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5.1
STANDARDS OF CONSTRUCTION
Refer to Clause 1.1.1 of this specification, which applies to this section.
Generally all materials, workmanship and construction for sewerage works shall conform to the Standard
set out by the relevant authorities for which all sewerage works and to whom the sewers constructed under
this Contract will be handed over to.
5.2
5.3
CONCRETE WORKS
Ordinary reinforced concrete works shall comply with the Section 3- Reinforced Concrete in this
Specification.
5.4
BENCH MARK
The Contractor shall establish substantial bench marks and fixed points on the Site to the Engineer's
direction and shall ensure 'hat these are not damaged or disturbed. All such bench marks and fixed Points
must be referred to a Master Bench Mark to be given by the Owner's Surveyor.
The Contractor shall ensure that his qualified surveyor verity the value of the bench mark against the invert
level of the manhole or sewer into which this sewer will be connected and shall inform the Engineer should
a discrepancy be detected.
5.5
SETTING OUT
Before any work commences the sewer trace shall be set out. The manhole centre shall be marked by a
centre peg whose location shall be tied to 'three pegs situated outside the working area. For sewer lines on
existing roads the sewer trace shall be marked on the surface by paint.
The Contractor shall submit a copy of the setting out plan, duly endorsed by his Qualified Surveyor, to the
Engineer for verification and record. The plan shall show clearly the reference bench mark and datum.
5.6
5.7
CSS5-SEWERAGE WORK/2
If any slip, fall, upheaval of earth or settlement etc shall occur, the Contractor shall make good the same.
including surface restoration, at the Contractor's own expense.
5.8
5.9
5.10
METHOD OF WORKING
The Contractor is required to carry out the Works in the manner detailed, shown on the Drawings and
normally adopted in good sewerage work practice. He is at liberty to supply with his ender such
modification as he proposes for consideration and shall seek approval from the Engineer before he is
allowed to apply new or changed methods of construction
5.11
SEQUENCE OF CONSTRUCTION
The Contractor snail schedule the excavation and laying of sewer lines in such a way that the sewer line
between the last manhole and the connection to the existing manhole is the last to be excavated and laid.
The Contractor shall not break open or attempt any connection to the existing manhole until written
approval is obtained from the Engineer.
5.12
5.13
VENTILATION
The Contractor shall provide adequate ventilation and efficient apparatus to keep all excavations trenches,
tunnels and headings, structures, sewers and manholes free from all gases whether generated in the strata,
arising from the use of explosives for blasting, sewage gases or otherwise and he shall take precautions to
ascertain they are in a safe gas free condition before allowing his workmen to proceed.
5.14
APPROVAL OF EXCAVATION
The Contractor shall report to the Engineer for an inspection when the excavation has reached the required
depth or secure bottom and are ready to receive the sealing coat. Any concreting or other works put in
before the excavations have been inspected and approved shall, if so directed be removed and new works
substituted, all at the Contractor's own expense.
5.15
BACKFILLING TRENCHES
CSS5-SEWERAGE WORK/3
The Contractor shall obtain the approval of the Engineer before commencing backfilling of trenches. In
backfilling, only selected hard dry materials free from large stones or lump shall be used in the initial
backfilling and shall lie carefully placed next to the permanent works and well packed and well rammed in
layers of 150mm for a depth of at least 300mm over the top of the work. Particular attention must be paid to
filling and ramming around and above pipes in trench to thoroughly compact the filling around structures
and to the completed filling of the voids created by the withdrawal of timbering.
The remaining of the excavation shall be filled in with the best and most suitable portions Of the excavated
materials, in layers not exceeding 600 mm thick. Each layer shall be thoroughly rammed using mechanical
rammers before the next layer is placed. The Contractor shall maintain all refilled surfaces until reinstated.
The Contractor shall bear full responsibility for claims arising from accidents due to the subsidence or
inadequate maintenance.
Where ground condition is poor, the Contractor shall pay special attention to the backfilling around pipes
and haunch and in particular around deep manholes. Care must be taker, to fill around the structure and
ensure that it is being backfilled uniformly with minimum difference in levels.
