Escolar Documentos
Profissional Documentos
Cultura Documentos
c o m
Revision 1/2003
www.ppcinsuators.com
Index
> Design
Mechanical design
Style
Shed design
K-Value
Fittings
RIV
PAGE
PAGE
PAGE
PAGE
PAGE
PAGE
Glazing
Cementing
Control
Tolerances
PAGE
PAGE
PAGE
PAGE
BIL
BIL
BIL
BIL
BIL
BIL
BIL
BIL
BIL
PAGE
10
PAGE
11
PAGE
12
PAGE
13
PAGE
14
PAGE
15
PAGE
16
PAGE
17
PAGE
18
> Production
>
>
>
>
>
>
>
>
>
95 to 150kV
200 to 350kV
550kV
650kV/BIL 750kV
900kV
1050kV
1300kV
1470kV/1550kV
1800kV
Shed design
Design
Mechanical design
Design
Design
Weight (Ibs)
Plain Shed
900
Alternating Shed
P1
Competitor 1
800
Standard Shed
P
700
Competitor 2
P2
600
H
Id1
500
PPC
C=d
Id
Id
400
C=d1
S
d2
300
C=d
Id2
200
= FxH /(I/V)
100
0
0
500
1000
1500
BIL (kV)
2000
I/V= /32 x D 3
Parameters Characterizing
Insulator Profile
Parameters Characterizing
Entire Insulator
As a post insulator can be designed with more than one section with different
Style
Number of sections
PAGE 4
U = Uniformed
T = Tapered
P = Pedestal
St = strike distance
show the style. For example, the code 2-T-UP means it has 2 sections , is tapered , and is upright.
2-T-UP
shed designs the following parameters are used for the entire insulator:
> P.F. =
2p 1 + 2p 2 + s
l
alternating sheds
> P.F. =
2p + s
l
PAGE 5
Design
K-value I n c r e a s e d Po l l u t i o n Pe r f o r m a n c e E q u a l i z e d F i e l d D i s t r i b u t i o n
Basically, K-value design is a method to improve traditional
creepage distance. In its full extent, K-value design is a method to
Design
Design
Fittings
K-value is the unit for insulator shape and IEC 60507 defines the formula as form factor:
F = dl/p(l)
Fittings are made in malleable cast or ductile iron, hot dip galvanized according ASTM A-153M.
The Standard Sizes
3-inch bolt circle diameter:
5-inch bolt circle diameter:
4 tapped
1/2 Full
4 tapped
5/8 Full
4 tapped
3/4 Full
The holes are tapped 0.015 oversize to allow for use of galvanized cap screws.
NOTE: When the insulator is made of more than one section, hardware required for assembly is delivered with the shipment.
RIV
PAGE 6
PAGE 7
Production
Quality procedures are applied throughout the production process according to ISO 9000.
Per ANSI C 29.9, insulators are tested to confirm Design. Quality and Routine tests
are performed on each unit throughout production.
Tested Items
Design Test
Quality Conformance
Routine Test
7.2
Test 7.3
7.4
full accordance with ANSI C 29.9. Insulation requirements are available in ratings
from 95 kV to 2050 kV BIL. Special requirements can be also offered upon request.
This catalog, which includes standard ANSI TRs as well as extra high strength,
Glazing
Glazing is grey in accordance to ANSI Z55.1 and conforms
to Munsell notation 5BG 7.0/0.4. Brown glaze is also available.
Semi-conductive surface glazing can be provided for
special polluted environment.
Production
Production
Control
Porosity 7.3.2
Tolerances
> Alignment of fixing holes
The line between two opposite axes of holes of the top fitting have to be in line
with corresponding line of the bottom fitting within the specified angle.
