Escolar Documentos
Profissional Documentos
Cultura Documentos
CM-24 / 12
Structure & Spare Parts
Electrical Section
Adjustment
Supplemental Information
Trouble Shooting
Supplement
Contents
1 Structure & Spare Parts
5 Supplemental Information
1-1
1-2
1-3
1-4
1-5
1-6
COVERS ....................................................................................... 1
FRAME .......................................................................................... 2
CARRIAGE ................................................................................... 4
CHASSIS ...................................................................................... 5
ACCESSORIES ............................................................................ 6
STAND .......................................................................................... 6
2 Electrical Section
2-1 WIRING MAP ................................................................................ 7
2-2 MAIN BOARD ASS'Y .................................................................... 7
6 Trouble Shooting
6-1 TROUBLESHOOTING ................................................................ 40
7 Supplement
7-1 MAINTENANCE CHECK LIST .................................................... 42
7-2 SPECIFICATIONS ...................................................................... 43
4 Adjustment
4-1 Special Tool ................................................................................ 25
4-2 Service Mode .............................................................................. 26
4-3 Function Mode ............................................................................ 26
4-4 HOW TO UPGRADE FIRMWARE .............................................. 28
4-5 TOOL HEIGHT ADJUSTMENT ................................................... 29
4-6 TOOL PRESSURE ADJUSTMENT ............................................ 31
4-7-1 CALIBRATION_[CHECK] ............................................................ 34
4-7-2 CALIBRATION_[SETTING] ......................................................... 36
Windows is registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
First Edition
CM-24/12 '98.Jan.DE1
Printed in Japan
R1-980130
and
Notices
Used for instructions intended to alert the operator to the risk of death or
severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or
material damage should the unit be used improperly.
* Material damage refers to damage or other adverse effects caused with
respect to the home and all its furnishings, as well to domestic animals or
pets.
The
symbol alerts the user to important instructions or warnings. The specific meaning
of the symbol is determined by the design contained within the triangle. The symbol at left
means "danger of electrocution."
The
symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle.
The symbol at left means not to touch.
The
symbol alerts the user to things that must be carried out. The specific thing that
must be done is indicated by the design contained within the circle. The symbol at left
means the power-cord plug must be unplugged from the outlet.
Electric charge.
Do not touch when power is on.
The wiring terminal intended for connection of the protective earthing conductor
associated with the supply wiring.
Do not disconnect the cable of this terminal except the time of replacement.
In addition to the
and
80
100
gf
kgfcm
Torque
mm
2.4
2.6
: Indicates clearance.
-- MEMO --
CM-24
CM-12
Parts No.
Parts Name
22245101 COVER DUST PNC-960
22025246 COVER,GUIDE F CM-12
22025240 COVER,GUIDE F CM-24
22025245 COVER,GUIDE R CM-12
22025239 COVER,GUIDE R CM-24
22025249 COVER,RAIL CM-12
22025244 COVER,RAIL CM-24
22025242 COVER,SIDE L CM-24
22025243 COVER,SIDE R CM-24
22505292 LABEL,CAMM-1 CM-24/12 NO.829
7443513050 LED BOARD ASS'Y
21545133 PAD,CUTTER CM-12
22265101 PAD,CUTTER PNC-5000
7393116000 PANEL BOARD ASS'Y
22055265 PLATE,LED PNC-960
23355804 SW SHEET CM-24
21545105 PAD,CUSHION PNC-960
22505293 LABEL,CORPORATE MARK CM-24#830
PARTS LIST
Ni 3X65
Ni 3X8
BC 3X6
Ni 3X40
BC 3X6
Cr 3X6X0.5
25X30
Ni 3x6
1-2 FRAME
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
Parts No.
22805147
22805146
22805145
22805144
22805143
22805142
22145303
22565824
22565121
12159508
23505379
23505378
12369428
21745102
22045109
22265295
22055343
22115658
22115735
22115733
22115734
22175693
22135509
22135531
22205133
21895102
21895103
22145429
15229705
CM-12
Parts Name
ASS'Y,FRAME SIDE L PNC-960
ASS'Y,FRAME SIDE R PNC-960
ASS'Y,MOTOR X PNC-960
ASS'Y,MOTOR Y PNC-960
ASS'Y,PINCH ROLLER L PNC-960
ASS'Y,PINCH ROLLER R PNC-960
BEARING SHAFT 4X7.5
BELT
BELT
BUSH,SHAFT OILES 80F-1206
CABLE-ASSY PAPER-SENS CM-24
CABLE-ASSY Y-LIMIT CM-24
CODE KEEP
COLLAR,LEVER PNC-960
COVER,Y-PULLEY PNC-960
CUSHION
PLATE,FAN CM-24
FRAME,CENTER PNC-910
FRAME,CENTER CM-24
FRAME,GUIDE CM-12
FRAME,GUIDE CM-24
GEAR L
GUIDE,CABLE PNC-910
GUIDE,CABLE CM-24
HOLDER,BELT PNC-950
L-BEARING,RSR9NMUUC1+380LM
L-BEARING,RSR9NMUUC1+680LM
LEVER,CM-24
PHOTO INTERRUPTER GP1A71A1
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
CM-24
CM-12
Parts No.
