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flow
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ter
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flow
Number 7, 2006
A clearer picture
Production logging helps to provide information on flow rate
(fluid velocity from spinner rotation), density, temperature, and
pressure. In traditional production logging, only the flow rate
and density readings were used for quantitative analysis. The
temperature and pressure data were used in a qualitative way
to compute in situ flow properties and to locate the zones
where fluids were flowing into or out of the well (Fig. 2).
Today, production logging provides engineers with a broad
range of fluid measurements, including temperature and
pressure data. The additional information can be used to
Depth
The quality of the data acquired from traditional productionlogging methods depends on the downhole well conditions.
These methods are accurate and reliable for vertical wells with
high fluid flow rates, but for deviated and horizontal wells with
stratified, multiphase flow the data acquired may be misleading.
The need for understanding and measuring downhole multiphase
fluids with complex flow regimes emerged during the 1990s
when the era of drilling deviated and horizontal wells started.
Geothermal
gradient
Gas entry
Temperature
Fugitive
emissions
Process heat
input and
electrical
power input
Gas to
flare
Well stream
fluids from
subsea
Number 7, 2006
Figure 4: The flow regimes that develop in highly deviated wells can be extremely complex.
Number 7, 2006
Figure 5: The design and development of the Flow Scanner tool were guided by hundreds of
flow-loop tests to establish the most suitable architecture and sensor deployment system.
Number 7, 2006
Near-vertical wells
In near-vertical wells, the oil and water
phases are fully mixed across the entire
wellbore cross section. Even for wells
with a deviation of less than 20, the
mixing layer is large and the two
phases are mixed across the borehole
with a smooth velocity profile.
10
Number 7, 2006
Deviated wells
Near-horizontal wells
(A)(A)
(A)
Near-Vertical
Near-Vertical
Well
Well
Near-Vertical
Well
Velocity
Velocity
Velocity
(B)(B)
(B)
Deviated
Deviated
Well
Well
Deviated
Well
Holdup
Holdup
Holdup
TopTop
Top
Bottom
Bottom
Bottom
0 00
TopTop
Top
Oil
and
Oiland
and
water
water
mixed
mixed
across
across
water
mixed
across
nn
nOil
the
the
section
section
ofof
the
ofthe
the
pipe
pipe
the
section
pipe
Smooth
Smooth
velocity
velocity
profiles
profiles
velocity
profiles
nn
nSmooth
Almost
Almost
linear
linear
holdup
holdup
profiles
profiles
linear
holdup
profiles
nn
nAlmost
Holdup
Holdup
Holdup
Velocity
Velocity
Velocity
1 11
(C)(C)
(C)
Near-Horizontal
Near-Horizontal
Well
Well
Near-Horizontal
Well
Velocity
Velocity
Velocity
1 11
Holdup
Holdup
Holdup
1 11
0 00
Bottom
Bottom
Bottom
TopTop
Top
Bottom
Bottom
Bottom
0 00
TopTop
Top
Bottom
Bottom
Bottom
Very
Very
complex
complex
flow
flow
structures
structures
complex
flow
structures
nn
nVery
Monophasic
Monophasic
water
water
phase
phase
atat
the
atthe
the
bottom
bottom
water
phase
bottom
nn
nMonophasic
ofof
the
ofthe
the
pipe
pipe
pipe
Dispersed
Dispersed
oiloil
phase
oilphase
phase
in in
the
inthe
the
uppermost
uppermost
uppermost
nn
nDispersed
level
level
ofof
the
ofthe
the
pipe
pipe
level
pipe
Large
Large
velocity
velocity
and
and
holdup
holdup
gradients
gradients
velocity
and
holdup
gradients
nn
nLarge
TopTop
Top
0 00
Bottom
Bottom TopTop
Top
Bottom
Bottom
Bottom
Bottom
Almost
Almost
stratified
stratified
flow
flow
structures
structures
stratified
flow
structures
nn
nAlmost
Monophasic
Monophasic
oiloil
at
oilat
the
atthe
the
top
top
and
and
top
and
nn
nMonophasic
monophasic
monophasic
water
water
atat
the
atthe
the
bottom
bottom
monophasic
water
bottom
Narrow
Narrow
mixing
mixing
layer
layer
mixing
layer
nn
nNarrow
Oil
and
Oiland
and
water
water
streams
streams
flow
flow
atatat
water
streams
flow
nn
nOil
different
different
velocities
velocities
different
velocities
Figure 6: Three main types of flow structure can occur in a two-phase (water-oil) system.
