 16
12

15

#3

29 29

16

16
18

10
34
22

27

30

24 24
31

31
31

34
41

47

47

41
38

43

FORWARD
CLUTCH
ACCUMULATOR
BORE

33

37

26

36

17

26

36

26
25
25

33

32

47

35
17

10
43

20
20

CASE (8)
(Servo Bore)

17
9

25
9

11

25
20
21

21

21

3
9
25

23

11

21

25

10

24
35/39

28

25
20

33

37
44

25

25

25
9

31

33
43

11

24

25

14

13
24

38

34
31

20

3
9

35

32
25

24

24

24

42

22
27

24

24

14

22

24

(11)

12

43

41

34

29

34

31

18
34 13

22

25

11

12

17
42
44

17
38 41

27

30
10

25
25

18

44

28

#7/(40)

14

17

12
29

11

20

20

32

28
25

14
10

35

36

33

33

#12

41

18

17

16
29

15

29

10

24
39
39

43
43

13
24

40

15

22
24

24

12
34

29

30

34

24

10

27

24

15

34

38

12

44

41

13

35

25 25

25

42

34

27

30

- EXHAUST FLUID NOT SHOWN

17

12

14

38

41
3

28

40

42
44

18

11

14

12

17

17
41

38

29
14

18

12

38

15

12

17

18

18

29

15

29

25

12

42

VALVE BODY (60)


(Case Side)

41

34

29

29

10

14

34

12

38

40

40

26

47

18

38

(50)

22

17

17

34

9d/10

43
42

40

9b

24

42

18

47

21a

38

29
16

25

43

SPACER PLATE (48)


(Case/Valve Body)

34

41

13

15

29
47

47

17

24
34

25

23

47

41

- NON- FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
TO SIMPLIFY TRACING FLUID
FLOW.

34
15

20c
20e/21
20d/21

13

38

20b

9f

24

24
3

#2

CASE (8)
(Valve Body Side)

NOTE:

10
27

31

35

22

24
47

35

33

17

30 27

47

47
20

32

24

47

#5

20
31

44
(38)

INDICATES BOLT HOLES

17 17

33

31

34

25g

25e
25d

17f

#6

11
47

37

47

(49)

11a

9e

24

9k/10

9c

11b

25

47

33b

3c

21

#8

10b23

9g

36

30

24c

35b
35c/39
35e/36

35d/36

33a

47

3 26

25
28

43 43

10a

25f
25h

26

47

47

25
11

14b
10c/22

25c
11

47

43

9h

17g
28a

20

47

47

25

13a

38e/39

11

42b

24a

27a 24d

24f 24e
31a

36a

25

34c

37a
26a

24b

43

47

47

31b

43b/44

47 9

47

47

12e

22a

13b

34e

33c

43a

25b

34d

24k/25

26b

33

25

11

25

TO
LO/REVERSE
CLUTCH

33

25
9

31c
47

33

37

47

24h

35

25

9
14c

12d 14a

18c

35a

22b

24g

25a

43

26

27d

30a

39

37

27c/29
27b/29

30b

24

25

(51)

#10

47

10

15d

18a
17b/18
17d
18b
12c
42a
44a
38d
17c
41c
41d
43c/44

9n/10
11c

41a
17e

16 3

10

47

47

17a/18

16a

9m

29e

34b

29c

15a

29d

12

22

47

(92)

22

13

40b

40a

19

47

14
24

34

27

29g/28
29a

15c/16
10d

12b

29b
38c

12

11

18

44

17

42

42

41

10

11

47

12

12

29

29f/28

41b
34a

11 29

29

11

14

16

10

REAR
LUBE

18

16

17

16

3a

12a
15b/16

18

37

CASE (8)
(Pump Cover Side)

38a

38b
41
34

34

38

26

29

3
16

29 11 18

PUMP COVER (215)


(Case Side)

38
41

16

PUMP COVER (215)


(Pump Body Side)

37

PUMP BODY (200)


(Pump Cover Side)

37

16

16

18 11 29

37

(237)

47
1

47

(237)

26

46

29

26

(237)

(237)

16

37

37

38

(10)

11

43

43

12

7
3

37

29

47

29

46

47

11

37

16

16

43

16

26
47

46

43

26

5
37
18

43

26
16

16

5 8
37 29
18

(39)

(239)

43

43

43
2

7/6

43

45

3
4

4
3

2
43

43
4

(10)

43

47

(232)

(232)

45

(240)

45

45

(240)

10

25
20

GASKET (47)
(Case/Spacer plate)

GASKET (52)
(Spacer plate/Valve Body)

http://fordrazborka.zu8.ru/
Figure 77

FOLDOUT 81

1-2 ACCUMULATOR COVER (57)

OVERDRIVE RANGE - 4-3 DOWNSHIFT

(Torque Converter Clutch Released)


REVERSE INPUT
CLUTCH ASSEMBLY

ORF ACC

20e

21a

20d

21

21

ACCUM
20c

AFL

CASE (8)

PR

FILTERED AFL

38c

EX

38b
38a

D4

D2
34a

38e

PR

D3

21

39

34b

LO

VALVE BODY (60)


GASKET (52)
SPACER PLATE (48)
GASKET (47)
LO

41c

41b

FWD CL FEED

FWD CL FEED
D2

41a

18a

12c

D4-N.O.

12a

17a

18

22

12d

12b

D4
D2

PR

41d

LO

D3-N.C.

12e

D2
D3

D3
D2-N.C.

TEMP
SENSOR

2ND

LO
D2
LO

D3

D4

LINE

EX

PR

D4

2ND

D4
ORIFICED D2
2ND

D2

D4
PR

LO/1ST

14a

D4

17b

17c

18b

17

16

25h

15c

15b
16

25c

25e

25d

25b

24m

LO-N.O.

#12

18

2ND

#3

25

24k

2ND CL
25a

25

ACCUM

D2

EX

PR
LO/REV

LO/REV

FORWARD
CLUTCH
ACCUMULATOR

24g

LO

EX

27
23
14c

LO/1ST

2ND CL

2ND

2ND

OVERRUN CL FD
35e

24f

36a

36

43c
26

42b

REV-N.O.

REV INPUT

D4-3-2

D4

EX

D4

EX
O' EX
EX

D4

35d

3-4 ACCUM
D4

EX

LO

EX

17g

D2

EX

REV INPUT

REVERSE

9f

17f

11a

EX

ACC
SERVO FD
2ND
3-4

D3
EX

AFL

EX

TORQUE SIG

EX

EX

OVERRUN

EX

EX

EX

EX

D3

35c
39

36

35b

ORIFICED ACCUM

9d
10

EX

EX

31a

33a

31b

AFL
EX
EX

EX

2ND CL

D4-3-2

D3

33c

9b

37a

9e

AFL

31c

9c

9a

2ND CL

D3

REVERSE INPUT

35a

34f

25f

34e

34d

34c

29e

3-4 CL

LUBE

LINE

3-4 SIG

4TH

2ND CL

3-4 CL

LO OVERRUN

PRESSURE
SWITCH
ASSEMBLY

TORQUE SIG

DECREASE

3RD ACC
OVERRUN

OVERRUN CLUTCH
CC SIGNAL

PRESS REG

CONV FD
LINE

CASE (8)

OVERRUN CLUTCH

4TH

2ND CL

RELEASE

OVERRUN

44

3RD ACC

2ND CL

BOOST VALVE

REVERSE INPUT

EX

INTAKE

24a
44a

INTAKE

APPLY
OVERRUN CLUTCH
FWD CL FEED

CONV FD

RELEASE

CONVERTER CLUTCH VALVE

CC SIGNAL

24d
24c

17d
22 10c
25
24e

CASE (8)

LUBE

COOLER

24f

24b

ORIFICED D2

9k

42a

PR

2ND CL

EX
REVERSE

MANUAL VALVE

16

10

2ND

FWD CL FD

D3

REV INPUT

20

R N D

#8

29
23 10b

13b

OFF

#6

13a

2ND

REVERSE

18c

SOL A
N.O.

http://fordrazborka.zu8.ru/

Figure 78

15a

#5

LINE

38d

14b

3c

3a

ORIFICED EX
EX

3b

SIGNAL A

#2

FILTER
(49)

REVERSE
REV INPUT
28

20b

ACTUATOR FEED LIMIT

28

FILTER
(51)

FORWARD ABUSE

3RD ACC
ACTUATOR FEED LIMIT

30

AFL

17e

10a

FILTERED

3-2 CONTROL

33b

9g

OFF

EX

9m
9h

3-4 CL

AFL

SOL B
N.O.

1-2 SHIFT VALVE

D4-3-2

25g

20a

LO/1ST

ORIFICED EX

12
29g 28

29f

3-2
CONT

SOL
N.C.

3-2 SIG

3-4 CL

3-2 SIG

REV ABUSE

18

ACTUATOR FEED LIMIT


SIGNAL B

D4-3-2

3-4 CL

9n

2ND CL

SIGNAL A

2ND CL

10

2ND

D4
2ND
ACCUMULATOR
D2

3-2 DOWNSHIFT

29c

10d

2-3 SHUTTLE

14

29a

4TH SIG
3-4 SIG

VALVE BODY (60)


3-4 ACCUM

#1

1-2 ACCUMULATOR

1-2 ACCUMULATOR COVER (57)

3-4 SIG

ACCUM

ACCUMULATOR

2-3 SHIFT VALVE

3-4

19

4TH

EX

3-4 ACCUMULATOR

PRESSURE
CONTROL
SOLENOID
D4

PR
LO/REV

40b

OVERRUN

82

SIGNAL A

3-4 ACCUM
FILTERED AFL

BOTTOM
PAN
(SUMP)
(75)

REV INPUT

FILTER
(72)

40a

FWD CL FEED

#4
3-4 CL

28a

13
27c 29

31

ACCUM VALVE

LINE

3-4 SIG

27b

CC SIGNAL

D3

15d

SUCTION
CONVERTER & LUBE
MAINLINE
SOLENOID SIGNAL
ACCUMULATOR
ACTUATOR FEED LIMIT
TORQUE SIGNAL

16a

LINE

FLUID PRESSURES

29

15

OVERRUN CLUTCH

3-4 SHIFT VALVE

30a

27d
22a SIGNAL A

29d

REV INPUT

EX

FILTER
(50)

TORQUE SIG

4-3 SEQUENCE VALVE

EX

TCC
SOLENOID
(66)
N.O.

EX
(237)

2ND
4TH SIG

OVERRUN CL FD

22b

SERVO FD

32a

EX

27a

2ND CL
3-4 ACCUM
OVERRUN CL
SERVO FD

3-4 RELAY

43a

29b

OFF

FILTER
(92)

EX

EX
EX

44 ORF

43b

30b

CONV CL SIGNAL VALVE

EX

ACTUATOR FEED LIMIT

LINE
PRESSURE
TAP
(39)

(237)

PUMP
ASSEMBLY
(4)

26b

11b
10
11c

LINE
CC SIG
LINE
CC SIG

FILTER
(232)

LINE

(238)

(239)
OIL
COOLER
PIPE
CONNECTOR
(10)

PRESSURE
RELIEF
VALVE

COOLER

D3

EX

26a

32

EX

AFL

AIR
BLEED
(240)

AFL

TORQUE SIGNAL
SERVO FEED

3-4 CL
OVERRUN CLUTCH

LUBE

EX

FORWARD CLUTCH FEED

2ND CL

2ND CL

OVERRUN

24

#10

APPLY

OVERRUN CLUTCH

COOLER

REAR LUBE

LUBE

REV INPUT

EX

#9

#7

3-4 CLUTCH
FORWARD CLUTCH FEED

LUBE

3RD ACC

11

LO & REVERSE
CLUTCH ASSEMBLY

EX

EX

INPUT CLUTCH
HOUSING ASSEMBLY

2ND & 4TH


SERVO

TORQUE
CONVERTER
ASSEMBLY

OVERDRIVE RANGE - 4-3 DOWNSHIFT

(Torque Converter Clutch Released)


2

PRESSURE RELIEF
VALVE BORE

(240)
47

47

29

11

40

18

29
29
47

17

38
18

30

22

27
34

47

24

35

34

14

34f

24m/25

47

31
37

36

33

33

17

36

26

32
28

28

32

17f

20a

47

11

3b

10

12

15

#3

38

12

SERVO BORE
29 29

16

41

10

24 24
31

31
31

33

37

26

36

17

34
41

47

14

47

41
38

43

FORWARD
CLUTCH
ACCUMULATOR
BORE

31

33
36

26
25

33

32

47

35
17

10
43

20
20

CASE (8)
(Servo Bore)

17
9

25
9

11

25
20
21

21

21

3
9
25

23

11

21

10

24
35/39

28
25

20

33

37
44

25

25

24

25
26

13
24

38

34
31

43

11

24

24

24

25

25

25
9

35

14

22

24

32
25

22
27

24

24

14
42

34

29

20

18
34 13

34
25

11

(11)

#7/(40)

12

43

41

44

28

12

17
42
44

17
38 41

22

31

18

27

30
10

25

#12

14

17

12
29

11

20

20

32

28
25

14
10

35

36

33

33

25

- EXHAUST FLUID NOT SHOWN

41

18

17

16
29

15

29

10

24
39
39

43
43

13
24

40

15

22
24

24

12
34

29

30

34

24

10

27

24

15

34

38

12

44

41

13

35

25 25

25

42

34

27
22

27

30

25

12

17

12

42

38

41
3

28

40

42
44

18
34

14

12

17

17

38

15

11
30

18

12

29

14

29

15

38

29

17

18

18

16
18

12

41

34

29

29

10

14

34

12

38

40

40

26

17

VALVE BODY (60)


(Case Side)

38

29
16

25

47

47

41

- NON- FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
TO SIMPLIFY TRACING FLUID
FLOW.

