Manual de JOG - BOX

Control System for Bridge CMMs
UMP-360 Control System

USER'S MANUAL
M.1600.0427
Revision 1
Serving Metrology Worldwide
2006 Hexagon Metrology
Hexagon Metrology, December, 2006
Third party trademarks: Hexagon Metrology acknowledges all

trademarks and registered trademarks that are the property of
their legal owners.
Hexagon Metrology declares that the information provided in this
document was correct on the date of publication; this information
may be changed without notice to reflect improvements in the
product performance and quality.
Hexagon Metrology declines all liability for any errors that may
appear in the manual.
The contents of this document are strictly confidential and the
consignee is obliged to use it exclusively for his own purposes.
This manual cannot be given, lent or copied, either wholly or in
part, without written authorization from Hexagon Metrology, Inc.
Hexagon Metrology S.p.A
Strada del Portone, 107/117
10095 Grugliasco (TO), Italy
Tel: (+39) 011 4025.111
Fax: (+39) 011 7803254
Internet: http://www.dea.it
Hexagon Metrology, Inc.
Precision Park
200 Frenchtown Road
North Kingstown, RI 02852-1700
Tel: 800-766-4673
401-886-2000
Fax: 401-886-2681
Internet: www.brownandsharpe.com
Hexagon Metrology (Qingdao) Co., Ltd
188 Zhuzhou Road
Qingdao 266101
TEL: 86 532 870 2188
FAX: 86 532 870 2830
Internet: www.brownandsharpe.com
Hexagon Metrology S.p.A, DEA, the DEA logo, Brown & Sharpe
and the Brown & Sharpe logo are trademarks of Hexagon
Metrology.
Hexagon Metrology S.p.A.and Hexagon Metrology Inc, are
companies of the Hexagon AB group. Internet:
http://www.hexagon.se
Precision Centers
The Hexagon Metrology Precision Centers are available on the
Internet site:
http://www.hexagon.se/metrology/submetrology.asp.
Serving Metrology Worldwide
Contents
Documentation Provided with the Control System ........................................... 5
Reading the PDF Files ...................................................................................... 5
Reading the On-Line Files ................................................................................ 5
Safety Information .........................................................................6

Conventions ...................................................................................................... 6
Electrical Safety Precautions ............................................................................ 7
General Maintenance Information..................................................................... 8
Overview.........................................................................................9
Description ...................................................................................11
Theory of Operation ........................................................................................ 12
Main Components ........................................................................................... 13
Probe Support ................................................................................................. 14
Operator Control Unit ..................................................................15

Serial Jog Box ................................................................................................. 16
Jog box Functions ........................................................................................... 17
Remote Control Unit (RCU) ............................................................................ 22
Operating Instructions ................................................................28

Activating the System...................................................................................... 29
Recover from Emergency Stop ....................................................................... 30
Powering Off the System ................................................................................ 30
Technical Data .............................................................................31

Technical Characteristics ................................................................................ 32
Operating Conditions ...................................................................................... 32
Electrical Specifications .................................................................................. 33
Error Codes ..................................................................................34

UMP-360 Diagnostic Errors ............................................................................ 34
UMP-360 LED sequence ................................................................................ 34
UMP-360 Diagnostic Display .......................................................................... 34
Page 2
UMP-360 Control System Users Manual
Standalone Operation Errors .......................................................................... 35

DCC Reported Start-up Errors ........................................................................ 36
RCU-II Startup Error Indications ..................................................................... 37
Servo Power-on Diagnostics........................................................................... 37
Servo Power-off Diagnostics........................................................................... 37
Figures
FIGURE 1 - SERIAL JOG BOX .............................................................................. 16
FIGURE 2 - REMOTE CONTROL UNIT (RCU)........................................................ 22
FIGURE 3. UMP-360 BLOCK DIAGRAM FOR GLOBAL CLASSIC AND ONE MACHINE 25
FIGURE 4. UMP-360 BLOCK DIAGRAM FOR SHEFFIELD MACHINES ...................... 26
FIGURE 5. UMP-360 BLOCK DIAGRAM FOR MICRO HITE DCC MACHINE .............. 27
FIGURE 6 - E-STOP PUSH BUTTON ...................................................................... 29
FIGURE 7 - DIAGNOSTIC DISPLAY ....................................................................... 35
FIGURE 8 - DIAGNOSTIC DISPLAY WINDOW .......................................................... 35
Page 3
Preface
This manual was written for users of the Hexagon Metrology UMP-360 Control
System. It provides a general description of the controller and its main technical and
design features. The manual also contains information on how to use and maintain
the control system.
In addition to the control system, a measuring system consists of a measuring
machine and measuring software. For information about these components, consult
the user manuals for these products.
Page 4
Documentation Provided with the Control System

