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On the Cover
Artist's rendition of San Vicente Dam after completion of the dam raise project to increase local storage and provide
a more flexible conveyance system for use during emergencies such as earthquakes that could curtail the regions
imported water supplies. The existing 220-foot-high dam, owned by the City of San Diego, will be raised by 117
feet to increase reservoir storage capacity by 152,000 acre-feet. The project will be the tallest dam raise in the
United States and tallest roller compacted concrete dam raise in the world.
The information contained in this publication regarding commercial projects or firms may not be used for
advertising or promotional purposes and may not be construed as an endorsement of any product or
from by the United States Society on Dams. USSD accepts no responsibility for the statements made
or the opinions expressed in this publication.
Copyright 2011 U.S. Society on Dams
Printed in the United States of America
Library of Congress Control Number: 2011924673
ISBN 978-1-884575-52-5
U.S. Society on Dams
1616 Seventeenth Street, #483
Denver, CO 80202
Telephone: 303-628-5430
Fax: 303-628-5431
E-mail: stephens@ussdams.org
Internet: www.ussdams.org
President/CEO, Sunrise Engineering Inc., 25 East 500 North, Fillmore, Utah 84631, arobinson@sunriseeng.com
2
Project Engineer/Manager, Sunrise Engineering Inc., 12227 South Business Park Dr., Draper, Utah
84020, zzhao@sunrise-eng.com
477
selected accordingly. The hydraulic system, the flow and pressure evaluation techniques,
the flow and pressure evaluation results and design considerations are discussed herein.
HYDRAULIC SYSTEM
The Juniper Ridge Hydroelectric Power Generation Project was constructed within a
section of an existing COID irrigation canal. Inflow to the canal is diverted from and
regulated through a gate at the Deschutes River near the City of Bend. The hydraulic
system consists of a forebay with diversion structure, 2.5-mile long108-inch diameter
steel penstock with air/vacuum relief valves, 5-MW vertical Francis turbine/generator
unit with tailrace, and a bypass pipeline with energy dissipation valve-stilling basin
followed by the existing canal. The penstock splits before it enters the powerhouse. The
main penstock continues to the turbine/generator unit while the bypass pipeline continues
around the powerhouse to an energy dissipation valve. Flow discharges from the
hydroelectric facility to the canal downstream. A schematic diagram of the present
hydraulic system is shown in Figure 1.
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Several methods of controlling transient conditions are often used in hydroelectric power
generation facilities such as: increasing the closing and opening times of control valves,
increasing the pressure class of pipelines, limiting pipe wave velocities, and use of
pressure relief valves, surge tanks and air chambers, etc. (Tullis, 1989). For the Juniper
Ridge Hydroelectric Power Generation Project, FCV acts as both a bypass and pressure
relief valve. When the turbine wicket gates or TSV are being closed, FCV opens to
discharge flow as well as release transient pressures.
THEORETICAL CONSIDERATIONS
Due to the importance of flow controls for discharge and transient conditions, it is critical
to understand the flow and transient characteristics in the hydraulic system for its design,
construction and operation.
Flow Rates
Flow Rates Controlled by TSV and FCV:
TSV is located immediately upstream of the turbine/generator unit. The main purpose of
TSV is for normal maintenance and emergency shut-off of the flow. TSV is a butterfly
valve, which consists of a disc mounted on a shaft that rotates in a cylindrical body. The
disc is oriented parallel to the flow to minimize any restriction when open or is positioned
at a right angle to the flow to provide full closure.
FCV is located at the end of the bypass pipe to dissipate energy in conjunction with the
stilling basin during bypass operations. FCV consists of a valve body with a deflector
cone, a cylinder gate, and a hydraulic actuator. Moving the cylinder gate sleeve upstream
and downstream over the valve body opens and closes the valve. The fixed internal cone
spreads the conical discharge jet in such a way that the surface area of the jet and area
that entrains air increase rapidly. When closed, the movable cylinder seals against the
outer edge of the fixed cone. Typically, the valve discharge is sprayed into the air to
dissipate energy. For this project, two additional features were added to the valve, which
include a hood to restrain the spray of water into the air and a power spring attached to
the movable cylinder gate to force FCV open in case the hydraulic actuator fails.
Flow rates through the butterfly valve and the fixed cone valve are calculated by the
following general equation:
(1)
where:
Q = flow rate in cubic feet per second (cfs)
Cd = coefficient of discharge
A = internal area of valve in square feet (ft2)
g = acceleration due to gravity (32.2 ft/s2)
H = net head across valve (ft)
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For a selected valve the internal area of valve A is known. The coefficient of discharge,
Cd, at various disc positions in degrees (0 degree for complete closure and 90 degree for
100 percent opening) for TSV or at various gate strokes (percent opening) for FCV are
provided by the manufacturer. The Cd parameter at various gate strokes (percent opening)
for FCV is shown as an example in Figure 3.
Equation (1) shows that the flow rate Q is only a function of the head H for a
selected valve. The flow rate during the opening and closing of a valve can be calculated
using the corresponding head across the valve at various opening positions. However, the
head across a valve is related to the flow rate in the valve. Therefore, the computation of
flow rate at various valve openings is not straightforward.