22

18

38

(50)

17

34

9d/10

47

43
42

40

9b

24

42

40 28 29 29 16

SPACER PLATE (48)


(Case/Valve Body)

34

13

43

#2

CASE (8)
(Valve Body Side)

NOTE:

41

18

47

21a

23

17

24
34

47

44
(38)

INDICATES BOLT HOLES

34

15

29

#4

13

38

20c
20e/21
20d/21

24

24
3

15

25

47

27

31

35

22

24

25g

25e
25d

9a

10
17

30 27

47

35

33
32

24

47

11a

9e

25

47

(49)

9f

20
20

31

33

31

#5

47

17 17

20b

9c

11b

32a

3c

21

25

47

43

33b

#6

11
47

37

34

9k/10

25f
25h

#1

24

10b23

9g

25c
11

47

#8

30

24c

36

10a

35b
35c/39
35e/36

35d/36

33a

47

3 26

25
28

43 43

17g
28a

26a

26

47

47

25
11

14b
10c/22

13a

38e/39

11

25

24a

27a 24d

24f 24e
31a

36a

20

47

47

34c

37a

25

31b

43b/44

25b

47

47

34e

33c

43a

24b

43

42b

22a

13b

24k/25

26b

33

25

11

25

TO
LO/REVERSE
CLUTCH

33

25
9

31c
47

33

37

47

24h

35

34d

35a

22b

24g

25a

43

26

27d

30a

39

37

27c/29
27b/29

47 9

47

47

12e

9h

16 3

25

9
14c

12d 14a

18c

#10

24

25

(51)

30b

13

15d

18a
17b/18
17d
18b
12c
42a
44a
38d
17c
41c
41d
43c/44

9n/10
11c

47

10

16a

9m

29e

41a
17e

11 29

10

47

47

17a/18
34b

29c

15a

29d

12

22

47

(92)

22

13

19

47

14
24

34

27

40a

10d

40b

34a

12b

29b

29g/28
29a

15c/16

41b

38c

12

11

18

44

17

42

42

41

10

47

12

12

29
15

11

14

16

10

REAR
LUBE

18

CASE (8)
(Pump Cover Side)

16

17

37

16

29f/28

15b/16
18

3a

12a

34
34

38

29

26

38a

38b
41

3
16

29 11 18

PUMP COVER (215)


(Case Side)

38
41

37

16

PUMP COVER (215)


(Pump Body Side)

PUMP BODY (200)


(Pump Cover Side)

37

16

18 11 29

37

(237)

47
16

47

26

(237)
1

26
46

29

(10)

16

(237)

37

37

38

11

43

43

12

(237)

16

46

37

29

47

29

37

47

11

16

43

16

16

5
37
18

43

(39)

26
47

46

16

(238)

26

43

5 8
37 29
18

26
16

(239)

43

43
2

7/6

43

45

8
43

3
4

4
3

2
43

43
4

(10)

43

47

(232)

(232)

45

(240)

45

45

(240)

10

25
20

GASKET (47)
(Case/Spacer plate)

GASKET (52)
(Spacer plate/Valve Body)

http://fordrazborka.zu8.ru/
Figure 79

FOLDOUT 83

1-2 ACCUMULATOR COVER (57)

OVERDRIVE RANGE - 3-2 DOWNSHIFT


REVERSE INPUT
CLUTCH ASSEMBLY

OVERRUN CLUTCH

ORF ACC

20e

ACCUM

CASE (8)
PR

D4-3-2

FILTERED AFL

EX

PR

27

42b

EX

PR
LO/REV

EX

LO/1ST

43c
26

23
14c

LO/REV
LO/1ST

14a

38c

EX

38b
38a

D2
LO

D4

D2
38e

PR

D3
34a

21

39

34b

LO

VALVE BODY (60)


GASKET (52)
SPACER PLATE (48)
GASKET (47)
LO

41c

41a

FWD CL FEED

FWD CL FEED
D2

41b

18a

22

D4-N.O.

12a

17a

#12

12c

D4
D2

12d

12b

41d

LO

D3-N.C.

PR
D2
D3

D3
D2-N.C.

TEMP
SENSOR

12e

D3

FORWARD
CLUTCH
ACCUMULATOR

LO-N.O.

2ND

LO

D4

LINE

EX

PR

D4

2ND

D4
ORIFICED D2
2ND

D2

D4

D2

LO

D4

EX
O' EX

LO

3-4 ACCUM
D4

21a

21

21

20c

20d

ACCUM

EX

EX

EX

AFL

D4-3-2

D2

EX

D4

FWD CL FD

D4

17b

18b

17c

15b

15c
16

25h

16

25c

25e

25b

24m

25d

17

18

2ND

18

24k

2ND CL
25a

25

EX

3-4 ACC
SERVO FD
2ND

D3
AFL
REVERSE

EX

EX

24g

ORIFICED ACCUM

9f

17f

11a

EX

OVERRUN

EX

EX

D4

EX

EX

EX

EX

EX

EX
EX

TORQUE SIG

AFL
EX

2ND CL

2ND

OVERRUN CL FD
24f

35e

36a

36

2ND

17g

9d
10

33a

31a

35a

31b

33c

37a

9b

AFL

9e

31c

9c

9a

34f

25f

34e

2ND CL

LO OVERRUN

REV-N.O.

#3

25

2ND CL

4TH

34d

D3

REVERSE INPUT

2ND CL

LUBE

TORQUE SIG

CASE (8)

34c

PRESSURE
SWITCH
ASSEMBLY

DECREASE

D3

D3

LUBE

29e

35d

24a
44a
44

3-4 CL

LINE

PRESS REG

OVERRUN CLUTCH
CC SIGNAL

SIG

COOLER

3RD ACC
OVERRUN
3-4

REV INPUT

4TH

2ND CL

CONV FD
LINE

35c

39

36

35b

24b

RELEASE

APPLY

2ND

3-4 CL

24d
24c

OFF

OVERRUN

3RD ACC

2ND CL

MANUAL VALVE

BOOST VALVE

REVERSE INPUT

EX

INTAKE

17d
22 10c
25
24e

INTAKE

R N D

EX
REVERSE

13b

APPLY
OVERRUN CLUTCH
FWD CL FEED

CONV FD

RELEASE

CONVERTER CLUTCH VALVE

CC SIGNAL

CASE (8)

24f

14b

REV INPUT

9k

10

SOL A
N.O.

ACTUATOR FEED LIMIT

FILTER
(49)

42a

ORIFICED D2

29
23 10b

ORIFICED EX
EX

13a

2ND CL

SIGNAL A

D4-3-2

1-2 SHIFT VALVE

PR

38d

28

LO/1ST

FORWARD ABUSE

16

20b

D4-3-2

30

2ND

17e

10a

EX

3RD ACC
ACTUATOR FEED LIMIT
P

20

33b
20a

D3

#8

ON

http://fordrazborka.zu8.ru/

Figure 80

ORIFICED EX

REV INPUT

#6

9m
9h

9g

SOL B
N.O.

AFL

REVERSE

18c

D4
2ND
ACCUMULATOR
D2

25g

3-4

SIG

2ND CL

ACTUATOR FEED LIMIT


SIGNAL B

2-3 SHUTTLE

15a

OVERRUN

84

3-4 CL

#5

28a

LINE

AFL

3-4 CL

3-2 CONTROL

#2

REV ABUSE

FILTERED

VALVE BODY (60)


3-4 ACCUM

2-3 SHIFT VALVE

18

SIGNAL A

28

BOTTOM
PAN
(SUMP)
(75)

REVERSE
REV INPUT

REV INPUT

FILTER
(72)

3-2 SIG

3-2
CONT

SOL
N.C.

12
29g 28

3-4 CL

3-2 SIG

FWD CL FEED

2ND CL

16a
29f

#1

1-2 ACCUMULATOR

FILTER
(51)

3a

2ND

9n

4TH SIG
3-4 SIG

10

SIGNAL A

10d

D3

29b

3b

3-4 SIG

3-2 DOWNSHIFT

3c

29a

29c

3-4 ACCUM

ACCUMULATOR

19

D4

4TH

14

40a

LINE

29d

OVERRUN CL FD

EX

1-2 ACCUMULATOR COVER (57)

ACCUM VALVE

4-3 SEQUENCE VALVE

EX

15d

SUCTION
CONVERTER & LUBE
MAINLINE
SOLENOID SIGNAL
ACCUMULATOR
ACTUATOR FEED LIMIT
TORQUE SIGNAL

REV INPUT

13
27c 29

#4
3-4 CL

2ND CL
3-4 ACCUM
OVERRUN CL
SERVO FD

3-4 RELAY

PRESSURE
CONTROL
SOLENOID

3-4 SHIFT VALVE

SIGNAL A
29

40b

OVERRUN CLUTCH

CC SIGNAL

15

LINE

30a
27d
22a

27b

OFF

FLUID PRESSURES

SERVO FD

2ND
4TH SIG

22b

TORQUE SIG

27a

EX
(237)

EX

TCC
SOLENOID
(66)
N.O.

EX

EX

FILTER
(92)

PUMP
ASSEMBLY
(4)

(237)

EX

43a

EX

LINE
PRESSURE
TAP
(39)

ORF EX

44

32a

43b

31

3-4 ACCUM
FILTERED AFL

ACTUATOR FEED LIMIT

CONV CL SIGNAL VALVE

30b

D3

(238)

LINE

(239)
OIL
COOLER
PIPE
CONNECTOR
(10)

COOLER

11b
10
11c

FILTER
(232)

26b

PRESSURE
RELIEF
VALVE

EX

LINE
CC SIG
LINE
CC SIG

26a

EX

EX

AIR
BLEED
(240)

32

FILTER
(50)

3-4 ACCUMULATOR

LUBE

COOLER

AFL

3-4 CL
OVERRUN CLUTCH

AFL

TORQUE SIGNAL
SERVO FEED

PR
LO/REV

FORWARD CLUTCH FEED

2ND CL

2ND CL

24

#10

OVERRUN CLUTCH
OVERRUN

REAR LUBE

LUBE

REV INPUT

EX

EX

#9

LO & REVERSE
CLUTCH ASSEMBLY

#7

3-4 CLUTCH
FORWARD CLUTCH FEED

LUBE

ACC

3RD

11

EX

INPUT CLUTCH
HOUSING ASSEMBLY

2ND & 4TH


SERVO

TORQUE
CONVERTER
ASSEMBLY

OVERDRIVE RANGE - 3-2 DOWNSHIFT


2

PRESSURE RELIEF
VALVE BORE

(240)
47

47

16

47

(237)

29

29

16

16

40

11

18

15

29
29
47

18

30

22

27
34

14

34f

31
37

36

33

33

17

36

26

32
28

28

32

28a

33b

10b23

17f

20a

32a

9a

47

10

40 28 29 29 16

15

38

12

SERVO BORE
29 29

16

41

10

24 24
31

31
31

33

37

26

36

17

34
41

47

47

41
38

43

FORWARD
CLUTCH
ACCUMULATOR
BORE

31

33
36

26
25

33

32

47

35
17

10
43

20
20

CASE (8)
(Servo Bore)

17
9

25
9

11

25
20
21

21

21

3
9
25

23

11

21

10

24
35/39

28
25

20

33

37
44

25

25

24

25
26

13
24

38

34
31

43

11

24

24

24

25

25

25
9

35

14

22

24

32
25

22
27

24

24

14
42

34

29

20

18
34 13

34
25

11

(11)

#7/(40)

12

43

41

44

28

12

17
42
44

17
38 41

22

31

18

27

30
10

25

#12

14

17

12
29

11

20

20

32

28
25

14
10

35

36

33

33

25

- EXHAUST FLUID NOT SHOWN

41

18

17

16
29

15

29

10

24
39
39

43
43

13
24

40

15

22
24

24

12
34

29

30

34

24

10

27

24

15

34

38

12

44

41

13

35

25 25

25

42

34

27
22

27

30

25

17

12

14

38

41
3

28

40

42
44

18
34

14

12

17

17

38

15

11
30

18

12

29

14

29

15

38

29

17

18

18

16
18

12

41

34

29

29

10

12

42

34

12

38

40

40

26

14

VALVE BODY (60)


(Case Side)

38

29
16

25

47

18

38

#3

22

17

17
12

9d/10

43

34

(50)

24

42

42

40

9b

47

47

41

- NON- FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
TO SIMPLIFY TRACING FLUID
FLOW.