The information provided with the control system offers a wide range of solutions for
getting to know and using its functions. The control system comes with a compact
disc containing the Users Manual.
This document contains essential information on how to use the control system safely
and efficiently. The manual includes a detailed description of the control system, the
instructions for use, and the routine maintenance procedures recommended by
Hexagon Metrology. This document is provided in the form of a PDF file and on-line
help.
Reading the PDF Files

The PDF (Portable Document Format) documents can be read using Adobe Acrobat
Reader (Acrobat Reader can be started directly from the compact disc or by copying
it onto a Personal Computer and then starting it). Acrobat Reader can even be
downloaded to your Personal Computer from the Adobe web site at the Internet
address http://www.adobe.com.
Reading the On-Line Files

The documents in on-line help format can be viewed using Microsoft Internet
Explorer (version 4.0 or later), which must be installed on the Personal Computer.
Page 5
Safety Information
All the operations described in this document for which you are responsible must be
performed in respect of the national and company safety regulations.
Conventions
The following conventions are used in this manual to distinguish between various
kinds of information.
Note. Notes give important information taken from the text, which may be useful in
ensuring that the equipment is used to its full potential.
CAUTION
Caution messages indicate potential damage to the equipment or loss of data and
tell you how to avoid the problem.
WARNING
Warning messages indicate the potential for bodily harm and tell you how to avoid
the problem.
General Safety
This control system was designed to minimize possible hazards to the operator and
sources of damage to the machine. While it is impossible to anticipate every
situation, strict adherence to the safety rules in this manual will reduce the risk of
injury to personnel and damage to the machine.
This manual should be read in its entirety by all supervisory and operating personnel
before operation. A copy of the manual should be available to the machine operator
at all times.
Develop personal safety awareness. Observe all safety regulations and be alert for
hazardous conditions. Discuss these conditions with your supervisor.
Page 6
The work area around the control system must be free of oil and chips.
Do not deactivate any safety device by obstructing, excluding or disconnecting it.
These devices are enabled to protect the operator and the machine itself.
Always use the personal safety equipment indicated by your supervisor.
Never use the machine if it is malfunctioning. Stop work as soon as any error or fault
occurs.
Make a note of any faults and inform the maintenance engineers without delay. The
fault must be repaired immediately.
Operators should be completely familiar with controls, safety devices and operation
of the machine. Safe operation procedures should be defined and applied at all times
during operation and maintenance.
Adhere to all caution notes in this manual. Failure to follow recommended procedures
may result in injury to personnel and/or damage to equipment.
The workplace safety legislation of each individual country where the equipment is
used must be respected.
Follow company safety instructions. If unfamiliar with your companys procedures,
consult your supervisor.
Allow only authorized personnel access the machine when power is supplied.
Never operate the machine in a defective condition. In case of anomalies or
malfunctions of the system stop working immediately.
Never remove Warning and/or Instruction plates from the control devices.
Never fasten, override or disconnect any safety device to void its assigned function.
If you are uncertain about the correct way to perform a task, ask for instructions
before proceeding.
Operating Safety Precautions

Read this section before starting to use the machine.
This control system is designed to reduce the risk of injury to the operator and to
keep possible damage to the machine to a minimum. While it is impossible to
anticipate every situation, strict adherence to the safety rules in this manual will
reduce the possibility of injury to personnel and damage to the machine.
Electrical Safety Precautions

