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ICS 23.060.40
12&23<,1*:,7+287%6,3(50,66,21(;&(37$63(50,77('%<&23<5,*+7/$:
BS EN
14382:2005
+A1:2009
BS EN 14382:2005+A1:2009
National foreword
This British Standard is the UK implementation of EN 14382:2005+A1:2009.
It supersedes BS EN 14382:2005 which is withdrawn.
The start and finish of text introduced or altered by amendment is indicated
in the text by tags. Tags indicating changes to CEN text carry the number of
the CEN amendment. For example, text altered by CEN amendment 1 is
indicated by
.
ab
BSI 2009
Comments
30 June 2009
EUROPEAN STANDARD
EN 14382:2005+A1
NORME EUROPENNE
EUROPISCHE NORM
March 2009
ICS 23.060.40
Supersedes EN 14382:2005
English Version
This European Standard was approved by CEN on 30 December 2004 and includes Amendment 1 approved by CEN on 12 January 2009.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
2009 CEN
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Contents
page
Foreword..............................................................................................................................................................5
1
Scope ......................................................................................................................................................6
4
4.1
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.1.6
4.1.7
4.1.8
4.1.9
4.1.10
4.1.11
4.2
4.2.1
4.2.2
4.2.3
4.3
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
Construction requirements.................................................................................................................20
Basic requirements .............................................................................................................................20
General..................................................................................................................................................20
Types of shut-off devices ...................................................................................................................21
End connections ..................................................................................................................................22
Flange ratings ......................................................................................................................................22
Nominal sizes and face-to-face dimensions .....................................................................................23
Sealing of the adjusting device ..........................................................................................................26
Set range...............................................................................................................................................26
External visual Indication of the position of the closing member ..................................................26
Springs..................................................................................................................................................26
Parts transmitting actuating forces ...................................................................................................26
!Replaceable parts that may be affected by erosion or abrasion ..............................................26
Materials ...............................................................................................................................................26
Requirements for metallic materials ..................................................................................................26
Requirements for elastomers (including vulcanized rubber) .........................................................31
Requirements for non metallic materials different from those in 4.2.2 .........................................31
Strength of housings ...........................................................................................................................32
Body and its inner metallic partition walls" ..................................................................................32
Flanges .................................................................................................................................................32
!Other pressure containing parts ..................................................................................................32
Inner metallic partition walls ..............................................................................................................34
Minimum values of safety factor ........................................................................................................34
Welded joint coefficient ......................................................................................................................35
5
5.1
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7
5.2
5.2.1
5.2.2
5.2.3
5.3
5.4
5.5
5.5.1
5.5.2
5.6
5.7
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
5.8
5.9
5.10
Strength of the trip mechanism, valve seat and closing member against the dynamic
impact of flowing gas .......................................................................................................................... 38
Flow coefficient ................................................................................................................................... 39
Final visual inspection ........................................................................................................................ 39
6
6.1
6.2
6.3
6.4
6.5
6.6
Testing .................................................................................................................................................. 39
General ................................................................................................................................................. 39
Tests ..................................................................................................................................................... 39
Type test ............................................................................................................................................... 40
Selection of test samples ................................................................................................................... 41
Routine tests ........................................................................................................................................ 41
Production surveillance ...................................................................................................................... 41
7
7.1
7.2
7.3
7.3.1
7.3.2
7.4
7.5
7.6
7.7
7.7.1
7.7.2
7.8
7.9
7.9.1
7.9.2
7.9.3
7.9.4
7.9.5
7.10
7.11
7.11.1
7.11.2
7.12
7.13
7.14
7.15
Documentation .................................................................................................................................... 54
Documentation related to type test ................................................................................................... 54
Documentation required prior to type test ....................................................................................... 54
Test report ............................................................................................................................................ 55
Documentation for the customer ....................................................................................................... 55
Sizing equation .................................................................................................................................... 55
Documentation provided at the request of the customer ............................................................... 55
Documentation provided with the shut-off device........................................................................... 55
Documentation related to production surveillance in accordance with 6.6.................................. 56
Documentation to be available for production surveillance ........................................................... 56
Production surveillance report .......................................................................................................... 56
9
9.1
9.2
9.3
Marking ................................................................................................................................................. 56
General requirements ......................................................................................................................... 56
Marking of connections for sensing, exhaust and breather lines .................................................. 57
Identification of auxiliary devices ...................................................................................................... 57
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Foreword
This document (EN 14382:2005+A1:2009) has been prepared by Technical Committee CEN/TC 235 Gas
pressure regulators and associated safety devices for use in gas transmission and distribution, the secretariat
of which is held by UNI.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by September 2009, and conflicting national standards shall be
withdrawn at the latest by September 2009.
This document includes Amendment 1, approved by CEN on 2009-01-12.
This document supersedes !EN 14382:2005".
The start and finish of text introduced or altered by amendment is indicated in the text by tags ! ".
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive 97/23/EC.
For relationship with EU Directive 97/23/EC, see informative Annex ZA, which is an integral part of this
document.
Safety shut-off devices dealt with in this document are standard safety shut-off devices and, when used in
pressure regulating stations complying with EN 12186 or EN 12279, they are considered as standard pressure
equipment in accordance with Clause 3.1 of Art. 1 of Pressure Equipment Directive (PED).
For standard safety shut-off devices used in pressure regulating stations complying with EN 12186 or
EN 12279, Table ZA.1 given in Annex ZA includes all applicable Essential Requirements given in Annex I of
PED !except the external corrosion resistance in case of environmental conditions where corrosion is likely
to occur".
The normative Annex J of this document lists some suitable materials for pressure containing parts, inner
metallic partition walls, fasteners and connectors. Other materials may be used when complying with the
restrictions given in Table 5.
!deleted text"
!Continued" integrity of safety shut-off devices is assured by periodic functional checks. For periodic
functional checks it is common to refer to national regulations/standards where existing or
users/manufacturers practices.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and United Kingdom.
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Scope
!This document specifies constructional, functional, testing and marking requirements, sizing and
documentation of gas safety shut-off devices used in the pressure regulating stations in accordance with
EN 12186 or EN 12279:"
which operate with fuel gases of the 1st and 2nd family in accordance with EN 437 in transmission and
distribution networks and also in commercial and industrial installations.
"Gas safety shut-off devices" will hereafter be called "SSDs" except in titles.
!For standard safety shut-off devices when used in pressure regulating stations complying with EN 12186
or EN 12279, Annex ZA lists all applicable Essential Requirements except the external corrosion resistance in
case of environmental conditions where corrosion is likely to occur."
!This document considers the following classes/types of SSDs:"
temperature classes:
functional classes:
!class A: SSDs that close when damage to the pressure detector element occurs (applicable to
overpressure SSDs only) or when external power fails and whose re-opening, after an intervention for
overpressure, is possible only manually;
class B: SSDs that do not close when damage to the pressure detector element occurs and whose reopening, after an intervention for overpressure, is possible only manually;
SSDs types:
SSDs complying with the requirements of this document may be declared as in conformity with
EN 14382 and bear the mark EN 14382.
The material and functional requirements specified in this document may be applied to SSDs which use
thermal energy or the effects of electrical energy to trip the operation of the closing member. For these SSDs
the operational parameters are not specified in this document.
This document does not apply to:
SSDs upstream from/on/in domestic gas-consuming appliances which are installed downstream of
domestic gas meters;
!SSDs incorporated into pressure-regulating devices used in service lines with volumetric flow rate
3
200 m /h at normal conditions and inlet pressure 5 bar."
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including amendments) applies.
!deleted text"
!EN 287-1:1992, Approval testing of welders Fusion welding Part 1: Steel"
EN 334:2005, Gas pressure regulators for inlet pressures up to 100 bar
!EN 473:2000", Non destructive testing Qualification and certification of NDT personnel General
principles
!deleted text"
!EN 970:1997", Non-destructive examination of fusion welds Visual examination
!deleted text"
!EN 1092-1:2007, Flanges and their joints Circular flanges for pipes, valves, fittings and accessories, PN
designated Part 1: Steel flanges
EN 1092-2:1999, Flanges and their joints Circular flanges for pipes, valves, fittings and accessories, PN
designated Part 2: Cast iron flanges
EN 1092-3:2005, Flanges and their joints Circular flanges for pipes, valves, fittings and accessories, PN
designated Part 3: Copper alloy flanges
EN 1092-4:2004, Flanges and their joints Circular flanges for pipes, valves, fittings and accessories, PN
designated Part 4: Aluminium alloy flanges"
EN 1349, Industrial process control valves
!EN 1418:1997", Welding personnel Approval testing of welding operators for fusion welding and
resistance weld setters for fully mechanized and automatic welding of metallic materials
!deleted text"
!EN 1759-1, Flanges and their joints Circular flanges for pipes, valves, fittings and accessories,
Class-designated Part 1: Steel flanges, NPS to 24
EN 1759-3, Flanges and their joints Circular flanges for pipes, valves, fittings and accessories, Class
designated Part 3: Copper alloy flanges
EN 1759-4, Flanges and their joint Circular flanges for pipes, valves, fittings and accessories, class
designated Part 4: Aluminium alloy flanges"
EN 10045-1, Metallic materials Charpy impact test Part 1: Test method
!EN 10204:2004", Metallic products Types of inspection documents
!EN 10226-1, Pipe threads where pressure tight joints are made on the threads Part 1: Taper external
threads and parallel internal threads Dimensions, tolerances and designation
EN 10226-2, Pipe threads where pressure tight joints are made on the threads Part 2: Taper external
threads and taper internal threads Dimensions, tolerances and designation"
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
EN 12186, Gas supply systems Gas pressure regulating stations for transmission and distribution
Functional requirements
EN 12279, Gas supply systems Gas pressure regulating installations on service lines Functional
requirements
!EN 12516-1:2005, Industrial valves Shell design strength Part 1: Tabulation method for steel valve
shells
EN 12516-2:2004, Industrial valves Shell design strength Part 2: Calculation method for steel valve shells
EN 12516-4:2008, Industrial valves Shell design strength Part 4: Calculation method for valve shells in
metallic materials other than steel"
!deleted text"
EN 12627, Industrial valves Butt welding ends for steel valves
EN 13445-4, Unfired pressure vessels Part 4: Fabrication
EN 13906-1, Cylindrical helical springs made from round wire and bar Calculation and design Part 1:
Compression springs
EN 13906-2, Cylindrical helical springs made from round wire and bar Calculation and design Part 2:
Extension springs
EN 60534-1:1993, Industrial-process control valves Part 1: Control valve terminology and general
considerations (IEC 60534-1:1987)
EN ISO 175:2000, Plastics Methods of test for the determination of the effects of immersion in liquid
chemicals (ISO 175:1999)
!EN ISO 9606-2:2004, Qualification test of welders Fusion welding Part 2: Aluminium and aluminium
alloys (ISO 9606-2:2004)
EN ISO 9606-3:1999, Qualification test of welders Fusion welding Part 3: Copper and copper alloys
(ISO 9606-3:1999)
EN ISO 9606-4:1999, Qualification test of welders Fusion welding Part 4: Nickel and nickel alloys
(ISO 9606-4:1999)
EN ISO 15607:2003, Specification and qualification of welding procedures for metallic materials General
rules (ISO 15607:2003)
EN ISO 15609-1:2004, Specification and qualification of welding procedures for metallic materials Welding
procedure specification Part 1: Arc welding (ISO 15609-1:2004)
EN ISO 15610:2003, Specification and qualification of welding procedures for metallic materials
Qualification based on tested welding consumables (ISO 15610:2003)
EN ISO 15611:2003, Specification and qualification of welding procedures for metallic materials
Qualification based on previous welding experience (ISO 15611:2003)
EN ISO 15612:2004, Specification and qualification of welding procedures for metallic materials
Qualification by adoption of a standard welding procedure (ISO 15612:2004)
EN ISO 15613:2004, Specification and qualification of welding procedures for metallic materials
Qualification based on pre-production welding test (ISO 15613:2004)
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
EN ISO 15614-1:2004, Specification and qualification of welding procedures for metallic materials Welding
procedure test Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys (ISO 156141:2004)
EN ISO 15614-2:2005, Specification and qualification of welding procedures for metallic materials Welding
procedure test Part 2: Arc welding of aluminium and its alloys (ISO 15614-2:2005)"
EN ISO/IEC 17025:2000, General requirements for the competence of testing and calibration laboratories
(ISO/IEC 17025:1999)
ISO 7-1, Pipe threads where pressure tight joints are made on threads Part 1: Dimensions, tolerances and
designation
ISO 1817, Rubber, vulcanized Determination of the effect of liquids
ISO 7005 (all parts), Metallic flanges
ANSI/ASME B1.20.1:1983, Pipe threads, general purpose (inch)
!deleted text"
MSS SP 55:1985, Quality standard for steel castings for valves, flanges and fittings and other piping
components (Visual method)
!For the purposes of this document, the following terms, definitions and symbols apply.