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(2)
where:
Tw = water starting time is defined as the time required for the water in the water
conduit system to accelerate from zero to rated velocity at rated head (sec)
L = length of water column from upstream free water surface to downstream free
water surface (ft)
V = rated velocity (ft/sec)
g = acceleration due to gravity (32.2 ft/sec2)
H = rated head (ft)
When changes in flow are rapid, compressibility effects must be taken into consideration.
Flow changes at the turbine or valves are propagated through the water column by
pressure waves with a celerity or velocity of propagation in the penstock, which depends
on the characteristics of the penstock, and can be estimated. If the closure of the turbine
wicket gates or valves takes place in less time than is required for the wave to propagate
to a free surface and back, the closure is considered rapid. Pressure rise is now
controlled by the conversion of the kinetic energy in the moving water to pressure
energy. For a uniform diameter conduit, the following relationship is used to calculate the
pressure change for a rapic closure (ASME, 1996):
=-
(3)
where:
= pressure change (ft)
c = celerity or velocity of propagation (ft)
= change in flow velocity (ft/sec)
g = acceleration due to gravity (32.2 ft/sec2)
The negative sign - indicates that when the flow velocity decreases, the pressure
rises while when the flow velocity increases, the pressure drops.
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Equation (3) shows that for a certain hydraulic system (c is known) the transient pressure
head is proportional to the change in flow velocity. A large flow velocity change will
induce large transient pressures. Both pressure increases and decreases may be induced
and are dependent on whether the flow rate increases or decreases.
Changes of flow in most hydroelectric projects are intermediate (ASME, 1996). These
situations are best analyzed using special purpose computer programs. The following
basic partial differential equations of momentum and continuity for unsteady,
compressible flow in elastic conduits are solved with applications of appropriate
boundary conditions using various computer programs (USACE, 1998):
Momentum:
Continuity:
+
+
=0
=0
(4)
(5)
where:
= total head or energy grade (ft)
Q = discharge (ft3/sec)
x = distance along conduit (ft)
t = time (sec)
g = acceleration due to gravity (32.2 ft/sec2)
A = cross sectional area of the conduit (ft2)
D = diameter of the conduit (ft)
f = Darcy-Weisbach friction factor
c = celerity of a compression wave travelling through the conduit and is a
function of modulus of elasticity of pipe wall, thickness of pipe wall and
diameter of the conduit
There are basically two computational schemes in use to solve the above partial
differential equations for pressure transient calculations:
1. Method of characteristics, and
2. Method of implicit finite differences.
The first method is described by Wylie and Streeter (1993) and Chaudry (1988) while the
second method was originally described by Perkins et al. (1964). Details of these two
methods are described in various references (e.g., Zipparro and Hansen, 1993; Streeter,
1971 and USACE, 1998) and will not be repeated.
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NUMERICAL MODELING
Model Description
The U.S. Army Corps of Engineers (USACE) computer program Water Hammer and
Mass Oscillation (WHAMO) has been developed to assist engineers in understanding
and mitigating hydraulic transient by simulating water hammer and mass oscillation in
networks that convey fluids. The program determines time varying flow and head in a
network that may include pipes, valves, pumps, turbines, junctions and other elements.
The WHAMO program is formulated in terms of a four-point implicit finite difference
representation of the governing partial differential equations (4) and (5).
Modeling Cases
Transient pressures along the penstock were analyzed using WHAMO for five scenarios,
each under the present and future conditions during the design of the project. The worst
case scenario occurs when TSV is used for emergency shut-off. For the worst case, it is
assumed that the electrical load is rejected due to trip-off, the turbine wicket gates cannot
be closed and FCV also cannot be opened normally (because of possible hydraulic
system failure, loss of hydraulic pressure, or the power spring actuated FCV is disabled).
The peak transient pressure from this scenario was the highest among the ten scenarios
and was used in the design of the penstock and associated components of the hydraulic
system. However, for the purpose of this presentation, only the following two cases under
the present condition are discussed.
Case 1. Shut-off of the turbine/generator unit due to turbine load rejection with active
bypass system turbine load rejected, turbine wicket gates closing at a specified
starting time and rate, and FCV opening at a specified starting time and rate.
Case 2. Shut-off of the turbine/generator unit due to turbine load rejection with inactive
bypass system turbine load rejected, turbine wicket gates closing at a specified
starting time and rate, and FCV not opening.
WHAMO Model Setup
Major Input Data:
The WHAMO program is relatively well-documented and easy to implement. Input data
to the program include: node number, element of hydraulic system, geometric
information of penstock sections, friction loss coefficients, minor loss coefficients, valve
specifications and characteristics, turbine/generator specifications and characteristics,
turbine operation status, and turbine and valve control schedule.
For this model, node Y is at the bifurcation just upstream of the powerhouse, node T is
the turbine wicket gates, and node F is FCV.