Make sure that the electrical system that supplies the machine has an efficient
ground connection.
Make sure that the machine-control system is connected to ground.
Never open the doors of the control cabinet when its connected to line power. Only
allow authorized staff access to the control cabinet.
Make sure that all external cables are enclosed in special ducts.
If extension cables are used, check for worn insulation or exposed wires. Never use
defective cables.
Do not pass the cables into cracks or areas where there is water or oil.
Never touch electrical equipment with wet hands. Never activate electrical circuits
while standing on a wet surface.
Page 7
Never attempt to touch any element inside the controller with your hands or a
makeshift tool even when it is switched off. Dangerous service voltages may still be
present.
Solid-state control circuits require special grounding and shielding. Ensure that all
shields are properly connected after repairs.
Never attempt to modify or rework the machines electrical system. Any unauthorized
change to the machine wiring voids the machine warranty and may result in
unexpected operation, injury or damage.
Make sure the electrical system that supplies power to the machine is properly
grounded.
Make sure the machine-controller assembly is grounded.
Always keep the machines electrical cabinet closed. Allow only authorized electrical
maintenance personnel access to the electrical cabinet.
Ensure that all external cables are contained in their flexible cable guides.
If using extension cords, regularly check for worn insulation or exposed wires. Never
use defective cords.
Never route cords across aisles or through water or oil.
Never touch electrical equipment when hands are wet. Never activate electrical
circuits while standing on a wet surface.
Disconnect all power sources before attempting to perform maintenance work or
repairs. Make certain that nobody can turn power on without your knowledge while
you are working. Attach warning tags to prevent unauthorized use and/or
unintentional starts.
General Maintenance Information

The UMP-360 control systems were designed and built in such a way as to ensure
reliable operation and minimum maintenance requirements.
The UMP-360 control system does not require maintenance to ensure efficient
operation.
There are no user serviceable parts in the control system.
CAUTION
Do not use the following solvents on the machine under any circumstances: acetone
(dimethylketone), chlorinated solvents (for example, trichloroethylene and
chlorothen), benzene, methyl alcohol and, in general, branched-chain solvents.
WARNING
The use of ethanol and heptane is subject to safety regulations. The legislation in
force must be respected.
Page 8
Overview
This chapter provides a brief description of the UMP-360 Control System, its main
components and its versions.
The UMP-360 control system drives a motorized Cartesian-axis measuring machine

for dimensional inspection in point-to-point mode.
Machines and devices manufactured by Hexagon Metrology work correctly within the
limits laid down by the EN 50082-2 standard, the degree of protection of the cabinet
is IP32. This allows the control system to be installed in a hostile environment like the
manufacturing shop floor environment. The installation environment however must be
suitable also for the other system elements that are housed outside the cabinet, like
the computer and its peripherals. The latter require a protected environment like a
cell or an airconditioned room.
The UMP-360 is a real-time measurement machine controller. It is built on the Intel
486 processor family. It utilizes controller firmware that has been developed to
include a proprietary real-time operating system as well as functionality to monitor
and control a range of measurement machine functions including machine axis scale
tracking, touch trigger probe interface and probe accessory management, Real Time
Maintenance of multiple coordinate reference frames for parts, part features and
probes, System monitoring of controller and machine error conditions. This controller
is capable of monitoring air pressure and temperature thermistors. Multiple scale
types may be used in conjunction with the UMP-360 control system. Two types of
operator control units may be used with this control system. The UMP-360 control
system has been designed to be IP32 compliant and to service multiple machine
cable arrangements of both the Sheffield Discovery machines, the Micro-Hite DCC
machine, Hexagon's Global machines (sizes A, B & C Classic), and the ONE
machine.
The UMP-360 control system contains many improvements over its predecessor the
SMP-350. This upgraded controller now services five times more Servo Power (480
Watts peak power per axis vs. 96 Watts); offers Auto Servo Tuning through the
addition of servo tuning "E-Pots" which replace conventional "screw type" adjusting
potentiometers or servo gain "jumper settings; and also provides Auto Line Sensing
of AC line power for line voltages of 100-130 VAC and 200-250 VAC.
Page 9
The Installation Site