Parts Name
15229505 SENSOR INTERRUPTER GP2A25
22145831 PIN NO.1
21535101 PIN,Y PULLEY PNC-5000
22175105 PINCH ROLL SPRING
22175877 PINCH ROLLER
22055327 PLATE,JOINT GUIDE TYPE2 PNC-960
22135511 GUIDE,LEVER PNC-960
22055268 PLATE,SHAFT PNC-960
22055342 PLATE,SUPPORT CM-24
22055267 PLATE,TENSION PNC-960
22175715 PULLEY HD10.8S3 (B9)
22145107SZ PULLEY STAY
21975105 PULLEY T20P2S8+GEAR S55
22175871 ROLLER FD12 S4(B4 C4.0)
22145393 SHAFT,JOINT PNC-960
22145388 SHAFT,PULLEY PNC-960
22295104 SHAFT,SQUARE PNC-910
22295103 SHAFT,SQUARE PNC-960
22295102 SHAFT,WITH G-ROLLER PNC-910
22295101 SHAFT,WITH G-ROLLER PNC-960
22165137 SPACER,MOTOR PNC-960
22175121 SPRING,TENSION PNC-960
22145186 STAY,FRAME PNC-960
22715145 STAY,SENSOR REAR CM-24
22145182 STAY,Y-PULLEY PNC-960
22025263 COVER,PCB CM-24
12239603 X-CUSHION
22065246 COVER,DUCT PNC-960
11889102 R-BEARING D8S4(B3)
22715143 STAY,SENSOR FRONT PC-60
21715104 FAN,SCIROCCO 109BF24HA2-10
CM-24
Cr M3
BC 3X8
Cr 3X6
BC 4X10X0.8
Cr 4.3X7X0.5
M4
BC 3X6
BC 4X15
BC 3X12
BC 4X6
Cr 3X3
BC 3X6
BC 4X8
BC 4X4
BC 3X40
BC 3X6
Cr 3X4
(10X40)
POLY 3X6X8
4X4
3X5.5
p WASHER SPRING
[ SCREW LONG LOCK
o WASHER FLAT
t SCREW W-SEMS
y SCREW FLAT HEAD
r SCREW W-SEMS
w SCREW W-SEMS
e SCREW HEXAGONAL CAP
Parts Name
-Supplemental Parts-
1 BINDER T-18S
2 BUSH ROLL BUSH
PARTS LIST
1-3 CARRIAGE
CM-24
CM-12
Parts No.
Parts Name
22805216 ASS'Y,CARRIAGE PC-50
23465148 CABLE-ASS'Y PINCH-SENCE PNC-960
23475123 CABLE-CARD 5P 730L
23475124 CABLE-CARD 5P 1030L BB HIGH-V
7443513010 CARRIAGE BOARD ASS'Y
22045399 CARRIAGE COVER
22205134 HOLDER,PEN
21815101 BOLT,PENHOLDER
22285503 NUT,PENHOLDER
7443513040 PINCH ROLL BOARD ASS'Y
22145177 STAY,SENSOR P PNC-960
22715141 STAY,SENSOR Y CM-24
PARTS LIST
1 BINDER T-18S
2 CUSHION FELT
3 SCREW W-SEMS
4 SCREW FLANGE SOCKET
8X12X3
BC 3X6
Cr 3X6
1-4 CHASSIS
CM-24
CM-12
Parts No.
Parts Name
13429746 AC INLET
23465157 CABLE-ASSY JUNBIWIRE A PNC-960
23505322 CABLE-ASSY JUNBIWIRE D PC-50
23505323 CABLE-ASSY JUNBIWIRE E PC-50
23475125 CABLE-CARD 25P 150L BB HIGH-V
22815115 CHASSIS,PNC-910
22815125 CHASSIS,CM-24
11769106 CLAMP,CLAMP-B
12559572 FUSE 5X20 CEE-3.15AT
12559570 FUSE 5X20 CEE-2AT (200V)
12559443 FUSE 5X20 SB-3.15 (100V)
12559570 FUSE 5X20 CEE-2AT
12189835 HOLDER-FUSE BM-SS-I-14
22465117 HEAT-SINK,CM-24
7443509000 MAIN BOARD ASS'Y
13129170 POWER SW AJ7201B
22355168 RUBBER FOOT
7443513030 TRANS BOARD ASS'Y
22455113U0 TRANSFORMER-PW CM-24
23505898 WIRE,B GRX-410
23505899 WIRE,C GRX-410
12399327 FILTER(E),FRC-46-12
PARTS LIST
Cr M4
BC 3X8
Cr 3X10
BC 3X6
BC 4X4
BC 4X10
Cr M4
CM-24
1-5 ACCESSORIES
CM-12
6
7
8
9
10
11
12
13
14
15
Parts No.
13499109
23495124
23495214
13499111
23495125
13499209
22355647
13439801
22605277
22605276
11729106
26015163
26015164
21545108
12569656
Parts Name
A.C. CORD (117V)
AC CORD (240VA)
AC CORD 100V 3P
AC CORD KP-610 240VE.BS
AC-CORD 220V
ADAPTER PLUG (100V)
BASE,SHEET CM-24
CABLE-AC 3P CHINA 10A/250V S
CARTON,CM-12
CARTON,CM-24
CUTTER,OLFA TOUCH KNIFE
MANUAL,USE EN CM-24
MANUAL,USE JP CM-24
PAD,SET PNC-960
TWEEZERS PTS-01
3
1
2
4
5
CM-24
Parts No.
21985116
22605279
22155121
22155122
22035126
22035127
Parts Name
BRACKET, PNS-24
CARTON,PNS-24
PIPE,1 PNS-24
PIPE,2 PNS-24
STAND,L PNS-24
STAND,R PNS-24
CM-12
PARTS LIST
UC 10X45
UC 10X21X2
RUBBER
UC 5X20
NO.8
Ni 4.5X95
CENTRONICS
RS-232C
DRIVER
RS-232C
2MByte
DRAM
EEROM
128Byte
512KByte
FLASH ROM
I/F
CENTRONICS
MAIN BOARD
CN3
CN2
HD6437021C02X
CPU
16MHz
SUP-J3G-E
Data
IC.No.
Q1
Q2
Q4
Q5
IC 32
IC 26
IC 29
IC 30
4.7uF/25V
10uF/25V
Parts No.
15119133
15119105
15129150
15129444
15199111
15189105
15189105
15189105
Description
DTA114EF
2SC4849
2SB1551
2SB1551
SI-3050J
MTD2005
MTD2005
MTD2005
PST572CMT
CA301 16MHz
Function
Fan Drive 1st
Fan Drive 2nd
Motor ON/OFF 1st
Motor ON/OFF power SW
+5V regulator
Carriage Motor Driver
Grit Motor Driver
Solenoid Driver
330
EXBLD4103F
EXBLD4103F
EXBLD4103F
EXBLD4103F
NO.