13

43

18

SPACER PLATE (48)


(Case/Valve Body)

34

41

47

21a

23

17

24
34

#2

CASE (8)
(Valve Body Side)

INDICATES BOLT HOLES

34

15

47

44
(38)

NOTE:

13

38

9
29

#4

24

24
3

15

25

47

27

31

35

22

24

20e/21
20d/21

3b
25e

25d

11

20c

11a

9e

10
17

30 27

47

35

33
32

24

47

25g

20
20

31

20b

9c

11b

25

#5

47

17 17

33

31

47

(49)

9f

#6

11
47

37

34

9k/10

25f

21

24

30

9g

35b
35c/39
35e/36

35d/36

33a

3c

#1

#8

10a

24c
38e/39

36

10c/22

13a

47

3 26

25
28

43 43

17g

25h

25

47

43

24f 24e
31a

36a

26a

26

47

47

25
11

14b

24a

27a 24d

11

25

25c
11

47
47

47

34c

37a

20

47

47

31b

43b/44

25

13b

34e

33c

43a

25b

34d

24b

43

42b
12e

22a

16 3

47 9

47

47

12d 14a

9h

11 29

25

9
14c

17e

18c

24k/25

26b

33

25

11

25

TO
LO/REVERSE
CLUTCH

33

25
9

31c
47

33

37

47

24h

35

15d

35a

22b

24g

25a

43

26

27d

24m/25

47
39

37

27c/29
27b/29
30a

24

25

(51)

41a

18a
17b/18
17d
18b
12c
42a
44a
38d
17c
41c
41d
43c/44

9n/10

#10

47

24

16a

9m

29e

30b

13

18

10

47

47

17a/18
34b

29c

15a

29d

11c

47

10

35

34

19

12

22

47

(92)

22

13

40a

10d

34a

12b

29b

29g/28
29a

40b

41b

38c

15c/16

47

14
24

34

27

29f/28

12

11

18

44

17

42

42

41

10

11

47

12
17

38

REAR
LUBE

14

12

29

10
29

17

16

3a

12a
15b/16

18

37

CASE (8)
(Pump Cover Side)

38a

38b
41
34

34

38

16

3
3

26

PUMP COVER (215)


(Case Side)

38
41

29 11 18

38

37

16

PUMP COVER (215)


(Pump Body Side)

PUMP BODY (200)


(Pump Cover Side)

37

16

18 11 29

37

(237)

47
16

26

46

37

37

26

(237)

(237)

16
11

43

43

12

(10)

46

37

29

47

7
3

37

47

11

29

16

16

16

43

26
47

46

5
37
18

43

(238)

26

43

16

5 8
37 29
18

26
16

(239)

(39)

43

43
2

7/6

43

45

8
43

3
4

4
3

2
43

43
4

(10)

43

47

(232)

(232)

45

(240)

45

45

(240)

10

25
20

GASKET (47)
(Case/Spacer plate)

GASKET (52)
(Spacer plate/Valve Body)

http://fordrazborka.zu8.ru/
Figure 81

FOLDOUT 85

1-2 ACCUMULATOR COVER (57)

MANUAL THIRD - THIRD GEAR

(from Overdrive Range - Fourth Gear)


REVERSE INPUT
CLUTCH ASSEMBLY

ORF ACC

20e

21a

20d

21

21

ACCUM
20c

CASE (8)

PR
D4-3-2

EX

EX

FILTERED AFL

PR

LO/1ST

12d
12c

D4

D2

PR
38e

34a

21

39

D3
34b

FWD CL FEED
D2
VALVE BODY (60)
GASKET (52)
SPACER PLATE (48)
GASKET (47)
LO

41c

41b

12b

FWD CL FEED

41a

18a

LO

D4-N.O.

12a

PR
D2
D3

D4
D2

12e

41d

TEMP
SENSOR

2ND

LO

FORWARD
CLUTCH
ACCUMULATOR

D3

D2
LO

D4

EX

PR

D4

2ND

D4
ORIFICED D2
2ND

D2

D4

D2

LO

EX

PR
LO/REV

EX

D4
LINE
D3

LO

D3-N.C.

17a

18

22

38a

D4

17b

17c

18b

16

25h

15c

15b
16

25e

25d

24m

25b

17

18

2ND
25

24k

2ND CL
25a

25

D2-N.C.

24f

24g

LO-N.O.
REV-N.O.

#12

REV INPUT

ACCUM

D4

EX
O' EX

AFL

D4

EX

EX

EX

LO

2ND CL

2ND

2ND

OVERRUN CL FD
35e

36a

36

D2

EX

35d

3-4 ACCUM
D4

EX

ACC
SERVO FD
2ND
3-4

EX

AFL
REV INPUT

EX

9f

17f

11a

17g

10

EX

D3

EX

TORQUE SIG

EX

EX

ORIFICED ACCUM

9d

EX

EX

EX

EX

2ND CL

D3

REVERSE

3-4 CL

D4-3-2

EX
EX

EX

31a

33a

35a

31b

33c

9b

9c

AFL

D3

37a

9e

AFL

31c

9a

34f

25f

34e

2ND CL

D3

OVERRUN CLUTCH

34d

34c

LINE

OVERRUN

29e

TORQUE SIG

OVERRUN

3-4 CL

2ND CL

3-4 SIG

LUBE

3RD ACC
OVERRUN

36

35c

PRESSURE
SWITCH
ASSEMBLY

CASE (8)

REVERSE INPUT

39

38b

4TH

35b

38c

14a

DECREASE

3RD ACC

LO/REV
LO/1ST

25c

2ND CL

4TH

OVERRUN CLUTCH
CC SIGNAL

23
14c

RELEASE

PRESS REG

CONV FD
LINE

APPLY

27

42b

2ND CL

BOOST VALVE

REVERSE INPUT

EX

INTAKE

43c
26

INTAKE

44

APPLY
OVERRUN CLUTCH
FWD CL FEED

CONV FD

RELEASE

CONVERTER CLUTCH VALVE

CC SIGNAL

24a
44a

24d
24c

CASE (8)

LUBE

17d
22 10c
25
24e

ORIFICED D2

COOLER

2ND CL

#3

16

42a

REV INPUT

24f

LO OVERRUN

D3

PR

20

9k

13b

#8

EX
REVERSE

10

#6

FWD CL FD

29
23 10b

13a

24b

REVERSE

18c

Figure 82

2ND

ACTUATOR FEED LIMIT

R N D

15a

OVERRUN

2ND

OFF

http://fordrazborka.zu8.ru/

ORIFICED EX
EX

MANUAL VALVE

LINE

#5

SOL A
N.O.

3c

3a

SIGNAL A

REVERSE
REV INPUT

3b

38d

14b

#2

FILTER
(49)

28

FILTER
(51)

20b

28

FORWARD ABUSE

3RD ACC
ACTUATOR FEED LIMIT

10a

EX

3-2 CONTROL

AFL

D4-3-2

3-4 CL

30

9g

OFF

1-2 SHIFT VALVE

17e

LO/1ST

ORIFICED EX

FILTERED

16a

12
29g 28

3-2
CONT

SOL
N.C.

3-2 SIG

3-4 CL

3-2 SIG

29f

REV ABUSE

3-4 CL

9n

2ND CL

29c

10

14

29a

2ND

10d

33b

20a

SOL B
N.O.

D4-3-2

9m
9h

ACTUATOR FEED LIMIT


SIGNAL B

AFL

40b

4TH SIG
3-4 SIG

25g

2ND CL

18

SIGNAL A

2-3 SHUTTLE

#1

VALVE BODY (60)


3-4 ACCUM

D4
2ND
ACCUMULATOR
D2

3-4 SIG

1-2 ACCUMULATOR

ACCUMULATOR

2-3 SHIFT VALVE

ACCUM

1-2 ACCUMULATOR COVER (57)

3-4

4TH

19

D4

EX

SIGNAL A

PRESSURE
CONTROL
SOLENOID

ACCUM VALVE

D3

3-4 ACCUM
FILTERED AFL

3-4 ACCUMULATOR

3-4 SIG

OVERRUN CL FD

3-2 DOWNSHIFT

86

#4
3-4 CL

40a

BOTTOM
PAN
(SUMP)
(75)

EX

31

REV INPUT

FILTER
(72)

2ND CL
3-4 ACCUM
OVERRUN CL
SERVO FD

4-3 SEQUENCE VALVE

13
27c 29

FWD CL FEED

FILTER
(50)

SUCTION
CONVERTER & LUBE
MAINLINE
SOLENOID SIGNAL
ACCUMULATOR
ACTUATOR FEED LIMIT
TORQUE SIGNAL

27b

3-4 SHIFT VALVE

28a

FLUID PRESSURES

29

LINE

15d

SERVO FD

2ND
4TH SIG

15

22b

29d

CC SIGNAL

30a

27d
22a SIGNAL A

LINE

REV INPUT

EX

TCC
SOLENOID
(66)
N.O.

AFL

ACTUATOR FEED LIMIT

3-4 RELAY

TORQUE SIG

OVERRUN CLUTCH

32a

27a

EX
(237)

29b

OFF

FILTER
(92)

43a

EX

EX
EX

ORF EX

44

30b

43b

(237)

PUMP
ASSEMBLY
(4)

EX

D3

CONV CL SIGNAL VALVE

LINE
PRESSURE
TAP
(39)

(238)

LINE

26b

11b
10
11c

(239)
OIL
COOLER
PIPE
CONNECTOR
(10)

FILTER
(232)

LINE
CC SIG
LINE
CC SIG

EX

PRESSURE
RELIEF
VALVE

EX

AIR
BLEED
(240)

COOLER

26a

32

EX

LUBE

3-4 CL
CLUTCH

OVERRUN

AFL

TORQUE SIGNAL
SERVO FEED

COOLER

PR
LO/REV

FORWARD CLUTCH FEED

2ND CL

2ND CL

OVERRUN

#10

24

OVERRUN CLUTCH

REAR LUBE

LUBE

REV INPUT

EX

EX

#9

#7

3-4 CLUTCH
FORWARD CLUTCH FEED

LUBE

3RD ACC

11

LO & REVERSE
CLUTCH ASSEMBLY

EX

INPUT CLUTCH
HOUSING ASSEMBLY

2ND & 4TH


SERVO

TORQUE
CONVERTER
ASSEMBLY

MANUAL THIRD - THIRD GEAR


2

PRESSURE RELIEF
VALVE BORE

(240)
47

47

47

18

30

22

27

47

24

35

34

14

34f

31

32
28

28

32

17f

20a

32a

9a

47

11

3b

24

13

24
34

41

13

43

10

40 28 29 29 16
12

9d/10

(50)

15

#3

47

14

34
41

47

14

17

12

42

12

18

38

9b

22

17

17

34
40

43
42

47

21a

24

42

18

15

47

47

17

24
34

25

23

38

15

29

#4

27

31

35

22

47

41
38

43

FORWARD
CLUTCH
ACCUMULATOR
BORE

47

44
(38)

#2

#12

10

24

20c
20e/21
20d/21

35

33
32

20b
47

47
20

17

30 27

47

#5

20
31

24

25g

25e
25d

25

47

11a

9e

17 17

33

31

47

(49)

9f

#6

11
47

37

34

9k/10

9c

11b

21

25

47

CASE (8)
(Valve Body Side)

SPACER PLATE (48)


(Case/Valve Body)
38

12

38

29
16

29 29

16

10

41

- NON- FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
TO SIMPLIFY TRACING FLUID
FLOW.