The installation site of the measuring system must meet the dimensional
requirements and environmental conditions specified in the measuring machines
users manual.
Page 10
Description
This chapter provides a general description of the UMP-360 controller and its
components.
Page 11
Theory of Operation
Within the architecture of the measuring system, the controller acts as an interface
between the computer, which manages the entire measuring system, and the
measuring machine. The computer and the controller are connected via a serial line.
In particular, the two parts of the control system are assigned a series of specific
activities that may be summed up as follows:
The computer (supervisor of the activities of the entire measuring system)
o
communicates with the operator
controls execution of the part programs and processes the results
communicates with the external peripherals
The control system (manager of the measuring machine)

calculates the reference trajectories on the basis of the data received

from the computer, constantly checks the movement of the measuring
machine
communicates with the Operator Control Unit (Jogbox or Remote Control

Unit)
interfaces the measuring machine (machine I/Os, tool signals,

emergencies, etc.)
The measuring machine is driven by the control system performs positional moves
within the measuring volume along the three axes X, Y and Z forming a reference
system with orthogonal Cartesian coordinates.
The order in which an operation is carried out may be summed up as follows:
The computer analyzes the instruction of the part program or the operator command,
defines the elementary operations to be performed and sends them to the processor
board of the control system
The processor board calculates the trajectory to be followed sends the reference
values to the drive and checks that the movement is correct by comparing these
values with those coming from the axis (speedometer and counts)
As soon as the probe and work piece come into contact, the servo board picks up the
position values of the measured point (value freeze) and sends them to the computer
which processes them in compliance with the instructions given by the measuring
program
The results of the measurements are then presented to the operator in the chosen
format and, if necessary, stored for subsequent processing
Page 12
Main Components
The UMP-360 is a universal measurement processor for small and medium sized
coordinate measuring machines (CMMs). The UMP-360 control system drives a
motorized Cartesian-axis measuring machine for dimensional inspection in point-topoint mode. The controller has multiple connector interfaces to be compatible with a
wide variety of Hexagon Metrology CMMs. The controller consists of 4 major
sections:
Processor Board This assembly controls the main logic functions of the controller.
It is based on an Intel 386 family processor running controller firmware on a
proprietary real-time operating system. This board monitors many functions of the
CMM including machine scale systems, probing accessories, temperature monitoring
thermistors (if equipped), Jogbox/RCU communications, and interfacing with the
measurement software in the host computer.
Servo Control Unit This assembly provides for the control of machine movement
based upon commands from the processor board. This assembly includes 3 linear
amplifiers which control the machine axes. The Emergency Stop circuitry and
interface for various machine I/O is contained in this section.
Power Entry Board The power entry board distributes AC power within the
controller. Fuse installations are configurable to meet local requirements.
Logic and Servo Power Supplies These supplies provide the DC voltages for logic
and motor power used in the controller. These supplies are Auto Line Sensing and
accept line voltages of 100-130VAC and 200-250VAC.
The controller is housed in an IP32 compliant enclosure and has several cable entry
points to be compatible with a variety of Hexagon CMM systems. The controllers can
be individually configured in software to make them suitable for a variety of CMMs.
Configuration messages can be selected to set servo characteristics, enable probing
accessories, and to establish parameters for connecting with external devices. Each
machine is configured at the factory to support all features necessary for the CMM
system.
The control system consists of a cabinet which connects the measuring machine, the
computer with its peripheral units and the operator control units for manual control of
motorized motion (Jogbox or RCU).
The system may be integrated with tactile measurement elements such as the
indexed probe head or a probe changer.
The control system is connected to the Operator Control Unit (Jogbox or RCU) for
manual control of motorized motion. The Operator Control Unit contains the buttons
and joystick for system control and an emergency stop button for measuring system
emergencies.
Page 13
Probe Support
The UMP-360 supports the following probes:
TESASTAR, TESASTAR I
TP-2,TP-6, TP20, TP200
PH-10, PH6-M and TESASTAR M
TESA Auto changer rack, MCR-20 and SCR-200
The UMP-360 supports the PH10 relay box that removes AC power from the PH10-2
or TESASTAR e controller in the event that the e-stop button is pressed. The signal
driving this is generated via logic on the processor board. If servo power is turned off
for any reason, power is removed from the wrist controller.
The existing 25-pin female subD connector used to provide RS-232 communications
to the PHC-10 controller is compatible with Sheffield Renishaw interconnects. An
RJ11 connector compatible with the FB II controller pin outs is provided. The RS-232
baud rate is 300 when using Sheffield interconnects and 1200 when using Brown &
Sharpe interconnects.
Sheffield operates the SCR200 with Tamper Proof mode on, requiring that the Hall
Effect switch be swiped in systems without PH10s when changing styli. Brown &
Sharpe operates the SCR200 with Tamper Proof mode off. When using Sheffield
interconnects, the SCR200 is operated with Tamper Proof mode on.
Page 14
Operator Control Unit
Besides the computer, which is the key communication element, the other elements
that communicate with the operator are the remote control unit (RCU) or the jog box.
The UMP-360 supports the current Sheffield Measurement remote control unit (RCU)
and the Brown & Sharpe jog box.
Page 15
Serial Jog Box

