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Functions of Dozers
A dozer is a tractor unit that has a blade attached to its front.
Dozers are effective and versatile earthmoving machines.
They are used both as support and as production machines
on many construction projects. They may be used for
operations such as:
Perfomance of Dozers
Usable force that a machine has available to perform work is
often limited by traction. This limitation is dependent on two
factors:
Blades
A dozer blade consists of a moldboard with
replaceable cutting edges and side bits. Push arms
and tilt cylinders or a C-frame connect the blade to the
dozer. Blades vary in size and design based on
specific work applications. The hardened-steel cutting
edges and side bits are bolted on because they
receive most of the abrasion and wear out rapidly. The
bolted connection enables easy replacement. The
design of some machines enables either end of the
blade to be raised or lowered in the vertical and
horizontal planes of the blade.
Pitching
is
a
pivotal
movement about the point of
connection
between
the
dozer and blade. When the
top of the blade is pitched
forward, the bottom edge
moves back; this increases
the angle of cutting edge
attack. Turning the blade so
that it is not perpendicular to
the direction of the dozer's
travel is known as angling.
Angling causes the pushed
material to roll off the trailing
end of the blade. This
procedure of rolling material
off one end of the blade is
called side casting. Tilting
movement is within the
vertical plane of the blade.
Tilting permits concentration
of dozer driving power on a
limited portion of the blade's
length.
Blade Performance
A dozer's pushing potential is measured by two standard
ratios, horsepower per foot of cutting edge, cutting ratio
and horsepower per loose cubic yard of material retained in
front of the blade, load ratio. The horsepower per foot (hp/ft)
cutting ratio provides an indication of the blade's ability to
penetrate and obtain a load. A higher cutting ratio indicates a
more aggressive blade. The horsepower per loose cubic
yard, load ratio, measures the blade's ability to push a load.
Straight Blade
Angle Blade
Universal Blade
Cushion Blade
Straight Blade
The straight blade is designed for shortand medium distance passes, such as
backfilling, grading, and spreading fill
material. These blades have no curvature
across their length and are mounted in a
fixed position, perpendicular to the dozer's
line of travel. Generally, a straight blade is
heavy-duty and normally it can be tilted,
within a 10 arc, increasing penetration for
cutting or decreasing penetration for back
dragging material. It may be equipped to
pitch. The ability to pitch means that the
operator can
set one end
of the cutting
edge deeper
into
the
ground to dig
or pry hard
materials.
For
easy
drifting of light materials, the edge's are
brought to the same level-the blade is level
in the horizontal plane.
Angled Blades
An angle blade is wider (face
length) by 1 to 2 ft than an S
blade. It can be angled up to a
maximum of 25 left or right of
perpendicular to the tractor or
held perpendicular to the
dozer's line of travel. The blade
can be tilted, but because it is
attached to the dozer by a C-frame mount, it cannot be
pitched. The angle blade is very effective for side-casting
material, particularly for backfilling or making sidehill cuts.
Universal Blades
This blade is wider than a straight blade and the long
dimension outside edges are
canted forward about 25. This
canting of the edges reduces
the spillage of loose material
making the U blade efficient for
moving large loads over long
distances. The cutting ratio is
lower for the U than the S blade
mounted on a similar dozer.
Penetration is not a prime
objective of the blade's design (shape) as the lower cutting
ratio relationship indicates. The U blade's load ratio is lower
than that of a similar S blade. This denotes that the blade is
best suited for lighter materials. Typical usages are working
stockpiles an drifting loose or noncohesive materials.
Semi-Universal Blades
Production Estimate
A dozer has no set volumetric capacity. There is no hopper
or bowl to load; instead, the amount of material the dozer
moves is dependent on the quantity that will remain in front
of the blade during the push. The factors that control dozer
production rates are:
Blade type
Cycle time
Blade Type
By design, straight blades roll material in front of the blade,
and universal and semi-U blades control side spillage by
holding the material within the blade. The same type of blade
comes in different sizes to fit different size dozers. Blade
capacity then is a function of blade type and physical size.
Manufacturers' specification sheets will provide information
concerning blade dimensions.
Manufacturers provide blade ratings based on.SAE
Standard. The purpose of SAE Standard is to provide a
uniform method for calculating blade capacity. It is for
making relative cornparison of dozer blade capacity and not
for predicting productivity in the field.
Vs = 0.8WH2
Vu = Vs + ZH(W-Z)tan X0
where
Vs = capacity of straight or angle blade, in Icy
Vu = capacity of universal blade, in lcy
W = the blade width, in yards, exclusive of end bits
Production
The formula to calculate dozer pushing production in loose
cubic yards per a 60-min hour is
Grade Correction
provided
Factor
use
chart/graph
Example 1
Given the dozer production charts, what is the average
hourly production(LCY/hr) of a straight-blade D7 moving
hard-packed clay an average distance of 200 feet, down a
10 percent grade, using slot dozing. The estimated material
weight is 2,500 lbs per LCY. The operator is of average
ability and will work during daylight hours. Expected
efficiency is 50 minutes per hours.
Material Type
= 0.8
Operating Technique
= 1.2
Visibility Factor
= 1.0
Transmission Factor
= 1.0
Blade adjustment
= 1.0
Grade correction
= 1.15
Total correction factor =1.15x0.92x0.8x0.75x0.83x1.2=0.63
Actual Production= 300x0.63
= 190 LCY/ hr
Time to move 3000 LCY= 3000/190
= 16 hrs
No of Dozers to complete work in 7 hr
= 16/7
or 3000/(190x7)
= 2.25 say 3 Dozers
Useful Hints