1
2
3
4
D1FL20U D18
D17 D1FL20U
ZJSR5101
-222
103
470uF/16V
CE102
53014-0410
10uF/25V
MADE IN JAPAN
D1FL20U
CE102
FUNCTION
MODEL SELECTION
Reserved
PEN DOWN WAIT
Reserved
DTA114EF
1SS133
10K 1/4W
MTD2005
PFC-5000
3300uF/63V
D3SBA20-4100
10K 1/4W
PFC-5000
103
3-B
RD3.3ESB1
5267-02A
103
SI-3050J
D1FL20U
1 2W
CE392
Parts No.
12559570
12559572
PFC-5000
B4P-VH
332
CE473
103
ZJSR5101
-222
ZJSR5101
-222
D1FL20U
ZJSR5101
-222
1 2W
103
CE392
272
332
103
CE473
D19
D20
2
A
B
2SB1551
D1FL20U
272
332
272
47uF/63V
D1FL20U
D11
CE473
D1FL20U
D1FL20U
1 2W
103
D21
D22
D1FL20U
ZJSR5101
-222
ZJSR5101
-222
D1FL20U D14
ZJSR5101
-222
D1FL20U D15
ZJSR5101
-222
103
5267-04A
822
CE473
103
0
D1FL20U D16
LINEAR
SOLENOID
CN2
CN1
CANLE-CARD
5P 1030L BB HIGH-V
LED PNC-960
DESCRIPTION
332
101
103
103
822
CE473
PINCHROLL
SENSOR
MTD2005
FLASH ROM 4M
HD6437021C02X
4.7uF/25V
CN3
PINCH-SENSE PNC-960
1SS133 x 4
101
R59
ZJSR5101-222
R61
R62
IL-FPC-25ST-N
101
101
101
CE102
R63
TC74HC74F
CN2
CN4
LED BOARD
CARRIAGE BOARD
KEY SHEET
FORCE VR
CN3
KSD-04
SN74LS139NS
101
101
103
332
CE102
TC74HC123F
56364-060-BXE
DC FAN
Y
MOTOR
X
MOTOR
DIP SW
PANEL BOARD
CN1
PAPER REAR
SENSOR
332
SN74LS138NS
SN74LS07NS
SN74LS14NS
CM-24 only
CABLE-CARD 25P
150L BB HIGH-V
LIMIT
SENSOR
PAPER FRONT
SENSOR
102
EXBLD8103F
TC74HC08F
MNR34J5J330
CN11
CN9
CN10
CM-24
PAPER-SENS CM-24
CM-24 only
Y-LIMIT CM-24
ORIGIN
BOARD
CN1
332
104
102
1 2W
CE102
1SS-133
MNR34J5J330
102
101
330
103
53014-0410
FAN
DRIVER
Y MOTOR
DRIVER
X MOTOR
DRIVER
SOLENOID
DRIVER
CN12
CN7
CN6
CM-12
47uF/63V
DS14C238
POW CM-24
POWER SUPPLY
EXBA10E103J
MOTOR
+26V
+5V
DBLC-J25SAF-20L9
MOTOR
SOLENOID
FAN
I/F
A/D
CONVERTER
I/F
PANEL
SENSOR
MEMORY
DECODE
CM-24 only
CN5
CM-24
TRANSFORMER
93LC46/SN
TC35096AF
Control
Address
POWER SW
AJ7200B
5267-04A
AC INLET
2 Electrical Section
2 Electrical Section
MTD2005
2SC4849
CL02BE181
47uF/63V
3300uF/16V
100uF/63V
D3SBA20-4100
1 2W
FUSE CEE-200MAT
3-A
PFC-5000
101
FUSE CEE-315MAT
101
DRAM 16M
DTC114EF
PNC960A
100uF/16V
4.7uF/25V
DSP03-003-432T
ASSY
7443509000
2 DIP SW
OFF
ON
CM-24
CM-12
ALWAYS OFF
Wait time OFF Wait time ON
ALWAYS OFF
2 Electrical Section
VCC
TC35096AF
AIN0 VDD
AIN1
AIN2
DO
AIN3 SARS
2
1
12
13
IC2
VREF
AGND
9
8
VSS
VCC
IC1
VCC SK
CS
DO DI
GND
8
4
5
2
1
3
CS
SE
CK
DI
10
11
D[0..15]
VCC
79
78
77
93LC46
2
TXDB
RXDB
TXDA
RXDA
TXDB
RXDB
TXDA
RXDA
96
95
94
93
VCC
VCC
C1
CE22p
71
R1
R2
10K
10K
Y1
16MHz
72
74
100
C2 CE22p
scp-DI
scp-DO
scp-CLK
/DSRA
/DTRA
/RTSA
/DSRA
/DTRA
/RTSA
MPWR
MPWR
CDIR
CDIR
99
98
97
91
90
89
87
86
85
84
83
scp-CS2
scp-CS1
68
67
66
65
64
62
61
60
58
CPWR6
CPWR5
CPWR4
CPWR3
CPWR2
CPWR1
CPWR0
CPWR[0..6]
CPWR[0..6]
/CRDY
/CRDY
/RESET
/RESET
IC11A
2
PWM
PWM
3
1
VCC
TC74HC08AF
VCC
1
2
IC5
VCC
OUT
GND
PST572CMT
VCC
CP8
CE0.1u
69
75
76
CK
WDTOVF
RESET
13
38
63
73
80
88
4
15
24
32
41
50
59
70
81
82
92
VCC
VCC
VCC
VCC
VCC
VCC
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
19
18
17
16
14
12
11
10
9
8
7
6
5
3
2
1
RAS
CASL
CASH
52
49
47
WAIT
CS6
CS4
CS2
CS0
54
53
51
48
46
RD
WRH
WRL
57
56
55
CP2
CE0.1u
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
SUB
R106
4.7K
C3
4.7u/25V
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
11
10
9
8
7
6