The Serial Jog box is a remote manual control that adapts to the UMP-360. This
hand control unit has the following functionality (refer to Figure 1 below):
Figure 1: Serial Jog Box
Page 16
Jog box Functions
Page 17
Page 18
Page 19
Page 20
Remove
Joystick
AutoZero
(Press all 3)
Page 21
Joystick
AutoZero
(Press all
4)
Remote Control Unit (RCU)

The remote control unit is an alternative low cost solution for the serial jog box. It
includes the following features and functionality:
Figure 2: Remote Control Unit (RCU)
Page 22
RCU Functions
1
SERVO
PWR ON
Enables power to the to the system's servo drive system. The

red SERVO PWR ON light (2) illuminates when servos are
active.
SERVO
POWER ON
Indicates that all servos are active.
SERVO
READY
Indicates when the system is ready to be put into a motorized

mode. A red light indicates all diagnostics levels have been met.
E-STOP
A locking pushbutton that causes an E-STOP condition

when pressed. The E-STOP button interrupts the power
to the motor drive circuits by de-energizing a control relay.
In this condition, the joystick is inoperable.
To re-enable the system, the E-STOP pushbutton must
be unlatched by rotating it clockwise turn and pulling it
up. The SERVO PWR ON button (1) must be pressed to
power up the CMM servos.
SERVO
POWER
OFF
Turns servo power OFF.
JOY STICK
Allows you to move the machine in one, two or three axes at

variable speeds. In most cases, the polarity of any axis is user
configurable via system configuration settings.
RECORD
Records touch points in MP memory while you are teaching a

program. Used also to respond to program prompts.
DRIVE
Pressing the DRIVE button transmits clearance positions to the

host software.
AXES LOCK
Buttons
These buttons constrain the operation of the joystick to the

deflection directions that are not illuminated. If a specific button
is illuminated, the axis associated with that joystick deflection
will not move in drive.
Page 23
10
SLOW
Sets the speed that the CMM responds to Joystick movement to

19.05mm/s (0.75in/s). A red light on the key illuminates to show
the mode is active.
11
PART
Aligns the CMM with the axes of the part being measured.
Movement of the joystick now moves the CMM along the X, Y
and Z-axes of the part presently being measured. A red light on
the key illuminates to show the mode is active.
12
JOY
Activates the Joystick. A red light on the key shows that the
joystick is active. The joystick is shut off automatically if it is not
used for two minutes.
13
AUTO
Transfers control of the CMM servo motors from the RCU to the
system computer. The part program controls the CMM. A red
light on the key shows that this mode is active.
14
RTN TO
SCREEN
Page 24
Interfaces with software commands and prompts. The RTN TO

SCREEN button acknowledges and accepts software
commands. It is commonly used in DCC operation to continue
the part program execution or to tell the host software that you
are done taking points to learn a manual feature. The function of
this button is software dependent.
Figure 3: UMP-360 Block Diagram for Global Classic and One Machine
Page 25
Figure 4: UMP-360 Block Diagram for Sheffield Machines
Page 26
Figure 5: UMP-360 Block Diagram for Micro Hite DCC machine
Page 27
Operating Instructions
This chapter contains the instructions to ensure safe and efficient operation of the
control system.
Page 28
Activating the System