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Figure 4. Typical Discharge Rates through the Turbine, FCV and the Sum
(Scenario 1 0 sec Time Delay)
Figure 5. Typical Total Pressures at the Turbine, FCV and the Bifurcation
(Scenario 1 0 sec Time Delay)
Because the total discharge rate exceeded the design rate of 500 cfs during the switching
of flow from the turbine to FCV, different controls were required to maintain the
discharge rate of 500 cfs. Therefore, a scenario 2 was simulated where FCV started to
open 40 seconds after the turbine wicket gates started to close. The resulting three flow
rate variations are shown in Figure 6. It shows that during the switching period the total
discharge rate remained less than 500 cfs and more uniform than in scenario 1.
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Figure 6. Typical Discharge Rates through the Turbine, FCV and the Sum
(Scenario 2 40 sec Time Delay)
Correspondingly, the transient pressures at the turbine wicket gates (T) and FCV (F) rose
initially in response to the decrease of the total flow rate in the penstock, fluctuated and
then returned to the static pressure at the turbine wicket gates (T) and the steady-state
levels at FCV (F), respectively. The pressures immediately upstream of the turbine
wicket gates (T), FCV (F) and the bifurcation (Y) are shown in Figure 7. These transient
pressures were also small as expected because the designated turbine wicket gate closing
time (240 sec) is relatively long and FCV acted as a pressure relief valve.
Figure 7. Typical Total Pressures at the Turbine, FCV and the Bifurcation
(Scenario 2 0 sec Time Delay)
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Case 2 Wicket Gates Being Closed and FCV Not Being Opened
In this case, the turbine/generator unit is being shut-off linearly in 240 seconds after load
rejection and FCV remains closed abnormally. The flow rate decreases through the
turbine (T), the zero flow rate through FCV (F) and the total flow rate are shown in
Figure 8. The flow rate vs. time curve shows that during the linear closing process of the
turbine wicket gates the flow rate reduction through the turbine was not linear. Initially
the flow rate decreased slowly before eventually accelerating. This phenomenon is due to
the head loss across the wicket gates. As the wicket gates begin to close, the head loss
across the wicket gates is small compared to the head loss in the entire hydraulic system.
As the wicket gates continue to close and the head loss across the wicket gates increases
to a significant percentage of the total loss in the hydraulic system, the wicket gates can
begin to control the flow. The transient pressures at T, F and Y were significantly higher
than their respective steady-state levels as expected because FCV did not act as a pressure
relief valve in this case (Figure 9). After the turbine wicket gates were completely closed,
the transient pressures fluctuated and returned to the static levels, which were higher than
the initial steady-state pressures.
Figure 8. Typical Discharge Rates through the Turbine, FCV and the Sum
(Case 2 FCV Not Open)
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Figure 9. Typical Total Pressures at the Turbine, FCV and the Bifurcation
(Case 2 FCV Not Open)
Hydraulic Grade Line along Penstock:
The variations of flow rates and transient pressures with time at many selected locations
along the penstock were computed and obtained as described. At each location, the
maximum and minimum transient pressures were read from the model outputs. Hydraulic
grade lines (HGL) were calculated at those locations along the penstock. The steady-state
HGL, the maximum HGL caused by the positive transient pressures and the minimum
HGL caused by the negative transient pressures for Case 2 were plotted in conjunction
with the penstock centerline elevation in Figure 10. The maximum and minimum
pressures along the penstock were used for the hydraulic system design to make sure the
maximum pressures were less than the allowable pressure of the penstock and its
associated valves, and the minimum pressures were positive, resulting in a non-vacuum
condition along the penstock.
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3. Maximum positive transient pressures occur at the end of the penstock near the
turbine wicket gates and the control valves, and become less as they move
upstream to a free surface. Significant transient pressures may occur in the
hydraulic system and can be mitigated by controlling the movement of valves and
installation of pressure relief valves.
4. Negative transient pressures along penstocks should be evaluated to prevent a
vacuum condition from happening, especially for long, thin and exposed pipes.
5. Special purpose software such as WHAMO is a valuable tool for the evaluation
and design of hydraulic system.
REFERENCES
ASME Hydro Power Technical Committee, The Guide to Hydropower Mechanical
Design. HCI Publications, Inc., 1996.
Chaudry, H.M., Applied Hydraulic Transients, VNR, New York, New York, 1988.
Perkiins, F.E., A.C. Tedrow, P.S. Eagleson, and A.T. Ippen, Hydro-Power Plant
Transients, Part II: Response to Load Rejection, Report No. 71, MIT Hydrodynamics
Laboratory, September 1964.
Tullis, J. Paul, Hydraulics of Pipelines, Pumps, Valves, Cavitations, Transients. John
Wiley & Sons Inc., 1989.
USACE, Water Hammer and Mass Oscillation (WHAMO) 3.0 Users Manual, U.S.
Army Corp of Engineers Construction Engineering Research Laboratories ADP Report
98/129, September 1998.
Wylie, E.B., and V.L. Streeter, Fluid Transients, Prentice Hall, Englewood Cliffs, New
Jersey, 1993.
Zipparro, Vincent J., and Hans Hasen, Editors, Davis Handbook of Applied Hydraulics,
Fourth Edition, McGraw-Hill, Inc., New York, New York. 1993.
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