OVERVIEW

Magnetic Analysis Corporation

Since 1928, Magnetic Analysis Corporation has been a leader in nondestructive testing. We developed the
first American-made system using electromagnetic principles for the detection of flaws in steel products.
Since then, MAC has grown to be a major source of NDT services and equipment for testing metals.
Our technology encompasses eddy current, electromagnetic, flux leakage and ultrasonic testing methods.
We are production-oriented in our approach to testing. While offering individual instruments, we generally
provide complete systems that incorporate materials handling as well as nondestructive testing. Years of
in-plant experience have made us aware of our clients concern for reliability and simplicity of design, with
minimal need for operator supervision.
The results are seen in plants throughout the world, where wire, tubing, bars and metal parts roll through
automatic inspections without missing a beat.
MAC Field Engineers based throughout the United States, Europe, China and Australia, along with
experienced representatives in South America, Russia, Turkey, Korea and India, symbolize our commitment
to service.
Backing up this field staff is our home office engineering department, including specialists in each area of
technology. At our home and field offices, we maintain an inventory of over two million dollars worth of
spare parts to back up our promise to keep your production line running.

Convenient Purchase & Lease Options

MAC offers short and long term operating leases
on most of its standard test systems. Installation
assistance, training and service by MACs own Field
Staff is provided as part of the lease agreement.
For customers who prefer to purchase equipment,
service contracts or pay per visit arrangements are
generally available.

Main office and research facility in Mount Vernon, New York

OVERVIEW
Magnetic Analysis Corporation
MAC Eddy Current, Ultrasonic and Flux
Leakage Instruments and Systems
Magnetic Analysis Corporation produces a complete
line of non-destructive testing instruments and systems.
Eddy current, ultrasonic and flux leakage test
instruments and inspection systems
Inspect bar, rod, tubing, wire, strip and metal parts
on - or off-line
Detect surface, subsurface, internal, ID and
OD defects
Measure wall thickness, OD, ID, ovality and
eccentricity in tube and pipe
Detect variations in alloy, heat treatment,
hardness, grade

Experienced MAC Field Engineers

Behind every MAC system is a worldwide
technical support staff to ensure our systems
work to your specifications and accurately reflect
your testing criteria. Based in the United States,
Europe, Australia, and China our Field Engineers
are proficient in all aspects of nondestructive
testing. They and our representatives in South
America, Asia, Europe and Eastern Europe will
work with you to select the best systems for
your test applications.
Our engineers:
Advise in equipment selection
Consult and assist on installation

Designed for production-line use

Provide on-site training for test operators

and QC personnel.

Custom fixtures, controls, or complete systems can

be designed to meet special needs

Provide on-site maintenance, repair and

regular calibration checks.

Call 800-4NDT MAC (800-463-8622)

or visit us at www.mac-ndt.com

EDDY CURRENT
Encircling/Segment Coil Testers
Encircling Coil Testers to detect transverse and non-continuous surface and
subsurface flaws.
In encircling coil instruments, the product being tested is passed through an electrical test coil which has been
excited by an alternating current of a given frequency. This induces a flow of eddy currents around the test
material. Imperfections or flaws stimulate variations in the eddy current pattern which the instrument detects and
indicates to the user. The coil system is available as an absolute, null, or combination of both modes. Generally,
MAC encircling coil instruments are used to detect surface and subsurface flaws, including weld-line defects in
material with a uniform cross section. These flaws can also be detected in a similar manner using tangent or
segment coils to inspect a portion of the circumference, such as the weld zone.

ERIC / MAC Series

Computer controlled eddy current testers featuring full color display of true test signals and thresholds,
broad selection of frequency, phase and filtering, and easy save and recall of an unlimited number of
setups. Standard test coils are available from 1/8" to 7-1/2" (3.2 mm to 191mm) in a variety of
configurations, including square, rectangular, hex, tangent or segment coils. Test speeds range from
1' to 5000' feet per minute, depending on the test coil selected. Elevated temperature materials can be
tested with special coils.