5
4
42
41
40
39
38
37
36
35
34
3
BYTE
RESET
33
44
RY/BY
12
14
43
CE
OE
WE
MAIN
IC4B
HN27C4096G-10
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
VCC
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
21
22
23
24
25
26
27
28
29
31
32
33
34
35
36
37
38
39
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
VCC
VPP
CP1
CE0.1u
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
19
18
17
16
15
14
13
12
10
9
8
7
6
5
4
3
CE
OE
2
20
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
CP3
CE0.1u
JP1
DSP03-003-432T
/WR
/RAS
/CASL
/CASH
/WR
/RAS
/CASL
/CASH
/CS6
/CS4
/CS2
/CS0
/RD
A4
A5
/RD
1
2
3
4
5
6
7
8
9
11
I0
I1
I2
I3
I4
I5
I6
I7
I8
I9
F0
F1
F2
F3
F4
F5
F6
F7
12
13 /LEDSTB
14
15
16
17
18
19
/SENS
/CRD
/LEDDAT
/SENS
/CRD
/LEDDAT
/MTRY
/MTRX
/MTRY
/MTRX
/LSTB0
/LSTB1
/LSTB2
/LSTB0
/LSTB1
/LSTB2
PNC960A
2
3
VCC
VCC
1
IC4A
MBM29F400BA
15
D0
17
D1
19
D2
21
D3
24
D4
26
D5
28
D6
30
D7
16
D8
18
D9
20
D10
22
D11
25
D12
27
D13
29
D14
31
D15
A[0..18]
VCC
IC10
R4
1K
45
44
43
42
40
39
37
36
35
34
33
31
30
29
28
27
26
25
23
22
21
20
IC7A
R3
10K
VCC
R105
100K
IC3
10
IC11C
TC74HC08AF
D[0..15]
A[0..18]
VCC
VCC 40
VCC
11 GND
30 GND
SPEED
14
VCC 23
PFV
SPEED
Vsens
3
4
5
6
32 Vss
13 Vss
PFV
CP4
CE0.1u
VCC
CP5
CE0.1u
CP7
CE0.1u
VCC
CP6
CE0.1u
A
B
Y0
Y1
Y2
G
Y3
SN74LS139NS
IC7B
4
5
6
7
A2
A3
14
13
15
A
B
G
Y0
Y1
Y2
Y3
SN74LS139NS
12
11
10
9
/RD
/RAS
/CASL
/CASH
/WR
A[0..18]
/RD
/RAS
/CASL
/CASH
/WR
A[0..18]
33
33
R90
R87
A9
A10
33
33
33
33
33
33
33
33
R95
R94
R93
R86
A5
A6
A7
A8
R103
R102
R100
R101
33
33
33
33
R99
R98
R97
R96
A1
A2
A3
A4
/RAS0
/LCAS
/HCAS
/DWE
AR9
AR10
AR5
AR6
AR7
AR8
AR1
AR2
AR3
AR4
33
No Mount
R80
14
31
30
13
29
17
18
19
20
23
24
25
26
27
28
CP9
CE0.1u
RAS
LCAS
UCAS
WE
OE
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
IC4
C4
+100u/16V
VCC
R79
D[0..15]
1
21
6
Vcc
Vcc
Vcc
22 Gnd
37 Gnd
42 Gnd
D[0..15]
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
2
3
4
5
7
8
9
10
33
34
35
36
38
39
40
41
HM5118160AJ
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
2 Electrical Section
10
/MTRY
/LEDDAT
/SENS
/RESET
/LEDDAT
/SENS
/MTRY
/MTRX
D[0..15]
A[0..18]
D0
D1
D2
D3
D4
D5
D6
D7
A1
A2
A3
D0
D1
D2
D3
D4
D5
D6
D7
D0
D1
D2
D3
D4
D5
D6
D7
D0
D1
D2
D3
D4
D5
D6
D7
VCC
1
11
3
4
7
8
13
14
17
18
6
4
5
1
2
3
18
17
16
15
14
13
12
11
11
1
3
4
7
8
13
14
17
18
11
1
3
4
7
8
13
14
17
18
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
A1
A2
A3
A4
A5
A6
A7
A8
2
3
4
5
6
7
8
9
2
5
6
9
12
15
16
19
2
5
6
9
12
15
16
19
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
OC
CLK
SN74LS374NS
IC19
D0
D1
D2
D3
D4
D5
D6
D7
Y0
Y1
Y2
Y3
Y4
G1
Y5
G2A
Y6
G2B
Y7
SN74LS138NS
IC14
A
B
C
2
5
6
9
12
15
16
19
15
14
13
12
11
10
9
7
1
G1
19
G2
SN74LS541NS
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
IC18
CLK
CLR
74LS273
CLK
CLR
74LS273
IC16
D1
Q1
D2
Q2
D3
Q3
D4
Q4
D5
Q5
D6
Q6
D7
Q7
D8
Q8
IC15
D1
D2
D3
D4
D5
D6
D7
D8
PLED0
PLED1
PLED2
PLED3
/ST0
/ST1
/ST2
/ST3
/ST4
/ST5
1
2
3
4
/ST[0..5]
TP1
KSD-04
SW1
100
R12
100
R11
R10
100
TP2
8
7
6
5
D4
TP3
TP4
D1 1SS133 *4
D2
/ST6
D3
R7
10K
R6
10K
/ST5
/ST4
/ST3
/ST2
/ST1
/ST0
100
R18
100
R17
100
R15
5
4
3
2
1
5
4
3
2
1
C11
C41
NOMOUNT
C10
R20
22K
R63
R21
22K
(NO-MOUNT)
C13
C14
CE22p