NOTE
Annex L list all definitions and terms in alphabetic order for English language, the relevant translation in
French and German language and the relevant sub clause of this clause."
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
3.1.5
slam shut device
SSD designed to quickly shut-off the gas flow when the monitored pressure exceeds the pre-set values
EXAMPLE
3.1.6
sensing point
point from which the monitored variable is fed to the SSD
3.1.7
SSD size
!deleted text"
nominal size DN of the inlet connection in accordance with EN ISO 6708
!3.1.8
series of safety shut-off devices
SSDs with the same design concept but differing only in size"
10
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
3.2.1.8
controller
!device which includes:
a pressure detector element which has the function to detect the feedback of the monitored pressure (e.g.
a diaphragm);
a unit which compares the set value of the trip pressure with the monitored pressure;
3.2.1.9
bypass
device permitting manual equalization of pressure across a closed SSD
3.2.2
fixtures
devices functionally connected to the main components of the SSD
11
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
"
Key
1
Bypass
6 Controller
2
3
Relatching device
Trip mechanism
7 Sensing line
8 Actuator
4
5
Breather line
Setting element
9 Sensing point
10 Closing member
!11 Scheme 1a"
12
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Key
1
Bypass
7 Sensing line
2
3
Actuator
Relatching device
4
5
Exhaust line
Trip mechanism
10 Breather/exhaust line
11 Sensing point
Controller
12 Closing member
13
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Key
1 Bypass
2 Actuator
7 Sensing line
8 External loading pressure line
3
4
Relatching device
Exhaust line
5
6
Trip mechanism
Controller
11 Sensing point
12 Closing member
13 Pressure reducer (is applicable)
!deleted text"
3.2.3
loading pressure line
line connecting the controller and/or actuator to the internal or external power source
3.2.4
pressure containing parts
parts whose failure to function would result in a release of the retained fuel gas to the atmosphere
NOTE
These include bodies, closing member, controllers, bonnets, blind flanges and pipes for process and sensing
lines but exclude compression fittings, diaphragms, bolts and other fasteners.
3.2.5
inner metallic partition wall
metallic wall that separates a chamber into two individual pressure-containing chambers at different pressures
under normal operating conditions
3.2.6
sensing line
line connecting the sensing point and the controller
3.2.7
exhaust line
!line connecting the controller and/or actuator of the SSD to atmosphere for the safe exhausting of fuel gas
in the event of failure of any part"
14
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
3.2.8
breather line
!line connecting the atmospheric side of the pressure detector element to atmosphere
NOTE
In the event of a fault in the pressure detector element this line can become an exhaust line."
!deleted text"
3.3.1.1
differential pressure
p
difference between two values of pressure at two different points
3.3.1.2
loading pressure
pressure of the gas from the upstream pipeline or of the gas from an external source used as an energy
source for the controller and/or actuator
!deleted text"
3.3.2.1
monitored pressure
pressure monitored and safeguarded by the SSD, normally the outlet pressure of the pressure regulating
station/installation
3.3.2.2
disturbance variables
variables affecting the functioning of the SSD
EXAMPLES
temperature changes;
mechanical impacts;
influence of moisture;
15
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
3.3.2.3
trip pressure
!pdo (for over-pressure monitoring)
pdu (for under-pressure monitoring)
pressure value at which the closing member moves to closed position"
!deleted text"
3.3.3
3.3.3.1
actual value of the trip pressure
!pdio (for over-pressure monitoring)
pdiu (for under-pressure monitoring)
pressure value at which the closing member of an SSD starts to move "
3.3.3.2
maximum value
highest value, which is specified by the index max added to the symbol of the variable:
any variable may reach during a series of measurements, or during a certain time period
3.3.3.3
minimum value
lowest value, which is specified by the index min added to the symbol of the variable:
any variable may reach during a series of measurements or during a certain time period
3.3.4
!Terms, symbols and definitions related to the set value of the trip pressure"
3.3.4.1
set point
!pdso (for over-pressure monitoring)
pdsu (for under-pressure monitoring)
nominal trip pressure value under specified conditions"
3.3.4.2
set range
!Wdo (for over-pressure monitoring)
Wdu (for under-pressure monitoring)
whole range of set points which can be obtained with a SSD by adjustment and/or the replacement of some
components (e.g. replacement of the setting mean, or pressure detector element)"
16
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
3.3.4.3
specific set range
!Wdso (for over-pressure monitoring)
Wdsu (for under-pressure monitoring)
whole range of set points which can be obtained with a SSD by adjustment and without replacement of any
component"
3.3.5
3.3.5.1
normal conditions
absolute pressure of 1,013 bar and temperature of 0 C (273,15 K).
NOTE
3.3.5.2
gas volume
volume of gas at normal conditions
NOTE
3.3.5.3
volumetric flow rate
Q
volume of gas which flows through the SSD per unit time, at normal conditions
NOTE
!deleted text"
!3.3.6 Terms, symbols and definitions related to accuracy and some other performances"
3.3.6.1
trip pressure deviation
!difference between the actual value of the trip pressure and the set point as a percentage of the set value
(see Figure 4)"
3.3.6.2
accuracy group
AG
maximum permissible absolute value of trip pressure deviation (see Figure 4)
3.3.6.3
inlet operating pressure range
!bpu"
range of inlet operating pressure for which the SSD ensures a given accuracy group
3.3.6.4
response time
ta
time interval between attaining the permissible limit value of the trip pressure at the sensing point and
complete closure of the closing member
17
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
3.3.6.5
relatching difference
pw
!minimum difference" between the set value of the trip pressure and the monitored pressure which is
required for the correct resetting of the SSD
!
"
Key
1
3
4
3.4 !Terms, symbols and definitions related to the design and tests"
!deleted text"
!3.4.1
component operating pressure
p
gas pressure occurring in any part of a SSD during operation"
18
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
3.4.1.1
maximum component operating pressure
pmax
highest operating pressure at which a component of an SSD will continuously operate within specified
conditions
!3.4.2
inlet pressure
pu
inlet pressure at which the SSD can continuously operate within specified conditions"
!deleted text"
3.4.2.1
maximum inlet pressure
pumax
highest inlet pressure at which the SSD can continuously operate within specified conditions
3.4.3
maximum allowable pressure
PS
!maximum pressure for which the body, its inner metallic partition walls and some other pressure containing
parts are designed in accordance with the strength requirements in this document"
!3.4.4
specific maximum allowable pressure
PSD
pressure for which some pressure containing parts of differential strength SSDs are designed where
PSD < PS"
!deleted text"
!deleted text"
3.4.5
nominal pressure
numerical designation relating to pressure, which is a convenient round number for reference purposes in
accordance with the relevant parts of ISO 7005 (some parts of these documents can be replaced by the
equivalent documents when they are available. At the time of writing, this subject is dealt with in EN 1092-1,
EN 1092-2, EN 1092-3, EN 1092-4, EN 1759-1, EN 1759-3 and EN 1759-4)
NOTE
For the specific purpose of this document this term applies to flanges.
EXAMPLE
PN 16
3.4.6
test pressure
!pressure applied to a section of the SSD for a limited period of time in order to prove certain
characteristics"
3.4.7
limit pressure
pl
pressure at which yielding becomes apparent in any component of the SSD or its fixtures
!deleted text"
19
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
3.4.8
safety factor
!ratio of the limit pressure pl to the maximum allowable pressure PS or to specific maximum allowable
pressure PSD applied to:
3.4.9
operating temperature range
temperature range at which the SSD components and fixtures are capable of operating continuously
!deleted text"
!deleted text"
3.4.10
closing force
FS
force created by a spring, by a weight-piece or by pressure to operate the closing member
!deleted text"
Construction requirements
General
SSDs shall not have any continuous discharge of gas into the atmosphere, however, temporary discharges
from fixtures may occur.
!SSDs shall be so designed that external tightness and internal sealing meet the requirements of 5.2. If in
the event of failure (e.g. of a diaphragm) leakage to atmosphere is possible, the breather shall be provided
with, a threaded connection of at least DN 10 to enable an exhaust line to be connected2."
!Where there is the possibility of damage to external protrusions or other parts during transport and
handling, the manual shall describe precautions to be taken to prevent the risk."