ERIC
Optimum Flaw Discrimination, Multiple Channel Eddy
Current Testers
MACs most sophisticated and versatile eddy current
instrument. The Eric Series features simultaneous operation of multiple channels, either null or absolute, over a
broad frequency range of 1 KHz to more than 2.5 MHz,
depending on test coil selection. Standard features
include signal enhancement, multiple threshold selection
with individual output relays and flaw verify system
that virtually
eliminates false
signals resulting
from random,
extraneous sources.

ERIC V installed on line for testing stainless steel bar. Test coil,
drive mechanism and saturation coil are shown in the
foreground. A production Comparator is above the ERIC.

ERIC VI display of thresholds and two test signals

from a .02 drilled hole in a 12 diameter stainless
steel tube.

EDDY CURRENT
Encircling/Segment Coil Testers
MAC 145
Low Cost Single Channel Tester
The economic, rack mount MAC 145 is a single
channel tester (differential or absolute) with one
output for dedicated test applications.

MINIMAC

A MAC 150 eddy current tester detecting surface defects on a stainless

tubing weld line

MAC 250
High Power, Expands to Dual Channel
Windows- based, features a high quality flat panel
display and environmental cabinet. Expandable to
two channels, absolute or null, the MAC 250 has the
power to handle virtually all testing applications, on
or off-line.

Dedicated Application Eddy Current Tester

Designed for continuous production testing
applications where simple setup without critical
operator adjustment is desired. Selective circuits
some pre-programmed include phasing,
filtering, sensitivity and frequency. Test data can
be saved, transferred, and printed using its
optional separate monitor and choice of
keyboard or keypad. Networkable, with
pcAnywhere software. Inspects magnetic and
nonmagnetic tube, wire and bar stock at speeds
up to 2,000 fpm.

MAC 150/175
Compact, Versatile, Single or Dual Channel Tester
The MAC 150 Includes a full range selection of all
test parameters, and up to six output modules, based
on different thresholds. Single channel, expandable
to dual channel operation in differential and/or
absolute mode.
The MAC 175 with its optional separate monitor and
choice of keyboard or remote keypad offers greater
versatility than the single chassis MAC 150 while
retaining the same test features.

MINIMAC

TYPICAL APPLICATIONS
ERIC / MAC Series Contact MAC for specific product applications
Detect short surface and some subsurface defects, on or off line, in wire, bar and tube.
Inspect welded tube for short ID or OD defects, either weld zone only or full circumference.
Test conductive materials including carbon steels, stainless alloys, and non ferrous metals
Test uniform cross sectional material, including squares, rectangles, hex and round
Use as dedicated testers for production inspection applications with minimal operator requirements
Inspect small diameter wire or tube for short surface defects
Check continuity and locate welds in single and multi conductor insulated wire and cable

EDDY CURRENT
Rotary Probe Testers
Rotary Probe Testers to Detect Seam-Type Surface Flaws.
In rotary probe instruments the material under test moves longitudinally through rotating probes, creating a
helical search pattern. As the probe passes over a defect, variations in the induced eddy current pattern are
detected. The minimum flaw length which can be
consistently detected is a function of the speeds of
the rotary probe and throughput of the material.
The latest model Rototesters and RotoBartesters
feature continuously variable high speed rotaries
(1800-6000 RPM), four-probe headplates, and
FLAW A
FLAW B
FLAW C
other options to detect shorter defects without
D=.0010"
D =.0025"
D =.0045"
W=.0028"
W=.0059"
W=.0061"
sacrificing throughput speed.
Shown is a typical chart recording of a Rotomac signal for three artificial
reference notches in a high-quality-surface-finish carbon-steel bar.

ROTOMAC ROTOTESTER

ROTOMAC 1M

Eddy Current Wire Tester for Continuous Lengths

Designed specifically for the detection of surface
defects in magnetic or non-magnetic grades of
wire 1/8" to 1-1/2" (3mm to 38mm) in diameter,
it employs multiple, rotating, focused null-type
probes to test for seams, laps and cracks.
Rotomac electronics can also be used with stationary probes to test parts that are rotated past
the probes.up to 2,000 fpm.

Eddy Current Tester for Smaller Diameter Wire

Economical rotary tester uses a small rotary to
detect seam type defects in wire and bar up to
25mm diameter.