CAUTION
Follow the system powering-on procedures below with great care. Failure to follow
these procedures can result in damage to the power supply units inside the control
system.
CAUTION
If you want to power on the system after having powered it off, allow at least 1
minute before switching power back on.
1. Check that the control system is correctly connected to the power supply line and
that the voltage complies with the specifications laid down in the electrical
specification section.
2. Having activated the measuring machine following the instructions given in its user
manual; turn the power switch to its ON position
If the measuring system includes other electrical devices (like the probing
accessories), switch their controls on.
3. Switch on the host computer and activate the measuring software by following the
instructions given in the software user manual.
4. Check that all the emergency buttons are released and when prompted press the
MACH.START button on the Jogbox terminal or the servo power on button on the
remote control unit.
5. When using the RCU the auto mode button must also be pressed to enable DCC
motion.
Stop the Measuring Machine

To stop the measuring machine at any time, press the red mushroom-shaped
pushbutton.
This pushbutton is a latching pushbutton. Once you have pressed it, you need to
rotate the head clockwise to release it.
Figure 6: E-stop Push button
Page 29
The mushroom-shaped pushbuttons are arranged in the possible operator positions:

on the portable unit RCU or Jogbox and on the measuring machine.
Please note that the control system may activate and abruptly stop to cope with
anomalies or unexpected events, like the rise of temperature inside the cabinet or a
missing contact between probe and work piece.
Recover from Emergency Stop

To restore the normal working condition and to recover from the emergency
condition, press the MACH.START pushbutton on the Jogbox or press servo power
on button on the RCU.
If the emergency condition cant be reset:
1. Check that all mushroom-shaped emergency pushbuttons are unlocked.
2. Check that the Jogbox or RCU is correctly connected and that the joystick is not
deflected.
3. Check that the pneumatic system of the measuring machine is running, that air is
present and air pressure is correct.
4. Check that the probe is fitted properly on the measuring machine and that the
probe is not deflected.
5. Check that the computer is on and that the measuring software is activated.
Powering Off the System

CAUTION
Follow the system power off procedures below with great care. Failure to follow
these procedures can result in damage to the protection of the power supply units
inside the control system.
CAUTION
If you want to power on the system after having powered it off, opening the main
switch, allow at least 1 minute before doing so.
1. Exit from the measuring software and switch off the PC.
2. Power off the control system by switching the power button to the OFF position.
3. Deactivate the measuring machine by following the instructions given in its user
manual.
Page 30
Technical Data
This chapter specifies the operating conditions and technical performance characteristics
for the control system.
Page 31
Technical Characteristics
Operating Conditions
The best possible performance of the control system is ensured during operation if the
environmental requirements specified in the table below and, more generally, in the
relevant Hexagon Metrology procedure are strictly respected.
Minimum supply pressure
0.5 MPa
5 bars
Input flow rate to the control unit

(ANR) UNI ISO 8778
13.3 dm3/s
800 Nl/min
Air consumption (ANR) UNI ISO 8778
2.5 dm3/s
150 Nl/min
Working temperature range
+10 to +45C
+50 to +113F
Relative humidity
Max. 90 % non-condensing
Noise (weighted equivalent continuous sound

pressure level)
<70 dB (A)
Environmental Requirements
The control system cabinet can work in an environment with a temperature between +0C
and +40C (41F and 104F) and relative humidity between 20% and 90%.
However, the installation site must also comply with the requirements of the other
components of the control system that are not housed in the cabinet, such as the
computer and its peripherals. For information, see the users manuals that came with
them.
C A U T I O N The average temperature over 24 hours must not exceed 35 C.
Page 32
Electrical Specifications
At the installation site, two power supply lines must be available: one for the control
system and one for the computer and its peripherals.
The table below lists the requirements of the electrical power supply line.
C A U T I O N The power supply line must be equipped with an effective ground
connection and the section of the conductors must not be smaller than those given in the
table.
Specifications of the power supply line of the computer and its peripherals reference the
users manuals which came with them.
Input voltage
100 to 250 VAC
Input current
15 amperes maximum
Input frequency
47 to 63 Hz
CE mark approved; compliance with

