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fusion zone
melt pool
What is size and shape of
melt pool? How is it affected
by power input and velocity?
x
y
z
plate velocity u
lesson 7
fusion zone
melt pool
x
z
plate velocity u
Additional assumptions
point heat source
constant thermal properties
no melting or solidification
no heat loss from surface of plate
Approach
instantaneous planar source
instantaneous point source
surface treatment of moving
solid
lesson 7
(I.G.2)
Qc =
cT( x, t )dx
(I.G.3)
lesson 7
2T
T
=
t
x 2
at t = 0, T( x,0) = Q( x )
at x = , T( , t ) = 0
(I.G.4)
( x )dx = 1
(I.G.5)
(I.G.6)
f ( x )( x )dx = f ( x )
(I.G.7)
(I.G.8)
Also known as
Greens function,
the fundamental
solution, and the
impulse response
function.
lesson 7
T ( x ,t ) =
x2
Q
exp
1/ 2
2( t )
4t
x 2 = 2t
(I.G.10)
r 2 = x 2 + y 2 = 4t
r
= x
(I.G.9)
+ y
+ z
(I.G.11)
= 6t
(I.G.12)
Sc =
cT( x, y, z, t )dxdydz
(I.G.14)
lesson 7
2T 2 T 2T
T
=
+
+
x 2 y 2 z 2
t
at t = 0, T( x, y, z,0) = S( x )( y )( z )
(I.G.15)
at x, y, z = , T( ,,, t ) = 0
c. solution
Let T(x,y,z,t)=Tx(x,t)Ty(y,t)Tz(z,t)
Then
Tx
2Tx
=
t
x 2
at t = 0, Tx ( x,0) = S1/ 3( x )
at x = , Tx ( , t ) = 0
lesson 7
(I.G.17)
(I.G.16)
r2
S
exp
8( t )3 / 2
4t
where r 2 = x 2 + y 2 + z 2
T ( r ,t ) =
and
(I.G.18)
Recall
T ~
c
+ V T = (kT ) + u' ' ' (I.B.18)
t
2T 2 T 2T
T
u T
+
+
=
2
2
2
x
t
z
y
x
at t = 0, T( x, y, z,0) = S( x )( y )( z )
(I.G.19)
at x, y, z = , T( ,,, t ) = 0
(I.G.19) is the diffusion-advection or diffusion-convection equation.
lesson 7
t
'
8( t' )3 / 2
lesson 7
( x ut )2 + ( y )2 + ( z )2
exp
4 t
8( t )3 / 2
(I.G.21)
c. solution with continuous source
S
T( x, y, z, t ) =
0, t w
( x, y, z, t ) =
T( x, y, z, t w ), t > w
if cS = qdt, q = constant (W), and q is switched on at t = w,
and left on, temperature at time t is (see Lesson 10)
T( x, y, z, t ) =
lesson 7
(I.G.22)
[ x u( t w )]2 + ( y )2 + ( z )2
dw
exp
3 / 2 0
3/2
4( t w )
8c( )
(t w )
q
T( x, y, z ) =
q
u
(r x )
exp
4kr
2
(I.G.23)
T( x, y, z ) =
q
u
(r x )
exp
2kr
(I.G.24)
lesson 7
T( x, y, z ) =
q
u
(r x )
exp
2kr
2
(I.G.24)
lesson 7
T( x, y, z ) =
q
u
(r x )
exp
2kr
(I.G.24)
T( x,0,0) =
x=
q
2kr
q
5700 W
=
= 21 mm
2kT 2(50 W /(m K )850 C
lesson 7