/STB4
/STB5
CE22p
C12
/MI3
/MI2
/MI1
/MI0
R22
22K
/STB0
/STB1
/STB2
/STB3
R13
22K
C9
100
R16
100
R62
C33
NOMOUNT
R14
R61
R19 (NO-MOUNT)
C31
NOMOUNT
C32
NOMOUNT
R5
10K
R59
PRSENS
PASENSR
PASENSF
CRSENS
R8
10K
C5
C6
C7
C8
CE1000p CE1000p CE1000p CE1000p
100
R9
YPA
YMSA0
YMSA1
YPB
YMSB0
YMSB1
YMSA2
YMSB2
XPA
XMSA0
XMSA1
XPB
XMSB0
XMSB1
XMSA2
XMSB2
RA5
6
4
O
3
2
1
G
RKM6L103F
RA6
6
4
O
3
2
1
G
RKM6L103F
5
4
3
2
1
5
4
3
2
1
/MTRX
D[0..15]
A[0..18]
/MI[0..3]
YPHA
YPHB
PLED[0..3]
/STB[0..5]
RA7
6
4
O
3
2
1
G
RKM6L103F
RA8
6
4
O
3
2
1
G
RKM6L103F
XPHB
XPHA
PLED[0..3]
/STB[0..5]
/MI[0..3]
PRSENS
PASENSR
PASENSF
CRSENS
YPHA
YPHB
XPHB
XPHA
XPA
XPB
YPA
YPB
2 Electrical Section
D[0..15]
/CRD
/RESET
R33
3.3K
VCC
9
10
11
/CRD
1
2
3
TC74HC123AF
A
B
CLR
REXT/CEXT
IC25B
CEXT
C19
14
IC25A
CEXT
12
13
12
13
TC74HC08AF
IC11B
TC74HC123AF
A
B
CLR
CE1000p
15
REXT/CEXT
D[0..15]
/RESET
VCC
/CRDY
TC74HC08AF
IC11D
11
CLK
IC24B
TC74HC74F
VCC
10
PR
CL
13
12
D0
D1
D2
D3
D4
D5
D6
D7
11
2
5
6
9
12
15
16
19
VCC
OC
G
D0
D1
D2
D3
D4
D5
D6
D7
SN74LS373NS
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
IC21
2
3
VCC
6
8
2
3
4
5
6
7
8
9
19
1
1
11
TXDA
RXDA
/RTSA
RXDB
/DTRA
/DSRA
TXDB
SN74LS14NS
12
13
B1
B2
B3
B4
B5
B6
B7
B8
33
R24
/DSRA
RXDB
RXDA
TXDB
/DTRA
/RTSA
C18
4.7u/25V
CD47
CD55
CD63
CD71
CD07
CD15
CD23
CD31
VCC
C17
4.7u/25V
33
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
TXDA
18
17
16
15
14
13
12
11
33
R23
SN74LS14NS
SN74LS245NS
G
DIR
A1
A2
A3
A4
A5
A6
A7
A8
IC23
SN74LS14NS
IC22D
3
4
7
8
13
14
17
18
IC22B
IC24A
TC74HC74F
CLK
SN74LS14NS
IC22C
SN74LS14NS
IC22A
11
VCC SN74LS14NS
10
4
PR
CL
1
/CRDY
8
6
4
2
8
6
4
2
5
6
18
4
19
22
21
17
15
11
T1IN
R1OUT
T2IN
R2OUT
T3IN
R3OUT
T4IN
R4OUT
V-
V+
MNR34J5A330
MNR34J5A330
RA13
8
7 8
6
5 6
4
3 4
2
1 2
7
5
3
1
RA12
1SS133
D5
1K
1
2
3
4
5
RA11
T1OUT
R1IN
T2OUT
R2IN
T3OUT
R3IN
T4OUT
R4IN
C2-
C2+
C1-
C1+
IC20
DS14C238
R25
1K
/ACK
2
7
1
3
24
23
20
16
14
13
12
10
BUSY
DATA4
DATA5
DATA6
DATA7
DATA0
DATA1
DATA2
DATA3
10
9
8
7
6
C16
10u/25V
FL15
BLM21A121
FL17
BLM21A121
FL19
BLM21A121
FL21
BLM21A121
FL23
BLM21A121
FL25
BLM21A121
/STB
C15
10u/25V
R26
1K
10
9
8
7
6
MNR35J5A103
1
2
3
4
5
VCC
VCC 9
8 GND
R31
R32
IC22F
IC22E
3.3K
R30
3.3K
R29
100
R28
3.3K
R27
FL16
BLM21A121
FL18
BLM21A121
FL20
BLM21A121
FL22
BLM21A121
FL24
BLM21A121
CN3
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
CN2
DBLC-J25SAF-20L9
1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13
56364-060-BXE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
2 Electrical Section
11
YPHB
YPHA
YPA
YPB
XPHB
MPWR
XPHA
XPA
XPB
YPHB
YPHA
YPA
YPB
XPHB
MPWR
XPHA
XPA
XPB
SN74LS07NS
IC28D
SN74LS07NS
IC28C
SN74LS07NS
IC28B
SN74LS07NS
IC28A
13
12
10
14
IC27D
BA10324AF
BA10324AF
IC27A
BA10324AF
IC27B
VCC
IC27C
BA10324AF
CP12
CE0.1u
VCC
R44
8.2K
R43
10K
R42
8.2K
R41
10K
R38
3.3K
R37
2.7K
R40
3.3K
R39
2.7K
R48
10K
R49
10K
R51
10K
R50
10K
C25
CE0.047u
C24
CE0.047u
C21
CE3900p
R55
0
C26
VCC
CE3900p
R54
(NO-MOUNT)
C23
CE0.047u
C22
CE0.047u
R53
0
R52
(NO-MOUNT)
VCC
R45
10k
VCC
R36
10k
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
IC26
MTD2005
VCC
ALM
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
IC29
MTD2005
VCC
ALM
R46
1.0 2W
2