34

26

33
36

17

- EXHAUST FLUID NOT SHOWN

25

26

26

11

25
25

33

32

47

35
17

10
43

20
20

CASE (8)
(Servo Bore)

17
9

25
9

11

25
20
21

21

21

3
9
25

23

11

21

25

10

24
35/39

28

25
20

33

37
36

25

25

25
9

31

33
44

20

24

9
43

14

13
24

38

34
31

25

11

35

32
25

24

24

24

42

22
27

24

24

14

22

24

(11)

12

43

41

34

29

34
25

31

18
34 13

22

10

25
25

12

17
42
44

17
38 41

27

30

20

20

18

44

28

#7/(40)

14

17

12
29

11

10

24
39

32

28
25

14
10

41

18

17

16
29

15

29

35

36

33

33
37

24

39

43
43

13

31
31

31

25
26

24 24

40

15

22
24

24

12
34

29

30

34

24

10

27

24

15

34

38

12

44

41

13

35

25 25

25

42

34

27
22

38

41
3

28

40

42
44

18
34

14

12

17

17

38

15

10

27

30

18

12

11
30

14

29

15

29

NOTE:

16
18

38

29

17

18

18

34

29

29

41

12

38

40

40

INDICATES BOLT HOLES

12

34

41

SERVO BORE

VALVE BODY (60)


(Case Side)

43

33b

3c

#1

24

10b23

9g

25c
11

47

#8

30

24c

43 43

10a

35b
35c/39
35e/36

35d/36

33a

47

3 26

25
28
36

10c/22

25f
25h

26

47

47

25
11

14b

17g
28a

26a

9h

13a

38e/39

11

25

24a

27a 24d

24f 24e
31a

36a

20

47

47

34c

37a

25

31b

43b/44

25b

47

47

34e

33c

43a

24b

43

42b
12e

22a

13b

24k/25

26b

33

25

11

25

TO
LO/REVERSE
CLUTCH

33

25
9

31c
47

17

36

26
47

24h

35

33

37

26

36

33

33

43

34d

35a

22b

24g

25a

37

24m/25

47
39

37

27d

30a

24

25

27c/29
27b/29

47 9

47

47

12d 14a

18c

#10
30b

13

47

(51)

11c

47

10

15d

18a
17b/18
17d
18b
12c
42a
44a
38d
17c
41c
41d
43c/44

9n/10

12

22
13

34

(92)

22

16a

9m

29e

25

9
14c

17e

16 3

10

47

47

41a

34b

29c

15a

29d

47

14
24

34

27

40a

19

12

11

18

44

41

10

29g/28
29a

40b

9
9

17a/18

38c

15c/16
10d

12b

29b

11 29

29

17

42

42

18

29

17

38

18

15

11

12

12

29

47

37

CASE (8)
(Pump Cover Side)

41b
34a

29

11

14

40

10

REAR
LUBE

16

29f/28

15b/16

16

3a

12a

17

26

38a

38b
41

18

29 11 18

PUMP COVER (215)


(Case Side)

34
34

38

16

3
37

16

38
41

3
29

37

PUMP COVER (215)


(Pump Body Side)

38

12

16

16

16

18 11 29

37

(237)

47

3
3

26

47

26

46

29

47

16

(237)

(237)

PUMP BODY (200)


(Pump Cover Side)

(10)

(237)

16

37

43
29

11

43
37

29

46

47
37

16

43

37

5
37
18

43

11

16

(39)

16

16

8
29

26
47

46

43

18

(238)

26

37

26
16

(239)

43

43
2

7/6

43

45

8
43

3
4

4
3

2
43

43
4

(10)

43

47

(232)

(232)

45

(240)

45

45

(240)

10

25
20

GASKET (47)
(Case/Spacer plate)

GASKET (52)
(Spacer plate/Valve Body)

http://fordrazborka.zu8.ru/
Figure 83

FOLDOUT 87

1-2 ACCUMULATOR COVER (57)

MANUAL SECOND - SECOND GEAR

(from Manual Third - Third Gear)


REVERSE INPUT
CLUTCH ASSEMBLY

OVERRUN CLUTCH

ORF ACC

20e

CASE (8)
PR

EX

EX

FWD CL FEED

2ND
D4

D2

PR

38e
39

21

PR
D4

2ND

D2

PR

LO/1ST

41c

VALVE BODY (60)


GASKET (52)
SPACER PLATE (48)
GASKET (47)
LO

D3

LO

FWD CL FEED
D2

41b

18a

18

12a

17a

D4-N.O.

12b

34a

D2
LO

LO

D3

D4
D2

12c

34b

D3

LO

D3-N.C.

12d

D2
D3

41a

D4

TEMP
SENSOR

PR

41d

D4

LINE

D2-N.C.

12e

FORWARD
CLUTCH
ACCUMULATOR

D4
ORIFICED D2
2ND

FILTERED AFL

D4

D2

EX

PR
LO/REV

EX

D4

D4-3-2

AFL

LO

D4

EX
O' EX

ACCUM

LO

3-4 ACCUM
D4

21a

21

20d

21

ACCUM
20c

D4-3-2
EX

EX

EX

D4

EX

D2

D3

EX

AFL

REV INPUT

REVERSE

EX

EX
17b

18b

17c

15b

15c

25h

25e

25c

22
18

25d

25b

24m
25

9f

17f

11a

17g

10

TORQUE SIG

33a

31a

EX

OVERRUN

EX

EX
EX

2ND CL
2ND

EX

EX

EX

EX

EX

EX

24k

2ND CL
25a

17

ORIFICED ACCUM

9d

35a

31b

AFL
EX

D3

33c

37a

9b

9c

AFL

9e

31c

2ND CL

SIG
3-4

9a

34f

25f

34e

2ND CL

D3

D3

2ND

2ND

25

34d

34c

3RD ACC
OVERRUN

TORQUE SIG

LUBE

29e

3-4 CL

24g

REV-N.O.

EX

LO-N.O.

38c
38b
38a

#12

OVERRUN CLUTCH
CC SIGNAL

CASE (8)

REVERSE INPUT
2ND CL

4TH

OVERRUN CL FD
35e

24f

36a

36

36

14a

DECREASE

35c

35d

LO/REV
LO/1ST

LINE

39

27
23
14c

PRESSURE
SWITCH
ASSEMBLY

PRESS REG

35b

LUBE

16

3-4 ACC
SERVO FD
2ND

EX

4TH

2ND CL

COOLER

CONV FD
LINE

43c
26

42b

16

3-4 CL

OVERRUN

LO OVERRUN

3RD ACC

44

24a
44a

2ND CL

24d
24c

24b

BOOST VALVE

REVERSE INPUT

EX

INTAKE

OFF

INTAKE

17d
22 10c
25
24e

APPLY
OVERRUN CLUTCH
FWD CL FEED

RELEASE

CONV FD

13b

CONVERTER CLUTCH VALVE

CC SIGNAL

SOL A
N.O.

CASE (8)

24f

SIGNAL A

2ND

FWD CL FD

9k

10a

42a

Figure 84

10

REV INPUT

R N D

ORIFICED D2

http://fordrazborka.zu8.ru/
OVERRUN

#3

2ND CL

FILTER
(49)

ORIFICED EX
EX

EX
REVERSE

13a

29
23 10b

LO/1ST

38d

28

ACTUATOR FEED LIMIT

PR

16

20b

MANUAL VALVE

ON

1-2 SHIFT VALVE

D4-3-2

30

9g

SOL B
N.O.

D4-3-2

17e

20

ORIFICED EX

REV INPUT

#8

33b
20a

2ND

FORWARD ABUSE

#6

9m
9h

14b

D3

AFL

ACTUATOR FEED LIMIT


SIGNAL B

25g

D4
2ND
ACCUMULATOR
D2

EX

3RD ACC
ACTUATOR FEED LIMIT

REVERSE

18c

3-4 CL

15a

2ND CL

REVERSE
REV INPUT

3-4 CL

3-2 CONTROL

AFL

REV ABUSE

FILTERED

VALVE BODY (60)


3-4 ACCUM

2-3 SHUTTLE

SIG

18

3-4

#1

SIGNAL A

2-3 SHIFT VALVE

3-4 ACCUM

19

EX

ACCUMULATOR

3-4 ACCUMULATOR

1-2 ACCUMULATOR

ACCUM VALVE

3-2 SIG

88

3-4 CL

3-2 SIG

3-2
CONT

SOL
N.C.

LINE

#5

D4

PR
LO/REV

1-2 ACCUMULATOR COVER (57)

2ND CL

4TH SIG
3-4 SIG

#2

28

SIGNAL A

FILTER
(51)

2ND

12
29g 28

28a

D3

16a
29f

9n

BOTTOM
PAN
(SUMP)
(75)

REV INPUT

FILTER
(72)

3-4 SIG

10

3b

3c

10d

3a

OVERRUN CL FD

29b

FWD CL FEED

29a

29c

4-3 SEQUENCE VALVE

EX

PRESSURE
CONTROL
SOLENOID

LINE

14

2ND CL
3-4 ACCUM
OVERRUN CL
SERVO FD

3-2 DOWNSHIFT

40a

31

3-4 ACCUM
FILTERED AFL

3-4 SHIFT VALVE

15

4TH

FILTER
(50)

#4
3-4 CL

3-4 RELAY

15d

29d

CC SIGNAL

SERVO FD

2ND
4TH SIG

SIGNAL A
29

13
27c 29

OVERRUN CLUTCH

SUCTION
CONVERTER & LUBE
MAINLINE
SOLENOID SIGNAL
ACCUMULATOR
ACTUATOR FEED LIMIT
TORQUE SIGNAL

REV INPUT

FLUID PRESSURES

LINE

30a
27d
22a

27b

TCC
SOLENOID
(66)
N.O.

40b

TORQUE SIG

EX

OFF

27a

AFL

ACTUATOR FEED LIMIT

22b

EX
(237)

EX

EX

FILTER
(92)

43a

PUMP
ASSEMBLY
(4)

(237)

EX

EX

LINE
PRESSURE
TAP
(39)

ORF EX

44

32a

43b

D3

CONV CL SIGNAL VALVE

30b

(238)

(239)
OIL
COOLER
PIPE
CONNECTOR
(10)

LINE

11b
10
11c

COOLER

FILTER
(232)

26b

PRESSURE
RELIEF
VALVE

EX

EX

EX

LINE
CC SIG
LINE
CC SIG

32

26a

AFL

AIR
BLEED
(240)

TORQUE SIGNAL
SERVO FEED

LUBE

2ND CL

3-4 CL
OVERRUN CLUTCH

2ND CL

FORWARD CLUTCH FEED

OVERRUN

#10

24

OVERRUN CLUTCH

REAR LUBE

LUBE

APPLY

RELEASE

REV INPUT

COOLER

EX

#9

LO & REVERSE
CLUTCH ASSEMBLY

#7

3-4 CLUTCH
FORWARD CLUTCH FEED

LUBE

ACC

3RD

11

EX

INPUT CLUTCH
HOUSING ASSEMBLY

2ND & 4TH


SERVO

TORQUE
CONVERTER
ASSEMBLY

MANUAL SECOND - SECOND GEAR


2

PRESSURE RELIEF
VALVE BORE

(240)
47

47

11

18

15

29
29
47

12
17

38
18

30

22

27
34

47

24

14

34f

24m/25

47

31
37

36

33

33

17

36

26

32
28

28

32

28a

33b

10b23

17f

20a

32a

9a

47

#4

3b

10

38

12

SERVO BORE
29 29

16

40 28 29 29 16

(50)

15

#3

16
18

41

10

14
12

18

34
41

47

14

17

12

42

47

41
38

43

FORWARD
CLUTCH
ACCUMULATOR
BORE

22

27

30

24 24
31

31
31

33

26

36

17

26

11

33

32

47

35
17

10
43

20
20

CASE (8)
(Servo Bore)

17
9

25
9

11

25
20
21

21

21

3
9
25

23

11

21

25

10

24
35/39

28
25

25

25

25
9

36

25
20

33

37

26

25

3
9

31

33
44

20

24

9
43

14

13
24

38

34
31

25

11

35

32
25

24

24

24

42

22
27

24

24

25

14

22

24

(11)

12

43

41

34

29

34
10

25
25

25

18
34 13

22

31

32

28

12

17
42
44

17
38 41

27

30

20

20

18

44

28

#7/(40)

14

17

12
29

11

35

36

33

33
37

14
10

41

18

17

16
29

15

29

10

24
39
39

43
43

13
24

40

15

22
24

24

12
34

29

30

34

24

10

27

24

15

34

38

12

44

41

13

35

25 25

25

42

34

27

30

#12

38

41
3

28

40

42
44

18
34

14

12

17

17

38

15

38

29
14

18

12

11

- EXHAUST FLUID NOT SHOWN

47

VALVE BODY (60)


(Case Side)
12

17

18

18

29

15

29

25

22

17

17
12

9d/10

43
42

34

9b

24

42

38

41

34

29

29

10

43

34

12

38

40

40

26

13

40

38

29
16

25

41

18

47

21a

47

17

24
34

47

23

47

41

- NON- FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
TO SIMPLIFY TRACING FLUID
FLOW.