The force required to operate the relatching device shall be:
250 N;
150 N when the relatching device needs more than 10 operations (e.g. for a cut-off device).
For cut-off devices the operating and maintenance manual shall specify whether a by-pass shall be provided
and how this will be accomplished.
!deleted text"
2 !For proper operation of the SSD any exhaust line should be designed in a such way to prevent the ingress of foreign
materials."
20
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
SSDs may be stand-alone devices or may be built into gas pressure regulators.
After relatching, all functional units shall have returned to their starting position without impeding the closing
function and the SSD shall be ready for operation. The handle of the relatching device may be detachable.
Devices to lock the relatching device in the open position are not permitted.
Where pipeline gas is utilized as a source of energy for indirect acting SSDs, the location on the pipeline of
the loading pressure connection shall not affect the safety performance of the SSD. If applicable, this
information shall be given in the operating manual.
Pressure containing parts not intended to be dismantled during servicing, adjustment or conversion shall be
sealed by means which will show evidence of interference (e.g. lacquer).
!Pressure containing parts, including measuring and test points, which may be dismantled for servicing,
adjustment or conversion, shall be made pressure tight by mechanical means (e.g. metal to metal joints, orings, gaskets). Jointing compounds, such as liquids and pastes, shall not be used."
Jointing compounds, however, may be used for permanent assemblies and shall remain effective under
normal operating conditions.
4.1.2
4.1.2.1
SSDs may be designed as independent units for separate installation. A stand-alone SSD comprises all the
main components !(see 3.2.1)".
4.1.2.2
SSDs shall be functionally independent from the components of the regulator and from other safety devices.
!This requirement is met if the function of the SSD is not affected in the event of the failure and/or loss of
functionality of one or more of the following components of the regulator or other safety devices:"
control/closing/relieving member;
seat ring;
actuator;
actuator casing;
controller;
4.1.2.3
The system includes a regulator with the function of active regulator and an in-line SSD (in series).
The SSD shall be installed directly upstream of the regulator and both devices shall control the pressure at the
same location.
The associated in-line regulator shall be functionally independent from the SSD.
21
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
controller;
and if:
b) the function of the SSD is not affected in the event of the failure and/or loss of functionality and/or
functionality of one or more of the following regulator components:
The motorization energy for regulator in case of pilot-controlled type, shall be taken downstream from the
SSD."
4.1.3
End connections
flanged connections according to the applicable parts of ISO 7005 (some parts of these documents can
be replaced by the equivalent documents when they are available. At the time of writing, this subject is
dealt with in EN 1092-1, EN 1092-2, EN 1092-3, EN 1092-4, EN 1759-1, EN 1759-3 and EN 1759-4);
DN 50;
DN 80 and PS 16 bar;"
4.1.4
Flange ratings
The PN ratings for flanges shall be selected from the following designations:
6 - 10 - 16 - 20 - 25 - 40 - 50 - 1103)
!according to the relevant parts of ISO 7005 (some parts of these documents can be replaced by the
equivalent documents when they are available). Flange ratings shall be in accordance with EN 1092-1,
EN 1092-2, EN 1092-3, EN 1092-4, EN 1759-1, EN 1759-3 and EN 1759-4".
The underlined designations are preferred.
3)
The nominal pressure designations PN 20, PN 50 and PN 110 are equivalent to class ratings 150, 300 and 600
respectively.
22
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
4.1.5
SSDs with flange connections should have the same nominal size at the inlet and outlet.
The nominal sizes and face-to-face dimensions given in Table 1 are recommended.
Alternatively, the nominal sizes and face-to-face dimensions may be taken from Table 2.
Flangeless SSDs (SSDs that have no line flanges but are intended to be installed by clamping between pipe
flanges) are permitted as an alternative. In this case SSDs should have the same nominal size at the inlet and
outlet and face-to-face dimensions should be taken from Tables 3 or 4.
The following SSDs are permitted:
those with face-to-face dimensions differing from those given in Tables 1 and 2.
23
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Nominal pressure
PN 10/16/20 a
PN 25/40/50
PN 110
Face-to-face dimensions in mm
25
184
197
210
40
222
235
251
50
254
267
286
292 b
311 b
65
276
80
298
317
337
100
352
368
394
150
451
473
508
200
543
568
610
250
673
708
752
300
737
775
819
350
889
927
972
400
1 016
1 057
1 108
Source: Tables 1 and 2 of EN 60534-3-1:2000 (nominal pressure in accordance with the relevant parts of
ISO 7005 some parts of these documents can be replaced by the equivalent documents when they are
available. At the time of writing, this subject is dealt with in EN 1092-1, EN 1092-2, EN 1092-3, EN 1092-4,
EN 1759-1, EN 1759-3 and EN 1759-4).
a
Nominal pressure
PN 10/16/25/40/50 a
Face-to-face dimensions in mm
25
160
230
40
200
260
50
230
300
65
290
340 b
80
310
380
100
350
430
150
480
550
200
600
650
250
730
775
300
850
900
400
1 100
1 150
24
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Face-to-face dimensions in mm
25
102
1,5
40
114
1,5
50
124
1,5
80
165
1,5
100
194
1,5
150
229
1,5
200
243
1,5
250
297
2,5
300
338
2,5
400
400
2,5
Source: EN 60534-3-2 (nominal pressure according to the relevant parts of ISO 7005 some parts of these
documents can be replaced by the equivalent documents when they are available. At the time of writing, this
subject is dealt with in EN 1092-1, EN 1092-2, EN 1092-3, EN 1092-4, EN 1759-1, EN 1759-3 and EN 1759-4).
NOTE 1
NOTE 2 Face-to-face dimensions do not include any allowances for gaskets to seal the joints between the SSD ends and the
pipeline flanges.
PN 10/16/20/25/40/50 a
PN 110
25
77
86,5
1,5
40
77
86,5
1,5
50
77
86,5
1,5
80
94
104
1,5
100
114
133
1,5
150
140
175
1,5
200
171
205
1,5
250
203
240
2,5
300
240
280
2,5
400
320
350
2,5
NOTE 1
Face-to-face dimensions do not include any allowances for gaskets to seal the joints between the SSD end and
the pipeline flanges.
NOTE 2
Nominal pressure according to the relevant parts of ISO 7005 (some parts of these documents can be replaced by
the equivalent documents when they are available. At the time of writing, this subject is dealt with in EN 1092-1, EN 1092-2,
EN 1092-3, EN 1092-4, EN 1759-1, EN 1759-3 and EN 1759-4).
a
25
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
4.1.6
A means for sealing the adjusting device shall be provided. If requested in the order specification the adjusting
device shall be sealed.
4.1.7
Set range
Components may be replaced to cover the whole set range. In this case, the manufacturer shall specify the
necessary procedure in the operating manual.
4.1.8
!SSDs shall be fitted with an external visual device which clearly indicates whether the closing member is in
the open or closed position."
4.1.9
Springs
Springs shall not be overstressed under any operating conditions and there shall be sufficient free movement
of the spring to allow satisfactory operation.
The spring shall be designed such that buckling does not occur, in accordance to EN 13906-1 and
EN 13906-2.
4.1.10 Parts transmitting actuating forces
Parts transmitting actuating forces should be metallic and designed with a safety factor of 3 against
permanent deformation.
4.1.11 !Replaceable parts that can be affected by erosion or abrasion
The seat ring shall be replaceable where erosion or abrasion can occur."
4.2 Materials
4.2.1
4.2.1.1
The pressure containing parts, including those that becomes pressure containing parts in the event of
diaphragm or differential pressure seal failure and the inner metallic partition walls can be constructed of:
materials complying with the restrictions given in Table 5 and an established national or an international
standard;
The internal components of an SSD not subjected to differential pressure, may be constructed of either the
materials given in Annex J or materials complying with the requirements given in Table 5, without taking into
account the restrictions for pressures and nominal sizes, or of different materials provided they comply with
the requirements of this document.
4.2.1.2
!Material inspection documents" of pressure containing parts and inner metallic
partition walls
!This sub-clause specifies the different types of inspection documents supplied to the purchaser, in
accordance with the requirements of the order, for the delivery of components used for SSDs."
26
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
bodies used in the SSDs category II, III and IV according to Annex II of PED, shall be accompanied by a
material !inspection certificate" type 3.2 in accordance with EN 10204.
For these bodies when the material manufacturer has an appropriate quality-assurance system, certified
by a competent body established within the EC and having undergone a specific assessment for
materials, an !inspection certificate" type 3.1 in accordance with EN 10204 may be used;
bodies used in the SSDs category I according to Annex II of PED, shall be accompanied by an inspection
document type 2.2 in accordance with EN 10204.
Pressure containing parts and inner metallic partition walls of other components used for SSDs with:
!PS 25 bar can be accompanied by a material test report at least type 2.2 in accordance with
EN 10204;
PS > 25 bar shall be accompanied by a material inspection certificate at least type 3.1 in accordance with
EN 10204."
4.2.1.3
Fasteners, integral process and sensing lines and connectors can be made of:
materials complying with the restrictions given in Table 5 and with a national or an international
established standard;
4.2.1.4
!This sub-clause specifies the different types of inspection documents supplied to the purchaser, in
accordance with the requirements of the order, for the delivery of components used for SSDs."
Bolts, screws, studs, nuts and compression fittings used in the pressure containing parts of the SSDs shall
bear the marking in accordance with the relevant standard and they shall be accompanied by !a material
test report" type 2.2 in accordance with EN 10204.
27
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Table 5 Materials
Restrictions
Material
Group
PSmax
(PS DN b)max
DN bmax
bar
bar mm
mm
16
100
Cast steel c
15
100
20
1 500
1000
15
50
5 000
300
20
1 000
100
15
100
25
20
1 000
100
15
100
25
20
50
50
50
100
25
1,5
10
250
150
20
1 600
1 000
25
Steel
100
50
12
100
Connectors
Steel
8
Fasteners
NOTE
For castings the specified mechanical characteristics are those measured on machined test piece prepared from
separately cast test samples in accordance with the relevant standard for the selected materials.
a
A = percentage elongation after fracture (according to the applicable standard relevant to the chosen material).
For the bodies of pilots or fixtures this term shall refer to their inlet connections.
!c Bending rupture energy measured in accordance with EN 10045-1 shall be not less than 27 J as average of three test pieces with
minimum individual of 20 J at minimum operating temperature (-10 C or -20 C)."
d
Bending rupture energy measured in accordance with EN 10045-1 shall be not less than 12 J as an average of three test pieces
and no less than 9 J as a minimum individual value at a temperature of -20 C for PS > 25 bar when used in SSD class 2.