26
4
6
22
5
23
24
25
3
CP13
CE0.1u
VCC
R35
1.0 2W
2
26
4
6
22
5
23
24
25
3
CP11
CE0.1u
VCC
27
7
21
9
15
16
19
10
12
14
18
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
R47
1.0 2W
27
7
21
9
15
16
19
10
12
14
18
8
20
R34
1.0 2W
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
8
20
D11
C27
+ 47u/63V
+MTR
D17
C20
+ 47u/63V
D18
D1FL20U
D14
D1FL20U
+MTR
D1FL20U
D1FL20U
11 RSA
11 RSA
4
11
13 PG
13 PG
17 RSB
17 RSB
D1FL20U
D1FL20U
D19
D15
D1FL20U
D1FL20U
D16
D20
1
2
2
2
FL4
ZJSR5101-222
3 XD
FL3
ZJSR5101-222
3 XC
FL2
ZJSR5101-222
3 XB
FL1
ZJSR5101-222
3 XA
FL8
ZJSR5101-222
3 YD
FL7
ZJSR5101-222
3 YC
FL6
ZJSR5101-222
3 YB
FL5
ZJSR5101-222
3 YA
2
2
2
12
2
2
2
VCC
YD
YC
YB
YA
XD
XC
XB
XA
2 Electrical Section
CPWR[0..6] CPWR[0..6]
VRPF
CPWR6
CPWR5
CPWR4
CPWR3
CPWR2
CPWR1
CPWR0
9
8
7
6
5
4
3
2
9
8
7
6
5
4
3
2
VRPF
10
RA14
RKM10L103F
CDIR
1 1
CDIR
10
R58
0
R60
0
R66
0
13
12
10
14
IC31D
BA10324AF
IC31A
BA10324AF
1
11
12
SN74LS07NS
IC28F
IC31B
BA10324AF
IC31C
BA10324AF
VCC
13
4
11
10
PFV
SN74LS07NS
IC28E
10K
R69
R57
2.7K
VCC
R76
(NO-MOUNT)
PFV
C30
CE0.047u
VSA
VREFA
VREFB
CR
ENA A
ENA B
PHA
PHB
DECAY
IC30
MTD2005
VCC
ALM
R73
1.0 2W
/RESET
C29
CE3900p
R56
10K
VCC
2
26
4
6
22
5
23
24
25
3
13 PG
R75
CP14
CE0.1u
11 RSA
CP15
CE0.1u
/RESET
27
7
21
9
15
16
19
10
12
14
18
8
20
D13
3
D22
FL9
ZJSR5101-222
3 SOL+
Q4
DTC114EF
D1FL20U
Q5
2SB1551
D12
+MTR
FL10
ZJSR5101-222
3 SOL-
D1FL20U
R92
10K
R91
4.7K
D1FL20U
D21
C28
+ 47u/63V
+MTR
RD3.3ESB1
Bmtrv
VSB
LG A
LG B
NC
NC
NC
NC
OUT1
OUT2
OUT3
OUT4
VMMA
VMMB
17 RSB
VCC
2
1
2
2
VCC
SOL-
SOL+
2 Electrical Section
13
B4P-VH
CN5
1
2
3
4
C38
(NO-MOUNT)
T2.0A/250V
PFC-5000
F3
C34
(NO-MOUNT)
D9
D3SBA204100
D6
T3.15A/250V D3SBA20-4100
PFC-5000
F1
3
+
3300u/16V
C39
C35
3300u/63V +
R85
10K 1/4W
R83
10K 1/4W
R81
SENCE
D1FL20U
IC32
SI-3050J
VI
VO
D10
CE0.01u
C36
D8
1SS133
NO-MOUNT(39K)
R104
3.3K
470u/16V
C40
150
DTA114EF
R82
Q1
VCC
CE0.1u
CP10
14
1
2 ON/OFF
CP16
CE0.1u
VCC
R84
100
2SC4849
Q2
D7
D1FL20U
1 GND
Bmtrv
PWM
CL02BE181
L1
C37
100u/63V
FAN
FAN
Vsens
2 Electrical Section
/LSTB0
/LSTB1
/LSTB2
VRPF
PRSENS
PLED[0..3]
/STB[0..5]
SOL+
SOL/MI[0..3]
/LSTB0
/LSTB1
/LSTB2
VRPF
PRSENS
PLED[0..3]
PLED0
PLED1
PLED2
PLED3
/STB0
/STB1
/STB2
/STB3
/STB4
/STB[0..5]
/MI[0..3]
PASENSR
PASENSF
SPEED
CRSENS
/MI0
/MI1
/MI2
/MI3
SOL+
SOL-
PASENSR
PASENSF
SPEED
CRSENS
VCC
VCC
VCC
IL-FPC-25ST-N
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CN12
1
2
3
4
5
6
53014-0610
CN7
53014-0410
CN6
1
2
3
4
FAN
YA
YB
YC
YD
XA
XB
XC
XD
FAN
YA
YB
YC
YD
XA
XB
XC
XD
Bmtrv
CN11
1
2
5267-02A
5267-04A
CN10
1
2
3
4
5267-04A
CN9
1
2
3
4
2 Electrical Section
15
Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts
MAIN BOARD
TOOL CARRIAGAE
Necessary Adjustment
Upgrade Firmware, Initialize, Tool Pressure Adjustment, Calibration
Tool Height Adjustment, Tool Pressure Adjustment
DRIVE GEAR
MOTOR
SHEET LOADING
LEVER
WASHER
SCREW
RIGHT FRAME
16
RIGHT FRAME
3
2
RIGHT FRAME
WASHER
SCREW
RIGHT SIDE
COVER
17
3
2
CARRIAGE CABLE
SCREW
TOOL CARRIAGE
CARRIAGE BOARD
ASSY
TOOL CARRIAGE
18
SCREW
SCREW
TOOL CARRIAGE
CARRIAGE CABLE
19
LEVER
3
2
SHAFT PLATE
20
Remove the WASHER and BUSH which are fixed at the left
end of the SQUARE SHAFT.