34

SPACER PLATE (48)


(Case/Valve Body)

34

13

38

15

29

20e/21
20d/21

24

24
3

#2

CASE (8)
(Valve Body Side)

INDICATES BOLT HOLES

35

25

44
(38)

NOTE:

10
27

31

15

20c
25g

25e
25d

11
22

24
47

35

33

17

30 27

47

47
20

32

24

47

11a

9e

25

#5

20
31

20b

9c

11b

17 17

33

31

47

(49)

9f

#6

11
47

37

34

9k/10

25f

21

24

30

9g

35b
35c/39
35e/36

35d/36

33a

3c

#1

#8

10a

24c
38e/39

36

10c/22

13a

47

3 26

25
28

43 43

17g

25h

25

47

43

24f 24e
31a

36a

26a

26

47

47

25
11

14b

24a

27a 24d

11

25

25c
11

47
47

47

34c

37a

20

47

47

31b

43b/44

25

13b

34e

33c

43a

25b

34d

24b

43

42b
12e

22a

16 3

47 9

47

47

12d 14a

9h

11 29

25

9
14c

17e

18c

24k/25

26b

33

25

11

25

TO
LO/REVERSE
CLUTCH

33

25
9

31c
47

33

37

47

24h

35

15d

35a

22b

24g

25a

43

26

27d

30a

39

37

27c/29
27b/29

30b

13

35

34

#10

24

25

(51)

41a

18a
17b/18
17d
18b
12c
42a
44a
38d
17c
41c
41d
43c/44

9n/10
11c

47

10

18

10

47

47

17a/18

16a

9m

29e

9
9

34b

29c

15a

29d

12

22

47

(92)

22

13

40b

40a

19

47

14
24

34

27

29g/28
29a

15c/16
10d

12b

29b
38c

12

11

18

44

17

42

42

41

10

11

47

29

14

12

29

REAR
LUBE

37

CASE (8)
(Pump Cover Side)

41b
34a

40

10

29f/28

15b/16

16

3a

12a

17

26

38a

38b
41

18

29 11 18

PUMP COVER (215)


(Case Side)

34
34

38

29

37

16

38
41

38

12

37

16

18 11 29

37

(237)

29

PUMP COVER (215)


(Pump Body Side)

16

16

26

47

16

26
46

47

3
3

16

(237)

(237)

16

16

47

(10)

(237)

PUMP BODY (200)


(Pump Cover Side)

7
3

37

43
29

11

43
37

29

46

47
37

16

43

16

11

37

5
37
18

43

16

16

8
29

26
47

46

43

18

(238)

26

37

(39)

26
16

(239)

43

43
2

7/6

43

45

8
43

3
4

4
3

2
43

43
4

(10)

43

47

(232)

(232)

45

(240)

45

45

(240)

10

25
20

GASKET (47)
(Case/Spacer plate)

GASKET (52)
(Spacer plate/Valve Body)

http://fordrazborka.zu8.ru/
Figure 85

FOLDOUT 89

1-2 ACCUMULATOR COVER (57)

MANUAL FIRST - FIRST GEAR

(from Manual Second - Second Gear)


REVERSE INPUT
CLUTCH ASSEMBLY

ORF ACC

ACCUM

CASE (8)

D4
PR

LO

12c

D2

D4

PR

38e

34a

39

D3
34b

21

41d

LO
41b

VALVE BODY (60)


GASKET (52)
SPACER PLATE (48)
GASKET (47)
LO

41c

FWD CL FEED
D2

PR

2ND

D4
ORIFICED D2

2ND

FILTERED AFL

D2

LO/1ST

EX

2ND

D2
LO
18a

41a

EX

EX

D3

D4

D2

AFL

D4-3-2

EX

D4
PR
LO/REV

D3

12d

12b

D4-N.O.

PR
D2
D3

12a

17a

18

PR

O' EX

LO

EX

EX

D4
LINE

D4

TEMP
SENSOR

LO

FWD CL FEED

3-4 ACCUM
D4

20e

21a

21

20d

21

ACCUM
20c

9f

EX

D4-3-2

D2
EX

LO

EX
17b

18b

18

15c

17c

16

25h

15b
16

25c

25e

25d

25b

24m

2ND
25

24k

3-4 ACC
SERVO FD
2ND

D3
AFL

REV INPUT

REVERSE

EX

EX

EX

EX

EX

D4

EX

17f

11a

17g

10

TORQUE SIG

EX

EX

EX

CL

2ND CL

25

25a

12e

9d
33a

31a

31b

AFL
EX
EX

EX

EX

2ND

24g

FORWARD
CLUTCH
ACCUMULATOR

33c

37a

9b

9c

9a

9e

AFL

31c

EX

CL

2ND

2ND

2ND

24f

OVERRUN CL FD
35e

36a

36

ORIFICED ACCUM

D3

D3

35d

35c
39

EX

36

D4
D2

35b

D3-N.C.

38a

3-4 CL

OVERRUN

3-4 CL

34f

CL
2ND

D3

LINE

3-4 SIG

3RD ACC

PRESS REG

CONV FD
LINE

EX

OVERRUN CLUTCH
CC SIGNAL

OVERRUN

25f

34e

34c

34d

29e

TORQUE SIG

3RD ACC
OVERRUN

REVERSE INPUT

2ND CL

4TH

DECREASE

APPLY
OVERRUN CLUTCH
FWD CL FEED

35a

CASE (8)

LUBE

LUBE

OVERRUN CLUTCH

2ND CL

4TH

RELEASE

38b

D2-N.C.

38c

REV-N.O.

14b

14a

23
14c

CL

LO/REV

42b

2ND

BOOST VALVE

24a
44a

44 43c
26

REVERSE INPUT

INTAKE

INTAKE

24c

17d
22 10c
25
24e

24d

42a

LO-N.O.

27

LO/1ST

#12

D4

CONV FD

RELEASE

CONVERTER CLUTCH VALVE

LO OVERRUN

CC SIGNAL

28

24f

CASE (8)

COOLER

2ND

EX

FWD CL FD

PRESSURE
SWITCH
ASSEMBLY

22

10a

17

9k

10

24b

2ND

ORIFICED

EX

9g

FILTER
(49)

13a
29
23 10b

38d

SOL A
N.O.

http://fordrazborka.zu8.ru/

Figure 86

30

2ND CL

20b

ON

#3

33b

9m
9h

13b

16

AFL

17e

ON

ACTUATOR FEED LIMIT

#8

SOL B
N.O.

SIGNAL A

25g

20a

ACTUATOR FEED LIMIT


SIGNAL B

REV INPUT

ORIFICED D2

EX

REV INPUT

LO/1ST

R N D

ORIFICED EX

2ND CL

D4-3-2

PR

D3

18

D4

2ND
ACCUMULATOR

D2

SIGNAL A

VALVE BODY (60)


3-4 ACCUM

1-2 SHIFT VALVE

EX
REVERSE

20

2-3 SHUTTLE

#1

1-2 ACCUMULATOR

FORWARD ABUSE

REVERSE
REV INPUT

3RD ACC
ACTUATOR FEED LIMIT

AFL

3-4 CL

3-2 CONTROL

3-4 ACCUM

MANUAL
VALVE

3-2 SIG

3-2 SIG

3-2
CONT
SOL
N.C.

3-4 CL

#6

OVERRUN

90

3-4 CL

BOTTOM
PAN
(SUMP)
(75)

18c

REVERSE

#5

REV ABUSE

19

D4-3-2

REV INPUT

FILTER
(72)

15a

2ND CL

FILTERED

LINE

28a

2ND

3-2 DOWNSHIFT

FWD CL FEED

SUCTION
CONVERTER & LUBE
MAINLINE
SOLENOID SIGNAL
ACCUMULATOR
ACTUATOR FEED LIMIT
TORQUE SIGNAL

PR
LO/REV

1-2 ACCUMULATOR COVER (57)

3-4 SIG

3c

#2

3a

EX

28

12
29g 28

FILTER
(51)

16a
29f

SIGNAL A

4TH SIG
3-4 SIG

D3

ACCUMULATOR

2-3 SHIFT VALVE

3-4 SHIFT VALVE

OVERRUN CL FD

3-4 ACCUMULATOR

D4

ACCUM VALVE

4TH

PRESSURE
CONTROL
SOLENOID

LINE

29b

9n

4-3 SEQUENCE VALVE

EX

3-4 ACCUM
FILTERED AFL

29a

3b

FLUID PRESSURES

3-4 RELAY

31

CL

29c

10

CL
3-4 ACCUM
OVERRUN CL
SERVO FD

SERVO FD

FILTER
(50)

14

10d

2ND

CONV CL SIGNAL VALVE

40b

#4
3-4 CL

13
27c 29

AFL

2ND

CC SIGNAL

ACTUATOR FEED LIMIT

AFL

29

27b

SIGNAL A

15d

30a
27d
22a

40a

LINE
SIG
LINE
CC SIG
CC

3-4 SIG

22b

29d

LINE

27a

OVERRUN CLUTCH

D3

4TH SIG

32a

43a

REV INPUT

OFF

ORF EX

44

15

EX

TCC
SOLENOID
(66)
N.O.

30b
5

EX

TORQUE SIG

EX

11b
10
11c

43b

FILTER
(92)

26b

32

PUMP
ASSEMBLY
(4)

EX
(237)

EX

EX

LINE
PRESSURE
TAP
(39)

(237)

(238)

LINE

(239)

FILTER
(232)

PRESSURE
RELIEF
VALVE

EX

26a

EX

TORQUE SIGNAL
SERVO FEED

AIR
BLEED
(240)

EX

COOLER

LUBE

3-4 CL
CLUTCH

OVERRUN

2ND CL

24

#10

FORWARD CLUTCH FEED

2ND

OVERRUN

COOLER

REAR LUBE

OVERRUN CLUTCH

LUBE

APPLY

REV INPUT

EX

OIL
COOLER
PIPE
CONNECTOR
(10)

EX

#7

#9

3-4 CLUTCH
FORWARD CLUTCH FEED

LUBE

3RD ACC

11

LO & REVERSE
CLUTCH ASSEMBLY

EX

INPUT CLUTCH
HOUSING ASSEMBLY

2ND & 4TH


SERVO

TORQUE
CONVERTER
ASSEMBLY

MANUAL FIRST - FIRST GEAR


2

PRESSURE RELIEF
VALVE BORE

(240)
47

47

29

11

18

15

29
29
47

30

22

27
34

35

34

#10

47

24

14

34f

24m/25

47

31
37

36

33

33

17

36

26

32
28

28

32

24f 24e
31a

33b

13a

28a

10b23

17f

20a

32a

9e
25d

9a

47

#4

3b

10

38

12

SERVO BORE
29 29

16

40 28 29 29 16

(50)

15

#3

16
18

41

10

22

27

30

24 24
31

31
31

12

18

12

34
41

47

42

14

17

47

41
38

43

FORWARD
CLUTCH
ACCUMULATOR
BORE

33

37

26

36

17

26

36

25
25

32

47

35
17

10
43

20
20

CASE (8)
(Servo Bore)

17
9

25
9

11

25
20
21

21

21

3
9
25

33

11

21

23
35/39

28

25

25

33

37
44

26

20

10

24

25

25

25
9

31

33
43

11

24

25

14

13
24

38

34
31

20

3
9

35

32
25

24

24

24

42

22
27

24

24

14

22

24

(11)

12

43

41

34

29

34

31

18
34 13

22

25

11

12

17
42
44

17
38 41

27

30
10

25
25

18

44

28

#7/(40)

14

17

12
29

11

20

20

32

28
25

14
10

35

36

33

33

#12

41

18

17

16
29

15

29

10

24
39
39

43
43

13
24

40

15

22
24

24

12
34

29

30

34

24

10

27

24

15

34

38

12

44

41

13

35

25 25

25

42

34

27

30

- EXHAUST FLUID NOT SHOWN

14

38

41
3

28

40

42
44

18
34

14

12

17

17

38

15

38

29
14

18

12

11

25

47

VALVE BODY (60)


(Case Side)
12

17

18

18

29

15

29

22

17

17
12

9d/10

43
42

34

9b

24

42

38

41

34

29

29

10

26

43

34

12

38

40

40

25

13

40

38

29
16

34

41

18

47

21a

47

17

24
34

47

23

47

41

- NON- FUNCTIONAL HOLES


HAVE BEEN REMOVED FROM
COMPONENT DRAWINGS TO
TO SIMPLIFY TRACING FLUID
FLOW.