Application of Council
Directive
Standards
73/23/EEC
EN 61010-1:2001
(LVD)
89/336/EEC
EN 61326:1997 + A1:1998 & A2:2001
(EMI)
The AC power input interface to the controller is via an IEC connector. A means of
converting between 115 VAC and 230 VAC fusing at the IEC connector is provided. The
AC power input is Auto Line Sensing of line voltages of 100-130 VAC and 200-250 VAC.
Page 33
Error Codes
UMP-360 Diagnostic Errors
Except as noted, all error numbers are displayed in the diagnostic display window.
Except as noted, all error numbers are displayed on the XYZ display fourth line and are
scrolled on the UMP-360 and UMP-360 PC board diagnostic digit preceded by the letter
E. 700 series error numbers are displayed on the RCU display. If the error was newly
defined or significantly changed with a specific firmware release then the error description
will begin with the appropriate version number(s) when the change took affect. If an error
number means something different or is caused by different hardware on the different
MPs then the error description will indicate this. If an error can only occur on a single type
of MP the error description will only deal with that MP. A blinking 7 on the diagnostic digit
is the normal state of this display, with the right hand decimal point lit. The error format is:
E<nnn> - Characters scrolled & beeper sounded repeatedly
The displays location is a small window or viewing portal on the controller.
UMP-360 LED sequence

0Initial power up processing; basic hardware set up
1Running BIOS diagnostics
3Waiting for download of SMP O/S code from host
4Transferring control to SMP O/S code
5SMP O/S running diagnostics
6SMP O/S diagnostics complete
7(Blinking) running normally
8Running extended diagnostics
9Extended diagnostics complete, running DCC D/A ramp.
<nnn>Fatal error <nnn>. Characters scrolled & beeper sounded repeatedly
UMP-360 Diagnostic Display

The diagnostic display consists of a single digit hexadecimal display. The intent of the
display is to display error information. A display of a blinking 7 with the right hand decimal
point lit will indicate normal, error free operation. If any error number other than 7 is
displayed please record the error number and report it to Hexagon Metrologys telephone
applications support.(800-343-7933)The error format is:
E<nnn> - Characters scrolled & beeper sounded repeatedly
Page 34
The display is visible through a small window or viewing portal on the controller. Please
note that the top cover shall not be removed while the system is powered up. Error read
out is therefore possible via the viewing portal.
5V power available
Not used should be off
Figure 7: Diagnostic Display

The diagnostic display viewing portal is located on the back of the UMP-360, opposite the
"mounting side" of the box.
Figure 8: Diagnostic display window
Standalone Operation Errors

Error
Problem
310
Invalid keystroke combination
320
Invalid function selected
330
Keystroke buffer overflow. Keystroke buffer capability is 41 including the "Enter" key.
340
Offset angle error. Two points have not been recorded or points are too close to each other.
Page 35
DCC Reported Start-up Errors

Error
Problem (continued)
601
RAM failure. Pattern read from RAM did not match pattern written
619
EPROM checksum error. Checksum generated from EPROM contents did not match stored
checksum.
621
EPROM directory error. The first word in an EPROM chip set was not read as 4140 hex. This
word is at F0000 hex.
650
Insufficient RAM.
651
Too many soft rate groups.
696
(Version 16.0) The CPU board firmware is incompatible with the DCC board firmware.
697
Servo off pushbutton stuck.
698
E-stop circuit open.
For 500 and 600 series errors, additional information is displayed to aid in diagnosing the source
of the error. The X-axis MP display is used to present the amount of RAM available and version
information as follows:
RR.V
Where RR denotes the amount of contiguous successfully tested RAM found in hexadecimal and
V denotes the version number of the standard firmware.
If the error is a 500 series error, the data displayed refers to the MP firmware. If the error is a 600
series error, the data displayed refers to the DCC firmware.
The display described above can be forced for the MP firmware by holding any key on the MP
front panel depressed while turning power on and for the DCC firmware by holding the servo off
pushbutton or an E-stop pushbutton depressed while turning power on.
For memory errors, the Z axis MP display is used to display address and bit or chip information to
allow the source of the error to be diagnosed to the chip level as follows:
AAAAA C
where AAAAA is the hexadecimal address at which the error occurred and C (in the case of an
MP RAM failure) is the bit number in which the error occurred or (in case of an MP ROM or
DCC RAM or ROM error) is the byte (0 = low, 1 = high) in which the error occurred.
If the error being displayed is a 500 series error, the address and bit or chip information refers to
the MP CPU board. If the error being displayed is a 600 series error, the address and chip
information refers to the DCC board.
(Below) relates the address and bit/chip information to physical locations on the MP CPU board.
(Below) relates the address and chip information to physical locations on the DCC board.
Page 36
RCU-II Startup Error Indications