The Contractor shall be responsible for any tilting of manhole, shifting of pipelines, crack of any kind,
howsoever caused, and shall made good any damage at his own expense.
5.16
5.17
DE-WATERING OF EXCAVATION
The Contractor shall provide, operate and maintain a system of temporary drains, intercepting ditches, cut
off drains, sub-drains, sumps, well points, de-watering equipment and all other things necessary for keeping
the subsoil or accumulated water out of the excavation or at a level at the bottom of the excavation for such
a period as the Engineer may direct or necessary all at the Contractor's expenses.
5.18
SEALING COAT
Where indicated on the drawings and immediately a sufficient length of trench has been piled and/or
approved by the Engineer, a sealing coat of lean concrete shall be laid across the complete width of the
trench.
5.19
PIPE BEDDING
The bedding for the pi pipes shall be thoroughly compacted. There shall be no hollows, voids or foreign
materials under the pipe and the bedding shall be compacted to the Correct profile as shown on the
Drawings.
Particular care must be taken to ensure that proper bedding is obtained at and on either side of the pipe
joints Where pipe jointing holes are left in the bedding, particular care must be taken to ensure compete and
proper tilling of the holes after pipe testing.
5.20
CSS5-SEWERAGE WORK/4
In all cases the concrete haunch shall be provided for pipes crossing roads. No concrete shall be placed
around the pipes until the pipe joints have been inspected and approved.
In placing the concrete in surround the Contractor is required to concrete right against the side of trench
excavation. Where excavation has been carried out to greater width than required, the Contractor will be
required to provide additional concrete necessary to concrete to the sides of the excavation all at his own
expense.
5.21
HANDLING PIPES
At every point of loading or unloading, pipes or castings must be handled by approved tackle. Unloading by
rolling down planks or any other form of inclined ramp will not be allowed unless prior written approval is
obtained from the Engineer. Pipes are to be carefully stacked on Site, with timber packing under and
between the pipes. The height of stacked pipes should not exceed 2m.
5.22
PIPE LAYING
All pipes shall be carefully brushed out and cleaned inside and shall be visually tested for soundness before
being laid. The pipes shall be laid separately to true inverts straight lines and falls, each pipe being
separately boned between sight rails and bearing evenly upon the solid ground or concrete for its full length.
5.23
JOINTING PIPE
Pipes shall be jointed by heat welding with approved equipment provided by Contractor
5.24
5.25
5.26
WATER TIGHTNESS
All water retaining structures must be absolutely watertight showing no leakage or dampness through any
concrete or joint in wall, floor or roof slabs. Any leakage or dampness evident on completion of the work
must be remedied by the approved method at the Contractor's expense.
CSS5-SEWERAGE WORK/5
5.27
PREVENTION OF FLOTATION
The Contractor is to note that the proposed structure may not be heavy enough to resist the possible uplift
due to water pressure until the structures, soil cover and backfilling have been completed. The Contractor
shall make adequate arrangements to keep the excavation dry until the structure and filling are completed or
shall adept other approved means of ensuring the stability of the temporary or permanent works. The
proposed method must be submitted for approval prior to the commencement of the work and adequate
standby plant and attendance must be available at all times.
For pipelines laid in wet, waterlogged or ground subject to flooding all necessary precautions must be taken
to prevent the floatation or movement of pipelines whilst laying, laid or under test.
5.28
BUILT-IN -PIPES
At all points where pipes are built into concrete walls or floors, great care shall be taken that the joint is
watertight. If found to be otherwise, the concrete shall be cut away and replaced, at the Contractor's
expense, with concrete to make a watertight joint to the satisfaction of the Engineer.
5.29
5.30
5.31
MANHOLES
Where indicated, reinforced concrete manholes are to be built in the positions shown on and in accordance
with the details on the Drawings.
The reinforced, concrete slabs covering the chamber and the shafts of the manholes snail be set and pointed
in cement mortar to form watertight joints.
At all points where pipes are built into the concrete wall or floors, great care shall be taken that the joint is
watertight. if found to be otherwise, the concrete shall be cut away and replaced with fresh concrete, to
make a watertight joint to the satisfaction of the Engineer.
