Socit J.

SAURON

S.A.

DMS Description de la Mthode de Soudage

WPS Welding Procedure Specification

19, rue Pierre JOSSE ZI- Les Bordes

C.E. 24131 91924 BONDOUFLE Cedex
Tel. : + 33 1 69 91 48 00
Fax : + 33 1 69 91 48 19
contact@sauron.com

TRANSLARAIL

Records
Location :

Bondoufle
JS-05-01-A

DMS / WPS No. :

Examined by :

J. L. MATHIEU

Date :

03/04/2006

Written by :

P. GUYET

Date :

28/07/2006

Applications
Refilling and repairing of the tread of railroad rails
Procedures
Welding process :

114 (filler wire)

Depositing procedure :

TRANSLAMATIC

Preparation details :

03JS014C Chap. : 4

Preparatory procedure :

Grinding

Max. preparation depth :

15 (mm)

Cleaning procedure :

Grinding

Welding position :

PA

Base material diameter (mm) :

Not applicable.

Reference standard :

NF EN 288-2

Date :

1992/1997

Base metal
Base material specification :

Rail STEEL 50 E6 / 60 E1

Grade :

200 / 260

Refilling type :

Solid bar

Inspection :

Sweating

Preparation drawing

Layout of the layers

L5P
Ground
area

20 mm
Slope

20 mm
Scraped
area

1st layer refilling

Ground
area

Slope

Deposit area

nd

layer refilling

Filler metal
Designation :

TRANSLARAIL

Reference :

TAC2000 8008

Classification :

DIN 8555 : MF1-GF-300

Drying or special drying :

Not applicable

Presentation :

Filler wire

Filler metal diameter :

1.6 mm

Protection gas :

Without

Packaging :

DIN8559 (K300)

Analysis report :

No. 43616

Reference organization : Institut de Soudure (Welding Institute)

06 JS 009

1/2

01/05/2006

Socit J.SAURON

S.A.

DMS Description de la Mthode de Soudage

WPS Welding Procedure Specification

19, rue Pierre JOSSE ZI- Les Bordes

C.E. 24131 91924 BONDOUFLE Cedex
Tel. : + 33 1 69 91 48 00
Fax : + 33 1 69 91 48 19
contact@sauron.com

Filler metal (continued)

Applications

Selection criteria
Average

Good

Very Good

Shock

*********************************

Abrasion

*******************

Excellent

Behavior to heat *****

TRANSLARAIL

Filler metal analysis

MECHANICAL
Hardness

Typical Values
320

HV

(outside
dilution)
Typical Values
0.11
0.3
1.4
1.5
0.4
2.8
0.5
0.002
0.005

CHEMICAL
Conditions
Rough welding

%
C
Cr
Al
Mn
Si
Ni
Mo
S
P

EN 10 204-3.1B
EN 1597-1

Welding
Preheating type :

Side of refilling

Preheating procedure :

500 mm ramp

Preheating gas :

Propane C3 H8

Preheating temperature :

350C

Welding current type :

D.C.

Characteristic type :

C.V.

Polarity :

Positive (+)

Stick Out :

30 mm

Translation speed :

30 cm / min

Deposit mode :

Straight / continuous

Angle position :

90

Deposit direction :

Front / rear

Welding current :

160 / 170 A

Welding voltage :

25 / 26 v

Welding parameters
Layer
no.

Process

Filler metal
dimension

Current
A

Voltage
V

Slag cleaning

Wire feed
advance speed

Temperature at
end of layer

114

1.6 mm

170 A 10

26 V 1

End of layer

5,2 / 5,7 m /min

450C/500C

114

1.6 mm

170 A 10

26 V 1

End of layer

5,2 / 5,7 m /min

450C/500C

Comments :

Signature

06 JS 009

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01/05/2006