ROTOMAC ROTOBARTESTER
Eddy Current Tester for Cut Lengths
Incorporates the electronics and rotating system
of the Rototester with mechanical handling components to permit testing for surface defects in
round bar stock from 1/8" to 8-3/4" (3mm to
222mm) in diameter.

TYPICAL APPLICATIONS
Rotary Probe Testers
Contact MAC for specific product applications
Method of choice to detect seam type defects
in cold drawn wire or cut length bar stock
Inspect in line with continuous wire operations
such as wire drawing, parts forming, including
spring making, re-spooling, or straight and cut
Inspect cut lengths, usually off line
Rotomac 9 Rototester eddy current instrumentation with rotary
probes inspecting stainless steel bar

Test parts, such as small shafts and bearings,

for longitudinal surface defects

ULTRASONIC
Ultrasonic Testers
Ultrasonic Testers for Surface and Internal Flaw Detection and ID, OD and Wall
Thickness Measurement
In ultrasonic testing, high-frequency sound vibrations are transmitted into material by a transducer. The test
instrument then analyzes the signals which are received using either a pulse-echo or through-transmission
method. In the pulse-echo mode, the transmitting transducer also serves as the receiver
and analyzes the reflected signal with respect to amplitude and time. In the throughtransmission mode, the signal is received by a separate transducer which analyzes the
amplitude loss of signal. These techniques will indicate material defects, inclusions, and
dimensional changes such as ovality, eccentricity and wall thickness.

ECHOMAC UT SYSTEMS FOR

FD SERIES
Computer Controlled Ultrasonic Instrumentation
FD Series instruments can be configured with as
many as thirty-two channels in each chassis, and all
channels can be utilized simultaneously. Provides
outstanding performance for in-line user configured
flaw detection, thickness gauging and ID, OD
measurement for each channel. Operates with
longitudinal or shear waves. Provides full network
support for remote viewing and control.
Echo-Hunter software controls the FD ultrasonic
instrumentation, displays setup parameters and
analog outputs from all channels. Features two

Echomac FD-4 UT A-scan display of OD surface notch 0.3mm deep

independent flaw gates in each channel,

simultaneous A-scan and strip chart display for
all channels and adjustable pulse firing sequence
to avoid crosstalk in multi channel applications.

Rotary UT System
The ECHOMAC rotary UT system provides
ultrasonic inspection at high throughput speeds
as much as five to ten times faster than
conventional UT testing where the material
must be rotated. Rotating transducers are
available for shear wave configuration (surface
and subsurface defects) and compression-wave
configuration (internal defects and dimensional
measurements such as wall thickness.) Models
are available for inspecting material from 1/4" to
9" (6.35mm to 228.6mm) in diameter at test
speeds up to 400 fpm, depending on the size
and condition of the material.
Immersion UT Testing
Echomac FD Series testers can also be used to
replace older equipment in immersion-type spin
the tube or squirter-type installations, without
replacing transducers. When inspecting hex,
square, or round barstock for internal flaws that
are not detectable with eddy current inspection,
an ECHOMAC fixed transducer system and pressure immersion tank provides a reliable solution.

TYPICAL APPLICATIONS
Ultrasonic Testers Contact MAC for specific product applications
Demanding tests for surface, subsurface and internal defects in bar, wire and plate
Sophisticated test for ID and OD defects and wall thickness in tube and pipe
Replace and upgrade existing electronics in rotary or immersion type systems

SPECIALTY EQUIPMENT
Magnetic Analysis Corporation
ROTOFLUX

VARIMAC COMPARATOR

Flux Leakage Testers to Detect Flaws in

Magnetic Materials
Flux leakage instruments detect distortions in
normal flux patterns caused by defects when the
material is saturated by a magnetic field. Because
ID defects tend to produce lower frequency
signals than OD defects, separate channels and
filters permit identification of both types of flaws.
This technology is particularly effective on
heavy-wall tubes and tubular shaped products.
Tubing up to 16" (406mm) in diameter and 3/4"
(19mm) wall thickness can be tested with MAC
flux leakage systems. Rotoflux electronics, applied
in a different configuration can also detect ID,
mid-wall and OD defects in magnetic parts such
as piston rings.