1 standard
Cementing
Conversion Table
1 pound
1 inch-pound
PAGE 8
25.4 mm
4.448 N
0.113 Nm
PAGE 9
BIL 200-350 kV
BIL 95-150 kV
1-U-UU
1-U-UU
BIL
CATALOG NUMBER
ANSI TECHNICAL REFERENCE
STYLE
95 kV
110 kV
115950
116289
115951
116231
TR202
TR222
TR205
TR225
1-U-UU
1-U-UU
1-U-UU
1-U-UU
150 kV
116425
1-U-UU
BIL
115952
116059
TR208
TR227
1-U-UU
1-U-UU
Dimensions
Leakage Distance (in)
Height (in)
Strike distance (in)
Max Shed Diameter (in)
Top BCD (in)
Diameter Dt (in)
Bottom BCD (in)
Diameter Db (in)
10.5
7.5
5.4
7.1
3
4
3
4
10.5
10
5
8.3
5
6.2
5
6.2
15.5
10
6.8
7.1
3
4.1
3
4.1
15.5
12
6.7
8.1
5
6.3
5
6.3
17
12
6.1
9.3
5
6.3
5
6.3
24
14
9.3
6.3
3
4.4
3
4.4
24
15
9.1
7.1
5
6.3
5
6.3
2000
2000
7900
7700
50000
4000
4000
20000
30000
100000
2000
2000
10000
11000
50000
4000
4000
20000
31000
100000
8000
8000
28000
40000
40000
2000
2000
10000
18000
50000
4000
4000
20000
31000
100000
105
30
95
105
30
95
125
45
110
125
45
110
125
45
110
170
60
150
170
60
150
PAGE 10
116239
115944
115947
115945
115872
TR210
TR231
TR214
TR267
TR216
TR278
1-U-UU
1-U-UU
1-U-UU
1-U-UU
1-U-UU
1-U-UU
37
18
12.5
6.8
3
4.4
3
4.4
37
20
12.4
6.9
5
6.3
5
6.3
43
22
16.6
7.4
3
5.1
3
5.1
43
24
16.6
8.3
5
6.4
5
6.4
72
30
24.5
7.1
3
5.1
3
5.1
72
30
22.9
9.2
5
6.3
5
6.3
2000
2000
15000
31000
50000
4000
4000
25000
71000
100000
2000
2000
20000
34000
100000
4000
4000
28000
84000
100000
1500
1500
20000
34000
100000
3000
3000
25000
71000
100000
225
80
200
225
80
200
280
100
250
280
100
250
390
145
350
390
145
350
22
100
22
100
30
200
30
200
44
200
44
200
47
76
54
87
68
102
5
50
10
50
10
50
10
50
15
100
15
100
Weight
Net Weigh, Pounds
115943
Electrical Values
STYLE
350 kV
Mechanical Values
Electrical Values
Impulse Flashover, Positive, kV
Low Frequency Withstand, 10 Sec. Wet, kV
Impulse Withstand, kV
250 kV
Dimensions
Mechanical Values
Cantilever Strength, Upright, Pounds
Cantilever Strength, Underhung, Pounds
Tensile Strength, Pounds
Torsion Strength, Inch-Pounds
Compression Strength, Pounds
CATALOG NUMBER
200 kV
13
34
15
18
40
26
40
PAGE 11
BIL 550 kV
1-U-UU
1-U-UU
BIL
CATALOG NUMBER
ANSI TECHNICAL REFERENCE
STYLE
550 kV
115942
115935
TR286
1-U-UU
BIL
115873
TR287
1-U-UU
1-U-UU
Dimensions
Leakage Distance (in)
Height (in)
Strike distance (in)
Max Shed Diameter (in)
Top BCD (in)
Diameter Dt (in)
Bottom BCD (in)
Diameter Db (in)
99
45
38
7.3
5
6.4
5
6.4
116
49
44
6.3
5
6.3
5
6.3
99
45
38
7.1
5
6.3
5
6.3
1700
1700
25000
71000
100000
1400
1400
25000
71000
100000
2600
2600
36000
133000
150000
610
230
550
610
230
550
610
230
550
PAGE 12
115640
115611
TR288
TR289
1-U-UU
1-U-UU
1-T-UP
116
54
47
7.3
5
6.3
5
6.3
116
54
47
7.1
5
6.3
5
6.3
120
54
46
7.8
7
8.5
7
8.5
115973
115874
115915
TR291
TR295
1-T-UP
1-U-UU
1-U-UU
120
54
46
7.8
5
6.3
7
8.5
132
62
55
7.3
5
6.3
5
6.3
132
62
55
7.1
5
6.3
5
6.3
1400
1400
25000
1000
100000
2200
2200
36000
133000
150000
4100
3000
45000
204000
150000
4100
3000
45000
204000
150000
1200
1200
25000
71000
100000
1850
1850
36000
133000
150000
710
275
650
710
275
650
710
275
650
710
275
650
810
315
750
810
315
750
88
200
88
200
88
200
88
200
103
500
103
500
139
139
197
197
174
153
73
200
73
200
Weight
Net Weigh, Pounds
STYLE
115946