Number 7, 2006
11
Conventional Spinner
12
Figure 7: When the Flow Scanner tool is in the 'open' configuration, its spinners can measure flow rate
across the entire borehole.
Number 7, 2006
The tool arm can deploy both the spinners and the sensors
along the vertical axis of a nonvertical wellbore to obtain the
velocity and holdup measurements. Additionally, a fifth
miniature spinner and the sixth pair of electrical and optical
probes positioned on the tool body measure the flow
properties on the low side of the well.
The spatial location of the different sensors is accurately
identified using an integrated, relative-bearing sensor and
caliper measurements. The direct measurement of the velocity
and fluid-holdup profiles helps the analyst to determine the
downhole phase split and reduces the uncertainties
associated with multiphase flow interpretation.
The tool arm is motorized with a 1.5-m-long hydraulic
module, which is controlled from the surface. At any point in
the wellbore, the arm can be made to scan the wellbore
slowly during a stationary measurement to pinpoint the
position of the fluid interface or interfaces. In addition, the
Flow Scanner tool is 5 m long as compared with the 25 m
minimum of the best conventional toolstring required to
obtain similar measurements, but of lower quality. This
shorter logging string saves time and effort at the wellsite.
Number 7, 2006
13
Conventional
Production Logging
Conventional
Production Logging
Flow Scanner
Fluid density
40
Velocity image
rps
Flow Scanner
0.9
g/cm 3
1.2
Water-holdup
image
Density stations
Spinner stations
0
Gradiomanometer
fluid density
Velocity
0
Fluid discrimination
3 -40
ft/min
40
0.9
g/cm 3
1.2 0.92
1.0
Conventional
Production Logging
Flow profile
Flow profile
Water flow
Water flow
Oil flow
Oil flow
120
Flow Scanner
Well
Sketch
Reflected light, %
80
40
0
1
1.1
1.2
1.3
1.4
1.5
1.6
Refractive index, n
X,105
Air
Gas (n = 1.1)
Condensate (n = 1.4)
Water (n = 1.3)
Crude (n = 1.5)
X,120
Figure 9: Gulf of Suez log: When conventional production-logging efforts failed to produce useable results, the Flow Scanner
system identified and measured zonal oil production in the well. A subsequent workover increased oil production by 900%.
14
Number 7, 2006
Number 7, 2006
15
Surface
92
Surface
88
c
rfa
Su
e
45
16
Number 7, 2006
Holdup
Pressure
Density
XX,050
Temperature
Fullbore
spinners
In-line spinners
90
In the Middle East, the Flow Scanner tool has also helped to
identify water recirculation along a wellbore completion. This was
the first field test for the tool.
The well under investigation was a 7-in cased hole
producer with a production rate of 500 m3/d of oil at surface
with zero water cut. The wellbore deviation was 47 across
the logging interval. The advanced PS Platform* tool had
already been run in the well, which meant a direct
comparison of its data could be made with data from the
Flow Scanner tool. The average value for water holdup above
the perforations was approximately 25%.
The fullbore spinner on the PS Platform tool had measured
a net, positive (upward) velocity. Because the water holdup
was not zero, a conventional interpretation was bound to
estimate a net positive water flow rate. When using the
conventional toolstring, the zero water cut at surface was the
only indication that water must be recirculating downhole.
However, the Flow Scanner tool was able to identify and
characterize the water recirculation (Fig. 13).
Figure 14 shows the holdup distribution along a vertical
axis of the casing; the bottom probe measured water holdup
at about 92% and the top one at about 2%. Note that the
bottom two spinners measured a net negative fluid velocity,
which was mainly that of the water. The water was being
dragged up with the oil on the topside of the wellbore only
to fall back down on the low side of the casing. The recording
made while coming out of hole showed the water column
extending to a few hundred meters from surface, but no
water was reaching the surface (Fig. 15).
This type of information is a major breakthrough for
production logging. Engineers can now visualize and measure
heavy-phase recirculation downhole. The image in Figure 15
was taken from a processing application called the Flow
Scanner tool Inflow Profiler, which uses predetermined spinner
pitches to provide a single-pass interpretation in real time.
The presence of a quasi-stationary water column inside the
wellbore was exerting backpressure on the sandface and
choking oil production. The operator has conducted a
workover operation that involved pulling out the completion,
cleaning the water from the wellbore, and recompleting the
well as a dual producer.