28
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
4.2.1.5
Manufacturing
The manufacturer shall state the selected material standards in the relevant documentation (see 8.1.1).
!Fabrication welds in all pressure containing parts shall be made using qualified welding procedures in
accordance with applicable EN ISO 15607, EN ISO 15609-1, EN ISO 15610, EN ISO 15611, EN ISO 15612,
EN ISO 15613, EN ISO 15614-1 and EN ISO 15614-2 and by qualified welders or welding operators
according to applicable EN ISO 9606-2, EN ISO 9606-3, EN ISO 9606-4, EN 287-1 and EN 1418."
In addition, for fabrication welds to make bodies, blind flanges, bonnets and actuator casings:
29
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Radiographic
Steel castings
Ultrasonic
EN 12516-1:2005, 10.3.2
Surface
Visual
EN 12516-1:2005, 10.3.3
Forgings, bars,
plates and tubular
products
Not applicable
Fabrication welds
Accessible
surfaces
EN 125161:2005,
Annex B
EN 125161:2005,
Annex E
MSS
SP 55:1985 a
and EN 970 b
EN 125161:2005, 10.6
and Annex B
EN 125161:2005, 10.6
and Annex E
EN 970 b
General
requirements
Liquid
penetrant
Accessible
surfaces
According to B in Table 7
EN 125161:2005,
Annex C
EN 125161:2005,
Annex D
Examinations shall be performed on the material after heat treatment required by the material or welding,
either before or after the finish machining at the option of the manufacturer.
Accessible surfaces in case of surface examination include exterior and interior surfaces but not threads,
drilled or threaded holes etc.
NOTE
Magnetic
particle
EN 12516-1 is equivalent to ASME B16.34:1996 mentioned in the previous edition of this document.
"
30
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Castings
100
DN
< 100
100
< 150
150
< 200
A+B
A+C
A+C
Full penetration
fabrication welds
Partial
penetration
fabrication welds
100
50 pmax < 100
250
A+D
A+B
< 50
Forgings, bars,
plates and
tubular products
200
< 250
A
/
> 16
A+F
5 < pmax 16
A+E
> 16
A+B
is the magnetic particle or liquid penetrant examination of 100 % of the production batch.
E is the volumetric examination of 10 % of the circumferential, corner and nozzle seams of the production batch, selected on random
basis, and 100 % of the longitudinal seams of the production batch.
F
is the volumetric examination of 20 % of the circumferential, corner and nozzle seams of the production batch, selected on random
basis, and 100 % of the longitudinal seams of the production batch.
NOTE
A production batch consists of castings or forgings from the same melt and having the same heat treatment or welds made
by the same process or welder or welding operator. An inspection sample is a percentage of the production batch.
In the case of random inspection, if a casting, forging or weld does not conform to the acceptance criteria a
further inspection sample of twice the original sample size from the same production batch shall be examined.
If one of these castings, forgings, or welds fails, the examination shall be extended to all castings, forgings, or
welds in the production batch.
Any casting, forging, or weld that does not conform to the acceptance criteria shall be repaired according to an
applicable procedure and then re-examined.
The NDTs shall be carried out by qualified personnel in accordance EN 473 or other equivalent standards.
4.2.2
Elastomers shall comply with suitable requirements (at the time of writing this subject is under study in
WI 00235009 prEN 13787 rev.).
4.2.3
Functional non metallic parts in contact with the gas shall be chemically resistant to the fuel gases listed in
Clause 1 and to the additive substances normally used for odorization and conditioning of gases. Furthermore,
these materials shall be resistant to the permissible impurities in the gas.
31
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
!The resistance to liquids of functional non metallic parts shall meet the requirements in Table 8."
After immersion for one week at 23 C 2 C in test liquid A (100 % n-pentane) as specified in ISO 1817,
followed by drying in an oven at 70 C 2 C, the change in mass when determined by the method specified
in 5.4 of EN ISO 175:2000 shall comply the requirements in Table 8.
Table 8 Requirements for non metallic materials different from those in 4.2.2
Property
Determination of
changes in mass
Requirements
EN ISO 175
5%
EN ISO 175
+5 % /-2 %
The limit pressure pl (determined or calculated in accordance with 7.3), maximum allowable pressure PS and
maximum inlet pressure pumax shall be as follows:
pl Sb PS Sb pumax
4.3.2
Flanges
!The maximum allowable operating pressure for flanges in accordance to the relevant parts of ISO 7005
shall not be less than maximum allowable pressure PS (some parts of these documents can be replaced by
the equivalent documents when they are available). Flanges shall be in accordance with EN 1092-1,
EN 1092-2, EN 1092-3, EN 1092-4, EN 1759-1, EN 1759-3 and EN 1759-4."
4.3.3
4.3.3.1
The other pressure containing parts are classified in the following three groups:
I)
parts that are subjected to inlet pressure under normal operating conditions and that are designed to
withstand a maximum allowable pressure equal to PS, e.g. specific pressure containing parts of SSD,
controller as per Figure 2;
II) parts that are connected to the body as a result of a failure conditions (e.g. casing of controller as per
Figure 1) and that are either designed to withstand a maximum allowable pressure equal to PS or that are
designed to withstand a specific maximum allowable pressure of PSD which is lower than PS and with
additional protective measures;
III) parts that can never be subjected to inlet pressure even in the case of failure conditions and that are
designed to withstand a maximum allowable pressure PS or a specific maximum allowable pressure PSD
which is lower than PS, e.g. controller as per scheme 1a of Figure 1).
32
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
33
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
!Where a chamber in the SSD is separated into individual pressure containing chambers by a metallic
partition wall, the partition wall shall be designed taking into account the maximum differential pressure."
The following requirement shall be complied with:
pl S pmax
4.3.5
The values listed in Table 9 shall be used to limit the stress in the walls of pressure containing parts and inner
metallic partition walls at the maximum allowable pressure.
The values of the safety factors applicable to diaphragms when they have both the function of pressure
containing parts and inner metallic partition wall are those detailed in 7.3.2.
Table 9 Minimum values of safety factor
Group of materials
34
1,7
2,13
Cast steel
2,0
2,5
2,5
3,13
and
2,0
2,5
2,5
3,13
2,5
3,13
3,2
4,0
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
4.3.6
!For welded joints both in pressure containing parts and into inner metallic partition walls, the joint
coefficient shall not exceed the following values:
for welded joints not subjected to NDT other than visual inspection: 0,7."
Functional requirements
5.1 General
5.1.1
The shutting-off of the gas flow shall be automatic and shall not be interruptible until the closed position of the
closing member has been reached.
!The opening of SSDs shall only be possible by manual operation."
5.1.2
Mounting position
SSDs within the scope of this document shall function in any mounting position specified by the manufacturer,
5.
5.1.3
Bypass
If an internal bypass is fitted for the purpose of pressure equalization it shall close safely and automatically
before or during tripping.
5.1.4
Ice formation
If requested in the order specification, the SSD shall be type-tested in accordance with the customer
requirements, for example in accordance with Annex A.
5.1.5
Fail-close conditions
NOTE
5.1.6
Pressure drop
When the body of the SSD is not a full bore ball valve type (see ISO 5752), the pressure drop in relation to the
operating conditions shall be specified by the manufacturer if required in the order specification.
For SSDs with straight full bore bodies or similar, the pressure drop calculated for the pipework shall include
the face-to-face dimension of the valve.
35
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
For SSDs incorporated in a regulator the calculation of pressure drop may be carried out by the reciprocal of
the formulae (3) or (5) in EN 334:2005.
For stand-alone SSDs the calculation of pressure drop may be carried out by the formula as detailed in
Annex C.
5.1.7
SSDs of Class A and B require suitable surveillance checks and maintenance, particularly Class B, to guard
against premature and/or unnoticed failure of the pressure detector element.
In the case of SSDs of Class B the manufacturer shall draw the attention of the user to the residual risks
associated with the pressure detector element. The notice concerning the residual risks shall be included in
the documentation (8.2.3)."
Shell strength
Pressure containing parts subjected to the test described in 7.5 shall show no visible leakage and no
permanent deformations exceeding 0,2 % or 0,1 mm, whichever is greater.
The percentage of the permanent deformation is calculated as:
100
l l0
l
where
l0 is the distance between any two points on a pressure containing part before applying the test
pressure;
l
5.2.2
is the distance between the same points after releasing the test pressure.
External tightness
The pressure containing parts and all connecting joints shall be leak-proof when tested in accordance with 7.7.
5.2.3
Internal sealing
leakage is no higher than the value given in Table 14. These values are to be used both in the test at
ambient temperature and the tests at limit temperatures.
Recognised alternative detection methods may be used for checking the internal leakage (e.g. electronic
device).
For such methods the equivalence of the above requirements shall be demonstrated.
The accumulated internal leakage from internal walls, the closing member in its closed position, any bypass
and connecting joints shall not exceed the values shown in Table 14 when tested in accordance with 7.8.
36
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Permissible deviation
AG 1
1%a
AG 2,5
2,5 % a
AG 5
5%a
AG 10
10 % a
AG 20
20 % b
AG 30
30 % b
An SSD type can conform to different accuracy groups as a function of the set range !Wdo and Wdu" or
of the inlet operating pressure range !bpu".
At the lower limit temperature the permissible deviation for the declared accuracy group may move to a less
stringent group as detailed in 7.9.3.
for cut-off devices 0,08 DN s for DN 250 and 0,06 DN s for DN > 250.
For cut-off devices lower response times may be specified in the order specification.
Adjustable response time may be requested in the order specification.
Relatching difference
When subjected to the test in accordance with 7.11 no unlatching of the SSD shall occur.
37
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Fs 5 R f S f W + f D
closed position:
Fs 2,5 R f S f W
where
FS is the closing force;
R
is the dynamic force on the closing member from the mass flowing through the SSD;
f = 1,1 where the force opposes the closing of the closing member;
f = 0,9 where the force assists the closing of the closing member.
The addition (+) is applied when the force opposes the closing of the closing member and the subtraction (-)
when the force assists the closing of the closing member.
The dynamic force (D) is considered zero if it assists the closing of the closing member.
When there is any torque developed in moving parts by the flowing mass it shall be considered when
calculating FS.
Both formulae shall be verified at the most critical operating conditions in the most critical mounting position.
5.8 Strength of the trip mechanism, valve seat and closing member against the dynamic
impact of flowing gas
This requirement shall be applied to SSDs where there is a dynamic impact on the closing member in its fully
open position.
After testing in accordance with 7.15 the SSD shall meet the internal sealing requirements.