Electrical Values
750 kV
Mechanical Values
Electrical Values
Impulse Flashover, Positive, kV
Low Frequency Withstand, 10 Sec. Wet, kV
Impulse Withstand, kV
CATALOG NUMBER
650 kV
Dimensions
Mechanical Values
Cantilever Strength, Upright, Pounds
Cantilever Strength, Underhung, Pounds
Tensile Strength, Pounds
Torsion Strength, Inch-Pounds
Compression Strength, Pounds
1-T-UP
141
88
117
PAGE 13
BIL 1050 kV
BIL 900 kV
1-U-UU
2-U-UU
2-T-UP
BIL
CATALOG NUMBER
ANSI TECHNICAL REFERENCE
STYLE
2-U-UU
900 kV
115953
TR304
115877 115954
TR304
115880
TR308
TR308
2-U-UU
BIL
115881 115610
115539
115860
TR308
2-T-UP 2-T-UP
2-T-UP
2-T-UP
165
80
73
7.6
5
6.3
5
6.3
165
80
68
6.6
5
6.3
5
6.3
165
80
73
8.3
5
6.3
5
6.3
165
80
68
7.1
5
6.3
5
6.3
165
80
68
7.1
5
6.3
5
6.3
165
80
67
8.7
7
8.5
7
8.5
165
80
67
8.7
5
6.3
7
8.5
165
81
67
8.7
5
6.3
14
15.6
950
950
28000
84000
100000
950
950
28000
84000
100000
1450
1450
36000
133000
150000
1450
1450
36000
133000
150000
1450
1015
25000
90000
75000
2750
1100
36000
133000
150000
3000
1100
25000
90000
75000
3000
1100
36000
133000
150000
1010
385
900
1010
385
900
1010
385
900
1010
385
900
1010
385
900
1010
385
900
1010
385
900
1010
385
900
PAGE 14
115885
116139
TR312
TR316
TR362
2-U-UU
2-U-UU
2-T-UP
2-T-UP
198
92
80
7.3
5
6.3
5
6.3
198
92
80
8.3
5
6.3
5
6.3
198
92
81
7.5
7
8.5
7
8.5
198
92
80
7.5
5
6.3
7
8.5
800
800
25000
71000
100000
1250
1250
36000
133000
150000
2300
1275
40000
120000
100000
2300.
1275
40000
133000
150000
1210
455
1050
1210
455
1050
1210
455
1050
1210
455
1050
146
500
146
500
146
500
146
500
273
342
278
278
146
500
146
500
146
500
146
500
146
500
146
500
146
500
Weight
Net Weigh, Pounds
116434
Electrical Values
115908
Mechanical Values
Electrical Values
Impulse Flashover, Positive, kV
Low Frequency Withstand, 10 Sec. Wet, kV
Impulse Withstand, kV
STYLE
1050 kV
Dimensions
Mechanical Values
Cantilever Strength, Upright, Pounds
Cantilever Strength, Underhung, Pounds
Tensile Strength, Pounds
Torsion Strength, Inch-Pounds
Compression Strength, Pounds
CATALOG NUMBER
ANSI TECHNICAL REFERENCE
Dimensions
Leakage Distance (in)
Height (in)
Strike distance (in)
Max Shed Diameter (in)
Top BCD (in)
Diameter Dt (in)
Bottom BCD (in)
Diameter Db (in)
2-T-UP
190
181
228
216
198
270
264
270
PAGE 15
BIL 1300 kV
2-T-UP
2-T-UN
2-T-UP
BIL
CATALOG NUMBER
ANSI TECHNICAL REFERENCE
STYLE
1300 kV
BIL
115887 116294 115971 115532 115982 115890 115968 115937 115976 116300 115979
TR324
2-T-UP
TR324
TR324
TR367
TR368
TR368
TR369
TR369
2-T-UN
2-T-UP 2-T-UP
231
106
95
7.2
5
6.3
5
6.3
231
106
93
8.3
5
6.3
5
6.3
231
106
94
7.5
5
6.3
5
6.3
231
106
95
8.2
5
6.3
7
8.7
231
106
95
8.2
7
8.7
5
6.3
231
106
94
9.1
7
8.5
7
8.5
231
106
91
9.1
7
8.5
7
8.5
231
106
93
9.1
5
6.3
7
8.5
231
106
93
9.1
7
8.5
5
6.3
231
106
92
9.5
5
6.3
7
8.7
231
109
96
9.8
5
6.3
14
15.6
1000
630
25000
90000
75000
1000
650
25000
90000
100000
1000
1000
36000
133000
150000
1450
630
25000
71000
100000
630
1450
25000
71000
100000
2000
1100
40000
133000
150000
2000
2000
40000
133000
150000
2050
850
40000
133000
150000
850
2050
36000
133000
150000
2050
1000
40000
133000
150000
3500
800
28000
84000
100000
1410
525
1300
1410
525
1300
1410
525
1300