34

SPACER PLATE (48)


(Case/Valve Body)

NOTE:

13

38

15

29

20e/21
20d/21

24

24
3

#2

CASE (8)
(Valve Body Side)

INDICATES BOLT HOLES

35

25

44
(38)

43

10
27

31

15

20c
25g

25e

25

47

11
22

24
47

35

33

17

30 27

47

47
20

32

24

47

11a
11b

25

#5

20
31

20b

9c

3c

17 17

33

31

47

(49)

9f

#6

11
47

37

34

9k/10

25f

21

24

17g

25h

#1

#8

30

9g

43 43

10a

24c
38e/39

47

3 26

25
28
36

10c/22

35b
35c/39
35e/36

35d/36

33a

36a

26a

26

47

47

25
11

14b

24a

27a 24d

11

25

25c
11

47
47

47

34c

37a

20

47

47

31b

43b/44

25

13b

34e

33c

43a

25b

34d

24b

43

42b
12e

22a

16 3

47 9

47

47

12d 14a

9h

11 29

25

9
14c

17e

18c

24k/25

26b

33

25

11

25

TO
LO/REVERSE
CLUTCH

33

25
9

31c
47

33

37

47

24h

35

15d

35a

22b

24g

25a

43

26

27d

30a

39

37

27c/29
27b/29

30b

24

25

(51)

41a

18a
17b/18
17d
18b
12c
42a
44a
38d
17c
41c
41d
43c/44

9n/10

13

16a

9m

29e
11c

47

10

18

10

47

47

17a/18
34b

29c

15a

29d

12

22

47

(92)

22

13

19

9
9

34a

12b

29b

29g/28
29a

40b

40a

10d

37

CASE (8)
(Pump Cover Side)

41b

38c

15c/16

47

14
24

34

27

29f/28

12

11

18

44

17

42

42

41
18

47

12
17

38

10

11

14

12

29

REAR
LUBE

40

10
29

17

16

3a

12a
15b/16

18

26

38a

38b
41
34

34

38

1
29 11 18

29

37

PUMP COVER (215)


(Case Side)

38
41

38

12

37
16

16

18 11 29

37

(237)

PUMP COVER (215)


(Pump Body Side)

16

16

26

47

16

26
46

47

3
3

16

(237)

(237)

16

16

47

(237)

PUMP BODY (200)


(Pump Cover Side)

(10)

37

43
29

11

43
37

29

46

47
37

16

43

16

11

37

5
37
18

43

16

16

8
29

26
47

46

43

18

(238)

26

37

26
16

(239)

(39)

43

43
2

7/6

43

45

8
43

3
4

4
3

2
43

43
4

(10)

43

47

(232)

(232)

45

(240)

45

45

(240)

10

25
20

GASKET (47)
(Case/Spacer plate)

GASKET (52)
(Spacer plate/Valve Body)

http://fordrazborka.zu8.ru/
Figure 87

FOLDOUT 91

1-2 ACCUMULATOR COVER (57)

LUBRICATION POINTS
COOLER AND LUBRICATION CIRCUITS

LUBE
FROM COOLER

The rear of the transmission is lubricated by D4


fluid feeding the rear lube fluid circuit through an
orifice cup plug (#24). Rear lube fluid is routed
into the transmission case extension housing (31)
to cool and lubricate the bushings and components
in the housing.

To maintain proper transmission fluid temperature,


the fluid is routed to the transmission fluid cooler
located in the vehicle radiator. After the fluid is
cooled it is routed back to the transmission and
into the lubrication fluid circuit. Lube fluid is
routed through the oil pump assembly, into the
turbine shaft and down the center axis of the
transmission. This fluid is routed into the various
clutch packs and onto the planetary gear sets to
cool and lubricate the various components.

REAR
LUBE
FLUID
ORIFICED
CUP
PLUG

D4
FLUID

92

http://fordrazborka.zu8.ru/

Figure 88

XX
XX
XX

242

603

241

601

7
33
234
241
242
601
603
606
615
616
637

615

616

234

637

606

663

BUSHING, CASE
BUSHING, CASE EXTENSION
BUSHING, STATOR SHAFT (FRONT)
BUSHING, STATOR SHAFT (REAR)
BUSHING, OIL PUMP BODY
WASHER, THRUST (PUMP TO DRUM)
BUSHING, REVERSE INPUT CL. (FRONT)
BUSHING, REVERSE INPUT CLUTCH (REAR)
BEARING ASSEMBLY, STATOR SHAFT/ SELECTIVE
WASHER
WASHER, THRUST (SELECTIVE)
BEARING ASSEMBLY, INPUT SUN GEAR

665

657 659

669

657
659
663
665
667
669
672
674
683
692

672

674

667

683

692

33

BUSHING, INPUT SUN GEAR (FRONT)


BUSHING, INPUT SUN GEAR (REAR)
BEARING ASSEMBLY, THRUST (INPUT CARRIER TO
REACTION SHAFT)
BUSHING, REACTION CARRIER SHAFT (FRONT)
BUSHING, REACTION CARRIER SHAFT (REAR)
WASHER, THRUST (REACTION SHAFT/SHELL)
BUSHING, REACTION SUN
WASHER, THRUST (RACE/REACTION SHELL)
BEARING ASSEMBLY, THRUST (REACTION CARRIER/
SUPPORT)
BEARING., REACTION GEAR SUPPORT TO CASE

RH0212-4L60-E

Figure 89

http://fordrazborka.zu8.ru/

93

XX
XX
XX
608
696

629

696
608

629

622

30
696

26
21
27

618

619

19

37

18

636

230

243

691
SOME
MODELS

631

624
624

34

631

3
5
18
19
21
26
27
30
34
37
230
243
608

O-RING, PUMP TO CASE BOLT


SEAL, OIL (PUMP TO CASE)
RING, OIL SEAL (2ND APPLY PISTON - OUTER)
RING, OIL SEAL (2ND APPLY PISTON - INNER)
SEAL, O-RING
RING, OIL SEAL (4TH APPLY PISTON - OUTER)
SEAL, O-RING (2-4 SERVO COVER)
SEAL, CASE EXTENSION TO CASE
SEAL ASSEMBLY, CASE EXTENSION OIL
SEAL, O-RING (ITSS TO CASE EXTENSION)
RING, OIL SEAL (STATOR SHAFT)
SEAL ASSEMBLY, OIL
SEALS, REVERSE INPUT CLUTCH (INNER AND

618
619
622
624
629
631
636
691
696

OUTER)
SEAL, O-RING (TURBINE SHAFT/ SELECTIVE
WASHER)
RING, OIL SEAL (SOLID)
SEAL, O-RING INPUT TO FORWARD HSG.
SEAL, 3RD AND 4TH CL. (INNER AND OUTER)
SEAL, FORWARD CLUTCH (INNER AND OUTER)
SEAL, OVERRUN CLUTCH (INNER AND OUTER)
SEAL, INPUT HOUSING TO OUTPUT SHAFT
SEAL, OUTPUT SHAFT
SEAL, TRANSMISSION (LO AND REVERSE
CLUTCH OUTER, CENTER, INNER)

RH0211-4L60-E

94

Figure 90

http://fordrazborka.zu8.ru/

XX
XX
XX

ILLUSTRATED PARTS LIST

95

http://fordrazborka.zu8.ru/

XX
XX
XX

29
28
27
26
25
24
23 22

19
18

21

17

20

16
15

33

12

32

14
13

34

31

30

11

10
9

4
1

37
79

78

36
35

80 81
39 38
43
6
7
2

92

42
40 41
91

82

83

44
45
46

84

85
87

90

86

47 89

88

49
50

48
52
54

51

55
56

61
60

57

62
58
63
64

65

66

68

69
70

67

53
59
77

D3

R
D2

71
72
74
73
75
76

96

Figure 91

http://fordrazborka.zu8.ru/

XX
XX
XX
ILL.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

DESCRIPTION
TORQUE CONVERTER ASSEMBLY
BOLT, PUMP TO CASE
O-RING, PUMP TO CASE BOLT
PUMP ASSEMBLY, OIL
SEAL, OIL (PUMP TO CASE)
GASKET, PUMP COVER TO CASE
BUSHING, CASE
CASE, TRANSMISSION
VENT ASSEMBLY, TRANSMISSION
CONNECTOR, OIL COOLER PIPE
PLUG, CASE SERVO
SPRING, SERVO RETURN
PIN, 2ND APPLY PISTON
RING, RETAINER (2ND APPLY PISTON)
RETAINER, SERVO CUSHION SPRING
SPRING, SERVO CUSHION
PISTON, 2ND APPLY
RING, OIL SEAL (2ND APPLY PISTON - OUTER)
RING, OIL SEAL (2ND APPLY PISTON - INNER)
HOUSING, SERVO PISTON (INNER)
SEAL, O-RING
SPRING, SERVO APPLY PIN
WASHER, SERVO APPLY PIN
RING, RETAINER (APPLY PIN)
PISTON, 4TH APPLY
RING, OIL SEAL (4TH APPLY PISTON - OUTER)
SEAL, O-RING (2-4 SERVO COVER)
COVER, 2-4 SERVO
RING, SERVO COVER RETAINING
SEAL, CASE EXTENSION TO CASE
EXTENSION, CASE
BOLT, CASE EXTENSION TO CASE
BUSHING, CASE EXTENSION
SEAL ASSEMBLY, CASE EXTENSION OIL
BOLT, SPEED SENSOR RETAINING
SPEED SENSOR, INTERNAL TRANSMISSION
SEAL, O-RING (ITSS TO CASE EXTENSION)
PLUG, TRANSMISSION CASE (ACCUM. BLEED)
PLUG, PRESSURE
RETAINER AND BALL ASSEMBLY, 3RD ACCUM.
PIN, BAND ANCHOR
RETAINER AND BALL ASM. (DOUBLE ORIFICE)
PIN, ACCUMULATOR PISTON
PISTON, 3-4 ACCUMULATOR
RING, OIL SEAL (3-4 ACCUMULATOR PISTON)
SPRING, 3-4 ACCUMULATOR
GASKET, SPACER PLATE TO CASE

ILL.
NO.
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92

DESCRIPTION
PLATE, VALVE BODY SPACER
SCREEN, SHIFT SOLENOIDS
SCREEN, PRESSURE CONTROL SOLENOID
SCREEN, 3-2 CONTROL SOLENOID
GASKET, SPACER PLATE TO VALVE BODY
PLATE, SPACER PLATE SUPPORT
SPRING, 1-2 ACCUMULATOR
RING, OIL SEAL (1-2 ACCUMULATOR)
PISTON, 1-2 ACCUMULATOR
COVER AND PIN ASSEMBLY, 1-2 ACCUMULATOR
BOLT, ACCUMULATOR COVER
BOLT, ACCUMULATOR COVER
VALVE ASSEMBLY, CONTROL BODY
CHECKBALL
BOLT, VALVE BODY
SPRING ASSEMBLY, MANUAL DETENT
BOLT, MANUAL DETENT SPRING
SEAL, WIRING HARNESS PASS-THRU CONNECTOR
O-RING
SOLENOID ASSEMBLY, WIRING HARNESS
SEAL, O-RING (SOLENOID)
BOLT, HEX WASHER HEAD (SOLENOID)
SWITCH ASSEMBLY, TRANSMISSION PRESSURE
BOLT, PRESSURE SWITCH ASSEMBLY
SEAL, FILTER
FILTER ASSEMBLY, TRANSMISSION OIL
GASKET, TRANSMISSION OIL PAN
MAGNET, CHIP COLLECTOR
PAN, TRANSMISSION OIL
SCREW, TRANSMISSION OIL PAN
BOLT, SPACER PLATE SUPPORT
PLUG, STEEL CUP
SHAFT, PARKING BRAKE PAWL
SPRING, PARKING PAWL RETURN
PAWL, PARKING BRAKE
SEAL, MANUAL SHAFT
RETAINER, MANUAL SHAFT
SHAFT, MANUAL
ACTUATOR ASSEMBLY, PARKING LOCK
BRACKET, PARKING LOCK
BOLT, PARKING LOCK BRACKET
LEVER, INSIDE DETENT
LINK, MANUAL VALVE
NUT, HEX HEAD
NO. 10 CHECKBALL
SCREEN, TCC

Figure 92

http://fordrazborka.zu8.ru/

97

XX
XX
XX
602

601 603

617

698

605

621

606

600

608

622 623

607

609

624

625

610

611

626 627 628

612A

630

612B

613 614

633 632 631

629

615 616

634 635

618

301

619
645A

645B 636
638 639
637
643

652

653

654C

642

654A

643

644

641 301

654B

655

646

656

658
657

668

669

670

671 672

673

674

675

648

676

649A

661 662

663 664

682D

690

691 692 693 694

682B

695

682A

683

684

685

677

678

679

677

686

687

696

SOME
MODELS

98

665

651

666

667

659

680
682C

650

649B

Figure 93

http://fordrazborka.zu8.ru/

681

697

XX
XX
XX
ILL.
NO.
600
601
602
603
605
606
607
608
609
610
611
612A
612B
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
641
642
643
644
645A
645B
646
648
649A
649B
650
651
652
653