38
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Testing
6.1 General
Clause 6 provides guidance on the procedure that may be used when a certification of compliance with the
requirements of this document is required.
The sub-clauses in 6 !deleted text" may be applied also to the conformity assessment to the PED.
6.2 Tests
Table 11 gives an overview of the different types of tests and correlates them to the requirements and test
methods detailed in Clauses 4, 5 and 7.
The requirements in this chapter shall be followed when compliance evaluation with this document is
requested.
Where compliance evaluation to this document is finalized with positive result, the SSD can bear as marking
the number of this document.
39
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Requirements
S
Clause
Test method
Title
Clause
Constructional tests
A
4.1
7.1
4.2
Materials check
7.2
4.3
7.3
4.1.10
7.4
Functional tests
A
5.2.1
7.5
5.2.2
7.7
5.2.3
7.8
Aa
Aa
5.3
7.9.2
5.3
7.9.3
5.3
7.9.4
5.4
Response time
7.10
5.5
7.11
5.6
Closing force
7.12
5.7
7.13
5.8
7.15
5.9
7.9.5
5.10
7.16.1
7.16.2
7.16.2
A = Applicable
S = Production surveillance
M = Routine tests
T = Type test
!a Test: generally as 7.9.2 but only at ambient temperature, 6 consecutive operations for test S and 2 consecutive operations for
test M. The set range or the specific set range or the trip pressure in accordance to order specifications or at the manufacturers
discretion when not otherwise specified."
This test shall be carried out on SSDs only if there is a dynamic impact on the closure member in its fully open position.
For SSDs with straight full bore bodies or similar, this test is not applicable.
40
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
When changes are made to the design of an SSD or a series of SSDs in such a manner as to affect the above
tests, the manufacturer shall inform the parties involved, if any, in the compliance evaluation to this document.
at least one SSD for each accuracy group (AG) !deleted text".
If the same SSD can be used as a stand-alone or combined device it will be tested only once.
the dimensional compliance of pressure containing parts with the applicable drawings;
the compliance of the SSD construction with the relevant assembly drawing and the construction
requirements of this document.
41
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
7.3 Verification of the strength of pressure containing parts and inner metallic partition walls
7.3.1
Verification is made by proving the compliance of the actual safety factors with those specified in 4.3.5 and the
compliance of minimum allowable thicknesses shown in drawings with values specified in the strength
calculations.
Strength calculation !shall" be carried out according to EN 12516-2 and !EN 12516-4".
7.3.2
Verification is made by proving the compliance of the actual safety factors with those specified in 4.3.5 taking
into account the minimum allowable thicknesses shown on drawings and the minimum proof stress (yielding)
for selected material.
Actual safety factors are obtained through one of the following two ways:
hydrostatic pressure test until the first sign of yielding or failure becomes apparent in any component and
verification that the limit pressure pl at which the first sign of yielding or failure becomes apparent is:
sry
pl PS Sb
pl PS S
smin
sry
smin
Rp 0, 2
Rp 0, 2
min
Rp 0, 2
Rp 0, 2
min
hydrostatic pressure test and verification that permanent deformations do not exceed the values stated in
5.2.1, however up to the following test pressures:
0,9 PS S b
Rp 0, 2
srw
r
sw Rp 0, 2
min
0,9 PS S
Rp 0, 2
srw
r
sw Rp 0, 2
min
where
42
smin
is the minimum design wall thickness at the point where the first sign of yielding occurs in
mm;
sry
is the measured wall thickness of test sample at the point where the first sign of yielding
occurs in mm;
|Rp0,2 |min
is the minimum proof stress (yielding) for selected material according to relevant
document in N/mm2;
|Rp0,2 |r
is the measured proof stress (yielding) for the material of the test sample according to
relevant document in N/mm2;
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
sw
is the minimum design wall thickness for the weakest point in mm;
srw
is the measured wall thickness of test sample for the weakest point in mm.
The weakest point can be located by technical evaluation or via measurements (strain gauge etc.).
The test is carried out in such a manner that deformations of the test sample in all directions are possible.
There shall be no additional stresses due to bending, torque or tension.
Forces from fastening systems shall be similar to those experienced under normal installation conditions.
SSD bodies and pressure containing parts manufactured from different materials may be pressure tested
separately.
!Special high strength clamping bolts, nuts and gaskets (between individual pressure containing parts) may
be used for hydrostatic testing."
!For the component with the specific maximum allowable pressure PSD, in the above two formulae (not in
those referred to body) replace the symbol PS with the symbol PSD."
Diaphragms used as pressure containing parts in chambers subjected, or that can be subjected to a maximum
differential pressure pmax shall withstand a test pressure (in bar) of at least:
0,3 bar
2 pmax
if pmax 5 bar.
43
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Test pressures
1,5 PS
but at least PS + 2 bar
1,5 PSD
but at least PSD + 2 bar
"
The assembled SSD and its fixtures are pneumatically tested to assess compliance with the requirements of
5.2.2. The test is carried out at ambient temperature with air or gas at the test pressure specified in Table 13.
This test shall be carried out on a strength-tested SSD for at least:
bubble tight for a time of 5 s. This test may be carried out by covering the SSD with a foaming liquid, by
immersing the SSD into a tank of water or by other equivalent methods;
external leakage not higher than the values listed in Table 14 only for cut-off devices.
The test pressures in Table 13 do not apply to any chambers bounded on at least one side by a diaphragm
even if they are subjected to gas pressure under normal operating conditions.
The test is carried out in such a manner that deformations of the SSD in all directions are possible. There shall
be no additional stresses due to bending, torque or tension.
Forces from fastening systems shall be similar to those experienced under normal installation conditions at
least during the type test.
Recognized alternative detection methods may be used for checking leakage (e.g. electronic device). For
such methods the equivalence to the above requirements shall be demonstrated.
44
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Other chambers
Test pressures
1,1 PS
1,1 PSD
"
Table 14 Maximum external and internal leakage rates
Nominal size
DN
internal b
25
40
15
40 to 80
60
25
100 to 150
100
40
200 to 250
150
60
300 to 350
200
100
400
400
300
At normal conditions.
In case of specific requirement in the order specification, see Annex I (applicable only to cut-off devices).
7.7.2
Such chambers shall be pneumatically tested at a test pressure (in bar) equal to at least:
0,2 bar
1,33 pmax
if pmax 5 bar.
45
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
General conditions
The tests may be carried out with either air or gas. Wherever necessary measured flow rates are converted
into values that are related to air at normal conditions. Pressure measurement devices shall have an accuracy
of at least 0,25 AG. Tests shall be carried out at ambient temperature. SSDs shall be tested in the mounting
position specified by the manufacturer.
The external sensing and loading pressure lines shall be located on the pipeline according to the prescription
of the manufacturer.
!deleted text"
The test is carried out in a test rig (equivalent to !Figure 5") under the following operating conditions:
the controller of the SSD is pressurized with a variable pressure representing the monitored pressure.
The rate of the pressure change is kept constant;
the whole unit is installed in a chamber with a controlled temperature between 10 C (or 20 C) and
+60 C for tests at limit temperatures.
The accuracy groups for overpressure protection and underpressure protection, if applicable, are determined
separately.
7.9.2
Test method:
for each specified accuracy group (AG) and relevant:
set range;
46
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
!
c) with the SSD in the open position, starting from approximately 80 % of the selected trip pressure, increase
the monitored pressure with a pressure change rate not greater than 1,5 % of the selected trip pressure
per second until closure of the SSD occurs;"
d) repeat test c) five times; the set value is the arithmetic mean of the six actual values; the routine tests are
repeated once only and the set value is the arithmetic mean of the two actual values;
e) without further adjustment repeat the tests !c)" to d) with the body pressurized to the maximum inlet
pressure (pumax);
f)
the set point is the arithmetic mean of the two set values calculated in d) and e).
The test method for underpressure protection is similar to that specified above; the starting pressure for
operation c) shall be 120 % of the selected trip pressure.
The test requirements are met if all the values of the trip pressure in c), d) and e) are within:
AG
ps 1
100
7.9.3
The tests are carried out in a temperature controlled chamber, at the lowest limits of (-20 2) C or
(-10 2) C with a dry test medium (dew point -25 C) !and at" (60 2) C.
There shall be no adjustment of the trip pressure between the test at ambient temperature (7.9.2) and this test.
Test method:
a) pressurize the body of SSD in the open position and maintain the inlet pressure at 0,1 bar;
b) adjust the temperature of the test chamber to the limit value; the test may commence when the
temperature becomes uniform in all parts of the SSD with a tolerance of 2 C;
c) starting from approximately 80 % of the selected trip pressure, increase the monitored pressure at a rate
of change not greater than 1,5 % of the selected trip pressure per second until closure of the SSD occurs;
d) verify the internal sealing;
e) the test method for underpressure protection is similar to that specified above; the starting pressure for
operations c) shall be 120 % of the selected trip pressure.
The test requirements are met if the internal sealing complies with the requirement in 5.2.3 and the value of
the trip pressure in c) corresponds to the specified accuracy group.
For the tests at 20 C and at 10 C only, the results may correspond to accuracy groups at ambient
temperature multiplied by 2 except when, at ambient temperature, AG = 30. In this case the AG = 30 may be
multiplied by 1,5.
EXAMPLE
47
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
7.9.4
!Verification of the upper limit of the highest set range for overpressure monitoring"
Test method:
a) ensure that the body is at atmospheric pressure;
b) adjust the trip pressure to the upper limit of the highest set range;
c) starting from approximately 80 % of the selected trip pressure increase the monitored pressure at a rate of
change not greater than 1,5 % of the selected trip pressure per second until closure of the SSD occurs;
d) repeat the test c) five times;
e) calculate the arithmetic mean of the six actual values.
The test requirements are met if the set value calculated in e) corresponds to the specified accuracy group.
7.9.5
For a stand-alone SSD, a specific determination shall be carried out by testing the SSD with its closing
member in fully open position, in a test rig in accordance with 7.7.7.4.7 of EN 334:2005. The following flow
coefficient formulae may be used:
The Cv coefficient shall be determined for at least three different operating conditions with:
! C vi =
Q
pu + pb
404,72 p
d (t u + 273)
"
where
Cvi is the flow coefficient for a test;
Q
The Cv flow coefficient shall be assumed to be equal to the arithmetic mean of the three values. For Cv values
a tolerance of 10 % against the declared value is permitted.