Eddy Current Comparator

Used to detect variations such as alloy, heat
treatment, hardness, some dimensions and
certain types of cracks in metal, particularly
parts. Used with MAC Parts Gates, parts can
be sorted and counted at speeds up to six parts
per second into three separate groups. Selective
circuits allow precise adjustment to provide
optimum separation.

PRODUCTION COMPARATOR
Electromagnetic Comparator
A sensitive low-frequency instrument with
highly selective circuits which permit it to
distinguish between changes in test signal
phase, amplitude or harmonic distortion. Highly
selective acceptance within a narrow range can
be achieved. New optional multi-frequency
software allows simultaneous analysis of 8
frequencies to meet complex test requirements.
Used to detect
variations in
case depth, core
hardness, grade
and structure
in carbon
steel products.

Production Comparator
PC-VI with multi
frequency display
5RFX 750 Rotoflux Electronics

PROBING EQUIPMENT AND SERVICE

COMPARATORS
Detect Variations in Physical Characteristics
Electromagnetic comparators detect and sort
materials by variations in the amplitude or phase
of an induced signal created by changes in the
test pieces physical characteristics.

Internal eddy current probe type instruments are

used for on-site inspection of heat exchanger
tubes, particular during scheduled shutdowns.
Tubes with potential leaks can be detected and
replaced or plugged to prevent future costly
unscheduled shutdowns.

ANCILLARY EQUIPMENT
Magnetic Analysis Corporation
HANDLING & FEED COMPONENTS

MAGNETISM DETECTOR

Modular Feed Systems

For testing bar stock, tubing or pipe, MAC offers
modular feed and runout tables to handle sizes
ranging from 1/8 to 7-1/2 (3mm to 191mm)
diameter. By combining channel roll sections,
feed racks, throw-off attachments, delivery
pockets and other control components, the
system can be made completely automatic.

Inexpensive pocket-size instrument to indicate

degree and polarity of residual magnetism in
steel products.

COIL PLATFORMS &

DRIVE MECHANISMS
Mechanisms to precisely hold and position test
coils or probes, and drive the product through
the tester, are essential for accurate, consistent
test results. MAC offers a wide range of coil
platforms, drives, elevating platforms and other
accessories for on or off-line testing.

DEMAGNETIZERS
Used to eliminate unwanted magnetism that
develops during production, or residual
magnetism from test operations. Operate at
relatively high speeds. Available for any
material which can pass through a 9 (228 mm)
diameter coil.

MILLI-Q EDDY CURRENT DETECTOR

Designed to detect defects such as major inclusions or cracks on or near the surface, or to detect
the presence or absence of metal, generally at
production speeds.

Series 10 Coil Platform

(shown with encircling coil)

UT Rotary with elevating platform

CP 354 Coil Platform with sample bar

3511 Drive Mechanism for hex, square and round bars

CP 500 Coil Platform

(shown with DC saturation coil)

TESTING SYSTEMS
Magnetic Analysis Corporation
Assembling a Test System for Your Needs
Testing isnt about rejecting product. Its about shipping the maximum amount of product that meets your
customers specifications each and every time. Your test system should be designed for your particular
application, whether you must meet the most exacting customer requirements or are testing to your own
internal standards to maintain your quality reputation.

Basic Test Systems

For many test situations, a simple eddy current test system can meet your specifications. Copper water
tubing, for example, is often tested for surface cracks, pinholes and other defects, in conjunction with
a coiler or recoiler using a MAC Series equipment such as the MAC 150. A Coil Platform to hold and
position the test coil may be all that is needed to complete the system.
Eddy current testers can be installed in line with many production operations, such as welding, drawing,
straightening and cold forming. Insulated wire and cable can be tested for breaks or welds with a simple
tester such as the Minimac.

Meeting Demanding Test Specifications

By combining one or more eddy current, ultrasonic or flux leakage testers with sophisticated electronic
controls and precise mechanical components for handling and positioning your material and test sensors,
you can achieve optimum performance on even the most difficult test applications.