1410
525
1300
1410
525
1300
1410
525
1300
1410
525
1300
1410
525
1300
1410
525
1300
1410
525
1300
1410
525
1300
220
1000
220
1000
220
1000
220
1000
220
1000
220
1000
220
1000
220
1000
220
1000
220
1000
220
1000
115896
115900
TR330
TR371
TR373
TR372
TR379
2-T-UP
2-T-UP
2-T-UP
2-T-UP
2-T-UP
264
122
110
7.5
5
6.3
5
6.3
264
122
110
7.2
5
6.3
7
8.5
264
122
109
9.1
7
8.5
7
8.5
264
122
110
9.1
7
8.5
7
8.5
280
128
115
9.1
5
6.3
7
8.5
900
667
28000
90000
100000
1170
652
28000
84000
100000
1750
740
28000
84000
100000
1750
960
40000
133000
150000
1700
915
36000
133000
150000
1610
590
1470
1610
590
1470
1610
590
1470
1610
590
1470
1710
620
1550
220
1000
220
1000
220
1000
210
1000
318
2000 *
287
314
395
393
Weight
Weight
115898
116137
Electrical Values
Electrical Values
115894
Mechanical Values
Mechanical Values
STYLE
1550 kV
Dimensions
Dimensions
CATALOG NUMBER
1470 kV
245
359
293
265
303
369
476
366
407
481
465
422
PAGE 16
PAGE 17
BIL 1800 kV
2-T-UN
2-T-UP
3-T-UP
BIL
CATALOG NUMBER
ANSI TECHNICAL REFERENCE
STYLE
2-T-UN
1800 kV
115905 116249
TR391
116427
TR391
TR391
3-T-UP 2-T-UP
2-T-UN
116353
115934 115926
116252 115929
3-T-UP
3-T-UP 3-T-UN
2-T-UN 3-T-UP
330
152
135
9.1
5
6.3
7
8.5
330
152
138
8.9
5
6.3
7
8.7
330
152
138
9.3
12
13.2
5
6.3
360
151
135
9.1
5
6.3
7
8.5
360
153
136
10
5
6.3
14
15.6
360
153
133
11.1
14
15.6
5
6.3
360
153
138
10.4
14
15.6
5
6.3
360
155
137
11
7
8.5
14
15.6
1400
440
25000
71000
100000
1400
440
25000
71000
100000
1400
750
25000
71000
100000
1400
440
25000
71000
100000
1750
525
28000
84000
100000
750
2500
36000
133000
150000
750
2500
36000
133000
150000
2500
750
36000
133000
150000
PAGE 18
115536
116246 116265
116266 116255
STYLE
2-T-UP
3-T-UP
3-T-UP
2-T-UP 2-T-UP
2-T-UN 2-T-UP
360
155
140
10.9
5
6.3
14
15.6
360
151
132
11.1
7
8.5
12
13.4
330
152
132
11.2
7
8.5
14
15.6
330
152
134
11.1
5
6.7
14
15.6
330
152
134
11.2
5
6.7
14
15.6
330
152
134
11.2
14
15.6
5
6.7
330
152
133
11.7
5
6.7
14
15.4
2500
650
36000
133000
150000
2500
750
36000
133000
150000
3300
700
36000
133000
150000
3300
700
36000
133000
150000
3500
1250
36000
133000
150000
1250
3500
36000
133000
150000
4000
700
36000
133000
150000
2000
710
1800
2000
710
1800
2000
710
1800
2000
710
1800
2000
710
1800
2000
710
1800
2000
710
1800
318
2000 *
318
2000
318
2000 *
318
2000
808
1046
Electrical Values
2000
710
1800
2000
710
1800
2000
710
1800
2000
710
1800
2000
710
1800
2000
710
1800
2000
710
1800
2000
710
1800
318
2000
318
2000 *
318
2000 *
318
2000 *
318
2000 *
318
2000 *
318
2000 *
318
2000 *
Weight
Net Weigh, Pounds
115923
Mechanical Values
116243
Dimensions
Electrical Values
Impulse Flashover, Positive, kV
Low Frequency Withstand, 10 Sec. Wet, kV
Impulse Withstand, kV
CATALOG NUMBER
1800 kV
Mechanical Values
Cantilever Strength, Upright, Pounds
Cantilever Strength, Underhung, Pounds
Tensile Strength, Pounds
Torsion Strength, Inch-Pounds
Compression Strength, Pounds
3-T-UP
BIL
Dimensions
Leakage Distance (in)
Height (in)
Strike distance (in)
Max Shed Diameter (in)
Top BCD (in)
Diameter Dt (in)
Bottom BCD (in)
Diameter Db (in)
2-T-UP
318
2000
318
2000
318
2000 *
Weight
487
671
661
494
594
805
902
755
928
766
919
919
1170
PAGE 19