48
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
"
Key
1
SSD (in the scheme including a vessel upstream inside the cabinet)
2
3
4
5
Pressure transducer
Environmental cabinet
6
7
8
9
10 Pressure indicator
A Regulator controls the operating pressure of the SSD
B Regulator adjusts monitored pressure
!deleted text"
49
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
"
Key
1
2
AG
!t 0,2 s"
Response time ta
Closing characteristic
7
8
Open
Closed
50
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
M (kg)
DN
PS 16
PS > 16
DN 50
0,2
0,3
65 DN 150
0,4
0,6
51
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Dimensions in millimetres
Key
1
2
Rigid clamping
Test sample
3
4
5
D = Cr A ul cul2
where
Cr
is the area of closing member in contact with the fluid (see D.1), in m2;
ul is the density of the fluid with flow Qul (see 7.15) in kg/m3;
cul is the velocity of gas at the inlet flange under volumetric flow rate Qul (see 7.15) in m/s.
The test is passed if the requirements of 5.6 are met.
For SSDs with variable mounting positions (see 5.1.2) the most unfavourable case shall be considered.
52
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
7.15 Verification of the strength of the trip mechanism, valve seat and closing member
against dynamic impact of flowing gas
This test shall only be carried out on SSDs where there is a dynamic impact on the closing member in its fully
open position.
The test shall be carried out with the closing member in its fully open position, on a test rig in accordance with
7.7.7.4.7 of EN 334:2005. Flow conditions shall be such that the product calculated below is a maximum:
(Q
2
ul
ul
max
where
Qul is the volumetric flow rate at the inlet flange at operating conditions (not at normal conditions), in
m3/h;
(Q
2
ut
ut = 1,5 Qul2 ul
max
where
Qut is the volumetric flow rate at the inlet flange at test conditions (not at normal conditions), in m3/h;
ut is the density of the test fluid with Qut at the inlet flange in kg/m3.
Test method:
53
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
a) fit the SSD with the overpressure setting element for the lowest specific set range and set to its mid point;
b) adjust the inlet pressure so that the density at the inlet is equal to ut;
c) increase the volumetric flow to Qut;
d) close the SSD by increasing the controlled pressure in the controller;
e) decrease the controlled pressure in the controller and re-open the SSD;
f)
repeat the test as above with the SSD equipped with an under pressure monitoring unit.
These tests should be carried out where technically possible and economically justified. Where this is not the
case, alternative test methods may be used, e.g. those detailed in Annex D.
Documentation
The following documentation shall be available at the time of carrying out the type test:
a) photographs and/or leaflets;
b) scheme and pertinent functional description;
c) technical data for the series of SSDs and a list of performance data to be confirmed;
d) assembly drawing of SSDs;
e) overall dimensional drawing;
f)
nameplate drawing;
54
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
j)
8.1.2
Test report
On completion of the type test a report according to EN ISO/IEC 17025 shall be provided detailing the results
of the tests carried out. If alternative methods are used, they shall be described in detail in an appropriate
section of the test report.
Sizing equation
The manufacturer shall specify the sizing equation and the operational limits in terms of maximum value of the
product (Qu u )max or in other equivalent terms, in the installation manuals or in the relevant catalogue,
where
Qu is the volumetric flow rate at the inlet flange at operating conditions (not at normal conditions), in
m3/h;
Inspection certificate and/or NDT certificate and/or material certificate in accordance with EN 10204 for
pressure containing parts and for bolts, screws and studs if applicable.
8.2.3
Installation, operation and maintenance manual, in the language of the country of destination or in the
languages accepted by the user, giving appropriate instructions on:
information on safe use of the connections detailed in 9.2 and on safe use of auxiliary devices detailed in
9.3;
data on nameplate except serial number, year of manufacturing and specific set range;
hazards arising from misuse and particular features of design when appropriate;
55
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
response time;
a statement that the SSD does not require any protection against exceeding its allowable pressure when
for the upstream pressure regulating station the maximum downstream incidental pressure (MIPd) is less
than or equal to 1,1 x PS;
!notice for users of SSDs class B on residual hazards on premature and/or unnoticed failure of
pressure detector element,"
For each series of SSDs the manufacturer shall have available the following documentation:
8.3.2
The production surveillance report shall detail the results of all tests and verifications listed in 6.6.
Marking
serial number;
year of manufacture;
56
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
flange ratings;
valve seat diameter (only where different sizes are provided) or valve trim (for this term see EN 60534-1)
or the flow coefficient;
!maximum component operating pressure pmax and the specific maximum allowable pressure PSD of
safeguarded chamber (for differential strength SSDs only);"
bypass;
relatching device;
57
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Annex A
(informative)
Ice formation
A.1 General
These requirements and tests apply only to SSDs whose function could be impaired by external ice formation.
A.2 Requirements
These SSDs should be constructed or protected in a manner designed to avoid negative influences of ice
formation due to humidification.
A.3 Tests
The SSD is installed in a test rig and the trip pressure is adjusted for the lowest value of its set range. The
relevant tests of 7.8 and 7.9.3 are carried out the following way:
a) the SSD with its closing member in the open position is cooled down to the minimum operating
temperature, the value of the operating pressure is set to approximately 50 % of PS;
b) after temperature stabilization the ambient temperature is raised to (0 2) C. Water is sprayed on the
SSD from above and around (as if from a hemisphere) until a homogeneous layer of ice has formed;
c) the ambient temperature is again lowered to the minimum operating temperature. After temperature
stabilization the following items are verified in accordance with 7.9 and 7.8 by varying the pressure in the
sensing line:
trip pressure;
internal leakage.
Check if the requirements of 5.2.3 (internal sealing) and 5.3 (accuracy group) are met.
58
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Annex B
(informative)
Compliance evaluation4)
B.1 General
This document contains the conditions for the compliance evaluation of any single SSD to the document.
However, in order to make an assessment of compliance of a full range of SSDs coming off a production line,
more elements may be needed such as a factory production control system or quality management system, a
type-testing scheme, a qualification scheme and/or a certification scheme. These systems are independent
from the strict evaluation of conformity of a single SSD, and may be required either by legislation or
regulations, or by contractual agreements.
Unless there is an appropriate system in place, CEN/TC 235 is of the opinion that the following clauses
represent minimal conditions to assess the compliance evaluation of a series of SSDs and of those coming off
a production line to this document.
For SSDs certified as in compliance with this document, the manufacturer should carry out the compliance
evaluation in accordance with B.4.
Where there is a conformity assessment to the PED, the compliance evaluation with this document should not
consider the requirements of clauses in Annex ZA. Nevertheless this annex may be considered as guideline
also in the conformity assessment to the PED.
B.2 Introduction
The compliance certification scheme should meet the requirements of this document and establish:
if the production surveillance in accordance with 6.6 may be carried out by the body, if any, that has
certified the quality management system of the manufacturer;
a guideline to be followed when any non-conformities are discovered during the production surveillance
as detailed in 6.6;
B.3 Procedure
The evaluation of compliance should include:
the type test in accordance with 6.3. The test samples should be chosen as per 6.4;
a production surveillance as described in 6.6 every 5 years. The test samples should include two SSDs
for each certified series. The test samples should be chosen at random from the production population
present at the moment of the production surveillance visit to the manufacturers workshop.
4)
For the purpose of these recommendations the definitions contained in EN 45020 are applied.
59
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
The production surveillance may be carried out by the body, if any, that has certified the quality management
system of the manufacturer, if it is provided in the certification scheme of the SSDs.
Any other verification pertinent to the quality management system of the manufacturer should be carried out
by the body, if any, that has certified the quality management system.
the tests as described in Clause 7. The test samples where applicable should be chosen at least as
specified in 6.4;
a permanent internal control of production using a quality management system based on EN ISO 9001.
The quality management system should be certified by a third party.
for a period of at least ten years from the delivery of the SSD.
A copy of these certificates should be made available to the purchaser if requested in the order specification.
60
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Annex C
(informative)
Pressure drop and flow coefficient
p =
t + 273 Q 2
1
e
d
163 795 pu + pb C v2
where
C vi =
Qi
404,72
d (t ui + 273)
( p ui + p b ) pi
where
Qi is the test volumetric flow rate at normal conditions in m3/h;
tui is the test fluid temperature measured at the inlet of the SSD in C;
pui is the test fluid pressure measured with volumetric flow rate Qi at the inlet of the SSD in bar;
61
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
pi is the measured pressure drop with volumetric flow rate Qi across the SSD in bar;
d
d) repeat the test and calculations b) and c) respectively with two different operating conditions, changing the
value of volumetric flow rate and/or the inlet pressure;
e) calculate the flow coefficient as arithmetic mean with:
Cv =
62
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Annex D
(informative)
Alternative test method for verification of the strength of the trip
mechanism, valve seat and closing member
Tsl
k Cr A ul
where
Tsl is the measured force in N;
A
= 3 (when the force Tsl causes yielding or failure in the trip mechanism);
k = 1,5 (when the force Tsl causes the closing member to close without any yielding or failure in the
trip mechanism);
for Qul and ul see 7.15;
for Cr see D.2.
63
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
c) calculate the single dynamic factors for the three values of flow with:
Cri =
Tit
2
A c uti
uti
where
Tit is the measured force on stem in N;
A
cuti is the velocity of the fluid with test volumetric flow rate at test conditions (not at normal conditions) at
the inlet flange in m/s
Key
1
2
3
Inlet
Outlet
Load Tit
Figure D.1
Re =
64
L cuti uti
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
where
L
is the max. dimension of the closing member perpendicular to the flowing fluid in m;
c) trace the curve Cr =f(Re) if the value of Cr is found to vary with size;
d) !calculate the Reynolds number at Qul for each size of SSD not included in the test sample with:"
Re =
L c ul ul
where
cul is the velocity of the fluid with Qul at the inlet flange in m/s;
ul is the density of the fluid with Qul at the inlet flange in kg/m3;
65
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Annex E
(informative)
Sizing equation
Qmax 0,76 DN 2
pu + pb
d (t u + 273 )
pu + pb
Tsl
t u + 273
k Cr A u
whichever is the lower, unless it is necessary to limit the flow due to noise.
where
Qmax
CV
pu
pb
pmax
tu
k
is the safety factor. This value should be specified by the manufacturer. k 3 (when, subject
to Tsl yielding or failure occurs in the trip mechanism); k 1,5 (when, subject to Tsl the closing member
closes without any yielding or failure in the trip mechanism). For further information see Annex D;
for the meaning of Tsl and A see Annex D.
66
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Annex F
(informative)
Inspection certificate
Where an inspection certificate and declaration of compliance with this document is provided, the following
gives an example of the format which may be used. When the SSD is built into a pressure regulator, the
certificate should be in accordance with Annex B of EN 334:2005.
67
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
!