Channels and benching to the concrete floors of the manholes are to be formed in Ordinary Portland
Cement concrete and trowel smooth to the satisfaction of the Engineer.
Manhole covers and frames shall be set in Ordinary Portland Cement mortar and surround with Grade 30
concrete and the covers left flush with the surrounding ground or road/driveway surfaces or be directed as
the case may be and shall be set on two courses of 225mm brick. Care shall be taken to ensure that the
cover is level with and sloped to any fall or grade in the surrounding surfaces.
5.32
5.33
CSS5-SEWERAGE WORK/6
5.34
5.35
FRACTURE OF PIPE
If at any time during the Contract Period or Defects Liability Period or any extension of such period
resulting from the Contractor's fault, cracks, fractures or any defects be found in the pipeline, it shall be the
Contractor's responsibility to make good such defects at his own expenses as and when directed by the
Engineer.
Any pipe or length of pipes found to be defective shall be immediately removed and replaced at the
Contractors expense and leaking joints shall be remade; the inspections and tests shall then be repeated as
often as necessary until the whole line under inspection or test is accepted by the Engineer and handed over
to the relevant authorities.
5.36
5.37
5.38
CLEANING OF SEWERS
All sewer lines and manholes must be thoroughly cleaned to the requirements of relevant Authorities before
any inspection. The Contractor shall be required to clean out all dusts and water etc from the sewer lines
and manholes at his own expense and as often as necessary irrespective of the cause of the dirt etc until the
whole line under inspection or test is accepted by the Engineer,
CSS5-SEWERAGE WORK/7
The Contractor shall when required by the Engineer, provide without charge the necessary aluminum
ladder, power torchlight of at least six battery cells, keys for the lifting of manhole covers and spirit levels
as well as a minimum of two numbers appropriate mirrors all to the approval of the Engineer.
5.39
5.40
RECTIFICATION OF DEFECTS
In the event that the inspection is not satisfactory, the Contractor shall be required to carry out at his own
expenses, all the rectification works as listed by the relevant authorities inspection report such as repair or
replacement of defective or missing parts manhole covers, and where necessary the sinking of additional
manholes to correct kinks, bends (horizontally or vertically) on levels due to incorrect construction,
settlement or whatever causes and to raise the manhole cover level to flush with the ground etc as may be
directed by the relevant authorities.
Such rectification shall be carried out diligently and expeditiously to enable a inspection to be carried out as
soon as possible and to be repeated where necessary until the whole sewers and manholes can be certified
for taking over by the relevant authorities.
The Contractor may be charged for the inspections if more than one re-inspection is necessary.
5.41
5.42
5.43
5.44
CSS5-SEWERAGE WORK/8
If at any time the sewer is to be commissioned before the expiry of the maintenance period, the Engineer
shall give written notice and the Contractor shall hack off the concrete slab over the manhole cover and
clean up the whole sewer for inspection including raising the manhole cover to the final level as required
and made good any defects found during the inspection.
The plugs can only be removed as directed by the Engineer for the sewer to be commissioned. The
Contractor is to allow for all these costs in the Lump Sum Tender Price.
5.45
5.46
FINAL INSPECTION
At the end of the maintenance period the Contractor shall arrange to clean up the sewer and rectify all
defects before the Engineer requests the relevant authorities for an inspection of the Works. The Contractor
shall comply with the comments from the relevant authorities and rectify all defects for re-inspections until
the sewer is certified satisfactory and 'taken over by the relevant authorities.
In the case where the sewer was commissioned before or during the in maintenance period, the Contractor's
obligation shall be deemed to be discharged if the sewer after rectification and inspection as described
above is certified to be satisfactory and taken over by the relevant authorities.
Where the sewer is yet to be commissioned, the Contractor shall break the concrete slab, clean up the sewer
and rectify all defects for inspection by the relevant authorities until certified to be satisfactory, If the sewer
is to be commissioned then the Contractor shall raise the manhole to the final level and made good,
otherwise the Contractor shall concrete over the manhole cover, again to the satisfaction of the Engineer.
The sewer will then be handed over to the Owner and contractor's obligation shall be deemed to be
discharged.
The Contractor shall allow for all costs in the Lump Sum Tender Price.
5.47