ILL.
NO.

DESCRIPTION
SPRING ASM., 3-4 CLUTCH BOOST (5)
WASHER, THRUST (PUMP TO DRUM)
BAND ASSEMBLY, 2-4
BUSHING, REVERSE INPUT CL. (FRONT)
HOUSING AND DRUM ASSEMBLY, REVERSE INPUT
CLUTCH
BUSHING, REVERSE INPUT CLUTCH (REAR)
PISTON ASM., REVERSE INPUT CLUTCH
SEALS, REVERSE INPUT CLUTCH
(INNER AND OUTER)
SPRING ASM., REVERSE INPUT CLUTCH
RING, REVERSE INPUT CLUTCH SPRING RETAINER
PLATE, REVERSE INPUT CLUTCH (BELLEVILLE)
PLATE ASM., REVERSE INPUT CLUTCH (STEEL)
PLATE, REVERSE INPUT CLUTCH (FIBER)
PLATE, REVERSE INPUT CLUTCH BACKING
(SELECTIVE)
RING, REVERSE INPUT CL. RETAINING
BEARING ASSEMBLY, STATOR SHAFT/ SELECTIVE
WASHER
WASHER, THRUST (SELECTIVE)
RETAINER AND BALL ASM., CHECK VALVE
SEAL, O-RING (TURBINE SHAFT/ SELECTIVE WASHER)
RING, OIL SEAL (SOLID)
RETAINER AND CHECKBALL ASSEMBLY
HOUSING AND SHAFT ASSEMBLY, INPUT
SEAL, O-RING INPUT TO FORWARD HSG.
PISTON, 3RD AND 4TH CLUTCH
SEAL, 3RD AND 4TH CL. (INNER AND OUTER)
RING, 3RD AND 4TH CLUTCH (APPLY)
SPRING ASSEMBLY, 3RD AND 4TH CLUTCH
RETAINER AND BALL ASSEMBLY, FORWARD CLUTCH
HOUSING
HOUSING, FORWARD CLUTCH
SEAL, FORWARD CLUTCH (INNER AND OUTER)
PISTON, FORWARD CLUTCH
SEAL, OVERRUN CLUTCH (INNER AND OUTER)
PISTON, OVERRUN CLUTCH
BALL, OVERRUN CLUTCH
SPRING ASSEMBLY, OVERRUN CLUTCH
SNAP RING, OVERRUN CLUTCH SPRING RETAINER
SEAL, INPUT HOUSING TO OUTPUT SHAFT
BEARING ASSEMBLY, INPUT SUN GEAR
SNAP RING, OVERRUN CL. HUB RETAINING
HUB, OVERRUN CLUTCH
RETAINER AND RACE ASSEMBLY, SPRAG
FORWARD SPRAG ASSEMBLY
RETAINER RINGS, SPRAG ASSEMBLY
RACE, FORWARD CLUTCH (OUTER)
PLATE ASSEMBLY, OVERRUN CLUTCH (STEEL)
PLATE, OVERRUN CLUTCH (FIBER)
PLATE, FORWARD CLUTCH (APPLY)
PLATE, FORWARD CLUTCH (WAVED)
PLATE ASSEMBLY, FORWARD CLUTCH (STEEL)
PLATE, FORWARD CLUTCH (FIBER)
PLATE, FORWARD CLUTCH BACKING (SEL.)
RING, FORWARD CLUTCH BACKING PLATE RETAINER
PLATE, 3-4 CLUTCH RING RETAINER
PLATE, 3-4 CLUTCH APPLY (STEPPED)

654A
654B
654C
655
656
657
658
659
661
662
663
664
665
666
667
668
669
670
671
672
673
674
675
676
677
678
679
680
681
682A
682B
682C
682D
683
684
685
686
687
690
691
692
693
694
695
696
697
698
699

DESCRIPTION
PLATE ASSEMBLY, 3RD AND 4TH CLUTCH (FIBER)
PLATE, 3-4 CLUTCH (STEEL)
PLATE, 3-4 CLUTCH (STEEL)
PLATE, 3-4 CLUTCH BACKING (SEL.)
RING, 3-4 CLUTCH BACKING PLATE RETAINER
BUSHING, INPUT SUN GEAR (FRONT)
GEAR, INPUT SUN
BUSHING, INPUT SUN GEAR (REAR)
RET., OUTPUT SHAFT TO INPUT CARRIER
CARRIER ASSEMBLY, INPUT (COMPLETE)
BEARING ASSEMBLY, THRUST (INPUT CARRIER TO
REACTION SHAFT)
GEAR, INPUT INTERNAL
BUSHING, REACTION CARRIER SHAFT (FRONT)
SHAFT, REACTION CARRIER
BUSHING, REACTION CARRIER SHAFT (REAR)
RING, REACTION SHAFT/INTERNAL GEAR RETAINER
WASHER, THRUST (REACTION SHAFT/SHELL)
SHELL, REACTION SUN
RING, REACTION SUN GEAR RETAINER
BUSHING, REACTION SUN
GEAR, REACTION SUN
WASHER, THRUST (RACE/REACTION SHELL)
RACE, LO ROLLER CLUTCH
RING, LO AND REVERSE SUPPORT TO CASE RETAINER
RING, LO AND REVERSE RETAINER (ROLLER
ASSEMBLY/CAM)
CLUTCH ASSEMBLY, LO ROLLER
SUPPORT ASM., LO AND REVERSE CLUTCH
SPRING, TRANSMISSION (LO AND REVERSE CLUTCH
SUPPORT RETAINER)
CARRIER ASSEMBLY, REACTION
PLATE, LO AND REVERSE CLUTCH (WAVED)
PLATE, SPACER LO AND REVERSE CLUTCH
(SELECTIVE)
PLATE ASSEMBLY, LO AND REVERSE CLUTCH (FIBER)
PLATE, LO AND REVERSE CLUTCH (STEEL)
BEARING ASSEMBLY, THRUST (REACTION CARRIER/
SUPPORT)
GEAR, INTERNAL REACTION
SUPPORT, INTERNAL REACTION GEAR
RING, REACTION GEAR/SUPPORT RETAINER
SHAFT, OUTPUT
SLEEVE, OUTPUT SHAFT
SEAL, OUTPUT SHAFT
BRG., REACTION GEAR SUPPORT TO CASE
RING, LO AND REVERSE CLUTCH RETAINER
SPRING ASSEMBLY, LO AND REVERSE CLUTCH
PISTON, LO AND REVERSE CLUTCH
SEAL, TRANSMISSION (LO AND REVERSE CLUTCH
OUTER, CENTER, INNER)
DEFLECTOR, OIL (HIGH OUTPUT MODELS ONLY)
PLUG, ORIFICED CUP
ROTOR, INTERNAL TRANSMISSION SPEED SENSOR

Figure 94

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99

XX
XX
XX

350
353
354
355
357

356
358

360
359

365

361

370

368

362

366

363

374

371

367

369

375

372

367

376

373

364

360
395

379
379

377
378
364

350

380
381

382
385

383

395

386
381

384

360

381
395

387
392

389

395

391

388

359

390

393

340

381

381
395
395

394
379

100

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XX
XX
XX
340
350
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367A
367B
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395

VALVE, MANUAL
VALVE ASSEMBLY, CONTROL BODY
SEAL, FORWARD ACCUMULATOR OIL
PISTON, FORWARD ACCUMULATOR
PIN, FORWARD ACCUMULATOR
SPRING, FORWARD ACCUMULATOR
VALVE, FORWARD ABUSE
SPRING, FORWARD ABUSE VALVE
PLUG, BORE
PIN, COILED SPRING
VALVE, LOW OVERRUN
SPRING, LOW OVERRUN VALVE
COVER, FORWARD ACCUMULATOR
BOLT, FORWARD ACCUMULATOR COVER
SPRING, 1-2 SHIFT VALVE
VALVE, 1-2 SHIFT
SHIFT SOLENOID A (1-2/3-4)
SHIFT SOLENOID B (2-3)
VALVE, 2-3 SHIFT
VALVE, 2-3 SHUTTLE
SPRING, ACCUMULATOR VALVE
VALVE, ACCUMULATOR
SLEEVE, ACCUMULATOR VALVE
PLUG, BORE
VALVE, ACTUATOR FEED LIMIT
SPRING, ACTUATOR FEED LIMIT VALVE
PLUG, BORE
PRESSURE CONTROL SOLENOID
RETAINER, PRESSURE CONTROL SOLENOID
RETAINER, SOLENOID
VALVE, CONVERTER CLUTCH SIGNAL
PLUG, BORE
SPRING, 4-3 SEQUENCE VALVE
VALVE, 4-3 SEQUENCE
VALVE, 3-4 RELAY
VALVE, 3-4 SHIFT
SPRING, 3-4 SHIFT VALVE
VALVE, REVERSE ABUSE
SPRING, REVERSE ABUSE VALVE
VALVE, 3-2 DOWNSHIFT
SPRING, 3-2 DOWNSHIFT VALVE
VALVE, 3-2 CONTROL
SPRING, 3-2 CONTROL VALVE
SPRING, BORE PLUG
3-2 CONTROL SOLENOID
RETAINER, BORE PLUG

Figure 96

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XX
XX
XX

ILL.
NO.

241
230
233

227

236

229
228
231
232
236
236

240
236

239
236
238

215
237
214
236
216

237

226

234
235
210

225

212
217

213
224

218

211

219

223
210
220

221
206

205
204

207

222

203
208
209
202
201

200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244

200

DESCRIPTION
BODY, PUMP
RING, OIL SEAL (SLIDE TO WEAR PLATE)
SEAL, O-RING (SLIDE SEAL BACK-UP)
SLIDE, PUMP
SPRING, PIVOT PIN
PIN, PIVOT SLIDE
SPRING, PUMP SLIDE (OUTER)
SPRING, PUMP SLIDE (INNER)
SUPPORT, PUMP SLIDE SEAL
SEAL, PUMP SLIDE
RING, PUMP VANE
GUIDE, ROTOR
ROTOR, OIL PUMP
VANE, PUMP
SHAFT, STATOR
COVER, PUMP
VALVE, PRESSURE REGULATOR
SPRING, PRESSURE REGULATOR VALVE
SPRING, PRESSURE REGULATOR ISOLATOR
VALVE, REVERSE BOOST
SLEEVE, REVERSE BOOST VALVE
RING, OIL PUMP REVERSE BOOST VALVE
RETAINING
RING, OIL PUMP CONVERTER CLUTCH VALVE
RETAINING
VALVE, STOP
VALVE, CONVERTER CLUTCH
SPRING, CONVERTER CLUTCH VALVE (INNER)
SPRING, CONVERTER CLUTCH VALVE (OUTER)
RIVET, PRESSURE RELIEF BOLT
BALL, PRESSURE RELIEF
SPRING PRESSURE RELIEF
RING, OIL SEAL (STATOR SHAFT)
SEAL, OIL PUMP COVER SCREEN
SCREEN, OIL PUMP COVER
BOLT, M8 X 1.25 X 40 (COVER TO BODY)
BUSHING, STATOR SHAFT (FRONT)
PLUG, OIL PUMP COVER (FWD CLUTCH FEED)
PLUG, OIL PUMP COVER
RETAINER AND BALL ASSEMBLY, CHECK VALVE
ORIFICE, CONVERTER CLUTCH SIGNAL
(CUP PLUG)
ORIFICE, OIL COOLER (CUP PLUG)
PLUG, CUP ORIFICE
BUSHING, STATOR SHAFT (REAR)
BUSHING, PUMP BODY
SEAL ASSEMBLY, OIL
RETAINER, FRONT HELIX

242

243

244

102

Figure 97

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BASIC SPECIFICATIONS
Transmission Type
4L60-E = 4: Four Speed
L: Longitudinal Mount
60: Product Series
E: Electronically Controlled
Automatic Overdrive with a Torque
Converter Clutch Assembly
Curent Engine Range
2.5L to 5.7L Gasoline
6.2L Diesel

Converter Stall Torque Ratio Range


For 245 mm Converter 1.63 to 2.70
For 298 mm Converter 1.84 to 2.34
Converter K Factor Range
For 245 mm Converter 122 to 240
For 298 mm Converter 100 to 140
Not all K Factors are applicable across the range of Converter Stall
Torque Ratios.

Transmission Drive
Rear Wheel Drive
4-Wheel Drive
All Wheel Drive

Transmission Fluid Capacities (Approximate)


245 mm Converter
298 mm Converter
Dry: 7.9L (8.4 QTS)
Dry: 10.6L (11.2 QTS)

Control Systems
Shift Pattern Solenoid Control
Shift Quality Variable Bleed Solenoid
Pulse Width Modulated Solenoid
(For 3-2 Downshifts Only)
Torque Converter Clutch Solenoid Control
Additional transmission and engine sensors are provided depending on
transmission/powertrain application.

Gear Ratios
1st:
2nd:
3rd:
4th:
Rev:

Converter Bolt Circle Diameters


For 245 mm Converter 247.65 mm (Reference)
For 298 mm Converter 273.05 mm (Reference)

3.059
1.625
1.000
0.696
2.294

Maximum Engine Torque


475 Nm (350 LB-FT)
Maximum Gearbox Torque
910 Nm (670 LB-FT)
The maximum torque limits are only to be used as a guide and may not be
applicable under certain conditions.

