IMarEST

Condition Based
Maintenance Conference

Condition Monitoring
Maintenance method
for
Planned Machinery
Maintenance Scheme
Dr Abdul Rahim FIMarEST FRINA

29 September 2010

Kinds of Maintenance Survey

(a) Continuous Machinery Survey CMS)

(b) Planned Machinery Maintenance Scheme PMS)

(b-1) Planned maintenance method (PMS-TBM)
(b-2) Condition monitoring maintenance method
(PMS-CBM)

(c) Periodical Survey (Open-up examination at Special

surveys for Class maintenance)

Kinds of Maintenance Survey

Time Based Maintenance (TBM)

Overhaul inspection is carried out at regular intervals.

Condition Based Maintenance (CBM)

Condition is monitored and overhaul inspection is carried
out based on the results of condition monitoring and
diagnoses.
Base
Time
Condition

Kinds of Maintenance Survey

CMS, PMS-TBM, Periodical survey
PMS-CBM

Kinds of Maintenance Survey

(b) PMS

(a) CMS

(b-1) PMS-TBM

Base

Time

Overhaul
(OH) period

Regular interval

OH Interval

Five years

OH based on
running hours

Aux diesel engine

7,000 hours
(only for that not normally used at sea)

System

Not required

C/Es report

Accepted for the

limited equipment

(b-2) PMS-CBM
Condition

Five years
(or running hours)

Depends on the
condition

Depend on makers
recommendation
Maintenance
management
system

Maintenance
management &
Condition monitoring
system

Accepted for wider

range of equipment
than those on CMS

---

PMS-CBM
(b-2) Condition monitoring maintenance method
(PMS-CBM)

Applicable Machinery and equipment are the same as

CMS
Maintenance management & Condition monitoring
systems are required.
Registration of C/E, Approval of machinery maintenance
scheme, etc. are required.
PMS-CBM may be applied for a part of machinery and
equipment.
(PMS-CBM is applied for a part and PMS-TBM is applied for the
remaining ones.)

PMS-CBM
Temp,
Press, etc.
Mach, Equip

Data
Logger

Vibration

Indicate

CREW

Signal
conditioner

Condition
Correct data
Maintenance
management

Analyze trend
Analyze freq.
---------------Diagnosis

Update

Preventive
maintenance
plan
Spare parts
control

User
interface

PMS-CBM
-Pressure
-Temperature
-Vibration fixed type
Data Logger
sensor

Vibration
Measurement

Vibration
portable type)

Converter

PMS-CBM
-Pressure
-Temperature
-Vibration fixed type

Converter

Data Logger
sampling

Oil Analysis

Oil Analyzer
portable type)

PMS-CBM

Vibration Vertical
(Portable

Temperature
Vibration Horizontal
(Portable

PMS-CBM

Handy Monitor

Data Analysis from

Handy Monitor

PMS-CBM
Estimate the remaining time
Alarm point

Pressure
Temperature
or
Vibration

Estimated
line

Running time

Postpone overhaul period

PMS-CBM
Actual data
measured at sea trial

Alarm Level

PMS-CBM
Iron concentration (rpm)

Image of trend on iron concentration of LO

Sampling date

Thank you for your attention

Nippon Kaiji Kyokai