XX,100
Perforations
Surface
XX,000
XX,150
GR
0 60
gAPI
SPIN.SD4
SPI1.SD4
WFDE.SD4
WTEP.SD4
WPRE.SD4
SCVL.SD4
DFHM.SD4
1.2 218
2,450 -7,000 7, 000 0
221 2,350
15 0.7
-10
15 -15
g/cm3
ft/h
psi
deg F
counts/s
counts/s
Challenging conditions
As production-logging technology advances, more accurate
and reliable results are being achieved for multiphase flow
conditions in horizontal wells. The most significant test of any
new technology is in wells where the operational conditions
are challenging.
Both of the following examples are from a giant carbonate
reservoir in which reservoir thickness varies between 46 and
55 m, porosity varies between 15 and 20%, permeability
varies from 50 to 500 mD, and oil gravity varies between
32 to 36 dAPI.
Number 7, 2006
17
Moved hydrocarbon
PSP
deviation
40
60
Cable
velocity
memorized
100
-100
ft/min
20
Total holdup
1.0000
FSIT RB
-20
0.0000
in
5,000.0000
1.0000
Calibrated
caliper
5,000.0000
21.0000
5.0000
2.0000
1.0000
0.5000
0.4000
0.3000
0.2000
0.1500
0.1000
0.0500
0.0100
0.0100
0.0500
0.1000
0.1500
0.2000
0.3000
0.4000
0.5000
1.0000
2.0000
5.0000
Flow Rate
Water
Flowing
Oil
Holdup
Holdup
Holup
Well Sketch
Flowing
(probes)
Shut-in
Flowing
(pulsed neutron)
MD
TVD
TVD
TVD
Oil
Calcite
Oil
Oil
Oil
Water
Anhydrite
Water
Water
Water
PFC1
in
8
PFC2
8
-8 in
-8
X,100
lbg 3-in
Rate
bbl/d
BSAL
ppk
Dolomite
ElanPlus volumes
250
0
Water flow
stations
X,200
Well
pressure
0
5,000
psi
Well
Water
Oil flow rate Gamma ray temperature
Mixture velocity image (full range) flow rate
3
3
m/s
-1 x10 bbl/d 4 0 x10 bbl/d 5 0
100 250 degF 275
X,300
X,400
X,500
X,600
X,700
X,800
X,900
X,000
X,100
X,000
X,200
X,300
X,400
X,500
X,600
X,700
X,800
X,100
X,900
No flow
X,000
18
Number 7, 2006
1
5
7
3
Oil
Neutron burst
Water
Water
PVL
Neutron generator
Figure 17: The WFL* Water Flow Log measurement principle. The
water velocity is computed from the time of flight of the activated
oxygen between the neutron generator and the detectors. The
vertical resolution of the measurement is equal to the distance
between the minitron and the corresponding detector.
L (usually 7.3m)
RST
Phase velocity = L T
Number 7, 2006
19
Careful planning
Prejob planning and integration of all the available well data
and logs to achieve the logging objectives and maximize the
reservoir characterization information are essential for efficient
logging data acquisition. Recent successes have demonstrated
that, by using advanced tools and techniques, integrated
production-logging acquisition, with either CT or tractor
conveyance, can be designed to successfully achieve
challenging production-logging objectives in open holes,
including boreholes with highly deviated or horizontal sections.
Production logging can include the identification of
superpermeable zones or conductive fractures and the direct
assessment of their flow contributions; the description of
water salinity variations to define injection water entries
Holdup profile
20rps
X,328m
Surface
0
Figure 21: Well cross section and sensor measurements in real time in Well 2.
Calcite
Dolomite
Anhydrite
Well Sketch
FSI caliper
in
8
Holdup
Holdup
Shut-in
Flowing
TVD
TVD
Oil
Oil
Oil
Water
Water
Water
Oil
Flowing
0
Flow rate
B/D
Water
Moved hydrocarbon
Volumetric analysis
0
1
The future
Efficient integrated production logging improves
understanding of well behavior and reservoir
characterization under challenging conditions. The Flow
Scanner tool offers major improvements over conventional
production-logging technology. Although it uses
established principles of measurement, the miniaturization
of the spinners and the mounting of the sensors across the
diameter of the wellbore offer breakthroughs in the quality
of the data and their interpretation. The Flow Scanner
tools ability to measure the continuous velocity of three
phases and its relatively short length in comparison with a
conventional toolstring are added to the advantages of
20
Number 7, 2006
Reference
Roscoe, B. and Lenn, C.: Oil and Water Flow Rate
Logging in Horizontal Wells Using Chemical Markers
and a Pulsed-Neutron Tool, paper SPE 36230
presented at the 7th Abu Dhabi International
Petroleum Exhibition and Conference, Abu Dhabi,
UAE (October 1316, 1996).
Number 7, 2006
21