MANUFACTURERS
TRADE MARK/NAME
TYPE
SERIAL NO.
END CONNECTIONS:
DN
PN
FACE-TO-FACE
______________
FIXTURES
assembly drg.
PRESSURE CONTAINING PARTS
N
________
Date ________
FUNCTIONAL CHARACTERISTICS
Allowable pressure
PS
pumax
Maximum operating pressure
Wdso
Specific set range for overpressure
Wdsu
Specific set range for underpressure
a
bp
Valve seat diameter
________
________
___to___
___to___
________
________
________
bar
bar
bar
bar
mm
bar
s
TESTS
Controller
bar
Fixtures
______ bar
Controller
bar
Fixtures
______ bar
bar
When applicable.
"
68
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Annex G
(informative)
Order specification
G.1 General
The ordering of SSDs, especially for bigger sizes, depends largely on the conditions on site, other SSDs
already in the network, interchangeability and other factors. Therefore, in addition to the minimum
specifications in tenders, offers and orders other specifications as mentioned in the document may be
required.
additional features;
for cut-off devices, leakage class (in accordance with EN 1349) relevant to internal sealing.
G.2.2 Dimensions
face-to-face dimension;
G.2.3 Performance
69
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
lifting facilities;
additional marking;
!deleted text"
relatching difference;
underpressure shut-off;
specific response time and relevant test (only for cut-off devices);
closing force;
inspection certificate;
NDT certificate;
material certificate class in accordance with EN 10204 for pressure containing parts;
material certificate class in accordance with EN 10204 for bolts, screws and studs;
70
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Annex H
(informative)
Acceptance test
Acceptance tests and verifications are carried out on the finished SSD by the manufacturer in the presence of
the purchasers inspector before shipping, if specified in the order specification.
The tests are:
set value of the trip pressure in accordance with 7.9.2 at ambient temperature.
Unless otherwise specified, the number of SSDs selected for an acceptance test should be as follows:
5)
71
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Annex I
(informative)
!Seat leakage (alternative requirement)"
This annex establishes a series of seat leakage classes related to the specific internal sealing requirements.
If requested in the order specification the internal sealing requirements may be in accordance with EN 1349.
The leakage class will be included:
on the nameplate;
72
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Annex J
(normative)
Materials
J.1 Steel materials for pressure containing parts and inner metallic partition walls
!The steel materials listed in Table J.1 with the restrictions listed in the last 5 columns of the same table,
are suitable for the design of pressure containing parts and inner metallic partition walls of SSDs complying
with this European Standard."
73
74
Rolled and
forged steel
Group
Relevant document
-10 C to 60 C a
10028-7
10028-4 , 10028-5
c
10028-6
10028-3
10028-2
10025
x
x
100
bar
PSmax
Safety device
Restrictions
-20 C to 60 C
Operating temperature
Type
Materials
Table J.1 - Steel materials for pressure containing parts and inner metallic partition walls
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
EN
bar x mm
[PS x DN b]max
mm
DNmax b
Rolled and
forged steel
Group
Relevant document
-10 C to 60 C a
10130
10210-1
10222-3
c
10222-4
10222-2
10216-1
10111
10088-3
analysis C 0,25 %.
All austenitic steel designations, other steel designations with
longitudinal Amin 16 % and supplementary requirements KV
27 J av. Of three and 20 J min. at 20 C
10083-2 + A1
10083-1 + A1
x
x
100
bar
PSmax
Safety device
Restrictions
bar x mm
[PS x DN b]max
75
mm
DNmax b
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
-20 C to 60 C
Operating temperature
Type
Materials
EN
76
Rolled and
forged steel
Group
Type
Materials
-10 C to 60 C a
A 234/A 234M
A 182/A 182M
x
A 106
A 106/A 106M 04b
A 105/A105M
10297-1
10272
10250-4
10250-2
10222-5
Restrictions
x"
100
bar
PSmax
Safety device
-20 C to 60 C
Operating temperature
Relevant document
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
EN
ASTM
bar x mm
[PS x DN b]max
mm
DNmax b
Rolled and
forged steel
Group
Relevant document
-10 C to 60 C a
x
x
A 420/A 420M
A 516/A 516M
A 707/A 707M
A 694/ A694M
A 350/A 350M
x
x
A 276
A 333/A 333M
A 564/ 564M
x"
-20 C to 60 C
A 311 / A 311M
A 266A/ 266M
A 240
Restrictions
100
bar
bar x mm
[PS x DN b]max
77
mm
DNmax b
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Safety device
PSmax
Operating temperature
Type
Materials
ASTM
Relevant document
These material can be used for operating temperature from 20 C to 60 C when PS 25 bar.
For the bodies of pilots or fixtures this term shall refer to their inlet connections.
78
-10 C to 60 C a
100
bar
PSmax
Safety device
Restrictions
-20 C to 60 C
Operating temperature
Type
Materials
20 J min at -20 C
Fe G-450
UNI 3158
The following remarks shall be applied to all sheets of this table
Cast steel
Group
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
ASTM
bar x mm
mm
DNmax b
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
J.2 Metallic materials different from steel materials for pressure containing parts
and inner metallic partition walls
!The metallic materials listed in Table J.2 with the restrictions listed in the last 5 columns of the same table,
are suitable for the design of pressure containing parts and inner metallic partition walls of SSDs complying
with this European Standard."
79
80
Malleable cast
iron
Spheroidal
graphite cast
iron
Group
Relevant document
-10 C to 60 C a
ASTM A 536
ISO 1083
EN 1563
x
x
x
x
"
x
x
x
x
x
20
50
20
bar
PSmax
Safety device
Restrictions
-20 C to 60 C
Operating temperature
Type
Materials
1 000
5 000
1 500
bar x mm
Table J.2 - Metallic materials different from steel materials for pressure containing parts and inner metallic partition walls
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
ASTM
100
300
1000
mm
DNmax b
Aluminium
wrought alloys
Copper-tin and
copper-zinc
cast alloys
Copper-zinc
wrought alloys
Group
Al 99,5
Al Cu 5.5 Pb 0,4 Bi 0,4
Al Si 1 Mg 0,9 Mn 0,7 (6082) in T6 conditions
Al Mg 1 Si 0,6 Cu 0,28 Cr 0,20 (6061) in T6 conditions
Relevant document
-10 C to 60 C a
x
x
x
x
x
x
x
x
x
485-2
586-2
754-2
755-2
9001-2
9002-5
9006-4
9006-2
ASTM B 584
12844
x
x
x
x
4892
4894
5705-65
1652
1982
ASTM B 283
x
x
x
20
100
20
100
bar
PSmax
Safety device
Restrictions
1 000
bar x mm
[PS x DN b]max
81
50
25
100
25
mm
DNmax b
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
-20 C to 60 C
Operating temperature
Type
Materials
EN
UNI
EN
EN
UNI
82
Aluminium
wrought alloys
Group
Type
Materials
Relevant document
-10 C to 60 C a
6082
9006-1
x
x
x
x
485-2
586-2
754-2
755-2
9006-4
9006-4
9006-2
9006-2
x
x
x
x
x
9006-1
586-2
754-2
755-2
BS 1474
100
50
bar
PSmax
Safety device
Restrictions
-20 C to 60 C
Operating temperature
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
EN
UNI
EN
UNI
bar x mm
[PS x DN b]max
25
50
mm
DNmax b
Relevant document
-10 C to 60 C a
These material can be used for operating temperature from 20 C to 60 C when PS 25 bar.
For the bodies of pilots or fixtures this term shall refer to their inlet connections.
x
x
x
x
x
250
1600
20
bar x mm
[PS x DN b]max
10
bar
PSmax
Safety device
Restrictions
-20 C to 60 C
Operating temperature
Type
Aluminium cast
alloys
Group
Materials
83
1000
150
mm
DNmax b
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
J.3 Materials for fixtures, integral process and sensing lines, connectors and
fasteners
The materials listed in the previous Tables J.1, J.2 and/or in the following Table J.3 with relevant restrictions
are suitable for the design of fixtures. The materials listed in the following Table J.3 with relevant restrictions
are suitable for the design of integral process and sensing lines, connectors and fasteners of !SSDs"
complying with this document.
84
Pipes
Various
Component
Cu 999
X6CrNiMoTi17-12-2 / 1.4571
All grades
All grades
TP 304, TP 304L, TP 316, TP 316L
TP 304, TP 304L, TP 316, TP 316L
TP 304
Grade 6
Screwed and socket steel tube
St 37.4 / 10255
St 35 / 1.0308
X6 Cr Ni Ti 1810 / 1.4541
EN 10277-3 a
Fixtures
Relevant document
x
x
x
x
x
x
x
x
x
x
x
x
100
bar x mm
25
100
bar
PSmax
Safety device
Restrictions
-20 C to 60 C
Operating temperature
-10 C to 60 C
Type
Materials
[PS x DN b]max
85
25
mm
DNmax b
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Table J.3 - Materials for fixtures, integral process and sensing lines, connectors and fasteners
ASTM
DIN
Class 10.9
Class 10
All alloy groups and types with Amin 9 % for bolts, screws
and studs
!All austenitic designations
Class 4.6, 5.6, 8.8
Grade A2ss, A4ss
Classes. 5, 8, 9 for nuts
All grades
All grades for nuts
All classes and grades
All alloy groups and types with Amin 12 % for bolts, screws
For the bodies of pilots or fixtures this term shall refer to their inlet connections.
86
x
x
x
x
F 594
SAE J429
SAE J995
x"
x
x
x
x
x
x
F 593
10088-3
ISO 898-1
ISO 3506
20898-2
A 193/A 193M
A 194/A 194M
A 320/A 320M
ASTM F 593
x
x
x
100
50
100
bar
PSmax
Safety device
Restrictions
-20 C to 60 C
x
x
-10 C to 60 C
Operating temperature
10088-3
ISO 8434
ASTM A 420/A 420M
Fasteners
EN ISO 898-1
EN 20898-2
10277-3 a
Connectors
Relevant document
Type
Materials
and studs
All alloy groups
Grade 8 for bolts etc.
Grade 8 for nuts
The following remarks shall be applied to all sheets of this table
Bolts, screws,
studs and nuts
Compression
fittings
Component
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
EN
EN
ASTM
bar x mm
[PS x DN b]max
mm
DNmax b
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Annex K
(informative)
!Suitability of safety shut-off device for damp operating conditions
K.1
This type test should be applied to SSDs actuated by a levers system not immersed in the flowing gas.
It should be carried out on, at least, one size of SSD, which should be representative of all sizes of the
relevant series of SSDs actuated by a levers system not immersed in the flowing gas.