WELDED OR SEAMLESS STEEL

TUBE OFF LINE
A typical test station for inspecting welded steel
tube might include an Echomac rotary ultrasonic
test to measure wall thickness and detect
longitudinal defects, such as incomplete welds;
an ERIC eddy current test to detect small, short
incomplete welds, inclusions, voids or cavities;

a Varimac electromagnetic comparator for

checking alloy; Coil Platforms and Elevating
Tables; Automatic Markers; a Learn Drive with
Auto-Diameter for automated adjustments of
timing and positioning; and a Feed System, with
feed table, accept and reject pockets.

A complex multi-test system for

inspecting magnetic and nonmagnetic
bar for surface and internal defects
includes a Rotomac 9, MAC 250,
10-channel Echomac FD-3 & Rotary,
CP 500 Coil Platform, and Demagnetizer.

10

TESTING SYSTEMS
Magnetic Analysis Corporation
WELDED STAINLESS ALLOY
TUBE ON LINE
An eddy current system for stainless tube could
incorporate a dual channel test, or two separate
instruments testing at different points on the line
to detect weld zone defects and inspect the full
circumference for base metal defects. Test
components would include instruments such as
the MAC 150 or 175 and Coil Platforms.

CARBON STEEL BAR TEST STATION

A system for inspecting barstock might include a
MAC 250 eddy current test for short surface
defects; a Rotomac 9 for long continuous defects;
a Production Comparator for checking grade
changes; Automatic Markers; Learn Drive; AutoDiameter; Coil Platform; a Demagnetizer to
eliminate residual magnetism; and a Feed System.
For shaped material such as hex or rectangular, a
special Drive Mechanism would be included.

TESTING ABOVE THE CURIE POINT

IN ROLLING MILLS
The new Rotomac BQ is designed to operate in
extreme conditions, such as above the curie
point. This eddy current system combines specially
designed stationary and rotating probes that can
be mounted directly in a hot rolling mill.

PARTS TESTING
Standard parts test systems usually
utilize the Varimac eddy current
comparator with one of MACs
parts sorting gates to separate
the parts into three categories
above spec., below spec,
or acceptable. Fasteners,
bearings and similar parts
can be inspected for
conditions such as
hardness and alloy
with this basic system.

CUSTOM INSPECTION SYSTEMS

For many critical parts, custom designed test
systems are necessary. MAC has designed custom
systems to test bearing races, automotive parts,
non-ferrous strip, military ordnance products, and
rails, among others.
Custom systems can incorporate multiple tests and
different technologies along with suitable mechanical
handling components and system controls.

Multi-test system
for detecting flaws,
hardness and ID
dimensions in
automotive parts.

AUTOSORT, ECHOMAC, MAC, MINIMAC, PROMAC,ROTOFLUX,ROTOMAC, VARIMAC and ECHOHUNTER are registered trademarks of Magnetic Analysis Corporation, Mount Vernon, NY.
pcANYWHERE is a registered trademark of Symantec Corporation. Windows is a registered trademark of Microsoft Corporation.

11

MAC CORPORATE HEADQUARTERS:

Magnetic Analysis Corporation
535 South 4th Avenue
Mount Vernon, New York 10550-4499 U.S.A.
telephone: 914-699-9450
facsimile:
914-699-9837
website:
www.mac-ndt.com
e-mail:
info@mac-ndt.com

WORLDWIDE CONTACTS:
North & South America:
Germany, Austria & Scandinavia:
France & Spain:
Italy:
United Kingdom & Ireland:
China:
Australia-Asia Pacific:

+1 914-699-9450
+46 63 51 77 20
+33 327 666359
+39 348 4458584
+44 115 9303690
+86 21 62360955
+61 296316580

REPRESENTATIVES:
Argentina
Brazil
Chile
India

Korea
Russia
Turkey

SUBSIDIARIES:
Magnetic Analysis Australia Pty. Ltd.
Sydney, Australia
Magnetic Analysis Ltd.
London, England
Magnetic Analysis Italia. S.r.l.
Milan, Italy
Magnetic Analysis Nordic, AB
stersund, Sweden

PLANTS:
Mount Vernon, New York U.S.A.
Boardman, Ohio U.S.A.
Magnetic Analysis Nordic, AB
stersund, Sweden