Transmission Weight
245 mm Converter
Dry: 65.4 Kg (144.30 LB)
Wet: 72.4 Kg (159.55 LB)

298 mm Converter
Dry: 70.5 Kg (155.70 LB)
Wet: 80.5 Kg (176.16 LB)

Transmission Packaging Information**


Engine Mounting Face to Rear of Case
593.50 mm (Reference - Less Extension)
Overall Length
Current Minimum: 756.20 mm (Reference)
Current Maximum: 778.30 mm (Reference)
Case Extension Lengths
Determined by Customer Requirements
Current Minimum: 162.70 mm (Reference)
Current Maximum: 184.80 mm (Reference)
Current Converter Housings Available
245 mm (Small Style Bell)
298 mm (Large Style Bell)
Two-Piece Case Assembly
Bell Housing with Main Body
Case Extension

Maximum Shift Speed


1-2
6,000 RPM
2-3
6,000 RPM
3-4
4,600 RPM

7 Position Quadrant
(P, R, N, D , D, 2, 1) / (P, R, N, D , 3, 2, 1)

The maximum shift speed allowed in each engine application must be


calculated.

Pressure Taps Available


Line Pressure

Maximum Gross Vehicle Weight


3,900 Kg (8,600 LB)

Manufacturing Location
Toledo, Ohio

Transmission Fluid Type


Dexron IIE

* All dimensions shown are nominal.

Converter Sizes Available


245 mm and 298 mm (Reference)

Information may vary with application. All information, illustrations


and specifications contained in this brochure are based on the latest
product information available at the time of publication approval. The
right is reserved to make changes at any time without notice.

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HYDRA-MATIC PRODUCT DESIGNATION SYSTEM


The product designation system used for all Hydra-matic
transaxles and transmissions consists of a series of numbers
and letters that correspond with the special features incorporated in that product line. The first character is a number that
designates the number of forward gear ranges available in that
unit. For example: 4 = four forward gear ranges.
The second character is a letter that designates how the unit is
mounted in the vehicle. When the letter T is used, it
designates that the unit is transversely mounted and is used
primarily for front wheel drive vehicles. The letter L
designates that it is longitudinally mounted in the vehicle and
it is used primarily for rear wheel drive vehicles. The letter
M designates that the unit is a manual transaxle or transmission but not specific to a front or rear wheel drive vehicle
application.

The third and fourth characters consists of a set of numbers,


(i.e. 60), that designate the transaxle or transmission Series number. This number signifies the relative torque
capacity of the unit.
The fifth character designates the major features incorporated
into this unit. For example, the letter E designates that the
unit has electronic controls.
By using this method of classification, the HYDRA-MATIC
4L60-E is a 4-speed, longitudinally mounted, 60 series unit.

HYDRA-MATIC 4L60-E
HYDRA-MATIC

60

Number of
Speeds:
3
4
5
V (CVT)

Type:
T - Transverse
L - Longitudinal
M - Manual

Series:
Based on
Relative
Torque
Capacity

Major Features:
E - Electronic Controls
A - All Wheel Drive
HD - Heavy Duty

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GLOSSARY OF TECHNICAL TERMS


Accumulator: A component of the transmission that
absorbs hydraulic pressure during the apply of clutch
or band. Accumulators are designed to control the
quality of a shift from one gear range to another.

Control Valve Body: A machined metal casting that


contains valve trains and other hydraulically controlled
components that shift the transmission.

Adaptive Learning: Programming within the PCM


that automatically adjusts hydraulic pressures in order
to compensate for changes in the transmission (i.e.
component wear).

Coupling Speed: The speed at which a vehicle is


traveling and no longer requires torque multiplication
through the torque converter. At this point the stator
free wheels to allow fluid leaving the turbine to flow
directly to the pump. (See torque converter)

Applied: An apply component that is holding another


component to which it is splined or assembled with.
Also referred to as engaged.

De-energize(d): To interrupt the electrical current that


flows to an electronically controlled device making it
electrically inoperable.

Apply Components: Hydraulically operated clutches,


servos, bands, and mechanical one-way roller or sprag
clutches that drive or hold members of a planetary gear
set.

Direct Drive: A condition in a gear set where the


input speed and input torque equals the output speed
and output torque. The gear ratio through the gear set
is 1:1.

Apply Plate: A steel clutch plate in a clutch pack


located next to the (apply) piston.

Downshift: A change in a gear ratio where input


speed and torque increases.

Backing Plate: A steel plate in a clutch pack that is


usually the last plate in that clutch assembly (farthest
from the clutch piston).

Duty Cycle: In reference to an electronically controlled solenoid, it is the amount of time (expressed as
a percentage) that current flows through the solenoid
coil.

Band: An apply component that consists of a flexible


strip of steel and friction material that wraps around a
drum. When applied, it tightens around the drum and
prevents the drum from rotating.
Brake Switch: An electrical device that provides signals to the Powertrain Control Module (PCM) based
on the position of the brake pedal. The PCM uses this
information to apply or release the torque converter
clutch (TCC).
Centrifugal Force: A force that is imparted on an
object (due to rotation) that increases as that object
moves further away from a center/point of rotation.
Checkball: A spherical hydraulically controlled component (usually made of steel) that either seals or opens
fluid circuits. It is also referred to as a check valve.
Clutch Pack: An assembly of components generally
consisting of clutch plates, an apply plate and a backing plate.
Clutch Plate: A hydraulically activated component
that has two basic designs: (1) all steel, or (2) a steel
core with friction material bonded to one or two sides
of the plate.

Energize(d): To supply a current to an electronically


controlled device enabling it to perform its designed
function.
Engine Compression Braking: A condition where
compression from the engine is used with the transmission to decrease vehicle speed.
Exhaust: The release of fluid pressure from a hydraulic circuit. (The words exhausts and exhausting are
also used and have the same intended meaning.)
Fail-Safe Mode: A condition whereby a component
(i.e. engine or transmission) will partially function even
if its electrical system is disabled.
Fluid: In this publication fluid refers primarily to
transmission fluid.
Fluid Pressure: A pressure that is consistent throughout a given fluid circuit.
Force: A measurable effort that is exerted on an object
(component).
Freewheeling: A condition where power is lost through
a driving or holding device (i.e. roller or sprag clutches).
Friction Material: A heat and wear resistant fibrous
material bonded to clutch plates and bands.
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GLOSSARY OF TECHNICAL TERMS


Gear: A round, toothed device that is used fortransmitting
torque through other components.
Gear Range: A specific speed to torque ratio at which
the transmission is operating (i.e. 1st gear, 2nd gear etc.).
Gear Ratio: Revolutions of an input gear as compared
to the revolutions of an output gear. It can also be expressed as the number of teeth on a gear as compared to
the number of teeth on a gear that it is in mesh with.
Hydraulic Circuit: A fluid passage which often includes the mechanical components in that circuit designed
to perform a specific function.
Input: A starting point for torque, revolutions or energy
into another component of the transmission.
Internal Gear: The outermost member of a gear set that
has gear teeth in constant mesh with planetary pinion
gears of the gear set.
Land (Valve Land): The larger diameters of a spool
valve that contact the valve bore or bushing.
Line Pressure: The main fluid pressure in a hydraulic
system created by the pump and pressure regulator valve.

Pressure: A measurable force that is exerted on an area


and expressed as kilopascals (kPa) or pounds per square
inch (psi).
Pulse Width Modulated (PWM): An electronic signal
that continuously cycles the ON and OFF time of a device (such as a solenoid) while varying the amount of ON
time.
Race (Inner or Outer): A highly polished steel surface
that contacts bearings or sprag or roller elements.
Reduction (Gear Reduction): An operating condition
in the gear set allowing output speed to be lower than
input speed and output torque to be higher than input
torque.
Residual Fluid Pressure: Excess pressure contained
within an area after the supply pressure has been terminated.
Roller Clutch: A mechanical clutch (holding device)
consisting of roller bearings assembled between inner
and outer races.
Servo: A spring loaded device consisting of a piston in a
bore that is operated (stroked) by hydraulic pressure to
apply or release a band.

Manual Valve: A spool valve that distributes fluid to


various hydraulic circuits and is mechanically linked to
the gear selector lever.

Spool Valve: A round hydraulic control valve often containing a variety of land and valley diameters.

Orifice: A restricting device (usually a hole in the spacer


plate) for controlling pressure build up into another circuit.

Sprag Clutch: A mechanical clutch (holding device)


consisting of figure eight like elements assembled between inner and outer races.

Overdrive: An operating condition in the gear set allowing output speed to be higher than input speed and output
torque to be lower than input torque.

Throttle Position: The travel of the throttle plate that is


expressed in percentages and measured by the throttle
position sensor (TPS).

Overrunning: The function of a one-way mechanical


clutch that allows the clutch to freewheel during certain
operating conditions of the transmission.

Torque: A measurable twisting force expressed in terms


of Newton- meters (N.m), pounds feet (lbs. ft.) or pounds
inches (lbs. in.).

Pinion Gears: Pinion gears (housed in a carrier) that are


in constant mesh with a circumferential internal gear and
centralized sun gear.

Torque Converter: A component of an automatic transmission, (attached to the engine flywheel) that transfers
torque from the engine to the transmission through a fluid
coupling.

Planetary Gear Set: An assembly of gears that consists


of an internal gear, planet pinion gears with a carrier, and
a sun gear.
Powertrain Control Module (PCM): An electronic device that manages most of the electrical systems throughout the vehicle.

Variable Capacity Pump: The device that provides


fluid for operating the hydraulic circuits in the transmission. The amount of fluid supplied varies depending on
vehicle operating conditions.

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ABBREVIATIONS
AC - Alternating Current
A/C - Air Conditioning
ACC or ACCUM - Accumulator
AFL - Actuator Feed Limit
ALDL - Assembly Line Diagnostic Link
AMP - Amperage
ASM - Assembly

C - Degrees Celsius
CC - Converter Clutch
CL - Clutch
CONT - Control
CONV - Converter
DC - Direct Current
D.C. - Duty Cycle
DRAC - Digital Ratio Adaptor Converter
D2 - Drive 2 (circuit)
D3 - Drive 3 (circuit)
D4 - Drive 4 (circuit)
D432 - Drive 432 (circuit)
ECM - Electronic Control Module
ECT - Engine Coolant Temperature
EX - Exhaust
F - Degrees Fahrenheit
FD - Feed
FWD - Forward

NC - Normally Closed
N.m - Newton Meters
NO - Normally Open
ORF - Orificed
ORUN - Overrun
PCM - Powertrain Control Module
PCS - Pressure Control Solenoid
PR - Park Reverse (circuit)
PSA - Pressure Switch Assembly
PRESS REG - Pressure Regulator
PSI - Pounds per Square Inch
REV - Reverse
RPM - Revolutions per Minute
SEL - Selective
SIG - Signal
SOL - Solenoid
TCC - Torque Converter Clutch
TPS - Throttle Position Sensor
TRANS - Transmission or Transaxle
V - Volts
VSS - Vehicle Speed Sensor
2WD - 2 Wheel Drive
4WD - 4 Wheel Drive

Hz - Hertz
KM/H - Kilometers per Hour
kPa - KiloPascals
MAP - Manifold Absolute Pressure
MPH - Miles per Hour

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INDEX
O

A
Abbreviations, 109
Accumulators, 32
Apply Components, 15-23

Oil Pump Assembly, 27


Overrun Clutch, 18
P

B
Band Assembly (2-4), 16
Basic Specifications, 103
Bushing, Bearing and Washer Locations, 93
C
Checkballs, 32B
Clutch (3-4), 20
Color Legend, 10A
Complete Hydraulic Circuits, 67-91

Planetary Gears, 24-25


Power Flow, 41-65
Pressure Control Solenoid, 40
Pressure Regulation, 29
Pressure Switch Assembly, 35
Principles of Operation, 9A
R
Range Reference Chart, 11
Reverse Input Clutch, 17
Roller Clutch, 22

D
S
Downshift Control Solenoid (3-2), 39
E
Electrical Components, 34-40

Seal Locations, 94
Servo Assembly, 16
Shift Solenoids, 38
Sprag Clutch, 21
Stator Assembly, 13

F
T
Forward Clutch, 19
Forward Sprag Clutch, 21
G
General Description, 9
Glossary, 105

Temperature Sensor (transmission fluid), 36


TCC Solenoid, 37
Torque Converter, 12-13
U
Understanding the Graphics, 6-7A

H
V
How To Use This Book, 4-5
Hydra-matic Product Designation System, 104
Hydraulic Control Components, 27-33

Vehicle Speed Sensor, 36

I
Illustrated Parts List, 95-102
L
Lo and Reverse Clutch, 23
Lo Roller Clutch, 22
Lubrication Points, 92

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