BUSH
WASHER
SHAFT SQUARE
Remove the E-RING and BUSH which are fixed at the right
end of the SQUARE SHAFT.
BUSH
E-RING
SHAFT SQUARE
SQUARE SHAFT
SQUARE SHAFT
21
MAGNET
PINCH ROLLER
RED MARKING
3
Fix the SQUARE SHAFT.
22
PINCH ROLLER
BACK UP
ROLLER
CENTER
FRAME
CUTTER PROTECTION
23
3-6 MOTOR_FIXING
[CARRIAGE SIDE]
MOTOR
[GRIT SIDE]
24
4 Adjustment
4 Adjustment
4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.
Tool No.
ST-002
Tool name
Purpose
Tool No.
ST-006
Tool name
Tool No.
ST-012
Tool name
Purpose
25
4 Adjustment
], [
] and [
[CHECKING]
Each check can be selected by pushing the keys related to them as shown in the table below.
Once you select any check, other checks can not be selected unless you push [SETUP] key once.
Turn off the power to finish the SERVICE MODE.
CHECK
KEY
DRAM
[PAUSE]
EEROM
[PENMODE]
PANEL KEY
[REPLOT]
DIP SW
[TEST]
FUNCTION
OK
NG
[SETUP] LED : ON
[SETUP LED : ON
Push the keys in order from the top key to the bottom key.
[SETUP] LED : ON
Turn off all the DIP SW. turn on the DIP SW in order from bit#1 to bit"10.
[SETUP] LED : ON
This mode is to check the SENSORS and FAN. Following LED will light when sensor is ON.
SENSOR
[ORIGIN SET]
SYSTEM REPORT
OK
Blinks alternately.
2 (TxD)
4 (RTS)
5 (CTS)
14 (STxD)
NG
Connection
3 (RxD)
6 (RSR)
20 (DTR)
16 (SRxD)
26
NG
MODEL
:
ROM VERSION :
BOOT VERSION:
MAIN DIPSW :
PANEL DIPSW :
DRAM
:
24
1.00
1.00
0000
0000000000
1M
---PARAETER--CALIBRATION :
FORCE DA :
VOLUME AD :
CARR.=0.00% GRIT=0.00%
MAX = 76 MIN = 25
MAX = 175 MIN = 0
---END---
4 Adjustment
FIRMWARE UPGRADE
AGING MODE
CALIBRATION
27
4 Adjustment
Some PCs can not use the BAT FILE. Please refer
to the ReadMe File in the FIRMWARE DISK.
28
4 Adjustment
TOOL CARRIAGE
PINCH ROLLER
PAPER SENSOR
Cover it with paper
PINCH ROLLER
GRIT ROLLER
TOOL CARRIAGE
29
4 Adjustment
Adjusting Screw
BED
30
4 Adjustment
Correct
200 g
Gain
Gain is not adjusted.
Offset
20 g
20 g
200 g
31
4 Adjustment
ST-006
TOOL CARRIAGE
ST-002
TOOL
CARRIAGE
BED
32
4 Adjustment
ST-012
TOOL
CARRIAGE
BED
33
4 Adjustment
4-7-1 CALIBRATION_[CHECK]
CALIBRATION CHECK MODE is designed to check whether CM-24/12 can cut in the correct length as ordered by
the data.
It can be checked by the original data installed in the CM-24/12.
It is necessary to enter the CALIBRATION MODE to perform this check.
CM-24 A1
5
10
750
Unit = mm
CM-12 A3
5
10
350
250
550
10 5
34
10 5
4 Adjustment
FORMULA
CA =
CL - ML
x 100
ML
[FOR EXAMPLE]
When CL is 750 mm. and ML is 749.9 mm
750 mm - 749.9 mm
749.9 mm
x 100 = 0.01 %
35
4 Adjustment
4-7-2 CALIBRATION_[SETTING]
CALIBRATION is designed to ensure the distance accuracy by adjusting the media-feeding rate.
This adjustment must be performed after replacement of the MAIN BOARD or in case you like to improve the
distance accuracy.
It is necessary to enter the CALIBRATION MODE to perform this adjustment.
36
DIRECTION
LED
CARRIAGE DIRECTION
4 Adjustment
LED
MEANING
[PAUSE] LED
OFF : +
ON : -
[PENMODE] LED
[REPLOT] LED
37
5 Supplemental Information
5 Supplemental Information
Power SW ON
DRAM CHECK
NG
OK
EEROM CHECK
NG
OK
[PAUSE] LED blinks
NG
OK
Detects carriage origin.
OK
Set Media.
OK
Press [SETUP] key.
OK
NG
NG
NG
Media detection.
OK
Detects
PINCH ROLLER position.
OK
When selecting PIECE.
Detects Media length.
OK
NG
Receive data.
Finish cutting.
38
COMMAND/SERIAL ERROR
5 Supplemental Information
39
6 Trouble Shooting
6 Trouble Shooting
6-1 TROUBLESHOOTING
PEN UP/DOWN ERROR
YES
FAN REVOLUTION
NO
Replace CARRAIGE CABLE.
Connect CN11.
NO
YES
NO
Replace the CARRIAGE ASSEMBLY.
YES
NO
Replace Q1/Q2 on MAIN BOARD.
YES
YES
NO
Replace the CARRIAGE ASSEMBLY.
NO
YES
YES
NO
Connect the Solenoid wire.
NO
NO
Replace IC30 on MAIN BOARD ASS'Y.
YES
NO
Is Tool Pressure adjusted correctly?
MEDIA SHIFTING
NO
Is vinyl sheet set correctly?
NO
Clean the GRIT ROLLER.
YES
YES
Is PINCH ROLLER worn out?
NO
NO
NO
YES
Replace the GUIDE LEVER STOPPER.
Adjust Backlash.