LED status
Meaning
Single LED blinking
Corresponding key is stuck.
Servo ready blinking
RECORD key is stuck.
Servo power blinking
DRIVE key is stuck.
AUTO and Rtn to Screen both blinking
Servo off key stuck.
X lock, Slow, and AUTO all on solid
A/D converter failure (channel 3).
Z lock, Joy, and Rtn to Screen all on solid
A/D converter failure (channel 4).
NOTE:
If the READY light is out and no diagnostics are reported when unsuccessfully
attempting to turn servo power on, the most likely cause is that the E-stop button
is depressed or there is a break in the E-stop circuit.
Servo Power-on Diagnostics

SMP X
Display
SMP Y
Display
Cause
Ax Lock
Lo Air
Axis not locked or low air pressure
Z Lock
Lo Air
Probe shaft reset button not depressed since power up or

low air pressure
Lo Air
Low air pressure
Cnf Err
System not configured for DCC operation, Kv specified less

than 3.2, or axis resolution less than or equal to 0.0
Servo Power-off Diagnostics

SMP X
Display
SMP Y
Display
Emergency stop pushbutton depressed or break in E-stop

circuit causing servo power to turn off
E-Stop
Ax Lock
Lo Air
Page 37
Cause
Lo Air
Axis not locked or low air pressure

Low air pressure

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Control System for Bridge CMMs

UMP-360 Control System

Serving Metrology Worldwide

2006 Hexagon Metrology

Hexagon Metrology, December, 2006

Third party trademarks: Hexagon Metrology acknowledges all

Serving Metrology Worldwide

Safety Information .........................................................................6

Operator Control Unit ..................................................................15

Operating Instructions ................................................................28

Technical Data .............................................................................31

Error Codes ..................................................................................34

UMP-360 Control System Users Manual

Standalone Operation Errors .......................................................................... 35

UMP-360 Control System Users Manual

UMP-360 Control System Users Manual

Documentation Provided with the Control System

Reading the PDF Files

Reading the On-Line Files

UMP-360 Control System Users Manual

UMP-360 Control System Users Manual

Operating Safety Precautions

Electrical Safety Precautions

UMP-360 Control System Users Manual

General Maintenance Information

UMP-360 Control System Users Manual

The UMP-360 control system drives a motorized Cartesian-axis measuring machine

UMP-360 Control System Users Manual

The Installation Site

UMP-360 Control System Users Manual

UMP-360 Control System Users Manual

communicates with the operator

controls execution of the part programs and processes the results

communicates with the external peripherals

The control system (manager of the measuring machine)

calculates the reference trajectories on the basis of the data received

communicates with the Operator Control Unit (Jogbox or Remote Control

interfaces the measuring machine (machine I/Os, tool signals,

UMP-360 Control System Users Manual

UMP-360 Control System Users Manual

UMP-360 Control System Users Manual

Operator Control Unit

UMP-360 Control System Users Manual

Serial Jog Box

Figure 1: Serial Jog Box

UMP-360 Control System Users Manual

Jog box Functions

UMP-360 Control System Users Manual

UMP-360 Control System Users Manual

UMP-360 Control System Users Manual

UMP-360 Control System Users Manual

UMP-360 Control System Users Manual

Remote Control Unit (RCU)

Figure 2: Remote Control Unit (RCU)

UMP-360 Control System Users Manual

Enables power to the to the system's servo drive system. The

Indicates that all servos are active.

Indicates when the system is ready to be put into a motorized

A locking pushbutton that causes an E-STOP condition

Turns servo power OFF.

Allows you to move the machine in one, two or three axes at

Records touch points in MP memory while you are teaching a

Pressing the DRIVE button transmits clearance positions to the