The SSD shall be equipped with:
the over-pressure setting element for the lowest set range and set at mid-point pdso. The setting shall
not be adjusted throughout the test and
vent lines, if any, as specified by the manufacturer.
The SSD is installed inside an appropriate chamber:
at most critical position specified by manufacturer,
with the inlet and outlet end connections sealed,
with only the controller under a pressure. Special provisions shall be adopted for SSDs that are
internally impulsed from the inlet or outlet side,
latched at open position
and subjected 100 cycles of temperature and humidity as follows.
A cycle shall take a minimum period of 5 h from (60 2) C at minimum of 90 % relative humidity to (5 2) C
at a minimum of 90 % relative humidity to (60 2) C at minimum of 90 % relative humidity.
After completion of 100 cycles, the SSD shall be brought to ambient temperature and subjected to the
following test:
a) ensure that the body is at atmospheric pressure;
b) with the SSD in the open position, starting from approximately 80 % of the selected trip pressure, increase
the monitored pressure at a pressure change rate not greater than 1,5 % of the selected trip pressure per
second until closure of the SSD occurs.
The test requirements are met if the value of the trip pressure in b) is within:
AG
pdso 1
100
87
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Annex L
(informative)
Glossary
English
French
German
Sub-clause
Accuracy group
Actual value of the trip
pressure
Actuator
Body
Breather line
Bypass
Closing force
Closing member
Component operating
pressure
Controller
Cut-off device
Differential pressure
Classe de prcision
Valeur relle de la pression
de dclenchement
Actionneur
Corps
Conduit de respiration
bipasse
Force de fermeture
Organe de fermeture
Ansprechdruckgruppe
3.3.6.2
3.3.3.1
Stellantrieb
Stellgliedgehuse
Atmungsleitung
Druckausgleichseinrichtung
Schliekraft
Stellglied
3.2.1.3
3.2.1.5
3.2.8
3.2.1.9
3.4.10
3.2.1.1
Komponentenbetriebsdruck
3.4.1
3.2.1.8
3.1.4
3.3.1.1
Disturbance variables
Grandeurs de perturbation
Conduit de mise
latmosphre
Accessoires
Volume de gaz
Kontrollgert
Sicherheitsabsperrarmatur
Differenzdruck
direkt wirkende
Sicherheitsabsperreinrichtung
Strgren
Abblaseleitung
3.2.7
Zusatzeinrichtungen
Gasvolumen
indirekt wirkende
Sicherheitsabsperreinrichtung
3.2.2
3.3.5.2
Exhaust line
Fixtures
Gas volume
Indirect acting shut-off
device
Inlet operating pressure
range
Inlet pressure
Inner metallic partition wall
Limit pressure
Loading pressure
Loading pressure line
Main component
Maximum component
operating pressure
Maximum allowable
pressure
Maximum inlet pressure
Maximum value
Minimum value
Monitored pressure
Normal conditions
88
Pression de service du
composant
Pilote
dispositif fermeture lente
Pression diffrentielle
3.1.2
3.3.2.2
3.1.3
Betriebseingangsdruckbereich
3.3.6.3
Eingangsdruck
innere metallische
Trennwnde
Grenzdruck
Hilfsdruck
3.4.2
3.2.5
3.4.7
3.3.1.2
Hilfsdruckleitung
3.2.3
Hauptkomponente
maximaler
Komponentenbetriebsdruck
3.2.1
3.4.1.1
zulssiger Druck
3.4.3
maximaler Eingangsdruck
Maximalwert
Minimalwert
berwachter Druck
Normbedingungen
3.4.2.1
3.3.3.2
3.3.3.3
3.3.2.1
3.3.5.1
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
English
French
German
Sub-clause
Nominal pressure
Operating temperature
range
Pressure
Pressure containing parts
Pressure drop
Nenndruck
3.4.5
Betriebstemperaturbereich
3.4.9
Druck
druckbelastete Teile
Druckabfall
3.3.1
3.2.4
3.3.6.6
Wiedereinrast-Einrichtung
3.2.1.4
Wiedereinrastdifferenz
3.3.6.5
Response time
Safety factor
Safety shut-off device
Seat ring
Sensing line
Sensing point
Pression nominale
Plage de temprature de
service
Pression
Pices sous pression
Perte de charge
Systme de
renclenchement
Diffrence de
renclenchement
Temps de rponse
Coefficient de scurit
Clapet de scurit, CS
Garniture de sige
Ligne dimpulsion
Point de dtection
3.3.6.4
3.4.8
3.1.1
3.2.1.7
3.2.6
3.1.6
Sries de clapets de
scurit
Set point
Set range
Specific maximum
allowable pressure
Specific set range
Plage de rglage
Plage de rglage
Pression maximale
spcifique admise
Plage de rglage spcifique
Dispositif fermeture
rapide
Taille du CS
Pression dessai
Mcanisme de
dclenchement
Pression de dclenchement
Variation de la pression de
dclenchement
Sige de clapet
Volume de gaz
Ansprechzeit
Sicherheitsbeiwert
Sicherheitsabsperreinrichtung
Ventilsitz-Dichtring
Messleitung
Messort
Baureihe von
Sicherheitsabsperreinrichtungen
Sollwert
Einstellbereich
spezifischer maximal
zulssiger Druck
spezifischer Einstellbereich
3.3.4.3
Sicherheitsabsperrventil
3.1.5
3.1.7
3.4.6
Schaltgert
3.2.1.2
Ansprechdruck
3.3.2.3
Ansprechdruckabweichung
3.3.6.1
Ventilsitz
Volumenstrom
3.2.1.6
3.3.5.3
Relatching device
Relatching difference
3.1.8
3.3.4.1
3.3.4.2
3.4.4
"
89
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Annex ZA
(informative)
Relationship between this European Standard and the Essential
Requirements of EU Directive 97/23/EC
This European Standard has been prepared under a mandate given to CEN by the European Commission
and the European Free Trade Association to provide a means of conforming to Essential Requirements of the
New Approach Directive 97/23/EC (PED).
Once this standard is cited in the Official Journal of the European Communities under that Directive and has
been implemented as a national standard in a least one Member State, compliance with the clauses of this
standard given in Table ZA.1 confers, within the limits of the scope of this standard, a presumption of
conformity with the corresponding Essential Requirements of that Directive and associated EFTA regulations.
Table ZA.1 Correspondence between this European Standard and Directive 97/23/EC (PED)
Clause(s)/subclause(s) of this
European Standard
4.3.1, 4.3.2, !4.3.3,
" 4.3.4, 4.3.5, 5.6,
5.8
4.1.10, 4.3.1,
4.3.2, !4.3.3,"
4.3.4, 4.3.5,
4.3.6, !7.3.1,"7.12
7.3.2. 7.15
4.1.11
!4.1.9, 5.1.7, 5.6,
5.8
!4.1.2.2, 4.1.2.3
!5.1.5
4.1.2.2, 4.1.2.3
7.7.1, 7.8
4.2.1.5
4.2.1.5
4.2.1.6
4.2.1.5
4.2.1.5
6.5
7.5
9.1, 9.2, 9.3
8.2.3
4.2.1.1
4.2.1.2, 4.2.1.4
4.3.5
4.3.6
7.7.1, 7.8
7.5
Annex J.1
item
2.2.1
Calculation method
2.2.3
2.2.4
2.7
2.11.1
2.11.2
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.2.1
3.2.2
3.3
3.4
4.1 (a), 4.1 (b),
4.2 (a)
4.3
7.1.2
7.2
7.3
7.4
7.5 and 4.1 (a)
!NOTE For shut-off devices dealt with in this standard when used in pressure regulating stations complying with EN 12186 or
EN 12279, this table includes all applicable Essential Requirements listed in Annex I of PED except the external resistance to
environmental conditions where corrosion is l kely to occur."
90
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
WARNING Other requirements and other EU Directive may be applicable to the product(s) falling within the
scope of this standard.
91
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
Bibliography
[2] EN 10002-1, Metallic materials Tensile testing Part 1: Method of test at ambient temperature
!deleted text"
[3] EN 12732, Gas supply system Welding steel pipework Functional requirements
[4] prEN 13787 rev, Elastomers for gas pressure regulators and associated safety devices for inlet pressures
up to 100 bar
[5] EN 45011, General requirements for bodies operating product certification systems (ISO/IEC Guide
65:1996)
!deleted text"
[6] EN 45020, Standardization and related activities General vocabulary (ISO/IEC Guide 2:1996)
[7] EN ISO 1518, Paints and varnishes Scratch test (ISO 1518:1992)
[8] EN ISO 2409, Paints and varnishes Cross-cut test (ISO 2409:1992)
[9] EN ISO 6708, Pipework components Definition and selection of DN (nominal size) (ISO 6708:1995)
[10] EN ISO 9001, Quality management systems Requirements (ISO 9001:2000)
[11] EN 60534-3-1:2000, Industrial-process control valves Part 3-1: Dimensions Face-to face dimensions
for flanged, two-way, globe-type, straight pattern and centre-to-face dimensions for flanged, two-way,
globe-type, angle pattern control valves (IEC 60534-3-1:2000)
[12] EN 60534-3-2, Industrial-process control valves Part 3-2: Dimensions Face-to-face dimensions for
rotary control valves except butterfly valves (IEC 60534-3-2:2001)
[13] ISO 37, Rubber, vulcanized or thermoplastic Determination of tensile stress-strain properties
[14] ISO 48, Rubber, vulcanized or thermoplastic Determination of hardness (Hardness between 30 and 85
IRHD)
[15] ISO 148, Steel Charpy impact test (V-notch)
[16] ISO 188, Rubber, vulcanized or thermoplastic Accelerated ageing or heat-resistance tests
[17] ISO 815, Rubber, vulcanized or thermoplastic Determination of compression set at ambient, elevated or
low temperatures
[18] ISO 1431-1, Rubber, vulcanized or thermoplastic Resistance to ozone cracking Part 1: Static strain
test
[19] ISO 5752, Metal valves for use in flanges pipe systems Face-to-face and centre-to-face dimensions
[20] IEC 60534-3, Industrial-process control valves. Part 3: Dimensions. Section one Face-to-face dimensions
for flanged, two-way, globe-type control valves
92
BS EN 14382:2005+A1:2009
EN 14382:2005+A1:2009 (E)
[21] !EN ISO/IEC 17050-1, Conformity assessment Supplier's declaration of conformity Part 1: General
requirements (ISO/IEC 17050-1:2004)
[22] ASME B16.34:1996, Valves Flanged, threaded and welding end"
93
BS EN
14382:2005
+A1:2009
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