YES
NO
YES
YES
Replace IC30 on MAIN BOARD ASS'Y.
NO
40
YES
NO
YES
YES
YES
NO
6 Trouble Shooting
STITCH CUT
YES
NO
Set the offset.
NO
YES
YES
YES
YES
Is holder part of TOOL CARRIAGE loose?
YES
Replace the CUTTER PROTECTION.
NO
NO
YES
Fix the TOOL CARRIAGE.
6
YES
Fix the Pen Holder.
NO
NO
NO
YES
Fix the TOOL CARRIAGE.
NO
YES
NO
NO
Is Tool Pressure adjusted correctly?
YES
YES
NO
NO
Is backlash adjusted correctly?
NO
NO
YES
NO
YES
NO
Adjust backlash.
YES
NO
Is MAIN BOARD OK?
41
7 Supplement
7 Supplement
Date :
Serial No.
CM-24
CM-12
MECHANICAL PARTS
Check Points
Carriage Driving Part
Bed/Guide Rail
1. Drive Gear
Dirty/Crack
2. Backlash
Looseness
1. Drive Gear
Cleaning
2. Backlash
Loosen
3. Grit Roller
Foreign substance
1. Pinch Roller
Rotation/Wear down
2. Cutter Protection
Dirty /Scratch
Confirmation
Cutter Pen
1. Carriage
Loosen
2. Cutter Holder
Loosen
1. Bearing
7
LUBRICATION
Check Points
Floil G-474C
Confirmation
FUNCTION CHECK
Check Points
1. ROM Version
Replace the ROM to the latest version.
2. Panel Key
3. Carriage & Grit Compensation
4. Cutting Test
Wavy line
Distorted figure
Pen Bouncing
Noise
Tool Pressure
Media Shifting
Quality of corners
42
Confirmation
7 Supplement
7-2 SPECIFICATIONS
Specifications
Mechanism ..................................... Media-movement method
Driving method ............................... Stepping motor (Micro-step)
Maximum cutting area .................... [CM-24] 584 mm (W) x 24,998 mm (L) (23" x 984-1/8")
[CM-12] 280 mm (W) x 24,998 mm (L) (11" x 984-1/8")
Acceptable media widths ............... [CM-24] 50 mm711 mm (1-15/16"28")
[CM-12] 50 mm406 mm (1-15/16"16")
Acceptable paper widths ................ [CM-24] 50 mm711 mm (1-15/16"28")
[CM-12] 50 mm406 mm (1-15/16"16")
Acceptable paper types ................. High-quality paper
Tools ............................................... Cutters: Special cutter for CAMM-1 series
Pens: Water-based fiber-tipped pens, and Thick water-based fiber-tipped pens (options)
Max. cutting speed ......................... During cutting: 400 mm/sec. (15-11/16"/sec.)
(When DIP switch SW-8 is at ON: 100 mm/sec. (3-7/8"/sec.))
Blade force ..................................... 30 gf200 gf
Mechanical resolution .................... 0.05 mm/step (0.00197"/step)
Software resolution ........................ 0.025 mm/step (0.000984"/step)
Distance accuracy .......................... Error of less than +/- 0.2% of distance traveled, or 0.1 mm (0.00394"), whichever is grater
Repetition accuracy ........................ 0.1 mm (0.00394") or less (Excluding stretching/contraction of the material, and provided that material length
is under 1600 mm (63"))
Buffer size ....................................... 1M bytes
Instruction system .......................... CAMM-GLIII (mode1 and mode2)
Switches ......................................... Power switch, Pen force slider, DIP switches
Control switches ............................. SETUP, PAUSE, PEN MODE, REPLOT, TEST , and ORIGIN SET
LED ................................................. POWER/ERROR LED, SETUP LED, PAUSE LED, PEN MODE LED, REPLOT LED, and TEST LED
Interface .......................................... Parallel (Centronics), Serial (RS-232C)
Power consumption ........................ 0.8 A/100 V, 0.8 A /117 V, 0.4 A / 220-230 V, 0.4 A / 230 -240 V
Acoustic noise level ........................ Cutting mode: less than 70 dB (A), Standby mode: less than 40 dB (A)
(According to ISO 7779)
Dimensions ..................................... [CM-24] 840 mm (W) x 278 mm (D) x 221 mm (H) (33-1/8" (W) x 11" (D) x 8-3/4" (H))
[CM-12] 535 mm (W) x 278 mm (D) x 221 mm (H) (21-1/8" (W) x 11" (D) x 8-3/4" (H))
Weight ............................................. [CM-24] 14 kg (30.9 lb.)
[CM-12] 9.5 kg (20.9 lb.)
Operating Temperature ................... 540C (41104F)
Operating Humidity ......................... 35%80% (non-condensing)
Accessories ..................................... [100V Only] AC CORD 100V 3P ADAPTER PLUG (100V) MANUAL,USE JP CM-24
[Others]
A.C. CORD (117V) AC CORD (240VA) AC CORD KP-610 240VE.BS AC-CORD 220V
CABLE-AC 3P CHINA 10A/250V S Blade (ZEC-1005) Blade Holder (XD-CH3)
Material for Test Cuts Test-use Application Tape BASE,SHEET CM-24*
CUTTER,OLFA TOUCH KNIFE* TWEEZERS PTS-01* MANUAL,USE EN CM-24
CAMM-1 DRIVER for windows 95
*..... CM-24 only
Interface Specifications
[Parallel]
Standard
Input signals
Output signals
Level of
input/output signals
Transmission method
[Serial]
Standard
Transmission method
Transmission speed
Parity check
Data bits
Stop bits
Handshake
RS-232C specifications
Asynchronous, duplex data transmission
4800, 9600 (Selected using DIP switches.)
Odd, Even, or None (selected using DIP switches.)
7 or 8 bits (Selected using DIP switches.)
1 or 2 bits (Selected using DIP switches.)
Hardwire (power on) or XON/XOFF
(switched by commands)
43
CM-24 / 12